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JPS631128B2 - - Google Patents

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Publication number
JPS631128B2
JPS631128B2 JP56144218A JP14421881A JPS631128B2 JP S631128 B2 JPS631128 B2 JP S631128B2 JP 56144218 A JP56144218 A JP 56144218A JP 14421881 A JP14421881 A JP 14421881A JP S631128 B2 JPS631128 B2 JP S631128B2
Authority
JP
Japan
Prior art keywords
rolling
load
reduction
mill
amplifier
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP56144218A
Other languages
Japanese (ja)
Other versions
JPS5844908A (en
Inventor
Tamao Yokoi
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Corp
Original Assignee
Sumitomo Metal Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sumitomo Metal Industries Ltd filed Critical Sumitomo Metal Industries Ltd
Priority to JP56144218A priority Critical patent/JPS5844908A/en
Publication of JPS5844908A publication Critical patent/JPS5844908A/en
Publication of JPS631128B2 publication Critical patent/JPS631128B2/ja
Granted legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B37/00Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
    • B21B37/58Roll-force control; Roll-gap control
    • B21B37/60Roll-force control; Roll-gap control by control of a motor which drives an adjusting screw

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Control Of Metal Rolling (AREA)

Description

【発明の詳細な説明】 本発明は圧延機の板厚制御等に用いる圧延荷重
情報を正確に検出する方法に関する。
DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for accurately detecting rolling load information used for controlling plate thickness of a rolling mill.

圧延機をゲージメータ厚を用いて板厚制御する
場合、ミルヒステリシスのために正確なゲージメ
ータ厚を求めることができず制御精度の向上に限
界があつた。以下まずこのミルヒステリシスにつ
いて説明する。
When controlling the plate thickness of a rolling mill using gauge meter thickness, mill hysteresis makes it impossible to obtain accurate gauge meter thickness, which limits the improvement of control accuracy. First, this mill hysteresis will be explained below.

第4図a,bはロードセル等の圧延荷重検出器
を夫々上ロール側及び下ロール側に設けた場合に
おける圧下量(横軸)と圧延荷重検出器出力(縦
軸)との関係を示している。第4図aについてみ
ると圧下量を増していく過程に比して圧下量を減
じていく過程では同一圧下量に対して荷重出力が
低く現れる。これはロールチヨツクとミルハウジ
ングとの間の摩擦(圧延荷重をかけた場合にミル
ハウジング側柱が内側へ撓むことに因つて発生す
る)によるものであつて、圧下量を減じる過程で
は上側のロールチヨツクに対して圧延材側から加
わる力の一部が上記摩擦によりミルハウジング側
柱に伝えられ、その分だけ圧下スクリユーとロー
ルチヨツクとの間に配設した検出器に加わる荷重
が減じるためである。
Figures 4a and 4b show the relationship between the rolling reduction amount (horizontal axis) and the rolling load detector output (vertical axis) when rolling load detectors such as load cells are installed on the upper roll side and the lower roll side, respectively. There is. Looking at FIG. 4a, the load output appears lower for the same amount of reduction in the process of decreasing the amount of reduction than in the process of increasing the amount of reduction. This is due to friction between the roll chocks and the mill housing (occurs due to the mill housing side columns bending inward when a rolling load is applied). This is because a part of the force applied from the rolled material side is transmitted to the mill housing side column due to the friction, and the load applied to the detector disposed between the rolling screw and the roll chock is reduced accordingly.

下側のロールについては第4図bに示すように
逆に圧下量を減じる過程の方が高く現れる。これ
は圧下装置が上ロール側にあつて、圧下量を減じ
る過程では下ロールの上方への戻りが摩擦により
影響を受けるためである。而してゲージメータ厚
の計算には圧延荷重をミルスプリング量の計算の
ために用いるが、第4図a,bに示すように圧下
量を増大する過程と減少する過程とで圧延荷重―
圧下量の対応関係が異るので、このミルヒステリ
シスの分だけ誤差要因が含まれることになる。
As for the lower roll, as shown in FIG. 4b, on the contrary, the process of reducing the rolling reduction appears higher. This is because the rolling down device is located on the upper roll side, and in the process of reducing the rolling amount, the upward return of the lower roll is affected by friction. Therefore, the rolling load is used to calculate the mill spring amount in calculating the gauge meter thickness, but as shown in Figure 4a and b, the rolling load -
Since the correspondence of the reduction amount is different, an error factor corresponding to this mill hysteresis is included.

本発明は斯かるミルヒステリシスによる圧延荷
重検出誤差、延いてはゲージメータ厚の検出誤差
を解消できる圧延荷重検方法を提供することを目
的とする。
It is an object of the present invention to provide a rolling load inspection method that can eliminate rolling load detection errors due to such mill hysteresis, and by extension, gauge meter thickness detection errors.

本発明に係る圧延荷重検出方法は、対設された
ロール夫々のチヨツクの外側に圧延荷重検出器を
設け、両検出器の検出信号をミルヒステリシスの
影響を解消すべく合成し、合成信号によつて圧延
荷重を検出せんとするものである。以下、本発明
方法をその実施状態を示す図面に基き具体的に説
明する。
In the rolling load detection method according to the present invention, a rolling load detector is provided outside the chock of each of the rolls disposed oppositely, the detection signals of both detectors are combined to eliminate the influence of mill hysteresis, and the combined signal is used. The purpose is to detect the rolling load. Hereinafter, the method of the present invention will be specifically explained based on drawings showing its implementation state.

第1図は本発明方法の実施に使用する装置の模
式的構成図である。図において10は圧下制御の
対象たるミルスタンドであり上下のロール11,
12を支持するロールチヨツク13,14はミル
ハウジング15に拘束されて上下動できるように
なつている。圧下装置16によつて昇降される圧
下スクリユー17と上側のロールチヨツク13と
の間には第1の荷重検出器21が設けられてお
り、下側のロールチヨツク14とミルハウジング
15の下部との間には第2の荷重検出器22が設
けられている。そして圧下スクリユー17には圧
下量検出装置23が取付けられている。荷重検出
器21,22及び圧下量検出装置23自体は従来
より公知のものである。
FIG. 1 is a schematic diagram of an apparatus used to carry out the method of the present invention. In the figure, 10 is a mill stand that is subject to rolling down control, and upper and lower rolls 11,
Roll yokes 13 and 14 supporting the mill housing 12 are restrained by the mill housing 15 so as to be able to move up and down. A first load detector 21 is provided between the lowering screw 17 that is raised and lowered by the lowering device 16 and the upper roll chock 13, and a first load detector 21 is provided between the lower roll chock 14 and the lower part of the mill housing 15. A second load detector 22 is provided. A reduction amount detection device 23 is attached to the reduction screw 17. The load detectors 21, 22 and the reduction amount detection device 23 themselves are conventionally known.

第1の荷重検出器21の出力は第1の増幅器3
1へ、また第2の荷重検出器22の出力は第2の
増幅器32へ夫々入力されると共に、演算制御部
35へも与えられる。増幅器31,32の出力は
加算器33へ入力され、その加算器出力は切替器
34の接点34aを介して演算制御回路35へ入
力され、また同接点34bを介して増幅器36へ
入力される。演算制御回路35は加算器33等か
らの入力信号に基き後述するようにして増幅器3
2,36への入力信号G1,G2を計算し、これを
増幅器32及び36夫々へ出力する。増幅器3
2,36は自動ゲイン調整機能を有し、演算制御
回路35からの入力信号G1,G2夫々をそのゲイ
ンとする。増幅器36の出力は検出圧延荷重とし
て圧下装置16へ与えられる。その他圧下量検出
装置23の出力は演算制御回路35へ与えられ
る。
The output of the first load detector 21 is transmitted to the first amplifier 3
1 and the output of the second load detector 22 are input to the second amplifier 32 and also to the calculation control section 35. The outputs of the amplifiers 31 and 32 are input to the adder 33, and the output of the adder is input to the arithmetic control circuit 35 via the contact 34a of the switch 34, and to the amplifier 36 via the contact 34b. The arithmetic control circuit 35 controls the amplifier 3 based on input signals from the adder 33 and the like, as will be described later.
Input signals G 1 and G 2 to 2 and 36 are calculated and outputted to amplifiers 32 and 36, respectively. Amplifier 3
2 and 36 have an automatic gain adjustment function, and use the input signals G 1 and G 2 from the arithmetic control circuit 35 as their gains, respectively. The output of the amplifier 36 is applied to the rolling down device 16 as a detected rolling load. In addition, the output of the reduction amount detection device 23 is given to an arithmetic control circuit 35.

切換器34の接点34bを選択すると演算制御
部35は校正モードで動作する。第2図はこの場
合の演算制御部35の制御内容を示すフローチヤ
ートであつて演算制御部35は圧下装置16へ圧
下下げのための信号を発してこれを駆動し、ロー
ルをキスさせ、更に圧下を進行させて、圧下量検
出装置23の出力が所定値となつた状態下で荷重
検出器21,22の出力値を取込み、これを記憶
する。第3図イ,ロは荷重検出器21,22の出
力を夫々示し、圧下量がS1となつた場合に夫々
P1U,P1Lを取込んだものとする。而して更に圧下
を継続させ予め設定した圧下量S0(例えば最下限
位置)となつたところで圧下を停止し、次いで圧
下上げのための信号を発する。そして前述の圧下
量S1の位置で再び荷重検出器21,22の出力
P2U,P2Lを取込み、これを記憶する。そして圧下
位置が最上限になつたところで圧下装置16を停
止させ、後述するように偏差ゲイン及び和ゲイン
を演算する。
When the contact 34b of the switch 34 is selected, the calculation control section 35 operates in the calibration mode. FIG. 2 is a flowchart showing the control contents of the calculation control unit 35 in this case, and the calculation control unit 35 issues a signal to the reduction device 16 to lower the reduction, drives it, causes the rolls to kiss, and further As the reduction progresses, the output values of the load detectors 21 and 22 are captured and stored in a state in which the output of the reduction amount detection device 23 reaches a predetermined value. Figure 3 A and B show the outputs of the load detectors 21 and 22, respectively, when the reduction amount becomes S 1 .
Assume that P 1U and P 1L are included. Then, the reduction is further continued, and when a preset reduction amount S 0 (for example, the lowest limit position) is reached, the reduction is stopped, and then a signal for increasing the reduction is issued. Then, at the position of the aforementioned rolling reduction amount S 1 , the outputs of the load detectors 21 and 22 are again
Capture P 2U and P 2L and store them. When the lowering position reaches the upper limit, the lowering device 16 is stopped, and a deviation gain and a sum gain are calculated as described later.

而して上下の荷重検出器21,22の出力のミ
ルヒステリシスΔPU,ΔPLは下記(1),(2)式に従つ
て演算される。
The mill hysteresis ΔP U and ΔP L of the outputs of the upper and lower load detectors 21 and 22 are calculated according to the following equations (1) and (2).

ΔPU=P1U−P2U ……(1) ΔPL=P1L−P2L ……(2) 而して偏差ゲインは増幅器32にそのゲイン
G1として設定するものであり、下記(3)式に従い
演算される。
ΔP U =P 1U −P 2U ……(1) ΔP L =P 1L −P 2L ……(2) Therefore, the deviation gain is the gain of the amplifier 32.
It is set as G 1 and is calculated according to the following formula (3).

G1=−ΔPU/ΔPL ……(3) 一方、和ゲインは増幅器36にそのゲインG2
として設定するものであり、下記(4)式に従い演算
される。
G 1 = -ΔP U /ΔP L ...(3) On the other hand, the sum gain is calculated by applying the gain G 2 to the amplifier 36.
It is set as , and is calculated according to equation (4) below.

G2=P1U+P2U+P1L+P2L/P1U+P2U+G1(P1L+P2L
……(4) 上述の如き制御・演算は3回程度反復する。け
だし大幅なゲイン変更の場合には1回では収束し
ないためである(第2図参照)。
G 2 =P 1U +P 2U +P 1L +P 2L /P 1U +P 2U +G 1 (P 1L +P 2L )
...(4) The above-mentioned control and calculations are repeated about three times. This is because, in the case of a large gain change, convergence cannot be achieved in one go (see Fig. 2).

以上のような処理の後に切換器34を接点34
b側に切替えることによつて実際に圧延が行える
実測モードの状態になる。即ち、上下の圧延荷重
検出器21,22からの出力(これをいまS1,S2
とする)S1,S2のうち、前者の出力S1はそのま
ま、また後者の出力S2は増幅器32にて前述の偏
差ゲインG1にて補正増幅され、S2・G1として加
算器33にて加算合成される(S1+S2・G1)。
After the above processing, the switch 34 is connected to the contact 34.
By switching to the b side, the state becomes the actual measurement mode in which rolling can actually be performed. That is, the outputs from the upper and lower rolling load detectors 21 and 22 (which are now S 1 and S 2
) Of S 1 and S 2 , the output S 1 of the former is left as is, and the output S 2 of the latter is corrected and amplified by the above-mentioned deviation gain G 1 in the amplifier 32, and is output as S 2 · G 1 to the adder. In step 33, the signals are added and synthesized (S 1 +S 2 ·G 1 ).

この加算器33の出力は増幅器36にて、正規
化される。即ち、和ゲインG2を乗じられ(S1
S2・G1)・G2、合成荷重が算出され、第3図ハに
示すようにミルヒステリシスが殆どない合成荷重
が増幅器36から得られることになる。この合成
荷重は圧下装置16へ与えられ、これによつてゲ
ージメータAGCが高精度で行われることになる。
The output of this adder 33 is normalized by an amplifier 36. That is, multiplied by the sum gain G 2 (S 1 +
S 2 ·G 1 ) ·G 2 , the composite load is calculated, and the composite load with almost no mil hysteresis is obtained from the amplifier 36, as shown in FIG. This combined load is applied to the lowering device 16, thereby allowing gauge meter AGC to be performed with high precision.

なお本発明方法は、圧下手段として圧下スクリ
ユーに限らず、油圧圧下装置を下ロール側に設け
たものにも適用でき、またエツジヤー圧延機のよ
うにロールが水平方向に付設されているものにも
適用できる。更に本発明は2段圧延機に限らず4
段圧延機にも適用可能であることは言うまでもな
い。
The method of the present invention is not limited to a screw-down screw as a rolling means, but can also be applied to a machine in which a hydraulic rolling device is provided on the lower roll side, and also to a machine in which the rolls are attached horizontally, such as an edger rolling mill. Applicable. Furthermore, the present invention is not limited to two-high rolling mills.
Needless to say, it can also be applied to a plate rolling mill.

本発明は以上のように対向ロール夫々の側に荷
重検出器を設け、その信号を合成することにより
これによつて簡単な原理で効果的にミルヒステリ
シスを解消した荷重を検出でき、これによつてゲ
ージメータ厚の検出精度が高まり、板厚制御精度
を高くすることができる。
As described above, the present invention provides load detectors on each side of the opposing rolls, and by combining the signals, it is possible to detect a load that effectively eliminates mil hysteresis using a simple principle. As a result, the detection accuracy of the gauge meter thickness is increased, and the plate thickness control accuracy can be increased.

【図面の簡単な説明】[Brief explanation of the drawing]

図面は本発明の実施例を示すものであつて、第
1図はこの方法の実施状態を示す模式的ブロツク
図、第2図は演算制御回路35の校正モードでの
制御のフローチヤート、第3図イ〜ハはその動作
説明図、第4図a,bはミルヒステリシスの説明
図である。 11,12……ロール、16……圧下装置、2
1,22……荷重検出器、23……圧下量検出
器、31,32,36……増幅器、35……演算
制御回路。
The drawings show an embodiment of the present invention, and FIG. 1 is a schematic block diagram showing the implementation state of this method, FIG. 2 is a flowchart of control of the arithmetic control circuit 35 in the calibration mode, and FIG. Figures A to C are explanatory diagrams of the operation, and Figures 4a and 4b are explanatory diagrams of Mil hysteresis. 11, 12...Roll, 16...Reducing device, 2
1, 22...load detector, 23...reduction amount detector, 31, 32, 36...amplifier, 35...arithmetic control circuit.

Claims (1)

【特許請求の範囲】[Claims] 1 対設されたロール夫々のチヨツクの外側に圧
延荷重検出器を設け、両検出器の検出信号を合成
し、この合成信号に基いて圧延荷重を検出するこ
とを特徴とする圧延荷重検出方法。
1. A rolling load detection method, characterized in that a rolling load detector is provided outside the chock of each of the opposed rolls, the detection signals of both detectors are combined, and the rolling load is detected based on this combined signal.
JP56144218A 1981-09-11 1981-09-11 Detecting method for rolling load Granted JPS5844908A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP56144218A JPS5844908A (en) 1981-09-11 1981-09-11 Detecting method for rolling load

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP56144218A JPS5844908A (en) 1981-09-11 1981-09-11 Detecting method for rolling load

Publications (2)

Publication Number Publication Date
JPS5844908A JPS5844908A (en) 1983-03-16
JPS631128B2 true JPS631128B2 (en) 1988-01-11

Family

ID=15356983

Family Applications (1)

Application Number Title Priority Date Filing Date
JP56144218A Granted JPS5844908A (en) 1981-09-11 1981-09-11 Detecting method for rolling load

Country Status (1)

Country Link
JP (1) JPS5844908A (en)

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4952155A (en) * 1972-09-21 1974-05-21

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4952155A (en) * 1972-09-21 1974-05-21

Also Published As

Publication number Publication date
JPS5844908A (en) 1983-03-16

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