KR101153523B1 - The method for manufacturing the brick and panel type block - Google Patents
The method for manufacturing the brick and panel type block Download PDFInfo
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- KR101153523B1 KR101153523B1 KR1020090135544A KR20090135544A KR101153523B1 KR 101153523 B1 KR101153523 B1 KR 101153523B1 KR 1020090135544 A KR1020090135544 A KR 1020090135544A KR 20090135544 A KR20090135544 A KR 20090135544A KR 101153523 B1 KR101153523 B1 KR 101153523B1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0097—Press moulds; Press-mould and press-ram assemblies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/0025—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects with installation or service material, e.g. tubes for electricity or water
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B14/02—Granular materials, e.g. microballoons
- C04B14/04—Silica-rich materials; Silicates
- C04B14/14—Minerals of vulcanic origin
- C04B14/16—Minerals of vulcanic origin porous, e.g. pumice
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B24/00—Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
- C04B24/24—Macromolecular compounds
- C04B24/28—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C04B24/282—Polyurethanes; Polyisocyanates
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
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- Ceramic Engineering (AREA)
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- Civil Engineering (AREA)
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- Chemical Kinetics & Catalysis (AREA)
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Abstract
본 발명은 송이석을 이용한 벽돌 및 판넬 블록 제조방법에 관한 것이다.The present invention relates to a brick and panel block manufacturing method using a pine stone.
본 발명의 블록 제조방법은 믹서통에 접착제 27중량%, 경화제 3중량%, 송이석 70중량%를 순차로 투입하면서 저어 혼합물을 조성하는 제1단계; 블록 성형틀 내부에 이형액을 도포한 후 상기 혼합물을 주입하는 제2단계; 상기 혼합물이 주입된 블록 성형틀에 압력을 가한 후 60℃에서 3시간 동안 건조하는 제3단계; 및 탈형하여 벽돌 또는 판넬 형태의 블록을 성형하는 제4단계를 포함하여 구성된다.Block manufacturing method of the present invention comprises the first step of forming a stirring mixture while sequentially adding 27% by weight of the adhesive, 3% by weight of the curing agent, 70% by weight of pine stone in the mixer barrel; A second step of injecting the mixture after the release liquid is applied into the block forming mold; A third step of applying pressure to the mold for molding the mixture into which the mixture is injected and drying at 60 ° C. for 3 hours; And a fourth step of demolding to form a brick or panel shaped block.
본 발명에 의해, 가볍고 소음 흡수력 등이 좋아 아파트 층간 소음을 줄이는데 우수한 건축용 바닥재 등으로 사용할 수 있는 블록을 제조할 수 있는 제조방법이 제공된다.According to the present invention, there is provided a manufacturing method capable of producing a block that can be used as a building flooring material, etc., which is excellent in reducing noise between floors of apartments due to light weight and good sound absorption.
송이석, 접착제, 경화제, 벽돌, 판넬 Pine stone, adhesive, hardener, brick, panel
Description
본 발명은 송이석을 이용한 벽돌 및 판넬 블록 제조방법에 관한 것으로, 특히 가볍고 소음 흡수력 등이 좋아 아파트 층간 소음을 줄이는데 우수한 건축용 바닥재 등으로 사용할 수 있는 송이석을 이용한 벽돌 및 판넬 블록 제조방법에 관한 것이다.The present invention relates to a method of manufacturing brick and panel blocks using pine stone, and more particularly, to a method of manufacturing brick and panel blocks using pine stone which can be used as a building flooring material which is excellent in reducing noise between floors of apartments due to its light weight and good sound absorption. .
아파트 층간이 시공된 아파트의 입주자들은 매우 심한 아파트 층간 소음을 겪게 된다. 입주자들은 잠을 제대로 못 이루거나 사생활 보호가 이루어지지 않는 경험을 하게 되며, 이를 문제삼아 시공사에 손해배상을 청구하기도 한다.Residents of apartments with apartment floors experience very high levels of apartment floor noise. Residents may experience inadequate sleep or privacy protection, and they may claim damages to the contractor.
이러한 문제는 최근에 들어와 일상생활의 웰빙 바람과 더불어 심화되고 있는 추세이며, 아파트의 층간 소음의 해소가 아파트의 품질을 결정짓는 척도가 되기도 한다.This problem has recently been intensified with the well-being of everyday life, and the elimination of the noise between floors of apartments is also a measure of the quality of apartments.
그러나, 기존의 아파트 층간소음 방지구조는 층간 구조의 특별한 개선없이 콘크리트 상에 기포콘크리트를 시공하거나 층간 콘크리트의 두께를 좀 더 두껍게 하는 것으로, 아파트 층간의 소음 전달을 차단하려고 했기 때문에, 아파트 층간의 소음이 해결되지 못한 문제가 있었다.However, the existing apartment floor noise prevention structure is to build foam concrete on concrete or to make the thickness of the floor concrete thicker without any special improvement of the floor structure. There was an unresolved problem.
최근에는 콘크리트 슬라브층(210mm) 위에 30mm의 완충재를 적층하여 완충재층을 형성하고, 그 완충재층 위에 경량 기포콘크리트를 40mm 이상 타설하여 경량 기포콘크리트층을 형성하고, 그 경량 기포콘크리트층 위에 마감 모르타르를 40mm 이상 타설해서 바닥을 마무리함으로써 층간 소음을 줄이고 있는데, 사실 층간 소음차단 효과가 미미하다는 문제가 있다.Recently, a buffer layer of 30 mm is laminated on a concrete slab layer (210 mm) to form a buffer layer, and a lightweight foam concrete layer is formed by pouring 40 mm or more of lightweight foam concrete on the buffer layer, and finishing mortar on the lightweight foam concrete layer. The floor finish is reduced by pouring more than 40mm, which reduces the noise between floors.
본 발명의 목적은 가볍고 소음 흡수력 등이 좋아 아파트 층간 소음을 줄이는데 우수한 건축용 바닥재 등으로 사용할 수 있는 블록을 제조하기 위한 송이석을 이용한 벽돌 및 판넬 블록 제조방법을 제공하는데 있다.An object of the present invention is to provide a brick and panel block manufacturing method using a pine stone for producing a block that can be used as a building flooring material and the like excellent in reducing the noise between the floors of the apartment because it is light and good sound absorption.
상기 목적을 달성하기 위한 본 발명은 믹서통에 접착제 27중량%, 경화제 3중량%, 송이석 70중량%를 순차로 투입하면서 저어 혼합물을 조성하는 제1단계; 블록 성형틀 내부에 이형액을 도포한 후 상기 혼합물을 주입하는 제2단계; 상기 혼합물이 주입된 블록 성형틀에 압력을 가한 후 60℃에서 3시간 동안 건조하는 제3단계; 및 탈형하여 벽돌 또는 판넬 형태의 블록을 성형하는 제4단계를 포함하여 구성된다.The present invention for achieving the above object is a first step of forming a stirring mixture while sequentially adding 27% by weight of the adhesive, 3% by weight of the curing agent, 70% by weight of pine stone in the mixer barrel; A second step of injecting the mixture after the release liquid is applied into the block forming mold; A third step of applying pressure to the mold for molding the mixture into which the mixture is injected and drying at 60 ° C. for 3 hours; And a fourth step of demolding to form a brick or panel shaped block.
상기 제2단계에서 블록 성형틀의 내부에는 파이프부재가 더 안치되고, 제4단계에서 파이프부재를 관통한 블록이 성형됨이 바람직하다.In the second step, the pipe member is further placed inside the block forming mold, and in the fourth step, the block penetrating the pipe member is preferably molded.
또, 상기 접착체는 폴리우레탄계통의 접착제이고, 이형액은 실리콘 오일임이 바람직하다.In addition, the adhesive is a polyurethane-based adhesive, the release liquid is preferably a silicone oil.
상기 해결 수단에 의해, 우수한 건축용 바닥재, 인테리어 소재, 도로용 블록이 제공된다.By the above solution, excellent building flooring material, interior material, road block are provided.
즉, 가볍고, 인체에 이로운 음이온이 발생되어 건강에 도움을 주고, 송이석 의 기공 뿐만 아니라 송이석과 송이석 사이의 공간으로 인해 소음을 흡수하고 분산하여 특히, 아파트 층간 소음을 줄이는데 우수한 건축용 바닥재가 제공된다.In other words, lightweight, beneficial anions are generated to help health, and the building flooring material, which is excellent in absorbing and dispersing noises due to the space between Songseok Stone and Songseok Stone as well as the pore of Songseok Stone, is especially excellent in reducing the noise between apartment floors. do.
또한, 물 배수가 뛰어나고, 물을 흡수했다가 발수하므로 수분조절능이 우수한 실내 및 옥상 정원 인테리어 소재가 제공된다.In addition, since the water drainage is excellent, and the water is absorbed after the water repellent is provided, the indoor and roof garden interior material with excellent moisture control ability.
또한, 빗물이 투과되어 바로 땅으로 전달되고, 미끄러움이 방지되는 자전거 도로 및 인도 등의 도로용 블록이 제공된다.In addition, there is provided a road block such as a bicycle road and sidewalk, through which rainwater is transmitted and immediately transferred to the ground, and slippery is prevented.
이하, 본 발명의 바람직한 실시예를 첨부한 도면을 참조하여 상세히 설명하면 다음과 같다.Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.
도 1은 송이석을 이용한 벽돌 및 판넬 블록 제조방법에 의해서 제조된 일예의 판넬을 나타낸 도면이다.1 is a view showing an example panel manufactured by the method of manufacturing a brick and panel block using a pine stone.
도 2는 도 1에서 제조된 판넬의 사용상태를 나타낸 도면이다.2 is a view showing a state of use of the panel manufactured in FIG.
본 발명의 송이석을 이용한 벽돌 및 판넬 블록 제조방법은 믹서통에 송이석 70중량%, 접착제 27중량%, 경화제 3중량%를 투입하여 혼합물을 조성하는 단계로부터 시작된다.Brick and panel block manufacturing method using the pine calcite of the present invention is started from the step of preparing a mixture by adding 70% by weight of the pinestone, 27% by weight of the adhesive, 3% by weight of the curing agent to the mixer.
이때, 믹서통에 접착제 27중량%를 넣고, 이어서 경화제 3중량%를 넣어 배합이 잘 되도록 저은 다음, 마지막으로 송이석 70중량%를 넣고 배합이 잘 되도록 더 충분히 저어 혼합물을 조성하는 것이 좋다.At this time, the 27% by weight of the adhesive in the mixer, and then 3% by weight of the curing agent to stir to mix well, and finally to add 70% by weight of calcite, it is better to stir more sufficiently to form a mixture.
송이석은 분리 체망을 이용해서 규격별로 분리한 것 즉, 크기가 균일한 것을 사용함이 좋다.It is good to use Song-Seok separated by the standard by using the separation sieve network, that is, the uniform size.
또한, 송이석은 크기에 따라 용도별로 선정해서 사용함이 좋다.In addition, Song Seok is good to use according to the size selected by use.
예컨대, 어떤 크기의 송이석을 벽돌을 만드는데 사용할 것인지 판넬을 만드는데 사용할 것인지를 선정해 두고 사용하는 것이 좋다.For example, it is a good idea to choose what size stone you will use to make bricks or panels.
접착제로는 폴리우레탄(PU) 계통의 접착제를 사용함이 좋다.As the adhesive, a polyurethane-based adhesive may be used.
폴리우레탄(PU) 계통의 접착제는 송이석 접착시 송이석 본래의 색상을 유지할 수 있도록 해주기 때문이다.Polyurethane (PU) -based adhesives are used to maintain the original color of pine stone when gluing.
이러한 접착제는 송이석의 규격에 따라 배합 비율이 조정될 수 있고, 송이석의 규격이 작을수록 배합율은 적게 할 수 있음을 밝혀둔다.This adhesive can be adjusted according to the size of the pine calcite, and the smaller the size of the pine seokseok it is revealed that the compounding ratio can be reduced.
경화제는 접착제 량에 약 10% 희석해서 사용함이 좋고, 송이석의 규격에 따라 배합비율이 조정될 수 있음을 밝혀둔다.The curing agent is good to use about 10% dilution in the amount of adhesive, it is noted that the mixing ratio can be adjusted according to the specifications of Songseok.
이처럼 혼합물이 조성되면, 블록 성형틀 내부에 이형액을 도포한 후 혼합물을 주입한다.When the mixture is formed as described above, the release solution is applied to the inside of the mold block and then the mixture is injected.
블록 성형틀은 본 발명의 블록을 어떤 모양으로 성형할 것인가에 따라서 다양하게 준비된다.Block forming molds are prepared in various ways depending on the shape of the block of the present invention.
이형액은 탈형 단계에서 본 발명의 블록이 블록 성형틀로부터 쉽게 분리될 수 있도록 한다.The release liquid allows the block of the invention to be easily separated from the block forming mold in the demolding step.
이형액으로는 실리콘 오일을 사용함이 좋다.It is recommended to use silicone oil as the release liquid.
이처럼 이형액이 도포된 블록 성형틀에 혼합물이 주입되면, 예컨대, 유압이나 공압 액추에이터 등을 사용해서 블록 성형틀에 압력을 가한 후 일정 시간 동안 건조하여 혼합물을 경화시킨다.When the mixture is injected into the block forming mold to which the release liquid is applied, for example, pressure is applied to the block forming mold using a hydraulic or pneumatic actuator, and then dried for a predetermined time to cure the mixture.
블록 성형틀에 삽입되는 가압판으로 혼합물을 눌러 압력을 가할 수 있고, 블록 성형틀에 적층되는 가압 성형틀로 혼합물을 눌러 압력을 가할 수 있다.The mixture may be pressed by a pressure plate inserted into the block mold, and the mixture may be pressed by a pressure mold that is laminated to the block mold.
건조는 60℃에서 3시간 동안 이루어짐이 좋다.Drying is preferably done for 3 hours at 60 ℃.
건조가 완료되어 혼합물이 경화되면 탈형함으로써 벽돌 또는 판넬 형태의 본 발명의 블록이 성형된다.When drying is complete and the mixture is cured, the blocks of the invention in the form of bricks or panels are formed by demolding.
한편 상기 과정에서, 블록 성형틀의 내부에는 다수의 파이프부재(11)가 병열로 나란히 안치될 수 있고, 이로 인해 도 1과 도 2에 도시된 바와 같이 파이프부재(11)를 관통한 블록(10) 즉, 난방용 온수판넬이 성형될 수 있다.Meanwhile, in the above process, a plurality of
이와 같이 제조되는 본 발명의 블록은 송이석의 기공 뿐만 아니라 송이석과 송이석 사이의 공간으로 인해 소음을 흡수하고 분산함으로써 도 2에 도시된 바와 같이 콘크리트 슬라브층(101), 완충재층(103), 경량 기포 콘크리트층(105)이 순차로 적층된 아파트 바닥에 시공되어 층간 소음을 획기적으로 줄인다.The block of the present invention manufactured as described above is absorbed and dispersed due to the pores of the seokseok as well as the space between the seokseok and the seokseok
또한, 인체에 이로운 음이온이 발생되기 때문에 건강에 많은 도움을 준다.In addition, since the negative ions generated in the human body is beneficial to health.
또한, 물 배수가 뛰어나고, 물을 흡수했다가 발수하므로 수분조절능이 우수해 인테리어 소재로 사용된다.In addition, it has excellent water drainage, absorbs water and repels water, so it has excellent moisture control ability and is used as interior material.
또한, 빗물이 투과되어 바로 땅으로 전달되고, 미끄러움이 방지되어 도로용 블록으로 사용된다.In addition, the rainwater is transmitted to the ground immediately transmitted, the slip is prevented is used as a road block.
송이(Scoria)의 이해를 돕기 위해, 송이는 입자가 수mm 정도의 조립질인 Scoria가 주를 이뤄 미세한 독립기포로 매우 가벼우며 불에 굽지 않는 ALC타입으로 겨울철에도 동파의 염려가 없고, 44-64%의 연속 기공을 지녀 흡수율이 매우 뛰어나 다.In order to help understand Scoria, the cluster is mainly made of Scoria with granules of several millimeters of granules, and is very light as a fine, independent bubble. It has 64% continuous pores, so the absorption rate is very good.
일정 수분이 흡수되면 그 이상은 발수를 시작하는 쉼쉬는 천연재료다.Once a certain amount of moisture is absorbed, the rest is a natural material that begins to water repellent.
이를 이용해서 난 재배 및 수경재배 재료로 사용할 때 생체증과 생존률이 뛰어남을 알 수 있다.By using this, it can be seen that when used as an cultivation and hydroponic cultivation material, it has excellent viability and survival rate.
또한, 송이는 음이온 발생과 상온(40도 이하)에서 92% 이상, 200도로 가열시는 94%이상 원적외선을 방사하는 이상적인 흑사채이다.In addition, the cluster is an ideal black bond that emits far infrared rays of 92% or more at anion generation and room temperature (40 degrees or less) and 94% or more when heated to 200 degrees.
특히, 황토, 옥, 맥반석, 게르마늄석 등에는 없는 이산화티타늄이 천연상태로 3-7% 존재하여 광촉매작용을 하므로, 송이는 빛에너지를 받아 전자가 계속해서 이동하여 정공이 곳곳에서 발생하기 때문에 반영구적으로 항균, 살균, 탈취를 함은 물론 유기물 분해, 초진 수성기능이 있는 신비의 천연 물질이다.In particular, since titanium dioxide, which is not present in ocher, jade, elvan, germanium, etc., exists in 3-7% of its natural state and performs photocatalysis, the cluster receives light energy and electrons continue to move, so holes are generated semi-permanently. It is a mysterious natural substance with antibacterial, sterilization and deodorization as well as organic matter decomposition and ultra-prime aqueous function.
방사량Far Infrared
Radiation
상술한 바와 같이 본 발명에 의하면, 가볍고 소음 흡수력 등이 좋아 아파트 층간 소음을 줄이는데 우수한 건축용 바닥재 등으로 사용할 수 있는 블록을 제조할 수 있는 제조방법이 제공된다.As described above, according to the present invention, there is provided a manufacturing method capable of manufacturing a block that can be used as a building flooring material, etc., which is excellent in reducing noise between floors of apartments due to light weight and good sound absorption.
도 1은 송이석을 이용한 벽돌 및 판넬 블록 제조방법에 의해서 제조된 일예의 판넬을 나타낸 도면이다.1 is a view showing an example panel manufactured by the method of manufacturing a brick and panel block using a pine stone.
도 2는 도 1에서 제조된 판넬의 사용상태를 나타낸 도면이다.2 is a view showing a state of use of the panel manufactured in FIG.
<도면의 주요부분에 대한 부호의 설명><Description of the symbols for the main parts of the drawings>
10:블록10: Block
11:파이프부재11: Pipe member
101:콘크리트 슬라브층101: concrete slab layer
103:완충재층103: buffer layer
105:경량 기포 콘크리트층105: lightweight foam concrete layer
Claims (5)
Priority Applications (1)
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| KR1020090135544A KR101153523B1 (en) | 2009-12-31 | 2009-12-31 | The method for manufacturing the brick and panel type block |
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| Application Number | Priority Date | Filing Date | Title |
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| KR1020090135544A KR101153523B1 (en) | 2009-12-31 | 2009-12-31 | The method for manufacturing the brick and panel type block |
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| KR20110078676A KR20110078676A (en) | 2011-07-07 |
| KR101153523B1 true KR101153523B1 (en) | 2012-06-11 |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20040004806A (en) * | 2002-07-05 | 2004-01-16 | 김혜숙 | Manufacture method of improvement brick |
| KR20060021052A (en) * | 2004-09-02 | 2006-03-07 | 덕유패널 주식회사 | Concrete panel have sound insulation sheet and the panel carrying method |
| KR100789175B1 (en) | 2006-04-07 | 2008-01-02 | 홍종현 | High strength and low water absorption scoria concrete and the method thereof |
| KR100894081B1 (en) * | 2008-11-26 | 2009-04-21 | 송이콘주식회사 | Concrete composition having water permeability utilizing scoria and concrete structure utilizing the composition |
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2009
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20040004806A (en) * | 2002-07-05 | 2004-01-16 | 김혜숙 | Manufacture method of improvement brick |
| KR20060021052A (en) * | 2004-09-02 | 2006-03-07 | 덕유패널 주식회사 | Concrete panel have sound insulation sheet and the panel carrying method |
| KR100789175B1 (en) | 2006-04-07 | 2008-01-02 | 홍종현 | High strength and low water absorption scoria concrete and the method thereof |
| KR100894081B1 (en) * | 2008-11-26 | 2009-04-21 | 송이콘주식회사 | Concrete composition having water permeability utilizing scoria and concrete structure utilizing the composition |
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