KR101886396B1 - Ceramic filter using type of belt conveyor - Google Patents

Abstract

The present invention relates to a continuous-rotation type self-cleaning ceramic filter. According to the present invention, the continuous rotation type automatic washing ceramic filter is formed in a chain (belt) type continuous rotation form and the filter medium passes through the washing water tank after being deposited. The filter medium comprises a ceramic filter material, and a water screen and droplet are formed on the surface. So, the continuous rotation type automatic washing ceramic filter accurately adsorbs and filters (removes) pollutants. The ceramic filter medium forms the integral filter medium as a functional ceramic ball of a porous shape which is inserted and connected to each mesh of a honeycomb-structured filter body in the case of a high-performance ceramic honeycomb filter. The automatic washing ceramic filter can accurately filter a particle type floating matter such as dust, oils (oil, asphalt, and tar) pollutants, and ultrafine dust. So, the automatic washing ceramic filter can largely improve the air quality environment near all residential and industrial facilities including subways or large public facilities (supermarket or station) by having multi-complex filtering performance. A synthetic mesh net is connected between the honeycomb-structured filter body connected to the ceramic ball and the mesh screen to obtain a high-performance filter which is semi-permanent and can be reused. The continuous rotation type automatic washing ceramic filter can guarantee remarkably improved durability, usability, and economic feasibility. Specifically, the continuous rotation type automatic washing ceramic filter can remove ultrafine dust which existing filters cannot remove. Also, the continuous rotation type automatic washing ceramic filter can reduce operation costs by remarkably reducing worker maintenance and management efforts and can boost productivity.

Description

BACKGROUND OF THE INVENTION 1. Field of the Invention [0001] The present invention relates to a continuous-

The present invention is characterized in that the filter material is provided as a chain (belt) continuous rotation type while passing through the filter material, and the filter material is formed of a ceramic filter material and has a water screen and a droplet, The ceramic filter material is a ceramic honeycomb filter in which a porous ceramic ball is inserted into and bonded to each filter net of a honeycomb structure to form an integral filter medium, And it is possible to precisely filter fine particulate matter in addition to particulate floating matters such as dust and various kinds of oil pollutants (oil, asphalt residue, tar, dust, etc.), so that the multi- For all residential and industrial facilities including large communal facilities (such as mart or history) A mesh network of a synthetic resin material is further combined between the honeycomb filter body and the mesh screen to which the ceramic balls are coupled, thereby further securing a high efficiency filtration performance and enabling endless reuse Semi-permanent life span is ensured, which guarantees remarkably improved durability, usability and economical efficiency. In particular, it is possible to remove ultrafine dust which was not possible in the past, and the management and maintenance of workers are remarkably reduced, The present invention relates to a continuously rotating type self-cleaning ceramics filter characterized in that productivity is greatly improved.

Generally, in large-sized buildings and tunnels such as subways, commercial buildings, large department stores, hospitals, and other commercial buildings, which have a large amount of outside air introduced, an air filter It is installed and operated.

These air filters are classified into PRE-FILTER, MEDIUM FILTER, HEPA or ULPA FILTER, and ELECTRIC DISTRIBUTION filter, and they are especially filtered with pollutant or odor The filters for odor removal are arranged in series according to the efficiency, and the air is purified and supplied to meet the requirements of the room.

However, in such a general air filter, foreign matter is collected on its surface due to the use for a predetermined time, and when the amount of collected water is increased, the pressure loss is increased and the air purification efficiency is lowered.

Therefore, in order for the air filter to constantly purify the air and introduce it into the room, it is necessary to replace or clean the air filter immediately when the collection efficiency of the air filter exceeds the collection efficiency.

On the other hand, the conventional air filter is an exchange type in which the disposable filter is separated and disposable when the collection amount is exceeded, or an automatic rewinder type in which the air filter is wound on the drum and wound up at regular intervals, And an air filter equipped with a water spray cleaning device considering cost and maintenance aspects of the air filter has been proposed.

However, among the conventional air filters, the exchange type and the automatic winding type have a disadvantage in that many industrial wastes are generated and the replacement labor cost is increased, and ultrafine dust can not be removed ultimately.

In addition, although a filter capable of removing ultrafine dust is used as often as necessary, it is impossible to clean and regenerate the filter.

1. Korean Registered Patent No. 10-0603548 (Registered on July 13, 2006)

SUMMARY OF THE INVENTION The present invention has been made in order to solve the above-mentioned problems, and it is a technical object of the present invention to provide a washing machine for a washing machine, A water screen and a droplet are formed on the surface to perform a precise adsorption filtration (removal) of the ultrafine dust while at the same time enabling the regeneration of the ultrafine dust removing filter which has not been possible in the past. .

Accordingly, in the case of the ceramic filter material of the present invention, in the case of a high-performance ceramic honeycomb filter, a functional ceramic ball having a porous form is inserted and bonded into each filter net of a honeycomb structure to form an integral filter material. (Multifunctional filtration) to the subway or large public facilities (such as shopping mall or history) by making it possible to precisely filter ultrafine dust as well as particulate floats and various oil (oil, asphalt residue, tar, dust, And a synthetic mesh mesh network is further inserted between the honeycomb filter body and the mesh screen to which the ceramic balls are coupled to further secure high efficiency filtration performance. It can be reused indefinitely as well as semi-permanent The securing bars, which are markedly improved durability and usability and affordability is guaranteed, especially in the management and maintenance of the worker has been significantly decreased its purpose being to provide significant productivity improvements with reducing operating costs.

In the case of the ceramic filter media of the present invention, the porous ceramic filter material of the present invention may be a porous ceramic filter having a porous ceramic ball (or a stone, a soil, a synthetic resin material, etc.) filled between sandwich- This makes it possible to form a filter filter material in an integrated manner because of the filling structure of the ceramic balls randomly arranged between a plurality of perforated plates (in addition to the pore filtering of the ceramic balls, causing the flow of the air flow to be prevented from being linearized) It is possible to clean and regenerate various kinds of oil pollutants such as dust, grease, oil mist, asphalt residue, tar, dust and the like, in particular, without particularly changing the filter, and to precisely filter ultrafine dust, Filtration performance can be used for residential and industrial facilities including subways and large public facilities (such as mart or history) And the air quality environment is greatly improved with respect to the whole.

Further, in order to facilitate maintenance, the present invention is constructed such that the ceramic filter material is removably attached to the ceramic filter by light hand-holding without separate tools. That is, when the chain is pushed to the side, the fixing pin for supporting the ceramic filter media is simply separated from the coupling hole of the fixing plate.

The ultrasonic vibrating unit is operated by an ultrasonic oscillating unit. The ultrasonic vibrating unit is operated by an ultrasonic oscillating unit. The ultrasonic vibrating unit is operated by an ultrasonic oscillating unit. The ultrasonic vibrating unit operates various kinds of pollutants (oil, asphalt residue, tar, dust, etc.) (Regeneration) of the filtration efficiency can be largely improved by eliminating the waste water of the present invention from the conventional system (compression injection system).

It is another object of the present invention to provide a cleaning liquid (chemical, water, ozonated water, etc.) used in a main body lower water tank so as to repeat water supply and drainage over a certain period of time to sustain water quality maintenance.

Further, the present invention provides that the cleaning liquid sprayed on the surface of the ceramic filter filter material and the liquid used in the water tank are greatly improved in health, hygiene and deodorization by using a sterilizing and sterilizing agent, a UVC lamp, ozone water, It has its purpose.

In order to achieve the above object, the present invention is characterized in that front and rear ends of a main body 10 are opened to form an air conveying path, a washing water tank 12 is formed in a lower part of the main body, A chain conveying body 14 having an endless track capable of continuously rotating in the form of a belt conveyor by means of a pair of conveying rollers 14 and 15 is formed at a side end portion where the chain conveying bodies 14 face each other, A ceramic filter material 20 assembled to the fixing plate is formed on the fixing plate 15 in such a manner that the ceramic filter material 20 is inserted into the water tank The ceramic filter media 20 may be formed of any one of a high performance ceramic honeycomb filter 21 and a filled ceramic ball filter 22. [

The ceramic filter media 20 may include a frame structure 100 to form a rectangular frame in the case of the high performance ceramic honeycomb filter 21 and a mesh screen 100 may be provided on the front and rear faces of the frame structure, (300) of the filter body (300) so as to filter the contaminants in the air to be conveyed by being inserted into the frame frame (100) and disposed between the plurality of mesh screens (200) The ceramic balls 400 are inserted into the through holes 310 to be ultrafiltered.

The high-performance ceramic honeycomb filter 21 has a honeycomb-shaped filter body 300 to which the ceramic balls 400 are coupled. The filter body 300 has an integral structure, and at least one plurality of the filter bodies 300 are stacked in the width direction The mesh screen 500 may be further inserted between the filter body 300 and the mesh screen 200 at the time of multi-layer assembly.

The ceramic filter media 20 may be provided with a frame frame 100-1 so as to form a quadrangular frame in the case of the filler-type ceramic ball filter 22, and the front and rear faces of the frame frame And a plurality of ceramic balls 300-1 are filled between the plurality of perforated plates 200-1 so that ultrafine filtration of contaminants in the air to be conveyed is performed. .

Accordingly, the water tank 12 is formed so as to precisely clean the contaminants adsorbed on the surface of the ceramic filter media by ultrasonic wave oscillation with an ultrasonic vibrator formed therein.

As described above, in the present invention, the filter material is provided as a chain (belt) type continuous rotation type while the filter material is passed through the settling, and the filter material is formed of a ceramic filter material to form a water screen and a droplet The ceramic filter material is a ceramic filter material in which a functional ceramic ball having a porous form is inserted into and bonded to each filter net of a honeycomb structure, And it is possible to precisely filter ultrafine dust in addition to particulate floats such as dust and various oil (oil, asphalt residue, tar, dust, etc.) contaminants, thereby achieving a multi-type complex filtration performance Residential and industrial facilities including subways and large public facilities (such as mart or history) And a mesh network of a synthetic resin material is further bonded between the honeycomb filter body and the mesh screen to which the ceramic balls are coupled, thereby further ensuring high efficiency filtration performance. In addition, This ensures that the durability, usability and economy are remarkably improved, and ultrafine dust can be removed, which is not possible in the past, and the maintenance and maintenance of the operator is significantly reduced, thereby reducing the operating cost And the productivity is greatly improved.

In the case of the ceramic filter media of the present invention, the porous ceramic filter material of the present invention may be a porous ceramic filter having a porous ceramic ball (or a stone, a soil, a synthetic resin material, etc.) filled between sandwich- This makes it possible to form a filter filter material in an integrated manner because of the filling structure of the ceramic balls randomly arranged between a plurality of perforated plates (in addition to the pore filtering of the ceramic balls, causing the flow of the air flow to be prevented from being linearized) And various oil pollutants such as dust and grease, asphalt residue, tar, dust and so on, as well as to precisely filter fine dust to the ultrafine dust, Mart or history), the air quality environment is greatly improved This has the effect of to.

In addition, the present invention is a structure in which a fixing pin of a ceramic filter media is inserted into a coupling hole formed in a fixing plate when a ceramic filter material is assembled to a chain conveying body (a middle portion of a chain is inserted into a side) So that the workability is greatly improved.

BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is an illustration of a continuous rotation type self-cleaning ceramics filter according to the present invention,
Figures 2 to 3 are side views of Figure 1,
4 is a view illustrating an example in which a fixing pin of a ceramic filter media is coupled to a coupling hole of a fixing plate according to the present invention.
5 to 6 are diagrams illustrating an example of a high-performance ceramic honeycomb filter according to an embodiment of the filter material according to the present invention,
FIGS. 7 to 8 are diagrams illustrating an example of a filler-type ceramic ball filter according to another embodiment of the filter material according to the present invention.
9 is a side cross-sectional view showing still another embodiment of the filling-type ceramic ball filter according to the present invention,
10 is an illustration of a ceramic ball according to the present invention,
11 is an exemplary view showing an additional embodiment according to the present invention.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be described in detail below with reference to the accompanying drawings.

As shown in FIGS. 1 to 9, the present invention relates to a continuous rotation type self-cleaning ceramics filter, and is largely composed of a main body 10 and a ceramic filter material 20.

The front and rear ends of the main body 10 are opened to form an air conveying path. A washing water tank 12 is formed at a lower portion of the main body. A driving motor 13 drives a belt conveyor And a chain conveying member 14 having an endless track capable of continuously rotating the chain conveying member 14 are formed.

A plurality of fixing plates 15 having coupling holes 18 are formed at side end portions of the chain conveying members 14 facing each other and the fixing plates 15 are provided with side end fixing pins 23 of the ceramic filter media 20 (See Fig. 4)

The ceramic filter media 20 assembled on the fixing plate is formed to pass through the inside of the water tank 12 while being locked and to pass in a predetermined cycle during rotation of the chain conveyer.

At this time, the water tank 12 is formed so as to precisely clean contaminants adsorbed on the surface of the ceramic filter filter material by ultrasonic wave oscillation formed therein.

The present invention is advantageous in that the various pollutants (grease, asphalt residue, tar, dust, etc.) adsorbed on the ceramic filter media are removed by ultrasonic cleaning more than the conventional method (compression injection method) .

In addition, the present invention is formed so that a cleaning liquid (chemical, water, ozonated water, etc.) used in the main body lower water tank is formed so as to repeat water supply and drainage over a certain period of time to sustain water quality maintenance.

Accordingly, the present invention is formed such that the cleaning liquid sprayed on the surface of the ceramic filter filter material and the liquid used in the water tank are greatly improved in health, hygiene, and deodorization properties by using sterilizing and sterilizing chemicals, UVC lamps, ozone water and the like.

1, the ceramic filter media are arranged on the upper and lower sides of the main body (the upper side of the water tank) through which the water feed pipe nozzle 16 and the washing water pipe nozzle 17) are formed so as to assist in forming a water screen phenomenon more easily in the upper ceramic filter media, and in the lower ceramic filter media, the cleaning degree washed through the water tank is additionally re- The efficiency is doubled.

As shown in FIG. 1, the present invention is further provided with a heater 18 for preventing a winter frost on one side of the water tank to prevent a winter frost accident, and a dryer blowing pipe 19 is provided on the upper side of the water tank So that the ceramic filter material can be completely dried by high-pressure blowing.

Meanwhile, the ceramic filter media 20 is formed to be assembled by the fixing pins 23 with respect to the engaging holes 18 of the fixing plate 15.

At this time, the ceramic filter material 20 is formed of either a high performance ceramic honeycomb filter 21 or a filled ceramic ball filter 22.

The ceramic filter media 20 may include a frame structure 100 to form a rectangular frame in the case of the high performance ceramic honeycomb filter 21 and a mesh screen 100 may be provided on the front and rear faces of the frame structure, (300) of the filter body (300) so as to filter the contaminants in the air to be conveyed by being inserted into the frame frame (100) and disposed between the plurality of mesh screens (200) The ceramic balls 400 are inserted into the through holes 310 to be ultrafiltered.

The high-performance ceramic honeycomb filter 21 has a honeycomb-shaped filter body 300 having a ceramic ball 400 coupled thereto. The filter frame 300 has a structure in which one or more of the plurality of honeycomb filter bodies 300 are arranged in the width direction The mesh net 500 is further inserted between the filter body 300 and the mesh screen 200 in a plurality of stacking assemblies.

Accordingly, the frame frame is formed by bending a channel-type iron plate having a "cross-sectional" shape in a side cross section, and the thickness of the iron plate is preferably about 0.5 to 2 mm.

Such a frame frame is formed as a kind of a frame that integrally binds a mesh screen and a mesh screen together with a filter body (including a ceramic ball) to be guided, and is installed in the holding frame of the air filter to perform air filtration.

At this time, the mesh screen is formed as a wire mesh or a mesh network by using a synthetic resin material, and serves as a support or cover for the front and back sides of the frame frame . That is, the mesh (hole) of the mesh screen performs a path through which the air passes.

In addition, the honeycomb-shaped filter element 300 is made of a synthetic resin such as a poly-based (PE, PP, etc.), nylon-based or urethane-based material so that the mesh 310 forms a honeycomb shape. .

At this time, the mesh may be circular or hexagonal, and the mesh may be formed to have a diameter of about 1 to 5 cm, and the corresponding ceramic ball may be formed to have a diameter corresponding to the diameter.

The honeycomb filter body 300 having the ceramic balls 400 coupled thereto may be integrally formed so that at least one plurality of filter bodies 300 can be assembled while being stacked in the width direction side by side in the frame frame 100, The mesh screen 500 is further inserted between the filter body 300 and the mesh screen 200.

That is, the laminated structure of the filter layer can be applied differently according to the requirements of indoor air quality.

In addition, the ceramic ball 400 is formed to have a flat circular or hexagonal shape, and the filter 300 is formed so as to be adhered to or detached from the mesh 310.

That is, the ceramic ball may be completely bonded to the mesh, but may be detachably attached in an exchangeable manner so that the post filter or the ceramic ball can be recycled.

At this time, it is preferable that the ceramic ball 400 is formed of any one of ceramics, stone, earth, and synthetic resin capable of filtering ultrafine dust.

That is, the ceramic ball is formed so that nano pores are formed and ultrafine dust can be completely filtered.

As shown in FIG. 10, the ceramic ball may be in the form of a solid circular ball or a through hole formed in the spherical shape as shown in FIG. 10.

In addition, the ceramic balls may be formed with dimples (hemispherical grooves or cutting surfaces) such as golf balls so that the filtration surface to which the air touches is further expanded so as to increase the filtration area of the introduced air.

The ceramic ball may be formed in a flat plate shape or a hexagonal plate shape corresponding to a honeycomb net, and may be formed of a solid type or a donut shape in which a through hole is formed at the center of the plane.

In addition, the ceramic ball may be formed in a three-dimensional shape, a polygonal shape, a pellet shape of a long or short cylindrical shape, or a porous shape in which a hollow is formed.

The honeycomb-shaped filter body 300 is formed such that the mesh 310 is formed in a circular or hexagonal shape, and the rectangular frame of the filter body 300 is formed by a rigid reinforcing plate 310, Is formed to be in tight contact with the peripheral edge of the rectangular rim of the substrate 100.

That is, the reinforcing plate prevents the occurrence of warping or bending when the strength of the filter body is lowered due to the honeycomb structure and the physical properties are weak, and it helps to prevent the rectangular shape from being broken due to the durability and the reinforcing property.

11, the weight of the ceramic ball 400 coupled to the mesh 310 of the humidifying filter body is filled up to a relatively high weight. As shown in FIG. 11, Or the synthetic resin plug 700 is inserted into the dozens of meshes 310 in a shape corresponding to the inner diameter of the meshes 310. The mesh cap 310 is formed so that the shape of the mesh 310 can be maintained and the weight can be reduced.

That is, the plug 700 is formed with a rigid body having a hollow inside so as to be light in weight and inserted into the mesh cap 310, and a locking protrusion 710 is formed on the opposite side of the rigid body to prevent a complete penetration So that it can be easily detached in the subsequent separation. This is to facilitate easy replacement when filtration efficiency or replacement with ceramic balls is required.

The ceramic filter media 20 may be provided with a frame frame 100-1 so as to form a quadrangular frame in the case of the filler-type ceramic ball filter 22, and the front and rear faces of the frame frame And a plurality of ceramic balls 300-1 are filled between the plurality of perforated plates 200-1 so that ultrafine filtration of contaminants in the air to be conveyed is performed. .

At this time, it is preferable that the framework frame is formed by bending a channel-type steel plate having a side cross-sectional shape, and the thickness of the steel plate is about 0.5 to 2 mm.

That is, the frame frame 100-1 is formed to prevent the perforated plate 200-1 from being detached outwardly by forming a folding step 110-1 on the opened front and rear surfaces.

The frame frame is formed as a flat body (box) by a perforated plate and is formed as a kind of frame that holds a ceramic ball filled therein. Such a frame frame is mounted on a holding frame of an air filter, do.

The perforated plate 200-1 has a plurality of pores 210-1 formed on one surface thereof, such as synthetic resin, ceramic, or stone, and the pore 210-1 has a diameter of 1 to 10 mm desirable.

At this time, the perforated plate is formed such that a reinforcing plate is formed on the outer circumferential surface of the four sides corresponding to the frame frame to prevent the ceramic ball from falling down or tilting before filling, and the reinforcing plate is formed as a kind of elbow- So that the outermost four sides are not pushed out or pierced.

The ceramic ball 300-1 is formed of any one of ceramic, stone, earth, and synthetic resin capable of filtering ultrafine dust, and has a diameter of 5 to 30 mm.

That is, the ceramic ball is formed so that nano pores are formed and ultrafine dust can be completely filtered.

The frame frame 100-1 is formed with a drawer 130-1 having an opening and closing door 120-1 for feeding and discharging the ceramic ball 300-1 at one side of the square rim .

That is, the drawing ball can be filled with a ceramic ball by pouring it, and it is possible to easily supply and collect when exchanging, such as design change or specification change of the ball according to a specific reason.

9, a honeycomb-shaped frame or a mesh-shaped panel 140 is disposed at an intermediate portion of the ceramic balls 300 filled between the perforated plates 200 as shown in FIG. 9 Or at least two or more spaced intervals so as to reduce the amount of filling of numerous ceramic balls and to reduce the weight of the filter itself or to assist the flow of air smoothly. So that the smooth flow of the airflow can be ensured due to the pressure reducing effect.

In the case where the ceramic filter material 20 is the filler type ceramic ball filter 22, the functional ceramic balls (or the stone, the soil, the synthetic resin material, etc.) in the porous form are filled between the porous plates of the sandwich structure, The frame is formed so as to form an integral filter material.

The filling type ceramic ball filter 22 has a structure in which ceramic balls are randomly arranged between a plurality of perforated plates (in addition to pore filtering of the ceramic balls, causing the flow of the airflow to be prevented from being linearized) And various oil pollutants such as oil mist, asphalt residue, tar, dust, etc., as well as to precisely filter fine dusts, Etc.), and the ceramic ball is reusable, so that the lifetime of the filter is semi-permanently secured, which is remarkably improved in use durability and economical efficiency .

It will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the present invention as defined by the appended claims and their equivalents. Of course, such modifications are within the scope of the claims.

10 ... main body 12 ... aquarium
13 ... drive motor 14 ... chain transfer member
15 ... fixed plate 16 ... water film forming water supply nozzle
17 ... Nozzle for water supply pipe for washing 18 ... Heated heater
19 ... drying blower
20 ... ceramic filter media
21 ... high-performance ceramic honeycomb filter 22 ... filled ceramic ball filter
100 ... frame framing 200 ... mesh screen
300 ... filter body 310 ... mesh
400 ... Ceramic Ball 500 ... Mesh Network
100-1 ... frame frame 200-1 ... perforated plate
300-1 ... Ceramic Ball

Claims (5)

The front and rear ends of the main body 10 are opened to form an air conveying path. A washing water tank 12 is formed in the lower part of the main body. Inside the main body 10, A plurality of fixing plates 15 having coupling holes 18 are formed at side end portions of the chain conveying members 14 facing each other, The ceramic filter material 20 assembled to the fixing plate is formed by inserting the inside of the water tank 12 through the inside of the water tank 12 during rotation of the chain transfer material, The ceramic filter material 20 is formed of a high performance ceramic honeycomb filter 21 and the high performance ceramic honeycomb filter 21 is formed to pass through the frame structure 100 ) The mesh screen 200 is formed to be engaged with the front and rear surfaces of the frame frame, inserted into the frame frame 100 and disposed between the plurality of mesh screens 200, A ceramic ball 400 is inserted into a mesh selected from the mesh 310 of the honeycomb-shaped filter element 300 to filter ultrafine particles. The high-performance ceramic honeycomb filter 21 includes a ceramic ball 400 The filter body 300 has a structure in which a plurality of honeycomb filter bodies 300 are assembled while being stacked in a width direction in a frame structure 100, And the mesh screen 500 is further inserted between the mesh screen 200 and the water tank 12. The water tank 12 has an ultrasonic vibrating part formed therein, And a synthetic resin stopper 700 is inserted into a part of the mesh 310 of the filter body so as to correspond to the inner diameter of the mesh, So that the total weight of the filter body (300) to which the ceramic balls are coupled can be reduced while maintaining the shape of the filter body (300). delete delete delete delete

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