JPS63191899A - Dewaxing of triglyceride oil - Google Patents
Dewaxing of triglyceride oilInfo
- Publication number
- JPS63191899A JPS63191899A JP28760487A JP28760487A JPS63191899A JP S63191899 A JPS63191899 A JP S63191899A JP 28760487 A JP28760487 A JP 28760487A JP 28760487 A JP28760487 A JP 28760487A JP S63191899 A JPS63191899 A JP S63191899A
- Authority
- JP
- Japan
- Prior art keywords
- oil
- acid
- citric acid
- triglyceride
- phosphorus
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- UFTFJSFQGQCHQW-UHFFFAOYSA-N triformin Chemical compound O=COCC(OC=O)COC=O UFTFJSFQGQCHQW-UHFFFAOYSA-N 0.000 title claims description 24
- 239000003921 oil Substances 0.000 claims description 163
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid group Chemical group C(CC(O)(C(=O)O)CC(=O)O)(=O)O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 claims description 99
- 238000000034 method Methods 0.000 claims description 83
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims description 41
- 229910052698 phosphorus Inorganic materials 0.000 claims description 41
- 239000011574 phosphorus Substances 0.000 claims description 41
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 26
- 238000004061 bleaching Methods 0.000 claims description 24
- 239000002253 acid Substances 0.000 claims description 23
- 239000000203 mixture Substances 0.000 claims description 21
- 239000007864 aqueous solution Substances 0.000 claims description 17
- 239000010802 sludge Substances 0.000 claims description 16
- 239000004927 clay Substances 0.000 claims description 15
- 238000003756 stirring Methods 0.000 claims description 14
- 239000001993 wax Substances 0.000 claims description 14
- 150000001875 compounds Chemical class 0.000 claims description 10
- 150000008065 acid anhydrides Chemical class 0.000 claims description 9
- 238000005119 centrifugation Methods 0.000 claims description 9
- 239000007788 liquid Substances 0.000 claims description 9
- 150000007524 organic acids Chemical class 0.000 claims description 9
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 claims description 4
- 239000002994 raw material Substances 0.000 claims description 4
- 238000000926 separation method Methods 0.000 claims description 4
- 235000013311 vegetables Nutrition 0.000 claims description 4
- 239000007844 bleaching agent Substances 0.000 claims description 3
- 235000013305 food Nutrition 0.000 claims description 2
- 239000002199 base oil Substances 0.000 claims 2
- 239000006193 liquid solution Substances 0.000 claims 1
- 235000019198 oils Nutrition 0.000 description 123
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 14
- 239000000047 product Substances 0.000 description 14
- 235000021588 free fatty acids Nutrition 0.000 description 13
- 150000003904 phospholipids Chemical class 0.000 description 12
- 239000000344 soap Substances 0.000 description 9
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 7
- 238000012545 processing Methods 0.000 description 7
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- 150000003626 triacylglycerols Chemical class 0.000 description 6
- 238000004332 deodorization Methods 0.000 description 5
- 238000006386 neutralization reaction Methods 0.000 description 5
- 238000004042 decolorization Methods 0.000 description 4
- 238000000605 extraction Methods 0.000 description 4
- 238000001914 filtration Methods 0.000 description 4
- 239000003549 soybean oil Substances 0.000 description 4
- 235000012424 soybean oil Nutrition 0.000 description 4
- 239000007921 spray Substances 0.000 description 4
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 description 3
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 description 3
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 description 3
- WFDIJRYMOXRFFG-UHFFFAOYSA-N Acetic anhydride Chemical compound CC(=O)OC(C)=O WFDIJRYMOXRFFG-UHFFFAOYSA-N 0.000 description 3
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 description 3
- 239000005642 Oleic acid Substances 0.000 description 3
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 3
- 235000019484 Rapeseed oil Nutrition 0.000 description 3
- 238000007796 conventional method Methods 0.000 description 3
- 230000001877 deodorizing effect Effects 0.000 description 3
- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 description 3
- 239000002244 precipitate Substances 0.000 description 3
- 238000000638 solvent extraction Methods 0.000 description 3
- 235000014698 Brassica juncea var multisecta Nutrition 0.000 description 2
- 235000006008 Brassica napus var napus Nutrition 0.000 description 2
- 235000006618 Brassica rapa subsp oleifera Nutrition 0.000 description 2
- 244000188595 Brassica sinapistrum Species 0.000 description 2
- 235000004977 Brassica sinapistrum Nutrition 0.000 description 2
- 235000019486 Sunflower oil Nutrition 0.000 description 2
- 235000013252 Viburnum trilobum Nutrition 0.000 description 2
- 244000306586 Viburnum trilobum Species 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 235000014113 dietary fatty acids Nutrition 0.000 description 2
- 239000008157 edible vegetable oil Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 229930195729 fatty acid Natural products 0.000 description 2
- 239000000194 fatty acid Substances 0.000 description 2
- 150000004665 fatty acids Chemical class 0.000 description 2
- 230000000977 initiatory effect Effects 0.000 description 2
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical compound CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 description 2
- 235000019645 odor Nutrition 0.000 description 2
- 150000003018 phosphorus compounds Chemical class 0.000 description 2
- 238000000746 purification Methods 0.000 description 2
- 235000011121 sodium hydroxide Nutrition 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000002600 sunflower oil Substances 0.000 description 2
- POXUQBFHDHCZAD-MHTLYPKNSA-N (2r)-2-[(4s)-2,2-dimethyl-1,3-dioxolan-4-yl]-3,4-dihydroxy-2h-furan-5-one Chemical compound O1C(C)(C)OC[C@H]1[C@@H]1C(O)=C(O)C(=O)O1 POXUQBFHDHCZAD-MHTLYPKNSA-N 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- 241001465754 Metazoa Species 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 235000019568 aromas Nutrition 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000005352 clarification Methods 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 230000003750 conditioning effect Effects 0.000 description 1
- 239000000356 contaminant Substances 0.000 description 1
- 239000002285 corn oil Substances 0.000 description 1
- 235000005687 corn oil Nutrition 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 239000000706 filtrate Substances 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000009775 high-speed stirring Methods 0.000 description 1
- 238000005984 hydrogenation reaction Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 1
- 239000004310 lactic acid Substances 0.000 description 1
- 235000014655 lactic acid Nutrition 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 235000006408 oxalic acid Nutrition 0.000 description 1
- 125000002743 phosphorus functional group Chemical group 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 235000014102 seafood Nutrition 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 241000894007 species Species 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 238000001256 steam distillation Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- 238000003828 vacuum filtration Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11B—PRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
- C11B3/00—Refining fats or fatty oils
- C11B3/001—Refining fats or fatty oils by a combination of two or more of the means hereafter
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11B—PRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
- C11B3/00—Refining fats or fatty oils
- C11B3/02—Refining fats or fatty oils by chemical reaction
- C11B3/04—Refining fats or fatty oils by chemical reaction with acids
Landscapes
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Microbiology (AREA)
- Engineering & Computer Science (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Wood Science & Technology (AREA)
- Organic Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Fats And Perfumes (AREA)
Abstract
(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.
Description
【発明の詳細な説明】
産業上の利用分野
本発明はトリグリセリド油の脱ガム化方法に関するもの
である。DETAILED DESCRIPTION OF THE INVENTION Field of the Invention The present invention relates to a method for degumming triglyceride oils.
従来の技術
食用油は動物、水産物又は植物から抽出されたトリグリ
セリド類である。水産物源又は植物源の油は、脂肪酸の
トリグリセリドのほかに、例えば、遊離脂肪酸、着色体
、ステロール形化合物や燐含有化合物などの外来物質を
含んでいる。燐含有化合物は、ホスファチド、ホスホリ
ピド又はガムとして知られている。トリグリセリド油を
精製する際には、これら成分の一種以上を除去する必要
がある。特に、ホスホリピドの量を(燐基率で)約50
0〜3000ppn+の初期濃度から約3 ppm未満
まで減少させることが望ましい。1ないし2 ppmを
上回る燐を含む油は臭いや色が不安定である。また、こ
のレベルを越える燐化合物が存在すると、油の次の処理
、例えば油の水素添加が妨害される。BACKGROUND OF THE INVENTION Edible oils are triglycerides extracted from animals, seafood or plants. Oils of marine or vegetable origin contain, in addition to triglycerides of fatty acids, extraneous substances such as, for example, free fatty acids, colored bodies, sterol-type compounds and phosphorus-containing compounds. Phosphorus-containing compounds are known as phosphatides, phospholipids or gums. When refining triglyceride oil, it is necessary to remove one or more of these components. In particular, the amount of phospholipids (in terms of phosphorus group ratio) is about 50
It is desirable to reduce the initial concentration from 0 to 3000 ppn+ to less than about 3 ppm. Oils containing more than 1 to 2 ppm phosphorus are unstable in odor and color. Also, the presence of phosphorus compounds above this level will interfere with further processing of the oil, such as hydrogenation of the oil.
一般に、トリグリセリド類に存在するホスファチドには
2種類、即ち水和性ホスファチドと加水分解性ホスファ
チドがあると考えられる。水和性ホスファチドは、水で
処理して、これを水和した後、例えば遠心分離により取
除くことによって、簡単に除去できる。トリグリセリド
類の抽出はしばしばこの初期脱ガム化方法によって行わ
れ、部分的脱ガム油すなわち工業用脱ガム油又は脱粘油
と呼ばれている油を生成する。この工業用脱ガム化方法
は油の燐含量を2ooppm程度まで減少できる。It is generally believed that there are two types of phosphatides present in triglycerides: hydratable phosphatides and hydrolyzable phosphatides. Hydrable phosphatides can be easily removed by treatment with water to hydrate it and then remove it, for example by centrifugation. Extraction of triglycerides is often carried out by this initial degumming method, producing an oil that is partially degummed or referred to as industrial degummed oil or degummed oil. This industrial degumming process can reduce the phosphorus content of oils to as low as 20 ppm.
しかし、この含燐レベルでも、実際の用途では高過ぎ、
従って工業用脱ガム油をさらに精製して、加水分解性の
形で存在する残存ホスホリピドを除去する必要がある。However, even this level of phosphorus content is too high for practical applications.
It is therefore necessary to further purify industrial degummed oils to remove residual phospholipids present in hydrolyzable form.
従来のトリグリセリド類を脱ガム化する工業的方法は、
約20分間6’O〜90℃の温度で油を燐酸又はクエン
酸で処理して、ホスファチドを加水分解・水和してから
、油を苛性ソーダで中和し、遊離脂肪酸、ホスホリピド
及び石鹸類を除去することからなる。この中和工程では
、遊離脂肪酸と苛性ソーダの結合体である石鹸ストック
と呼ばれるものが生成する。石鹸ストック及びホスホリ
ピドは遠心分離によって除去される。この工程に続いて
、漂白クレーを用いて油を漂白して、着色体を取り除い
てから、蒸気処理によって脱臭して、臭い、香り及び遊
離脂肪酸を除去する。The conventional industrial method for degumming triglycerides is
The oil is treated with phosphoric acid or citric acid at a temperature of 6'O to 90°C for about 20 minutes to hydrolyze and hydrate the phosphatides, and then the oil is neutralized with caustic soda to remove free fatty acids, phospholipids and soaps. Consists of removing. This neutralization process produces what is called soap stock, which is a combination of free fatty acids and caustic soda. Soap stock and phospholipids are removed by centrifugation. Following this step, the oil is bleached using bleaching clay to remove color bodies and then deodorized by steam treatment to remove odors, aromas and free fatty acids.
発明が解決しようとする問題点
この従来方法には、石鹸ストックが生成するという大き
な欠点がある。この石鹸ストックは、廃棄処分する前に
さらに処理する必要がある、望ましくない廃物である。Problem to be Solved by the Invention This conventional method has a major drawback in that soap stock is produced. This soap stock is an unwanted waste product that requires further treatment before disposal.
石鹸ストックはまた望ましくない量の混入油を伴ってい
る。Soap stocks also carry undesirable amounts of contaminant oils.
この大きな欠点にも拘わらず、この方法は、燐含量を約
3 ppm未満に抑制できる理由のため、トリグリセリ
ド類を生成するために最も広く利用されている工業的方
法の一つとして用いられている。Despite this major drawback, this method remains one of the most widely used industrial methods for producing triglycerides because the phosphorus content can be suppressed to less than about 3 ppm. .
この方法を改良する努力が多くなされてきたが、いずれ
も許容レベルまで含有量を減少させることはできていな
い。Many efforts have been made to improve this process, but none have been able to reduce the content to acceptable levels.
上記工業的方法の問題を解決する通常のアプローチは、
初期脱ガム化工程をより強力に行うことによって中和工
程を省略することである。この目的から、1時間以上、
約90〜100℃の温度で燐酸又はクエン酸で油を処理
する。次に、遠心分離によってガムを取り除いてから、
油を漂白工程及び脱臭工程に回し、処理する。The usual approach to solving the above industrial method problem is to
The purpose is to omit the neutralization step by performing the initial degumming step more intensively. For this purpose, for more than an hour,
Treat the oil with phosphoric acid or citric acid at a temperature of about 90-100°C. The gum is then removed by centrifugation and then
The oil is processed by passing it through a bleaching and deodorizing process.
この強力な脱ガム化方法は、はとんどのトリグリセリド
油について、燐含量を許容できるレベルまで減少させる
ことができない点において、満足できるものではなく、
集中的脱ガム化工程後の油の燐含量は約20〜50pρ
mである。続く漂白工程及び脱臭工程後でも、油の含有
量は、例えば約15〜20ppmである。前にも述べた
ように、燐含量は3ppm未満、より好ましくはipp
m未満に抑えるのが好ましい。This intensive degumming method is unsatisfactory in that it cannot reduce the phosphorus content to acceptable levels for most triglyceride oils;
The phosphorus content of the oil after the intensive degumming process is approximately 20-50 pρ
It is m. Even after the subsequent bleaching and deodorizing steps, the oil content is, for example, about 15-20 ppm. As mentioned earlier, the phosphorus content is less than 3 ppm, more preferably ipp
It is preferable to suppress it to less than m.
カナダ特許第1.060.041号(1979年8月7
日、Unilever Ltd、)には、トリグリセリ
ド油を脱ガム化する方法が開示されている。65〜90
℃という好適な温度で油に酸又は酸無水物、好適にはク
エン酸を分散させた後、油に水を分散させ、そして油・
水・酸混合物を短時間、40℃未満の温度に維持する。Canadian Patent No. 1.060.041 (August 7, 1979)
(Japan, Unilever Ltd.) discloses a method for degumming triglyceride oils. 65-90
After dispersing the acid or acid anhydride, preferably citric acid, in the oil at a suitable temperature of °C, the oil is dispersed with water and the oil.
The water/acid mixture is maintained at a temperature below 40° C. for a short period of time.
この後、油を中和、漂白及び/又は脱臭工程に回し、処
理することによって燐、着色体及び遊離脂肪酸を除去す
ることができる。この初期脱ガム化工程の場合、極めて
高い温度、例えば70℃で行う酸接触工程のみが例示さ
れているにすぎない。水洗、漂白及び脱臭後でも、又は
望ましくない中和工程後でも、燐の除去は常に:3 p
pm未満の許容レベルにあるわけではなかった。例示さ
れているいかなる条件でも、1 ppm未満に含有量レ
ベルを下げることはできていない。After this, the oil can be subjected to neutralization, bleaching and/or deodorization steps and treated to remove phosphorus, color bodies and free fatty acids. In the case of this initial degumming step, only an acid contacting step carried out at a very high temperature, for example 70° C., is exemplified. Even after washing, bleaching and deodorization, or after undesirable neutralization steps, phosphorus removal is always: 3 p.
It was not at an acceptable level below pm. None of the conditions illustrated have been able to reduce content levels below 1 ppm.
カナダ特許第1.157.883号(1983年11月
29日、United 0ilseed Produc
ts Ltd、) には、カナダ特許第1.060.
041号の方法と同様な方法の改良が開示されている。Canadian Patent No. 1.157.883 (November 29, 1983, United Oilseed Product
ts Ltd, ) has Canadian Patent No. 1.060.
An improvement to a method similar to that of No. 041 is disclosed.
この改良方法では、酸接触、水接触及び遠心分離の全工
程の温度は40℃を越える温度に、好ましくは45〜5
5℃の範囲に設定されている。例示されている方法では
、6 ppmと1100ppとの間で変動するが、代表
的には50ppm程度未満のレベルに燐を抑制している
。In this improved process, the temperature of all steps of acid contact, water contact and centrifugation is above 40°C, preferably between 45°C and 5°C.
It is set within a range of 5°C. Exemplary methods control phosphorus to levels varying between 6 ppm and 1100 ppm, but typically less than 50 ppm.
問題点を解決するための手段・
本発明によれば、約40℃を越えない温度で有機酸又は
酸無水物をトリグリセリド油に分散してから、この温度
を維持した状態で、水を核油に分散し、次にガムを含有
するスラッジを該油から分離すると、効率的かつ経済的
にトリグリセリド油を脱ガム化できることが見いだされ
た。この方法は、精製のこの段階で、約15ppm未満
まで燐含量を減少させるのに有効である。Means for Solving the Problems According to the present invention, an organic acid or acid anhydride is dispersed in triglyceride oil at a temperature not exceeding about 40°C, and then, while maintaining this temperature, water is added to the kernel oil. It has been found that triglyceride oils can be efficiently and economically degummed by dispersing the gums in the oil and then separating the gum-containing sludge from the oil. This method is effective in reducing phosphorus content to less than about 15 ppm at this stage of purification.
さらに驚くべきことに、本発明者は、本発明の脱ガム化
方法の油生成物は、さらに漂白工程に回し、処理すると
、燐含量が実質的に3 ppm未満の精製油生成物が常
に得られることを見いだした。Further surprisingly, the inventors have discovered that the oil product of the degumming process of the present invention, when further subjected to a bleaching step and processed, always yields a refined oil product with a phosphorus content of substantially less than 3 ppm. I found that it can be done.
漂白後、燐含量は、例えば約1 ppm未満、通常は約
0.5ppm未満まで低下する。After bleaching, the phosphorus content is reduced to, for example, less than about 1 ppm, usually less than about 0.5 ppm.
本発明の脱ガム化方法は、従来法よりも低い温度で行う
結果、油中で燐化合物をコンディショニング(cond
it ion ing)でき、従って該化合物を容易
に漂白クレーに吸着できるため、完全に次の漂白操作で
除去できると考えられるが、本発明者はこの考えに固執
するものではない。さらに、油中のホスホリピドは、こ
の方法によって一旦加水分解・水和されると、この方法
の低い温度条件では油溶性が低下するため、高い温度で
実施する場合に比較して、より完全に除去できるものと
考えられる。The degumming method of the present invention is performed at lower temperatures than conventional methods, resulting in conditioning of phosphorus compounds in oil.
It is thought that since the compound can be easily adsorbed onto the bleaching clay, it can be completely removed in the subsequent bleaching operation, but the present inventors do not adhere to this idea. Furthermore, once phospholipids in oil are hydrolyzed and hydrated by this method, they are more completely removed than when carried out at higher temperatures due to the reduced oil solubility at the lower temperature conditions of this method. It is considered possible.
従って、本発明の方法は、漂白工程と組合わせて実施す
ると、従来のアルカリ精製・漂白処理油と少くとも同じ
レベルまで燐含量を抑えることができるが、本発明の方
法は、望ましくない石鹸ストックを生成させず、しかも
石鹸ストックに油を混入させずに、この結果を達成でき
る。加えて、この結果は、酸接触工程時に高温を維持す
る必要なく、達成できる。さらに加えて、本発明方法に
よって得られる油生成物は、遊離脂肪酸を比較的安定な
形で残すので、次の蒸気蒸留からなる脱臭・脂肪酸スト
リッピング工程で除去・回収できる。Thus, while the process of the present invention, when carried out in conjunction with a bleaching step, can reduce phosphorus content to at least the same level as conventional alkaline refined and bleached oils, the process of the present invention reduces undesirable soap stocks. This result can be achieved without producing oil and without introducing oil into the soap stock. Additionally, this result can be achieved without the need to maintain high temperatures during the acid contacting step. Additionally, the oil product obtained by the process of the invention leaves the free fatty acids in a relatively stable form so that they can be removed and recovered in a subsequent deodorization and fatty acid stripping step consisting of steam distillation.
即ち、本発明は、一般的に(a)約40℃以下の温度で
トリグリセリド油に有機酸又は酸無水物を分散し、(b
)次に、温度を約40℃以下の温度に維持した状態で、
核油に水を分散してから、(c)核油からガム含有スラ
ッジを分離して、燐含有化合物を実質的に減少させた油
生成物を生成することからなる、約40℃で実質的に液
状のトリグリセリド油を脱ガム化する方法を提供するも
のである。That is, the present invention generally comprises (a) dispersing an organic acid or acid anhydride in a triglyceride oil at a temperature of about 40° C. or less;
) Next, while maintaining the temperature at about 40°C or less,
dispersing water in the kernel oil and then (c) separating the gum-containing sludge from the kernel oil to produce an oil product substantially reduced in phosphorus-containing compounds at about 40°C. The present invention provides a method for degumming liquid triglyceride oil.
作用
本方法において原料油として通常使用されるトリグリセ
リド油には、適正に製造された油種子の圧搾抽出や溶剤
抽出、又は圧搾操作の残留油の溶剤抽出を始めとする、
任意の公知抽出法によって得た、植物源や水産物源の食
用油が含まれる。この油は全部が、又は一部が海産物種
の圧搾又は溶剤抽出によって製造された油であってもよ
い。このような原料油は粗製状態のものでもよいが、通
常は、これら油の工業的抽出によって得た、水和性ホス
ホリピドが実質的に除去されている部分脱ガム化(工業
用脱ガム化)の形のものが使用される。原料油は、約4
0℃未満である、本発明方法において適用される温度で
実質的に液状である。WORKING The triglyceride oils normally used as feedstock oils in this process include press extraction or solvent extraction of properly produced oil seeds, or solvent extraction of residual oil from the press operation.
Includes edible oils of vegetable and aquatic sources obtained by any known extraction method. The oil may be wholly or partly produced by pressing or solvent extraction of marine species. Such feedstock oils may be in their crude form, but are typically obtained by industrial extraction of these oils and are partially degummed (industrial degumming) in which hydratable phospholipids have been substantially removed. is used. Raw material oil is approximately 4
It is substantially liquid at the temperatures applied in the process of the invention, which are below 0°C.
本発明方法の上記利点を達成するためには、有機酸又は
酸無水物に油を接触させる工程を約40℃以下の温度で
実施する。40℃を越える温度では、本方法によって達
成される燐の除去率がかなり低下する。一般に、これら
工程における下限温度は原料油の物性によって定まる。To achieve the above advantages of the process of the invention, the step of contacting the oil with the organic acid or acid anhydride is carried out at a temperature of about 40°C or less. At temperatures above 40°C, the phosphorus removal rate achieved by the method decreases considerably. Generally, the lower limit temperature in these steps is determined by the physical properties of the raw material oil.
原料油は本発明のプロセス温度では液状である。経済的
な理由から、本方法の好ましい温度は約20〜25℃の
範囲内にある。この室温範囲では、原料油は本方法を通
じて加熱又は冷却する必要はない。The feedstock is liquid at the process temperatures of the present invention. For economic reasons, the preferred temperature of the process is in the range of about 20-25°C. In this room temperature range, the feedstock does not need to be heated or cooled throughout the process.
ある種のトリグリセリド油、例えばコーン油やひまわり
油は、冷却すると、望ましくないワックス類が沈澱する
。これらワックス類は析出して、油に曇りを与える。ま
た、ワックス類は高温処理で劣化して、最終製品の安定
性に悪影響を与える。Certain triglyceride oils, such as corn oil and sunflower oil, precipitate undesirable waxes upon cooling. These waxes precipitate and give the oil a cloudy appearance. Also, waxes deteriorate due to high temperature processing, which adversely affects the stability of the final product.
通常、このような油は、油を冷却して、ワックスを結晶
化してから、冷間ろ過して、ワックス類を除去する。Typically, such oils are cooled to crystallize the waxes and then cold filtered to remove the waxes.
本発明の方法によれば、ワックス類を含むトリグリセリ
ド油は、説ガム化過程を通じて温度を約0〜10℃の範
囲に維持することによって同時に脱ワツクス化及び脱ガ
ム化できる。このようにして、油に有機酸を、そして次
に水を分散し、そしてスラッジを約0〜10℃の温度で
油から分離する。油から除去したスラッジは燐含有ガム
とワックス類の大部分を含有する。According to the method of the present invention, triglyceride oils containing waxes can be simultaneously dewaxed and degummed by maintaining the temperature in the range of about 0-10° C. throughout the gumming process. In this way, the organic acid and then the water are dispersed in the oil and the sludge is separated from the oil at a temperature of about 0-10°C. The sludge removed from the oil contains a large portion of phosphorus-containing gums and waxes.
本発明の第1工程では、即ち燐接触工程では、加水分解
性ホスホリピドの大部分を加水分解するのに十分な時間
、撹拌しながら酸゛−油混合物を維持するのが好ましい
。この工程に必要な時間は各々の油及び適用温度により
変わるが、通常は約1時間未満であり、好ましくは10
〜20分間である。In the first step of the invention, ie, the phosphorus contacting step, the acid-oil mixture is preferably maintained with stirring for a period sufficient to hydrolyze the majority of the hydrolyzable phospholipid. The time required for this step varies with each oil and application temperature, but is usually less than about 1 hour, preferably 10
~20 minutes.
本方法に使用する有機酸又は酸無水物は最適にはクエン
酸又は無水マレイン酸であり、そして好ましくは食品級
品質のものである。クエン酸及び無水マレイン酸に相当
し、そして本方法に使用するのに適当な他の酸には、マ
レイン酸、乳酸、シュウ酸及び無水酢酸がある。好まし
くは、酸は飽和点までの量を含む水溶液として添加する
。酸の50重量%水溶液が好ましい。The organic acid or acid anhydride used in the method is optimally citric acid or maleic anhydride and is preferably of food grade quality. Other acids comparable to citric acid and maleic anhydride and suitable for use in the present process include maleic acid, lactic acid, oxalic acid and acetic anhydride. Preferably, the acid is added as an aqueous solution containing up to the saturation point. A 50% by weight aqueous solution of the acid is preferred.
油に添加すべき酸の量は、処理する油の種類、油の不純
物量及び種類、及びその他の処理条件に応じて変わって
くる。代表例を挙げれば、本発明の方法には、乾燥酸を
基準にして計算して、油の約1.000〜10.000
ppm (0,1〜1.0重量%)あれば、それで十分
である。The amount of acid to be added to the oil will vary depending on the type of oil being treated, the amount and type of impurities in the oil, and other processing conditions. As a representative example, the process of the present invention may include approximately 1.000 to 10.000 g of oil, calculated on a dry acid basis.
ppm (0.1 to 1.0% by weight) is sufficient.
油を酸処理して、ホスホリピドを一旦加水分解した後は
、約40℃以下の温度に温度を維持した状態で、油に水
を分散する。この工程で°必要な水の量は油のホスホリ
ピドの量に応じて変わるが、通常、油の0.1〜3重量
%の量で十分である。Once the oil is treated with acid to hydrolyze the phospholipids, water is dispersed in the oil while maintaining the temperature at about 40° C. or less. The amount of water required in this step varies depending on the amount of phospholipid in the oil, but usually an amount of 0.1 to 3% by weight of the oil is sufficient.
本方法の第2工程では、ホスホリピドの大部分を水和す
るのに十分な時間、撹拌しながら油・酸・水混合物を維
持するのが好ましい。同様に、この時間は油の種類及び
適用温度と共に変化するが、通常は、約1時間未満、好
ましくは約20〜30分間である。In the second step of the method, the oil-acid-water mixture is preferably maintained with stirring for a sufficient period of time to hydrate most of the phospholipid. Similarly, this time will vary with the type of oil and application temperature, but is typically less than about 1 hour, preferably about 20-30 minutes.
ホスホリピドは、一旦水和したなら、油不溶性になり、
水性スラッジの形で油から析出する。このスラッジは、
好ましくはよく知られている方法で遠心分離により、油
から分離する。実際上の理由により、遠心分離は約35
℃以下の温度で行うのが好ましい。分離後、代表例を挙
げれば、油生成物は燐含量が約15ppm未満であるこ
とが見いだされている。Once hydrated, phospholipids become oil-insoluble;
Precipitates from the oil in the form of an aqueous sludge. This sludge is
It is separated from the oil, preferably by centrifugation in a well-known manner. For practical reasons, centrifugation is approximately 35
Preferably, the reaction is carried out at a temperature below .degree. After separation, the oil product is typically found to have a phosphorus content of less than about 15 ppm.
本発明の方法は、回分法又は連続法のいずれでも実施す
ることができる。The method of the invention can be carried out either batchwise or continuously.
本方法によって得られる油生成物は、漂白、脱臭及び遊
離脂肪酸ス) IJッピングの公知方法でさらに処理す
るのに好適な形になっている。前に説明したように、引
き続き漂白した後に、本発明の方法から得られた油生成
物の残存燐のレベルは極めて低く、代表例を挙げれば、
lppm未満である。The oil product obtained by this process is in a form suitable for further processing by known methods of bleaching, deodorization and free fatty acid IJpping. As previously explained, after subsequent bleaching, the oil products obtained from the process of the invention have very low levels of residual phosphorus, to exemplify:
less than lppm.
所望ならば、公知の中和方法によって油生成物を中和す
ることができるが、望ましくない石鹸ストックの生成を
避けるためには、この工程を省略した方が好ましい。If desired, the oil product can be neutralized by known neutralization methods, but it is preferable to omit this step to avoid the formation of undesirable soap stocks.
以下に、本方法の操作性及び好ましい条件を示す下記実
施例によって本方法を説明するが、本発明の範囲は決し
てこれら実施例によって制限されるものではない。The method will now be illustrated by the following examples which illustrate the operability and preferred conditions of the method, but the scope of the invention is in no way limited by these examples.
実施例
実施例■
本実施例は、本発明方法に及ぼす温度の作用を説明する
ものである。EXAMPLES Example ■ This example illustrates the effect of temperature on the method of the present invention.
第1表に示した温度で、次の初期特性、即ち色(LOV
IBONXD 25rnmセル> 25’Y+ 3.5
R,オレイン酸としての遊離脂肪酸0.27重量%及び
燐含量129ppmの工業的脱ガム化大豆油を、乾燥酸
基率で5000ppmを与えるクエン酸の50重量%水
溶液に接触させた。At the temperatures given in Table 1, the following initial properties, namely color (LOV
IBONXD 25rnm cell >25'Y+ 3.5
Industrially degummed soybean oil with 0.27 wt% free fatty acids as R, oleic acid and 129 ppm phosphorus content was contacted with a 50 wt% aqueous solution of citric acid giving a dry acid group content of 5000 ppm.
(LOVIBONDは、一般的に認められている比色ス
ケールを備えた視覚比色計に対する、イギリス、サリス
バリーのThe Tintometer Lim1te
dの商標である)。上記の大豆油とクエン酸を15分間
激しく撹拌した。その後、酸接触工程と同じ温度を維持
しながら、大豆油に1.0重量%の水を加えた。さらに
30分間、油混合物を撹拌した。ガム含有スラッジをろ
過により除去した。第1表に、脱ガム化油の分析結果を
示す。(LOVIBOND is The Tintometer Limmeter, Salisbury, UK, for a visual colorimeter with a generally accepted colorimetric scale.
d trademark). The above soybean oil and citric acid were vigorously stirred for 15 minutes. Then, 1.0% by weight of water was added to the soybean oil while maintaining the same temperature as in the acid contacting step. The oil mixture was stirred for an additional 30 minutes. The gum-containing sludge was removed by filtration. Table 1 shows the analysis results of the degummed oil.
この後、下記手順に従って、゛漂白クレーを用いて脱ガ
ム化油を脱色してから、脱臭した。Thereafter, the degummed oil was bleached using bleaching clay and then deodorized according to the following procedure.
脱色 (室温で薬品を添加)
燐酸の添加 85%水溶液として添加300ppm
(乾燥分として)
クエン酸の添加 50%水溶液として添加300ppm
(乾燥分として)
漂白クレーの添加 2.0重量%
処理条件 110℃、10分、大気圧クレーの除
去 ろ過
脱臭
温度 250℃
圧力 0.6mωHg
時間 60分
蒸気スプレー2.4重量%/時
脱色及び脱臭の分析結果を第1表に示す。Decolorization (adding chemicals at room temperature) Addition of phosphoric acid Added as 85% aqueous solution 300 ppm
(As dry matter) Addition of citric acid 300 ppm added as a 50% aqueous solution
(As dry matter) Addition of bleaching clay 2.0% by weight Processing conditions 110°C, 10 minutes, atmospheric pressure Removal of clay Filtration and deodorizing temperature 250°C Pressure 0.6mΩHg Time 60 minutes Steam spray 2.4% by weight/hour Decolorization and The deodorization analysis results are shown in Table 1.
第1表の結果から、本発明の脱ガム化方法により、大豆
油の燐含量をかなり減少できることが判る。スラッジの
初期除去から、脱ガム化油を脱色した後でも、燐含量が
所望よりも高いが、燐含量が極めて低い油生成物が得ら
れる。ただし、初期脱ガム化工程の温度は約40℃以下
だった。脱ガム化工程を35℃以下の温度で行った場合
に、燐の除去に関して最善の結果が得られた。The results in Table 1 show that the phosphorus content of soybean oil can be significantly reduced by the degumming process of the present invention. From the initial removal of the sludge, even after bleaching the degummed oil, an oil product is obtained with a higher than desired phosphorus content, but with a very low phosphorus content. However, the temperature of the initial degumming step was below about 40°C. The best results with respect to phosphorus removal were obtained when the degumming step was carried out at a temperature below 35°C.
実施例■
1.078ppmの燐及び1.35重量%の遊離脂肪酸
を含有する工業的に製造した溶剤抽出なたね油(300
g)を緩やかに撹拌しながら、35℃に加熱した。これ
に、なたね油が乾燥酸基準で2.500ppmの濃度と
なるクエン酸の50%水溶液か、又は1.500ppm
レベルで粉末状無水物マレイン酸を添加した。35℃の
温度を維持しながら、油と酸の混合物を激しく撹拌した
。次に、3.0重量%の水を加え、同じ温度でさらに2
0分間混合物を撹拌した。次に、混滑物をろ過して、ガ
ム含有スラッジを除去した。燐及び遊離脂肪酸含量につ
いて、油生成物を分析した。Example ■ Industrially produced solvent extracted rapeseed oil (300 ppm) containing 1.078 ppm phosphorus and 1.35 wt.
g) was heated to 35° C. with gentle stirring. This is supplemented with a 50% aqueous solution of citric acid to give a concentration of 2.500 ppm on a dry acid basis, or 1.500 ppm of rapeseed oil.
Powdered maleic anhydride was added at level. The oil and acid mixture was stirred vigorously while maintaining a temperature of 35°C. Next, 3.0% by weight of water was added and an additional 2.0% of water was added at the same temperature.
The mixture was stirred for 0 minutes. The mixture was then filtered to remove the gum-containing sludge. Oil products were analyzed for phosphorus and free fatty acid content.
比較の目的から、60℃で30分間撹拌しながら、水だ
けを用いて(3,0重量%)同じなたね油を脱ガム化し
た。3種類のろ過物の分析結果を第2表に示す。For comparative purposes, the same rapeseed oil was degummed using only water (3.0% by weight) while stirring for 30 minutes at 60°C. Table 2 shows the analysis results of the three types of filtrate.
実施例■
本発明方法のスケーリング・アップの効果を調べるため
に、2.700 g及び3.000 gの同じ油を使用
して実験11及び12の手順を繰り返した。処理条件及
び結果を第3表に示す。脱ガム化後、油生成物を酸を添
加しながら、漂白クレーを用いて脱色してから、蒸気精
製した。これら2つの工程の条件は次の通りであった。EXAMPLE ■ To investigate the effect of scaling up the method of the invention, the procedure of Experiments 11 and 12 was repeated using 2.700 g and 3.000 g of the same oil. The treatment conditions and results are shown in Table 3. After degumming, the oil product was decolorized using bleaching clay with addition of acid and then steam refined. The conditions for these two steps were as follows.
脱色
燐酸の添加 30℃で85%水溶液として油に添加
500ppm
クエン酸の添加 30℃で50%水溶液として油に添加
50(lppm
漂白クレーの添加 90℃で添加30重量%処理条件
110℃、15分、大気圧下、撹拌下
蒸気精製
温度 225℃
時間 60分
実施例■
本発明方法の再現性を調べるために、常法によって予め
工業的に脱ガム化した圧搾油と抽出油の混合原料油を処
理した。各実験において、40Y+3、OR+ 0.5
Bの初期色(LQVIB[lN015mmセル)、23
0ppmの初期燐含量及び0.88%の初期遊離脂肪酸
含量の油3000 gを、乾燥基準で4.000111
)fflのクエン酸となるようにクエン酸の水溶液に接
触させた。Addition of decolorizing phosphoric acid 500 ppm added to oil as 85% aqueous solution at 30°C Addition of citric acid 50 (lppm) added to oil as 50% aqueous solution at 30°C Addition of bleaching clay 30% by weight added at 90°C Processing conditions
110°C, 15 minutes, atmospheric pressure, stirring Steam purification temperature: 225°C Time: 60 minutes Example ■ In order to examine the reproducibility of the method of the present invention, pressed oil and extracted oil that had been industrially degummed in advance by a conventional method were used. The mixed feedstock was processed. In each experiment, 40Y+3, OR+0.5
Initial color of B (LQVIB [lN015mm cell), 23
3000 g of oil with an initial phosphorus content of 0 ppm and an initial free fatty acid content of 0.88%, on a dry basis
)ffl of citric acid was brought into contact with an aqueous solution of citric acid.
油と酸を30分間激しく撹拌した。油が一部脱ガム化し
ていたので、脱ガム化を行うのが一層困難であった。こ
の理由から、前の実施例で使用した量及び撹拌時間より
もクエン酸添加量及び撹拌時間を増加させ、かつ延長し
た。その後、2.0重量%の水を添加し、さらに60分
間混合物を撹拌した。The oil and acid were stirred vigorously for 30 minutes. Degumming was more difficult because the oil was partially degummed. For this reason, the amount of citric acid added and the stirring time were increased and extended over those used in the previous example. Thereafter, 2.0% by weight of water was added and the mixture was stirred for an additional 60 minutes.
ろ過によって、ガム含有スラッジを除去した。脱ガム化
油の分析結果を第4表に示す。The gum-containing sludge was removed by filtration. The analysis results of the degummed oil are shown in Table 4.
次に、酸の添加及び漂白クレーを用いて、脱ガム化油を
脱色してから、下記の手順で脱臭した。The degummed oil was then bleached using acid addition and bleaching clay and then deodorized using the following procedure.
脱色(脱ガム化油2.500 g )
燐酸の添加 30℃で85%水溶液として油に添加
500ppm
クエン酸の添加 30℃で50%水溶液として油に添加
漂白クレーの添加 105℃で添加3.0重量%処理条
件 110−112℃、15分大気圧、高速撹
拌
クレー除去 真空ろ過
U(脱色油1.200 g )
装置 カンプロ(cAMPRO)ステンレスス
チール製脱臭器(cAMPROはカ
ナダオンタリオ州ミシソーガの
カンブリアン・プロセシーズ社
(cambrian Processes Li
m1ted)の商標である)
温度 225℃
圧力 0.5 to 1.Q mm Hg時間
60分
蒸気スプレー 油の3重量%
冷却 減圧下
分析結果を第4表に示す。Decolorization (degummed oil 2.500 g) Addition of phosphoric acid Added to oil as 85% aqueous solution at 30 °C 500 ppm Addition of citric acid Added to oil as 50% aqueous solution at 30 °C Addition of bleaching clay Added at 105 °C 3.0 Weight% treatment conditions 110-112°C, 15 minutes atmospheric pressure, high speed stirring Clay removal Vacuum filtration U (decolorizing oil 1.200 g) Equipment cAMPRO stainless steel deodorizer (cAMPRO is manufactured by Cambrian Processes, Mississauga, Ontario, Canada) cambrian Processes Li
Temperature: 225°C Pressure: 0.5 to 1. Q mm Hg Time 60 minutes Steam spray 3% by weight of oil Cooling The results of the vacuum analysis are shown in Table 4.
この結果から、脱ガム化方法により燐のレベルを約10
〜24ppmまで減少できたことが判る。燐の除去、色
、遊離脂肪酸の除去及び香りの再現性は優れていた。From this result, the degumming method lowers the phosphorus level by approximately 10
It can be seen that the content was reduced to ~24 ppm. The reproducibility of phosphorus removal, color, free fatty acid removal and aroma was excellent.
実施例V
本方法を工業的装置に適用した例を説明するために、タ
ービン撹拌機を備えた7001のバッフル式反応器に、
工業的に製造した、非脱ガム化キャノラ(canola
)油(予圧搾及び抽出油の混合物)4501を投入した
。この油の初期特性は色が5Y+3、3 R(LOVI
BON025mmセル)、(オレイン酸としての)遊離
脂肪酸含量が0.81%、そして隣合量が541ppm
であった。(乾燥酸基準で) 2.5001]pmのク
エン酸となるクエン酸の50%水溶液に、上記油を接触
させた。この工程の温度は35℃であった。28Qrp
mで10分間混合物を撹拌した。この後、混合物に3重
量%の水を加え、混合物をさらに20分間28Qrpm
で撹拌した。以下の条件で、精製した水性スラッジを遠
心分離によって除去した。Example V To illustrate the application of this method to an industrial installation, a 7001 baffled reactor equipped with a turbine agitator was
Industrially produced, non-degummed canola (canola)
) oil (mixture of pre-squeezed and extracted oils) 4501 was charged. The initial properties of this oil are 5Y+3, 3R (LOVI
BON025mm cell), free fatty acid content (as oleic acid) of 0.81%, and adjacent content of 541 ppm
Met. The oil was brought into contact with a 50% aqueous solution of citric acid resulting in citric acid of 2.5001] pm (on a dry acid basis). The temperature for this step was 35°C. 28Qrp
The mixture was stirred for 10 minutes at m. After this, 3% water by weight was added to the mixture and the mixture was heated at 28Q rpm for another 20 minutes.
It was stirred with The purified aqueous sludge was removed by centrifugation under the following conditions.
遠心分離
装置 ウエストファリア ニス アー(WBSTFAL
IASA) −7−01576゜即ち、69枚の円板(
上部径:5.4cm、底部径: 16.2Cm)を備え
た自動排出遠心分離機。円板のうち65枚は液・液・面
分離円板で、4枚はそれぞれ1番目、23番目、46番
目及び69番目に設けられた清澄化円板であった。(W
ESTFALIAは米国、ニュージャーシイ州ノースヴ
エイルのセントリコ社(centrico Inc、)
の商標である)。Centrifugal separator Westfalia Niss Aar (WBSTFAL)
IASA) -7-01576°, i.e. 69 disks (
Automatic discharge centrifuge with top diameter: 5.4 cm, bottom diameter: 16.2 cm). Sixty-five of the discs were liquid-liquid-plane separation discs, and four were clarification discs located at the 1st, 23rd, 46th, and 69th positions, respectively. (W
ESTFALIA is manufactured by Centrico Inc., North Vale, New Jersey, USA.
).
角度 円錐ハーフアングル35゜ ボウル径 24.9cm ボウル速度 8.40Orpm 脱ガム化油の分析結果を第5表に4示す。Angle: conical half angle 35° Bowl diameter 24.9cm Bowl speed 8.40Orpm The analysis results of the degummed oil are shown in Table 5.
次に、反応器内で1時間、−27″Hg下60〜70℃
で脱ガム化油を乾燥した。(回収した1、 5001の
)脱ガム化油を2600 fのジャケット付き反応器に
ポンプ供給し、この油のうち300βをペンビナベガ(
PEMBINA VEGA)クレー漂白土と混合して、
全油基準で3%スラ°リーを得た。(PEMBINA
VBGA ハカナダ、マニトバ州ウィンペグのPemb
ina MountainClays Incorpo
ratedの商標である)。残りの油に混合しながら、
それぞれ500ppmの燐酸及びクエン酸を(溶液)と
して加えた。撹拌しながら、真空下100℃に油・酸混
合物を加熱した。次に、ここでも100℃の温度で、こ
の混合物にクレースラリーを加えた。全混合物を110
〜115℃に加熱し、15分間−27”Hgで維持した
。熱交換器を用いて、60度に漂白油を冷却してから、
フィルタープレスでろ過した。脱色の分析結果を第5表
に示す。Then in the reactor for 1 hour at 60-70°C under -27″Hg.
The degummed oil was dried. The degummed oil (recovered 1,5001) was pumped into a 2600 f jacketed reactor and 300β of this oil
PEMBINA VEGA) mixed with clay bleaching earth,
A slurry of 3% based on total oil was obtained. (PEMBINA
VBGA Canada, Pemb, Winpeg, Manitoba
ina MountainClays Incorporated
rated trademark). While mixing in the remaining oil,
Phosphoric acid and citric acid at 500 ppm each were added (in solution). The oil/acid mixture was heated to 100° C. under vacuum while stirring. The clay slurry was then added to this mixture, again at a temperature of 100°C. Total mixture to 110
Heat to ~115° C. and maintain at −27” Hg for 15 minutes. Cool the bleach oil to 60° using a heat exchanger and then
Filtered with a filter press. The analytical results of decolorization are shown in Table 5.
この後、以下の条件でCAMPROパイロット脱臭器を
用いて、漂白油を脱色した。Thereafter, the bleach oil was decolorized using a CAMPRO pilot deodorizer under the following conditions.
油流量 700〜750 Ibs/hr蒸気スプ
レー 211bs/hr
簀空 3 mmHg
温度 257〜260℃
結果を第5表に示す。Oil flow rate: 700-750 Ibs/hr Steam spray: 211 bs/hr Vacuum: 3 mmHg Temperature: 257-260°C The results are shown in Table 5.
実施例■
以下の実施例によって、ワックス類を含有するトリグリ
セリド油の同時脱ガム化及び脱ワツクス化を説明する。Example ■ The following example illustrates the simultaneous degumming and dewaxing of triglyceride oils containing waxes.
次の初期特性、即ち色カ30Y+ 1.5R(LOVI
BON025mmセル)、(オレイン酸としての)遊離
脂肪酸が0.98%、そして燐含量が114ppmの、
工業的に製造された脱ガム化ひまわり油を2種類の温度
23℃及び8℃で脱ガム化した。低温脱ガム化では、処
理に先立ち、油を8℃で42時間保持して、ワックスの
結晶化を促進した。両温度における脱ガム化では、乾燥
酸基準で2.000ppmのクエン酸を与える50%水
溶液のクエン酸に油を接触させた後、15分間撹拌した
。次に、油に水(1%)を加え、さらに30分間油を混
合してから、ろ過した。水添加工程及びろ過工程は23
℃及び8℃の温度で行った。The following initial characteristics, namely color power 30Y+1.5R (LOVI
BON025mm cell), 0.98% free fatty acids (as oleic acid) and 114 ppm phosphorus content.
Industrially produced degummed sunflower oil was degummed at two temperatures: 23°C and 8°C. For low temperature degumming, the oil was held at 8° C. for 42 hours prior to processing to promote wax crystallization. For degumming at both temperatures, the oil was contacted with a 50% aqueous solution of citric acid giving 2.000 ppm citric acid on a dry acid basis, followed by stirring for 15 minutes. Water (1%) was then added to the oil and the oil was mixed for an additional 30 minutes before being filtered. Water addition process and filtration process are 23
℃ and 8℃ temperatures.
結果を第6表に示す。The results are shown in Table 6.
次に、室温で燐酸及びクエン酸(それぞれ500ppm
を添加した後、90℃で3重量%の漂白クレーを添加し
て、脱ガム化油を脱色した。漂白処理は、減圧下110
〜115℃で15分間行った。結果を第6表に示す。Next, phosphoric acid and citric acid (500 ppm each) were added at room temperature.
After the addition of 3% by weight bleaching clay at 90° C., the degummed oil was decolorized. Bleaching treatment is carried out under reduced pressure at 110
-115°C for 15 minutes. The results are shown in Table 6.
この後、脱色油を60分間225℃で脱臭した。この工
程における蒸気スプレー量はほぼ3%/時間であった。After this, the bleached oil was deodorized for 60 minutes at 225°C. The steam spray rate in this step was approximately 3%/hour.
ワックス除去率を調べるために、脱臭 。Deodorize to check wax removal rate.
油について冷間試験を行った。結果を第6表に示す。A cold test was conducted on oil. The results are shown in Table 6.
これらの結果から理解できるように、本発明の方法は、
8℃で行うと、ワックス含量及び燐含量′がかなり低下
した油生成物を生成するものであった。As can be understood from these results, the method of the present invention
When carried out at 8° C., it produced an oil product with significantly reduced wax content and phosphorus content.
Claims (25)
リド油に有機酸又は酸無水物を40℃未満の温度で分散
し、 (b)40℃未満の温度を維持した状態で、上記の油に
水を分散し、次に、 (c)上記の油からガム含有スラッジを分離して、燐含
有化合物を実質的に減少させた油生成物を生成すること
からなる、40℃で実質的に液状のトリグリセリド油を
脱ガム化する方法。(1) (a) dispersing an organic acid or acid anhydride in a substantially liquid triglyceride oil at a temperature of 40°C, (b) maintaining the temperature below 40°C; (c) separating the gum-containing sludge from said oil to produce an oil product substantially reduced in phosphorus-containing compounds. A method for degumming liquid triglyceride oil.
a)及び(b)を実施することを特徴とする特許請求の
範囲第1項に記載の方法。(2) The above process (
A method according to claim 1, characterized in that a) and (b) are carried out.
)及び(b)を実施することを特徴とする特許請求の範
囲第2項に記載の方法。(3) The above step (a) is performed at a temperature of 0°C or higher and lower than 40°C.
2. A method according to claim 2, characterized in that the steps (a) and (b) are carried out.
して上記工程(a)及び(b)の温度が約35℃未満で
あることを特徴とする特許請求の範囲第2項に記載の方
法。(4) The oil to be treated contains a negligible amount of waxes, and the temperature of steps (a) and (b) is less than about 35°C. Method.
a)及び(b)の温度を約0〜10℃の範囲に設定する
ことにより、分離工程(c)において該ワックス類をス
ラッジと共に除去することを特徴とする特許請求の範囲
第1項に記載の方法。(5) The oil to be treated contains waxes, and the above process (
Claim 1, characterized in that the waxes are removed together with the sludge in the separation step (c) by setting the temperatures in a) and (b) in a range of about 0 to 10°C. the method of.
レイン酸であることを特徴とする特許請求の範囲第1項
に記載の方法。(6) The method according to claim 1, wherein the organic acid or acid anhydride is citric acid or maleic anhydride.
する特許請求の範囲第1項に記載の方法。(7) The method according to claim 1, wherein the acid is food grade citric acid.
燥酸に換算して、約1,000〜10,000ppmの
量でクエン酸が含有されるようにしたことを特徴とする
特許請求の範囲第7項に記載の方法。(8) Citric acid is added to the above oil as an aqueous solution, and the citric acid is contained in an amount of about 1,000 to 10,000 ppm in terms of dry acid. The method described in scope item 7.
エン酸を飽和濃度までの濃度で水溶液に含有させること
を特徴とする特許請求の範囲第8項に記載の方法。(9) The method according to claim 8, characterized in that citric acid is added to the oil as an aqueous solution, and the citric acid is contained in the aqueous solution at a concentration up to a saturation concentration.
ることを特徴とする特許請求の範囲第8項に記載の方法
。(10) The method according to claim 8, characterized in that citric acid is added to the oil as a 50% aqueous solution.
.1〜3重量%の範囲にあることを特徴とする特許請求
の範囲第1項に記載の方法。(11) The amount of water added in the above step (b) is 0% of the above oil.
.. 2. A method according to claim 1, characterized in that the amount is in the range 1-3% by weight.
.1〜3重量%の範囲にあることを特徴とする特許請求
の範囲第9項に記載の方法。(12) The amount of water added in the above step (b) is 0% of the above oil.
.. 10. A method according to claim 9, characterized in that the amount is in the range 1-3% by weight.
.5〜2.5重量%の範囲にあることを特徴とする特許
請求の範囲第9項に記載の方法。(13) The amount of water added in the above step (b) is 1 of the above oil.
.. 10. A method according to claim 9, characterized in that the amount is in the range 5-2.5% by weight.
合物を加水分解するのに十分な時間、油とクエン酸の混
合物を撹拌しながら維持することを特徴とする特許請求
の範囲第1項に記載の方法。(14) In step (a), the mixture of oil and citric acid is maintained with stirring for a sufficient time to hydrolyze the hydrolyzable phosphorus-containing compound. The method described in.
クエン酸の混合物を1時間以内維持することを特徴とす
る特許請求の範囲第1項に記載の方法。(15) The method according to claim 1, wherein in step (a), the mixture of oil and citric acid is maintained for less than 1 hour while stirring.
クエン酸の混合物を10〜20分間の時間維持すること
を特徴とする特許請求の範囲第13項に記載の方法。(16) The method according to claim 13, wherein in step (a), the mixture of oil and citric acid is maintained for a period of 10 to 20 minutes while stirring.
分を水和するのに十分な時間、油、クエン酸及び水の混
合物を撹拌しながら維持することを特徴とする特許請求
の範囲第1項に記載の方法。(17) In step (b), the mixture of oil, citric acid, and water is maintained with stirring for a time sufficient to hydrate most of the phosphorus-containing compound. The method described in Section 1.
の混合物を撹拌しながら、1時間以内維持することを特
徴とする特許請求の範囲第1項に記載の方法。(18) The method according to claim 1, wherein in step (b), the mixture of oil, citric acid, and water is maintained while stirring for no more than 1 hour.
の混合物を撹拌しながら、20〜30分間の時間維持す
ることを特徴とする特許請求の範囲第16項に記載の方
法。(19) The method according to claim 16, wherein in step (b), the mixture of oil, citric acid, and water is maintained for a period of 20 to 30 minutes while stirring.
ることによってガム含有スラッジを除去することを特徴
とする特許請求の範囲第1項に記載の方法。(20) The method according to claim 1, characterized in that the separation step (c) is carried out by centrifugation to remove the gum-containing sludge.
とを特徴とする特許請求の範囲第20項に記載の方法。(21) The method according to claim 20, characterized in that the centrifugation is carried out at a temperature of 35° C. or lower.
のものであり、そしてトリグリセリド油原料が予め工業
的に脱ガム化されたものであることを特徴とする特許請
求の範囲第1項に記載の方法。(22) The triglyceride oil raw material is from a vegetable source or a marine product source, and the triglyceride oil raw material has been industrially degummed in advance. Method.
のものであり、そしてトリグリセリド油原料油が予め工
業的に脱ガム化されたものであることを特徴とする特許
請求の範囲第21項に記載の方法。(23) Claim 21, characterized in that the triglyceride oil base oil is from a vegetable source or a marine product source, and the triglyceride oil base oil has been industrially degummed in advance. the method of.
ガム化した後、漂白クレーを用いて脱色する、上記の油
の脱ガム化方法において、 (a)40℃以下で実質的に液状のトリグリセリド油に
有機酸又は酸無水物を40℃未満の温度で分散し、(b
)40℃未満の温度を維持した状態で、上記の油に水を
分散し、次に、 (c)上記の油からガム含有スラッジを分離して、燐含
化合物を実質的に減少させた油生成物を生成することか
らなり、これにより上記油生成物を次に漂白処理した時
に、燐含量が約1ppm未満の漂白油生成物を得るよう
にしたことを特徴とする40℃で実質的に液状のトグリ
セリド油を脱ガム化する方法。(24) In the oil degumming method described above, which comprises degumming triglyceride oil that is substantially liquid at 40°C and then decolorizing it using bleaching clay, (a) substantially liquid triglyceride oil at 40°C or lower is decolored; An organic acid or acid anhydride is dispersed in triglyceride oil at a temperature below 40°C, and (b
) dispersing water in the above oil while maintaining a temperature below 40° C.; and (c) separating the gum-containing sludge from the above oil to obtain an oil with substantially reduced phosphorus-containing compounds. producing a product at 40° C., such that when the oil product is subsequently bleached, a bleached oil product having a phosphorus content of less than about 1 ppm is obtained. A method for degumming liquid toglyceride oil.
油に有機酸又は酸無水物を40℃未満の温度で分散し、 (b)40℃未満の温度を維持した状態で、上記の油に
水を分散し、 (c)上記の油からガム含有スラッジを分離して、燐含
有化合物を実質的に減少させた油生成物を生成し、次に
、 (d)上記工程(c)の油生成物を漂白クレーに接触さ
せ、次に、油から該クレーを分離することによって燐含
量が約1ppm未満の脱色された漂白生成物を生成する
ことによって構成される40℃で実質的に液状のトリグ
リセリド油を脱ガム化する方法。(25) (a) dispersing an organic acid or acid anhydride in a triglyceride oil that is substantially liquid at 40°C at a temperature below 40°C; (b) dispersing the above oil while maintaining a temperature below 40°C; (c) separating the gum-containing sludge from the oil described above to produce an oil product having substantially reduced phosphorus-containing compounds, and then (d) dispersing water in step (c) above. A substantially liquid solution at 40° C. formed by contacting the oil product with a bleaching clay and then separating the clay from the oil to produce a decolorized bleach product having a phosphorus content of less than about 1 ppm. A method of degumming triglyceride oils.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US92988986A | 1986-11-13 | 1986-11-13 | |
US929889 | 1986-11-13 |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS63191899A true JPS63191899A (en) | 1988-08-09 |
Family
ID=25458645
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP28760487A Pending JPS63191899A (en) | 1986-11-13 | 1987-11-13 | Dewaxing of triglyceride oil |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP0269277B1 (en) |
JP (1) | JPS63191899A (en) |
DE (1) | DE3771670D1 (en) |
DK (1) | DK579887A (en) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH041296A (en) * | 1990-04-19 | 1992-01-06 | Nisshin Oil Mills Ltd:The | Technique for dewaxing vegetable oil |
JPH0551593A (en) * | 1991-08-26 | 1993-03-02 | Nisshin Oil Mills Ltd:The | Production of edible oil |
JP2009536970A (en) * | 2006-02-28 | 2009-10-22 | グレース・ゲーエムベーハー・ウント・コムパニー・カーゲー | Physical purification method using adsorbent particles to produce biodiesel fuel |
JP2022515784A (en) * | 2018-12-28 | 2022-02-22 | ネステ オサケ ユキチュア ユルキネン | Methods for processing lipid materials |
WO2022270596A1 (en) * | 2021-06-24 | 2022-12-29 | 不二製油グループ本社株式会社 | Method for producing edible oil-and-fat |
Families Citing this family (16)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB8814732D0 (en) * | 1988-06-21 | 1988-07-27 | Unilever Plc | Method of refining clyceride oils |
US5286886A (en) * | 1988-06-21 | 1994-02-15 | Van Den Bergh Foods Co., Division Of Conopco, Inc. | Method of refining glyceride oils |
DE69127127T2 (en) * | 1990-05-04 | 1998-01-08 | Unilever Nv | Process for refining a glyceridol |
HU208037B (en) * | 1990-08-23 | 1993-07-28 | Noevenyolajipari Mososzergyart | Process for diminishing nonhydratable slime- and vax-content of plant-oils |
CA2150949C (en) * | 1992-12-03 | 2000-07-18 | Josef Petrus Van Dalen | Process for the refining of edible oils |
DE102006061603A1 (en) * | 2006-12-27 | 2008-07-03 | Alois Dotzer | Diesel fuel derived from vegetable oil has a low phosphorus content |
FR2935709B1 (en) * | 2008-09-05 | 2011-06-03 | Veolia Proprete | PROCESS FOR TREATING FAT WASTE |
DE102008048009A1 (en) | 2008-09-19 | 2010-03-25 | Rmenergy Umweltverfahrenstechnik Gmbh | Device for decentralized processing of native oils and fat for the utilization as fuel or raw material for producing bio-diesel, has three containers, and three arrangements for feeding reaction starting material into containers |
DE102009049950A1 (en) | 2009-10-19 | 2011-04-21 | Lurgi Gmbh | Process for the treatment of easily saponifiable crude oil of vegetable or animal origin, for further processing into biodiesel |
DE102010048367A1 (en) | 2010-10-13 | 2012-04-19 | Süd-Chemie AG | Process for removing phosphorus-containing compounds from triglyceride-containing compositions |
DE102010055969A1 (en) | 2010-12-23 | 2012-06-28 | Süd-Chemie AG | Process for the purification of organic liquids |
PL2697345T3 (en) | 2011-04-14 | 2016-10-31 | A process for the isolation of a phospholipid | |
BR112018075634A2 (en) | 2016-06-10 | 2019-04-09 | Drei Lilien Pvg Gmbh & Co. Kg | aqueous extraction process to obtain mucilage and emulsion separation |
CN109259237B (en) * | 2018-10-22 | 2021-11-09 | 辽渔南极磷虾科技发展有限公司 | high-EPA/DHA type antarctic krill oil phospholipid pill and preparation method thereof |
CN109439430B (en) * | 2018-10-22 | 2021-10-08 | 辽渔南极磷虾科技发展有限公司 | Euphausia superba oil refining method |
CN109198042B (en) * | 2018-10-22 | 2021-10-08 | 辽渔南极磷虾科技发展有限公司 | high-EPA/DHA type antarctic krill oil phospholipid oral liquid and preparation method thereof |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3590059A (en) * | 1969-09-11 | 1971-06-29 | Salador Huileries Antonin Roux | Process for the purification of edible oils |
GB1541017A (en) * | 1975-03-10 | 1979-02-21 | Unilever Ltd | Degumming process for triglyceride oils |
CA1157883A (en) * | 1981-01-26 | 1983-11-29 | United Oilseed Products Ltd. | Chemical degumming of crude vegetable oils |
-
1987
- 1987-10-29 DE DE8787309597T patent/DE3771670D1/en not_active Expired - Lifetime
- 1987-10-29 EP EP19870309597 patent/EP0269277B1/en not_active Expired
- 1987-11-04 DK DK579887A patent/DK579887A/en not_active Application Discontinuation
- 1987-11-13 JP JP28760487A patent/JPS63191899A/en active Pending
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH041296A (en) * | 1990-04-19 | 1992-01-06 | Nisshin Oil Mills Ltd:The | Technique for dewaxing vegetable oil |
JPH0551593A (en) * | 1991-08-26 | 1993-03-02 | Nisshin Oil Mills Ltd:The | Production of edible oil |
JP2009536970A (en) * | 2006-02-28 | 2009-10-22 | グレース・ゲーエムベーハー・ウント・コムパニー・カーゲー | Physical purification method using adsorbent particles to produce biodiesel fuel |
JP2022515784A (en) * | 2018-12-28 | 2022-02-22 | ネステ オサケ ユキチュア ユルキネン | Methods for processing lipid materials |
WO2022270596A1 (en) * | 2021-06-24 | 2022-12-29 | 不二製油グループ本社株式会社 | Method for producing edible oil-and-fat |
JPWO2022270596A1 (en) * | 2021-06-24 | 2022-12-29 |
Also Published As
Publication number | Publication date |
---|---|
EP0269277B1 (en) | 1991-07-24 |
DK579887D0 (en) | 1987-11-04 |
EP0269277A2 (en) | 1988-06-01 |
EP0269277A3 (en) | 1988-07-06 |
DE3771670D1 (en) | 1991-08-29 |
DK579887A (en) | 1988-05-14 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
JPS63191899A (en) | Dewaxing of triglyceride oil | |
US5239096A (en) | Degumming process for plant oils | |
US5696278A (en) | Degumming of crude glyceride oils not exposed to prior enzymatic activity | |
EP1201737B1 (en) | Process for purifying vegetable oil | |
EP0348004B1 (en) | Method of refining glyceride oils | |
US4280962A (en) | Methods for refining oils and fats | |
DK153228B (en) | PROCEDURE FOR DEGUMING OF TRIGLYCERID OILS | |
US4162260A (en) | Oil purification by adding hydratable phosphatides | |
EP0737238B1 (en) | Process for removing chlorophyll color impurities from vegetable oils | |
JP2709736B2 (en) | Oil and fat refining method | |
EP0122727B1 (en) | Process relating to triglyceride oils | |
US3943155A (en) | Simultaneous refining and dewaxing of crude vegetable oil | |
US6376689B1 (en) | Removal of gum and chlorophyll-type compounds from vegetable oils | |
EP0389057B1 (en) | Process for refining glyceride oil using silica hydrogel | |
KR890001463B1 (en) | Refined edible oil and process for its preparation | |
EP0170242B1 (en) | In-line dewaxing of edible vegetable oils | |
JPS6243476B2 (en) | ||
US10329514B2 (en) | Enzymatic degumming | |
JP2000119682A (en) | Preparation of rice bran oil | |
JPS62256894A (en) | Purification of oils and fats | |
JP3949901B2 (en) | Method for producing rice bran oil with low phosphorus content | |
GB2162530A (en) | Bleaching and dewaxing vegetable oils | |
AU2022421213A1 (en) | Process for removing impurities from vegetable oil | |
JPS6314759B2 (en) | ||
JPS62121796A (en) | Method for improving quality of fat |