KR101048995B1 - Manufacturing method of chocolate containing cheonnyeoncho - Google Patents
Manufacturing method of chocolate containing cheonnyeoncho Download PDFInfo
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- KR101048995B1 KR101048995B1 KR1020080125142A KR20080125142A KR101048995B1 KR 101048995 B1 KR101048995 B1 KR 101048995B1 KR 1020080125142 A KR1020080125142 A KR 1020080125142A KR 20080125142 A KR20080125142 A KR 20080125142A KR 101048995 B1 KR101048995 B1 KR 101048995B1
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- A—HUMAN NECESSITIES
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- A23G1/00—Cocoa; Cocoa products, e.g. chocolate; Substitutes therefor
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- A23G1/00—Cocoa; Cocoa products, e.g. chocolate; Substitutes therefor
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- A23G1/32—Cocoa products, e.g. chocolate; Substitutes therefor characterised by the composition containing organic or inorganic compounds
- A23G1/36—Cocoa products, e.g. chocolate; Substitutes therefor characterised by the composition containing organic or inorganic compounds characterised by the fats used
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- A23G1/00—Cocoa; Cocoa products, e.g. chocolate; Substitutes therefor
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- A23G1/32—Cocoa products, e.g. chocolate; Substitutes therefor characterised by the composition containing organic or inorganic compounds
- A23G1/40—Cocoa products, e.g. chocolate; Substitutes therefor characterised by the composition containing organic or inorganic compounds characterised by the carbohydrates used, e.g. polysaccharides
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- A23G1/00—Cocoa; Cocoa products, e.g. chocolate; Substitutes therefor
- A23G1/30—Cocoa products, e.g. chocolate; Substitutes therefor
- A23G1/32—Cocoa products, e.g. chocolate; Substitutes therefor characterised by the composition containing organic or inorganic compounds
- A23G1/46—Cocoa products, e.g. chocolate; Substitutes therefor characterised by the composition containing organic or inorganic compounds containing dairy products
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- A23G1/00—Cocoa; Cocoa products, e.g. chocolate; Substitutes therefor
- A23G1/30—Cocoa products, e.g. chocolate; Substitutes therefor
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- A23G1/54—Composite products, e.g. layered laminated, coated, filled
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- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L33/00—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
- A23L33/10—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof using additives
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Abstract
본 발명은 천년초를 채집하여 수세하고 건조시킨 후에 분쇄기로 갈아 미세분말로 만드는 제1단계(S10); 상기 미세분말을 동결건조를 통해 수분을 제거한 후, 미세분말을 농축하는 제2단계(S20); 축과정이 끝난 후에, 농축액을 다시 동결 건조기를 사용하여 완전히 용매를 제거하여 분말시료를 얻는 제3단계(S30); 설탕 30~40부, 전지분유 10~25부, 탈지분유 10~29부, 코코아분말 1~3부, 코코아매스 l5~25부를 혼합물에 코코아버터 또는 대용유지 20~30부를 혼합한 다음에 이를 40℃~60℃에서 용융하여 베이스 초콜릿을 제조하는 단계(S40); 분말시료와 베이스 초콜릿을 배합기에서 1:2 내지 1:20의 비율로 교반한 후 25℃~30℃로 유지시켜 점도 150~1100 포이스, 유지결정함량이 10~50중량%가 되게 하는 단계(S50); 배합기에서 사출성형기로 로우프형으로 사출성형하는 단계(S60); 사출성형 후에 분말시료와 베이스 초콜릿의 교반물을 냉각하는 단계(S70)를 포함하는 것을 특징으로 하는 천년초가 함유된 초콜릿 제조방법에 관한 것으로서, 플라보노이드, 비타민, 식이섬유, 다당류 등의 영양성분을 공급하는 건강식품을 제공할 수 있다.The present invention is the first step (S10) to collect the cheonnyeoncho, washed with water and dried to grind to grind to fine powder; A second step (S20) of concentrating the fine powder after removing the fine powder by lyophilization; After the completion of the process, the third step (S30) to obtain a powder sample by completely removing the solvent using a freeze dryer again concentrated solution; 30 to 40 parts of sugar, 10 to 25 parts of whole milk powder, 10 to 29 parts of skim milk powder, 1 to 3 parts of cocoa powder, 1 to 3 parts of cocoa mass, 20 to 30 parts of cocoa butter or substitute oil in a mixture. Melting at ℃ ~ 60 ℃ to produce a base chocolate (S40); Stirring the powder sample and the base chocolate at a ratio of 1: 2 to 1:20 in a blender, and then maintaining the mixture at 25 ° C. to 30 ° C. to obtain a viscosity of 150 to 1100 and a holding crystal content of 10 to 50% by weight ( S50); Injection molding into a rope shape with an injection molding machine (S60); The present invention relates to a method for preparing chocolate containing millennial herb, comprising: cooling the stirring sample of the powder sample and the base chocolate after injection molding, and supplying nutrients such as flavonoids, vitamins, dietary fiber, and polysaccharides. Health food can be provided.
천년초, 초콜릿 Cheonnyeoncho, Chocolate
Description
본 발명은 초콜릿에 관한 것으로, 보다 상세하게는 천년초가 함유된 초콜릿의 제조방법에 관한 것이다.The present invention relates to chocolate, and more particularly to a manufacturing method of chocolate containing cheonnyeoncho.
한국에 자생하는 손바닥선인장이 두종류가 있는데 한종류는 제주도를 비롯 따뜻한곳에서 자라는 온대성 식물인 백년초가 있으며 또 한종류는 추운 지방 영하20도 에서도 자라는 한국토종 천년초가 있다. 이러한 천년초와 백년초는 생육조건과 주성분 비율 및 약성 차이가 있다.There are two kinds of palm cactus native to Korea. One type is Baeknyeoncho, a temperate plant that grows in warm places, including Jeju Island, and the other is Korean native Millennium, which grows at minus 20 degrees in cold regions. These millennials and baeknyeoncho has the growth conditions and the main component ratio and weakness.
천년초는 겨울에는 추위를 견디기 위해 날씨가 추워지면 삼투압 현상으로 수분을 배출하며 건강에 유익한 성분인 플라보노이드, 마니톨, 다당류 등을 축척 하여 자기의 몸을 보호한다. 따라서, 추운 겨울철에 천년초를 수확하여 보관 하였다가 필요시 이용하면 아토피는 여드름, 피부 종기 등의 치료에 매우 효과적이다.그리고 천년초는 비타민C를 알로에의 8배 정도 가지고 있고, 식이섬유도 48.5%를 가 지고 있으며, 칼슘은 멸치의 10배이며 흡수율도 대단히 높다.In order to withstand the cold in winter, Cheonnyeoncho releases moisture by osmotic pressure and protects its body by accumulating flavonoids, mannitol, and polysaccharides, which are beneficial to health. Therefore, harvested and stored cheonnyeoncho in cold winter season, and used as needed, atopy is very effective in treating acne, skin boils, etc. And cheonnyeoncho has 8 times more vitamin C than aloe and 48.5% of dietary fiber. Calcium is 10 times higher than anchovy and has a very high absorption rate.
다만, 이러한 천년초의 효능은 종래의 경우는 약재로서 사용되는 경우가 대부분이고 초콜릿 등 일상 생활에서 즐길 수 있는 음식으로 즐길 수 있는 방안은 미미한 실정이다.However, the efficacy of the cheonnyeoncho is conventionally used as a medicinal in most cases, and the way to enjoy with food that can be enjoyed in everyday life such as chocolate is insignificant.
상기한 문제를 해결하기 위하여, 본 발명은 천년초가 함유된 초콜릿을 제조하여 초콜릿의 섭취를 통해 플라보노이드, 비타민, 식이섬유, 다당류 등의 영양성분을 공급하는 건강식품을 제공하는 것을 목적으로 한다.In order to solve the above problems, an object of the present invention is to provide a health food that supplies nutrients, such as flavonoids, vitamins, dietary fiber, polysaccharides through the intake of chocolate by preparing chocolate containing cheonnyeoncho.
그리고, 천년초를 초콜릿의 재료로 사용하여 언제 어디서든지 간편하게 초콜릿이 달콤함과 함께 천년초의 효능을 볼 수 있는 건강식품을 제공하는 것을 목적으로 한다.In addition, by using the millennial vinegar as a material of the chocolate, it is an object to provide a health food that can easily see the efficacy of the millennial with the sweet chocolate anytime and anywhere.
상기한 목적을 달성하기 위하여, 본 발명은 섭씨 영하 10℃~20℃에서 천년 초를 채집하여 수세하고 건조한 후에 분쇄기로 갈아 미세분말로 만드는 제1단계(S10); 상기 제1단계를 통하여 얻어진 미세분말을 동결건조를 통해 수분을 제거한 후, 상기 미세분말을 농축하는 제2단계(S20); 상기 농축과정이 끝난 후에, 상기 농축액을 다시 동결 건조기를 사용하여 완전히 용매를 제거하여 분말시료를 얻는 제3단계(S30); 설탕 30~40부, 전지분유 10~25부, 탈지분유 10~29부, 코코아분말 1~3부, 코코아매스 l5~25부를 혼합한 혼합물에 코코아버터 또는 대용유지 20~30부를 혼합한 다음에 이를 40℃~60℃에서 용융하여 베이스 초콜릿을 제조하는 단계(S40); 상기 분말시료와 베이스 초콜릿을 배합기에서 1:2 내지 1:20의 비율로 교반한 후 25℃~30℃로 유지시켜 점도 150~1100 포이스, 유지결정함량이 10~50중량%가 되게 하는 단계(S50); 상기 분말시료와 베이스 초콜릿의 교반이 끝난 다음에, 상기 배합기에서 사출성형기로 로우프형으로 사출성형하는 단계(S60) 및 상기 사출성형 후에 분말시료와 베이스 초콜릿의 교반물을 냉각하는 단계(S70);를 포함하여 이루어지는 것을 특징으로 한다.In order to achieve the above object, the present invention is the first step (S10) to collect the millennial at minus 10 ℃ ~ 20 ℃ Celsius to wash and dry the fine powder to grind to grind; A second step (S20) of concentrating the fine powder after removing water through lyophilization of the fine powder obtained through the first step; After the concentration process is finished, a third step (S30) of obtaining the powder sample by completely removing the solvent using the freeze dryer again the concentrated solution; Mix 20 to 30 parts of cocoa butter or substitute oil with a mixture of 30 to 40 parts of sugar, 10 to 25 parts of whole milk powder, 10 to 29 parts of skim milk powder, 1 to 3 parts of cocoa powder, and 5 to 25 parts of cocoa mass. Melting it at 40 ~ 60 ℃ to prepare a base chocolate (S40); Stirring the powder sample and the base chocolate at a ratio of 1: 2 to 1:20 in a blender and maintaining the mixture at 25 ° C. to 30 ° C. to obtain a viscosity of 150 to 1100 and a holding crystal content of 10 to 50% by weight. (S50); After the stirring of the powder sample and the base chocolate is finished, injection molding into a rope shape from the compounding machine to an injection molding machine (S60) and cooling the stirring sample of the powder sample and the base chocolate after the injection molding (S70); Characterized in that comprises a.
또한, 본 발명의 상기 미세분말의 농축과정(S20)은 상기 미세분말을 에탄올과 3 : 7의 비율로 6 ~ 7일간 교반하여 추출하는 것으로 이루어지는 것을 특징으로 한다.In addition, the concentration process (S20) of the fine powder of the present invention is characterized in that the fine powder is extracted by stirring for 6 to 7 days with ethanol in the ratio of 3: 7.
또한, 본 발명의 상기 사출성형하는 단계(S60)은 분말시료와 베이스 초콜릿을 교반한 것을 센타필링(Center Filling)이 가능한 사출성형기에서 심재초콜릿 및 테두리초콜릿을 제조하도록 구성되는 것을 특징으로 한다.In addition, the step (S60) of the injection molding of the present invention is characterized in that it is configured to produce a core chocolate and rim chocolate in an injection molding machine capable of centrifugal (Center Filling) of stirring the powder sample and the base chocolate.
상기한 구성에 의한 본 발명의 실시로 발생하는 종래의 기술과 구별되는 효과는 다음과 같다.Effects distinguished from the prior art generated by the practice of the present invention by the above-described configuration are as follows.
먼저, 천년초가 함유된 초콜릿을 제조하여 초콜릿의 섭취를 통해 플라보노이드, 비타민, 식이섬유, 다당류 등의 영양성분을 공급하는 건강식품을 제공할 수 있다.First, it is possible to provide a health food for supplying nutrients such as flavonoids, vitamins, dietary fiber, polysaccharides through the intake of chocolate by preparing chocolate containing cheonnyeoncho.
그리고 천년초를 초콜릿의 재료로 사용하여 언제 어디서든지 간편하게 초콜릿이 달콤함과 함께 천년초의 효능을 볼 수 있는 건강식품을 제공할 수 있다.And using cheonnyeoncho as a material of chocolate can provide a health food that can easily see the efficacy of cheonnyeoncho with a sweet chocolate anytime and anywhere.
이하에서는 첨부된 도면의 바람직한 실시예를 들어 본 발명을 상세하게 설명한다. 도 1은 본 발명의 바람직한 제1실시예의 공정도이다.Hereinafter, the present invention will be described in detail with reference to preferred embodiments of the accompanying drawings. 1 is a process diagram of a first preferred embodiment of the present invention.
본 실시예에서는 본 발명인 천년초가 함유된 초콜릿을 섭씨 영하 10℃~20℃에서 천년 초를 채집하여 수세하고 건조한 후에 분쇄기로 갈아 미세분말로 만드는 제1단계(S10); 상기 제1단계를 통하여 얻어진 미세분말을 동결건조를 통해 수분을 제거한 후, 상기 미세분말을 농축하는 제2단계(S20); 상기 농축과정이 끝난 후에, 상기 농축액을 다시 동결 건조기를 사용하여 완전히 용매를 제거하여 분말시료를 얻는 제3단계(S30); 설탕 30~40부, 전지분유 10~25부, 탈지분유 10~29부, 코코아분말 1~3부, 코코아매스 l5~25부를 혼합물에 코코아버터 또는 대용유지 20~30부를 혼합한 다음에 이를 40℃~60℃에서 용융하여 베이스 초콜릿을 제조하는 단계(S40); 상기 분말시료와 베이스 초콜릿을 배합기에서 1:2 내지 1:20의 비율로 교반한 후 25℃~30℃로 유지시켜 점도 150~1100 포이스, 유지결정함량이 10~50중량%가 되게 하는 단계(S50) 및 상기 분말시료와 베이스 초콜릿의 교반이 끝난 다음에, 상기 배합기에서 사출성형기로 로우프형으로 사출성형하는 단계(S60); 상기 사출성형 후에 분말시료와 베이스 초콜릿의 교반물을 냉각하는 단계(S70)로 나누어 실시하였다.In the present embodiment, the first step (S10) of collecting the chocolate mill containing the millennial vinegar of the present invention at minus 10 ℃ ~ 20 ℃ Celsius millet, washed with water and dried to grind to a fine powder; A second step (S20) of concentrating the fine powder after removing water through lyophilization of the fine powder obtained through the first step; After the concentration process is finished, a third step (S30) of obtaining the powder sample by completely removing the solvent using the freeze dryer again the concentrated solution; 30 to 40 parts of sugar, 10 to 25 parts of whole milk powder, 10 to 29 parts of skim milk powder, 1 to 3 parts of cocoa powder, 1 to 3 parts of cocoa mass, 20 to 30 parts of cocoa butter or substitute oil in a mixture. Melting at ℃ ~ 60 ℃ to produce a base chocolate (S40); Stirring the powder sample and the base chocolate at a ratio of 1: 2 to 1:20 in a blender and maintaining the mixture at 25 ° C. to 30 ° C. to obtain a viscosity of 150 to 1100 and a holding crystal content of 10 to 50% by weight. (S50) and after the stirring of the powder sample and the base chocolate is finished, injection molding the rope into the injection molding machine in the blender (S60); After the injection molding was carried out by dividing the stirring of the powder sample and the base chocolate (S70).
제1단계(S10)는 천년초를 채집하여 건조시킨 후 미세분말로 제조하는 단계이다. 상세하게는 본 발명의 실시에 사용하는 천년초의 약성은 영하 10이하의 저온에서 천년초가 추위에 견디면서 복합 다당류와 마니톨 및 플라보노이드가 생성되었을 때 풍부하다. 즉, 천년초를 추울겨울에 수확하였을 때, 인간의 건강에 유익한 성분이 가장 많이 들어 있는 것이다. 따라서, 본 발명의 실시에 사용하는 천년초는 영하 10 ~ 20에서 수확한 천년초를 사용하는 것이 바람직하다. 그리고 상기 채집된 천년초는 맑은 물에 깨끗이 수세하여 실내에서 통풍건조 시키거나 열풍건조기를 이용하여 건조한 후에 분쇄기로 갈아 미세분말로 만드는 것이 바람직하다.The first step (S10) is a step of manufacturing the fine powder after collecting and drying the cheonnyeoncho. Specifically, the weakness of millennial plants used in the practice of the present invention is abundant when complex polysaccharides, mannitol, and flavonoids are produced while the millennial plants withstand cold at low temperatures below minus 10. In other words, when harvested during the cold winter season, the most beneficial ingredients for human health. Therefore, the millennial vinegar used in the practice of the present invention is preferably used cheonnyeoncho harvested from minus 10 to 20. In addition, the collected cheonnyeoncho is preferably washed with clean water and air-dried in the room or dried using a hot air dryer after grinding to grind to make fine powder.
제2단계(S20)는 제1단계를 통하여 얻어진 미세분말을 동결건조기를 이용하여 수분을 제거한 후 미세분말로 만든 다음 이를 농축하는 단이다. 상세하게는 미세분말을 동결건조기를 이용하여 수분을 제거한다. 그리고 에탄올로 실온에서 교반기를 이용하여 교반하여 추출하여 농축한다. 이때 상기 미세분말과 에탄올은 각각 3 : 7의 비율로 약 6 ~ 7일간 교반하여 추출하는 것이 바람직하다.The second step (S20) is a step of removing the fine powder obtained through the first step using a lyophilizer to remove water and then making it into fine powder and then concentrating it. Specifically, the fine powder is removed using a lyophilizer. The mixture was stirred and extracted with ethanol at room temperature using a stirrer and concentrated. In this case, the fine powder and ethanol are preferably extracted by stirring for about 6 to 7 days at a ratio of 3: 7.
제3단계(S30)는 상기 미세분말의 농축과정이 끝난 후에, 상기 농축액을 다시 동결 건조기를 사용하여 완전히 용매를 제거하여 분말시료를 얻는 단계이다. 상세하게는 농축액에서 잔사를 제거한 여액을 감압 및 진공건조를 거져 동결건조기를 사용하여 잔여 용매를 완전히 제거한 후 최종적으로 분말시료를 얻는다.The third step (S30) is a step of obtaining a powder sample by completely removing the solvent using a freeze dryer again after the concentration process of the fine powder is finished. Specifically, the filtrate from which the residue was removed from the concentrate was subjected to reduced pressure and vacuum drying to completely remove the residual solvent using a freeze dryer, and finally to obtain a powder sample.
제4단계(S40)는 전술한 분말시료와 교반하여 초콜릿을 만들기 위한 베이스 초콜릿을 제조하는 단계이다. 상세하게는 설탕 30~40부, 전지분유 10~25부, 탈지분유 10~29부, 코코아분말 1~3부, 코코아매스 l5~25부를 혼합한 혼합물에 코코아버터 또는 대용유지 20~30부를 혼합한 다음에 이를 40℃~60℃에서 용융하여 베이스 초콜릿을 제조한다. 그리고 상기한 원료의 조합에 따라 밀크초콜릿, 다크(Dark)초콜릿, 화이트(white)초콜릿을 제조할 수 있다. 그리고 실시조건에 따라서 다양한 색소, 과일의 과즙 등을 첨가할 수도 있다.The fourth step (S40) is a step of preparing a base chocolate for making chocolate by stirring with the above-described powder sample. Specifically, 20 to 30 parts of cocoa butter or substitute oil is mixed with a mixture of 30 to 40 parts of sugar, 10 to 25 parts of whole milk powder, 10 to 29 parts of skim milk powder, 1 to 3 parts of cocoa powder, and 5 to 25 parts of cocoa mass. Then it is melted at 40 ~ 60 ℃ to prepare a base chocolate. Milk chocolate, dark chocolate, and white chocolate may be prepared according to the combination of the above raw materials. In addition, various pigments, fruit juices, and the like may be added according to exemplary conditions.
제5단계는 제3단계에 의해 만들어진 분말시료와 제4단계에 의해 만들어진 베이스 초콜릿을 교반하는 단계이다 상세하게는 분말시료와 베이스 초콜릿을 배합기에서 1:2 내지 1:20의 비율로 교반한다. 그리고 이를 25℃~30℃로 유지시켜 점도 150~1100 포이스, 유지결정함량이 10~50중량%가 되도록 한다.The fifth step is a step of stirring the powder sample made by the third step and the base chocolate made by the fourth step. Specifically, the powder sample and the base chocolate are stirred at a ratio of 1: 2 to 1:20 in the blender. Then, it is maintained at 25 ° C. to 30 ° C. so that the viscosity is 150 to 1100 and the holding crystal content is 10 to 50% by weight.
제6단계(S60)는 배합기에서 분말시료와 베이스 초콜릿의 교반한 다음, 사출성형기로 로우프형으로 사출성형하는 단계이고, 제7단계(S70)는 상기 사출성형 후에 분말시료와 베이스 초콜릿의 교반물을 냉각하는 단계로서 이로써 초롤릿이 완성되는 단계이다. 이후 냉각을 통해 굳어진 초콜릿을 원하는 크기로 절단하여 포장하거나 저장할 수 있다. 이때 상기 제6단계에 사출성형은 분말시료와 베이스 초콜릿을 교반한 것을 센터필링이 가능한 사출성형기에서 심재초콜릿 및 테두리초콜릿으로 구분되게 사출성형할 수도 있다.The sixth step (S60) is a step of stirring the powder sample and the base chocolate in the blender, and then injection molding into a rope shape with the injection molding machine, and the seventh step (S70) is a stirring product of the powder sample and the base chocolate after the injection molding Cooling step is a step in which the ultra-rolllet is completed. The cooled chocolate can then be cut and packed or stored to the desired size. At this time, the injection molding in the sixth step may be injection molding to be divided into the core chocolate and the rim chocolate in the injection molding machine capable of centering the stirring of the powder sample and the base chocolate.
도 1은 본 발명의 바람직한 제1실시예의 공정도이다.1 is a process diagram of a first preferred embodiment of the present invention.
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