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JPH05277602A - Method for straightening flatness of work having flat plane like part - Google Patents

Method for straightening flatness of work having flat plane like part

Info

Publication number
JPH05277602A
JPH05277602A JP10233292A JP10233292A JPH05277602A JP H05277602 A JPH05277602 A JP H05277602A JP 10233292 A JP10233292 A JP 10233292A JP 10233292 A JP10233292 A JP 10233292A JP H05277602 A JPH05277602 A JP H05277602A
Authority
JP
Japan
Prior art keywords
shoe
flat plate
flat
wheel
work
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP10233292A
Other languages
Japanese (ja)
Other versions
JP3068709B2 (en
Inventor
Tsuguhiko Takano
次彦 高野
Takuaki Saitou
卓章 齋藤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Topy Industries Ltd
Original Assignee
Topy Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Topy Industries Ltd filed Critical Topy Industries Ltd
Priority to JP4102332A priority Critical patent/JP3068709B2/en
Publication of JPH05277602A publication Critical patent/JPH05277602A/en
Application granted granted Critical
Publication of JP3068709B2 publication Critical patent/JP3068709B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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  • Straightening Metal Sheet-Like Bodies (AREA)

Abstract

PURPOSE:To more precisely make the flatness of the flat plane like part of the work, with the small pressing force by applying the expanding force to the work from the inner circumferential hole of the work in the state that the flat plane like part of the work is clamped by pressing to the orthogonal direction against the plane surface. CONSTITUTION:In the state that a disk flat plane like part 124 is clamped by pressing to the orthogonal direction against plane surface, an upper die 30 is lowered more by very little amount, a wheel 110 is expanded and a rim part 110 and a disk part 120 are deformed until the plastic region radiately to the direction of external circumference. In this time, an external circumferential surface 64 of a claw part 52 of a shoe 36 expanded the flat plane like part 124 of the disk part also from the internal circumference side by engaging to the internal circumferential surface of a hub hole 112. In the same time, the shoe 36 works by expanding a curved part 126 of the disk part 124 and a cylinder like part 128 also. Due to the plastic deformation, the wheel 100 is pressed to the internal circumferential surface 20 and shaped to the final shape.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、平板状部分を有するワ
ークの、たとえば自動車用ホイールの、該平板状部分の
平担度を矯正する矯正方法およびその装置に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a straightening method and apparatus for straightening the flatness of a flat part of a work having a flat part, for example, an automobile wheel.

【0002】[0002]

【従来の技術】車両用ディスクホイールは、平板を丸め
て円筒状となしそれをリム形状に成形したリムかまたは
所定の断面形状を有する形鋼を丸めて整形したリムと、
平板をディスク形状に成形したディスクとを、溶接接合
して製作される。
2. Description of the Related Art A disk wheel for a vehicle is a rim formed by rolling a flat plate into a cylindrical shape and forming it into a rim shape, or by rolling and shaping a shaped steel having a predetermined sectional shape.
It is manufactured by welding and joining a disc formed by shaping a flat plate into a disc shape.

【0003】車両走行時の振動を抑制するとともに、ブ
レーキのききを安定させるためには、ホイールの形状は
所定の精度を要求される。この精度を出すために、従
来、リムおよびディスク単品の段階において、リムに対
しては、タイヤビード接触面およびガター面のたてぶ
れ、フランジ部のよこぶれ、ディスクに対しては、ハブ
取付面のうねりに、それぞれ規格値を設定して製作して
いる。
In order to suppress the vibration while the vehicle is running and stabilize the braking force, the shape of the wheel is required to have a predetermined accuracy. In order to achieve this accuracy, in the conventional stage where the rim and the disc were individually manufactured, the rim of the tire bead contact surface and the gutter surface of the rim, the flutter of the flange portion, and the hub mounting surface of the disc were mounted. It is manufactured by setting the standard value for each swell.

【0004】しかし、単品の段階で精度が出ていても、
次工程の、ディスクのリム内への圧入工程、それに続く
リムとディスクの溶接工程において、リム、ディスクの
圧入による両者の傾き、偏心、溶接加工における熱影響
による変形が原因で、ホイール完成品の段階でホイール
の規格値を越える場合がある。
However, even if the accuracy comes out at the stage of a single item,
In the subsequent process of press-fitting the disc into the rim, and subsequently welding the rim and the disc, due to tilting of the rim and the disc due to press-fitting, eccentricity, and deformation due to the heat effect during welding, In some cases, the standard value of the wheel may be exceeded at some stages.

【0005】ホイール完成品段階の精度を出すために、
リムとディスクの溶接後にホイールの形状矯正を行なう
場合もある。このような矯正にはディスクのハブ部の平
担度矯正が含まれる。このディスク部平担度矯正には、
従来、次の4つの方法があった。 (1) ディスクハブ部に、ハブ部平面に直角に高圧力
をかけて高圧矯正する。 (2) ディスクハブ部を、ハブ部平面に直角にハンマ
リングして、高圧で矯正する。 (3) 特公平2ー36341号公報に開示されている
ように、ディスク部ハブ部をローラでレベリング矯正加
工する。 (4) ディスク部ハブ部に切削機械加工を加えて平面
精度を出す。
In order to obtain the accuracy of the finished wheel stage,
In some cases, the shape of the wheel is corrected after welding the rim and the disc. Such correction includes flatness correction of the hub portion of the disk. To correct the flatness of this disk part,
Conventionally, there have been the following four methods. (1) A high pressure is applied to the disc hub portion at a right angle to the plane of the hub portion to correct the high pressure. (2) The disc hub is hammered at a right angle to the plane of the hub and straightened with high pressure. (3) As disclosed in Japanese Examined Patent Publication No. 2-36431, the disk hub portion is subjected to leveling correction processing by rollers. (4) Apply cutting machining to the disk hub portion to obtain flatness.

【0006】[0006]

【発明が解決しようとする課題】しかし、従来矯正法に
は、それぞれ、次の問題があった。 (1)の方法においては、ディスク部矯正には約120
0トン程度の大きなプレスカが必要で、設備が大規模に
なり、またたとえ1200トンのプレス力をかけても、
0.5mm程度のうねりが残る。 (2)の方法においては、ブローニング衝撃プレスで板
厚まで変化させるような高圧プレスが必要であり、20
00トン級プレスが必要になり、設備が大規模になる。
However, each of the conventional correction methods has the following problems. In the method of (1), it takes about 120 to correct the disc.
A large press machine of about 0 tons is required, the equipment becomes large scale, and even if a pressing force of 1200 tons is applied,
A swell of about 0.5 mm remains. The method (2) requires a high-pressure press that changes the plate thickness by a browning impact press.
A 00-ton class press is required, and the equipment becomes large-scale.

【0007】(3)の方法においては、ローラ加工する
とハブ面にあけてあるハブ穴、ボルト穴の寸法、ピッチ
に変形やくるいが生じる。したがって、高度な熟練作業
が必要となり、歩留り低下を生じやすい。 (4)の方法においては、機械加工はプレス等の成形に
比べて、多大の加工時間とコストを要し、大量生産に適
さない。また、板厚を削って平担にしたつもりでも、残
留応力によってバランスが変わって平担度がまたくるっ
てしまい、平担度を出すのが難しい。
In the method (3), when the roller is machined, the dimensions and pitch of the hub holes and bolt holes formed in the hub surface are deformed and rounded. Therefore, highly skilled work is required, and the yield is likely to decrease. In the method (4), machining requires a great deal of processing time and cost as compared with molding by pressing or the like, and is not suitable for mass production. Even if the flatness is intended to be reduced by flattening the plate thickness, it is difficult to obtain the flatness because the balance changes due to the residual stress and the flatness comes back up again.

【0008】本発明の目的は、平板状部分を有するワー
ク、たとえば自動車用ホイール、の該平板状部分の平担
度を、従来に比べてはるかに小さいプレスカで、かつ成
形で(切削加工なし)、出すことのできる、平板状部分
を有するワークの平担度矯正方法およびその装置を提供
することにある。
It is an object of the present invention that the flatness of a work having a flat plate portion, for example, an automobile wheel, is flattened by a presser much smaller than the conventional one and can be formed (without cutting). It is an object of the present invention to provide a flattening method for flattening a work having a flat plate-like portion and a device therefor that can be taken out.

【0009】[0009]

【課題を解決するための手段】上記目的は、本発明によ
れば、次の平板状部分を有するワークの平担度矯正方法
およびその装置によって達成される。
According to the present invention, the above object can be achieved by a flatness correcting method and apparatus for a work having the following flat plate-shaped portions.

【0010】(1) 中央にハブ穴があけられた平板状
部分を有し外周に前記平板状部分につらなる湾曲部と該
湾曲部につらなる円筒状部を有するディスク部と、環状
のリム部とを、ディスク部円筒状部で溶接接合した、最
終製品に比べて若干径小のホイールを形成し、前記ホイ
ールを、ディスク部を下にして、平担な上面を有する下
型上にセットするとともに、前記下型の上方に設けた、
ホイール最終製品と同径の外周リング内に遊嵌し、平担
な下面と該下面の中央部で下方に突出する爪部と前記下
面から上方に湾曲して延びる外周面とを有し、周方向に
分割され、半径方向外方に拡開可能なシューを備えた上
型を下降させ、前記上型の下面と前記下型の上面間に前
記ホイールのディスク部の平板状部分を該平板状部分と
直角方向に挟圧しつつ、前記シューの外周面をディスク
部の湾曲部および円筒状部に係合させるとともに前記シ
ューの爪部を前記ディスク部の平板状部分のハブ穴に係
合させて前記シューを半径方向外方に拡開させ、前記リ
ム部を前記外周リングに押しつけ、前記ホイールを塑性
域まで変形させて最終製品形状に形状を矯正する、平板
状部分を有するワークの平担度矯正方法。
(1) A disk portion having a flat plate-shaped portion having a hub hole in the center and a curved portion on the outer periphery which is curved to the flat plate-shaped portion and a cylindrical portion which is curved to the curved portion; and an annular rim portion. A disc having a smaller diameter than that of the final product, which is welded to the cylindrical portion of the disc portion, is formed, and the wheel is set on the lower mold having a flat upper surface with the disc portion facing downward. Provided above the lower mold,
The wheel has a flat lower surface that fits loosely in an outer peripheral ring of the same diameter as the final product, a claw portion that projects downward at the center of the lower surface, and an outer peripheral surface that curves upward from the lower surface. Direction, and lowers the upper die having a shoe that can be expanded outward in the radial direction and lowers the flat portion of the disc portion of the wheel between the lower surface of the upper die and the upper surface of the lower die. While pressing in the direction perpendicular to the portion, the outer peripheral surface of the shoe is engaged with the curved portion and the cylindrical portion of the disc portion, and the claw portion of the shoe is engaged with the hub hole of the flat plate portion of the disc portion. The flatness of a work having a flat plate-shaped portion, which expands the shoe radially outward, presses the rim portion against the outer peripheral ring, deforms the wheel to a plastic region and corrects the shape to a final product shape. Correction method.

【0011】(2) 中央にハブ穴があけられた平板状
部分を有し外周に前記平板状部分につらなる湾曲部と該
湾曲部につらなる円筒状部を有するディスク部と、一端
にフランジを有する環状のリム部とを、ディスク部の円
筒状部で溶接接合した、最終製品に比べて若干径小のホ
イールを形成し、前記ホイールを、ディスク部を下にし
て、平担な上面を有する下型上にセットするとともに、
前記下型の上方に設けた、ホイール最終製品と同径の外
周リング内に遊嵌し、平担な下面と該下面の中央部で下
方に突出する爪部と前記下面から上方に湾曲して延びる
外周面と該外周面の上部から半径方向外方に延びるフラ
ンジ押え部を有し、周方向に分割され、半径方向外方に
拡開可能なシューを備えた上型を下降させ、前記外周リ
ングの上面と前記フランジ押え部の下面間に前記ホイー
ルのリム部のフランジ部を該フランジ部と直角方向に挟
圧するとともに、前記上型の下面と前記下型の上面間に
前記ホイールのディスク部の平板状部分を該平板状部分
と直角方向に挟圧しつつ、前記シューの外周面をディス
ク部の湾曲部と円筒状部に係合させるとともに前記シュ
ーの爪部を前記平板状部分のハブ穴内周に係合させて前
記シューを半径方向外方に拡開させ、前記リム部を前記
外周リングに押しつけ、前記ホイールを塑性域まで変形
させて最終製品形状に形状を矯正する、平板状部分を有
するワークの平担度矯正方法。
(2) A disk portion having a flat plate-shaped portion having a hub hole at the center and a curved portion having the flat portion and a cylindrical portion having the curved portion, and a flange at one end. An annular rim portion is welded and joined at the cylindrical portion of the disc portion to form a wheel having a diameter slightly smaller than that of the final product, and the wheel has a flat upper surface with the disc portion facing down. While setting on the mold,
It is loosely fitted in the outer ring having the same diameter as the final wheel product, which is provided above the lower die, and has a flat lower surface, a claw portion projecting downward at the center of the lower surface, and a curved upper surface from the lower surface. The upper die having an outer peripheral surface that extends and a flange pressing portion that extends outward in the radial direction from the upper portion of the outer peripheral surface, is divided in the circumferential direction, and includes a shoe that can expand outward in the radial direction, is lowered, The flange portion of the rim portion of the wheel is clamped between the upper surface of the ring and the lower surface of the flange pressing portion in a direction perpendicular to the flange portion, and the disc portion of the wheel is interposed between the lower surface of the upper mold and the upper surface of the lower mold. While sandwiching the flat plate-shaped portion of the shoe in a direction perpendicular to the flat plate-shaped portion, the outer peripheral surface of the shoe is engaged with the curved portion and the cylindrical portion of the disk portion, and the claw portion of the shoe is inserted into the hub hole of the flat plate-shaped portion. Radially engages the shoe by engaging the circumference Is expanded outward, against the rim portion to the peripheral ring, the wheel is deformed until the plastic region to correct the shape the final product shape, flat 担度 correcting method of a workpiece having a flat portion.

【0012】(3) 固定の下型と、前記下型上に取付
けられた外周リングと、前記下型に対して上下動可能に
設けられた上型とを有し、前記下型は、平担な上面をも
つ下型プレートを有しており、前記上型は、テーパ面を
もつコッタと、周方向に分割され前記コッタによって拡
縮されるシューホルダと、周方向に分割され前記シュー
ホルダに固定されてシューホルダとともに拡縮するシュ
ーとを有しており、さらに前記シューは、平担な下面
と、該下面から下方に突出する爪部を有している、平板
状部分を有するワークの平担度矯正装置。
(3) A fixed lower die, an outer peripheral ring mounted on the lower die, and an upper die movable up and down with respect to the lower die. The upper mold includes a lower mold plate having a supporting upper surface, and the upper mold includes a cotter having a tapered surface, a shoe holder divided in the circumferential direction and expanded / contracted by the cotter, and divided in the circumferential direction to the shoe holder. The shoe has a shoe that is fixed and expands and contracts together with the shoe holder. Further, the shoe has a flat lower surface and a claw portion that projects downward from the lower surface. Posture correction device.

【0013】(4) 中央部に穴を有する平板状部分を
有するワークを、平担な上面を有する下型上にセット
し、平坦な下面と該下面から下方に突出する爪部を有
し、周方向に分割され、半径方向外方に拡開可能なシュ
ーを備えた上型を下降させ、前記上型の下面と前記下型
の上面間に前記平板状部分を該平板状部分と直角方向に
挟圧しつつ、前記シューの爪部を前記平板状部分の穴の
内周に係合させて前記シューを半径方向外方に拡開さ
せ、前記ワークを塑性域まで変形させる、平板状部分を
有するワークの平担度矯正方法。
(4) A work having a flat plate-shaped portion having a hole in the center is set on a lower die having a flat upper surface, and has a flat lower surface and a claw portion projecting downward from the lower surface, The upper die, which is divided in the circumferential direction and has a shoe that can be expanded outward in the radial direction, is lowered, and the flat plate-shaped portion is formed between the lower surface of the upper die and the upper surface of the lower die in a direction perpendicular to the flat plate-shaped portion. While pressing it, the claw portion of the shoe is engaged with the inner circumference of the hole of the flat plate portion to expand the shoe outward in the radial direction, and the work is deformed to the plastic region. A method for correcting the flatness of a work that has.

【0014】(5) 中央部に穴を有する平板状部分と
該平板状部分の外周部につらなる湾曲部と該湾曲部につ
らなって前記平板状部分とほぼ直角方向に延びる円筒状
部とを有するワークを、前記平板状部分を下にして、平
担な上面を有する下型上にセットし、平担な下面と該下
面の中央部で下方に突出する爪部と前記下面から上方に
湾曲して延びる外周面とを有し、周方向に分割され、半
径方向外方に拡開可能なシューを備えた上型を下降さ
せ、前記上型の下面と前記下型の上面間に前記ワークの
平板状部分を該平板状部分と直角方向に挟圧しつつ、前
記シューの外周面を前記ワークの湾曲部および円筒状部
に係合させるとともに前記シューの爪部を前記ワークの
平板状部分の中央部の穴の内周に係合させて前記シュー
を半径方向外方に拡開させ、前記ワークを塑性域まで変
形させる、平板状部分を有するワークの平担度矯正方
法。
(5) A flat plate-shaped portion having a hole at the center, a curved portion connected to the outer peripheral portion of the flat plate-shaped portion, and a cylindrical portion connected to the curved portion and extending in a direction substantially perpendicular to the flat plate-shaped portion. The workpiece is set on the lower die having a flat upper surface with the flat upper surface facing downward, and the flat lower surface, the claw portion projecting downward at the center of the lower surface, and the upward bending from the lower surface. The upper mold having a shoe that has an outer peripheral surface that extends in the circumferential direction and is divided in the circumferential direction and that can be expanded outward in the radial direction, is lowered, and the work is interposed between the lower surface of the upper mold and the upper surface of the lower mold. While pressing the flat plate-shaped portion of the shoe in a direction perpendicular to the flat plate-shaped portion, the outer peripheral surface of the shoe is engaged with the curved portion and the cylindrical portion of the work, and the claw portion of the shoe is fixed to the flat-shaped portion of the work. Engage with the inner circumference of the central hole to expand the shoe radially outward A flatness correction method for a work having a flat plate-shaped portion, which deforms the work to a plastic region.

【0015】[0015]

【作用】上記本発明の、平板状部分を有するワークの平
担度矯正方法およびその装置においては、ワークの平板
状部分は、平板状部分と直角方向に挟圧されつつ、平板
状部分の面内方向に少なくとも内周側から半径方向外方
に作用する拡開力を受け、塑性域まで変形され、平担度
が矯正される。このように板厚方向と半径方向の両方向
に荷重をかけて成形することにより、従来のプレス荷重
に比べて著しく小さな荷重で、従来よりも高性度に、か
つ成形によって容易に、平担度が矯正される。
In the flatness correcting method for a work having a flat plate-shaped portion and the apparatus therefor according to the present invention, the flat plate-shaped portion of the work is clamped in the direction perpendicular to the flat plate-shaped portion while the surface of the flat plate-shaped portion is pressed. An expanding force acting radially outward from at least the inner peripheral side is deformed inwardly to be deformed to a plastic region, and flatness is corrected. By applying a load in both the plate thickness direction and the radial direction in this way, it is possible to achieve a flatness that is significantly smaller than the conventional press load, has a higher load than the conventional press, and is easily formed. Is corrected.

【0016】[0016]

【実施例】以下に、本発明に係る望ましい3つの実施例
を、図面を参照して説明する。第1実施例は、ホイール
の矯正方法およびその装置に関し、図1に説明されてい
る。第2実施例は平板状ワークの矯正方法に関し、図2
に説明されている。第3実施例は皿状ワークの矯正方法
に関し、図3に説明されている。
Preferred embodiments of the present invention will be described below with reference to the drawings. The first embodiment relates to a wheel straightening method and apparatus and is described in FIG. The second embodiment relates to a method of straightening a flat work, and FIG.
Explained. The third embodiment relates to a method of straightening a dish-shaped work and is described in FIG.

【0017】第1実施例 図1はホイールの矯正を行なうための装置を示してい
る。100は、平板状部分を有するワークとしてのホイ
ールである。ホイール100は、リム部110とディス
ク部120との溶接接合から成り、130は溶接部を示
す。
First Embodiment FIG. 1 shows an apparatus for carrying out straightening of a wheel. Reference numeral 100 denotes a wheel as a work having a flat plate portion. The wheel 100 comprises a welded joint between a rim portion 110 and a disc portion 120, and 130 indicates a welded portion.

【0018】リム部110は、環状で、一端にフランジ
112を有し、他端にガター部114を有する。ガター
部114には別のフランジ(図示略)が装着される。リ
ム部110にはタイヤ(図示略)が装着される。タイヤ
からのラジアル荷重はリムのビードシート部116で受
けられ、タイヤからの横荷重はフランジ112で受けら
れる。車両走行中のたてぶれを小にするためにはリムビ
ードシート部116の半径方向寸法を規格値以内に設定
する必要があり、よこぶれを小にするためにはフランジ
112のホイール軸方向寸法を規格値以内に設定する必
要がある。
The rim portion 110 is annular and has a flange 112 at one end and a gutter portion 114 at the other end. Another flange (not shown) is attached to the gutter portion 114. Tires (not shown) are attached to the rim portion 110. The radial load from the tire is received by the bead seat portion 116 of the rim, and the lateral load from the tire is received by the flange 112. It is necessary to set the radial dimension of the rim bead seat portion 116 within the standard value in order to reduce the vertical shake during traveling of the vehicle, and the wheel axial dimension of the flange 112 in order to reduce the horizontal shake. Must be set within the standard value.

【0019】ディスク部120は、トラック後輪のよう
に2輪を背中合わせに結合するために便利なように中央
部を平板状部分124としてあり、この平板状部分12
4の中央にはハブ穴122があけられている。ホイール
車軸に取付けてボルトで緊締したときの変形を小にし、
ブレーキジャダーをなくすためには、ディスク部120
の平板状部分124のうねりをなくし、平担とする必要
がある。ディスク部120は、さらに、平板状部分12
4につらなる湾曲部126と、湾曲部126につらなる
円筒状部128を有する。ディスク部120とリム部1
10とは、円筒状部128の端部で溶接接合される。
The disk portion 120 has a flat plate-shaped portion 124 at the center for convenient connection of two wheels back to back like a truck rear wheel.
A hub hole 122 is bored in the center of 4. Minimize the deformation when attached to the wheel axle and tightened with bolts,
In order to eliminate the brake judder, the disc section 120
It is necessary to eliminate the undulations of the flat plate-shaped portion 124 and to flatten it. The disk portion 120 further includes the flat plate portion 12
The curved portion 126 has a curved portion 126 and the cylindrical portion 128 has a curved portion 126. Disc part 120 and rim part 1
10 is welded and joined at the end of the cylindrical portion 128.

【0020】ホイール100は、矯正前には、半径方向
寸法を最終製品形状よりも、若干径小(約0.5mm径
小)に作製してある。したがって、内径がホイール最終
製品と同径とされた外周リングにホイール100が押し
つけられたときは、ホイール100は塑性域に入るよう
にしてある。
Before being straightened, the wheel 100 is manufactured so that its radial dimension is slightly smaller than the final product shape (smaller by about 0.5 mm). Therefore, when the wheel 100 is pressed against the outer peripheral ring having the same inner diameter as the final wheel product, the wheel 100 is placed in the plastic region.

【0021】矯正装置2は、総じて、固定の下型10
と、下型10に取付けられた外周リング20と、下型1
0の上方に上下動可能に設けられた上型30とから成
る。
The straightening device 2 generally comprises a fixed lower mold 10
And the outer ring 20 attached to the lower mold 10 and the lower mold 1
And an upper mold 30 that is vertically movable above 0.

【0022】下型10は、プレスのベッド上に固定され
る下型本体12と、下型本体12に取替可能に装着され
た下型プレート14とを有する。下型プレート14の上
面16は、水平に延びる真直平担面とされている。下型
プレート14、下型本体12の中央部は穴18があけら
れていて、上型の一部が下降したときに、互いに干渉し
ないようになっている。
The lower mold 10 has a lower mold body 12 fixed on the bed of the press, and a lower mold plate 14 replaceably mounted on the lower mold body 12. The upper surface 16 of the lower mold plate 14 is a straight flat bearing surface that extends horizontally. The lower die plate 14 and the lower die main body 12 are provided with holes 18 at their central portions so that they do not interfere with each other when a part of the upper die is lowered.

【0023】外周リング20は、下型10上に固定され
ている。外周リング20の内径は、ホイール100の最
終製品形状の外径と同径とされている。外周リング20
は周方向に切れ目のない単一のリングから成っていても
よいし、周方向に分割された要素を組合わせてリング状
としたものであってもよい。周方向に複数に分割した場
合は、各要素を放射方向に可動にすることにより、ワー
ク成形後に、ワークを外周リングから取外すのに便利に
なる。
The outer peripheral ring 20 is fixed on the lower mold 10. The inner diameter of the outer peripheral ring 20 is the same as the outer diameter of the final product shape of the wheel 100. Outer ring 20
May be composed of a single ring that is not cut in the circumferential direction, or may be a ring formed by combining elements that are divided in the circumferential direction. When divided into a plurality of pieces in the circumferential direction, by making each element movable in the radial direction, it becomes convenient to remove the work from the outer peripheral ring after forming the work.

【0024】外周リング20は、ディスク湾曲部126
が押しつけられる湾曲部受部22と、リム部110のリ
ムビードシート部116からガター部114に至るまで
の部分を受けるリム中央部受部24と、リム部110の
フランジ112の側面を受けるフランジ受部26を有す
る。フランジ受部26は上面28を有する。
The outer peripheral ring 20 has a disc curved portion 126.
The curved portion receiving portion 22 against which the rim portion 110 is pressed, the rim central portion receiving portion 24 that receives a portion from the rim bead seat portion 116 to the gutter portion 114 of the rim portion 110, and the flange receiving portion that receives the side surface of the flange 112 of the rim portion 110. It has a part 26. The flange receiving portion 26 has an upper surface 28.

【0025】上型30は、コッタ32と、シューホルダ
34と、シュー36を有する。上型30は、さらに、ス
プリング38と、スプリング座40と、調整ライナ42
と、シューホルダ引掛け部44と、スライド部材46を
有する。
The upper die 30 has a cotter 32, a shoe holder 34, and a shoe 36. The upper mold 30 further includes a spring 38, a spring seat 40, and an adjustment liner 42.
And a shoe holder hooking portion 44 and a slide member 46.

【0026】コッタ32は、下型にいく程縮径するテー
パ面を有し、上型30が下降したときにシューホルダ3
4を拡開する。コッタ32とシューホルダ34との間に
は、スムースなすべりを確保するためのスライド部材4
6が介装されており、スライド部材46は、摩耗時に取
替られる。上型30が下降したときには、コッタ32の
下端部は、下型10の穴18内に、干渉することなく突
入する。
The cotter 32 has a tapered surface whose diameter decreases toward the lower die, and when the upper die 30 descends, the shoe holder 3
Expand 4 Between the cotter 32 and the shoe holder 34, a slide member 4 for ensuring a smooth slide is provided.
6 is interposed, and the slide member 46 is replaced when worn. When the upper mold 30 descends, the lower end of the cotter 32 projects into the hole 18 of the lower mold 10 without interference.

【0027】シューホルダ34は、周方向に複数個のホ
ルダ要素に分割されており、たとえば周方向に6分割さ
れている。シューホルダ34とコッタ32とはテーパ面
に沿ってスライド可能であり、コッタ32の相対的上下
動によって拡縮される。シューホルダ34には、スプリ
ング48が周方向に巻付けられており、コッタ32がシ
ューホルダ34に対して相対的に上昇したときには、ス
プリング48の力によってシューホルダ34は縮径す
る。スプリング48はシューホルダの周方向に延びる軸
線まわりにコイル状に巻かれた圧縮スプリングから成
る。
The shoe holder 34 is divided into a plurality of holder elements in the circumferential direction, for example, 6 in the circumferential direction. The shoe holder 34 and the cotter 32 are slidable along the tapered surface, and are expanded and contracted by the relative vertical movement of the cotter 32. A spring 48 is wound around the shoe holder 34 in the circumferential direction, and when the cotter 32 moves up relative to the shoe holder 34, the shoe holder 34 contracts due to the force of the spring 48. The spring 48 is a compression spring wound in a coil around an axis extending in the circumferential direction of the shoe holder.

【0028】シュー36は、周方向に複数個のシュー要
素に分割されており、シューホルダ34のホルダ要素と
同数ある。各々のシュー要素は各々のホルダ要素にボル
トで取付けられており、シューホルダ34の拡縮に合わ
せてシュー36も拡縮する。成型すべきワークのサイズ
が変わったときは、シュー36を別のシューに取替え
る。
The shoe 36 is divided into a plurality of shoe elements in the circumferential direction, and the number of the shoe elements is the same as that of the shoe holder 34. Each shoe element is bolted to each holder element so that the shoe 36 expands and contracts as the shoe holder 34 expands and contracts. When the size of the work to be molded changes, the shoe 36 is replaced with another shoe.

【0029】シュー36は、平担な下面50と、該下面
50から下方に突出する爪部52と、下面50の外周部
から上方に湾曲して延びる外周面54とを有する。外周
面54は、下面50につらなる湾曲部56と、湾曲部5
6の上端につらなる円筒状面58をもつ。外周面54の
上端部において、シュー36は半分方向外方に突出する
フランジ押え部60を有する。フランジ押え部60は下
面62を有する。
The shoe 36 has a flat lower surface 50, a claw portion 52 projecting downward from the lower surface 50, and an outer peripheral surface 54 that curves upward from the outer peripheral portion of the lower surface 50. The outer peripheral surface 54 includes a curved portion 56 that extends along the lower surface 50 and the curved portion 5
6 has a cylindrical surface 58 that hangs at the upper end. At the upper end of the outer peripheral surface 54, the shoe 36 has a flange pressing portion 60 that protrudes outward in the half direction. The flange pressing portion 60 has a lower surface 62.

【0030】シュー36の爪部52は、爪部の外周面6
4をもつ。爪部52は、上型30が下降したときに、ホ
イール100のディスク部120のハブ穴122に嵌入
し、シュー36が拡開したときに、爪部52の外周面6
4は、ホイール100のディスク部120のハブ穴12
2内周面を半径方向外方に押して、ディスク部120を
塑性域まで変形させる。この時には、シュー36の下面
50と下型プレート14の上面16とがホイールディス
ク部120の平板状部分124を、平板状部分124と
直角方向に挟圧しており、このタイミングの調整は調整
ライナ42の厚み、枚数を変えることによって行なう。
The claw portion 52 of the shoe 36 is the outer peripheral surface 6 of the claw portion.
Holds 4. The claw portion 52 is fitted into the hub hole 122 of the disc portion 120 of the wheel 100 when the upper die 30 is lowered, and when the shoe 36 is opened, the outer peripheral surface 6 of the claw portion 52 is inserted.
4 is the hub hole 12 of the disc portion 120 of the wheel 100.
2 The inner peripheral surface is pushed outward in the radial direction to deform the disk portion 120 to the plastic region. At this time, the lower surface 50 of the shoe 36 and the upper surface 16 of the lower mold plate 14 press the flat plate portion 124 of the wheel disc portion 120 in a direction perpendicular to the flat plate portion 124, and the adjustment of the timing is performed by the adjustment liner 42. By changing the thickness and number of sheets.

【0031】シュー36の下面50がホイールディスク
部120の平板状部分124を挟圧したときには、シュ
ー36のフランジ押え部60の下面62もホイール10
0のリムフランジ112を外周リング20との間に軸方
向に挟圧しており、かつシュー36の外周面54もホイ
ール100のディスク湾曲部126およびリム部110
を半径方向外方に押して外周リング20に押しつけるよ
うに、シュー36の形状が決定されている。
When the lower surface 50 of the shoe 36 presses the flat plate-shaped portion 124 of the wheel disk portion 120, the lower surface 62 of the flange pressing portion 60 of the shoe 36 is also the wheel 10.
No. 0 rim flange 112 is axially pressed between the rim flange 112 and the outer peripheral ring 20, and the outer peripheral surface 54 of the shoe 36 is also the disk curved portion 126 and the rim portion 110 of the wheel 100.
The shape of the shoe 36 is determined so as to push radially outwardly against the outer peripheral ring 20.

【0032】つぎに、図1に示す装置を用いて、ホイー
ル100の形状を矯正する、ホイール矯正方法を説明す
る。まず、最終製品に比べて若干径小のホイール100
を形成する。ただし、ホイール100は、ディスク部1
20と環状のリム部110との溶接接合物から成り、デ
ィスク部120は、中央にハブ穴122があけられた平
板状部分124と、湾曲部126と、円筒状部128を
有する。この状態では、ホイール100のリム部110
は真円ではなく、またディスク部120の平板状部分1
24にはうねりがある。
Next, a wheel straightening method for straightening the shape of the wheel 100 using the apparatus shown in FIG. 1 will be described. First, the wheel 100, which has a slightly smaller diameter than the final product
To form. However, the wheel 100 has a disc portion 1
The disc portion 120 includes a flat plate-shaped portion 124 having a hub hole 122 in the center, a curved portion 126, and a cylindrical portion 128. In this state, the rim portion 110 of the wheel 100 is
Is not a perfect circle, and the flat plate-shaped portion 1 of the disk portion 120
24 has a swell.

【0033】つぎに、図1の右半分に示すように、ホイ
ール100を、ディスク部120を下にした姿勢で、下
型10の下型プレート14上にセットするとともに、外
周リング20内に遊嵌する。ここで、下型プレート14
の上面16は平担で水平方向に延びており、外周リング
20の内径はホイール100の最終製品の外径と一致さ
せてある。嵌入した状態で上型30が下降していないと
きは、ホイール100と外周リング20との間には隙間
dがある。
Next, as shown in the right half of FIG. 1, the wheel 100 is set on the lower mold plate 14 of the lower mold 10 with the disk portion 120 facing down, and the wheel 100 is set in the outer ring 20. Fit. Here, the lower mold plate 14
The upper surface 16 of the outer peripheral ring 20 extends horizontally, and the inner diameter of the outer peripheral ring 20 is matched with the outer diameter of the final product of the wheel 100. When the upper mold 30 is not lowered in the fitted state, there is a gap d between the wheel 100 and the outer peripheral ring 20.

【0034】つぎに、上型30を下降させる。この下降
工程で、まず、リムフランジ部112をシュー36のフ
ランジ押え部60と外周リング20とで挟圧するととも
に、ディスク部平板状部分124をシュー36の下面5
0と下型プレート14の上面16とで板面と直角方向に
挟圧し、これと同時に、リム部110およびディスク湾
曲部126、円筒状部128を、リムの弾性変形範囲内
で極少量(直径で0.5,mm程度)拡大する。これに
よって、真円ではないため始めは片当たりしていたリム
部110およびディスク部120は、同時に、シュー3
6に全面密着する。その結果、弾性限度内において、真
円状態となる。この状態では、また、ホイール100と
外周リング20の間には微小隙間が残されている。
Next, the upper die 30 is lowered. In this lowering step, first, the rim flange portion 112 is pinched by the flange pressing portion 60 of the shoe 36 and the outer peripheral ring 20, and the disk portion flat plate portion 124 is placed on the lower surface 5 of the shoe 36.
0 and the upper surface 16 of the lower die plate 14 in a direction perpendicular to the plate surface, and at the same time, the rim portion 110, the disk curved portion 126, and the cylindrical portion 128 are kept in a very small amount (diameter) within the elastic deformation range of the rim. 0.5 mm). As a result, the rim portion 110 and the disk portion 120, which are initially one-sided because they are not perfect circles, simultaneously move to the shoe 3
Adhere to the entire surface of 6. As a result, a perfect circle is formed within the elastic limit. In this state, a small gap is left between the wheel 100 and the outer ring 20.

【0035】かかる状態にて、ディスク平板状部分12
4を板面と直角方向に挟圧したまま、上型30をさらに
微小量下降させてホイール110を直径で0.5mm程
度拡開し、リム部110、ディスク部120を放射状に
外周方向に、塑性域まで変形させる。この時には、シュ
ー36の爪部52の外周面64は、ハブ穴122の内周
面に係合して、ディスク部平板状部分124を内周側か
らも拡開させる。これと同時にシュー36はディスク部
120の湾曲部126、円筒状部128にも拡開部をか
けている。
In this state, the flat plate portion 12 of the disk
While pressing 4 in a direction perpendicular to the plate surface, the upper die 30 is further lowered by a minute amount to expand the wheel 110 by about 0.5 mm in diameter, and the rim portion 110 and the disk portion 120 are radially radially outward. Deform to the plastic region. At this time, the outer peripheral surface 64 of the claw portion 52 of the shoe 36 engages with the inner peripheral surface of the hub hole 122 to expand the disk portion flat plate portion 124 from the inner peripheral side. At the same time, the shoe 36 also spreads the curved portion 126 and the cylindrical portion 128 of the disk portion 120.

【0036】上記の塑性変形によって、ホイール100
は外周リング20の内周面に押しつけられる。そして、
ホイール100は最終形状に整形される。
By the above plastic deformation, the wheel 100
Is pressed against the inner peripheral surface of the outer peripheral ring 20. And
Wheel 100 is shaped to its final shape.

【0037】整形が終了すると、プレスラムによって上
型30は持ち上げられ、スプリング48によってシュー
ホルダ34は縮径し、シューホルダ34の縮径によって
シュー36も縮径する。その後ホイール100を外周リ
ング20から取出す。取出しを容易にするために、外周
リング20は、周方向に分割して、ホイール取出し時に
拡径してもよい。
When shaping is completed, the upper die 30 is lifted by the press ram, the shoe holder 34 is reduced in diameter by the spring 48, and the shoe 36 is also reduced in diameter due to the reduced diameter of the shoe holder 34. After that, the wheel 100 is taken out from the outer peripheral ring 20. To facilitate removal, the outer peripheral ring 20 may be divided in the circumferential direction so as to have a larger diameter when the wheel is removed.

【0038】上記の矯正においては、ディスク部平板状
部分124は、半径方向外方への力と板面に直角な挟圧
力を同時に受ける。しかも、半径方向外方力は、少なく
ともハブ穴内周からかけられる。この力によってディス
ク部平板状部分124は塑性域まで変形される。この矯
正を施すと、ディスク部平担状部分124の平担度は従
来の約0.5mmから0.1mm以下に著しく向上し
た。しかも、プレス力は250TON程度で済み、従来
0.5mmのうねりにするのに約1200TON以上の
プレス力を必要としていたものに比べて、プレス力が激
減する。0.1mm以下のうねりは、切削加工によって
一時的に得られてもその後の応力バランスの変化によっ
て維持するのが難しい高精度であり、本発明により、成
型によって、このような高精度な平担度矯正が可能とな
った。
In the above correction, the flat plate portion 124 of the disk portion is simultaneously subjected to the outward force in the radial direction and the clamping force perpendicular to the plate surface. Moreover, the radial outward force is applied at least from the inner circumference of the hub hole. Due to this force, the disk-shaped flat plate portion 124 is deformed to the plastic region. With this correction, the flatness of the flat portion 124 of the disk portion was significantly improved from the conventional level of about 0.5 mm to 0.1 mm or less. Moreover, the pressing force is about 250 TON, which is drastically reduced as compared with the conventional pressing force of about 1200 TON or more required to make the swell of 0.5 mm. A waviness of 0.1 mm or less has a high precision that is difficult to maintain due to a change in stress balance thereafter even if it is temporarily obtained by cutting, and according to the present invention, such a high precision flatness is achieved by molding. The degree can be corrected.

【0039】しかも、平板状部分124の矯正をホイー
ル全体の形状矯正と同時に行なうことができ、たてぶ
れ、よこぶれを少なくし、ブレーキジャダーを抑制する
ことができる。
Moreover, the flat portion 124 can be corrected at the same time as the shape of the entire wheel is corrected, so that vertical shake and shake can be reduced and brake judder can be suppressed.

【0040】第2実施例 上記のホイール矯正のうち、ディスク平板状部分の平担
度矯正は、ホイール以外、たとえば中央に穴を有する平
板の平担度矯正にも利用できる。図2はそのような場合
を示している。
Second Embodiment Of the above-described wheel straightening, flatness correction of the flat plate portion of the disk can be used for flatness correction of a flat plate having a hole in the center other than the wheel. FIG. 2 shows such a case.

【0041】図2においては、図1で説明した装置、方
法が適用できる部分に、図1と同一の符号を付してあ
る。図2では、図1と異なる部分のみを説明する。
In FIG. 2, parts to which the apparatus and method described with reference to FIG. 1 can be applied are assigned the same reference numerals as in FIG. In FIG. 2, only parts different from FIG. 1 will be described.

【0042】図2の平板状部分を有するワーク120A
の平担度矯正方法においては、まず、中央部に穴122
Aを有する平板状ワーク120Aを、平担な上面16A
を有する下型プレート14A上にセットする。
A work 120A having a flat plate-shaped portion shown in FIG.
In the flatness straightening method of No. 1, first, the hole 122 is formed in the central portion.
A flat plate-shaped work 120A having an A
It is set on the lower mold plate 14A having.

【0043】ついで、平担な下面50Aと該下面50A
から下方に突出する爪部52Aを有し、周方向に分割さ
れ、半径方向外方に拡開可能なシュー36Aを備えた上
型を下降させる。
Next, the flat lower surface 50A and the lower surface 50A
The upper die having the claw portion 52A projecting downward from is divided in the circumferential direction and provided with the shoe 36A capable of expanding outward in the radial direction is lowered.

【0044】そして、上型シュー36Aの下面50Aと
下型プレート14Aの上面16A間に平板状ワーク12
0Aを板面と直角方向に挟圧しつつ、シュー36Aの爪
部52Aをワーク120Aの穴122Aに係合させて、
シュー36Aを拡開させることにより、ワーク120A
を塑性域まで変形させる。このようにしても、従来に比
べて小さなプレス力で、高精度に、うねりを矯正し、平
担度を出すことができる。
The flat plate-shaped work 12 is placed between the lower surface 50A of the upper die shoe 36A and the upper surface 16A of the lower die plate 14A.
While clamping 0A in the direction perpendicular to the plate surface, the claw portion 52A of the shoe 36A is engaged with the hole 122A of the work 120A,
By expanding the shoe 36A, the work 120A
Deform to the plastic range. Even in this case, the waviness can be corrected with high accuracy and a flatness can be obtained with a small pressing force as compared with the related art.

【0045】第3実施例 第3実施例は、穴あき平板状部分を有する皿状ワーク
(ディスク単体の成形)に本発明を適用した場合に係る
ものである。図3においては、図1で説明した装置、方
法が適用できる部分に、図1と同一の符号を付してあ
る。図3では、図1と異なる部分のみを説明する。
Third Embodiment The third embodiment relates to the case where the present invention is applied to a dish-shaped work (molding of a single disk) having a flat plate-shaped portion with a hole. In FIG. 3, parts to which the apparatus and method described in FIG. 1 can be applied are assigned the same reference numerals as in FIG. In FIG. 3, only parts different from FIG. 1 will be described.

【0046】図3においては、ワーク120Bは、中央
部に穴122Bを有する平板状部分124Bと、それに
つらなる湾曲部126Bと、湾曲部126Bにつらなる
円筒状部128Bを有する。このワーク120Bを最終
製品に比べて若干径小に作製しておき、それを平板状部
分124Bを下にして、平担な上面16Bを有する下型
プレート14B上にセットする。
In FIG. 3, the work 120B has a flat plate-shaped portion 124B having a hole 122B in the central portion, a curved portion 126B corresponding to the flat portion 124B, and a cylindrical portion 128B connected to the curved portion 126B. This work 120B is made slightly smaller than the final product, and is set on the lower mold plate 14B having the flat upper surface 16B with the flat plate-shaped portion 124B facing downward.

【0047】ついで、平担な下面50Bと、それから下
方に突出する爪部52Bと下面50Bの外周部につらな
る外周面56Bを有し、周方向に分割され、半径方向外
方に拡開可能なシュー36Bを備えた上型を下降させ
る。
Next, the flat lower surface 50B, the claw portion 52B projecting downward from the flat lower surface 50B, and the outer peripheral surface 56B extending from the outer peripheral portion of the lower surface 50B are divided in the circumferential direction and can be expanded outward in the radial direction. The upper mold provided with the shoe 36B is lowered.

【0048】ついで、上型36Bの下面50Bと下型上
面16Bとの間に、ワーク平板状部分124Bを板面と
直面方向に挟圧しつつ、シュー36Bの外周面56Bを
ワークの湾曲面126Bおよび円筒状部128Bに係合
させるとともに、シュー爪部52Bをワーク中央穴12
2Bに係合させて、シュー36Bを半径方向外方に拡開
させることにより、ワーク120Bを塑性域まで変形さ
せる。このようにしても皿状ワークの平板状部分のうね
りを小さなプレス力とることができ、平担度を出すこと
ができる。
Next, the outer peripheral surface 56B of the shoe 36B is clamped between the lower surface 50B of the upper die 36B and the upper surface 16B of the lower die while sandwiching the work flat plate portion 124B in the face-to-face direction with the curved surface 126B of the work and the curved surface 126B of the work. While engaging with the cylindrical portion 128B, the shoe claw portion 52B is attached to the work center hole 12
By engaging the shoe 2B with the shoe 36B and expanding the shoe 36B outward in the radial direction, the workpiece 120B is deformed to the plastic region. Even in this case, a small pressing force can be applied to the waviness of the flat plate portion of the dish-shaped work, and the flatness can be obtained.

【0049】[0049]

【発明の効果】何れの請求項の発明においても、ワーク
の平板状部分を板面と直角方向に挟圧した状態で、少な
くともワーク内周穴からワークに拡開力をかけるので、
従来の板面と直角方向にプレス力をかける場合に比べ
て、小さなプレス力で、より高精度にワーク平板状部分
の平担度を出すことができる。しかも、成形のため、切
削加工に比べて能率的である。
In any of the inventions of the claims, since the expanding force is applied to the work at least from the inner peripheral hole of the work while the flat plate-like portion of the work is clamped in the direction perpendicular to the plate surface,
Compared to the conventional case where a pressing force is applied in the direction perpendicular to the plate surface, the flatness of the work flat plate portion can be more accurately obtained with a small pressing force. Moreover, because it is formed, it is more efficient than cutting.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の第1実施例に係る平板状部分を有する
ワークの平担度矯正方法を実施する装置の断面図であ
る。
FIG. 1 is a sectional view of an apparatus for carrying out a flatness correcting method for a work having a flat plate-shaped portion according to a first embodiment of the present invention.

【図2】本発明の第2実施例に係る平板状部分を有する
ワークの平担度矯正方法を実施する装置の断面図であ
る。
FIG. 2 is a sectional view of an apparatus for carrying out a flatness correction method for a work having a flat plate-shaped portion according to a second embodiment of the present invention.

【図3】本発明の第3実施例に係る平板状部分を有する
ワークの平担度矯正方法を実施する装置の断面図であ
る。
FIG. 3 is a sectional view of an apparatus for carrying out a flatness correcting method for a work having a flat plate-shaped portion according to a third embodiment of the present invention.

【符号の説明】[Explanation of symbols]

10 下型 14 下型プレート 16 上面 20 外周リング 30 上型 32 コッタ 34 シューホルダ 36 シュー 38 スプリング 50 下面 52 爪部 54 外周面 60 フランジ押え部 62 下面 100 ホイール 110 リム部 120 ディスク部 122 ハブ穴 124 平板状部分 126 湾曲部 128 円筒状部 10 Lower Mold 14 Lower Mold Plate 16 Upper Surface 20 Outer Ring 30 Upper Mold 32 Cotter 34 Shoe Holder 36 Shoe 38 Spring 50 Lower Surface 52 Claws 54 Outer Surface 60 Flange Pressing Part 62 Lower Surface 100 Wheel 110 Rim Part 120 Disk Part 122 Hub Hole 124 Flat plate part 126 Curved part 128 Cylindrical part

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】 中央にハブ穴があけられた平板状部分を
有し外周に前記平板状部分につらなる湾曲部と該湾曲部
につらなる円筒状部を有するディスク部と、環状のリム
部とを、ディスク部円筒状部で溶接接合した、最終製品
に比べて若干径小のホイールを形成し、 前記ホイールを、ディスク部を下にして、平担な上面を
有する下型上にセットするとともに、前記下型の上方に
設けた、ホイール最終製品と同径の外周リング内に遊嵌
し、 平担な下面と該下面の中央部で下方に突出する爪部と前
記下面から上方に湾曲して延びる外周面とを有し、周方
向に分割され、半径方向外方に拡開可能なシューを備え
た上型を下降させ、 前記上型の下面と前記下型の上面間に前記ホイールのデ
ィスク部の平板状部分を該平板状部分と直角方向に挟圧
しつつ、前記シューの外周面をディスク部の湾曲部およ
び円筒状部に係合させるとともに前記シューの爪部を前
記ディスク部の平板状部分のハブ穴に係合させて前記シ
ューを半径方向外方に拡開させ、前記リム部を前記外周
リングに押しつけ、前記ホイールを塑性域まで変形させ
て最終製品形状に形状を矯正する、 ことを特徴とする平板状部分を有するワークの平担度矯
正方法
1. A disk portion having a flat plate-shaped portion having a hub hole at the center and a curved portion having the flat portion and a cylindrical portion having the curved portion, and an annular rim portion. The disc portion is welded and joined by a cylindrical portion to form a wheel having a diameter slightly smaller than that of the final product, and the wheel is set on the lower die having a flat upper surface with the disc portion facing downward, It is loosely fitted in the outer ring having the same diameter as the final wheel product, which is provided above the lower mold, and has a flat lower surface, a claw portion projecting downward at the center of the lower surface, and a curved upper surface from the lower surface. A lower die having a shoe having an outer peripheral surface extending and being circumferentially divided and capable of expanding outward in the radial direction, and lowering the upper die lower surface and the lower die upper surface to the disk of the wheel. While pinching the flat plate-shaped portion of the portion in a direction perpendicular to the flat plate-shaped portion, The outer peripheral surface of the shoe is engaged with the curved portion and the cylindrical portion of the disc portion, and the claw portion of the shoe is engaged with the hub hole of the flat plate portion of the disc portion to expand the shoe radially outward. Opening, pressing the rim portion against the outer peripheral ring, deforming the wheel to a plastic region to correct the shape into a final product shape. A flatness correcting method for a work having a flat plate-shaped portion.
【請求項2】 中央にハブ穴があけられた平板状部分を
有し外周に前記平板状部分につらなる湾曲部と該湾曲部
につらなる円筒状部を有するディスク部と、一端にフラ
ンジを有する環状のリム部とを、ディスク部の円筒状部
で溶接接合した、最終製品に比べて若干径小のホイール
を形成し、 前記ホイールを、ディスク部を下にして、平担な上面を
有する下型上にセットするとともに、前記下型の上方に
設けた、ホイール最終製品と同径の外周リング内に遊嵌
し、 平担な下面と該下面の中央部で下方に突出する爪部と前
記下面から上方に湾曲して延びる外周面と該外周面の上
部から半径方向外方に延びるフランジ押え部を有し、周
方向に分割され、半径方向外方に拡開可能なシューを備
えた上型を下降させ、 前記外周リングの上面と前記フランジ押え部の下面間に
前記ホイールのリム部のフランジ部を該フランジ部と直
角方向に挟圧するとともに、前記上型の下面と前記下型
の上面間に前記ホイールのディスク部の平板状部分を該
平板状部分と直角方向に挟圧しつつ、前記シューの外周
面をディスク部の湾曲部と円筒状部に係合させるととも
に前記シューの爪部を前記平板状部分のハブ穴内周に係
合させて前記シューを半径方向外方に拡開させ、前記リ
ム部を前記外周リングに押しつけ、前記ホイールを塑性
域まで変形させて最終製品形状に形状を矯正する、 ことを特徴とする平板状部分を有するワークの平担度矯
正方法。
2. A disk portion having a flat plate-shaped portion having a hub hole at the center and a curved portion having the flat plate-shaped portion and a cylindrical portion having the curved portion on the outer periphery, and a ring having a flange at one end. A rim portion of the disc is welded to the cylindrical portion of the disc portion to form a wheel having a diameter slightly smaller than that of the final product, and the wheel is a lower mold having a flat upper surface with the disc portion facing downward. The lower surface, which is set above, is loosely fitted in the outer ring having the same diameter as the final wheel product and is provided above the lower die, and the flat lower surface and the lower surface projecting claw portion and the lower surface. An upper die having an outer peripheral surface that curves upward from the outer peripheral surface and a flange pressing portion that extends outward in the radial direction from the upper portion of the outer peripheral surface, is divided in the circumferential direction, and has a shoe that can be expanded outward in the radial direction Lower the upper surface of the outer ring and the flan The flange portion of the rim portion of the wheel is clamped between the lower surface of the pressing portion in a direction perpendicular to the flange portion, and a flat plate-shaped portion of the disk portion of the wheel is provided between the lower surface of the upper mold and the upper surface of the lower mold. While sandwiching the shoe in a direction perpendicular to the flat plate portion, the outer peripheral surface of the shoe is engaged with the curved portion and the cylindrical portion of the disk portion, and the claw portion of the shoe is engaged with the inner periphery of the hub hole of the flat plate portion. To expand the shoe radially outward, press the rim portion against the outer peripheral ring, and deform the wheel to a plastic region to correct the shape into a final product shape. A method for correcting the flatness of a work that has.
【請求項3】 固定の下型と、前記下型上に取付けられ
た外周リングと、前記下型に対して上下動可能に設けら
れた上型とを有し、 前記下型は、平担な上面をもつ下型プレートを有してお
り、 前記上型は、テーパ面をもつコッタと、周方向に分割さ
れ前記コッタによって拡縮されるシューホルダと、周方
向に分割され前記シューホルダに固定されてシューホル
ダとともに拡縮するシューとを有しており、 さらに前記シューは、平担な下面と、該下面から下方に
突出する爪部を有している、 ことを特徴とする平板状部分を有するワークの平担度矯
正装置。
3. A fixed lower die, an outer peripheral ring mounted on the lower die, and an upper die movable up and down with respect to the lower die, wherein the lower die is flat. A lower mold plate having an upper surface, and the upper mold includes a cotter having a tapered surface, a shoe holder that is divided in the circumferential direction and expanded / contracted by the cotter, and is fixed to the shoe holder that is divided in the circumferential direction. And a shoe that expands and contracts together with the shoe holder, and the shoe has a flat lower surface and a claw portion projecting downward from the lower surface. A flatness correction device for the work that it has.
【請求項4】 中央部に穴を有する平板状部分を有する
ワークを、平担な上面を有する下型上にセットし、 平坦な下面と該下面から下方に突出する爪部を有し、周
方向に分割され、半径方向外方に拡開可能なシューを備
えた上型を下降させ、 前記上型の下面と前記下型の上面間に前記平板状部分を
該平板状部分と直角方向に挟圧しつつ、前記シューの爪
部を前記平板状部分の穴の内周に係合させて前記シュー
を半径方向外方に拡開させ、前記ワークを塑性域まで変
形させる、 ことを特徴とする平板状部分を有するワークの平担度矯
正方法。
4. A work having a flat plate-shaped portion having a hole in the center thereof is set on a lower die having a flat upper surface, and has a flat lower surface and a claw portion projecting downward from the lower surface. Direction, and lowers the upper die having a shoe that can be expanded outward in the radial direction, so that the flat plate-shaped portion is perpendicular to the flat plate-shaped portion between the lower surface of the upper mold and the upper surface of the lower mold. While pinching, the claw portion of the shoe is engaged with the inner circumference of the hole of the flat plate portion to expand the shoe radially outward, and the work is deformed to a plastic region. A flatness correction method for a work having a flat plate portion.
【請求項5】 中央部に穴を有する平板状部分と該平板
状部分の外周部につらなる湾曲部と該湾曲部につらなっ
て前記平板状部分とほぼ直角方向に延びる円筒状部とを
有するワークを、前記平板状部分を下にして、平担な上
面を有する下型上にセットし、 平担な下面と該下面の中央部で下方に突出する爪部と前
記下面から上方に湾曲して延びる外周面とを有し、周方
向に分割され、半径方向外方に拡開可能なシューを備え
た上型を下降させ、 前記上型の下面と前記下型の上面間に前記ワークの平板
状部分を該平板状部分と直角方向に挟圧しつつ、前記シ
ューの外周面を前記ワークの湾曲部および円筒状部に係
合させるとともに前記シューの爪部を前記ワークの平板
状部分の中央部の穴の内周に係合させて前記シューを半
径方向外方に拡開させ、前記ワークを塑性域まで変形さ
せる、 ことを特徴とする平板状部分を有するワークの平担度矯
正方法。
5. A flat plate-shaped portion having a hole in a central portion, a curved portion formed along the outer peripheral portion of the flat plate-shaped portion, and a cylindrical portion formed along the curved portion and extending in a direction substantially perpendicular to the flat plate-shaped portion. The work is set on the lower die having the flat upper surface with the flat upper surface facing downward, and the flat lower surface, the claw portion projecting downward at the center of the lower surface, and the upward bending from the lower surface. The upper die having a shoe that has an outer peripheral surface that extends in the circumferential direction and is divided in the circumferential direction and that can be expanded outward in the radial direction, and lowers the upper die between the lower surface of the upper die and the upper surface of the lower die. While pressing the flat plate-shaped portion in a direction perpendicular to the flat plate-shaped portion, the outer peripheral surface of the shoe is engaged with the curved portion and the cylindrical portion of the work, and the claw portion of the shoe is placed at the center of the flat-plate portion of the work. Engage the inner circumference of the hole in the section to expand the shoe radially outward. Rights 担度 correcting method of a workpiece having a flat portion, characterized in that, deforming the workpiece to the plastic region.
JP4102332A 1992-03-30 1992-03-30 Method and apparatus for correcting flatness of work having flat portion Expired - Lifetime JP3068709B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP4102332A JP3068709B2 (en) 1992-03-30 1992-03-30 Method and apparatus for correcting flatness of work having flat portion

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP4102332A JP3068709B2 (en) 1992-03-30 1992-03-30 Method and apparatus for correcting flatness of work having flat portion

Publications (2)

Publication Number Publication Date
JPH05277602A true JPH05277602A (en) 1993-10-26
JP3068709B2 JP3068709B2 (en) 2000-07-24

Family

ID=14324570

Family Applications (1)

Application Number Title Priority Date Filing Date
JP4102332A Expired - Lifetime JP3068709B2 (en) 1992-03-30 1992-03-30 Method and apparatus for correcting flatness of work having flat portion

Country Status (1)

Country Link
JP (1) JP3068709B2 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105396905A (en) * 2015-12-29 2016-03-16 中信戴卡股份有限公司 Improved online roundness correcting device for inner supporting type wheel workpiece

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105396905A (en) * 2015-12-29 2016-03-16 中信戴卡股份有限公司 Improved online roundness correcting device for inner supporting type wheel workpiece

Also Published As

Publication number Publication date
JP3068709B2 (en) 2000-07-24

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