JPWO2018230328A1 - Surface treatment method and surface treatment composition - Google Patents
Surface treatment method and surface treatment composition Download PDFInfo
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- JPWO2018230328A1 JPWO2018230328A1 JP2019525282A JP2019525282A JPWO2018230328A1 JP WO2018230328 A1 JPWO2018230328 A1 JP WO2018230328A1 JP 2019525282 A JP2019525282 A JP 2019525282A JP 2019525282 A JP2019525282 A JP 2019525282A JP WO2018230328 A1 JPWO2018230328 A1 JP WO2018230328A1
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- surface treatment
- treatment method
- polisher
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- mass
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- WVDDGKGOMKODPV-ZQBYOMGUSA-N phenyl(114C)methanol Chemical compound O[14CH2]C1=CC=CC=C1 WVDDGKGOMKODPV-ZQBYOMGUSA-N 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- 150000003058 platinum compounds Chemical class 0.000 description 1
- 229920000435 poly(dimethylsiloxane) Polymers 0.000 description 1
- 229920002239 polyacrylonitrile Polymers 0.000 description 1
- 229920002857 polybutadiene Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 239000002685 polymerization catalyst Substances 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- IKNCGYCHMGNBCP-UHFFFAOYSA-N propan-1-olate Chemical compound CCC[O-] IKNCGYCHMGNBCP-UHFFFAOYSA-N 0.000 description 1
- 125000002572 propoxy group Chemical group [*]OC([H])([H])C(C([H])([H])[H])([H])[H] 0.000 description 1
- 229940090181 propyl acetate Drugs 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000011541 reaction mixture Substances 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 239000006254 rheological additive Substances 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- DCKVNWZUADLDEH-UHFFFAOYSA-N sec-butyl acetate Chemical compound CCC(C)OC(C)=O DCKVNWZUADLDEH-UHFFFAOYSA-N 0.000 description 1
- 229910002027 silica gel Inorganic materials 0.000 description 1
- 239000000741 silica gel Substances 0.000 description 1
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 229920002379 silicone rubber Polymers 0.000 description 1
- 229910021647 smectite Inorganic materials 0.000 description 1
- 235000019832 sodium triphosphate Nutrition 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- JKUYRAMKJLMYLO-UHFFFAOYSA-N tert-butyl 3-oxobutanoate Chemical compound CC(=O)CC(=O)OC(C)(C)C JKUYRAMKJLMYLO-UHFFFAOYSA-N 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- BFKJFAAPBSQJPD-UHFFFAOYSA-N tetrafluoroethene Chemical group FC(F)=C(F)F BFKJFAAPBSQJPD-UHFFFAOYSA-N 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 125000003396 thiol group Chemical group [H]S* 0.000 description 1
- 150000003606 tin compounds Chemical class 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- IMFACGCPASFAPR-UHFFFAOYSA-N tributylamine Chemical compound CCCCN(CCCC)CCCC IMFACGCPASFAPR-UHFFFAOYSA-N 0.000 description 1
- WUMSTCDLAYQDNO-UHFFFAOYSA-N triethoxy(hexyl)silane Chemical compound CCCCCC[Si](OCC)(OCC)OCC WUMSTCDLAYQDNO-UHFFFAOYSA-N 0.000 description 1
- JCVQKRGIASEUKR-UHFFFAOYSA-N triethoxy(phenyl)silane Chemical compound CCO[Si](OCC)(OCC)C1=CC=CC=C1 JCVQKRGIASEUKR-UHFFFAOYSA-N 0.000 description 1
- HQYALQRYBUJWDH-UHFFFAOYSA-N trimethoxy(propyl)silane Chemical compound CCC[Si](OC)(OC)OC HQYALQRYBUJWDH-UHFFFAOYSA-N 0.000 description 1
- BPSIOYPQMFLKFR-UHFFFAOYSA-N trimethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CO[Si](OC)(OC)CCCOCC1CO1 BPSIOYPQMFLKFR-UHFFFAOYSA-N 0.000 description 1
- OPSWAWSNPREEFQ-UHFFFAOYSA-K triphenoxyalumane Chemical compound [Al+3].[O-]C1=CC=CC=C1.[O-]C1=CC=CC=C1.[O-]C1=CC=CC=C1 OPSWAWSNPREEFQ-UHFFFAOYSA-K 0.000 description 1
- UNXRWKVEANCORM-UHFFFAOYSA-I triphosphate(5-) Chemical compound [O-]P([O-])(=O)OP([O-])(=O)OP([O-])([O-])=O UNXRWKVEANCORM-UHFFFAOYSA-I 0.000 description 1
- NQPDZGIKBAWPEJ-UHFFFAOYSA-N valeric acid Chemical compound CCCCC(O)=O NQPDZGIKBAWPEJ-UHFFFAOYSA-N 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 238000011179 visual inspection Methods 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 239000010457 zeolite Substances 0.000 description 1
- 150000003755 zirconium compounds Chemical class 0.000 description 1
- 229910001928 zirconium oxide Inorganic materials 0.000 description 1
- GFQYVLUOOAAOGM-UHFFFAOYSA-N zirconium(iv) silicate Chemical compound [Zr+4].[O-][Si]([O-])([O-])[O-] GFQYVLUOOAAOGM-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/12—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by mechanical means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K3/00—Materials not provided for elsewhere
- C09K3/14—Anti-slip materials; Abrasives
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K3/00—Materials not provided for elsewhere
- C09K3/18—Materials not provided for elsewhere for application to surfaces to minimize adherence of ice, mist or water thereto; Thawing or antifreeze materials for application to surfaces
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Mechanical Engineering (AREA)
- Combustion & Propulsion (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
- Paints Or Removers (AREA)
Abstract
本発明は、作業者の力量によらない簡易な施工により、塗装表面に対して美観向上と耐久性に優れた被膜形成を一度に実現することができる表面処理方法、ならびに当該方法に好適な表面処理用の組成物を提供する。本発明は、(A)反応性基を有する高分子有機シランと、(B)反応触媒と、(C)平均一次粒径が0.1〜10,000nmの無機化合物からなる研磨粒子と、を含んでなる表面処理用組成物を用い、ポリッシャを用いて施工を行う表面処理方法である。The present invention provides a surface treatment method capable of realizing a coating formation excellent in aesthetics and durability on a painted surface at a time by a simple construction that does not depend on the ability of an operator, and a surface suitable for the method. A composition for treatment is provided. The present invention comprises (A) a polymeric organosilane having a reactive group, (B) a reaction catalyst, and (C) abrasive particles made of an inorganic compound having an average primary particle size of 0.1 to 10,000 nm. It is a surface treatment method in which the composition for surface treatment is used and the construction is performed using a polisher.
Description
本発明は、反応性の高分子有機シランを含んでなる組成物を用いた表面処理方法に関するものである。より詳しくは、金属鋼材、合成樹脂材、ガラス、セラミック等の基材、例えば自動車や電車等の車輌車体や窓及び後写鏡、道路や橋脚等の建築構造部材、家屋やビル等建造物の壁面や窓及び天面、住設部材等、特に表面が塗装された基材に対し、ポリッシャを用いた施工により美観を向上することができると同時に、優れた耐久性を有する被膜を同時に形成することで、汚れや損傷から保護することができる表面処理技術に関する。 The present invention relates to a surface treatment method using a composition containing a reactive polymeric organosilane. More specifically, base materials such as metal steel materials, synthetic resin materials, glass, and ceramics, such as vehicle bodies and windows of automobiles and trains, rear view mirrors, building structural members such as roads and piers, and structures such as houses and buildings. Walls, windows and tops, housing members, etc., especially substrates with a painted surface, can be aesthetically improved by construction using a polisher, while at the same time forming a film with excellent durability. Therefore, the present invention relates to a surface treatment technology capable of protecting from dirt and damage.
従来、自動車車体の塗装鋼板等に対して、美観向上及び保護を目的として固形、半固形または液状の硬化性組成物を塗布、施工することが行われてきた。このような硬化性組成物として例えば、湿気硬化性オルガノポリシロキサンと有機溶剤と硬化触媒に、揮発性オルガノポリシロキサンオイル及び揮発性ジメチルポリシロキサンを添加した組成物(特開2006−45507号公報)や、高粘度のシリコーンガムを添加した組成物(特開2013−194058号公報)が知られている。しかしながら、これら組成物による塗膜は、非反応性のオルガノポリシロキサンオイル成分が経時で揮発散逸したり雨等の影響で流出してしまうため、長期にわたり撥水性を発揮することが困難であった。 BACKGROUND ART Conventionally, a solid, semi-solid or liquid curable composition has been applied and applied to a coated steel sheet or the like of an automobile body for the purpose of improving appearance and protecting it. As such a curable composition, for example, a composition obtained by adding a volatile organopolysiloxane oil and a volatile dimethylpolysiloxane to a moisture-curable organopolysiloxane, an organic solvent, and a curing catalyst (JP 2006-45507 A). Alternatively, a composition containing a high-viscosity silicone gum (Japanese Patent Laid-Open No. 2013-194058) is known. However, it is difficult for the coating film formed of these compositions to exhibit water repellency for a long period of time, because the non-reactive organopolysiloxane oil component evaporates away over time and flows out under the influence of rain or the like. .
前記問題を解決するために、湿気硬化性オルガノポリシロキサン、有機溶剤、硬化触媒、分子中に反応性官能基を有するシリコーンオイルとから成る組成物が種々提案されている。特開2008−75021号公報には、分子鎖両末端にカルビノール基、カルボキシ基、アミノ基、ヒドロキシル基(シラノール基)等から選ばれる反応性基を有する反応性シリコーンオイルを用いるものが開示されており、また特開2006−45507号公報、特開2007−161989号公報等には分子鎖の末端にアルコキシシリル基を有する低粘度の反応性オルガノポリシロキサンを、アルコール系の溶剤やパラフィン系の溶剤、芳香族系の溶剤、エステル系の溶剤、グリコール系の溶剤等に希釈してなるものが開示されている。さらに特開2010−31074号公報には、分子の側鎖にカルビノール基やアミノ基を有する反応性シリコーンオイルを用いるものが提案されており、国際公開第96/000758号(米国特許第6,000,339号明細書に相当)にはフッ素含有のアルコキシシランを含んでなるものが提案されている。特開2009−138063号公報、特開2009−138062号公報、特開2013−166957号公報、特開2010−202717号公報等には、分子鎖末端にアルコキシシリル基を有する反応性オルガノポリシロキサンを、多量のイソパラフィン系溶剤や灯油等の溶剤で希釈してなるものが開示されている。特開2012−241093号公報(米国特許出願公開第2014/065396号明細書に相当)には、反応性オルガノポリシロキサンを、高沸点のイソパラフィン系溶剤で希釈してなるものが開示されている。 In order to solve the above problems, various compositions comprising a moisture-curable organopolysiloxane, an organic solvent, a curing catalyst, and a silicone oil having a reactive functional group in the molecule have been proposed. Japanese Unexamined Patent Publication No. 2008-75021 discloses one using a reactive silicone oil having a reactive group selected from a carbinol group, a carboxy group, an amino group, a hydroxyl group (silanol group) and the like at both ends of a molecular chain. In addition, in JP-A-2006-45507 and JP-A-2007-161989, a low-viscosity reactive organopolysiloxane having an alkoxysilyl group at the end of a molecular chain is used as an alcohol-based solvent or a paraffin-based solvent. It is disclosed that it is diluted with a solvent, an aromatic solvent, an ester solvent, a glycol solvent or the like. Further, Japanese Patent Application Laid-Open No. 2010-31074 proposes that a reactive silicone oil having a carbinol group or an amino group in a side chain of a molecule is used, and WO 96/000758 (US Pat. (Corresponding to the specification of No. 000,339), one containing a fluorine-containing alkoxysilane is proposed. JP-A-2009-138063, JP-A-2009-138062, JP-A-2013-166957, JP-A-2010-202717, etc. disclose reactive organopolysiloxanes having an alkoxysilyl group at the molecular chain end. , Which are diluted with a large amount of a solvent such as isoparaffinic solvent or kerosene are disclosed. Japanese Unexamined Patent Publication No. 2012-241093 (corresponding to U.S. Patent Application Publication No. 2014/065396) discloses a reactive organopolysiloxane diluted with an isoparaffinic solvent having a high boiling point.
一方で特開2010−163553号公報、特開2015−059187号公報には、シリコーンレジンやシリコーンエラストマー等の樹脂成分を水中に分散または混和してなる、ポリッシャによる施工に適した研磨用の組成物が開示されている。特開2002−47455号公報には、縮合性反応基を有するシリコーン等を含んでなる組成物及びポリッシャ等の機械式連続施工装置を用いた車体表面処理方法が開示されている。ポリッシャによる表面処理は基本的に、車体表面を研磨することにより、表面を平滑に均し、その美観を向上させるというものである。 On the other hand, in JP2010-163553A and JP2005-059187A, a polishing composition suitable for construction by a polisher, which is obtained by dispersing or mixing resin components such as silicone resin and silicone elastomer in water. Is disclosed. Japanese Unexamined Patent Publication No. 2002-47455 discloses a vehicle body surface treatment method using a composition containing silicone having a condensable reactive group and a mechanical continuous working device such as a polisher. The surface treatment with a polisher is basically to polish the surface of a vehicle body to smooth the surface and improve its aesthetic appearance.
特開平10−36771号公報、特開2013−194058号公報、特開2008−75021号公報、特開2006−45507号公報、特開2007−161989号公報、特開2010−31074号公報、国際公開第96/000758号、特開2009−138063号公報、特開2009−138062号公報、特開2013−166957号公報、特開2010−202717号公報および特開2012−241093号公報に開示されている組成物はいずれも、金属等からなる基材表面の保護を行うことができるが、太陽光や風雨、その他各種要因で劣化した基材表面の美観を改善できるようなものでは無く、あくまで施工した時点での状態の塗膜に光沢を付与し維持するに過ぎないものである。またこれらの組成物をムラなく施工するためには、水拭きや別途拭き上げのための液剤を必要とするものであり、乾拭きのみで施工しようとするとスムーズに拭き取ることができず塗膜にムラが生じる等の問題があり、塗布時の施工性に難があるものであった。他方で、特開2010−163553号公報、特開2015−059187号公報および特開2002−47455号公報に記載の技術によるポリッシュ処理では、車体表面を研磨することによる美観向上作用に主眼をおいており、例えば、特開2010−163553号公報および特開2015−059187号公報に記載の組成物は施工後に強固な塗膜形成に寄与できる反応性のシリコーンオリゴマーを含んでいない。特開2002−47455号公報に記載の組成物は、縮合反応性基を有するシリコーンを含有しているものの硬化触媒を含んでいないため、無触媒条件の下ではシリコーン間での架橋は殆ど行われず、十分に耐久性のある塗膜の形成が困難である。そのため、特開2010−163553号公報、特開2015−059187号公報および特開2002−47455号公報に記載の技術によるポリッシュ処理では、いずれも長期間機能する塗膜を形成するには別途耐久性被膜を施工する必要が有った。 JP-A-10-36771, JP-A 2013-194058, JP-A 2008-75021, JP-A 2006-45507, JP-A 2007-161989, JP-A 2010-31074, and International Publication. No. 96/000758, JP2009-138063A, JP2009-138062A, JP2013-166957A, JP2010-202717A and JP2012-241093A. Each of the compositions can protect the surface of the base material made of metal or the like, but it is not one that can improve the aesthetics of the base material surface deteriorated by sunlight, wind and rain, and various other factors. It only gives and maintains the gloss of the coating film in the state at the time. In addition, in order to apply these compositions evenly, a liquid agent for wiping with water or a separate wipe is required, and if you try to apply only by dry wiping, it cannot be wiped off smoothly and the coating film is uneven. However, there was a problem such as the occurrence of problems, and the workability during coating was difficult. On the other hand, in the polishing process according to the techniques disclosed in JP 2010-163553 A, JP 2005-059187 A and JP 2002-47455 A, the aesthetic effect by polishing the vehicle body surface is focused on. However, for example, the compositions described in JP2010-163553A and JP2005-059187A do not contain a reactive silicone oligomer that can contribute to the formation of a strong coating film after application. The composition described in JP-A-2002-47455 contains a silicone having a condensation-reactive group but does not contain a curing catalyst. Therefore, under no-catalyst conditions, crosslinking between silicones is hardly performed. However, it is difficult to form a sufficiently durable coating film. Therefore, in the polishing treatments by the techniques described in JP2010-163553A, JP2015-059187A, and JP2002-47455A, durability is separately required for forming a coating film that functions for a long time. It was necessary to apply a coating.
斯様に、従来の被膜形成性の硬化性組成物では、簡易な施工方法で美観と耐久性を両立できるコーティング被膜の形成が困難であったところ、本発明ではこれらを実現するため鋭意検討した結果、以下の方法によりこれを達成するに至った。すなわち、本発明の一形態による表面処理方法は、
(A)反応性基を有する高分子有機シランと、
(B)反応触媒と、
(C)平均一次粒径が0.1〜10,000nmの研磨粒子と、
を含んでなる表面処理用組成物を用い、ポリッシャを用いて施工を行う表面処理方法である。As described above, in the conventional film-forming curable composition, it was difficult to form a coating film capable of satisfying both aesthetics and durability by a simple construction method. As a result, this has been achieved by the following method. That is, the surface treatment method according to one embodiment of the present invention is
(A) a polymeric organosilane having a reactive group,
(B) a reaction catalyst,
(C) Abrasive particles having an average primary particle size of 0.1 to 10,000 nm,
Is a surface treatment method in which the surface treatment composition containing the composition is used to perform construction using a polisher.
また本発明は以下の実施態様も含む。 The present invention also includes the following embodiments.
第二の実施態様は、前記(A)1質量部に対し、
(B)の含有量が0.001〜0.5質量部であり、
(C)の含有量が0.01〜1.0質量部である、前記の表面処理方法である。The second embodiment is based on the above (A) 1 part by mass,
The content of (B) is 0.001 to 0.5 parts by mass,
It is the said surface treatment method whose content of (C) is 0.01-1.0 mass part.
第三の実施態様は、前記(A)が反応性基を有するオルガノポリシロキサンである、前記の表面処理方法である。 The third embodiment is the above-mentioned surface treatment method, wherein (A) is an organopolysiloxane having a reactive group.
第四の実施態様は、前記(A)1質量部に対し、さらに(D)実質的に水を含まない有機溶剤を0.1〜100質量部の範囲で含む、前記の表面処理方法である。 A fourth embodiment is the above-mentioned surface treatment method, which further comprises (D) an organic solvent substantially free of water in a range of 0.1 to 100 parts by mass with respect to 1 part by mass of (A). .
第五の実施態様は、前記(D)の含有量が、前記(A)1質量部に対し1.0〜10質量部の範囲にある、前記の表面処理方法である。 A fifth embodiment is the above surface treatment method, wherein the content of (D) is in the range of 1.0 to 10 parts by mass with respect to 1 part by mass of (A).
第六の実施態様は、前記(A)の反応性基が加水分解重合性反応基である、前記の表面処理方法である。 A sixth embodiment is the above-mentioned surface treatment method, wherein the reactive group (A) is a hydrolytically polymerizable reactive group.
第七の実施態様は、前記(C)の平均一次粒径が0.1〜200nmの範囲である、前記の表面処理方法である。 A seventh embodiment is the above-mentioned surface treatment method, wherein the average primary particle size of (C) is in the range of 0.1 to 200 nm.
第八の実施態様は、前記(C)の平均一次粒径が1〜150nmの範囲である、前記の表面処理方法である。 An eighth embodiment is the above surface treatment method, wherein the average primary particle diameter of (C) is in the range of 1 to 150 nm.
第九の実施態様は、前記(C)が、無機化合物を含む研磨粒子である、前記の表面処理方法である。 A ninth embodiment is the above-mentioned surface treatment method, wherein (C) is abrasive particles containing an inorganic compound.
第十の実施態様は、前記(C)が、表面が疎水処理されたシリカ粒子を含む研磨粒子である、前記の表面処理方法である。 A tenth embodiment is the above-mentioned surface treatment method, wherein the (C) is abrasive particles containing silica particles whose surface is hydrophobically treated.
第十一の実施態様は、前記ポリッシャを用いて施工を行う表面が、予め塗装されてなる被塗装表面である、前記の表面処理方法である。 An eleventh embodiment is the above-mentioned surface treatment method, wherein the surface to be constructed by using the polisher is a surface to be coated which is previously coated.
第十二の実施態様は、前記予め塗装されてなる被塗装表面が、自動車の車体外装に用いられている被塗装鋼板表面および/または被塗装樹脂部材表面である、前記の表面処理方法である。 A twelfth embodiment is the above-mentioned surface treatment method, wherein the pre-painted surface to be coated is the surface of a steel sheet to be coated and / or the surface of a resin member to be coated which is used for the exterior body of an automobile. .
第十三の実施態様は、前記ポリッシャが、回転式ポリッシャである、前記の表面処理方法である。 A thirteenth embodiment is the surface treatment method described above, wherein the polisher is a rotary polisher.
第十四の実施態様は、前記ポリッシャが、シングルアクション、またはダブルアクションの回転式ポリッシャである、前記の表面処理方法である。 A fourteenth embodiment is the surface treatment method described above, wherein the polisher is a single-action or double-action rotary polisher.
第十五の実施態様は、前記施工が、マイクロファイバー製の当接部材を備えたポリッシャを用いるものである、前記の表面処理方法である。 The fifteenth embodiment is the surface treatment method described above, wherein the construction uses a polisher provided with a contact member made of microfiber.
第十六の実施態様は、
(A)反応性基を有する高分子有機シランと、
(B)反応触媒と、
(C)平均一次粒径が0.1〜10,000nmの研磨粒子と、
を含んでなる、ポリッシャ施工用の表面処理用組成物である。The sixteenth embodiment is
(A) a polymeric organosilane having a reactive group,
(B) a reaction catalyst,
(C) Abrasive particles having an average primary particle size of 0.1 to 10,000 nm,
A surface-treating composition for polisher construction, comprising:
本発明に係る表面処理方法は、基材表面に対し研磨及び被膜形成処理を行う方法であって、(A)反応性基を有する高分子有機シランと、(B)反応触媒と、(C)平均一次粒径が0.1〜10,000nmの研磨粒子と、を含んでなる表面処理用組成物を用い、ポリッシャを用いて施工を行うものである。また、本発明のポリッシャ施工用の表面処理用組成物は、前記(A)〜前記(C)を含むものである。上記構成を有する本発明の表面処理方法および当該方法に用いられる表面処理用組成物は、自動車の車体等に用いられている基材表面、特に塗装が施された基材表面に対して、ポリッシュによる施工という、作業者の技能依存が小さく簡便な手法で、美観と耐久性が共に優れた被膜の形成することができる。 The surface treatment method according to the present invention is a method of performing polishing and film formation treatment on the surface of a base material, which comprises (A) a reactive group-containing polymeric organosilane, (B) a reaction catalyst, and (C). The surface-treating composition containing abrasive particles having an average primary particle diameter of 0.1 to 10,000 nm is used, and construction is performed using a polisher. Moreover, the surface treatment composition for polisher construction of the present invention contains the above (A) to (C). The surface-treating method of the present invention having the above-mentioned constitution and the surface-treating composition used in the method are used for polishing the surface of a substrate used for a vehicle body of an automobile, etc., especially for a surface of a coated substrate. It is possible to form a coating that is excellent in both aesthetics and durability by a simple method called construction by which the operator's skill does not depend on skill.
以下より本発明の詳細について説明する。 The details of the present invention will be described below.
<(A)反応性基を有する高分子有機シラン>
本発明で用いる表面処理用組成物に含まれる成分(A)は、反応性基を有する高分子有機シランである。当該成分は、本発明の表面処理により形成される硬化被膜において、耐久性を有する被膜の主成分となるものである。ここで高分子有機シランとは、ポリシラザンのように−SiR1R2−NR3−単位による主骨格を有する高分子化合物や、オルガノポリシロキサンのようにシロキサン結合による主骨格を有する高分子化合物等、高分子主鎖骨格中に有機基とSiとを有する化合物を意味し、分子量が概ね500以上のものを指す。なかでも、硬化特性が制御しやすく、ポリッシャ施工のしやすさの観点から、反応性基を有するオルガノポリシロキサンが好ましい。<(A) Polymeric organosilane having a reactive group>
The component (A) contained in the surface treatment composition used in the present invention is a high-molecular organosilane having a reactive group. The component is the main component of the durable coating in the cured coating formed by the surface treatment of the present invention. Here, the high molecular weight organic silane means a high molecular weight compound having a main skeleton of —SiR 1 R 2 —NR 3 — units such as polysilazane, a high molecular weight compound having a main skeleton of a siloxane bond such as organopolysiloxane, and the like. Means a compound having an organic group and Si in the main chain of the polymer, and has a molecular weight of about 500 or more. Among them, organopolysiloxane having a reactive group is preferable from the viewpoint of easy control of curing characteristics and ease of polisher construction.
前記反応性基としては、前記成分(A)の化合物間で架橋することにより硬化に寄与できる官能基、または基材表面上の反応点と反応することによって耐久性を有する被膜の形成に寄与できる官能基であれば特段の制限はない。当該反応性基としては、例えば、加水分解重合性反応基や、ヒドロシリル基及びアルケニル基等の付加重合性反応基、アクリロイル基等のラジカル重合性反応基、エポキシ基等の官能基を選択することができる。本発明においては、常温環境下で施工処理を行うことにより基材表面上で耐久性と光沢の優れた被膜を形成できることから、加水分解重合性反応基が特に好ましい。当該反応性基としては、例えば、ケイ素原子に結合した以下の官能基:アミノ基、エポキシ基、メルカプト基、メタクリロイル基、アクリロイル基、カルビノール基、カルボキシル基、アルコキシ基、アミノキシ基、ケトオキシム基、アルケニルオキシ基、アミド基、アセトキシ基から選ぶことができ、施工環境での硬化塗膜の形成のしやすさの観点から、好適にはメトキシ基、エトキシ基、プロポキシ基、フェノキシ基から選ばれるアルコキシ基であり、さらに好適にはメトキシ基、フェノキシ基から選ばれるアルコキシ基である。また前記成分(A)の化合物中には反応性を有さない以下の官能基:メチル基、エチル基、プロピル基、イソプロピル基、ブチル基、イソブチル基、t−ブチル基、フェニル基から選ばれる有機基を有していてもよく、高硬度で撥水性の高い塗膜を形成しやすいといった観点から、より好適にはメチル基、エチル基、フェニル基から選ばれる有機基を有することが望ましい。前記加水分解重合性反応基を分子鎖の末端または側鎖に合計2つ以上有し、その他の官能基として上記の反応性を有さない有機基を有した重合体は、系中に存在する後述の成分(B)の反応触媒の作用によって縮合反応を行い、分子間での架橋または基材表面の反応点との反応により被膜を形成し、耐久性に優れたコーティングを基材表面に施すことができる。 The reactive group can contribute to the formation of a durable coating by reacting with a functional group that can contribute to curing by crosslinking between the compounds of the component (A), or by reacting with a reaction point on the surface of the substrate. There is no particular limitation as long as it is a functional group. As the reactive group, for example, a hydrolysis-polymerizable reactive group, an addition-polymerizable reactive group such as a hydrosilyl group and an alkenyl group, a radical-polymerizable reactive group such as an acryloyl group, and a functional group such as an epoxy group should be selected. You can In the present invention, the hydrolysis-polymerizable reactive group is particularly preferable because a coating film having excellent durability and gloss can be formed on the surface of the base material by performing the construction treatment in a room temperature environment. Examples of the reactive group include the following functional groups bonded to a silicon atom: amino group, epoxy group, mercapto group, methacryloyl group, acryloyl group, carbinol group, carboxyl group, alkoxy group, aminoxy group, ketoxime group, It can be selected from an alkenyloxy group, an amide group and an acetoxy group, and from the viewpoint of ease of forming a cured coating film in a working environment, an alkoxy selected from a methoxy group, an ethoxy group, a propoxy group and a phenoxy group is preferable. Group, more preferably an alkoxy group selected from a methoxy group and a phenoxy group. Further, the following functional groups having no reactivity in the compound of the component (A) are selected from the following: methyl group, ethyl group, propyl group, isopropyl group, butyl group, isobutyl group, t-butyl group and phenyl group. It may have an organic group, and it is more preferable to have an organic group selected from a methyl group, an ethyl group and a phenyl group from the viewpoint of easily forming a coating film having high hardness and high water repellency. A polymer having a total of two or more of the above-mentioned hydrolysis-polymerizable reactive groups at the terminal or side chain of the molecular chain and having the above-mentioned non-reactive organic group as the other functional group is present in the system. A condensation reaction is carried out by the action of the reaction catalyst of the component (B) described below, and a film is formed by cross-linking between molecules or by reaction with a reaction point on the surface of the substrate, and a coating having excellent durability is applied to the substrate surface. be able to.
本発明における前記成分(A)の高分子有機シランとして典型的には、ポリシラザンまたはオルガノポリシロキサンである。本発明で用いることのできる前記ポリシラザンには特段の制約はなく、分子内に−(SiR1R2−NR3)−の繰り返し構造を有する化合物で、鎖状、環状、或いは分子間で架橋した構造のもの等を適宜選択して用いることができる。ここで上記式中、R1、R2及びR3はそれぞれ独立して、水素原子および置換基を有しても良い炭化水素基から選ばれる有機基であって、好ましくは水素原子および置換基を有しても良い炭素数が1〜6の炭化水素基から選ばれる有機基であり、より好適には水素原子および炭素数が1〜4の脂肪族炭化水素基から選ばれる有機基である。ここで、上記式中R1、R2及びR3が全て水素原子であるものは一般に無機ポリシラザンまたはペルヒドロポリシラザンといい、R1、R2及びR3のいずれかに有機基を含むものを一般に有機ポリシラザンまたはオルガノポリシラザンという。本発明では有機ポリシラザン、無機ポリシラザンともに用いることができ、これらを混合して用いても構わず、硬化物に求められる特性に応じて適宜選択することができる。例えば硬化物にある程度高い硬度が求められる場合は無機ポリシラザンを多量に含む組成とし、可撓性が求められる場合には有機ポリシラザンを多量に含む組成とする等、幅広い組成での調製を行うことができる。またポリシラザンの変性物である、R1及びR2の一部が金属原子で置換された化合物のポリメタロシラザンを用いても良い。The high molecular weight organic silane of the component (A) in the present invention is typically polysilazane or organopolysiloxane. The polysilazane that can be used in the present invention is not particularly limited, and is a compound having a repeating structure of — (SiR 1 R 2 —NR 3 ) — in a molecule, and is crosslinked in a chain shape, a cyclic shape, or an intermolecular shape. A structure or the like can be appropriately selected and used. Here, in the above formula, R 1 , R 2 and R 3 are each independently an organic group selected from a hydrogen atom and a hydrocarbon group which may have a substituent, and preferably a hydrogen atom and a substituent. Is an organic group selected from a hydrocarbon group having 1 to 6 carbon atoms, and more preferably an organic group selected from a hydrogen atom and an aliphatic hydrocarbon group having 1 to 4 carbon atoms. . Here, those in which R 1 , R 2 and R 3 are all hydrogen atoms in the above formula are generally referred to as inorganic polysilazanes or perhydropolysilazanes, and those in which any of R 1 , R 2 and R 3 contains an organic group. Generally referred to as organic polysilazane or organopolysilazane. In the present invention, both organic polysilazane and inorganic polysilazane can be used, and these may be mixed and used, and can be appropriately selected according to the properties required for the cured product. For example, when a cured product is required to have a relatively high hardness, a composition containing a large amount of inorganic polysilazane is used, and when flexibility is required, a composition containing a large amount of organic polysilazane is prepared. it can. In addition, polymetallosilazane, which is a modified product of polysilazane, in which a part of R 1 and R 2 is substituted with a metal atom may be used.
ポリシラザンは、空気中の水分と接触することによりゾル−ゲル反応を起こしてポリシロキサンとなることが知られている。当該ポリシロキサン層が被着体上で形成されることにより、耐水性、耐油性、耐衝撃性等に優れた被膜の主成分となる。このとき、分子内の窒素が脱離してアンモニアが生成され、これが触媒となって更に反応が促進される。当該反応は、Si−N結合がSi−O結合へと変化するものであり、アルコキシシラン分子間の架橋のように、脱離基が生成して原子間距離が縮まることに起因する硬化収縮が殆ど生じないことが特長である。よって、ゾル−ゲル反応によるポリシロキサン被膜形成の欠点であるクラック発生を低減できるため、凹凸のある基材に対しても追従性に優れた被膜を形成できるものである。 It is known that polysilazane causes a sol-gel reaction to form a polysiloxane by contacting with water in the air. By forming the polysiloxane layer on an adherend, it becomes a main component of a coating film having excellent water resistance, oil resistance, impact resistance and the like. At this time, nitrogen in the molecule is desorbed to generate ammonia, which serves as a catalyst to further promote the reaction. In this reaction, the Si—N bond is changed to a Si—O bond, and the curing shrinkage due to the generation of a leaving group and the reduction of the interatomic distance, like the crosslinking between alkoxysilane molecules, occurs. The feature is that it hardly occurs. Therefore, the occurrence of cracks, which is a drawback of forming a polysiloxane film by the sol-gel reaction, can be reduced, so that a film having excellent followability can be formed even on a substrate having irregularities.
前記ポリシラザンの市販品として、AZエレクトロニックマテリアルズ株式会社製のアクアミカ(登録商標)NN110、NN120−10、NN120−20、NN310、NN320、NL110A、NL120A、NL120−20、NL150A、NP110、NP140−01、NP140−02、NP140−03、SP140、KiON(登録商標) HTT1880、KiON(登録商標) HTA1500 rapid cure、KiON(登録商標) HTA1500 slow cure、tutoProm(登録商標) matt HD、tutoProm(登録商標) bright G、CAG 37、tutoProm(登録商標) bright、及び前記AZエレクトロニックマテリアルズ株式会社の事業を継承したメルク株式会社製のDurazane(登録商標)1500Rapid Cure、Durazane1(登録商標)500Slow Cure、Durazane(登録商標)1800、NAX120、NL120A、NN120等の周知の材料を本発明では使用することができ、これらは単独で用いても複数種を併用しても構わない。 As commercial products of the polysilazane, AZ Electronic Materials Co., Ltd. Aquamica (registered trademark) NN110, NN120-10, NN120-20, NN310, NN320, NL110A, NL120A, NL120-20, NL150A, NP110, NP140-01, NP140-02, NP140-03, SP140, KiON (registered trademark) HTT1880, KiON (registered trademark) HTA1500 rapid cure, KiON (registered trademark) HTA1500 slow cure, totoProm (registered trademark) matt HD, tutoProm (registered trademark). , CAG 37, tutoProm (registered trademark) bright, and the business of AZ Electronic Materials Co., Ltd. Known materials such as Durazane (registered trademark) 1500 Rapid Cure, Durazane 1 (registered trademark) 500 Slow Cure, Durazane (registered trademark) 1800, NAX120, NL120A, and NN120 manufactured by Merck & Co., Inc. can be used in the present invention. May be used alone or in combination of two or more.
本発明で用いることのできる前記オルガノポリシロキサンには特段の制約はなく、Si−Oの骨格構造である重合体中に反応性基を有する構造の化合物、好ましくは当該反応性基を合計2個以上有する構造の化合物であれば、必要な特性に合わせた材料を適宜選択することができる。当該化合物として例えば、分子鎖の末端または側鎖に反応性基を合計2個以上有する鎖状重合体の、所謂反応性シリコーンオイルや、分子内に三次元網目構造を有し、反応性基を多数有する重合体の所謂反応性シリコーンオリゴマー、さらに大きな重合度と複雑な網目構造を有する重合体の所謂反応性シリコーンレジン等が該当し、必要な特性に応じてこれらを組み合わせて用いることができる。 The organopolysiloxane that can be used in the present invention is not particularly limited, and a compound having a structure having a reactive group in the polymer which is a skeleton structure of Si—O, preferably a total of two such reactive groups. As long as it is a compound having the above structure, a material suitable for necessary characteristics can be appropriately selected. As the compound, for example, a so-called reactive silicone oil of a chain polymer having a total of two or more reactive groups at the terminal or side chain of the molecular chain, or having a three-dimensional network structure in the molecule and having a reactive group So-called reactive silicone oligomers having a large number of polymers and so-called reactive silicone resins having a large degree of polymerization and a complicated network structure are applicable, and these can be used in combination depending on the required properties.
前記反応性シリコーンオイルを単独で硬化被膜形成成分として用いる場合の典型としては、シロキサン骨格の直鎖分子末端または側鎖に前記反応性基を合計2個以上有し、その他のケイ素原子上の官能基として前記非反応性の有機基が結合した構造の重合体である。硬化被膜形成成分として反応性シリコーンオイルをシリコーンオリゴマーやシリコーンレジンと混合して用いる場合には、前記の構造に制限されず、例えば分子中に存在する反応性基が1個のものであってもよい。当該化合物の市販品としては、信越化学工業株式会社製のX−22−161A、X−22−161B、X−22−162C、X−22−163A、X−22−163B、X−22−164A、X−22−164B、X−22−167B、X−22−167C、X−22−169B、KF−8012、KF−8008、KF−6000、KF−6001、X−21−5841、KF−9701等、東レ・ダウコーニング株式会社製のBY16−750、BY16−201、BY16−853U、BY16−873、SF8427、FZ−3736、FZ−3704等、モメンティブ・パフォーマンス・マテリアルズ社製のYF3800、XF3905、YF3057、YF3807、YF3802、YF3897、XC96−723等を選択することができる。 When the reactive silicone oil is used alone as a cured film-forming component, it typically has two or more reactive groups at the linear molecule terminal or side chain of the siloxane skeleton, and other functional groups on the silicon atom. It is a polymer having a structure in which the non-reactive organic group is bonded as a group. When a reactive silicone oil is mixed with a silicone oligomer or a silicone resin as a component for forming a cured film, it is not limited to the above structure, and for example, even if one reactive group is present in the molecule. Good. Examples of commercially available products of the compound include X-22-161A, X-22-161B, X-22-162C, X-22-163A, X-22-163B, and X-22-164A manufactured by Shin-Etsu Chemical Co., Ltd. , X-22-164B, X-22-167B, X-22-167C, X-22-169B, KF-8012, KF-8008, KF-6000, KF-6001, X-21-5841, KF-9701. Etc., BY16-750, BY16-201, BY16-853U, BY16-873, SF8427, FZ-3736, FZ-3704, etc. manufactured by Toray Dow Corning Co., Ltd., YF3800, XF3905 manufactured by Momentive Performance Materials, Inc. Select YF3057, YF3807, YF3802, YF3897, XC96-723, etc. It is possible.
前記反応性シリコーンオリゴマー及び反応性シリコーンレジンとして典型的には、三次元網目構造を有するシロキサン骨格の重合体中のSi上に前記の反応性基を1個以上有し、その他のSi上の官能基として前記非反応性の有機基が結合した構造の重合体である。当該化合物の市販品としては、信越化学工業株式会社製のKR−500、KC−89S、X−40−9225、X−40−9250、X−40−9227、KR−510、KR−511、X−41−1805、X−41−1810、X−24−9590、KR−251、KR−255、KR−112、同社製の硬化触媒含有製のKR−400、KR−401、X−40−2327、モメンティブ・パフォーマンス・マテリアルズ・ジャパン合同会社製のXC96−B0446、XR31−B1410、XR31−B2733、XR31−B2230、TSR165、XR31−B6667、XR31−B1763、旭化成ワッカーシリコーン株式会社製のSILRES MSE100、SILRES H44、東レ・ダウコーニング株式会社製のSH550等を挙げることができ、これらは単独で用いても複数種を併用しても構わない。 Typically, the reactive silicone oligomer and the reactive silicone resin have one or more of the above reactive groups on Si in a polymer having a siloxane skeleton having a three-dimensional network structure, and other functional groups on Si. It is a polymer having a structure in which the non-reactive organic group is bonded as a group. Commercially available products of the compound include KR-500, KC-89S, X-40-9225, X-40-9250, X-40-9227, KR-510, KR-511, and X manufactured by Shin-Etsu Chemical Co., Ltd. -41-1805, X-41-1810, X-24-9590, KR-251, KR-255, KR-112, KR-400, KR-401, X-40-2327 manufactured by the same company containing a curing catalyst. , Momentive Performance Materials Japan GK, XC96-B0446, XR31-B1410, XR31-B2733, XR31-B2230, TSR165, XR31-B6667, XR31-B1763, SILRES MSE100, SILRES manufactured by Asahi Kasei Wacker Silicone Co., Ltd. H44, manufactured by Toray Dow Corning Co., Ltd. SH550, etc., which may be used alone or in combination of two or more.
本発明において特に好適な前記成分(A)の高分子有機シランとしては、オルガノポリシロキサンであり、さらに好適には反応性シリコーンオリゴマーまたは反応性シリコーンレジンから選ばれるものであり、最も好適には反応性シリコーンオリゴマーである。反応性シリコーンオリゴマーを用いることにより、本発明の方法による表面処理は、適度な可使時間、液粘度に基づく作業性を保持することができ、また形成される硬化被膜についても適度な強靭性と柔軟性を備えた、耐久性に優れたものとすることができる。 In the present invention, the particularly preferable polymer organosilane of the component (A) is an organopolysiloxane, more preferably one selected from a reactive silicone oligomer or a reactive silicone resin, and most preferably a reaction. Silicone oligomer. By using the reactive silicone oligomer, the surface treatment by the method of the present invention can maintain an appropriate pot life and workability based on the liquid viscosity, and the cured film to be formed has an appropriate toughness. It can be made flexible and excellent in durability.
本発明における前記成分(A)の高分子有機シランとして特に好適には、反応性シリコーンオリゴマーであって、典型的には、下記構造式(1)で表されるアルコキシシラン化合物の部分加水分解縮合物である。 Particularly preferred as the high molecular weight organic silane of the component (A) in the present invention is a reactive silicone oligomer, typically a partial hydrolysis condensation of an alkoxysilane compound represented by the following structural formula (1). It is a thing.
ここでR4、R5は、それぞれ独立して、メチル基、エチル基、n−プロピル基、イソプロピル基、フェニル基から選ばれる置換基であることが望ましく、より好適にはメチル基、フェニル基から選ばれる置換基であり、特に好適にはそれぞれがメチル基である。またxは、0〜3の整数、好適には0、1を含むものであり、特に好適には1を含むものである。当該成分(A)の高分子有機シランの製法としては、上記構造式で示される化合物に公知の加水分解触媒を加え、水分の存在下で加温しながら攪拌することにより部分加水分解縮合を起こさせることで得ることができる。ここで上記構造式において、xが0、1の場合には、当該化合物の重合体は直鎖となった場合に側鎖中に(OR5)で示されるアルコキシ基を有することとなる。あるいは重合体は直鎖構造とならず三次元架橋体となる場合もあり、そのときは構造中に部分的にアルコキシ基を含有することとなる。当該化合物としてxが2、3のものを含んでいてもよいが、当該成分(A)の高分子有機シランの構造中に効果的にアルコキシ基を追加するためには、xが0または1のものを含んでいることが特に好ましい。また当該化合物は製造時のハンドリング性の観点から、当該成分はJIS Z 8803:2011に準拠した、25℃における化合物単独の動粘度測定値が、0.1〜1,000mm2s−1程度の範囲にあるもの、より好適には0.5〜500mm2s−1の範囲にあるものを用いることが好ましい。前記成分(A)の高分子有機シランの動粘度が上記範囲内にあることにより、表面処理用組成物の硬化被膜が特に良好な撥水性または滑水性、摩耗耐久性等の特性を保有するとともに、施工時の作業性も適切なものとすることができる。Here, R 4 and R 5 are preferably each independently a substituent selected from a methyl group, an ethyl group, an n-propyl group, an isopropyl group, and a phenyl group, and more preferably a methyl group and a phenyl group. It is a substituent selected from among, and particularly preferably each is a methyl group. Further, x is an integer of 0 to 3, preferably 0 or 1, and particularly preferably 1 is included. As the method for producing the high molecular weight organosilane of the component (A), a known hydrolysis catalyst is added to the compound represented by the above structural formula, and stirring is performed while heating in the presence of water to cause partial hydrolysis condensation. Can be obtained. Here, in the above structural formula, when x is 0 or 1, the polymer of the compound has an alkoxy group represented by (OR 5 ) in the side chain when it becomes a straight chain. Alternatively, the polymer may not have a linear structure but a three-dimensional crosslinked product, and in that case, the structure partially contains an alkoxy group. The compound may include those in which x is 2 or 3, but in order to effectively add an alkoxy group to the structure of the high molecular weight organosilane of the component (A), x is 0 or 1 It is particularly preferable to include one. Moreover, the said compound has a kinematic viscosity measurement value of the compound alone at 25 ° C. of about 0.1 to 1,000 mm 2 s −1 in accordance with JIS Z 8803: 2011 from the viewpoint of handleability during production. It is preferable to use those in the range, and more preferably those in the range of 0.5 to 500 mm 2 s −1 . When the kinematic viscosity of the high molecular weight organosilane as the component (A) is within the above range, the cured film of the surface treatment composition has particularly good properties such as water repellency or water slippage and abrasion durability. The workability during construction can also be made appropriate.
<(B)反応触媒>
本発明で用いる表面処理用組成物に含まれる成分(B)は、反応触媒であって、前記成分(A)の高分子有機シランに含まれる反応性基を反応させるためのものである。当該成分(B)の反応触媒である化合物として典型的には、前記反応性基が加水分解重合性反応基(Si−OR5)である場合に、当該加水分解重合性反応基を空気中の湿気等と反応させて縮合反応させるための加水分解反応触媒である。当該加水分解反応触媒としては、有機錫化合物、有機チタニウム化合物、有機ニッケル化合物、有機アルミニウム化合物のような有機金属化合物や、塩酸、硫酸等の無機酸類、p−トルエンスルホン酸や各種脂肪族または芳香族カルボン酸等の有機酸類、アンモニア、水酸化ナトリウム等の無機塩基類、トリブチルアミン、1,5−ジアザビシクロ[4.3.0]ノネン−5(DBN)、1,8−ジアザビシクロ[5.4.0]ウンデセン−7(DBU)等の有機塩基類等から適宜選択して用いることができる。<(B) Reaction catalyst>
The component (B) contained in the surface treatment composition used in the present invention is a reaction catalyst for reacting the reactive group contained in the polymeric organosilane of the component (A). As the compound which is the reaction catalyst of the component (B), typically, when the reactive group is a hydrolysis-polymerizable reactive group (Si-OR 5 ), the hydrolysis-polymerizable reactive group is present in the air. It is a hydrolysis reaction catalyst for reacting with moisture or the like to cause a condensation reaction. Examples of the hydrolysis reaction catalyst include organometallic compounds such as organotin compounds, organotitanium compounds, organonickel compounds and organoaluminum compounds, inorganic acids such as hydrochloric acid and sulfuric acid, p-toluenesulfonic acid and various aliphatic or aromatic compounds. Group carboxylic acids and other organic acids, ammonia, sodium hydroxide and other inorganic bases, tributylamine, 1,5-diazabicyclo [4.3.0] nonene-5 (DBN), 1,8-diazabicyclo [5.4] .0] Undecene-7 (DBU) and other organic bases can be appropriately selected and used.
本発明における成分(B)の反応触媒としては、有機金属化合物が望ましく、具体的にはジブチル錫ジラウレート、ジブチル錫ジオクテート、ジブチル錫ジアセテート、ジオクチル錫ジラウレート、ジオクチル錫ジオクテート、ジオクチル錫ジアセテート、ジブチル錫ビスアセチルアセテート、ジオクチル錫ビスアセチルラウレート等の有機錫化合物、テトラブチルチタネート、テトラノニルチタネート、テトラキスエチレングリコールメチルエーテルチタネート、テトラキスエチレングリコールエチルエーテルチタネート、ビス(アセチルアセトニル)ジプロピルチタネート等の有機チタニウム化合物、オクチル酸アルミニウム、アルミニウムトリアセテート、アルミニウムトリステアレート等のアルミニウム塩化合物、アルミニウムトリメトキシド、アルミニウムトリエトキシド、アルミニウムトリアリルオキシド、アルミニウムトリフェノキシド等のアルミニウムアルコキシド化合物、アルミニウムメトキシビス(エチルアセトアセテート)、アルミニウムメトキシビス(アセチルアセトネート)、アルミニウムエトキシビス(エチルアセトアセテート)、アルミニウムエトキシビス(アセチルアセトネート)、アルミニウムイソプロポキシビス(エチルアセトアセテート)、アルミニウムイソプロポキシビス(メチルアセトアセテート)、アルミニウムイソプロポキシビス(t−ブチルアセトアセテート)、アルミニウムブトキシビス(エチルアセトアセテート)、アルミニウムジメトキシ(エチルアセトアセテート)、アルミニウムジメトキシ(アセチルアセトネート)、アルミニウムジエトキシ(エチルアセトアセテート)、アルミニウムジエトキシ(アセチルアセトネート)、アルミニウムジイソプロポキシ(エチルアセトアセテート)、アルミニウムジイソプロポキシ(メチルアセトアセテート)、アルミニウムトリス(エチルアセトアセテート)、アルミニウムトリス(アセチルアセトネート)、アルミニウムオクチルアセトアセテートジイソプロプレート等の有機アルミニウム化合物、ニッケル(II)アセチルアセトナート、ニッケル(II)ヘキサフルオロアセチルアセトナート水和物等の有機ニッケル化合物を例示することができ、これらは単独で用いても複数種を併用しても構わない。これらの化合物中でも特に有機アルミニウム化合物が好ましく、さらに好ましくはアルミニウムトリス(アセチルアセトネート)、アルミニウムトリス(エチルアセトアセテート)、アルミニウムジイソプロポキシ(エチルアセトアセテート)、アルミニウムオクチルアセトアセテートジイソプロプレート、アルミニウムモノアセチルアセトネートビス(エチルアセトアセテート)から選ばれる有機アルミニウム化合物である。 As the reaction catalyst of the component (B) in the present invention, an organometallic compound is preferable, and specifically, dibutyltin dilaurate, dibutyltin dioctate, dibutyltin diacetate, dioctyltin dilaurate, dioctyltin dioctate, dioctyltin diacetate, dibutyl. Organic tin compounds such as tin bis acetyl acetate, dioctyl tin bis acetyl laurate, tetrabutyl titanate, tetranonyl titanate, tetrakis ethylene glycol methyl ether titanate, tetrakis ethylene glycol ethyl ether titanate, bis (acetylacetonyl) dipropyl titanate Aluminum salt compounds such as organic titanium compounds, aluminum octylate, aluminum triacetate and aluminum tristearate, aluminum trichloride Aluminum alkoxide compounds such as toxide, aluminum triethoxide, aluminum triallyl oxide, aluminum triphenoxide, aluminum methoxybis (ethylacetoacetate), aluminum methoxybis (acetylacetonate), aluminum ethoxybis (ethylacetoacetate), aluminum ethoxy Bis (acetylacetonate), aluminum isopropoxybis (ethylacetoacetate), aluminum isopropoxybis (methylacetoacetate), aluminum isopropoxybis (t-butylacetoacetate), aluminum butoxybis (ethylacetoacetate), aluminum dimethoxy (Ethyl acetoacetate), Aluminum dimethoxy (acetylacetonate) Aluminum diethoxy (ethyl acetoacetate), aluminum diethoxy (acetyl acetonate), aluminum diisopropoxy (ethyl acetoacetate), aluminum diisopropoxy (methyl acetoacetate), aluminum tris (ethyl acetoacetate), aluminum tris (acetyl) Acetonate), aluminum octyl acetoacetate diisoproplate and the like, and organic nickel compounds such as nickel (II) acetylacetonate and nickel (II) hexafluoroacetylacetonate hydrate. May be used alone or in combination of two or more. Among these compounds, an organic aluminum compound is particularly preferable, and more preferably aluminum tris (acetylacetonate), aluminum tris (ethylacetoacetate), aluminum diisopropoxy (ethylacetoacetate), aluminum octylacetoacetate diisoproplate, aluminum mono. It is an organoaluminum compound selected from acetylacetonate bis (ethylacetoacetate).
前記成分(B)の反応触媒としては、公知の市販品を用いることができる。例えば、有機アルミニウム化合物であれば、信越化学工業株式会社製のDX−9740(アルミニウムアルコキシド化合物の混合物)、CAT−AC(アルミニウムアルコキシド化合物の混合物、50質量%のトルエン希釈品)、川研ファインケミカル株式会社製のアルミキレートA(W)(アルミニウムトリス(アセチルアセトネート))、アルミキレートD(アルミニウムモノアセチルアセトネートビス(エチルアセトアセテート)、有効成分量76質量%)、AIPD(アルミニウムイソプロピレート)、ALCH(アルミニウムジイソプロポキシ(エチルアセトアセテート))、ALCH−TR(アルミニウムトリス(エチルアセトアセテート))、東京化成工業株式会社製のA0246(アルミニウムイソプロポキシド)、有機チタニウム化合物であれば、マツモトファインケミカル株式会社製のオルガチックスTA−10(チタンテトライソプロポキシド)、オルガチックスTA−25(チタンテトラノルマルブトキシド)、有機ジルコニウム系化合物であれば、マツモトファインケミカル株式会社製のオルガチックスZA−40(ジルコニウムテトラノルマルプロポキシド)、オルガチックスZA−65(ジルコニウムテトラノルマルブトキシド)等を用いることができる。これらは単独で用いても複数種を併用しても構わない。 As the reaction catalyst of the component (B), a known commercial product can be used. For example, if it is an organic aluminum compound, Shin-Etsu Chemical Co., Ltd. DX-9740 (mixture of aluminum alkoxide compounds), CAT-AC (mixture of aluminum alkoxide compounds, 50 mass% toluene diluted product), Kawaken Fine Chemicals Co., Ltd. Company-made aluminum chelate A (W) (aluminum tris (acetylacetonate)), aluminum chelate D (aluminum monoacetylacetonate bis (ethylacetoacetate), active ingredient amount 76% by mass), AIPD (aluminum isopropylate), ALCH (aluminum diisopropoxy (ethyl acetoacetate)), ALCH-TR (aluminum tris (ethyl acetoacetate)), Tokyo Chemical Industry Co., Ltd. A0246 (aluminum isopropoxide), organic If it is a nickel compound, Organix TA-10 (titanium tetraisopropoxide) manufactured by Matsumoto Fine Chemical Co., Ltd., Organix TA-25 (titanium tetranormal butoxide), if it is an organic zirconium compound, Matsumoto Fine Chemical Co., Ltd. Organix ZA-40 (zirconium tetranormal propoxide), Organix ZA-65 (zirconium tetranormal butoxide) and the like can be used. These may be used alone or in combination of two or more.
本発明における前記成分(B)の反応触媒の含有量は、特段制限するものでは無いが、前記成分(A)1質量部に対して、好適には0.001〜0.5質量部の範囲、より好適には0.003〜0.3質量部、さらに好適には0.005〜0.2質量部である。当該含有量の下限以上であることにより、本発明の表面処理用組成物は硬化に不良が生じず、十分な強度を持った硬化被膜を形成することができる。他方で当該含有量の上限以下であることにより、本発明の表面処理用組成物は常温での貯蔵性に問題を生じる可能性を低減することができる。また前記成分(A)の高分子有機シランに含まれる反応性基が加水分解重合性反応基でない場合には、それぞれの反応基が架橋反応する為に必要な触媒を適宜選択して用いることができる。例えば、前記反応性基が、(i)ヒドロシリル基及びアルケニル基からなる組合せの付加重合性反応基である場合には、白金系化合物等からなる付加重合触媒を、(ii)アクリロイル基のようなラジカル重合性反応基の場合には、アゾ化合物や有機過酸化物またはアシロイン系化合物やベンゾフェノン等を、(iii)エポキシ基の場合には、アミン系化合物やアリールオニウム塩系化合物等を、それぞれ選択することができ、反応後に系に取り込まれて失活するものであっても構わない。 The content of the reaction catalyst of the component (B) in the present invention is not particularly limited, but is preferably in the range of 0.001 to 0.5 parts by mass with respect to 1 part by mass of the component (A). , More preferably 0.003 to 0.3 parts by mass, and even more preferably 0.005 to 0.2 parts by mass. When the content is at least the lower limit, the surface-treating composition of the present invention does not cause defects in curing and can form a cured film having sufficient strength. On the other hand, when the content is less than or equal to the upper limit, the surface treatment composition of the present invention can reduce the possibility of causing a problem in storability at room temperature. When the reactive group contained in the high molecular weight organosilane of the component (A) is not a hydrolysis-polymerizable reactive group, a catalyst necessary for the crosslinking reaction of each reactive group may be appropriately selected and used. it can. For example, in the case where the reactive group is (i) an addition-polymerizable reactive group of a combination of a hydrosilyl group and an alkenyl group, an addition polymerization catalyst composed of a platinum compound or the like may be used, such as (ii) an acryloyl group. In the case of a radically polymerizable reactive group, an azo compound, an organic peroxide, an acyloin compound, benzophenone or the like is selected, and in the case of (iii) an epoxy group, an amine compound or an arylonium salt compound is selected, respectively. It can be carried out and may be taken into the system and deactivated after the reaction.
<(C)平均一次粒径が0.1〜10,000nmの研磨粒子>
本発明で用いる表面処理用組成物に含まれる成分(C)は、平均一次粒径が0.1〜10,000nmの研磨粒子であり、ポリッシュでの研磨処理において基材表面を平滑に均すと同時に、硬化反応後には、耐久性に優れた硬化被膜の形成に寄与する機能を発現する成分である。ここで前記成分(C)の研磨粒子としては、無機化合物または有機化合物から選択される粒子である。このうち、無機化合物の粒子としては、例えば、焼成または未焼成のカオリン、アルミナ、シリカ、タルク、ガラス、マイカ、ダイヤモンド、ベントナイト、モンモリナイト、セライト、シラスバルーン、セラミック、硅石、珪藻土、パーライト、炭酸カルシウム、ゼオライト、含水珪酸、酸化クロム、酸化チタン、酸化亜鉛、酸化鉄、酸化ジルコニウム、酸化セリウム、酸化マグネシウム、弗化カルシウム、珪酸アルミニウム、珪酸カルシウム、珪酸ジルコニウム、水酸化アルミニウム、硫酸バリウム、各種金属コロイド、スメクタイト、炭化硅素、トリポリ燐酸アルミニウム、コロイダルシリカ、フュームドシリカ等の球状粉、鱗片状粉または不定形粉、またコロイダルシリカ、フュームドシリカ、アルミナ、シリカゲル等の中空球状粉、及びこれらを有機化合物等表面処理や被覆した微粉が挙げられるが、これらの限りではない。前記有機化合物の粒子としては、例えば、ポリ(メタ)アクリル酸エステル、ポリスチレン、ポリオレフィン、フェノール樹脂、エポキシ樹脂、ポリアクリロニトリル、ポリブタジエン、スチレン樹脂、高密度ポリエチレン樹脂、尿素樹脂、ポリエステル樹脂、ポリ塩化ビニル、ナイロン(登録商標)、ポリアミド、セルロース、ポリカーボネート、フッ素樹脂及びこれらの架橋ポリマー等の微粒子、またこれらの粒子を無機化合物や金属等で表面を被覆したもの、或いは官能基導入等の処理を行ったもの等を挙げることができるが、これらの限りではない。本発明における当該成分(C)の研磨粒子は、表面処理用組成物において必要な特性に応じ、これら2種以上を併用することを妨げるものではない。これらの無機化合物、有機化合物の粒子の形状は、特に限定されるものではなく、球状、鱗片状、不定形、針状、繊維状等の種々の形状をとることができる。また粒子内部に空隙があるいわゆる中空粒子を用いても良い。また本発明における当該成分(C)の研磨粒子は、傷消し性の良好さといった観点から、前記の無機化合物を含む研磨粒子が望ましく、前記の無機化合物から選択される研磨粒子がより望ましく、更に好適にはカオリン、タルク、シリカ、マイカ、アルミナ、セライト、炭酸カルシウム、酸化チタン、酸化亜鉛、酸化鉄から選ばれる1種以上、特に好適には、カオリン、アルミナ、シリカ、セライト、炭酸カルシウム、酸化チタン、酸化亜鉛から選ばれる1種以上、なかでも好適にはカオリン、アルミナ、シリカ、セライトから選ばれる1種以上、最も好適にはカオリン、シリカから選ばれる1種以上を含む研磨粒子である。<(C) Abrasive particles having an average primary particle size of 0.1 to 10,000 nm>
The component (C) contained in the surface treatment composition used in the present invention is abrasive particles having an average primary particle diameter of 0.1 to 10,000 nm, and smoothes the surface of the base material in the polishing treatment with polish. At the same time, it is a component that, after the curing reaction, exerts a function of contributing to the formation of a cured film having excellent durability. Here, the abrasive particles of the component (C) are particles selected from inorganic compounds or organic compounds. Among these, as the particles of the inorganic compound, for example, calcined or uncalcined kaolin, alumina, silica, talc, glass, mica, diamond, bentonite, montmorillonite, celite, shirasu balloon, ceramics, silica, diatomaceous earth, perlite, calcium carbonate. , Zeolite, hydrous silicic acid, chromium oxide, titanium oxide, zinc oxide, iron oxide, zirconium oxide, cerium oxide, magnesium oxide, calcium fluoride, aluminum silicate, calcium silicate, zirconium silicate, aluminum hydroxide, barium sulfate, various metal colloids , Smectite, silicon carbide, aluminum tripolyphosphate, colloidal silica, fumed silica, etc., spherical powder, scaly powder or amorphous powder, colloidal silica, fumed silica, alumina, silica gel, etc., hollow spherical powder And although these include fines organic compound such as surface treatment or coating, not as far as these. Examples of the particles of the organic compound include poly (meth) acrylic acid ester, polystyrene, polyolefin, phenol resin, epoxy resin, polyacrylonitrile, polybutadiene, styrene resin, high density polyethylene resin, urea resin, polyester resin, polyvinyl chloride. , Fine particles of nylon (registered trademark), polyamide, cellulose, polycarbonate, fluororesin and cross-linked polymers thereof, and those particles whose surface is coated with an inorganic compound or metal, or a functional group-introducing treatment However, it is not limited to these. The abrasive particles of the component (C) in the present invention do not prevent the combined use of two or more of these, depending on the properties required in the surface treatment composition. The shape of the particles of these inorganic compounds and organic compounds is not particularly limited, and can be various shapes such as spherical, scale-like, amorphous, needle-like, and fibrous. Also, so-called hollow particles having voids inside the particles may be used. Further, the abrasive particles of the component (C) in the present invention are preferably abrasive particles containing the above-mentioned inorganic compound, more preferably abrasive particles selected from the above-mentioned inorganic compound, from the viewpoint of good scratch resistance. Preferably one or more selected from kaolin, talc, silica, mica, alumina, celite, calcium carbonate, titanium oxide, zinc oxide, iron oxide, and particularly preferably kaolin, alumina, silica, celite, calcium carbonate, oxidation. Abrasive particles containing one or more selected from titanium and zinc oxide, particularly preferably one or more selected from kaolin, alumina, silica and celite, and most preferably one or more selected from kaolin and silica.
前記カオリン粒子としては、含水カオリン粒子と焼成カオリン粒子とが知られており、本発明ではどちらも用いることが可能であるが、焼成カオリン粒子を用いることが望ましい。カオリン粒子の市販品として、例えば、含水カオリン粒子には、BASF社製のASP−G92、ASP−200、ASP−170、ASP−600、ASP−900、イメリス スペシャリティーズ ジャパン株式会社製のHydrite(登録商標) PXN−LCS、Hydrite(登録商標) RS、Hydrite(登録商標) Flat−DS、Barrisurf HX Eckalite 1、Eckalite ED等が知られている。また、未処理焼成カオリン粒子には、BASF社製のSatintone(登録商標) W、Satintone(登録商標) SP−33、Satintone(登録商標) 5HB、Satintone(登録商標) SPECIAL、No.5、Satintone(登録商標) PLUS、イメリス スペシャリティーズ ジャパン株式会社製のNeogen(登録商標)2000、Polestar(登録商標)400、Glomax(登録商標)LL、Polestar(登録商標)200Rが知られている。さらに、表面疎水処理焼成カオリン粒子には、BASF社製のTranslink(登録商標)37、Translink(登録商標)77、Translink(登録商標)445、Translink(登録商標)555、イメリス スペシャリティーズ ジャパン株式会社製のPolarite(登録商標)103A、Polarite(登録商標)503S、Polarite(登録商標)102A等が知られている。前記カオリン粒子としては、これら公知の材料を適宜組み合わせて用いることができる。 As the kaolin particles, hydrous kaolin particles and calcined kaolin particles are known, and both can be used in the present invention, but calcined kaolin particles are preferably used. As a commercially available product of kaolin particles, for example, hydrous kaolin particles include ASP-G92, ASP-200, ASP-170, ASP-600, ASP-900 manufactured by BASF, and Hydrite (registered by Imerys Specialties Japan KK). Trademark) PXN-LCS, Hydrite (registered trademark) RS, Hydrite (registered trademark) Flat-DS, Barrisurf HX Eckalite 1, Eckalite ED and the like are known. In addition, the untreated calcined kaolin particles include Satintone (registered trademark) W, Satintone (registered trademark) SP-33, Satintone (registered trademark) 5HB, and Satintone (registered trademark) SPECIAL, manufactured by BASF. 5, Satintone (registered trademark) PLUS, Neogen (registered trademark) 2000, Polestar (registered trademark) 400, Glomax (registered trademark) LL, and Polester (registered trademark) 200R manufactured by Imerys Specialties Japan KK are known. Further, the surface-hydrophobicized calcined kaolin particles include Translink (registered trademark) 37, Translink (registered trademark) 77, Translink (registered trademark) 445, Translink (registered trademark) 555, and Imerys Specialties Japan KK manufactured by BASF. Polarite (registered trademark) 103A, Polarite (registered trademark) 503S, Polarite (registered trademark) 102A, and the like are known. As the kaolin particles, these known materials can be appropriately combined and used.
また前記シリカ粒子としては、その表面が疎水処理されたシリカ粒子(疎水性シリカ粒子ともいう)と、無処理の親水性シリカ粒子が知られており、本発明ではどちらも用いることが可能である。前記成分(C)には、硬化後の塗膜の撥水性の観点から、より好適には、前記疎水性シリカ粒子を含む研磨粒子を用いることが望ましく、更に好適には、前記疎水性シリカ粒子からなる研磨粒子を用いることが望ましい。当該表面が疎水処理されたシリカ粒子とは、粗製シリカ粒子の表面が疎水化処理剤により修飾処理されたシリカ粒子を意味する。当該疎水化処理剤としては、脂肪酸、樹脂酸、脂肪酸エステル、脂肪酸金属塩、シランカップリング剤等のアルコキシシリル化合物、シラザン化合物、シリコーンオイル等が知られている。特に好ましい疎水化処理剤は、アルコキシシリル化合物またはシラザン化合物である。当該アルコキシシリル化合物としては、メチルトリメトキシシラン、エチルトリメトキシシラン、プロピルトリメトキシシラン、ブチルトリメトキシシラン、オクチルトリエトキシシラン、ヘキシルトリエトキシシラン、デシルトリエトキシシラン、フェニルトリエトキシシラン、メチルトリエトキシシラン、ジメチルジエトキシシラン、ジフェニルジエトキシシラン、ビニルトリエトキシシラン、メタクリロキシプロピルトリメトキシシラン、グリシドキシプロピルトリメトキシシラン、グリシドキシプロピルメチルジメトキシシラン、メルカプトプロピルトリメトキシシラン、クロロプロピルトリメトキシシラン、アミノプロピルトリメトキシシラン、(2−アミノエチル)アミノプロピルトリメトキシシラン、(2−アミノエチル)アミノプロピルメチルジメトキシシラン等のアルコキシシラン類が公知である。前記シラザン化合物としては、ヘキサメチルジシラザン等が公知である。これら疎水化処理剤またはその希釈溶液中で、適宜条件を選んだ上で前記粗製シリカ粒子を攪拌することにより、当該粗製シリカ粒子表面の修飾処理がなされる。 As the silica particles, there are known silica particles whose surfaces are hydrophobically treated (also referred to as hydrophobic silica particles) and untreated hydrophilic silica particles, both of which can be used in the present invention. . From the viewpoint of water repellency of the coating film after curing, it is more preferable to use abrasive particles containing the hydrophobic silica particles as the component (C), and more preferably, the hydrophobic silica particles. It is desirable to use abrasive particles consisting of The silica particles having the surface subjected to the hydrophobic treatment means silica particles obtained by modifying the surface of the crude silica particles with a hydrophobic treatment agent. Known examples of the hydrophobic treatment agent include fatty acids, resin acids, fatty acid esters, fatty acid metal salts, alkoxysilyl compounds such as silane coupling agents, silazane compounds, and silicone oil. Particularly preferred hydrophobizing agents are alkoxysilyl compounds or silazane compounds. Examples of the alkoxysilyl compound include methyltrimethoxysilane, ethyltrimethoxysilane, propyltrimethoxysilane, butyltrimethoxysilane, octyltriethoxysilane, hexyltriethoxysilane, decyltriethoxysilane, phenyltriethoxysilane, and methyltriethoxy. Silane, dimethyldiethoxysilane, diphenyldiethoxysilane, vinyltriethoxysilane, methacryloxypropyltrimethoxysilane, glycidoxypropyltrimethoxysilane, glycidoxypropylmethyldimethoxysilane, mercaptopropyltrimethoxysilane, chloropropyltrimethoxysilane Silane, aminopropyltrimethoxysilane, (2-aminoethyl) aminopropyltrimethoxysilane, (2-aminoethyl) a Alkoxysilanes such as Roh propyl methyl dimethoxy silane are known. Hexamethyldisilazane and the like are known as the silazane compound. By appropriately selecting the conditions in these hydrophobizing agents or a diluted solution thereof and stirring the crude silica particles, the surface of the crude silica particles is modified.
当該シリカ粒子の市販品としては、例えば、親水性シリカ粒子には、日本アエロジル株式会社製のAerosil(登録商標) 90、Aerosil(登録商標) 130、Aerosil(登録商標) 150、Aerosil(登録商標) 200、Aerosil(登録商標) 255、Aerosil(登録商標) 300、Aerosil(登録商標) 380、Aerosil(登録商標) OX50、Aerosil(登録商標) TT600、Aerosil(登録商標) 200F、Aerosil(登録商標) 380F、ワッカー社製のHDK(登録商標) S13、HDK(登録商標) V15、HDK(登録商標) N20、HDK(登録商標) N20P、HDK(登録商標) T30、HDK(登録商標) T40等が知られている。また、疎水性シリカには、日本アエロジル株式会社製の、Aerosil(登録商標) R972、Aerosil(登録商標) R974、Aerosil(登録商標) R104、Aerosil(登録商標) R106、Aerosil(登録商標) R202、Aerosil(登録商標) R208、Aerosil(登録商標) R805、Aerosil(登録商標) R812、Aerosil(登録商標) R7200、Aerosil(登録商標) RY50、Aerosil(登録商標) RY200、Aerosil(登録商標) R、Aerosil(登録商標) RX200、Aerosil(登録商標) RX300、Aerosil(登録商標) RX380S、Aerosil(登録商標) R976、Aerosil(登録商標) R976S、ワッカー社製のHDK(登録商標) H15、HDK(登録商標) H18、HDK(登録商標) H20、HDK(登録商標) H30等が知られている。前記シリカ粒子としては、これら公知の材料を適宜組み合わせて用いることができる。 Examples of commercially available silica particles include, for hydrophilic silica particles, Aerosil (registered trademark) 90, Aerosil (registered trademark) 130, Aerosil (registered trademark) 150, and Aerosil (registered trademark) manufactured by Nippon Aerosil Co., Ltd. 200, Aerosil (registered trademark) 255, Aerosil (registered trademark) 300, Aerosil (registered trademark) 380, Aerosil (registered trademark) OX50, Aerosil (registered trademark) TT600, Aerosil (registered trademark) 200F, Aerosil (registered trademark) 380F , HDK (registered trademark) S13, HDK (registered trademark) V15, HDK (registered trademark) N20, HDK (registered trademark) N20P, HDK (registered trademark) T30, HDK (registered trademark) T40 and the like manufactured by Wacker Are known. In addition, hydrophobic silica includes Aerosil (registered trademark) R972, Aerosil (registered trademark) R974, Aerosil (registered trademark) R104, Aerosil (registered trademark) R106, Aerosil (registered trademark) R202, manufactured by Nippon Aerosil Co., Ltd. Aerosil (R) R208, Aerosil (R) R805, Aerosil (R) R812, Aerosil (R) R7200, Aerosil (R) RY50, Aerosil (R) RY200, Aerosil (R) R, Aerosil. (Registered trademark) RX200, Aerosil (registered trademark) RX300, Aerosil (registered trademark) RX380S, Aerosil (registered trademark) R976, Aeros l (registered trademark) R976S, and Wacker Co., Ltd. of HDK (registered trademark) H15, HDK (registered trademark) H18, HDK (registered trademark) H20, HDK (registered trademark) H30 and the like are known. As the silica particles, these known materials can be appropriately combined and used.
また研磨粒子としては、上記した最も好適なカオリンおよびシリカから選ばれる1種以上を含む研磨粒子以外にも、実施例で用いたような研磨粒子の市販品を用いることが可能である。詳しくは、無機化合物から選択される研磨粒子の例のうち、アルミナ粒子の市販品としては、昭和電工株式会社製のAL1600SG3、AL43M等が知られている。表面を疎水処理した酸化チタン粒子の市販品としては、日本アエロジル株式会社製のアエロキサイドTiO2 T805等が知られている。表面複合処理した酸化亜鉛粒子の市販品としては、堺化学工業株式会社製のFINEX−33W−LP2等が知られている。セライト粒子の市販品としては、IMERYS社製のCelite(登録商標)209等が知られている。重質炭酸カルシウム粒子の市販品としては、白石カルシウム株式会社製のソフトン1800等が知られている。軽質炭酸カルシウム粒子の市販品としては、白石カルシウム株式会社製のBrilliant−1500F等が知られている。また、有機化合物から選択される研磨粒子の例のうち、4フッ化エチレン樹脂粉末の市販品としては、株式会社喜多村製のKLT−500F等が知られている。 Further, as the abrasive particles, other than the above-mentioned abrasive particles containing one or more kinds selected from the most suitable kaolin and silica, commercially available abrasive particles as used in the examples can be used. Specifically, among examples of abrasive particles selected from inorganic compounds, as commercial products of alumina particles, AL1600SG3, AL43M and the like manufactured by Showa Denko KK are known. Aeroxide TiO2 T805 manufactured by Nippon Aerosil Co., Ltd. is known as a commercially available product of titanium oxide particles whose surface is subjected to hydrophobic treatment. FINEX-33W-LP2 and the like manufactured by Sakai Chemical Industry Co., Ltd. are known as commercially available products of surface-combined zinc oxide particles. As a commercially available product of celite particles, Celite (registered trademark) 209 manufactured by IMERYS is known. As a commercial product of heavy calcium carbonate particles, Softon 1800 manufactured by Shiraishi Calcium Co., Ltd. is known. As a commercial product of the light calcium carbonate particles, Brilliant-1500F manufactured by Shiraishi Calcium Co., Ltd. is known. Among the examples of abrasive particles selected from organic compounds, KLT-500F manufactured by Kitamura Co., Ltd. is known as a commercially available product of tetrafluoroethylene resin powder.
前記成分(C)の研磨粒子は、その平均一次粒径が0.1〜10,000nmの範囲にあるものである。本発明においてより好適には、0.1〜2,000nmの範囲、さらに好適には0.1〜500nmの範囲、特に好適には0.1〜200nmの範囲、最も好適には1〜150nmの範囲に、前記成分(C)の研磨粒子の平均一次粒径があることである。当該範囲内にあれば、平均一次粒径が異なる複数の種類を混合したものでもあってもよい。研磨粒子の平均一次粒径が、前記範囲の下限以上にあることにより、研磨処理を行う際に基材表面を適切に平滑化することができる。他方で、研磨粒子の平均一次粒径が、前記範囲の上限以下であることにより、処理後の塗膜に凹凸を生じることが無く、平滑で美観に優れた塗膜を形成することができる。ここで前記平均一次粒径とは、電子顕微鏡で無作為に10個以上の一次粒子の直径(球相当径)を測定した際の平均値を意味する。また当該成分(C)の研磨粒子として2種以上の異なる原料を混合して用いた場合には、当該混合粉体から無作為に10個以上の一次粒子を抜き出して測定した直径(球相当径)の平均を平均一次粒径として取り扱う。なおここで一次粒子とは、粒が複数個で凝集していない状態の粒子を意味する。特に前記成分(C)の研磨粒子の平均一次粒径が、0.1〜200nmの範囲にあれば、上記効果がより顕著に得られる点で優れている。中でも前記成分(C)の研磨粒子の平均一次粒径が、1〜150nmの範囲にあれば、上記効果が最も顕著に得られる点で特に優れている。 The abrasive particles of the component (C) have an average primary particle diameter in the range of 0.1 to 10,000 nm. In the present invention, the range is more preferably 0.1 to 2,000 nm, further preferably 0.1 to 500 nm, particularly preferably 0.1 to 200 nm, and most preferably 1 to 150 nm. The average primary particle size of the abrasive particles of the component (C) is within the range. It may be a mixture of a plurality of types having different average primary particle diameters as long as it is within the range. When the average primary particle diameter of the abrasive particles is at least the lower limit of the above range, the surface of the base material can be appropriately smoothed during the polishing treatment. On the other hand, when the average primary particle diameter of the abrasive particles is equal to or less than the upper limit of the above range, unevenness does not occur in the coating film after the treatment, and a smooth and excellent-looking coating film can be formed. Here, the average primary particle size means an average value when the diameters (sphere equivalent diameters) of 10 or more primary particles are randomly measured with an electron microscope. When two or more different raw materials are mixed and used as the abrasive particles of the component (C), 10 or more primary particles are randomly extracted from the mixed powder to measure the diameter (sphere equivalent diameter). ) Is treated as the average primary particle size. The term “primary particle” as used herein means a particle in which a plurality of particles are not aggregated. In particular, when the average primary particle diameter of the abrasive particles of the component (C) is in the range of 0.1 to 200 nm, the above effect is more remarkably obtained. Above all, when the average primary particle size of the abrasive particles of the component (C) is in the range of 1 to 150 nm, the above effects are most outstandingly obtained.
本発明における前記成分(C)の研磨粒子の含有量は、特段制限するものでは無いが、前記成分(A)1質量部に対して、好適には0.01〜1.0質量部の範囲、より好適には0.02〜0.8質量部、さらに好適には0.025〜0.75質量部である。当該含有量の下限以上であることにより、本発明の表面処理用組成物は、硬化後の塗膜に十分な強度と耐久性を付与することができる。他方で当該含有量の上限以下であることにより、本発明の表面処理用組成物を用いて表面処理された基材表面は、平滑で光沢のある、美観に優れた塗膜を形成することができる表面となる。 The content of the abrasive particles of the component (C) in the present invention is not particularly limited, but is preferably in the range of 0.01 to 1.0 part by mass with respect to 1 part by mass of the component (A). , More preferably 0.02 to 0.8 parts by mass, further preferably 0.025 to 0.75 parts by mass. When the content is at least the lower limit, the surface treating composition of the present invention can impart sufficient strength and durability to the coating film after curing. On the other hand, when the content is less than or equal to the upper limit, the substrate surface surface-treated using the surface-treating composition of the present invention may form a smooth, glossy, and aesthetically pleasing coating film. It becomes a surface that can be.
本発明において、前記成分(C)の研磨粒子の硬度は、特定するものでは無いが、好適には基材表面の硬度と同等かそれ以下のものであることが望ましい。本発明における当該(C)の研磨粒子の作用は、前記の通りポリッシング処理の際に当該粒子と基材表面との間で摩擦が生じ、その結果ポリッシャだけでは不十分な範囲まで前記基材表面を研磨して均すことができ、平滑な表面を形成することができるようになる。さらに前記成分(A)の高分子有機シランが硬化して塗膜を形成した後も当該塗膜中に留まることにより、当該塗膜を補強する作用を奏し、耐久性に優れた塗膜の形成に寄与することができるのである。 In the present invention, the hardness of the abrasive particles of the component (C) is not specified, but is preferably equal to or less than the hardness of the surface of the base material. The action of the abrasive particles (C) in the present invention is that friction occurs between the particles and the substrate surface during the polishing treatment as described above, and as a result, the surface of the substrate is insufficient to the extent that the polisher alone is insufficient. Can be polished and leveled, and a smooth surface can be formed. Further, by staying in the coating film even after the high molecular weight organic silane of the component (A) is cured to form the coating film, a function of reinforcing the coating film is exerted, and a coating film having excellent durability is formed. Can contribute to.
さらに本発明に用いる表面処理用組成物には、施工時の作業性等を改善する目的で、成分(D)として実質的に水を含まない有機溶剤を更に加えることができる。当該成分(D)としては、前記成分(A)及び成分(B)を均一に溶解し、希釈することができる常温で液体の物質であり、また常温常圧下で薄膜塗布した状態で、数分乃至数日の間で揮発するものであれば特段の制限はない。また表面処理用組成物の貯蔵時の安定性を維持する為にも、前記成分(A)の高分子有機シランと成分(D)との反応を避ける目的で、成分(D)として実質的に水を含まない有機溶剤を用いるものである。当該成分(D)としては、例えば、ソルベントナフサ、n−ヘキサン、イソヘキサン、シクロヘキサン、石油系炭化水素化合物(C9アルキルシクロヘキサンの混合物)、エチルシクロヘキサン、メチルシクロヘキサン、n−ヘプタン、2,2,4,6,6−ペンタメチルヘプタン、イソオクタン、n−デカン、n−ペンタン、プロピルシクロヘキサン、1,3,5−トリメチルシクロヘキサン、1,2,3−トリメチルシクロヘキサン、1,2,4−トリメチルシクロヘキサン、シクロオクタン、1,1,3,5−テトラメチルシクロヘキサン、シクロオクタン、イソドデカン、イソノナン(C9アルカンの異性体混合物)、トルエン、キシレン、スチレン、イソパラフィン、水添軽質ナフサ系炭化水素化合物等の炭化水素化合物、ジクロロメタン、トリクロロメタン、ジクロロエタン、トリクロロエタン、テトラクロロエタン、ジクロロエチレン、トリクロロエチレン、テトラクロロエチレン、ブロモプロパン等のハロゲン化炭化水素化合物、メタノール、エタノール、n−プロパノール、イソプロパノール、n−ブタノール、イソブタノール、t−ブタノール、シクロヘキサノール、ブタンジオール、2−エチル−1−ヘキサノール、ベンジルアルコール等のアルコール化合物、アセトン、メチルエチルケトン、メチルイソブチルケトン、ジイソブチルケトン、シクロヘキサノン、ジアセトンアルコール等のケトン化合物、酢酸エチル、酢酸メチル、酢酸ブチル、酢酸sec−ブチル、酢酸メトキシブチル、酢酸アミル、酢酸ノルマルプロピル、酢酸イソプロピル、乳酸エチル、乳酸メチル、乳酸ブチル等のエステル化合物、ジエチルエーテル、プロピルエーテル、メチルエチルエーテル、イソプロピルエーテル、テトラヒドロフラン、テトラヒドロピラン、メチルセロソルブ、エチルセロソルブ、ブチルセロソルブ、1,4−ジオキサン、プロピレングリコールモノメチルエーテルアセテート等のエーテル化合物、フッ素系溶剤等を挙げることができ、これらは単独で用いても複数種を混合した混合物を用いても構わない。 Further, the surface treatment composition used in the present invention may further contain an organic solvent containing substantially no water as the component (D) for the purpose of improving workability at the time of construction. The component (D) is a substance that is a liquid at room temperature that can uniformly dissolve and dilute the component (A) and the component (B), and can be used for a few minutes in a state of being applied as a thin film at room temperature and pressure. There is no particular limitation as long as it volatilizes within a few days. Further, in order to maintain the stability of the surface treatment composition during storage, in order to avoid the reaction between the polymeric organosilane of the component (A) and the component (D), the component (D) is substantially used. An organic solvent containing no water is used. Examples of the component (D) include solvent naphtha, n-hexane, isohexane, cyclohexane, petroleum hydrocarbon compound (mixture of C9 alkylcyclohexane), ethylcyclohexane, methylcyclohexane, n-heptane, 2,2,4. 6,6-Pentamethylheptane, isooctane, n-decane, n-pentane, propylcyclohexane, 1,3,5-trimethylcyclohexane, 1,2,3-trimethylcyclohexane, 1,2,4-trimethylcyclohexane, cyclooctane , 1,1,3,5-tetramethylcyclohexane, cyclooctane, isododecane, isononane (mixture of isomers of C9 alkane), toluene, xylene, styrene, isoparaffin, hydrocarbon compounds such as hydrogenated light naphtha hydrocarbon compounds, Zikuro Methane, trichloromethane, dichloroethane, trichloroethane, tetrachloroethane, dichloroethylene, trichloroethylene, tetrachloroethylene, halogenated hydrocarbon compounds such as bromopropane, methanol, ethanol, n-propanol, isopropanol, n-butanol, isobutanol, t-butanol, cyclo Alcohol compounds such as hexanol, butanediol, 2-ethyl-1-hexanol and benzyl alcohol, acetone, methyl ethyl ketone, methyl isobutyl ketone, diisobutyl ketone, cyclohexanone, diacetone alcohol and other ketone compounds, ethyl acetate, methyl acetate, butyl acetate, Sec-Butyl acetate, methoxybutyl acetate, amyl acetate, normal propyl acetate, isopropyl acetate, ethyl lactate Ester compounds such as methyl lactate and butyl lactate, diethyl ether, propyl ether, methyl ethyl ether, isopropyl ether, tetrahydrofuran, tetrahydropyran, methyl cellosolve, ethyl cellosolve, butyl cellosolve, 1,4-dioxane, propylene glycol monomethyl ether acetate, etc. Examples thereof include ether compounds and fluorine-based solvents, which may be used alone or as a mixture of plural kinds.
本発明において前記成分(D)を含む場合の当該成分の含有量は、前記成分(A)1質量部に対して、好適には0.1〜100質量部の範囲、より好適には0.2〜75質量部、さらに好適には0.5〜50質量部、最も好適には1.0〜10質量部の範囲である。当該含有量の範囲であることにより、本発明の表面処理用組成物を用いて表面処理する際に、適度な作業性が付与されるため塗布が容易なものとなり、さらに硬化塗膜の膜厚も適切なものとなる。特に前記成分(D)を含む場合の当該成分の含有量が、前記成分(A)1質量部に対して、1.0〜10質量部の範囲であれば、上記効果がより顕著に得られる点で優れている。 In the present invention, when the component (D) is contained, the content of the component is preferably in the range of 0.1 to 100 parts by mass, more preferably 0. 2 to 75 parts by mass, more preferably 0.5 to 50 parts by mass, and most preferably 1.0 to 10 parts by mass. When the content is in the range, when the surface treatment is carried out using the surface treatment composition of the present invention, suitable workability is imparted, and thus the coating becomes easy, and the film thickness of the cured coating film is further increased. Would also be appropriate. In particular, when the content of the component (D) is in the range of 1.0 to 10 parts by mass with respect to 1 part by mass of the component (A), the above effect can be more remarkably obtained. Excellent in terms.
その他、本発明の表面処理用組成物において、その特性を毀損しない範囲で適宜に本発明の前記(A)〜(D)の構成成分に含まれない任意の添加成分を加えることができる。たとえば、反応性または非反応性のシリコーンオイル、アルコキシシラン化合物、長鎖アルキルの炭化水素化合物、フッ化アルキル化合物等の撥水性付与剤、シランカップリング剤等の密着付与剤、老化防止剤、防錆剤、着色剤、界面活性剤、レオロジー調整剤、紫外線吸収剤、赤外線吸収剤、蛍光剤、香料、充填剤等、目的に応じた成分を選択することができる。 In addition, in the surface treatment composition of the present invention, any additive component which is not included in the components (A) to (D) of the present invention can be appropriately added within a range that does not impair the characteristics thereof. For example, reactive or non-reactive silicone oils, alkoxysilane compounds, long-chain alkyl hydrocarbon compounds, water repellent agents such as fluoroalkyl compounds, adhesion imparting agents such as silane coupling agents, antiaging agents, Rusts, colorants, surfactants, rheology modifiers, ultraviolet absorbers, infrared absorbers, fluorescent agents, fragrances, fillers and the like can be selected according to the purpose.
本発明の表面処理方法のポリッシャを用いて施工を行う基材表面としては、自動車や二輪自動車、電車、農耕作業車、船舶、航空機、等の車輌車体や窓及び後写鏡、前照灯、方向指示器灯、車幅灯、その他灯火器、ホイール等の外装部材、また道路、橋脚、橋梁、隧道、防護壁、信号機等の構造部材、家屋やビル、発電所、ソーラーパネル、アンテナ、ガスタンク、自動販売機、ビニールハウス等建造物の壁面や天面及び窓といった建築・住設部材における、金属、ガラス、セラミックス、樹脂等の任意の部材を基材とする当該基材表面、及びこれら任意の部材の表面上に塗装が施された被塗装(塗膜ともいう)部材を基材とする当該基材表面に対して適用することができる。本発明の表面処理方法のポリッシャを用いて施工を行う基材表面として特に好適には、予め塗装された被塗装(塗膜)部材を基材とする表面であり、最も好適には、予め塗装されてなる被塗装(塗膜)部材を基材とする表面である。本発明の表面処理方法のポリッシャを用いて施工を行う基材表面の具体的な部材の材質としては、金属鋼板または樹脂である。好ましくは、これらの材質からなる部材表面上に塗装が施された被塗装(塗膜)部材を基材とする表面であり、特に好適には、自動車のボデー、バンパー等の車体外装に用いられている被塗装鋼板を基材とする表面(被塗装鋼板表面ともいう)および/または被塗装樹脂部材を基材とする表面(被塗装樹脂部材表面ともいう)への利用が望ましい。 The substrate surface to be constructed using the polisher of the surface treatment method of the present invention, automobiles and motorcycles, trains, agricultural vehicles, ships, aircraft, vehicle bodies and windows and rearview mirrors, headlights, Directional indicator lights, side lights, other lighting devices, exterior members such as wheels, roads, piers, bridges, tunnels, protective walls, structural members such as traffic lights, houses and buildings, power plants, solar panels, antennas, gas tanks. , Vending machines, surfaces of buildings and walls such as vinyl houses, and building / living materials such as windows, the surface of the base material is any material such as metal, glass, ceramics, resin, and any of these The present invention can be applied to the surface of a base material having a base material that is a member to be coated (also referred to as a coating film) on the surface of the member. Particularly preferred as a substrate surface to be applied using the polisher of the surface treatment method of the present invention is a surface whose substrate is a previously coated (coating) member, and most preferably it is previously coated. It is a surface whose base material is the member to be coated (coating film). The material of the specific member on the surface of the base material to be applied using the polisher of the surface treatment method of the present invention is a metal steel plate or a resin. A surface having a base material of a member to be coated (coating film) coated on the surface of a member made of these materials is particularly preferable, and it is particularly preferably used for a vehicle body exterior such as an automobile body or bumper. It is desirable to use the surface of the coated steel sheet as a base material (also referred to as a coated steel sheet surface) and / or the surface of a coated resin member as a base material (also referred to as a coated resin member surface).
本発明の表面処理方法は、その使用方法を限定するものでは無いが、前記自動車の車体外装に用いられている被塗装鋼板表面および/または被塗装樹脂部材表面への適用に際し、通常の塗料による塗装が行われた直後の状態、すなわち新車の状態の車輌に使用してもよい。また自動車が屋外におかれた状態で時間が経過し、紫外線や風雨、煤塵、熱、その他外気の影響で塗装の劣化が進んだ状態の車輌、すなわち中古車や長期展示に供された車輌に使用しても構わない。新車の車輌に使用する場合、通常の塗料により塗装が施された塗装表面、例えばボデー、バンパーに対して処理を行うことでその光沢、色彩等を長期間保持し、褪色劣化を遅らせることができる。中古車等の車輌に使用する場合、褪色したボデー、バンパー等の塗装表面を再塗装する必要無く、本発明の表面処理方法による処理のみで塗装直後に近い状態に復元することができ、当該塗膜の状態を長期間にわたり保護することができるという、簡便な作業で有用な効果を奏するものである。 The surface treatment method of the present invention is not limited to its use, but when applied to the surface of the steel sheet to be coated and / or the surface of the resin member to be coated which is used for the exterior of the automobile body, a normal coating material is used. It may be used in a vehicle immediately after being painted, that is, in a new vehicle. Also, for vehicles that have been left outdoors for a long time and the paint has deteriorated due to the effects of ultraviolet rays, wind and rain, dust, heat, and other outside air, that is, used vehicles and vehicles that have been exhibited for a long time. You can use it. When used in new vehicles, it is possible to retain the luster and color for a long time and delay fading deterioration by treating the painted surface, such as body and bumper, which has been painted with normal paint. . When used on a vehicle such as a used car, it is possible to restore a state close to that immediately after painting by the treatment by the surface treatment method of the present invention without the need to re-paint the fading body, bumper, or other painted surface. This is a useful effect in a simple operation that the state of the membrane can be protected for a long period of time.
本発明におけるポリッシャを用いた施工は、従来公知の工法を用いることができる。一般にポリッシャとは、空気圧や電力を駆動源として、一定の範囲で回転動作、往復摺動、その他任意方向の振動といった周期動作を行う駆動部を有する器具であって、主に研磨を目的に用いる器具を指す。同様の機能を有する器具のうち、研削を主な目的とするものはサンダーというが、本発明ではこれら機能を有するものは特段区別せず、纏めてポリッシャという。当該ポリッシャの駆動部には、対象物の表面に直接接触する当接部材が配置されている。前記当接部材としては、天然繊維や合成樹脂繊維等の繊維物をスポンジ状、ブラシ状、厚みのある帯状等の形状に加工したバフと呼ばれるものを用いることができる。また、既製の不織布、マイクロファイバークロス等の繊維物を前記バフ等を介して、または介さずに用いることができる。対象物の表面に前記ポリッシャの前記当接部材が配置された駆動部を当接させ、回転動作や往復摺動を行うことにより対象物表面を研磨し、平滑化や光沢発現等の施工処理を行うことを、本明細書中では、ポリッシュ処理やポリッシャ施工、あるいはポリッシングという。当該ポリッシュ処理の際にはポリッシング剤と呼ばれる液材を前記当接部材に含浸させて処理する。しかしながら、従来知られているポリッシング剤は一般に、対象物表面を研磨して平坦に均すことを目的としたものであって、研磨特性の改善や、摩擦抵抗の調整といった作業性の改善を図るものであり、耐久性に優れた塗膜を形成させることに主眼を置いたものでは無かった。本発明の表面処理方法では、従来のポリッシング剤に代えて本発明に係る表面処理用組成物を用いることにより、ポリッシングの作業性向上を図れると同時に、処理が行われた塗装表面の光沢、色彩と言った美観を長期にわたり保持できる、耐久性に優れた被膜を形成することができるようになる。 For the construction using the polisher in the present invention, a conventionally known construction method can be used. Generally, a polisher is an instrument having a driving unit that uses air pressure or electric power as a driving source to perform a periodic operation such as a rotational operation, a reciprocal sliding, and a vibration in an arbitrary direction within a certain range, and is mainly used for polishing. Refers to an instrument. Among the instruments having the same function, the one whose main purpose is grinding is called a sander, but in the present invention, those having these functions are not particularly distinguished and are collectively referred to as a polisher. An abutting member that is in direct contact with the surface of the object is arranged in the drive unit of the polisher. As the contact member, a member called a buff, which is obtained by processing a fiber material such as a natural fiber or a synthetic resin fiber into a shape such as a sponge shape, a brush shape, or a thick band shape, can be used. In addition, a ready-made non-woven fabric, a fibrous material such as a microfiber cloth can be used with or without the buff or the like. The drive unit in which the abutting member of the polisher is arranged is brought into contact with the surface of the object, and the object surface is polished by performing a rotating operation or reciprocal sliding, and a construction process such as smoothing or gloss development is performed. What is performed is referred to as polishing treatment, polishing work, or polishing in this specification. During the polishing process, a liquid material called a polishing agent is impregnated into the contact member for processing. However, conventionally known polishing agents are generally intended to polish the surface of a target object to make it even, and to improve polishing characteristics and workability such as adjustment of frictional resistance. However, it was not focused on forming a coating film having excellent durability. In the surface treatment method of the present invention, by using the surface treatment composition according to the present invention in place of the conventional polishing agent, the workability of polishing can be improved, and at the same time, the gloss and color of the treated coating surface are improved. It becomes possible to form a film having excellent durability that can maintain such an aesthetic appearance for a long period of time.
本発明で用いることのできるポリッシャに特段の制限は無く、公知の市販品を用いることができる。当該ポリッシャの周期動作についても回転動作、往復摺動、その他任意方向の振動のいずれであっても構わないが、作業の容易性と仕上がりの美観の観点から、回転動作であることが特に好ましい。当該回転動作を行うポリッシャを本発明では回転式ポリッシャとも言い、当該回転式ポリッシャは目的に応じ回転軌道の異なる製品、具体的にはシングルアクションポリッシャ、ダブルアクションポリッシャ、ギアアクションポリッシャ等から選択することができる。シングルアクションポリッシャは、単一の軌道を周期的に回転するものであって、回転トルクを高められることから塗装表面の研磨効率が高く、付着物等の汚れを比較的短時間で落とすことができる。しかし、ポリッシャの回転による摩擦発熱が大きいといった、操作をおこなう上である程度熟練度が必要であるという特徴がある。ダブルアクションポリッシャは、公転軌道上を自転しながら周期的に回転するというものであって、一般に回転トルクを高めにくいことから、塗装表面の研磨効率としてはシングルアクションポリッシャより劣る。しかし、発熱が少ないことや研磨中の当接部材の暴れが少ない等、操作をおこなう上で比較的熟練度が求められないという特徴がある。ギアアクションポリッシャは、公転軌道上を振動・偏心回転しながら周期的に回転するというものであって、シングルアクションポリッシャとダブルアクションポリッシャとの中間の特性をもっている。本発明においては、作業者の熟練度に応じて前記の各ポリッシャを適宜使い分けることが特に好ましい。なかでも、研磨力の制御のしやすさの観点から、シングルアクション、またはダブルアクションの回転式ポリッシャが好ましい。なお回転式ポリッシャの回転速度は目的に応じ任意の回転速度で良いが、大面積処理の場合は、一般に100〜20,000回転/分(1.67〜333.33s−1)の回転数が用いられる。また小面積の処理や小さな部品の処理の場合はより小型のポリッシャを用いたり、より低速回転で処理を行ってもよい。ここでポリッシャの駆動源としては、AC電源、蓄電池、圧縮空気等作業現場の設備や作業のしやすさに応じ、任意のものを使用して良い。またポリッシャの寸法についても、被処理面の面積、形状、作業者の取り扱いやすさに応じ、任意の大きさのものを使用して良い。The polisher that can be used in the present invention is not particularly limited, and known commercial products can be used. The periodic operation of the polisher may be any of rotational operation, reciprocal sliding, and vibration in any other direction, but the rotational operation is particularly preferable from the viewpoint of workability and finish aesthetics. In the present invention, the polisher that performs the rotating operation is also referred to as a rotary polisher, and the rotary polisher can be selected from products having different rotation paths according to the purpose, specifically, a single action polisher, a double action polisher, a gear action polisher, and the like. You can The single-action polisher rotates in a single orbit periodically, and since it can increase the rotation torque, it has high polishing efficiency on the coating surface and can remove dirt such as adhered matters in a relatively short time. . However, there is a feature that a certain degree of skill is required for performing an operation, such as a large amount of frictional heat generated by rotation of the polisher. The double-action polisher rotates periodically on a revolution orbit while rotating periodically. Generally, it is difficult to increase the rotation torque, so that the polishing efficiency of the painted surface is inferior to that of the single-action polisher. However, there is a feature that a relatively high degree of skill is not required in performing an operation, such as less heat generation and less aggression of the contact member during polishing. The gear action polisher rotates periodically on a revolution orbit while vibrating and eccentrically rotating, and has an intermediate characteristic between a single action polisher and a double action polisher. In the present invention, it is particularly preferable to properly use each of the above polishers according to the skill level of the operator. Of these, a single-action or double-action rotary polisher is preferable from the viewpoint of easy control of the polishing force. The rotation speed of the rotary polisher may be any rotation speed according to the purpose, but in the case of large area processing, the rotation speed of 100 to 20,000 rotations / minute (1.67 to 333.33s −1 ) is generally used. Used. When processing a small area or processing small parts, a smaller polisher may be used, or the processing may be performed at a lower rotation speed. Here, as the drive source of the polisher, any source such as an AC power source, a storage battery, and compressed air may be used depending on the facility at the work site and the ease of work. Regarding the size of the polisher, any size may be used depending on the area and shape of the surface to be processed and the ease of handling by the operator.
シングルアクションポリッシャの市販品としては、リョービ株式会社製のPE−1400、PE−2010、PE−2100等のPEシリーズ、信濃機販株式会社製のSI−2400、SI−2009、SI−2009H、SI−2224等のSIシリーズ、コンパクト・ツール株式会社製のC−150N、C−201等のCシリーズ、ダブルアクションポリッシャの市販品としては、リョービ株式会社製のPED−130KT等のPEDシリーズ、コンパクト・ツール株式会社製のP−150N、P−185N等のPシリーズ、ギアアクションポリッシャの市販品としては、リョービ株式会社製のPEG−130等のPEGシリーズ、信濃機販株式会社製のSI−2415、コンパクト・ツール株式会社製のG−150N等が知られており、これら公知の機器を目的に応じ適宜選択することができる。 Commercially available single action polishers include PE series such as PE-1400, PE-2010, and PE-2100 manufactured by Ryobi Co., Ltd., SI-2400, SI-2009, SI-2009H, and SI manufactured by Shinano Machinery Co., Ltd. SI series such as -2224, C series such as C-150N and C-201 manufactured by Compact Tool Co., Ltd., and commercially available double action polishers include PED series such as PED-130KT manufactured by Ryobi Co., Ltd. P series such as P-150N and P-185N manufactured by Tool Co., Ltd., commercially available gear action polishers include PEG series such as PEG-130 manufactured by Ryobi Co., Ltd., SI-2415 manufactured by Shinano Kihan Co., Ltd., G-150N manufactured by Compact Tool Co., Ltd. is known. These known devices can be appropriately selected depending on the intended purpose.
本発明で用いることのできる当接部材においても特段の制限は無く、公知の市販品を前記のポリッシャと組み合わせて用いることができる。前記当接部材としては、天然繊維や合成樹脂繊維等の繊維物をスポンジ状、ブラシ状、厚みのある帯状(これらを纏めてバフともいう)、不織布、マイクロファイバークロスに加工したものが好適である。これらの材質としては、木綿、絹、麻、ウール、ポリウレタン、ポリエステル(好ましくは、ポリエチレンテレフタレート)、ポリエチレン、ポリプロピレン、ナイロン、ポリスチレン、等から選択することができる。本発明において好適な当接部材の形状は、スポンジ状またはマイクロファイバークロスであり、また好適な材質はポリエステル(好ましくは、ポリエチレンテレフタレート)、ナイロンから選ばれるものである。特に好適な形状はマイクロファイバークロスであるが、これは繊維径が10μm以下の分割型複合紡糸繊維が織り合わされてなる布状物のことを指し、特に0.1μm以下の径の場合はナノファイバ−クロスとも呼ばれる。このような非常に微細な繊維径であることにより広大な表面積を有しており、ポリッシュ処理の際に表面研磨において極めて滑らかに表面を均すことができ、また均質に液剤が浸透するためムラ無く作業を行うことができる。さらに、マイクロファイバー自体の特性として、繊維細さが汚れ被膜に近い寸法であるために、油膜状汚れの削り取り効果が高いという特徴を有している。 The contact member that can be used in the present invention is also not particularly limited, and a known commercially available product can be used in combination with the above polisher. The abutting member is preferably a sponge-shaped, brush-shaped, thick band-shaped (collectively referred to as buff), non-woven fabric, or microfiber cloth material made of natural fibers or synthetic resin fibers. is there. These materials can be selected from cotton, silk, hemp, wool, polyurethane, polyester (preferably polyethylene terephthalate), polyethylene, polypropylene, nylon, polystyrene and the like. In the present invention, the contact member preferably has a sponge shape or a microfiber cloth, and a suitable material is selected from polyester (preferably polyethylene terephthalate) and nylon. A particularly preferred shape is a microfiber cloth, which refers to a cloth-like material obtained by weaving split-type composite spun fibers having a fiber diameter of 10 μm or less, and particularly a nanofiber having a diameter of 0.1 μm or less. -Also known as cross. Due to such a very fine fiber diameter, it has a vast surface area, which makes it possible to level the surface very smoothly during surface polishing during polishing, and because the liquid agent penetrates uniformly, unevenness can occur. You can work without it. Further, as a characteristic of the microfiber itself, since the fiber fineness has a dimension close to that of the dirt film, it has a feature that the effect of scraping off oil film-like dirt is high.
なお前記当接部材は、任意の方法でポリッシャの駆動部に配置して使用できるが、好適には一般的にパッドと呼ばれる、ポリッシャの駆動部に取り付けられた平面部材を介し、これに貼り付け等して結合し使用することが望ましい。本発明における前記当接部材の厚みに制限は無いが、好適には1〜70mmの範囲であることが望ましい。当接部材の厚みが小さい場合には、作業性向上のため適切な厚みをもつ任意の素材(以下、スペーサーとも言う)と前記当接部材を結合して厚みを補ってもよく、その場合は当接部材とスペーサーとの合計の厚みが前記の範囲にあることが望ましい。ここで、当該スペーサーとしては前記バフと同じ材質の部材で代用することができる。またスペーサーを用いる場合の当接部材とスペーサーの結合手段、当接部材とポリッシャまたはパッドとの結合手段、当接部材・スペーサー結合体とポリッシャまたはパッドとの結合手段は、接着剤による接着、粘着剤による粘着、熱溶融、縫合、面ファスナー、ゴムや紐での締結、カバーによる被覆等、適宜好適な方法を選択することができるが、作業性と結合強度の観点から、面ファスナーによる結合が特に望ましい。ここで、前記当接部材にマイクロファイバークロスを用いる場合、パッドまたはスペーサーを柔軟な材質として、当該パッドまたはスペーサーの表面に前記面ファスナーのフック状起毛部の裏側を接着剤で接着する。そして、当該フック状起毛部をマイクロファイバークロスと直接に当接させて、当該マイクロファイバークロスのループ状になった繊維と絡み合うことでこれらを結合させることが望ましい。この際、前記マイクロファイバークロスの表面は、面ファスナーのフック状起毛部と絡み合う程度の長さに起毛した材料を用いることがより好適である。当該起毛の長さは、前記面ファスナー起毛部とマイクロファイバークロスの表面共に0.5〜10mm程度の長さであることが特に好適である。前記マイクロファイバークロスの市販品としては、KBセーレン株式会社製のナイロン及びポリエステルからなる分割型複合紡糸繊維のBelima(登録商標)シリーズ、東レ株式会社製の、ポリエステルからなる海島型複合繊維のトレシー(登録商標)シリーズ等が知られており、これらから目的に応じ適宜選択することができる。これら当接部材、パッド、スペーサー等の寸法は、被処理面の面積、形状、作業者の取り扱いやすさに応じ、任意の大きさのものを使用して良い。 The abutting member can be arranged and used in the drive unit of the polisher by an arbitrary method, but is preferably attached to the drive unit of the polisher through a planar member attached to the drive unit of the polisher. It is desirable to combine them and use them. The thickness of the abutting member in the present invention is not limited, but it is preferably in the range of 1 to 70 mm. If the thickness of the abutting member is small, the material may be supplemented by combining the abutting member with an arbitrary material (hereinafter also referred to as a spacer) having an appropriate thickness to improve workability. It is desirable that the total thickness of the contact member and the spacer is within the above range. Here, as the spacer, a member made of the same material as the buff can be substituted. When a spacer is used, the abutting member and spacer connecting means, the abutting member and polisher or pad connecting means, and the abutting member / spacer combined body and the polisher or pad connecting means may be adhesive or adhesive. Adhesive with agent, heat fusion, suturing, hook-and-loop fastener, fastening with rubber or string, covering with a cover, etc. can be selected as appropriate, but from the viewpoint of workability and bond strength, joining with hook-and-loop fastener Especially desirable. Here, when microfiber cloth is used for the contact member, the pad or spacer is made of a flexible material and the back side of the hook-shaped raised portion of the surface fastener is adhered to the surface of the pad or spacer with an adhesive. Then, it is desirable that the hook-shaped raised portion is brought into direct contact with the microfiber cloth and entangled with the looped fibers of the microfiber cloth to bond them together. At this time, it is more preferable to use a material raised on the surface of the microfiber cloth in such a length that it is entangled with the hook-shaped raised portion of the surface fastener. The length of the raised hair is particularly preferably about 0.5 to 10 mm on both the surface fastener raised portion and the surface of the microfiber cloth. Commercially available products of the microfiber cloth are Belima (registered trademark) series of split-type composite spun fiber made of nylon and polyester manufactured by KB Seiren Co., Ltd., and Toraysee of sea-island type composite fiber made of polyester manufactured by Toray Co., Ltd. The registered trademark) series and the like are known and can be appropriately selected from these according to the purpose. The dimensions of these abutting members, pads, spacers and the like may be arbitrarily selected depending on the area and shape of the surface to be processed and the ease of handling by the operator.
本発明の表面処理方法は、前記当接部材上、または被処理面である基材表面に対して前記表面処理用組成物を適量滴下し、処理対象の塗装表面である基材表面に対してポリッシュ処理を行うことにより、当該基材表面の研磨と表面処理用組成物の塗布を同時に行うものである。前記塗布量としては、一回のポリッシュにつき0.01〜25ml、好適には0.1〜10ml程度を当接部材に含ませ、処理対象である基材表面にポリッシングを行う。ある程度ポリッシュ処理が進み当接部材から表面処理用組成物が無くなってきたら、再度、前記の表面処理用組成物を当接部材に滴下する等して、再び処理を行うという工程で実施することが望ましい。一度に当接部材に含浸させる量が適正な範囲にあることで、均質で平坦な硬化塗膜を比較的容易に得ることができる。ここでのポリッシュ処理により、前記表面処理用組成物中の研磨粒子によって油脂や固形分等からなる汚れが研磨作用により取り除かれていき、処理が進むに従って当該汚れ及び脱落した研磨粒子は前記当接部材に吸着される。その結果、処理が行われた塗装表面である基材表面には汚れが残留せず、代わって本発明における塗膜形成に係る成分である表面処理用組成物のみが、前記塗装表面である基材表面に付着した状態となる。美観を有し耐久性に優れた塗膜を形成する技術として従来公知の方法では、ポリッシュ処理による研磨を行った後に、別途反応性シリコーン等を含んでなる表面処理剤を塗布する、という二段階での作業が必要であった。しかしながら、本発明ではポリッシュ処理を行った後に別途、表面処理剤の塗布を行う工程を削減でき、生産性を大幅に高めることができるようになるのである。 The surface treatment method of the present invention, on the contact member, or by dropping an appropriate amount of the surface treatment composition to the substrate surface that is the surface to be treated, to the substrate surface that is the coating surface of the treatment target By performing the polishing treatment, polishing of the surface of the substrate and application of the surface treatment composition are simultaneously performed. As for the coating amount, 0.01 to 25 ml, preferably 0.1 to 10 ml, is included in the abutting member per polishing, and the surface of the substrate to be treated is polished. When the polishing treatment progresses to a certain extent and the surface treatment composition disappears from the contact member, the surface treatment composition may be dropped again onto the contact member, and the treatment may be performed again. desirable. When the amount of impregnation into the contact member at one time is within an appropriate range, a homogeneous and flat cured coating film can be obtained relatively easily. By the polishing treatment here, stains consisting of oils and fats and solids by the polishing particles in the surface treatment composition are removed by the polishing action, and as the treatment progresses, the stains and the abrasive particles that have fallen off are abutted. Adsorbed to the member. As a result, no stain remains on the base material surface which is the treated coating surface, and instead, only the surface treatment composition which is a component relating to the coating film formation in the present invention is the coated surface group. It is in a state of being attached to the material surface. In a conventionally known method as a technique for forming a coating film having an aesthetic appearance and excellent durability, a two-step method of separately applying a surface treatment agent containing reactive silicone after polishing by polishing treatment is performed. Work was required. However, in the present invention, the step of separately applying the surface treatment agent after performing the polishing treatment can be eliminated, and the productivity can be significantly increased.
なお前記の表面処理用組成物はポリッシュ処理による塗布の後、常温又は加熱環境下に静置することにより、揮発成分を含む場合はここで当該揮発成分が揮発し、これと併せて架橋硬化反応が進行して塗装表面である基材表面に硬化塗膜を形成する。その後、必要に応じ当該硬化塗膜表面を乾いた布等により払拭する後処理を行うことにより、さらに美観に優れた硬化塗膜の表面を形成することができる。前記硬化塗膜の表面を水や、シリコーンエマルジョン等を含む液体を含ませた布等で払拭した後に乾拭きを行うという、従来公知の後処理方法により施工を行っても良く、適宜好ましい方法で後処理を行うことができる。 After the composition for surface treatment is applied by a polishing treatment, the composition is allowed to stand at room temperature or under a heating environment to volatilize the volatile component in the case where it contains a volatile component, and in addition to this, a crosslinking curing reaction occurs. Progresses to form a cured coating film on the surface of the base material which is the coating surface. After that, if necessary, a post-treatment of wiping the surface of the cured coating film with a dry cloth or the like is performed, whereby a surface of the cured coating film having a more excellent appearance can be formed. The surface of the cured coating film may be wiped with water, a cloth impregnated with a liquid containing a silicone emulsion or the like, and then dry wiped, which may be performed by a conventionally known post-treatment method. Processing can be performed.
また本発明は、前記表面処理方法に用いるための表面処理用組成物にも関する。本発明の表面処理用組成物とは、前記ポリッシャにより施工するためのものであって、以下の各成分を含んでなる組成物である:
(A)反応性基を有する高分子有機シラン、
(B)反応触媒、
(C)平均一次粒径が0.1〜10,000nmの研磨粒子。The present invention also relates to a surface treatment composition for use in the surface treatment method. The surface treating composition of the present invention is a composition for applying with the polisher and comprising the following components:
(A) a polymeric organosilane having a reactive group,
(B) reaction catalyst,
(C) Abrasive particles having an average primary particle size of 0.1 to 10,000 nm.
上記の各成分は、表面処理方法に関する本発明に含まれる表面処理用組成物の構成と同一のものであり、またその他の任意構成もこれに準じる。 Each of the above-mentioned components has the same composition as that of the surface-treating composition included in the present invention related to the surface-treating method, and the other arbitrary compositions also conform to this.
以下、実施例により本発明の効果を詳説するが、これら実施例は本発明の態様の限定を意図するものでは無い。 Hereinafter, the effects of the present invention will be described in detail with reference to Examples, but these Examples are not intended to limit the aspects of the present invention.
本発明で用いる表面処理用組成物の特性は、以下の方法による実施例、比較例にてその評価を行った。ここで被膜形成用途に好適な組成物としては、全ての特性が合格となっていることが望ましい。また本発明の実施例、比較例にて評価した各表面処理用組成物(以下、単に「組成物」ともいう)又は処理剤は、表1に示す原料を同表中に記載の質量比で混合し、25℃で20分間攪拌することにより調製した。なお、表1の空欄は、その原料を使用しなかったことを表す。 The characteristics of the surface treatment composition used in the present invention were evaluated in Examples and Comparative Examples by the following methods. Here, it is desirable that all the properties of the composition suitable for use in forming a film are acceptable. In addition, each surface treatment composition (hereinafter, also simply referred to as “composition”) or treatment agent evaluated in Examples and Comparative Examples of the present invention was prepared by using the raw materials shown in Table 1 at the mass ratios shown in the same table. Prepared by mixing and stirring at 25 ° C. for 20 minutes. The blank column in Table 1 indicates that the raw material was not used.
[試験片の調製]
・傷消し性評価試験片
傷消し性の評価を行う上で、塗装表面上に傷を有する材質を再現した試験片を以下の方法により作製した。JIS G 3141:2017に準拠した黒色塗装板(材質:SPCC−SD(冷間圧延鋼板)、寸法:0.8mm×70mm×150mm、化成電着後片面にアミノアルキド黒色塗装を行い、トップクリアコートを施したもの、株式会社アサヒビーテクノ製)の塗装面に対し、株式会社ソフト99コーポレーション製の液体コンパウンド(キズ消し用3000)、当接部材として細目用ウレタンスポンジバフ、リョービ株式会社製のダブルアクションポリッシャーPED−130を用いて8,000rpm(1335s−1)の回転速度で20秒間ポリッシュ処理を行い十分に研磨することで、予め平滑な表面を形成した。さらにこの被処理面に対し、JIS Z 8901:2006に準拠した、試験用粉体1の7種(関東ロームの泥粉体)を5質量%含む水懸濁液を含ませたネル布で10往復、手で強く擦りつけ、泥粉による擦り傷をつけた。その後、当該表面を流水で十分に洗浄し、さらに当該表面をイソプロパノールを用いて脱脂洗浄して、これを傷消し性評価試験片とした。[Preparation of test piece]
-Evaluation test piece for scratch erasability In evaluating scratch erasability, a test piece reproducing a material having a scratch on the coated surface was prepared by the following method. Black coated plate conforming to JIS G 3141: 2017 (Material: SPCC-SD (cold rolled steel plate), size: 0.8mm x 70mm x 150mm, aminoalkyd black coating on one side after chemical electrodeposition, top clear coat Applied to the coated surface of Asahi Bi-Techno Co., Ltd.), a liquid compound made by Soft 99 Corporation (3000 for scratch removal), a urethane sponge buff for fine mesh as a contact member, a double made by Ryobi Co., Ltd. A smooth surface was formed in advance by performing polishing treatment for 20 seconds at a rotation speed of 8,000 rpm (1335 s −1 ) using Action Polisher PED-130 and polishing sufficiently. Further, a flannel cloth containing 5 mass% of 7 kinds of the test powder 1 (mud powder of Kanto loam) according to JIS Z 8901: 2006 was applied to the surface to be treated. It was rubbed hard by hand and back and forth, and scratched by mud powder. After that, the surface was thoroughly washed with running water, and the surface was degreased and washed with isopropanol to obtain a scratch erasability evaluation test piece.
・雨染み除去性評価試験片の調製
雨染み除去性の評価を行う上で、塗装表面上に雨染みを有する材質を再現した試験片を以下の方法により作製した。当該試験片は前記の傷消し性評価試験片の傷側面にスポイトを用いて水道水1滴(0.05ml)を滴下し、50℃に設定した恒温乾燥炉に1時間放置し、水分を揮発させて得た。当該表面には、水道水のカルキ成分に由来する残渣が残留してシミ様の状態として観察される仮想雨染みを形成し、雨染み除去性評価用試験片とした。-Preparation of Rain Stain Removability Evaluation Test Specimens In order to evaluate the rain stain removability evaluation, a test piece reproducing a material having a rain stain on the coated surface was prepared by the following method. For the test piece, 1 drop (0.05 ml) of tap water was dropped on the scratched side surface of the test piece for evaluation of scratch erasability using a dropper, and the test piece was left for 1 hour in a constant temperature oven set at 50 ° C. to volatilize water. I got it. On the surface, a residue derived from the scaly component of tap water remained to form a virtual rain stain observed as a stain-like state, and used as a test piece for evaluating rain stain removability.
[傷消し性、雨染み除去性評価試験]
ポリッシュ処理に用いた当接部材として、直径180mmで厚み30mmのポリウレタン製スポンジバフ(株式会社ソヴリン製、「ポリッシャー用ウレタンスポンジバフ(細目用)」、以下「スポンジバフ」ともいう)または当該スポンジバフをスペーサーとして用い、これにマイクロファイバークロスを貼着したもの(以下、「ファイババフ」ともいう)を用いた。後者は以下の手順より調製した。[Evaluation test for scratch erasability and rain stain removal]
As a contact member used for the polishing treatment, a polyurethane sponge buff having a diameter of 180 mm and a thickness of 30 mm (manufactured by Sovereign Co., Ltd., "urethane sponge buff for polisher (for fine)", hereinafter also referred to as "sponge buff") or the sponge buff. Was used as a spacer, and a microfiber cloth adhered thereto (hereinafter, also referred to as “fiber buff”) was used. The latter was prepared by the following procedure.
ファイババフの調製:ポリエチレンテレフタレート75質量%、ポリアミド25質量%で、厚さが0.5mmの布状物であるマイクロファイバークロス(株式会社スリーボンド製の「スリーボンド6649G」)を直径185mmの円形に切り抜き、これを前記のポリウレタン製スポンジバフに貼り付け、ファイババフを作製した。なお前記貼り付けは、当該スポンジバフ表面にエラストマー系接着剤で面ファスナーのフック状起毛部側の裏面を接着し、当該面ファスナー起毛部表面にマイクロファイバークロスを直接当接することにより行った。 Preparation of fiber buff: Polyethylene terephthalate 75% by mass, polyamide 25% by mass, a 0.5 mm thick cloth-like microfiber cloth ("ThreeBond 6649G" manufactured by ThreeBond Co., Ltd.) was cut into a circle with a diameter of 185 mm, This was attached to the polyurethane sponge buff to prepare a fiber buff. The attachment was performed by adhering the back surface of the hook-and-loop raised portion side of the surface fastener to the surface of the sponge buff with an elastomer adhesive, and directly contacting the microfiber cloth to the surface of the surface fastener raised portion.
これらそれぞれの当接部材表面に、後述の実施例1〜12、及び比較例1に示す表面処理用組成物を3g(約2.5ml)スポイトで滴下して軽く含浸させた。当該当接部材をリョービ株式会社製のダブルアクションポリッシャーPED−130の駆動部に配置し、前記の傷消し性評価試験片及び雨染み除去性評価試験片それぞれの塗装表面に対して、8000rpm(1335s−1)の回転速度で20秒間ポリッシュ処理を行った。当該処理後5分以内に、当該処理面を乾いた清浄なマイクロファイバークロス(スリーボンド6649G)にて満遍なく拭き取ることにより、それぞれの評価を行った。他方、比較例2、3における試験片への施工は、次のようにして行った。それぞれ表面処理用組成物または処理剤を含浸させた前記のスポンジバフを、各試験片の塗装表面に対してポリッシャを用いずに、20秒間かけて手で回転させるように擦り上げ、然る後5分以内に、表面を乾いた清浄なマイクロファイバークロス(スリーボンド6649G)にて満遍なく拭き取ることで処理した。The surface treatment composition shown in each of Examples 1 to 12 and Comparative Example 1 described later was dropped onto the surface of each of the contact members by a 3 g (about 2.5 ml) dropper to lightly impregnate them. The contact member is arranged in the drive part of a double action polisher PED-130 manufactured by Ryobi Co., Ltd., and 8000 rpm (1335s) for the coating surface of each of the scratch erasing evaluation test piece and the rain stain removing evaluation test piece. Polishing treatment was performed for 20 seconds at a rotation speed of -1 ). Within 5 minutes after the treatment, each treatment surface was wiped evenly with a clean and clean microfiber cloth (ThreeBond 6649G) to perform each evaluation. On the other hand, the construction of the test pieces in Comparative Examples 2 and 3 was performed as follows. The sponge buffs each impregnated with the surface treatment composition or the treatment agent were rubbed against the coated surface of each test piece by hand for 20 seconds without using a polisher, and then, Within 5 minutes, the surface was treated with a dry and clean microfiber cloth (Threebond 6649G).
[傷消し性、雨染み除去性評価基準]
・傷消し性評価
前記傷消し性、雨染み除去性評価試験を行った傷消し性評価試験片の塗装表面を、評価試験前後の状態比較観察により評価した。当該観察手段としては目視による傷の残存状態の確認、及び分光測色計を用いた色差比較で以て実施した。前記分光測色計は、コニカミノルタ株式会社製のCM−2600dを用い、測定径8mm、測定モードSCE、視野10°および「CIE標準光源D65」を測定条件とし、評価試験前後の色差ΔL値を測定した。結果は以下の評価基準に従い、表1中に併せて記載した。ここで、前記色差ΔL値とは白色度の指標であって、本発明の表面処理方法により塗装表面の擦過傷が消されることにより当該傷由来の乱反射が低減する為、当該値が小さくなる、すなわち白色度が下がるに従い傷消し性が大きくなるものと判断される。なお目視による観察では、いずれの表面処理用組成物による評価であっても、前記試験後の状態は大きな深い傷が明らかに低減し、光沢が増大していた:
評価結果が可・・・−3.0<ΔL≦−2.0の範囲、○として表記した
評価結果が良・・・−4.0<ΔL≦−3.0の範囲、◎として表記した
評価結果が優・・・−6.0<ΔL≦−4.0の範囲、◎◎として表記した。[Evaluation criteria for scratch erasability and rain stain removal]
-Evaluation of scratch erasing property The coating surface of the scratch erasing property and rain stain removing property evaluation test was evaluated by state comparison observation before and after the evaluation test. As the observing means, the residual state of scratches was visually confirmed and the color difference was compared by using a spectrocolorimeter. As the spectrocolorimeter, CM-2600d manufactured by Konica Minolta Co., Ltd. is used, the measurement diameter is 8 mm, the measurement mode SCE, the visual field is 10 °, and the “CIE standard light source D65” is the measurement condition, and the color difference ΔL value before and after the evaluation test is calculated. It was measured. The results are also shown in Table 1 according to the following evaluation criteria. Here, the color difference ΔL value is an index of whiteness, and since the scratches on the coating surface are erased by the surface treatment method of the present invention, diffuse reflection due to the scratches is reduced, and thus the value becomes small, that is, It is judged that the scratch erasability increases as the whiteness decreases. It should be noted that, by visual observation, in any of the evaluations using the surface treatment composition, the state after the test had a clear reduction in large deep scratches and an increase in gloss:
Evaluation result is acceptable ... Range of −3.0 <ΔL ≦ −2.0, expressed as ◯ Evaluation result is good ... Range of 4.0 <ΔL ≦ −3.0, expressed as ⊚ The evaluation result is excellent ... A range of −6.0 <ΔL ≦ −4.0, and ⊚.
・雨染み除去性評価
前記傷消し性、雨染み除去性評価試験を行った雨染み除去性評価試験片の塗装表面に存在する仮想雨染みの状態を、目視観察により評価試験前の状態と比較することにより評価した。結果は以下の評価基準に従い、表1中に併せて記載した。なお、仮想雨染みの面積が30%以上100%の範囲で減少・消失していれば実用可能と判断し、合格とし、仮想雨染みの面積が30%未満で減少、及び塗布前と変化なければ実用困難と判断し、不合格とした。・ Evaluation of removability of rain stains The state of virtual rain stains present on the coated surface of the test piece for evaluation of removability of rain stains subjected to the above-mentioned scratch erasing and rain stain removability evaluation test is compared with the state before the evaluation test by visual observation. It evaluated by doing. The results are also shown in Table 1 according to the following evaluation criteria. In addition, if the area of the virtual rain stain is reduced / disappeared in the range of 30% or more and 100%, it is judged as practicable and passed, and the area of the virtual rain stain is reduced by less than 30%, and there is no change from before application. If it was not practical, it was rejected.
評価結果が著しく不可(不合格)・・・塗布前と変化が見られない、×として表記した
評価結果が不可(不合格)・・・仮想雨染みの面積が30%未満の範囲で減少、△として表記した
評価結果が良(合格)・・・仮想雨染みの面積が30%以上100%未満の範囲で減少、または100%消失しているが、様々な角度から観察した場合に当該仮想雨染みの痕跡が僅かに認められる、○として表記した
評価結果が優(合格)・・・仮想雨染みの面積が100%消失し、様々な角度から観察しても痕跡が認められない、◎として表記した。The evaluation result is remarkably unacceptable (failure): no change from before application is seen, the evaluation result expressed as x is unacceptable (failure): The area of the virtual rain stain decreases within the range of less than 30%, The evaluation result expressed as △ is good (pass) ... The area of the virtual rain stain decreases in the range of 30% or more and less than 100%, or disappears by 100%, but when observed from various angles Traces of rain stains are slightly observed, the evaluation result marked as ○ is excellent (pass) ... 100% of the area of virtual rain stains disappears, and no traces are observed even when observed from various angles, ◎ Was written as.
[撥水性評価試験及び当該評価基準]
前記傷消し性、雨染み除去性評価試験でポリッシュ処理を行った各傷消し性評価試験片を25℃環境下で1日静置し、その後、当該試験片の被処理面に対する純水(1μL)の接触角を、全自動で接触角が測定できるKRUSS社製の接触角計「MSA」を用いて測定した。これを初期接触角(°)として、結果を表1に併せて記載した。撥水性(防汚性)に優れた被膜としての特性値は、概ね95以上の数値となるものである。[Water repellent evaluation test and the evaluation criteria]
Each test piece for evaluation of scratch erasability and rain stain removal, which had been subjected to polishing treatment, was allowed to stand for 1 day in an environment of 25 ° C., and thereafter, pure water (1 μL) was applied to the surface to be treated of the test piece. 2) was measured using a contact angle meter “MSA” manufactured by KRUSS, which can measure the contact angle fully automatically. The results are shown in Table 1 together with this as the initial contact angle (°). The characteristic value of the film having excellent water repellency (antifouling property) is a value of approximately 95 or more.
[耐久撥水性評価試験及び当該評価基準]
前記傷消し性、雨染み除去性評価試験でポリッシュ処理を行った各傷消し性評価試験片を25℃環境下で7日静置した。その後、当該試験片の被処理面に対し、簡易摩擦試験機(井本製作所株式会社製)を用いて30回/分の速度、100mmの移動距離、荷重500gにて摩擦物を設置し、100回ストロークさせることにより摩耗をかけ、当該摩耗処理後の塗装表面における水接触角を耐久試験後接触角(°)として測定し、耐久撥水性を評価した。ここで当該試験に用いた摩擦物は、幅が40mmの乾燥した清浄な布帛(セルロース/木綿複合繊維からなる吸水布、スリーボンド社製「スリーボンド6644E」)に蒸留水を充分に含ませたものを、直径20mmのステンレスの円柱に巻き付けたものとした。これを、摺動する方向と直交する方向に円柱の軸が向くよう設置して、当該摩擦物の摺動を行った。摺動処理後、室温で30分静置して乾燥させ、前記撥水性評価試験と同じ方法で測定した耐久試験後接触角を表1に併せて記載した。耐久撥水性(耐久防汚性)に優れた被膜としての特性値は、概ね90以上の数値となるものである。[Durable water repellency evaluation test and the evaluation criteria]
Each test piece for evaluation of scratch erasability and rain stain removal was subjected to a polishing treatment, and the test piece for scratch erasability evaluation was allowed to stand for 7 days in an environment of 25 ° C. After that, a friction object was placed on the surface to be treated of the test piece at a speed of 30 times / minute, a moving distance of 100 mm, and a load of 500 g using a simple friction tester (manufactured by Imoto Seisakusho Co., Ltd.), and 100 times. Wear was applied by making a stroke, and the water contact angle on the coated surface after the abrasion treatment was measured as the contact angle (°) after the durability test to evaluate the durability and water repellency. Here, the friction material used in the test was a dry and clean cloth having a width of 40 mm (a water absorbing cloth made of cellulose / cotton composite fiber, "ThreeBond 6644E" manufactured by ThreeBond Co., Ltd.), which was sufficiently filled with distilled water. It was wound around a stainless steel cylinder having a diameter of 20 mm. This was installed so that the axis of the cylinder was oriented in the direction orthogonal to the sliding direction, and the friction object was slid. After the sliding treatment, it was allowed to stand at room temperature for 30 minutes to be dried, and the contact angle after the durability test, which was measured by the same method as the water repellency evaluation test, is also shown in Table 1. The characteristic value of the coating film having excellent durable water repellency (durable antifouling property) is about 90 or more.
各実施例、比較例の表面処理用組成物または処理剤に含まれる原料は、以下のものを用いた。 The following materials were used as the raw materials contained in the composition for surface treatment or the treating agent in each of Examples and Comparative Examples.
〔表面処理用組成物〕
<成分(A):反応性基を有する高分子有機シランの市販品>
・KR−500:前記式(1)において、R4、R5がいずれもメチル基のアルコキシシラン化合物の部分加水分解縮合物で、重量平均分子量が約1,000の化合物、25℃での動粘度が25mm2s−1である反応性シリコーンオリゴマー、信越化学工業株式会社製
・X−40−9250:前記式(1)において、R4、R5がいずれもメチル基のアルコキシシラン化合物の部分加水分解縮合物で、重量平均分子量が約2,100、25℃での動粘度が160mm2s−1の反応性シリコーンオリゴマー、信越化学工業株式会社製
・X−40−2327:前記式(1)において、R4、R5がいずれもメチル基のアルコキシシラン化合物の部分加水分解縮合物で、25℃での動粘度が0.9mm2s−1である反応性シリコーンオリゴマーで、成分(B)である反応触媒;X−40−2309Aを30質量%含有する混合物、信越化学工業株式会社製
・X−22−170DX:片末端カルビノール変性のジメチルシリコーンオイル(ポリジメチルシロキサン)、25℃での動粘度が40mm2s−1、信越化学工業株式会社製
・A−1:25℃における粘度が5,100mPa・sの両末端シラノール基含有ジメチルシリコーンオイル。[Surface treatment composition]
<Component (A): Commercially available polymeric organosilane having a reactive group>
KR-500: In the above formula (1), R 4 and R 5 are both partially hydrolyzed condensates of alkoxysilane compounds having a methyl group, a compound having a weight average molecular weight of about 1,000, and a reaction at 25 ° C. Reactive silicone oligomer having a viscosity of 25 mm 2 s -1 , manufactured by Shin-Etsu Chemical Co., Ltd. X-40-9250: In the above formula (1), R 4 and R 5 are both a part of an alkoxysilane compound having a methyl group. Hydrolytic condensation product having a weight average molecular weight of about 2,100 and a kinematic viscosity at 25 ° C. of 160 mm 2 s −1 , manufactured by Shin-Etsu Chemical Co., Ltd. X-40-2327: Formula (1) in), R 4, a partial hydrolytic condensate of R 5 is alkoxy silane compound both methyl groups, reactive silicon kinematic viscosity at 25 ° C. is 0.9 mm 2 s -1 Reaction mixture which is a component oligomer (B); a mixture containing 30% by mass of X-40-2309A, manufactured by Shin-Etsu Chemical Co., Ltd.-X-22-170DX: carbinol-modified dimethyl silicone oil at one end (polydimethyl) Siloxane), kinematic viscosity at 25 ° C. is 40 mm 2 s −1 , manufactured by Shin-Etsu Chemical Co., Ltd. A-1: Dimethyl silicone oil containing silanol groups at both ends and having a viscosity at 25 ° C. of 5,100 mPa · s.
<成分(B):反応触媒の市販品>
・DX9740:アルミニウムアルコキシド化合物、信越化学工業株式会社製
・D25:有機チタニウム化合物、信越化学工業株式会社製
・X−40−2309A:リン酸塩、信越化学工業株式会社製。<Component (B): commercially available reaction catalyst>
-DX9740: Aluminum alkoxide compound, Shin-Etsu Chemical Co., Ltd.-D25: Organic titanium compound, Shin-Etsu Chemical Co., Ltd.-X-40-2309A: Phosphate, Shin-Etsu Chemical Co., Ltd.
<成分(C):平均一次粒径が0.1〜10,000nmの研磨粒子の市販品>
・Satintone(サテントン)(登録商標) 5HB:BASF社製、未焼成カオリン粒子、平均一次粒径0.8μm
・Translink(トランスリンク)(登録商標)77:BASF社製、表面疎水処理焼成カオリン粒子 平均一次粒径0.8μm
・AL1600SG3:昭和電工株式会社製、アルミナ粒子 平均一次粒径0.5μm不定形
・AL43M:昭和電工株式会社製、アルミナ粒子 平均一次粒径1.5μm不定形
・Aerosil(登録商標) R972:日本アエロジル株式会社製、平均一次粒径16nm、ジメチルジクロロシランにより表面を疎水処理したヒュームドシリカ粒子
・Aerosil(登録商標) R976:日本アエロジル株式会社製、平均一次粒径7nm、ジメチルジクロロシランにより表面を疎水処理したヒュームドシリカ粒子
・Aerosil(登録商標) R805:日本アエロジル株式会社製、平均一次粒径12nm、オクチルシランにより表面を疎水処理したヒュームドシリカ粒子
・Aerosil(登録商標) 200:日本アエロジル株式会社製、平均一次粒径12nm、表面無処理のヒュームドシリカ粒子
・Aerosil(登録商標) RX380S:日本アエロジル株式会社製、平均一次粒径7nm、ヘキサメチルジシラザンにより表面を疎水処理したヒュームドシリカ粒子
・アエロキサイドTiO2 T805:日本アエロジル株式会社製、平均一次粒径40nm、オクチルシランにより表面を疎水処理した酸化チタン粒子
・FINEX−33W−LP2:堺化学工業株式会社製 表面複合処理酸化亜鉛粒子、平均一次粒径35nm
・KLT−500F:株式会社喜多村製 4フッ化エチレン樹脂粉末 平均一次粒径1μm
・Celite(登録商標)209:IMERYS社製、セライト粒子 平均一次粒径8μm
・ソフトン1800:白石カルシウム株式会社製、重質炭酸カルシウム粒子 平均一次粒径1.25μm
・Brilliant−1500F:白石カルシウム株式会社製、軽質炭酸カルシウム粒子 平均一次粒径150nm。<Component (C): a commercially available abrasive particle having an average primary particle size of 0.1 to 10,000 nm>
-Satintone (registered trademark) 5HB: manufactured by BASF, unbaked kaolin particles, average primary particle size 0.8 μm
-Translink (registered trademark) 77: manufactured by BASF, surface-hydrophobicized calcined kaolin particles Average primary particle size 0.8 μm
-AL1600SG3: Showa Denko Co., Ltd., alumina particles average primary particle size 0.5 μm indefinite form-AL43M: Showa Denko Co., Ltd., alumina particles average primary particle size 1.5 μm indefinite form-Aerosil (registered trademark) R972: Nippon Aerosil Co., Ltd., average primary particle size 16 nm, fumed silica particles whose surface is hydrophobically treated with dimethyldichlorosilane Aerosil (registered trademark) R976: Nippon Aerosil Co., Ltd., average primary particle size 7 nm, surface is hydrophobic with dimethyldichlorosilane Treated fumed silica particles-Aerosil (registered trademark) R805: manufactured by Nippon Aerosil Co., Ltd., average primary particle size 12 nm, fumed silica particles whose surface is hydrophobically treated with octylsilane-Aerosil (registered trademark) 200: Nippon Aerosil Co., Ltd. , Average primary particle diameter 12 nm, surface-untreated fumed silica particles Aerosil (registered trademark) RX380S: manufactured by Nippon Aerosil Co., Ltd., average primary particle diameter 7 nm, fumed silica particles whose surface is hydrophobically treated with hexamethyldisilazane Aeroxide TiO2 T805: Nippon Aerosil Co., Ltd., average primary particle size 40 nm, titanium oxide particles whose surface has been hydrophobically treated with octylsilane. FINEX-33W-LP2: Sakai Chemical Industry Co., Ltd. surface composite treated zinc oxide particles, average primary particle. Diameter 35nm
-KLT-500F: tetrafluoride ethylene resin powder manufactured by Kitamura Co., Ltd. Average primary particle size 1 μm
-Celite (registered trademark) 209: manufactured by IMERYS, Celite particles average primary particle size 8 μm
・ Softon 1800: Shiraishi Calcium Co., Ltd., heavy calcium carbonate particles average primary particle size 1.25 μm
-Brilliant-1500F: Light calcium carbonate particles manufactured by Shiraishi Calcium Co., Ltd. Average primary particle size 150 nm.
<成分(D):実質的に水を含まない有機溶剤の市販品>
・スワクリーン 150:C9アルキルシクロヘキサンの混合物、初留点145℃、乾点170℃、丸善石油化学株式会社製
・マルカゾールR:2,2,4,6,6−ペンタメチルヘプタン、沸点177℃、丸善石油化学株式会社製
・キョーワゾールC−900:イソノナン(C9アルカンの異性体混合物)、初留点131℃、乾点141℃、KHネオケム株式会社製
・Exxsol(登録商標) D40:水添軽質ナフサ系炭化水素化合物からなる有機溶剤、初留点166℃、乾点191℃、ExxonMobil社製
・アイソパー(登録商標)E:イソパラフィンからなる有機溶剤、初留点114℃、乾点139℃、ExxonMobil社製
・n−プロパノール:富士フィルム和光純薬株式会社製、試薬
・ソルブ55:フッ素系溶剤、株式会社ソルベックス製
・PMA:プロピレングリコールモノメチルエーテルアセテート、三協化学株式会社製。<Component (D): Commercial product of organic solvent containing substantially no water>
-Swaclean 150: C9 alkylcyclohexane mixture, initial boiling point 145 ° C, dry point 170 ° C, manufactured by Maruzen Petrochemical Co., Ltd.-Marcazole R: 2,2,4,6,6-pentamethylheptane, boiling point 177 ° C, Maruzen Petrochemical Co., Ltd.-Kyowasol C-900: Isononane (mixture of isomers of C9 alkane), initial boiling point 131 ° C, dry point 141 ° C, manufactured by KH Neochem Co., Ltd.-Exxsol (registered trademark) D40: hydrogenated light Organic solvent composed of naphtha hydrocarbon compound, initial boiling point 166 ° C, dry point 191 ° C, manufactured by ExxonMobil. Isopar (registered trademark) E: organic solvent composed of isoparaffin, initial boiling point 114 ° C, dry point 139 ° C, ExxonMobil. Manufactured by n-Propanol: Fuji Film Wako Pure Chemical Industries, Ltd. Reagent: Solve 55: Fluorine-based solvent Sorubekkusu manufactured · PMA Ltd.: Propylene glycol monomethyl ether acetate, Sankyo Chemical Co., Ltd..
〔処理剤:比較例2で使用の材料〕
・市販の研磨剤含有半固形型ワックス:リンレイ株式会社製 コンパウンドワックス ダーク&メタリック車用。[Treatment Agent: Material Used in Comparative Example 2]
Commercially available semi-solid wax containing abrasive: compound wax manufactured by Rinrei Co., Ltd. For dark & metallic cars.
注1)表1−1、表1−2の各実施例及び比較例1の組成物の各成分の原料の含有量を表す数値の単位は、全て「質量%」である。 Note 1) The unit of the numerical value showing the content of the raw material of each component of the compositions of Examples 1-1 and 1-2 of Table 1-1 and Table 1-2 is "mass%".
注2)表1−1、表1−2の各実施例及び比較例1の組成物の各成分の原料の空欄部分は、当該原料が含有されていないことを表す。即ち、空欄部分の原料の含有量は0質量%である。 Note 2) The blank part of the raw material of each component of the compositions of Examples 1-1 and 1-2 of Table 1-1 and Table 1-2 indicates that the raw material is not contained. That is, the content of the raw material in the blank portion is 0% by mass.
注3)表1−1、表1−2の実施例1〜4の組成物の成分(D)及び比較例1の組成物の成分(C)、(D)は、各原料が含有されていないことを表す。そのため、当該成分(C)、(D)の全体の含有量を「0」(質量%)として表記した。 Note 3) The ingredients (D) of the compositions of Examples 1 to 4 and the ingredients (C) and (D) of the composition of Comparative Example 1 in Tables 1-1 and 1-2 contain respective raw materials. Indicates that there is no. Therefore, the total content of the components (C) and (D) is expressed as "0" (mass%).
注4)表1−2の比較例2、3では、組成物の各成分の原料の含有量を表すのに代えて、処理剤(比較例2)又は組成物とその施工方法(比較例3)を記載した。 Note 4) In Comparative Examples 2 and 3 of Table 1-2, instead of expressing the content of the raw material of each component of the composition, the treating agent (Comparative Example 2) or the composition and its construction method (Comparative Example 3) ) Was described.
注5)表1−1の実施例8の成分(A)の「X−40−2327」製品:30質量部中には、成分(B)の反応触媒「X−40−2309A」が9質量部含有されている。 Note 5) "X-40-2327" product of component (A) of Example 8 in Table 1-1: 9 parts by mass of the reaction catalyst "X-40-2309A" of component (B) in 30 parts by mass. Included.
[ポリッシャ条件、バフ種類の検討]
実施例5に記した表面処理用組成物を用い、表2の実施例13〜20及び比較例4に示す種々の条件で試験体にポリッシュ処理を行った。前記試験体としては、乗用車として使用していた自動車(本田技研工業株式会社製、エアウェイブ(黒色、2007〜2016年の期間継続して乗用、走行距離106,000km))の車体表面塗装部全体を用いた。当該自動車は、車体表面塗装部全体にわたって細かな擦過傷と雨染みが均一に多量認められる状態であった。この車体表面の塗装部を30cm×30cmの寸法で区切り、各区画に対して表2に示した条件で前記の表面処理用組成物によるポリッシュ処理を適用した。なお当該処理後5分経過するまでの間に、表面を乾いた清浄なマイクロファイバークロス(スリーボンド6649G)にて満遍なく拭き取った後、処理後の各部について以下の項目を評価し、その結果を表2中に記載した。なお、当該評価で用いたポリッシャの種類と製品名は以下の通りである。[Study of polisher condition and buff type]
Using the surface-treating composition described in Example 5, test pieces were polished under various conditions shown in Examples 13 to 20 of Table 2 and Comparative Example 4. As the test body, the entire vehicle body surface coating part of an automobile (manufactured by Honda Motor Co., Ltd., Air Wave (black, continuously riding for a period of 2007 to 2016, mileage 106,000 km)) used as a passenger car was used. Using. The automobile was in a state where a large amount of fine scratches and rain stains were uniformly observed over the entire body surface coating portion. The coated portion on the surface of the vehicle body was divided into a size of 30 cm × 30 cm, and each section was subjected to the polishing treatment with the above-mentioned composition for surface treatment under the conditions shown in Table 2. By the way, after the lapse of 5 minutes after the treatment, the surface was wiped evenly with a clean and dry microfiber cloth (Threebond 6649G), and the following items were evaluated for each portion after the treatment, and the results are shown in Table 2. It is described inside. The types of polishers and product names used in the evaluation are as follows.
・リョービPED−130:リョービ株式会社製、電動ダブルアクションポリッシャ
・マキタPV7001C:株式会社マキタ製、電動シングルアクションポリッシャ
・リョービPEG−130:リョービ株式会社製、電動ギアアクションポリッシャ
・コンパクトツールP−150N:コンパクト・ツール株式会社製、電動ダブルアクションポリッシャ
・コンパクトツールMODEL942:コンパクト・ツール株式会社製、エアー駆動式ミニダブルアクションサンダー
・コンパクトツールMODEL813:コンパクト・ツール株式会社製、エアー駆動式オービタルサンダー。・ Ryobi PED-130: Ryobi Co., Ltd., electric double action polisher ・ Makita PV7001C: Makita Co., Ltd., electric single action polisher ・ Ryobi PEG-130: Ryobi Co., electric gear action polisher ・ Compact Tool P-150N: Compact Tool Co., Ltd., electric double action polisher ・ Compact Tool MODEL942: Compact Tool Co., Ltd., air driven mini double action sander ・ Compact Tool MODEL813: Compact Tool Co., Ltd., air driven orbital sander.
上記、「電動」、「エアー駆動式」はそれぞれ駆動源が電力であるか空気圧であるかを表し、「シングルアクション」「ダブルアクション」「ギアアクション」はそれぞれ前述の駆動方式を表す。「ミニ」は駆動部の寸法が通常のものより小径であることを表し、「オービタルサンダー」は振動しながら偏心運動する駆動方式のものであることを表す。 The above "electric" and "pneumatic drive" indicate whether the drive source is electric power or pneumatic pressure, and "single action", "double action" and "gear action" indicate the above-mentioned drive systems. “Mini” means that the size of the drive unit is smaller than that of a normal drive unit, and “Orbital sander” means that the drive system uses an eccentric motion while vibrating.
[研磨効率]
前記試験体の処理部における擦過傷が、目視による観察でほとんど見られなくなるまでに必要な時間で以て研磨効率の評価を行った。結果は以下の評価基準に従い、表2中に併せて記載した:
評価結果が不可・・・5分超かかる、×として表記した
評価結果が可・・・1〜5分の範囲、○として表記した
評価結果が良・・・1分未満、◎として表記した。[Polishing efficiency]
The polishing efficiency was evaluated by the time required until scratches in the treated portion of the test body were hardly observed by visual observation. The results are also shown in Table 2 according to the following evaluation criteria:
The evaluation result is not possible ... takes more than 5 minutes, the evaluation result expressed as x is acceptable ... The range of 1 to 5 minutes, the evaluation result expressed as o is good ... Less than 1 minute, and is expressed as ⊚.
なお当該評価は、目視で処理部の傷がほぼ見えなくなった時点で乾布による拭き取りを行って詳細に表面状態を観察し、微細な傷の残存が確かめられたら再度ポリッシュ処理を行う、という工程で実施し、実際にポリッシュ処理を行った時間の合計で評価した。 The evaluation is a process in which when the scratches on the treated part are almost invisible, the surface state is observed in detail by wiping with a dry cloth, and when the remaining fine scratches are confirmed, the polishing process is performed again. The evaluation was carried out by the total time of the actual polishing treatment.
[作業容易性]
実際の作業者が、車体を傷つけることなくポリッシャを塗布に適正な位置に保つ制御がしやすいかどうかの評価を行った。結果は以下の評価基準に従い、表2中に併せて記載した:
評価結果が良・・・制御に必要な労力が小さく疲労を感じにくい場合、◎として表記した
評価結果が可・・・制御に必要な労力が大きく疲労を感じやすいが制御が可能な場合、○として表記した
評価結果が不可・・・制御が不可能な場合もしくは制御に必要な労力が著しく大きく疲労が大きい場合、×として表記した。[Ease of work]
It was evaluated whether an actual worker could easily control the polisher to keep the proper position for coating without damaging the vehicle body. The results are also shown in Table 2 according to the following evaluation criteria:
Evaluation result is good ... When the effort required for control is small and it is difficult to feel fatigue, the evaluation result marked with ◎ is possible ... When the labor required for control is large and it is easy to feel fatigue, but control is possible. The evaluation result indicated as is not possible ... When the control is impossible or when the labor required for the control is remarkably large and the fatigue is large, it is expressed as x.
[撥水性]
前記各条件で処理を行った塗装表面に対し、処理後1時間経過してからハンドスプレーにより水道水を10ml噴射し、撥水の様子を目視で観察し、評価を行った。結果は以下の評価基準に従い、表2中に併せて記載した:
評価結果が良・・・当該噴射された箇所の水滴形状が円形となっており、速やかに滴下する状態であれば優れた撥水性と判断し、◎として表記した
評価結果が不可・・・当該噴射された箇所の水滴形状が円形とならず、速やかに滴下しないものは撥水性に劣ると判断し、×として表記した。[Water repellency]
For 1 hour after the treatment, 10 ml of tap water was sprayed onto the coated surface treated under each of the above conditions by hand spray, and the state of water repellency was visually observed and evaluated. The results are also shown in Table 2 according to the following evaluation criteria:
Evaluation result is good: If the shape of the water droplets at the jetted portion is circular and the droplets are dropped quickly, it is judged as excellent water repellency, and the evaluation result marked with ⊚ is not possible ... The water droplet shape of the sprayed portion was not circular, and those that did not drip immediately were judged to be inferior in water repellency and marked as x.
表2中、当接部材のスポンジバフ及びファイババフは、上記表1と同様のものを用いた。但し、ファイババフにおいて(*)を付したものは、土台のポリウレタン製スポンジの厚さを30mmに代えて10mmとしたものである。 In Table 2, the same sponge buffs and fiber buffs as the contact member were the same as those in Table 1 above. However, the fiber buffs marked with (*) are those in which the thickness of the base polyurethane sponge is 10 mm instead of 30 mm.
表1の結果から、実施例1〜4の、本発明の表面処理方法を用いる、すなわちポリッシュ処理により表面処理用組成物を施工した場合、傷消し性、雨染み除去性が良好で、なおかつ初期及び耐久試験後の接触角がいずれも十分な値となっていることがわかった。このことから防汚性、耐久防汚性にも優れていることが確認された。他方で比較例1〜2のように、本発明の表面処理用組成物を用いない表面処理方法の場合では、雨染み除去性が不十分であるため、十分に汚れを落とす性能が不足していることがわかる。さらに比較例2では、耐久試験後の接触角が不十分なものとなっていることから、耐久防汚性においても必要な特性を満たさないものであることがわかる。比較例3のように、本発明の表面処理方法によらない場合、雨染み除去性が不十分であるため、十分に汚れを落とす性能が不足していることがわかる。実施例5〜12によると、本発明で用いる表面処理用組成物中に(D)をさらに含ませても使用可能であることが確認でき、また様々な種類と組成比で(A)、(B)、(C)、(D)の各成分を組み合わせても、本発明の範囲内であれば、各特性が高い性能でバランスが取れた、優れた機能を発揮するものであることがわかる。 From the results in Table 1, when the surface treatment method of the present invention of Examples 1 to 4 is used, that is, when the surface treatment composition is applied by polishing treatment, the scratch erasing property and the rain stain removing property are good, and the initial stage It was also found that the contact angles after the endurance test and the endurance test were sufficient values. From this, it was confirmed that the antifouling property and the durable antifouling property were also excellent. On the other hand, as in Comparative Examples 1 and 2, in the case of the surface treatment method which does not use the surface treatment composition of the present invention, the ability to remove rain stains is insufficient, so that the ability to sufficiently remove stains is insufficient. You can see that Further, in Comparative Example 2, since the contact angle after the durability test is insufficient, it can be seen that the durability and antifouling property do not satisfy the required characteristics. As in Comparative Example 3, when the surface treatment method of the present invention is not used, the ability to remove rain stains is insufficient, and thus it is found that the ability to sufficiently remove stains is insufficient. According to Examples 5 to 12, it can be confirmed that the composition for surface treatment used in the present invention can be used even if it further contains (D), and (A), ( It can be seen that even if the respective components B), (C) and (D) are combined, within the scope of the present invention, each property exhibits excellent performance with high performance and well-balanced performance. .
さらに、表2の結果から、実施例13〜20によれば、本発明の表面処理方法を用いると、自動車表面塗装面に代表される設備、構造物に対し、様々な種類と条件のポリッシャ、あるいはバフ等の当接部材の適用が可能であることが確認された。これにより、本発明の表面処理方法の有用性が示された。他方で比較例4のように本発明の表面処理方法によらない場合、撥水性は問題ないものの、研磨効率と作業容易性がいずれも不十分で有り、作業効率を高められる方法ではないことが確認された。 Furthermore, from the results of Table 2, according to Examples 13 to 20, when the surface treatment method of the present invention is used, polishers of various types and conditions can be used for equipment and structures represented by automobile surface coating surfaces. Alternatively, it was confirmed that a contact member such as a buff can be applied. This shows the usefulness of the surface treatment method of the present invention. On the other hand, when the surface treatment method of the present invention is not used as in Comparative Example 4, the water repellency is not a problem, but the polishing efficiency and workability are both insufficient, and it is not a method that can improve work efficiency. confirmed.
なお図1には、実施例14での処理を行う前後の自動車表面塗装部を撮影した写真を掲示しており、aが処理前、bが処理後の状態を示している。該写真中の白い点は、外観検査用のためのLEDライトの映り込みである。処理前の状態であるaは全体に小キズが多く、また表面のシミ状の汚れや小キズによる光の乱反射によって全体的に白く霞んだ状態であり、かつ前記LEDライトの映り込みの輪郭が不明瞭で写像性に欠けていることが認められる。処理後の状態であるbは、前記小キズが見えなくなり、乱反射が抑えられるためより漆黒で深い艶のある表面状態となっている。また前記LEDライトの輪郭が明瞭で、写像性が向上していることがわかる。 Note that FIG. 1 shows photographs of the automobile surface coating portion before and after the treatment in Example 14, where a is the state before the treatment and b is the state after the treatment. The white dots in the photograph are reflections of the LED light for visual inspection. The state a, which is the state before treatment, has many small scratches on the whole, and it is in a state where it is totally hazy due to diffuse stains on the surface due to spot-like stains and small scratches, and the contour of the reflection of the LED light is It is recognized that it is unclear and lacks image clarity. In the state b after the treatment, the small scratches become invisible, and irregular reflection is suppressed, so that the surface state is more jet black and has a deep glossy surface. Further, it can be seen that the contour of the LED light is clear and the image clarity is improved.
本発明の表面処理方法は、自動車の車体等や種々の建築構造物部材、設備部材等に用いられている基材表面に対し、作業者の力量依存度の少ない簡易な施工により、美観の向上と耐久性に優れた被膜の形成を一度に実現することができる、極めて有用なものである。 The surface treatment method of the present invention improves the aesthetics by a simple construction with less dependency on the ability of an operator to the surface of a base material used for automobile bodies, various building structure members, equipment members, etc. It is extremely useful because it can realize the formation of a coating having excellent durability at one time.
本出願は、2017年6月15日に出願された日本国特許出願第2017−117664号に基づいており、その開示内容は、参照により全体として引用されている。 This application is based on Japanese Patent Application No. 2017-117664 filed on Jun. 15, 2017, the disclosure content of which is incorporated by reference in its entirety.
Claims (16)
(A)反応性基を有する高分子有機シランと、
(B)反応触媒と、
(C)平均一次粒径が0.1〜10,000nmの研磨粒子と、
を含んでなる表面処理用組成物を用い、ポリッシャを用いて施工を行う、表面処理方法。A method of performing polishing and film-forming treatment on a substrate surface,
(A) a polymeric organosilane having a reactive group,
(B) a reaction catalyst,
(C) Abrasive particles having an average primary particle size of 0.1 to 10,000 nm,
A surface treatment method, which comprises applying a surface treatment composition comprising: and using a polisher.
(B)の含有量が0.001〜0.5質量部であり、
(C)の含有量が0.01〜1.0質量部である、請求項1に記載の表面処理方法。With respect to 1 part by mass of (A),
The content of (B) is 0.001 to 0.5 parts by mass,
The surface treatment method according to claim 1, wherein the content of (C) is 0.01 to 1.0 part by mass.
(B)反応触媒と、
(C)平均一次粒径が0.1〜10,000nmの無機化合物からなる研磨粒子と、
を含んでなる、ポリッシャ施工用の表面処理用組成物。(A) a polymeric organosilane having a reactive group,
(B) a reaction catalyst,
(C) Abrasive particles composed of an inorganic compound having an average primary particle size of 0.1 to 10,000 nm,
A surface-treating composition for polisher construction, comprising:
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