KR101002708B1 - Resin composition for manufacturing insulation material and method for producing same - Google Patents
Resin composition for manufacturing insulation material and method for producing same Download PDFInfo
- Publication number
- KR101002708B1 KR101002708B1 KR1020080062620A KR20080062620A KR101002708B1 KR 101002708 B1 KR101002708 B1 KR 101002708B1 KR 1020080062620 A KR1020080062620 A KR 1020080062620A KR 20080062620 A KR20080062620 A KR 20080062620A KR 101002708 B1 KR101002708 B1 KR 101002708B1
- Authority
- KR
- South Korea
- Prior art keywords
- weight
- parts
- resin composition
- insulating material
- flame retardant
- Prior art date
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- 239000011342 resin composition Substances 0.000 title claims abstract description 65
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 33
- 239000012774 insulation material Substances 0.000 title abstract description 6
- 239000011810 insulating material Substances 0.000 claims abstract description 70
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims abstract description 34
- 239000003063 flame retardant Substances 0.000 claims abstract description 34
- 229920005989 resin Polymers 0.000 claims abstract description 27
- 239000011347 resin Substances 0.000 claims abstract description 27
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 claims abstract description 23
- 239000003054 catalyst Substances 0.000 claims abstract description 23
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 claims abstract description 23
- 239000000347 magnesium hydroxide Substances 0.000 claims abstract description 23
- 229910001862 magnesium hydroxide Inorganic materials 0.000 claims abstract description 23
- UKRDPEFKFJNXQM-UHFFFAOYSA-N vinylsilane Chemical compound [SiH3]C=C UKRDPEFKFJNXQM-UHFFFAOYSA-N 0.000 claims abstract description 22
- -1 electric wire Substances 0.000 claims abstract description 18
- 150000001282 organosilanes Chemical class 0.000 claims abstract description 13
- 239000003999 initiator Substances 0.000 claims abstract description 12
- 239000000314 lubricant Substances 0.000 claims abstract description 12
- 239000003963 antioxidant agent Substances 0.000 claims abstract description 11
- 230000003078 antioxidant effect Effects 0.000 claims abstract description 11
- 239000000654 additive Substances 0.000 claims abstract description 9
- 230000000996 additive effect Effects 0.000 claims abstract description 9
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 7
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 7
- 239000000203 mixture Substances 0.000 claims description 26
- 238000006243 chemical reaction Methods 0.000 claims description 16
- 150000001875 compounds Chemical class 0.000 claims description 16
- 238000000034 method Methods 0.000 claims description 15
- 239000005977 Ethylene Substances 0.000 claims description 12
- 229920001577 copolymer Polymers 0.000 claims description 12
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 claims description 12
- 238000001125 extrusion Methods 0.000 claims description 11
- 238000002156 mixing Methods 0.000 claims description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 11
- 239000004594 Masterbatch (MB) Substances 0.000 claims description 10
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical group [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 claims description 8
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 claims description 8
- 239000005038 ethylene vinyl acetate Substances 0.000 claims description 8
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 claims description 8
- 229910000077 silane Inorganic materials 0.000 claims description 8
- 229920001610 polycaprolactone Polymers 0.000 claims description 6
- 239000004632 polycaprolactone Substances 0.000 claims description 6
- 229920000642 polymer Polymers 0.000 claims description 6
- UKLDJPRMSDWDSL-UHFFFAOYSA-L [dibutyl(dodecanoyloxy)stannyl] dodecanoate Chemical group CCCCCCCCCCCC(=O)O[Sn](CCCC)(CCCC)OC(=O)CCCCCCCCCCC UKLDJPRMSDWDSL-UHFFFAOYSA-L 0.000 claims description 5
- 239000012975 dibutyltin dilaurate Substances 0.000 claims description 4
- NKSJNEHGWDZZQF-UHFFFAOYSA-N ethenyl(trimethoxy)silane Chemical compound CO[Si](OC)(OC)C=C NKSJNEHGWDZZQF-UHFFFAOYSA-N 0.000 claims description 4
- 229920000578 graft copolymer Polymers 0.000 claims description 4
- XMNIXWIUMCBBBL-UHFFFAOYSA-N 2-(2-phenylpropan-2-ylperoxy)propan-2-ylbenzene Chemical compound C=1C=CC=CC=1C(C)(C)OOC(C)(C)C1=CC=CC=C1 XMNIXWIUMCBBBL-UHFFFAOYSA-N 0.000 claims description 3
- 229920001903 high density polyethylene Polymers 0.000 claims description 3
- 239000004700 high-density polyethylene Substances 0.000 claims description 3
- QEQBMZQFDDDTPN-UHFFFAOYSA-N (2-methylpropan-2-yl)oxy benzenecarboperoxoate Chemical compound CC(C)(C)OOOC(=O)C1=CC=CC=C1 QEQBMZQFDDDTPN-UHFFFAOYSA-N 0.000 claims description 2
- OKIRBHVFJGXOIS-UHFFFAOYSA-N 1,2-di(propan-2-yl)benzene Chemical compound CC(C)C1=CC=CC=C1C(C)C OKIRBHVFJGXOIS-UHFFFAOYSA-N 0.000 claims description 2
- DMWVYCCGCQPJEA-UHFFFAOYSA-N 2,5-bis(tert-butylperoxy)-2,5-dimethylhexane Chemical compound CC(C)(C)OOC(C)(C)CCC(C)(C)OOC(C)(C)C DMWVYCCGCQPJEA-UHFFFAOYSA-N 0.000 claims description 2
- WFUGQJXVXHBTEM-UHFFFAOYSA-N 2-hydroperoxy-2-(2-hydroperoxybutan-2-ylperoxy)butane Chemical compound CCC(C)(OO)OOC(C)(CC)OO WFUGQJXVXHBTEM-UHFFFAOYSA-N 0.000 claims description 2
- BIISIZOQPWZPPS-UHFFFAOYSA-N 2-tert-butylperoxypropan-2-ylbenzene Chemical group CC(C)(C)OOC(C)(C)C1=CC=CC=C1 BIISIZOQPWZPPS-UHFFFAOYSA-N 0.000 claims description 2
- FRIBMENBGGCKPD-UHFFFAOYSA-N 3-(2,3-dimethoxyphenyl)prop-2-enal Chemical compound COC1=CC=CC(C=CC=O)=C1OC FRIBMENBGGCKPD-UHFFFAOYSA-N 0.000 claims description 2
- SJECZPVISLOESU-UHFFFAOYSA-N 3-trimethoxysilylpropan-1-amine Chemical compound CO[Si](OC)(OC)CCCN SJECZPVISLOESU-UHFFFAOYSA-N 0.000 claims description 2
- UUEWCQRISZBELL-UHFFFAOYSA-N 3-trimethoxysilylpropane-1-thiol Chemical compound CO[Si](OC)(OC)CCCS UUEWCQRISZBELL-UHFFFAOYSA-N 0.000 claims description 2
- 239000004342 Benzoyl peroxide Substances 0.000 claims description 2
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 claims description 2
- BOTDANWDWHJENH-UHFFFAOYSA-N Tetraethyl orthosilicate Chemical compound CCO[Si](OCC)(OCC)OCC BOTDANWDWHJENH-UHFFFAOYSA-N 0.000 claims description 2
- 235000019400 benzoyl peroxide Nutrition 0.000 claims description 2
- LSXWFXONGKSEMY-UHFFFAOYSA-N di-tert-butyl peroxide Chemical compound CC(C)(C)OOC(C)(C)C LSXWFXONGKSEMY-UHFFFAOYSA-N 0.000 claims description 2
- FWDBOZPQNFPOLF-UHFFFAOYSA-N ethenyl(triethoxy)silane Chemical compound CCO[Si](OCC)(OCC)C=C FWDBOZPQNFPOLF-UHFFFAOYSA-N 0.000 claims description 2
- 229920000092 linear low density polyethylene Polymers 0.000 claims description 2
- 239000004707 linear low-density polyethylene Substances 0.000 claims description 2
- BFXIKLCIZHOAAZ-UHFFFAOYSA-N methyltrimethoxysilane Chemical compound CO[Si](C)(OC)OC BFXIKLCIZHOAAZ-UHFFFAOYSA-N 0.000 claims description 2
- ZQZCOBSUOFHDEE-UHFFFAOYSA-N tetrapropyl silicate Chemical compound CCCO[Si](OCCC)(OCCC)OCCC ZQZCOBSUOFHDEE-UHFFFAOYSA-N 0.000 claims description 2
- CPUDPFPXCZDNGI-UHFFFAOYSA-N triethoxy(methyl)silane Chemical compound CCO[Si](C)(OCC)OCC CPUDPFPXCZDNGI-UHFFFAOYSA-N 0.000 claims description 2
- FLZQBOCEXZYIMD-UHFFFAOYSA-N 3-trimethoxysilylpropyl 2-methylprop-2-enoate tris(2-methoxyethoxy)-methylsilane Chemical compound C(C(=C)C)(=O)OCCC[Si](OC)(OC)OC.C[Si](OCCOC)(OCCOC)OCCOC FLZQBOCEXZYIMD-UHFFFAOYSA-N 0.000 claims 1
- 239000003921 oil Substances 0.000 abstract description 17
- 239000012796 inorganic flame retardant Substances 0.000 abstract description 8
- 239000000126 substance Substances 0.000 description 20
- 238000004132 cross linking Methods 0.000 description 15
- 230000000052 comparative effect Effects 0.000 description 11
- 229910052736 halogen Inorganic materials 0.000 description 9
- 150000002367 halogens Chemical class 0.000 description 9
- 239000000463 material Substances 0.000 description 7
- 239000006185 dispersion Substances 0.000 description 6
- 229920003346 Levapren® Polymers 0.000 description 4
- 230000005484 gravity Effects 0.000 description 4
- 229920001169 thermoplastic Polymers 0.000 description 4
- 239000004416 thermosoftening plastic Substances 0.000 description 4
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 3
- 238000011156 evaluation Methods 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 239000010410 layer Substances 0.000 description 3
- 239000000155 melt Substances 0.000 description 3
- 239000001301 oxygen Substances 0.000 description 3
- 229910052760 oxygen Inorganic materials 0.000 description 3
- 239000000779 smoke Substances 0.000 description 3
- 238000004381 surface treatment Methods 0.000 description 3
- 238000010998 test method Methods 0.000 description 3
- 239000004698 Polyethylene Substances 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 239000011247 coating layer Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 238000013329 compounding Methods 0.000 description 2
- 239000003431 cross linking reagent Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000004898 kneading Methods 0.000 description 2
- HQKMJHAJHXVSDF-UHFFFAOYSA-L magnesium stearate Chemical compound [Mg+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O HQKMJHAJHXVSDF-UHFFFAOYSA-L 0.000 description 2
- 229910000000 metal hydroxide Inorganic materials 0.000 description 2
- 150000004692 metal hydroxides Chemical class 0.000 description 2
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 2
- 239000002861 polymer material Substances 0.000 description 2
- 239000002952 polymeric resin Substances 0.000 description 2
- 229920000098 polyolefin Polymers 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000035882 stress Effects 0.000 description 2
- 229920003002 synthetic resin Polymers 0.000 description 2
- 239000001993 wax Substances 0.000 description 2
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 description 1
- HXIQYSLFEXIOAV-UHFFFAOYSA-N 2-tert-butyl-4-(5-tert-butyl-4-hydroxy-2-methylphenyl)sulfanyl-5-methylphenol Chemical compound CC1=CC(O)=C(C(C)(C)C)C=C1SC1=CC(C(C)(C)C)=C(O)C=C1C HXIQYSLFEXIOAV-UHFFFAOYSA-N 0.000 description 1
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 description 1
- XDLMVUHYZWKMMD-UHFFFAOYSA-N 3-trimethoxysilylpropyl 2-methylprop-2-enoate Chemical compound CO[Si](OC)(OC)CCCOC(=O)C(C)=C XDLMVUHYZWKMMD-UHFFFAOYSA-N 0.000 description 1
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 1
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 1
- 229920010126 Linear Low Density Polyethylene (LLDPE) Polymers 0.000 description 1
- 239000005642 Oleic acid Substances 0.000 description 1
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 description 1
- XBDQKXXYIPTUBI-UHFFFAOYSA-M Propionate Chemical compound CCC([O-])=O XBDQKXXYIPTUBI-UHFFFAOYSA-M 0.000 description 1
- 235000021355 Stearic acid Nutrition 0.000 description 1
- HPFVBGJFAYZEBE-XNBTXCQYSA-N [(8r,9s,10r,13s,14s)-10,13-dimethyl-3-oxo-1,2,6,7,8,9,11,12,14,15,16,17-dodecahydrocyclopenta[a]phenanthren-17-yl] 3-cyclopentylpropanoate Chemical compound C([C@H]1[C@H]2[C@@H]([C@]3(CCC(=O)C=C3CC2)C)CC[C@@]11C)CC1OC(=O)CCC1CCCC1 HPFVBGJFAYZEBE-XNBTXCQYSA-N 0.000 description 1
- BGYHLZZASRKEJE-UHFFFAOYSA-N [3-[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxy]-2,2-bis[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxymethyl]propyl] 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CC(C)(C)C1=C(O)C(C(C)(C)C)=CC(CCC(=O)OCC(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)=C1 BGYHLZZASRKEJE-UHFFFAOYSA-N 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 125000003545 alkoxy group Chemical group 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- CJZGTCYPCWQAJB-UHFFFAOYSA-L calcium stearate Chemical compound [Ca+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O CJZGTCYPCWQAJB-UHFFFAOYSA-L 0.000 description 1
- 239000008116 calcium stearate Substances 0.000 description 1
- 235000013539 calcium stearate Nutrition 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000002542 deteriorative effect Effects 0.000 description 1
- 150000002013 dioxins Chemical class 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000010292 electrical insulation Methods 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- IXCSERBJSXMMFS-UHFFFAOYSA-N hydrogen chloride Substances Cl.Cl IXCSERBJSXMMFS-UHFFFAOYSA-N 0.000 description 1
- 229910000041 hydrogen chloride Inorganic materials 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 230000000977 initiatory effect Effects 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 description 1
- 235000019359 magnesium stearate Nutrition 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 125000000956 methoxy group Chemical group [H]C([H])([H])O* 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 1
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- 239000002530 phenolic antioxidant Substances 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000000376 reactant Substances 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 238000007655 standard test method Methods 0.000 description 1
- 239000008117 stearic acid Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- BPSIOYPQMFLKFR-UHFFFAOYSA-N trimethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CO[Si](OC)(OC)CCCOCC1CO1 BPSIOYPQMFLKFR-UHFFFAOYSA-N 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- XOOUIPVCVHRTMJ-UHFFFAOYSA-L zinc stearate Chemical compound [Zn+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O XOOUIPVCVHRTMJ-UHFFFAOYSA-L 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/54—Silicon-containing compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K9/00—Use of pretreated ingredients
- C08K9/04—Ingredients treated with organic substances
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/04—Homopolymers or copolymers of ethene
- C08L23/06—Polyethene
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/04—Homopolymers or copolymers of ethene
- C08L23/08—Copolymers of ethene
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2217—Oxides; Hydroxides of metals of magnesium
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2227—Oxides; Hydroxides of metals of aluminium
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2201/00—Properties
- C08L2201/02—Flame or fire retardant/resistant
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Organic Insulating Materials (AREA)
Abstract
본 발명은 전체 절연재 제조용 수지 조성물의 중량 기준으로 베이스 수지 30 내지 50중량부; 비닐실란으로 표면 처리된 수산화마그네슘 및 표면 처리되지 않은 수산화알루미늄이 9:1 내지 8:2의 중량비로 혼합된 난연제 30 내지 60중량부; 산화방지제 0.1 내지 5중량부; 활제 0.1 내지 10중량부; 유연성 첨가제 0.1 내지 3중량부; 유기실란 0.1 내지 5중량부; 개시제 0.01 내지 1중량부 및 촉매 0.001 내지 3중량부를 포함하는 것을 특징으로 하는 절연재 제조용 수지 조성물에 관한 것이다.The present invention is 30 to 50 parts by weight of the base resin based on the weight of the resin composition for manufacturing the entire insulating material; 30 to 60 parts by weight of a flame retardant in which magnesium hydroxide surface-treated with vinylsilane and aluminum surface-treated aluminum hydroxide are mixed in a weight ratio of 9: 1 to 8: 2; 0.1 to 5 parts by weight of antioxidant; 0.1 to 10 parts by weight of lubricant; 0.1 to 3 parts by weight of a flexible additive; 0.1 to 5 parts by weight of organosilane; The resin composition for insulating material manufacture containing 0.01-1 weight part of initiators, and 0.001-3 weight part of catalysts.
절연재, 전선, 수지 조성물, 무기계 난연제, 내유성, 유연성 Insulation material, electric wire, resin composition, inorganic flame retardant, oil resistance, flexibility
Description
본 발명은 절연재 제조용 수지 조성물에 관한 것으로서, 보다 상세하게는 전선 등을 제조하기 위한 절연재의 작업성 및 난연성을 향상시키기 위해 사용되는 환경오염물질인 할로겐의 사용 없이 수가교를 통해 제조됨으로써 난연성, 내유성 및 인장강도 등이 우수한 절연재 제조용 수지 조성물에 관한 것이다.The present invention relates to a resin composition for preparing an insulating material, and more particularly, flame retardance and oil resistance by being manufactured through cross-linking without using halogen, which is an environmental pollutant used to improve the workability and flame retardancy of an insulating material for manufacturing an electric wire. And it relates to a resin composition for producing an insulating material excellent in tensile strength and the like.
일반적으로 전선 등은 전기 절연성을 제공하기 위해 다양한 고분자 재료가 사용되어 왔는바, 전선의 유지보수 및 장기간에 걸친 지속적인 성능이 요구되어 전선을 구성하는 고분자 재료는 적절한 전기적 특성 및 내구성을 필요로 하며, 장시간 사용하여도 초기 성능을 안정적으로 유지하는 특성을 만족해야 한다.In general, a variety of polymer materials have been used to provide electrical insulation. Since the maintenance of the wire and continuous performance over a long period of time are required, the polymer material constituting the wire needs appropriate electrical characteristics and durability. Even if used for a long time, it should satisfy the characteristic of maintaining the initial performance stably.
특히, 각종 전선에는 절연층이나 버퍼층 등 피복층이 형성되어 있는 것이 일반적이며, 이러한 피복을 형성하는 재료는 기본적으로 난연성을 구비하여야 하는바, 종래에는 할로겐 원소를 포함하는 난연제를 사용함으로써 전선 피복층에 대한 난연성을 구현하여 왔다.In particular, it is common for various wires to have a coating layer such as an insulating layer or a buffer layer, and the material forming such a coating must be basically flame retardant. Conventionally, a flame retardant containing a halogen element is used for the wire coating layer. Flame retardancy has been implemented.
그런데, 최근 들어 할로겐 원소가 포함된 재료로 만들어진 전선 피복층은 폐기물 처리에 따른 소각 또는 화재로 인하여 연소되는 과정에서 염화수소 가스나 다이옥신 등 유해가스를 발생시킨다는 것이 밝혀졌다.In recent years, however, it has been found that wire covering layers made of a material containing halogen elements generate harmful gases such as hydrogen chloride gas and dioxins during combustion due to incineration or fire caused by waste treatment.
이러한 유해가스는 생물체에 치명적일 뿐만 아니라, 각종 기기의 부식을 초래하기도 하는 등 심각한 문제가 발생된다. 따라서 탁월한 난연성에도 불구하고, 염소 등 할로겐 원소가 포함된 고분자 수지나 난연제는 그 사용이 제한되고 있다.These harmful gases are not only fatal to living organisms, but also cause serious problems such as causing corrosion of various devices. Therefore, despite the excellent flame retardancy, the use of a polymer resin or flame retardant containing a halogen element such as chlorine is limited.
한편, 난연성을 갖는 절연재 제조용 수지 조성물에 사용되는 베이스 수지 및 난연제의 경우에는 미량의 수분을 함유하고 있으므로, 이러함 미량의 수분은 컴파운드 및 압출과정 중에 수가교 반응을 일으켜 가공 자체를 불가능하게 하는 요인을 제공할 수 있으며, 상기 절연재 제조용 수지 조성물에 포함되는 난연제로서 비할로겐계인 무기계 난연제에 대해 표면처리를 행한다 하더라도 미소 수분을 완전하게 배제하기는 곤란하므로 여전히 수가교 반응 발생으로 수반되는 문제점을 해결할 수 없는 기술적 한계가 존재한다.On the other hand, the base resin and the flame retardant used in the resin composition for the production of flame retardant material contains a small amount of water, such a small amount of water causes a factor that makes the cross-linking reaction during the compound and extrusion process, making the process itself impossible. Even if the surface treatment is performed on the non-halogen-based inorganic flame retardant as the flame retardant included in the resin composition for preparing the insulating material, it is difficult to completely exclude the minute moisture, and still cannot solve the problems associated with the occurrence of the cross-linking reaction. There are technical limitations.
특히 표면처리하지 않은 상태의 금속수산화물을 난연제로 사용하는 경우에는 컴파운드 공정 중에 스코치 현상이 발생하여 기계적 물성을 저하시키거나 심하게는 재료 조성물이 분해되는 현상까지 발생할 수 있다. 또한, 컴파운드 후 자연상태에서 가교가 진행되어 컴파운드의 용융지수가 높아져 압출 가공성이 현저하게 저하될 수도 있다.In particular, when the metal hydroxide in the untreated state is used as a flame retardant, a scorch phenomenon may occur during the compounding process, thereby deteriorating the mechanical properties or worsening of the material composition. In addition, crosslinking proceeds in a natural state after compounding, thereby increasing the melt index of the compound, thereby significantly reducing extrusion processability.
더욱이, 압출과정의 온도 조건이 조절이 어려우며, 압출량의 증대를 위해 압 출 스크류의 회전수를 높이는 경우에는 높은 전단응력에 의하여 내부발열이 심해지고, 스코치가 발생하여 압출가공이 곤란해지며 성형물의 외관이 불량하게 형성되어 제조된 절연재로서 전선의 품질이 저하되고, 절연재의 기계적 물성확보도 어려운 문제점이 있다.Moreover, the temperature conditions of the extrusion process are difficult to control, and when the number of rotation of the extrusion screw is increased to increase the extrusion amount, the internal heat is increased by the high shear stress, the scorch is generated, and the extrusion processing becomes difficult. As a result of poor appearance of the insulating material produced, the quality of the electric wire is degraded, and the mechanical properties of the insulating material are difficult to secure.
한편, 전선의 경우에는 사용용도 및 환경에 따라 요구되는 기계적 특성, 내열성, 내유성 등이 충분하게 확보되어야 하는데, 표면처리되지 않은 상태의 금속수산화물 난연제를 사용하는 경우, 난연제가 베이스 수지 및 가교제와 수가교 반응을 용이하게 하지 못하여 요구되는 조건을 만족하기 어렵게 된다.On the other hand, in the case of electric wires, sufficient mechanical properties, heat resistance, oil resistance, etc. required according to the use purpose and environment should be secured. When using a metal hydroxide flame retardant without surface treatment, the flame retardant may be formed of a base resin and a crosslinking agent. It does not facilitate the cross reaction, making it difficult to satisfy the required conditions.
이에, 전술한 문제점을 극복하기 위하여 대한민국특허 제0729012호에는 비닐실란, 스테아린산, 올레인산, 아미노폴리실록산 및 고분자수지 중 선택된 어느 하나의 물질로서 표면처리된 수산화마그네슘 및 수산화알루미늄으로 이루어진 무기계 난연제로 수가교 난연성 절연재 제조용 수지 조성물이 개시되어 있다.Accordingly, in order to overcome the above-mentioned problems, Korean Patent No. 0729012 has an inorganic flame retardant made of magnesium hydroxide and aluminum hydroxide surface-treated as a material selected from vinylsilane, stearic acid, oleic acid, aminopolysiloxane, and polymer resin. A resin composition for producing an insulating material is disclosed.
그러나 전술한 종래 기술의 조성물로 전선 등을 제조하는 경우 혹독한 조건에서 견딜 수 있는 내유성이 높지 않고, 고도의 난연성을 제공하기 위해 비할로겐계 난연제를 대량으로 사용하기 때문에 난연성 조건은 만족하지만, 전선에서 요구되는 비중, 경도 및 굴곡 등의 특성이 좋지 않아 유연성이 부족하여 전선에 크랙(crack)이 발생하게 되는 문제점이 있다.However, when manufacturing the electric wire and the like with the above-described composition of the prior art, the oil resistance that can withstand harsh conditions is not high, and the flame retardant condition is satisfied because a large amount of non-halogen flame retardant is used to provide a high flame retardancy, There is a problem that a crack occurs in the wire due to lack of flexibility due to poor properties such as specific gravity, hardness and bending required.
또한, 상기 종래 기술에 따른 수가교 방법은 베이스 수지 및 난연제와 함께 유기실란 및 가교지연제 등을 함께 혼합한 뒤 수가교 반응시킴으로써 온도와 작업조건의 변화에 따라 조기에 스코치가 발생하게 되는 문제점이 있다.In addition, the water crosslinking method according to the prior art has a problem that the scorch is generated early according to the change of temperature and working conditions by mixing the base resin and the flame retardant with the organic silane and the crosslinking retardant together and then crosslinking reaction. have.
본 발명은 전선을 제조하기 위한 절연재의 작업성, 난연성, 내유성 및 유연성을 향상시키기 위해 환경친화적인 비할로겐계 난연제로서 표면 처리된 무기계 난연제 및 표면 처리되지 않은 무기계 난연제와 함께 수가교제인 유기실란, 개시제 및 촉매를 이용하여 수가교시켜 전선 등을 제조하는 절연재 제조용 수지 조성물 및 이의 제조방법을 제공하는 것에 해결하고자 하는 과제가 있다.The present invention relates to an organic silane which is a water crosslinking agent with an inorganic flame retardant and an untreated inorganic flame retardant surface-treated as an environmentally friendly non-halogen-based flame retardant to improve the workability, flame retardancy, oil resistance and flexibility of an insulating material for manufacturing an electric wire. There is a problem to be solved by providing a resin composition for preparing an insulating material and a method for producing the same, which are crosslinked using an initiator and a catalyst to produce an electric wire.
한 가지 관점에서, 본 발명은 전체 절연재 제조용 수지 조성물의 중량 기준으로 베이스 수지 30 내지 50중량부; 비닐실란으로 표면 처리된 수산화마그네슘 및 표면 처리되지 않은 수산화알루미늄이 9:1 내지 8:2의 중량비로 혼합된 난연제 30 내지 60중량부; 산화방지제 0.1 내지 5중량부; 활제 0.1 내지 10중량부; 유연성 첨가제 0.1 내지 3중량부; 유기실란 0.1 내지 5중량부; 개시제 0.01 내지 1중량부 및 촉매 0.001 내지 3중량부를 포함하는 것을 특징으로 하는 절연재 제조용 수지 조성물을 제공한다.In one aspect, the present invention is 30 to 50 parts by weight of the base resin based on the total weight of the resin composition for preparing the insulating material; 30 to 60 parts by weight of a flame retardant in which magnesium hydroxide surface-treated with vinylsilane and aluminum surface-treated aluminum hydroxide are mixed in a weight ratio of 9: 1 to 8: 2; 0.1 to 5 parts by weight of antioxidant; 0.1 to 10 parts by weight of lubricant; 0.1 to 3 parts by weight of a flexible additive; 0.1 to 5 parts by weight of organosilane; It provides a resin composition for producing an insulating material comprising 0.01 to 1 part by weight of an initiator and 0.001 to 3 parts by weight of a catalyst.
다른 관점에서, 본 발명은 ⅰ) 전체 절연재 제조용 수지 조성물의 중량 기준으로 베이스 수지 30 내지 50중량부; 비닐실란으로 표면 처리된 수산화마그네슘 및 표면 처리되지 않은 수산화알루미늄이 9:1 내지 8:2의 중량비로 혼합된 난연제 30 내지 60중량부; 산화방지제 0.1 내지 5중량부; 활제 0.1 내지 10중량부; 유연성 첨 가제 0.1 내지 3중량부; 유기실란 0.1 내지 5중량부; 및 개시제 0.01 내지 1중량부를 혼합하여 혼련하는 단계; ⅱ) 상기 단계 ⅰ)의 혼련된 혼합물을 그라프팅 반응시키는 단계; ⅲ) 상기 단계 ⅱ)의 그라프팅 반응이 종료된 생성물을 압출하여 컴파운드를 제조하는 단계; 및 ⅳ) 절연재 제조용 수지 조성물 중량 기준으로 0.001 내지 3중량부의 촉매를 마스터 배치 형태로 제조하는 단계를 포함하는 절연재 제조용 수지 조성물의 제조방법을 제공한다.In another aspect, the present invention is iii) 30 to 50 parts by weight of the base resin based on the weight of the resin composition for the production of the entire insulating material; 30 to 60 parts by weight of a flame retardant in which magnesium hydroxide surface-treated with vinylsilane and aluminum surface-treated aluminum hydroxide are mixed in a weight ratio of 9: 1 to 8: 2; 0.1 to 5 parts by weight of antioxidant; 0.1 to 10 parts by weight of lubricant; 0.1 to 3 parts by weight of a flexible additive; 0.1 to 5 parts by weight of organosilane; And mixing and mixing 0.01 to 1 parts by weight of an initiator; Ii) grafting the kneaded mixture of step iii); Iii) extruding the product from which the grafting reaction of step ii) is completed to prepare a compound; And iii) preparing 0.001 to 3 parts by weight of the catalyst in a master batch form based on the weight of the resin composition for preparing the insulating material.
또 다른 관점에서, 본 발명은 상기 단계 ⅲ)의 컴파운드 및 단계 ⅳ)의 마스터 배치 형태로 제조된 촉매를 혼합하여 압출하는 단계 및 압출된 압출물을 80 내지 90℃의 온도로 유지되는 물에서 3 내지 5시간 동안 수가교시키는 단계를 포함하는 절연재의 제조방법을 제공한다.In another aspect, the present invention provides a process for mixing the compound prepared in the form of the compound of step iii) and the master batch in step iii) and extruding the extruded extrudate in water maintained at a temperature of 80 to 90 ° C. It provides a method for producing an insulating material comprising the step of water cross-linking for 5 hours.
본 발명에 따른 절연재 제조용 수지 조성물은 전선, 특정적으로 선박에 사용되는 전선을 피복하기 위한 또는 전선을 피복하는 절연재를 제조하기 위한 수지 조성물로서, 이러한 용도로 당업계에서 통상적으로 사용되는 수지 조성물이라면 어떠한 것이라도 본 발명의 수지 조성물에 해당될 것이다.The resin composition for producing an insulating material according to the present invention is a resin composition for coating an electric wire, in particular an electric wire used for ships, or for producing an insulating material for covering an electric wire, and if the resin composition is commonly used in the art for this purpose Any will correspond to the resin composition of the present invention.
본 발명에 따른 절연재 제조용 수지 조성물을 구성하는 베이스 수지는 전선의 기계적 물성 및 전기적 물성, 외관 등의 특성 향상을 위해 사용되는 것으로서, 이러한 목적을 위해 당업계에서 통상적으로 사용하는 베이스 수지라면 특별히 한정되지 않지만, 바람직하게는 에틸렌 올레핀 α-코폴리머(Ethylene olefin α-copolymer, TAFMER), 비닐아세테이트 함량이 50% 내지 70%인 에틸렌비닐아세테이트 공중합체, 선형 저밀도 폴리에틸렌(Linear Low Density Polyethylene, LLDPE), 고밀도 폴리에틸렌(High Density Polyethylene, HDPE) 또는 이들의 혼합물을 사용하는 것이 좋고, 그 사용량은 전체 절연재 제조용 수지 조성물 100중량부에 대하여 30 내지 50중량부인 것이 좋다.Base resin constituting the resin composition for producing an insulating material according to the present invention is used for improving the mechanical properties, electrical properties, appearance, etc. of the electric wire, if the base resin commonly used in the art for this purpose is not particularly limited. However, preferably, ethylene olefin α-copolymer (TAFMER), ethylene vinyl acetate copolymer having a vinyl acetate content of 50% to 70%, linear low density polyethylene (LLDPE), high density It is preferable to use polyethylene (High Density Polyethylene, HDPE) or a mixture thereof, and the amount thereof is preferably 30 to 50 parts by weight with respect to 100 parts by weight of the resin composition for manufacturing the whole insulating material.
이때, 상기 폴리올레핀 또는 이의 유도체로서 사용 가능한 물질인 에틸렌 올레핀 α-코폴리머의 용융질량흐름지수(MFR)는 190℃에서 0.5 내지 1.5g/10min이고 무늬점도(ML)는 1+4(100) 30 내지 80인 것이 좋고, 선형 저밀도 폴리에틸렌의 용융질량흐름지수(MFR)는 190℃에서 2.0 내지 3.0g/10min이고 밀도는 0.910 내지 0.940g/cm3인 것이 좋다.In this case, the melt mass flow index (MFR) of the ethylene olefin α-copolymer, which is a substance usable as the polyolefin or a derivative thereof, is 0.5 to 1.5 g / 10 min at 190 ° C., and the pattern viscosity (ML) is 1 + 4 (100) 30. It is preferable that the melt mass flow index (MFR) of the linear low density polyethylene is 2.0 to 3.0 g / 10 min and the density is 0.910 to 0.940 g / cm 3 at 190 ° C.
본 발명에 난연제는 비할로겐계인 무기계 난연제로서 수가교 반응시 반응물의 그라프트 반응을 용이하게 하기 위해 비닐실란으로 표면 처리된 수산화마그네슘 및 표면 처리되지 않은 수산화알루미늄 혼합물을 사용한다. 이때, 상기 난연제로서 표면 처리된 수산화마그네슘 및 표면 처리되지 않은 수산화알루미늄은 9:1 내지 8:2의 중량비로 혼합되고, 난연제의 사용량은 전체 절연재 제조용 수지 조성물의 중량 기준으로 30 내지 60중량부를 사용하는 것이 좋다.In the present invention, the flame retardant is a non-halogen inorganic flame retardant, which uses a mixture of magnesium hydroxide and untreated aluminum hydroxide surface-treated with vinylsilane to facilitate the graft reaction of the reactant in the water crosslinking reaction. At this time, the magnesium hydroxide and the surface-treated aluminum hydroxide surface-treated as a flame retardant is mixed in a weight ratio of 9: 1 to 8: 2, the amount of the flame retardant is used 30 to 60 parts by weight based on the weight of the resin composition for manufacturing the whole insulating material Good to do.
여기서, 상기 비닐실란으로 표면 처리된 수산화마그네슘은 컴파운드 가공, 보관 또는 압출 과정 중에 수산화마그네슘 표면에 하이드록시기와 불포화 유기실란의 알콕시기들과의 가교 반응을 억제하게 된다.Here, the magnesium hydroxide surface-treated with the vinylsilane inhibits the crosslinking reaction between the hydroxyl group and the alkoxy groups of the unsaturated organosilane on the magnesium hydroxide surface during compound processing, storage or extrusion.
또한, 상기 표면 처리된 수산화마그네슘 및 표면 처리되지 않은 수산화알루미늄 혼합물의 혼합 중량비 9:1 내지 8:2에서 표면 처리되지 않은 수산화알루미늄 의 사용량을 증가시켜 그 중량비가 7:3 이상이 되면 인장강도잔율 및 신장잔율이 감소하여 내유성이 좋지 않게 된다.In addition, when the weight ratio of the surface-treated magnesium hydroxide and the untreated aluminum hydroxide mixture is increased from 9: 1 to 8: 2 in the mixed weight ratio of the untreated aluminum hydroxide to the weight ratio of 7: 3 or more, the tensile strength residual ratio And the residual elongation is reduced, the oil resistance is not good.
한편, 상기 난연제의 함량에 대한 수치 범위와 관련하여, 하한에 미달하면 난연성을 기재할 수 없어 바람직하지 못하고, 상한을 초과하면 무기물의 과다함유로 인해 인장강도, 신장율, 내열성 등이 급격히 감소함과 함께 조성물 재료의 점도가 상승하여 가공성이 저하되는 문제점이 발생한다.On the other hand, with respect to the numerical range of the content of the flame retardant, it is not desirable to describe the flame retardancy if it is less than the lower limit, and if it exceeds the upper limit, the tensile strength, elongation rate, heat resistance and the like rapidly decrease due to the excessive content of inorganic materials and In addition, there arises a problem that the viscosity of the composition material rises and workability is lowered.
본 발명에 따른 산화방지제(Anti-Oxidant)는 절연재, 특정적으로 절연재로 제조되는 전선 등이 산화되는 것, 즉 노화되는 것을 방지하기 위한 것으로서, 이러한 목적을 위해 당업계에서 통상적으로 사용하는 산화방지제라면 어떠한 것을 사용하여도 무방하지만, 바람직하게는 펜타에리트리틸-테트라키스[3-(3,5-디-t-부틸-4-히드록시페닐)-프로피오네이트], 2,2'-티오디에틸비스-[3-(3,5-디-t-부틸-4-히드록시페닐)-프로피오네이트], 옥타데실-3-(3,5-디-t-부틸-4-히드록시페닐)프로피오네이트, 4,4'-티오비스(6-t-부틸-m-크레졸), 트리에틸렌글리콜-비스-3(3-t-부틸-4-히드록시-5-메틸페닐)프로피오네이트 4,4'-싸이오비스[2-(1,1-디-메티에틸)-5-메틸-페놀, 테트라키스-메틸렌(3,5-디-터트-뷰틸-4-하이드록시시나네이트)-메탄 등의 페놀계 산화방지제, 또는 디라우릴 티오디프로피오네이트 등의 에스테르계 산화방지제 또는 이들의 혼합물을 사용하는 것이 좋고, 그 사용량은 전체 절연재 제조용 수지 조성물 중량 기준으로 0.1 내지 5중량부인 것이 좋다.Antioxidant (Anti-Oxidant) according to the present invention is to prevent the oxidizing, that is, aging of the insulating material, specifically a wire made of an insulating material, etc., the antioxidant commonly used in the art for this purpose As long as it can use any, it is preferable, pentaerythryl- tetrakis [3- (3, 5- di-t- butyl- 4-hydroxyphenyl) propionate], 2,2'- Thiodiethylbis- [3- (3,5-di-t-butyl-4-hydroxyphenyl) -propionate], octadecyl-3- (3,5-di-t-butyl-4-hydroxy Hydroxyphenyl) propionate, 4,4'-thiobis (6-t-butyl-m-cresol), triethylene glycol-bis-3 (3-t-butyl-4-hydroxy-5-methylphenyl) prop Cypionate 4,4'-thiobis [2- (1,1-di-methethyl) -5-methyl-phenol, tetrakis-methylene (3,5-di-tert-butyl-4-hydroxycinnanate Phenolic antioxidants, such as) -methane, or dilauryl thiodiprop Good to use a polyester-based antioxidant, or a mixture thereof such as a carbonate, the amount of use thereof is preferably 0.1 to 5 parts by weight to the total weight of the insulating material for manufacturing the resin composition criteria.
본 발명에 따른 활제(Lubricant)는 절연재 제조용 수지 조성물의 점도를 감소시켜 가공성을 증가시키기 위한 것으로서, 이러한 목적을 위해 당업계에서 통상 적으로 사용하는 활제라면 특별히 한정되는 것은 아니지만, 바람직하게는 왁스 계열, 예컨대 PE 왁스, 파라핀 왁스와 스테아린산 계열, 예컨대 스테아린산 아연, 스테아린산 마그네슘, 스테아린산 칼슘 등이 1종 또는 2종 이상 혼용 사용한다.Lubricant according to the present invention is to increase the processability by reducing the viscosity of the resin composition for preparing the insulating material, if the lubricant is commonly used in the art for this purpose is not particularly limited, but preferably wax-based For example, PE wax, paraffin wax and stearic acid series such as zinc stearate, magnesium stearate, calcium stearate and the like are used in combination of one or two or more kinds.
여기서, 본 발명에 따른 활제는 베이스 수지의 종류와 난연제, 특정적으로 무기계 난연제의 첨가량에 따라 난연제의 분산, 특정적으로 균일한 분산을 방해할 수 있으므로, 바람직한 사용량은 전체 절연재 제조용 수지 조성물 중량 기준으로 0.1 내지 10중량부인 것이 좋고, 상기 활제의 함량이 0.1중량부 이하이면 가공성이 좋지 않고, 그 함량이 10중량부 이상이면 난연제의 균일한 분산을 저해할 수 있다.Here, the lubricant according to the present invention may interfere with the dispersion of the flame retardant, and particularly uniform dispersion according to the type of the base resin and the amount of the flame retardant, and specifically the inorganic flame retardant, and thus the preferred amount of the lubricant is based on the weight of the resin composition for preparing the whole insulation material. It is preferably 0.1 to 10 parts by weight, the workability is not good if the content of the lubricant is 0.1 parts by weight or less, and if the content is 10 parts by weight or more, it can inhibit the uniform dispersion of the flame retardant.
본 발명에 따른 유연성 첨가제는 절연재 제조용 수지 조성물로 제조되는 절연재가 취급과정에서 구부러지거나 휘게 될 경우에 크랙(crack)이 발생하지 않도록 하기 위한 것으로서, 이러한 목적을 위해 당업계에서 통상적으로 사용되는 것이라면 특별히 한정되지 않지만, 바람직하게는 폴리카프로락톤 테모플라스틱 폴리머(Polycaprolactone thermoplastics polymers)를 사용하는 것이 좋고, 그 사용량은 전체 절연재 제조용 수지 조성물 중량 기준으로 0.1 내지 3중량부를 사용하는 것이 좋다.The flexible additive according to the present invention is intended to prevent cracking when the insulating material made of the resin composition for preparing the insulating material is bent or bent during handling, and is particularly used in the art for this purpose. Although not limited, Preferably polycaprolactone thermoplastics polymers (Polycaprolactone thermoplastics polymers) is preferably used, the amount of the use is preferably 0.1 to 3 parts by weight based on the total weight of the resin composition for the production of insulating material.
본 발명에 따른 유기실란은 베이스 수지와 가교결합을 형성함으로써 그물과 같은 망상구조를 갖는 복합체를 형성하기 위한 것으로서, 이러한 목적을 위해 당업계에서 통상적으로 사용하는 유기실란이라면 어떠한 것을 사용하여도 무방하지만, 바람직하게는 비닐트리메톡시실란, 비닐트리에톡시실란, 테트라에톡시실란, 테트라-n-프로폭시실란, 메틸-트리에톡시실란, 메틸트리메톡시실란, 메틸트리(2-메톡시에 톡시)실란 3-메타크릴로일옥시프로필-트리메톡시실란, 3-메르캅토프로필-트리메톡시실란, 3-아미노프로필-트리메톡시실란, 3-글리시딜옥시프로필-트리메톡시실란 또는 이들의 혼합물을 사용하는 것이 좋고, 그 사용량은 전체 절연재 제조용 수지 조성물 중량 기준으로 0.1 내지 5중량부인 것이 좋다.The organosilane according to the present invention is intended to form a composite having a network structure such as a net by forming a crosslink with a base resin, and any of the organosilanes commonly used in the art for this purpose may be used. Preferably, vinyltrimethoxysilane, vinyltriethoxysilane, tetraethoxysilane, tetra-n-propoxysilane, methyl-triethoxysilane, methyltrimethoxysilane, methyltri (2-methoxy to Methoxy) silane 3-methacryloyloxypropyl-trimethoxysilane, 3-mercaptopropyl-trimethoxysilane, 3-aminopropyl-trimethoxysilane, 3-glycidyloxypropyl-trimethoxysilane Or it is good to use these, It is good that the usage-amount is 0.1-5 weight part with respect to the weight of the resin composition for whole insulation material manufacture.
여기서, 상기 유기실란이 전체 절연재 제조용 수지 조성물 중량 기준으로 0.1중량부 이하로 첨가되면, 폴리올레핀 또는 이의 유도체의 가교도가 감소하여 미가교상태가 될 수 있으며, 그 함량이 5중량부 이상으로 첨가되면 난연제, 특정적으로 무기계 난연제의 분산에 영향을 주어 분산이 감소함으로써 수지 조성물의 그라프팅이 용이하지 않게 될 수 있다.Herein, when the organosilane is added in an amount of 0.1 parts by weight or less based on the total weight of the resin composition for preparing an insulating material, the crosslinking degree of the polyolefin or its derivatives may be reduced, resulting in an uncrosslinked state. In particular, the grafting of the resin composition may not be easy due to the influence of the dispersion of the inorganic flame retardant and the decrease of the dispersion.
본 발명에 따른 개시제는 절연재 제조용 수지 조성물의 중합반응, 바람직하게는 그라프트 반응을 개시하기 위한 물질로서, 이러한 목적을 위해 당업계에서 통상적으로 사용하는 개시제라면 어떠한 것을 사용하여도 무방하지만, 바람직하게는 t-부틸 큐밀 퍼옥사이드, 벤조일 퍼옥사이드, 쿠멘 하이드로퍼옥사이드, 디큐밀 퍼옥사이드, 메틸 에틸 케톤 퍼옥사이드, 2,5-디메틸-2,5-디(t-부틸 퍼옥시)헥산, 디-t-부틸 퍼옥사이드, t-부틸 퍼옥시 벤조에이트, a,a-비스(t-부틸 퍼옥시 이소프로필)벤젠, 디-이소프로필벤젠 또는 이들의 혼합물을 사용하는 것이 좋고, 그 사용량은 전체 절연재 제조용 수지 조성물 중량 기준으로 0.01 내지 1중량부인 것이 좋다.The initiator according to the present invention is a material for initiating a polymerization reaction, preferably a graft reaction, of a resin composition for preparing an insulating material. Any initiator may be used as long as it is commonly used in the art for this purpose. T-butyl cumyl peroxide, benzoyl peroxide, cumene hydroperoxide, dicumyl peroxide, methyl ethyl ketone peroxide, 2,5-dimethyl-2,5-di (t-butyl peroxy) hexane, di- It is preferable to use t-butyl peroxide, t-butyl peroxy benzoate, a, a-bis (t-butyl peroxy isopropyl) benzene, di-isopropylbenzene, or mixtures thereof, and the amount of the total insulation is used. It is good that it is 0.01-1 weight part with respect to the weight of the resin composition for manufacture.
본 발명에 따른 촉매는 절연재 재조용 수지 조성물의 수가교반응을 위한 촉매로서, 이러한 목적을 위해 당업계에서 통상적으로 사용하는 촉매라면 특별히 한 정되는 것은 아니지만, 바람직하게는 디부틸틴디라우레이트(Dibutyl Tin Dilaurate)를 사용하는 것이 좋고, 그 사용량은 전체 절연재 제조용 수지 조성물 중량 기준으로 0.001 내지 3중량부인 것이 좋다.The catalyst according to the present invention is a catalyst for the crosslinking reaction of the resin composition for preparing the insulating material, and is not particularly limited as long as it is a catalyst commonly used in the art for this purpose, but preferably dibutyl tin dilaurate (Dibutyl Tin Dilaurate) is preferably used, and its amount is preferably 0.001 to 3 parts by weight based on the total weight of the resin composition for preparing the insulating material.
이때, 상기 촉매는 본 발명에 따른 절연재 제조용 수지 조성물과 처음부터 함께 혼합되어 사용될 수도 있지만, 상기 촉매를 제외한 다른 절연재 제조용 수지 조성물과는 별도로 마스터 배치(Master batch) 형태로 준비된 뒤 절연재, 특정적으로 전선 등을 제조하기 위한 수가교 반응시 첨가되어 사용될 수도 있다.In this case, the catalyst may be used together with the resin composition for preparing the insulating material according to the present invention from the beginning, but is prepared in the form of a master batch separately from the resin composition for preparing other insulating materials except for the catalyst, the insulating material, specifically It may be added and used in the water crosslinking reaction for producing an electric wire or the like.
이러한 일례로서, 촉매를 제외한 다른 절연재 제조용 수지 조성물은 그 조성물 중 유기실란과 개시제에 의해 1차적으로 베이스 수지와 그라프트(Graft) 반응시켜 컴파운드로 제조하여 준비하고, 상기 촉매는 마스터 배치화 하여 최종적인 절연재 또는 전선 등의 제조시 컴파운드와 마스터 배치를 혼합하여 사용한다.As one example, a resin composition for preparing an insulating material except for a catalyst is prepared by preparing a compound by graft-reacting a base resin with an organosilane and an initiator in the composition, and the catalyst is prepared by master batching. Compounds and master batches are used in the manufacture of insulating materials or wires.
이와 같은 구성을 갖는 본 발명에 따른 절연재 제조용 수지 조성물 및 이를 이용한 절연재, 특정적으로 절연재로서 전선의 제조방법을 설명하면 다음과 같다.Referring to the resin composition for producing an insulating material according to the present invention having such a configuration, and an insulating material using the same, and specifically, a method of manufacturing an electric wire as an insulating material is as follows.
먼저 ⅰ) 전체 절연재 제조용 수지 조성물의 중량 기준으로 베이스 수지 30 내지 50중량부; 비닐실란으로 표면 처리된 수산화마그네슘 및 표면 처리되지 않은 수산화알루미늄이 9:1 내지 8:2의 중량비로 혼합된 난연제 30 내지 60중량부; 산화방지제 0.1 내지 5중량부; 활제 0.1 내지 10중량부; 유연성 첨가제 0.1 내지 3중량부; 유기실란 0.1 내지 5중량부; 및 개시제 0.01 내지 1중량부를 혼합하여 혼련하는 단계;First iii) 30 to 50 parts by weight of the base resin, based on the weight of the resin composition for preparing the entire insulating material; 30 to 60 parts by weight of a flame retardant in which magnesium hydroxide surface-treated with vinylsilane and aluminum surface-treated aluminum hydroxide are mixed in a weight ratio of 9: 1 to 8: 2; 0.1 to 5 parts by weight of antioxidant; 0.1 to 10 parts by weight of lubricant; 0.1 to 3 parts by weight of a flexible additive; 0.1 to 5 parts by weight of organosilane; And mixing and mixing 0.01 to 1 parts by weight of an initiator;
ⅱ) 상기 단계 ⅰ)의 혼련된 혼합물을 그라프팅 반응시켜 실란 그라프트 공중합체를 제조하는 단계;Ii) grafting the kneaded mixture of step iii) to produce a silane graft copolymer;
ⅲ) 상기 단계 ⅱ)의 실란 그라프트 공중합체를 압출하여 컴파운드를 제조하는 단계; 및Iii) extruding the silane graft copolymer of step ii) to produce a compound; And
ⅳ) 절연재 제조용 수지 조성물 중량 기준으로 0.001 내지 3중량부의 촉매를 마스터 배치 형태로 제조하는 단계로 구성된다.Iii) preparing 0.001 to 3 parts by weight of the catalyst in a master batch form based on the weight of the resin composition for preparing the insulating material.
이때, 상기 단계 ⅱ)의 그라프팅 반응은 170 내지 230℃의 온도에서 10 내지 30분 동안 혼련하고, 상기 단계 ⅲ)의 압출이 압출기를 이용하여 압출 온도조건으로서 약 150℃에서 약 180℃의 온도로 압출되며, 상기 단계 ⅳ)의 촉매를 마스터 배치 형태로 제조하는 것은 당업계의 통상적인 방법을 사용한다.At this time, the grafting reaction of step ii) is kneaded for 10 to 30 minutes at a temperature of 170 to 230 ℃, the extrusion of step iii) using an extruder at a temperature of about 180 ℃ to about 180 ℃ as extrusion temperature conditions The catalyst of step iii) is prepared in the form of a master batch using conventional methods in the art.
한편, 전술한 단계 ⅲ)의 컴파운드 및 단계 ⅳ)의 마스터 배치 형태로 제조된 촉매를 혼합하여 압출하는 단계 및 압출된 압출물을 80 내지 90℃의 온도로 유지되는 물에서 3 내지 5시간 동안 수가교시켜 절연재, 특정적으로 전선을 제조할 수 있다.Meanwhile, the steps of mixing the compound prepared in the above-described compound of step iii) and the master batch of step iv) and extruding the extruded extrudate in water maintained at a temperature of 80 to 90 ° C. for 3 to 5 hours Alternatively, an insulating material, specifically an electric wire, can be produced.
본 발명은 전선 등의 절연재를 제조하기 위한 수지 조성물을 할로겐을 포함하지 않는 수지 조성물로 구성함으로써, 제조되는 전선용 절연재 또는 전선이 환경친화적이라는 효과가 있다.The present invention has an effect that the insulation material for an electric wire or an electric wire produced is environmentally friendly by configuring the resin composition for manufacturing an insulation material such as an electric wire with a resin composition containing no halogen.
또한, 본 발명은 절연재 제조용 수지 조성물 촉매를 제외한 다른 수지 조성 물을 그라프트 반응시켜 컴파운드로 준비하고, 촉매를 마스터 배치 형태로 구성함으로서 컴파운드 제조시 완전 가교를 하지 않아 열과 수분에 대한 안정성을 확보하고, 스코치 지연제를 첨가하지 않아도 스코치 반응을 지연시킬 수 있는 효과가 있다.In addition, the present invention is prepared by the graft reaction of the resin composition other than the resin composition catalyst for preparing the insulating material to prepare a compound, and by configuring the catalyst in the form of a master batch to ensure the stability against heat and moisture by not completely crosslinking during compound preparation In addition, there is an effect that can delay the scorch reaction without adding a scorch retardant.
이하에서 실시예를 통하여 본 발명을 구체적으로 설명하기로 한다. 그러나 하기의 실시예는 오로지 본 발명을 구체적으로 설명하기 위한 것으로 이들 실시예에 의해 본 발명의 범위를 한정하는 것은 아니다.Hereinafter, the present invention will be described in detail through examples. However, the following examples are only for illustrating the present invention in detail and are not intended to limit the scope of the present invention by these examples.
앞서 설명한 바와 같이, 본원 발명에 따른 절연재 제조용 수지 조성물을 구성하는 촉매 및 이를 제외한 다른 조성물은 각각 촉매 마스터 배치 및 컴파운드 형태로 제조된 후 혼합되어 수가교 반응을 진행할 수 있지만, 본 발명의 실시예는 본 발명에 따른 절연재 제조용 수지 조성물을 이용하여 제조한 절연재 또는 전선을 구체적으로 설명하기 위한 것이므로 처음부터 촉매와 이를 제외한 다른 절연재 제조용 수지 조성물을 함께 혼합하여 절연재를 제조하는 것을 기준으로 설명한다.As described above, the catalyst constituting the resin composition for preparing the insulating material according to the present invention and other compositions except this may be prepared in the form of a catalyst master batch and a compound, respectively, and then mixed to proceed with the crosslinking reaction. Since it is intended to specifically explain the insulating material or the electric wire prepared using the resin composition for producing an insulating material according to the present invention will be described on the basis of preparing the insulating material by mixing together the catalyst and the resin composition for preparing other insulating materials except for the same.
<실시예 1>≪ Example 1 >
베이스 수지로서 에틸렌올레핀 알파 코폴리머[DF-805, Mitui Chemicals Inc., 일본] 100g; 난연제로서 비닐실란으로 표면 처리된 수산화마그네슘과 표면처 리 되지 않은 수산화알루미늄의 중량비율이 약 9:1이 되도록 비닐실란으로 표면 처리된 수산화마그네슘[KISUMA 5P, Kyoywa Chemical Industry Co. Ltd., 일본] 125g 및 표면처리 되지 않은 수산화알루미늄[CK-300, Smitomo, 일본] 15g; 산화방지제로서 아민계 혼합물[ANOX-20, GLC, 미국] 3g; 활제[Exellex 40800, Mitui Chemicals Inc., 일본] 5g; 유연성 첨가제로서 폴리카프로락톤 테모플라스틱스 폴리머(Polycaprolactone termoplastics polymers)[Placcel H, Daicel Chemical, 일본] 3g; 유기실란으로서 비닐트리메톡시실란[Silane A-171, Degussa, 미국] 3g; 개시제로서 디큐밀 퍼옥사이드[DCP, NOF, 일본] 0.05g; 및 촉매 디부틸틴디라우레이트[DBTDL, Air Product, 미국] 0.01g를 혼합하여 혼합물을 제조하였다.100 g of ethylene olefin alpha copolymer [DF-805, Mitui Chemicals Inc., Japan] as the base resin; As a flame retardant, magnesium hydroxide surface-treated with vinyl silane [KISUMA 5P, Kyoywa Chemical Industry Co., Ltd.] has a weight ratio of magnesium hydroxide surface-treated with vinyl silane and aluminum surface-treated aluminum hydroxide as about 9: 1. Ltd., Japan] 125g and 15g untreated aluminum hydroxide [CK-300, Smitomo, Japan]; 3 g of amine mixture [ANOX-20, GLC, USA] as antioxidant; 5 g of lubricant [Exellex 40800, Mitui Chemicals Inc., Japan]; 3 g of Polycaprolactone termoplastics polymers [Placcel H, Daicel Chemical, Japan] as a flexible additive; 3 g of vinyltrimethoxysilane [Silane A-171, Degussa, USA] as organosilane; 0.05 g of dicumyl peroxide [DCP, NOF, Japan] as an initiator; And 0.01 g of a catalyst dibutyl tin dilaurate [DBTDL, Air Product, USA] were mixed to prepare a mixture.
그 다음, 상기 혼합물을 3ℓ/batch의 혼련장치[DISPERSION KNEADER, 화인기계공업(주), 대한민국]에서 190℃의 온도로 20분간 혼련하여 그라프팅(grafting) 반응시켰다.Then, the mixture was kneaded at a temperature of 190 ° C. for 20 minutes in a 3 l / batch kneading apparatus (DISPERSION KNEADER, FINE MACHINERY CO., LTD.) For grafting reaction.
그 다음, 혼련이 종료된 생성물을 Φ50의 직경을 갖는 압출기[EXTRUDER, 화인기계공업(주), 대한민국]로 티-다이(T-DIE)를 이용하여 호퍼(Hopper)는 150℃, 실린던 1은 155℃, 실린더 2는 160℃, 다이는 165℃의 온도조건으로 압출하였다.Then, the product after kneading was finished with an extruder [EXTRUDER, FINE MACHINERY CO., LTD.] Having a diameter of Φ 50 using a T-DIE hopper (150 ° C.), cylinder 1 Silver was extruded under the temperature conditions of 155 degreeC, cylinder 2 for 160 degreeC, and the die for 165 degreeC.
그 다음, 티-다이 압출된 시트를 80 내지 90℃의 온도로 유지되는 물에서 약 4시간 동안 수가교시켜 절연재를 제조하였다.The tee-die extruded sheet was then hand-crossed in water maintained at a temperature of 80-90 ° C. for about 4 hours to prepare an insulating material.
전술한 절연재 제조용 수지 조성물의 조성은 표 1로 나타냈다.The composition of the above-mentioned resin composition for insulating material manufacture was shown in Table 1.
<실시예 2><Example 2>
실시예 1과 동일한 방법으로 실시하되, 난연제로서 비닐실란으로 표면 처리된 수산화마그네슘[KISUMA 5P, Kyoywa Chemical Industry Co. Ltd., 일본] 125g, 표면처리 되지 않은 수산화알루미늄[CK-300, Smitomo, 일본] 15g 대신 비닐실란으로 표면 처리된 수산화마그네슘[KISUMA 5P, Kyoywa Chemical Industry Co. Ltd., 일본] 110g, 표면처리 되지 않은 수산화알루미늄[CK-300, Smitomo, 일본] 30g을 사용하였다.Magnesium hydroxide surface-treated with vinylsilane as a flame retardant [KISUMA 5P, Kyoywa Chemical Industry Co. Ltd., Japan] 125g, untreated aluminum hydroxide [CK-300, Smitomo, Japan] Magnesium hydroxide surface-treated with vinylsilane instead of 15g [KISUMA 5P, Kyoywa Chemical Industry Co., Ltd.] Ltd., Japan] 110g, 30g of untreated aluminum hydroxide [CK-300, Smitomo, Japan] was used.
이때, 상기 난연제를 구성하는 비닐실란으로 표면 처리된 수산화마그네슘과 표면처리 되지 않은 수산화알루미늄의 중량비율은 약 8:2이다.At this time, the weight ratio of magnesium hydroxide surface-treated with vinyl silane constituting the flame retardant and aluminum hydroxide untreated is about 8: 2.
절연재 제조용 수지 조성물의 조성은 표 1로 나타냈다.The composition of the resin composition for insulating material manufacture was shown in Table 1.
<실시예 3><Example 3>
실시예 1과 동일한 방법으로 실시하되, 베이스 수지로서 에틸렌올레핀 알파 코폴리머[DF-805, Mitui Chemicals Inc., 일본] 100g 대신 에틸렌올레핀 알파 코폴리머[DF-805, Mitui Chemicals Inc., 일본] 80g 및 비닐아세테이트 함량이 70%인 에틸렌비닐아세테이트 공중합 수지[Levapren 700HV, Bayer, 독일] 20g을 사용하였다.Performed in the same manner as in Example 1, but using 100 g of ethylene olefin alpha copolymer [DF-805, Mitui Chemicals Inc., Japan] instead of 100 g of ethylene olefin alpha copolymer [DF-805, Mitui Chemicals Inc., Japan] as the base resin. And 20 g of ethylene vinyl acetate copolymer resin [Levapren 700HV, Bayer, Germany] having a vinyl acetate content of 70%.
절연재 제조용 수지 조성물의 조성은 표 1로 나타냈다.The composition of the resin composition for insulating material manufacture was shown in Table 1.
<실시예 4><Example 4>
실시예 2와 동일한 방법으로 실시하되, 베이스 수지로서 에틸렌올레핀 알파 코폴리머[DF-805, Mitui Chemicals Inc., 일본] 100g 대신 에틸렌올레핀 알파 코폴리머[DF-805, Mitui Chemicals Inc., 일본] 80g 및 비닐아세테이트 함량이 70%인 에틸렌비닐아세테이트 공중합 수지[Levapren 700HV, Bayer, 독일] 20g을 사용하였다.80 g of ethylene olefin alpha copolymer [DF-805, Mitui Chemicals Inc., Japan] instead of 100 g of ethylene olefin alpha copolymer [DF-805, Mitui Chemicals Inc., Japan] as the base resin. And 20 g of ethylene vinyl acetate copolymer resin [Levapren 700HV, Bayer, Germany] having a vinyl acetate content of 70%.
절연재 제조용 수지 조성물의 조성은 표 1로 나타냈다.The composition of the resin composition for insulating material manufacture was shown in Table 1.
<비교실시예 1>Comparative Example 1
실시예 1과 동일한 방법으로 실시하되, 난연제로서 비닐실란으로 표면 처리된 수산화마그네슘[KISUMA 5P, Kyoywa Chemical Industry Co. Ltd., 일본] 125g, 표면처리 되지 않은 수산화알루미늄[CK-300, Smitomo, 일본] 15g 대신 비닐실란으로 표면 처리된 수산화마그네슘[KISUMA 5P, Kyoywa Chemical Industry Co. Ltd., 일본] 140g을 사용하였으며, 유연성 첨가제로서 폴리카프로락톤 테모플라스틱 폴리머(Polycaprolactone thermoplastics polymers)[Placcel H, Daicel Chemical, 일본] 3g은 사용하지 않았다.Magnesium hydroxide surface-treated with vinylsilane as a flame retardant [KISUMA 5P, Kyoywa Chemical Industry Co. Ltd., Japan] 125g, untreated aluminum hydroxide [CK-300, Smitomo, Japan] Magnesium hydroxide surface-treated with vinylsilane instead of 15g [KISUMA 5P, Kyoywa Chemical Industry Co., Ltd.] Ltd., Japan] 140g was used, and 3g of polycaprolactone thermoplastics polymers (Placcel H, Daicel Chemical, Japan) was not used as the flexible additive.
절연재 제조용 수지 조성물의 조성은 표 1로 나타냈다.The composition of the resin composition for insulating material manufacture was shown in Table 1.
<비교실시예 2>Comparative Example 2
실시예 1과 동일한 방법으로 실시하되, 난연제로서 비닐실란으로 표면 처리된 수산화마그네슘[KISUMA 5P, Kyoywa Chemical Industry Co. Ltd., 일본] 125g, 표면처리 되지 않은 수산화알루미늄[CK-300, Smitomo, 일본] 15g 대신 비닐실란으 로 표면 처리된 수산화알루미늄[OL-104A, Albemarle, 미국] 140g을 사용하였으며, 유연성 첨가제로서 폴리카프로락톤 테모플라스틱 폴리머(Polycaprolactone thermoplastics polymers)[Placcel H, Daicel Chemical, 일본] 3g은 사용하지 않았다.Magnesium hydroxide surface-treated with vinylsilane as a flame retardant [KISUMA 5P, Kyoywa Chemical Industry Co. Ltd., Japan] 125g, 140g of untreated aluminum hydroxide [CK-300, Smitomo, Japan] 140g of aluminum hydroxide surface-treated with vinylsilane [OL-104A, Albemarle, USA] was used as a flexible additive. 3 g of polycaprolactone thermoplastics polymers (Placcel H, Daicel Chemical, Japan) were not used.
절연재 제조용 수지 조성물의 조성은 표 1로 나타냈다.The composition of the resin composition for insulating material manufacture was shown in Table 1.
<비교실시예 3>Comparative Example 3
비교실시예 1과 동일한 방법으로 실시하되, 베이스 수지로서 에틸렌올레핀 알파 코폴리머[DF-805, Mitui Chemicals Inc., 일본] 100g 대신 에틸렌올레핀 알파 코폴리머[DF-805, Mitui Chemicals Inc., 일본] 80g 및 비닐아세테이트 함량이 50%인 에틸렌비닐아세테이트 공중합 수지[Levapren 500HV, Bayer, 독일] 20g을 사용하였다.Performed in the same manner as in Comparative Example 1, but instead of 100 g of ethylene olefin alpha copolymer [DF-805, Mitui Chemicals Inc., Japan] as the base resin [DF-805, Mitui Chemicals Inc., Japan] 20 g of ethylene vinyl acetate copolymer resin [Levapren 500HV, Bayer, Germany] having 80 g and 50% vinyl acetate content was used.
절연재 제조용 수지 조성물의 조성은 표 1로 나타냈다.The composition of the resin composition for insulating material manufacture was shown in Table 1.
<비교실시예 4>Comparative Example 4
비교실시예 2와 동일한 방법으로 실시하되, 베이스 수지로서 에틸렌올레핀 알파 코폴리머[DF-805, Mitui Chemicals Inc., 일본] 100g 대신 에틸렌올레핀 알파 코폴리머[DF-805, Mitui Chemicals Inc., 일본] 80g 및 비닐아세테이트 함량이 70%인 에틸렌비닐아세테이트 공중합 수지[Levapren 700HV, Bayer, 독일] 20g을 사용하였다.The same procedure as in Comparative Example 2 was carried out, except that 100 g of ethylene olefin alpha copolymer [DF-805, Mitui Chemicals Inc., Japan] was used as the base resin, instead of 100 g of ethylene olefin alpha copolymer [DF-805, Mitui Chemicals Inc., Japan] 80 g of ethylene vinyl acetate copolymer resin [Levapren 700HV, Bayer, Germany] with 80 g of vinyl acetate content of 70% was used.
절연재 제조용 수지 조성물의 조성은 표 1로 나타냈다.The composition of the resin composition for insulating material manufacture was shown in Table 1.
여기서, 상기 표 1의 수지 A는 에틸렌올레핀 알파 코폴리머이고, Here, the resin A of Table 1 is an ethylene olefin alpha copolymer,
수지 B는 비닐아세테이트 함량이 50%인 에틸렌비닐아세테이트 공중합 수지이고,Resin B is an ethylene vinyl acetate copolymer resin having a vinyl acetate content of 50%,
수지 C는 비닐아세테이트 함량이 70%인 에틸렌비닐아세테이트 공중합 수지이고,Resin C is an ethylene vinyl acetate copolymer resin having a vinyl acetate content of 70%,
난연제 A는 비닐실란으로 표면 처리된 수산화마그네슘이고,Flame retardant A is magnesium hydroxide surface-treated with vinylsilane,
난연제 B는 비닐실란으로 표면 처리된 수산화알루미늄이고,Flame retardant B is aluminum hydroxide surface treated with vinylsilane,
난연제 C는 표면 처리되지 않은 수산화알루미늄이다.Flame retardant C is aluminum hydroxide without surface treatment.
한편, 본 발명의 실험을 설명하기에 앞서 본 발명의 실시예에 의하여 제조되는 절연재 제조용 수지 조성물의 물성, 예컨대 인장강도/신장율, 가열특성, 산소지수, 핫세트, 연기밀도, 압출성, 내유성, 비중 및 경도 등은 다음의 시험방법을 따라 측정 및 평가하였다.On the other hand, prior to explaining the experiment of the present invention, the physical properties of the resin composition for preparing the insulating material prepared by the embodiment of the present invention, such as tensile strength / elongation, heating properties, oxygen index, hot set, smoke density, extrudability, oil resistance, Specific gravity and hardness were measured and evaluated according to the following test method.
<시험 및 평가방법><Test and Evaluation Method>
(1) 인장강도/신장률: IEC 60811-1-1에 준하여 인장속도 250mm/분을 유지하면서 측정하였을 때 인장강도 9MPa이상, 신장율 125% 이상이어야 바람직함.(1) Tensile strength / elongation rate: It is preferable to have tensile strength of 9 MPa or more and elongation of 125% or more when measured while maintaining the tensile speed of 250 mm / min according to IEC 60811-1-1.
(2) 가열특성: IEC 60800-1-2에 준하여 아령형 시편을 121℃, 168hrs시간 방치한 후, 인장강도와 신장율의 변화를 측정하였을 때, 그 각각의 잔율이 70%이상이어야 바람직함.(2) Heating characteristics: In accordance with IEC 60800-1-2, after leaving the dumbbell-type specimen at 121 ° C and 168hrs for a time, the change of tensile strength and elongation is measured.
(3) 산소지수 : ASTM D 2863에 준하여 재료의 난연성을 측정하며 , 산소지수는 30%이상이어야 바람직함.(3) Oxygen index: Measures the flame retardancy of materials according to ASTM D 2863. Oxygen index should be more than 30%.
(4) 핫세트(HOT SET) : IEC 60811-2-1에 준하여 아령형 시편의 최초 길이를 측정하고, 이후 20N/㎠의 하중을 가하고, 200℃온도에 5분간 방치하였다가 꺼낸 후 상온에서 서서히 냉각시킨 다음 2차 길이를 측정한다. 그 결과 최초 길이에 비해 1차 길이가 175%이하, 2차 길이가 15%이하 변화가 일어나야 바람직함.(4) HOT SET: Measure the initial length of dumbbell-type specimens in accordance with IEC 60811-2-1, and then apply a load of 20 N / cm 2, leave at 200 ° C for 5 minutes, and take it out at room temperature. Cool slowly and measure the secondary length. As a result, the primary length should be less than 175% and the secondary length should be less than 15% compared to the initial length.
(5) 연기밀도 : ASTM D 662에 준하여 3mm 두께에 가로 7.5㎝, 세로 7.5㎝ 정사각형 시편으로 측정을 하였을 때 연기밀도 측정값이 150 Ds max이어야 바람직함.(5) Smoke density: According to ASTM D 662, it is preferable that the measured value of smoke density is 150 Ds max when measured with 3cm thickness, 7.5cm length and 7.5cm length square specimen.
(6) 압출성 : 외관이 매끈하고 광택이 나며 부하가 낮은 경우에는 우수로 평가하고, 외관이 매끈하고 양호하면서 부하가 약간 상승하는 경우에는 양호로 평가하였으며, 외관이 불량하고 스코치가 발생하면서 부하가 급격히 상승하여 기계에 무리를 줄 경우 불량으로 평가함.(6) Extrudeability: Appearance was good when the appearance was smooth, glossy, and the load was low, and when the load was slightly increased while the appearance was smooth and good, the evaluation was good. Evaluates to be bad when the machine suddenly rises and stresses the machine.
(7) 내유성 : IEC 60811-2-1에 준하여 아령형 시편을 ASTM #2 오일에 100의 온도에서 24시간 방치한 후, 인장강도 및 신장율의 변화율을 측정하였으며, 이때 각각의 잔율이 60% 이상이어야 바람직함.(7) Oil resistance: According to IEC 60811-2-1, the dumbbell-type specimens were left in ASTM # 2 oil for 24 hours at 100 temperature, and then the rate of change in tensile strength and elongation was measured. It should be desirable.
(8) 비중 : 상온 1기압에서 HFFR 수지 조성물을 ASTM D 792(Standard Test Method for Density and Specific gravity of plastics by displacement, Annual Book of ASTM Standard D 792 Vol. 08. 01, pp. 185~188)에 의해 측정함.(8) Specific Gravity: HFFR resin composition at room temperature and 1 atmosphere was subjected to ASTM D 792 (Standard Test Method for Density and Specific gravity of plastics by displacement, Annual Book of ASTM Standard D 792 Vol. 08. 01, pp. 185 ~ 188). Measured by
(10) 경도 : 상온 1기압, 23℃에서 ASTM D 2240에 의해 측정함.(10) Hardness: measured by ASTM D 2240 at room temperature 1 atmosphere, 23 ℃.
<실험><Experiment>
실시예 및 비교실시예들에 따라 제조된 각각의 전선용 절연재는 전술한 시험 및 평가방법에 따라 수행하였으며, 그 결과를 표 2로 나타냈다.Each wire insulating material manufactured according to the Examples and Comparative Examples was performed according to the above-described test and evaluation method, the results are shown in Table 2.
여기서, 상기 표 2의 A는 인장강도잔율(%)이고, B는 신장잔율(%)이다.Here, A in Table 2 is the tensile strength residual (%), B is the elongation residual (%).
표 2에 나타낸 바와 같이, 본 발명에 따른 실시예 1 내지 실시예 4의 내유성 1 및 내유성 2의 경우 100℃에서 24시간 및 48시간 조건에서 요구되는 내유성은 만족하지만, 비교실시예 1 내지 비교실시예 4의 경우 내유성 1 및 내유성 2의 100℃, 24시간 조건에서만 내유성을 만족할 뿐 100℃, 48시간 조건에서는 내유성을 만족시키지 못하는 것으로 나타났다. 이는 본 발명의 실시예에 따른 절연재 제조용 수지 조성물이 비교실시예에 따른 절연재 제조용 수지 조성물 보다 더욱 더 혹독한 조건에서 견딜 수 있음을 나타낸다.As shown in Table 2, the oil resistance 1 and oil resistance 2 of Examples 1 to 4 according to the present invention satisfies the oil resistance required at 100 ℃ for 24 hours and 48 hours, but Comparative Examples 1 to Comparative Example In the case of Example 4, the oil resistance 1 and the oil resistance 2 of the oil resistance was satisfied only at 100 ℃, 24 hours condition was not found to satisfy the oil resistance at 100 ℃, 48 hours conditions. This indicates that the resin composition for preparing an insulating material according to an embodiment of the present invention can withstand even more severe conditions than the resin composition for preparing an insulating material according to a comparative example.
또한, 비닐실란으로 표면 처리된 수산화마그네슘 및 표면처리 되지 않은 수산화알루미늄의 중량비율은 9:1 내지 8:2로 한 실시예들의 내유성 및 인장강도가 비닐실란으로 표면처리된 수산화마그네슘 단독 또는 표면처리된 수산화알루미늄 단독으로 사용한 비교실시예들 보다 현저히 좋게 나타나는 것을 알 수 있었다. In addition, the weight ratio of magnesium hydroxide surface-treated with vinyl silane and untreated aluminum hydroxide was 9: 1 to 8: 2, and the magnesium hydroxide alone or surface-treated with oil-resistant and tensile strength of the surface-treated vinyl silanes of the embodiments was 9: 1 to 8: 2. It can be seen that the aluminum hydroxide appeared significantly better than the comparative examples used alone.
이상에서 설명한 바와 같이, 본 발명이 속하는 기술 분야의 당업자는 본 발명이 그 기술적 사상이나 필수적 특징을 변경하지 않고서 다른 구체적인 형태로 실시될 수 있다는 것을 이해할 수 있을 것이다. 그러므로 이상에서 기술한 실시예는 모두 예시적인 것이며 한정적인 것이 아닌 것으로서 이해해야만 한다. 본 발명의 범위는 상기 상세한 설명보다는 후술하는 특허청구범위의 의미 및 범위 그리고 그 등가개념으로부터 도출되는 모두 변경 또는 변형된 형태가 본 발명의 범위에 포함되는 것으로 해석되어야 한다.As described above, those skilled in the art to which the present invention pertains will understand that the present invention may be implemented in other specific forms without changing the technical spirit or essential features. Therefore, it should be understood that the embodiments described above are all illustrative and not restrictive. The scope of the present invention should be construed as being included in the scope of the present invention all changes or modifications derived from the meaning and scope of the claims to be described later rather than the detailed description and equivalent concepts thereof.
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