KR100378055B1 - Coolant tube of heat exchanger and processing method thereof - Google Patents
Coolant tube of heat exchanger and processing method thereof Download PDFInfo
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- KR100378055B1 KR100378055B1 KR10-2000-0079656A KR20000079656A KR100378055B1 KR 100378055 B1 KR100378055 B1 KR 100378055B1 KR 20000079656 A KR20000079656 A KR 20000079656A KR 100378055 B1 KR100378055 B1 KR 100378055B1
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- bent
- refrigerant
- refrigerant tube
- tube
- heat exchanger
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F1/00—Tubular elements; Assemblies of tubular elements
- F28F1/02—Tubular elements of cross-section which is non-circular
- F28F1/022—Tubular elements of cross-section which is non-circular with multiple channels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/02—Making other particular articles heat exchangers or parts thereof, e.g. radiators, condensers fins, headers
- B21D53/06—Making other particular articles heat exchangers or parts thereof, e.g. radiators, condensers fins, headers of metal tubes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/02—Header boxes; End plates
- F28F9/04—Arrangements for sealing elements into header boxes or end plates
- F28F9/16—Arrangements for sealing elements into header boxes or end plates by permanent joints, e.g. by rolling
- F28F9/18—Arrangements for sealing elements into header boxes or end plates by permanent joints, e.g. by rolling by welding
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F2250/00—Arrangements for modifying the flow of the heat exchange media, e.g. flow guiding means; Particular flow patterns
- F28F2250/06—Derivation channels, e.g. bypass
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F2275/00—Fastening; Joining
- F28F2275/04—Fastening; Joining by brazing
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Thermal Sciences (AREA)
- General Engineering & Computer Science (AREA)
- Geometry (AREA)
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
Abstract
본 발명은 에어콘의 방열기용 등으로 이용되는 열교환기의 헤더파이프 사이에 다수의 냉매순환용 냉매튜브를 설치함에 있어서, 판재 상태의 소재를 절곡시켜 여러개의 유로가 형성되는 일체형의 냉매튜브를 제조하고 상기 절곡형성되는 냉매튜브의 양단을 브레이징하여 접합시키도록 하며, 상기 유로들이 형성되는 절곡부에는 상기 유로들이 서로 유통되는 유통홈을 형성하여 냉매의 흐름을 원활히 하고 열교환효율을 증대시킬 수 있도록 한 열교환기의 냉매튜브와 그 제조방법에 관한 것이다.In the present invention, in installing a plurality of refrigerant circulating refrigerant tubes between the header pipe of the heat exchanger used for the radiator of the air conditioner, to produce an integral refrigerant tube in which a plurality of flow paths are formed by bending the material of the plate state Brazing both ends of the bent coolant tube to be bonded to each other, and the bent portion in which the flow path is formed to form a distribution groove in which the flow paths flow to each other to smooth the flow of the refrigerant and increase the heat exchange efficiency It relates to a refrigerant tube of the group and a method of manufacturing the same.
본 발명은 열교환기의 헤더파이프에 다수의 냉매튜브와 방열핀을 설치하고 상기 냉매튜브를 따라 흐르는 냉매의 열전달작용에 의하여 열교환이 이루어지도록 함에 있어서, 판재상태인 하나의 소재(1) 중앙부를 절곡수단으로 절곡하여 파형형상의 절곡부(2)를 형성하고 상기 소재(1)의 양단에는 접합부(3)(4)들을 절곡형성하며 상기 소재(1)의 중앙부에 형성된 절곡부(2)의 양단을 상,하로 절곡하여 냉매튜브의 외형부(5)(6)들을 형성하고, 상기 외형부(5)(6)들을 상기 절곡부(2)가 감싸지는 상태로 절곡시킨 상태에서 이들의 단부에 형성한 접합부(3)(4)들을 브레이징하여 접합하도록 하므로써 냉매튜브를 제조하는데 있어서, 상기 소재(1)에 절곡형성되는 절곡부(2)에는 이 절곡부(2)에 대하여 교차되는 방향으로 장방형의 홈(7)을 형성하여 상기 냉매튜브의 유로들이 상호 바이패스될 수 있도록 형성하여 구성할 수 있도록 된 것이다.In the present invention, a plurality of refrigerant tubes and heat dissipation fins are installed in a header pipe of a heat exchanger, and heat exchange is performed by heat transfer of the refrigerant flowing along the refrigerant tube. Bent to form a bent portion (2) of the wave shape and bent to form the joints (3) (4) at both ends of the material (1) and both ends of the bent portion (2) formed in the center of the material (1) It is bent up and down to form the outer parts 5 and 6 of the refrigerant tube, and the outer parts 5 and 6 are formed at their ends in a state in which the bent parts 2 are wrapped. In the manufacture of the refrigerant tube by brazing one of the joints 3 and 4, the bent part 2 bent to the material 1 has a rectangular shape in the direction intersecting the bent part 2. A channel 7 of the refrigerant tube is formed by forming a groove 7 To the to be formed by forming so that the mutually be bypassed.
Description
본 발명은 에어콘의 방열기용 등으로 이용되는 열교환기의 헤더파이프 사이에 다수의 냉매순환용 냉매튜브를 제조하기 위해 판재 상태의 소재를 절곡시켜 여러개의 유로가 형성되는 일체형의 냉매튜브를 제조하고 상기 절곡형성되는 냉매튜브의 양단을 브레이징하여 접합시키도록 하는 냉매튜브의 제조에 있어서, 상기 유로들이 형성되는 절곡부에는 상기 유로들이 서로 유통되는 유통홈을 형성하여 냉매의 흐름을 원활히 하고 열교환효율을 증대시킬 수 있도록 한 열교환기의 냉매튜브와 그 제조방법에 관한 것이다.The present invention is to manufacture an integral refrigerant tube in which a plurality of flow paths are formed by bending a material in a plate state in order to manufacture a plurality of refrigerant circulation refrigerant tubes between header pipes of a heat exchanger used for a radiator of an air conditioner. In the manufacture of a refrigerant tube for brazing both ends of the refrigerant tube to be bent to form a joining, the bent portion in which the flow path is formed to form a distribution groove through which the flow path is flowed to facilitate the flow of the refrigerant and increase the heat exchange efficiency It relates to a refrigerant tube of a heat exchanger and a method of manufacturing the same.
일반적으로 에어콘의 방열기등으로 이용되는 콘덴서 등의 열교환기는 알루미늄으로 된 헤더파이프를 설치하고 있으며 이 헤더파이프에는 여러개의 냉매순환용 냉매튜브를 삽입설치하고 상기 냉매튜브를 따라 냉매가 순환되면서 방열작용을하여 열교환이 이루어지도록 되어 있었다.In general, heat exchangers such as condensers used as radiators of air conditioners are provided with a header pipe made of aluminum. In this header pipe, a plurality of refrigerant circulation tubes are inserted into the header pipe, and the refrigerant is circulated along the refrigerant tube to perform heat dissipation. Heat exchange was achieved.
한편, 상기와 같이 구성된 헤더파이프에 설치되는 냉매튜브를 형성함에 있어서 종래에는 냉매튜브를 압출수단으로 압출성형하되, 상기 냉매튜브의 내부에 여러개의 냉매 순환용 유로가 형성되도록 하여 제조하거나, 상기 냉매튜브만을 압출수단으로 성형하고 이의 내부에 인너핀을 삽입설치하여 여러개의 냉매 순환용 유로가 형성되도록 하고 상기 유로들을 통하여 냉매가 흐르면서 방열작용을 하도록 구성되어 있었으며, 상기 냉매튜브들의 사이에 각각의 방열핀을 설치하여 구성되어 있었다.On the other hand, in forming a refrigerant tube to be installed in the header pipe configured as described above, the extrusion tube is conventionally molded by extrusion means, and manufactured by forming a plurality of refrigerant circulation passages in the refrigerant tube, or the refrigerant Only the tube was formed by extrusion means, and inner pins were inserted into the inner tube to form a plurality of refrigerant circulation flow paths, and the heat dissipation action was performed as the refrigerant flows through the flow paths. Was configured by installing it.
그러나, 상기와 같은 종래의 것은 상기 냉매튜브를 제조함에 있어서, 상기와 같이 압출수단에 의하여 냉매튜브를 성형하고 이의 내부에 압출형의 유로나 인너핀의 삽입에 따른 유로가 형성되도록 제조하기 때문에 상기 유로가 형성되는 냉매튜브의 제조작업이 난해하고 번거롭게 되었으며, 이에 따라 제조공수가 많이 들게 되고 상기 유로를 형성하기 위한 압출작업이나 인너핀의 성형에 따른 금형의 제작이 난해하면서 압출수단의 압출력을 일정하게 유지해야만 했으며, 상기 압출력이 불규칙할 경우에는 상기 냉매튜브의 두께와 유로의 형상이 불량하게 되고 상기 냉매튜브에 형성되는 유로들이 완전히 분리되기 때문에 이들 사이로 흐르게 되는 냉매가 직선상태로 흐르게 되며 이에 따라 냉매의 방열면적을 보다 확대시킬 수 없게 되면서 소재의 낭비가 심하게 되고 또, 상기 유로들이 서로 바이패스될 수 있는 기능이 없기 때문에 상기 유로가 막히거나 할 경우에는 상기 냉매의 흐름이 원활하지 못하여 열교환기의 성능을 저하시키게 되는 점 등의 문제점이 있었다.However, in the conventional method as described above, in the manufacturing of the refrigerant tube, the refrigerant tube is formed by the extrusion means as described above, and is manufactured so as to form a channel according to the insertion of the extrusion type flow path or the inner pin therein. The manufacturing operation of the refrigerant tube in which the flow path is formed becomes difficult and cumbersome, and thus, a lot of manufacturing labor is required, and the extrusion force of the extrusion means is constant while the extrusion work for forming the flow path or the manufacture of the mold according to the molding of the inner pin is difficult. If the extrusion force is irregular, the thickness of the refrigerant tube and the shape of the flow path become poor and the flow paths formed in the coolant tube are completely separated, so that the refrigerant flowing between them flows in a straight state. As a result, the heat dissipation area of the refrigerant cannot be expanded. The hard and In addition, there is a problem in that, because such a feature that the flow path can be by-pass each other and thereby, the lower the performance of the heat exchanger failure to smooth the flow of the refrigerant, or if the flow path is blocked.
본 발명은 상기와 같은 종래의 제반 문제점을 감안하여 안출한 것으로 본 발명은 에어콘의 방열기용 등으로 이용되는 열교환기의 헤더파이프 사이에 다수의 냉매순환용 냉매튜브를 제조하기 위해 판재 상태의 소재를 절곡시켜 여러개의 유로가 형성되는 일체형의 냉매튜브를 제조하고 상기 절곡형성되는 냉매튜브의 양단을 브레이징하여 접합시키도록하는 냉매튜브 제조에 있어서, 상기 유로들이 형성되는 절곡부에는 상기 유로들이 서로 유통되는 유통홈을 형성하여 냉매의 흐름을 원활히 하고 열교환효율을 증대시킬 수 있도록 한 열교환기의 냉매튜브와 그 제조방법을 제공하려는 것인 바, 이를 이하에서 첨부한 도면과 실시예에 의거하여 상세히 설명하면 다음과 같다.The present invention has been made in view of the above-mentioned conventional problems, and the present invention provides a material of a plate state in order to manufacture a plurality of refrigerant tubes for refrigerant circulation between header pipes of heat exchangers used for radiators of air conditioners. In the manufacturing of the refrigerant tube to be bent to form an integral refrigerant tube in which a plurality of flow paths are formed and to braze both ends of the bent formation of the refrigerant tube, wherein the flow paths are circulated with each other in the bent portion where the flow paths are formed. It is to provide a refrigerant tube of the heat exchanger and a method of manufacturing the same to form a distribution groove to facilitate the flow of the refrigerant and increase the heat exchange efficiency, which will be described in detail with reference to the accompanying drawings and examples below. As follows.
도 1은 본 발명 실시예의 제조과정을 나타내는 구성도1 is a block diagram showing a manufacturing process of the embodiment of the present invention
도 2는 본 발명 실시예의 소재에 유통홈을 형성한 상태를 나타내는 사시도Figure 2 is a perspective view showing a state in which the distribution groove is formed in the material of the embodiment of the present invention
도 3은 본 발명 실시예에 의하여 제조되는 냉매튜브의 사시도3 is a perspective view of a refrigerant tube manufactured according to an embodiment of the present invention;
<도면의주요부분에대한부호의설명>Explanation of symbols on the main parts of the drawing
1 : 소재1: material
2 : 절곡부2 bend
3,4 : 접합부3,4: junction
5,6 : 외형부5,6: external parts
7 : 장방형의 홈7: rectangular groove
열교환기의 헤더파이프에 다수의 냉매튜브와 방열핀을 설치하고 상기 냉매튜브를 따라 흐르는 냉매의 열전달작용에 의하여 열교환이 이루어지도록 하며 판재상태인 하나의 소재(1) 중앙부를 절곡수단으로 절곡하여 파형형상의 절곡부(2)를 형성하고 상기 소재(1)의 양단에는 접합부(3)(4)들을 절곡형성하며 상기 소재(1)의 중앙부에 형성된 절곡부(2)의 양단을 상,하로 절곡하여 냉매튜브의 외형부(5)(6)들을 형성하고, 상기 외형부(5)(6)들을 상기 절곡부(2)가 감싸지는 상태로 절곡시킨 상태에서 이들의 단부에 형성한 접합부(3)(4)들을 브레이징하여 접합하도록 하므로써 냉매튜브를 제조하는데 있어서,A plurality of refrigerant tubes and heat dissipation fins are installed in the header pipe of the heat exchanger, and the heat exchange is performed by heat transfer of the refrigerant flowing along the refrigerant tube. Forming the bent portion 2 of the material 1 and bending the joints 3 and 4 at both ends of the material 1 and bending both ends of the bent part 2 formed at the center of the material 1 up and down. Bonding portion 3 formed at the ends of the coolant tube is formed in the outer portion (5) (6), and the outer portion (5) (6) is bent in a state that the bent portion (2) wrapped In the manufacture of the refrigerant tube by brazing and joining (4),
상기 소재(1)에 절곡형성되는 절곡부(2)에는 이 절곡부(2)에 대하여 교차되는 방향으로 장방형의 홈(7)을 형성하여 상기 냉매튜브의 유로들이 상호 바이패스될 수 있도록 형성하여 구성됨을 특징으로 하는 열교환기의 냉매튜브와 그 제조방법을 마련한다.In the bent part 2 formed in the material 1, a rectangular groove 7 is formed in a direction crossing the bent part 2 so that the flow paths of the refrigerant tube can be mutually bypassed. Provided is a refrigerant tube of a heat exchanger and a method of manufacturing the same.
이상과 같이 구성된 본 발명은 상기 열교환기의 헤더파이프에 다수의 냉매튜브와 방열핀을 설치하고 상기 냉매튜브를 따라 흐르는 냉매의 열전달작용에 의하여 열교환이 이루어지도록 하며 판재상태인 하나의 소재(1) 중앙부를 절곡수단으로 절곡하여 파형형상의 절곡부(2)를 형성한 상태에서 이 절곡부(2)의 양단에서 상,하로 외형부(5)(6)를 절곡형성하고, 이 외형부(5)(6)들의 단부에는 접합부(3)(4)들을 절곡형성하며 이 상태에서 상기 상,하로 절곡된 외형부(5)(6)들을 상기 절곡부(2)가 감싸지는 상태로 절곡시켜 상기 접합부(3)(4)들이 상기 절곡부(2)의 일면에 밀착되도록 하고 상기 외형부(5)(6)들의 단부 접합부(3)(4)들이 절곡부(2)에 밀착된 상태에서 이 접합부(3)(4)들을 브레이징으로 접합하여 여러개의 유로가 형성되는 냉매튜브 제조에 있어서,According to the present invention configured as described above, a plurality of refrigerant tubes and heat dissipation fins are installed in the header pipe of the heat exchanger, and the heat exchange is performed by heat transfer of the refrigerant flowing along the refrigerant tube, and the center of one material 1 is in a plate state. Is bent by bending means to form the bent part 2 of the wave shape, and the outer part 5 and 6 are bent up and down at both ends of the bent part 2, and the outer part 5 is formed. The joints 3 and 4 are bent to the ends of the six parts, and the upper and lower bent parts 5 and 6 are bent in the state in which the bent part 2 is wrapped in this state. (3) (4) are brought into close contact with one surface of the bent part 2, and the end junctions (3) (4) of the contour parts (5) (6) are brought into close contact with the bent part (2). (3) In manufacturing a refrigerant tube in which several flow paths are formed by joining (4) by brazing,
상기 소재(1)에 절곡형성되는 절곡부(2)에 이 절곡부(2)에 대하여 교차되는 방향으로 장방형의 홈(7)을 형성하고, 상기 소재(1)를 상기한 방법으로 제조하게 되면, 상기 장방형의 홈(7)에 의하여 상기 제조되는 냉매튜브의 유로들을 따라 순환하는 냉매가 상기 유로상에서 과도한 압력이 발생되거나, 막힐 경우 이를 다른 유로로 바이패스시켜 냉매의 흐름을 원활히 할 수 있으며, 상기 장방형의 홈(7)을 통해 상기 유로들을 따라 흐르는 냉매가 여러 유로들을 거치면서 흐를수 있게 되므로 유로저항을 크게 할 수 있도록 된 것이다.When the grooves 7 having a rectangular shape are formed in the bent portion 2 that is bent in the material 1 in the direction intersecting with the bent portion 2, and the material 1 is manufactured by the method described above. When the refrigerant circulating along the flow paths of the refrigerant tube manufactured by the rectangular grooves 7 is excessively generated or blocked on the flow path, the refrigerant can be smoothly flowed by bypassing the flow path to another flow path. Since the refrigerant flowing along the flow paths through the rectangular grooves 7 can flow through the flow paths, the flow path resistance can be increased.
이상과 같은 본 발명은 상기와 같이 콘덴서등으로 이용되는 열교환기의 냉매튜브를 제조하기 위해 하나의 소재(1)를 절곡시키는 방법으로 여러개의 유로가 형성되면서 절곡작업만으로 냉매튜브를 제조하도록 하므로써 상기 냉매튜브의 제조공정이 간편하게 되며, 이에 따른 작업 및 제조공수가 크게 절감될 수 있게 되고, 상기 냉매튜브의 제조상태가 일률적이면서 안정된 상태로 제조되며, 상기 냉매튜브에 각 유로를 바이패스시킬 수 있는 홈을 형성하므로써 상기 유로에 과도한 압력이 발생되거나, 막히는 현상이 발생될 경우 상기 유로를 따라 흐르는 냉매의 흐름을 원활하게 할 수 있고 또, 상기 장방형의 홈에 의하여 상기 유로들을 따라 흐르는 냉매가 여러개의 유로를 넘나들면서 흐르게 되어 유로저항을 크게 할 수 있게 되므로 콘덴서의 효율을 보다 향상시킬 수 있게 되는 등의 특징을 지닌 것이다.The present invention as described above by forming a plurality of flow paths by bending a single material (1) in order to manufacture the refrigerant tube of the heat exchanger used as a condenser as described above by making the refrigerant tube only by bending operation. The manufacturing process of the refrigerant tube can be simplified, the operation and manufacturing maneuver can be greatly reduced accordingly, the manufacturing state of the refrigerant tube is manufactured in a uniform and stable state, and the groove for bypassing each flow path to the refrigerant tube When the excessive pressure or clogging phenomenon occurs in the flow path can be formed to facilitate the flow of the refrigerant flowing along the flow path, and the refrigerant flowing along the flow path by the rectangular groove is a plurality of flow paths It flows through and can increase the flow resistance so that the efficiency of the condenser It can be improved more.
Claims (3)
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KR10-2000-0079656A KR100378055B1 (en) | 2000-12-21 | 2000-12-21 | Coolant tube of heat exchanger and processing method thereof |
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KR10-2000-0079656A KR100378055B1 (en) | 2000-12-21 | 2000-12-21 | Coolant tube of heat exchanger and processing method thereof |
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KR100378055B1 true KR100378055B1 (en) | 2003-03-29 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN114072627A (en) * | 2019-07-18 | 2022-02-18 | 三菱电机株式会社 | Heat transfer tube and heat exchanger using the same |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5133342A (en) * | 1974-09-14 | 1976-03-22 | Paloma Kogyo Kk | SHUNKANGASUYUWAKASHIKI NO NETSUKOKANKI |
JPS5894A (en) * | 1981-06-25 | 1983-01-05 | Tsuchiya Mfg Co Ltd | Manufacture of flat tube unit for heat exchanger |
JPS63179472U (en) * | 1987-05-11 | 1988-11-21 | ||
JPH10206053A (en) * | 1997-01-21 | 1998-08-07 | Toyo Radiator Co Ltd | Tubes for heat exchanger |
JPH11351777A (en) * | 1998-06-12 | 1999-12-24 | Calsonic Corp | Flat heat transfer tube for heat exchanger |
-
2000
- 2000-12-21 KR KR10-2000-0079656A patent/KR100378055B1/en not_active IP Right Cessation
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5133342A (en) * | 1974-09-14 | 1976-03-22 | Paloma Kogyo Kk | SHUNKANGASUYUWAKASHIKI NO NETSUKOKANKI |
JPS5894A (en) * | 1981-06-25 | 1983-01-05 | Tsuchiya Mfg Co Ltd | Manufacture of flat tube unit for heat exchanger |
JPS63179472U (en) * | 1987-05-11 | 1988-11-21 | ||
JPH10206053A (en) * | 1997-01-21 | 1998-08-07 | Toyo Radiator Co Ltd | Tubes for heat exchanger |
JPH11351777A (en) * | 1998-06-12 | 1999-12-24 | Calsonic Corp | Flat heat transfer tube for heat exchanger |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114072627A (en) * | 2019-07-18 | 2022-02-18 | 三菱电机株式会社 | Heat transfer tube and heat exchanger using the same |
EP4001821A4 (en) * | 2019-07-18 | 2022-07-06 | Mitsubishi Electric Corporation | Heat-transfer tube and heat exchanger using the same |
CN114072627B (en) * | 2019-07-18 | 2023-12-22 | 三菱电机株式会社 | Heat transfer tube and heat exchanger using the same |
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KR20020050499A (en) | 2002-06-27 |
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