JP7580002B1 - Coated Paper - Google Patents
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- JP7580002B1 JP7580002B1 JP2024075994A JP2024075994A JP7580002B1 JP 7580002 B1 JP7580002 B1 JP 7580002B1 JP 2024075994 A JP2024075994 A JP 2024075994A JP 2024075994 A JP2024075994 A JP 2024075994A JP 7580002 B1 JP7580002 B1 JP 7580002B1
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- phbh
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- eva
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- 101710108497 p-hydroxybenzoate hydroxylase Proteins 0.000 claims abstract description 61
- 239000011247 coating layer Substances 0.000 claims abstract description 51
- 239000000758 substrate Substances 0.000 claims abstract description 15
- 230000009477 glass transition Effects 0.000 claims abstract description 8
- 239000001023 inorganic pigment Substances 0.000 claims description 27
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 claims description 13
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 claims description 12
- 239000005977 Ethylene Substances 0.000 claims description 12
- 238000004806 packaging method and process Methods 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 12
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- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 16
- -1 Poly(3-hydroxybutyrate) Polymers 0.000 description 12
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- 239000005995 Aluminium silicate Substances 0.000 description 8
- 235000012211 aluminium silicate Nutrition 0.000 description 8
- 229910000019 calcium carbonate Inorganic materials 0.000 description 8
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 8
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- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 6
- 229920002522 Wood fibre Polymers 0.000 description 6
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 6
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 6
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 6
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- 229920002472 Starch Polymers 0.000 description 2
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- GZCGUPFRVQAUEE-SLPGGIOYSA-N aldehydo-D-glucose Chemical compound OC[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C=O GZCGUPFRVQAUEE-SLPGGIOYSA-N 0.000 description 2
- 239000000440 bentonite Substances 0.000 description 2
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- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 description 2
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- 150000004760 silicates Chemical class 0.000 description 2
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 description 2
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- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 1
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 1
- 241000588986 Alcaligenes Species 0.000 description 1
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- 235000017166 Bambusa arundinacea Nutrition 0.000 description 1
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- GAWIXWVDTYZWAW-UHFFFAOYSA-N C[CH]O Chemical group C[CH]O GAWIXWVDTYZWAW-UHFFFAOYSA-N 0.000 description 1
- 244000025254 Cannabis sativa Species 0.000 description 1
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 description 1
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 description 1
- 241000283070 Equus zebra Species 0.000 description 1
- IMROMDMJAWUWLK-UHFFFAOYSA-N Ethenol Chemical group OC=C IMROMDMJAWUWLK-UHFFFAOYSA-N 0.000 description 1
- 240000000797 Hibiscus cannabinus Species 0.000 description 1
- 101000969770 Homo sapiens Myelin protein zero-like protein 2 Proteins 0.000 description 1
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- 102100021272 Myelin protein zero-like protein 2 Human genes 0.000 description 1
- 238000005481 NMR spectroscopy Methods 0.000 description 1
- 241000187654 Nocardia Species 0.000 description 1
- 244000082204 Phyllostachys viridis Species 0.000 description 1
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 1
- 241000589516 Pseudomonas Species 0.000 description 1
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-N Sulfurous acid Chemical compound OS(O)=O LSNNMFCWUKXFEE-UHFFFAOYSA-N 0.000 description 1
- 229910021536 Zeolite Inorganic materials 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 1
- DIZPMCHEQGEION-UHFFFAOYSA-H aluminium sulfate (anhydrous) Chemical compound [Al+3].[Al+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O DIZPMCHEQGEION-UHFFFAOYSA-H 0.000 description 1
- 125000000129 anionic group Chemical group 0.000 description 1
- 239000007900 aqueous suspension Substances 0.000 description 1
- 239000012752 auxiliary agent Substances 0.000 description 1
- 229940067597 azelate Drugs 0.000 description 1
- 230000001580 bacterial effect Effects 0.000 description 1
- 239000011425 bamboo Substances 0.000 description 1
- AYJRCSIUFZENHW-DEQYMQKBSA-L barium(2+);oxomethanediolate Chemical compound [Ba+2].[O-][14C]([O-])=O AYJRCSIUFZENHW-DEQYMQKBSA-L 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000004067 bulking agent Substances 0.000 description 1
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 description 1
- 239000000920 calcium hydroxide Substances 0.000 description 1
- 229910001861 calcium hydroxide Inorganic materials 0.000 description 1
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- 235000005607 chanvre indien Nutrition 0.000 description 1
- 239000000701 coagulant Substances 0.000 description 1
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- 238000012258 culturing Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 1
- 238000002845 discoloration Methods 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- BXKDSDJJOVIHMX-UHFFFAOYSA-N edrophonium chloride Chemical compound [Cl-].CC[N+](C)(C)C1=CC=CC(O)=C1 BXKDSDJJOVIHMX-UHFFFAOYSA-N 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
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- 235000012055 fruits and vegetables Nutrition 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000011487 hemp Substances 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
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- 229910003475 inorganic filler Inorganic materials 0.000 description 1
- ZLNQQNXFFQJAID-UHFFFAOYSA-L magnesium carbonate Chemical compound [Mg+2].[O-]C([O-])=O ZLNQQNXFFQJAID-UHFFFAOYSA-L 0.000 description 1
- 239000001095 magnesium carbonate Substances 0.000 description 1
- 229910000021 magnesium carbonate Inorganic materials 0.000 description 1
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 description 1
- 239000000347 magnesium hydroxide Substances 0.000 description 1
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- 210000004080 milk Anatomy 0.000 description 1
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- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 description 1
- 239000012766 organic filler Substances 0.000 description 1
- 239000012860 organic pigment Substances 0.000 description 1
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- 239000005011 phenolic resin Substances 0.000 description 1
- 239000013502 plastic waste Substances 0.000 description 1
- 108010010718 poly(3-hydroxyalkanoic acid) synthase Proteins 0.000 description 1
- 229920001020 poly(3-hydroxybutyrate-co-3-hydroxyhexanoate) Polymers 0.000 description 1
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 1
- 229920000070 poly-3-hydroxybutyrate Polymers 0.000 description 1
- 229920001748 polybutylene Polymers 0.000 description 1
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- KKEYFWRCBNTPAC-UHFFFAOYSA-L terephthalate(2-) Chemical compound [O-]C(=O)C1=CC=C(C([O-])=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-L 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
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- 239000002562 thickening agent Substances 0.000 description 1
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 1
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Landscapes
- Paper (AREA)
Abstract
【課題】水が付着した状態での耐摩擦性(以下、ウェットラブ性ともいう)に優れた塗工紙を提供すること。
【解決手段】紙基材と、少なくとも一方の最表面にPHBHとEVAとを含む塗工層を有し、
前記塗工層が前記PHBH100質量部に対して前記EVAを1質量部以上250質量部以下含み、
前記EVAがガラス転移温度(Tg)が-50℃以上30℃以下である塗工紙。
【選択図】なし
The present invention provides a coated paper that has excellent abrasion resistance when water is attached (hereinafter, also referred to as wet rub resistance).
The present invention relates to a paper substrate and a coating layer containing PHBH and EVA on at least one of the outermost surfaces of the paper substrate.
The coating layer contains 1 part by mass or more and 250 parts by mass or less of the EVA per 100 parts by mass of the PHBH,
The coated paper has an EVA having a glass transition temperature (Tg) of -50°C or higher and 30°C or lower.
[Selection diagram] None
Description
本発明は、PHBHを含む塗工層を有する塗工紙に関する。 The present invention relates to a coated paper having a coating layer containing PHBH.
近年、プラスチックごみによる環境破壊を防ぐための動きが始まっており、プラスチック製使い捨て製品を、環境への負荷の小さな材料で代替することが求められている。プラスチックの代替材料としては、生分解性プラスチック、木材、紙等が挙げられる。
生分解性プラスチックとして、ポリ乳酸やポリカプロラクトン等の脂肪族ポリエステルが知られている。しかし、脂肪族ポリエステルは、温度が低いと生分解に時間がかかり、海洋などの自然環境での分解速度が遅いという問題がある。
In recent years, efforts have begun to prevent environmental destruction caused by plastic waste, and there is a demand to replace disposable plastic products with materials that have a smaller impact on the environment. Alternative materials to plastic include biodegradable plastics, wood, paper, etc.
Aliphatic polyesters such as polylactic acid and polycaprolactone are known as biodegradable plastics. However, aliphatic polyesters have the problem that they take a long time to biodegrade at low temperatures and decompose slowly in natural environments such as the ocean.
ポリ(3-ヒドロキシブチレート)系樹脂は、好気性、嫌気性下での分解性に優れた、微生物産生の熱可塑性プラスチックであり、海洋中などの水中でも微生物により短期間で分解されるという特筆すべき性能を有している。そして、3-ヒドロキシブチレートと3-ヒドロキシヘキサノエートとの共重合体であるポリ(3-ヒドロキシブチレート-co-3-ヒドロキシヘキサノエート)(以下、PHBHともいう)が、その生分解性、樹脂物性等の点から注目されている。 Poly(3-hydroxybutyrate) resins are microbially produced thermoplastics that are highly degradable under both aerobic and anaerobic conditions, and have the remarkable ability to be decomposed by microorganisms in a short period of time even in water, such as the ocean. Poly(3-hydroxybutyrate-co-3-hydroxyhexanoate) (hereinafter also referred to as PHBH), a copolymer of 3-hydroxybutyrate and 3-hydroxyhexanoate, has attracted attention for its biodegradability, resin properties, etc.
特許文献1には、紙基材の少なくとも一方の面上に、PHBHと接着剤を含有する塗工層を有し、塗工層中のPHBHと接着剤の固形分質量比が、99.9/0.1~60.0/40.0である、塗工欠陥の少ない塗工紙が提案され、ヒートシール紙、耐水紙、耐油紙等として利用可能であることが記載されている。 Patent Document 1 proposes a coated paper with few coating defects, which has a coating layer containing PHBH and an adhesive on at least one side of a paper substrate, and in which the solid mass ratio of PHBH to adhesive in the coating layer is 99.9/0.1 to 60.0/40.0, and describes that the paper can be used as heat seal paper, waterproof paper, oil-resistant paper, etc.
特許文献1に記載の塗工紙は、実施例として、接着剤としてPVAを含有し、Cobb吸水度(120秒)が5g/m2以下である塗工紙が記載されているように、耐水性に優れている。しかし、この塗工層は、水が染み込みにくく耐水性に優れているが、水に濡れた状態で内包物と擦れると塗工層表面が削られてしまう場合があることが判明した。具体的には、スーパー等で食品を内包する特許文献1に記載の塗工紙で成形した包装体を商品として購入し、自宅や職場等の冷蔵庫又は冷凍庫に収納する場合、庫内の冷気により包装体内部に結露が生じ、その後、庫内の食材の出し入れの振動又は衝撃によって食品が濡れた塗工層に接触すると塗工層表面が削られる。あるいは、予め別のスーパー等で購入した冷凍食品等の商品を入れた手提げビニール袋の中に、その店舗で購入した上記塗工紙で成形した包装体を入れて隣接させると、冷凍食品との接触又は冷凍食品から発せられる冷気により包装体が冷やされて内部に結露が生じ、その後、自宅や職場までの移動時における歩行等の振動により塗工層表面が削られる。そのため、特許文献1に記載の塗工紙は、例えば、水を蒸散する青果、水分を多く含む食品、結露の生じやすい低温輸送される物品等の包装体とするには不適であった。
本発明は、このような背景に基づいて検討されたものであり、水が付着した状態での耐摩擦性(以下、ウェットラブ性ともいう)に優れた塗工紙を提供することを課題とする。
The coated paper described in Patent Document 1 has excellent water resistance, as shown in the example of coated paper containing PVA as an adhesive and having a Cobb water absorbency (120 seconds) of 5 g/m2 or less . However, although this coating layer is resistant to water penetration and has excellent water resistance, it has been found that the surface of the coating layer may be scraped off when it is rubbed against the contents in a wet state. Specifically, when a package formed from the coated paper described in Patent Document 1 containing food is purchased as a product at a supermarket or the like and stored in a refrigerator or freezer at home or work, condensation occurs inside the package due to the cold air inside the refrigerator, and then when the food comes into contact with the wet coating layer due to vibration or impact caused by putting food in and taking it out of the refrigerator, the surface of the coating layer is scraped off. Alternatively, if a package made of the above-mentioned coated paper purchased at a different store is placed next to a plastic carrier bag containing frozen foods or other products previously purchased at the same store, the package will be cooled by contact with the frozen food or by the cold air emitted from the frozen food, causing condensation to form inside, and the surface of the coating layer will then be scraped off by vibrations such as walking when traveling to one's home or workplace.For this reason, the coated paper described in Patent Document 1 was unsuitable for use as a package for, for example, fruits and vegetables that evaporate water, foods that contain a lot of moisture, or goods that are transported at low temperatures and are prone to condensation.
The present invention has been developed against this background, and an object of the present invention is to provide a coated paper that has excellent abrasion resistance when water is attached (hereinafter also referred to as wet rub resistance).
本発明の課題を解決するための手段は、以下のとおりである。
1.紙基材と、少なくとも一方の最表面にPHBHとEVAとを含む塗工層を有し、
前記塗工層が前記PHBH100質量部に対して前記EVAを1質量部以上250質量部以下含み、
前記EVAがガラス転移温度(Tg)が-50℃以上30℃以下であることを特徴とする塗工紙。
2.前記EVAにおけるエチレンと酢酸ビニルとのモル比(エチレン:酢酸ビニル、合計100)が1:99~60:40であることを特徴とする1.に記載の塗工紙。
3.前記塗工層が無機顔料を含むことを特徴とする1.または2に記載の塗工紙。
4.1.~3.のいずれかに記載の塗工紙を有する包装体。
The means for solving the problems of the present invention are as follows.
1. A paper substrate and a coating layer containing PHBH and EVA on at least one outermost surface thereof,
The coating layer contains 1 part by mass or more and 250 parts by mass or less of the EVA per 100 parts by mass of the PHBH,
The coated paper is characterized in that the EVA has a glass transition temperature (Tg) of -50°C or higher and 30°C or lower.
2. The coated paper according to 1., characterized in that the molar ratio of ethylene to vinyl acetate in the EVA (ethylene:vinyl acetate, total 100) is 1:99 to 60:40.
3. The coated paper according to 1. or 2, characterized in that the coating layer contains an inorganic pigment.
4. A packaging body having the coated paper according to any one of 1. to 3.
本発明の塗工紙は、ウェットラブ性に優れており、水分が付着した状態で擦れても、塗工層が剥がれにくい。本発明の塗工紙は、ヒートシール性に優れている。そのため、本発明の塗工紙は、例えば、水分を多く含む食品等の包装用途に好適である。
本発明の塗工紙は、塗工層が無機顔料を含んでいてもウェットラブ性に優れる。無機顔料に由来するバリア性等の機能性を付与することもできる。
本発明の塗工紙は、生分解性材料の比率が高く、仮に環境中に流出しても、迅速に分解される。
The coated paper of the present invention has excellent wet-rub properties, and the coating layer is not easily peeled off even when rubbed with moisture attached. The coated paper of the present invention also has excellent heat-sealing properties, and therefore the coated paper of the present invention is suitable for use in packaging foods and the like that contain a lot of moisture.
The coated paper of the present invention has excellent wet-rub properties even when the coating layer contains an inorganic pigment, and can also be imparted with functionality such as barrier properties derived from the inorganic pigment.
The coated paper of the present invention contains a high proportion of biodegradable materials and will decompose quickly even if it is released into the environment.
本発明の塗工紙は、紙基材と、少なくとも一方の最表面にPHBHとEVAとを含む塗工層を有し、
塗工層がPHBH100質量部に対してEVAを1質量部以上250質量部以下含み、
EVAがガラス転移温度(Tg)が-50~30℃である。
なお、本明細書において「A~B」(A、Bは数値や比率)との記載は、A、Bを含む数値範囲を意味する。
The coated paper of the present invention has a paper base material and a coating layer containing PHBH and EVA on at least one outermost surface,
The coating layer contains 1 part by mass or more and 250 parts by mass or less of EVA per 100 parts by mass of PHBH,
The glass transition temperature (Tg) of EVA is -50 to 30°C.
In this specification, the expression "A to B" (A and B are numerical values or ratios) means a numerical range including A and B.
本発明の塗工紙は、一方の最表面に塗工層を有していればよく、両方の最表面に塗工層を有することもできる。また、紙基材と塗工層との間にアンカー層、水蒸気バリア層、ガスバリア層、インク受容層等の他の層を有していてもよい。 The coated paper of the present invention may have a coating layer on one of the outermost surfaces, or may have coating layers on both outermost surfaces. In addition, other layers such as an anchor layer, a water vapor barrier layer, a gas barrier layer, and an ink receiving layer may be present between the paper substrate and the coating layer.
(紙基材)
紙基材は、主としてパルプからなるシートであり、さらに填料、各種助剤等を含む紙料を抄紙して得られる。
パルプとしては、広葉樹漂白クラフトパルプ(LBKP)、針葉樹漂白クラフトパルプ(NBKP)、広葉樹未漂白クラフトパルプ(LUKP)、針葉樹未漂白パルプ(NUKP)、サルファイトパルプなどの化学パルプ、ストーングラインドパルプ、サーモメカニカルパルプなどの機械パルプ、脱墨パルプ、古紙パルプなどの木材繊維、ケナフ、竹、麻などから得られた非木材繊維などが挙げられ、これらの1種または2種以上を適宜配合して用いることができる。これらの中でも、紙基材中への異物混入が発生し難いこと、古紙原料としてリサイクル使用する際に経時変色が発生し難いこと、高い白色度を有するため印刷時の面感が良好となり、特に包装材料として使用した場合の使用価値が高くなることなどの理由から、木材繊維の化学パルプ、木材繊維の機械パルプを用いることが好ましく、木材繊維の化学パルプを用いることがより好ましい。具体的には、全パルプに対するLBKP、NBKP等の木材繊維の化学パルプの配合量は80質量%以上が好ましく、90質量%以上がより好ましく、95質量%以上がさらに好ましく、100質量%が最も好ましい。
(Paper base material)
The paper base material is a sheet mainly made of pulp, and is obtained by papermaking a paper stock containing fillers, various auxiliaries, etc.
Examples of pulp include chemical pulps such as bleached hardwood kraft pulp (LBKP), bleached softwood kraft pulp (NBKP), unbleached hardwood kraft pulp (LUKP), unbleached softwood pulp (NUKP), and sulfite pulp, mechanical pulps such as stone-ground pulp and thermomechanical pulp, wood fibers such as deinked pulp and waste paper pulp, and non-wood fibers obtained from kenaf, bamboo, hemp, etc., and one or more of these can be used in appropriate combination. Among these, it is preferable to use chemical pulp of wood fiber or mechanical pulp of wood fiber, and it is more preferable to use chemical pulp of wood fiber, for reasons such as the fact that foreign matter is unlikely to be mixed into the paper base material, that discoloration with time is unlikely to occur when recycled as a waste paper raw material, that the surface texture during printing is good due to the high whiteness, and that the value of use is particularly high when used as a packaging material. Specifically, the blending amount of chemical pulp of wood fibers such as LBKP and NBKP relative to the total pulp is preferably 80 mass% or more, more preferably 90 mass% or more, even more preferably 95 mass% or more, and most preferably 100 mass%.
填料としては、タルク、カオリン、焼成カオリン、クレー、重質炭酸カルシウム、軽質炭酸カルシウム、ホワイトカーボン、ゼオライト、炭酸マグネシウム、炭酸バリウム、二酸化チタン、酸化亜鉛、酸化珪素、非晶質シリカ、水酸化アルミニウム、水酸化カルシウム、水酸化マグネシウム、水酸化亜鉛、硫酸バリウム、硫酸カルシウムなどの無機填料、尿素-ホルマリン樹脂、ポリスチレン樹脂、フェノール系樹脂、微小中空粒子等の有機填料等の公知の填料を使用することができる。なお、填料は、必須材料ではなく、使用しなくてもよい。 Fillers that can be used include known fillers such as inorganic fillers such as talc, kaolin, calcined kaolin, clay, heavy calcium carbonate, light calcium carbonate, white carbon, zeolite, magnesium carbonate, barium carbonate, titanium dioxide, zinc oxide, silicon oxide, amorphous silica, aluminum hydroxide, calcium hydroxide, magnesium hydroxide, zinc hydroxide, barium sulfate, and calcium sulfate, and organic fillers such as urea-formaldehyde resin, polystyrene resin, phenolic resin, and microhollow particles. Note that fillers are not essential materials and may not be used.
各種助剤としては、ロジン、アルキルケテンダイマー(AKD)、アルケニルコハク酸無水物(ASA)などのサイズ剤、ポリアクリルアミド系高分子、ポリビニルアルコール系高分子、カチオン化澱粉、各種変性澱粉、尿素・ホルマリン樹脂、メラミン・ホルマリン樹脂などの乾燥紙力増強剤、湿潤紙力増強剤、歩留剤、濾水性向上剤、凝結剤、硫酸バンド、嵩高剤、染料、蛍光増白剤、pH調整剤、消泡剤、紫外線防止剤、退色防止剤、ピッチコントロール剤、スライムコントロール剤等が例示可能であり、必要に応じて適宜選択して使用可能である。 Examples of various auxiliary agents include sizing agents such as rosin, alkyl ketene dimer (AKD), and alkenyl succinic anhydride (ASA), polyacrylamide polymers, polyvinyl alcohol polymers, cationic starch, various modified starches, dry strength agents such as urea-formaldehyde resin and melamine-formaldehyde resin, wet strength agents, retention agents, drainage improvers, coagulants, aluminum sulfate, bulking agents, dyes, fluorescent whitening agents, pH adjusters, defoamers, UV inhibitors, anti-fading agents, pitch control agents, slime control agents, etc., and can be selected and used as needed.
紙基材は、その表面が各種薬剤で処理されていてもよい。薬剤としては、酸化澱粉、ヒドロキシエチルエーテル化澱粉、酵素変性澱粉、ポリアクリルアミド、ポリビニルアルコール、表面サイズ剤、耐水化剤、保水剤、増粘剤、滑剤などを例示することができ、これらを単独あるいは2種類以上を混合して用いることができる。さらに、これらの各種薬剤と顔料を併用してもよい。顔料としてはカオリン、クレー、エンジニアードカオリン、デラミネーテッドクレー、重質炭酸カルシウム、軽質炭酸カルシウム、マイカ、タルク、二酸化チタン、硫酸バリウム、硫酸カルシウム、酸化亜鉛、珪酸、珪酸塩、コロイダルシリカ、サチンホワイトなどの無機顔料および密実型、中空型、またはコアーシェル型などの有機顔料などを単独または2種類以上混合して使用することができる。 The surface of the paper substrate may be treated with various chemicals. Examples of chemicals include oxidized starch, hydroxyethyl etherified starch, enzyme-modified starch, polyacrylamide, polyvinyl alcohol, surface sizing agents, water-resistant agents, water retention agents, thickeners, and lubricants, and these may be used alone or in combination of two or more. Furthermore, these various chemicals may be used in combination with pigments. Examples of pigments include inorganic pigments such as kaolin, clay, engineered kaolin, delaminated clay, heavy calcium carbonate, light calcium carbonate, mica, talc, titanium dioxide, barium sulfate, calcium sulfate, zinc oxide, silicic acid, silicates, colloidal silica, and satin white, and organic pigments such as solid, hollow, and core-shell types, and these may be used alone or in combination of two or more.
紙基材の坪量は、所望される各種品質やその用途等により適宜選択可能であるが、通常は20g/m2以上600g/m2以下が好ましく、25g/m2以上600g/m2以下がより好ましい。包装紙、紙袋、蓋材、敷き紙、牛乳パックなどの液体紙容器等の包装材、屋外で使用されるポスター等に使用する場合、紙基材の坪量は、20g/m2以上350g/m2以下が好ましい。軟包装材として使用する場合、紙基材の坪量は、20g/m2以上100g/m2以下が好ましく、20g/m2以上80g/m2以下がより好ましい。なお、軟包装材とは、包装材の中でも、特に20g/m2から100g/m2程度の薄手の紙を用いた、柔軟性に富んだ包装材である。紙コップ、紙容器、紙箱、紙皿、紙トレー等に使用する場合、紙基材の坪量は、150g/m2以上300g/m2以下が好ましい。
また、紙基材の密度は、所望される各種品質や取り扱い性等により適宜選択可能であるが、通常は0.5g/cm3以上1.0g/cm3以下のものが好ましい。
本発明において、紙基材は、単一の紙層のみからなる紙、2層以上の紙層を有する多層紙のいずれでもよい。紙基材が多層紙である場合は、各紙層の紙料、坪量等は、同じであってもよく、異なっていてもよい。
The basis weight of the paper base material can be appropriately selected depending on the desired qualities and its applications, but is usually preferably 20 g/m 2 or more and 600 g/m 2 or less, more preferably 25 g/m 2 or more and 600 g/m 2 or less. When used as packaging materials such as wrapping paper, paper bags, lid materials, lining paper, liquid paper containers such as milk cartons, and posters used outdoors, the basis weight of the paper base material is preferably 20 g/m 2 or more and 350 g/m 2 or less. When used as a soft packaging material, the basis weight of the paper base material is preferably 20 g/m 2 or more and 100 g/m 2 or less, more preferably 20 g/m 2 or more and 80 g/m 2 or less. The soft packaging material is a packaging material that is highly flexible, using thin paper of about 20 g/m 2 to 100 g/m 2 among packaging materials. When used for paper cups, paper containers, paper boxes, paper plates, paper trays, etc., the basis weight of the paper base material is preferably 150 g/m 2 or more and 300 g/m 2 or less.
The density of the paper base material can be appropriately selected depending on the desired qualities, ease of handling, etc., but is usually preferably 0.5 g/cm 3 or more and 1.0 g/cm 3 or less.
In the present invention, the paper base material may be either a paper consisting of only a single paper layer or a multi-layer paper having two or more paper layers. When the paper base material is a multi-layer paper, the paper materials, basis weights, etc. of each paper layer may be the same or different.
紙基材の製造(抄紙)方法は特に限定されるものではなく、長網抄紙機、円網抄紙機、短網抄紙機、ギャップフォーマー型、ハイブリッドフォーマー型(オントップフォーマー型)等のツインワイヤー抄紙機等、公知の製造(抄紙)方法、抄紙機が選択可能である。また、抄紙時のpHは酸性領域(酸性抄紙)、疑似中性領域(疑似中性抄紙)、中性領域(中性抄紙)、アルカリ性領域(アルカリ性抄紙)のいずれでもよく、酸性領域で抄紙した後、紙層の表面にアルカリ性薬剤を塗工してもよい。
また、紙基材の表面を薬剤で処理する場合、表面処理の方法は特に限定されるものでなく、ロッドメタリングサイズプレス、ポンド式サイズプレス、ゲートロールコーター、スプレーコーター、ブレードコーター、カーテンコーターなど公知の塗工装置を用いることができる。
The method for producing (making) the paper base material is not particularly limited, and any known production (making) method or papermaking machine can be selected, such as a Fourdrinier papermaking machine, a cylinder papermaking machine, a short wire papermaking machine, or a twin-wire papermaking machine such as a gap former type or a hybrid former type (on-top former type). The pH during papermaking may be in the acidic range (acidic papermaking), pseudo-neutral range (pseudo-neutral papermaking), neutral range (neutral papermaking), or alkaline range (alkaline papermaking), and after papermaking in the acidic range, an alkaline agent may be applied to the surface of the paper layer.
Furthermore, when treating the surface of a paper substrate with a chemical, the method of surface treatment is not particularly limited, and known coating devices such as a rod metering size press, a pond type size press, a gate roll coater, a spray coater, a blade coater, or a curtain coater can be used.
(塗工層)
塗工層は、塗工紙の少なくとも一方の最表面に位置し、少なくともPHBHとEVAとを含み、PHBH100質量部に対してEVAを1質量部以上250質量部以下含む。
(Coating layer)
The coating layer is located on at least one outermost surface of the coated paper and contains at least PHBH and EVA, with the amount of EVA being 1 part by mass or more and 250 parts by mass or less per 100 parts by mass of PHBH.
<PHBH>
PHBHは、3-ヒドロキシブチレート(以下、3HBともいう。)と3-ヒドロキシヘキサノエート(以下、3HHともいう。)との共重合体であり、微生物が産生することが知られている生分解性樹脂である。本発明において、PHBHは、微生物由来のものを用いてもよく、石油資源由来のものを用いてもよいが、微生物由来のものを用いることが環境負荷低減の点から好ましい。
<PHBH>
PHBH is a copolymer of 3-hydroxybutyrate (hereinafter also referred to as 3HB) and 3-hydroxyhexanoate (hereinafter also referred to as 3HH), and is a biodegradable resin known to be produced by microorganisms. In the present invention, the PHBH used may be derived from microorganisms or from petroleum resources, but it is preferable to use the PHBH derived from microorganisms in terms of reducing the environmental load.
PHBHを産生する微生物としては、細胞内にPHBHを蓄積する微生物であればとくに限定されないが、A.lipolytica、A.eutrophus、A.latusなどのアルカリゲネス属(Alcaligenes)、シュウドモナス属(Pseudomonas)、バチルス属(Bacillus)、アゾトバクター属(Azotobacter)、ノカルディア属(Nocardia)、アエロモナス属(Aeromonas)などの菌があげられる。なかでも、PHBHの生産性の点で、とくにアエロモナス・キャビエなどの菌株、さらにはPHA合成酵素群の遺伝子を導入したアルカリゲネス・ユウトロファス AC32(受託番号FERM BP-6038、寄託日平成9年8月7日、独立行政法人産業技術総合研究所 特許生物寄託センター、あて名;日本国茨城県つくば市東1丁目1番地1 中央第6)(J.Bacteriol.,179,4821-4830頁(1997))などが好ましい。また、アエロモナス属の微生物であるアエロモナス・キャビエ(Aeromonas.caviae)からPHBHを得る方法は、たとえば、特開平05-093049号公報に開示されている。なお、これらの微生物は、適切な条件下で培養して、菌体内にPHBHを蓄積させて用いられる。
培養に用いる炭素源、培養条件は、特開平05-093049号公報、特開2001-340078号公報等に記載の方法に従い得ることができるが、これらには限定されない。
Microorganisms that produce PHBH are not particularly limited as long as they accumulate PHBH intracellularly, and examples thereof include bacteria of the genus Alcaligenes, such as A. lipolytica, A. eutrophus, and A. latus, as well as bacteria of the genus Pseudomonas, Bacillus, Azotobacter, Nocardia, and Aeromonas. Among them, in terms of productivity of PHBH, strains such as Aeromonas caviae, and Alcaligenes eutrophus AC32 into which genes of PHA synthase group have been introduced (Accession No. FERM BP-6038, Date of deposit on August 7, 1997, National Institute of Advanced Industrial Science and Technology, International Patent Organism Depositary, Address: Central 6, 1-1-1 Higashi, Tsukuba-shi, Ibaraki-ken, Japan) (J. Bacteriol., 179, pp. 4821-4830 (1997)) are particularly preferred. A method for obtaining PHBH from Aeromonas caviae, a microorganism of the Aeromonas genus, is disclosed, for example, in Japanese Patent Application Laid-Open No. 05-093049. These microorganisms are used by culturing them under appropriate conditions to accumulate PHBH in the cells.
The carbon source and culture conditions used in the culture can be obtained according to the methods described in JP-A-05-093049, JP-A-2001-340078, etc., but are not limited thereto.
PHBHの組成比(モル%)は、3HB:3HH=97:3~75:25が好ましく、95:5~85:15がより好ましい。3HHの組成が3モル%未満ではPHBHの特性が3HBホモポリマーの特性に近くなり柔軟性が失われるとともに成膜加工温度が高くなりすぎて好ましくない傾向がある。3HHの組成が25モル%を超えると結晶化速度が遅くなりすぎ成膜加工に適さず、また、結晶化度が下がることで、樹脂が柔軟になり曲げ弾性率が低下する傾向がある。PHBHの組成比は、水性分散液を遠心分離したのち、乾燥させて得られたパウダーをNMR分析により測定することができる。
微生物産生PHBHはランダム共重合体である。共重合体のモル比を調整するために、菌体の選択、原料となる炭素源の選択、異なるモル比のPHBHとのブレンド、3HBホモポリマーとのブレンドなどの方法がある。
The composition ratio (mol%) of PHBH is preferably 3HB:3HH=97:3 to 75:25, more preferably 95:5 to 85:15. If the composition of 3HH is less than 3 mol%, the characteristics of PHBH become close to those of 3HB homopolymer, resulting in loss of flexibility and an undesirable tendency for the film-forming processing temperature to become too high. If the composition of 3HH exceeds 25 mol%, the crystallization rate becomes too slow to be suitable for film-forming processing, and the degree of crystallization decreases, making the resin flexible and tending to decrease the bending modulus. The composition ratio of PHBH can be measured by NMR analysis of the powder obtained by centrifuging the aqueous dispersion and then drying it.
Microbial PHBH is a random copolymer. To adjust the molar ratio of the copolymer, there are methods such as selecting the bacterial cells, selecting the carbon source as the raw material, blending with PHBH of different molar ratios, and blending with 3HB homopolymer.
PHBHの質量平均分子量は、5万~150万が好ましい。PHBHの質量平均分子量がこの範囲内であると、PHBHを塗工する場合には低温での成膜が可能であり、PHBHをラミネートする場合には機械物性に優れたフィルムを得ることができる。PHBHの質量平均分子量は、10万~50万がより好ましく、15万~45万がさらに好ましい。なお、PHBHの質量平均分子量は、ゲル浸透クロマトグラフィー(GPC、昭和電工社製「Shodex GPC-101」等)によって、カラムにポリスチレンゲル(昭和電工社製「Shodex K-804」等)を用い、クロロホルムを移動相とし、ポリスチレン換算した場合の分子量として求めることができる。なお、測定用試料としては、PHBHを含む水性分散液を遠心分離した後、乾燥させて得られたパウダーを用いる。 The mass average molecular weight of PHBH is preferably 50,000 to 1,500,000. If the mass average molecular weight of PHBH is within this range, a film can be formed at a low temperature when PHBH is applied, and a film with excellent mechanical properties can be obtained when PHBH is laminated. The mass average molecular weight of PHBH is more preferably 100,000 to 500,000, and even more preferably 150,000 to 450,000. The mass average molecular weight of PHBH can be determined by gel permeation chromatography (GPC, such as "Shodex GPC-101" manufactured by Showa Denko K.K.) using a polystyrene gel (such as "Shodex K-804" manufactured by Showa Denko K.K.) in a column, chloroform as the mobile phase, and the molecular weight converted into polystyrene. The measurement sample is a powder obtained by centrifuging an aqueous dispersion containing PHBH and then drying it.
PHBHの平均粒径は、0.1~50μmであることが好ましい。平均粒径が0.1μm未満のPHBHは微生物産生では生成困難であり、また、化学合成法で得る場合にも、微粒子化するという操作が必要となる。平均粒径が50μmを超えるとPHBHを含有する塗工液を塗布した場合に表面に塗布むらが起こる場合がある。PHBHの平均粒径は、0.5~10μmであることがより好ましい。なお、PHBHの平均粒径は、マイクロトラック粒度計(日機装製、FRA)など汎用の粒度計を用い、PHBHの水懸濁液を所定濃度に調整して測定した全粒子の50%蓄積量に対応する粒径をいう。 The average particle size of PHBH is preferably 0.1 to 50 μm. PHBH with an average particle size of less than 0.1 μm is difficult to produce by microbial production, and even when obtained by chemical synthesis, a step of microparticulation is required. If the average particle size exceeds 50 μm, uneven coating may occur on the surface when a coating liquid containing PHBH is applied. It is more preferable that the average particle size of PHBH is 0.5 to 10 μm. The average particle size of PHBH refers to the particle size corresponding to 50% accumulation of all particles measured by adjusting an aqueous suspension of PHBH to a specified concentration using a general-purpose particle sizer such as a Microtrack particle sizer (manufactured by Nikkiso, FRA).
<EVA>
EVA(エチレン酢酸ビニル系共重合体)は、エチレンと酢酸ビニルとを単量体とする共重合体であり、さらに他のモノマーを単量体としていてもよい。ただし、本発明のEVAは、ケン化されておらず、酢酸ビニル単位のケン化により生じるビニルアルコール単位を有さない。EVAが他のモノマーを単量体とする場合、EVA全体に対する他のモノマーに由来する構成単位の含有率は30質量%以下であることが好ましい。この含有率は、本発明の効果を損なわない限り特に制限されず、例えば、20質量%以下、10質量%以下、5質量%以下、3質量%以下、1質量%以下等とすることができる。
<EVA>
EVA (ethylene vinyl acetate copolymer) is a copolymer having ethylene and vinyl acetate as monomers, and may further have other monomers as monomers. However, the EVA of the present invention is not saponified and does not have vinyl alcohol units generated by saponification of vinyl acetate units. When EVA has other monomers as monomers, the content of the structural units derived from other monomers relative to the entire EVA is preferably 30% by mass or less. This content is not particularly limited as long as it does not impair the effects of the present invention, and can be, for example, 20% by mass or less, 10% by mass or less, 5% by mass or less, 3% by mass or less, 1% by mass or less, etc.
EVAのガラス転移温度は、ヒートシール強度の点から、-50~30℃であることが好ましい。このガラス転移温度は、-40℃以上がより好ましく、-35℃以上がさらに好ましく、また、20℃以下がより好ましく、10℃以下がさらに好ましい。なお、本明細書において、ガラス転移温度は、JIS K 7121-1987に準拠して測定される中間点ガラス転移温度を意味する。
EVAにおけるエチレンと酢酸ビニルとのモル比(エチレンに由来する構成単位:酢酸ビニルに由来する構成単位、エチレン:酢酸ビニルとも表し、合計が100である)は、ヒートシール強度の点から、1:99~60:40であることが好ましい。このモル比は、3:97~50:50がより好ましく、5:95~45:55がさらに好ましい。
From the viewpoint of heat seal strength, the glass transition temperature of EVA is preferably −50 to 30° C. This glass transition temperature is more preferably −40° C. or higher, even more preferably −35° C. or higher, and more preferably 20° C. or lower, even more preferably 10° C. or lower. In this specification, the glass transition temperature means the midpoint glass transition temperature measured in accordance with JIS K 7121-1987.
The molar ratio of ethylene to vinyl acetate in EVA (structural units derived from ethylene:structural units derived from vinyl acetate, also expressed as ethylene:vinyl acetate, the total being 100) is preferably 1:99 to 60:40 from the viewpoint of heat seal strength, more preferably 3:97 to 50:50, and even more preferably 5:95 to 45:55.
塗工層は、PHBH100質量部に対してEVAを1質量部以上250質量部以下含む。塗工層は、PHBHとEVAとをこの比率で含むことにより、ウェットラブ性に優れている。PHBH100質量部に対するEVAの割合は、6質量部以上が好ましく、11質量部以上がより好ましく、16質量部以上がさらに好ましい。このEVAの割合の上限は特に制限されないが、例えば、230質量部以下、210質量部以下、190質量部以下等とすることができる。 The coating layer contains 1 to 250 parts by mass of EVA per 100 parts by mass of PHBH. By containing PHBH and EVA in this ratio, the coating layer has excellent wet-rub properties. The ratio of EVA per 100 parts by mass of PHBH is preferably 6 parts by mass or more, more preferably 11 parts by mass or more, and even more preferably 16 parts by mass or more. There is no particular upper limit to the EVA ratio, but it can be, for example, 230 parts by mass or less, 210 parts by mass or less, 190 parts by mass or less, etc.
塗工層は、PHBHとEVAを含めば良く、他の熱可塑性樹脂や、無機顔料を含むことができる。
<他の熱可塑性樹脂>
他の熱可塑性樹脂としては、PHBHを融着させる温度でのヒートシール性を備えるものを特に制限することなく使用することができるが、ポリカプロラクトン、ポリブチレンサクシネートアジペート、ポリブチレンサクシネート、ポリ乳酸などの脂肪族ポリエステル系樹脂、ポリブチレンアジペートテレフタレート、ポリブチレンアゼレートテレフタレート等の脂肪族芳香族ポリエステル系樹脂等の生分解性樹脂であることが好ましい。
The coating layer only needs to contain PHBH and EVA, and may also contain other thermoplastic resins and inorganic pigments.
<Other thermoplastic resins>
As the other thermoplastic resin, any resin having heat sealability at the temperature at which PHBH is fused can be used without any particular limitation, but it is preferable to use biodegradable resins such as aliphatic polyester-based resins such as polycaprolactone, polybutylene succinate adipate, polybutylene succinate, and polylactic acid, and aliphatic aromatic polyester-based resins such as polybutylene adipate terephthalate and polybutylene azelate terephthalate.
塗工層が他の熱可塑性樹脂を含む場合、塗工層が含む全熱可塑性樹脂に対するPHBHとEVAとの合計の割合は50質量%以上が好ましく、60質量%以上がより好ましく、70質量%以上がさらに好ましく、80質量%以上がよりさらに好ましく、90質量%以上がよりさらに好ましく、95質量%以上がよりさらに好ましく、98質量%以上がよりさらに好ましく、99質量%以上がよりさらに好ましく、100質量%であることが最も好ましい。 When the coating layer contains other thermoplastic resins, the total proportion of PHBH and EVA to the total thermoplastic resins contained in the coating layer is preferably 50% by mass or more, more preferably 60% by mass or more, even more preferably 70% by mass or more, even more preferably 80% by mass or more, even more preferably 90% by mass or more, even more preferably 95% by mass or more, even more preferably 98% by mass or more, even more preferably 99% by mass or more, and most preferably 100% by mass.
<無機顔料>
無機顔料としては、紙への塗工に用いられているものを特に制限することなく使用することができ、例えば、カオリン、クレー、エンジニアードカオリン、デラミネーテッドクレー、重質炭酸カルシウム、軽質炭酸カルシウム、マイカ、タルク、ベントナイト、二酸化チタン、硫酸バリウム、硫酸カルシウム、酸化亜鉛、珪酸、珪酸塩、コロイダルシリカ、サチンホワイトなどが挙げられ、これらの1種または2種以上を用いることができる。これらの中で、カオリン、重質炭酸カルシウム、軽質炭酸カルシウム、マイカ、タルク、ベントナイトの1種以上が好ましい。
<Inorganic pigments>
As the inorganic pigment, those used for coating on paper can be used without any particular limitation, and examples thereof include kaolin, clay, engineered kaolin, delaminated clay, heavy calcium carbonate, light calcium carbonate, mica, talc, bentonite, titanium dioxide, barium sulfate, calcium sulfate, zinc oxide, silicic acid, silicates, colloidal silica, satin white, etc., and one or more of these can be used. Among these, one or more of kaolin, heavy calcium carbonate, light calcium carbonate, mica, talc, and bentonite are preferred.
無機顔料は、塗工層の定着性の点から、レーザー回折/散乱法で測定した体積50%平均粒子径(D50、以下「平均粒子径」ともいう。)が6.0μm以下であることが好ましい。なお、レーザー回折/散乱法の測定装置としては、例えば、堀場製作所社の粒子径分布測定装置「Partica」、マルバーン社の粒度分布測定装置「MASTER SIZER S」などが例示可能である。塗工層の定着性の点からは、無機顔料の平均粒子径は、5.0μm以下がより好ましく、4.0μm以下がさらに好ましく、3.0μm以下がよりさらに好ましく、2.0μm以下がよりさらに好ましい。無機顔料の平均粒子径の下限は特に制限されないが、分散性等の点から、例えば、0.1μm以上が好ましく、0.2μm以上がより好ましい。2種以上の無機顔料を含む場合は、少なくとも1種の平均粒子径が上記した数値範囲であることが好ましく、無機顔料全体に対するこの平均粒子径を満足する無機顔料の割合が50質量%以上であることが好ましく、70質量%以上であることがより好ましい。 From the viewpoint of the fixation of the coating layer, the inorganic pigment preferably has a volume 50% average particle size (D50, hereinafter also referred to as "average particle size") of 6.0 μm or less, measured by the laser diffraction/scattering method. Examples of measuring devices for the laser diffraction/scattering method include the particle size distribution measuring device "Partica" by Horiba, Ltd. and the particle size distribution measuring device "MASTER SIZER S" by Malvern Corporation. From the viewpoint of the fixation of the coating layer, the average particle size of the inorganic pigment is more preferably 5.0 μm or less, even more preferably 4.0 μm or less, even more preferably 3.0 μm or less, and even more preferably 2.0 μm or less. There is no particular lower limit for the average particle size of the inorganic pigment, but from the viewpoint of dispersibility, etc., it is preferably 0.1 μm or more, and more preferably 0.2 μm or more. When two or more inorganic pigments are included, it is preferable that the average particle size of at least one of the inorganic pigments is within the above-mentioned numerical range, and the proportion of the inorganic pigments that satisfy this average particle size relative to the total inorganic pigments is preferably 50% by mass or more, and more preferably 70% by mass or more.
塗工層が無機顔料を含む場合、PHBHと無機顔料との固形分質量比(PHBH:無機顔料、合計が100)は、90:10~0.01:99.99であることが好ましい。PHBHとEVAを含む塗工液に、さらに無機顔料を配合することにより、得られる塗工層の定着性が向上する。そのメカニズムは不明であるが、本発明者らは、無機顔料は有機物であるPHBHと接着剤よりも熱伝導性に優れるため、加熱時に無機顔料が素早く昇温し、この熱が無機顔料からPHBHに伝わることにより、PHBHが十分に加熱、溶融して、皮膜が形成されやすいためであると推測している。
PHBHと無機顔料との固形分質量比(PHBH:無機顔料、合計が100)は、塗工層の定着性の点から、70:30~1:99がより好ましく、60:40~2:98がさらに好ましく、50:50~3:97がよりさらに好ましい。
When the coating layer contains an inorganic pigment, the solid mass ratio of PHBH to inorganic pigment (PHBH:inorganic pigment, total 100) is preferably 90:10 to 0.01:99.99. By further blending an inorganic pigment into a coating liquid containing PHBH and EVA, the fixation of the resulting coating layer is improved. Although the mechanism is unclear, the present inventors speculate that this is because inorganic pigments have better thermal conductivity than organic PHBH and adhesives, so that the inorganic pigments quickly rise in temperature when heated, and this heat is transferred from the inorganic pigment to the PHBH, so that the PHBH is sufficiently heated and melted, making it easy to form a film.
The solid content mass ratio of PHBH to inorganic pigment (PHBH:inorganic pigment, total 100) is more preferably from 70:30 to 1:99, even more preferably from 60:40 to 2:98, and even more preferably from 50:50 to 3:97, from the viewpoint of the fixing property of the coating layer.
塗工層は、PHBH、EVA、他の熱可塑性樹脂、無機顔料以外に、他の水溶性樹脂、水分散性樹脂を含むことができ、さらに、必要に応じて、分散剤、粘性改良剤、消泡剤、耐水化剤、pH調整剤、カチオン性樹脂、アニオン性樹脂、紫外線吸収剤、金属塩、滑剤、着色染料、顔料など、製紙分野において塗工液に配合される各種助剤を含むことができる。 The coating layer may contain other water-soluble resins and water-dispersible resins in addition to PHBH, EVA, other thermoplastic resins, and inorganic pigments, and may further contain various auxiliaries that are blended into coating solutions in the papermaking industry, such as dispersants, viscosity modifiers, defoamers, water-resistant agents, pH adjusters, cationic resins, anionic resins, UV absorbers, metal salts, lubricants, coloring dyes, and pigments, as necessary.
(製造方法)
塗工層は、従来公知の塗工方法により製造することができる。例えば、塗工装置としてはブレードコーター、バーコーター、ロールコーター、エアナイフコーター、リバースロールコーター、カーテンコーター、スプレーコーター、サイズプレスコーター、ゲートロールコーターなどが挙げられる。また、塗工系としては、水等の溶媒を使用した水系塗工、有機溶剤等の溶媒を使用した溶剤系塗工などが挙げられるが、水系であることが好ましい。
(Production method)
The coating layer can be produced by a conventionally known coating method. For example, the coating device may be a blade coater, a bar coater, a roll coater, an air knife coater, a reverse roll coater, a curtain coater, a spray coater, a size press coater, a gate roll coater, etc. In addition, the coating system may be an aqueous coating using a solvent such as water, a solvent coating using a solvent such as an organic solvent, etc., and the aqueous coating is preferable.
塗工層の塗工量は、乾燥質量で1g/m2以上50g/m2以下とすることが好ましい。塗工量が1g/m2未満であると、均一な塗膜の形成が困難となる場合がある。一方、50g/m2より多いと、塗工時の乾燥負荷が大きくなる。塗工層の塗工量は、3g/m2以上がより好ましく、5g/m2以上がさらに好ましく、40g/m2以下がより好ましく、30g/m2以下がさらに好ましい。 The coating amount of the coating layer is preferably 1 g/ m2 or more and 50 g/ m2 or less in terms of dry mass. If the coating amount is less than 1 g/ m2 , it may be difficult to form a uniform coating film. On the other hand, if it is more than 50 g/ m2 , the drying load during coating increases. The coating amount of the coating layer is more preferably 3 g/m2 or more , even more preferably 5 g/m2 or more , more preferably 40 g/m2 or less , and even more preferably 30 g/m2 or less .
・塗工紙
本発明の塗工紙は、ウェットラブ性に優れ、ヒートシール加工が容易である。そのため、本発明の塗工紙は、包装体用途に適しており、水分を多く含む食品や結露が生じやすい冷蔵・冷凍用途にも用いることができる。
本発明の塗工紙を包装体に用いる場合、包装体の形状は特に制限されない。軟包装体とする場合、縦ピロー包装袋、横ピロー包装袋、サイドシール袋、二方シール袋、三方シール袋、四方シール袋、ガゼット袋、底ガゼット袋、スタンド袋、ブリスター包装(ブリスターパック)等とすることができる。筒状やカップ状の複数の部材からなる包装体とする場合、胴部材、底板部材、蓋部材等の包装体を構成する部材の1または2以上に用いることができる。
The coated paper of the present invention has excellent wet-love properties and is easy to heat seal, making it suitable for use as packaging material, and can also be used for refrigeration and freezing of foods that contain a lot of moisture or for which condensation is likely to occur.
When the coated paper of the present invention is used for a package, the shape of the package is not particularly limited. When it is a flexible package, it can be a vertical pillow package bag, a horizontal pillow package bag, a side seal bag, a two-sided seal bag, a three-sided seal bag, a four-sided seal bag, a gusset bag, a bottom gusset bag, a stand-up bag, a blister package (blister pack), etc. When it is a package consisting of multiple cylindrical or cup-shaped members, it can be used for one or more of the members constituting the package, such as a body member, a bottom plate member, and a lid member.
本発明の塗工紙は、JIS Z1707:2019 7.4「ヒートシール強さ試験」に準拠して測定した、加圧温度160℃、加圧圧力0.2MPa(20.0N/cm2)、加圧時間1.0秒でヒートシールしたものをT型剥離した際のヒートシール強度が、4.0N/15mm以上が好ましく、5.0N/15mm以上がより好ましく、6.0N/15mm以上がさらに好ましく、6.5/15mm以上がよりさらに好ましい。
また、本発明の塗工紙は、加圧温度を180℃とした以外は同様にして測定したヒートシール強度が、4.0N/15mm以上が好ましく、5.0N/15mm以上がより好ましく、6.0N/15mm以上がさらに好ましく、6.5/15mm以上がよりさらに好ましい。
The coated paper of the present invention has a heat seal strength, measured in accordance with JIS Z1707:2019 7.4 "Heat seal strength test", when heat sealed at a pressing temperature of 160°C, a pressing pressure of 0.2 MPa (20.0 N/cm 2 ), and a pressing time of 1.0 second and T-peeled off, of preferably 4.0 N/15 mm or more, more preferably 5.0 N/15 mm or more, even more preferably 6.0 N/15 mm or more, and even more preferably 6.5/15 mm or more.
Furthermore, the heat seal strength of the coated paper of the present invention, measured in the same manner except that the pressing temperature is 180°C, is preferably 4.0 N/15 mm or more, more preferably 5.0 N/15 mm or more, even more preferably 6.0 N/15 mm or more, and even more preferably 6.5/15 mm or more.
以下に実施例を挙げて、本発明を具体的に説明するが、本発明は、もちろんこれらの例に限定されるものではない。なお、特に断らない限り、例中の部および%は、それぞれ質量部、質量%を示す。 The present invention will be specifically described below with reference to examples, but the present invention is not limited to these examples. Unless otherwise specified, parts and % in the examples indicate parts by mass and % by mass, respectively.
(評価方法)
・ウェットラブ
作製した塗工紙を、水平な台上で静置し、少なくとも24時間調温調湿(条件:23℃、湿度50%)した後、その塗工紙の塗工面上に、試験直前に開封した新品の油性マーカー(ZEBRA社 マッキー極細)にて十字の図柄を描き、5分間乾燥させた。その後、濡らした指で図柄部を軽く50回、往復してなぞり、図柄の残存具合、塗工層の剥離具合を以下の基準で評価した。評価が5または4であれば、実用上問題ない。
5:変化なし
4:10%未満の白抜け発生
3:10%以上50%未満の白抜け発生
2:20%以上50%未満の白抜け発生+塗工層の溶出あり
1:50%以上100%以下の白抜け発生+塗工層の溶出あり
<判定見本>
Wet Rub: The prepared coated paper was placed on a horizontal table and conditioned for at least 24 hours (conditions: 23°C, humidity 50%), after which a cross pattern was drawn on the coated surface of the coated paper with a new oil-based marker (ZEBRA Makie Extra Fine) that had been opened just before the test, and allowed to dry for 5 minutes. The pattern was then lightly traced back and forth 50 times with a wet finger, and the remaining state of the pattern and the peeling state of the coating layer were evaluated according to the following criteria. If the evaluation was 5 or 4, there was no problem in practical use.
5: No change 4: White spots occur in less than 10% 3: White spots occur in 10% to less than 50% 2: White spots occur in 20% to less than 50% + coating layer dissolution 1: White spots occur in 50% to 100% + coating layer dissolution <Judgment sample>
・テープピック
作製した塗工紙を、水平な台上で静置し、少なくとも24時間調温調湿(条件:23℃、湿度50%)した後、その塗工紙の塗工層表面に、幅12mmメンディングテープ(スリーエムジャパン社、スコッチ(登録商標) メンディングテープ810-1-12)を貼合し、メンディングテープの上で幅130mm、重量1.8kgのゴムローラーを自重で20往復させて、メンディングテープを塗工層表面に密着させた。直後にメンディングテープを勢いよく剥離し、メンディングテープを貼合した面積に対するメンディングテープに付着して塗工層が紙基材表面から剥離した面積(界面破壊の面積)の割合、または、塗工層とともに紙基材の一部がメンディングテープに付着して紙基材が破壊された面積(紙基材内部破壊の面積)の割合を算出し、以下の基準で紙基材との接着性を評価した。評価が5または4であれば、実用上問題ない。
5:剥離なし
4:貼り付け面の0~10%未満剥離あり
3:貼り付け面の10~50%未満剥離あり
2:貼り付け面の50~90%未満剥離あり
1:貼り付け面の90~100%剥離あり
- Tape pick The prepared coated paper was placed on a horizontal table and conditioned for at least 24 hours (conditions: 23 ° C., humidity 50%), and then a 12 mm wide mending tape (3M Japan, Scotch (registered trademark) Mending Tape 810-1-12) was applied to the coating layer surface of the coated paper, and a rubber roller with a width of 130 mm and a weight of 1.8 kg was reciprocated 20 times under its own weight on the mending tape to adhere the mending tape to the coating layer surface. Immediately after, the mending tape was vigorously peeled off, and the ratio of the area where the coating layer was peeled off from the paper substrate surface by adhering to the mending tape (area of interface destruction) to the area where the mending tape was applied, or the ratio of the area where a part of the paper substrate was attached to the mending tape together with the coating layer and the paper substrate was destroyed (area of internal destruction of the paper substrate) was calculated, and the adhesion to the paper substrate was evaluated according to the following criteria. If the evaluation is 5 or 4, there is no problem in practical use.
5: No peeling 4: Peeling occurred on 0 to less than 10% of the applied surface 3: Peeling occurred on 10 to less than 50% of the applied surface 2: Peeling occurred on 50 to less than 90% of the applied surface 1: Peeling occurred on 90 to 100% of the applied surface
・ヒートシール強度
JIS Z1707:2019 7.4「ヒートシール強さ試験」に準拠して行った。得られた塗工紙から1辺100mmの正方形の試験片を2枚切り出し、塗工層同士を接触させて、加圧温度160℃または180℃、加圧圧力0.2MPa(20.0N/cm2)、加圧時間1.0秒でヒートシールした後、23℃、湿度50%の環境下に24時間静置し、さらにそのヒートシールを行った100mm角の試験片から長辺100mm、短辺15mmになるように測定サンプルを切り出した。
その後、縦型引張試験機(エー・アンド・デイ社製、テンシロン)の上下の治具それぞれに、剥離させた長辺端部を挟持し、200mm/minの速度で長辺端部側から測定サンプルを剥離(T型)しながら、剥離強度、すなわち、HS強度(N/15mm)を測定した。
また、剥離した面を目視で観察し、以下の基準で評価した。
測定は2回行い、剥離強度はその平均値を示し、目視観察で評価結果が異なる場合は、その両方を示す。
〇:ヒートシールした面の全面で材破
△:ヒートシールした面で部分的に材破
×:塗工層間で剥離する(材破なし)
-:ヒートシールせず
- Heat seal strength This was performed in accordance with JIS Z1707:2019 7.4 "Heat seal strength test". Two square test pieces with a side of 100 mm were cut out from the obtained coated paper, and the coating layers were brought into contact with each other and heat sealed at a pressure temperature of 160°C or 180°C, a pressure of 0.2 MPa (20.0 N/cm 2 ), and a pressure time of 1.0 second. The test pieces were then left to stand for 24 hours at 23°C and a humidity of 50%, and a measurement sample was cut out from the heat-sealed 100 mm square test piece so that the long side was 100 mm and the short side was 15 mm.
Thereafter, the peeled long side end was clamped between the upper and lower jigs of a vertical tensile testing machine (Tensilon, manufactured by A&D Co., Ltd.), and the measurement sample was peeled (T-type) from the long side end side at a speed of 200 mm/min, while measuring the peel strength, i.e., HS strength (N/15 mm).
The peeled surface was visually observed and evaluated according to the following criteria.
The measurement was carried out twice, and the peel strength was shown as an average value. When the evaluation results differed based on visual observation, both the average values were shown.
◯: Breakage on the entire heat-sealed surface △: Breakage partially on the heat-sealed surface ×: Peeling occurs between the coating layers (no breakage)
-: Not heat sealed
(材料)
紙基材:日本製紙社、坪量220g/m2のカップ原紙、CUP-HD
PHBH:カネカ社、質量平均分子量60万
無機顔料:白石工業社、カオリン、KCS、平均粒子径3.6μm、アスペクト比10~15
(material)
Paper base material: Nippon Paper Industries Co., Ltd., cup base paper with a basis weight of 220 g/ m2 , CUP-HD
PHBH: Kaneka Corporation, mass average molecular weight 600,000 Inorganic pigment: Shiraishi Kogyo Co., Ltd., kaolin, KCS, average particle size 3.6 μm, aspect ratio 10 to 15
PVA1:クラレ社、28-98、完全ケン化PVA
PVA2:クラレ社、HR3010、高耐水性
部分ケン化EVA:クラレ社、RS-1713
EVA1:住化ケムテックス社、S-400HQ、Tg0℃、エチレン:酢酸ビニル=20:80
EVA2:住化ケムテックス社、S-305HQ、Tg7℃、エチレン:酢酸ビニル=10:90
EVA3:住化ケムテックス社、S-410HQ、Tg-18℃、エチレン:酢酸ビニル=30:70
EVA4:住化ケムテックス社、S-408HQE、Tg-30℃、エチレン:酢酸ビニル=40:60
PVA1: Kuraray Co., Ltd., 28-98, fully saponified PVA
PVA2: Kuraray Co., Ltd., HR3010, Highly water-resistant partially saponified EVA: Kuraray Co., Ltd., RS-1713
EVA1: Sumika Chemtex Co., Ltd., S-400HQ, Tg 0°C, ethylene:vinyl acetate=20:80
EVA2: Sumika Chemtex Co., Ltd., S-305HQ, Tg 7°C, ethylene:vinyl acetate=10:90
EVA3: Sumika Chemtex Co., Ltd., S-410HQ, Tg-18°C, ethylene:vinyl acetate=30:70
EVA4: Sumika Chemtex Co., Ltd., S-408HQE, Tg-30°C, ethylene:vinyl acetate=40:60
(塗工層の形成)
PHBH、EVAまたはPVA、無機顔料を、表1に示す質量部で混合、撹拌し、固形分濃度が40質量%の塗工液を得た。
紙基材の一面上に、塗工液を表1に示す乾燥質量となるようにバーブレード法で塗工し、105℃で1分間乾燥させた後、140℃で1分間熱処理を行い、紙基材の一方の最表面に塗工層を形成した。
(Formation of coating layer)
PHBH, EVA or PVA, and an inorganic pigment were mixed and stirred in the parts by mass shown in Table 1 to obtain a coating liquid with a solid content concentration of 40% by mass.
The coating liquid was applied onto one side of the paper substrate by the bar blade method so as to obtain the dry mass shown in Table 1, and then dried at 105°C for 1 minute. After that, heat treatment was performed at 140°C for 1 minute to form a coating layer on the outermost surface of one side of the paper substrate.
PHBHのみの塗工層を有する比較例1のウェットラブ評価は「3」、これに汎用のPVAや高耐水性のPVAを加えた比較例2および3でも「2」の評価であり、顔料をさらに加えた比較例4でも「1」と改善が見られなかった。また、PHBHに部分ケン化EVAを加えた比較例5でもウェットラブ評価は「2」であり、改善は見られなかった。
しかし、驚くべきことに、未ケン化であるEVAを加えた実施例1~3のウェットラブ評価は「5」であり、改善が確認された。
実施例4~8より、PHBH100質量部に対してEVAの割合は20質量部から235質量部の範囲で有効で、また、実施例9~11より、Tgの異なる未ケン化EVAでもウェットラブ改善効果が確認できた。
ウェットラブ改善の作用機序は不明であるが、CH3COO-基がポリマー内に60~90%の割合(全モノマーに占める割合)でランダムに存在することがウェットラブ評価に貢献していると考えられる。
The wet rub rating of Comparative Example 1, which had a coating layer of only PHBH, was "3," and the wet rub ratings of Comparative Examples 2 and 3, which added general-purpose PVA or highly water-resistant PVA, were also "2," and the wet rub rating of Comparative Example 4, which further added a pigment, was "1," showing no improvement. Also, the wet rub rating of Comparative Example 5, which added partially saponified EVA to PHBH, was "2," showing no improvement.
However, surprisingly, the wet rub evaluation of Examples 1 to 3 in which unsaponified EVA was added was "5," confirming an improvement.
From Examples 4 to 8, it was confirmed that the ratio of EVA to 100 parts by mass of PHBH was effective in the range of 20 to 235 parts by mass, and from Examples 9 to 11, it was confirmed that unsaponified EVA with different Tg also had an effect of improving wet rub.
Although the mechanism of action for improving wet rub is unclear, it is believed that the random presence of CH 3 COO- groups in the polymer at a ratio of 60 to 90% (ratio to all monomers) contributes to the wet rub evaluation.
Claims (4)
前記塗工層が前記PHBH100質量部に対して前記EVAを1質量部以上250質量部以下含み、
前記EVAがガラス転移温度(Tg)が-50℃以上30℃以下であることを特徴とする塗工紙。 A paper substrate and a coating layer containing PHBH and EVA on at least one outermost surface thereof,
The coating layer contains 1 part by mass or more and 250 parts by mass or less of the EVA per 100 parts by mass of the PHBH,
The coated paper is characterized in that the EVA has a glass transition temperature (Tg) of -50°C or higher and 30°C or lower.
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JP2020066216A (en) | 2018-10-26 | 2020-04-30 | 王子ホールディングス株式会社 | Gas barrier laminate and manufacturing method therefor |
JP7271773B1 (en) | 2022-03-18 | 2023-05-11 | 日本製紙株式会社 | Flexible packaging paper and flexible packaging |
JP2023096626A (en) | 2021-12-27 | 2023-07-07 | 株式会社 伊藤園 | Resin composition and method for producing the same, and method for improving strength of resin composition |
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JP2020066216A (en) | 2018-10-26 | 2020-04-30 | 王子ホールディングス株式会社 | Gas barrier laminate and manufacturing method therefor |
JP2023096626A (en) | 2021-12-27 | 2023-07-07 | 株式会社 伊藤園 | Resin composition and method for producing the same, and method for improving strength of resin composition |
JP7271773B1 (en) | 2022-03-18 | 2023-05-11 | 日本製紙株式会社 | Flexible packaging paper and flexible packaging |
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