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KR100820597B1 - The roof sheet having pollution-free and weather-resistance and the method of thereof - Google Patents

The roof sheet having pollution-free and weather-resistance and the method of thereof Download PDF

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KR100820597B1
KR100820597B1 KR1020070073033A KR20070073033A KR100820597B1 KR 100820597 B1 KR100820597 B1 KR 100820597B1 KR 1020070073033 A KR1020070073033 A KR 1020070073033A KR 20070073033 A KR20070073033 A KR 20070073033A KR 100820597 B1 KR100820597 B1 KR 100820597B1
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sheet
layer
water
weight
acrylic resin
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KR20080010288A (en
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서승민
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주식회사 원풍
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/12Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/32Layered products comprising a layer of synthetic resin comprising polyolefins
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/18Manufacture of films or sheets
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J175/00Adhesives based on polyureas or polyurethanes; Adhesives based on derivatives of such polymers
    • C09J175/04Polyurethanes
    • C09J175/14Polyurethanes having carbon-to-carbon unsaturated bonds
    • C09J175/16Polyurethanes having carbon-to-carbon unsaturated bonds having terminal carbon-to-carbon unsaturated bonds
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/20Adhesives in the form of films or foils characterised by their carriers
    • C09J7/22Plastics; Metallised plastics
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/66Sealings
    • E04B1/665Sheets or foils impervious to water and water vapor
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04DROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D11/00Roof covering, as far as not restricted to features covered by only one of groups E04D1/00 - E04D9/00; Roof covering in ways not provided for by groups E04D1/00 - E04D9/00, e.g. built-up roofs, elevated load-supporting roof coverings
    • E04D11/02Build-up roofs, i.e. consisting of two or more layers bonded together in situ, at least one of the layers being of watertight composition
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2323/00Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2323/00Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
    • C08J2323/02Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
    • C08J2323/16Ethene-propene or ethene-propene-diene copolymers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2333/00Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers
    • C08J2333/04Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers esters
    • C08J2333/06Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers esters of esters containing only carbon, hydrogen, and oxygen, the oxygen atom being present only as part of the carboxyl radical
    • C08J2333/08Homopolymers or copolymers of acrylic acid esters

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Architecture (AREA)
  • Organic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Structural Engineering (AREA)
  • Civil Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Polymers & Plastics (AREA)
  • Physics & Mathematics (AREA)
  • Medicinal Chemistry (AREA)
  • Electromagnetism (AREA)
  • Health & Medical Sciences (AREA)
  • Materials Engineering (AREA)
  • Laminated Bodies (AREA)

Abstract

본 발명은 건축용 방수 및 옥외지붕 기재인 발수 처리된 보강된 폴리에스터 섬유, 발수 처리된 필라멘트사로 제직된 폴리프로필렌 복합포, 발수 처리된 유리섬유 중 어느 하나로 이루어진 시트로 구성된 중간층(103)에 내구성이 강화된 불소수지, 폴리에틸렌, 폴리프로필렌, 에틸렌-프로필렌 고무 및 난연제를 주성분으로 포함하는 시트로 구성된 상· 하부층(101,102)이 결합하고, 이와 유사한 광범위한 분야에서 사용될 수 있는 열가소성 방수 및 지붕 시트 또는 원단의 내오염성과 내후성 향상을 위하여 상기 상부층(101)의 상면에 폴리우레탄과 아크릴 수지의 혼합물 이루어진 시트로 구성된 접착층(105)을 형성하고, 상기 접착층(105)의 상면에 불소수지와 아크릴 수지의 혼합물로 이루어진 시트로 구성된 표면처리제층(106)을 코팅 가능토록 하여 내오염성 및 내후성을 향상시킨 건축용 옥외 지붕 시트로 압출 방식으로 가공하는 것이 아니라 캘렌더(Calender)공정으로 시트를 가공하기에 균일한 치수 안정성 및 각각의 층별 접착이 매우 우수하며 상기 접착층의 외면에 상기 표면처리제층이 적층되어 내오염성 및 항균성, 내후성을 향상시킨 합성고분자계 지붕시트 및 그 제조방법에 관한 것으로서, 캘렌더(Calender)공정 가공, 성형이 용이하며 효소 및 미생물의 성장을 억제하고 내후성이 우수해 물을 담수하거나 옥외에서 장시간 사용해도 산화, 표면오염, 변색 등이 발생하지 않아 성능이 떨어지지 않는다.The present invention is durable in the intermediate layer (103) consisting of a sheet made of any one of water-repellent reinforced polyester fiber, water-repellent filament yarn woven fabric, water-repellent filament yarn, water-repellent glass fiber for building waterproofing and outdoor roofing substrate. The upper and lower layers 101,102, composed of reinforced fluorocarbon resins, polyethylene, polypropylene, ethylene-propylene rubber, and flame retardants as the main components, are combined and used for thermoplastic waterproofing and roofing sheets or fabrics that can be used in a wide range of similar applications. In order to improve stain resistance and weather resistance, an adhesive layer 105 formed of a sheet of a mixture of polyurethane and acrylic resin is formed on the upper surface of the upper layer 101, and a mixture of fluororesin and acrylic resin is formed on the upper surface of the adhesive layer 105. It is possible to coat the surface treatment agent layer 106 consisting of a sheet consisting of The outdoor roof sheet for improved weather resistance is not processed by extrusion but is processed by a calender process, so that the uniform dimensional stability and adhesion of each layer are very excellent and the surface treatment agent layer is formed on the outer surface of the adhesive layer. This is a synthetic polymer roof sheet which is laminated and has improved pollution resistance, antibacterial property, and weather resistance, and a method for manufacturing the same, which is easy to process and mold calender process, inhibits the growth of enzymes and microorganisms, and has excellent weather resistance. Does not degrade performance due to oxidation, surface contamination, discoloration, etc.

불소계 엘라스토머, 폴리올레핀 엘라스토머, 공중합체수지 혼합물, 내오염성, 항균성, 방오성, 내후성, 캘렌더(Calender)공정, 열합판공정, 필라멘트사, 나이프 그라비아(Knife-Gravure) Fluorine-based elastomer, polyolefin elastomer, copolymer resin mixture, fouling resistance, antibacterial, antifouling, weather resistance, calender process, hot plywood process, filament yarn, knife gravure (Knife-Gravure)

Description

내오염성 및 내후성을 향상시킨 합성고분자계 지붕시트 및 그 제조방법{The roof sheet having pollution-free and weather-resistance and the method of thereof}Synthetic polymer roof sheet having improved pollution resistance and weather resistance and its manufacturing method {The roof sheet having pollution-free and weather-resistance and the method of

본 발명은 내오염성 및 내후성을 향상시킨 합성고분자계 지붕시트 및 그 제조방법에 관한 것으로, 더욱 상세하게는 건축용 방수 및 옥외지붕 기재인 발수 처리된 보강된 폴리에스터 섬유, 발수 처리된 필라멘트사로 제직된 폴리프로필렌 복합포, 발수 처리된 유리섬유 중 어느 하나로 이루어진 시트로 구성된 중간층(103)에 내구성이 강화된 불소수지, 폴리에틸렌, 폴리프로필렌, 에틸렌-프로필렌 고무 및 난연제를 주성분으로 포함하는 시트로 구성된 상· 하부층(101,102)이 결합하고, 이와 유사한 광범위한 분야에서 사용될 수 있는 열가소성 방수 및 지붕 시트 또는 원단의 내오염성과 내후성 향상을 위하여 상기 상부층(101)의 상면에 폴리우레탄과 아크릴 수지의 혼합물 이루어진 시트로 구성된 접착층(105)을 형성하고, 상기 접착층(105)의 상면에 불소수지와 아크릴 수지의 혼합물로 이루어진 시트로 구성된 표면처리제층(106)을 코팅 가능토록 하여 내오염성 및 내후성을 향상시킨 합성고분자계 지붕시트 및 그 제조방법에 관한 것이다.The present invention relates to a synthetic polymer roof sheet having improved stain resistance and weather resistance, and a method of manufacturing the same. More particularly, the present invention relates to a water-repellent polyester fiber and a water-repellent filament yarn, which are waterproof and outdoor roofing materials for construction. The upper layer consisting of a polypropylene composite fabric or a sheet made of any one of water-repellent glass fibers, the upper layer consisting of a fluorocarbon resin, polyethylene, polypropylene, ethylene-propylene rubber, and a flame retardant as a main component. The lower layers 101 and 102 combine and consist of a sheet made of a mixture of polyurethane and acrylic resin on the upper surface of the upper layer 101 for improving the stain resistance and weather resistance of the thermoplastic waterproofing and roofing sheet or fabric which can be used in a wide range of similar fields. The adhesive layer 105 is formed, and the fluorine resin is formed on the upper surface of the adhesive layer 105. The present invention relates to a synthetic polymer roof sheet and a method of manufacturing the same, wherein the surface treatment agent layer 106 composed of a sheet composed of a mixture of an acrylic resin and a coating material can be coated.

일반 강판 지붕재는 온도변화, 기후변화 등과 같은 외부환경 변화에 따라 강판과 강판을 연결하는 볼트부분에 누수 현상이 심해지며, 지붕재의 사용기간이 10~15년 이상이므로 환경변화에 의한 내구성이 뛰어나야 하고, 그 외에도 내후성, 항균성, 내수성, 내열성, 방염성과 같은 다양한 성능이 뛰어나야 한다.In general steel roofing materials, leakage occurs in bolts connecting steel plates and steel plates according to external environment changes such as temperature change, climate change, etc., and the durability of roofing materials is more than 10 ~ 15 years. In addition, it should be excellent in various performances such as weather resistance, antibacterial property, water resistance, heat resistance and flame resistance.

이러한 상기 강판 지붕재의 결점을 보완하여 최근에 열풍용접이 가능한 다층 복합형 열가소성 엘라스토머계 지붕재가 사용되어 지고 있다. 구체적으로 사용되는 다층복합형 열가소성 엘라스토머에 해당되는 제품에는 Stevens사의 Hi-Tuff EP, Genfilex사의 Genflex, GAF사의 Everguard, Firestone사의 Ultra Ply, CARLISLE 사의 SURE-WELD와 같이 열가소성 엘라스토머계 방수시트/중심보강제/열가소성 엘라스토머로 이루어진 제품이 있다. 상기 제품의 성분으로는 에틸렌-프로필렌-고무성분으로 이루어져 있고, 이러한 연질 열가소성 엘라스토머는 기계적 물성이 우수하고 일반 성형기를 이용하여 사출, 압출, T-Die, 블로우 성형이 가능한 장점이 있다. 상기의 제품들은 연질 열가소성 엘라스토머로 이루어져 있어 강판 지붕재 와는 달리 열풍용접으로 연결을 하기 때문에 누수현상과 같은 문제는 발생하지 않는다.In order to compensate for the drawbacks of the steel sheet roofing material, a multilayer composite thermoplastic elastomer-based roofing material capable of hot air welding has recently been used. Products specifically applicable to multi-layered thermoplastic elastomers used include thermoplastic elastomeric waterproof sheets, core reinforcements, such as Stevens' Hi-Tuff EP, Genfilex's Genflex, GAF's Everguard, Firestone's Ultra Ply, and CARLISLE's SURE-WELD. There are products made of thermoplastic elastomers. The component of the product is composed of ethylene-propylene-rubber component, such a soft thermoplastic elastomer has the advantages of excellent mechanical properties and injection, extrusion, T-Die, blow molding using a general molding machine. Since the above products are made of soft thermoplastic elastomers, unlike steel sheet roofing materials, they are connected by hot air welding so that problems such as leakage do not occur.

그러나 상기의 열가소성 엘라스토머계 방수시트/중심보강제/열가소성 엘라스토머계 방수시트로 이루어진 다층 복합형 지붕시트는 표면에 내오염성, 내후성, 항균성을 방지하기 위한 별도 처리가 되어 있지 않기 때문에 내오염성, 내후성, 항균성, 방염성 부분에서 취약한 문제점이 있다.However, the multilayer composite roof sheet made of the thermoplastic elastomer-based waterproof sheet / center reinforcement / thermoplastic elastomer-based waterproof sheet does not have a separate treatment to prevent contamination, weather resistance, and antibacterial property on the surface, so that it is not resistant to contamination, weather resistance, and antibacterial activity. In the flame retardant part, there is a problem.

또한 물리적 성질을 강화시킨 보강 복합포는 물을 흡수하는 재료를 사용하므 로 완제품 적용시 시트재의 단부에 별도의 밀봉재를 사용하고 있는데 밀봉재가 손상될 경우에 시트단면에 물이 흡수되어 상·하부 필름이 박리되는 문제점과 별도 처리를 하지 않는 보강복합포를 사용하기 때문에 완제품 적용시 방염성 부분에서 취약한 문제점을 가지고 있다.In addition, the reinforced composite fabric with enhanced physical properties uses water-absorbing materials, so when the finished product is applied, a separate sealing material is used at the end of the sheet material. This peeling problem and the use of reinforcement composite fabric that does not separate treatment has a weak problem in the flame retardant part when applying the finished product.

따라서 본 발명은 이와 같은 종래의 문제점을 해결하기 위하여 안출된 것으로서, 캘린더(Calender)공정을 이용하여 시트의 균일한 치수안정성 및 각각의 층별 접합이 매우 우수하며, 발수 처리된 보강된 폴리에스터 섬유 또는 발수 처리된 폴리프로필렌 복합포 또는 발수 처리된 유리섬유를 사용함으로써 물이 흡수되어 불소수지, 폴리에틸렌, 폴리프로필렌, 에틸렌-프로필렌 고무 및 난연제를 주성분으로 포함하는 시트로 구성된 상· 하부층이 박리되는 문제가 발생하지 않고, 방염성능이 우수하여 완제품 사용시 연소지연의 효과가 있으며 폴리우레탄과 아크릴 수지의 혼합물 이루어진 시트로 구성된 접착층(105)과 불소수지와 아크릴 수지의 혼합물로 이루어진 시트로 구성된 표면처리제층(106)을 상기 상부층(101)에 더 부가함으로써 내오염성 및 내후성이 향상된 합성고분자계 지붕시트 및 그 제조방법을 제공하는 것을 목적으로 한다.Therefore, the present invention has been made to solve such a conventional problem, it is excellent in uniform dimensional stability and bonding of each layer by using a calendar (Calender) process, the water-reinforced polyester fiber or By using water-repellent polypropylene composite fabric or water-repellent glass fiber, water is absorbed and the upper and lower layers composed of sheets containing fluorine resin, polyethylene, polypropylene, ethylene-propylene rubber, and flame retardant as main components are separated. It does not occur, and has excellent flame retardant performance, which has an effect of delaying combustion when using the finished product, and an adhesive layer 105 composed of a sheet composed of a mixture of polyurethane and acrylic resin and a surface treating agent layer composed of a sheet composed of a mixture of fluorocarbon resin and acrylic resin (106). ) Is further added to the top layer 101 for fouling and weather resistance. And an object thereof is to provide improved synthetic polymer-based roofing sheet, and a method of manufacturing the same.

상기한 목적을 달성하기 위하여, 본 발명의 내오염성 및 내후성을 향상시킨 다층 복합형 합성고분자계 지붕시트는 불소수지, 폴리에틸렌, 폴리프로필렌, 에틸렌-프로필렌 고무 및 난연제를 주성분으로 포함하는 시트가 상부층(101)과 하부층(102)으로 배치되고, 발수 처리된 보강된 폴리에스터 섬유, 발수 처리된 필라멘트사로 제직된 폴리프로필렌 복합포, 발수 처리된 유리섬유 중 어느 하나로 이루어진 시트가 상기 상부층(101)과 하부층(102)의 사이의 중간층(103)으로 배치되며, 상기 상부층(101)의 상면에 폴리우레탄과 아크릴 수지의 혼합물로 이루어진 시트가 접착층(105)으로 배치되고, 상기 접착층(105)의 상면에 불소수지와 아크릴 수지의 혼합물로 이루어진 시트가 표면처리제층(106)으로 배치되어 이루어진 것을 특징으로 한다.In order to achieve the above object, the multi-layer composite synthetic polymer roof sheet having improved fouling resistance and weather resistance of the present invention is a sheet containing a fluorine resin, polyethylene, polypropylene, ethylene-propylene rubber and flame retardant as a main component of the upper layer ( 101) and a lower layer 102, the sheet consisting of any one of the water-reinforced polyester fiber, water-repellent filament yarn woven polypropylene composite fabric, water-repellent glass fiber, the upper layer 101 and the lower layer Disposed between the intermediate layers 103, a sheet made of a mixture of polyurethane and an acrylic resin on an upper surface of the upper layer 101 is disposed as an adhesive layer 105, and a fluorine layer on an upper surface of the adhesive layer 105. It is characterized in that the sheet made of a mixture of a resin and an acrylic resin is arranged in the surface treatment agent layer 106.

또한, 본 발명의 내오염성 및 내후성을 향상시킨 다층 복합형 합성고분자계 지붕시트의 제조방법은 불소수지, 폴리에틸렌, 폴리프로필렌, 에틸렌-프로필렌 고무 및 난연제를 주성분으로 포함하는 시트로 구성된 상부층(101) 및 하부층(102)을 열압착롤러를 이용한 캘렌더(Calender) 공정으로 제조하여 시트의 수축율 및 변형이 적게 하며, 발수 처리된 보강된 폴리에스터 섬유, 발수 처리된 필라멘트사로 제직된 폴리프로필렌 복합포, 발수 처리된 유리섬유 중 어느 하나로 이루어진 시트로 구성된 중간층(103)에 상기 상부층 및 하부층을 열합판 공정으로 결합되도록 하여 우수한 결합력을 갖도록 하며, 극성부여 및 강한 접착력을 위하여 폴리우레탄과 아크릴 수지의 혼합물로 이루어진 시트로 구성된 접착층(105)과 불소수지와 아크릴 수지의 혼합물로 이루어진 시트로 구성된 표면처리제층(106)을 상기 상부층(101)에 나이프-그라비아(Knife-Gravure) 방식으로 코팅하여 제조하는 것을 특징으로 하는 내오염성 및 내후성을 향상시킨 합성고분자계 지붕시트의 제조방법을 제공하는 것을 특징으로 한다.In addition, the manufacturing method of the multi-layer composite synthetic polymer roof sheet with improved stain resistance and weather resistance of the present invention is an upper layer 101 composed of a sheet containing fluorine resin, polyethylene, polypropylene, ethylene-propylene rubber and flame retardant as a main component. And the lower layer 102 is manufactured by a calender process using a thermocompression roller to reduce the shrinkage and deformation of the sheet, a water-reinforced polyester fiber, a polypropylene composite fabric woven with water-repellent filament yarn, The upper layer and the lower layer are bonded to the intermediate layer 103 made of a sheet made of any one of water repellent glass fibers by a thermoplywood process to have excellent bonding strength, and a mixture of polyurethane and acrylic resin for polarity and strong adhesion. Made of a mixture of a fluororesin and an acrylic resin Method of manufacturing a synthetic polymer roof sheet with improved fouling resistance and weather resistance, characterized in that the surface treatment agent layer consisting of a sheet 106 is coated by the knife-gravure (Knife-Gravure) method on the upper layer 101 It is characterized by providing.

이하, 본 발명을 상세히 설명한다.Hereinafter, the present invention will be described in detail.

본 발명에 사용되는 불소수지, 폴리에틸렌, 폴리프로필렌, 에틸렌-프로필렌 고무 및 난연제를 주성분으로 포함하는 시트는 별도의 물성개질제인 가소제의 첨가 없이도 유연성 및 내구성을 지니며 시트와 시트의 이음을 쉽게 열풍 용접할 수 있는 장점이 있다. 상기 불소수지, 폴리에틸렌, 폴리프로필렌, 에틸렌-프로필렌 고무 및 난연제를 주성분으로 포함하는 시트로 구성된 상부층(101)과 하부층(102)은 불소수지 10~20 중량%, 폴리에틸렌 10~30 중량%, 폴리프로필렌 10~30 중량%, 에틸렌-프로필렌 고무 40~60 중량%, 난연제 10~30 중량%를 주성분으로 하고 있으며, 상기 불소수지, 폴리에틸렌, 폴리프로필렌, 에틸렌-프로필렌 고무 및 난연제를 주성분으로 포함하는 수지 100을 기준으로 보조성분으로서 충진제 10~50 중량부, 산화방지제 0.1~3.0 중량부, UV차단제 0.2~2 중량부, 열안정제 0.2~2 중량부, 항균제, 안료와 기타 첨가제 등으로 구성되어 있다. Fluorine resin, polyethylene, polypropylene, ethylene-propylene rubber and the flame retardant sheet used in the present invention as a main component has a flexibility and durability without the addition of a plasticizer, a physical property modifier and easily welded the sheet and the joint of the sheet There is an advantage to this. The upper layer 101 and the lower layer 102 composed of a sheet containing the fluororesin, polyethylene, polypropylene, ethylene-propylene rubber, and a flame retardant as main components are 10-20 wt% of fluorocarbon resin, 10-30 wt% of polyethylene, and polypropylene. 10 to 30% by weight, ethylene-propylene rubber 40 to 60% by weight, flame retardant 10 to 30% by weight as a main component, the resin 100 containing the fluorine resin, polyethylene, polypropylene, ethylene-propylene rubber and flame retardant as a main component It is composed of 10 to 50 parts by weight of filler, 0.1 to 3.0 parts by weight of antioxidant, 0.2 to 2 parts by weight of UV blocker, 0.2 to 2 parts by weight of heat stabilizer, antimicrobial agent, pigment and other additives.

불소수지 함량이 10중량% 미만이면 항균성, 내오염성, 내후성이 떨어질 수 있는 문제가 있고, 20중량% 초과시에는 상기 상부층(101)과 폴리우레탄과 아크릴 수지의 혼합물로 이루어진 시트로 구성된 접착층(105)과의 접착력이 떨어질 수 있는 문제가 있어 불소수지 함량은 10~20 중량%가 바람직하며, 폴리에틸렌 함량이 10 중량% 미만이면 캘린더에서 상부층과 하부층을 이루는 시트의 가공성이 떨어질 수 있고, 30 중량% 초과시에는 상부층과 하부층을 이루는 시트의 물리적 강도가 떨어지는 문제가 있어 폴리에틸렌 함량은 10~30 중량%가 바람직하고, 폴리프로필렌 함량이 10중량% 미만이면 상부층과 하부층을 이루는 시트의 내후성 및 물리적 강도가 떨어지는 문제가 있고, 30 중량% 초과시에는 상부층과 하부층을 이루는 시트의 경도가 올라가 시트와 시트의 열풍용접이 어려운 문제가 있어 폴리프로필렌 함량은 10~30 중량%가 바람직하며, 에틸렌-프로필렌 고무(EPR)는 그 함량이 40중량% 미만이면 상부층과 하부층을 이루는 시트의 경도가 올라가 열풍용접이 어려울 수 있는 문제가 있고, 60중량% 초과시에는 캘린더에서 상부층과 하부층을 이루는 시트 가공성이 떨어질 수가 있는 문제가 있어 에틸렌-프로필렌 고무의 함량은 40~60 중량%가 바람직하고, 난연제 함량이 10 중량% 미만이면 방염성이 떨어질 수 있는 문제가 있고, 30 중량% 초과시에는 제품에 물성이 떨어질 수가 있어 난연제 함량은 10~30 중량%가 바람직하다.If the fluorine resin content is less than 10% by weight, there is a problem that the antimicrobial, fouling resistance, and weather resistance may fall, and when more than 20% by weight, the adhesive layer 105 consisting of the upper layer 101 and a sheet composed of a mixture of polyurethane and acrylic resin Since there is a problem that the adhesion with the fluoro resin content is preferably 10 to 20% by weight, the polyethylene content of less than 10% by weight may reduce the workability of the sheet forming the upper and lower layers in the calender, when exceeding 30% by weight There is a problem that the physical strength of the sheet forming the upper layer and the lower layer is falling, the polyethylene content is preferably 10 to 30% by weight, and if the polypropylene content is less than 10% by weight, the weather resistance and physical strength of the sheet forming the upper layer and the lower layer is lowered If more than 30% by weight, the hardness of the sheet forming the upper layer and the lower layer is increased and the hot air of the sheet and the sheet It is difficult to weld, so the polypropylene content is preferably 10 to 30% by weight. If the content of ethylene-propylene rubber (EPR) is less than 40% by weight, the hardness of the upper layer and the lower layer may increase, which may make hot air welding difficult. If there is a problem, and if it exceeds 60% by weight, there is a problem that the workability of the sheet forming the upper layer and the lower layer in the calendar may be inferior, so that the content of ethylene-propylene rubber is preferably 40 to 60% by weight, and the flame retardant content is less than 10% by weight. There is a problem that the flame retardancy may fall, and when the content exceeds 30% by weight, the physical properties of the product may fall, so the flame retardant content is preferably 10 to 30% by weight.

또한, 본 발명에 사용되는 발수 처리된 보강된 폴리에스터 섬유, 발수 처리된 필라멘트사로 제직된 폴리프로필렌 복합포, 발수 처리된 유리섬유 중 어느 하나로 이루어진 시트인 중간층(103)은 장기간 열 변형에 의한 치수 안정성, 인장 및 인열 등의 물성의 향상과 물이 흡수되어 불소수지, 폴리에틸렌, 폴리프로필렌, 에틸렌-프로필렌 고무 및 난연제를 주성분으로 포함하는 시트로 구성된 상· 하부층이 박리되는 문제가 발생하지 않게 하여 물에 의한 항균성 및 내구성을 잃지 않게 하고 완제품 사용시 방염성능을 보유하여 연소지연효과를 얻기 위하여 사용한다.In addition, the intermediate layer 103, which is a sheet made of any one of water-reinforced reinforced polyester fibers, water-repellent filament yarn woven polypropylene composite fabric, and water-repellent glass fibers, is dimensioned by long-term thermal deformation. Improvement of physical properties such as stability, tensile and tearing and absorption of water prevents the problem that the upper and lower layers composed of a sheet containing fluorine resin, polyethylene, polypropylene, ethylene-propylene rubber and flame retardant as the main components do not occur. Do not lose antimicrobial and durability by and keep flame retardant when using finished product to obtain combustion delay effect.

상기 중간층(103)을 이루는 시트의 발수 처리된 보강된 폴리에스터 섬유, 발수 처리된 필라멘트사로 제직된 폴리프로필렌 복합포, 발수 처리된 유리섬유 중 어느 하나의 두께와 굵기는 두께 0.01~0.50mm, 굵기 150~3,000데니아(Denier)임을 특징으로 한다.The thickness and thickness of any one of the water-reinforced polyester fiber, the water-repellent filament yarn woven polypropylene composite fabric, the water-repellent glass fiber of the sheet forming the intermediate layer 103, the thickness of 0.01 ~ 0.50mm, thickness Characterized by 150 ~ 3,000 denier (Denier).

또한, 본 발명에 사용되는 폴리우레탄과 아크릴 수지의 혼합물로 이루어진 시트로 구성된 접착층(105)은 표면극성이 없는 불소수지, 폴리에틸렌, 폴리프로필렌, 에틸렌-프로필렌 고무 및 난연제를 주성분으로 포함하는 시트로 구성된 상부층(101)에 극성을 부여하고 불소수지와 아크릴 수지의 혼합물로 이루어진 시트로 구성된 표면처리제층(106)과의 접착을 상승시켜 줌으로써 내오염성 및 내후성을 향상시키기 위하여 사용된다. 상기 접착층(105)을 이루는 폴리우레탄과 아크릴 수지의 혼합물로 이루어진 시트는 주성분으로 폴리우레탄 10~20중량%, 아크릴 수지 5~10중량%로 하고 기타 보조성분으로 휘발성 용매 등이 첨가되어 구성된다.In addition, the adhesive layer 105 composed of a sheet made of a mixture of polyurethane and acrylic resin used in the present invention is composed of a sheet containing fluorine resin, polyethylene, polypropylene, ethylene-propylene rubber and flame retardant without surface polarity as a main component. It is used to improve fouling resistance and weather resistance by giving polarity to the upper layer 101 and increasing adhesion to the surface treatment agent layer 106 composed of a sheet made of a mixture of fluororesin and acrylic resin. The sheet consisting of a mixture of polyurethane and acrylic resin constituting the adhesive layer 105 is composed of 10 to 20% by weight of polyurethane, 5 to 10% by weight of acrylic resin as a main component and a volatile solvent and the like as other auxiliary components.

폴리우레탄 함량이 10 중량% 미만이면 폴리우레탄과 아크릴 수지의 혼합물로 이루어진 시트로 구성된 접착층(105)과 불소수지와 아크릴 수지의 혼합물로 이루어진 시트로 구성된 표면처리제층(106)과의 접착력이 약해질 수가 있고, 20 중량% 초과시에는 불소수지와 아크릴 수지의 혼합물로 이루어진 시트로 구성된 표면처리제층(106)의 내후성에 영향을 줄 수 있는 문제가 있어 폴리우레탄 함량은 10~20 중량%로 하는 것이 바람직하다.If the polyurethane content is less than 10% by weight, the adhesive strength between the adhesive layer 105 made of a mixture of polyurethane and acrylic resin and the surface treatment agent layer 106 made of a sheet made of a mixture of fluororesin and acrylic resin becomes weak. If it exceeds 20% by weight, there is a problem that may affect the weather resistance of the surface treatment agent layer 106 composed of a sheet of a mixture of fluororesin and acrylic resin, the polyurethane content is preferably 10 to 20% by weight. Do.

또한, 마찬가지로 아크릴 수지의 함량이 5 중량% 미만이면 폴리우레탄과 아크릴 수지의 혼합물로 이루어진 시트로 구성된 접착층(105)과 불소수지와 아크릴 수지의 혼합물로 이루어진 시트로 구성된 표면처리제층(106)과의 접착력이 약해질 수가 있고, 10 중량% 초과시에는 폴리우레탄과의 혼합이 안 될 수가 있어 아크릴 수지의 함량은 5~10 중량%가 바람직하다.Similarly, when the content of the acrylic resin is less than 5% by weight, the adhesive layer 105 made of a sheet made of a mixture of polyurethane and acrylic resin and the surface treatment agent layer 106 made of a sheet made of a mixture of fluororesin and acrylic resin The adhesive force may be weakened, and when it exceeds 10% by weight, it may not be mixed with the polyurethane, so the content of the acrylic resin is preferably 5 to 10% by weight.

또한, 본 발명에 사용되는 불소수지와 아크릴 수지의 혼합물로 이루어진 시트로 구성된 표면처리제층(106)은 장시간 옥외에 폭로 되어도 쉽게 먼지가 묻지 않으며, 변색이 없는 내오염성 및 내후성을 제공하는 것을 특징으로 한다. 상기 표면처리제층을 이루는 불소수지와 아크릴 수지의 혼합물로 이루어진 시트는 주성분으로서 불소수지 10~50 중량%, 아크릴 수지 5~30중량%를 사용하고 기타 보조성분으로 휘발성 용매 등이 첨가되어 구성된다.In addition, the surface treatment agent layer 106 composed of a sheet of a mixture of a fluororesin and an acrylic resin used in the present invention is characterized in that it does not easily get dust even when exposed to the outdoors for a long time and provides stain resistance and weather resistance without discoloration. do. The sheet consisting of a mixture of the fluororesin and acrylic resin constituting the surface treatment agent layer is composed of 10 to 50% by weight of fluororesin, 5 to 30% by weight of acrylic resin as a main component, and a volatile solvent and the like are added as other auxiliary components.

불소수지의 함량이 10 중량% 미만이면 내오염성 및 내후성이 떨어지는 문제가 있고, 50 중량% 초과시에는 불소수지와 아크릴 수지의 혼합물로 이루어진 시트로 구성된 표면처리제층과 폴리우레탄과 아크릴 수지의 혼합물로 이루어진 시트로 구성된 접착층과의 접착력이 떨어지는 문제가 있어 불소수지의 함량은 10~50 중량%가 바람직하다.If the content of the fluororesin is less than 10% by weight, there is a problem of poor fouling resistance and weather resistance, and if the content of the fluororesin is greater than 50% by weight, the surface treatment agent layer composed of a sheet composed of a mixture of fluororesin and acrylic resin and a mixture of polyurethane and acrylic resin Since there is a problem that the adhesive strength with the adhesive layer consisting of the sheet is inferior, the content of the fluororesin is preferably 10 to 50% by weight.

마찬가지로, 아크릴 수지의 함량이 5중량% 미만이면 내오염성 및 내후성이 떨어질 수 있는 문제가 있고, 30중량% 초과시에는 불소수지와 아크릴 수지의 혼합물로 이루어진 시트로 구성된 표면처리제층과 폴리우레탄과 아크릴 수지의 혼합물로 이루어진 시트로 구성된 접착층과의 접착력이 떨어지는 문제가 있어 아크릴 수지의 함량은 5~30 중량%가 바람직하다.Similarly, when the content of the acrylic resin is less than 5% by weight, there is a problem that the fouling resistance and weather resistance may fall, and when the content of the acrylic resin exceeds 30% by weight, the surface treatment agent layer consisting of a mixture of a fluororesin and an acrylic resin and a polyurethane and an acrylic resin Since there is a problem that the adhesive strength with the adhesive layer consisting of a sheet consisting of a mixture of the fall of the acrylic resin is preferably 5 to 30% by weight.

한편, 본 발명의 내오염성 및 내후성을 향상시킨 합성고분자계 지붕시트의 제조방법을 설명하면 다음과 같다.On the other hand, the manufacturing method of the synthetic polymer roof sheet with improved stain resistance and weather resistance of the present invention will be described.

불소수지, 폴리에틸렌, 폴리프로필렌, 에틸렌-프로필렌 고무 및 난연제를 주성분으로 포함하는 시트로 구성된 상부층(101)과 하부층(102)은 주성분인 불소수지 10~20 중량%, 폴리에틸렌 10~30 중량%, 폴리프로필렌 10~30 중량%, 에틸렌-프로필렌 고무 40~60 중량%, 난연제 10~30 중량%와 불소수지, 폴리에틸렌, 폴리프로필렌, 에틸렌-프로필렌 고무 및 난연제를 주성분으로 포함하는 수지 100을 기준으로 충진제 10~50 중량부, 산화방지제 0.1~3.0 중량부, UV차단제 0.2~2 중량부, 열안정제 0.2~2 중량부 등을 믹싱기에 투입하여 160℃에 5분 동안 믹싱한 배합물을 믹싱 롤로 이송시켜 1차 150℃에서 2분 동안 혼련을 시킨 후 워밍 롤로 보내어 2차로 150℃에서 2분 동안 혼련 후 카렌다로 보낸 다음 160℃에서 0.55mm 두께로 만드는 불소수지, 폴리에틸렌, 폴리프로필렌, 에틸렌-프로필렌 고무 및 난연제를 주성분으로 포함하는 시트로 구성된 상부층(101)과 하부층(102)을 제조한다.The upper layer 101 and the lower layer 102 composed of a sheet containing fluororesin, polyethylene, polypropylene, ethylene-propylene rubber, and flame retardant as main components are 10-20 wt% of fluorocarbon resin, 10-30 wt% polyethylene, and poly Filler 10 based on 10 to 30% by weight of propylene, 40 to 60% by weight of ethylene-propylene rubber, 10 to 30% by weight of flame retardant and fluorocarbon resin, polyethylene, polypropylene, ethylene-propylene rubber and flame retardant 50 parts by weight, 0.1 to 3.0 parts by weight of antioxidant, 0.2 to 2 parts by weight of UV blocker, 0.2 to 2 parts by weight of heat stabilizer, etc. were added to the mixer, and the mixed mixture was mixed at 160 ° C. for 5 minutes by a mixing roll. After kneading at 150 ℃ for 2 minutes, it is sent to a warming roll, and then kneaded for 2 minutes at 150 ℃ for 2 minutes, and then sent to a calendar, and then made into 0.55mm thick at 160 ℃, polyethylene, polypropylene, and ethylene-propylene. An upper layer 101 and a lower layer 102 composed of a sheet containing rubber and a flame retardant as main components are prepared.

이렇게 제조된 상부층과 하부층을 발수 처리된 보강된 폴리에스터 섬유, 발수 처리된 필라멘트사로 제직된 폴리프로필렌 복합포, 발수 처리된 유리섬유 중 어느 하나로 이루어진 시트로 구성된 중간층(103)의 상부면과 하부면에 위치되도록 각각 걸어서 하부층은 예열 롤에서 165℃, 상부층은 예열 롤에서 140℃, 중간층은 직물 예열 롤에서 100℃로 각각 통과시킨 후 메인 롤에서 240℃에서 합판을 하여 발수 처리된 보강된 폴리에스터 섬유, 발수 처리된 필라멘트사로 제직된 폴리프로필렌 복합포, 발수 처리된 유리섬유 중 어느 하나로 이루어진 시트로 구성된 중간층(103)을 상기 상부층(101)과 하부층(102)사이에 접합하여 결합한 반제품 지붕시트원단(107)을 제조한다.The upper and lower surfaces of the intermediate layer 103 composed of a sheet made of any one of the top layer and the bottom layer thus produced are water-reinforced polyester fiber, a polypropylene composite fabric woven with water-repellent filament yarn, and water-repellent glass fiber. The lower layer is 165 ° C. on the preheat roll, the upper layer is 140 ° C. on the preheat roll, the middle layer is 100 ° C. on the fabric preheat roll, and plywood at 240 ° C. on the main roll, respectively. Semi-finished roof sheet fabric joined by bonding an intermediate layer (103) consisting of a sheet made of fiber, a polypropylene composite fabric woven from water-repellent filament yarn, or a water-repellent glass fiber, between the upper layer (101) and the lower layer (102). 107 is prepared.

이렇게 제조된 지붕시트 원단에 폴리우레탄과 아크릴 수지의 혼합물로 이루어진 시트에 접착제를 코팅하여 접착층을 형성하고, 그 후에 불소수지와 아크릴 수지의 혼합물에 표면처리제를 코팅하여 표면처리제층을 형성하여 최종적으로 내오염성 및 내후성을 향상시킨 합성고분자계 지붕시트를 제조한다.An adhesive layer is formed by coating an adhesive on a sheet made of a mixture of polyurethane and acrylic resin on the roof sheet fabric thus prepared, and then coating a surface treatment agent on a mixture of fluorocarbon resin and acrylic resin to form a surface treatment agent layer. Synthetic polymer-based roof sheet with improved stain resistance and weather resistance is prepared.

이상에서와 같이, 본 발명은 캘린더(Calender)공정을 이용하여 시트의 균일한 치수안정성 및 각각의 층별 접합이 매우 우수하며, 발수 처리된 보강된 폴리에스터 섬유, 발수 처리된 필라멘트사로 제직된 폴리프로필렌 복합포, 발수 처리된 유리섬유 중 어느 하나를 사용함으로써 물이 흡수되어 불소수지, 폴리에틸렌, 폴리프로필렌, 에틸렌-프로필렌 고무 및 난연제를 주성분으로 포함하는 시트로 구성된 상· 하부층이 박리되는 문제가 발생하지 않고, 뛰어난 방염성을 부여하며, 폴리우레탄과 아크릴 수지의 혼합물로 이루어진 시트로 구성된 접착층과 불소수지와 아크릴 수지의 혼합물로 이루어진 시트로 구성된 표면처리제층을 불소수지, 폴리에틸렌, 폴리프로필렌, 에틸렌-프로필렌 고무 및 난연제를 주성분으로 포함하는 시트로 구성된 상· 하부층에 더 부가함으로써 내오염성 및 내후성과 방염성능을 향상시켜 외기에 직접 노출되거나 물을 담수하는 다양한 지붕 또는 방수 공법에 사용할 수 있는 합성고분자계 지붕 시트를 제공한다.As described above, the present invention is excellent in uniform dimensional stability of the sheet and bonding of each layer by using a calender process, polypropylene woven from water-repellent reinforced polyester fiber, water-repellent filament yarn Water is absorbed by using either composite cloth or water-repellent glass fiber, so that the upper and lower layers composed of a sheet containing fluorine resin, polyethylene, polypropylene, ethylene-propylene rubber, and a flame retardant as a main component do not occur. It provides excellent flame retardancy, and is composed of a fluororesin, polyethylene, polypropylene, ethylene-propylene rubber, which is composed of an adhesive layer composed of a mixture of polyurethane and acrylic resin and a surface treating agent layer composed of a mixture of fluororesin and acrylic resin. And the upper and lower layers consisting of a sheet containing a flame retardant as a main component In addition, the present invention provides a synthetic polymer roof sheet that can be used in various roofing or waterproofing methods of directly exposing the air to fresh water or improving water resistance and weather resistance and flame retardant performance.

이하, 본 발명을 실시 예를 들어 더욱 상세히 설명하면 다음과 같다.Hereinafter, the present invention will be described in more detail with reference to Examples.

이하의 실시 예들은 본 발명의 구체적인 실시양태를 설명하기 위한 것일 뿐으로 본 발명의 실시 예에 의해 한정되는 것은 아니므로 그 보호범위를 제한하는 것으로 해석되어서는 안 된다.The following examples are only intended to describe specific embodiments of the present invention and are not intended to be limited by the embodiments of the present invention.

<실시예>    <Example>

기재인 발수 처리된 보강된 폴리에스터 섬유, 발수 처리된 필라멘트사로 제직된 폴리프로필렌 복합포, 발수 처리된 유리섬유 중 어느 하나로 이루어진 시트로 구성된 중간층(103)에 불소수지, 폴리에틸렌, 폴리프로필렌 및 에틸렌-프로필렌 고무가 혼합된 수지 71 중량%, 난연제 15 중량%, 충진제 8 중량%, 산화방지제 및 열안정제 3 중량%, 기타 첨가제 3중량%의 불소수지, 폴리에틸렌, 폴리프로필렌, 에틸렌-프로필렌 고무 및 난연제를 주성분으로 포함하는 시트로 구성된 상부층(101)과 하부층(102)이 열합판 되어있고, 상기 상부층의 상면에 폴리우레탄과 아크릴 수지의 혼합물 수지 20 중량%, 메틸에틸케톤 50 중량%, 메틸이소부틸케톤 30중량%의 폴리우레탄과 아크릴 수지의 혼합물로 이루어진 시트로 구성된 접착층(105)을 일정량 코팅 적재한다. 코팅적재는 10~50㎛을 조정할 수 있는 나이프-그라비아(Knife-Gravure)를 사용하며, 상기 접착제층 위에 불소수지와 아크릴 수지의 혼합물 수지 50중량%, 메틸에틸케톤 30 중량%, 메틸이소부틸케톤 20 중량%의 불소수지와 아크릴 수지의 혼합물로 이루어진 시트로 구성된 표면처리제층(106)을 일정량 코팅 적재한다. 코팅적재는 10~50㎛을 조정할 수 있는 나이프-그라비아(Knife-Gravure)를 사용한다.Fluorine resin, polyethylene, polypropylene and ethylene in the interlayer 103 consisting of a sheet consisting of a water repellent reinforced polyester fiber, a polypropylene composite fabric woven from water repellent filament yarn, and a water repellent glass fiber. 71% by weight of resin mixed with propylene rubber, 15% by weight of flame retardant, 8% by weight of filler, 3% by weight of antioxidant and heat stabilizer, 3% by weight of other additives, fluororesin, polyethylene, polypropylene, ethylene-propylene rubber and flame retardant The upper layer 101 and the lower layer 102 composed of a sheet containing main components are thermally laminated, and 20% by weight of a mixture resin of polyurethane and acrylic resin, 50% by weight of methyl ethyl ketone, and methyl isobutyl ketone on the upper surface of the upper layer. A certain amount of coating loading of the adhesive layer 105 consisting of a sheet composed of a mixture of 30% by weight of polyurethane and acrylic resin is carried out. The coating material uses a knife-gravure (Knife-Gravure) that can adjust 10 ~ 50㎛, 50% by weight of the mixture resin of the fluororesin and acrylic resin, 30% by weight methyl ethyl ketone, methyl isobutyl ketone on the adhesive layer A certain amount of coating agent is loaded on the surface treating agent layer 106 composed of a sheet composed of a mixture of 20 wt% fluororesin and acrylic resin. The coating load uses a knife-gravure (Knife-Gravure) that can adjust 10 ~ 50㎛.

<비교예 1>Comparative Example 1

국내에 유통되고 있는 미국의 CARLISLE SURE-WELD 제품인 열가소성 폴리올레핀(TPO)를 사용한 전체두께 1.52㎜인 지붕시트를 구입하였다.A roof sheet having a total thickness of 1.52 mm using a thermoplastic polyolefin (TPO) manufactured by CARLISLE SURE-WELD manufactured in the United States was purchased.

<비교예 2>Comparative Example 2

국내에 유통되고 있는 미국의 STEVENS EP 제품인 열가소성 폴리올레핀(TPO)으로 만든 전체두께 1.14㎜인 지붕시트를 구입하였다.We bought a roof sheet with a total thickness of 1.14 mm made of thermoplastic polyolefin (TPO), a US STEVENS EP product distributed in Korea.

<비교예 3>Comparative Example 3

국내에 유통되고 있는 미국의 GENFLEX 제품인 열가소성 폴리올레핀(TPO)으로 만든 전체두께 1.14㎜인 지붕시트 구입하였다.We purchased a roof sheet with a total thickness of 1.14 mm made of thermoplastic polyolefin (TPO), a US GENFLEX product distributed in Korea.

<시험예><Test Example>

① 열풍 접착력 측정① Hot air adhesion

실시예와 비교예1 내지 3에 대하여 스위스산 LEISTER CH 6060 SARNEN의 AUTOMATIC HOT-AIR WELDING MACHINE(열풍용접기)를 사용하여, 주식회사 원풍(WP)시험방법표준(WPS-06-03-011)에 의거하여 HOT AIR WELDING MACHINE을 460℃로 30 분간 WARM-UP 후 측정하고자 하는 두 시편에 앞면과 뒷면을 겹쳐놓고 일정한(표1에 표기) 스피드를 이용하여 열풍 접착시킨 후 그 시편을 박리하여 접착면의 전이 상태를 가지고 평가하였다. 80∼100% 전이 시에는 양호, 50∼80% 전이 시에는 보통, 50%미만 전이 시에는 불량으로 평가하였다. 그 결과를 표1에 나타내었다.According to Examples and Comparative Examples 1 to 3 according to the original wind (WP) test method standard (WPS-06-03-011) using an AUTOMATIC HOT-AIR WELDING MACHINE manufactured by Swiss LEISTER CH 6060 SARNEN. After warm hot welding machine at 460 ℃ for 30 minutes by WARM-UP, the front and back sides of the two specimens to be measured are superimposed and hot-air bonded using a constant speed (as shown in Table 1). Evaluation was made with the metastasis state. It was evaluated as good at 80-100% transition, normal at 50-80% transition, and poor at 50% transition. The results are shown in Table 1.

작업속도 (M/MIN)Working speed (M / MIN) 실시예Example 비교예1Comparative Example 1 비교예2Comparative Example 2 비교예3Comparative Example 3 3.03.0 100(양호)100 (good) 100(양호)100 (good) 60(보통)60 (normal) 60(보통)60 (normal) 4.04.0 90(양호)90 (good) 70(보통)70 (normal) 10(불량)10 (bad) 15(불량)15 (bad) 5.05.0 80(양호)80 (good) 55(보통)55 (normal) 0(불량)0 (bad) 5(불량)5 (bad)

상기 표1에서 확인할 수 있는 바와 같이, 본 발명의 실시 예가 가장 우수하며 비교예 1은 사용에 지장이 없었으며, 비교예 2,3의 제품은 시공 시 작업성이 어려운 것으로 나타났다.As can be seen in Table 1, the embodiment of the present invention is the most excellent and Comparative Example 1 was not in use, the product of Comparative Examples 2, 3 was found to be difficult workability during construction.

② 내후성측정② Weather resistance measurement

실시예와 비교예1 내지 3에 대하여 제품의 열화 현상을 측정하기 위해 당사 시험 방법인 WPS-06-03-012을 이용하여 ATLAS사 UVCON TEST기에 시편을 해당 시간 정체 후 UVCON TEST 기에서 꺼내어 이색현상을 측정할 수 있는 측정기계인 Datacolor Spectra Flash SF600의 색차계를 이용하여 색차값 △E 로서 이 값이 클수록 처음과의 이색현상이 큼을 의미한다. 그 결과를 표2에 나타내었다.In order to measure the deterioration of the product with respect to Examples and Comparative Examples 1 to 3 using a test method WPS-06-03-012 of our company in the ATLAS company's UVCON TEST after the stagnation of the corresponding time after taking out of the UVCON TEST machine and dichroic phenomenon Using the color difference meter of Datacolor Spectra Flash SF600, which is a measuring machine capable of measuring the color difference value ΔE, the larger this value, the larger the dichroic phenomena. The results are shown in Table 2.

구 분division 실시예Example 비교예1Comparative Example 1 비교예2Comparative Example 2 비교예3Comparative Example 3 1000 HRS1000 HRS △E = 1.27ΔE = 1.27 △E = 1.60 ΔE = 1.60 △E = 1.58ΔE = 1.58 △E = 1.06ΔE = 1.06 2000 HRS2000 HRS △E = 1.28ΔE = 1.28 △E = 2.72ΔE = 2.72 △E = 2.54ΔE = 2.54 △E = 1.55ΔE = 1.55 3000 HRS3000 HRS △E = 1.29ΔE = 1.29 △E = 3.06ΔE = 3.06 △E = 3.55ΔE = 3.55 △E = 1.71ΔE = 1.71 4000 HRS4000 HRS △E = 1.30ΔE = 1.30 △E = 3.78ΔE = 3.78 △E = 4.21ΔE = 4.21 △E = 1.80ΔE = 1.80 5000 HRS5000 HRS △E = 1.43ΔE = 1.43 △E = 4.03ΔE = 4.03 △E = 5.56ΔE = 5.56 △E = 2.65ΔE = 2.65

상기 표2에서 확인할 수 있는 바와 같이, 본 발명인 실시예가 가장 양호하고 종래 제품인 비교예3은 양호 하나 실시예보다는 떨어지며 ,비교예1,2의 제품은 시간이 경과 할수록 불량하여 사용에 지장이 있는 것으로 나타났다. 따라서 본 발명인 실시예가 가장 우수한 것으로 나타났다.As can be seen in Table 2, the embodiment of the present invention is the best, and the comparative product 3 of the conventional product is good but less than the example, the product of Comparative Examples 1 and 2 is poor as time passes, which is problematic in use. appear. Thus, the present invention was found to be the best.

③ 내오염성(방오성)측정③ Measurement of pollution resistance (antifouling)

실시예와 비교예1 내지 3에 대하여 제품의 내오염성을 측정하기 위해 당사 옥외 10개월간 폭로 후 상대적인 해당제품의 시편을 채취하여 이색현상 측정 기계인 MINOLTA CR-300의 색차계를 이용하여 색차값 △E 을 측정하였다. 그 결과를 표3에 나타내었다.In order to measure the stain resistance of the products for Examples and Comparative Examples 1 to 3, after the exposure of our outdoor equipment for 10 months, samples of the relative products were taken and the color difference value was measured using a color difference meter of MINOLTA CR-300, a dichroism measuring machine. E was measured. The results are shown in Table 3.

구 분division 실시예Example 비교예1Comparative Example 1 비교예2Comparative Example 2 비교예3Comparative Example 3 10개월 후10 months later △E = 2.90ΔE = 2.90 △E = 16.50ΔE = 16.50 △E = 14.41ΔE = 14.41 △E = 18.52ΔE = 18.52

상기 표3에서 확인할 수 있는 바와 같이, 본 발명인 실시예가 우수한 것으로 나타났으며, 종래 제품인 비교예 1,2,3은 불량한 것으로 나타났다. 따라서, 본 발명인 실시예가 가장 우수한 것으로 나타났다.As can be seen in Table 3, the present invention was found to be excellent in Examples, and Comparative Examples 1,2 and 3, which are conventional products, were poor. Thus, the present invention was found to be the best.

④ 발수도 측정④ Water repellency measurement

실시예와 비교예1 내지 3에 대하여 제품의 발수도를 측정하기 위해 당사 시험 방법인 WPS-06-03-013을 이용하여, 수성잉크와 물로 희석된 용액에 시편을 24시간 방치 후 제품의 중간층의 직물에 수성잉크가 타고 올라가는 길이를 측정하는 것으로, 1㎝ 미만 양호, 1~3㎝ 보통, 4㎝ 이상 불량으로 평가하였다. 그 결과를 표4에 나타내었다.In order to measure the water repellency of the product for Examples and Comparative Examples 1 to 3, using the test method WPS-06-03-013 of the product, the specimen was left in a solution diluted with an aqueous ink and water for 24 hours, and then the intermediate layer of the product. By measuring the length of the water-based ink ride on the fabric of, less than 1cm was good, 1 to 3cm usually, 4cm or more was evaluated as bad. The results are shown in Table 4.

구 분division 실시예Example 비교예1Comparative Example 1 비교예2Comparative Example 2 비교예3Comparative Example 3 24시간 후24 hours later 0.9cm(양호)0.9 cm (good) 12.0cm(불량)12.0cm (bad) 4.0cm(불량)4.0cm (bad) 14.0cm(불량)14.0cm (bad)

상기 표4에서 확인할 수 있는 바와 같이, 본 발명인 실시예는 1㎝ 미만으로 발수도가 있고, 종래 제품인 비교예 1,2,3은 발수도가 없음이 입증 되었다.As can be seen in Table 4, the embodiment of the present invention has a water repellency of less than 1 cm, Comparative Examples 1, 2 and 3 of the conventional product was proved that there is no water repellency.

이상의 결과를 통하여 본 발명이 내후성 및 발수성을 동시에 향상 시킬 수 가 있으며, 그 물성에서도 가장 우수함을 알 수 있었다.Through the above results it can be seen that the present invention can improve the weather resistance and water repellency at the same time, the most excellent in the physical properties.

도 1은 본 발명의 내오염성 및 내후성을 향상시킨 합성고분자계 지붕시트의 단면구조도이다.1 is a cross-sectional structure diagram of a synthetic polymer roof sheet having improved stain resistance and weather resistance of the present invention.

도 2는 본 발명의 내오염성 및 내후성을 향상시킨 합성고분자계 지붕시트의 캘린더(Calender)공정 및 나이프-그라비아(Knife-Gravure) 제조공정도이다.Figure 2 is a calender (Calender) process and knife-gravure (Knife-Gravure) manufacturing process diagram of the synthetic polymer roof sheet with improved stain resistance and weather resistance of the present invention.

 * 도면의 주요 부분에 대한 부호의 명칭* Names of symbols for main parts of the drawings

 101 : 불소수지, 폴리에틸렌, 폴리프로필렌, 에틸렌-프로필렌 고무 및 난연제를 주성분으로 포함하는 시트로 구성된 상부층101: upper layer consisting of a sheet containing fluorocarbon resin, polyethylene, polypropylene, ethylene-propylene rubber and flame retardant as main components

 102 : 불소수지, 폴리에틸렌, 폴리프로필렌, 에틸렌-프로필렌 고무 및 난연제를 주성분으로 포함하는 시트로 구성된 하부층102: lower layer consisting of a sheet containing fluorocarbon resin, polyethylene, polypropylene, ethylene-propylene rubber and flame retardant as main components

 103 : 발수 처리된 보강된 폴리에스터 섬유, 발수 처리된 필라멘트사로 제직된 폴리프로필렌 복합포, 발수 처리된 유리섬유 중 어느 하나로 이루어진 시트로 구성된 중간층103: an intermediate layer consisting of a sheet made of any one of water-reinforced polyester fiber, polypropylene composite fabric woven from water-repellent filament yarn, and water-repellent glass fiber

 104 : 압착 열롤러(Hot Melting Roller)104: Hot Melting Roller

 105 : 폴리우레탄과 아크릴 수지의 혼합물로 이루어진 시트로 구성된 접착층105: adhesive layer consisting of a sheet consisting of a mixture of polyurethane and acrylic resin

 106 : 불소수지와 아크릴 수지의 혼합물로 이루어진 시트로 구성된 표면처리제층106: surface treatment agent layer consisting of a sheet consisting of a mixture of fluorocarbon resin and acrylic resin

 107 : 상부층(101)-중간층(103)-하부층(102) 순으로 결합된 반제품 지붕시트원단107: semi-finished roof sheet fabric bonded in the order of the upper layer (101), the middle layer (103) and the lower layer (102)

Claims (6)

불소수지, 폴리에틸렌, 폴리프로필렌, 에틸렌-프로필렌 고무 및 난연제를 주성분으로 포함하는 시트가 상부층(101)과 하부층(102)으로 배치되고, 발수 처리된 보강된 폴리에스터 섬유, 발수 처리된 필라멘트사로 제직된 폴리프로필렌 복합포, 발수 처리된 유리섬유 중 어느 하나로 이루어진 시트가 상기 상부층과 하부층의 사이의 중간층(103)으로 배치되며, 상기 상부층의 상면에 폴리우레탄과 아크릴 수지의 혼합물로 이루어진 시트가 접착층(105)으로 배치되고, 상기 접착층의 상면에 불소수지와 아크릴 수지의 혼합물로 이루어진 시트가 표면처리제층(106)으로 배치되어 이루어진 것을 특징으로 하는 내오염성 및 내후성을 향상시킨 합성고분자계 지붕시트.A sheet comprising fluororesin, polyethylene, polypropylene, ethylene-propylene rubber, and a flame retardant as a main component is disposed in the upper layer 101 and the lower layer 102, and is woven of water-reinforced polyester fiber, water-repellent filament yarn A sheet made of any one of polypropylene composite fabric and water-repellent glass fibers is disposed as an intermediate layer 103 between the upper layer and the lower layer, and a sheet made of a mixture of polyurethane and acrylic resin is formed on the upper layer of the adhesive layer 105. And a sheet made of a mixture of a fluororesin and an acrylic resin on the upper surface of the adhesive layer, and arranged as a surface treatment agent layer 106, thereby improving stain resistance and weather resistance. 제1항에 있어서,The method of claim 1, 상기 상부층과 하부층을 이루는 시트는 불소수지 10~20 중량%, 폴리에틸렌 10~30 중량%, 폴리프로필렌 10~30 중량%, 에틸렌-프로필렌 고무 40~60 중량%, 난연제 10~30 중량%를 주성분으로 포함하는 것을 특징으로 하는 내오염성 및 내후성을 향상시킨 합성고분자계 지붕시트.The sheet forming the upper layer and the lower layer is composed of 10 to 20% by weight of fluorocarbon resin, 10 to 30% by weight of polyethylene, 10 to 30% by weight of polypropylene, 40 to 60% by weight of ethylene-propylene rubber, and 10 to 30% by weight of flame retardant. Synthetic polymer-based roof sheet with improved fouling resistance and weather resistance, comprising. 제1항에 있어서,The method of claim 1, 상기 중간층을 이루는 시트의 발수 처리된 보강된 폴리에스터 섬유, 발수 처리된 필라멘트사로 제직된 폴리프로필렌 복합포, 발수 처리된 유리섬유 중 어느 하나의 두께와 굵기가 두께 0.01~0.05mm, 굵기150~3000 데니아인 것을 특징으로 하는 내오염성 및 내후성을 향상시킨 합성고분자계 지붕시트.The thickness and thickness of any one of the water-reinforced polyester fiber, the water-repellent filament yarn woven polypropylene composite fabric, the water-repellent glass fiber of the sheet forming the intermediate layer, the thickness of 0.01 ~ 0.05mm, thickness 150 ~ 3000 Synthetic polymer roofing sheet with improved stain resistance and weather resistance, characterized in that the denia. 제1항에 있어서,The method of claim 1, 상기 접착층을 이루는 폴리우레탄과 아크릴 수지의 혼합물로 이루어진 시트는 폴리우레탄 10~20중량%, 아크릴 수지 5~10중량%를 주성분으로 포함하는 것을 특징으로 하는 내오염성 및 내후성을 향상시킨 합성고분자계 지붕시트.The sheet made of a mixture of polyurethane and acrylic resin constituting the adhesive layer comprises 10 to 20% by weight of polyurethane, 5 to 10% by weight of acrylic resin as a main component, synthetic polymer roof with improved stain resistance and weather resistance Sheet. 제1항에 있어서,The method of claim 1, 상기 표면처리제층을 이루는 불소수지와 아크릴 수지의 혼합물로 이루어진 시트는 불소수지 10~50 중량%, 아크릴 수지 5~30중량%를 주성분으로 포함하는 것을 특징으로 하는 내오염성 및 내후성을 향상시킨 합성고분자계 지붕시트.The sheet made of a mixture of fluororesin and acrylic resin constituting the surface treatment agent layer comprises 10 to 50% by weight of fluororesin and 5 to 30% by weight of acrylic resin as a main component. System roof sheet. 불소수지, 폴리에틸렌, 폴리프로필렌, 에틸렌-프로필렌 고무 및 난연제를 주성분으로 포함하는 시트로 구성된 상부층(101) 및 하부층(102)을 열압착롤러를 이용한 캘렌더(Calender) 공정으로 제조하고, 발수 처리된 보강된 폴리에스터 섬유, 발수 처리된 필라멘트사로 제직된 폴리프로필렌 복합포, 발수 처리된 유리섬유 중 어느 하나로 이루어진 시트로 구성된 중간층(103)에 상기 상부층 및 하부층을 열합판 공정으로 결합되도록 하며, 폴리우레탄과 아크릴 수지의 혼합물로 이루어진 시트로 구성된 접착층(105)과 불소수지와 아크릴 수지의 혼합물로 이루어진 시트로 구성된 표면처리제층(106)을 상기 상부층(101)에 나이프-그라비아(Knife-Gravure) 방식으로 코팅하여 제조하는 것을 특징으로 하는 내오염성 및 내후성을 향상시킨 합성고분자계 지붕시트의 제조방법.The upper layer 101 and the lower layer 102 composed of a sheet containing fluororesin, polyethylene, polypropylene, ethylene-propylene rubber, and a flame retardant as main components are manufactured by a calender process using a thermocompression roller, and the water repellent treatment is performed. The upper layer and the lower layer are bonded by a thermoplywood process to an intermediate layer 103 composed of a sheet made of any one of reinforced polyester fibers, a polypropylene composite fabric woven with water-repellent filament yarn, and a water-repellent glass fiber, and polyurethane And a surface treatment agent layer 106 composed of a sheet composed of a mixture of a resin and an acrylic resin, and a sheet composed of a mixture of a fluororesin and an acrylic resin. The upper layer 101 has a knife-gravure method. Manufacturing method of synthetic polymer roof sheet having improved stain resistance and weather resistance characterized by coating .
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