JPH0127008B2 - - Google Patents
Info
- Publication number
- JPH0127008B2 JPH0127008B2 JP55152288A JP15228880A JPH0127008B2 JP H0127008 B2 JPH0127008 B2 JP H0127008B2 JP 55152288 A JP55152288 A JP 55152288A JP 15228880 A JP15228880 A JP 15228880A JP H0127008 B2 JPH0127008 B2 JP H0127008B2
- Authority
- JP
- Japan
- Prior art keywords
- glass
- present
- amount
- meltability
- composition
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 229910004298 SiO 2 Inorganic materials 0.000 claims description 6
- 229910018072 Al 2 O 3 Inorganic materials 0.000 claims description 5
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 2
- 229910052593 corundum Inorganic materials 0.000 claims description 2
- 229910001845 yogo sapphire Inorganic materials 0.000 claims description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims 2
- -1 B 2 O 3 Inorganic materials 0.000 claims 1
- 235000019402 calcium peroxide Nutrition 0.000 claims 1
- 229910052681 coesite Inorganic materials 0.000 claims 1
- 229910052906 cristobalite Inorganic materials 0.000 claims 1
- 239000000377 silicon dioxide Substances 0.000 claims 1
- 235000012239 silicon dioxide Nutrition 0.000 claims 1
- 229910052682 stishovite Inorganic materials 0.000 claims 1
- 229910052905 tridymite Inorganic materials 0.000 claims 1
- 239000011521 glass Substances 0.000 description 22
- 239000000203 mixture Substances 0.000 description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- 239000002994 raw material Substances 0.000 description 6
- 238000002844 melting Methods 0.000 description 5
- 230000008018 melting Effects 0.000 description 5
- 229910010413 TiO 2 Inorganic materials 0.000 description 4
- 230000007423 decrease Effects 0.000 description 4
- 239000003365 glass fiber Substances 0.000 description 4
- 238000009987 spinning Methods 0.000 description 3
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 239000003513 alkali Substances 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000011152 fibreglass Substances 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 238000000265 homogenisation Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 239000006060 molten glass Substances 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000011819 refractory material Substances 0.000 description 1
- 239000007790 solid phase Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C13/00—Fibre or filament compositions
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C3/00—Glass compositions
- C03C3/04—Glass compositions containing silica
- C03C3/076—Glass compositions containing silica with 40% to 90% silica, by weight
- C03C3/11—Glass compositions containing silica with 40% to 90% silica, by weight containing halogen or nitrogen
- C03C3/112—Glass compositions containing silica with 40% to 90% silica, by weight containing halogen or nitrogen containing fluorine
- C03C3/115—Glass compositions containing silica with 40% to 90% silica, by weight containing halogen or nitrogen containing fluorine containing boron
- C03C3/118—Glass compositions containing silica with 40% to 90% silica, by weight containing halogen or nitrogen containing fluorine containing boron containing aluminium
Landscapes
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Glass Compositions (AREA)
Description
本発明は、繊維用硝子組成物に関するものであ
る。
硝子長繊維は、硝子調合原料を熔融し、得られ
た熔融硝子をブツシングから引出し、引延すこと
によつて製造される。熔融、紡糸作業の難易、得
られた硝子繊維の品質は、主として硝子組成物に
よつて定まり、熔融、紡糸作業が容易で、生産性
も大きく、且つ品質の優れた硝子繊維を得るため
に多くの硝子組成物が提案され、その１つとして
Ｅ―硝子が広く用いられている。硝子組成は次の
ような性質を兼備することが望まれるが、これら
の全てを満足させることは困難である。
(1) 硝子原料が熔融し易く、均質化し易いこと、
(2) 溶融温度が可及的に低いこと、
(3) 作業温度が可及的に低いこと、
上記の条件が満たされないと、熔融、均質化に
時間を要し、生産性が低下し、且つ、燃料消費料
が増大し、また、硝子熔融窯が劣化し易い。
(4) 作業温度附近における粘度が適正範囲にある
こと、
(5) 液相温度が低く、固相の析出し難いこと、
上記２つの条件が満たされないと、糸切れが発
生し易い。
(6) 得られた硝子繊維の引張り強度、耐水性、耐
候性が大きく、着色してないこと、
(7) 原料が入手し易く、且つ、熔融中原料の揮発
逸散の小さいこと。
本発明は、原料の入手に不安があり、且つ揮発
逸散し易いB2O3成分を可及的小とし、而も、上
記条件を満足し、特に、紡糸時の糸切れの発生率
が少く、プル（所定設備で１時間に製造し得る製
品重量）の向上した繊維用硝子組成物を提供する
ことを目的とする。
本発明は、必須成分としてSiO2、B2O3、
Al2O3、CaO、R2Oを含み、且つ、これらの成分
の割合が、SiO253〜57wt％、B2O33.0〜5.8wt％、
Al2O313〜17wt％、CaO25.3〜27wt％、R2O0.2〜
1wt％であることを特徴とする繊維用硝子組成物
に関するものである。
必須ではないが、副成分としてTiO2、BaO、
MgO、Ｆ、Fe2O3、ZrO2が、TiO2≦2wt％、
BaO≦1wt％、MgO≦2wt％、Ｆ≦0.6wt％、
Fe2O3≦0.6wt％、ZrO2≦0.5wt％の範囲内で含ま
れ得る。
次に、本発明を更に具体的に説明する。
本発明においては、必須成分として、SiO2、
B2O3、Al2O3、CaO、R2Oを含有せしめる。そし
て、各成分の割合を前記範囲内に定める。
CaO、R2O、B2O3の量を増大すると、熔融性
は向上するが、耐水性が減少する。逆に、CaO、
R2O、B2O3の量を減少すると、耐水性は向上す
るが熔融性が低下する。
Al2O3の量を増大すると、耐水性は向上する
が、熔融性は低下する。逆に、Al2O3の量を減少
すると、熔融性は向上するが、耐水性は低下す
る。
SiO2の量は、上記各成分の量との関連におい
て定められるが、一般にSiO2の量を大とすると
熔融性が低下し、所定温度における粘度が増大す
る傾向がある。
そして、上記各成分の量を上述した範囲内とす
ることにより、前述した各条件を満たす、工業的
な硝子長繊維の製造に好適な硝子を得ることがで
きた。本発明の組成を有する硝子は、その物性は
従来のＥ―硝子に比して遜色がなく、而も、特筆
すべきことは、紡糸時の糸切れの発生率が少く、
プルを向上せしめ得ることである。
なお、本発明の硝子組成物は、上記の必須成分
に次のような副成分を加えることができる。例え
ば、副成分として0.5wt％以下のZrO2を加えるこ
ともでき、耐アルカリ性を向上せしめ得る
（ZrO2の量をあまり大とすると、熔融性が減少す
る）。また、TiO2を副成分として2wt％以下加え
ることにより、熔融性を向上させることができる
（TiO2の量があまり大となると、硝子が着色する
難点がある）。
また、BaOを1wt％を超えない範囲で加えるこ
ともでき、B2O3の量を減少せしめるとともに、
耐水性を向上させることができる。更に、MgO
を2wt％以下、Fe2O3を0.6wt％以下、Ｆを0.6wt
％以下加えることも可能である。
なお、Fe2O3は硝子原料中の不純物として混入
し易く、ZrO2は耐火物より熔出して硝子中に存
在し易い。これらはいずれも不純物であつて、本
発明の組成物の必須成分ではない。また、上記し
たように、BaO、TiO2、MgOは素地の熔融性、
耐水性、耐蝕性を向上させる効果が期待でき、適
宜上記の範囲内で硝子成分として加え得るが、必
須成分ではない。
次に、本発明の実施例を示す。
次の組成を有する硝子を熔融、採糸した。
The present invention relates to a glass composition for fibers. Long glass fibers are produced by melting raw materials for glass preparation, pulling out the resulting molten glass from a bushing, and stretching it. The difficulty of melting and spinning operations and the quality of the obtained glass fibers are mainly determined by the glass composition. Glass compositions have been proposed, one of which is E-glass, which is widely used. Although it is desired that the glass composition has the following properties, it is difficult to satisfy all of these properties. (1) The glass raw materials must be easily melted and homogenized, (2) The melting temperature must be as low as possible, (3) The working temperature must be as low as possible. , homogenization takes time, productivity decreases, fuel consumption increases, and glass melting furnaces tend to deteriorate. (4) The viscosity near the working temperature is within the appropriate range; (5) The liquid phase temperature is low and solid phase precipitation is difficult. If the above two conditions are not met, thread breakage is likely to occur. (6) The obtained glass fibers have high tensile strength, water resistance, and weather resistance, and are not colored. (7) The raw materials are easy to obtain and the volatilization of the raw materials during melting is small. The present invention minimizes the B 2 O 3 component, which is difficult to obtain raw materials and is easily volatilized and dissipated, and satisfies the above conditions, and particularly reduces the incidence of yarn breakage during spinning. It is an object of the present invention to provide a glass composition for fibers which has a low pull (product weight that can be manufactured in one hour with a given equipment) and an improved pull. The present invention uses SiO 2 , B 2 O 3 ,
Contains Al 2 O 3 , CaO, and R 2 O, and the proportions of these components are SiO 2 53 to 57 wt%, B 2 O 3 3.0 to 5.8 wt%,
Al2O3 13 ~17wt%, CaO25.3~27wt%, R2O0.2 ~
The present invention relates to a fiber glass composition characterized in that the glass composition contains 1 wt%. Although not essential, TiO 2 , BaO,
MgO, F, Fe2O3 , ZrO2 , TiO2 ≦2wt% ,
BaO≦1wt%, MgO≦2wt%, F≦0.6wt%,
It may be contained within the range of Fe 2 O 3 ≦0.6wt% and ZrO 2 ≦0.5wt%. Next, the present invention will be explained in more detail. In the present invention, as essential components, SiO 2 ,
It contains B 2 O 3 , Al 2 O 3 , CaO, and R 2 O. Then, the ratio of each component is determined within the above range. Increasing the amount of CaO, R 2 O, B 2 O 3 improves meltability but decreases water resistance. On the contrary, CaO,
When the amounts of R 2 O and B 2 O 3 are reduced, water resistance improves, but meltability decreases. Increasing the amount of Al 2 O 3 improves water resistance but reduces meltability. Conversely, reducing the amount of Al 2 O 3 improves meltability but reduces water resistance. The amount of SiO 2 is determined in relation to the amounts of each of the above components, but in general, increasing the amount of SiO 2 tends to lower the meltability and increase the viscosity at a given temperature. By controlling the amounts of each of the above components within the above-mentioned ranges, it was possible to obtain glass that satisfies the above-mentioned conditions and is suitable for industrial production of long glass fibers. The physical properties of the glass having the composition of the present invention are comparable to those of conventional E-glass, and what is noteworthy is that the incidence of yarn breakage during spinning is low;
It is possible to improve the pull. In addition, in the glass composition of the present invention, the following subcomponents can be added to the above-mentioned essential components. For example, 0.5 wt% or less of ZrO 2 can be added as a subcomponent to improve the alkali resistance (if the amount of ZrO 2 is too large, the meltability will decrease). Furthermore, by adding 2 wt% or less of TiO 2 as a subcomponent, the meltability can be improved (if the amount of TiO 2 is too large, the glass will become colored). In addition, BaO can be added within a range not exceeding 1wt%, which reduces the amount of B 2 O 3 and
Water resistance can be improved. Furthermore, MgO
2wt% or less, Fe 2 O 3 0.6wt% or less, F 0.6wt
It is also possible to add less than %. Note that Fe 2 O 3 is likely to be mixed as an impurity in glass raw materials, and ZrO 2 is likely to be dissolved from refractories and present in glass. All of these are impurities and are not essential components of the composition of the present invention. In addition, as mentioned above, BaO, TiO 2 and MgO have a
It can be expected to have the effect of improving water resistance and corrosion resistance, and may be added as a glass component within the above range, but is not an essential component. Next, examples of the present invention will be shown. Glass having the following composition was melted and yarn was taken.
【表】
上記各実施例の硝子は、その特性においてＥ―
硝子と同等乃至それ以上であり、また、プルを約
0.5％向上させ、糸切れ発生率を0.1％減少するこ
とができた。
なお、各硝子の作業温度、液相温度は次の通り
である。[Table] The glasses of each of the above examples have E-
It is equivalent to or better than glass, and the pull is approximately
We were able to improve this by 0.5% and reduce the thread breakage rate by 0.1%. The working temperature and liquidus temperature of each glass are as follows.
Claims (1)
R2Oを含み、且つ、これらの成分の割合が、
SiO253〜57wt％、B2O33.0〜5.8wt％、Al2O313〜
17wt％、CaO25.3〜27wt％、R2O0.2〜1wt％で
あることを特徴とする繊維用硝子組成物。1. SiO 2 , B 2 O 3 , Al 2 O 3 , CaO,
Contains R 2 O, and the proportion of these components is
SiO2 53~57wt%, B2O3 3.0 ~5.8wt%, Al2O3 13 ~
17 wt%, CaO2 5.3 to 27 wt%, and R2O 0.2 to 1 wt%.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP55152288A JPS5777042A (en) | 1980-10-31 | 1980-10-31 | Glass composition for filament |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP55152288A JPS5777042A (en) | 1980-10-31 | 1980-10-31 | Glass composition for filament |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS5777042A JPS5777042A (en) | 1982-05-14 |
| JPH0127008B2 true JPH0127008B2 (en) | 1989-05-26 |
Family
ID=15537239
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP55152288A Granted JPS5777042A (en) | 1980-10-31 | 1980-10-31 | Glass composition for filament |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS5777042A (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA1248555A (en) * | 1984-12-19 | 1989-01-10 | James F. Sproull | Low boron glass fibers with low index of refraction |
| US4771019A (en) * | 1984-12-19 | 1988-09-13 | Ppg Industries, Inc. | Low boron glass fibers with low index of refraction |
| JPH0822764B2 (en) * | 1989-06-30 | 1996-03-06 | 日本電気硝子株式会社 | Glass composition for long fibers |
-
1980
- 1980-10-31 JP JP55152288A patent/JPS5777042A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS5777042A (en) | 1982-05-14 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US4199364A (en) | Glass composition | |
| US6136735A (en) | Glass fibres for reinforcing organic and/or inorganic materials | |
| US5789329A (en) | Boron-free glass fibers | |
| CA2745050C (en) | Glass fiber composition | |
| US3847627A (en) | Glass compositions, fibers and methods of making same | |
| WO2008112978A1 (en) | Low viscosity e-glass composition enabling the use of platinum and rhodium free bushings | |
| US5064785A (en) | Alkali-resistant glass for forming glass fibers | |
| JPS6054248B2 (en) | Alkali-resistant glass composition | |
| JP2001080933A (en) | Crystal glass not containing lead and barium | |
| KR20070089228A (en) | Glass yarns for reinforcing organic and/or inorganic materials | |
| JP2023512885A (en) | Glass fiber with low coefficient of thermal expansion | |
| JP2000247683A (en) | Corrosion resistant glass fiber | |
| CN107216042A (en) | A kind of high-modulus glass fiber composition and glass fibre | |
| CA2473016C (en) | Low boron e-glass composition | |
| CN107082569A (en) | A kind of glass fiber compound and glass fibre | |
| CN101575172A (en) | Glass fiber compound | |
| JPH0127009B2 (en) | ||
| US4014705A (en) | Glass compositions | |
| KR20080082633A (en) | Process for producing glass | |
| JP2023510200A (en) | Fiberglass composition for higher modulus | |
| WO2018123327A1 (en) | Glass composition for glass fiber, glass fiber, and method for producing glass fiber | |
| US3661600A (en) | Optical glass with a high refractive index and a high dispersing ability | |
| JP2003054993A (en) | Glass composition for fiber | |
| US11577990B2 (en) | Glass fiber and method for producing same | |
| JPH0127008B2 (en) |