KR100849503B1 - Manufacturing method of tofu wax cake containing whole tofu - Google Patents
Manufacturing method of tofu wax cake containing whole tofu Download PDFInfo
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- KR100849503B1 KR100849503B1 KR1020070070734A KR20070070734A KR100849503B1 KR 100849503 B1 KR100849503 B1 KR 100849503B1 KR 1020070070734 A KR1020070070734 A KR 1020070070734A KR 20070070734 A KR20070070734 A KR 20070070734A KR 100849503 B1 KR100849503 B1 KR 100849503B1
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
- A23L7/10—Cereal-derived products
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23B—PRESERVATION OF FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES; CHEMICAL RIPENING OF FRUIT OR VEGETABLES
- A23B2/00—Preservation of foods or foodstuffs, in general
- A23B2/80—Freezing; Subsequent thawing; Cooling
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L11/00—Pulses, i.e. fruits of leguminous plants, for production of food; Products from legumes; Preparation or treatment thereof
- A23L11/05—Mashed or comminuted pulses or legumes; Products made therefrom
- A23L11/07—Soya beans, e.g. oil-extracted soya bean flakes
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
- A23L5/10—General methods of cooking foods, e.g. by roasting or frying
- A23L5/13—General methods of cooking foods, e.g. by roasting or frying using water or steam
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- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Agronomy & Crop Science (AREA)
- Botany (AREA)
- Wood Science & Technology (AREA)
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- Beans For Foods Or Fodder (AREA)
Abstract
본 발명은, 수침과정을 거친 탈수된 생 찹쌀을 분쇄기로 분쇄하고, 전두부, 당류 및 정제염 또는 볶음소금을 혼합한 후, 교반기의 회전으로 회전하는 혼합된 재료에 고압의 증기가 직접분사되면서 생성한 두부찰떡을 급속동결시켜 절단하는 전두부를 함유한 두부찰떡 제조방법에 관한 것이다.The present invention, crushed dehydrated raw glutinous rice through a immersion process, and mixed with the front tofu, sugar and refined salt or roasted salt, produced by direct injection of high-pressure steam to the mixed material rotated by the rotation of the stirrer The present invention relates to a method for preparing tofu glutinous rice cake containing whole tofu which is prepared by rapidly freezing tofu glutinous rice cake.
본 발명 전두부를 함유한 두부찰떡 제조방법에 의하면, 풍미가 뛰어나면서 고영양분의 섭취가 가능하도록 농수산물이나 건강보조식품의 추출물이나 미세분말을 혼합하여 전두부를 함유한 두부찰떡의 제조가 가능해지며, 교반기에서 회전하는 혼합된 재료에 증기를 직접분사하여 생성하므로 해동시 복원성이 양호하면서도 방금 제조된 떡과 동일한 식감을 유지할 수 있을 뿐만 아니라 해동시 복원성이 양호하여 방금 제조된 떡의 식감과 동일할 뿐만 아니라 장기보관이 가능하여 학교급식, 수험생간식 및 기내식, 비상식량이나 재난구조 식량 등으로 사용이 가능해진다.According to the present invention, the method of manufacturing tofu tofu containing whole tofu is made by mixing the extract or fine powder of agricultural and marine products or health supplements to enable the intake of high nutrition while having excellent flavor. It is produced by spraying steam directly on the mixed material rotated at, so that not only can it have good recoverability at thawing but also maintain the same texture as just-made rice cake. Long-term storage can be used for school meals, student meals and meals, emergency foods, and disaster relief foods.
Description
본 발명은, 전두유에 함유된 대두유(조지방)와 찹쌀가루를 혼합하여 두부찰떡을 제조하는 전두부를 함유한 두부찰떡 제조방법에 관한 것이다.The present invention relates to a method for producing tofu glutinous rice cake containing whole bean curd to prepare tofu glutinous rice by mixing soybean oil (crude fat) and glutinous rice flour contained in soybean oil.
지금까지의 식품은 제1기능인 영양 기능과 제2기능인 미각, 후각 등의 감각 기능 위주로 취급되었다. 하지만, 근래에는 상기 2가지 기능 이외에 제3의 기능을 발휘하게 되는데, 이것을 3차 기능이라 하며 생체방어, 질병의 방지와 회복, 노화억제 등의 기능이 포함된다. 여기에는 위암 및 대장암 등에 대한 저 리스크(risk) 식품인 대두 등의 식물성 식품을 꼽을 수 있는데, 그 대표적인 것이 두부이다.Until now, food has been treated mainly for the sensory functions such as nutrition function as the first function and taste and smell as the second function. However, in recent years, a third function is exhibited in addition to the above two functions, which is called a tertiary function, and includes functions such as biological defense, disease prevention and recovery, and anti-aging. Plant foods such as soybean, which are low-risk foods for stomach and colorectal cancer, are tofu.
기존의 두부는 콩의 66% 만을 이용해 만들고 나머지는 비지로 버려야 했던 것과는 달리 전두부는 탈피된 콩을 325메쉬(mesh)(43㎛) 이상의 입도로 초미분화시켜 대부분을 물에 녹여 용해한 후, 응고제를 가하여 두부를 만들기 때문에 비지로 버리는 부분이 없어 콩 속에 함유된 섬유질과 영양분을 극대로 살린 것이 특징이 다.Unlike conventional tofu made with only 66% of soybeans, and the rest had to be discarded as bean curd, the frontal tofu was micronized into 325 mesh (43㎛) or larger granules to dissolve most of it in water, and then a coagulant was added. Because it is added to make tofu, there is no part that is discarded as busy, so it is characterized by the maximum utilization of fiber and nutrients contained in soybeans.
또한, 최근에는 기존의 두부(습식두부)를 이용하여 두부찰떡에 응용을 시도하였으나, 노화현상 조직감이 단백질 변성으로 인해 식감이 좋지 않은 문제점이 있었고, 두부찰떡의 제조시, 식물성유지인 글리세린 지방산에스테르를 사용하여 떡의 노화를 방지하였으나, 이는 투입되는 양이 과다하여 떡의 풍미에 영향을 미쳐 실용성이 미약한 실정이다.In addition, the recent attempt to apply to tofu by using the existing tofu (wet tofu), but there was a problem that the texture of the aging phenomenon due to protein degeneration, poor texture, glycerin fatty acid ester of vegetable oil in the production of tofu Although aging of the rice cake was prevented, this amount was excessively applied, affecting the flavor of the rice cake, and the practicality was weak.
본 발명은 상기와 같은 종래 기술의 문제점을 해소하고자 하는 것으로서, 풍미가 뛰어나면서 고영양분의 섭취가 가능하도록 농수산물이나 건강보조식품의 추출물이나 미세분말의 혼합이 자유로운 전두부를 이용하여 다양한 종류의 두부찰떡을 제조하는 방법을 제공하는데 그 목적이 있다.The present invention is to solve the problems of the prior art as described above, various flavors of tofu by using a whole bean curd freely mixed with extracts or fine powder of agricultural and marine products or health supplements to enable high nutritional intake Its purpose is to provide a method for preparing the same.
본 발명의 전두부를 함유한 두부찰떡 제조방법은,The method of manufacturing tofu glutinous rice cake containing the whole tofu of the present invention,
생찹쌀을 물에 3시간 이상 침지한 후, 함수비 25%까지 탈수한 다음 찹쌀가루를 얻도록 분쇄기로 분쇄하는 분쇄단계와;After immersing the raw glutinous rice in water for 3 hours or more, the dehydration to 25% water content and then pulverizing with a grinder to obtain glutinous rice flour;
상기 분쇄단계를 통해 얻어진 찹쌀가루 58.8 ~ 91.9%, 정제염 또는 볶음소금 0.1 ~ 1.2%, 당류 5 ~ 15%, 전두부 3 ~ 25%가 되도록 혼합하는 혼합단계와;A mixing step of mixing so that the glutinous rice powder obtained through the grinding step is 58.8 to 91.9%, refined salt or roasted salt 0.1 to 1.2%, sugar 5 to 15%, and tofu 3 to 25%;
상기 혼합단계에서 혼합된 재료를 교반기에서 10 ~ 60 RPM으로 회전시키고, 상기 교반기에서 회전하는 혼합된 재료에 0.2kg/㎠ ~ 4kg/㎠ 압력의 증기를 15 ~ 25분간 직접분사하면서 증숙하여 두부찰떡을 생성하는 가압증숙단계와;Rotating the mixed material in the mixing step at 10 ~ 60 RPM in the stirrer, steamed by direct spraying the steam of 0.2kg / ㎠ ~ 4kg / ㎠ pressure for 15 to 25 minutes to the mixed material rotating in the stirrer Pressure steaming step of generating;
상기 가압증숙단계에서 생성된 두부찰떡을 급속동결하는 급속동결단계를 포함하는 것을 특징으로 하는 것이다.It characterized in that it comprises a rapid freezing step of rapidly freezing the tofu patokki produced in the pressure steaming step.
본 발명에 의하면, 풍미가 뛰어나면서 고영양분의 섭취가 가능하도록 농수산물이나 건강보조식품의 추출물이나 미세분말을 혼합하여 전두부를 함유한 두부찰떡의 제조가 가능해진다.According to the present invention, it is possible to prepare a tofu loot cake containing whole tofu by mixing extracts or fine powder of agricultural and marine products or health supplements to enable high nutritional intake with excellent flavor.
또한, 본 발명은, 교반기에서 회전하는 혼합된 재료에 증기를 직접분사하여 생성하므로 해동시 복원성이 양호하면서도 방금 제조된 떡과 동일한 식감을 유지할 수 있을 뿐만 아니라 장기보관이 가능하여 학교급식, 수험생간식 및 기내식, 비상식량이나 재난구조 식량 등으로 사용이 가능해진다.In addition, the present invention is produced by directly spraying the steam to the mixed material rotated in the stirrer, it is good to restore the thaw, while maintaining the same texture as the just-made rice cake, as well as long-term storage can be stored for school lunch, examinee snack And it can be used as food on board, emergency food or disaster relief food.
본 발명은, 전두부를 함유한 두부찰떡 제조방법에 관한 것으로, 보다 상세하게는 수침과정을 거친 탈수된 생 찹쌀을 분쇄기로 분쇄하고, 전두부, 당류 및 정제염 또는 볶음소금을 혼합하여 두부찰떡을 제조하는 전두부를 함유한 두부찰떡 제조 방법에 관한 것이다.The present invention relates to a method for producing tofu glutinous rice cake containing whole tofu, and more specifically, to dehydrated raw glutinous rice that has undergone the immersion process using a grinder, and tofu tofu by mixing the whole tofu, sugar and refined salt or roasted salt. It relates to a method for producing tofu glutinous rice cake containing whole tofu.
이하에서는 첨부된 도면을 참조하여 본 발명에 대해 상세히 설명하고자 한다.Hereinafter, with reference to the accompanying drawings will be described in detail for the present invention.
도 1은 본 발명에 의한 전두부를 함유한 두부찰떡 제조방법의 공정도이다.1 is a process chart of the manufacturing method of tofu glutinous rice cake containing whole tofu according to the present invention.
도시된 바와 같이, 본 발명에 따른 전두부를 함유한 두부찰떡 제조방법은, 생 찹쌀을 20℃ 이하의 수돗물이나 지하수에 3시간 이상 침지한 후, 물만 배수되는 구멍이 뚫린 용기에 생 찹쌀을 부으면, 물은 구멍을 통해 배수되면서 생 찹쌀은 용기 내부에 위치하게 된다.As shown, the method of manufacturing the tofu loaf cake containing the whole tofu according to the present invention, after immersing the raw glutinous rice in tap water or groundwater of 20 ° C or less for 3 hours or more, if the raw glutinous rice is poured into a perforated container draining only water, The water is drained through the hole and the raw glutinous rice is placed inside the container.
이때, 수분이 배수된 생 찹쌀의 함수량이 25% 이상 증가되어 있어야 하며, 상기 생 찹쌀은 본건 출원인이 특허 제356701호로 등록받은 기류식 분쇄기를 이용하여 분쇄하는데, 상기 생 찹쌀은 입도가 5Mesh 이상으로 분쇄한다.At this time, the water content of the fresh glutinous rice drained water should be increased by 25% or more, and the raw glutinous rice is pulverized using an air flow grinder registered by the applicant of Patent No. 356701, wherein the raw glutinous rice has a particle size of 5Mesh or more. Crush.
또한, 상기 전두부는, 이건 출원인에 의한 대한민국 특허등록 제577768호인 "전지활성 생콩 미세분말의 제조시스템 및 방법과 생콩 미세분말을 이용한 전두부의 제조시스템 및 방법"에 의해 생산된 전두부를 이용하게 되는데, 이는 공극률이 제로에 가까워 전두부의 변형이 일어나지 않는다. 이때, 전두부를 녹차, 당근, 마카, 인삼, 카레, 커피, 과일 등의 추출물이나 이의 미세분말을 혼합하여 제공할 수도 있다.In addition, the front tofu, this is to use the front tofu produced by the Korean Patent Registration No. 577768 by the Applicant "system and method for manufacturing whole-active raw soybean fine powder and whole tofu using raw soybean micropowder", This is because the porosity is close to zero and no deformation of the frontal head occurs. In this case, the whole tofu may be provided by mixing green tea, carrot, maca, ginseng, curry, coffee, fruit, and the like, or a fine powder thereof.
상기 기류식 분쇄기를 이용하여 5Mesh 이상의 입도로 분쇄된 찹쌀가루 58.8 ~ 91.9%, 정제염 또는 볶음소금 0.1 ~ 1.2%, 당류 5 ~ 15%, 전두부 3 ~ 25%가 되도록 혼합한 후, 혼합된 재료를 교반기에 투입하여 10 ~ 60 RPM으로 회전시키고, 10 ~ 60 RPM으로 회전하는 혼합된 재료에 0.2kg/㎠ ~ 4kg/㎠ 압력의 증기를 직접분사하면서 증숙하여 두부찰떡을 생성하게 된다.Using the air flow type grinder to mix 58.8 ~ 91.9% of glutinous rice powder, refined salt or roasted salt 0.1 ~ 1.2%, sugar 5 ~ 15%, whole tofu 3 ~ 25% after grinding to a particle size of 5Mesh or more, the mixed material It is added to the stirrer and rotated at 10 to 60 RPM, and steamed while directly injecting steam at a pressure of 0.2kg / cm 2 to 4kg / cm 2 to the mixed material rotating at 10 to 60 RPM to produce tofu glutinous rice cake.
또한, 상기 두부찰떡을 용기에 적재한 후, 로울러로 가압하여 5 ~ 10mm의 두께를 유지하면서 -15℃ ~ -50℃ 사이에서 24시간 급속 동결하는 과정을 경유하게 된다.In addition, after loading the tofu glutinous rice cake in a container, it is pressurized with a roller through a process of rapidly freezing for 24 hours between -15 ℃ to -50 ℃ while maintaining a thickness of 5 ~ 10mm.
도록 하고, 이를 일정간격(예를 들어: 두부찰떡이 적재되는 용기의 크기 내부에 위치한 절단용 칼날의 간격임)으로 절단한 후, 용기에 적재하고, 용기에 적재된 두부찰떡을 -15℃ ~ -50℃ 사이에서 24시간 급속 동결하는 과정을 경유하게 된다.Cut it at a fixed interval (e.g., the interval between the cutting blades located inside the size of the container where the tofu loaf is loaded), load it into the container, and load the tofu loaf loaded in the container at -15 ° C to This is via a 24-hour rapid freezing between -50 ° C.
최종적으로 급속동결된 두부찰떡을 -1 ~ -5℃ 상태에서 용기 내부에 위치한 절단용 칼날(미도시)의 간격을 조절하여 일정한 크기(가로와 세로가 각각 3 ~ 10cm의 크기로 절단하는 것이 바람직함)로 절단한 후, 절단된 두부찰떡을 개별포장함으로써 마무리 되어진다.Finally, it is desirable to cut the fast frozen tofu tteok cake to a certain size (3 to 10 cm in width and length, respectively) by adjusting the interval between cutting blades (not shown) located inside the container at -1 to -5 ° C. After cutting, the cut bean curd rice cake is individually packaged.
한편, 본 발명에서는 전두부를 고형분(100g 당 12% 이상) 기준으로 볼 때, 하기 [표 1]과 같은 조성을 가지게 되는데, 이는 지방은 물론 단백질, 미네랄(Mineral)성분인 이소플라본(Isoflavones), 올리고당(Oligosaccharides), 사포닌(Saponins), 레시틴(Lecithin) 등의 영양분이 거의 생대두 수준으로 가지고 있는 것으로서, 일반적으로 생산되는 두부와의 함량과 비교하여 볼 때, 매우 우수한 성분을 가지고 있는 것으로 판명되었다.On the other hand, in the present invention, when the whole head to a solid content (12% or more per 100g) basis, it has a composition as shown in the following [Table 1], which is not only fat, but also protein, mineral (Mineral) isoflavones (Isoflavones), oligosaccharides Nutrients such as oligosaccharides, saponins, and lecithin have almost the same level of raw soybeans, and have been found to have very good constituents compared to the content of tofu produced in general.
또한, 이소플라본 및 올리고당의 함량과 사포닌 및 레시틴, [표 2]에 나타난 바와 같은 미국 식품의약국(FDA)의 1일 권장치를 웃도는 수준임을 확인할 수 있다.In addition, the content of isoflavones and oligosaccharides and saponins and lecithin, it can be confirmed that the level exceeds the daily recommendation of the US Food and Drug Administration (FDA) as shown in Table 2.
이상과 같이 본 발명은, 비록 한정된 실시 예와 도면에 의해 설명되었으나, 본 명세서 및 청구범위에 사용되는 용어나 단어는 통상적이거나 사전적인 의미로 한정되어 해석되어서는 아니되며, 본 발명의 기술적 사상에 부합하는 의미와 개념으로 해석되어야 한다.As described above, the present invention, although described by the limited embodiments and drawings, terms or words used in the present specification and claims are not limited to the ordinary or dictionary meanings and should not be interpreted, the technical spirit of the present invention It should be interpreted as meanings and concepts that match.
따라서 본 명세서에 기재된 실시 예와 도면에 도시된 구성은 본 발명의 가장 바람직한 일실시예에 불과할 뿐이고, 본 발명의 기술적 사상을 모두 대변하는 것은 아니므로, 본 출원시점에 있어서 이들을 대체할 수 있는 다양한 균등물과 변형 예들이 있을 수 있음을 이해하여야 한다.Therefore, the configuration shown in the embodiments and drawings described herein are only one of the most preferred embodiments of the present invention, and do not represent all of the technical spirit of the present invention, various modifications that can be replaced at the time of the present application It should be understood that there may be equivalents and variations.
도 1은 본 발명에 의한 전두부를 함유한 두부찰떡 제조방법을 나타낸 공정도1 is a process chart showing a method for manufacturing tofu glutinous rice cake containing whole tofu according to the present invention
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Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH09271324A (en) * | 1996-04-09 | 1997-10-21 | Riken Vitamin Co Ltd | Mold release improver composition of leaf-covered food, oil and fat composition and leaf-covered food treated with improver |
KR20010085119A (en) * | 2001-08-17 | 2001-09-07 | 서동주 | Method of manufacturing bean curd |
KR20010099479A (en) * | 2001-10-06 | 2001-11-09 | 서동주 | method of manufacturing elm-bean curd |
KR20020033979A (en) * | 2000-10-31 | 2002-05-08 | 유재필 | Producing method for carried rice cake |
KR20020073799A (en) * | 2001-03-16 | 2002-09-28 | 장영국 | Manufacturing process of a rice cake containing a green tea |
KR20050029947A (en) * | 2003-09-24 | 2005-03-29 | 이진호 | Long term-preservable and functional plants-containing glutinous cakes and the method for producing them |
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Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH09271324A (en) * | 1996-04-09 | 1997-10-21 | Riken Vitamin Co Ltd | Mold release improver composition of leaf-covered food, oil and fat composition and leaf-covered food treated with improver |
KR20020033979A (en) * | 2000-10-31 | 2002-05-08 | 유재필 | Producing method for carried rice cake |
KR20020073799A (en) * | 2001-03-16 | 2002-09-28 | 장영국 | Manufacturing process of a rice cake containing a green tea |
KR20010085119A (en) * | 2001-08-17 | 2001-09-07 | 서동주 | Method of manufacturing bean curd |
KR20010099479A (en) * | 2001-10-06 | 2001-11-09 | 서동주 | method of manufacturing elm-bean curd |
KR20050029947A (en) * | 2003-09-24 | 2005-03-29 | 이진호 | Long term-preservable and functional plants-containing glutinous cakes and the method for producing them |
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