JPS6220825B2 - - Google Patents
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- Publication number
- JPS6220825B2 JPS6220825B2 JP57048160A JP4816082A JPS6220825B2 JP S6220825 B2 JPS6220825 B2 JP S6220825B2 JP 57048160 A JP57048160 A JP 57048160A JP 4816082 A JP4816082 A JP 4816082A JP S6220825 B2 JPS6220825 B2 JP S6220825B2
- Authority
- JP
- Japan
- Prior art keywords
- group
- medical device
- weight
- formula
- compound
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
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- 229920001155 polypropylene Polymers 0.000 claims description 35
- 150000001875 compounds Chemical class 0.000 claims description 34
- 230000005855 radiation Effects 0.000 claims description 34
- 239000002667 nucleating agent Substances 0.000 claims description 30
- 239000003381 stabilizer Substances 0.000 claims description 24
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 22
- -1 phosphite compound Chemical class 0.000 claims description 22
- 150000001412 amines Chemical class 0.000 claims description 21
- 125000004432 carbon atom Chemical group C* 0.000 claims description 19
- 239000000203 mixture Substances 0.000 claims description 19
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 claims description 16
- 125000000217 alkyl group Chemical group 0.000 claims description 15
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims description 11
- 238000002347 injection Methods 0.000 claims description 9
- 239000007924 injection Substances 0.000 claims description 9
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 8
- 210000004369 blood Anatomy 0.000 claims description 5
- 239000008280 blood Substances 0.000 claims description 5
- 238000001802 infusion Methods 0.000 claims description 5
- 125000001570 methylene group Chemical group [H]C([H])([*:1])[*:2] 0.000 claims description 5
- 125000005708 carbonyloxy group Chemical group [*:2]OC([*:1])=O 0.000 claims description 4
- 125000003545 alkoxy group Chemical group 0.000 claims description 3
- 125000005843 halogen group Chemical group 0.000 claims description 3
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 3
- 229910052717 sulfur Inorganic materials 0.000 claims description 3
- 125000004434 sulfur atom Chemical group 0.000 claims description 3
- 125000001183 hydrocarbyl group Chemical group 0.000 claims 2
- 229910019142 PO4 Inorganic materials 0.000 claims 1
- 239000010452 phosphate Substances 0.000 claims 1
- 125000001424 substituent group Chemical group 0.000 claims 1
- 239000000047 product Substances 0.000 description 38
- 238000000034 method Methods 0.000 description 14
- 239000000654 additive Substances 0.000 description 8
- 230000000052 comparative effect Effects 0.000 description 8
- 239000008188 pellet Substances 0.000 description 8
- 230000006866 deterioration Effects 0.000 description 7
- 238000002156 mixing Methods 0.000 description 7
- 238000012360 testing method Methods 0.000 description 7
- 231100000419 toxicity Toxicity 0.000 description 7
- 230000001988 toxicity Effects 0.000 description 7
- 230000000996 additive effect Effects 0.000 description 6
- 230000000740 bleeding effect Effects 0.000 description 6
- 230000001954 sterilising effect Effects 0.000 description 6
- 238000004659 sterilization and disinfection Methods 0.000 description 6
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 5
- 239000005977 Ethylene Substances 0.000 description 5
- 238000004040 coloring Methods 0.000 description 5
- 230000007423 decrease Effects 0.000 description 5
- 238000009826 distribution Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 238000011156 evaluation Methods 0.000 description 5
- 238000005259 measurement Methods 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- 210000004027 cell Anatomy 0.000 description 4
- 238000010828 elution Methods 0.000 description 4
- 230000005251 gamma ray Effects 0.000 description 4
- 238000001746 injection moulding Methods 0.000 description 4
- 229920001296 polysiloxane Polymers 0.000 description 4
- GUTLYIVDDKVIGB-OUBTZVSYSA-N Cobalt-60 Chemical compound [60Co] GUTLYIVDDKVIGB-OUBTZVSYSA-N 0.000 description 3
- 238000010241 blood sampling Methods 0.000 description 3
- 229920000642 polymer Polymers 0.000 description 3
- 238000006116 polymerization reaction Methods 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 229920001384 propylene homopolymer Polymers 0.000 description 3
- 229920005604 random copolymer Polymers 0.000 description 3
- 238000004383 yellowing Methods 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 241000156978 Erebia Species 0.000 description 2
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 2
- XITRBUPOXXBIJN-UHFFFAOYSA-N bis(2,2,6,6-tetramethylpiperidin-4-yl) decanedioate Chemical compound C1C(C)(C)NC(C)(C)CC1OC(=O)CCCCCCCCC(=O)OC1CC(C)(C)NC(C)(C)C1 XITRBUPOXXBIJN-UHFFFAOYSA-N 0.000 description 2
- 238000000354 decomposition reaction Methods 0.000 description 2
- 229940087101 dibenzylidene sorbitol Drugs 0.000 description 2
- 238000002845 discoloration Methods 0.000 description 2
- 230000002949 hemolytic effect Effects 0.000 description 2
- BHEPBYXIRTUNPN-UHFFFAOYSA-N hydridophosphorus(.) (triplet) Chemical compound [PH] BHEPBYXIRTUNPN-UHFFFAOYSA-N 0.000 description 2
- 150000002430 hydrocarbons Chemical group 0.000 description 2
- 238000004898 kneading Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 238000005453 pelletization Methods 0.000 description 2
- 150000002989 phenols Chemical class 0.000 description 2
- OJMIONKXNSYLSR-UHFFFAOYSA-N phosphorous acid Chemical class OP(O)O OJMIONKXNSYLSR-UHFFFAOYSA-N 0.000 description 2
- 229910052698 phosphorus Inorganic materials 0.000 description 2
- 239000011574 phosphorus Substances 0.000 description 2
- 239000012286 potassium permanganate Substances 0.000 description 2
- 229920005653 propylene-ethylene copolymer Polymers 0.000 description 2
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 150000003464 sulfur compounds Chemical class 0.000 description 2
- FMZUHGYZWYNSOA-VVBFYGJXSA-N (1r)-1-[(4r,4ar,8as)-2,6-diphenyl-4,4a,8,8a-tetrahydro-[1,3]dioxino[5,4-d][1,3]dioxin-4-yl]ethane-1,2-diol Chemical compound C([C@@H]1OC(O[C@@H]([C@@H]1O1)[C@H](O)CO)C=2C=CC=CC=2)OC1C1=CC=CC=C1 FMZUHGYZWYNSOA-VVBFYGJXSA-N 0.000 description 1
- VNQNXQYZMPJLQX-UHFFFAOYSA-N 1,3,5-tris[(3,5-ditert-butyl-4-hydroxyphenyl)methyl]-1,3,5-triazinane-2,4,6-trione Chemical compound CC(C)(C)C1=C(O)C(C(C)(C)C)=CC(CN2C(N(CC=3C=C(C(O)=C(C=3)C(C)(C)C)C(C)(C)C)C(=O)N(CC=3C=C(C(O)=C(C=3)C(C)(C)C)C(C)(C)C)C2=O)=O)=C1 VNQNXQYZMPJLQX-UHFFFAOYSA-N 0.000 description 1
- ODBCKCWTWALFKM-UHFFFAOYSA-N 2,5-bis(tert-butylperoxy)-2,5-dimethylhex-3-yne Chemical compound CC(C)(C)OOC(C)(C)C#CC(C)(C)OOC(C)(C)C ODBCKCWTWALFKM-UHFFFAOYSA-N 0.000 description 1
- WGAGZUJPKROMTJ-UHFFFAOYSA-N 3-(3,5-ditert-butylphenyl)-2-hydroxypropanoic acid Chemical compound CC(C)(C)C1=CC(CC(O)C(O)=O)=CC(C(C)(C)C)=C1 WGAGZUJPKROMTJ-UHFFFAOYSA-N 0.000 description 1
- FCDMUZZVRLCTLQ-UHFFFAOYSA-N 4-[1,1-bis(5-tert-butyl-4-hydroxy-2-methylphenyl)butyl]-2-tert-butyl-5-methylphenol Chemical compound C=1C(C(C)(C)C)=C(O)C=C(C)C=1C(C=1C(=CC(O)=C(C=1)C(C)(C)C)C)(CCC)C1=CC(C(C)(C)C)=C(O)C=C1C FCDMUZZVRLCTLQ-UHFFFAOYSA-N 0.000 description 1
- PRWJPWSKLXYEPD-UHFFFAOYSA-N 4-[4,4-bis(5-tert-butyl-4-hydroxy-2-methylphenyl)butan-2-yl]-2-tert-butyl-5-methylphenol Chemical compound C=1C(C(C)(C)C)=C(O)C=C(C)C=1C(C)CC(C=1C(=CC(O)=C(C=1)C(C)(C)C)C)C1=CC(C(C)(C)C)=C(O)C=C1C PRWJPWSKLXYEPD-UHFFFAOYSA-N 0.000 description 1
- PNVJTZOFSHSLTO-UHFFFAOYSA-N Fenthion Chemical compound COP(=S)(OC)OC1=CC=C(SC)C(C)=C1 PNVJTZOFSHSLTO-UHFFFAOYSA-N 0.000 description 1
- OWYWGLHRNBIFJP-UHFFFAOYSA-N Ipazine Chemical compound CCN(CC)C1=NC(Cl)=NC(NC(C)C)=N1 OWYWGLHRNBIFJP-UHFFFAOYSA-N 0.000 description 1
- 241000238413 Octopus Species 0.000 description 1
- 241000283973 Oryctolagus cuniculus Species 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000007983 Tris buffer Substances 0.000 description 1
- CZTSGNFUGWAVBG-UHFFFAOYSA-N [4-[4,4-bis[5-tert-butyl-4-di(tridecoxy)phosphanyloxy-2-methylphenyl]butan-2-yl]-2-tert-butyl-5-methylphenyl] ditridecyl phosphite Chemical compound C1=C(C(C)(C)C)C(OP(OCCCCCCCCCCCCC)OCCCCCCCCCCCCC)=CC(C)=C1C(C)CC(C=1C(=CC(OP(OCCCCCCCCCCCCC)OCCCCCCCCCCCCC)=C(C=1)C(C)(C)C)C)C1=CC(C(C)(C)C)=C(OP(OCCCCCCCCCCCCC)OCCCCCCCCCCCCC)C=C1C CZTSGNFUGWAVBG-UHFFFAOYSA-N 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 239000002216 antistatic agent Substances 0.000 description 1
- 239000012752 auxiliary agent Substances 0.000 description 1
- YWDBZVIHZORXHG-UHFFFAOYSA-N bis(2,2,6,6-tetramethylpiperidin-1-yl) decanedioate Chemical compound CC1(C)CCCC(C)(C)N1OC(=O)CCCCCCCCC(=O)ON1C(C)(C)CCCC1(C)C YWDBZVIHZORXHG-UHFFFAOYSA-N 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- CJZGTCYPCWQAJB-UHFFFAOYSA-L calcium stearate Chemical compound [Ca+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O CJZGTCYPCWQAJB-UHFFFAOYSA-L 0.000 description 1
- 235000013539 calcium stearate Nutrition 0.000 description 1
- 239000008116 calcium stearate Substances 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000008395 clarifying agent Substances 0.000 description 1
- 238000012669 compression test Methods 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 231100000433 cytotoxic Toxicity 0.000 description 1
- 230000001472 cytotoxic effect Effects 0.000 description 1
- 231100000135 cytotoxicity Toxicity 0.000 description 1
- 230000003013 cytotoxicity Effects 0.000 description 1
- 231100000263 cytotoxicity test Toxicity 0.000 description 1
- 239000004205 dimethyl polysiloxane Substances 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 239000012153 distilled water Substances 0.000 description 1
- 210000003743 erythrocyte Anatomy 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 231100000086 high toxicity Toxicity 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 239000005001 laminate film Substances 0.000 description 1
- 239000004611 light stabiliser Substances 0.000 description 1
- 231100000053 low toxicity Toxicity 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 230000003472 neutralizing effect Effects 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 230000009965 odorless effect Effects 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- NFHFRUOZVGFOOS-UHFFFAOYSA-N palladium;triphenylphosphane Chemical compound [Pd].C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 NFHFRUOZVGFOOS-UHFFFAOYSA-N 0.000 description 1
- 150000002978 peroxides Chemical class 0.000 description 1
- 239000000825 pharmaceutical preparation Substances 0.000 description 1
- 229940127557 pharmaceutical product Drugs 0.000 description 1
- 150000003014 phosphoric acid esters Chemical class 0.000 description 1
- 239000002504 physiological saline solution Substances 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 231100000614 poison Toxicity 0.000 description 1
- 229920000435 poly(dimethylsiloxane) Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920006267 polyester film Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920000139 polyethylene terephthalate Polymers 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 230000001953 sensory effect Effects 0.000 description 1
- 230000008786 sensory perception of smell Effects 0.000 description 1
- 239000000344 soap Substances 0.000 description 1
- 239000006076 specific stabilizer Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- LVEOKSIILWWVEO-UHFFFAOYSA-N tetradecyl 3-(3-oxo-3-tetradecoxypropyl)sulfanylpropanoate Chemical compound CCCCCCCCCCCCCCOC(=O)CCSCCC(=O)OCCCCCCCCCCCCCC LVEOKSIILWWVEO-UHFFFAOYSA-N 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 239000003440 toxic substance Substances 0.000 description 1
- 239000012780 transparent material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
- 239000013585 weight reducing agent Substances 0.000 description 1
Landscapes
- Materials For Medical Uses (AREA)
Description
【発明の詳細な説明】
発明の背景
技術分野
本発明は放射線滅菌可能な医療用器具に関する
ものである。
さらに詳しくは、本発明はプロピレン重合体に
安定剤および核剤を配合した組成物からなる放射
線滅菌可能な医療用器具に関するものである。
プロピレン重合体は、剛性・衝撃強度等の特長
から医療用器具、特に注射筒、注射針の針基、輸
液・輸血セツト、採血器具などのデイスポーザブ
ル医療用器具に広く用いられている。ところが、
プロピレン重合体製品は放射線滅菌により変質・
変色するという難点を有している。即ち、プロピ
レン重合体に2〜4メガラドの放射線を照射する
と分解・劣化反応を起し、製品の着色、クラツク
の発生、衝撃強度の低下等をもたらす。さらに酸
化防止・ラジカル除去その他の目的で重合体に配
合されている安定剤が溶出したり、臭気を発生し
たり、著しく着色したりする等の問題を生じる。
医療用器具が射出成形品である場合は放射線の照
射による上記の変質は特に顕著である。
先行技術および問題点
そこで、プロピレン重合体製品の耐放射線性を
向上させる方法が、既にいくつか報告されてい
る。
即ち、プロピレン重合体に安定剤として種々の
フエノール系、リン系または硫黄系の化合物を配
合する方法(特開昭49−39637号)、ヒンダードア
ミンを配合する方法(特開昭55−19199号)およ
び分子量分布を狭くしたプロピレン重合体に非晶
性添加物を配合する方法(米国特許第4274932
号)が提案されている。これらの方法において
は、プロピレン重合体の耐放射線性は相当向上し
ているが、なお改善すべき点が残されている。
即ち、フエノール系、リン系または硫黄系の化
合物を配合する方法においては、耐着色性・耐熱
劣化性の面、さらに、成形品に接する内容物への
溶出現象等の点で実用上問題がある。上記特開昭
49−39637号に記載の、例えば、テトラキス〔メ
チレン(3,5−ジ第3ブチルヒドロキシヒドロ
シンナメート)〕メタンを添加したものは2.5メガ
ラドγ線照射で著しく着色し、1,1,3−トリ
ス(2−メチル−5−第3ブチル−4−ヒドロキ
シフエニル)ブタンを添加したものは照射後の耐
熱性が不充分である。
ヒンダードアミンを添加する方法においては、
上記特開昭55−19199号に記載のヒンダードアミ
ン例えばセバシン酸ジ−(2,2,6,6−テト
ラメチル−4−ピペリジル)は、細胞毒性物質が
溶出したり、該添加物が経時的に成形品表面にブ
リードしたりする問題がある。またヒンダードア
ミン単独の添加では成形時の分子量低下が起り強
度の低下が大きい。
また、分子量分布を狭くしたプロピレン重合体
に非晶性添加物を配合する方法においては、劣化
防止が十分ではなく、添加物のブリード、毒性等
の面で問題があり実用的ではない。
このように、これまで報告されている方法は、
いずれもなんらかの難点を有しており、商業的に
実施するには問題があつた。
また、プロピレン重合体組成物に核剤を添加し
て製品の透明性の向上を図ることが、一般に行な
われている。しかしながら従来使用されている核
剤中で透明性改良効果の優れているジベンジリデ
ンソルビトールは放射線の照射により分解して臭
気を発生するので、この核剤が添加されている医
療用器具の放射線滅菌は問題があつた。
発明の目的
従つて本発明の目的は、放射線照射による滅菌
を商業的に実施可能としたプロピレン重合体製医
療用器具を提供することにある。
即ち、本発明は、放射線滅菌を施しても、プロ
ピレン重合体が有する透明性・衝撃強度等の特長
を保持し、かつ毒性や臭気の発生など安全・衛生
上の問題についてもすべて満足できる透明な医療
用器具を提供することを目的とするものである。
発明の具体的説明
本発明は下記第1項ないし第13項にそれぞれ記
載の医療用器具からなる。
(1) 重量平均分子量と数平均分子量の比が5以下
であるプロピレン重合体100重量部に、安定剤
として下記式〔〕または〔〕で示されるヒ
ンダードアミン0.01〜0.4重量部および下記式
〔〕,〔〕または〔〕で示されるフエノー
ルもしくはその亜リン酸エステル化合物0.01〜
0.4重量部、並びに核剤として下記式〔〕で
示される化合物0.01〜0.4重量部を含有した組
成物からなる成形品であることを特徴とする放
射線滅菌可能な医療用器具。
上記式中、
R1は炭素原子数1〜12のアルキル基、
R2は炭素原子数3〜12のアルキル基、
R3は炭素原子数1〜18のアルキル基、
Xは水素原子または基BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to radiation sterilizable medical instruments. More specifically, the present invention relates to a radiation sterilizable medical device comprising a composition comprising a propylene polymer blended with a stabilizer and a nucleating agent. Propylene polymers are widely used in medical instruments, especially disposable medical instruments such as syringes, needle bases, infusion/blood transfusion sets, and blood sampling instruments due to their characteristics such as rigidity and impact strength. However,
Propylene polymer products undergo deterioration and deterioration due to radiation sterilization.
It has the disadvantage of discoloration. That is, when a propylene polymer is irradiated with radiation of 2 to 4 megarads, decomposition and deterioration reactions occur, resulting in discoloration of the product, generation of cracks, and reduction in impact strength. Furthermore, problems such as the elution of stabilizers blended into the polymer for the purpose of preventing oxidation, removing radicals, and other purposes, causing odor, and significant coloring occur.
When the medical device is an injection molded product, the above deterioration due to radiation irradiation is particularly noticeable. Prior Art and Problems Several methods have already been reported for improving the radiation resistance of propylene polymer products. Namely, there are methods of blending various phenol-based, phosphorus-based or sulfur-based compounds as stabilizers into propylene polymers (Japanese Patent Application Laid-open No. 49-39637), methods of blending hindered amines (Japanese Patent Application Laid-open No. 55-19199), and A method of blending an amorphous additive into a propylene polymer with a narrow molecular weight distribution (US Patent No. 4274932)
No.) has been proposed. Although these methods have considerably improved the radiation resistance of propylene polymers, there are still points to be improved. In other words, in the method of blending phenol-based, phosphorus-based, or sulfur-based compounds, there are practical problems in terms of color resistance and heat deterioration resistance, as well as the phenomenon of elution into the contents that come into contact with the molded product. . Tokukai Sho mentioned above
For example, the one described in No. 49-39637 to which tetrakis[methylene (3,5-di-tert-butylhydroxyhydrocinnamate)]methane was added was significantly colored by 2.5 megarad gamma ray irradiation, and the 1,1,3- Those to which tris(2-methyl-5-tert-butyl-4-hydroxyphenyl)butane is added have insufficient heat resistance after irradiation. In the method of adding hindered amine,
The hindered amine described in JP-A-55-19199, such as sebacic acid di-(2,2,6,6-tetramethyl-4-piperidyl), may cause the cytotoxic substance to elute or the additive to dissolve over time. There is a problem of bleeding on the surface of the molded product. Furthermore, when a hindered amine is added alone, the molecular weight decreases during molding, resulting in a large decrease in strength. Furthermore, the method of blending an amorphous additive into a propylene polymer with a narrow molecular weight distribution does not sufficiently prevent deterioration, and there are problems in terms of bleeding of the additive, toxicity, etc., and it is not practical. In this way, the methods reported so far are
All of them had some kind of drawback and were difficult to implement commercially. Furthermore, it is common practice to add a nucleating agent to a propylene polymer composition to improve the transparency of the product. However, among the conventionally used nucleating agents, dibenzylidene sorbitol, which has an excellent transparency improvement effect, decomposes when exposed to radiation and generates an odor, so radiation sterilization of medical instruments to which this nucleating agent is added is difficult. There was a problem. OBJECTS OF THE INVENTION Accordingly, an object of the present invention is to provide a propylene polymer medical device that can be commercially sterilized by radiation irradiation. In other words, the present invention provides a transparent material that retains the characteristics of propylene polymers such as transparency and impact strength even after radiation sterilization, and also satisfies all safety and hygiene issues such as toxicity and odor generation. Its purpose is to provide medical equipment. DETAILED DESCRIPTION OF THE INVENTION The present invention comprises medical instruments as described in each of the following items 1 to 13. (1) To 100 parts by weight of a propylene polymer having a ratio of weight average molecular weight to number average molecular weight of 5 or less, 0.01 to 0.4 parts by weight of a hindered amine represented by the following formula [] or [] as a stabilizer and the following formula [], Phenol or its phosphite compound represented by [] or []0.01~
A radiation sterilizable medical device, characterized in that it is a molded article comprising a composition containing 0.4 parts by weight and 0.01 to 0.4 parts by weight of a compound represented by the following formula [] as a nucleating agent. In the above formula, R 1 is an alkyl group having 1 to 12 carbon atoms, R 2 is an alkyl group having 3 to 12 carbon atoms, R 3 is an alkyl group having 1 to 18 carbon atoms, and X is a hydrogen atom or a group.
【式】(基中R4
は炭素原子数1〜30のアルキル基を示す)、
Yは炭素原子数1〜18の二価の炭化水素基また
は硫黄原子、
Zは、カルボニルオキシ基が内在してもよい炭
素原子数1〜8の二価の炭化水素基、
R5およびR6は炭素原子数1〜8のアルキルも
しくはアルコキシ基、水酸基またはハロゲン原
子、
kは1〜10の整数、
lは1〜16の整数、
mは1〜6の整数、
n1およびn2はそれぞれ独立に1〜3の整数、お
よび
pは0または1
をそれぞれ示す。
(2) 重量平均分子量と数平均分子量の比が2.5〜
4.8であるプロピレン重合体100重量部に、安定
剤として前記式〔〕または〔〕で示される
ヒンダードアミン0.03〜0.3重量部、および前
記式〔〕,〔〕または〔〕で示されるフエ
ノールもしくはその亜リン酸エステル化合物
0.02〜0.2重量部並びに核剤として前記式
〔〕で示される化合物0.05〜0.3重量部を含有
した組成物からなる成形品であることを特徴と
する上記第1項に記載の医療用器具。
(3) 前記ヒンダードアミンが、前記式〔〕にお
いてR1がメチル基、kが3または4で示され
る化合物である上記第1項または第2項に記載
の医療用器具。
(4) 前記ヒンダードアミンが前記式〔〕におい
て、R1がメチル基、lが2で示される化合物
である上記第1項または第2項に記載の医療用
器具。
(5) 前記フエノール化合物が前記式〔〕におい
て、R2がt−ブチル基(5位)、R3がメチル基
(2位)、Xが水素原子、mが1で示される化合
物である上記第1項ないし第4項のいずれかの
項に記載の医療用器具。
(6) 前記フエノール亜リン酸エステル化合物が前
記式〔〕において、R2がt−ブチル基(5
位)、R3がメチル基(2位)、Xが基−P
(OC13H27)2、mが1で示される化合物である
上記第1項ないし第4項のいずれかの項に記載
の医療用器具。
(7) 前記フエノール亜リン酸エステル化合物が前
記式〔〕において、R2がt−ブチル基(5
位)、R3がメチル基(2位)、Xが基−P
(OC13H27)2、Yが基〓CH−CH2−CH2−CH3
で示される化合物である上記第1項ないし第4
項のいずれかの項に記載の医療用器具。
(8) 前記フエノール化合物が式〔〕において
R2およびR3がt−ブチル基(3,5位)、−OH
が4位、Zがメチレン基で示される化合物であ
る上記第1項ないし第4項のいずれかの項に記
載の医療用器具。
(9) 前記核剤が前記式〔〕においてR5および
R6がメチル基(4位)でn1およびn2が1でPが
1示される化合物である上記第1項ないし第8
項のいずれかの項に記載の医療用器具。
(10) 前記成形品が射出成形品である上記第1項な
いし第9項のいずれかの項に記載の医療用器
具。
(11) 前記射出成形品が注射筒、注射針の針基、輸
液もしくは輸血セツトまたは採血器具である上
記第10項に記載の医療用器具。
(12) 重量平均分子量と数平均分子量の比が5以下
であるプロピレン重合体100重量部に安定剤と
して下記式〔〕または〔〕で示されるヒン
ダードアミン0.01〜0.4重量部、および下記式
〔〕,〔〕または〔〕で示されるフエノー
ルもしくはその亜リン酸エステル化合物0.01〜
0.4重量部並びに核剤として下記式〔〕で示
される化合物0.01〜0.4重量部を含有した組成
物からなり、放射線滅菌された成形品であるこ
とを特徴とする放射線滅菌可能な医療用器具。
上記式中、
R1は炭素原子数1〜12のアルキル基、
R2は炭素原子数3〜12のアルキル基、
R3は炭素原子数1〜18のアルキル基、
Xは水素原子または基[Formula] (R 4 in the group represents an alkyl group having 1 to 30 carbon atoms), Y is a divalent hydrocarbon group having 1 to 18 carbon atoms or a sulfur atom, and Z has a carbonyloxy group embedded therein. R5 and R6 are alkyl or alkoxy groups, hydroxyl groups or halogen atoms having 1 to 8 carbon atoms, k is an integer of 1 to 10, l is m is an integer of 1 to 6, n1 and n2 are each independently an integer of 1 to 3, and p is 0 or 1. (2) The ratio of weight average molecular weight to number average molecular weight is 2.5~
4.8, 0.03 to 0.3 parts by weight of a hindered amine represented by the above formula [] or [] as a stabilizer, and a phenol or its phosphorous represented by the above formula [], [] or []. acid ester compound
The medical device according to item 1 above, which is a molded article comprising a composition containing 0.02 to 0.2 parts by weight and 0.05 to 0.3 parts by weight of the compound represented by the formula [] as a nucleating agent. (3) The medical device according to item 1 or 2 above, wherein the hindered amine is a compound in which R 1 is a methyl group and k is 3 or 4 in the formula []. (4) The medical device according to item 1 or 2 above, wherein the hindered amine is a compound in which R 1 is a methyl group and l is 2 in the formula []. (5) The above phenol compound is a compound represented by the formula [], where R 2 is a t-butyl group (5th position), R 3 is a methyl group (2nd position), X is a hydrogen atom, and m is 1. The medical device according to any one of Items 1 to 4. (6) The above-mentioned phenol phosphite compound is represented by the above formula [], and R 2 is a t-butyl group (5
position), R 3 is a methyl group (2nd position), X is a group -P
(OC 13 H 27 ) 2 , m is a compound represented by 1, the medical device according to any one of Items 1 to 4 above. (7) The above-mentioned phenol phosphite compound is represented by the above formula [], and R 2 is a t-butyl group (5
position), R 3 is a methyl group (2nd position), X is a group -P
(OC 13 H 27 ) 2 , Y is a group 〓CH-CH 2 -CH 2 -CH 3
Items 1 to 4 above, which are compounds represented by
Medical devices listed in any of the following paragraphs. (8) The phenol compound is represented by formula []
R 2 and R 3 are t-butyl groups (3 and 5 positions), -OH
The medical device according to any one of the above items 1 to 4, which is a compound in which Z is a methylene group and Z is a methylene group. (9) The nucleating agent is R 5 and
Items 1 to 8 above are compounds in which R 6 is a methyl group (4th position), n 1 and n 2 are 1, and P is 1.
Medical devices listed in any of the following paragraphs. (10) The medical device according to any one of the above items 1 to 9, wherein the molded product is an injection molded product. (11) The medical device according to item 10 above, wherein the injection molded product is a syringe barrel, a needle base of an injection needle, an infusion or blood transfusion set, or a blood sampling device. (12) 0.01 to 0.4 parts by weight of a hindered amine represented by the following formula [] or [] as a stabilizer to 100 parts by weight of a propylene polymer having a ratio of weight average molecular weight to number average molecular weight of 5 or less, and the following formula [], Phenol or its phosphite compound represented by [] or []0.01~
A radiation sterilizable medical device, characterized in that it is a radiation sterilized molded article, comprising a composition containing 0.4 parts by weight and 0.01 to 0.4 parts by weight of a compound represented by the following formula [] as a nucleating agent. In the above formula, R 1 is an alkyl group having 1 to 12 carbon atoms, R 2 is an alkyl group having 3 to 12 carbon atoms, R 3 is an alkyl group having 1 to 18 carbon atoms, and X is a hydrogen atom or a group.
【式】(基中R4
は炭素原子数1〜30のアルキル基を示す)、
Yは炭素原子数1〜18の二価の炭化水素基また
は硫黄原子、
Zは、カルボニルオキシ基が内在してもよい炭
素原子数1〜8の二価の炭化水素基、
R5およびR6は炭素原子数1〜8のアルキルも
しくはアルコキシ基、水酸基またはハロゲン原
子、
kは1〜10の整数、
lは1〜16の整数、
mは1〜6の整数、
n1およびn2はそれぞれ独立に1〜3の整数、お
よび
pは0または1
をそれぞれ示す。
(13) 前記放射線滅菌がγ線またはX線滅菌であ
る上記第12項に記載の医療用器具。
本発明の医療用器具は、上記したように重量平
均分子量と数平均分子量の比(以下Q値という)
が5以下であるプロピレン重合体100重量部に、
安定剤として前記式〔〕または〔〕で示され
るヒンダードアミン0.01〜0.4重量部および前記
式〔〕,〔〕または〔〕で示されるフエノー
ルもしくはその亜リン酸エステル化合物0.01〜
0.4重量部、並びに核剤として前記式〔〕で示
される化合物0.01〜0.4重量部を含有した組成物
からなる成形品である。
本発明においては、Q値が5以下、好適には
2.5〜4.8のプロピレン重合体が使用される。Q値
は分子量分布を示すものであり、この値が小さい
ほど分子量分布が狭いことを示す。Q値が5より
大きいプロピレン重合体は放射線照射による衝撃
強度の低下が大きく、本発明で使用するのに適し
ない。Q値はそれ自体公知の方法によつてコント
ロールされる。例えば、プロピレン重合体の製造
時に使用される触媒の選択、モノマーフイード方
法、重合圧力、重合温度等の重合条件の選択、得
られたパウダーをペレツト化する際に熱分解させ
る方法、過酸化物を添加して分解させる方法等の
手段によつて所望のQ値を有するプロピレン重合
体が得られる。
また本発明にいうプロピレン重合体には、プロ
ピレン単独の重合体、即ちプロピレンホモポリマ
ーの他にエチレン含量5重量パーセント以下のプ
ロピレン−エチレン共重合体および、プロピレン
ホモポリマーとプロピレン−エチレン共重合体と
をブレンドし、ブレンド中のエチレン含量が5重
量パーセント以下であるものが含まれる。共重合
体はランダム、ブロツクのいずれでもよいがラン
ダム共重合体が望ましい。プロピレンホモポリマ
ーは、その成形品の剛性が大きいので、可撓性が
要求される医療用器具を製造する場合は上記の如
く、少量のエチレンを共重合させて成形品の剛性
をコントロールするのが望ましい。重合体のメル
ト・フロー・インデツクス(MFR)は製品の種
類にもよるが、およそ5〜50g/10minが適当で
ある。例えば、注射筒外筒用としては、エチレン
含量1.5〜4.0重量パーセント、MFR10〜30のもの
が望ましく、注射針ハブおよび輸液セツトのタコ
管としてはエチレン含量0〜4.0重量パーセン
ト、MFR6〜30のものが望ましい。
安定剤として使用されるヒンダードアミンの好
適な例としては、式〔〕においてR1がメチル
基、kが3〜4である化合物、式〔〕におい
て、R1がメチル基、lが2である化合物、など
があげられる。本発明においては、式〔〕また
は〔〕を有するヒンダードアミンの二種以上を
組合せて用いることもできる。これらのヒンダー
ドアミンは、プロピレン重合体100重量部に対し
て0.01〜0.4好ましくは0.03〜0.3重量部配合され
る。
さらにもう1つの安定剤であるフエノールもし
くはその亜リン酸エステル化合物の好適な例とし
ては、式〔〕においてR2がt−ブチル基(5
位)、R3がメチル基(2位)、Xが水素原子、m
が1である化合物、R2がt−ブチル基(5位)、
R3がメチル基(2位)、Xが基−P
(OC13H27)2、mが1である化合物、式〔〕に
おいて、R2がt−ブチル基(5位)、R3がメチル
基(2位)、Xが水素原子、Yが基〓CH−CH2−
CH2−CH3である化合物、R2がt−ブチル基(5
位)、R3がメチル基(2位)、Xが水素原子、Y
が−S−である化合物、R2がt−ブチル基(5
位)、R3がメチル基(2位)、Xが基−P
(OC13H27)2、Yが基〓CH−CH2−CH2−CH3で
ある化合物、式〔〕において、R2およびR3が
t−ブチル基(3,5位)、Zがメチレン基であ
る化合物、R2およびR3がt−ブチル基(3,5
位)、Zが基−CH2CH2COOCH2CH2−である化
合物などがあげられる。本発明においては、式
〔〕ないし〔〕を有するフエノールもしくは
その亜リン酸エステルの二種以上を組合せて用い
ることもできる。これらのフエノールもしくはそ
の亜リン酸エステル化合物はプロピレン重合体
100重量部に対して0.01〜0.4好ましくは0.03〜0.3
重量部配合される。
本発明において使用される核剤の好適な例とし
ては、式〔〕においてR5およびR6がメチル基
(4位)でn1およびn2が1でpが1で示される化
合物があげられる。核剤は、プロピレン重合体
100重量部に対して0.01〜0.4好ましくは0.05〜0.3
重量部配合される。
かくして得られる本発明の組成物には、本発明
の目的・効果を阻害しない範囲で他の添加物、例
えば酸化防止剤、核剤、光安定剤、紫外線吸収
剤、帯電防止剤、金属セツケン類等の中和剤、分
散剤、顔料等を加えることができる。
本発明の医療用器具は、上記組成物をロール、
バンバリーミキサーブラベンダープラストグラ
フ、押出機等の混練機で溶融混練し、射出成形等
で医療用器具に成形する。一般的にはパウダー状
のプロピレン重合体に各添加物を配合し、ミキサ
ー等の適当な混合装置で混合した後、押出機で溶
融混練してペレツト化し、またはペレツト化する
ことなく直接に射出成形する。射出成形品はポリ
エステルポリエチレンラミネートフイルム等で包
装し、そのまま出荷される形態で放射線滅菌する
のが好適である。放射線としてはγ線またはX線
が用いられ、好ましくはコバルト60線源によるγ
線が用いられる。照射量としては5メガラド以
下、好ましくは2〜4メガラドであり、過度の照
射は成形品の劣化をもたらす。照射は真空中、窒
素等の不活性気体中、または空気中のいずれでも
よく、温度は80℃以下好ましくは常温以下で行な
われる。
本発明によつて得られる放射線滅菌可能な医療
用器具の例としては、注射筒、注射針、注射針の
針基、輸液、輸血セツト、採血器具等があげられ
るがこれらに限定されるものではない。
次に実施例および比較試験例をあげて本発明を
さらに詳しく説明する。
実施例 1
パウダー状のプロピレン−エチレンランダム共
重合体に、本発明のヒンダードアミン、フエノー
ルもしくはその亜リン酸エステル化合物および核
剤を第1表に示す配合量で添加し、30mm径押出機
(230℃)でペレツト化した。その際ペレツトの
MFR(230℃,2.16Kg)およびQ値を第1表記載
値に調整するため、ベースパウダーのMFRの選
定およびパーヘキシン25B〔2,5−ジメチル−
2,5−ジ(t−ブチルパーオキシ)ヘキシン−
3の商品名〕の添加を行ない、所定のペレツトを
得た。得られたペレツトを東芝機械製の射出成形
機IS90Bにかけ、100×100×1mmの角シートを成
形し(280℃)、コバルト60線源にてγ線照射
(2.5メガラド)を行ない、評価に供した。
評価項目としては、80℃オーブンに1週間試片
を入れた後の目視による着色度合いの判定、ヘイ
ズメーター(ASTM−D−1003)によるヘイズ
の測定、東洋精機製のデユポン衝撃試験機を用い
ての50%破壊時のエネルギーの測定、120℃オー
ブン中に試片を入れた場合のクラツク発生または
脆化までの日数、試験片のMFR測定および80℃
オーブンに1週間試験片を入れた後の表面のブリ
ード状態の観察を行なつた。
細胞毒性試験については細片試料を3倍量の
MEM培地で121℃、20分間抽出し、HeLa−S3細
胞に対する抽出液の毒性について検鏡により判定
した。ブランクと差のないものを0、死細胞がわ
ずかに増加したものを1、ごく一部を除いて死滅
したものを2、すべての細胞が死滅したものを3
と表示した。溶血毒性は、表面積1200cm2の試片を
121℃の生理食塩水に20分間浸し、得られた抽出
溶液にウサギ洗浄赤血球を加え、37℃で24時間放
置した後、該溶液の着色度により判定した。ブラ
ンクと差がないものを毒性なし(−)、うすく赤
色に着色したものを弱い毒性(±)、赤色に着色
したものを毒性あり(+)、濃い赤色に着色した
ものを強い毒性(〓)と表示した。結果を第1表
に示す。[Formula] (R 4 in the group represents an alkyl group having 1 to 30 carbon atoms), Y is a divalent hydrocarbon group having 1 to 18 carbon atoms or a sulfur atom, and Z has a carbonyloxy group embedded therein. R5 and R6 are alkyl or alkoxy groups, hydroxyl groups or halogen atoms having 1 to 8 carbon atoms, k is an integer of 1 to 10, l is m is an integer of 1 to 6, n1 and n2 are each independently an integer of 1 to 3, and p is 0 or 1. (13) The medical device according to item 12 above, wherein the radiation sterilization is γ-ray or X-ray sterilization. As described above, the medical device of the present invention has a ratio of weight average molecular weight to number average molecular weight (hereinafter referred to as Q value).
is 5 or less, to 100 parts by weight of a propylene polymer,
0.01 to 0.4 parts by weight of a hindered amine represented by the above formula [] or [] and 0.01 to 0.01 to 0.4 parts by weight of a phenol or its phosphite compound represented by the above formula [], [] or [] as a stabilizer.
This is a molded article made of a composition containing 0.4 parts by weight and 0.01 to 0.4 parts by weight of the compound represented by the above formula [] as a nucleating agent. In the present invention, the Q value is 5 or less, preferably
A 2.5-4.8 propylene polymer is used. The Q value indicates the molecular weight distribution, and the smaller the Q value, the narrower the molecular weight distribution. Propylene polymers with a Q value greater than 5 are unsuitable for use in the present invention because their impact strength is significantly reduced by radiation irradiation. The Q value is controlled by methods known per se. For example, selection of the catalyst used in the production of propylene polymer, selection of monomer feed method, polymerization conditions such as polymerization pressure and polymerization temperature, method of thermally decomposing the obtained powder when pelletizing, peroxide A propylene polymer having a desired Q value can be obtained by adding and decomposing the propylene polymer. In addition, the propylene polymer referred to in the present invention includes a polymer of propylene alone, that is, a propylene homopolymer, a propylene-ethylene copolymer having an ethylene content of 5% by weight or less, and a propylene homopolymer and a propylene-ethylene copolymer. Blends containing 5% by weight or less of ethylene are included. The copolymer may be either random or block, but a random copolymer is preferred. Propylene homopolymer has a high rigidity in molded products, so when manufacturing medical devices that require flexibility, it is recommended to copolymerize a small amount of ethylene to control the rigidity of the molded product, as described above. desirable. The appropriate melt flow index (MFR) of the polymer is approximately 5 to 50 g/10 min, depending on the type of product. For example, for the outer barrel of a syringe, it is desirable to have an ethylene content of 1.5 to 4.0 weight percent and an MFR of 10 to 30, and for the syringe needle hub and the octopus tube of the infusion set, it is desirable to have an ethylene content of 0 to 4.0 weight percent and an MFR of 6 to 30. is desirable. Suitable examples of hindered amines used as stabilizers include compounds in which R 1 is a methyl group and k is 3 to 4 in the formula []; compounds in which R 1 is a methyl group and l is 2 in the formula []; , etc. In the present invention, two or more hindered amines having the formula [] or [] can also be used in combination. These hindered amines are blended in an amount of 0.01 to 0.4, preferably 0.03 to 0.3 parts by weight, per 100 parts by weight of the propylene polymer. Another suitable example of a phenol or its phosphite compound, which is another stabilizer, is a formula [] in which R 2 is a t-butyl group (5
position), R 3 is a methyl group (2nd position), X is a hydrogen atom, m
is 1, R 2 is a t-butyl group (5th position),
R 3 is a methyl group (2nd position), X is a group -P
(OC 13 H 27 ) 2 , a compound where m is 1, in the formula [], R 2 is a t-butyl group (5th position), R 3 is a methyl group (2nd position), X is a hydrogen atom, and Y is a group 〓CH−CH 2−
A compound in which R 2 is CH 2 -CH 3 , R 2 is a t-butyl group (5
position), R 3 is a methyl group (2nd position), X is a hydrogen atom, Y
is -S-, R 2 is a t-butyl group (5
position), R 3 is a methyl group (2nd position), X is a group -P
(OC 13 H 27 ) 2 , a compound in which Y is a group 〓CH-CH 2 -CH 2 -CH 3 , in the formula [], R 2 and R 3 are t-butyl groups (3 and 5 positions), and Z is Compounds in which R 2 and R 3 are methylene groups, t-butyl groups (3,5
position), and compounds where Z is a group -CH 2 CH 2 COOCH 2 CH 2 -. In the present invention, two or more types of phenols or phosphorous esters thereof having formulas [] to [] can also be used in combination. These phenols or their phosphite compounds are propylene polymers.
0.01-0.4 preferably 0.03-0.3 per 100 parts by weight
Parts by weight are added. Suitable examples of the nucleating agent used in the present invention include compounds in which R 5 and R 6 are methyl groups (4th position), n 1 and n 2 are 1, and p is 1 in the formula []. . Nucleating agent is propylene polymer
0.01-0.4 preferably 0.05-0.3 per 100 parts by weight
Parts by weight are added. The thus obtained composition of the present invention may contain other additives, such as antioxidants, nucleating agents, light stabilizers, ultraviolet absorbers, antistatic agents, and metal soaps, to the extent that the objects and effects of the present invention are not impaired. Neutralizing agents, dispersants, pigments, etc. can be added. The medical device of the present invention comprises rolling the above composition;
The mixture is melt-kneaded using a kneading machine such as a Banbury mixer, Brabender Plastograph, or an extruder, and then molded into a medical device using injection molding or the like. Generally, each additive is blended into a powdered propylene polymer, mixed in a suitable mixing device such as a mixer, and then melted and kneaded in an extruder to form pellets, or directly injection molded without pelletizing. do. It is preferable that the injection molded product be packaged with a polyester polyethylene laminate film or the like and sterilized by radiation before being shipped as is. γ-rays or X-rays are used as radiation, preferably γ-rays from a cobalt-60 source.
A line is used. The irradiation amount is 5 megarads or less, preferably 2 to 4 megarads, and excessive irradiation causes deterioration of the molded product. Irradiation may be performed in vacuum, in an inert gas such as nitrogen, or in air, and is carried out at a temperature of 80° C. or lower, preferably room temperature or lower. Examples of radiation sterilizable medical instruments obtained by the present invention include, but are not limited to, syringe barrels, syringe needles, bases of syringe needles, infusions, blood transfusion sets, and blood sampling instruments. do not have. Next, the present invention will be explained in more detail with reference to Examples and Comparative Test Examples. Example 1 The hindered amine, phenol or its phosphite compound of the present invention, and a nucleating agent were added to a powdered propylene-ethylene random copolymer in the amounts shown in Table 1, and the mixture was heated in a 30 mm diameter extruder (230°C ) and pelletized. At that time, pellets
In order to adjust the MFR (230℃, 2.16Kg) and Q value to the values listed in Table 1, we selected the MFR of the base powder and perhexine 25B [2,5-dimethyl-
2,5-di(t-butylperoxy)hexyne-
3 (trade name)] was added to obtain prescribed pellets. The obtained pellets were put through an injection molding machine IS90B made by Toshiba Machine, and a square sheet of 100 x 100 x 1 mm was formed (280°C), and the sheet was irradiated with gamma rays (2.5 megarads) using a cobalt 60 radiation source and used for evaluation. did. Evaluation items included visually determining the degree of coloration after placing the specimen in an 80℃ oven for one week, measuring haze using a haze meter (ASTM-D-1003), and using a Dupont impact tester manufactured by Toyo Seiki. Measurement of energy at 50% failure of specimen, number of days until cracking or embrittlement when specimen is placed in 120℃ oven, MFR measurement of specimen and 80℃
After the test piece was placed in an oven for one week, the state of bleeding on the surface was observed. For cytotoxicity tests, add 3 times the volume of the strip sample to
Extraction was performed with MEM medium at 121°C for 20 minutes, and the toxicity of the extract to HeLa-S3 cells was determined using a microscope. 0 if there is no difference from the blank, 1 if there is a slight increase in dead cells, 2 if all but a few cells are dead, 3 if all cells are dead.
was displayed. For hemolytic toxicity, a specimen with a surface area of 1200 cm2 was tested.
Rabbit washed red blood cells were added to the extracted solution obtained by immersion in physiological saline at 121°C for 20 minutes, and after being left at 37°C for 24 hours, the degree of coloration of the solution was evaluated. No difference from the blank (-), pale red coloring (low toxicity) (±), red coloring (+), dark red coloring (high toxicity) was displayed. The results are shown in Table 1.
【表】【table】
【表】
表中、製品名で記された安定剤、核剤および助
剤は、それぞれ次の化合物を表わす。
サノール LS622
チバガイギー社製品
式〔〕においてR1=CH3,k=3〜4である
化合物。
マーク LA57
アデカ・アーガス化学社製品
式〔〕においてR1=CH3,l=2である化合
物
サノール LS770
三共社製品で化学名ビス(2,2,6,6−テ
トラメチルピペリジル)セバケート
トパノール CA
ICI社製品
式〔〕の化合物
1,1,3−トリス(2−メチル−4−ヒドロ
キシ−5−tert−ブチルフエニル)ブタン
グツドライト 3114
グツドリツチ化学社製品
式〔〕の化合物
トリス(3,5−ジ−tert−ブチル−4−ヒド
ロキシベンジル)イソシアヌレート
マーク 522A
アデカ・アーガス化学社製品
式〔〕において、R2=t−ブチル基、R3=
メチル基(2位)、[Table] In the table, the stabilizer, nucleating agent, and auxiliary agent listed by product name represent the following compounds, respectively. Sanol LS622 Ciba Geigy product A compound in which R 1 = CH 3 and k = 3 to 4 in the formula []. Mark LA57 A product of Adeka Argus Chemical Co., Ltd. Sanol, a compound in which R 1 = CH 3 , l = 2 in the formula [] LS770 A product of Sankyo Co., Ltd. Chemical name: bis(2,2,6,6-tetramethylpiperidyl) sebacate topanol CA ICI product Compound of formula [] 1,1,3-tris(2-methyl-4-hydroxy-5-tert-butylphenyl)butanegutudolite 3114 Gutudritsch Chemical Co. product Compound of formula [] Tris(3,5 -di-tert-butyl-4-hydroxybenzyl) isocyanurate mark 522A Adeka Argus Chemical Co., Ltd. product In the formula [], R 2 = t-butyl group, R 3 =
Methyl group (2nd position),
【式】m=1
である化合物
DMTP
吉富製薬製品
ジミリスチルチオジプロピオネート
ゲルオール MD
新日本理化社製品
式〔〕においてR5およびR6がメチル基
(p)でnが1である化合物(1,3,2,4−
ジ−(p−メチルベンジリデン)−ソルビトール
EC1
イーシー化学社製品
1,3,2,4−ジベンジリデン−ソルビトー
ル
PBK
日東化学社製品
ステアリン酸カルシウム
第1表において、実施例1−(1)〜(5)はそれぞれ
本発明における安定剤および核剤をプロピレン重
合体に配合した場合、即ち、本発明での組成物を
示す。比較例1−(1)は安定剤として本発明でのヒ
ンダードアミンのみを配合し、フエノールもしく
はその亜リン酸エステル並びに本発明での核剤を
配合しなかつた例を示し、比較例1−(2)は安定剤
として本発明以外のヒンダードアミンを配合した
例を示す。比較例1−(3)〜(5)は、Q値が5以上の
プロピレン重合体に本発明でのフエノール化合物
もしくはそのリン酸エステルを配合し、本発明で
のヒンダードアミンを配合しなかつた例を示す。
第1表の結果から、本発明の射出成形品器具
は、γ−線照射によつて衝撃強度がそれほど低下
しないのに対して比較例においては著しい低下が
みられることがわかる。さらに、本発明での成形
品が全く着色しないのに対して比較例においては
黄色に着色している。さらに毒性、分子量低下の
抑制効果の面においてもすぐれていることを示し
ている。
実施例 2
実施例1と同様にして、第2表に掲記する各組
成のペレツトを作製した。但し、押出機は50mm径
(230℃)を使用した。得られたペレツトを住友重
機械製ネスタール350Tの射出成形機にかけ、内
容量10mlのシリンジ外筒を成形(280℃)し、実
施例1と同様にγ線照射した。評価項目は、実施
例1の第1表に記したもの以外に、目視による透
明性の判定を行なつた。圧縮テストは、シリンジ
外筒を80℃オーブン中に入れ、所定日数熱処理し
た後、オートグラフ試験機を用い、50mm/minの
スピードで5mm半径の丸棒をシリンジ外筒中央部
に押し付け、シリンジ径(外径17mm)が半分程度
になるまで変形させた時の割れを観察した。試料
3本のうち、1本でも割れた場合は、割れと判定
した。臭気については、シリンジ外筒を20μのポ
リエステルフイルムに入れ、密封したのちγ線照
射を行ない、照射後30日を経た時点で開封し、ヒ
トの嗅覚による官能検査を行ない臭気の有無を判
定した。さらに、シリンジの表面状態の評価方法
として、γ線照射30日後、シリンジ表面とシリコ
ーン滴との接触角を測定(ポリジメチルシロキサ
ン、3000cst)し、分解物の表面へのブリードな
どの目安とした。結果を第2表に示す。[Formula] Compound DMTP where m = 1 Yoshitomi Pharmaceutical product Dimyristyl thiodipropionate gelol MD Shinnihon Chemical Co., Ltd. product Compound [Formula] where R 5 and R 6 are methyl groups (p) and n is 1 ( 1,3,2,4-
Di-(p-methylbenzylidene)-sorbitol EC1 Product from EC Chemical Co., Ltd. 1,3,2,4-dibenzylidene-sorbitol PBK Product from Nitto Chemical Co., Ltd. Calcium stearate In Table 1, Examples 1-(1) to (5) 1 and 2 respectively show the compositions of the present invention in which the stabilizer and nucleating agent of the present invention are blended with a propylene polymer, that is, the compositions of the present invention. Comparative Example 1-(1) shows an example in which only the hindered amine of the present invention was blended as a stabilizer, and phenol or its phosphite and the nucleating agent of the present invention were not blended. ) shows an example in which a hindered amine other than the one of the present invention was blended as a stabilizer. Comparative Examples 1-(3) to (5) are examples in which the phenol compound or phosphoric acid ester of the present invention was blended with a propylene polymer having a Q value of 5 or more, but the hindered amine of the present invention was not blended. show. From the results in Table 1, it can be seen that the impact strength of the injection molded device of the present invention does not decrease significantly by γ-ray irradiation, whereas the comparative example shows a significant decrease in impact strength. Further, while the molded product of the present invention is not colored at all, the molded product of the comparative example is colored yellow. Furthermore, it has been shown to be excellent in terms of toxicity and suppressive effect on molecular weight reduction. Example 2 Pellets having the compositions shown in Table 2 were prepared in the same manner as in Example 1. However, an extruder with a diameter of 50 mm (230°C) was used. The obtained pellets were applied to a Nestal 350T injection molding machine manufactured by Sumitomo Heavy Industries, Ltd. to form a syringe outer cylinder having an internal capacity of 10 ml (at 280°C), and irradiated with gamma rays in the same manner as in Example 1. In addition to the evaluation items listed in Table 1 of Example 1, transparency was determined visually. For the compression test, the syringe outer cylinder was placed in an oven at 80°C and heat treated for a specified number of days, and then using an autograph tester, a round bar with a radius of 5 mm was pressed against the center of the syringe outer cylinder at a speed of 50 mm/min to determine the syringe diameter. (outer diameter 17 mm) was deformed until it was reduced by about half, and cracks were observed. If even one of the three samples was cracked, it was determined to be a crack. Regarding odor, the syringe outer barrel was placed in a 20μ polyester film, sealed, and then irradiated with gamma rays. Thirty days after irradiation, the package was opened and a sensory test using the human sense of smell was conducted to determine the presence or absence of odor. Furthermore, as a method for evaluating the surface condition of the syringe, 30 days after γ-ray irradiation, the contact angle between the syringe surface and the silicone droplet was measured (polydimethylsiloxane, 3000cst), and this was used as a guide for bleeding of decomposed products to the surface. The results are shown in Table 2.
【表】
第2表において、実施例2−(1)および(2)は、プ
ロピレン−エチレンランダム共重合体(Q値5以
下)に本発明での安定剤および核剤を配合した組
成物の成形品、即ち、本発明の成形品についての
試験例であり、比較例2−(1)〜(5)は、本発明以外
の核剤を配合した場合の試験例を示す。第2表の
結果から、本発明での成形品は、着色度・透明
性・圧縮強度・オーブン寿命・ブリード性・臭
気・シリコーン液滴の接触角・毒性の全ての評価
項目において優れており、耐放射線医療用器具と
して実用に供しうることを示している。
上記試験においてシリコーン液滴の接触角の変
化は、添加物の成形品表面へのブリードを示して
いる。実施例2−(2)においては放射線照射の前後
で該接触角はさほど上昇していないが比較例2−
(1)では、大きく上昇している。これは、EC−1
を配合したものは、表面に親水性物質がブリード
し、シリコーンをはじいたことを示している。
実施例 3
第3表に示す各組成の粉状体を溶融混練して作
成したペレツトを射出成形機を用いて外径17.7
mm、長さ750mm、肉厚0.98mmの円筒部を有する注
射筒外筒に成形した。試料は20μのポリエチレン
テレフタレートの包装材料に包み、コバルト60源
を用いて2.5メガラド照射した。試料は、未照射
群、未照射のものを80℃空気循環型オーブンに7
日間放置した群、照射後室温に30日放置した群、
照射後80℃空気循環型オーブンに7日間放置した
群の4群に分け、以下の方法に従つて測定を行な
つた。
色相は目視により判定し、無着色を◎、ごくわ
ずかに黄変を〇、わずかに黄変を△、黄変を×で
表わした。
過マンガン酸カリウム還元性物質については、
1平方センチメートルに細片した試料を10倍量の
蒸留水で121℃、20分間抽出し、デイスポーザブ
ル注射筒基準の項に準じて測定しΔKMnO4と表
示した。
ブリードについては目視により判定した。ブリ
ードのないものを−、ブリードが観酸されるもの
を+と表示した。
圧縮強度はシリンジ中央部を7mmの鋼鉄製丸棒
で圧縮し、破断が生じた時の荷重を測定した。測
定は25℃で行なつた。表中−は破断しないことを
表わしている。
衝撃強度は重さ120g、径30mmの円筒を高さを
変えて落下させ、JIS−K7211に準じて50%破壊
エネルギーを求めた。測定は25℃で行なつた。
照射後のクラツク発生時間は120℃のギヤーオ
ーブンを用いて行ない、クラツクの発生の有無は
目視により行なつた。臭気は包装開封時に無臭の
ものを◎、わずかに臭うものを〇、かなり臭うも
の△、不快臭のもの×で表示した。透明性につい
ては1mm厚のシートに成形したものについて
HazeをASTM(D−1003)に準じて測定した。
細胞毒性、溶血毒性は実施例1における試験方法
と同一の方法で試験した。結果を第3表に示す。[Table] In Table 2, Examples 2-(1) and (2) show compositions in which the stabilizer and nucleating agent of the present invention are blended with propylene-ethylene random copolymer (Q value 5 or less). These are test examples for molded articles, ie, molded articles of the present invention, and Comparative Examples 2-(1) to (5) show test examples in which a nucleating agent other than the present invention was blended. From the results in Table 2, the molded products of the present invention are excellent in all evaluation items including degree of coloration, transparency, compressive strength, oven life, bleedability, odor, contact angle of silicone droplets, and toxicity. This shows that it can be put to practical use as a radiation-resistant medical device. Changes in the contact angle of the silicone droplets in the above test indicate bleed of the additive onto the molded article surface. In Example 2-(2), the contact angle did not increase significantly before and after radiation irradiation, but in Comparative Example 2-
In (1), there is a large increase. This is EC-1
The results show that hydrophilic substances bled onto the surface and repelled the silicone. Example 3 Pellets made by melting and kneading powders having the respective compositions shown in Table 3 were molded into pellets with an outer diameter of 17.7 mm using an injection molding machine.
The outer barrel of the syringe was molded into a syringe barrel having a cylindrical portion with a length of 750 mm and a wall thickness of 0.98 mm. The samples were wrapped in 20μ polyethylene terephthalate packaging and irradiated with 2.5 megarads using a cobalt-60 source. The samples were placed in an 80℃ air circulation oven for 7 days.
A group left for 1 day, a group left at room temperature for 30 days after irradiation,
After irradiation, the samples were left in an air circulation oven at 80° C. for 7 days, and the samples were divided into four groups, and measurements were performed according to the following method. The hue was determined visually, and no coloring was indicated by ◎, very slight yellowing by ○, slight yellowing by △, and yellowing by ×. Regarding potassium permanganate reducing substances,
A sample cut into 1 square centimeter pieces was extracted with 10 times the volume of distilled water at 121°C for 20 minutes, and measured according to the disposable syringe standard section and expressed as ΔKMnO 4 . Bleeding was determined visually. A sample with no bleed was indicated as -, and a sample with bleed was indicated as +. The compressive strength was determined by compressing the center of the syringe with a 7 mm steel round bar and measuring the load at which the syringe broke. Measurements were performed at 25°C. In the table, the symbol - indicates no breakage. The impact strength was determined by dropping a cylinder weighing 120 g and having a diameter of 30 mm at different heights, and determining the 50% fracture energy in accordance with JIS-K7211. Measurements were performed at 25°C. The time required for cracks to occur after irradiation was determined using a gear oven at 120°C, and the presence or absence of cracks was determined visually. Regarding odor, when the package was opened, odorless products were rated as ◎, products that had a slight odor as ○, products that had a strong odor as △, and products that had an unpleasant odor as ×. Regarding transparency, it is about the one molded into a 1mm thick sheet.
Haze was measured according to ASTM (D-1003).
Cytotoxicity and hemolytic toxicity were tested using the same test method as in Example 1. The results are shown in Table 3.
【表】【table】
【表】
第3表において、実施例3−(1)〜(3)はQ値4.4
のプロピレン重合体に本発明での安定剤および核
剤を配合した組成物の成形品、即ち、本発明での
成形品についての試験例であり、比較例3−(2)お
よび(4)は、Q値4.4のプロピレン重合体に本発明
での安定剤および本発明以外の核剤を配合した例
であり、比較例3−(1)および(3)は、本発明での安
定剤を配合し、核剤を配合しなかつた例である。
第3表の結果から、本発明の成形品は、全ての評
価項目において良好な成績を示し、特に過マンガ
ン酸カリウム還元性物質の溶出(ΔKMnO4値)
および臭気の発生については、本発明での核剤が
対照のものよりも非常に優れていることを示して
いる。
発明の効果
本発明によれば、放射線滅菌を商業的に実施す
ることができるプロピレン重合体製医療用器具が
提供される。
即ち、本発明によれば、第1に、放射線照射に
よる材質の強度および透明性の低下が少ない医療
用器具が提供される。プロピレン重合体は、放射
線の照射によつて材質が著しく劣化するが、上に
示したように、本発明の安定剤および核剤を添加
した成形品は、衝撃強度・圧縮強度等の低下が少
なく透明性も保持され、医療用器具として十分実
用に耐える。
本発明によれば、第2に、放射線照射による着
色がみられない医療用器具が提供される。従来公
知の安定剤の中には、放射線の照射によつて分解
を起し、製品を着色させるものがあり、このよう
な安定剤はたとえ劣化防止効果が優れていても医
療用器具には使用することができない。
本発明によれば、第3に、添加物のブリードや
毒性分解物の溶出のない安全な医療用器具が提供
される。従来の安定剤の中には、経時により製品
表面へブリードし、あるいは放射線照射により分
解して毒性物質を生じ、これらが医療器具に接す
る内容物へ溶出するものがある。しかるに本発明
で使用する安定剤には、上に示したように、この
ような現象はみられない。
本発明によれば、第4に、放射線照射による臭
気発生がみられない医療用器具が提供される。プ
ロピレン重合体製品には透明化剤として核剤が配
合されるが、従来使用されているもののなかには
放射線の照射によつて分解し、不快臭を発するも
のがある。本発明で使用する核剤には不快臭の発
生がみられない。
このように、本発明は、特定の分子量分布を有
するプロピレン重合体に、特定の安定剤および核
剤を巧みに選択して配合し、成形することにより
実用に耐える放射線滅菌可能な医療用器具を提供
するものである。[Table] In Table 3, Example 3-(1) to (3) has a Q value of 4.4.
This is a test example of a molded article of a composition in which the stabilizer and nucleating agent of the present invention are blended with the propylene polymer of the present invention, that is, the molded article of the present invention. , is an example in which the stabilizer according to the present invention and a nucleating agent other than the present invention were blended into a propylene polymer with a Q value of 4.4, and Comparative Examples 3-(1) and (3) are examples in which the stabilizer according to the present invention was blended However, this is an example in which no nucleating agent was added.
From the results in Table 3, the molded product of the present invention showed good results in all evaluation items, especially the elution of potassium permanganate reducing substances (ΔKMnO 4 value).
The results show that the nucleating agent of the present invention is significantly superior to the control in terms of odor generation and odor generation. Effects of the Invention According to the present invention, a propylene polymer medical device that can be commercially subjected to radiation sterilization is provided. That is, according to the present invention, firstly, a medical instrument is provided in which the strength and transparency of the material are less reduced by radiation irradiation. Propylene polymer material deteriorates significantly when irradiated with radiation, but as shown above, molded products to which the stabilizer and nucleating agent of the present invention have been added have minimal decline in impact strength, compressive strength, etc. It maintains its transparency and is fully usable as a medical device. According to the present invention, secondly, a medical instrument is provided that does not show coloration due to radiation irradiation. Some of the conventionally known stabilizers decompose and color the product when exposed to radiation, and such stabilizers cannot be used in medical devices even if they have excellent anti-deterioration effects. Can not do it. Thirdly, according to the present invention, a safe medical device is provided without bleeding of additives or elution of toxic decomposition products. Some conventional stabilizers bleed onto the product surface over time or decompose due to radiation irradiation to produce toxic substances, which are then leached into the contents that come into contact with the medical device. However, as shown above, such a phenomenon is not observed in the stabilizer used in the present invention. Fourthly, according to the present invention, a medical instrument is provided that does not generate odor due to radiation irradiation. A nucleating agent is blended into propylene polymer products as a clarifying agent, but some of the nucleating agents conventionally used decompose when irradiated with radiation and emit an unpleasant odor. The nucleating agent used in the present invention does not generate any unpleasant odor. In this way, the present invention creates a practical radiation sterilizable medical device by skillfully selecting and blending a specific stabilizer and nucleating agent with a propylene polymer having a specific molecular weight distribution, and then molding the propylene polymer. This is what we provide.
Claims (1)
であるプロピレン重合体100重量部に、放射線安
定剤として下記式〔〕または〔〕で示される
ヒンダードアミン0.01〜0.4重量部および下記式
〔〕,〔〕または〔〕で示されるフエノール
もしくはその亜リン酸エステル化合物0.01〜0.4
重量部、並びに核剤として下記式〔〕で示され
る化合物0.01〜0.4重量部を含有した組成物から
なる成形品であることを特徴とする医療用器具。 上記式中、 R1は炭素原子数1〜12のアルキル基、 R2は炭素原子数3〜12のアルキル基、 R3は炭素原子数1〜18のアルキル基、 Xは水素原子または基【式】(基中R4は 炭素原子数1〜30のアルキル基を示す)、 Yは炭素原子数1〜18の二価の炭化水素基また
は硫黄原子、 Zは、カルボニルオキシ基が内在してもよい炭
素原子数1〜8の二価の炭化水素基、 R5およびR6は炭素原子数1〜8のアルキルも
しくはアルコキシ基、水酸基またはハロゲン原
子、 kは1〜10の整数、 lは1〜16の整数、 mは1〜6の整数、 m1およびn2はそれぞれ独立に1〜3の整数、
および pは0または1 をそれぞれ示す。 2 重量平均分子量と数平均分子量の比が2.5〜
4.8であるプロピレン重合体100重量部に、放射線
安定剤として前記式〔〕または〔〕で示され
るヒンダードアミン0.03〜0.3重量部、および前
記式〔〕,〔〕または〔〕で示されるフエノ
ールもしくはその亜リン酸エステル化合物0.02〜
0.2重量部並びに核剤として前記式〔〕で示さ
れる化合物0.05〜0.3重量部を含有した組成物か
らなる成形品であることを特徴とする特許請求の
範囲第1項に記載の医療用器具。 3 前記ヒンダードアミンが、前記式〔〕にお
いてR1がメチル基、kが3または4で示される
化合物である特許請求の範囲第1項または第2項
に記載の医療用器具。 4 前記ヒンダードアミンが前記式〔〕におい
て、R1がメチル基、lが2で示される化合物で
ある特許請求の範囲第1項または第2項に記載の
医療用器具。 5 前記フエノール化合物が前記式〔〕におい
て、R2がt−ブチル基、R3がメチル基(2位)、
Xが水素原子、mが1で示される化合物である特
許請求の範囲第1項ないし第4項のいずれかの項
に記載の医療用器具。 6 前記フエノール亜リン酸エステル化合物が前
記式〔〕において、R2がt−ブチル基(5
位)、R3がメチル基(2位)、Xが基−P
(OC13H27)2、mが1で示される化合物である特
許請求の範囲第1項ないし第4項のいずれかの項
に記載の医療用器具。 7 前記フエノール亜リン酸エステル化合物が前
記式〔〕において、R2がt−ブチル基(5
位)、R3がメチル基(2位)、Xが基−P
(OC13H27)2、Yが基〓CH−CH2−CH2−CH3で
示される化合物である特許請求の範囲第1項ない
し第4項のいずれかの項に記載の医療用器具。 8 前記フエノール化合物が式〔〕において
R2およびR3がt−ブチル基(3,5位)、−OHが
4位、Zがメチレン基で示される化合物である特
許請求の範囲第1項ないし第4項のいずれかの項
に記載の医療用器具。 9 前記核剤が前記式〔〕においてR5および
R6がメチル基(4位)でn1およびn2が1でpが1
で示される化合物である特許請求の範囲第1項な
いし第8項のいずれかの項に記載の医療用器具。 10 前記成形品が射出成形品である特許請求の
範囲第1項ないし第9項のいずれかの項に記載の
医療用器具。 11 前記射出成形品が注射筒、注射針の針基、
輸液もしくは輸血セツトまたは採血器具である特
許請求の範囲第10項に記載の医療用器具。 12 前記成形品が放射線滅菌されているもので
ある特許請求の範囲第1項ないし第11項のいず
れかの項に記載の医療用器具。[Claims] 1. 0.01 to 0.4 parts by weight of a hindered amine represented by the following formula [] or [] as a radiation stabilizer to 100 parts by weight of a propylene polymer having a ratio of weight average molecular weight to number average molecular weight of 5 or less and Phenol or its phosphite compound represented by the following formula [], [] or []0.01-0.4
1. A medical device characterized in that it is a molded article comprising a composition containing 0.01 to 0.4 parts by weight of a compound represented by the following formula [] as a nucleating agent. In the above formula, R 1 is an alkyl group having 1 to 12 carbon atoms, R 2 is an alkyl group having 3 to 12 carbon atoms, R 3 is an alkyl group having 1 to 18 carbon atoms, and X is a hydrogen atom or a group [ [Formula] (R 4 in the group represents an alkyl group having 1 to 30 carbon atoms), Y is a divalent hydrocarbon group having 1 to 18 carbon atoms or a sulfur atom, and Z is a carbonyloxy group containing an internal carbonyloxy group. a divalent hydrocarbon group having 1 to 8 carbon atoms, R 5 and R 6 are alkyl or alkoxy groups having 1 to 8 carbon atoms, a hydroxyl group or a halogen atom, k is an integer of 1 to 10, l is 1 ~16 integer, m is an integer from 1 to 6, m1 and n2 are each independently an integer from 1 to 3,
and p represents 0 or 1, respectively. 2 The ratio of weight average molecular weight to number average molecular weight is 2.5~
4.8, 0.03 to 0.3 parts by weight of a hindered amine represented by the above formula [] or [] as a radiation stabilizer, and a phenol or its substituent represented by the above formula [], [] or []. Phosphate ester compound 0.02~
The medical device according to claim 1, which is a molded article comprising a composition containing 0.2 parts by weight and 0.05 to 0.3 parts by weight of the compound represented by the formula [] as a nucleating agent. 3. The medical device according to claim 1 or 2, wherein the hindered amine is a compound in which R 1 is a methyl group and k is 3 or 4 in the formula []. 4. The medical device according to claim 1 or 2, wherein the hindered amine is a compound in which R 1 is a methyl group and l is 2 in the formula []. 5 The phenol compound has the above formula [], R 2 is a t-butyl group, R 3 is a methyl group (2nd position),
The medical device according to any one of claims 1 to 4, wherein X is a hydrogen atom and m is a compound represented by 1. 6 The phenol phosphite compound has the above formula [], and R 2 is a t-butyl group (5
position), R 3 is a methyl group (2nd position), X is a group -P
(OC 13 H 27 ) 2 , m is a compound represented by 1, the medical device according to any one of claims 1 to 4. 7 The phenol phosphite compound has the above formula [], and R 2 is a t-butyl group (5
position), R 3 is a methyl group (2nd position), X is a group -P
(OC 13 H 27 ) 2 , Y is a compound represented by the group 〓CH-CH 2 -CH 2 -CH 3 , the medical device according to any one of claims 1 to 4 . 8 The phenol compound is represented by the formula []
According to any one of claims 1 to 4, wherein R 2 and R 3 are t-butyl groups (3 and 5 positions), -OH is a 4-position, and Z is a methylene group. Medical equipment as described. 9 The nucleating agent is R 5 and
R 6 is a methyl group (4th position), n 1 and n 2 are 1, and p is 1
The medical device according to any one of claims 1 to 8, which is a compound represented by: 10. The medical device according to any one of claims 1 to 9, wherein the molded product is an injection molded product. 11 The injection molded product is a syringe barrel, a needle base of a syringe needle,
11. The medical device according to claim 10, which is an infusion or blood transfusion set or a blood collection device. 12. The medical device according to any one of claims 1 to 11, wherein the molded product is radiation sterilized.
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP57048160A JPS58165856A (en) | 1982-03-27 | 1982-03-27 | medical equipment |
US06/478,073 US4507415A (en) | 1982-03-27 | 1983-03-23 | Medical articles |
AU12805/83A AU553270B2 (en) | 1982-03-27 | 1983-03-24 | Radiation stabilised polyolefin medical articles |
FR8304991A FR2523986B1 (en) | 1982-03-27 | 1983-03-25 | MEDICAL ARTICLES STERILIZABLE BY IRRADIATION |
AU44139/85A AU573854B2 (en) | 1982-03-27 | 1985-06-25 | Radiation sterilizable polypropylene medical articles |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP57048160A JPS58165856A (en) | 1982-03-27 | 1982-03-27 | medical equipment |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS58165856A JPS58165856A (en) | 1983-09-30 |
JPS6220825B2 true JPS6220825B2 (en) | 1987-05-08 |
Family
ID=12795626
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP57048160A Granted JPS58165856A (en) | 1982-03-27 | 1982-03-27 | medical equipment |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS58165856A (en) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS58180543A (en) * | 1982-04-19 | 1983-10-22 | Mitsubishi Petrochem Co Ltd | Propylene polymer composition |
JPS61138653A (en) * | 1984-12-10 | 1986-06-26 | Idemitsu Petrochem Co Ltd | Modification of propylene-ehtylene randome copolymer |
JPH02138347A (en) * | 1989-02-14 | 1990-05-28 | Tokuyama Soda Co Ltd | polypropylene composition |
US4959402A (en) * | 1989-06-08 | 1990-09-25 | Becton, Dickinson And Company | High clarity radiation stable polymeric compostion and articles therefrom |
-
1982
- 1982-03-27 JP JP57048160A patent/JPS58165856A/en active Granted
Also Published As
Publication number | Publication date |
---|---|
JPS58165856A (en) | 1983-09-30 |
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