JPH05185529A - Frp vessel - Google Patents
Frp vesselInfo
- Publication number
- JPH05185529A JPH05185529A JP35037191A JP35037191A JPH05185529A JP H05185529 A JPH05185529 A JP H05185529A JP 35037191 A JP35037191 A JP 35037191A JP 35037191 A JP35037191 A JP 35037191A JP H05185529 A JPH05185529 A JP H05185529A
- Authority
- JP
- Japan
- Prior art keywords
- fiber
- reinforced resin
- liner
- frp
- container
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D1/00—Containers having bodies formed in one piece, e.g. by casting metallic material, by moulding plastics, by blowing vitreous material, by throwing ceramic material, by moulding pulped fibrous material, by deep-drawing operations performed on sheet material
- B65D1/02—Bottles or similar containers with necks or like restricted apertures, designed for pouring contents
- B65D1/0207—Bottles or similar containers with necks or like restricted apertures, designed for pouring contents characterised by material, e.g. composition, physical features
- B65D1/0215—Bottles or similar containers with necks or like restricted apertures, designed for pouring contents characterised by material, e.g. composition, physical features multilayered
Landscapes
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Containers Having Bodies Formed In One Piece (AREA)
- Filling Or Discharging Of Gas Storage Vessels (AREA)
- Moulding By Coating Moulds (AREA)
- Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は流体貯蔵タンク等として
用いるFRP容器に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an FRP container used as a fluid storage tank or the like.
【0002】[0002]
【従来の技術】FRP(繊維強化複合材)は、軽量で且
つ比強度(強度/密度)が大きく、破壊じん性にすぐ
れ、しかも温度の高低差が大きい場合にも耐えられると
いう特性があるため、各種の構造材料や防蝕被覆材料と
して広く用いられている。2. Description of the Related Art FRP (fiber reinforced composite material) is lightweight, has a large specific strength (strength / density), has excellent fracture toughness, and can withstand a large temperature difference. Widely used as various structural materials and anticorrosion coating materials.
【0003】FRPを巻いて流体貯蔵タンクの如き容器
を成形する場合、FRP素材同士の間が離れて隙間が形
成されると、そこから内部流体が漏出して容器としての
機能が発揮できなくなるため、従来では、金属又はプラ
スチック製の内張りライナが用いられ、この内張りライ
ナの外周にFRP素材をFW(Filament Winding)法に
よって多層に巻き付けるようにしてある。When a container such as a fluid storage tank is formed by winding the FRP, if the FRP materials are separated from each other to form a gap, the internal fluid leaks from the gap and the function as the container cannot be exerted. Conventionally, an inner liner made of metal or plastic is used, and the FRP material is wound around the outer periphery of the inner liner in multiple layers by the FW (Filament Winding) method.
【0004】上記成形方法によって製造されたFRP容
器としては図3に一例を示す如きものがある。すなわ
ち、容器本体の一部となる内張りライナ1を、樹脂をブ
ロー成形することにより形成し、該内張りライナ1の一
端に設けてある開口部2に、蓋を取り付けたり、パイプ
を接続したりするためのねじ部付口金3を受けるように
した口金部6を一体形成して、この口金部6に口金3を
嵌入させるようにし、又、上記口金部6からその付根部
7にかけて補強すべく、かかる部分の外周に金属製のキ
ャップ4を嵌設し、且つ上記内張りライナ1の外周に、
キャップ4の外周部に至る範囲にわたり繊維強化樹脂層
5を覆設した構成としてある(実開平1−138724
号)。An example of the FRP container manufactured by the above-mentioned molding method is shown in FIG. That is, the lining liner 1 that is a part of the container body is formed by blow molding a resin, and a lid is attached to the opening 2 provided at one end of the lining liner 1 or a pipe is connected. To form a base portion 6 adapted to receive the base portion 3 with a screw portion for fitting the base portion 3 into the base portion 6, and to reinforce the base portion 6 to the base portion 7. A metal cap 4 is fitted on the outer circumference of this portion, and the outer circumference of the lining liner 1 is
The fiber-reinforced resin layer 5 is provided so as to cover the outer peripheral portion of the cap 4 (actually 1-138724).
issue).
【0005】[0005]
【発明が解決しようとする課題】ところが、上記従来の
FRP容器の場合、強度的に弱くて内圧で変形し易い口
金部6からその付根部7にかけた範囲の形状が複雑であ
って繊維補強がむずかしいため、口金部6の外周に金属
製のキャップ4を設けて強度を補強するようにしている
が、金属に強度を依存することは重量が大となり、FR
P容器としての長所を活かしきれないという問題があ
る。However, in the case of the above-mentioned conventional FRP container, the shape of the range from the mouthpiece portion 6 which is weak in strength and easily deformed by the internal pressure to the root portion 7 is complicated, and the fiber reinforcement is difficult. Since it is difficult, the cap 4 made of metal is provided on the outer circumference of the mouthpiece 6 to reinforce the strength. However, depending on the strength of the metal, the weight becomes large and the FR
There is a problem that the advantages of the P container cannot be fully utilized.
【0006】そこで、本発明は、金属補強に依らずに口
金部周辺の強度を向上することができるようにして軽量
化を図ることができるようにしようとするものである。[0006] Therefore, the present invention is intended to improve the strength of the periphery of the mouthpiece without depending on the metal reinforcement, and to reduce the weight.
【0007】[0007]
【課題を解決するための手段】本発明は、上記課題を解
決するために、容器本体の一部となる樹脂製内張りライ
ナの外周に繊維強化樹脂層を覆設してなるFRP容器に
おいて、上記内張りライナの開口部に、内外周両面にね
じを形成した口金部を一体成形し、該口金部の外周に、
周方向繊維を含む繊維強化樹脂延長層を、上記繊維強化
樹脂層と連続するよう設けてなる構成とする。In order to solve the above-mentioned problems, the present invention provides a FRP container in which a fiber reinforced resin layer is covered on the outer periphery of a resin-lined liner which is a part of the container body. The mouth of the lining liner is integrally formed with a mouthpiece having threads formed on both inner and outer circumferences, and the outer periphery of the mouthpiece is
A fiber-reinforced resin extension layer containing circumferential fibers is provided so as to be continuous with the fiber-reinforced resin layer.
【0008】[0008]
【作用】口金部が、該口金部の外周ねじを利用して周方
向繊維を含む繊維強化樹脂延長層で補強されるため、金
属補強に依らずに口金部の強度を高めることができる。Since the mouthpiece portion is reinforced by the fiber reinforced resin extension layer containing the circumferential fibers by utilizing the outer peripheral screw of the mouthpiece portion, the strength of the mouthpiece portion can be enhanced without relying on the metal reinforcement.
【0009】[0009]
【実施例】以下、本発明の実施例を図面を参照して説明
する。Embodiments of the present invention will be described below with reference to the drawings.
【0010】図1及び図2は本発明の一実施例を示すも
ので、図3に示したFRP容器と同様に、容器本体とし
ての一端に開口部2を形成した内張りライナ1の外周
に、繊維強化樹脂層5を覆設してある構成において、上
記内張りライナ1の開口部2に、内外周両面にねじが形
成してある口金部6をブロー成形にて一体的に成形し、
且つ該口金部6の外周部に、上記繊維強化樹脂層5と連
続する繊維強化樹脂延長層5´を設ける。FIGS. 1 and 2 show an embodiment of the present invention. Similar to the FRP container shown in FIG. 3, the lining liner 1 having an opening 2 at one end as a container body has an outer periphery, In a structure in which the fiber reinforced resin layer 5 is covered, a mouthpiece portion 6 having threads formed on both inner and outer peripheral surfaces is integrally formed by blow molding in the opening 2 of the lining liner 1.
In addition, a fiber-reinforced resin extension layer 5 ′ that is continuous with the fiber-reinforced resin layer 5 is provided on the outer peripheral portion of the base 6.
【0011】詳述すると、上記内張りライナ1は、ポリ
エチレン等の樹脂によるブロー成形法により成形するも
ので、この際、内周面にねじ6aを刻設し且つ外周面に
ねじ6bを刻設した口金部6を一体的に成形しておき、
この口金部6の内周ねじ6aに蓋等を取り付けられるよ
うにする。又、この口金部6を繊維強化樹脂延長層5´
で補強するが、補強の仕方としては、図2に拡大して示
す如く、強化繊維にマトリックス樹脂を含浸させてなる
FRP素材(プリプレグ)8を、口金部6の外周面を全
面的に覆うように1〜2層配置した後、上記FRP素材
8の表面を周方向繊維9によって巻き締め、更に、該周
方向繊維9によって巻き締めたFRP素材8の外周に、
上記と同様なFRP素材8の積層工程と周方向繊維9の
巻き締め工程を必要回繰り返して口金部6の外周ねじ6
aの谷部を埋めた後、FRP素材8を層状に積層して所
要厚さの繊維強化樹脂延長層5´を形成する。又、上記
口金部6の付根部7の外周には、FRP素材8をヘリカ
ル巻きにして繊維強化樹脂層5を厚めに形成する。な
お、上記繊維強化樹脂層5及び繊維強化樹脂延長層5´
は、外側に外形成形用金型を配置し、加熱、加圧して硬
化させた後の状態であることは言うまでもない。More specifically, the lining liner 1 is formed by blow molding using a resin such as polyethylene. At this time, a screw 6a is engraved on the inner peripheral surface and a screw 6b is engraved on the outer peripheral surface. The base portion 6 is integrally molded,
A lid or the like can be attached to the inner peripheral screw 6a of the base portion 6. Further, the base portion 6 is provided with a fiber reinforced resin extension layer 5 '.
As shown in the enlarged view of FIG. 2, the FRP material (prepreg) 8 obtained by impregnating the reinforcing fibers with the matrix resin is entirely covered with the FRP material (prepreg) 8. After arranging one or two layers, the surface of the FRP material 8 is tightly wound by the circumferential fibers 9, and further, the outer circumference of the FRP material 8 fastened by the circumferential fibers 9 is
The FRP material 8 laminating process and the circumferential direction fiber 9 winding process similar to the above are repeated as many times as necessary, and the outer peripheral screw 6 of the base 6 is
After filling the valley portion of a, the FRP material 8 is laminated in layers to form a fiber-reinforced resin extension layer 5'having a required thickness. Further, the FRP material 8 is helically wound on the outer periphery of the base portion 7 of the base portion 6 to form the fiber reinforced resin layer 5 in a thicker shape. The fiber-reinforced resin layer 5 and the fiber-reinforced resin extension layer 5 '
Needless to say, the state is the state after the outer shape molding die is arranged on the outer side and is heated and pressed to be cured.
【0012】上記構成において、内張りライナ1の開口
部2に、内外周面にねじ6a,6bを設けた口金部6を
一体成形したので、上記内周ねじ6aを利用して蓋を取
り付けることができる。そのため、図3に示す如き金属
製の口金3が不要となる。又、この際、上記口金部6は
樹脂製であることから強度的に不安があるが、その点、
本発明においては、外周ねじ6bを利用して口金部6を
補強してあるため、必要強度を確保することができる。
すなわち、口金部6のような形状が複雑な個所は、従来
では繊維補強を行うことが困難であったが、本発明の場
合、外周ねじ6bに対してFRP素材8の積層と周方向
繊維9の巻き締めを行うことによって、口金部6の外周
に繊維強化樹脂延長層5´を設けるようにしたので、口
金部6の補強を容易に行うことができる。したがって、
図3に示す如きキャップ4を不要とすることができる。In the above structure, the mouthpiece 6 having the screws 6a and 6b provided on the inner and outer peripheral surfaces is integrally molded in the opening 2 of the liner 1 so that the lid can be attached by using the inner peripheral screw 6a. it can. Therefore, the metal base 3 as shown in FIG. 3 becomes unnecessary. Further, at this time, since the base 6 is made of resin, there is concern about the strength.
In the present invention, since the base portion 6 is reinforced by utilizing the outer peripheral screw 6b, the required strength can be secured.
That is, it has been difficult in the past to perform fiber reinforcement on a portion having a complicated shape such as the mouthpiece portion 6, but in the case of the present invention, the FRP material 8 is laminated on the outer peripheral screw 6b and the circumferential fiber 9 is formed. Since the fiber-reinforced resin extension layer 5 ′ is provided on the outer periphery of the mouthpiece portion 6 by performing the winding tightening, the mouthpiece portion 6 can be easily reinforced. Therefore,
The cap 4 as shown in FIG. 3 can be omitted.
【0013】なお、本発明は上記実施例のみに限定され
るものではなく、本発明の要旨を逸脱しない範囲内にお
いて種々変更を加え得ることは勿論である。The present invention is not limited to the above-mentioned embodiments, and it goes without saying that various modifications can be made without departing from the gist of the present invention.
【0014】[0014]
【発明の効果】以上述べた如く、本発明によれば、容器
本体となる樹脂製内張りライナの外周に繊維強化樹脂層
を覆設してなるFRP容器において、内張りライナの開
口部に、内外周両面にねじを設けた口金部を一体成形し
たので、口金部の内周ねじを利用して蓋等を直接取り付
けることができ、又、上記口金部の外周ねじを利用して
周方向繊維を含む繊維強化樹脂延長層により口金部を補
強したので、金属に強度を依頼することなく口金部付近
の強度を確保することができ、したがって、軽量なFR
P容器とすることができる、という優れた効果を発揮す
る。As described above, according to the present invention, in the FRP container in which the fiber reinforced resin layer is covered on the outer periphery of the resin liner liner which is the container body, the inner liner and the outer liner are provided in the opening of the liner liner. Since the base part with screws on both sides is integrally molded, the lid etc. can be directly attached by using the inner peripheral screw of the base part, and the circumferential fiber is included by using the outer peripheral screw of the base part. Since the mouthpiece part is reinforced by the fiber-reinforced resin extension layer, the strength in the vicinity of the mouthpiece part can be secured without asking the metal for the strength. Therefore, a lightweight FR
It exhibits an excellent effect that it can be a P container.
【図1】本発明のFRP容器の一実施例を示す要部の概
要図である。FIG. 1 is a schematic diagram of a main part showing an embodiment of an FRP container of the present invention.
【図2】図1のII部拡大図である。FIG. 2 is an enlarged view of a part II in FIG.
【図3】従来のFRP容器の一例を示す概要図である。FIG. 3 is a schematic diagram showing an example of a conventional FRP container.
1 内張りライナ 2 開口部 5 繊維強化樹脂層 5´ 繊維強化樹脂延長層 6 口金部 6a,6b ねじ 9 周方向繊維 1 Inner Liner 2 Opening 5 Fiber Reinforced Resin Layer 5'Fiber Reinforced Resin Extension Layer 6 Clasp 6a, 6b Screw 9 Circumferential Fiber
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.5 識別記号 庁内整理番号 FI 技術表示箇所 B29C 67/14 U 7188−4F B65D 1/09 // B29K 23:00 105:08 105:22 B29L 9:00 4F 22:00 4F ─────────────────────────────────────────────────── ─── Continuation of the front page (51) Int.Cl. 5 Identification code Office reference number FI technical display location B29C 67/14 U 7188-4F B65D 1/09 // B29K 23:00 105: 08 105: 22 B29L 9:00 4F 22:00 4F
Claims (1)
ナの外周に繊維強化樹脂層を覆設してなるFRP容器に
おいて、上記内張りライナの開口部に、内外周両面にね
じを形成した口金部を一体成形し、該口金部の外周に、
周方向繊維を含む繊維強化樹脂延長層を、上記繊維強化
樹脂層と連続するよう設けてなることを特徴とするFR
P容器。1. An FRP container comprising a resin-lined liner that is a part of a container body and a fiber-reinforced resin layer covering the outer periphery of the resin-lined liner. A cap having threads formed on both inner and outer peripheries of the opening of the liner. Part is integrally molded, and on the outer circumference of the base part,
FR in which a fiber-reinforced resin extension layer containing circumferential fibers is provided so as to be continuous with the fiber-reinforced resin layer
P container.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP35037191A JPH05185529A (en) | 1991-12-11 | 1991-12-11 | Frp vessel |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP35037191A JPH05185529A (en) | 1991-12-11 | 1991-12-11 | Frp vessel |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH05185529A true JPH05185529A (en) | 1993-07-27 |
Family
ID=18410037
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP35037191A Pending JPH05185529A (en) | 1991-12-11 | 1991-12-11 | Frp vessel |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH05185529A (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2011525864A (en) * | 2008-06-25 | 2011-09-29 | イナジー・オートモーティブ・システムズ・リサーチ・(ソシエテ・アノニム) | Storage tank manufacturing method |
JP2012529601A (en) * | 2009-06-08 | 2012-11-22 | チ.ティ.エッセ. エッセ.ピ.ア. | Collar for high pressure bottle and process for its manufacture |
JP2020112189A (en) * | 2019-01-09 | 2020-07-27 | トヨタ自動車株式会社 | Pressure container |
-
1991
- 1991-12-11 JP JP35037191A patent/JPH05185529A/en active Pending
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2011525864A (en) * | 2008-06-25 | 2011-09-29 | イナジー・オートモーティブ・システムズ・リサーチ・(ソシエテ・アノニム) | Storage tank manufacturing method |
US8940121B2 (en) | 2008-06-25 | 2015-01-27 | Inergy Automotive Systems Research (Societe Anonyme) | Method for manufacturing a storage tank |
JP2012529601A (en) * | 2009-06-08 | 2012-11-22 | チ.ティ.エッセ. エッセ.ピ.ア. | Collar for high pressure bottle and process for its manufacture |
JP2020112189A (en) * | 2019-01-09 | 2020-07-27 | トヨタ自動車株式会社 | Pressure container |
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