KR102017543B1 - Fluid treatment unit for fabric, cellulosic and other fibrous material as well as fluid treatment method - Google Patents
Fluid treatment unit for fabric, cellulosic and other fibrous material as well as fluid treatment method Download PDFInfo
- Publication number
- KR102017543B1 KR102017543B1 KR1020167004309A KR20167004309A KR102017543B1 KR 102017543 B1 KR102017543 B1 KR 102017543B1 KR 1020167004309 A KR1020167004309 A KR 1020167004309A KR 20167004309 A KR20167004309 A KR 20167004309A KR 102017543 B1 KR102017543 B1 KR 102017543B1
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- KR
- South Korea
- Prior art keywords
- fluid
- fabric
- nozzle plate
- manifold
- flow guide
- Prior art date
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Classifications
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
- D21F1/00—Wet end of machines for making continuous webs of paper
- D21F1/34—Construction or arrangement of spraying pipes
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B13/00—Machines and apparatus for drying fabrics, fibres, yarns, or other materials in long lengths, with progressive movement
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B13/00—Machines and apparatus for drying fabrics, fibres, yarns, or other materials in long lengths, with progressive movement
- F26B13/10—Arrangements for feeding, heating or supporting materials; Controlling movement, tension or position of materials
- F26B13/101—Supporting materials without tension, e.g. on or between foraminous belts
- F26B13/104—Supporting materials without tension, e.g. on or between foraminous belts supported by fluid jets only; Fluid blowing arrangements for flotation dryers, e.g. coanda nozzles
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The present invention relates to a fabric, cellulose or other having at least one manifold 38, 40 which injects fluid onto the surface of the fabric, cellulose and other fibrous material 12 which is continuously guided past at least one manifold. A fluid processing unit for a fiber material (12), the manifolds (38, 40) comprising: a manifold housing (64); A port provided on one side of the manifolds 38 and 40; A nozzle plate (44) having at least one outlet opening (62) through which fluid is blown onto the fabric, cellulose or other fibrous material (12); And a duct for guiding fluid from the port 46 to the nozzle plate 44. The invention also provides a method for continuous and uniform fluid treatment of a fabric.
Description
The present invention relates to a fluid treatment unit and also a fluid treatment method comprising a manifold for a fluid treatment unit for textiles, cellulose and other fibrous materials.
WO 03/038364 A1 discloses a waste heat recovery device, a wash water auto-filtration device and an exhaust gas regeneration device for a tenter. In the apparatus, the fabric woven by the weaving machine is immersed in a mixture of water, resin and chemicals in the settling tank ST, dehydrated by a mangle MG, and improved in quality. Several chambers (CH1 to CH4) are used to dry and heat-treat. Each of the chambers CH1 to CH4 has a body CM surrounded by a heat insulating material IS and hundreds of hot air spraying hot air to the upper and lower sides of the fabric TX passing through the center of the body CM. An air nozzle HN. The hot-air nozzle HN is installed on several hot-air distribution boxes HD connected to the hot-air pipe HP, and the hot air heated by the heater HT is connected to the hot-air blower ( HB) is used to circulate in the hot-air pipe (HP). Each of the gas exhaust pipes GP is installed on each upper side of the chambers CH1 to CH4, and the gas exhaust pipes GP communicate with one main gas exhaust pipe GM, and the exhaust-blower ( BW) is connected to the main gas exhaust pipe GM. In other words, the cold air flowing into the respective chamber through the inlet and out through the outlet is mixed with the air circulated in the chamber and heated by the heater HT to a predetermined temperature, and the heated hot air is Flow by hot-air blower (HB) through hot-air pipe (HP) and hot-air distribution box (HD) to hot-air nozzle (HN), between upper and lower hot-air nozzle (HN) The fabric TX passing through is heated or dried by hot air sprayed through the hot-air nozzle HN. When the drying or heat-treatment process of the fabric TX is carried out, the moisture contained in the fabric TX evaporates to form steam during the drying process, and the gas containing the resin and chemicals is produced during the heat-treatment process. From (TX).
However, the device does not allow symmetrical and uniform air impingement on the material (fabric).
US Pat. No. 4,586,268 teaches a horizontal heat treatment tunnel for the treatment of fibrous materials such as fibers, yarns, slit films, etc. used in the textile sector, wherein the material to be heat treated is endless through a horizontally arranged tunnel. Conveyed side by side along the travel path in length form, the tunnel comprising: an insulating housing having a processing chamber, an inlet means to enable entry of material and an outlet means to allow the withdrawal of material from the housing; A fan chamber; Fan means arranged in the fan chamber to effect circulation of a gas treatment medium in the housing and through the process chamber; Heater means disposed downstream of the fan means in the processing chamber to heat the processing medium before the processing medium is brought into contact with the fibrous material moved along the movement path through the processing chamber; Fan intake connecting means positioned solely to suck the gas treatment medium away from the travel path; A fan exhaust means positioned solely to direct the gas treatment medium through the fibrous material toward the direction of movement and towards the fan intake connecting means, wherein the fan intake connecting means promotes uniform flow of the treatment medium through the fibrous material And a fan intake chamber conically narrowing away from the travel path on both sides towards the center of the travel path, wherein the heater means is in parallel with and close to the travel path over the entire length and width of the travel path. Extended fan exhaust means; Screen wall means arranged above and below the heater means to regulate the flow of the processing medium through the heater means, thereby allowing heat to be retained around the heater means; Means for sealing the region such that the free area of the heater means is gas-impermeable and thereby prevents heat loss from the heater means; And guide means on the outer side of the insulating housing for conveying fibrous material along the path of travel through the processing chamber in the housing in a contactless manner.
However, the device does not dictate or teach the subject matter of the present invention.
Stenters and similar equipment, such as hot flues, relax driers and belt driers, are particularly suitable for hot air treatment of fabrics, especially in relatively large or paper fabrics. Used for curing or so-called finishing.
To do this, the fabric to be treated is so-called field as a chain in the case of a stent with a holding fixture for the two corners of the product using a suitable conveying system and as a screen belt in the case of a relax dryer. Or continuously guided through a field or chamber, in which the fabric is allowed to dry the fabric and heat-cure by heating to a certain temperature or to enable any chemical reaction during the so-called finish (process air Hot air is also applied).
For this purpose, hot air, which is typically heated to a temperature of 220 ° C., is applied using many nozzles on one or both sides of the fabric which are guided continuously through the nozzle. In the process, it is important to maintain a uniform outlet distribution of the hot air stream as much as possible so that the treatment results are uniform across the entire width of the fabric.
The hot air is distributed using a so-called nozzle arranged above and / or below the fabric and supplied with preheated hot air using at least one blower.
In addition, various states of related technical design are also known, in which the upper nozzle and the lower nozzle can be supplied using separate blowers. For some applications, nozzles are intended that act only from above or from below.
Nozzle fingers designed mirror-symmetrically release hot air through nozzle plates facing the fabric using many equidistant holes that act as hot air nozzles.
The cross section and the geometry of the hole may be different. In the alternative, the hot air may also be discharged through one or several long slots.
In general, several nozzles defined by the use of the housing wall in the paper plane direction are arranged back and forth in the conveying direction of the fabric, referred to below as the longitudinal direction, ie at right angles to the paper plane. The direction perpendicular to the conveying direction of the fabric is referred to below as the transverse direction.
The individual nozzles are arranged longitudinally with spaces such that there is a gap through which the "used" hot air can flow back into the exhaust chamber. Hot air is heated here using a forced-air burner, which is an example of a hot air treatment plant using a direct heating system. In an alternative, an indirect heating system such as for example a stream or oil circulation heating system can be used.
The heated air from the chamber is then mostly reloaded to the inlet of the blower. Processes that accumulate material that evaporates or sublimes from the fabric (eg, water, finishing chemicals or residual solutions from spinning and fabric pre-treatment processes) and also contains the combustion gases of the forced-air burners in the case of direct heating systems Some of the air is removed from the circulating air through the exhaust pipe using exhaust fan (s).
Hot air feed from the (front) side into the nozzle proved to be appropriate for such a system because of its many advantages for the design and maintenance of the hot air treatment system.
A disadvantage of this design is the flow-related effect of causing the hot air stream from the nozzle to be inclined in the (air) flow direction, ie to the nozzle end and at an angle not perpendicular to the fabric plane. The angle of inclination is the result of the arc cosine of the ratio, ie, the sum of the air outlet cross-sectional area to the air inlet cross-sectional area of the nozzle. The result of this is that the air striking the fabric is not evenly deflected right and left in the transverse direction and much air flows to the right in the direction of the nozzle end rather than in the opposite direction. This means that more process air has a higher flow rate in the area of the fabric edge which is in the direction of the nozzle end than in the opposite area. This difference in heat transfer results in different fabric waste (so-called right / left nonuniformity) that is unacceptable in the corner areas during both drying and also curing and finishing processes.
Different states of related technical approaches to avoid this are known:
In one approach, a so-called "stumbling edge" is used, which ensures approximately perpendicular air deflection from the square nozzle opening in this case through vortex formation and thus onto the fabric. Ensure uniform release. However, the aerodynamic losses of this approach are relatively high due to the inadequate limiting factors caused by the vortex formation considered and the use of square nozzle cross sections.
In another approach, the nozzles are vertically arranged using a zigzag-shaped design of the nozzle wall that is staggered to obtain orthogonal air release, ie the nozzle angle is compensated as accurately as possible for nozzles that are not "straight" to the nozzle. A compensation angle with respect to the plane is provided. However, this approach is considerably more complex from a manufacturing point of view and results in additional aerodynamic losses due to the slightly zigzag nozzle walls being folded.
The problem of non-uniform processing of the fabrics described here is basically by supplying air to the nozzle at the center in the transverse direction as is generally known for example for small laboratory stents and typically similar to the dome shape of the chimney This can be prevented by tapering the nozzles from the center to both sides.
In this flow configuration, hot air is likewise not ejected vertically from the individual nozzles everywhere. In fact, there is a slightly divergent oblique distribution on both sides.
However, this inclined distribution behaves in approximately mirrored symmetry with respect to the central part, which results in at least uniform and in many cases even better treatment results when compared substantially with substantially perpendicular air release.
However, the design of this air feed from the center will be very complicated to implement in the case of many known hot air treatment systems on an industrial basis.
The ease of servicing the nozzles will be significantly reduced by supplying air from the center, particularly in designs of interest with conventional lateral hot-air feeding, which nozzles can be moved transversely for maintenance purposes and for maintenance and cleaning purposes. For easy removal from the side opposite the air feed. The sufficiently pressure-sealed connection to the feed channel can be effected using a simple flange with a gasket in the area of the plane which is pressed by pre-loading with the nozzle assembled.
In the case of central feeding of interest using a separate common air feeding channel for all nozzles supplied by one blower, this convenient removal of the nozzle using substantially automatic flanging in the feeding channel Even if the lateral option is possible it will be very complex to implement.
In addition, the height of the processing chamber will also generally have to be increased to accommodate the central hot-air feed channel.
As such, there is a need in the related art for fluid treatment units with simple construction and also low design costs. Therefore, it is an object of the present invention to develop an aerodynamically efficient and economical fluid treatment unit.
It is an object of the present invention to develop a fluid treatment unit of simple construction for the treatment of a fabric, cellulose or other fibrous material comprising at least one manifold for blowing fluid onto the fabric, cellulose or other fibrous material.
It is a further object of the present invention to develop an aerodynamically efficient fluid treatment unit having a low design cost according to the description mentioned here below.
It is a further object of the present invention to provide a fluid treatment unit which does not have disadvantages over conventional nozzles in terms of maintenance and assembly space requirements.
It is a further object of the present invention to provide a fluid treatment method which has a low design cost and which is aerodynamically efficient and a symmetric fluid distribution can be obtained as a good treatment result.
Fabric, cellulose or other fibers having at least one
A
A
A nozzle plate (44) having at least one outlet opening (62) through which fluid is blown onto the fabric, cellulose and other fibrous material (12);
Ducts guiding fluid from the
Including,
Fluid treatment unit,
The duct traverses a
Typically, the
Typically, the heights of the two
Typically, the
Typically, an
Typically, a
Typically, the
Typically, an
Typically, the
Typically, the wall of the
Typically, the
Typically, the rows of
Typically for evenly dispensing fluid across a
Typically, a method in which fluid is continuously blown onto a surface of a fabric, cellulose or other
a) directing a stream of fluid through the
b) basically dividing the stream of fluid into two partial streams;
c) distributing the two partial streams to
Characterized in that it comprises a.
A fluid treatment unit, in particular a hot air treatment unit and a method for the treatment of the fabric according to the invention will now be described with reference to the accompanying drawings, wherein like reference numerals are used to denote like parts. However, the drawings only illustrate the invention and do not limit the invention.
1 shows a perspective view of a manifold according to one of the embodiments as described herein.
2 shows a qualitative illustration of a perspective view of the fluid treatment unit and the resulting flow pattern in accordance with one of the preferred embodiments of the present invention having two manifolds.
FIG. 3 shows an enlarged view of the central portion of the manifold as shown in FIG. 1.
In the following, details of the main components of the blow manifold assembly according to the invention used with reference to FIGS. 1 to 3 are described.
12: fabric, cellulose or other textile materials
22: dispensing end
38, 40: manifold
42: center feed channel
44: nozzle plate
46: port
48: left distribution channel
50: right distribution channel
54: stream splitter
56: initial flow guide
52: second flow guide
58: additional flow guide
60: wall
62: outlet opening
64: manifold housing
According to the invention, the fluid treatment unit comprises a
By initially directing hot air into the central region and then from here to both sides of the
The term “center” or central region need not mean the exact geometric center of the
Due to the fact that the
In an advantageous design of the invention, the
The two
In addition, the
As an alternative to the staggered arrangement of the
An
In addition, a
In order to ensure a sufficient air supply to the outlet opening 62 located in the central region, the
The
As an alternative to the
In a preferred design of the present invention, a space in which the rows of
In addition, a method is provided for handling the operation of the hot-air treatment of the
a) directing the hot-air stream through the
b) basically dividing the hot air stream into two partial streams, and
c) distributing two partial streams to
The manifold 40 according to the invention has a
Hot air or process air is fed into
The fed hot air is first guided through the
The two
FIG. 2 shows a perspective view of a fluid treatment, in particular hot air treatment unit, according to one of the preferred embodiments of the invention with one
In this case, the flow pattern is symmetrical at the center of the
Referring again to FIG. 1, the guidance of hot air inside the manifold 40 will be described in more detail below.
As previously mentioned, hot air is fed through
Hot air flowing through the
The air stream is divided into two approximately identical partial streams by the
In order to achieve laminar flow deflection from the center to the two sides as much as possible, an
The
If the width of the manifold 40 affecting the flow needs to be adjusted to the actual width of the
Claims (14)
A manifold housing 64;
A port 46 provided on one side of the manifolds 38 and 40;
A nozzle plate (44) having at least two outlet openings (62) through which fluid is blown onto the fabric, cellulose or other fibrous material (12);
Ducts guiding fluid from the port 46 to the nozzle plate 44
A fluid processing unit comprising:
The duct is at least two outlet openings 62, one in each of the central feeding channels 42 and also in each distribution channel 48, 50 for guiding fluid from the port 46 to the central region of the manifolds 38, 40. Has at least one flow guide and two dispensing channels 48, 50 in the central region for evenly distributing fluid across the nozzle plate 44 with the nozzle plate on both sides of the central region. A fluid processing unit, characterized in that it extends on the side and is fed from the central feeding channel (42).
d) directing a stream of fluid through the manifolds 38 and 40 from one side into the central region;
e) dividing the stream of fluid into two partial streams;
f) distributing the two partial streams to the nozzle plate 44 on both sides of the central region
Method comprising a.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
IN2686/MUM/2013 | 2013-08-16 | ||
PCT/IN2014/000525 WO2015022705A1 (en) | 2013-08-16 | 2014-08-13 | Fluid treatment unit for fabrics, cellulosic and the like material as well as fluid treatment method |
IN2686MU2013 IN2013MU02686A (en) | 2013-08-16 | 2014-08-13 |
Publications (2)
Publication Number | Publication Date |
---|---|
KR20160042908A KR20160042908A (en) | 2016-04-20 |
KR102017543B1 true KR102017543B1 (en) | 2019-09-04 |
Family
ID=51862490
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
KR1020167004309A KR102017543B1 (en) | 2013-08-16 | 2014-08-13 | Fluid treatment unit for fabric, cellulosic and other fibrous material as well as fluid treatment method |
Country Status (8)
Country | Link |
---|---|
EP (1) | EP3033453B1 (en) |
KR (1) | KR102017543B1 (en) |
CN (1) | CN105452561B (en) |
ES (1) | ES2725976T3 (en) |
HK (1) | HK1223134A1 (en) |
IN (1) | IN2013MU02686A (en) |
TR (1) | TR201904704T4 (en) |
WO (1) | WO2015022705A1 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107977482B (en) * | 2017-10-26 | 2020-12-01 | 浙江理工大学 | Optimization method for oven structure of tentering heat setting machine |
CN114383401A (en) * | 2021-12-08 | 2022-04-22 | 泰州印染机械有限公司 | Heating device for drying machine |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1226675A (en) | 1998-02-21 | 1999-08-25 | A·蒙福尔茨纺织机械有限公司及两合公司 | Drying and/or fixing device |
US20030104334A1 (en) | 2001-11-30 | 2003-06-05 | David Zapata | Apparatus, method and system for independently controlling airflow in a conveyor oven |
CN1804186A (en) | 2006-01-13 | 2006-07-19 | 洪正凯 | Drying oven of stenter setting machine |
CN201126307Y (en) | 2007-11-07 | 2008-10-01 | 吴培唐 | High-performance accurate baking oven |
CN201280649Y (en) | 2008-08-20 | 2009-07-29 | 吴铁宏 | Energy-conserving oven for improved cloth resin boarding machine |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4586268A (en) * | 1982-02-19 | 1986-05-06 | Vepa Aktiengesellschaft | Heat treatment tunnel |
KR100470804B1 (en) * | 2001-10-11 | 2005-02-21 | 임호권 | waste-heat recovering system and cleaning-water auto filtering system and exhaust-gas regenerative system for tenter |
-
2014
- 2014-08-13 ES ES14793627T patent/ES2725976T3/en active Active
- 2014-08-13 CN CN201480044404.9A patent/CN105452561B/en not_active Expired - Fee Related
- 2014-08-13 TR TR2019/04704T patent/TR201904704T4/en unknown
- 2014-08-13 IN IN2686MU2013 patent/IN2013MU02686A/en unknown
- 2014-08-13 WO PCT/IN2014/000525 patent/WO2015022705A1/en active Application Filing
- 2014-08-13 KR KR1020167004309A patent/KR102017543B1/en active IP Right Grant
- 2014-08-13 EP EP14793627.2A patent/EP3033453B1/en not_active Not-in-force
-
2016
- 2016-09-29 HK HK16111383.4A patent/HK1223134A1/en not_active IP Right Cessation
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1226675A (en) | 1998-02-21 | 1999-08-25 | A·蒙福尔茨纺织机械有限公司及两合公司 | Drying and/or fixing device |
US20030104334A1 (en) | 2001-11-30 | 2003-06-05 | David Zapata | Apparatus, method and system for independently controlling airflow in a conveyor oven |
CN1804186A (en) | 2006-01-13 | 2006-07-19 | 洪正凯 | Drying oven of stenter setting machine |
CN201126307Y (en) | 2007-11-07 | 2008-10-01 | 吴培唐 | High-performance accurate baking oven |
CN201280649Y (en) | 2008-08-20 | 2009-07-29 | 吴铁宏 | Energy-conserving oven for improved cloth resin boarding machine |
Also Published As
Publication number | Publication date |
---|---|
EP3033453B1 (en) | 2019-01-30 |
TR201904704T4 (en) | 2019-05-21 |
ES2725976T3 (en) | 2019-10-01 |
IN2013MU02686A (en) | 2015-06-19 |
CN105452561B (en) | 2017-09-22 |
WO2015022705A4 (en) | 2015-04-30 |
KR20160042908A (en) | 2016-04-20 |
CN105452561A (en) | 2016-03-30 |
WO2015022705A1 (en) | 2015-02-19 |
EP3033453A1 (en) | 2016-06-22 |
HK1223134A1 (en) | 2017-07-21 |
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