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KR0121327B1 - Method of manufacturing the surface active agent - Google Patents

Method of manufacturing the surface active agent

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Publication number
KR0121327B1
KR0121327B1 KR1019900000008A KR900000008A KR0121327B1 KR 0121327 B1 KR0121327 B1 KR 0121327B1 KR 1019900000008 A KR1019900000008 A KR 1019900000008A KR 900000008 A KR900000008 A KR 900000008A KR 0121327 B1 KR0121327 B1 KR 0121327B1
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South Korea
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parts
moles
added
pts
cloud point
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KR1019900000008A
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Korean (ko)
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KR910014496A (en
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이원송
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이원송
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Priority to KR1019900000008A priority Critical patent/KR0121327B1/en
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Publication of KR0121327B1 publication Critical patent/KR0121327B1/en

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    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D1/00Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Detergent Compositions (AREA)

Abstract

Method for mfg. of composite surfactant having a good detergency are described. Thus, (1) the mixture of 20-40 pts. of ethyleneoxide with an addition mol. of 8-12, 10-20 pts. of ethyleneoxide with an addition mol. of 5-7, 4-10 pts.of ethyleneoxide with an addition mol. 3-5, 10-15 pts. of alkylbenzensulfonic acid is heated at 40-90 deg.C to give a half product(a). (2)ferric chloride and ferric sulfate are melted in 100 pts. water and added with sodium hydroxide and hydrochloric acid to give ferric hydroxide soln. which is added with ethanolamine and alkanol to give a half product(b). Reaction soln.(a) and reaction soln. (b) are reacted at 20-40 deg. C to give a final product.

Description

복합계면활성제 제조법Compound surfactant preparation method

본 발명은 고농축 상업용 복합계면활성제 제조법에 관한 것이다. 근래에 와서 비이온성 계면활성제가 공업의 각 분야에 널리 사용되고 있는 것은 주지의 사실이다.The present invention relates to a highly concentrated commercial composite surfactant preparation method. In recent years, it is well known that nonionic surfactants are widely used in various fields of industry.

그러나 비이온성 계면활성제는 일반적으로 운점(cloud point)이 낮기 때문에 세척온도가 운점이상으로 상승됨에 따라 용해도가 감소하는 현상이 있다. 그러므로 공업용으로 고온부분에서 사용시 용해도 감소로 인하여 세척력, 침투력, 유화력이 떨어지기 때문에 사용상의 문제가 많은 것이다.However, since the nonionic surfactant generally has a low cloud point, solubility decreases as the washing temperature rises above the cloud point. Therefore, there is a lot of problems in use because of the reduced solubility, penetration, emulsification power due to reduced solubility when used in high temperature parts for industrial use.

그 한 예로 비이온 계면활성제인 포리옥시에틸렌노닐페놀에테르(polyoxy ethylenenonylphenolether)에 부가된 에틸렌옥사이드(ethyleneoxide)의 부가 몰수에 따라 운점의 차가 매우 큰 것이다. 즉 에틸렌옥사이드 부가 몰수가 8인 8몰은 운점이 32℃이고, 9몰은 운점이 52℃, 10몰은 운점이 67℃, 11몰은 74℃, 12몰은 82℃, 13몰은 89℃등으로 대체적으로 13몰 이하는 운점이 100℃ 이하이다. 15몰 이상이여야만이 운점이 100℃ 이상으로서 이와 같이 운점 이상의 온도에서는 계면활성제 용해도 감소로 인하여 세척력, 침투력, 유화력이 감소로 세척욕의 적정온도 유지에 곤란한 문제점이 많은 것이다. 또한 에틸렌옥사이드 부가 몰수가 많은 즉, 15몰 이상의 것은 운점이 높고 용해성은 좋으나 세척력, 침투력, 유화력이 에틸렌옥사이드 부가 몰수가 적은 것보다 훨씬 떨어지기 때문에 각 공업 분야에서는 에틸렌옥사이드 부가 몰수가 적은 것이 요구되고 있는 실정이다. 또한 세척은 이론상 세척물에 묻은 오일, 지방 등에 의하여 여기에 묻은 먼지, 흙 기타 오염물이 부착한 것으로 세척제(계면활성제)를 사용하여 화학적으로, 물리적으로 제거하는 것이 목적인 것이다. 이러한 목적을 더욱 증가시키기 위하여 세척제의 분자운동을 증가시켜 세척제의 활성분자가 세척물의 오염물과 격렬하게 접촉할 수 있도록 기계적으로 교반이나 또는 세척욕의 온도를 높혀주는 것이다. 그러나 운점이 낮은 비이온성 계면활성제는 그 운점 이상의 온도에서는 전술한 바와 같이 세척력, 침투력, 유화력의 감소로 큰 효과를 얻을 수가 없기에 저몰부가한 계면활성제로서 운점이 높은 비이온성 계면활성제가 요구되는 것이다.For example, the difference in cloud point is very large depending on the number of moles of ethylene oxide added to polyoxy ethylenenonylphenolether, which is a nonionic surfactant. That is, 8 moles having 8 moles of ethylene oxide added have a cloud point of 32 ° C, 9 moles of clouding point of 52 ° C, 10 moles of clouding point of 67 ° C, 11 moles of 74 ° C, 12 moles of 82 ° C and 13 moles of 89 ° C. Generally, less than 13 mol has a cloud point of 100 degrees C or less. If the cloud point is at least 15 moles, the cloud point is 100 ° C. or more, and thus, at a temperature above the cloud point, it is difficult to maintain the proper temperature of the washing bath due to the decrease in the solubility of the surfactant, the penetration force, and the emulsification power. In addition, since the number of moles of ethylene oxide added, that is, 15 moles or more, has a high cloud point and good solubility, the cleaning, penetrating and emulsifying power are far lower than those of ethylene oxide added. There is a situation. In addition, the washing is theoretically attached to the dirt, soil and other contaminants adhered to by oil, fat, etc. in the wash, and the purpose is to remove chemically and physically using a detergent (surfactant). In order to further increase this purpose, the molecular motion of the cleaning agent is increased to mechanically raise the temperature of the stirring or the washing bath so that the active molecules of the cleaning agent come into violent contact with the contaminants of the cleaning agent. However, a nonionic surfactant having a low cloud point is required to have a high cloud point nonionic surfactant as a low molar added surfactant at a temperature higher than the cloud point as described above.

구체적으로 예를 들면 포리옥시에틸렌옥틸페놀에테르(polyoxyethlenoctyl phenolether)의 에틸렌옥사이드 부가 몰수가 8몰인 경우 표면장력(0.1% 기준) 30.2다인(dyne/cm)이고 침투력은 2.2초이고, 운점은 47℃이다. 10몰인 경우 표면장력은 31.8dyne/cm, 침투력은 3.3초, 운점은 65℃이다. 그러나 16몰은 표면장력이 35.6dyne/cm, 침투력은 27.3초로 떨어지고 운점은 100℃ 이상으로 증가한다. 그리고 유화력 역시 에틸렌옥사이드 부가 몰수가 클수록 떨어지기 때문에 세척력은 감소한다. 이와 같이 에틸렌옥사이드 부가 몰수가 13몰 이하일 때 세척력, 침투력, 유화력 등이 우수한 반면에 운점이 낮은 것이다. 그렇기 때문에 이와 같이 에틸렌옥사이드 부가 몰수가 적은 비이온 계면활성제의 가지고 있는 제반성분을 그대로 유지시키면서 그 운점만을 100℃ 이상이 되도록 제조하고 40∼100℃까지 온수 또는 가열세척 하므로서 세척제의 활성분자운동을 활발하게 하여 세척효과를 올릴 수 있는 비이온 계면활성제를 제조하는 것이 큰 과제인 것이다.Specifically, for example, when the number of moles of ethylene oxide added to polyoxyethlenoctyl phenolether is 8 mol, the surface tension (0.1%) is 30.2 dynes / cm, the penetration is 2.2 seconds, and the cloud point is 47 ° C. . In case of 10 moles, surface tension is 31.8 dyne / cm, penetration is 3.3 seconds, and cloud point is 65 ° C. However, 16 moles of surface tension drops to 35.6 dyne / cm, penetration of 27.3 seconds and cloud point increases above 100 ℃. In addition, the emulsifying power also decreases as the number of moles of ethylene oxide added decreases. As such, when the number of moles of ethylene oxide added is 13 mol or less, the washing power, the penetration power, the emulsifying power, etc. are excellent while the cloud point is low. Therefore, while maintaining all the components of the non-ionic surfactant with a small number of ethylene oxide added moieties as it is, only the cloud point is prepared to be 100 ℃ or more and active water movement of the cleaning agent by hot water or heat washing to 40 ~ 100 ℃ It is a big problem to prepare a non-ionic surfactant that can increase the washing effect.

본 발명은 이상과 같이 비이온성 계면활성제의 결함을 보완한 저운점의 비이온 계면활성제를 주성분으로 하는 고운점 복합계면활성제 제조에 관한 것이다.The present invention relates to the preparation of a high cloud point composite surfactant having a low cloud point nonionic surfactant as a main component that compensates for the defects of the nonionic surfactant as described above.

출원자는 기 특허된 특허 제15352호에서는 포리옥시에틸렌라우릴에테르, 소디움오레핀 설포네이트 등을 첨가하는 것을 특징으로 하였으나, 본 발명은 2,3가 철수산화물과 알킬벤젠설폰산, 에탄놀아민을 첨가함으로서 특허 제15352호 보다 성능이 우수하고 저렴한 생산비로 제조할 수 있는 조성물로 다년간 실험 끝에 발명하게 되었다. 세척후 폐수의 정화, 흐름성 등이 우수한 효과를 나타냈다. 공장에서 사용할 때 기계적인 폐수처리 등에 큰 이점이 있을 것으로 예상된다.Applicant is characterized in that the addition of polyoxyethylene lauryl ether, sodium olefin sulfonate and the like in Patent No. 15352, the present invention is a di-, trivalent iron hydroxide, alkylbenzene sulfonic acid, ethanolamine Invented after the experiment for many years as a composition that can be produced at a lower production cost with better performance than Patent No. 15352. After washing, the purification and flowability of the wastewater showed an excellent effect. It is expected to be of great benefit in mechanical wastewater treatment when used in factories.

즉 포리옥시에틸렌노닐페놀에테르(polyoxyethylenenonylphenolether) 또는 포리옥시에틸렌옥틸페놀에테르(polyoxyethyleneoctylphenolether)의 에틸렌옥사이드 부가 몰수 8 내지 12몰 부가된 것 20∼40부, 5몰 내지 7몰 부가된 것 10∼20부, 3몰 내지 5몰 부가된 것 4∼10부, 알킬벤젠설폰산(alkylbenzenesulfonicacid) 10∼15부를 혼합 40∼90℃로 가열 1,000∼1,800RPM으로 교반하여 숙성시키고(A), 별도로 염화제2철(FeCl3) 10∼20부, 황산제1철(FeSO4) 10∼20부를 증류수 100부에 용해시킨 후 가성소다(NaOH) 10∼20부를 가하여 강알칼리성으로 한 다음 1,000∼1,800RPM 교반기로 교반하고 180분 이상 숙성시킨 후 염산(HCl)을 가하여 pH 6.0∼6.5로 조정한 후 1,000∼1,800RPM 교반기로 30분 교반후 24시간 정치한다. 이것의 침전물을 분리하여 상등액 2·3가 철수산화물(Fe(OH)2·Fe(OH)3·nH2O)액을 회수한다. 여기에 에탄놀아민 10∼15부, 포화 1가알카놀(메칠알콜 또는 에칠알콜 또는 프로필알콜) 10∼20부를 가한 후, 1,000∼1,800RPM 교반기로 60분 교반후 숙성시킨다(B). 반응물(A)와 (B)를 혼합하여 20∼40℃를 유지시키면서 1,000∼1,800RPM 교반기로 60분 교반후 24시간 숙성시킨 후 생성물로 한다. 이렇게하여 생성된 복합계면활성제는 원래 가지고 있는 중요한 성분을 그대로 유지하면서 저운점의 계면활성제가 100℃ 이상의 고운점의 계면활성제로 생성된 것이며 103배로 희석 사용하여도 우수하였고 배수구 하수구가 막히지 않고 물빠짐 속도가 우수하였다.That is, 20 to 40 parts, 5 to 7 moles of 10 to 20 parts of 8 to 12 moles of ethylene oxide added to polyoxyethylene nonylphenol ether or polyoxyethylene octylphenol ether, 4 to 10 parts of 3 to 5 moles added and 10 to 15 parts of alkylbenzenesulfonic acid were mixed and heated to 40 to 90 ° C., stirred at 1,000 to 1,800 RPM, and aged (A). 10 to 20 parts of FeCl 3 ) and 10 to 20 parts of ferrous sulfate (FeSO 4 ) were dissolved in 100 parts of distilled water, and then 10 to 20 parts of caustic soda (NaOH) was added to make it strongly alkaline, followed by stirring with 1,000 to 1,800 RPM stirrer. After aging for 180 minutes or more, hydrochloric acid (HCl) is added to adjust the pH to 6.0-6.5, followed by stirring for 30 minutes with a 1,000-1,800 RPM stirrer. This precipitate is separated and the supernatant dihydric iron hydroxide (Fe (OH) 2 .Fe (OH) 3 .nH 2 O) solution is recovered. 10 to 15 parts of ethanolamine and 10 to 20 parts of saturated monohydric alkanol (methyl alcohol, ethanol or propyl alcohol) were added thereto, followed by stirring for 60 minutes with a 1,000 to 1,800 RPM stirrer (B). The reactants (A) and (B) are mixed and stirred at 1,000 to 1,800 RPM stirrer for 60 minutes while maintaining at 20 to 40 ° C., then aged for 24 hours to obtain a product. The composite surfactant produced in this way was produced with a surfactant having a low cloud point of 100 ° C. or higher while maintaining important components as it originally had, and was excellent even when diluted to 10 3 times, and the drain was not clogged with water. The removal rate was excellent.

[실시예]EXAMPLE

플라스크(A)에 포리옥시에틸렌노닐펜놀에테르에 에틸렌옥사이드 부가몰수 10몰 부가된 것 37CC, 6몰 부가된 것 18CC, 5몰 부가된 것 6CC, 알킬벤젠설폰산 15CC를 혼합 45℃로 유지시키면서 1,800RPM 교반기로 60분 교반후 숙성시킨다.10 moles of ethylene oxide added to the polyoxyethylene nonylphenol ether in the flask (A) 10 cc of added molar number 37CC, 6 moles added 18CC, 5 moles added 6CC, alkylbenzenesulfonic acid 15CC 1,800 while maintaining the mixture at 45 ℃ Aged after stirring for 60 minutes with RPM stirrer.

플라스크(B)에 증류수 100CC, 염화제 2철 20g, 황상제 1철 20g을 혼합 용해시킨 후 1,800RPM 교반기로 60분 교반후 가성소다(NaOH) 20g을 가하여 강알카리로 하여 1,800RPM 교반기로 60분 교반후 증류수 50CC를 가한다. 잠시 교반후 180분 정치한다. 염산으로 pH 6으로 조정 후 1,800RPM으로 60분 교반후 24시간 정치한다. 무색 투명한 상등액 2,3가 철수산화물 70CC를 플라스크(C)에 취한다. 여기에 트리에탄놀아민 15CC, 에칠알콜 15CC를 가하고 30℃로 유지시키면서 1,800RPM으로 60분 교반후 반응물(A)에 가하여 40℃에서 1,800RPM으로 60분간 교반후 24시간 숙성하여 170CC의 복합계면활성제가 생산되었다.After mixing and dissolving 100CC of distilled water, 20 g of ferric chloride, and 20 g of ferrous sulfate, the flask (B) was stirred for 60 minutes with a 1,800 RPM stirrer. After stirring, distilled water 50CC is added. After stirring for a while, it is left for 180 minutes. The mixture was adjusted to pH 6 with hydrochloric acid, stirred at 1,800 RPM for 60 minutes, and left for 24 hours. A colorless transparent supernatant di- or trivalent iron hydroxide 70CC is taken in a flask (C). To this, triethanolamine 15CC and ethyl alcohol 15CC were added and stirred at 1,800 RPM for 60 minutes while maintaining at 30 ° C. The reaction product was added to the reactant (A), stirred at 1,800 RPM for 40 minutes, and aged for 24 hours. Was produced.

세척력 시험Cleaning power test

2,000CC 용기에 목화면 30g을 취하고 실시예에서 생산된 복합계면활성제를 증류수에 0.5% 희석 위용기에 가하고 100℃로 60분 가열하고 목화면을 물로 헹구고 건조시켰다.30 g of wood screen was taken in a 2,000CC container, and the composite surfactant produced in Example was added to a 0.5% dilution gas container in distilled water, heated to 100 ° C. for 60 minutes, and the wood screen was rinsed with water and dried.

탈지도 검사Skim

1) 1,000CC 비이커에 증류수 500CC를 취한 후 목화면탈지않된 것임 0.1g을 평량 준비된 비이커 증류수에 넣었다. 가라앉지 않았다.1) After taking 500CC of distilled water in a 1,000CC beaker, 0.1 g of non-moistened cotton was added to the prepared beaker distilled water. It did not sink.

2) 세척력 시험에서 탈지된 건조면 0.1g을 평량하여 위와같이 증류수에 넣었다. 10초안에 가라앉았다. 탈지가 양호함을 알 수가 있었다.2) 0.1 g of the dried cotton degreased in the washing power test was weighed into distilled water as above. It sank in 10 seconds. It was found that degreasing was good.

3) 약국에서 의약용 탈지면을 구입하여 0.1g을 취하여 위와 같이 증류수에 넣었다. 10초안에 가라앉았다. 탈지가 잘 된 것이다.3) medicinal cotton wool was purchased at the pharmacy, 0.1g was taken, and put in distilled water as above. It sank in 10 seconds. Degreasing is good.

참고로 목화면에는 1%의 왁스(wax)를 포함하고 있다. 이 왁스를 완전히 탈지시키지 않으면 의약용으로 사용될 수가 없는 것이다. 탈지면 공장에서는 큰 가마에 가성소다 1%의 용액에 목화면을 채우고 125℃로 6∼9시간 가열하여 목화면 탈지를 시키는 것이 현재의 방법인 것이다.For reference, the neck contains 1% wax. If this wax is not completely degreased, it cannot be used for medicine. In the cotton wool factory, the current method is to fill the wood screen with a 1% solution of caustic soda in a large kiln and heat it at 125 ° C. for 6-9 hours.

물빠짐 시험Drip test

다음과 같이 거름종이(FILTER PAPER), 포준망체(150 MESH)로 물빠짐 시험을 하였다. 시료는 위 실시예에서 생산된 것과, 발명특허 제15352호 제품 동량을 사용하였다. 시료를 각각 5% 용액으로 희석 비이커에서 20회 흔든 다음 많이 거품이 형성된 것을 사용하였다.The dripping test was carried out with a filter paper and a sieve network (150 MESH) as follows. The sample was produced in the above example, and used the same amount of the invention patent No. 15352. Samples were shaken 20 times in dilution beakers with 5% solution each, followed by foaming.

Figure kpo00001
Figure kpo00001

표 1에서 2·3가 철수산화물 함유로 물빠짐속도가 월등히 빨랐고 산업용으로 특히 제지공장 펠트용으로 매우 적합함을 알 수가 있다.It can be seen from Table 1 that the water draining rate was much faster due to the inclusion of bivalent trihydride, which is very suitable for industrial use, especially for paper mill felt.

Claims (1)

포리옥시에틸렌노닐페놀에테르 또는 포리옥시에틸렌옥틸페놀에테르에 에틸렌옥사이드 부가 몰수가 8몰 내지 12몰 부가된 것 20∼40부, 5몰 내지 7몰 부가된 것 10∼20부, 3몰 내지 5몰 부가된 것 4∼10부에 알킬벤젠설폰산 10∼15부를 가하여 1,000∼1,800RPM으로 교반하고, 별도로 염화제2철 10∼20부, 황산제1철 10∼20부를 증류수에 용해시켜 가상소다로 강알카리로 하여 1,000∼1,800RPM으로 교반후 염산으로 pH6∼6.5로 조정한 후 그 상등액인 제2·3가 철수산화물을 취하고 여기에 에탄놀아민 10∼15부, 포화1가알카놀 10∼20부를 가하여 1,000∼1,800RPM으로 교반하여 숙성후 전자에 가하여 1,000∼1,800RPM으로 교반하여 제조하는 것을 특징으로 하는 복합계면활성제 제조법.8 to 12 moles of ethylene oxide added to polyoxyethylene nonyl phenol ether or polyoxyethylene octyl phenol ether 20 to 40 parts, 5 to 7 moles of 10 to 20 parts, 3 to 5 moles 10 to 15 parts of alkylbenzenesulfonic acid was added to 4 to 10 parts of the addition, which was stirred at 1,000 to 1,800 RPM. Separately, 10 to 20 parts of ferric chloride and 10 to 20 parts of ferrous sulfate were dissolved in distilled water to form virtual soda. After stirring at 1,000 ~ 1,800RPM with strong alkali, adjust pH to 6 ~ 6.5 with hydrochloric acid, take the supernatant of the second and trivalent iron hydroxide, and add 10-15 parts of ethanolamine and 10-20 parts of saturated monohydric alkanol. Method for producing a composite surfactant, characterized in that by stirring at 1,000 ~ 1,800RPM and then aged to 1,000 ~ 1,800RPM after aging.
KR1019900000008A 1990-01-03 1990-01-03 Method of manufacturing the surface active agent KR0121327B1 (en)

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