JPS6096333A - Holding method of cylinder - Google Patents
Holding method of cylinderInfo
- Publication number
- JPS6096333A JPS6096333A JP58200926A JP20092683A JPS6096333A JP S6096333 A JPS6096333 A JP S6096333A JP 58200926 A JP58200926 A JP 58200926A JP 20092683 A JP20092683 A JP 20092683A JP S6096333 A JPS6096333 A JP S6096333A
- Authority
- JP
- Japan
- Prior art keywords
- pressure
- cylinder
- restraining
- mold
- hydraulic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D26/00—Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces
- B21D26/02—Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces by applying fluid pressure
- B21D26/033—Deforming tubular bodies
- B21D26/043—Means for controlling the axial pusher
Landscapes
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
Abstract
Description
【発明の詳細な説明】
〔発明の利用分野〕
“ 本発明は、圧力を利用した円筒の保持方法に係るも
ので、特に内部に高圧が付加される分割した金型の拘束
及び容器の応力緩和に好適な保持方法に関するものであ
る。Detailed Description of the Invention [Field of Application of the Invention] “The present invention relates to a method of holding a cylinder using pressure, and particularly to restraining a divided mold to which high pressure is applied inside and relaxing stress of a container. The present invention relates to a holding method suitable for.
′従来、各種管継手や自転車用部品は、液圧バルジ加工
法で成形されている。これは、素材管を割金型内に保持
し、素材管に液圧と軸圧縮荷重を付加して素材管の1部
を膨出させる塑性加工法である。'Conventionally, various pipe fittings and bicycle parts have been molded using the hydraulic bulge process. This is a plastic working method in which a material tube is held in a split mold, and a portion of the material tube is expanded by applying hydraulic pressure and an axial compressive load to the material tube.
第1図は液圧バルジ加工装置の1例を示したもので、該
図において1は素材管、2a、2bは割金型、3は型締
めピストン、4a、4bは加圧ピストン、5は油圧ポン
プ、6は高圧液導入孔、7は増圧機、sa、sbは加圧
シリンダ、9は液圧ポンプ、10は型締めシリンダ、1
1は油圧ポンプである。Fig. 1 shows an example of a hydraulic bulge processing device, in which 1 is a material tube, 2a and 2b are split molds, 3 is a mold clamping piston, 4a and 4b are pressure pistons, and 5 is a Hydraulic pump, 6 is high pressure liquid introduction hole, 7 is pressure intensifier, sa, sb are pressure cylinders, 9 is hydraulic pump, 10 is mold clamping cylinder, 1
1 is a hydraulic pump.
かかる装置を用いてバルジ加工を行う方法を簡単に説明
すると、先ず上、下に分割している割金型2a、2bに
素材管1を挿入し、型締めシリンダ10の型締めピスト
ン3を押付けて前記割金型を拘束する。次に油圧ポンプ
5で発生した圧力液を加圧シリンダ8a、8bに供給し
、加圧ピストン4a、4bを前進させ、該ピストンの先
端を前記素材管に押付けてシールする。この状態で液圧
ポンプ9と増圧機7で発生した高圧液を高圧導入孔6か
ら素材管内に供給するとともに、前記油圧ポンプ5で発
生した圧力液を加圧シリンダ8a。To briefly explain how to perform bulge processing using such a device, first, the material tube 1 is inserted into the upper and lower split molds 2a and 2b, and the mold clamping piston 3 of the mold clamping cylinder 10 is pressed. to restrain the split mold. Next, the pressure fluid generated by the hydraulic pump 5 is supplied to the pressurizing cylinders 8a, 8b, the pressurizing pistons 4a, 4b are advanced, and the tips of the pistons are pressed against the material tube to seal it. In this state, the high pressure liquid generated by the hydraulic pump 9 and the pressure intensifier 7 is supplied into the material pipe from the high pressure introduction hole 6, and the pressure liquid generated by the hydraulic pump 5 is supplied to the pressurizing cylinder 8a.
8bに供給し、素材管を軸方向に圧縮して所定の形状に
膨出成形する。8b, and compresses the material tube in the axial direction to expand it into a predetermined shape.
第1図に示しだ液圧バルジ加工装置においては、素材管
内に高欣圧が作用した際、割金型が分離しないように型
締めシリンダ10によって割金型を拘束しているが、そ
の拘束荷重は(1)式によって概算することができる。In the hydraulic bulge processing apparatus shown in Fig. 1, the split mold is restrained by a mold clamping cylinder 10 to prevent the split mold from separating when high pressure is applied inside the material pipe. The load can be roughly estimated using equation (1).
ここで W:割金型の拘束荷重(Kyf)D=素材管の
内径(ttrm )
t:素材管の長さく+m)
p:素材管内に付加しだ液圧(Kgf/cm 2)
例えば、内径100wn5長さ400閣の管を液圧10
00 Kg f / cm”でバルジ加工する場合、割
金型の拘束荷重は400tmfとなり、この荷重を発生
できる型締めシリンダが必要となる。したがって、この
ような大容量の型締めシリンダが必要となる従来の液圧
バルジ加工装置は、設備費が非常に高価になる欠点があ
った。Here, W: Restraining load of the split mold (Kyf) D = Inner diameter of the material tube (ttrm) t: Length of the material tube + m) p: Hydraulic pressure added inside the material tube (Kgf/cm 2) For example, the inner diameter 100wn5 length 400mm pipe with hydraulic pressure 10
When performing bulge processing at 00 Kg f/cm", the restraining load of the split mold is 400 tmf, and a mold clamping cylinder that can generate this load is required. Therefore, such a large capacity mold clamping cylinder is required. Conventional hydraulic bulge processing equipment has the disadvantage that equipment costs are very high.
一方、金属粉やセラミックス粉ケ圧縮成形する方法とし
て冷間静水圧成形法がある。これは、第2図に示すよう
にゴムなどの弾性偉容612内に粉末13を封入し、前
記弾性体容器を高圧容器14に挿入して該高圧容器内に
高圧液pを供給することにより粉末をPJr足の形状に
圧縮成形する方法である。On the other hand, cold isostatic pressing is a method for compression molding metal powder or ceramic powder. As shown in FIG. 2, the powder 13 is sealed in an elastic body 612 such as rubber, the elastic container is inserted into the high pressure container 14, and the high pressure liquid p is supplied into the high pressure container. This is a method of compression molding the PJr foot into the shape of the PJr foot.
冷間静水圧成形装置において、高圧液が内部に付刀口さ
れる高圧容器には、単向円筒を用いると大形になるので
、焼ばめを利用した多j−円筒及び外周にワイヤを巻付
けた線巻き構造を用いている。In cold isostatic pressing equipment, if a unidirectional cylinder is used for the high-pressure container into which the high-pressure liquid is applied, it will be large. A wire-wound structure is used.
これらの方法は、事前に高圧容器に圧縮残留応力を付与
して、高圧液が付加された時に発生する高圧容器の応力
を低減するものである。しかし、焼はめ構造及び線巻き
構造によって付与される圧縮残留応力は設計どおシに均
一にならない欠点や製作に多大な工数を必要とする欠点
を有している。These methods apply compressive residual stress to the high-pressure vessel in advance to reduce stress in the high-pressure vessel that occurs when high-pressure liquid is added. However, the compressive residual stress imparted by the shrink-fit structure and the wire-wound structure has the drawback that it is not uniform throughout the design and that it requires a large number of man-hours to manufacture.
本発明の目的は、内部に高圧が付加される分割金型及び
円筒容器の保持方法において、簡単な構造で、しかも安
価な設備費で実現できる保持方法を提供することにめる
。An object of the present invention is to provide a method for holding split molds and cylindrical containers to which high pressure is applied internally, which can be realized with a simple structure and low equipment costs.
本開明の要点とするところは、内部に高圧が付加される
分割金型及び容器の保持方法において、前記分割金型及
び円筒容器の外周に、前記圧力よシ低い圧力の媒体を封
入する円筒を配設し、該低圧力によシ分割金型の拘束及
び円筒容器の応力緩和を行うようにしたものである。The main point of the present invention is to provide a method for holding a divided mold and a container to which high pressure is applied inside, including a cylinder enclosing a medium at a pressure lower than the pressure on the outer periphery of the divided mold and the cylindrical container. The low pressure restrains the splitting mold and relieves stress on the cylindrical container.
本発明の実施例を以下、第3図から第6図までの各図に
基づいて詳細に説明する。第3図は本発明の一実施例に
よる液圧バルジ加工装置を示したものである。第3図は
、第1図における割金型の拘束部のみを示したもので、
該図において16は割金型拘束円筒、17は0リング、
Ptは素材管内に付加する成形圧力、p2は割金型を拘
束するための液圧を示している。また第4図は第3図の
A−hm面を示したもので、該図において18は自緊形
デルタパツキンを示している。本実施例では1累材看1
内に付加した成形圧力plによシ生じる割金型2a、2
bの分離荷重と、前記割金型の外周に配設した拘束円部
16内に液圧p2を供給して発生させる拘束荷重を鉤合
せて割金型を拘束している。Embodiments of the present invention will be described in detail below with reference to FIGS. 3 to 6. FIG. 3 shows a hydraulic bulge processing apparatus according to an embodiment of the present invention. Figure 3 shows only the restraining part of the split mold in Figure 1.
In the figure, 16 is a split mold restraining cylinder, 17 is an 0 ring,
Pt represents the molding pressure applied inside the material tube, and p2 represents the hydraulic pressure for restraining the split mold. Moreover, FIG. 4 shows the Ahm plane of FIG. 3, and in this figure, 18 indicates a self-tightening type delta packing. In this example, 1 cumulative material view 1
The split molds 2a, 2 generated due to the molding pressure pl applied inside
The split mold is restrained by combining the separation load b and a restraining load generated by supplying hydraulic pressure p2 into the restraining circular portion 16 disposed on the outer periphery of the split mold.
割金型の単位長さ当りの分離荷重W1は(2)式により
概算することができる。The separation load W1 per unit length of the split mold can be roughly estimated using equation (2).
一方、拘束荷重W2は(3)式によシ概算できる。On the other hand, the restraint load W2 can be roughly estimated using equation (3).
ここで Do :割金型の外径(mm)したがって、割
金型を拘束するために必要な液圧p2は(4)式のよう
になる。Here, Do: Outer diameter (mm) of the split mold. Therefore, the hydraulic pressure p2 required to restrain the split mold is expressed by equation (4).
(4)式かられかるように素材管の内径りと割金型の外
径Doの比を適当に選定すれば、液圧p2は低圧にする
ことができる。例えば、内径100mmの素材管を液圧
1000Ky f 7cm”でバルジ加工する場合、割
金型の外径を300mにすれば液圧p2は330 Kg
f /lyn”程厩で拘束することができ、拘束円筒
の肉厚も25胴程度でよいことになる。As can be seen from equation (4), if the ratio between the inner diameter of the material pipe and the outer diameter Do of the split mold is appropriately selected, the hydraulic pressure p2 can be made low. For example, when bulging a material pipe with an inner diameter of 100 mm using a hydraulic pressure of 1000 Ky f 7 cm, if the outer diameter of the split mold is 300 m, the hydraulic pressure p2 will be 330 Kg.
It can be restrained with a stable of about f/lyn'', and the thickness of the restraining cylinder only needs to be about 25 cylinders.
なお、拘束円尚内に付加する液圧p2のシールは、該円
筒の両端に配設した0リング17で行い、開缶型におけ
るシールは自緊形デルタパツキン18で行う。The sealing of the hydraulic pressure p2 applied within the restraint cylinder is performed by O-rings 17 disposed at both ends of the cylinder, and the sealing in the open can type is performed by a self-containing type delta packing 18.
第5図は、第3,4図に示した実施例の変形例で、割金
型を拘束するための圧力px fゴム圧によって付加し
た例を示している。該図において19はゴムなどの弾性
体圧力媒体を示している。FIG. 5 is a modification of the embodiment shown in FIGS. 3 and 4, and shows an example in which pressure pxf is applied by rubber pressure to restrain the split mold. In the figure, reference numeral 19 indicates an elastic pressure medium such as rubber.
素材管1に液圧p1 と加圧ピストン4a、4bで軸圧
縮荷重を付加する過程で素材管は軸方向に収縮する、こ
れを利用して前記加圧ピストンで圧力媒体19を軸方向
に圧縮し、その際に発生する圧力媒体の側圧で割金型を
拘束する。なお、第5図(7)
においでは圧力媒体を加圧ピストンで圧縮しているが、
別の加圧手段を用いてもよい。In the process of applying hydraulic pressure p1 and axial compression load to the material tube 1 using the pressure pistons 4a and 4b, the material tube contracts in the axial direction.Using this, the pressure medium 19 is compressed in the axial direction by the pressure piston. Then, the split mold is restrained by the side pressure of the pressure medium generated at that time. In addition, in Fig. 5 (7), the pressure medium is compressed by a pressurizing piston, but
Other pressure means may also be used.
第6図は、本発明を静水圧成形装置に適用した実施例を
示している。該図において、20は保持円筒、21はO
リンクを示している。FIG. 6 shows an embodiment in which the present invention is applied to a hydrostatic press forming apparatus. In the figure, 20 is a holding cylinder, 21 is O
Showing links.
かかる静水圧成形装置により粉末を圧縮成形する方法を
説明すると、先ず保持円筒20内に圧力p2の流体を准
圧ポンプ(図示せず)で供給する。To explain the method of compression molding powder using such a hydrostatic molding device, first, a fluid at a pressure p2 is supplied into the holding cylinder 20 using a quasi-pressure pump (not shown).
この時、高圧容器14には(51+t6)式で示すよう
な圧縮応力σt、、σ1゜が生じる。At this time, compressive stresses σt, σ1° are generated in the high-pressure vessel 14 as shown by the equation (51+t6).
円筒方向応力
半径方向応力
その後、高圧容器14内に成形圧力p1を付加して弾性
体容器12に封入した粉末13を圧縮成形する。この時
、高圧容器には(力、(8)式で示すような応力σ11
.σ1tが生じる。Cylindrical Stress Radial Stress Thereafter, a molding pressure p1 is applied in the high-pressure container 14 to compress and mold the powder 13 enclosed in the elastic container 12. At this time, the high-pressure vessel has (force, stress σ11 as shown in equation (8)
.. σ1t occurs.
(8)
円筒方向応力
半径方向応力
したがって、高圧容器の円筒方向応力σt1半径方向応
力σ、は(9L(11式のようになり、(5)、 <6
)式で示した圧縮応力分だけ低減できる。(8) Cylindrical stress Radial stress Therefore, the cylindrical stress σt1 radial stress σ of the high-pressure vessel is (9L (equation 11), (5), <6
) can be reduced by the amount of compressive stress shown in the equation.
(9)、001式において、pt、5I)sの比を適当
に選定すれば、高圧容器の引張応力を緩和することがで
き、しかも、保持円筒の肉厚を薄肉にすることができる
。In formula (9), 001, by appropriately selecting the ratio of pt and 5I)s, the tensile stress of the high-pressure container can be alleviated, and the wall thickness of the holding cylinder can be made thinner.
以上、述べたように本発明の実施例によれば、液圧バル
ジ加工装置において分割した金型の外周に低圧力の圧力
媒体を封入する円筒を配設するこ(9)
とにより、前記割金型を拘束することができ、従来ec
+!で用いていた大容量の型締めシリンダを省略する
ことができる。1だ、冷間静水圧成形装置においては、
尚圧容器に圧縮応力を付与することができ、成形時に生
じる引張応力を緩和することができるので、従来装置に
比べて簡単な構造にすることができ、製作工数も低減で
きる。さらに、高圧容器の応力分布全正確に把握するこ
とができるので、設畦が容易になる。As described above, according to the embodiment of the present invention, by disposing a cylinder for enclosing a low-pressure pressure medium around the outer periphery of the divided mold in the hydraulic bulge processing device (9), the division is performed. The mold can be restrained, and conventional EC
+! The large-capacity mold clamping cylinder used in the previous model can be omitted. 1. In cold isostatic pressing equipment,
Since compressive stress can be applied to the pressurized container and tensile stress generated during molding can be alleviated, the structure can be simplified compared to conventional devices, and the number of manufacturing steps can be reduced. Furthermore, since the entire stress distribution of the high-pressure vessel can be accurately grasped, the construction of the ridge becomes easy.
本発明によれば、内部に高圧が付力口される分割金型及
び円筒容器を簡単な構造で、しかも安価な設備費で保持
できる効果が得られる。According to the present invention, it is possible to maintain a divided mold and a cylindrical container in which high pressure is applied with a simple structure and at low equipment cost.
第1図は従来の液圧バルジ加工装置の断面図、第2図は
従来の冷間静水圧成形装置の断面図、第3図は本発明の
一実施例による液圧バルジ加工装置部分の断面図、第4
図は第3図に示した装置におけるA−A断面図、第5図
は第3図に示した実施例の変形例の断面図、第6図は本
発明の一笑施(10)
例による冷間静水圧成形装置の断面図である。
2a、2b・・・割金型、16・・・拘束円筒、19・
・・弾性体圧力媒体、20・・・保持円面。
代理人 弁理士 高倫明夫
(11)
渚 111a
0
vJ Z 口
第3図
躬 4 目
第5図
第 乙 図FIG. 1 is a sectional view of a conventional hydraulic bulging device, FIG. 2 is a sectional view of a conventional cold isostatic pressing device, and FIG. 3 is a sectional view of a hydraulic bulging device according to an embodiment of the present invention. Figure, 4th
The figure is a sectional view taken along the line A-A of the apparatus shown in FIG. 3, FIG. 5 is a sectional view of a modification of the embodiment shown in FIG. 3, and FIG. FIG. 2 is a sectional view of an isostatic pressing apparatus. 2a, 2b...Split mold, 16...Restriction cylinder, 19.
...Elastic pressure medium, 20...Retaining circular surface. Agent Patent Attorney Akio Takamichi (11) Nagisa 111a 0 vJ Z Mouth Figure 3 Figure 4 Figure 5 Figure B
Claims (1)
て、前記円筒の外側に拘束円筒を装着し、該拘束円筒と
前記円筒との間隙に圧力媒体で圧力を付加することによ
り前記円筒に圧縮応力を付与するようにしたことを特徴
とする円筒の保持方法。 2、@記円筒が2つ以上に分割され、前記圧力媒体によ
り生じた圧力で前記分割円筒を半径方向に拘束するよう
にしたことを特徴とする特許請求の範囲第1項記載の円
筒の保持方法。[Claims] 1. In a method of holding a cylinder to which pressure is applied inside, a restraining cylinder is attached to the outside of the cylinder, and pressure is applied to the gap between the restraining cylinder and the cylinder using a pressure medium. A method for holding a cylinder, characterized in that compressive stress is applied to the cylinder. 2. Holding the cylinder according to claim 1, wherein the cylinder is divided into two or more parts, and the divided cylinder is restrained in the radial direction by the pressure generated by the pressure medium. Method.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP58200926A JPS6096333A (en) | 1983-10-28 | 1983-10-28 | Holding method of cylinder |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP58200926A JPS6096333A (en) | 1983-10-28 | 1983-10-28 | Holding method of cylinder |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS6096333A true JPS6096333A (en) | 1985-05-29 |
JPH0513736B2 JPH0513736B2 (en) | 1993-02-23 |
Family
ID=16432573
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP58200926A Granted JPS6096333A (en) | 1983-10-28 | 1983-10-28 | Holding method of cylinder |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS6096333A (en) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS63199031A (en) * | 1987-08-26 | 1988-08-17 | Hitachi Ltd | Bulge forming device |
US6014879A (en) * | 1997-04-16 | 2000-01-18 | Cosma International Inc. | High pressure hydroforming press |
US6041633A (en) * | 1997-02-12 | 2000-03-28 | Anton Bauer Werkzeug- Und Maschinenbau Gmbh & Co. Kg | Forming apparatus |
EP1283081A2 (en) * | 2001-08-09 | 2003-02-12 | Bayerische Motoren Werke Aktiengesellschaft | Forming, especially for internal high pression forming |
US6892560B2 (en) | 2000-06-16 | 2005-05-17 | Toyota Jidosha Kabushiki Kaisha | Mold clamping apparatus and mold clamping method |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5099249U (en) * | 1975-01-17 | 1975-08-18 | ||
JPS5377863A (en) * | 1976-12-21 | 1978-07-10 | Kobe Steel Ltd | Bellows form method at one part of cylinder raw material |
JPS56136234A (en) * | 1980-03-26 | 1981-10-24 | Hitachi Ltd | Pressing device for bulging machine |
-
1983
- 1983-10-28 JP JP58200926A patent/JPS6096333A/en active Granted
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5099249U (en) * | 1975-01-17 | 1975-08-18 | ||
JPS5377863A (en) * | 1976-12-21 | 1978-07-10 | Kobe Steel Ltd | Bellows form method at one part of cylinder raw material |
JPS56136234A (en) * | 1980-03-26 | 1981-10-24 | Hitachi Ltd | Pressing device for bulging machine |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS63199031A (en) * | 1987-08-26 | 1988-08-17 | Hitachi Ltd | Bulge forming device |
US6041633A (en) * | 1997-02-12 | 2000-03-28 | Anton Bauer Werkzeug- Und Maschinenbau Gmbh & Co. Kg | Forming apparatus |
US6014879A (en) * | 1997-04-16 | 2000-01-18 | Cosma International Inc. | High pressure hydroforming press |
US6892560B2 (en) | 2000-06-16 | 2005-05-17 | Toyota Jidosha Kabushiki Kaisha | Mold clamping apparatus and mold clamping method |
EP1283081A2 (en) * | 2001-08-09 | 2003-02-12 | Bayerische Motoren Werke Aktiengesellschaft | Forming, especially for internal high pression forming |
EP1283081A3 (en) * | 2001-08-09 | 2003-11-05 | Bayerische Motoren Werke Aktiengesellschaft | Forming, especially for internal high pression forming |
Also Published As
Publication number | Publication date |
---|---|
JPH0513736B2 (en) | 1993-02-23 |
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