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JPS6319337B2 - - Google Patents

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Publication number
JPS6319337B2
JPS6319337B2 JP59183789A JP18378984A JPS6319337B2 JP S6319337 B2 JPS6319337 B2 JP S6319337B2 JP 59183789 A JP59183789 A JP 59183789A JP 18378984 A JP18378984 A JP 18378984A JP S6319337 B2 JPS6319337 B2 JP S6319337B2
Authority
JP
Japan
Prior art keywords
nonflammable
base fabric
sheet
fabric
fluorine
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP59183789A
Other languages
Japanese (ja)
Other versions
JPS6161849A (en
Inventor
Yoshitsugu Hiraoka
Tsutomu Oohayashi
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hiraoka and Co Ltd
Original Assignee
Hiraoka and Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hiraoka and Co Ltd filed Critical Hiraoka and Co Ltd
Priority to JP18378984A priority Critical patent/JPS6161849A/en
Publication of JPS6161849A publication Critical patent/JPS6161849A/en
Publication of JPS6319337B2 publication Critical patent/JPS6319337B2/ja
Granted legal-status Critical Current

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Description

【発明の詳細な説明】[Detailed description of the invention]

〔産業上の利用分野〕 本発明は、不燃、又は難燃性にすぐれ、かつ防
汚・耐候性にすぐれたシート材料に関するもので
ある。 〔従来の技術〕 近年、建築材料、内装材料、車輌・船舶および
航空機などの部材として種々の合成樹脂を含むシ
ート材料が用いられている。これらの合成樹脂は
火災等により燃焼したとき多量の有害又は有毒ガ
スや、煙を発生するという欠点を有している。例
えば、上記のシート材料としてポリ塩化ビニル樹
脂を含むものが多量に用いられており、このよう
なシート材料の不燃化又は難燃化について種々の
提案がなされている。 例えば特公昭55−4852号には、シート材料基布
に塗布されるべきポリ塩化ビニル樹脂に、ホウ酸
塩、亜鉛化合物、又は鉄化合物と、水酸化アルミ
ニウム、又は硫酸バリウムを添加することが提案
されているが、その結果は、まだ充分満足できる
ものではない。 特公昭53−13505号、特公昭51−37397号、およ
び特開昭54−68470号などには、不燃化樹脂とし
てシリコーン樹脂を用いることが提案されてい
る。これらの場合、不燃化又は難燃化の効果はか
なり高いものであるが、このようなシリコーン樹
脂により被覆されたシート材料は、例えばテント
用シートとして屋外において使用される場合、そ
の使用中に著しく汚れ易く、かつ、このシリコー
ン樹脂被覆層は、その表面が柔らかく、脆いた
め、種々の固体ゴミ粉未などが附着、侵入して埋
没したり、或いはこの被覆層を剥離したりする欠
点がある。 そこで最近ガラス繊維基布にP.T.F.E.(ポリテ
トラフロロエチレン)をコーテイングした不燃テ
ント膜材料が開発され、使用されている。然し、
P.T.F.E.はフイルム成型が困難であるため、例え
ばデイスパージヨンとして濃度60%、粘度20セン
チポイズのものを浸漬し、高温(約400℃更には
350℃〜500℃)で焼成コーテイングすることによ
り製造されている。そして、このような浸漬や高
温焼成を行うので加工速度も約30cm/minと遅
く、また一度に十分な被膜厚みを形成すると被覆
面におけるタレ、泥状亀裂、発泡などを生じ、被
膜のヒビ割れを起こす等性能上のマイナス面もあ
り、2回以上数回この操作を繰り返すので加工上
も問題であつた。また、このように加工時に高温
をかけるので不燃シート材の強力面からもマイナ
スとなり、また接着力も好ましくない結果を招来
するものであつた。 また、特公昭58−36111号には、焼成したP.T.
F.E.樹脂薄板に、四弗化エチレンとパーフロロア
ルキルビニルエーテルとの共重合体樹脂膜、又は
四弗化エチレンと六弗化プロピレンとの共重合体
樹脂膜とを重ね合わせ、これを327℃以上の極め
て高い温度で熔融積層し、この積層板を、無機繊
維織布に、305℃〜315℃の温度で、加熱加圧して
接着し無機繊維織布−弗素系樹脂複合体を形成す
ることが開示されている。しかし、この複合体に
おいては、P.T.F.E.薄板が用いられているので、
製品は板状体であり、屈曲性に欠け、可撓性シー
トとしては使用できないものであつた。また、融
点の高いP.T.F.E.を用いるため、共重合体樹脂膜
との接合においても、327℃以上の高温を要し、
このため、共重合体樹脂膜の性能を低下させ、従
つて最終製品の耐久性が不十分となるという問題
点がある。更に、積層工程が繁雑であるという問
題点もあつた。 〔発明が解決しようとする問題点〕 本発明者らは、これら従来技術の欠点を解消す
ることについて検討し、280℃以下の融点を有す
る弗素系樹脂フイルムを先に形成しておき、これ
を熔融しつつ不燃性基布に貼着すれば、従来技
術、特にP.T.F.E.を用いる場合の欠点を解消し、
効果的であることを見出した。更に検討の結果、
接着力(剥離強力)、強力を保持するためには、
特に高温加熱による基布の劣化を少なくし強力を
保持するためには、弗素系樹脂フイルムの融点を
280℃以下、好ましくは250℃以下に選定し、処理
温度を300℃以下、好ましくは270℃以下にすれ
ば、不燃性基布、例えば、ガラス基布の強力低下
もなく、フイルム劣化もなく、また特に接着性物
質を介して貼着する場合には接着性物質の効果を
減殺することなく十分な好ましい接着力を与える
ことを見出して、本発明を完成したものである。 〔問題点を解決するための手段〕 本発明により、上記問題点の解決された不燃性
シートが提供されるのであつて、このシートは不
燃性繊維布帛よりなる不燃性基布と、その少なく
とも一面上に溶融貼着された280℃以下の融点を
有する弗素系樹脂フイルム層とを含んでなるもの
である。 また、本発明の不燃性シート製造方法は、不燃
性繊維布帛よりなり、接着性物質により被覆され
た、又は被覆されていない不燃性基布の少なくと
も一面上に、280℃以下の融点を有する弗素系樹
脂フイルムの少なくともその貼着面を溶融し、
300℃以下の温度で貼着一体させることを特徴と
するものである。 更に本発明を詳細に説明すると、本発明のシー
ト材料に用いられる不燃性基布は不燃性繊維布帛
よりなるものであつて、このような布帛として
は、ガラス繊維、アスベスト繊維、金属繊維およ
び/又は、その他の無機難燃性繊維例えば炭素繊
維からなる編織物又は不織布を用いることができ
る。 基布用ガラス繊維布帛としては、被覆層との接
着性および柔軟性、耐水性などを良好にするため
に、焼却減量が1.5%以下、クロスカバーフアク
ターが25〜35のものが好ましく、また50Kg/25mm
以上、特に200Kg/25mm以上の経・緯方向引張り
強度、および100g/m2以上、特に200〜900g/
m2の目付を有するもの、が好ましい。ガラス繊維
の種類、単繊維の太さ等は特に限定するものでは
ないが、一般には太さ約2〜10μm、特に3μm程
度のベーターヤーンと称されるものが賞用され
る。このような基布の繊維表面には、弗素系樹脂
が付着されていてもよい。また、このような基布
は、不燃性繊維布帛に弗素系樹脂液を含浸し、乾
燥後焼成したものであつてもよい。 本発明に使用される弗素系樹脂はフイルム形成
性があり、280℃以下の融点を有し、熱熔融貼着
ができるものであれば差し支えなく、一例を上げ
れば、F.E.P(テトラフルオロエチレン−ヘキサ
フルオロプピレン共重合体
[Industrial Field of Application] The present invention relates to a sheet material that is nonflammable or highly flame retardant, and has excellent stain resistance and weather resistance. [Prior Art] In recent years, sheet materials containing various synthetic resins have been used as building materials, interior materials, and members of vehicles, ships, aircraft, and the like. These synthetic resins have the disadvantage of generating a large amount of noxious or toxic gas or smoke when burned in a fire or the like. For example, a large amount of sheet materials containing polyvinyl chloride resin are used as the above-mentioned sheet materials, and various proposals have been made to make such sheet materials nonflammable or flame retardant. For example, Japanese Patent Publication No. 55-4852 proposes adding a borate, a zinc compound, or an iron compound, and aluminum hydroxide or barium sulfate to the polyvinyl chloride resin to be applied to the sheet material base fabric. However, the results are still not completely satisfactory. Japanese Patent Publications No. 53-13505, Japanese Patent Publication No. 51-37397, and Japanese Patent Application Laid-Open No. 54-68470 propose the use of silicone resins as nonflammable resins. In these cases, the effect of making it nonflammable or flame retardant is quite high, but when sheet materials coated with such silicone resins are used outdoors, for example as sheets for tents, they can deteriorate significantly during use. This silicone resin coating layer is easily stained and has a soft and brittle surface, so that it has the drawback that various solid dust particles may adhere to it, enter it and become buried therein, or the coating layer may peel off. Therefore, a non-combustible tent membrane material, which is a glass fiber base fabric coated with PTFE (polytetrafluoroethylene), has recently been developed and used. However,
PTFE is difficult to form into a film, so for example, a dispersion with a concentration of 60% and a viscosity of 20 centipoise is immersed in high temperature (approximately 400℃ or even
It is manufactured by firing coating at 350℃~500℃). Since such immersion and high-temperature firing are performed, the processing speed is slow at approximately 30 cm/min, and if a sufficient coating thickness is formed at once, sagging, muddy cracks, and foaming may occur on the coated surface, resulting in cracks in the coating. There are also disadvantages in terms of performance, such as the occurrence of problems, and there are also problems in processing since this operation is repeated two or more times. In addition, since high temperatures are applied during processing, the strength of the noncombustible sheet material is also reduced, and the adhesive strength is also unfavorable. In addition, in Special Publication No. 58-36111, fired PT
A copolymer resin film of tetrafluoroethylene and perfluoroalkyl vinyl ether or a copolymer resin film of tetrafluoroethylene and hexafluoropropylene is superimposed on a thin FE resin plate, and this is heated at a temperature of 327°C or higher. It is disclosed that the laminate is melted and laminated at an extremely high temperature, and the laminate is bonded to an inorganic fiber woven fabric by heating and pressurizing at a temperature of 305°C to 315°C to form an inorganic fiber woven fabric-fluororesin composite. has been done. However, since PTFE thin plates are used in this composite,
The product was a plate-like product that lacked flexibility and could not be used as a flexible sheet. In addition, since PTFE with a high melting point is used, high temperatures of 327°C or higher are required even when bonding with the copolymer resin membrane.
For this reason, there is a problem that the performance of the copolymer resin film is deteriorated and the durability of the final product is therefore insufficient. Furthermore, there was also the problem that the lamination process was complicated. [Problems to be Solved by the Invention] The present inventors have studied ways to eliminate these drawbacks of the conventional techniques, and have developed a method in which a fluorine-based resin film having a melting point of 280°C or lower is first formed, and then By melting and attaching it to a non-flammable base fabric, the disadvantages of conventional technology, especially when using PTFE, can be overcome.
found it to be effective. As a result of further consideration,
In order to maintain adhesive strength (peel strength) and strength,
In particular, in order to reduce the deterioration of the base fabric due to high-temperature heating and maintain its strength, the melting point of the fluororesin film must be lowered.
If the temperature is selected to be 280°C or lower, preferably 250°C or lower, and the treatment temperature is set to 300°C or lower, preferably 270°C or lower, there will be no decrease in the strength of the non-flammable base fabric, such as glass base fabric, and no deterioration of the film. In addition, the present invention was completed based on the discovery that, particularly in the case of attachment via an adhesive substance, a sufficient and preferable adhesive force can be provided without reducing the effect of the adhesive substance. [Means for Solving the Problems] According to the present invention, there is provided a nonflammable sheet that solves the above problems, and this sheet comprises a nonflammable base fabric made of nonflammable fiber fabric, and at least one surface thereof. A fluorine-based resin film layer having a melting point of 280° C. or lower is melt-bonded thereon. In addition, in the method for producing a nonflammable sheet of the present invention, fluorine having a melting point of 280° C. or less is added to at least one surface of a noncombustible base fabric made of a nonflammable fiber fabric and coated with an adhesive substance or not coated with an adhesive substance. melting at least the adhesive surface of the based resin film,
It is characterized by being bonded together at a temperature of 300°C or less. To further explain the present invention in detail, the non-flammable base fabric used in the sheet material of the present invention is made of non-flammable fiber fabric, and examples of such fabric include glass fiber, asbestos fiber, metal fiber and/or non-flammable fiber fabric. Alternatively, knitted fabrics or nonwoven fabrics made of other inorganic flame-retardant fibers, such as carbon fibers, can be used. The glass fiber fabric for the base fabric preferably has a loss on incineration of 1.5% or less and a cross cover factor of 25 to 35, in order to have good adhesion with the coating layer, flexibility, water resistance, etc. 50Kg/25mm
or more, especially longitudinal and latitudinal tensile strength of 200Kg/25mm or more, and 100g/m2 or more, especially 200 to 900g/
Those having a basis weight of m 2 are preferable. There are no particular limitations on the type of glass fiber or the thickness of the single fibers, but in general, beta yarns with a thickness of about 2 to 10 μm, particularly about 3 μm, are used. A fluorine-based resin may be attached to the fiber surface of such a base fabric. Moreover, such a base fabric may be one obtained by impregnating a nonflammable fiber fabric with a fluorine-based resin liquid, drying it, and then firing it. The fluorine-based resin used in the present invention may be any resin as long as it has film-forming properties, has a melting point of 280°C or less, and can be hot-melted. For example, FEP (tetrafluoroethylene-hexane) can be used. Fluoropupylene copolymer

〔実施例〕〔Example〕

本発明は以上の如く構成、実施されるものであ
るが、以下に実施例により本発明を更に具体的に
説明する。 実施例 1 ガラス基布: DE150 1/2 3.3S/55×51トルコ朱子織 目付290g/m2 生機強力 経180Kg/3cm 緯167Kg/3cm を用い、この基布を接着性物質で処理しないもの
(試料)、r−メタクリルオキシプロピルトリメ
トキシシラン(Union Carbide Corp.製、商品名
A−174)0.5重量%を付着させたもの(試料)、
及びソニー・ケミカル社製アクリル系接着剤
SC462を30g/m2片面に塗布したもの(試料)
を用意し、これら3試料(試料、及び)の
各々に、厚さ1.0m/mのP.V.D.F.フイルム(m.
p.180℃)を各々330℃(比較例)、および260℃
(本発明)に加熱して重ね合せて加熱加圧するこ
とにより、貼着一体化して複合体とした。得られ
た製品の耐水圧は1000mm水柱以上あり、不燃性シ
ート膜材として十分使用に耐えるものであつた
が、念のため性能を測定した結果は次の表の通り
である。
Although the present invention is configured and implemented as described above, the present invention will be explained in more detail below with reference to Examples. Example 1 Glass base fabric: DE150 1/2 3.3S/55×51 Turkish satin weave, mesh weight 290g/m 2 Strong greige fabric, warp 180Kg/3cm, weft 167Kg/3cm, and this base fabric was not treated with an adhesive substance ( sample), to which 0.5% by weight of r-methacryloxypropyltrimethoxysilane (manufactured by Union Carbide Corp., trade name A-174) was attached (sample),
and acrylic adhesive manufactured by Sony Chemical
SC462 coated at 30g/ m2 on one side (sample)
was prepared, and a PVDF film (m.
p.180℃), 330℃ (comparative example), and 260℃, respectively.
(the present invention) by heating, overlapping, and applying heat and pressure to form a composite. The resulting product had a water pressure resistance of more than 1000 mm of water column and was sufficiently durable to be used as a nonflammable sheet membrane material.However, the performance was measured just to be sure, and the results are shown in the table below.

〔発明の効果〕〔Effect of the invention〕

本発明は以上の如き構成を有するもので、弗素
系樹脂の持つ耐候性、防汚性、防炎性を十分に生
かした不燃性シートを与えると共に、これらのシ
ートの製造に際しても、従来からのP.T.F.E.のコ
ーテイング法の如き分解ガスによる公害性や加工
スピード面からの非生産性等もなく、加工剤のタ
レ、泥状亀裂、発泡等のトラブルもなく、得られ
る膜は均質であり、より好ましい不燃性シートが
簡単に得られることとなる。また、加工条件を選
ぶことにより更により好ましい耐久性膜剤を得る
ことができ、積層構造を更に選べばほぼ完璧に近
い不燃膜剤を得ることができ、本発明のシートの
実用価値は極めて大なるものがある。
The present invention has the above-mentioned structure, and provides a nonflammable sheet that fully utilizes the weather resistance, antifouling, and flame retardant properties of fluorine-based resin, and also allows for the production of these sheets without the conventional methods. Unlike the PTFE coating method, there is no pollution caused by decomposed gas or unproductiveness due to processing speed, and there are no problems such as dripping of processing agents, muddy cracks, or foaming, and the resulting film is homogeneous, which is more preferable. A nonflammable sheet can be easily obtained. In addition, by selecting the processing conditions, it is possible to obtain a more preferable durable film agent, and by further selecting the laminated structure, it is possible to obtain a nearly perfect non-combustible film agent.The practical value of the sheet of the present invention is extremely high. There is something.

Claims (1)

【特許請求の範囲】 1 不燃性繊維布帛よりなる不燃性基布と、その
少なくとも一面上に熔融貼着された280℃以下の
融点を有する弗素系樹脂フイルム層とを含んでな
る不燃性シート。 2 不燃性基布がガラス繊維布帛からなる特許請
求の範囲第1項記載のシート。 3 弗素系樹脂フイルムが不燃性基布の両面に貼
着されている特許請求の範囲第1項又は第2項に
記載のシート。 4 弗素系樹脂フイルムの融点が250℃以下であ
る特許請求の範囲第1項〜第3項のいずれかに記
載のシート。 5 弗素系樹脂フイルムが接着性物質層を介して
貼着されている特許請求の範囲第1項〜第4項の
いずれかに記載のシート。 6 弗素系樹脂フイルム層の厚さが5〜2000μm
である特許請求の範囲第1項〜第5項のいずれか
に記載のシート。 7 不燃性繊維布帛よりなり、接着性物質により
被覆された、又は被覆されていない不燃性基布の
少なくとも一面上に、280℃以下の融点を有する
弗素系樹脂フイルムの少なくとも貼着面を熔融
し、300℃以下の温度で貼着一体化させることを
特徴とする不燃性シートの製造方法。 8 不燃性基布の接着面が予め弗素系樹脂フイル
ムの熔融温度に加熱される特許請求の範囲第7項
記載の方法。 9 弗素系樹脂フイルムの貼着が不燃性基布の両
面になされる特許請求の範囲第7項又は第8項記
載の方法。
[Scope of Claims] 1. A nonflammable sheet comprising a nonflammable base fabric made of nonflammable fiber fabric, and a fluorine-based resin film layer having a melting point of 280° C. or lower, which is melt-bonded on at least one surface of the nonflammable base fabric. 2. The sheet according to claim 1, wherein the nonflammable base fabric is made of glass fiber fabric. 3. The sheet according to claim 1 or 2, wherein the fluorine-based resin film is adhered to both sides of the nonflammable base fabric. 4. The sheet according to any one of claims 1 to 3, wherein the fluororesin film has a melting point of 250°C or lower. 5. The sheet according to any one of claims 1 to 4, wherein a fluororesin film is attached via an adhesive layer. 6 The thickness of the fluorine resin film layer is 5 to 2000 μm
A sheet according to any one of claims 1 to 5. 7. On at least one surface of a noncombustible base fabric made of noncombustible fiber fabric and coated with an adhesive substance or not covered, at least the adhesive side of a fluororesin film having a melting point of 280°C or less is melted. , a method for producing a non-combustible sheet, characterized in that it is bonded and integrated at a temperature of 300°C or less. 8. The method according to claim 7, wherein the adhesive surface of the nonflammable base fabric is heated in advance to the melting temperature of the fluororesin film. 9. The method according to claim 7 or 8, wherein the fluororesin film is attached to both sides of the nonflammable base fabric.
JP18378984A 1984-09-04 1984-09-04 Incombustible sheet and manufacture thereof Granted JPS6161849A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP18378984A JPS6161849A (en) 1984-09-04 1984-09-04 Incombustible sheet and manufacture thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP18378984A JPS6161849A (en) 1984-09-04 1984-09-04 Incombustible sheet and manufacture thereof

Publications (2)

Publication Number Publication Date
JPS6161849A JPS6161849A (en) 1986-03-29
JPS6319337B2 true JPS6319337B2 (en) 1988-04-22

Family

ID=16141955

Family Applications (1)

Application Number Title Priority Date Filing Date
JP18378984A Granted JPS6161849A (en) 1984-09-04 1984-09-04 Incombustible sheet and manufacture thereof

Country Status (1)

Country Link
JP (1) JPS6161849A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6423241U (en) * 1987-08-01 1989-02-07

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS62193824A (en) * 1986-02-20 1987-08-26 セントラル硝子株式会社 Glass fiber-reinforced fluororesin composite material havingflexibility
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JP5263149B2 (en) 2007-02-21 2013-08-14 旭硝子株式会社 Laminated sheet
US10935169B2 (en) 2016-05-02 2021-03-02 Daikin Industries, Ltd. Fiber-reinforced composite material, laminate, pipe, riser pipe, and flow line

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JPS4861768A (en) * 1971-11-24 1973-08-29
JPS4922528A (en) * 1972-06-26 1974-02-28
JPS5269989A (en) * 1975-12-09 1977-06-10 Ugine Kuhlmann Method of adhering textile base to polyvinylidene fluoride
JPS537772A (en) * 1976-07-12 1978-01-24 Nitto Electric Ind Co Method of surface treating of formed product
JPS54139689A (en) * 1978-04-22 1979-10-30 Tokyo Nitsushin Jiyabara Kk Adherent fluoroplastics film or board* and manufacture thereof
JPS5836111A (en) * 1981-08-28 1983-03-03 株式会社東芝 Device for inspecting protective relay
JPS59140052A (en) * 1983-01-31 1984-08-11 カンボウプラス株式会社 Manufacture of laminated sheet-shaped article
JPS59140053A (en) * 1983-01-31 1984-08-11 カンボウプラス株式会社 Laminated cloth having excellent contamination resistance

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JPS4828079A (en) * 1971-08-17 1973-04-13
JPS4861768A (en) * 1971-11-24 1973-08-29
JPS4922528A (en) * 1972-06-26 1974-02-28
JPS5269989A (en) * 1975-12-09 1977-06-10 Ugine Kuhlmann Method of adhering textile base to polyvinylidene fluoride
JPS537772A (en) * 1976-07-12 1978-01-24 Nitto Electric Ind Co Method of surface treating of formed product
JPS54139689A (en) * 1978-04-22 1979-10-30 Tokyo Nitsushin Jiyabara Kk Adherent fluoroplastics film or board* and manufacture thereof
JPS5836111A (en) * 1981-08-28 1983-03-03 株式会社東芝 Device for inspecting protective relay
JPS59140052A (en) * 1983-01-31 1984-08-11 カンボウプラス株式会社 Manufacture of laminated sheet-shaped article
JPS59140053A (en) * 1983-01-31 1984-08-11 カンボウプラス株式会社 Laminated cloth having excellent contamination resistance

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JPS6423241U (en) * 1987-08-01 1989-02-07

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