JPH01224174A - Welding equipment for vehicle - Google Patents
Welding equipment for vehicleInfo
- Publication number
- JPH01224174A JPH01224174A JP63049422A JP4942288A JPH01224174A JP H01224174 A JPH01224174 A JP H01224174A JP 63049422 A JP63049422 A JP 63049422A JP 4942288 A JP4942288 A JP 4942288A JP H01224174 A JPH01224174 A JP H01224174A
- Authority
- JP
- Japan
- Prior art keywords
- welding
- front wheel
- truck
- station
- house
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000003466 welding Methods 0.000 title claims abstract description 44
- 210000000078 claw Anatomy 0.000 description 4
- 230000003028 elevating effect Effects 0.000 description 4
- 230000007246 mechanism Effects 0.000 description 3
- 239000006096 absorbing agent Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P2700/00—Indexing scheme relating to the articles being treated, e.g. manufactured, repaired, assembled, connected or other operations covered in the subgroups
- B23P2700/50—Other automobile vehicle parts, i.e. manufactured in assembly lines
Landscapes
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Resistance Welding (AREA)
Abstract
Description
【発明の詳細な説明】
(産業上の利用分野)
本発明は車体を構成するワークのうち、フロントホイー
ルハウスのように左右対をなすワークを溶接する装置に
関する。DETAILED DESCRIPTION OF THE INVENTION (Field of Industrial Application) The present invention relates to an apparatus for welding a pair of left and right works, such as a front wheel house, among works constituting a vehicle body.
(従来の技術)
車両用の溶接装置として特開昭59−39481号に開
示されるものが知られている。この装置は溶接装置本体
にプリセット治具を付設し、溶接装置本体にてワークに
溶接を施している間に、プリセット治具に次に溶接する
ワークをセットし、サイクルタイムの短縮を図っている
。(Prior Art) As a welding device for vehicles, one disclosed in Japanese Patent Application Laid-Open No. 59-39481 is known. This device has a preset jig attached to the welding device, and while the welding device is welding the work, the next work to be welded is set on the preset jig, reducing cycle time. .
(発明が解決しようセする課題)
上述した従来装置によれば、ワーク1つについてみれば
サイクルタイムの短縮は図れるが、車体全体を考慮した
場合、課題が残っている。つまり従来装置では左右対を
なすワークであってもそれぞれ何の関係もなく別々に溶
接が施され、例えば左右のフロントホイールハウスにあ
っては、別々に仮付は及び増打ちを施した後、他のワー
クとの溶接を行うための総合溶接装置へ搬入するように
しているため、スペース及びレイアウトの面で無駄があ
り、物流においても自動化しにくく生産性の向上が図れ
ない等の課題がある。(Problems to be Solved by the Invention) According to the conventional device described above, the cycle time can be shortened for a single workpiece, but problems remain when considering the entire vehicle body. In other words, with conventional equipment, even if the left and right workpieces are a pair, they are welded separately without any relationship. For example, in the case of left and right front wheel houses, tack welding and additional welding are performed separately, and then welding is performed separately. Since the workpieces are transported to a comprehensive welding device for welding with other workpieces, there is waste in terms of space and layout, and there are also problems in logistics, such as difficulty in automating and improving productivity. .
(課題を解決するための手段)
上記課題を解決すべく本発明は、左右一対のワークをセ
ットするセット治具の両側に溶接装置を配設し、またセ
ット治具には一対のワークを完成車の状態と略等しい間
隙で固定する位置決めクランプ装置を設け、更に当該位
置決めクランプ装置によるワークの固定を車体中心側か
ら行うようにした。(Means for Solving the Problems) In order to solve the above problems, the present invention provides a welding device on both sides of a setting jig for setting a pair of left and right workpieces, and a pair of workpieces is completed in the setting jig. A positioning clamp device is provided to fix the workpiece at a gap substantially equal to the state of the vehicle, and the workpiece is fixed from the center side of the vehicle body by the positioning clamp device.
(作用)
一対のワークの固定を車体中心側、つまり一対のワーク
の間から行うようにしたため、一対のワークに同時に溶
接を施すことができる。(Function) Since the pair of workpieces is fixed from the center side of the vehicle body, that is, from between the pair of workpieces, it is possible to weld the pair of workpieces at the same time.
(実施例) 以下に本発明の実施例を添付図面に基づいて説明する。(Example) Embodiments of the present invention will be described below based on the accompanying drawings.
第1図は本発明に係る溶接装置を通用した車体前部の組
立て装置の平面図、第2図は同装置の正面図であり、組
立て装置は図において左から順に、セットステーション
S1、仮付は増打ちステーションS2、搬送ステーショ
ンS3及び総合溶接ステーションS4を配置し、セット
ステーションS1と仮付は増打ちステーションS2との
間には、互いに連結した台車1.1を移動可能に設け、
台車1.1上にセット治具2,2を交換可能に設け、こ
れらセット治具2.2に左右一対のフロントホイールハ
ウスWl、Wlを完成車体における左右のフロントホイ
ールハウスの間隙と略等しい間隙でもってセットしてい
る。Fig. 1 is a plan view of an assembly device for the front part of a vehicle body using a welding device according to the present invention, and Fig. 2 is a front view of the same device. An additional welding station S2, a transfer station S3, and a general welding station S4 are arranged, and a mutually connected cart 1.1 is movably provided between the set station S1 and the additional welding station S2.
Set jigs 2, 2 are replaceably provided on the trolley 1.1, and a pair of left and right front wheel houses Wl, Wl are attached to these set jigs 2.2 with a gap approximately equal to the gap between the left and right front wheel houses in the completed vehicle body. That's how I set it.
また、仮付は増打ちステーションS2には仮付は用の溶
接ロボット3.3及び増打ち用の溶接ロボット4.4を
セットされたフロントホイールハウスWl、Wlに対応
してセット治具2の両側に配置し、更に仮付は及び増打
ちが終了したフロントホイールハウスW1を上方に持ち
上げて待機せしめる昇降装置5をフレーム6に取付けて
いる。In addition, the tack welding station S2 has a welding robot 3.3 for tack welding and a welding robot 4.4 for additional welding set in the setting jig 2 corresponding to the front wheel houses Wl and Wl. Lifting devices 5 are disposed on both sides and are attached to the frame 6 to lift the front wheel house W1, which has been tacked and added, upward and put it on standby.
搬送ステーションS3には搬送装置が設けられている。The transport station S3 is provided with a transport device.
この搬送装置は、仮付は増打ちステーションS2の下流
側に位置する受渡し位置上方と総合溶接ロボット7上方
との間にレール8を架設し、このレール8に走行体9を
係合し、走行体9にはシリンダユニットにて上下動する
昇降体10を取付け、この昇降体10にフロントホイー
ルハウスW1を把持するチャッキングユニット11を設
けている。In this conveying device, a rail 8 is constructed between the upper part of the delivery position located downstream of the additional welding station S2 and the upper part of the general welding robot 7, and a traveling body 9 is engaged with this rail 8, An elevating body 10 that moves up and down with a cylinder unit is attached to the body 9, and a chucking unit 11 for gripping the front wheel house W1 is provided on the elevating body 10.
また、第1図に示すように総合溶接ステーションS4に
は搬送経路12を介して、フロントホイールハウスW1
と溶接せしめられるバルクヘッドW2及びダツシュボー
ドW3を搬入するようにしている。Further, as shown in FIG. 1, the front wheel house W1 is connected to the general welding station S4 via the conveyance path 12.
The bulkhead W2 and the dash board W3 to be welded are brought in.
次に13図乃至第5図に基いて前記セット治具2.2に
ついて述べる。尚、セット治具2,2は各台車1.1上
にそれぞれ設けられるため、一方のセット治具2につい
て説明する。Next, the setting jig 2.2 will be described based on FIGS. 13 to 5. Incidentally, since the setting jigs 2, 2 are respectively provided on each carriage 1.1, only one of the setting jigs 2 will be explained.
セット治具2は基台20上に支柱21・・・を立設し、
これら支柱21−・・にラフな位置決めを行う位置決め
ピン22・・・及びシリンダユニット23・・・を取付
け、シリンダユニット23−・・によってクランプ爪2
4・・・を動作せしめるようにし、更に本実施例にあっ
ては、フロントホイールハウスW1の正確な位置決めと
クランプを同時に行う位置決めクランプ装置25を設け
ている。そして、上記の支柱21、位置決めピン22、
シリンダユニット23、クランプ爪24及び位置決めク
ランプ装置25はいずれも仮付は用の溶接ロボット3及
び増打ち用の溶接ロボット40作業の邪魔にならない位
置に設けられている。つまり上記の各部材はフロントホ
イールハウスW1よりも略々内側に位置するようにし、
車体中心側からフロントホイールハウスW1を固定する
ようにしている。The setting jig 2 has a support 21 erected on a base 20,
Positioning pins 22 for rough positioning and cylinder units 23 are attached to these supports 21, and the clamp claws 2 are attached to the cylinder units 23.
Further, in this embodiment, a positioning and clamping device 25 is provided that simultaneously accurately positions and clamps the front wheel house W1. Then, the above-mentioned pillar 21, positioning pin 22,
The cylinder unit 23, the clamp claw 24, and the positioning clamp device 25 are all provided at positions where they do not interfere with the work of the welding robot 3 for temporary welding and the welding robot 40 for additional welding. In other words, each of the above members is positioned approximately inside the front wheel house W1,
The front wheel house W1 is fixed from the center side of the vehicle body.
ここで、位置決めクランプ装置25は第5図に示すよう
に、支柱21の上端にシリンダユニット26を固設し、
このシリンダユニット260作動で昇降体27をガイド
ロッド28に沿って斜めに上下動せしめるようにし、昇
降体27にはフロントホイールハウスW1の緩衝器取付
は穴29に上方から嵌り込むメインビン30と、取付は
穴29の近傍に設けたボルト取付は穴31に嵌り込むサ
ブビン32を設けている。そして、メインビン30には
軸方向にスリット33を形成し、このスリット33内に
シリンダユニット34によって動作するクランプ爪35
を設けている。而して、メインビン30とサブビン32
をそれぞれ取付は穴29.31に嵌め込むことで、フロ
ントホイールハウスW1の水平方向の位置決めと廻り止
めを行い、またクランプ爪35と肩部36との間でフロ
ントホイールハウスW1を把持することで上下方向の位
置決めを行う。Here, as shown in FIG. 5, the positioning clamp device 25 has a cylinder unit 26 fixedly installed at the upper end of the column 21.
By operating this cylinder unit 260, the elevating body 27 is moved diagonally up and down along the guide rod 28, and the main bin 30, which fits into the hole 29 from above, is attached to the elevating body 27 to attach the shock absorber of the front wheel house W1. A sub-bin 32 that fits into the hole 31 is provided for bolt attachment provided near the hole 29. A slit 33 is formed in the main bin 30 in the axial direction, and a clamp claw 35 operated by the cylinder unit 34 is inserted into the slit 33.
has been established. Therefore, the main bin 30 and the sub-bin 32
are fitted into the holes 29 and 31 to horizontally position and prevent the front wheel house W1 from rotating, and by gripping the front wheel house W1 between the clamp claw 35 and the shoulder 36. Performs vertical positioning.
尚、第3図及び第4図ではセット治具2上の一側の位置
決め固定機構のみを示しているが、同様の機構がセット
治具2の他側にも設けられており、これらの機構により
一対のフロントホイールハウスWl、Wlは完成車状態
と略等しい間隙でもって固定される。Although FIGS. 3 and 4 only show the positioning and fixing mechanism on one side of the setting jig 2, a similar mechanism is provided on the other side of the setting jig 2, and these mechanisms As a result, the pair of front wheel houses Wl, Wl are fixed with a gap substantially equal to that of the completed vehicle.
以上の如き構成からなる組立て装置全体の作用を以下に
述べる。The operation of the entire assembly apparatus constructed as described above will be described below.
先ず、第1図及び第2図に示すセットステーションS1
において、左側の台車1上のセット治具2に一対のフロ
ントホイールハウスWl、Wlを上記の間隙でもってセ
ットする。First, set station S1 shown in FIGS. 1 and 2
, the pair of front wheel houses Wl, Wl are set on the setting jig 2 on the left hand truck 1 with the above-mentioned gap.
次いで台車1.1を第2図において右方に8勤すること
で、セットされた左右一対のフロントホイールハウスW
l、Wlをその間隙を維持したまま仮付は増打ちステー
ションS2に搬入し、このステーションS2で仮付は及
び増打ちが終了したフロントホイールハウスW1を、昇
降装置5によって一旦上方へ持ち上げる。この間に台車
1゜1は左方へ戻り、新たなフロントホイールハウスW
1が左側の台車1上のセット治具2にセットされる。そ
してこの間に上方に持ち上げられていた仮付けと増打ち
が終了しているフロントホイールハウスW1が昇降装置
5の降下によって右側の台車1上のセット治具2に再度
セットされる。而る後、台車1.1が再び第2図中右方
へ移動し、左側のセット治具2に新たにセットされたフ
ロントホイールハウスW1は仮付は増打ちステーション
S2に搬入され、右側のセット治具2にセットされてい
るフロントホイールハウスW1は受渡し位置において下
降してきた搬送装置のチャッキングユニット11によっ
て把持され、次いで上方に持ち上げられた後、総合溶接
装置7上方まで搬送され、総合溶接装置フの本体50に
セットされ、他のワーク、即ち、バルクヘッドW2及び
ダツシュボードW3と一体的に溶接される。この間、左
右一対のフロントホイールハウスWl、Wlの間隙は一
定に維持されている。Next, by moving the trolley 1.1 eight times to the right in Fig. 2, the set pair of left and right front wheel houses W are removed.
The front wheel house W1, which has been tacked and has been tacked, is carried upwards by the lifting device 5 at this station S2. During this time, the truck 1゜1 returns to the left and moves to the new front wheel house W.
1 is set in the setting jig 2 on the cart 1 on the left side. During this time, the front wheel house W1, which has been lifted upward and has undergone temporary attachment and additional hammering, is again set on the setting jig 2 on the right hand truck 1 by the lowering of the lifting device 5. After that, the trolley 1.1 moves to the right in Fig. 2 again, and the front wheel house W1 newly set in the setting jig 2 on the left side is carried to the tacking station S2, and the front wheel house W1 on the right side The front wheel house W1 set in the setting jig 2 is grasped by the chucking unit 11 of the conveying device that has descended at the delivery position, and then lifted upward, and then conveyed to the upper part of the comprehensive welding device 7, where it is welded by the general welding device 7. It is set in the main body 50 of the device and integrally welded with other workpieces, ie, the bulkhead W2 and dash board W3. During this time, the gap between the pair of left and right front wheel houses Wl, Wl is maintained constant.
尚、実施例にあっては左右対をなすワークの例としてフ
ロントホイールハウスを挙げたがこれに限るものではな
い。In the embodiment, a front wheel house is used as an example of a pair of left and right works, but the present invention is not limited to this.
(発明の効果)
以上に説明したように本発明に係る溶接装置によれば、
左右対をなすワークに同時に溶接を施すことができ、ま
た対をなすワークに完成車状態のまま溶接を施すため、
スペース及びレイアウト上有利となり、且つ自動化を容
易に行え生産性が向上する。(Effect of the invention) As explained above, according to the welding device according to the present invention,
It is possible to weld the left and right pairs of workpieces at the same time, and the pair of workpieces can be welded while still in the completed vehicle state.
It is advantageous in terms of space and layout, and can be easily automated, improving productivity.
第1図は本発明に係る溶接装置を適用した車体前部の組
立て装置の平面図、第2図は同装置の正面図、第3図は
フロントホイールハウスのセット治具の正面図、第4図
は同セット治具の平面図、第5図は位置決めクランプ装
置の拡大図である。
尚、図面中、2はセット治具、3は仮付は用の溶接ロボ
ット、4は増打ち用の溶接ロボット、7は総合溶接ロボ
ット、wlはフロントホイールハウス、W2はバルクヘ
ッド、w3はダツシュボードである。Fig. 1 is a plan view of a vehicle body front assembly device to which the welding device according to the present invention is applied, Fig. 2 is a front view of the same device, Fig. 3 is a front view of a front wheel house setting jig, and Fig. 4 is a front view of a front wheel house setting jig. The figure is a plan view of the setting jig, and FIG. 5 is an enlarged view of the positioning clamp device. In addition, in the drawing, 2 is a setting jig, 3 is a welding robot for temporary attachment, 4 is a welding robot for additional welding, 7 is a general welding robot, wl is a front wheel house, W2 is a bulkhead, and w3 is a dash board. It is.
Claims (1)
に溶接する装置において、この装置はセット治具の両側
に対をなすワークのそれぞれに溶接を施す溶接装置を配
置し、またセット治具上には対をなすワークを完成車の
状態と略等しい間隙でもって固定する位置決めクランプ
装置を設け、更にこの位置決めクランプ装置はワークを
車体の中心側から固定するものとしたことを特徴とする
車両用溶接装置。In a device that simultaneously welds left and right pairs of workpieces that make up a vehicle body, this device has a welding device that welds each of the pair of workpieces on both sides of a set jig, and A vehicle welding device characterized in that a positioning clamp device is provided for fixing a pair of workpieces with a gap substantially equal to that of a completed vehicle, and the positioning clamp device is adapted to fix the workpieces from the center side of the vehicle body. Device.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP63049422A JPH0714553B2 (en) | 1988-03-02 | 1988-03-02 | Vehicle welding equipment |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP63049422A JPH0714553B2 (en) | 1988-03-02 | 1988-03-02 | Vehicle welding equipment |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH01224174A true JPH01224174A (en) | 1989-09-07 |
JPH0714553B2 JPH0714553B2 (en) | 1995-02-22 |
Family
ID=12830643
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP63049422A Expired - Fee Related JPH0714553B2 (en) | 1988-03-02 | 1988-03-02 | Vehicle welding equipment |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0714553B2 (en) |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS60210373A (en) * | 1984-04-02 | 1985-10-22 | Nissan Motor Co Ltd | Spot welding device |
JPS61216869A (en) * | 1985-03-20 | 1986-09-26 | Nissan Motor Co Ltd | Welding equipment for car body outside sheet |
JPS6296977U (en) * | 1985-12-10 | 1987-06-20 |
-
1988
- 1988-03-02 JP JP63049422A patent/JPH0714553B2/en not_active Expired - Fee Related
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS60210373A (en) * | 1984-04-02 | 1985-10-22 | Nissan Motor Co Ltd | Spot welding device |
JPS61216869A (en) * | 1985-03-20 | 1986-09-26 | Nissan Motor Co Ltd | Welding equipment for car body outside sheet |
JPS6296977U (en) * | 1985-12-10 | 1987-06-20 |
Also Published As
Publication number | Publication date |
---|---|
JPH0714553B2 (en) | 1995-02-22 |
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