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JPH09136329A - Manufacture of injection molding with slush molding skin - Google Patents

Manufacture of injection molding with slush molding skin

Info

Publication number
JPH09136329A
JPH09136329A JP32219095A JP32219095A JPH09136329A JP H09136329 A JPH09136329 A JP H09136329A JP 32219095 A JP32219095 A JP 32219095A JP 32219095 A JP32219095 A JP 32219095A JP H09136329 A JPH09136329 A JP H09136329A
Authority
JP
Japan
Prior art keywords
skin
slush
molded
flange
core
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP32219095A
Other languages
Japanese (ja)
Inventor
Kimisuke Mizuno
公介 水野
Mitsuhiro Watanabe
光弘 渡辺
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsuboshi Belting Ltd
Original Assignee
Mitsuboshi Belting Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsuboshi Belting Ltd filed Critical Mitsuboshi Belting Ltd
Priority to JP32219095A priority Critical patent/JPH09136329A/en
Publication of JPH09136329A publication Critical patent/JPH09136329A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C2045/1486Details, accessories and auxiliary operations
    • B29C2045/14901Coating a sheet-like insert smaller than the dimensions of the adjacent mould wall

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Moulding By Coating Moulds (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Abstract

PROBLEM TO BE SOLVED: To improve the yield of material, to control the leakage of a slush- molded skin onto the surface side, and to sufficiently demonstrate the properties as a skin material of the slush-molded skin by minimizing the generation of parts to be discarded on the skin and a resin core in a method for manufacturing a molding in which a resin core is injected inside the slush-molded skin molded in advance. SOLUTION: A fin-shaped flange 7 and an inside-oriented piece-shaped flange 8 are made to be connectingly installed respectively on the periphery and on the outer end periphery of the opening part 6 of a slush-molded skin 5 to be integrated with the skin. After the skin 5 being set on the inner surface of a cavity mold 15, a core mold is engaged and assembled, in a process in which a space part 19 for molding a core body is formed between the surface of a core mold 16 and the back of a skin 5, the fin-shaped flange 7 is held by the molds 15, 16, the inside-oriented piece-shaped flange 8 is fixed at a prescribed position by a slide mold 17 from a back part, and a resin material is injected into the space part 19.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】この発明はスラッシュ成形表
皮付き射出成形品の製造方法に関し、より詳しくはスラ
ッシュ成形表皮の裏面側に芯体成形用樹脂を射出充填
し、樹脂芯体の必要個所を限定してスラッシュ成形表皮
をもって被覆した射出成形品の製造方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for producing an injection-molded article with a slush-molded skin, more specifically, injection-filling a core-molding resin on the back side of the slush-molded skin to limit the necessary parts of the resin core. Then, it relates to a method for producing an injection-molded article coated with a slush molding skin.

【0002】[0002]

【従来の技術】従来、樹脂製芯体の表面を表皮をもって
被覆一体化する手段として、ラミネート付き真空成形表
皮が用いられている。そしてこのラミネート付き表皮の
樹脂芯体への貼合成形としては、圧縮成形法、射出成形
法、あるいは予め成形した表皮を上金型のキャビティ面
に定着せしめて、末閉鎖状態の上金型内に芯体成形用樹
脂を注入し、その後下金型を閉じて注入樹脂を押し拡げ
て、芯体の成形と表皮との一体化を実行するSPM成形
法などがある。
2. Description of the Related Art Conventionally, a vacuum-formed skin with a laminate has been used as a means for integrally covering the surface of a resin core with a skin. Then, as a synthetic method for laminating the laminated skin to the resin core body, compression molding method, injection molding method, or pre-molded skin is fixed on the cavity surface of the upper mold, and the inner mold is closed. There is a SPM molding method in which the core molding resin is injected into the core, the lower mold is then closed and the injected resin is expanded to perform molding of the core and integration with the skin.

【0003】また前記ラミネート真空成形表皮に代え
て、スラッシュ成形表皮を用い、この表皮の裏面側へ芯
体成形用樹脂を射出することにより、両者を一体成形す
ることが提案された。スラッシュ成形表皮を用いた折の
成形品は、スラッシュ成形表皮が有する特異な効果によ
り、より具体的に表皮形状要素による表皮の歩留り低下
を抑制することができ、またスラッシュ表皮による質感
の向上、表皮端末部の見切りの見映えの向上、さらにス
ラッシュ成形表皮による細部の表現を含む表皮形状顕出
の容易さなど、幾多の面でラミネート真空成形表皮を凌
駕するものがある。
It has also been proposed that a slush molded skin is used in place of the laminated vacuum molded skin, and a resin for molding a core is injected to the back surface side of the skin to integrally mold the both. Due to the unique effect of the slush molded skin, the folded molded product using the slush molded skin can more specifically suppress the decrease in the yield of the skin due to the skin shape element, and the improvement of the texture due to the slush molded skin, the skin. There are many things that surpass laminated vacuum-molded skins, such as improving the appearance of the terminal part and the ease of revealing the skin shape including the expression of details with slush-molded skins.

【0004】このスラッシュ成形表皮を用いたインモー
ルド射出成形品は、スラッシュ成形により表皮を予め成
形し、該表皮を所定の形状に一致するように、その外端
周縁をカッターなどにてトリムし、該表皮をキャビティ
金型の内面に固定着して後、この金型にコア金型を嵌合
組立ることにより、両金型間、より詳しくはスラッシュ
表皮の裏面とコア金型間の空隙部に合成樹脂を射出充填
することにより芯体を形成する過程にて、同じく所望の
形状を有する芯体の表面側をスラッシュ成形表皮をもっ
て被覆する射出成形品を得ることができる。
An in-mold injection-molded article using this slush molded skin has a skin preformed by slush molding, and its outer peripheral edge is trimmed with a cutter or the like so that the skin conforms to a predetermined shape. After the outer skin is fixedly attached to the inner surface of the cavity mold, the core mold is fitted and assembled to this mold to form a space between both molds, more specifically, a space between the back surface of the slash skin and the core mold. In the process of forming a core by injection-filling with a synthetic resin, an injection-molded article can be obtained in which the surface side of the core having the same desired shape is covered with a slush molding skin.

【0005】[0005]

【発明が解決しようとする課題】成形製品の表面全体を
スラッシュ成形表皮をもって被覆する折には、特に問題
はないが、例えば図11に示す自動車内装品の一つであ
る天井部に大形の開口部を有するフロアコンソールボッ
クス31にあっては、製品形状の主体部分はボックスの
周壁部にあり、ボックスの天井部分には大きい開口部が
必要なため、一たんスラッシュ成形表皮35をもって一
体に被覆されたボックスの天井部分は、該部に点線で示
す開口部36を開設するため、表皮35と樹脂芯体33
共々トリムしなければならず、この開口部36形成のた
め、かなりの量の材料が破棄され、決定的な材料の歩留
りの低下となって現れ、さらにこのトリム作業には時間
と熟練を要するものであった。
There is no particular problem in folding the entire surface of the molded product with the slush molded skin, but for example, a large-sized ceiling portion, which is one of automobile interior parts shown in FIG. 11, is used. In the floor console box 31 having an opening, the main part of the product shape is the peripheral wall of the box, and a large opening is required in the ceiling of the box. Since the ceiling portion of the box thus formed has an opening 36 shown by a dotted line in the portion, the skin 35 and the resin core 33 are formed.
They must be trimmed together, and due to the formation of this opening 36, a considerable amount of material is wasted, resulting in a definite loss of material yield, and this trimming is time and skill consuming. Met.

【0006】この発明は、スラッシュ成形表皮付き射出
成形品の製造にあたり成形品の外形形状に合致せしめ
て、スラッシュ成形表皮を予め成形し、具体的に成形品
の物品の出入口あるいは透窓など、製品の開口部相対個
所に一致して、スラッシュ成形表皮自体に予め開口部を
形成し、表皮の該開口部の周縁部および表皮の外端周縁
に一体に防禦片として作用するフランジを予め形成して
おき、該フランジにて、スラッシュ成形表皮の裏面側に
射出充填される芯体成形用樹脂の漏出を抑制し、表皮材
および充填樹脂材自体の節減、表皮即ち成形製品外面の
汚損を防止した美感の維持、さらに成形作業の迅速簡略
化を目標とするスラッシュ成形表皮付き射出成形品の製
造方法を提供することを目的とする。
In the present invention, in manufacturing an injection-molded product with a slush molded skin, the slush molded skin is preformed by conforming to the outer shape of the molded product, and concretely, a product such as an entrance / exit of a molded article or a through window. Corresponding to the relative position of the opening of the slush molding, the opening is formed in advance in the skin itself, and a flange acting integrally as a protective piece is formed in advance in the peripheral edge of the opening of the skin and the outer peripheral edge of the skin. Every time, the flange suppresses the leakage of the core molding resin that is injection-filled on the back side of the slush molded skin, saves the skin material and the filled resin material, and prevents the outer skin, that is, the outer surface of the molded product from being contaminated. It is an object of the present invention to provide a method for manufacturing an injection-molded article with a slush molded skin, which aims at maintaining the above-mentioned properties and further simplifying the molding work quickly.

【0007】[0007]

【課題を解決するための手段】上記目的を達成するため
に、この発明に係るスラッシュ成形表皮付き射出成形品
の製造方法は、スラッシュ成形表皮の各縁部には、表皮
と一体に予めフランジが形成されており、この成形表皮
は、まずキャビティ金型の内面に面着定置された状態に
て、コア金型が前記表皮付きキャビティ金型と嵌合組立
てられる時、組立金型間にて該フランジ部分が固定さ
れ、コア金型とスラッシュ成形表皮の裏面間に形成され
た空隙部には芯体成形用樹脂を射出することを特徴とす
る。
In order to achieve the above object, a method of manufacturing an injection molded article with a slush molded skin according to the present invention is such that each edge of the slush molded skin has a flange integrally formed with the skin in advance. The molding skin is formed on the inner surface of the cavity mold, and when the core mold is fitted and assembled with the cavity mold with the skin, the molding skin is formed between the assembly molds. The flange portion is fixed, and the core molding resin is injected into the void formed between the core mold and the back surface of the slush molding skin.

【0008】まず、スラッシュ成形表皮のフランジを設
けた縁部は、表皮の一部に設けられた開口部の周縁であ
る。開口部の中心方向に延びるひれ状を呈してスラッシ
ュ成形表皮と一体に形成されたこのフランジは、嵌合組
立てられた金型間にて挟持されて、表皮は一対の金型間
にて該フランジをもって閉塞され、かつ表皮はキャビテ
ィ金型の内面に定置される。
First, the edge portion of the slush molded skin provided with the flange is the peripheral edge of the opening provided in a part of the skin. This flange, which has a fin shape extending in the direction of the center of the opening and is integrally formed with the slush molding skin, is sandwiched between the mating and assembled molds, and the skin is sandwiched between the pair of molds. And the skin is placed on the inner surface of the cavity mold.

【0009】また他のスラッシュ成形表皮のフランジを
設けた縁部は、表皮の外端周縁である。成形表皮の内側
方向に、表皮と一体に形成された内向き片状を呈したフ
ランジは、嵌合組立てられる金型をもって、その内向き
折曲げ状態を背面側より固定されて、表皮端部を金型の
内面に定置される。
The edge portion of the other slush molded skin provided with the flange is the outer peripheral edge of the skin. The inwardly flared flange that is integrally formed with the skin in the inner direction of the molded skin has a mold that is fitted and assembled, and the inwardly bent state is fixed from the back side to fix the skin end. It is placed on the inner surface of the mold.

【0010】そして組立てられたキャビティ金型の内面
に面着固定されたスラッシュ成形表皮、より詳しくは成
形表皮の裏面とコア金型との間に形成された空隙部に対
しては、常にスラッシュ成形表皮の裏面部分に直接に芯
体成形用樹脂の射出口が向けられている。
The slush molding skin fixedly attached to the inner surface of the assembled cavity mold, more specifically, the slush molding is always performed for the void formed between the back surface of the molding skin and the core mold. The injection port of the resin for molding the core is directly directed to the back surface of the skin.

【0011】そして、前記空隙部への芯体成形用樹脂の
射出手段については、スラッシュ成形表皮の開口部周縁
のフランジを挟持し、また成形表皮の外端部周縁の内向
き片状のフランジを背面側より固定して組立てられた金
型のうち、成形表皮を内面にセットしたキャビティ金型
に嵌合組立てられたコア金型を貫通して、表皮開口部の
略中央部に向け開口する樹脂導入路、さらに該導入路の
端部から放射状に、コア金型端面に削設された樹脂供給
路を介して、コア金型と表皮裏面間に形成された空隙部
に、芯体成形用樹脂が射出供給される。
Regarding the means for injecting the resin for molding the core into the void, the flange at the peripheral edge of the opening of the slush molded skin is sandwiched, and the inwardly flared flange at the peripheral edge of the outer end of the molded skin is used. Of the molds fixed and assembled from the back side, the resin that opens through the core mold that is fitted and assembled into the cavity mold that has the molding skin set on the inner surface and that opens to approximately the center of the skin opening The core body molding resin is introduced into the void formed between the core die and the back surface of the skin through the introduction passage and the resin supply passage radially formed from the end portion of the introduction passage through the resin supply passage cut in the end surface of the core die. Is supplied by injection.

【0012】組立てられた金型のうち、コア金型の端面
に形成された前記樹脂供給路を全面カバーする帯状覆体
が、スラッシュ成形表皮の開口部の端縁に設けたひれ状
のフランジと一体に形成され、該帯状覆体は樹脂材料の
該供給路よりの漏出を抑制するものである。
Among the assembled molds, a belt-shaped cover covering the entire resin supply passage formed on the end surface of the core mold is a fin-shaped flange provided at the end edge of the opening of the slush molding skin. The strip-shaped cover is integrally formed and suppresses the leakage of the resin material from the supply passage.

【0013】スラッシュ成形表皮の各端縁に設けたフラ
ンジのうち、内向き片状のフランジの外端周縁には、該
フランジより一段低い段差部が連設され、このフランジ
と段差部との連接部をトリムラインとしてトリムし、こ
のトリム面は、常に表皮の内側に表現され、表皮の周縁
仕上りを良好なものとしている。
Among the flanges provided on each end edge of the slush molding skin, a step portion which is one step lower than the flange is continuously provided on the outer end peripheral edge of the inward piece-like flange, and the flange and the step portion are connected to each other. The part is trimmed as a trim line, and this trim surface is always expressed inside the skin, and the peripheral finish of the skin is made good.

【0014】またスラッシュ成形表皮の各端縁に設けた
フランジのうち、表皮の開口部周縁に設けたひれ状のフ
ランジにあって、嵌合組立後のコア金型の端面に設けた
樹脂供給路上に相対位置するフランジの一部には、一段
低い段差部が設けられ、フランジとこの段差部との連接
部のトリムラインによるトリムにより、フランジの端面
の一部にはスラッシュ成形表皮のソリッド表面層が露出
している。
Of the flanges provided at each end of the slush molding skin, there is a fin-shaped flange provided at the peripheral edge of the opening of the skin, on the resin supply path provided at the end surface of the core mold after fitting and assembly. The lower part of the flange that is located relative to the stepped part is provided with a step portion that is one step lower, and the trim line at the connection part between the flange and the stepped part trims the part of the end surface of the flange to the solid surface layer of the slush-molded skin. Is exposed.

【0015】なお、スラッシュ成形表皮は、ソリッド層
のみの単一層にて構成されているもの、ソリッド表面層
とその内側の発泡層からなる二層積層構造からなるも
の、あるいは発泡層の表裏両面にそれぞれソリッド表面
層およびソリッド裏面層を配した三層積層構造からな
り、表皮はこのうち、いずれか一つを選択する。
The slush molded skin is composed of a single solid layer, a two-layer laminated structure consisting of a solid surface layer and a foam layer inside the solid surface layer, or both surfaces of the foam layer. Each has a three-layer laminated structure in which a solid surface layer and a solid back surface layer are arranged, and one of these is selected as the skin.

【0016】[0016]

【発明の実施の形態】つぎに、この発明に係るスラッシ
ュ成形表皮付き射出成形品の製造方法を、具体的に自動
車内装品の一つとしての、フロアコンソールボックスの
製造方法にその一例をとりながら図面を用いて説明す
る。
BEST MODE FOR CARRYING OUT THE INVENTION Next, an example of a method for producing an injection-molded article with a slush molded skin according to the present invention will be specifically described as a method for producing a floor console box as one of automobile interior parts. This will be described with reference to the drawings.

【0017】図1は、この発明を実施して製造されたフ
ロアコンソールボックスの端部を切欠いて示した斜視図
で、製品1の全体形状を構成する、天井部分に凹陥状の
天井口2を有する合成樹脂製芯体3は自動車のフロアー
部分に隠れる下方個所4を残して、その表面をスラッシ
ュ成形表皮5をもって覆われている。
FIG. 1 is a perspective view showing a floor console box manufactured by carrying out the present invention by cutting out an end portion thereof, and a recessed ceiling opening 2 is formed in a ceiling portion which constitutes an overall shape of a product 1. The synthetic resin core 3 is covered with a slush molded skin 5 on its surface, leaving a lower portion 4 hidden in the floor of the automobile.

【0018】この表皮5は質感良好で、かつそのエッジ
部、表面部分を含んで全体的にその正確な形状を表現す
ることが比較的容易なスラッシュ成形により形作られ、
表皮5の天井部分には、芯体3の凹陥状の天井口2に一
致対応して、開口部6が形成されている。
The skin 5 has a good texture and is formed by slush molding in which it is relatively easy to express its accurate shape including the edge portion and the surface portion,
An opening 6 is formed in the ceiling portion of the skin 5 so as to correspond to the recessed ceiling opening 2 of the core body 3.

【0019】表皮の開口部6周縁には、ひれ状のフラン
ジ7が表皮と一体に形成され、該ひれ状のフランジ7は
芯体の天井口2の周縁部に位置して、内部の樹脂芯体3
を隠蔽している。
A fin-shaped flange 7 is formed integrally with the skin at the periphery of the opening 6 of the skin, and the fin-shaped flange 7 is located at the peripheral portion of the ceiling opening 2 of the core body and has an internal resin core. Body 3
Is concealing.

【0020】またフロアコンソールボックス1の周壁面
を被覆しているスラッシュ成形表皮5の外端周縁には、
内向き片状のフランジ8が表皮と一体に形成され、該フ
ランジ8をもって、樹脂芯体3の一部を抱き込み、これ
により表皮5外端部の芯体3よりの剥離を防止し、表皮
の強固な樹脂芯体面への定着を実現している。
The outer peripheral edge of the slush molded skin 5 covering the peripheral wall surface of the floor console box 1 is
An inwardly facing piece-shaped flange 8 is formed integrally with the outer skin, and the flange 8 holds a part of the resin core body 3 to prevent the outer end portion of the outer skin 5 from being peeled off from the core body 3. It has been fixed to the strong resin core surface.

【0021】なお9は製品の天井開口部分を区画する仕
切棧で、該仕切棧にて内部を区画されたボックス製品1
の天井開口部からは、小物収容ケース14がボックス1
内に納めらる。
Reference numeral 9 is a partition box for partitioning the ceiling opening of the product, and the box product 1 whose interior is partitioned by the partition box.
From the ceiling opening of the
Fit inside.

【0022】なお、この発明において用いられるスラッ
シュ成形表皮5は、図6にて示す単一ソリッド表面層5
aの他に、図7に示すように、表皮5の表面側のソリッ
ド表面層5aとその内側に発泡層5bを積層した二層積
層表皮、あるいは図8、図3に示すように前記二層積層
表皮(図7)の裏面側に、さらにソリッド裏面層5cを
積層した三層積層表皮を用いることができる。
The slush molded skin 5 used in the present invention is a single solid surface layer 5 shown in FIG.
a, a two-layer laminated skin in which a solid surface layer 5a on the surface side of the skin 5 and a foam layer 5b are laminated inside the skin as shown in FIG. 7, or the two-layered skin as shown in FIGS. A three-layer laminated skin in which a solid back surface layer 5c is further laminated on the back surface side of the laminated skin (FIG. 7) can be used.

【0023】スラッシュ成形表皮5は成形型の形状を正
確に表現する上で優れている。表皮構成の一部として、
図7および図8に示すように、発泡層5bを介在せしめ
ることにより、成形表皮5自体は弾力性に富み、その接
触感覚を良好なものとすることができる。
The slush molding skin 5 is excellent in accurately expressing the shape of the molding die. As part of the epidermis composition,
As shown in FIG. 7 and FIG. 8, by interposing the foam layer 5b, the molded skin 5 itself is rich in elasticity and the contact feeling can be made good.

【0024】また図8に示すように、発泡層5bの両面
にソリッド表面層5aおよびソリッド裏面層5cをそれ
ぞれ配することにより、このソリッド層の存在は、射出
成形品製造の過程中にて発生する芯体成形用樹脂の発泡
層5b中への侵入を阻止し、表皮の硬化現象の発生を抑
制し、延いては完成製品の表面外観および触感を長期に
亘り良好なものとすることができる。
Further, as shown in FIG. 8, by arranging a solid surface layer 5a and a solid back surface layer 5c on both sides of the foam layer 5b, the presence of this solid layer occurs during the process of manufacturing the injection molded product. It is possible to prevent the core molding resin from entering into the foamed layer 5b, suppress the occurrence of the hardening phenomenon of the surface skin, and further improve the surface appearance and feel of the finished product for a long period of time. .

【0025】図2は成型金型より脱型直後のコンソール
ボックスの端部を切欠いて示す斜視図であり、図3およ
び図4は図2に示すボックスのA−A断面およびB−B
断面線位置での金型内にある製品の成形完了直後の金型
を含む切断面図である。
FIG. 2 is a perspective view showing the console box by cutting out the end portion of the console box immediately after it is removed from the molding die, and FIGS. 3 and 4 are sectional views taken along the line AA and BB of the box shown in FIG.
It is a sectional view including a metallic mold immediately after completion of molding of a product in a metallic mold in a section line position.

【0026】スラッシュ成形にて製造される成形表皮5
は、その材料として塩化ビニル樹脂、その他の熱可塑性
エラストマーの粉砕物をもってこれにあて、また芯体3
成形用材料としては、ポリプロピレン、ABSあるいは
ポリスチレン樹脂などが用いられる。
Molded skin 5 manufactured by slush molding
The material is a pulverized product of vinyl chloride resin or other thermoplastic elastomer, and the core 3
As the molding material, polypropylene, ABS, polystyrene resin or the like is used.

【0027】所望のボックスの表面露出部分を一体に被
覆する、天井部に凹陥状の開口部6を形成したスラッシ
ュ成形表皮5は、スラッシュ成形の過程にて、予め表皮
の各端縁部に、具体的に開口部6および外端周縁に、そ
れぞれフランジ7,8が一体に形成されている。
A slush molded skin 5 having a recessed opening 6 formed in the ceiling, which integrally covers the exposed surface of a desired box, is preliminarily formed on each edge of the skin in the slush molding process. Specifically, the flanges 7 and 8 are integrally formed on the opening 6 and the outer peripheral edge, respectively.

【0028】つぎに、フランジ付きスラッシュ成形表皮
5のフランジ7について、図8に示す、その構造より多
数の優れた点を有する三層積層成形表皮を用いて説明す
る。
Next, the flange 7 of the slush molded skin 5 with a flange will be described using a three-layer laminated molded skin shown in FIG. 8 which has many advantages over its structure.

【0029】図9に示すように表皮5の開口部周縁に設
けたフランジ7は、開口部中央方向にひれ状に延びてい
る。そして、このフランジ7は表皮成形の段階にて、図
9の上方部分に示すように、フランジ7のうち、図3を
用いて後述するコア金型16の端面に設けた樹脂供給路
22部分に相対的に位置するフランジ7の一部に、一段
低い段差部9を一体に設け、このフランジ7と段差部9
の連接部、より詳しくはフランジ7の底面延長部と段差
部9の交叉部をトリムラインとしてトリムし、フランジ
7のトリム面10は常に表皮の内側、より詳しくはフラ
ンジ7の裏面に表現され、フランジ7のうちコア金型1
6の樹脂供給路22と相対的に位置一致するフランジの
端面部分には、成形表皮5のうちソリッド表面層5aが
織り込み状に露出している。
As shown in FIG. 9, the flange 7 provided on the periphery of the opening of the skin 5 extends like a fin toward the center of the opening. Then, as shown in the upper part of FIG. 9, the flange 7 is attached to the resin supply passage 22 portion provided on the end face of the core mold 16 which will be described later with reference to FIG. A step portion 9 that is one step lower is integrally provided on a part of the flange 7 that is relatively located.
Of the flange 7, more specifically, the intersection of the bottom surface extension of the flange 7 and the step 9 is trimmed as a trim line, and the trim surface 10 of the flange 7 is always expressed inside the skin, more specifically, on the back surface of the flange 7. Core mold 1 of the flange 7
The solid surface layer 5a of the molding skin 5 is exposed in a woven shape at the end surface portion of the flange that is relatively aligned with the resin supply passage 22 of 6.

【0030】これにより、キャビティ金型15内に表皮
5をセットする折、樹脂供給路22上にスラッシュ成形
により、その正確な形状を保持せしめたフランジのソリ
ッド表面層を配した端面そのものを位置せしめることが
でき、後続する芯体成形用樹脂の圧入時に懸念されるフ
ランジ7端部よりの発泡層5b中への樹脂の侵入を確実
に抑止することができる。
As a result, when the skin 5 is set in the cavity mold 15, the end face itself on which the solid surface layer of the flange having the accurate shape is arranged is positioned on the resin supply path 22 by slush molding. Therefore, it is possible to reliably prevent the resin from entering the foam layer 5b from the end of the flange 7 which is a concern during the subsequent press-fitting of the core-molding resin.

【0031】フランジ7の端面のうち、その一部分にソ
リッド表面層5aを配したフランジ7の他部分は、図9
中、点線(イ)にて示すトリムラインにてトリムされ、
ソリッド表面層5aが露出するフランジ端面部に連続し
て、表皮5を構成するソリッド表面層5a、発泡層5b
およびソリッド裏面層5cの三層積層構造をそのトリム
面に表している(図10参照)。
Of the end face of the flange 7, the other part of the flange 7 on which the solid surface layer 5a is arranged is shown in FIG.
Middle, trimmed along the dotted line (a)
The solid surface layer 5a and the foamed layer 5b forming the skin 5 are continuous with the flange end surface portion where the solid surface layer 5a is exposed.
And the three-layer laminated structure of the solid back surface layer 5c is shown on the trim surface (see FIG. 10).

【0032】この端面に三層構造を表したトリム面を露
出したフランジ7部はキャビティおよびコアの両金型1
5,16にて挟持された折、充填される芯体成形用樹脂
に対するシール効果は、フランジ7が保有する弾力性に
よって、一層強固なものとなる。
The flange 7 portion, which has a trim surface showing a three-layer structure exposed on the end face, is a mold for both the cavity and the core 1.
The elastic effect of the flange 7 further strengthens the sealing effect on the core molding resin that is sandwiched and sandwiched by 5, 16 and is filled.

【0033】一方、表皮の外端周縁に設けたフランジ8
は、表皮5の縁部を内面に折曲げた内向き片にて形成さ
れている。この内向きフランジ8は、図9の下方部分に
示すように、内向きフランジ8の先端部にて表皮の周壁
部と平行してのびるフランジ8より一段低い段差部11
を予め連設し、このフランジ8と段差部11との連接部
をトリムライン(ロ)としてトリムし、フランジ8のト
リム面12は常に表皮の内側に表現されるよう構成さ
れ、該フランジ8部自体の仕上り、延いては製品の仕上
りを美しいものとしている。
On the other hand, a flange 8 provided on the outer peripheral edge of the outer skin
Is formed by an inward piece in which the edge of the skin 5 is bent to the inner surface. As shown in the lower part of FIG. 9, the inward flange 8 has a stepped portion 11 that is one step lower than the flange 8 that extends parallel to the peripheral wall of the epidermis at the tip of the inward flange 8.
Is continuously provided in advance, and the connecting portion between the flange 8 and the step portion 11 is trimmed as a trim line (b). The trim surface 12 of the flange 8 is configured to be always expressed inside the skin. The finished product itself, and thus the finished product, is beautiful.

【0034】以上の形状からなるスラッシュ成形表皮5
は、図3に示すようにキャビティ金型15の内面に面着
されて後、コア金型16がキャビティ金型15内に嵌合
し、両金型15,16にて、成形表皮5の開口部6周縁
に設けたひれ状のフランジ7部を両金型の嵌合組立によ
り挟持し、成形表皮5はキャビティ金型15面により強
固に固定される。
A slush molded skin 5 having the above shape
After being attached to the inner surface of the cavity mold 15 as shown in FIG. 3, the core mold 16 is fitted into the cavity mold 15, and the openings of the molding skin 5 are opened by the two molds 15 and 16. The fin-shaped flange 7 provided on the periphery of the portion 6 is sandwiched by fitting and assembling of both molds, and the molding skin 5 is firmly fixed to the surface of the cavity mold 15.

【0035】一方、両金型15,16の組立の過程に
て、両金型間には全周に亘り、分割され、組立て可能な
スライド金型17が、両金型の中央部方向に移動し、こ
の移動により、スライド金型17の内端突条18が、成
形表皮5の外端周縁に設けた内向き片状のフランジ8部
を背部より押圧し、該フランジ8部を所定位置に固定せ
しめる。
On the other hand, in the process of assembling the two molds 15 and 16, the slide mold 17 which is divided over the entire circumference between the two molds and can be assembled is moved toward the center of both molds. By this movement, the inner end protrusion 18 of the slide die 17 presses the inwardly-facing piece-shaped flange 8 portion provided on the outer peripheral edge of the molding skin 5 from the back portion to bring the flange 8 portion to a predetermined position. Fix it.

【0036】以上キャビティおよびコアの両金型15,
16およびスライド金型17の嵌合組立により、各金型
間に、より詳しくは、スラッシュ成形表皮5の裏面とコ
ア金型16間に、あるいは部分的とはなるがコア金型1
6とスライド金型17間に芯体形状に一致する環状の空
隙部19が形成される。
Both the cavity and core molds 15,
16 and the slide mold 17 are fitted and assembled, between the molds, more specifically, between the back surface of the slush molding skin 5 and the core mold 16, or partially, but the core mold 1.
An annular space 19 is formed between 6 and the slide mold 17 so as to match the shape of the core body.

【0037】成形表皮5の開口部6の略中央部が対応位
置するコア金型16の中央部には先端口をコア金型16
の端面に開口する樹脂導入路21が、また該導入路21
の先端からはコア金型16の端面に刻設された、前記環
状の空隙部19に放射状に連通する樹脂供給路22を介
して、樹脂導入路21より芯体成形用樹脂が圧入され、
同樹脂は樹脂供給路22を経て、環状空隙部19に充填
供給される。
At the center of the core mold 16 corresponding to the approximate center of the opening 6 of the molding skin 5, the core mold 16 has a tip opening.
Of the resin introduction passage 21 opening to the end face of the
From the tip end of the core metal molding resin is press-fitted from the resin introduction passage 21 through the resin supply passage 22 radially communicated with the annular space 19 formed in the end surface of the core mold 16.
The resin is filled and supplied to the annular space 19 via the resin supply passage 22.

【0038】キャビティ金型15に対して嵌合組立てら
れたコア金型16の樹脂供給路22上にて、位置的に一
致して挟持固定された成形表皮5のフランジ7の一部端
面には、特に織り込まれたソリッド表面層5aを配する
ことにより、充填供給される加圧された芯体成形用樹脂
はその一部が表皮5中の発泡層5b内に直接侵入するこ
となく、表皮の局部的硬化の発生を抑制し、完成製品の
外観および触感を良好なものとしている。
On the resin supply path 22 of the core mold 16 fitted and assembled to the cavity mold 15, a part of the end face of the flange 7 of the molding skin 5 which is pinched and fixed in position is fixed. In particular, by arranging the woven solid surface layer 5a, the pressurized core-molding resin that is filled and supplied does not directly penetrate into the foam layer 5b in the skin 5 and It suppresses the occurrence of local curing and makes the appearance and feel of the finished product good.

【0039】さらに、スラッシュ成形表皮5として、図
8に示すソリッド裏面層5cを用いた三層積層表皮を用
いることにより、表皮5中の発泡層5b中に芯体成形用
樹脂の侵入を阻止でき、表皮5上に期待される弾力性を
長期に亘り確保することができる。
Furthermore, by using a three-layer laminated skin using the solid back surface layer 5c shown in FIG. 8 as the slush molding skin 5, it is possible to prevent the core molding resin from entering the foam layer 5b in the skin 5. The elasticity expected on the skin 5 can be ensured for a long period of time.

【0040】芯体成形用樹脂の空隙部19への充填の
折、表皮開口部6はその周縁部に設けたフランジ7をも
って両金型15,16間を密にシールし、これにより加
圧流動樹脂材料は表皮5の表面側に漏出することなく、
また加圧下にある同樹脂材料は、環状空隙部19内に充
填される折には、表皮5の裏面側のみに供給され、空隙
部19内を流下する過程にて、表皮5をキャビティ金型
15の内面に押圧し、正確な製品形状を芯体および表皮
上に表現する。
When the core molding resin is filled in the cavity 19, the skin opening 6 tightly seals between the molds 15 and 16 with the flange 7 provided at the peripheral edge of the skin opening 6, thereby allowing the flow under pressure. The resin material does not leak to the surface side of the skin 5,
The resin material under pressure is supplied only to the back surface side of the outer skin 5 when the annular space 19 is filled, and in the process of flowing down the inner space 19, the outer skin 5 is moved to the cavity mold. By pressing on the inner surface of 15, the accurate product shape is expressed on the core body and the epidermis.

【0041】また樹脂材料は直接表皮の裏面側に供給さ
れ、流下するので、表皮外端周縁に設けたフランジ8部
分を、キャビティ金型15の内面およびスライド金型端
面より剥ぎ起こすことがなく、表皮の外端周縁のフラン
ジ部形状を正確に維持し、かつ該形状を保持せしめるこ
とができるので、表皮の外端周縁部よりの注入樹脂材料
の漏出が阻止でき、表皮表面が芯体成形用樹脂材料にて
汚損される懸念を取り除くことができる。
Since the resin material is directly supplied to the back surface side of the skin and flows down, the flange 8 portion provided on the outer peripheral edge of the skin is not peeled off from the inner surface of the cavity mold 15 and the end surface of the slide mold. Since the shape of the flange at the outer edge of the outer skin can be accurately maintained and the shape can be retained, leakage of the injected resin material from the outer edge of the outer skin can be prevented, and the surface of the outer skin can be used for core molding. It is possible to eliminate the concern that the resin material will be contaminated.

【0042】図5は、図2に示す脱型直後のコンソール
ボックスの他の実施例を示す図で、キャビティ金型15
に嵌合組立てられたコア金型16の端面に削設した樹脂
供給路22に一致する位置にて、スラッシュ成形表皮5
の開口部周縁に設けたひれ状のフランジ7,7を結ぶ形
にてフランジ7と一体に形成した、前記樹脂供給路22
よりやや幅広の帯状覆体7aを設け、該帯状覆体7aに
て樹脂供給路22を全長カバーすることにより、芯体成
形用樹脂の射出時、樹脂供給路22外への加圧樹脂材の
漏出を、さらに確実に抑制することができる。
FIG. 5 is a view showing another embodiment of the console box immediately after demolding shown in FIG.
At the position corresponding to the resin supply path 22 cut on the end surface of the core mold 16 fitted and assembled to the slush molding skin 5
The resin supply passage 22 integrally formed with the flange 7 in such a manner that the fin-shaped flanges 7, 7 provided on the periphery of the opening of the
By providing a slightly wider strip-shaped cover 7a and covering the resin supply path 22 with the strip-shaped cover 7a for the entire length, when the resin for molding the core body is injected, the pressure resin material outside the resin supply path 22 is removed. Leakage can be suppressed more reliably.

【0043】なおコンソールボックス1のコア金型16
よりの脱型後、該帯状覆体7a部分は、帯状覆体7aの
裏面に一体に残留する樹脂ブリッジ部分25と共に切断
除去される。勿論図2に示すY字形の樹脂ブリッジ部分
25にも同様の平面視Y字形の帯状覆体を設け、樹脂材
の漏出を抑制することはできるも、この帯状覆体7aの
存在は、その分スラッシュ成形表皮の歩留りを低下せし
める結果とはなる。
The core mold 16 of the console box 1
After demolding, the strip-shaped cover 7a portion is cut and removed together with the resin bridge portion 25 integrally remaining on the back surface of the strip-shaped cover 7a. Needless to say, the Y-shaped resin bridge portion 25 shown in FIG. 2 is also provided with a similar Y-shaped band cover in a plan view to prevent the resin material from leaking out, but the existence of the band-shaped cover 7a is reduced to that extent. As a result, the yield of the slush molded skin is reduced.

【0044】樹脂材料が充填完了した時点にて、成形
品、コンソールボックス1の前半下端部分は表皮の内向
きフランジ8にて抱き込まれ、また後半部にては、同フ
ランジ8は芯体中間部にて、スライド型の内端突条18
により相対的に形成された見切り溝20内位置にて、芯
体の一部を抱き込んで、表皮の外端周縁はそのフランジ
8を用いて芯体3内に食い込み状に安定固定される。
When the filling of the resin material is completed, the molded product and the lower end of the front half of the console box 1 are held by the inward flange 8 of the skin, and in the latter half, the flange 8 is the middle of the core body. Part, slide type inner end protrusion 18
A part of the core body is embraced in the inside of the parting groove 20 relatively formed by, and the outer peripheral edge of the outer skin is stably fixed in the core body 3 by using the flange 8 thereof.

【0045】なお、ボックス1の後半下方部は、無表皮
状態にて樹脂芯体3が露出するも、該露出部分は、自動
車フロア部に本ボックスを装着する折、フロア面下に位
置し、ボックス1は表皮部分のみが、フロア面上に顕れ
る。
Although the resin core 3 is exposed in the lower half of the rear half of the box 1 in the non-skin state, the exposed portion is located below the floor when the box is mounted on the automobile floor. Only the skin portion of the box 1 is exposed on the floor surface.

【0046】なお、コンソールボックス1の開口部分
を、必要に応じて区画する折には、上記嵌合組立てられ
た金型のうち、コア金型16の端面に、仕切棧13形状
に相当する樹脂供給路22を別個削設せしめておくこと
により、芯体成形時、同時に仕切棧13,13を形成す
ることができる。
When the opening portion of the console box 1 is divided as needed, the resin corresponding to the shape of the partition 13 is formed on the end surface of the core die 16 of the die assembled and assembled as described above. By separately providing the supply path 22, the partitioning members 13 and 13 can be formed at the same time when the core body is formed.

【0047】コンソールボックス1の成形完了後の脱型
時には、まずスライド金型17が外側方向に後退し、キ
ャビティ金型15より、成形製品を装着したままのコア
金型16が離脱し、最終的に成形製品1がコア金型16
より取り外される。その後、コア金型16の端面に設け
た樹脂導入路21および樹脂供給路22により、製品開
口部に残留する樹脂ブリッジ部分25は、ひれ状フラン
ジ7の裏面側にて切断、除去される。
When the console box 1 is released from the mold after completion of the molding, first, the slide mold 17 is retracted outward, and the core mold 16 with the molded product attached is separated from the cavity mold 15 to finally release the mold. Molded product 1 is core mold 16
Will be removed more. After that, the resin introducing portion 21 and the resin supplying passage 22 provided on the end surface of the core mold 16 cut and remove the resin bridge portion 25 remaining in the product opening portion on the rear surface side of the fin-shaped flange 7.

【0048】[0048]

【発明の効果】成形製品の表面を被覆する表皮は、スラ
ッシュ成形表皮をもってこれに当てることにより、該表
皮が保有する良好な質感、表皮端末部の見切りの見映
え、表皮全面全体形状において明確なる細部の表現、保
形の良好さを直接製品上に顕出せしめることができ、製
品値価の向上に材料自体を結び付けることができる。
By applying the slush molded skin to the skin covering the surface of the molded product, the good texture possessed by the skin, the appearance of the cut-off at the end of the skin, and the overall shape of the entire skin are clarified. The expression of details and good shape retention can be revealed directly on the product, and the material itself can be linked to the improvement of product price.

【0049】この成形製品の一部を構成するスラッシュ
成形表皮にあっては、該表皮成形時より、製品の開口部
に相当する個所に、表皮開口部を予め形成することによ
り、また芯体の成形時にも製品の開口部相当個所へは、
芯体成形用樹脂の供給を一切遮断することにより、破棄
すべき材料の発生を極力抑制でき、これによる材料の歩
留りの向上は、直接製品のコスト面にて有効に働いてい
る。
In the slush-molded skin forming a part of this molded product, the skin opening is formed in advance at a position corresponding to the opening of the product from the time of forming the skin, and the slush-molded skin is also formed. Even when molding, to the place corresponding to the opening of the product,
By completely cutting off the supply of the resin for molding the core body, the generation of the material to be discarded can be suppressed as much as possible, and the improvement of the yield of the material by this effectively works directly in terms of the cost of the product.

【0050】またスラッシュ成形表皮の端縁部には、表
皮成形時、予めフランジを一体に連設せしめ、このうち
成形表皮の開口部周縁に設けたひれ状のフランジ部分
は、一対の金型の嵌合組合せ時、両金型にて挟持され、
該挟持によって、両金型間に形成される芯体成形用空隙
部の端部をシールでき、射出樹脂材料の該部より表皮面
への漏出を抑止でき、樹脂材料の浪費をなくすと共に、
表皮面の汚損を確実に阻止することができる。さらに表
皮のシールにて芯体成形用樹脂は芯体の天井口部分には
一切供給されることがないので、この面でも樹脂材料の
無駄、即ち材料の歩留りを向上せしめることができる。
At the time of forming the skin, a flange is integrally connected to the edge of the slush-molded skin in advance, and the fin-shaped flange portion provided around the opening of the molded skin is a pair of molds. When mated, they are clamped by both molds,
By the sandwiching, it is possible to seal the end of the void for molding the core formed between the two molds, to prevent the injection resin material from leaking from the portion to the skin surface, and to avoid waste of the resin material,
It is possible to reliably prevent the skin surface from being soiled. Further, since the resin for molding the core is not supplied to the ceiling opening portion of the core by the seal of the skin, the waste of the resin material, that is, the yield of the material can be improved also in this aspect.

【0051】また、成形表皮の端部周縁に設けた他のフ
ランジ、即ち表皮の内側にのびる内向き片状のフランジ
の存在は、組立形成された空隙部へ射出される芯体成形
用樹脂材の表皮面側への漏出を抑止でき、該端縁からの
同じく表皮面の漏出樹脂による汚損の発生を阻止してい
る。また成形後、該フランジ部は芯体内に食い込み、芯
体の一部を巻き込んだ該フランジにより、表皮外端部の
芯体よりの剥離を効果的に抑止している。
Further, the presence of another flange provided on the peripheral edge of the molded skin, that is, an inwardly flared flange extending to the inside of the skin, causes the core-forming resin material to be injected into the assembled void. Can be prevented from leaking to the skin surface side, and the occurrence of contamination by the leaked resin on the skin surface from the edge is also prevented. Further, after the molding, the flange portion bites into the core body, and the flange having a part of the core body wound therein effectively suppresses the peeling of the outer end portion of the epidermis from the core body.

【0052】また、空隙部へ射出される芯体用樹脂は常
に表皮の裏面に直接供給せしめることにより、樹脂の射
出時、樹脂圧により表皮の端縁部はキャビティ金型の内
面より剥ぎ起こされることがなく、表皮の端縁部形状は
正確に固定され、かつ該表皮端縁より芯体成形用樹脂の
漏出を確実に抑制することができる。
Further, the core resin injected into the void is always supplied directly to the back surface of the skin, so that the edge of the skin is peeled off from the inner surface of the cavity mold by the resin pressure when the resin is injected. In this case, the shape of the edge portion of the skin is accurately fixed, and the leakage of the core-forming resin from the skin edge can be reliably suppressed.

【図面の簡単な説明】[Brief description of the drawings]

【図1】この発明を実施したコンソールボックスの端部
を切欠いて示す斜視図である。
FIG. 1 is a perspective view showing a console box according to the present invention with an end portion cut away.

【図2】成型金型より脱型直後のコンソールボックスの
端部を切欠いて示す斜視図である。
FIG. 2 is a perspective view in which an end portion of a console box immediately after demolding from a molding die is cut away.

【図3】図2に示すボックスのA−A断面線位置での金
型内にある成形品の金型を含む切断面図である。
FIG. 3 is a cross-sectional view including a mold of a molded product in the mold at a line AA sectional line position of the box shown in FIG.

【図4】図2に示すボックスのB−B断面線位置での金
型内にある成形品の金型を含む切断面図である。
FIG. 4 is a cross-sectional view including a mold of a molded product in the mold at a line BB section line position of the box shown in FIG.

【図5】他の実施例を示す図2に相当する図である。FIG. 5 is a view corresponding to FIG. 2 showing another embodiment.

【図6】単一層スラッシュ成形表皮の一部の縦断面図で
ある。
FIG. 6 is a longitudinal cross-sectional view of a portion of a single layer slush molded skin.

【図7】二層積層スラッシュ成形表皮の一部の縦断面図
である。
FIG. 7 is a longitudinal sectional view of a part of a two-layer laminated slush molded skin.

【図8】三層積層スラッシュ成形表皮の一部の縦断面図
である。
FIG. 8 is a partial vertical cross-sectional view of a three-layer laminated slush molded skin.

【図9】表皮の開口部および外端周縁に設けたフランジ
の先端部に段差部を一体に設けた表皮一部の斜視図であ
る。
FIG. 9 is a perspective view of a part of the skin in which a step portion is integrally provided at a tip end portion of a flange provided on the opening portion of the skin and an outer peripheral edge.

【図10】図9に示す段差部をトリムした後の表皮の一
部の斜視図である。
FIG. 10 is a perspective view of a part of the epidermis after trimming the step portion shown in FIG.

【図11】従来の、スラッシュ成形表皮付きコンソール
ボックスの開口部の開設前の端部を切欠いて示すボック
スの斜視図である。
FIG. 11 is a perspective view of a conventional console box with a slush-molded skin, in which the opening before cutting the opening is cut away.

【符号の説明】[Explanation of symbols]

1 成形品(コンソールボックス) 3 樹脂芯体 5 スラッシュ成形表皮 5a ソリッド表面層 5b 発泡層 5c ソリッド裏面層 6 表皮開口部 7 ひれ状のフランジ 8 内向き片状のフランジ 9 段差部 10 トリム面 11 段差部 12 トリム面 15 キャビティ金型 16 コア金型 17 スライド金型 18 内端突条 19 空隙部 21 樹脂導入路 22 樹脂供給路 1 Molded Product (Console Box) 3 Resin Core 5 Slush Molded Skin 5a Solid Surface Layer 5b Foamed Layer 5c Solid Back Layer 6 Skin Opening 7 Fin-like Flange 8 Inward Flange Flange 9 Step 10 Trim Surface 11 Step Part 12 Trim surface 15 Cavity mold 16 Core mold 17 Slide mold 18 Inner end protrusion 19 Void 21 Resin introduction path 22 Resin supply path

Claims (11)

【特許請求の範囲】[Claims] 【請求項1】 スラッシュ成形表皮の各縁部には表皮と
一体に予めフランジが形成されており、この表皮はキャ
ビティ金型の内面に面着され、キャビティ金型およびこ
れと組合されるコア金型などにて該フランジ部分を金型
にて固定し、コア金型と表皮裏面間に形成された空隙部
に芯体成形用樹脂を射出してなるスラッシュ成形表皮付
き射出成形品の製造方法。
1. A slush molded skin is preliminarily formed with a flange at each edge portion integrally with the skin, and the skin is face-bonded to the inner surface of the cavity mold, and the cavity mold and the core metal combined with the cavity mold. A method for producing an injection-molded product with a slush molded skin, comprising fixing the flange portion with a mold by a mold and injecting a core-molding resin into a void formed between the core mold and the back surface of the skin.
【請求項2】 スラッシュ成形表皮の一部に設けられた
開口部の周縁には、開口部の中央方向に延びるひれ状の
フランジが表皮と一体に形成され、該フランジは嵌合組
立てられた、キャビティ金型とコア金型をもってその両
面を挟持固定されている請求項1のスラッシュ成形表皮
付き射出成形品の製造方法。
2. A fin-shaped flange extending in the central direction of the opening is integrally formed with the skin on the periphery of the opening provided in a part of the slush molded skin, and the flange is fitted and assembled. The method for producing an injection-molded article with a slush molding skin according to claim 1, wherein both sides of the cavity mold and the core mold are clamped and fixed.
【請求項3】 スラッシュ成形表皮の外端部周縁には、
成形表皮の内側に延びる内向き片状のフランジが表皮と
一体に形成され、該フランジは嵌合組立てられたキャビ
ティ金型とスライド金型をもって、その内向き状態を表
皮の背面側より固定されている請求項1のスラッシュ成
形表皮付き射出成形品の製造方法。
3. The outer edge of the slush molded skin has a peripheral edge,
An inwardly extending piece-like flange extending inward of the molding skin is formed integrally with the skin, and the flange has a cavity mold and a slide mold assembled and assembled, and the inward state is fixed from the back side of the skin. The method for producing an injection-molded article with a slush molded skin according to claim 1.
【請求項4】 キャビティ金型の内面に面着固定された
スラッシュ成形表皮とコア金型との間に形成された空隙
部への芯体成形用樹脂の射出口は、常にスラッシュ成形
表皮の裏面部分に直接向けられている請求項1乃至3の
うちの1項に記載のスラッシュ成形表皮付き射出成形品
の製造方法。
4. The injection port of the core-molding resin into the void formed between the core mold and the slush molding skin fixed to the inner surface of the cavity mold is always the back surface of the slush molding skin. The method for producing an injection-molded article with a slush-molded skin according to claim 1, wherein the method is directed directly to the portion.
【請求項5】 スラッシュ成形表皮の一部に設けた開口
部周縁のひれ状のフランジを挟持し、また成形表皮の端
部周縁の内向き片状のフランジを背面側より固定してな
る嵌合組立てられた金型のうち、コア金型を貫通して設
けられ、表皮開口部の略中央部に向け開口する樹脂導入
路、さらに該導入路の端部からは、少なくとも一本のコ
ア金型端面に形成された樹脂供給路を介して、金型と表
皮裏面間に形成された空隙部に芯体成形用樹脂を射出し
てなる請求項1乃至4のうち1項に記載のスラッシュ成
形表皮付き射出成形品の製造方法。
5. A fit formed by sandwiching a fin-shaped flange around an opening provided in a part of a slush molded skin, and fixing an inward flange on the peripheral edge of the molded skin from the back side. Among the assembled molds, a resin introducing passage that is provided so as to penetrate through the core die and opens toward the substantially central portion of the skin opening, and at least one core die from the end of the introducing passage. The slush molding skin according to claim 1, wherein the core body molding resin is injected into a void formed between the mold and the back surface of the skin through a resin supply passage formed on the end face. Of injection-molded product with a seal.
【請求項6】 組立てられた金型のうち、コア金型端面
に形成された樹脂供給路を全面カバーする帯状覆体が、
スラッシュ成形表皮の開口部の周縁に設けたフランジに
一体に形成されている請求項5のスラッシュ成形表皮付
き射出成形品の製造方法。
6. A strip-shaped cover body, which covers the entire surface of a resin supply passage formed on an end surface of a core die of the assembled die,
The method for producing an injection-molded article with a slush-molded skin according to claim 5, wherein the slush-molded skin is integrally formed with a flange provided around the opening of the skin.
【請求項7】 スラッシュ成形表皮の外端周縁に設けた
内向き片状のフランジの先端部には、一段低い段差部を
一連に設け、フランジと段差部との連接部のトリムライ
ンによるトリム面は、常に表皮の内側に表現されている
請求項1乃至6のうち1項に記載のスラッシュ成形表皮
付き射出成形品の製造方法。
7. A trim surface formed by a trim line at a connecting portion between the flange and the step portion, wherein a step portion having a lower step is provided in series at the tip portion of an inwardly-facing flange provided on the outer peripheral edge of the slush molded skin. The method for producing an injection-molded article with a slush-molded skin according to claim 1, wherein is always expressed inside the skin.
【請求項8】 スラッシュ成形表皮の開口部周縁に設け
たひれ状のフランジのうち、嵌合組立後のコア金型の端
面に設けた樹脂供給路上に相対位置するフランジの一部
には、一段低い段差部が設けられ、フランジとこの段差
部との連接部のトリムラインによるトリムにより、フラ
ンジの端面の一部にはスラッシュ成形表皮のソリッド上
層面が露出している請求項5のスラッシュ成形表皮付き
射出成形品の製造方法。
8. Among the fin-shaped flanges provided on the periphery of the opening of the slush molding skin, a part of the flanges located on the end face of the core mold after fitting and assembling and facing each other is provided with one step. 6. A slush molded skin according to claim 5, wherein a low step portion is provided, and a solid upper layer surface of the slush molded skin is exposed at a part of an end surface of the flange by trimming with a trim line of a connecting portion between the flange and this step portion. Of injection-molded product with a seal.
【請求項9】 スラッシュ成形表皮は単一ソリッド層に
て形成されている請求項1乃至8のうち1項に記載のス
ラッシュ成形表皮付き射出成形品の製造方法。
9. The method for producing an injection-molded article with a slush molded skin according to claim 1, wherein the slush molded skin is formed of a single solid layer.
【請求項10】 スラッシュ成形表皮はソリッド表面層
とその内側の発泡層を積層した二層積層からなる請求項
1乃至8のうち1項に記載のスラッシュ成形表皮付き射
出成形品の製造方法。
10. The method for producing an injection-molded article with a slush molded skin according to claim 1, wherein the slush molded skin is a two-layer laminate in which a solid surface layer and a foam layer inside the solid surface layer are laminated.
【請求項11】 スラッシュ成形表皮は発泡層の表側に
ソリッド表面層を、また発泡層の裏側にソリッド裏面層
を積層した三層積層からなる請求項1乃至8のうち1項
に記載のスラッシュ成形表皮付き射出成形品の製造方
法。
11. The slush molded skin according to claim 1, wherein the slush molded skin comprises a three-layer laminate in which a solid surface layer is laminated on the front side of the foam layer and a solid back surface layer is laminated on the back side of the foam layer. Manufacturing method of injection-molded product with skin.
JP32219095A 1995-11-15 1995-11-15 Manufacture of injection molding with slush molding skin Pending JPH09136329A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP32219095A JPH09136329A (en) 1995-11-15 1995-11-15 Manufacture of injection molding with slush molding skin

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP32219095A JPH09136329A (en) 1995-11-15 1995-11-15 Manufacture of injection molding with slush molding skin

Publications (1)

Publication Number Publication Date
JPH09136329A true JPH09136329A (en) 1997-05-27

Family

ID=18140955

Family Applications (1)

Application Number Title Priority Date Filing Date
JP32219095A Pending JPH09136329A (en) 1995-11-15 1995-11-15 Manufacture of injection molding with slush molding skin

Country Status (1)

Country Link
JP (1) JPH09136329A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2768647A1 (en) * 1997-09-19 1999-03-26 Eurostyle Sa Decorated thermoplastic component manufacturing procedure
JP2009154539A (en) * 2007-12-26 2009-07-16 Sutech Trading Ltd Molding

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2768647A1 (en) * 1997-09-19 1999-03-26 Eurostyle Sa Decorated thermoplastic component manufacturing procedure
JP2009154539A (en) * 2007-12-26 2009-07-16 Sutech Trading Ltd Molding

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