KR101828018B1 - Adhesive composition, waterproof composition for coating bridge deck, and process of waterproofing bridge deck by using the same - Google Patents
Adhesive composition, waterproof composition for coating bridge deck, and process of waterproofing bridge deck by using the same Download PDFInfo
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- KR101828018B1 KR101828018B1 KR1020170162093A KR20170162093A KR101828018B1 KR 101828018 B1 KR101828018 B1 KR 101828018B1 KR 1020170162093 A KR1020170162093 A KR 1020170162093A KR 20170162093 A KR20170162093 A KR 20170162093A KR 101828018 B1 KR101828018 B1 KR 101828018B1
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Images
Classifications
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J195/00—Adhesives based on bituminous materials, e.g. asphalt, tar, pitch
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D195/00—Coating compositions based on bituminous materials, e.g. asphalt, tar, pitch
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/60—Additives non-macromolecular
- C09D7/63—Additives non-macromolecular organic
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/65—Additives macromolecular
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/06—Non-macromolecular additives organic
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/08—Macromolecular additives
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D19/00—Structural or constructional details of bridges
- E01D19/08—Damp-proof or other insulating layers; Drainage arrangements or devices ; Bridge deck surfacings
- E01D19/083—Waterproofing of bridge decks; Other insulations for bridges, e.g. thermal ; Bridge deck surfacings
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Adhesives Or Adhesive Processes (AREA)
- Paints Or Removers (AREA)
- Sealing Material Composition (AREA)
Abstract
Description
본 발명은 교량 바닥판의 열화 및 철근의 부식을 방지하기 위한 교면 방수용 접착재 조성물과 방수재 조성물 및 이를 이용한 교면 방수공법에 관한 것이다.The present invention relates to a cross-linked waterproofing adhesive composition and a waterproofing composition for preventing deterioration of a bridge deck and corrosion of reinforcing bars, and a cross-linked waterproofing method using the same.
교량의 바닥판과 포장층의 계면에 설치되는 교면 방수재는 포장층의 손상으로 인해 침투되는 각종 유해물질로 인한 교량 바닥판의 열화 및 철근의 부식을 방지하기 위해 사용된다.The bridging waterproofing material installed at the interface between the bottom plate of the bridge and the packing layer is used to prevent deterioration of the bridge deck and corrosion of the reinforcing steel due to various harmful substances penetrated by the damage of the packing layer.
교면 방수재는 주행차량에 의한 반복하중, 진동, 충격 및 전단 등의 역학적 작용과 온도변화 등의 기상작용 등이 복잡하게 작용하는 바닥판에 사용되므로 이들에 대한 적절한 대응성이 요구된다.Since the bridge waterproofing material is used for the bottom plate in which the dynamic action such as cyclic load, vibration, impact and shearing by the driving vehicle, and the meteorological action such as temperature change are complicated, proper correspondence is required.
교면 방수재를 주재료별로 구분하면 침투식, 시트식 및 도막식으로 크게 구분할 수 있다.It can be classified into infiltration type, sheet type and coating type by dividing the antifouling material by the main material.
우리나라의 교량에 사용되어 온 교면 방수재는 사용성과 경제성을 이유로 침투식 방수재를 많이 사용하였는데, 침투식 방수재를 콘크리트 표층부에 도포하여 방수재를 함침시키면 흡수방지층이 형성되어 외부로부터 물 및 염소이온 등의 침투가 억제 된다. 그러나 최근 고품질의 장대교량이 많이 건설되면서 침투식 방수재는 강도가 큰 콘크리트에는 충분히 침투되지 못하는 문제점이 있고, 특히 콘크리트에 균열 발생 시 방수 기능을 상실하는 문제점이 있다.The bridges used in bridges in Korea are mostly made of infiltration type waterproofing materials because of their usability and economical efficiency. When an infiltration type waterproofing material is applied to the surface of concrete and impregnated with waterproofing material, an absorption prevention layer is formed, Is suppressed. However, recently, many high-quality long-span bridges have been constructed, so that the penetration-type waterproofing material can not sufficiently penetrate into the concrete having high strength. In particular, when the concrete is cracked, the waterproofing function is lost.
이러한 침투식 방수재의 문제점을 해결하기 위해 시트식 방수재와 도막식 방수재가 많이 사용되고 있는데, 시트식 방수재는 개질아스팔트계와 합성고분자계가 주로 사용되고 있으며 원료를 합성시켜 시트화 시킨 것을 프라이머 도포 후 교량의 바닥판에 설치하는 것이다.In order to solve the problem of the penetration type waterproofing material, a sheet type waterproofing material and a coating type waterproofing material are widely used. In the sheet type waterproofing material, a modified asphalt type and a synthetic high molecular weight type are mainly used. Plate.
그러나 콘크리트 바닥판에 공극이 많은 경우에는 기포가 발생되어 교량 바닥판 계면에서만 접착되어 있는 프라이머의 접착력이 매우 저하되어 시트와 함께 교량 바닥판에서 탈락되는 문제점이 있고, 콘크리트 바닥판에 요철이 심한 경우에는 작업성이 떨어지고 큰 기포가 발생할 뿐만 아니라 시트 이음부에서의 물 및 염소이온이 침투되는 문제점이 있다.However, when there are many pores in the concrete deck, air bubbles are generated and the adhesion of the primer adhered only at the interface of the deck of the bridge is very low, so that there is a problem that the deck is removed from the bottom deck of the bridge together with the seat. There is a problem in that workability is lowered and large bubbles are generated, and water and chlorine ions in the sheet joint are infiltrated.
이에 반해 주로 합성고무계, 아스팔트계, 합성수지계 등인 도막식 방수재는 액상 형태의 방수재를 프라이머 도포 후 콘크리트 바닥판에 도포하여 방수층을 형성하는 것으로서 콘크리트 바닥판에 요철이 심하더라도 작업성에 문제가 없으며, 연속 시공이 가능하고 복잡한 형상의 부분에도 시공이 용이하다.On the other hand, coating type waterproofing materials such as synthetic rubber type, asphalt type, and synthetic resin type are applied to the concrete bottom plate by applying a liquid type waterproofing material to the concrete bottom plate to form a waterproof layer and there is no problem in workability even if the concrete bottom plate is rough. It is easy to construct even the parts with complicated shape that can be constructed.
그러나 상기 시트식 방수재와 같이 콘크리트 바닥판에 공극이 많은 경우에는 프라이머의 접착력이 매우 저하되고 수많은 작은 기포인 핀홀(pin-hole)에서부터 큰 기포까지 도막 방수재에 발생하는 문제점이 있으며, 시공 후 고온에서 도막식 방수재의 유동성이 커져서 영구변형이 발생되고 도막식 방수재가 교량 바닥판에서 탈락되는 문제점이 있다.However, when there are many voids in the concrete bottom plate as in the case of the sheet type waterproofing material, there is a problem that the adhesive force of the primer is very low and the pinhole, which is a small number of small bubbles, There is a problem that the fluidity of the coating waterproofing material is increased, permanent deformation occurs, and the coating waterproofing material is removed from the bridge deck.
본 발명은 상술한 문제점을 해결하기 위한 것으로서 교량 바닥판에 깊이 침투하여 교량 바닥판의 공극을 충전하고 인장접착성능이 우수한 접착재 조성물과 저온 및 반복하중 증가에 대한 균열 저항성이 우수하고 방수성 및 인장접착성능이 우수한 방수재 조성물을 제공하는 것이며, 또한 본 발명의 목적은 교량 바닥판에 접착재 조성물을 도포한 후 방수재 조성물을 도포함으로써 외부로부터의 각종 유해물질이 교량 바닥판으로 침투되는 것을 방지하여 교량 바닥판의 열화 및 철근의 부식을 방지할 수 있는 교면 방수 구조를 제공하는 것이다.The present invention has been made to solve the above-mentioned problems, and it is an object of the present invention to provide an adhesive composition excellent in tensile adhesion performance, excellent crack resistance against increase in low temperature and cyclic load, It is another object of the present invention to provide a waterproofing composition having excellent performance and a method of coating a waterproofing composition after applying an adhesive composition to a bridge deck to prevent penetration of various harmful substances from the outside into the bridge deck, And corrosion of the reinforcing bars can be prevented.
본 발명의 일 측면은 유화아스팔트 61.85 내지 62.43중량%, 폴리메틸실세스키옥산 4.92 내지 5.38중량%, 트리에틸렌글리콜 디메타크릴레이트 11.32 내지 11.96중량%, 나프텐 12.28 내지 12.86중량%, 석분 7.87 내지 8.17중량%, 오가노폴리실록산 0.97 내지 1.22중량%를 포함하는 교면 방수용 접착재 조성물에 관한 것이다.An aspect of the present invention relates to a method for producing asphalt comprising 61.85 to 62.43% by weight of emulsified asphalt, 4.92 to 5.38% by weight of polymethylsilsesquioxane, 11.32 to 11.96% by weight of triethylene glycol dimethacrylate, 12.28 to 12.86% by weight of naphthene, By weight, and 0.97 to 1.22% by weight of organopolysiloxane.
본 발명의 다른 측면은 유화아스팔트 67.17 내지 67.58중량%, 폴리에틸렌메타크릴산 6.18 내지 6.67중량%, 트리에틸렌글리콜 디메타크릴레이트 12.13 내지 12.65중량%, 나프텐 3.98 내지 4.56중량%, 석분 8.35 내지 8.85중량%, 오가노폴리실록산 1.18 내지 1.35중량%를 포함하는 교면 방수용 방수재 조성물에 관한 것이다.Another aspect of the present invention is a process for the preparation of a composition comprising 67.17 to 67.58% by weight of emulsified asphalt, 6.18 to 6.67% by weight of polyethylene methacrylate, 12.13 to 12.65% by weight of triethylene glycol dimethacrylate, 3.98 to 4.56% by weight of naphthene, 8.35 to 8.85% % Of an organopolysiloxane, and 1.18 to 1.35% by weight of an organopolysiloxane.
본 발명의 또 다른 측면은 (A) 교면 상층에 접착층을 형성하는 단계, (B) 상기 접착층 상에 방수층을 형성하는 단계를 포함하는 교면 방수공법에 관한 것이다.Another aspect of the present invention relates to (A) a step of forming an adhesive layer on an upper surface of a bridge, and (B) a step of forming a waterproof layer on the adhesive layer.
본 발명에 따른 교면 방수용 접착재 조성물과 방수재 조성물 및 이를 이용한 교면 방수 구조는 방수성능이 우수하여 각종 유해물질의 침투가 방지되기 때문에 교량 바닥판의 열화 및 철근의 부식을 방지할 수 있는 효과가 있다.The cross-linked waterproofing adhesive composition, the waterproofing composition and the cross-linked waterproofing structure according to the present invention have an excellent waterproof performance and prevent penetration of various harmful substances, thereby preventing deterioration of the bridge deck and corrosion of reinforcing bars.
또한 인장접착성능과 균열에 대한 저항성이 우수하여 교면 방수재의 조기 파손이 없고 교면 방수의 보수 주기를 길게 할 수 있으며, 교면방수 보수 비용을 절감할 수 있다.In addition, it has excellent tensile adhesion performance and resistance to cracking, so there is no premature breakage of the cross-linked waterproofing material, and the maintenance period of the cross-linked waterproofing can be lengthened.
도 1은 본 발명의 실시예에 따른 교면 방수공법을 나타내는 블록도이다.
도 2는 본 발명의 일 실시예에 따른 교면 방수 구조를 나타낸 모식도이다.
도 3은 본 발명의 다른 실시예에 따른 교면 방수 구조를 나타낸 모식도이다.
도 4는 본 발명의 또 다른 실시예에 따른 교면 방수 구조를 나타낸 모식도이다.
도 5는 침투 깊이 측정 결과 그래프이다.
도 6은 세공량 측정 결과 그래프이다.
도 7은 인장접착강도 측정 결과 그래프이다.
도 8은 투수량 측정 결과 그래프이다.
도 9는 총 전하량 산정 결과 그래프이다.
도 10은 온 유동성 저항성 평가 결과이다.1 is a block diagram showing a cross-linked waterproofing method according to an embodiment of the present invention.
2 is a schematic view showing a cross-linked waterproof structure according to an embodiment of the present invention.
3 is a schematic view showing a cross-linked waterproof structure according to another embodiment of the present invention.
4 is a schematic view illustrating a cross-linked waterproof structure according to another embodiment of the present invention.
FIG. 5 is a graph of the penetration depth measurement result.
FIG. 6 is a graph showing the result of measurement of the amount of pores.
Fig. 7 is a graph of tensile bond strength measurement results.
8 is a graph showing a result of measurement of permeability.
FIG. 9 is a graph of a total charge amount calculation result.
Fig. 10 shows the result of evaluation of on-flow resistance.
이하에서, 본 발명의 여러 측면 및 다양한 구현예에 대해 더욱 구체적으로 살펴보도록 한다.Hereinafter, various aspects and various embodiments of the present invention will be described in more detail.
본 발명의 일 측면은 유화아스팔트 61.85 내지 62.43중량%, 폴리메틸실세스키옥산 4.92 내지 5.38중량%, 트리에틸렌글리콜 디메타크릴레이트 11.32 내지 11.96중량%, 나프텐 12.28 내지 12.86중량%, 석분 7.87 내지 8.17중량%, 오가노폴리실록산 0.97 내지 1.22중량%를 포함하는 교면 방수용 접착재 조성물에 관한 것이다.An aspect of the present invention relates to a method for producing asphalt comprising 61.85 to 62.43% by weight of emulsified asphalt, 4.92 to 5.38% by weight of polymethylsilsesquioxane, 11.32 to 11.96% by weight of triethylene glycol dimethacrylate, 12.28 to 12.86% by weight of naphthene, By weight, and 0.97 to 1.22% by weight of organopolysiloxane.
상기 유화아스팔트(emulsified asphalt)는 바인더 기능을 수행하고 방수성을 증진시키는 역할을 한다. 61.85중량% 미만이면 바인더로서의 역할이 부족하고 접착재의 방수 성능이 저하될 수 있으며, 62.43중량%를 초과하면 지촉건조 시간이 지연되어 후속 공정의 실시가 지연될 수 있다.The emulsified asphalt performs a binder function and improves the water resistance. If the content is less than 61.85% by weight, the binder may fail to function and the waterproofing performance of the adhesive may be deteriorated. If the content is more than 62.43% by weight, the tack-free drying time may be delayed and the subsequent process may be delayed.
상기 폴리메틸실세스키옥산(polymethylsilsesquioxane)은 접착재의 침투를 증진시키고 교량 바닥 콘크리트의 공극을 충전하는 역할을 한다. 4.92중량% 미만이면 접착재의 침투 깊이가 작고 콘크리트의 공극 충전성이 저하될 수 있으며, 5.38중량%를 초과하면 접착재의 점도가 증가되어 시공성이 저하될 수 있다.The polymethylsilsesquioxane improves penetration of the adhesive and serves to fill the pores of the bridge floor concrete. If it is less than 4.92% by weight, penetration depth of the adhesive material may be small and void filling property of the concrete may be deteriorated. If it exceeds 5.38% by weight, the viscosity of the adhesive material may increase and the workability may be deteriorated.
상기 트리에틸렌글리콜 디메타크릴레이트(triethylenglycol dimethacrylate)는 인장접착강도를 증진시키는 역할을 하고, 11.32중량% 미만이면 접착재의 인장접착강도 성능이 저하되며, 11.96중량%를 초과하면 접착재의 조성물이 분리될 수 있다.The triethyleneglycol dimethacrylate serves to enhance the tensile bond strength. If it is less than 11.32 wt%, the tensile adhesive strength performance of the adhesive is deteriorated. If it exceeds 11.96 wt%, the composition of the adhesive is separated .
상기 나프텐(naphten)은 점도를 조절하는 역할을 하고, 12.28중량% 미만이면 접착재의 점도가 높아 시공성이 저하될 수 있으며, 12.86중량%를 초과하면 접착재의 점도가 낮아져 경사 구간에서의 시공성이 저하될 수 있다.If the content of the naphthenes is less than 12.28% by weight, the viscosity of the adhesive material may be high and the workability may be deteriorated. If the content of the naphthenes is more than 12.86% by weight, the viscosity of the adhesive material is lowered, .
상기 석분(stone flour)은 필러 또는 증량제로서의 역할을 수행하고, 입자의 크기에 제한을 두지 않으나 80μm 이하가 바람직하다. 7.87중량% 미만이면 접착재의 미세 공극 충전성이 저하될 수 있고, 8.17중량%를 초과하면 접착재의 유동성이 저하되어 시공성이 저하될 수 있다.The stone flour serves as a filler or an extender, and has no limitation on the size of the particles, but it is preferably 80 μm or less. If it is less than 7.87% by weight, the microporous packing property of the adhesive agent may be deteriorated. If it exceeds 8.17% by weight, the flowability of the adhesive agent may be lowered and the workability may be lowered.
상기 오가노폴리실록산(organo polysilxane)은 기포를 제거하는 역할을 하고, 0.97중량% 미만이면 접착재의 기포 제거 성능이 저하될 수 있고, 1.22중량%를 초과하면 접착재의 점도가 높아 시공성이 저하될 수 있다.The organopolysiloxane serves to remove air bubbles. When the content is less than 0.97% by weight, the bubble removing performance of the adhesive may be deteriorated. When the content of the organopolysiloxane exceeds 1.22% by weight, the viscosity of the adhesive may be high, .
본 발명의 다른 측면은 유화아스팔트 67.17 내지 67.58중량%, 폴리에틸렌메타크릴산 6.18 내지 6.67중량%, 트리에틸렌글리콜 디메타크릴레이트 12.13 내지 12.65중량%, 나프텐 3.98 내지 4.56중량%, 석분 8.35 내지 8.85중량%, 오가노폴리실록산 1.18 내지 1.35중량%를 포함하는 교면 방수용 방수재 조성물에 관한 것이다.Another aspect of the present invention is a process for the preparation of a composition comprising 67.17 to 67.58% by weight of emulsified asphalt, 6.18 to 6.67% by weight of polyethylene methacrylate, 12.13 to 12.65% by weight of triethylene glycol dimethacrylate, 3.98 to 4.56% by weight of naphthene, 8.35 to 8.85% % Of an organopolysiloxane, and 1.18 to 1.35% by weight of an organopolysiloxane.
이때, 유화아스팔트는 바인더 기능을 수행하고 방수성을 증진시키는 역할을 한다. 67.17중량% 미만이면 바인더로서의 역할이 부족하고 방수재의 방수 성능이 저하될 수 있으며, 67.58중량%를 초과하면 경화시간이 지연되어 후속 공정의 실시가 지연될 수 있다.At this time, the emulsified asphalt performs a binder function and improves the water resistance. If the content is less than 67.17% by weight, the binder may fail to function and the waterproofing performance of the waterproofing material may deteriorate. If the content exceeds 67.58% by weight, the curing time may be delayed and the subsequent process may be delayed.
상기 폴리에틸렌메타크릴산(polyethylen methacryl acid)은 고온에서 경화된 방수재의 유동성을 감소시키고 방수재의 균열 저항성을 증진시키는 역할을 한다. 6.18중량% 미만이면 고온에서 경화된 방수재의 유동성 감소 성능이 저하되고, 저온 및 반복하중 증가에 따른 균열 저항성 저하될 수 있으며, 6.67중량%를 초과하면 방수재의 탄성과 내굴곡성이 저하될 수 있다.The polyethylene methacrylic acid serves to reduce the fluidity of the waterproofing material cured at a high temperature and improve the crack resistance of the waterproofing material. If it is less than 6.18% by weight, the fluidity reduction performance of the waterproofing material cured at a high temperature may be deteriorated and the crack resistance may be deteriorated due to the low temperature and cyclic loading. If it exceeds 6.67% by weight, the elasticity and bending resistance of the waterproofing material may be deteriorated.
트리에틸렌글리콜 디메타크릴레이트는 인장접착강도를 증진시키는 역할을 하고, 12.13중량% 미만이면 방수재의 인장접착성능이 저하되고, 12.65중량%를 초과하면 방수재의 조성물이 분리될 수 있다.The triethylene glycol dimethacrylate serves to enhance the tensile bonding strength. When less than 12.13% by weight, the tensile adhesion performance of the waterproofing material is deteriorated. When the waterproofing material is more than 12.65% by weight, the composition of the waterproofing material can be separated.
나프텐은 점도를 조절하는 역할을 하고, 3.98중량% 미만이면 방수재의 점도가 높아 시공성이 저하될 수 있고, 4.56중량%를 초과하면 방수재의 점도가 낮아져 경사 구간에서의 시공성이 저하될 수 있다.The naphthene serves to control the viscosity. If it is less than 3.98% by weight, the waterproofing material may have a high viscosity and the workability may be deteriorated. If it exceeds 4.56% by weight, the viscosity of the waterproofing material may be lowered and the workability in the slope section may be lowered.
석분은 필러 또는 증량제로서의 역할을 수행하고, 입자의 크기에 제한을 두지 않으나 80μm 이하가 바람직하다. 8.35중량% 미만이면 방수재의 미세 공극 충전성이 저하될 수 있고, 8.85중량%를 초과하면 방수재의 유동성이 저하되어 시공성이 저하될 수 있다.It plays a role as a filler or extender, and does not impose any limit on the particle size, but it is preferably 80 탆 or less. If it is less than 8.35% by weight, the microporous packing of the waterproofing material may be deteriorated. If it exceeds 8.85% by weight, the fluidity of the waterproofing material may be lowered and the workability may be lowered.
오가노폴리실록산은 기포를 제거하는 역할을 하고, 1.18중량% 미만이면 방수재의 기포 제거 성능이 저하될 수 있고, 1.35중량%를 초과하면 방수재의 점도가 높아 시공성이 저하될 수 있다.The organopolysiloxane serves to remove air bubbles. If the amount is less than 1.18% by weight, the defoaming performance of the waterproofing material may be deteriorated. If the amount exceeds 1.35% by weight, the waterproofing material may have a high viscosity and the workability may be deteriorated.
본 발명의 또 다른 측면은 (A) 교면 상층에 접착층을 형성하는 단계, (B) 상기 접착층 상에 방수층을 형성하는 단계를 포함하는 교면 방수공법에 관한 것이다.
Another aspect of the present invention relates to (A) a step of forming an adhesive layer on an upper surface of a bridge, and (B) a step of forming a waterproof layer on the adhesive layer.
도 1은 본 발명의 실시예에 따른 교면 방수공법을 단계별로 나타내는 블록도서, 바닥판 표면 처리 단계(S101), 접착층 형성 단계(S102) 및 방수층 형성 단계(S103)로 이루어진다.BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a block diagram showing a cross-linked waterproofing method according to an embodiment of the present invention; FIG.
상기 바닥판 표면처리 단계(S101)는 교량 바닥판에 레이턴스, 먼지, 유제 등을 제거하는 단계로서 숏블라스트나 기계기구 등을 사용하고, 교량 바닥판에 존재하는 수분을 제거하여 건조상태로 만든다.The bottom plate surface treatment step (S101) is a step of removing laitance, dust, emulsion, and the like on the bridge deck, using shot blast or a mechanical instrument, and removing moisture present in the bridge deck to dry .
상기 접착층 형성 단계(S102)는 상기 표면처리된 바닥판 상면에 접착재 조성물을 도포하는 단계로서 스프레이나 롤러 또는 붓 등을 사용하여 도포하는데, 접착재 조성물의 도포량이 0.2kg/m2 미만이면 교량 바닥판 속으로 침투되는 양이 적게 되어 접착재의 인장접착성능이 부족하고 도포량이 0.3kg/m2를 초과하면 접착재의 지촉건조 시간이 지연되어 후속공정의 실시가 늦어진다. 따라서 접착재 조성물의 도포량은 0.2 내지 0.3kg/m2인 것이 바람직하며, 접착재의 도포두께에는 특별한 제한이 없지만 0.2 내지 0.3mm인 것이 바람직하다. 또한 접착재 조성물 도포 후에는 충분히 건조되도록 차량 및 인원을 통행을 금해야 한다.The adhesive layer forming step (S102) is to apply using a spray or roller or brush, the method comprising: applying an adhesive composition to the bottom plate upper surface of the surface treatment, when the application amount of the adhesive composition is less than 0.2kg / m 2 Bridge Deck The tensile adhesion performance of the adhesive is insufficient, and when the application amount exceeds 0.3 kg / m 2 , the touch-drying time of the adhesive is delayed, and the subsequent process is delayed. Therefore, the coating amount of the adhesive composition is preferably 0.2 to 0.3 kg / m 2 , and the coating thickness of the adhesive is not particularly limited, but is preferably 0.2 to 0.3 mm. Also, the vehicle and personnel should not be allowed to pass through so as to be sufficiently dried after application of the adhesive composition.
상기 방수층 형성 단계(S103)는 상기 형성된 접착층 상면에 방수재 조성물을 도포하는 단계로서 스프레이나 롤러 또는 붓 등을 사용하여 도포하는데, 방수재 조성물의 도포량이 2.0kg/m2 미만이면 방수성능이 부족할 뿐만 아니라 저온 및 반복하중 증가에 따른 균열 저항성 부족하고, 3.0kg/m2를 초과하면 방수재의 경화시간이 지연되어 후속공정인 상기 보호층 형성을 위한 실시가 늦어진다. 따라서 방수재 조성물의 도포량은 2.0 내지 3.0 kg/m2인 것이 바람직하며, 방수재의 도포두께에는 특별한 제한이 없지만 2.0 내지 3.0mm인 것이 바람직하다.The waterproof layer forming step (S103) is a step of applying the waterproofing composition on the upper surface of the adhesive layer, and is applied using a spray, a roller or a brush. If the waterproofing composition is applied in an amount less than 2.0 kg / m 2 , insufficient cracking resistance of the low-temperature and repeated load increased, and when it is more than 3.0kg / m 2 is delayed, the curing time of the water shield is carried out for the formation of the protective layer subsequent processing delayed. Therefore, the coating amount of the waterproofing composition is preferably 2.0 to 3.0 kg / m 2 , and the coating thickness of the waterproofing material is not particularly limited, but is preferably 2.0 to 3.0 mm.
본 발명의 또 다른 측면은 교면, 상기 교면 상에 형성된 접착층, 상기 접착층 위에 형성된 방수층을 포함하는 교면 방수구조물에 관한 것이다.Another aspect of the present invention relates to a bridging waterproof structure comprising a bridging surface, an adhesive layer formed on the bridging surface, and a waterproofing layer formed on the adhesive layer.
즉, 본 발명에 따른 교면 방수 구조는 교량 바닥판(10)에 상기 접착재 조성물을 도포하여 형성된 접착층(20)과 상기 접착층 표면에 상기 방수재 조성물을 도포하여 형성된 방수층(30)을 포함하는 것을 특징으로 한다.That is, the bridge waterproof structure according to the present invention includes an
도 2는 상기와 같은 방법으로 도포한 본 발명의 실시예에 따른 교면 방수 구조를 나타내는 단면도로서, 표면처리 된 교량 바닥판(10), 상기 교량 바닥판 상면에 접착재 조성물을 도포하여 형성된 접착층(20) 및 상기 접착층(20) 상면에 방수재 조성물을 도포하여 형성된 방수층(30)으로 이루어진다.FIG. 2 is a cross-sectional view illustrating a cross-linked waterproof structure according to an embodiment of the present invention, which is applied by the above-described method. The surface of the
상기 방수층(30)이 형성되면 방수층(30) 상면에 아스팔트 콘크리트를 포설하여 포장층(50)을 형성하는데, 이때 도 3과 같이 방수층(30)을 보호하기 위해 방수층(30) 상면에 시트를 밀착시켜 보호층(40)을 형성한 후 상기 보호층(40) 상면에 아스팔트 콘크리트를 포설하여 포장층(50)을 형성할 수 있다.When the
또한 상기 접착층(20)이 형성되면 도 4와 같이 접착층(20) 상면에 시트를 밀착시켜 보호층(40)을 형성한 후 아스팔트 콘크리트를 포설하여 포장층(50)을 형성할 수도 있다.When the
상기 보호층(40)에 사용되는 시트는 아라미드섬유 시트, 탄소섬유 시트, 유리섬유 시트 및 아스팔트 시트 중에서 선택되는 어느 하나 또는 둘 이상의 혼합물인 것이 바람직하다.The sheet used for the
이때, 상기 접착층은 유화아스팔트 61.85 내지 62.43중량%, 폴리메틸실세스키옥산 4.92 내지 5.38중량%, 트리에틸렌글리콜 디메타크릴레이트 11.32 내지 11.96중량%, 나프텐 12.28 내지 12.86중량%, 석분 7.87 내지 8.17중량%, 오가노폴리실록산 0.97 내지 1.22중량%로 구성된 접착층 주재를 포함한다.At this time, the adhesive layer is composed of 61.85 to 62.43 wt% of emulsified asphalt, 4.92 to 5.38 wt% of polymethylsilsesquioxane, 11.32 to 11.96 wt% of triethylene glycol dimethacrylate, 12.28 to 12.86 wt% of naphthene, 7.87 to 8.17 wt% % Of an organopolysiloxane, and 0.97 to 1.22 wt% of an organopolysiloxane.
또한, 상기 방수층은 유화아스팔트 67.17 내지 67.58중량%, 폴리에틸렌메타크릴산 6.18 내지 6.67중량%, 트리에틸렌글리콜 디메타크릴레이트 12.13 내지 12.65중량%, 나프텐 3.98 내지 4.56중량%, 석분 8.35 내지 8.85중량%, 오가노폴리실록산 1.18 내지 1.35중량%로 구성된 방수층 주재를 포함한다.Also, the waterproof layer is composed of 67.17 to 67.58 wt% of emulsified asphalt, 6.18 to 6.67 wt% of polyethylene methacrylate, 12.13 to 12.65 wt% of triethylene glycol dimethacrylate, 3.98 to 4.56 wt% of naphthene, 8.35 to 8.85 wt% And 1.18 to 1.35% by weight of an organopolysiloxane.
바람직한 구현예에 따르면, 상기 접착층은 상기 접착층 주재 100중량부를 기준으로 SiO2-우레탄-아크릴의 유무기 복합체 수지를 3 내지 5중량부를 추가로 포함한다.According to a preferred embodiment, the adhesive layer is SiO 2 based on 100 parts by weight of the adhesive layer Presence - further includes a third acrylic-inorganic composite resin to 5 parts by weight of urethane.
더욱 바람직한 구현예에 따르면, 이때 상기 방수층 역시 상기 방수층 주재 100중량부를 기준으로 Al2O3-나노실리케이트-페녹시 유무기 복합체 수지를 2 내지 4중량부를 추가로 포함한다.According to a further preferred embodiment, the waterproof layer further comprises 2 to 4 parts by weight of an Al 2 O 3 - nanosilicate-phenoxy organic complex resin based on 100 parts by weight of the waterproof layer.
상기 SiO2-우레탄-아크릴의 유무기 복합체 수지는 아래와 같이 제조될 수 있으며, 다만 하기 제조방법에 의해 본 발명의 내용이나 범위가 제한되는 것은 아님은 명백하다.The above-mentioned organic-inorganic hybrid resin of SiO 2 -urethane-acryl can be prepared as follows, but it is apparent that the content and scope of the present invention are not limited by the following production methods.
유기 수지의 말단 치환기에 무기 나노 입자를 화학적으로 치환시켜 유무기 복합체 수지를 제조할 수 있다. 유기 수지는 우레탄-아크릴 수지(중량평균 분자량: 15,000, 연화점: 80℃)로서, 우레탄 수지에 2-하이드록시에틸 메타크릴레이트와 아크릴아마이드를 중량비 1:1로 혼합한 아크릴 모노머를 투입한 후 합성하여 사용할 수 있다. 무기 나노입자는 SiO2(평균 입경: 7μm)일 수 있다. 구체적으로 유기 수지 : 무기 나노 입자의 중량 비율이 9:1이 되도록 혼합한 후, 인산을 촉매로 사용하여 치환 반응시킴으로써 SiO2-우레탄-아크릴의 유무기 복합체 수지를 제조할 수 있다.The organic-inorganic hybrid resin can be prepared by chemically substituting the inorganic nano-particles for the terminal substituent of the organic resin. The organic resin was a urethane-acrylic resin (weight average molecular weight: 15,000, softening point: 80 ° C), and an acrylic monomer obtained by mixing 2-hydroxyethyl methacrylate and acrylamide in a weight ratio of 1: Can be used. The inorganic nanoparticles may be SiO 2 (average particle diameter: 7 μm). Can be prepared for the presence of the acrylic-based composite resin were mixed so that 1, using phosphoric acid as catalyst SiO 2 by reacting substituted-urethane: specifically organic resin: The weight ratio of the inorganic nano-particles 9.
상기 Al2O3-나노실리케이트-페녹시 유무기 복합체 수지 역시 아래와 같이 제조될 수 있으며, 하기 제조방법에 의해 본 발명의 내용이나 범위가 제한되는 것은 아님은 명백하다.The Al 2 O 3 -nosilicate-phenoxy organic complex resin can also be prepared as follows, and it is apparent that the content and scope of the present invention are not limited by the following production methods.
우레탄-아크릴 수지와 SiO2 대신에 나노실리케이트-페녹시 수지(중량평균 분자량: 7,000 연화점: 70℃)와 Al2O3(평균 입경: 10μm)를 사용하는 점을 제외하고는 위 제조방법과 동일하게 치환 반응을 수행함으로써 Al2O3-나노실리케이트-페녹시 유무기 복합체 수지를 제조할 수 있다.And is the same as the above manufacturing method except that it uses the: (10μm average particle size) (:: 7000 softening point 70 ℃ weight average molecular weight) and Al 2 O 3 polyurethane-phenoxy resin-acrylic resin and the SiO 2 instead of the nano-silicate The Al 2 O 3 -nonosilicate-phenoxy-based complex resin can be produced by carrying out a substitution reaction.
본 발명의 가장 바람직한 구현예에 따르면, (i) 상기 접착층은 유화아스팔트 61.85 내지 62.43중량%, 폴리메틸실세스키옥산 4.92 내지 5.38중량%, 트리에틸렌글리콜 디메타크릴레이트 11.32 내지 11.96중량%, 나프텐 12.28 내지 12.86중량%, 석분 7.87 내지 8.17중량%, 오가노폴리실록산 0.97 내지 1.22중량%로 구성된 접착층 주재를 포함하고, (ii) 상기 접착층은 상기 접착층 주재 100중량부를 기준으로 SiO2-우레탄-아크릴의 유무기 복합체 수지를 3 내지 5중량부를 추가로 포함하며, (iii) 상기 방수층은 유화아스팔트 67.17 내지 67.58중량%, 폴리에틸렌메타크릴산 6.18 내지 6.67중량%, 트리에틸렌글리콜 디메타크릴레이트 12.13 내지 12.65중량%, 나프텐 3.98 내지 4.56중량%, 석분 8.35 내지 8.85중량%, 오가노폴리실록산 1.18 내지 1.35중량%로 구성된 방수층 주재를 포함하고, (iv) 상기 방수층은 상기 방수층 주재 100중량부를 기준으로 Al2O3-나노실리케이트-페녹시 유무기 복합체 수지를 2 내지 4중량부를 추가로 포함한다.According to a most preferred embodiment of the invention, (i) the adhesive layer comprises 61.85 to 62.43% by weight of emulsified asphalt, 4.92 to 5.38% by weight of polymethylsilsesquioxane, 11.32 to 11.96% by weight of triethylene glycol dimethacrylate, acrylic-12.28 to 12.86% by weight of stone dust 7.87 to 8.17% by weight of the organopolysiloxane of 0.97 to 1.22 including the adhesive layer presence consisting of% by weight, (ii) the adhesive layer is SiO 2 based on 100 parts by weight of residence wherein the adhesive layer-urethane (Iii) the waterproof layer comprises 67.17 to 67.58% by weight of emulsified asphalt, 6.18 to 6.67% by weight of polyethylene methacrylate, 12.13 to 12.65% by weight of triethylene glycol dimethacrylate, (Iv) a waterproof layer consisting of 3.98 to 4.56% by weight of naphthene, 8.35 to 8.85% by weight of abrasive grains and 1.18 to 1.35% by weight of organopolysiloxane, (iv) Further comprises 2 to 4 parts by weight of an Al 2 O 3 - nanosilicate-phenoxy organic complex resin based on 100 parts by weight of the waterproof layer.
위 (i) 내지 (iv)의 조건을 모두 만족하는 경우에는 KS M 2812-1에 기재된 방법에 따른 내산성(5%, H2SO4, 7일, 20℃) 테스트에서 도막의 갈라짐, 부풀음, 주름, 떨어짐, 벗겨짐 등의 도막상태 훼손이 전혀 관찰되지 않는 반면, 만일 위 (i) 내지 (iv)에 기재된 해당 층 또는 특정 성분을 포함하지 않거나 또는 위 기재된 함량 범위 중 어느 하나라도 충족되지 않는 경우에는 위 테스트 조건에서 도막이 훼손됨을 확인하였다.
When all of the above conditions (i) to (iv) are satisfied, cracking, bulging, swelling of the coating film in the acid resistance (5%, H 2 SO 4 , 7 days, 20 ° C.) test according to the method described in KS M 2812-1, (I) to (iv) do not include any of the above-mentioned layers or specific components, or any of the above-mentioned content ranges are not satisfied, while no damage to the coating film such as wrinkles, , It was confirmed that the coating film was damaged under the above test conditions.
이하에서 실시예 등을 통해 본 발명을 더욱 상세히 설명하고자 하며, 다만 이하에 실시예 등에 의해 본 발명의 범위와 내용이 축소되거나 제한되어 해석될 수 없다. 또한, 이하의 실시예를 포함한 본 발명의 개시 내용에 기초한다면, 구체적으로 실험 결과가 제시되지 않은 본 발명을 통상의 기술자가 용이하게 실시할 수 있음은 명백한 것이며, 이러한 변형 및 수정이 첨부된 특허청구범위에 속하는 것도 당연하다.Hereinafter, the present invention will be described in more detail with reference to Examples and the like, but the scope and content of the present invention can not be construed to be limited or limited by the following Examples. It will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the spirit and scope of the present invention as set forth in the following claims. It is natural that it belongs to the claims.
또한 이하에서 제시되는 실험 결과는 상기 실시예 및 비교예의 대표적인 실험 결과만을 기재한 것이며, 아래에서 명시적으로 제시하지 않은 본 발명의 여러 구현예의 각각의 효과는 해당 부분에서 구체적으로 기재하도록 한다.In addition, the experimental results presented below only show representative experimental results of the embodiments and the comparative examples, and the respective effects of various embodiments of the present invention which are not explicitly described below will be specifically described in the corresponding part.
실시예Example
이하에서는 상기 접착재 조성물과 방수재 조성물을 사용하여 교면 방수를 하는 방법과 교면 방수 구조에 대해 설명한다.
Hereinafter, a description will be given of a method of cross-face waterproofing using the adhesive composition and a waterproofing composition, and a cross-face waterproofing structure.
실시예 1: 접착재 조성물 및 방수재 조성물을 이용한 교면 방수Example 1: Cross-linked waterproofing using an adhesive composition and a waterproofing composition
본 발명에 따른 교면 방수용 접착재 조성물과 방수재 조성물을 도포할 콘크리트 바닥판 제작에는 굵은골재 최대치수가 25mm인 쇄석골재를 사용하였고, 잔골재는 세척사를 사용하였다. 콘크리트 바닥판은 표 1에 나타낸 배합표에 의해 KS F 2425 시험실에서 콘크리트 시료를 만드는 방법에 따라 제작하였다.The concrete base plate to be coated with the waterproofing composition and the antifouling adhesive composition according to the present invention was made of a crushed stone aggregate having a maximum coarse aggregate of 25 mm and a fine aggregate was used as a cleaning agent. The concrete floor slabs were made according to the method of making concrete samples in the KS F 2425 test room according to the formulation table shown in Table 1.
본 발명에 따른 접착재 조성물은 유화아스팔트 62.14중량%, 폴리메틸실세스키옥산 4.97중량%, 트리에틸렌글리콜 디메타크릴레이트 11.46중량%, 나프텐 12.37중량%, 석분 7.92중량% 및 오가노폴리실록산 1.14중량%를 교반하여 제조한 후 콘크리트 바닥판에 0.3kg/m2를 도포하였다.The adhesive composition according to the present invention comprises 62.14% by weight of emulsified asphalt, 4.97% by weight of polymethylsilsesquioxane, 11.46% by weight of triethylene glycol dimethacrylate, 12.37% by weight of naphthene, 7.92% by weight of an abrasive and 1.14% by weight of an organopolysiloxane, And then 0.3 kg / m 2 was applied to the concrete bottom plate.
본 발명에 따른 방수재 조성물은 유화아스팔트 67.42중량%, 폴리에틸렌 메타크릴산 6.27중량%, 트리에틸렌글리콜 디메타크릴레이트 12.42중량%, 나프텐 4.12중량% 석분 8.54중량% 및 오가노폴리실록산 1.23중량%를 교반하여 제조한 후 콘크리트 바닥판에 2.0kg/m2를 도포하였다.
The waterproofing composition according to the present invention was prepared by stirring 67.42% by weight of asphalt emulsified, 6.27% by weight of polyethylene methacrylate, 12.42% by weight of triethylene glycol dimethacrylate, 8.54% by weight of naphthene and 8.53% by weight of an organopolysiloxane, And 2.0 kg / m 2 was applied to the concrete bottom plate.
비교예 1 및 2: 접착재 조성물 및 방수재 조성물을 이용한 교면 방수Comparative Examples 1 and 2: Cross-linked waterproofing using an adhesive composition and a waterproofing composition
본 발명에 따른 교면 방수용 접착재 조성물과 방수재 조성물 및 이를 이용한 교면 방수 구조의 성능을 비교 평가하기 위해 국내 R사(비교예 1) 및 B사(비교예 2)의 아스팔트 프라이머와 도막식 방수재를 콘크리트 바닥판에 도포하였다.
In order to compare the performance of the antifouling adhesive composition and waterproofing composition according to the present invention and the performance of the waterproofing structure using the same, asphalt primer and film type waterproofing material of domestic R company (Comparative Example 1) and B Company (Comparative Example 2) Plate.
시험예Test Example
이하에서는 본 발명에 따른 교면 방수용 접착재 조성물과 방수재 조성물 및 이를 이용한 교면 방수 구조의 성능을 평가하였다.
Hereinafter, the performance of the adhesive composition for cross-linked waterproofing and the waterproofing composition and the cross-linked waterproofing structure using the same are evaluated.
시험예 1: 침투 깊이 평가Test Example 1: Penetration depth evaluation
본 발명에 따른 접착재 조성물의 침투 성능을 평가하기 위해 28일 동안 대기에서 양생된 φ100×300mm의 콘크리트 윗면에 본 발명에 따른 접착재 조성물을 도포한 시험체(시험체명: Bon-A)를 제작한 후 7일 동안 대기 중에서 건조시켰다. 이후 시험체를 절단하여 절단된 면에 스프레이로 물을 뿌려 침투깊이를 측정하였고, 침투깊이는 4회 측정한 평균값으로 하였다. 또한 국내 R사의 프라이머를 도포한 시험체(시험체명: Bon-R) 및 국내 B사의 프라이머를 도포한 시험체(시험체명: Bon-B)를 제작하여 동일한 방법으로 건조시킨 후 동일한 방법으로 침투깊이를 측정하였다.In order to evaluate the penetration performance of the adhesive composition according to the present invention, a specimen (Test Name: Bon-A) coated with the adhesive composition according to the present invention was prepared on the upper surface of a 100 mm x 300 mm concrete cured in air for 28 days, Lt; / RTI > The depth of penetration was measured by spraying water on the cut surface after cutting the specimen. The depth of penetration was measured four times. In addition, a specimen (Bon-B) coated with a primer (Bon-R) and a primer (B) from a domestic company R were manufactured and dried in the same manner, Respectively.
침투깊이를 측정한 결과 도 5와 같이 본 발명에 따른 접착재 조성물의 침투깊이가 가장 크게 나타나 본 발명에 따른 접착재 조성물은 콘크리트 바닥판의 계면에서 뿐만 아니라 콘크리트 바닥판의 공극 내부에도 접착이 되는 것을 알 수 있었다.
As a result of the penetration depth measurement, the penetration depth of the adhesive composition according to the present invention was the largest as shown in FIG. 5, indicating that the adhesive composition according to the present invention was adhered not only at the interface of the concrete bottom plate but also inside the void of the concrete bottom plate I could.
시험예 2: 공극 충전 평가Test Example 2: Evaluation of void filling
본 발명에 따른 접착재 조성물의 공극 충전 성능을 평가하기 위해 28일 동안 대기에서 양생된 100×100×100mm의 콘크리트 상면에 본 발명에 따른 접착재 조성물을 도포한 시험체(Bon-A)를 제작한 후 7일 동안 대기 중에서 건조시켰다. 이후 시험체의 표면에서부터 5mm까지의 깊이에서 시료를 채취하여 2.5 내지 5mm로 분쇄하고 아세톤에 24시간 동안 침지시킨 후 건조시켜 수은 압입식 포로메타를 이용하여 시험체의 세공량을 측정하였다. 또한 국내 R사의 프라이머를 도포한 시험체(시험체명: Bon-R) 및 국내 B사의 프라이머를 도포한 시험체(시험체명: Bon-B)를 제작하여 동일한 방법으로 건조시킨 후 동일한 방법으로 세공량을 측정하였고, 본 발명에 따른 접착재 조성물을 도포하지 않은 콘크리트(시험체명: Con)도 동일한 방법으로 세공량을 측정하였다.In order to evaluate the pore filling performance of the adhesive composition according to the present invention, a specimen (Bon-A) coated with the adhesive composition according to the present invention was prepared on a 100 × 100 × 100 mm upper surface of a concrete cured in air for 28 days, Lt; / RTI > Thereafter, the sample was sampled at a depth of 5 mm from the surface of the specimen, pulverized to 2.5 to 5 mm, immersed in acetone for 24 hours, dried, and the amount of pores of the specimen was measured using a mercury-pressurized porometer. In addition, a test specimen (Bon-R) coated with a primer of domestic R company and a specimen (Bon-B specimen) coated with a primer of a domestic company B were prepared and dried in the same manner, , And the amount of pores was measured in the same manner as in Concrete (Test Name: Con) not coated with the adhesive composition according to the present invention.
시험체의 세공량을 측정한 결과 도 6과 같이 본 발명에 따른 접착재 조성물을 도포한 시험체에서 큰 공극이 가장 많이 감소되어 본 발명에 따른 접착재 조성물은 콘크리트의 공극을 충전시키는 성능이 우수함을 알 수 있었다.
As a result of measuring the pore volume of the test piece, it was found that the large voids were most reduced in the test body coated with the adhesive composition according to the present invention as shown in FIG. 6, and the adhesive composition according to the present invention was excellent in filling the pores of the concrete .
시험예 3: 인장접착강도 평가Test Example 3: Tensile adhesion strength evaluation
본 발명에 따른 접착재 조성물과 방수재 조성물의 인장접착 성능을 평가하기 위해 28일 동안 대기에서 양생된 300×300×100mm의 콘크리트 상면에 본 발명에 따른 접착재 조성물을 도포한 시험체(시험체명: Bon-A), 방수재 조성물을 도포한 시험체(시험체명: WP-A) 및 접착재 조성물을 도포하고 지촉건조 시킨 후 방수재 조성물을 도포한 시험체(시험체명: BW-A)를 제작한 후 7일 동안 대기 중에서 건조 및 경화시켰다. 이후 φ100mm의 코어비트를 사용하여 인장접착강도를 측정하기 적절한 간격으로 3개소를 콘크리트 표면보다 약 5mm 정도 깊게 절삭하고, 방수재 조성물이 도포된 상면에 φ100mm의 인장접착용 스테인레스 스틸 디스크를 에폭시 수지로 완전히 접착하였다. 에폭시 수지가 경화된 후 하중기록장치 및 로드셀을 연결한 유압식 인장접착강도 시험기를 사용하여 약 0.1N/mm2/sec의 재하속도로 최대하중에 도달할 때까지 하중을 가하였다. 또한 국내 R사의 프라이머를 도포한 시험체(시험체명 Bon-R), 방수재를 도포한 시험체(WP-R) 및 프라이머를 도포하고 지촉건조 시킨 후 방수재를 도포한 시험체(BW-R)를 제작하였고, 국내 B사의 프라이머를 도포한 시험체(시험체명: Bon-B), 방수재를 도포한 시험체(WP-B) 및 프라이머를 도포하고 지촉건조 시킨 후 방수재를 도포한 시험체(BW-B)를 제작하여 동일한 방법으로 건조 및 경화시킨 후 동일한 방법으로 인장접착강도를 측정하였다.In order to evaluate the tensile adhesion performance of the adhesive composition and the waterproofing composition according to the present invention, a test piece (Test Name: Bon-A) coated with the adhesive composition according to the present invention was applied to the upper surface of a 300 × 300 × 100 mm concrete surface cured in air for 28 days (Test Name: WP-A) coated with a waterproofing composition, and a test material (Test Name: BW-A) coated with an adhesive composition and coated with a waterproofing composition after touching and drying, And cured. Then, three places were cut about 5 mm deep from the concrete surface at appropriate intervals to measure the tensile bonding strength using a core bit of? 100 mm, and a stainless steel disk for tensile bonding? 100 mm in diameter was completely Respectively. After the epoxy resin was cured, the load was applied until the maximum load was reached at a load speed of about 0.1 N / mm 2 / sec using a hydraulic tensile bond strength tester connected to a load recorder and a load cell. In addition, a specimen (BW-R) was prepared by applying a test specimen (Bon-R), a specimen (WP-R) coated with a primer of domestic R company, a WP-R coated with a waterproofing material, A specimen (BW-B) was prepared by applying a specimen (Bon-B) coated with a primer of domestic company B, a specimen (WP-B) coated with a waterproofing material and a primer, After drying and curing, tensile bond strength was measured by the same method.
인장접착강도는 하기 식 1에 의해 구하였으며, 3회 측정한 평균값으로 하였다.The tensile bond strength was determined by the following
인장접착강도를 측정한 결과 도 7과 같이 본 발명에 따른 접착재 조성물을 사용한 시험체에서 인장접착강도가 가장 높게 나타났으며, 본 발명에 따른 방수재 조성물을 도포한 시험체에서도 높은 인장접착강도가 나타나 본 발명에 따른 접착재 조성물과 방수재 조성물 및 이를 이용한 방수 구조의 인장접착 성능이 우수함을 알 수 있었다.
As a result of measuring the tensile bond strength, the tensile bond strength was the highest in the test body using the adhesive composition according to the present invention as shown in FIG. 7, and the tensile bond strength was also high in the test body coated with the waterproofing composition according to the present invention, It was found that the adhesive composition and the waterproofing composition according to the present invention and the waterproof structure using the same exhibited excellent tensile adhesion.
시험예 4: 균열 대응성 평가Test Example 4: Crack response evaluation
본 발명에 따른 접착재 조성물과 방수재 조성물의 균열 대응 성능을 평가하기 위해 230×90×6mm의 플렉시블한 판의 상면에 본 발명에 따른 접착재 조성물을 도포하고 지촉건조 시킨 후 방수재 조성물을 도포한 시험체(시험체명: BW-A)를 제작한 후 7일 동안 대기 중에서 건조 및 경화시켰다. 이후 시험체를 온도 -20±2℃ 및 20±2℃에서 1시간 이상 보관한 후 블렉시블한 판 밑면을 A형으로 4mm의 홈을 만들어 2등분한 후 인장시험기를 이용하여 시험체를 5mm/min으로 신장한 후 시험 시 온도 -20℃의 경우 0.2mm 이내, 20℃의 경우 0.4mm 이내에서 접착재 조성물 및 방수재 조성물의 잔갈림 및 파단이 발생하였는지를 관찰하였다. 또한 국내 R사의 프라이머를 도포하고 지촉건조 시킨 후 방수재를 도포한 시험체(시험체명: BW-R)와 국내 B사의 프라이머를 도포하고 지촉건조 시킨 후 방수재를 도포한 시험체(시험체명: BW-B)를 제작하여 동일한 방법으로 경화시킨 후 동일한 방법으로 잔갈림 및 파단이 발생하였는지를 관찰하였다.In order to evaluate the cracking performance of the adhesive composition and the waterproofing composition according to the present invention, the adhesive composition according to the present invention was applied on the top surface of a 230 x 90 x 6 mm flexible plate, BW-A) was prepared and dried and cured in air for 7 days. After the specimens were stored at -20 ± 2 ° C and 20 ± 2 ° C for more than 1 hour, the bottom of the plate was divided into 2 sections by A-shaped 4mm grooves and the specimens were pressed at 5mm / min , It was observed whether the adhesive composition and the waterproofing composition had residual shrinkage or fracture within 0.2 mm or less at a temperature of -20 ° C and 0.4 mm or less at a temperature of 20 ° C. (BW-B), which was coated with a primer of domestic R company and coated with a waterproofing material after touching and drying, and a primer of domestic company B, After curing by the same method, it was observed whether the fracture or fracture occurred by the same method.
잔갈림 및 파단을 관찰한 결과 표 2와 같이 본 발명에 따른 접착재 조성물과 방수재 조성물은 상온 및 저온에서 잔갈림 및 파단이 발생하지 않는 것으로 나타나 본 발명에 따른 접착재 조성물과 방수재 조성물 및 이를 이용한 방수 구조는 교량 바닥판에 균열이 발생되고, 그 균열이 신축거동을 하여도 충분히 대응할 수 있음을 알 수 있었다.As a result, the adhesive composition and the waterproofing composition according to the present invention showed no cracking and breaking at room temperature and low temperature, respectively. As shown in Table 2, the adhesive composition and the waterproofing composition according to the present invention and the waterproofing composition It was found that cracks were generated in the bridge deck and the cracks could sufficiently cope with the expansion and contraction behavior.
시험예 5: 내투수성 평가Test Example 5: Evaluation of permeability
본 발명에 따른 접착재 조성물과 방수재 조성물의 내투수 성능을 평가하기 위해 28일 동안 대기에서 양생된 φ100×50mm의 콘크리트 상면에 본 발명에 따른 접착재 조성물을 도포하고 지촉건조 시킨 후 방수재 조성물을 도포한 시험체(시험체명: BW-A)를 제작한 후 대기 중에서 7일 동안 경화시켰다. 이후 접착재 조성물과 방수재 조성물을 도포한 면을 제외한 모든 면을 에폭시 수지로 코팅하여 경화시킨 후 투수시험장치를 사용하여 0.1N/mm2의 수압을 1시간 동안 가하여 투수량을 측정하였고, 5개의 시험체 중 최고값과 최저값을 버리고 나머지 3개의 측정값 평균치를 투수량으로 하였다. 또한 국내 R사의 프라이머를 도포하고 지촉건조 시킨 후 방수재를 도포한 시험체(시험체명: BW-R)와 국내 B사의 프라이머를 도포하고 지촉건조 시킨 후 방수재를 도포한 시험체(시험체명: BW-B)를 제작하여 동일한 방법으로 경화시킨 후 동일한 방법으로 투수량을 측정하였고, 접착재 조성물과 방수재 조성물을 도포하지 않은 콘크리트도 동일한 방법으로 투수량을 측정하여 식 2에 의해 투수비를 구하였다.In order to evaluate the water permeation performance of the adhesive composition and the waterproofing composition according to the present invention, the adhesive composition according to the present invention was coated on the upper surface of a 100 mm x 50 mm concrete cured in air for 28 days, (Test Name: BW-A) was prepared and cured in air for 7 days. All surfaces except the surface coated with the adhesive composition and the waterproofing composition were coated with an epoxy resin and cured. The water permeability was measured by applying a water pressure of 0.1 N / mm 2 for 1 hour using a water permeability testing apparatus. The highest and lowest values were discarded and the average of the remaining three measurements was taken as the permeability. (BW-B), which was coated with a primer of domestic R company and coated with a waterproofing material after touching and drying, and a primer of domestic company B, And the permeability was measured by the same method. The permeability of the concrete without the adhesive composition and the waterproofing composition was measured by the same method and the permeability ratio was calculated by the
투수량을 측정한 후 투수비를 구한 결과 도 8과 같이 본 발명에 따른 접착재 조성물과 방수재 조성물은 투수가 되지 않았기 때문에 투수비가 0으로 나타나 본 발명에 따른 접착재 조성물과 방수재 조성물 및 방수 구조의 방수 성능은 우수함을 알 수 있었다.
As shown in FIG. 8, since the adhesive composition and the waterproofing composition according to the present invention were not water permeable, the water permeability ratio of the adhesive composition and the waterproofing composition according to the present invention and the waterproof performance I was able to see that it was excellent.
시험예 6: 내끌충격 저항성 평가Test Example 6: Evaluation of impact resistance
본 발명에 따른 방수재 조성물의 상면에 아스팔트 콘크리트를 포설할 때 골재에 의한 찢김 저항 성능을 평가하기 위해 28일 동안 대기에서 양생된 300×300×100mm의 콘크리트 상면에 본 발명에 따른 방수재 조성물을 도포한 시험체(시험체명: WP-A)를 제작한 후 3시간 동안 대기 중에서 경화시켰다. 이후 시험체를 내끌충격시험기에 올려놓고 φ20mm, 첨각 90°, 무게 1kg의 추를 200mm 높이에서 자유낙하시키는 방법으로 총 20회의 충격을 가하여 매 충격마다 충격으로 인한 손상정도를 육안조사를 통해 손상 없음(0), 표면 흔적(1), 경미한 패임(2), 심한 패임(3), 부분관입(4), 구멍 및 완전관입(5)으로 구분하여 평가하였다.In order to evaluate the tearing resistance performance of the aggregate when the asphalt concrete was installed on the top surface of the waterproofing composition according to the present invention, the waterproofing composition according to the present invention was applied to the upper surface of a 300 × 300 × 100 mm concrete cured in the air for 28 days The test specimen (test name: WP-A) was prepared and cured in the air for 3 hours. Thereafter, the specimens were placed on an impact tester to drop the specimens of φ20mm, 90 °, and 1kg in weight at a height of 200mm for a total of 20 impacts. 0), surface trace (1), minor depression (2), severe depression (3), partial penetration (4), hole and complete penetration (5).
또한 국내 R사의 방수재를 도포한 시험체(시험체명: WP-R) 및 국내 B사의 방수재를 도포한 시험체(시험체명: WP-B)를 제작하여 동일한 방법으로 경화시킨 후 동일한 방법으로 평가하였다.Also, a specimen (WP-B) coated with a waterproof material of domestic R company (test name: WP-R) and a waterproof material of a domestic company B were prepared and cured by the same method and evaluated by the same method.
손상정도를 조사한 결과 표 3과 같이 본 발명에 따른 방수재 조성물은 대부분이 표면에 흔적이 나타나는 정도로 조사되어 본 발명에 따른 방수재 조성물은 내끌충격 저항 성능이 우수함을 알 수 있었다.As a result of investigation of the degree of damage, the waterproofing composition according to the present invention was irradiated to the extent that most of the waterproofing composition according to the present invention showed traces on the surface. Thus, it was found that the waterproofing composition according to the present invention had excellent impact resistance.
시험예 7: 염소이온 침투 저항성 평가Test Example 7: Evaluation of chlorine ion penetration resistance
본 발명에 따른 접착재 조성물과 방수재 조성물의 염소이온 침투 저항 성능을 평가하기 위해 28일 동안 대기에서 양생된 φ100×50mm의 콘크리트 상면 및 밑면에 본 발명에 따른 접착재 조성물을 도포하고 지촉건조 시킨 후 방수재 조성물을 도포한 시험체(시험체명: BW-A)를 제작한 후 대기 중에서 7일 동안 경화시켰다. 이후 접착재 조성물과 방수재 조성물을 도포한 면을 제외한 모든 면을 에폭시 수지로 코팅하여 경화시킨 후 확산셀을 구성하였으며, 이 회로에서 전원은 1.0Ω를 사용하여 60V의 직류를 ±0.1V 정도로 공급할 수 있도록 하였다. 확산셀에 들어가는 전해질 용액은 (-)전극에 3%의 염화나트륨 용액, (+)전극에는 포화수산화칼슘 용액을 채웠다. 시험 중 30분마다 저항에 걸리는 전압을 측정하여 식 3에 의해 전류값으로 환산한 후 식 4를 이용하여 회로를 통과한 총 전하량을 산정하였고, KS F 2711 전기전도도에 의한 콘크리트의 염소이온 침투저항성 시험방법에 따라 표 4에 의해 염소이온 침투 저항성을 평가하였다. 또한 국내 R사의 프라이머를 도포하고 지촉건조 시킨 후 방수재를 도포한 시험체(시험체명: BW-R)와 국내 B사의 프라이머를 도포하고 지촉건조 시킨 후 방수재를 도포한 시험체(시험체명: BW-B)를 제작하여 동일한 방법으로 경화시킨 후 동일한 방법으로 전압을 측정하였고, 접착재 조성물과 방수재 조성물을 도포하지 않은 콘크리트(시험체명: Con)도 동일한 방법으로 전압을 측정하여 총 전하량을 산정하였다.In order to evaluate the chloride ion penetration resistance performance of the adhesive composition and the waterproofing composition according to the present invention, the adhesive composition according to the present invention was coated on the upper and lower surfaces of a 100 mm x 50 mm concrete cured in air for 28 days, (Test Name: BW-A) was prepared and cured in air for 7 days. All the surfaces except the surface coated with the adhesive composition and the waterproofing composition were coated with epoxy resin and cured to form a diffusion cell. In this circuit, a power source of 1.0 Ω was used to supply a DC of 60V to ± 0.1V Respectively. The electrolyte solution in the diffusion cell was filled with 3% sodium chloride solution on the (-) electrode and saturated calcium hydroxide solution on the (+) electrode. The voltage across the resistance was measured every 30 minutes during the test and converted to the current value by Equation 3. The total charge through the circuit was calculated by using Equation 4 and the chloride ion penetration resistance of the concrete by KS F 2711 electrical conductivity The chloride ion penetration resistance was evaluated by Table 4 according to the test method. (BW-B), which was coated with a primer of domestic R company and coated with a waterproofing material after touching and drying, and a primer of domestic company B were applied, And the voltage was measured by the same method. Also, the total charge amount was calculated by measuring the voltage by using the same method as in the concrete (Test name: Con) in which the adhesive composition and the waterproofing composition were not applied.
상기 수학식들에서, I: 전류, V: 전압, R: 저항, Q: 회로를 통과한 총 전하량(Coulombs), In: 시험 시작 후 n분이 경과하였을 때의 전류이다.In the above equations, I is the current, V is the voltage, R is the resistance, Q is the total charge (Coulombs) passing through the circuit, and In is the current when n minutes have elapsed since the start of the test.
전압을 측정하여 전하량을 산정한 결과 도 9와 같이 본 발명에 따른 접착재 조성물과 방수재 조성물의 염소이온 투과성은 무시할 만함의 영역으로 나타났고, 총 전하량이 가장 작게 나타나 본 발명에 따른 접착재 조성물과 방수재 조성물 및 이를 이용한 방수 구조는 손상된 포장층을 통해 침투되는 염소이온에 의한 교량 바닥판의 열화 및 철근의 부식을 방지할 수 있는 성능이 우수함을 알 수 있었다.
As a result of measuring the electric charge by measuring the voltage, the chloride ion permeability of the adhesive composition and the waterproofing composition according to the present invention was negligible as shown in FIG. 9, and the total charge amount was the smallest, showing that the adhesive composition and the waterproofing composition And the waterproof structure using the same showed excellent performance to prevent deterioration of the bridge deck due to chlorine ions penetrating through the damaged pavement layer and corrosion of reinforcing bars.
시험예 8: 고온 유동성 저항성 평가Test Example 8: Evaluation of resistance to high temperature fluidity
본 발명에 따른 방수재 조성물의 상면에 아스팔트 콘크리트를 포설할 때 아스팔트 콘크리트의 고온에 의한 방수재의 유동성 증가로 인한 영구 변형 저항 성능을 평가하기 위해 본 발명에 따른 방수재 조성물(시험체명: WP-A)을 류엘 유동성 시험기 안에 넣고 995g의 추가 자중에 의해 방수재 조성물 안으로 50mm 관입할 때까지의 시간을 측정하였고, 본 발명에 따른 방수재 조성물(시험체명: WP-A)을 3시간 동안 경화시키고 표면 온도가 130℃로 될 때까지 건조로에 보관한 후 류엘 유동성 시험기 안에 넣고 상기와 같은 방법으로 시간을 측정하여 식 5에 의해 유동성비를 구하였다. 또한 국내 R사의 방수재(시험체명: BW-R)와 국내 B사의 방수재(시험체명: BW-B)도 동일한 방법으로 경화시킨 후 동일한 방법으로 시간을 측정하였다.In order to evaluate the permanent deformation resistance performance of the asphalt concrete due to the increase in the fluidity of the waterproofing material due to the high temperature when the asphalt concrete was installed on the top surface of the waterproofing composition according to the present invention, the waterproofing composition (Test Name: WP-A) And the time until penetration of 50 mm into the waterproofing composition was measured by the addition of 995 g of the additive. The waterproofing composition according to the present invention (product name: WP-A) was cured for 3 hours, , The mixture was stored in a drying furnace, and then placed in a fluid flow tester. The time was measured in the same manner as described above, and the fluidity ratio was determined by the equation (5). Also, the waterproofing material (test name: BW-R) of the domestic company R and the waterproofing material (test name: BW-B) of the domestic company B were cured by the same method and then the time was measured by the same method.
시간을 측정한 결과 도 10과 같이 본 발명에 따른 방수재 조성물의 유동성비는 매우 작게 나타나 본 발명에 따른 방수재 조성물은 경화 후 아스팔트 콘크리트의 고온에 의한 변형과 탈락에 대한 저항 성능이 우수함을 알 수 있었다.As a result of measuring the time, the fluidity ratio of the waterproofing composition according to the present invention was very small as shown in FIG. 10, and thus it was found that the waterproofing composition according to the present invention has excellent resistance to deformation and dropout of asphalt concrete after curing .
Claims (4)
상기 접착층은 유화아스팔트 61.85 내지 62.43중량%, 폴리메틸실세스키옥산 4.92 내지 5.38중량%, 트리에틸렌글리콜 디메타크릴레이트 11.32 내지 11.96중량%, 나프텐 12.28 내지 12.86중량%, 석분 7.87 내지 8.17중량%, 오가노폴리실록산 0.97 내지 1.22중량%로 구성된 접착층 주재를 포함하고,
상기 방수층은 유화아스팔트 67.17 내지 67.58중량%, 폴리에틸렌메타크릴산 6.18 내지 6.67중량%, 트리에틸렌글리콜 디메타크릴레이트 12.13 내지 12.65중량%, 나프텐 3.98 내지 4.56중량%, 석분 8.35 내지 8.85중량%, 오가노폴리실록산 1.18 내지 1.35중량%로 구성된 방수층 주재를 포함하는 것을 특징으로 하는 교면 방수공법.(A) a step of forming an adhesive layer on an upper surface of a bridge, and (B) a step of forming a waterproof layer on the adhesive layer,
Wherein the adhesive layer comprises 61.85 to 62.43 wt% of emulsified asphalt, 4.92 to 5.38 wt% of polymethylsilsesquioxane, 11.32 to 11.96 wt% of triethylene glycol dimethacrylate, 12.28 to 12.86 wt% of naphthene, 7.87 to 8.17 wt% And 0.97 to 1.22% by weight of an organopolysiloxane,
Wherein the waterproof layer comprises 67.17 to 67.58% by weight of emulsified asphalt, 6.18 to 6.67% by weight of polyethylene methacrylate, 12.13 to 12.65% by weight of triethylene glycol dimethacrylate, 3.98 to 4.56% by weight of naphthene, 8.35 to 8.85% And 1.18 to 1.35% by weight of an organopolysiloxane.
상기 방수층은 상기 방수층 주재 100중량부를 기준으로 Al2O3-나노실리케이트-페녹시 유무기 복합체 수지를 2 내지 4중량부를 추가로 포함하는 것을 특징으로 하는 교면 방수공법.The method of claim 3 wherein said adhesive layer is based on 100 parts by weight of the adhesive layer Presence SiO 2 - 3 further comprising an organic-inorganic composite material of the acrylic resin to 5 parts by weight, urethane-
Wherein the waterproof layer further comprises 2 to 4 parts by weight of an Al 2 O 3 - nanosilicate-phenoxy organic complex resin based on 100 parts by weight of the waterproof layer.
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CN110791238A (en) * | 2019-11-26 | 2020-02-14 | 李航静 | Trapezoidal polyvinyl siloxane modified acrylic emulsion adhesive and preparation method thereof |
KR102087805B1 (en) | 2019-07-22 | 2020-05-15 | (주)우행건설 | Waterproof composition for bridge deck and construction method thereof |
KR102115563B1 (en) | 2020-02-11 | 2020-06-02 | (주)우행건설 | Waterproof method for bridge deck |
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CN113970494A (en) * | 2021-10-25 | 2022-01-25 | 北京建筑大学 | Test piece of asphalt pavement interlayer material in local release state and shear strength evaluation method |
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