KR101851528B1 - Flat drill - Google Patents

Abstract

The present invention relates to a flat drill.
In the flat drill according to the embodiment of the present invention, the cutting angle of the cutting edge and the clearance angle of the cutting edge are different from each other at the side closer to the center of the flat drill and at the far side from the center. In the flat drill according to the embodiment of the present invention, the chisel portion formed at the boundary portion between the first cutting edge and the second cutting edge is formed flat.

Description

Flat drill

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a flat drill, and more particularly to a flat drill capable of reinforcing the rigidity of a tip end of a flat drill.

Generally, the flat drill has a flat tip. A conventional flat drill will be described with reference to Figs. 1 to 6 attached hereto. 1 and 2 are a front view and a plan view for explaining a conventional flat drill. 3 is a sectional view taken along the line A-A in Fig. 4 is a sectional view taken along the line B-B in Fig. 5 is a detail view of part A of Fig. 6 is a sectional view taken along the line C-C in Fig.

The flat drill 10 is formed with first and second cutting edges 12 and 14 at its distal end and a chisel portion 16 is formed at a contact portion between the first cutting edge 12 and the second cutting edge 14 . The first and second cutting edges 12 and 14 perform a cutting process.

Further, the flat drill 10 has the first flute 18 and the second flute 20 formed on the outer periphery thereof. The first flute 18 is used as a passage for discharging cutting chips generated by the first cutting edge 12 and the second flute 20 is used as a passage for discharging the cutting chips generated by the second cutting edge 12 And is used as a passage for discharging the cutting chips.

As shown in Figs. 3 and 4, the conventional flat drill 10 has a constant incidence angle and a clearance angle in the first cutting edge 12. More specifically, the cross section of the first cutting edge 12 relatively far from the chisel part 16 is shown in FIG. 3, and the first cutting edge 12, which is relatively closer to the chisel part 16, Sectional view is shown in Fig.

That is, the incidence angle? Degrees described in FIG. 3 and the incision angle? Degrees described in FIG. 4 are the same. The allowance angle? 1? Shown in FIG. 3 and the allowance angle? 2? Shown in FIG. 4 are the same.

On the other hand, the first cutting edge 12 of the conventional flat drill 10 has a positive (+) angular shape, that is, a positive shape, at an incision angle?

Likewise, the second cutting edge 14 has the same structure as the first cutting edge 12.

Therefore, the conventional flat drill 10 is structured such that the cross sections of the first and second cutting blades 12 and 14 are consistently narrowed, resulting in poor rigidity.

On the other hand, in the conventional flat drill 10, the chisel part 16 has a chisel part angle? Degrees as shown in Fig. 6 and is thereby formed in a concave shape.

However, in the conventional flat drill 10, there is an untreated region 16a where the cutting operation is not performed due to the concave shape formed in the chisel portion 16. [

Therefore, the conventional flat drill 10 has a problem that the machining quality is deteriorated due to the shape of the chisel part 16. [

International Publication No. WO 2005/118191 (Dec. 15, 2005)

SUMMARY OF THE INVENTION Accordingly, it is an object of the present invention to provide a flat drill which is capable of improving the rigidity of a cutting edge provided at a tip portion constituting a flat drill.

Another object of the present invention is to provide a flat drill capable of improving machining quality by forming a shape flat on the chisel part, thereby eliminating a conventional rough area.

According to an aspect of the present invention, there is provided a flat drill including: a first and second cutting edges formed at a tip end thereof; A chisel part (116) formed at a boundary between the first cutting edge (112) and the second cutting edge (114); Wherein the first and second cutting blades (112, 114) are arranged such that an incision angle of the first and second cutting blades (112, 114) is larger than a distance from the chisel part (116) And the side close to the zeb part 116 may be different from each other.

In the flat drill according to the embodiment of the present invention, the incision angle far from the chisel part 116 is a positive (+) shape, and the incision angle near the chisel part 116 is a negative (- It can be in the form of.

In the flat drill according to the embodiment of the present invention, the first and second cutting blades 112 and 114 are arranged such that a clearance angle between the chisel part 116 and the chisel part 116 It can be something else.

In the flat drill according to the embodiment of the present invention, the clearance angle farther from the chisel part 116 may be larger than the clearance angle closer to the chisel part 116.

The first and second cutting blades 112 and 114 of the flat drill according to the embodiment of the present invention may include a flat portion D1 formed to be flat so as to be orthogonal to the center line and a flat portion D1 formed to be inclined toward the flat portion Wherein the flat portion is in a range of 60% or more to 90% or less with respect to the outer diameter (D0) of the flat drill, and the inclination angle of the tip end inclined portion (130) ˚ or less.

In the flat drill according to the embodiment of the present invention, a land portion 140 may be further formed on the tip end inclined portion 130.

In addition, the land portion 140 of the flat drill according to the embodiment of the present invention may be formed as a flat surface.

Further, the land portion 140 of the flat drill according to the embodiment of the present invention may be formed with a convex curved surface.

The details of other embodiments are included in the detailed description and drawings.

In the flat drill according to the embodiment of the present invention as described above, the angle of incision and clearance angle are differently formed according to the position of the cutting edge. Particularly, the edge of the cutting edge near the chisel is thicker The rigidity can be improved.

Further, in the flat drill according to the embodiment of the present invention, the shape of the chisel portion is formed flat, so that the formation of the unprocessed region can be improved. Particularly, since the cutting process is performed in all the sections of the cutting edge, the quality of the cutting process can be improved.

1 and 2 are a front view and a plan view for explaining a conventional flat drill.
3 is a sectional view taken along the line AA in Fig.
4 is a sectional view taken along line BB of Fig.
5 is a detail view of part A of Fig.
6 is a cross-sectional view taken along line CC of Fig.
7 and 8 are a front view and a plan view for explaining a flat drill according to an embodiment of the present invention.
9 is a sectional view taken along line DD of Fig.
10 is a sectional view taken along line EE of Fig.
11 is a detailed view of the portion B in Fig.
12 is a cross-sectional view taken along line FF of Fig.
13 is a view for explaining an example of using a flat drill according to an embodiment of the present invention.
14 is a view for explaining a change in torque in a flat drill according to an embodiment of the present invention.
15 is a view for explaining the amount of burrs in a flat drill according to an embodiment of the present invention.
Fig. 16 is a detail view of part C of Fig.
17 is a sectional view taken along a line GG in Fig.
18 is a graph for explaining the axial cutting force of the flat drill according to an embodiment of the present invention.
19 is a graph for explaining displacement amounts of a flat drill according to an embodiment of the present invention.

BRIEF DESCRIPTION OF THE DRAWINGS The advantages and features of the present invention, and how to accomplish them, will become apparent by reference to the embodiments described in detail below with reference to the accompanying drawings.

Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings. It is to be understood that the embodiments described below are provided for illustrative purposes only, and that the present invention may be embodied with various modifications and alterations. In the following description, well-known functions or constructions are not described in detail to avoid obscuring the subject matter of the present invention. The accompanying drawings are not necessarily drawn to scale to facilitate understanding of the invention, but may be exaggerated in size.

On the other hand, the terms first, second, etc. may be used to describe various elements, but the elements should not be limited by the terms. The terms are used only for the purpose of distinguishing one component from another. For example, without departing from the scope of the present invention, the first component may be referred to as a second component, and similarly, the second component may also be referred to as a first component.

It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory and are intended to provide further explanation of the invention as claimed.

Like reference numerals refer to like elements throughout the specification.

≪ Example 1 >

Hereinafter, a flat drill according to an embodiment of the present invention will be described with reference to FIGS. 7 to 12. FIG. 7 and 8 are a front view and a plan view for explaining a flat drill according to an embodiment of the present invention. 9 is a sectional view taken along the line D-D in Fig. 10 is a sectional view taken along the line E-E in Fig. 11 is a detailed view of the portion B in Fig. 12 is a sectional view taken along the line F-F in Fig.

The flat drill 100 according to the embodiment of the present invention includes the first and second cutting edges 112 and 114, the chisel part 116 and the first and second flutes 118 and 120 .

The first and second cutting edges 112 and 114 may be formed to be rotationally symmetric with respect to the tip of the flat drill 100, as shown in FIG.

The chisel part 116 is formed at the boundary between the first cutting edge 112 and the second cutting edge 114 and may be formed flat without a concave shape as shown in FIG. Thus, the flat drill 100 according to the embodiment of the present invention can perform the cutting process between the whole of the first and second cutting edges 112 and 114 without any portion where the cutting process is not performed, and further, Can be improved.

The first and second flutes 118 and 120 are formed in a spiral shape on the outer circumference of the flat drill 100. The first flute 118 is used as a passage for ejecting the cutting chips generated by the first cutting edge 112 and the second flute 120 is used as a passage for ejecting the cutting chips generated by the second cutting edge 112 And is used as a passage for discharging the cutting chips.

The first and second cutting blades 112 and 114 may be formed such that the angle of incidence of the first and second cutting blades 112 and 114 is different from that of the chisel part 116 (see FIG. 9) and closer to the chisel part 116 have.

Therefore, in the flat drill 100 according to the embodiment of the present invention, the portion where the rigidity is weak in the first and second cutting blades 112 and 114 can be made thicker, thereby improving the rigidity of the portion where the rigidity is weak have.

≪ Example 2 >

9, the flat drill 100 according to another embodiment of the present invention has a positive (+) shape, and the chisel part 116 , The angle of incidence (? DEG) at the side closer to the center (?) May be a negative (-) shape as shown in FIG.

A greater load can be applied to the flat drill 100 according to the embodiment of the present invention as the closer to the chisel part 116 is applied when a pressing force is applied in the axial direction. , And the two cutting edges 112 and 114 can be formed thicker by being formed in a negative (-) direction as shown in Fig.

Therefore, the flat drill 100 according to the embodiment of the present invention can improve the rigidity of the portion where the rigidity is particularly weak.

≪ Example 3 >

The first and second cutting edges 112 and 114 of the flat drill 100 according to the embodiment of the present invention are arranged such that the clearance angle between the chisel part 116 and the chisel part 116 It can be something else.

The magnitude of the resistance to be applied to each part of the first and second cutting edges 112 and 114 may be different. The flat drill 100 according to the present invention can cope with the fact that the resistance of the first and second cutting blades 112 and 114 is different from that of the first and second cutting blades 112 and 114. Accordingly, A cutting process can be performed.

<Example 4>

The flat drill 100 according to the embodiment of the present invention is such that the allowance angle 1 DEG of the side away from the chisel part 116 is larger than the allowance angle 2 DEG of the side close to the chisel part 116 .

Since the flat drill 100 has been subjected to cutting while rotating, the linear velocity of the flat drill 100 increases toward the outer circumference of the flat drill 100, and the linear velocity decreases as the center of the flat drill 100 approaches the center. The faster the line speed is, the larger the resistance will be, and the lower the line speed, the smaller the resistance will be.

Therefore, in the flat drill 100 according to the embodiment of the present invention, the allowance angle (1 DEG) farther from the chisel part 116 is formed to be larger, thereby reducing the size of the resistance, Processing can be performed.

On the other hand, in the flat drill 100 according to the embodiment of the present invention, the allowance angle (2 [deg.]) Closer to the chisel part 116 is smaller, so that the first and second cutting edges 112, 114 may be formed thick. As a result, the first and second cutting edges 112 and 114 of the corresponding portion can be increased in rigidity.

&Lt; Example 5 >

Hereinafter, a flat drill according to an embodiment of the present invention will be described with reference to FIGS. 13 is a view for explaining an example of using a flat drill according to an embodiment of the present invention. 14 is a view for explaining a change in torque in a flat drill according to an embodiment of the present invention. 15 is a view for explaining the amount of burrs in a flat drill according to an embodiment of the present invention. Fig. 16 is a detail view of part C of Fig. 17 is a sectional view taken along the line G-G in Fig.

The flat drill 100 according to another embodiment of the present invention may include the flat portion D1 and the tip end inclined portion 130 in the first and second cutting edges 112 and 114. [

The flat portion D1 may be formed to be flat so as to be orthogonal to the center line.

The flat portion D1 may be in a range of 60% or more to 90% or less of the outer diameter D0 of the flat drill 100. [

If the flat portion D1 is 60% or more of the outer diameter D0 of the flat drill 100, it is possible to leave a small amount of the remaining portion that has not been cut. Thus, after the flat drill 100 is advanced, So that the additional machining amount can be reduced when performing additional machining.

If the flat portion D1 is 90% or less of the outer diameter D0 of the flat drill 100, the thrust force acting in the axial direction is not excessively increased, whereby the cutting can be preferably performed.

If the flat portion D1 is 90% or less of the outer diameter D0 of the flat drill 100, the land portion 140 can be applied and the manufacturing can be facilitated.

The tip end inclined portion 130 may be inclined with respect to the flat portion. The tip inclined portion 130 may have an inclination angle δ ° of 1 ° or more and 20 ° or less.

When the inclination angle? Is less than 1 degree, the tip end inclined portion 130 is formed by using the drill tool 200 having the leading end inclination angle 210, When performing post-processing, an impact may occur at a portion indicated by C in Fig. The impact may damage the drill tool 200 or degrade the machining quality.

On the other hand, when the inclination angle? Is equal to or greater than 1 占 the impact may not occur or may be weakened.

On the other hand, the torque applied to the drill tool 200 when the drill tool 200 enters the hole machined by the flat drill 100 and performs the hole machining is determined by the inclination angle? Depending on the temperature.

14A shows a case where the angle of inclination of the tip end inclined portion 130 is large and Fig. 14B shows a case where the inclination angle of the tip end inclined portion 130 is relatively small to be.

The torque applied when the inclination angle? Of the tip inclined portion 130 is large is referred to as a first torque t1 and when the inclination angle deg. Of the tip inclined portion 130 is relatively small, The second torque t2 is smaller than the first torque t1 when the torque to be applied is the second torque t2.

In the flat drill 100 according to the embodiment of the present invention, the inclination angle? Of the tip end inclined portion 130 is set to 20 degrees or less. As a result, it is possible to obtain a good torque in the axial direction acting on the drill tool 200 without causing an impact when the drill tool 200 is used for post-machining, .

On the other hand, in the flat drill 100 according to the embodiment of the present invention, as the inclination angle [delta] [deg.] Of the tip inclined portion 130 is larger, the range of the burr (E1). On the other hand, in the flat drill 100 according to the embodiment of the present invention, the smaller the inclination angle [delta] [theta] of the tip inclined portion 130 is, the smaller the range of the burr as shown in FIG. Small (e2) appears.

Therefore, the leading end slanting portion 130 is formed by preceding the groove with the flat drill 100 provided with the inclination angle? In the range of 1 ° to 20 °, followed by the drill tool 200 It is possible to reduce the impact acting on the drill tool 200 and reduce the generation range of burrs.

&Lt; Example 6 >

In the flat drill 100 according to the embodiment of the present invention, the land slope part 130 may further include a land part 140 as shown in FIG.

The land portion 140 is machined such that the sharp portions of the first and second cutting edges 112 and 114 are dull. As a result, the stress can be dispersed and further, the rigidity of the first and second cutting edges 112 and 114 can be improved.

&Lt; Example 7 >

Meanwhile, in the flat drill 100 according to the embodiment of the present invention, the land portion 140 may be formed as a flat surface as shown in FIG. 17 (a).

That is, the land portion 140 can be formed so that the sharp portion has a blunt shape, whereby the rigidity of the land portion 140 can be improved and further, the rigidity of the first and second cutting edges 112 and 114 Can be improved.

&Lt; Example 8 >

Meanwhile, the flat drill 100 according to the embodiment of the present invention may have the land portion 140 formed in a convex curved surface.

That is, by excluding the sharp edges in the land portion 140, it is possible to have rigidity against the impact, and further, the rigidity of the first and second cutting edges 112 and 114 can be improved.

The operation and effect of the flat drill 100 according to the embodiment of the present invention will be described below with reference to Figs. 18 and 19. Fig. 18 is a graph for explaining the axial cutting force of the flat drill according to an embodiment of the present invention. 19 is a graph for explaining displacement amounts of a flat drill according to an embodiment of the present invention.

Figs. 18 and 19 are experimental graphs of machining conditions for a workpiece SCM440 at a cutting speed of 60 m / min, a feed distance per rotation of 0.120.3 mm / rev, and a depth of 20 mm.

Comparative Example 1 is a case where the inclination angle? Of the tip end inclined portion 130 is set to 45 degrees and Comparative Example 2 is a case where the tip end inclination portion 130 is flat without inclination angle?. The embodiment is a case in which the inclination angle [delta] [deg.] Of the tip inclined portion 130 is set in the range of 1 [deg.] To 20 [deg.].

As can be seen from FIG. 18, the axial cutting force was the lowest in the flat drill 100 according to the embodiment of the present invention, as compared with the comparative examples 1 and 2. That is, in the flat drill 100 according to the embodiment of the present invention, the axial cutting force applied to the flat drill 100 is lowered when the cutting is performed, thereby reducing the risk of breakage.

As can be seen from FIG. 19, the amount of displacement was the lowest in the flat drill 100 according to the embodiment of the present invention, as compared with Comparative Examples 1 and 2. That is, the flat drill 100 according to the embodiment of the present invention has a small amount of deformation acting on the flat drill 100 at the time of performing the cutting process, thereby reducing the risk of breakage.

In the flat drill according to the embodiment of the present invention as described above, the angle of incision and clearance angle are differently formed according to the position of the cutting edge. Particularly, the edge of the cutting edge near the chisel is thicker The rigidity can be improved.

Further, in the flat drill according to the embodiment of the present invention, the shape of the chisel portion is formed flat, so that the formation of the unprocessed region can be improved. Particularly, since the cutting process is performed in all the sections of the cutting edge, the quality of the cutting process can be improved.

While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is evident that many alternatives, modifications and variations will be apparent to those skilled in the art. will be.

It is to be understood, therefore, that the embodiments described above are to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the following claims and any claims which come within the meaning and range of equivalency of the claims and their equivalents All changes or modifications should be construed as being included within the scope of the present invention.

The flat drill according to the embodiment of the present invention can be used for machining a seat groove.

10: flat drill 12, 14: first and second cutting edges
16: chisel part 16a: raw area
18, 20: first and second flutes
100: flat drill 112, 114: first and second cutting edges
116: Chisel part 118, 120: First and second flutes
130: leading end inclined portion 140: land portion
200: Drill tool 210: Drill tip angle

Claims (8)

First and second cutting edges (112, 114) formed at the distal end;
A chisel part (116) formed at a boundary between the first cutting edge (112) and the second cutting edge (114); And
First and second flutes (118, 120) formed in a spiral shape on the outer periphery,
The first and second cutting blades 112 and 114 are different from each other in that the angle of incidence is closer to the chisel part 116 than to the chisel part 116,
The first and second cutting edges 112 and 114 are different from each other in a margin angle away from the chisel part 116 and closer to the chisel part 116,
Wherein the chisel part (116) is formed to be flat so as to perform a cutting process between the whole of the first and second cutting edges (112, 114).
The method according to claim 1,
The angle of incision on the side farther from the chisel part 116 is a positive (+) shape,
The angle of incision on the side closer to the chisel part 116 is negative (-)
.
delete The method according to claim 1,
And the clearance angle farther from the chisel part (116) is larger than the clearance angle near the chisel part (116).
The method according to claim 1,
The first and second cutting edges (112, 114)
A flat portion D1 formed to be orthogonal to the center line,
And a tip inclined portion (130) formed to be inclined with respect to the flat portion,
Wherein the flat portion is in a range of 60% or more to 90% or less with respect to the outer diameter (D0) of the flat drill,
Wherein the tip inclined portion (130) has an inclination angle ([deg.]) Of not less than 1 [deg.] And not more than 20 [deg.].
6. The method of claim 5,
And a land portion (140) is further formed on the tip end inclined portion (130).
The method according to claim 6,
Wherein the land portion (140) is formed as a flat surface.
The method according to claim 6,
Wherein the land portion (140) comprises a convex curved surface.

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