KR101713916B1 - Adhesive Type Laminate Core Manufacturing Apparatus - Google Patents
Adhesive Type Laminate Core Manufacturing Apparatus Download PDFInfo
- Publication number
- KR101713916B1 KR101713916B1 KR1020150185723A KR20150185723A KR101713916B1 KR 101713916 B1 KR101713916 B1 KR 101713916B1 KR 1020150185723 A KR1020150185723 A KR 1020150185723A KR 20150185723 A KR20150185723 A KR 20150185723A KR 101713916 B1 KR101713916 B1 KR 101713916B1
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- South Korea
- Prior art keywords
- blanking
- workpiece
- unit
- laminate
- adhesive
- Prior art date
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/0206—Manufacturing of magnetic cores by mechanical means
- H01F41/0233—Manufacturing of magnetic circuits made from sheets
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/24—Magnetic cores
- H01F27/245—Magnetic cores made from sheets, e.g. grain-oriented
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F3/00—Cores, Yokes, or armatures
- H01F3/02—Cores, Yokes, or armatures made from sheets
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/0012—Manufacturing cage rotors
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
Description
BACKGROUND OF THE
Generally, a laminate core (laminate core) manufactured by laminating a lamina member, for example, a plurality of metal thin plates and integrating them together, is used as a rotor or a stator of a generator or a motor As a method of manufacturing the laminated core, that is, a laminated core manufacturing method of laminating and integrally fixing the laminated member, a tap fixing method using an interlock tap, a welding fixing method using laser welding, a riveting method Are known. The laminated core comprises all or part of the core for the rotor or stator.
The tap-fixing method is disclosed in Korean Patent Laid-Open Nos. 10-2008-0067426 and 10-2008-0067428 as a technique for producing a laminated core. In particular, in the tap-fixing method, embossing is difficult due to the thinning of the material, that is, the steel sheet, which shows the limitation as a manufacturing technique of a laminated core. The above-mentioned patent publications and the following patent documents disclose laminated cores of various kinds and shapes.
In recent years, there has been proposed a bonding fixation method in which a unit thin plate of the laminated core, that is, laminar members constituting a sheet, is bonded and integrated with an adhesive, which is disclosed in Korean Patent Publication No. 10-1996-003021 and Japanese Laid- 5-304037 discloses the adhesive fixing method.
In the above-mentioned patent documents, Japanese Patent Application Laid-Open No. 5-304037 discloses that a material for manufacturing a motor core, that is, a steel sheet is supplied to a first press molding machine and a second press molding machine by a conveying roller, passes through the first press molding machine An adhesive is applied to the steel sheet by a coating roller and a nozzle before doing so.
The core material or lamina member sequentially stacked in the inner spaces of the first press molding machine and the second press molding machine by the blanking of the material is integrated by the adhesive to thereby produce the adhesive laminated core. According to the conventional adhesive fixing method, that is, the adhesive laminated core manufacturing method, the cost can be reduced as compared with laser welding, and the steel sheet can cope with thinning.
An object of the present invention is to provide an adhesive laminated core manufacturing apparatus capable of continuously producing laminated bodies for cores such as motors and generators, that is, laminated cores, by supplying a strip-shaped material having an adhesive layer on its surface.
One aspect of the present invention is a method for producing The laminated cores including laminar members integrally formed by a predetermined number of layers by interlaminar adhesion are sequentially laminated by passing a strip-shaped material having a surface coated with an adhesive layer one by one at predetermined pitches, The present invention also provides an adhesive laminated core manufacturing apparatus.
The adhesive laminated core manufacturing apparatus comprising: a workpiece heating unit for locally heating the workpiece for partitioning between the laminated cores to lose the surface adhesion force at predetermined positions along the longitudinal direction of the workpiece; A blanking unit for sequentially forming the lamina members by blanking the material; And a laminate unit for sequentially manufacturing the laminated cores by integrating the lamina members.
The blanking unit includes: A blanking punch provided in a vertically movable upper mold for pressurization and blanking of the workpiece, the blanking punch being disposed downstream of the workpiece heating unit with respect to a conveying direction of the workpiece; And a blanking die supported by a lower mold provided below the upper mold and having a blanking hole facing the punch and stacked on the upper side of the laminate unit.
The material heating unit may include a resistance heater disposed upstream of the blanking unit to selectively synchronize the blanking unit to form a loss of adhesive strength on the surface of the blank each time the blanking advances a predetermined number of times . The resistance heater is brought into contact with the workpiece to locally heat the workpiece.
The resistance heater includes: And a pair of electrodes spaced apart from each other to resistively heat the local region of the workpiece in contact with the workpiece.
The resistance heater further comprises an electrode support for supporting the pair of electrodes; The pair of electrodes may be elastically supported on the electrode support in parallel with each other.
The resistance heater may be provided in any one of a lower supporter supporting the bottom surface of the workpiece and an upper pressurizing table capable of being elevated above the lower supporter. One of the pair of electrodes may be provided in the lower supporter, and the other electrode may be provided in the upper pressing bar.
The lower supporter may be a part of the lower mold integrated with the lower mold. The upper pressurizing belt may be formed as a part of the upper mold as a unit with the upper mold.
The adhesive laminated core manufacturing apparatus comprises: And a scraper provided upstream of the resistance heater to scrape the adhesive layer to expose a surface of the material. The scraper is provided upstream of the resistance heater with respect to a conveyance direction of the material.
The upper die includes a liftable upper frame and a plate-shaped pusher provided below the upper frame to press the work toward the lower die.
Wherein the blanking punch is raised and lowered once by the upper mold every time the material moves by one pitch; The workpiece heating unit selectively synchronizes the blanking unit to form the loss of adhesion force on the upper and lower sides of the workpiece at regular intervals at a plurality of pitches along the longitudinal direction of the workpiece.
The blanking die may be provided in the lower mold with a distance of N pitch (N is a natural number equal to or larger than 1) in the material heating unit along the conveying direction of the material. The laminate unit may be rotatably mounted on the lower mold.
The adhesive laminated core manufacturing apparatus according to an embodiment of the present invention has the following effects.
First, according to one aspect of the present invention, a laminated core in which laminar members are integrated in an interlayer-bonding manner by the number of materials can be continuously manufactured by using a strip-shaped material having an adhesive layer precoated on its surface.
Secondly, according to one aspect of the present invention, since the adhesive force loss portion for interlayer division is formed on the surface of the workpiece at predetermined intervals in synchronism with the blanking process of the strip-shaped workpiece, the lamina members can be easily divided every predetermined number It is easy to manufacture a laminated core and to divide it into layers.
According to an aspect of the present invention, there is provided an image forming apparatus comprising: an image forming unit for forming an image on a recording medium, the medium being blanked at a pitch of 1 pitch along the length of the medium while being transported by one pitch, The material heating unit of the resistance heating type is driven so that the adhesion loss portion for interlaminar separation is formed so that the predetermined number of lamina members can be integrated and the boundary between the laminated cores can be accurately set.
Fourthly, according to one aspect of the present invention, since the region where the laminar member is aligned / laminated with the lamina member and the region where the lamina member is integrated with the region where the laminated core is discharged are precisely interlocked and integrally rotated in the laminate unit, The thickness deviation of the core can be minimized and a core with high precision can be manufactured.
BRIEF DESCRIPTION OF THE DRAWINGS The features and advantages of the present invention will become better understood with reference to the following description taken in conjunction with the following detailed description of embodiments of the invention,
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a longitudinal sectional view schematically showing a structure of an adhesive laminated core manufacturing apparatus according to an embodiment of the present invention, with reference to a conveyance direction of a work. FIG.
FIG. 2 is a view showing a state where a material is supplied to the adhesive laminated core manufacturing apparatus shown in FIG. 1; FIG.
3 schematically shows an embodiment of a workpiece heating unit applicable to the adhesive laminated core production apparatus shown in Fig. 1; Fig.
FIGS. 4 to 6 are views showing a process (resistance heating process) in which an adhesion loss portion for interlaminar separation is formed on the surface of a work by the workpiece heating unit shown in FIG. 3;
7 is a longitudinal sectional view schematically showing another embodiment of the adhesive laminated core manufacturing apparatus according to the present invention;
8 is a perspective view showing an example of a laminated adhesive layer that can be manufactured by the present invention and a lamina member for the laminated core.
FIG. 9 is a view showing a process sequence for manufacturing an example of the laminated core shown in FIG. 8; FIG.
10 is a longitudinal sectional view showing a blanking unit and a laminate unit of the adhesive laminated core production apparatus shown in Figs. 1 and 9; Fig.
11 is a cross-sectional view schematically showing the laminate unit shown in Fig. 10;
12 is a cross-sectional view showing the process of integrating lamina members in the interior (laminate hole) of the laminate unit shown in FIG. 11;
13 is a view showing the squeeze member and the rotation housing shown in FIG. 10;
FIG. 14 is a plan view schematically showing one embodiment of a pinch applicable to the laminate unit shown in FIG. 10; FIG. And
Fig. 15 is a view schematically showing the rotation mechanism of the laminate unit shown in Fig. 11. Fig.
Best Mode for Carrying Out the Invention Hereinafter, preferred embodiments of the present invention in which the object of the present invention can be specifically realized will be described with reference to the accompanying drawings. In describing the present embodiment, the same designations and the same reference numerals are used for the same components, and additional description thereof will be omitted in the following.
In an embodiment of the present invention, a continuous strip-shaped material is fed by a distance of a predetermined pitch, for example, by blanking to form lamina members of a predetermined shape, And a core such as a motor or a generator by integrally assembling the laminated core by a bonding method.
Specifically, one embodiment of the present invention relates to an adhesive laminated core (hereinafter, referred to as " laminated core ") which is supplied with a strip-shaped material (a strap steel sheet for core production with an adhesive layer coated thereon) Manufacturing apparatus. The laminated core forms at least a part of the stator or the iron core for the rotor.
1 to 3, an example of a bonded laminated core manufacturing system is described as an embodiment (first embodiment) of an adhesive laminated core manufacturing apparatus according to the present invention.
1 is a longitudinal sectional view schematically showing a structure of an adhesive laminated core manufacturing apparatus according to an embodiment of the present invention, with reference to a conveying direction of a work, and FIG. 2 is a cross- FIG. 3 is a view schematically showing an embodiment of a workpiece heating unit applicable to the adhesive-type laminated core manufacturing apparatus shown in FIG. 1 .
1 to 3, an apparatus for manufacturing a bonded laminated core according to an embodiment of the present invention (hereinafter referred to as a "core manufacturing apparatus") comprises a belt-shaped material S (L) are sequentially formed while passing through a laminated core (C), and a laminated core (C) including laminar members integrally formed by a predetermined number of layers by interlayer adhesion is sequentially manufactured .
The adhesive laminated core manufacturing apparatus according to one embodiment of the present invention includes a
When the above-described laminated core (C) is successively produced by using the strip-shaped material (S) coated with the adhesive layer (1) on the surface, the material heating unit (100) (S) in the longitudinal direction of the work (S) by locally heating the work (S) so as to be able to divide the work (S) (2).
According to the present embodiment, the laminar member L is formed for each stroke of the
The blanking
The
In this embodiment, the blanking
More specifically, the
The blanking die 220 has a
In the present embodiment, the
For example, the blanking
The
The blanking die 220 may be disposed at a distance of N pitches (N is a natural number equal to or greater than 1) in the
That is, the resistance heater is configured to contact the workpiece S to implement local heat generation of the workpiece S, wherein the
The resistance heater includes a pair of
When one of the pair of
For example, both the
The
The material S may be a double-sided coating material coated with the
In this embodiment, resistance heating is successively performed successively in the region (two pitch sections) where two lamina members are formed every predetermined period, and the adhesive loss portion 2 ). When the
More specifically, the resistance heater in the present embodiment includes the above-described pair of
A region to be resistively heated is determined at one time according to the interval between the pair of
The
The pair of
More specifically, the resistance heater may include a
In other words, the material S passes between the
Of course, as described above, one of the
The resistance heater heats the surface of the material locally at a temperature equal to or higher than the heat-resistant temperature of the material forming the adhesive layer (1), that is, the adhesive, and the adhesive strength loss portion (2) is formed in the adhesive layer (1). Therefore, the heating temperature by the pair of
For example, a voltage / current applied to the pair of
The
In other words, the
In the present embodiment, the
The
In the present embodiment, the
Between the
The
In this embodiment, the above-described blanking die 220 is provided on the
The
The core manufacturing apparatus locally scrapes the
In the present embodiment, the
The
The
The
In this embodiment, the
Also, a plurality of
The
The
In other words, when the
Accordingly, after the
3, the
In the present embodiment, the lifting
The
Hereinafter, the operation process of the
The material S is moved by a predetermined distance (one pitch) for every cycle of the
In the present embodiment, the
More specifically, as shown in FIG. 4B, when the
4C is a view showing a state in which the
4 (c), after the
5 (b), when the
A pair of
5C shows a state in which an adhesive
5 (c), after the
6 (b), when the
When power is applied to the pair of
6 (b), the
After the material S is fed at a predetermined pitch, the process of forming the
For example, when the laminated core (C) has a 10-layer structure composed of 10 lamina members, the resistance heating process is resumed every time the material (S) moves 10 pitches, (C) can be implemented. In the lamination structure of the lamina members shown in Fig. 2, the dotted line indicates the portion where the interlaminar bond is made and the solid line is the portion where the interlaminar cleavage is performed by the
Of course, the pair of
FIG. 7 is a view showing another embodiment (second embodiment) of the core manufacturing apparatus according to the present invention, in which the pair of
In other words, in this embodiment, the constituent elements for pressing the material S toward the pair of
The
Accordingly, the
The top and bottom surfaces of the uppermost lamina member of each laminated core (C) and the upper and lower surfaces of the lamina member of the lowest lamina are surfaces with loss of surface adhesion due to loss of adhesion strength.
FIG. 8 is a perspective view showing an example of a laminated adhesive laminate that can be manufactured according to an embodiment of the present invention and a lamina member, and FIG. 9 is an example of a process flowchart showing a process of molding a lamina member in FIG. 8, the material S is formed by a step S1 of forming an
10 to 14, the
More specifically, the
The
A
The
The
The
The
The laminar members L are aligned by the
The
The
For example, when the laminated core shown in FIG. 8 is manufactured, the
As described above, the blanking
Meanwhile, the
The
14, a plurality of the pinch blocks 321 are spaced apart from each other along the periphery of the laminated core C in the
The
The
When the take-
12, a gap is formed between the laminated cores C, but actually, the lowermost lamina member of the upper-layer laminated core and the uppermost lamina member of the lower-layer laminated core are laminated in a state in which the surface adhesive force is lost,
In the
In this embodiment, a cooling system for the
Referring to FIGS. 11 to 13, a cooling
The cooling
The
The
The
The
More specifically, the
The
In the present embodiment, the
The gap between the
The
The
The
More specifically, the cooling air supplied to the
An
An
According to the present embodiment, the inner opening of the
In this embodiment, the
Since the annular
An air supply hole for guiding air from the
The cooling air is heat-exchanged with the blanking die 220 when the cooling air is discharged to the outside through the
The
The
In order to rotate the
The
An
In the present embodiment, the
The lower end of the
Meanwhile, the
15, when the
The
A core manufacturing apparatus according to an embodiment of the present invention is an apparatus that can manufacture a laminated core using a strip-shaped material having an adhesive coated on its surface. For example, a core manufacturing apparatus according to an embodiment of the present invention includes a device capable of manufacturing a laminated core using a steel plate strap (self-bonding steel plate: SB steel plate) having an adhesive layer in a semi-cured state at a temperature lower than a predetermined temperature Wherein the laminate members are sequentially formed by blanking the material, forming an adhesive strength loss part for interlaminar separation on the surface of the material at predetermined intervals and intervals in interrelation with the blanking, The adhesive layer is melted by heating and then cured at a high temperature, whereby the laminated core can be manufactured.
It will be apparent to those skilled in the art that the present invention may be embodied in other specific forms without departing from the spirit or scope of the invention as defined in the appended claims. .
Therefore, the above-described embodiments are to be considered as illustrative rather than restrictive, and thus the present invention is not limited to the above description, but may be modified within the scope of the appended claims and equivalents thereof.
C: laminated core L: lamina member
S: Material 1: Adhesive layer
2: Adhesion loss part 10:
10A: Upper pressing band 20: Lower mold
20A: Lower supporter 100: Material heating unit
111, 112: Electrode 113: Electrode support
114: elastic body 130: scraper
200: blanking unit 210: blanking punch
220: Blanking die 300: Laminate unit
310: adhesive hardener 320: pinch mechanism
330: Lamination guide 340: Squeeze member
350: Rotation housing 360: Pinch housing
400: Lift 500:
600: upper fixing block 700: lower fixing block
800: intermediate fixed block
Claims (12)
A material heating unit for locally heating the material for partitioning between the laminated cores to lose the surface adhesion force at predetermined positions along the longitudinal direction of the material;
A blanking unit for sequentially forming the lamina members by blanking the material; And
And a laminate unit for sequentially manufacturing the laminated cores by integrating the lamina members,
The blanking unit comprising:
A blanking punch provided in a vertically movable upper mold for pressurization and blanking of the workpiece, the blanking punch being disposed downstream of the workpiece heating unit with respect to a conveying direction of the workpiece; And
And a blanking die supported by the lower mold provided below the upper mold and having a blanking hole facing the punch and stacked on the upper side of the laminate unit,
The material heating unit may include a resistance heater disposed upstream of the blanking unit to selectively synchronize the blanking unit to form a loss of adhesive strength on the surface of the blank each time the blanking advances a predetermined number of times Wherein the laminated core is a laminated core.
The resistance heater includes:
And a pair of electrodes spaced apart from each other so as to resistively heat the local region of the workpiece in contact with the workpiece.
The resistance heater further comprises an electrode support for supporting the pair of electrodes; Wherein the pair of electrodes are elastically supported by the electrode support in parallel with each other.
Wherein the resistance heater is provided on any one of a lower supporter supporting the bottom surface of the workpiece and an upper pressing bar capable of being elevated above the lower supporter.
Wherein the lower supporter is a part of the lower mold integrally with the lower mold.
Wherein the upper pressurizing portion is a part of the upper mold integrated with the upper mold.
And a scraper provided upstream of the resistance heater to scrape the adhesive layer to expose a surface of the material.
Wherein the scraper is provided upstream of the resistance heater based on a conveyance direction of the material.
Wherein the upper die comprises a liftable upper frame and a plate-shaped pusher provided below the upper frame to press the material toward the lower die.
Wherein the blanking punch is raised and lowered once by the upper mold every time the material moves by one pitch; The material heating unit is selectively synchronized with the blanking unit so as to periodically form the loss of adhesive force on the upper and lower sides of the blank at intervals of a plurality of pitches along the longitudinal direction of the blank.
Wherein the blanking die is provided in the lower die at a distance of N pitch (N is a natural number equal to or larger than 1) in the workpiece heating unit along the feed direction of the work.
Wherein the laminate unit is rotatably provided on the lower die.
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KR1020150185723A KR101713916B1 (en) | 2015-12-24 | 2015-12-24 | Adhesive Type Laminate Core Manufacturing Apparatus |
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KR1020150185723A KR101713916B1 (en) | 2015-12-24 | 2015-12-24 | Adhesive Type Laminate Core Manufacturing Apparatus |
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Citations (9)
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---|---|---|---|---|
JPH05304037A (en) | 1992-04-28 | 1993-11-16 | Aida Eng Ltd | Manufacturing method of laminated core |
JP2001291627A (en) * | 2000-04-05 | 2001-10-19 | Nippon Steel Corp | Method and device for manufacturing iron core |
KR20050015175A (en) | 2003-08-04 | 2005-02-21 | 한국코아 주식회사 | apparatus for manufacturing core lamination |
KR20060044726A (en) | 2004-04-19 | 2006-05-16 | 가부시키가이샤 하모닉 드라이브 시스템즈 | Divided-core type motor stator, and assembly method thereof |
KR20080067426A (en) | 2007-01-16 | 2008-07-21 | 주식회사 포스코아 | Core body, core wing and lamination core for fabricated having the same |
JP2009124828A (en) * | 2007-11-13 | 2009-06-04 | Kuroda Precision Ind Ltd | Manufacturing apparatus of laminated core |
JP2009297758A (en) | 2008-06-16 | 2009-12-24 | Kuroda Precision Ind Ltd | Apparatus for manufacturing laminated iron core |
KR101566492B1 (en) * | 2014-06-25 | 2015-11-06 | 주식회사 포스코티엠씨 | Adhesive Type Laminating Core Member Manufacturing Apparatus And Adhesive Applying Unit For The Same |
KR20150136877A (en) * | 2014-05-28 | 2015-12-08 | 주식회사 포스코티엠씨 | Adhesive Type Laminating Core Member Manufacturing Apparatus And Adhesive Applying Unit For The Same |
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2015
- 2015-12-24 KR KR1020150185723A patent/KR101713916B1/en active IP Right Grant
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH05304037A (en) | 1992-04-28 | 1993-11-16 | Aida Eng Ltd | Manufacturing method of laminated core |
JP2001291627A (en) * | 2000-04-05 | 2001-10-19 | Nippon Steel Corp | Method and device for manufacturing iron core |
KR20050015175A (en) | 2003-08-04 | 2005-02-21 | 한국코아 주식회사 | apparatus for manufacturing core lamination |
KR20060044726A (en) | 2004-04-19 | 2006-05-16 | 가부시키가이샤 하모닉 드라이브 시스템즈 | Divided-core type motor stator, and assembly method thereof |
KR20080067426A (en) | 2007-01-16 | 2008-07-21 | 주식회사 포스코아 | Core body, core wing and lamination core for fabricated having the same |
JP2009124828A (en) * | 2007-11-13 | 2009-06-04 | Kuroda Precision Ind Ltd | Manufacturing apparatus of laminated core |
JP2009297758A (en) | 2008-06-16 | 2009-12-24 | Kuroda Precision Ind Ltd | Apparatus for manufacturing laminated iron core |
KR20150136877A (en) * | 2014-05-28 | 2015-12-08 | 주식회사 포스코티엠씨 | Adhesive Type Laminating Core Member Manufacturing Apparatus And Adhesive Applying Unit For The Same |
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