JPH04202319A - Epoxy resin composition, cured epoxy resin and copper-clad laminated board - Google Patents
Epoxy resin composition, cured epoxy resin and copper-clad laminated boardInfo
- Publication number
- JPH04202319A JPH04202319A JP33327890A JP33327890A JPH04202319A JP H04202319 A JPH04202319 A JP H04202319A JP 33327890 A JP33327890 A JP 33327890A JP 33327890 A JP33327890 A JP 33327890A JP H04202319 A JPH04202319 A JP H04202319A
- Authority
- JP
- Japan
- Prior art keywords
- epoxy resin
- bisphenol
- hydrogen atoms
- general formula
- copper
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000003822 epoxy resin Substances 0.000 title claims abstract description 97
- 229920000647 polyepoxide Polymers 0.000 title claims abstract description 97
- 239000000203 mixture Substances 0.000 title claims abstract description 33
- IISBACLAFKSPIT-UHFFFAOYSA-N Bisphenol A Natural products C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 claims abstract description 83
- 229920005989 resin Polymers 0.000 claims abstract description 36
- 239000011347 resin Substances 0.000 claims abstract description 36
- 239000000654 additive Substances 0.000 claims abstract description 24
- 230000000996 additive effect Effects 0.000 claims abstract description 23
- 229910052794 bromium Inorganic materials 0.000 claims abstract description 17
- 229920003986 novolac Polymers 0.000 claims abstract description 13
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 claims abstract description 11
- 229920000642 polymer Polymers 0.000 claims abstract description 11
- 125000001570 methylene group Chemical group [H]C([H])([*:1])[*:2] 0.000 claims abstract description 7
- 229920000515 polycarbonate Polymers 0.000 claims abstract description 7
- 239000004417 polycarbonate Substances 0.000 claims abstract description 7
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 43
- 239000003795 chemical substances by application Substances 0.000 claims description 22
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 16
- 239000011889 copper foil Substances 0.000 claims description 15
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Chemical group BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 claims description 14
- 239000000463 material Substances 0.000 claims description 11
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical group [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 claims description 9
- 239000002131 composite material Substances 0.000 claims description 6
- 239000000835 fiber Substances 0.000 claims description 5
- 239000000126 substance Substances 0.000 claims description 5
- CPELXLSAUQHCOX-UHFFFAOYSA-M Bromide Chemical compound [Br-] CPELXLSAUQHCOX-UHFFFAOYSA-M 0.000 abstract description 6
- 239000004841 bisphenol A epoxy resin Substances 0.000 abstract description 4
- -1 bisphenol A compound Chemical class 0.000 abstract description 3
- 239000011342 resin composition Substances 0.000 abstract description 3
- 238000013329 compounding Methods 0.000 abstract description 2
- 239000004848 polyfunctional curative Substances 0.000 abstract 2
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 14
- 238000005452 bending Methods 0.000 description 12
- 239000004593 Epoxy Substances 0.000 description 10
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 8
- 125000000217 alkyl group Chemical group 0.000 description 8
- 238000011156 evaluation Methods 0.000 description 7
- 239000011521 glass Substances 0.000 description 7
- 239000002904 solvent Substances 0.000 description 7
- 239000000758 substrate Substances 0.000 description 7
- 239000003054 catalyst Substances 0.000 description 5
- 239000004744 fabric Substances 0.000 description 4
- 238000000926 separation method Methods 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical group O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- XLSZMDLNRCVEIJ-UHFFFAOYSA-N 4-methylimidazole Chemical compound CC1=CNC=N1 XLSZMDLNRCVEIJ-UHFFFAOYSA-N 0.000 description 3
- 229930185605 Bisphenol Natural products 0.000 description 3
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 239000002966 varnish Substances 0.000 description 3
- QPFMBZIOSGYJDE-UHFFFAOYSA-N 1,1,2,2-tetrachloroethane Chemical compound ClC(Cl)C(Cl)Cl QPFMBZIOSGYJDE-UHFFFAOYSA-N 0.000 description 2
- WSLDOOZREJYCGB-UHFFFAOYSA-N 1,2-Dichloroethane Chemical compound ClCCCl WSLDOOZREJYCGB-UHFFFAOYSA-N 0.000 description 2
- GJYCVCVHRSWLNY-UHFFFAOYSA-N 2-butylphenol Chemical group CCCCC1=CC=CC=C1O GJYCVCVHRSWLNY-UHFFFAOYSA-N 0.000 description 2
- LXBGSDVWAMZHDD-UHFFFAOYSA-N 2-methyl-1h-imidazole Chemical compound CC1=NC=CN1 LXBGSDVWAMZHDD-UHFFFAOYSA-N 0.000 description 2
- ZCUJYXPAKHMBAZ-UHFFFAOYSA-N 2-phenyl-1h-imidazole Chemical compound C1=CNC(C=2C=CC=CC=2)=N1 ZCUJYXPAKHMBAZ-UHFFFAOYSA-N 0.000 description 2
- VEORPZCZECFIRK-UHFFFAOYSA-N 3,3',5,5'-tetrabromobisphenol A Chemical compound C=1C(Br)=C(O)C(Br)=CC=1C(C)(C)C1=CC(Br)=C(O)C(Br)=C1 VEORPZCZECFIRK-UHFFFAOYSA-N 0.000 description 2
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 239000004760 aramid Substances 0.000 description 2
- 229920003235 aromatic polyamide Polymers 0.000 description 2
- 125000001246 bromo group Chemical group Br* 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- XXBDWLFCJWSEKW-UHFFFAOYSA-N dimethylbenzylamine Chemical compound CN(C)CC1=CC=CC=C1 XXBDWLFCJWSEKW-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 239000002759 woven fabric Substances 0.000 description 2
- UBOXGVDOUJQMTN-UHFFFAOYSA-N 1,1,2-trichloroethane Chemical compound ClCC(Cl)Cl UBOXGVDOUJQMTN-UHFFFAOYSA-N 0.000 description 1
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 1
- PQAMFDRRWURCFQ-UHFFFAOYSA-N 2-ethyl-1h-imidazole Chemical class CCC1=NC=CN1 PQAMFDRRWURCFQ-UHFFFAOYSA-N 0.000 description 1
- YTWBFUCJVWKCCK-UHFFFAOYSA-N 2-heptadecyl-1h-imidazole Chemical compound CCCCCCCCCCCCCCCCCC1=NC=CN1 YTWBFUCJVWKCCK-UHFFFAOYSA-N 0.000 description 1
- LLEASVZEQBICSN-UHFFFAOYSA-N 2-undecyl-1h-imidazole Chemical compound CCCCCCCCCCCC1=NC=CN1 LLEASVZEQBICSN-UHFFFAOYSA-N 0.000 description 1
- MQJKPEGWNLWLTK-UHFFFAOYSA-N Dapsone Chemical compound C1=CC(N)=CC=C1S(=O)(=O)C1=CC=C(N)C=C1 MQJKPEGWNLWLTK-UHFFFAOYSA-N 0.000 description 1
- BRLQWZUYTZBJKN-UHFFFAOYSA-N Epichlorohydrin Chemical compound ClCC1CO1 BRLQWZUYTZBJKN-UHFFFAOYSA-N 0.000 description 1
- 239000007983 Tris buffer Substances 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- QGBSISYHAICWAH-UHFFFAOYSA-N dicyandiamide Chemical compound NC(N)=NC#N QGBSISYHAICWAH-UHFFFAOYSA-N 0.000 description 1
- GYZLOYUZLJXAJU-UHFFFAOYSA-N diglycidyl ether Chemical compound C1OC1COCC1CO1 GYZLOYUZLJXAJU-UHFFFAOYSA-N 0.000 description 1
- 125000006222 dimethylaminomethyl group Chemical group [H]C([H])([H])N(C([H])([H])[H])C([H])([H])* 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000002075 main ingredient Substances 0.000 description 1
- 238000010907 mechanical stirring Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000010680 novolac-type phenolic resin Substances 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- CBXCPBUEXACCNR-UHFFFAOYSA-N tetraethylammonium Chemical compound CC[N+](CC)(CC)CC CBXCPBUEXACCNR-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/03—Use of materials for the substrate
- H05K1/0313—Organic insulating material
- H05K1/0353—Organic insulating material consisting of two or more materials, e.g. two or more polymers, polymer + filler, + reinforcement
Landscapes
- Laminated Bodies (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Epoxy Resins (AREA)
- Reinforced Plastic Materials (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明はいずれもビスフェノールA型の骨格を有する樹
脂主剤、エポキシ樹脂硬化剤および添加剤を含有するエ
ポキシ樹脂組成物、特にエポキシ樹脂が本来有している
良好な接着性、耐熱性等の特性をさらに向上させ、しか
も強靭性、可どう性、曲げ強度、耐衝撃性5寸法安定性
に優れたエポキシ樹脂組成物およびこの硬化物、ならび
にこれを用いた銅張積層板に関するものである。Detailed Description of the Invention [Field of Industrial Application] The present invention is directed to an epoxy resin composition containing a resin base having a bisphenol A type skeleton, an epoxy resin curing agent, and an additive, and particularly to an epoxy resin composition containing an epoxy resin that originally has a bisphenol A type skeleton. Epoxy resin compositions and cured products thereof, which further improve properties such as good adhesion and heat resistance, and have excellent toughness, flexibility, bending strength, impact resistance, and dimensional stability. The present invention relates to copper-clad laminates using.
従来よりエポキシ樹脂はその良好な密着性および耐熱性
により、広い産業分野で用いられている。Epoxy resins have been used in a wide range of industrial fields due to their good adhesion and heat resistance.
中でもプリント配線板に使用されるガラスエポキシ銅張
積層板は産業用のみならず、今まで紙フエノール銅張積
層板が主体であった民生用にもその分野を広げつつある
。Among them, glass epoxy copper-clad laminates used in printed wiring boards are being used not only for industrial purposes, but also for consumer use, where paper phenol copper-clad laminates have been the mainstay until now.
従来プリント配線板に使用されるエポキシ樹脂(組成物
)としては、■多官能エポキシ樹脂、ノボラック型フェ
ノール樹脂および臭素化ポリP−ビニルフェノールから
なり、耐燃性、耐炎性を向上させたもの(特開昭56−
112924号)、■エポキシ樹脂にフェノールノボラ
ック樹脂を配合して耐熱性、耐溶剤性等を向上させたも
の(特開昭57−109642号)、■エポキシ樹脂に
パラセカンダリ−ブチルフェノール・フェノール共縮合
ノボラック樹脂を配合して耐熱性、耐溶剤性を向上させ
たもの(特開昭57−190025号)、■エポキシ樹
脂組成物に、ビスフェノールA型エポキシ樹脂、テトラ
ブロムビスフェノールAおよび多官能エポキシ樹脂を反
応させて生成する臭素化エポキシ樹脂を配合して耐熱性
を向上させたもの(特開昭62−167044号)、■
臭素化エポキシ樹脂にN、 N、 N’、 N’−テト
ラグリシジル−4,4′−ジアミノフェニルメタンを配
合して璽燃性を改善したもの(特開昭62−17701
4号)などがある。The epoxy resins (compositions) conventionally used for printed wiring boards include: 1) polyfunctional epoxy resins, novolac-type phenolic resins, and brominated polyP-vinylphenol, with improved flame resistance and flame resistance (special 1977-
112924), ■ Epoxy resin blended with phenol novolac resin to improve heat resistance, solvent resistance, etc. (JP-A-57-109642), ■ Epoxy resin and para-secondary butylphenol/phenol co-condensed novolak A product in which heat resistance and solvent resistance are improved by blending a resin (JP-A-57-190025), ■An epoxy resin composition is reacted with bisphenol A type epoxy resin, tetrabromobisphenol A, and a polyfunctional epoxy resin. (Japanese Unexamined Patent Publication No. 167044/1983), which has improved heat resistance by blending a brominated epoxy resin produced by
Brominated epoxy resin mixed with N, N, N', N'-tetraglycidyl-4,4'-diaminophenylmethane to improve flammability (Japanese Unexamined Patent Publication No. 17701/1986)
No. 4).
しかしプリント配線板の高密度化や高多層化の進展に伴
い、従来のエポキシ樹脂を用いたものでは充分に満足で
きなくなってきているのが現状である。However, as printed wiring boards become more dense and multi-layered, the current situation is that conventional boards using epoxy resins are no longer fully satisfactory.
例えば、従来のエポキシ樹脂は、常温での銅箔との密着
強度においては充分満足できるものであるが、100℃
以上の高温になると急激にその強度は低下するため、信
頼性の面からファインパターン化の著しい高密度配線基
板等には問題がある。For example, conventional epoxy resins are fully satisfactory in adhesion strength to copper foil at room temperature, but at 100°C
At higher temperatures, the strength rapidly decreases, which poses a problem in terms of reliability for high-density wiring boards with extremely fine patterns.
すなわち部品を基板に実装するフロー、リフロー工程に
おいては、赤外線の利用等により部分的に基板の温度が
高温となったり、またリフローの回数が増える傾向にあ
り、従来のエポキシ樹脂による銅張積層板においては、
パターン銅箔のハガレ等の不具合が生じるという問題点
がある。また−部の部品においては、部分的に基板の温
度を100℃以上に上昇させるものもあり、この様な部
品を搭載する基板においても問題点がある。In other words, in the reflow process, which is the flow of mounting components on a board, the temperature of the board becomes high in parts due to the use of infrared rays, etc., and the number of reflows tends to increase. In,
There is a problem that problems such as peeling of the patterned copper foil occur. Moreover, some of the parts in the negative part partially raise the temperature of the board to 100 DEG C. or more, and there is also a problem in the board on which such parts are mounted.
またICカードの普及や機器の軽量化に伴って、基板の
薄肉化が顕著となってきており、従って強度、特に曲げ
強度が大きく、かつ強靭な基板が要求されているが、従
来のエポキシ樹脂を用いた場合には繰り返し曲げ荷重等
がかかった場合に破壊してしまうなど、基板の強度にも
問題点がある。In addition, with the spread of IC cards and the reduction in the weight of devices, the thickness of substrates has become noticeably thinner.Therefore, there is a need for strong substrates with high strength, especially bending strength, but conventional epoxy resin When using a substrate, there are also problems with the strength of the substrate, such as breakage when subjected to repeated bending loads.
さらに高密度化に伴い高寸法精度化も必要となってくる
が、従来のエポキシ樹脂を用いた銅張積層板では製造工
程における寸法変化が大きいという問題点がある。Furthermore, as density increases, higher dimensional accuracy becomes necessary, but conventional copper-clad laminates using epoxy resin have the problem of large dimensional changes during the manufacturing process.
このように、高密度化に伴うパターンの幅狭化により、
銅箔と基板との密着力の向上および高寸法精度が耐熱性
と併せて信頼性の面から要求されている。また機器の軽
薄短小化に伴う基板の薄肉化により、曲げ強度や可どう
性の向上が要求されている。従ってこれらの要求に充分
対応できるエポキシ樹脂および銅張積層板が要望されて
いる。In this way, as the pattern width becomes narrower due to higher density,
Improved adhesion between the copper foil and the substrate and high dimensional accuracy are required from the viewpoint of reliability as well as heat resistance. In addition, as devices become lighter, thinner, shorter, and smaller, substrates become thinner, and improvements in bending strength and flexibility are required. Therefore, there is a need for epoxy resin and copper-clad laminates that can fully meet these demands.
本発明の目的は、上記要望に応えるため、耐熱性および
接着性に優れ、従って高温時の銅箔と樹脂との密着強度
が高く、さらに可どう性、耐衝撃性、寸法安定性にも優
れ、かつ曲げ強度の高い強靭なエポキシ樹脂組成物を提
供することである。The purpose of the present invention, in order to meet the above-mentioned demands, is to have excellent heat resistance and adhesion, and therefore high adhesion strength between copper foil and resin at high temperatures, as well as excellent flexibility, impact resistance, and dimensional stability. It is an object of the present invention to provide a strong epoxy resin composition that also has high bending strength.
また本発明の他の目的は、耐熱性、密着性、可どう性、
耐衝撃性、寸法安定性に優れ、さらに曲げ強度の高い強
靭なエポキシ樹脂硬化物を提供することである。Other objects of the present invention are heat resistance, adhesion, flexibility,
It is an object of the present invention to provide a tough epoxy resin cured product that has excellent impact resistance and dimensional stability, and also has high bending strength.
さらに本発明の別の目的は、前記エポキシ樹脂組成物を
使用することにより、高温時の銅箔と複合材との密着強
度が高く、さらに耐衝撃性、寸法安定性にも優れ、かつ
曲げ強度の高い強靭な銅張積層板を提供することである
。Another object of the present invention is that by using the epoxy resin composition, the adhesion strength between the copper foil and the composite material at high temperatures is high, and furthermore, it has excellent impact resistance and dimensional stability, and has flexural strength. The purpose of the present invention is to provide a copper-clad laminate with high toughness.
本発明は次のエポキシ樹脂組成物、エポキシ樹脂硬化物
、および銅張積層板である。The present invention relates to the following epoxy resin composition, cured epoxy resin, and copper-clad laminate.
(1)(A)樹脂主剤として、下記−殺伐〔1〕(ただ
し、nはO〜10、mは1、Qは0.R’およびR′は
グリシジル基、A1〜A″は水素原子もしくは臭素原子
)で表わされるビスフェノールA系エポキシ樹脂と、(
B)エポキシ樹脂硬化剤として。(1) (A) As the resin main agent, use the following - saccharide [1] (where n is O to 10, m is 1, Q is 0. R' and R' are glycidyl groups, A1 to A'' are hydrogen atoms or Bisphenol A-based epoxy resin represented by (bromine atom), and (
B) As an epoxy resin curing agent.
(b2)下記−殺伐〔1〕(ただし、nは0.mは1、
Qは0、R’およびR2は水素原子、A1〜A4は水素
原子もしくは臭素原子)で表わされるビスフェノールA
もしくはその臭素化物、または
(b2)下記−殺伐〔1〕(ただし、nは0.mは1゜
Qは0、R1およびR2は水素原子、A1〜A4は水素
原子もしくは臭素原子)で表わされるビスフェノールA
もしくはその臭素化物が、A1〜A4のいずれがの位置
でメチレン基により2分子以上結合したビスフェノール
Aもしくはその臭素化物のノボラック樹脂と。(b2) Below - Murder [1] (However, n is 0.m is 1,
Bisphenol A represented by Q is 0, R' and R2 are hydrogen atoms, A1 to A4 are hydrogen atoms or bromine atoms)
or a bromide thereof, or (b2) represented by the following -Sakatsu [1] (where n is 0, m is 1, Q is 0, R1 and R2 are hydrogen atoms, A1 to A4 are hydrogen atoms or bromine atoms) Bisphenol A
Or with a novolak resin of bisphenol A or its brominated product, in which two or more molecules of its brominated product are bonded via a methylene group at any of the positions A1 to A4.
(C)添加剤として、下記−殺伐〔1〕(ただし、nは
0、mは50〜150、Qは1、Bは−C−1R1およ
びR2は高分子末端基、A1〜A4は水素原子もしくは
臭素原子)で表わされる高分子意ポリカーボネートとを
含有するエポキシ樹脂組成物。(C) As an additive, use the following -Katsu [1] (where n is 0, m is 50-150, Q is 1, B is -C-1R1 and R2 are polymer terminal groups, A1 to A4 are hydrogen atoms or a bromine atom).
(2) (A)樹脂主剤として、前記−殺伐〔1〕(た
だし。(2) (A) As the resin main ingredient, the above-mentioned -Kabuki [1] (However.
nは0〜10.mは1、Qは0、R1およびR2はグリ
シジル基、A1〜A″は水素原子もしくは臭素原子)で
表わされるビスフェノールA系エポキシ樹脂と。n is 0 to 10. A bisphenol A-based epoxy resin in which m is 1, Q is 0, R1 and R2 are glycidyl groups, and A1 to A'' are hydrogen atoms or bromine atoms.
(B)エポキシ樹脂硬化剤として、
(b2)前記−殺伐〔1〕(ただし、nは0、mは1、
Qは0、R”およびR2は水素原子、A1〜A′には水
素原子もしくは臭素原子)で表わされるビスフェノール
Aもしくはその臭素化物、または
(b2)前記−殺伐〔1〕(ただし、nは0、mは1、
Qは0.R1およびR2は水素原子、A1〜A4は水素
原子もしくは臭素原子)で表わされるビスフェノールA
もしくはその臭素化物が、A1〜A4のいずれかの位置
でメチレン基により2分子以上結合したビスフェノール
Aもしくはその臭素化物のノボラック樹脂と、
(C)添加剤として、前記−殺伐〔1〕(ただし、nは
0、mは50〜150.Qは1、Bは−C−1R1およ
びR2は高分子末端基、A1〜A4は水素原子もしくは
臭素原子)で表わされる高分子量ポリカーボネートとを
含有するエポキシ樹脂組成物を硬化させたエポキシ樹脂
硬化物。(B) As an epoxy resin curing agent, (b2) the above-mentioned -Katsu [1] (where n is 0, m is 1,
Q is 0, R'' and R2 are hydrogen atoms, A1 to A' are hydrogen atoms or bromine atoms), or (b2) the above-mentioned -Katsu [1] (where n is 0 , m is 1,
Q is 0. Bisphenol A represented by R1 and R2 are hydrogen atoms, A1 to A4 are hydrogen atoms or bromine atoms)
or a novolak resin of bisphenol A or its bromide, in which two or more molecules of its bromide are bonded via methylene groups at any of the positions A1 to A4; n is 0, m is 50 to 150, Q is 1, B is -C-1R1 and R2 are polymer terminal groups, and A1 to A4 are hydrogen atoms or bromine atoms). An epoxy resin containing a high molecular weight polycarbonate. A cured epoxy resin obtained by curing the composition.
(3)上記(1)記載のエポキシ樹脂組成物を繊維基材
に含浸、硬化させた複合材の片側または両側に、銅箔を
積層した銅張積層板。(3) A copper-clad laminate in which copper foil is laminated on one or both sides of a composite material obtained by impregnating and curing the epoxy resin composition described in (1) above into a fiber base material.
本発明に使用される樹脂主剤(A)は、前記−殺伐〔1
〕(ただし、nはO〜10、mは1、Qは0、R1およ
びR2はグリシジル基、A1〜A’は水素原子もしくは
臭素原子)で表わされるビスフェノール系エポキシ樹脂
である。このビスフェノール系エポキシ樹脂は、前記−
殺伐(13のA1〜A6が水素原子であるビスフェノー
ルA型エポキシ樹脂であってもよいし、A1〜A8の内
少なくとも1つが臭素原子で残りが水素原子である臭素
化エポキシ樹脂であってもよい。難燃性を必要とする場
合は臭素化エポキシ樹脂が選択される。このようなビス
フェノール系エポキシ樹脂は1通常最も広く用いられて
いるビスフェノールA系のエポキシ樹脂である。The resin base (A) used in the present invention is the above-mentioned
] (where n is O to 10, m is 1, Q is 0, R1 and R2 are glycidyl groups, and A1 to A' are hydrogen atoms or bromine atoms). This bisphenol-based epoxy resin is
It may be a bisphenol A type epoxy resin in which A1 to A6 in 13 are hydrogen atoms, or it may be a brominated epoxy resin in which at least one of A1 to A8 is a bromine atom and the rest are hydrogen atoms. Brominated epoxy resins are selected when flame retardancy is required. Such bisphenol-based epoxy resins are 1 usually the most widely used bisphenol A-based epoxy resin.
本発明に使用されるビスフェノールA系エポキシ樹脂と
しては、ビスフェノール△および/またはハロゲン化ビ
スフェノールAとエピクロルヒドリンとの反応で得られ
るジグリシジルエーテルが使用できる。また市販品も使
用でき、例えばエピコート828(前記−殺伐(1)の
R1およびR2がグリシジル基、nが約0.1. mが
1、QがO,A1〜A”が水素原子)、エピコート10
01(前記−殺伐〔1〕のR1およびR2がグリシジル
基、nが約2.0、mが1、Qが0、A1〜A”が水素
原子)、エピコート1004(前記−殺伐〔1〕のR″
およびR2がグリシジル基、nが約4.4、mが1、Q
がO,A’ 〜A’が水素原子)、エピコート5046
(前記−殺伐mのR1およびR2がグリシジル基、nが
約1.4、mが1.0がO,A’〜A’が水素原子、A
″′〜A’の内2個が臭素原子で残りが水素原子)、お
よびエピコート5050(前記−殺伐(1)のR1およ
びR2力1グリシジル基、nが約1.3、mが1、Qが
O,Ai〜A@が臭素原子)(いずれも油化シェルエポ
キシ(株)製、商品名)等があげられる。As the bisphenol A-based epoxy resin used in the present invention, diglycidyl ether obtained by reacting bisphenol Δ and/or halogenated bisphenol A with epichlorohydrin can be used. Commercially available products can also be used, such as Epicote 828 (R1 and R2 in the above-mentioned -Kakuretsu (1) are glycidyl groups, n is about 0.1, m is 1, Q is O, and A1 to A'' are hydrogen atoms), Epicote 10
01 (R1 and R2 of the above-mentioned -Sakatsu [1] are glycidyl groups, n is about 2.0, m is 1, Q is 0, A1 to A'' are hydrogen atoms), Epicoat 1004 (of the above-mentioned -Sakatsu [1]) R''
and R2 is a glycidyl group, n is about 4.4, m is 1, Q
is O, A' to A' are hydrogen atoms), Epicoat 5046
(R1 and R2 of the above-described m are glycidyl groups, n is about 1.4, m is 1.0 is O, A' to A' are hydrogen atoms, A
``'' to A', 2 of which are bromine atoms and the rest are hydrogen atoms), and Epicoat 5050 (R1 and R2 of the above-mentioned -Katsu (1), 1 glycidyl group, n is about 1.3, m is 1, Q is O, Ai to A@ is a bromine atom) (all are trade names manufactured by Yuka Shell Epoxy Co., Ltd.), and the like.
これらのビスフェノールA系エポキシ樹脂は単独で用い
てもよいし、混合して用いることもできる。These bisphenol A-based epoxy resins may be used alone or in combination.
樹脂主剤(A)としては、前記ビスフェノールA系エポ
キシ樹脂に非ビスフェノールA系エポキシ樹脂を、本発
明の目的を損なわない範囲で混合して使用することもで
きる。As the resin base (A), a non-bisphenol A epoxy resin may be mixed with the bisphenol A epoxy resin to the extent that the object of the present invention is not impaired.
本発明に使用されるエポキシ樹脂硬化剤(B)は、前記
−殺伐【1〕(ただし、nは0、mは1.Qは01R1
およびR2は水素原子、A1〜A4は水素原子もしくは
臭素原子)で表わされるビスフェノールAもしくはその
臭素化物(b2)、または前記−殺伐〔1〕(ただし、
nは0、mは1、Qは0、R1およびR2は水素原子、
A゛〜A4は水素原子もしくは臭素原子)で表わされる
ビスフェノールAもしくはその臭素化物が、A1〜A4
のいずれかの位置でメチレン基により2分子以上結合し
たビスフェノールAもしくはその臭素化物のノボラック
樹脂(b2)である。The epoxy resin curing agent (B) used in the present invention is the above-mentioned -Kiroku [1] (where n is 0, m is 1, and Q is 01R1).
and R2 is a hydrogen atom, A1 to A4 are hydrogen atoms or bromine atoms), or bisphenol A or its bromide (b2), or the above-mentioned
n is 0, m is 1, Q is 0, R1 and R2 are hydrogen atoms,
Bisphenol A or its brominated product represented by A゛~A4 is a hydrogen atom or a bromine atom) is A1~A4
It is a novolac resin (b2) of bisphenol A or its brominated product, in which two or more molecules are bonded by methylene groups at any position.
エポキシ樹脂硬化剤CB)はその骨格として、樹脂主剤
(A)としてのエポキシ樹脂と同様にビスフェノールA
型の骨格を有していることに特徴があり、これにより強
靭性、耐熱性が付与される。さらに耐熱性を必要とする
場合はビスフェノールAもしくはその臭素化物のノボラ
ック樹脂が選択される。The epoxy resin curing agent CB) has bisphenol A as its skeleton, similar to the epoxy resin as the resin base (A).
It is characterized by having a molded skeleton, which gives it toughness and heat resistance. If further heat resistance is required, bisphenol A or its brominated novolak resin is selected.
本発明に使用されるエポキシ樹脂硬化剤(B)としては
、2,2−ビス(4−ヒドロキシフェニル)プロパン(
前記−殺伐〔1〕のR1およびR2が水素原子、nが0
、mが1.0がO,A1〜A’が水素原子)、2,2−
ビス(3,5−ジブロム−4−ヒドロキシフェニル)プ
ロパン(前記−殺伐〔1〕のR1およびR2が水素原子
、nが0、mが1、Qがo、A1〜A4が臭素原子)お
よびそれらをフェノール成分とするノボラック樹脂(前
記一般式〔1〕のA1〜A4のいずれかの位置でメチレ
ン基により2分子以上結合)等があげられる。As the epoxy resin curing agent (B) used in the present invention, 2,2-bis(4-hydroxyphenyl)propane (
R1 and R2 of the above-sadatsu [1] are hydrogen atoms, and n is 0
, m is 1.0 is O, A1 to A' are hydrogen atoms), 2,2-
Bis(3,5-dibromo-4-hydroxyphenyl)propane (R1 and R2 of the above-described [1] are hydrogen atoms, n is 0, m is 1, Q is o, A1 to A4 are bromine atoms) and them Examples include novolac resins having a phenol component (two or more molecules bonded by a methylene group at any of A1 to A4 in the general formula [1]).
本発明に使用される添加剤(C)は、前記一般式〔1〕
(ただし、nは0、mは50〜150、Qは1、Bは−
C−1R1およびR2は高分子末端基、A1〜A4は水
素原子もしくは臭素原子)で表わされる高分子量ポリカ
ーボネートである。高分子末端基としては、アルキル基
、水酸化アルキル基などがあげられる。The additive (C) used in the present invention has the above general formula [1]
(However, n is 0, m is 50-150, Q is 1, B is -
C-1R1 and R2 are polymer terminal groups, and A1 to A4 are hydrogen atoms or bromine atoms), which is a high molecular weight polycarbonate. Examples of the polymer terminal group include an alkyl group and an alkyl hydroxide group.
本発明においては、添加剤(C)も前記樹脂主剤(A)
およびエポキシ樹脂硬化剤(B)と同様にビスフェノー
ルA型の骨格を有していることに特徴がある。このため
強靭性、耐熱性が付与されるのみならず、高分子量ポリ
カーボネートの作用により耐衝撃性1寸法安定性が大幅
に向上する。In the present invention, the additive (C) is also the resin base material (A).
And, like the epoxy resin curing agent (B), it is characterized by having a bisphenol A type skeleton. This not only imparts toughness and heat resistance, but also greatly improves impact resistance and one-dimensional stability due to the action of the high molecular weight polycarbonate.
添加剤(C)として使用される高分子量ポリカーボネー
トは、高分子量の線状ポリマーであるため、通常能の樹
脂や硬化剤等と均一に混合することが非常に困難である
が、本発明においては、樹脂主剤(A)、エポキシ樹脂
硬化剤(B)および添加剤(C)の基本的な分子構造が
同一であるため、これらの3成分はミクロな層分離を生
じることなく、充分均一に混合される。Since the high molecular weight polycarbonate used as the additive (C) is a high molecular weight linear polymer, it is extremely difficult to mix it uniformly with ordinary resins, curing agents, etc., but in the present invention, Since the basic molecular structures of the main resin (A), epoxy resin curing agent (B), and additive (C) are the same, these three components can be mixed sufficiently uniformly without causing microscopic layer separation. be done.
本発明に使用される添加剤(C)としては、市販品も使
用でき1例えばタフロンA2200(前記一般式〔1〕
のR1およびR2がアルキル基または水酸化アルキル基
等の高分子末端基、nがO,Qが1、B鶴
が−C−1mが約85. A1〜A’が水素原子)、タ
フロンA3000(前記一般式〔1〕 のR1およびR
2がアルキル基または水酸化アルキル基等の高分子末端
基、nがO,Qが1、Bが−G−,mが約115、A1
〜A4が水素原子)、およびタフロンNB2500 (
前記一般式〔l〕の81およびR2がアルキル基または
水酸化アルキル基〇
等の高分子末端基、nがO,Qが1、Bが−C−1mが
約96. A”〜A4が水素原子および臭素原子)(い
ずれも出光石油化学(株)製、商品名)等があげられる
。As the additive (C) used in the present invention, commercially available products can also be used. For example, Taflon A2200 (general formula [1]
R1 and R2 are polymer terminal groups such as an alkyl group or an alkyl hydroxide group, n is O, Q is 1, and -C-1m is about 85. A1 to A' are hydrogen atoms), Taflon A3000 (R1 and R of the general formula [1] above)
2 is a polymer terminal group such as an alkyl group or an alkyl hydroxide group, n is O, Q is 1, B is -G-, m is about 115, A1
~A4 is a hydrogen atom), and Taflon NB2500 (
In the general formula [l], 81 and R2 are a polymer terminal group such as an alkyl group or an alkyl hydroxide group, n is O, Q is 1, and B is -C-1m is about 96. A'' to A4 are hydrogen atoms and bromine atoms) (all manufactured by Idemitsu Petrochemical Co., Ltd., trade names), and the like.
本発明のエポキシ樹脂組成物は樹脂主剤(A)、エポキ
シ樹脂硬化剤(B)および添加剤(C)がいずれも同し
ビスフェノールA型の骨格を有しているというところに
最大の特徴を持っている。すなわちエポキシ樹脂主剤(
A)、エポキシ樹脂硬化剤(8)および添加剤(C)の
3成分の基本的な分子構造が同一(ビスフェノールA型
)であるため、分子レベルで混合しあってミクロな層分
離を生じず、従ってその効果として耐熱性や密着強度が
高く、さらに耐衝撃性、寸法安定性に優れ、曲げ強度の
高し1強靭なエポキシ樹脂組成物が得られる。The greatest feature of the epoxy resin composition of the present invention is that the resin base (A), the epoxy resin curing agent (B), and the additive (C) all have the same bisphenol A type skeleton. ing. In other words, the epoxy resin base material (
A), epoxy resin curing agent (8), and additive (C) have the same basic molecular structure (bisphenol A type), so they mix at the molecular level and do not cause microscopic layer separation. Therefore, as a result, a strong epoxy resin composition having high heat resistance and adhesion strength, excellent impact resistance and dimensional stability, and high bending strength can be obtained.
基本的な分子構造が同一でない成分を用し)たエポキシ
樹脂組成物の場合、各成分を均一に混合することが非常
に困難となり、例え均一に溶解した樹脂組成物を充分な
機械的攪拌により達成したとしても、長時間の放置また
はプリプレグ製造時等にミクロな層分離を生じてしまい
、それにより耐熱性の低下をきたしたり、密着力、耐衝
撃性1寸法安定性等が充分向上しなかったりする。In the case of epoxy resin compositions (using components that do not have the same basic molecular structure), it is extremely difficult to mix each component uniformly, and even if a uniformly dissolved resin composition is mixed with sufficient mechanical stirring, Even if this is achieved, microscopic layer separation may occur during long-term storage or prepreg manufacturing, resulting in a decrease in heat resistance and insufficient improvement in adhesion, impact resistance, 1-dimensional stability, etc. or
本発明のエポキシ樹脂組成物には1通常のエポキシ樹脂
と同様に触媒を用いることができる。好適に用いられる
触媒としては、2−メチルイミダゾール、2−エチル−
4−メチルイミダゾール、 l−ベンジル−2−メチル
イミダゾール、 2−フェニルイミダゾール、2−ウン
デシルイミダゾール、2−ヘプタデシルイミダゾール等
のイミダゾール化合物、テトラエチルアミン、ベンジル
ジメチルアミン、2,4゜6−トリス(ジメチルアミノ
メチル)フェノール等の三級アミン化合物、ジシアンジ
アミドおよびその誘導体、ならびにBF□−モノエチル
アミン等がある。A catalyst can be used in the epoxy resin composition of the present invention in the same manner as in ordinary epoxy resins. Suitably used catalysts include 2-methylimidazole and 2-ethyl-
Imidazole compounds such as 4-methylimidazole, l-benzyl-2-methylimidazole, 2-phenylimidazole, 2-undecylimidazole, 2-heptadecyl imidazole, tetraethylamine, benzyldimethylamine, 2,4゜6-tris( Examples include tertiary amine compounds such as dimethylaminomethyl)phenol, dicyandiamide and its derivatives, and BF□-monoethylamine.
また本発明のエポキシ樹脂組成物には、溶剤類を用いる
ことができ1例えばクロロホルム、塩化メチレン、テト
ラクロロエタン、ジオキサン、1゜2−ジクロロエタン
、1,1.2−トリクロロエタンなどがあげられる。こ
れらの溶剤は単独で用いてもよく、2種以上併用しても
よい。Further, solvents can be used in the epoxy resin composition of the present invention, such as chloroform, methylene chloride, tetrachloroethane, dioxane, 1.degree. 2-dichloroethane, and 1,1.2-trichloroethane. These solvents may be used alone or in combination of two or more.
さらに本発明のエポキシ樹脂組成物には、通常のエポキ
シ樹脂に用いられる充填剤、染料、顔料等の他の添加剤
を用いることもできる。Furthermore, the epoxy resin composition of the present invention can also contain other additives such as fillers, dyes, and pigments used in ordinary epoxy resins.
本発明のエポキシ樹脂組成物中の樹脂主剤(A)、エポ
キシ樹脂硬化剤(B)および添加剤(C)のそれぞれの
配合比率は特に制限されないが、(A)のエポキシ当量
に対して(B)のフェノール当量が0.7〜1.2当量
となる割合が硬化物の特性から見て好適である。また(
C)は(A) + (B)に対して重量%で0.1〜2
0%の範囲が好適である。すなわち耐熱性、耐衝撃性1
寸法安定性を重視する場合は(C)の量を多く配合する
のがよい。The respective compounding ratios of the main resin (A), the epoxy resin curing agent (B), and the additive (C) in the epoxy resin composition of the present invention are not particularly limited; ) is suitable in terms of the properties of the cured product. Also(
C) is 0.1 to 2% by weight relative to (A) + (B)
A range of 0% is preferred. That is, heat resistance, impact resistance 1
If dimensional stability is important, a large amount of (C) may be added.
本発明のエポキシ樹脂組成物は(A)、(B)および(
C)の各成分、ならびに添加される他の成分を混合する
ことにより製造される。The epoxy resin composition of the present invention includes (A), (B) and (
It is produced by mixing each component of C) and other added components.
このようにして得られる本発明のエポキシ樹脂組成物は
、そのまま従来のエポキシ樹脂と同様に使用することが
できるが、さらに本発明のエポキシ樹脂組成物はそれ自
身を添加剤として他のエポキシ樹脂に添加し、添加後の
エポキシ樹脂の特性を向上させることもできる。ただし
その場合添加剤としての本発明のエポキシ樹脂組成物は
、添加さ九るエポキシ樹脂および硬化剤成分に対して、
少なくとも10重量部以上用いることが必要である61
0重量部未満で゛はその目的とする密着強度、強靭性、
耐衝撃性1寸法安定性の向上等に顕著な効果が見られな
い。The epoxy resin composition of the present invention thus obtained can be used as it is in the same way as conventional epoxy resins, but the epoxy resin composition of the present invention can also be used as an additive to other epoxy resins. It can also be added to improve the properties of the epoxy resin after addition. However, in that case, the epoxy resin composition of the present invention as an additive has a
It is necessary to use at least 10 parts by weight61
Less than 0 parts by weight, ゛ is the desired adhesion strength, toughness,
No significant effect was observed in improving impact resistance, 1-dimensional stability, etc.
本発明のエポキシ樹脂組成物は、従来のエポキシ樹脂と
同様の分野で使用することができるが、耐熱性、接着性
、可どう性、耐衝撃性1寸法安定性、曲げ強度等に優れ
ているため、このような特性が要求される分野において
好適に利用される。The epoxy resin composition of the present invention can be used in the same fields as conventional epoxy resins, but it has excellent heat resistance, adhesion, flexibility, impact resistance, dimensional stability, bending strength, etc. Therefore, it is suitably used in fields where such characteristics are required.
本発明のエポキシ樹脂硬化物は、前記エポキシ樹脂組成
物を硬化させることにより得られる。エポキシ樹脂硬化
物は、従来のエポキシ樹脂と同様に加熱により製造する
ことができる。The cured epoxy resin of the present invention is obtained by curing the epoxy resin composition. The cured epoxy resin can be produced by heating in the same manner as conventional epoxy resins.
本発明の銅張積層板は、前記エポキシ樹脂組成物をガラ
ス布、ガラスマット、アラミド布等の繊維基材に含浸、
硬化させた複合材の片側または両側に、銅箔を積層した
ものである。The copper-clad laminate of the present invention includes impregnating the epoxy resin composition into a fiber base material such as glass cloth, glass mat, or aramid cloth.
Copper foil is laminated on one or both sides of a cured composite material.
このような銅張積層板は1通常のエポキシ樹脂銅張積層
板と同様の方法で製造することができる。Such a copper-clad laminate can be manufactured in the same manner as a conventional epoxy resin copper-clad laminate.
すなわちガラス布、ガラスマットまたはアラミド布の様
な繊維基材に直接無溶剤で本発明の樹脂組成物を含浸さ
せるか、または溶剤に一時溶解させてワニスとし、これ
を上記繊維基材に含浸させた後、溶剤のみを除去してい
わゆるプリプレグの形態とした後、銅箔をその片側また
は両側に積層し、加熱、加圧等により樹脂を硬化させて
製造される。That is, a fiber base material such as glass cloth, glass mat or aramid cloth is directly impregnated with the resin composition of the present invention without a solvent, or it is temporarily dissolved in a solvent to form a varnish, and this is impregnated into the fiber base material. After that, only the solvent is removed to form a so-called prepreg, and then copper foil is laminated on one or both sides of the prepreg, and the resin is cured by heating, pressurizing, etc. to produce the prepreg.
このようにして得られる銅張積層板は、高温時の銅箔と
複合材との密着強度が高く、さらに耐衝撃性、寸法安定
性、耐熱性に優れ、かつ曲げ強度が高く強靭である。The copper-clad laminate thus obtained has high adhesion strength between the copper foil and the composite material at high temperatures, has excellent impact resistance, dimensional stability, and heat resistance, and is strong with high bending strength.
このような銅張積層板は、プリント配線板等の基板とし
て使用することができる。Such a copper-clad laminate can be used as a substrate for printed wiring boards and the like.
(実施例〕 次に本発明を実施例により具体的に説明する。(Example〕 Next, the present invention will be specifically explained using examples.
実施例1
樹脂主剤(A)としてエピコート828(油化シェルエ
ポキシ(株)製、エポキシ当量180〜190、商品名
)を用い、これにエポキシ樹脂硬化剤(B)として2,
2−ビス(4−ヒドロキシフェニル)プロパンのノボラ
ック(フェノール当量150)をフェノール当量/エポ
キシ当量比(以下、PE/EE比と称する)で0.85
になるように配合したものに対し、添加剤(C)として
タフロン^2200(出光石油化学(株)製、商品名)
を前記樹脂主剤(A)十エポキシ樹脂硬化剤(B)に対
しlO重量%配合し、さらに触媒として2−エチル−4
−メチルイミダゾールを他の樹脂成分に対し0.1重量
%配合たものを1.2−ジクロロエタンに固形分50重
蓋%になるように溶解させ、エポキシワニスを得た。Example 1 Epicoat 828 (manufactured by Yuka Shell Epoxy Co., Ltd., epoxy equivalent: 180-190, trade name) was used as the resin base (A), and 2,
2-bis(4-hydroxyphenyl)propane novolak (phenol equivalent: 150) was converted into a phenol equivalent/epoxy equivalent ratio (hereinafter referred to as PE/EE ratio) of 0.85.
Taflon^2200 (manufactured by Idemitsu Petrochemical Co., Ltd., trade name) was added as an additive (C) to the mixture as follows.
was added in an amount of 10% by weight based on the resin base (A) and the epoxy resin curing agent (B), and 2-ethyl-4 was added as a catalyst.
An epoxy varnish was obtained by dissolving 0.1% by weight of methylimidazole based on other resin components in 1,2-dichloroethane to a solid content of 50%.
これを厚さ0.18園のガラス織布に含浸、乾燥させて
樹脂含有量50重量%のプリプレグを得た。このプリプ
レグを4枚重ねて両面に354の銅箔を介し、プレス成
形を行った。成形条件はプレス温度180℃、プレス圧
力40kg/a&、プレス時間90分とした。この銅張
積層板の特性についての評価結果を表1に示す。This was impregnated into a glass woven fabric with a thickness of 0.18 mm and dried to obtain a prepreg with a resin content of 50% by weight. Four sheets of this prepreg were stacked and press-molded with 354 copper foils interposed on both sides. The molding conditions were a press temperature of 180° C., a press pressure of 40 kg/a, and a press time of 90 minutes. Table 1 shows the evaluation results regarding the characteristics of this copper-clad laminate.
実施例2
樹脂主剤(A)としてエピコート5046(油化シェル
エポキシ(株)製、エポキシ当量480、商品名)を用
い、また触媒としてベンジルジメチルアミンを用いた他
は実施例1と同様にして銅張積層板を得た。Example 2 Copper was prepared in the same manner as in Example 1, except that Epicoat 5046 (manufactured by Yuka Shell Epoxy Co., Ltd., epoxy equivalent: 480, trade name) was used as the resin base (A), and benzyldimethylamine was used as the catalyst. A stretched laminate was obtained.
その特性についての評価結果を表1に示す。Table 1 shows the evaluation results regarding the characteristics.
実施例3
樹脂主剤(A)としてエピコート1001(油化シェル
エポキシ(株)製、エポキシ当量450〜500、商品
名)を用い、またPE/EE比を0.95.添加剤(C
)としてタフロンNB2500(出光石油化学(株)製
、商品名)を5重量%用いた他は実施例1と同様にして
銅張積層板を得た。その特性についての評価結果を表1
に示す。Example 3 Epicoat 1001 (manufactured by Yuka Shell Epoxy Co., Ltd., epoxy equivalent: 450-500, trade name) was used as the resin base (A), and the PE/EE ratio was 0.95. Additive (C
) A copper-clad laminate was obtained in the same manner as in Example 1, except that 5% by weight of Taflon NB2500 (manufactured by Idemitsu Petrochemical Co., Ltd., trade name) was used. Table 1 shows the evaluation results regarding its characteristics.
Shown below.
実施例4
樹脂主剤(A)として非ビスフェノールA系多官能エポ
キシ樹脂TACTIX−742(ダウケミカル社製、エ
ポキシ当量162.商品名)およびエピコート5046
(油化シェルエポキシ(株)製、エポキシ当量460〜
490、商品名)を重量比で1対1に配合したものを用
い、またエポキシ樹脂硬化剤(B)として2,2−ビス
(4−ヒドロキシフェニル)プロパンのノボラック(フ
ェノール当量l80)をPE/EE比で0.90になる
ように配合したものに対し、添加剤(C)としてタフロ
ンA2200(出光石油化学(株)製、商品名)を前記
樹脂主剤(A)十エポキシ樹脂硬化剤(B)に対し10
重量%配合し、さらに触媒として2−フェニルイミダゾ
ールを前記樹脂主剤(A)十エポキシ樹脂硬化剤(8)
に対し0.15重量%配合したものを1,2−ジクロロ
エタンに固形分55重量%になるように溶解させ。Example 4 Non-bisphenol A-based polyfunctional epoxy resin TACTIX-742 (manufactured by Dow Chemical Company, epoxy equivalent: 162. Trade name) and Epicoat 5046 were used as the resin base (A).
(manufactured by Yuka Shell Epoxy Co., Ltd., epoxy equivalent: 460~
490 (trade name) in a weight ratio of 1:1, and 2,2-bis(4-hydroxyphenyl)propane novolak (phenol equivalent 180) was used as the epoxy resin curing agent (B). The additive (C) was Taflon A2200 (manufactured by Idemitsu Petrochemical Co., Ltd., trade name), and the resin base material (A) was mixed with the epoxy resin curing agent (B) so that the EE ratio was 0.90. ) for 10
% by weight, and 2-phenylimidazole as a catalyst is added to the resin base (A) and the epoxy resin curing agent (8).
0.15% by weight of the solids was dissolved in 1,2-dichloroethane to give a solid content of 55% by weight.
エポキシワニスを得た。Obtained epoxy varnish.
これを厚さ0.18mnのガラス織布に含浸、乾燥させ
て樹脂含有量48重量%のプリプレグを得た。このプリ
プレグを4枚重ねて両面に35Imの銅箔を介し、プレ
ス成形を行った。成形条件はプレス温度180°C、プ
レス圧力40kg/cd、プレス時間90分とした。こ
の銅張積層板の特性についての評価結果を表1に示す。This was impregnated into a glass woven fabric having a thickness of 0.18 mm and dried to obtain a prepreg having a resin content of 48% by weight. Four sheets of this prepreg were stacked and press-molded with 35 Im thick copper foil interposed on both sides. The molding conditions were a press temperature of 180°C, a press pressure of 40 kg/cd, and a press time of 90 minutes. Table 1 shows the evaluation results regarding the characteristics of this copper-clad laminate.
比較例1
ビスフェノールA系エポキシ樹脂を使用せず、非ビスフ
ェノールA系多官能エポキシ樹脂EPPN−502(日
本化薬(株)製、エポキシ当量160〜180、商品名
)のみを用いた他は実施例4と同様にして銅張積層板を
得た。しかしこの積層板は実施例1〜4と比較して外観
上白濁していた。おそらくこれは添加剤(C)がプリプ
レグ製造時に層分離したものと思われる。その特性につ
いての評価結果を表1に示す。Comparative Example 1 Example except that no bisphenol A-based epoxy resin was used and only non-bisphenol A-based polyfunctional epoxy resin EPPN-502 (manufactured by Nippon Kayaku Co., Ltd., epoxy equivalent 160-180, trade name) was used. A copper-clad laminate was obtained in the same manner as in 4. However, this laminate had a cloudy appearance compared to Examples 1 to 4. This is probably due to layer separation of the additive (C) during prepreg production. Table 1 shows the evaluation results regarding the characteristics.
比較例2
エポキシ樹脂硬化剤(B)としてジアミノジフェニルス
ルホンを樹脂主剤(A)100重量部に対して20重量
部配合した他は実施例4と同様にして銅張積層板を得た
。しかしこの積層板は実施例1〜4と比較して外観上白
濁していた。その特性についての評価結果を表1に示す
。Comparative Example 2 A copper-clad laminate was obtained in the same manner as in Example 4, except that 20 parts by weight of diaminodiphenylsulfone was added as the epoxy resin curing agent (B) to 100 parts by weight of the resin base (A). However, this laminate had a cloudy appearance compared to Examples 1 to 4. Table 1 shows the evaluation results regarding the characteristics.
比較例3
添加剤(C)を除いた他は実施例4と同様にして銅張積
層板を得た。この積層板は外観上は実施例1〜4と同様
に良好であったが、銅箔接着強度等は劣っていた。その
特性についての評価結果を表1に示す。Comparative Example 3 A copper-clad laminate was obtained in the same manner as in Example 4 except that the additive (C) was omitted. Although the appearance of this laminate was as good as Examples 1 to 4, it was inferior in copper foil adhesive strength and the like. Table 1 shows the evaluation results regarding the characteristics.
以上の実施例に示したように、本発明のエポキシ樹脂組
成物およびそれにより得られた銅張積層板は、樹脂主剤
(A)、エポキシ樹脂硬化剤(8)および添加剤(C)
のいずれにもビスフェノールA型の骨格を有するものを
用いたため、それぞれが分子レベルで混合しあい、耐熱
性、密着性、強靭性、耐衝撃性および寸法安定性を兼ね
備えている。As shown in the above examples, the epoxy resin composition of the present invention and the copper-clad laminate obtained therefrom contain a resin base (A), an epoxy resin curing agent (8), and an additive (C).
Because both of these materials have a bisphenol A type skeleton, they are mixed at the molecular level and have heat resistance, adhesion, toughness, impact resistance, and dimensional stability.
以上の通り、本発明によれば、樹脂主剤(A)、エポキ
シ樹脂硬化剤CB)および添加剤(C)のいずれにも、
ビスフェノールA型の骨格を有しているものを使用する
ようにしたので、耐熱性および接着性に優れ、従って高
温時の銅箔と樹脂との密着強度が高く、さらに可どう性
、耐衝撃性、寸法安定性にも優れ、かつ曲げ強度の高い
強靭なエポキシ樹脂組成物が得られる。As described above, according to the present invention, each of the resin base material (A), the epoxy resin curing agent CB), and the additive (C),
Since we used a material with a bisphenol A type skeleton, it has excellent heat resistance and adhesive properties, and therefore has high adhesion strength between the copper foil and resin at high temperatures, as well as excellent flexibility and impact resistance. A tough epoxy resin composition with excellent dimensional stability and high bending strength can be obtained.
また本発明によれば、耐熱性、密着性、可とう性、耐衝
撃性1寸法安定性に優れ、さらに曲げ強度の高い強靭な
エポキシ樹脂硬化物が得られる。Further, according to the present invention, a tough epoxy resin cured product having excellent heat resistance, adhesion, flexibility, impact resistance, and one-dimensional stability as well as high bending strength can be obtained.
さらに本発明によれば、上記エポキシ樹脂組成物を用い
ることにより、高温時の銅箔と複合材との密着強度が高
く、さらに耐衝撃性、寸法安定性に優れ、かつ曲げ強度
の高い強靭な銅張積層板が得られる。Furthermore, according to the present invention, by using the above-mentioned epoxy resin composition, the adhesion strength between the copper foil and the composite material at high temperatures is high, and furthermore, it has excellent impact resistance, dimensional stability, and strong bending strength. A copper-clad laminate is obtained.
Claims (3)
し、nは0〜10、mは1、lは0、R^1およびR^
2はグリシジル基、A^1〜A^8は水素原子もしくは
臭素原子)で表わされるビスフェノールA系エポキシ樹
脂と、(B)エポキシ樹脂硬化剤として、 (b1)下記一般式〔1〕(ただし、nは0、mは1、
lは0、R^1およびR^2は水素原子、A^1〜A^
4は水素原子もしくは臭素原子)で表わされるビスフェ
ノールAもしくはその臭素化物、または (b2)下記一般式〔1〕(ただし、nは0、mは1、
lは0、R^1およびR^2は水素原子、A^1〜A^
4は水素原子もしくは臭素原子)で表わされるビスフェ
ノールAもしくはその臭素化物が、A^1〜A^4のい
ずれかの位置でメチレン基により2分子以上結合したビ
スフェノールAもしくはその臭素化物のノボラック樹脂
と、 (C)添加剤として、下記一般式〔1〕(ただし、nは
0、mは50〜250、lは1、Bは▲数式、化学式、
表等があります▼、R^1およびR^2は高分子末端基
、A^1〜A^4は水素原子もしくは臭素原子)で表わ
される高分子量ポリカーボネートとを含有することを特
徴とするエポキシ樹脂組成物。 ▲数式、化学式、表等があります▼・・・〔1〕(1) (A) As the main resin, the following general formula [1] (where n is 0 to 10, m is 1, l is 0, R^1 and R^
2 is a glycidyl group, A^1 to A^8 are hydrogen atoms or bromine atoms), a bisphenol A-based epoxy resin represented by (B) an epoxy resin curing agent, (b1) the following general formula [1] (however, n is 0, m is 1,
l is 0, R^1 and R^2 are hydrogen atoms, A^1~A^
4 is a hydrogen atom or a bromine atom), or (b2) the following general formula [1] (where n is 0, m is 1,
l is 0, R^1 and R^2 are hydrogen atoms, A^1~A^
4 is a hydrogen atom or a bromine atom), and bisphenol A or its brominated product is a novolac resin of bisphenol A or its brominated product, in which two or more molecules of bisphenol A or its brominated product are bonded by a methylene group at any of the positions A^1 to A^4. (C) As an additive, the following general formula [1] (where n is 0, m is 50 to 250, l is 1, B is ▲ mathematical formula, chemical formula,
▼, R^1 and R^2 are polymer terminal groups, and A^1 to A^4 are hydrogen atoms or bromine atoms) An epoxy resin characterized by containing a high molecular weight polycarbonate. Composition. ▲There are mathematical formulas, chemical formulas, tables, etc.▼・・・[1]
し、nは0〜10、mは1、lは0、R^1およびR^
2はグリシジル基、A^1〜A^8は水素原子もしくは
臭素原子)で表わされるビスフェノールA系エポキシ樹
脂と、(B)エポキシ樹脂硬化剤として、 (b1)下記一般式〔1〕(ただし、nは0、mは1、
lは0、R^1およびR^2は水素原子、A^1〜A^
4は水素原子もしくは臭素原子)で表わされるビスフェ
ノールAもしくはその臭素化物、または (b2)下記一般式〔1〕(ただし、nは0、mは1、
lは0、R^1およびR^2は水素原子、A^1〜A^
4は水素原子もしくは臭素原子)で表わされるビスフェ
ノールAもしくはその臭素化物が、A^1〜A^4のい
ずれかの位置でメチレン基により2分子以上結合したビ
スフェノールAもしくはその臭素化物のノボラック樹脂
と、 (C)添加剤として、下記一般式〔1〕(ただし、nは
0、mは50〜150、lは1、Bは▲数式、化学式、
表等があります▼、R^1およびR^2は高分子末端基
、A^1〜A^4は水素原子もしくは臭素原子)で表わ
される高分子量ポリカーボネートとを含有するエポキシ
樹脂組成物を硬化させたことを特徴とするエポキシ樹脂
硬化物。 ▲数式、化学式、表等があります▼・・・〔1〕(2) (A) As the main resin, the following general formula [1] (where n is 0 to 10, m is 1, l is 0, R^1 and R^
2 is a glycidyl group, A^1 to A^8 are hydrogen atoms or bromine atoms), a bisphenol A-based epoxy resin represented by (B) an epoxy resin curing agent, (b1) the following general formula [1] (however, n is 0, m is 1,
l is 0, R^1 and R^2 are hydrogen atoms, A^1~A^
4 is a hydrogen atom or a bromine atom), or (b2) the following general formula [1] (where n is 0, m is 1,
l is 0, R^1 and R^2 are hydrogen atoms, A^1~A^
4 is a hydrogen atom or a bromine atom), and bisphenol A or its brominated product is a novolac resin of bisphenol A or its brominated product, in which two or more molecules of bisphenol A or its brominated product are bonded by a methylene group at any of the positions A^1 to A^4. (C) As an additive, the following general formula [1] (where n is 0, m is 50 to 150, l is 1, B is ▲ mathematical formula, chemical formula,
There are tables, etc. ▼, R^1 and R^2 are polymer terminal groups, and A^1 to A^4 are hydrogen atoms or bromine atoms). A cured epoxy resin product characterized by: ▲There are mathematical formulas, chemical formulas, tables, etc.▼・・・[1]
材に含浸、硬化させた複合材の片側または両側に、銅箔
を積層したことを特徴とする銅張積層板。(3) A copper-clad laminate, characterized in that copper foil is laminated on one or both sides of a composite material obtained by impregnating and curing the epoxy resin composition according to claim (1) into a fiber base material.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2333278A JPH0780994B2 (en) | 1990-11-29 | 1990-11-29 | Epoxy resin composition and copper clad laminate |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2333278A JPH0780994B2 (en) | 1990-11-29 | 1990-11-29 | Epoxy resin composition and copper clad laminate |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH04202319A true JPH04202319A (en) | 1992-07-23 |
JPH0780994B2 JPH0780994B2 (en) | 1995-08-30 |
Family
ID=18264309
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2333278A Expired - Lifetime JPH0780994B2 (en) | 1990-11-29 | 1990-11-29 | Epoxy resin composition and copper clad laminate |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0780994B2 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPWO2016136922A1 (en) * | 2015-02-25 | 2017-11-30 | 出光興産株式会社 | Polycarbonate resin, coating liquid using the same, electrophotographic photosensitive member, and electrophotographic apparatus, method for producing polycarbonate resin, polycarbonate-polyester copolymer resin, and method for producing polycarbonate-polyester copolymer resin |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5874726A (en) * | 1981-10-27 | 1983-05-06 | Yuka Shell Epoxy Kk | Production of prepreg |
JPS61179224A (en) * | 1985-02-05 | 1986-08-11 | Sumitomo Chem Co Ltd | Epoxy resin composition |
JPS641753A (en) * | 1987-06-24 | 1989-01-06 | Matsushita Electric Works Ltd | Epoxy resin composition for glass-epoxy laminate |
JPH01292025A (en) * | 1988-05-18 | 1989-11-24 | Toshiba Corp | Epoxy resin composition |
-
1990
- 1990-11-29 JP JP2333278A patent/JPH0780994B2/en not_active Expired - Lifetime
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5874726A (en) * | 1981-10-27 | 1983-05-06 | Yuka Shell Epoxy Kk | Production of prepreg |
JPS61179224A (en) * | 1985-02-05 | 1986-08-11 | Sumitomo Chem Co Ltd | Epoxy resin composition |
JPS641753A (en) * | 1987-06-24 | 1989-01-06 | Matsushita Electric Works Ltd | Epoxy resin composition for glass-epoxy laminate |
JPH01292025A (en) * | 1988-05-18 | 1989-11-24 | Toshiba Corp | Epoxy resin composition |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPWO2016136922A1 (en) * | 2015-02-25 | 2017-11-30 | 出光興産株式会社 | Polycarbonate resin, coating liquid using the same, electrophotographic photosensitive member, and electrophotographic apparatus, method for producing polycarbonate resin, polycarbonate-polyester copolymer resin, and method for producing polycarbonate-polyester copolymer resin |
Also Published As
Publication number | Publication date |
---|---|
JPH0780994B2 (en) | 1995-08-30 |
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