JPH08294993A - Flexible copper plated laminate board - Google Patents
Flexible copper plated laminate boardInfo
- Publication number
- JPH08294993A JPH08294993A JP12894195A JP12894195A JPH08294993A JP H08294993 A JPH08294993 A JP H08294993A JP 12894195 A JP12894195 A JP 12894195A JP 12894195 A JP12894195 A JP 12894195A JP H08294993 A JPH08294993 A JP H08294993A
- Authority
- JP
- Japan
- Prior art keywords
- flexible copper
- film
- polyimide
- thermoplastic polyimide
- clad laminate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Adhesives Or Adhesive Processes (AREA)
- Macromolecular Compounds Obtained By Forming Nitrogen-Containing Linkages In General (AREA)
- Laminated Bodies (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明はフレキシブル銅張積層板
に関し、更に詳しくは、耐熱性、接着性に優れ、特には
低吸水率、低誘電特性を示す熱可塑性ポリイミド共重合
体を中間層とするフレキシブル銅張積層板に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a flexible copper clad laminate, and more specifically, a thermoplastic polyimide copolymer having excellent heat resistance and adhesiveness, particularly low water absorption and low dielectric properties, as an intermediate layer. To a flexible copper clad laminate.
【0002】[0002]
【従来の技術】近年、電子機器の高機能化、高性能化、
小型化が進んでおり、それらに伴って用いられる電子部
品に対する小型化、軽量化が求められてきている。その
ため、半導体素子パッケージ方法やそれらを実装する配
線板にも、より高密度、高機能、かつ高性能なものが求
められるようになってきた。この要求に応えるべくFP
Cの細線加工、多層形成等が行われるようになり、FP
Cに直接部品を搭載する部品実装用FPCや、両面に回
路を形成した両面FPC、あるいは複数のFPCを積層
して層間を配線でつないだ多層FPCなどの高密度化さ
れたFPCが出現してきた。2. Description of the Related Art In recent years, electronic devices have become more sophisticated, have higher performance,
The miniaturization is progressing, and the miniaturization and the weight reduction of the electronic components used in association with them are demanded. Therefore, semiconductor device packaging methods and wiring boards for mounting them have also been required to have higher density, higher functionality, and higher performance. FP to meet this demand
Fine line processing of C, multi-layer formation, etc. have come to be performed, and FP
A high-density FPC such as a component mounting FPC in which components are directly mounted on C, a double-sided FPC in which circuits are formed on both sides, or a multi-layer FPC in which a plurality of FPCs are stacked and interconnected between layers has appeared. .
【0003】ところで、FPCは基本的に柔軟で薄いベ
ースフィルム上に回路パターンを形成し、その表面にカ
バーレイを施した構成をしており、上述のような高密度
化されたFPCを得るためには、その材料として用いら
れる絶縁接着剤や絶縁有機フィルムの高性能化が求めら
れている。特に、LOCパッケージやMCM等の高密度
実装材料や多層FPC等のプリント配線板材料、更には
航空宇宙材料として用いる場合には、高い耐熱性、機械
的強度を有し、加工性、接着性に優れ特には低吸湿性に
優れ、その他電気特性や寸法安定性等の諸特性を兼ね備
えていることが要求されている。By the way, the FPC basically has a structure in which a circuit pattern is formed on a flexible and thin base film and a cover lay is applied to the surface thereof, in order to obtain the densified FPC as described above. Is required to improve the performance of insulating adhesives and insulating organic films used as the materials. In particular, when it is used as a high-density mounting material such as LOC package or MCM, a printed wiring board material such as multi-layer FPC, or an aerospace material, it has high heat resistance, mechanical strength, workability and adhesiveness. It is required to have excellent properties, particularly low hygroscopicity, and also have various properties such as electrical properties and dimensional stability.
【0004】現在、FPCのベースフィルムやカバーレ
イフィルムとして用いられている有機絶縁材料としては
ポリイミド樹脂からなるフィルムが、高い耐熱性、機械
的強度を有しており、しかも電気特性に優れているフィ
ルムとして好ましく用いられている。At present, a film made of a polyimide resin as an organic insulating material used as a base film or a coverlay film of FPC has high heat resistance and mechanical strength, and is excellent in electric characteristics. It is preferably used as a film.
【0005】しかし、ポリイミド樹脂は閉環状態ではほ
とんど不融、不溶であり、接着剤としては適用例がほと
んどみられず、かかる用途において用いられる絶縁接着
剤としては、低温(180℃以下)加工性や作業性に優
れていることからエポキシ樹脂やアクリル樹脂などが用
いられることが多い。しかし、これらの接着剤はポリイ
ミドに比べて耐熱性等の特性が劣り、例えば、高温(2
50℃以上)になると接着剤が劣化してしまい、ベース
フィルムとして用いるポリイミドの特性を充分に活かす
ことができないという問題があった。更には長時間のポ
ストキュアが必要であり、上記のような高密度実装材料
用途には更に高性能な接着剤が強く要求されていた。However, the polyimide resin is almost infusible and insoluble in the ring-closed state, and there are almost no application examples as an adhesive. As an insulating adhesive used in such applications, low temperature (180 ° C. or less) processability is used. Epoxy resin and acrylic resin are often used because of their excellent workability. However, these adhesives have inferior properties such as heat resistance as compared with polyimide, and for example, high temperature (2
If the temperature is higher than 50 ° C.), the adhesive deteriorates, and there is a problem that the characteristics of the polyimide used as the base film cannot be fully utilized. Furthermore, post-curing for a long time is required, and there is a strong demand for a higher-performance adhesive for the above-mentioned high-density packaging material applications.
【0006】そこで、このような問題を解決するため
に、最近ポリイミド系でありながら接着剤として使用さ
れる例が提案されている。例えば、特開平2−1387
89号では、3,3',4,4'-ベンゾフェノンテトラカルボン
酸二無水物と芳香族ジアミンから得られる芳香族ポリイ
ミドとポリマレイミドとを混合した樹脂組成物から得ら
れる接着フィルムを用い、ポリイミドフィルム等の基材
と銅箔とを接着させるFPCの製造方法が提案されてい
る。また、特開平5−179224号や特開平5−11
2768号では、種々の加熱加圧圧着できる熱可塑性ポ
リイミド接着材料について提案されている。Therefore, in order to solve such a problem, an example in which a polyimide-based adhesive is used as an adhesive has recently been proposed. For example, Japanese Patent Laid-Open No. 2-1387
In No. 89, an adhesive film obtained from a resin composition obtained by mixing an aromatic polyimide obtained from 3,3 ′, 4,4′-benzophenonetetracarboxylic dianhydride and an aromatic diamine and a polymaleimide is used, A method of manufacturing an FPC in which a base material such as a film and a copper foil are bonded to each other has been proposed. In addition, JP-A-5-179224 and JP-A-5-11
No. 2768 proposes various thermoplastic polyimide adhesive materials which can be pressure-bonded by heating and pressing.
【0007】これらのポリイミド系接着剤は、溶融流動
性に優れ、加熱加圧圧着させることにより優れた接着性
を示し、耐熱性に優れた接着剤であり、FPCのベース
フィルムとして用いられるポリイミドフィルムの特性を
充分に発揮し得る接着剤として注目されている。These polyimide-based adhesives are adhesives having excellent melt flowability, excellent adhesiveness when heated and pressed, and excellent heat resistance. They are polyimide films used as base films for FPCs. It has been attracting attention as an adhesive that can fully exhibit the above characteristics.
【0008】[0008]
【発明が解決しようとする課題】しかしながら、これら
のポリイミド系の接着剤はポリイミドの溶融流動性に優
れ、接着剤として用いることが可能であるものの、これ
らの接着剤は接着に高温・長時間を要し、300℃以上
の高温に加熱しないと接着できないという問題があっ
た。更には、これらのポリイミド系の接着剤は吸湿しや
すく、吸湿後の電気特性が悪いという問題もあった。However, although these polyimide-based adhesives have excellent melt flowability of polyimide and can be used as adhesives, these adhesives require high temperature and long time for adhesion. That is, there is a problem that the bonding cannot be performed unless the temperature is increased to 300 ° C. or higher. Further, there is a problem that these polyimide-based adhesives easily absorb moisture and have poor electrical characteristics after absorbing moisture.
【0009】すなわち、これらの接着剤は空気中の水分
により容易に吸湿してしまい、保管中に電気特性が悪く
なるため、ポリイミドの状態で保管することが困難であ
った。従って、これらの接着剤は、例えばフィルム状の
接着シートとして供給することができず、接着剤として
使用するには、使用時にその前駆体であるポリアミド酸
の溶液をベースフィルム又はカバーレイフィルムとする
絶縁フィルム上に塗布して、乾燥させてから加熱してイ
ミド化させ、接着剤層を形成するという工程が必要であ
った。そのため、ポリイミド系の接着剤を用いてFPC
等を製造する場合に、その製造時間を短縮することは困
難であるという問題があった。そして、このように使用
時に接着剤層を形成する工程は面倒であり、FPC等の
作製をより簡素化する方法が求められている。That is, these adhesives easily absorb moisture due to moisture in the air, and have poor electrical characteristics during storage, so that it is difficult to store them in a polyimide state. Therefore, these adhesives cannot be supplied as, for example, a film-like adhesive sheet, and when used as an adhesive, a solution of a polyamic acid which is a precursor thereof is used as a base film or a coverlay film at the time of use. A step of forming an adhesive layer by coating on an insulating film, drying and then heating to imidize was required. Therefore, it is necessary to use FPC with polyimide adhesive.
However, there is a problem that it is difficult to reduce the manufacturing time when manufacturing such products. The process of forming the adhesive layer at the time of use is troublesome, and a method for further simplifying the production of the FPC or the like is required.
【0010】また、FPCを製造するためには、このよ
うにベースフィルム上に接着剤層を形成した後、該接着
剤層を形成したベースフィルム層と銅箔等を重ね合わせ
て300℃以上で加熱圧着させて銅張積層板を作製し、
その後、銅箔等をエッチングして回路を形成し、更にい
くつかの工程を経てカバーレイフィルムが貼り合わせら
れるが、かかるFPCの製造工程中に接着剤層が吸湿し
てしまうこともあった。その結果、接着剤層の電気特性
が悪くなり、最終製品の品質低下の原因となることがあ
った。Further, in order to manufacture an FPC, after the adhesive layer is formed on the base film in this way, the base film layer on which the adhesive layer is formed and the copper foil or the like are superposed at 300 ° C. or higher. Heat-press to make a copper clad laminate,
After that, a copper foil or the like is etched to form a circuit, and a coverlay film is attached through several steps, but the adhesive layer sometimes absorbs moisture during the manufacturing process of the FPC. As a result, the electrical characteristics of the adhesive layer may be deteriorated, which may cause deterioration of the quality of the final product.
【0011】そこで、本発明者らは、かかる実状に鑑み
上記問題点を解決し、高密度実装材料用途に要求される
諸特性を併せ持つ高性能な接着剤を中間層とするフレキ
シブル銅張積層板を提供することを目的に鋭意研究を重
ねた結果、充分な機械的強度を有しつつ、耐熱性、加工
性、接着性に優れ、特に低吸水率、低誘電特性を示す熱
可塑性ポリイミド共重合体を見出し、本発明に至ったの
である。In view of such circumstances, the inventors of the present invention have solved the above-mentioned problems and have a flexible copper clad laminate having an intermediate layer of a high-performance adhesive having various properties required for high-density mounting material applications. As a result of earnestly researching for the purpose of providing a thermoplastic polyimide copolymer having sufficient mechanical strength, excellent heat resistance, processability and adhesiveness, and particularly low water absorption and low dielectric properties. They found a coalescence and reached the present invention.
【0012】[0012]
【課題を解決するための手段】本発明に係るフレキシブ
ル銅張積層板の要旨とするところは、ベースフィルム層
と、一般式(1)化6The gist of the flexible copper-clad laminate according to the present invention includes a base film layer and a compound represented by the general formula (1):
【化6】 及び一般式(2)化7[Chemical 6] And the general formula (2) 7
【化7】 (式中、R1 は2価の有機基、R2 は2価の芳香族基、
R3 は4価の芳香族基を示す。)で表される繰り返し単
位(A)及び(B)を有し、上記繰り返し単位(A)
(B)のモル分率(〔A〕/〔B〕)が50/50から
99/1の範囲である熱可塑性ポリイミド共重合体から
なる中間層と、電気的良導体からなる導体層とから構成
されることにある。[Chemical 7] (In the formula, R 1 is a divalent organic group, R 2 is a divalent aromatic group,
R 3 represents a tetravalent aromatic group. ) Has the repeating units (A) and (B), and the above repeating unit (A)
(B) Molar fraction ([A] / [B]) in the range of 50/50 to 99/1, composed of an intermediate layer made of a thermoplastic polyimide copolymer, and a conductor layer made of a good electrical conductor. To be done.
【0013】また、かかるフレキシブル銅張積層板にお
いて、前記一般式(1)及び一般式(2)中のR1 基が
化8In such a flexible copper-clad laminate, the R 1 group in the general formulas (1) and (2) is
【化8】 で表される2価の有機基のいずれかであり、R2 基が化
9Embedded image In is any of the divalent organic group represented, R 2 groups of 9
【化9】 で表される2価の芳香族基であり、R3 基が化10[Chemical 9] In a divalent aromatic group represented, R 3 groups of 10
【化10】 で表される4価の芳香族基であることにある。[Chemical 10] Is a tetravalent aromatic group represented by.
【0014】[0014]
【実施例】以下、本発明に係るフレキシブル銅張積層板
について説明する。本発明のフレキシブル銅張積層板
は、ベースフィルム層と、一般式(1)化11The flexible copper clad laminate according to the present invention will be described below. The flexible copper clad laminate of the present invention comprises a base film layer and a compound represented by the general formula (1).
【化11】 及び一般式(2)化12[Chemical 11] And the general formula (2)
【化12】 (式中、R1 は2価の有機基、R2 は2価の芳香族基、
R3 は4価の芳香族基を示す。)で表される繰り返し単
位(A)及び(B)を有し、上記繰り返し単位(A)
(B)のモル分率〔(A)/(B)〕が50/50から
99/1の範囲である熱可塑性ポリイミド共重合体から
なる接着剤層である中間層と、電気的良導体からなる導
体層とから構成されている。[Chemical 12] (In the formula, R 1 is a divalent organic group, R 2 is a divalent aromatic group,
R 3 represents a tetravalent aromatic group. ) Has the repeating units (A) and (B), and the above repeating unit (A)
It is composed of an intermediate layer which is an adhesive layer composed of a thermoplastic polyimide copolymer having a molar fraction of (B) [(A) / (B)] in the range of 50/50 to 99/1, and an electrically good conductor. And a conductor layer.
【0015】かかる熱可塑性ポリイミド共重合体は、ガ
ラス転移温度が低く、低温で優れた接着性を示し、かつ
吸水率が低く、又誘電特性も優れており、フレキシブル
銅張積層板の接着剤として好適に用いることができるも
のであり、具体的には以下の方法で得ることができる。Such a thermoplastic polyimide copolymer has a low glass transition temperature, exhibits excellent adhesiveness at low temperatures, has a low water absorption rate, and has excellent dielectric properties, and is used as an adhesive for flexible copper-clad laminates. It can be preferably used, and specifically, it can be obtained by the following method.
【0016】すなわち、アルゴン、窒素等の不活性ガス
雰囲気中において、一般式(3) NH2 −R2 −H2 N (3) (式中、R2 は2価の芳香族基を示す)で表される芳香
族ジアミンを有機溶媒中に溶解若しくは拡散させる。こ
の溶液に一般式(4)化13That is, in an atmosphere of an inert gas such as argon or nitrogen, the general formula (3) NH 2 —R 2 —H 2 N (3) (in the formula, R 2 represents a divalent aromatic group) The aromatic diamine represented by is dissolved or diffused in an organic solvent. In this solution, the compound of the general formula (4) 13
【化13】 (式中、R1 は2価の有機基を示す)で表される芳香族
ジエステル酸二無水物と、一般式(5)化14[Chemical 13] (Wherein R 1 represents a divalent organic group) and an aromatic diester dianhydride represented by the general formula (5)
【化14】 (式中、R3 は4価の芳香族基を示す)で表される芳香
族テトラカルボン酸二無水物を、固体若しくは有機溶媒
による溶液若しくはスラリーの形で添加する。そして、
−10〜50℃、更に好ましくは−5〜20℃で、30
分〜6時間反応させることにより、本発明で用いられる
熱可塑性ポリイミド共重合体の前駆体であるポリアミド
酸共重合体溶液を得ることができる。Embedded image An aromatic tetracarboxylic dianhydride represented by the formula (in the formula, R 3 represents a tetravalent aromatic group) is added in the form of a solution or slurry with a solid or organic solvent. And
-10 to 50 ° C, more preferably -5 to 20 ° C, 30
A polyamic acid copolymer solution, which is a precursor of the thermoplastic polyimide copolymer used in the present invention, can be obtained by reacting for 6 minutes to 6 hours.
【0017】かかる反応において、上記酸二無水物成分
の割合は任意に選択することが可能であるが、前記一般
式(4)で表される芳香族ジエステル酸二無水物と前記
一般式(5)で表される芳香族テトラカルボン酸二無水
物のモル比が50:50〜99:1の範囲であるように
用いるのが好ましい。芳香族ジエステル酸二無水物の割
合が50%よりも小さいと加工温度、すなわちガラス転
移温度が高くなり、また、99%よりも大きければ自己
支持性に乏しい重合体となるからである。また、前記一
般式(3)で表される芳香族ジアミンは、酸二無水物成
分の総量と等モル量用いるのが好ましい。In such a reaction, the ratio of the acid dianhydride component can be arbitrarily selected, but the aromatic diester acid dianhydride represented by the general formula (4) and the general formula (5) It is preferable to use it so that the molar ratio of the aromatic tetracarboxylic acid dianhydride represented by (4) is in the range of 50:50 to 99: 1. This is because if the proportion of the aromatic diester dianhydride is smaller than 50%, the processing temperature, that is, the glass transition temperature becomes high, and if it is larger than 99%, the polymer becomes poor in self-supporting property. The aromatic diamine represented by the general formula (3) is preferably used in an equimolar amount to the total amount of the acid dianhydride component.
【0018】なお、かかる反応において、上記とは逆
に、まず前記一般式(4)及び一般式(5)で表される
酸二無水物成分を有機溶媒中に溶解若しくは拡散させ、
該溶液に前記一般式(3)で表される芳香族ジアミンの
固体若しくは有機溶媒による溶液若しくはスラリーを添
加してもよい。In the reaction, contrary to the above, first, the acid dianhydride component represented by the general formula (4) and the general formula (5) is dissolved or diffused in an organic solvent,
A solution or slurry of a solid or organic solvent of the aromatic diamine represented by the general formula (3) may be added to the solution.
【0019】更に詳しくは、前記一般式(3)で表され
る芳香族ジアミンとしては、あらゆる構造の芳香族ジア
ミンが使用可能であるが、特には一般式(3)中のR2
基が化15More specifically, as the aromatic diamine represented by the general formula (3), aromatic diamines having any structure can be used, but R 2 in the general formula (3) is particularly preferable.
Group is 15
【化15】 で表される、2,2-ビス〔4-(4-アミノフェノキシ)フェ
ニル〕プロパン(BAPP)を用いるのが好ましい。[Chemical 15] It is preferable to use 2,2-bis [4- (4-aminophenoxy) phenyl] propane (BAPP) represented by
【0020】また、酸二無水物成分では、前記一般式
(4)で表される芳香族ジエステル酸二無水物として
は、あらゆる構造の芳香族ジエステル酸二無水物が使用
可能であるが、特には一般式(4)中のR1 基が化16In the acid dianhydride component, as the aromatic diester dianhydride represented by the general formula (4), aromatic diester dianhydrides having any structure can be used, but in particular, Is an R 1 group in the general formula (4)
【化16】 のいずれかで表される2,2-ビス(4-ヒドロキシフェニ
ル)プロパンジベンゾエート-3,3',4,4'- テトラカルボ
ン酸二無水物(ESDA)、又は3,3',4,4'-エチレング
リコールジベンゾエートテトラカルボン酸二無水物(E
GDA)、又は3,3',4,4'-プロピレングリコールジベン
ゾエートテトラカルボン酸二無水物(TMPG)のいず
れかを用いるのが好ましい。Embedded image 2,2-bis (4-hydroxyphenyl) propanedibenzoate-3,3 ', 4,4'-tetracarboxylic dianhydride (ESDA), or 3,3', 4, 4'-ethylene glycol dibenzoate tetracarboxylic dianhydride (E
It is preferred to use either GDA) or 3,3 ′, 4,4′-propylene glycol dibenzoate tetracarboxylic dianhydride (TMPG).
【0021】また、前記一般式(5)で表される芳香族
テトラカルボン酸二無水物としては、あらゆる構造の芳
香族テトラカルボン酸二無水物が使用可能であるが、特
には一般式(5)中のR3 基が化17As the aromatic tetracarboxylic acid dianhydride represented by the general formula (5), aromatic tetracarboxylic acid dianhydrides having any structure can be used, and particularly, the general formula (5) The R 3 group in
【化17】 で表される3,3',4,4'-ベンゾフェノンテトラカルボン酸
二無水物(BTDA)を用いるのが好ましい。[Chemical 17] It is preferable to use 3,3 ′, 4,4′-benzophenone tetracarboxylic acid dianhydride (BTDA) represented by
【0022】なお、かかる芳香族ポリアミド酸共重合体
溶液の生成反応に使用される有機溶媒としては、例え
ば、ジメチルスルホキシド、ジエチルスルホキシド等の
スルホキシド系溶媒、N,N−ジメチルホルムアミド、
N,N−ジエチルホルムアミド等のホルムアミド系溶
媒、N,N−ジメチルアセトアミド、N,N−ジエチル
アセトアミド等のアセトアミド系溶媒等を挙げることが
できる。これらを単独または2種あるいは3種以上の混
合溶媒として用いることもできる。更に、これらの極性
溶媒とともに、アセトン、メタノール、エタノール、イ
ソプロパノール、ベンゼンメチルセロソルブ等のポリア
ミド酸共重合体の非溶媒との混合溶媒として用いること
もできる。Examples of the organic solvent used in the reaction for producing the aromatic polyamic acid copolymer solution include sulfoxide solvents such as dimethyl sulfoxide and diethyl sulfoxide, N, N-dimethylformamide, and the like.
Examples thereof include formamide solvents such as N, N-diethylformamide and acetamide solvents such as N, N-dimethylacetamide and N, N-diethylacetamide. These may be used alone or as a mixed solvent of two or three or more. Further, these polar solvents can be used as a mixed solvent with a non-solvent of a polyamic acid copolymer such as acetone, methanol, ethanol, isopropanol and benzenemethylcellosolve.
【0023】かかる反応により、本発明において接着剤
として用い、本発明のフレキシブル銅張積層板の中間層
となる上記繰り返し単位(A)(B)を有し、該繰り返
し単位(A)(B)のモル分率(〔A〕/〔B〕)が、
50/50〜99/1の範囲である熱可塑性ポリイミド
共重合体の前駆体であるポリアミド酸共重合体の溶液が
得られるのである。By such a reaction, the above repeating units (A) and (B), which are used as an adhesive in the present invention and serve as an intermediate layer of the flexible copper-clad laminate of the present invention, are contained in the repeating units (A) and (B). The mole fraction ([A] / [B]) of
Thus, a solution of a polyamic acid copolymer which is a precursor of the thermoplastic polyimide copolymer in the range of 50/50 to 99/1 can be obtained.
【0024】そして、このポリアミド酸共重合体溶液を
フィルム状に形成して、熱的及び/又は化学的に脱水閉
環(イミド化)させることにより、本発明において接着
剤として好ましく用いられる熱可塑性ポリイミド共重合
体からなるフィルムを得ることができる。Then, this polyamic acid copolymer solution is formed into a film and thermally and / or chemically dehydrated and cyclized (imidized) to form a thermoplastic polyimide which is preferably used as an adhesive in the present invention. A film made of the copolymer can be obtained.
【0025】例をあげて説明すると、熱的に脱水閉環す
る方法では、まず、上記ポリアミド酸共重合体の溶液を
支持板、PET等の有機フィルム、ドラムあるいはエン
ドレスベルト等の支持体上に流延または塗布して膜状と
し、乾燥させて自己支持性を有する膜を得る。この乾燥
は150℃以下の温度で約5〜90分間行うのが好まし
い。次いで、これを更に加熱して乾燥させつつイミド化
し、本発明で用いられる上記繰り返し単位(A)(B)
を有する熱可塑性ポリイミド共重合体よりなるフィルム
を得る。加熱の際は、この自己支持性を有する膜を支持
体から引き剥がし、その状態で端部を固定して行うと熱
膨張係数の小さいフィルムが得られ好ましい。加熱の際
の温度は150〜350℃の範囲の温度が好ましい。加
熱の際の昇温速度には制限はないが、徐々に加熱し、最
高温度が上記温度になるようにするのが好ましい。加熱
時間はフィルム厚みや最高温度によって異なるが、一般
には最高温度に達してから10秒〜5分の範囲が好まし
い。Explaining by way of example, in the method of thermal dehydration ring closure, first, the solution of the polyamic acid copolymer is flowed on a support plate, an organic film such as PET, or a support such as a drum or an endless belt. It is spread or coated to form a film, and dried to obtain a film having self-supporting property. This drying is preferably carried out at a temperature of 150 ° C. or lower for about 5 to 90 minutes. Then, this is further heated and dried to be imidized, and the above repeating units (A) and (B) used in the present invention are used.
A film made of a thermoplastic polyimide copolymer having At the time of heating, it is preferable to peel off this self-supporting film from the support and fix the ends in that state to obtain a film having a small coefficient of thermal expansion. The temperature during heating is preferably in the range of 150 to 350 ° C. There is no limitation on the rate of temperature increase during heating, but it is preferable that the maximum temperature reaches the above temperature by gradually heating. The heating time varies depending on the film thickness and the maximum temperature, but in general, it is preferably in the range of 10 seconds to 5 minutes after the maximum temperature is reached.
【0026】また、化学的に脱水閉環する方法では、上
記ポリアミド酸共重合体の溶液に化学量論以上の脱水剤
と触媒量の第3級アミンを加え、熱的に脱水する場合と
同様の方法で処理すると、熱的に脱水する場合よりも短
時間で所望のポリイミドフィルムが得られる。In the method of chemically dehydrating and ring-closing, the same method as in the case of thermally dehydrating by adding a stoichiometric or more stoichiometric dehydrating agent and a catalytic amount of a tertiary amine to the solution of the polyamic acid copolymer is used. When treated by the method, the desired polyimide film can be obtained in a shorter time than when thermally dehydrated.
【0027】熱的にイミド化する方法と、化学的にイミ
ド化する方法とを比較すると化学的方法による方が得ら
れたポリイミドフィルムの機械的強度が大きく、且つ熱
膨張係数が小さくなる利点がある。なお、熱的にイミド
化する方法と化学的にイミド化する方法とを併用するこ
とも可能である。Comparing the thermal imidization method and the chemical imidization method, the chemical method has the advantage that the obtained polyimide film has a large mechanical strength and a small thermal expansion coefficient. is there. In addition, it is also possible to use the method of thermally imidizing and the method of chemically imidizing together.
【0028】なお、かかるポリアミド酸共重合体及びポ
リイミド共重合体の分子量は特に規制されるものではな
いが、得られるフィルムの強度を維持するためには、数
平均分子量が5万以上、更には8万以上、特には10万
以上、更に好ましくは12万以上が好ましい。ただし、
ポリイミド共重合体の分子量は直接測定が困難な場合が
多く、このようなときには間接的な方法によって推測に
よる測定がなされる。例えば、ポリイミド共重合体がポ
リアミド酸共重合体から合成される場合には、ポリアミ
ド酸の分子量に相当する値がポリイミド共重合体の分子
量とされる。The molecular weights of the polyamic acid copolymer and the polyimide copolymer are not particularly limited, but in order to maintain the strength of the obtained film, the number average molecular weight is 50,000 or more, and further, It is preferably 80,000 or more, particularly 100,000 or more, and more preferably 120,000 or more. However,
In many cases, it is difficult to directly measure the molecular weight of the polyimide copolymer, and in such a case, an indirect method is used to estimate the molecular weight. For example, when the polyimide copolymer is synthesized from the polyamic acid copolymer, the value corresponding to the molecular weight of the polyamic acid is the molecular weight of the polyimide copolymer.
【0029】かかる方法により、上記一般式(1)及び
一般式(2)で表される繰り返し単位(A)(B)のモ
ル分率〔(A)/(B)〕が50/50〜99/1の範
囲にある熱可塑性ポリイミド共重合体からなるフィルム
が得られるのである。そして、この熱可塑性ポリイミド
共重合体フィルムは、優れた熱可塑性、耐熱性、低温で
の接着性、低吸水率、低誘電特性を併せ有しており、本
発明のフレキシブル銅張積層板の中間層として好適に用
いることができる。By such a method, the molar fraction [(A) / (B)] of the repeating units (A) and (B) represented by the above general formulas (1) and (2) is 50/50 to 99. A film made of a thermoplastic polyimide copolymer in the range of / 1 is obtained. The thermoplastic polyimide copolymer film has excellent thermoplasticity, heat resistance, low-temperature adhesiveness, low water absorption, and low dielectric properties, and has the intermediate properties of the flexible copper-clad laminate of the present invention. It can be preferably used as a layer.
【0030】すなわち、上記熱可塑性ポリイミド共重合
体はポリイミドの特徴である優れた耐熱性を有するとと
もに、その組成により100〜250℃の間で明確なガ
ラス転移温度を有し、ガラス転移温度以上の温度でラミ
ネートすることにより優れた接着性を示す。また、これ
らの共重合体は20℃の純水に24時間浸したときの吸
水率が1%以下という低吸水率を示し、また誘電率は1
MHz(常態)で3.0以下という低誘電性を示す。That is, the above-mentioned thermoplastic polyimide copolymer has excellent heat resistance which is a characteristic of polyimide, has a clear glass transition temperature between 100 and 250 ° C. depending on its composition, and has a glass transition temperature higher than the glass transition temperature. Excellent adhesion is obtained by laminating at temperature. Further, these copolymers show a low water absorption rate of 1% or less when immersed in pure water at 20 ° C. for 24 hours, and also have a dielectric constant of 1
It has a low dielectric constant of 3.0 or less at MHz (normal state).
【0031】そして、この熱可塑性ポリイミド共重合体
からなるフィルムを接着剤としてベースフィルムと銅箔
のような導体層との間に挿入して3重に重ね、熱圧着す
ることにより、本発明のフレキシブル銅張積層板が得ら
れるのである。Then, the film made of the thermoplastic polyimide copolymer is inserted as an adhesive between the base film and the conductor layer such as a copper foil, and the films are superposed in three layers and thermocompression-bonded. A flexible copper clad laminate can be obtained.
【0032】なお、本発明でいうベースフィルムはFP
C等のベースフィルムとして使用可能なものであればい
かなるフィルムを用いてもよいが、特には耐熱性に優れ
た特性を有するポリイミドフィルムが好ましく用いられ
る。具体的には、ベースフィルムとして用いるポリイミ
ドフィルムは、例えば、「アピカル(登録商標;鐘淵化
学工業株式会社製)」のような接着性を有しないポリイ
ミドフィルムを用いることができ、その他いかなる構造
のポリイミドフィルムであってもよい。The base film referred to in the present invention is FP.
Any film may be used as long as it can be used as a base film such as C, but a polyimide film having excellent heat resistance is particularly preferably used. Specifically, as the polyimide film used as the base film, for example, a polyimide film having no adhesiveness such as "Apical (registered trademark; manufactured by Kaneka Kagaku Kogyo Co., Ltd.)" can be used, and any other structure can be used. It may be a polyimide film.
【0033】また、本発明のフレキシブル銅張積層板を
得る他の方法として、前記ポリイミド共重合体からなる
フィルム接着剤をベースフィルムの両面又は片面に重ね
合わせて熱圧着させてボンディングシートを作製した
後、その両側又は片側に銅箔を重ねて熱圧着してもよ
い。As another method for obtaining the flexible copper-clad laminate of the present invention, a film adhesive made of the polyimide copolymer is laminated on both sides or one side of the base film and thermocompression bonded to produce a bonding sheet. After that, copper foil may be overlapped on both sides or one side thereof and thermocompression bonded.
【0034】その他、前記ポリイミド共重合体の前駆体
であるポリアミド酸共重合体の溶液をベースフィルムの
両面又は片面に流延塗布してイミド化させた後、その両
側又は片側に銅箔を重ね熱圧着しても得ることができる
等、その製造方法は限定されるものではない。In addition, a solution of the polyamic acid copolymer, which is the precursor of the polyimide copolymer, is cast and applied on both sides or one side of the base film to imidize it, and then copper foil is laminated on both sides or one side. The manufacturing method is not limited, such that it can be obtained by thermocompression bonding.
【0035】このようにして得られた本発明に係るフレ
キシブル銅張積層板は、熱可塑性ポリイミド共重合体か
らなる中間層によりベースフィルムと導体層とが強固に
接着されており、絶縁接着剤としてエポキシ樹脂やアク
リル樹脂などを用いた場合に比べて非常に優れた耐熱性
を示し、250℃以上の高温下でも接着剤層の劣化は見
られない。そして、本発明において中間層としている上
述の熱可塑性ポリイミド共重合体はガラス転移温度が1
00〜250℃であり、従来公知のポリイミド系接着剤
に比べて比較的低温・短時間の熱圧着により優れた接着
性を示し、非常に簡単にフレキシブル銅張積層板を得る
ことができる。The flexible copper-clad laminate according to the present invention thus obtained has the base film and the conductor layer firmly bonded to each other by the intermediate layer composed of the thermoplastic polyimide copolymer, and serves as an insulating adhesive. It exhibits excellent heat resistance as compared with the case of using an epoxy resin or an acrylic resin, and no deterioration of the adhesive layer is observed even at a high temperature of 250 ° C. or higher. The above-mentioned thermoplastic polyimide copolymer used as the intermediate layer in the present invention has a glass transition temperature of 1
The temperature is from 0 to 250 ° C., which shows excellent adhesiveness by thermocompression bonding at a relatively low temperature for a short time as compared with a conventionally known polyimide adhesive, and a flexible copper clad laminate can be obtained very easily.
【0036】また、かかるフレキシブル銅張積層板はベ
ースフィルム及び中間層がいずれもポリイミドフィルム
からなり、FPC等を作製する場合において、例えば銅
箔をエッチングした後にアルカリエッチングにより穴開
け加工することができ、比較的簡単にFPCの作製がで
きる。Further, in such a flexible copper-clad laminate, the base film and the intermediate layer are both made of a polyimide film, and in the case of producing an FPC or the like, for example, copper foil can be etched and then punched by alkali etching. The FPC can be manufactured relatively easily.
【0037】更には、従来公知のポリイミド系接着剤
は、その吸水率が高いという欠点からポリイミドの状態
で保管することが困難で、従来のポリイミド系接着剤を
用いたフレキシブル銅張積層板は中間層が保管中に吸湿
したり、あるいはエッチング等のFPC製造工程におい
て吸湿してしまうことがあった。それに対して、本発明
で中間層として用いている熱可塑性ポリイミド共重合体
は上述したように低吸水率を示すことから、本発明のフ
レキシブル銅張積層板は、中間層が従来のように吸湿す
ることはない。そのため、FPCを作製する場合等にお
いて、従来のようにFPC等の製造時に接着剤層を形成
する工程から行う必要がなくなり、予め本発明のフレキ
シブル銅張積層板を作製しておくことにより、FPCの
作製をより簡素化することが可能である。Furthermore, conventionally known polyimide adhesives are difficult to store in the state of polyimide due to their high water absorption, and flexible copper clad laminates using conventional polyimide adhesives are intermediate. The layer may absorb moisture during storage, or may absorb moisture during the FPC manufacturing process such as etching. On the other hand, since the thermoplastic polyimide copolymer used as the intermediate layer in the present invention exhibits a low water absorption rate as described above, the flexible copper-clad laminate of the present invention has the intermediate layer absorbing moisture as in the conventional case. There is nothing to do. Therefore, in the case of producing an FPC, it is not necessary to perform the step of forming the adhesive layer during the production of the FPC as in the conventional case, and the flexible copper-clad laminate of the present invention is produced in advance, thereby Can be further simplified.
【0038】以上、本発明に係るフレキシブル銅張積層
板の実施例を説明したが、本発明はこれらの実施例のみ
に限定されるものではなく、本発明はその趣旨を逸脱し
ない範囲内で当業者の知識に基づき、種々なる改良、変
更、修正を加えた態様で実施しうるものである。Although the embodiments of the flexible copper-clad laminate according to the present invention have been described above, the present invention is not limited to these embodiments, and the present invention is applicable within the scope of the invention. The present invention can be implemented with various improvements, changes and modifications based on the knowledge of those skilled in the art.
【0039】以下に実施例により本発明をより具体的に
説明するが、本発明はこれら実施例によって限定される
ものではない。なお、実施例中、DMFはN,N-ジメチル
ホルムアミドである。また、BAPPは2,2-ビス〔4-
(4-アミノフェノキシ)フェニル〕プロパンであり、E
SDAは2,2-ビス(4-ヒドロキシフェニル)プロパンジ
ベンゾエート-3,3',4,4'- テトラカルボン酸二無水物、
BTDAは3,3',4,4'-ベンゾフェノンテトラカルボン酸
二無水物、EGDAは3,3',4,4'-エチレングリコールジ
ベンゾエートテトラカルボン酸二無水物、TMPGは3,
3',4,4'-プロピレングリコールジベンゾエートテトラカ
ルボン酸二無水物である。Hereinafter, the present invention will be described more specifically with reference to Examples, but the present invention is not limited to these Examples. In the examples, DMF is N, N-dimethylformamide. Also, BAPP is 2,2-bis [4-
(4-aminophenoxy) phenyl] propane, and E
SDA is 2,2-bis (4-hydroxyphenyl) propanedibenzoate-3,3 ', 4,4'-tetracarboxylic dianhydride,
BTDA is 3,3 ', 4,4'-benzophenone tetracarboxylic dianhydride, EGDA is 3,3', 4,4'-ethylene glycol dibenzoate tetracarboxylic dianhydride, TMPG is 3,
It is 3 ', 4,4'-propylene glycol dibenzoate tetracarboxylic dianhydride.
【0040】実施例 1〜3 攪拌機を備えた500ml三口セパラブルフラスコ(1) に
BAPP16.4g(40mmol)と表1に示す量の
DMFを入れ、窒素雰囲気下で攪拌し充分溶かした。次
に、50mlナスフラスコ(2) にBTDA及びESDAを
表1に示す割合で採取し、セパラブルフラスコ(1) のB
APP溶液中に固体状で添加した。ナスフラスコ(2) の
壁面は5gのDMFにより洗浄しセパラブルフラスコ
(1) 中へ流し入れた。約1時間攪拌しながら放置した
後、予め0.6gのESDAを5.0gのDMFに溶か
した溶液を、セパラブルフラスコ(1) 中に、該セパラブ
ルフラスコ(1) 中のワニス粘度に注意しながら徐々に投
入した。最大粘度に達した後、ESDA溶液の投入を終
了し、ポリアミド酸溶液を得た。Examples 1 to 3 A 500 ml three-neck separable flask (1) equipped with a stirrer was charged with 16.4 g (40 mmol) of BAPP and the amount of DMF shown in Table 1 and stirred under a nitrogen atmosphere to sufficiently dissolve them. Next, BTDA and ESDA were sampled in a 50 ml eggplant flask (2) at the ratio shown in Table 1, and B of the separable flask (1) was collected.
It was added as solid in the APP solution. The wall surface of the eggplant flask (2) was washed with 5 g of DMF and separated into a separable flask.
(1) It poured into the inside. After standing for about 1 hour while stirring, pay attention to the viscosity of the varnish in the separable flask (1) in a solution of 0.6 g of ESDA dissolved in 5.0 g of DMF in advance. While gradually throwing in. After reaching the maximum viscosity, the addition of the ESDA solution was terminated to obtain a polyamic acid solution.
【0041】[0041]
【表1】 [Table 1]
【0042】製膜は次のようにして行った。まず、10
0mlメスフラスコ(3) にイソキノリン10.0gと無水
酢酸10.0g、DMF10.0gをとりよく攪拌し
た。次に、上記作製したポリアミド酸溶液100gに、
このメスフラスコ(3) 中の溶液を加えて2分間よく攪拌
した。脱気した後、PETフィルム上に塗布し、80℃
で25分間加熱し、PETフィルムを剥がした後、端部
を固定して100℃から250℃へ連続的に昇温し、昇
温後5分間加熱してイミド化させ、それぞれ25μm厚
の熱可塑性ポリイミドフィルムを得た。The film formation was performed as follows. First, 10
Isoquinoline (10.0 g), acetic anhydride (10.0 g) and DMF (10.0 g) were placed in a 0 ml volumetric flask (3) and well stirred. Next, to 100 g of the prepared polyamic acid solution,
The solution in the volumetric flask (3) was added and well stirred for 2 minutes. After degassing, apply on PET film and apply at 80 ℃
After peeling off the PET film by heating for 25 minutes, the end is fixed and the temperature is continuously raised from 100 ° C. to 250 ° C., and after the temperature is raised, it is heated for 5 minutes to be imidized. A polyimide film was obtained.
【0043】そして、ポリイミドフィルムの両面に上記
得られた熱可塑性ポリイミド接着剤フィルムを重ね、更
に両側に銅箔(35μm)を重ね、240℃、20kg/
cm2の条件で10分間加熱プレスして、それぞれ本発明
のフレキシブル銅張積層板を得た。Then, the thermoplastic polyimide adhesive film obtained above is laminated on both sides of the polyimide film, and copper foil (35 μm) is further laminated on both sides thereof, and the temperature is 240 ° C., 20 kg /
The flexible copper clad laminate of the present invention was obtained by hot pressing for 10 minutes under the condition of cm 2 .
【0044】得られたポリイミドフィルムについて、ガ
ラス転移点(℃)、吸水率(%)、誘電率を測定し、得
られたフレキシブル銅張積層板を用いてそのピール強度
(kg/cm)を測定した。ガラス転移点についてはTMA
により測定し、吸水率についてはASTM D−570
に従って20℃の純水中に浸した後の重量変化率を測定
し、誘電率についてはQメーター法(常態、1MHz)
により測定した。また、ピール強度についてはJIS
K6471に従い測定した。それらの結果を表2に示
す。The glass transition point (° C.), water absorption rate (%) and dielectric constant of the obtained polyimide film were measured, and the peel strength (kg / cm) was measured using the obtained flexible copper clad laminate. did. TMA for glass transition point
The water absorption is measured according to ASTM D-570.
Measure the rate of weight change after immersion in pure water at 20 ° C according to
Was measured by Regarding peel strength, JIS
It measured according to K6471. Table 2 shows the results.
【0045】[0045]
【表2】 [Table 2]
【0046】比較例 1 比較のため、実施例1においてESDAを用いない以外
は、実質的に実施例1と同様にしてポリアミド酸溶液を
得て、25μm厚のBTDA及びBAPPからなる熱可
塑性ポリイミドフィルムを得て、更にフレキシブル銅張
積層板を得た。なお、ポリアミド酸溶液を得る際の試薬
量は表1に示す通りであり、最後は予め0.6gのBT
DAを8.0gのDMFに溶かした溶液をフラスコ内の
ワニス粘土に注意しながら徐々に投入した。そして、得
られた熱可塑性ポリイミドフィルムについて、実施例1
と同様にしてガラス転移点(℃)、吸水率(%)、誘電
率を測定し、またフレキシブル銅張積層板を用いてその
ピール強度(kg/cm)を測定した。その結果を表2に示
す。Comparative Example 1 For comparison, a polyamic acid solution was obtained in substantially the same manner as in Example 1 except that ESDA was not used, and a thermoplastic polyimide film of BTDA and BAPP having a thickness of 25 μm was prepared. To obtain a flexible copper clad laminate. The amount of the reagent for obtaining the polyamic acid solution is as shown in Table 1, and the last was 0.6 g of BT in advance.
A solution prepared by dissolving DA in 8.0 g of DMF was gradually added while paying attention to the varnish clay in the flask. And about the obtained thermoplastic polyimide film, Example 1
The glass transition point (° C.), water absorption rate (%) and dielectric constant were measured in the same manner as in, and the peel strength (kg / cm) was measured using a flexible copper clad laminate. The results are shown in Table 2.
【0047】比較例 2 比較のため、ESDAの割合を少なくした以外は、実質
的に実施例1と同様にしてポリアミド酸溶液を得て、2
5μm厚の熱可塑性ポリイミドフィルムを得て、更にフ
レキシブル銅張積層板を得た。なお、ポリアミド酸溶液
を得る際の試薬量は表1に示す通りである。そして、得
られたポリイミドフィルムについて、実施例1と同様に
してガラス転移点(℃)、吸水率(%)、誘電率を測定
し、またフレキシブル銅張積層板を用いてそのピール強
度(kg/cm)を測定した。その結果を表2に示す。Comparative Example 2 For comparison, a polyamic acid solution was obtained in substantially the same manner as in Example 1 except that the proportion of ESDA was reduced.
A thermoplastic polyimide film having a thickness of 5 μm was obtained, and a flexible copper-clad laminate was further obtained. The amounts of reagents for obtaining the polyamic acid solution are as shown in Table 1. Then, the glass transition point (° C.), water absorption rate (%) and dielectric constant of the obtained polyimide film were measured in the same manner as in Example 1, and the peel strength (kg / kg / cm) was measured. The results are shown in Table 2.
【0048】実施例 4〜6 実施例1〜3において、ESDAの代わりにEGDAを
用いた以外は、実質的に実施例1〜3と同様にしてポリ
アミド酸溶液を得て、それぞれ25μm厚の熱可塑性ポ
リイミドフィルムを得て、更に本発明のフレキシブル銅
張積層板を得た。なお、ポリアミド酸溶液を得る際の試
薬量は、表1に示す通りである。そして、得られたポリ
イミドフィルムについて、実施例1と同様にしてガラス
転移点(℃)、吸水率(%)、誘電率を測定し、またフ
レキシブル銅張積層板を用いてそのピール強度(kg/c
m)を測定した。これらの結果を表3に示す。Examples 4 to 6 Polyamide acid solutions were obtained in substantially the same manner as in Examples 1 to 3 except that EGDA was used in place of ESDA in Examples 1 to 3, and each of them was heated to a thickness of 25 μm. A plastic polyimide film was obtained, and then a flexible copper clad laminate of the present invention was obtained. The amounts of reagents for obtaining the polyamic acid solution are as shown in Table 1. Then, the glass transition point (° C.), water absorption rate (%) and dielectric constant of the obtained polyimide film were measured in the same manner as in Example 1, and the peel strength (kg / kg / c
m) was measured. Table 3 shows the results.
【0049】[0049]
【表3】 [Table 3]
【0050】比較例 3 比較のため、EGDAに割合を少なくした以外は、実質
的に実施例4〜6と同様にしてポリアミド酸溶液を得
て、25μm厚の熱可塑性ポリイミドフィルムを得て、
更にフレキシブル銅張積層板を得た。なお、ポリアミド
酸溶液を得る際の試薬量は表1に示す通りである。そし
て、得られたポリイミドフィルムについて、実施例1同
様にしてガラス転移点(℃)、吸水率(%)、誘電率を
測定し、またフレキシブル銅張積層板を用いてそのピー
ル強度(kg/cm)を測定した。その結果を比較例1の結
果ともに表3に示した。Comparative Example 3 For comparison, a polyamic acid solution was obtained in substantially the same manner as in Examples 4 to 6 except that the proportion of EGDA was reduced to obtain a 25 μm thick thermoplastic polyimide film.
Further, a flexible copper clad laminate was obtained. The amounts of reagents for obtaining the polyamic acid solution are as shown in Table 1. The glass transition point (° C.), water absorption rate (%) and dielectric constant of the obtained polyimide film were measured in the same manner as in Example 1, and the peel strength (kg / cm) was measured using a flexible copper clad laminate. ) Was measured. The results are shown in Table 3 together with the results of Comparative Example 1.
【0051】実施例 7〜9 実施例1〜3において、ESDAの代わりにTMPGを
用いた以外は、実質的に実施例1〜3と同様にしてポリ
アミド酸溶液を得て、それぞれ25μm厚の熱可塑性ポ
リイミドフィルムを得て、更に本発明のフレキシブル銅
張積層板を得た。なお、ポリアミド酸溶液を得る際の試
薬量は、表1に示す通りである。そして、得られたポリ
イミドフィルムについて、実施例1と同様にしてガラス
転移点(℃)、吸水率(%)、誘電率を測定し、またフ
レキシブル銅張積層板を用いてそのピール強度(kg/c
m)を測定した。これらの結果を表4に示す。Examples 7 to 9 Polyamide acid solutions were obtained in substantially the same manner as in Examples 1 to 3 except that TMPG was used in place of ESDA in Examples 1 to 3, and each of them was heated to a thickness of 25 μm. A plastic polyimide film was obtained, and then a flexible copper clad laminate of the present invention was obtained. The amounts of reagents for obtaining the polyamic acid solution are as shown in Table 1. Then, the glass transition point (° C.), water absorption rate (%) and dielectric constant of the obtained polyimide film were measured in the same manner as in Example 1, and the peel strength (kg / kg / c
m) was measured. The results are shown in Table 4.
【0052】[0052]
【表4】 [Table 4]
【0053】比較例 4 比較のため、実施例7〜9においてTMPGの割合を少
なくした以外は、実質的に実施例7〜9と同様にしてポ
リアミド酸溶液を得て、25μm厚の熱可塑性ポリイミ
ドフィルムを得て、更にフレキシブル銅張積層板を得
た。なお、ポリアミド酸溶液を得る際の試薬量は表1に
示す通りである。そして、得られたポリイミドフィルム
について、実施例1と同様にしてガラス転移点(℃)、
吸水率(%)、誘電率を測定し、またフレキシブル銅張
積層板を用いてそのピール強度(kg/cm)を測定した。
その結果を比較例1の結果とともに表4に示した。Comparative Example 4 For comparison, a polyamic acid solution was obtained in substantially the same manner as in Examples 7 to 9 except that the proportion of TMPG was reduced in Examples 7 to 9 to obtain a thermoplastic polyimide having a thickness of 25 μm. A film was obtained, and a flexible copper clad laminate was further obtained. The amounts of reagents for obtaining the polyamic acid solution are as shown in Table 1. Then, for the obtained polyimide film, the glass transition point (° C.) was measured in the same manner as in Example 1.
The water absorption (%) and the dielectric constant were measured, and the peel strength (kg / cm) was measured using a flexible copper clad laminate.
The results are shown in Table 4 together with the results of Comparative Example 1.
【0054】表2〜4より、ジアミン成分としてBAP
Pを用い、酸二無水物成分としてESDA(又はEGD
A,又はTMPG)とBTDAとを混合し、該酸二無水
物成分のモル比(〔ESDA(又はEGDA,又はTM
PG)〕:〔BTDA〕)を50:50〜99:1とし
て用いて得た熱可塑性ポリイミドフィルムは、ガラス転
移温度が低く、低吸水率、低誘電率特性を示すことがわ
かる。From Tables 2 to 4, BAP was used as the diamine component.
Using P, ESDA (or EGD as an acid dianhydride component)
A or TMPG) and BTDA are mixed, and the molar ratio of the acid dianhydride component ([ESDA (or EGDA, or TM
It can be seen that the thermoplastic polyimide film obtained by using PG)]: [BTDA]) at 50:50 to 99: 1 has a low glass transition temperature, low water absorption and low dielectric constant.
【0055】[0055]
【発明の効果】以上のように、本発明のフレキシブル銅
張積層板は、ベースフィルム層と、前記一般式(1)及
び一般式(2)で表される繰り返し単位(A)及び
(B)のモル分率〔(A)/(B)〕が50/50から
99/1の範囲である熱可塑性ポリイミド共重合体から
なる中間層と、電気的良導体からなる導体層とから構成
されることを特徴とし、この熱可塑性ポリイミド共重合
体が低吸水率を示すことより、本発明のフレキシブル銅
張積層板としての供給を可能とした。そして、かかるフ
レキシブル銅張積層板は、中間層がポリイミドであるに
もかかわらず、従来のように保管中あるいはFPC製造
工程において中間層が吸湿してしまうことなく、高品質
の製品を提供し得るものである。As described above, the flexible copper clad laminate of the present invention comprises the base film layer and the repeating units (A) and (B) represented by the general formulas (1) and (2). Of a thermoplastic polyimide copolymer having a molar fraction [(A) / (B)] of 50/50 to 99/1 and a conductor layer made of a good electrical conductor. Since this thermoplastic polyimide copolymer exhibits low water absorption, it can be supplied as the flexible copper-clad laminate of the present invention. Further, such a flexible copper-clad laminate can provide a high-quality product without the intermediate layer absorbing moisture in the conventional storage or in the FPC manufacturing process, even though the intermediate layer is polyimide. It is a thing.
【0056】また、かかる熱可塑性ポリイミド共重合体
はガラス転移温度が低く、ガラス転移温度近くのそれよ
りも高い温度でラミネートすることにより優れた接着性
を示すものである。更には、優れた耐熱性を有し、高温
下でもその優れた接着性が保持され、また低誘電特性を
も示すなどの優れた諸特性を兼ね備えており、フレキシ
ブル銅張積層板の接着剤として好適である。すなわち、
本発明のフレキシブル銅張積層板は、その優れた諸特性
よりLOCパッケージやMCM等の高密度実装材料や多
層FPC等のプリント配線板材料、更には航空宇宙材料
として用いるのに好適である。Further, such a thermoplastic polyimide copolymer has a low glass transition temperature and exhibits excellent adhesiveness when laminated at a temperature higher than that near the glass transition temperature. Furthermore, it has excellent heat resistance, retains its excellent adhesiveness even at high temperatures, and also has excellent properties such as low dielectric properties, making it an adhesive for flexible copper-clad laminates. It is suitable. That is,
The flexible copper clad laminate of the present invention is suitable for use as a high-density mounting material such as LOC package and MCM, a printed wiring board material such as multilayer FPC, and an aerospace material because of its excellent characteristics.
【0057】また、本発明のフレキシブル銅張積層板は
接着剤層がポリイミドで構成されているため、ベースフ
ィルム・接着剤層ともにポリイミドで構成することがで
き、得られた銅張積層板をエッチング加工して配線パタ
ーンを形成した後に、更にポリイミドをアルカリエッチ
ングにより穴開け加工することができ、比較的簡単に両
面FPCを作製することができる。同様に多層FPC材
料としても好適に用いることができ、その他、リジット
フレックス基板材料等の用途にも好適である。Since the flexible copper-clad laminate of the present invention has the adhesive layer made of polyimide, both the base film and the adhesive layer can be made of polyimide, and the obtained copper-clad laminate is etched. After processing to form the wiring pattern, the polyimide can be further subjected to hole processing by alkali etching, and a double-sided FPC can be manufactured relatively easily. Similarly, it can be preferably used as a multilayer FPC material, and is also suitable for other uses such as a rigid flex substrate material.
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 庁内整理番号 FI 技術表示箇所 H05K 1/03 670 7511−4E H05K 1/03 670A ─────────────────────────────────────────────────── ─── Continuation of the front page (51) Int.Cl. 6 Identification code Internal reference number FI Technical display location H05K 1/03 670 7511-4E H05K 1/03 670A
Claims (2)
R3 は4価の芳香族基を示す。)で表される繰り返し単
位(A)及び(B)を有し、上記繰り返し単位(A)
(B)のモル分率(〔A〕/〔B〕)が50/50から
99/1の範囲である熱可塑性ポリイミド共重合体から
なる中間層と、電気的良導体からなる導体層とから構成
されることを特徴とするフレキシブル銅張積層板。1. A base film layer and a compound represented by the general formula (1): And the general formula (2): (In the formula, R 1 is a divalent organic group, R 2 is a divalent aromatic group,
R 3 represents a tetravalent aromatic group. ) Has the repeating units (A) and (B), and the above repeating unit (A)
(B) Molar fraction ([A] / [B]) in the range of 50/50 to 99/1, composed of an intermediate layer made of a thermoplastic polyimide copolymer, and a conductor layer made of a good electrical conductor. A flexible copper-clad laminate characterized by being formed.
R1 基が化3 【化3】 で表される2価の有機基のいずれかであり、R2 基が化
4 【化4】 で表される2価の芳香族基であり、R3 基が化5 【化5】 で表される4価の芳香族基であることを特徴とする請求
項1に記載するフレキシブル銅張積層板。2. The R 1 group in the general formula (1) and the general formula (2) is represented by the following formula: In is any of the divalent organic group represented, R 2 groups of 4 ## STR4 ## In a divalent aromatic group represented, R 3 groups of 5 embedded image The flexible copper-clad laminate according to claim 1, which is a tetravalent aromatic group represented by:
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP12894195A JP3356584B2 (en) | 1995-04-27 | 1995-04-27 | Flexible copper clad laminate |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP12894195A JP3356584B2 (en) | 1995-04-27 | 1995-04-27 | Flexible copper clad laminate |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH08294993A true JPH08294993A (en) | 1996-11-12 |
JP3356584B2 JP3356584B2 (en) | 2002-12-16 |
Family
ID=14997200
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP12894195A Expired - Fee Related JP3356584B2 (en) | 1995-04-27 | 1995-04-27 | Flexible copper clad laminate |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP3356584B2 (en) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2000151047A (en) * | 1998-11-05 | 2000-05-30 | Sony Chem Corp | Double-sided flexible wiring board and manufacture thereof |
WO2000061658A1 (en) * | 1999-04-09 | 2000-10-19 | Kaneka Corporation | Polyimide resin, resin composition with improved moisture resistance comprising the same, adhesive solution, filmy bonding member, layered adhesive film, and processes for producing these |
JP2001260272A (en) * | 2000-03-14 | 2001-09-25 | Kanegafuchi Chem Ind Co Ltd | Flexible metal foil-clad laminated sheet and its manufacturing method |
CN102941726A (en) * | 2012-11-19 | 2013-02-27 | 江苏科技大学 | Preparation method of ultrathin flexible glue-free double face coated copper foil |
CN111533906A (en) * | 2020-05-28 | 2020-08-14 | 江阴骏驰新材料科技有限公司 | Low-TG high-frequency MPI composition and double-sided high-frequency copper-clad plate thereof |
-
1995
- 1995-04-27 JP JP12894195A patent/JP3356584B2/en not_active Expired - Fee Related
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2000151047A (en) * | 1998-11-05 | 2000-05-30 | Sony Chem Corp | Double-sided flexible wiring board and manufacture thereof |
WO2000061658A1 (en) * | 1999-04-09 | 2000-10-19 | Kaneka Corporation | Polyimide resin, resin composition with improved moisture resistance comprising the same, adhesive solution, filmy bonding member, layered adhesive film, and processes for producing these |
US6693162B2 (en) | 1999-04-09 | 2004-02-17 | Kaneka Japan Corporation | Polyimide resin and resin composition, adhesive solution, film-state joining component,and adhesive laminate film improved in moisture resistance using it, and production methods therefor |
JP2001260272A (en) * | 2000-03-14 | 2001-09-25 | Kanegafuchi Chem Ind Co Ltd | Flexible metal foil-clad laminated sheet and its manufacturing method |
CN102941726A (en) * | 2012-11-19 | 2013-02-27 | 江苏科技大学 | Preparation method of ultrathin flexible glue-free double face coated copper foil |
CN111533906A (en) * | 2020-05-28 | 2020-08-14 | 江阴骏驰新材料科技有限公司 | Low-TG high-frequency MPI composition and double-sided high-frequency copper-clad plate thereof |
CN111533906B (en) * | 2020-05-28 | 2023-04-07 | 江阴骏驰新材料科技有限公司 | Low-TG high-frequency MPI composition and double-sided high-frequency copper-clad plate thereof |
Also Published As
Publication number | Publication date |
---|---|
JP3356584B2 (en) | 2002-12-16 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
JPH091723A (en) | Heat resisting bonding sheet | |
JPH10126019A (en) | Flexible printed board, fc tape, and tab(tape automated bonding) tape composed of fc tape | |
JP3712164B2 (en) | Polyimide composition, TAB tape comprising the same, and flexible printed circuit board | |
JP2002316386A (en) | Copper-clad laminate and its production method | |
JP4109500B2 (en) | Thermosetting resin composition, thermosetting resin solution, and thermosetting resin sheet | |
JP3635384B2 (en) | Heat resistant bonding sheet | |
JPH1070157A (en) | Fc type and tab tape using new polyimide film as base film | |
JP3356584B2 (en) | Flexible copper clad laminate | |
JP4108808B2 (en) | Polyimide composition | |
JP3590902B2 (en) | Polyimide film with improved adhesion and method for producing the same | |
JPH08199124A (en) | Bonding sheet | |
JP3531082B2 (en) | Flexible copper clad laminate | |
JP3596556B2 (en) | Flexible printed circuit board materials | |
JP3805546B2 (en) | Manufacturing method of heat-resistant bonding sheet | |
JP2002322276A (en) | New thermoplastic polyimide resin | |
JPH09302091A (en) | Novel high-elasticity polyimide resin composition | |
JP3531080B2 (en) | Flexible copper clad laminate | |
JP2001139807A (en) | Method of manufacturing heat-resistant bonding sheet | |
JP3812683B2 (en) | Ultra-thin copper foil with support | |
JPH08197695A (en) | Adhesive insulating film and production thereof | |
JPH0748555A (en) | Adhesive for cover lay, and cover lay film | |
JP4077621B2 (en) | Low dielectric adhesive, film-like bonding material, and adhesive laminate | |
JPH0770524A (en) | Double face polyimide adhesive sheet | |
JP3463111B2 (en) | Novel copolymer and its production method | |
JP2004285103A (en) | Thermoplastic polyimide and adhesive comprising the same |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
A01 | Written decision to grant a patent or to grant a registration (utility model) |
Free format text: JAPANESE INTERMEDIATE CODE: A01 Effective date: 20020903 |
|
S533 | Written request for registration of change of name |
Free format text: JAPANESE INTERMEDIATE CODE: R313533 |
|
R350 | Written notification of registration of transfer |
Free format text: JAPANESE INTERMEDIATE CODE: R350 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20071004 Year of fee payment: 5 |
|
FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20081004 Year of fee payment: 6 |
|
FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20081004 Year of fee payment: 6 |
|
FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20091004 Year of fee payment: 7 |
|
FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20091004 Year of fee payment: 7 |
|
FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20101004 Year of fee payment: 8 |
|
FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20111004 Year of fee payment: 9 |
|
FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20121004 Year of fee payment: 10 |
|
FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20121004 Year of fee payment: 10 |
|
FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20131004 Year of fee payment: 11 |
|
S531 | Written request for registration of change of domicile |
Free format text: JAPANESE INTERMEDIATE CODE: R313531 |
|
FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20131004 Year of fee payment: 11 |
|
R350 | Written notification of registration of transfer |
Free format text: JAPANESE INTERMEDIATE CODE: R350 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
LAPS | Cancellation because of no payment of annual fees |