JP7565683B2 - Method for manufacturing polishing pad and polished product - Google Patents
Method for manufacturing polishing pad and polished product Download PDFInfo
- Publication number
- JP7565683B2 JP7565683B2 JP2019179667A JP2019179667A JP7565683B2 JP 7565683 B2 JP7565683 B2 JP 7565683B2 JP 2019179667 A JP2019179667 A JP 2019179667A JP 2019179667 A JP2019179667 A JP 2019179667A JP 7565683 B2 JP7565683 B2 JP 7565683B2
- Authority
- JP
- Japan
- Prior art keywords
- polishing
- end point
- resin
- polishing pad
- friction coefficient
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000005498 polishing Methods 0.000 title claims description 117
- 238000000034 method Methods 0.000 title claims description 57
- 238000004519 manufacturing process Methods 0.000 title claims description 16
- 238000001514 detection method Methods 0.000 claims description 40
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- 229910052581 Si3N4 Inorganic materials 0.000 claims description 19
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 claims description 19
- 229910052814 silicon oxide Inorganic materials 0.000 claims description 19
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- 239000000463 material Substances 0.000 description 12
- 239000002002 slurry Substances 0.000 description 12
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- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 2
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- 229920000570 polyether Polymers 0.000 description 1
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- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 230000001172 regenerating effect Effects 0.000 description 1
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Landscapes
- Constituent Portions Of Griding Lathes, Driving, Sensing And Control (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
- Polyurethanes Or Polyureas (AREA)
- Mechanical Treatment Of Semiconductor (AREA)
Description
本発明は、研磨パッド及び研磨加工物の製造方法に関する。 The present invention relates to a method for manufacturing a polishing pad and a polished workpiece.
半導体製造工程においては、絶縁膜成膜後の平坦化や金属配線の形成過程で化学機械研磨(CMP)が使用される。化学機械研磨に要求される重要な技術の一つとして、研磨プロセスが完了したかどうかを検出する研磨終点検出がある。例えば、目標とする研磨終点に対する過研磨や研磨不足は製品不良に直結する。そのため、化学機械研磨では、研磨終点検出により研磨量を厳しく管理する必要がある。 In the semiconductor manufacturing process, chemical mechanical polishing (CMP) is used for planarization after insulating film deposition and for forming metal wiring. One of the important technologies required for chemical mechanical polishing is polishing end point detection, which detects whether the polishing process is complete. For example, over-polishing or under-polishing relative to the target polishing end point directly leads to product defects. For this reason, in chemical mechanical polishing, the amount of polishing must be strictly controlled by polishing end point detection.
化学機械研磨は複雑なプロセスであり、研磨装置の運転状態や消耗品(スラリー、研磨パッド、ドレッサー等)の品質や研磨過程における経時的な状態のばらつきの影響によって、研磨速度(研磨レート)が変化する。さらに、近年半導体製造工程で求められる残膜厚の精度、面内均一性はますます厳しくなっている。このような事情から、十分な精度の研磨終点検出はより困難となってきている。 Chemical mechanical polishing is a complex process, and the polishing speed (polishing rate) changes depending on the operating conditions of the polishing equipment, the quality of consumables (slurry, polishing pads, dressers, etc.), and variations in conditions over time during the polishing process. Furthermore, in recent years, the precision of remaining film thickness and in-plane uniformity required in semiconductor manufacturing processes have become increasingly strict. For these reasons, it has become more difficult to detect the polishing end point with sufficient precision.
研磨終点検出の主な方法としては、光学式終点検出方式、トルク終点検出方式、渦電流終点検出方式などが知られている。 The main methods known for detecting the polishing end point are the optical end point detection method, the torque end point detection method, and the eddy current end point detection method.
光学式終点検出方式では、研磨パッド上に設けた透明な窓部材を通してウエハに光を照射し、反射光をモニタすることで終点検出を行う。しかしながら、研磨中に窓部材周辺からスラリーが漏れることがあり、それによって検出精度が低下する可能性がある。また、研磨パッド上に材料・物性の異なる窓部材を設ける必要があるため、窓部材を設けた部分において研磨が不均一となるなどの問題がある。 In the optical end point detection method, light is irradiated onto the wafer through a transparent window member installed on the polishing pad, and the reflected light is monitored to detect the end point. However, slurry may leak from around the window member during polishing, which may reduce the detection accuracy. In addition, it is necessary to install a window member made of a different material and with different physical properties on the polishing pad, which can cause problems such as uneven polishing in the area where the window member is installed.
また、トルク終点検出方式では、材料間の摩擦係数の違いより生じる回転軸のトルクから間接的に研磨の終点検出を行う(例えば、特許文献1参照)。 In addition, the torque end point detection method indirectly detects the end point of polishing from the torque of the rotating shaft that arises from differences in the friction coefficient between materials (see, for example, Patent Document 1).
研磨対象膜とストッパー膜との研磨速度の差(以下、「選択比」ともいう。)は使用するスラリーに依存するため、トルク終点検出方式では、適切なスラリーを選択しないと精度良く終点検出できないという問題点がある。しかしながら、このような問題を研磨パッドの構成という観点から解決する技術は提案されていない。 The difference in polishing speed between the film to be polished and the stopper film (hereinafter referred to as the "selectivity ratio") depends on the slurry used, so the torque end point detection method has the problem that the end point cannot be detected accurately unless an appropriate slurry is selected. However, no technology has been proposed that solves this problem from the perspective of the polishing pad configuration.
本発明は、上記問題点に鑑みてなされたものであり、選択比のスラリー依存性が低く、精度の高いトルク終点検出に用いることが可能な研磨パッド、及びそれを用いた研磨加工物の製造方法を提供することを目的とする。 The present invention was made in consideration of the above problems, and aims to provide a polishing pad that has a low slurry dependency of the selectivity ratio and can be used for highly accurate torque end point detection, and a method for manufacturing a polished product using the same.
本発明者らは、上記課題を解決するために鋭意検討した結果、シリコン酸化膜に対する動摩擦係数μOとシリコン窒化膜に対する動摩擦係数μNとの比を調整することにより、上記課題を解決しうることを見出し、本発明を完成するに至った。 As a result of extensive investigations into solving the above problems, the inventors have found that the above problems can be solved by adjusting the ratio of the kinetic friction coefficient μO with respect to a silicon oxide film to the kinetic friction coefficient μN with respect to a silicon nitride film, and have thus completed the present invention.
すなわち、本発明は以下のとおりである。
〔1〕
シリコン窒化膜に対する動摩擦係数μNとシリコン酸化膜に対する動摩擦係数μOとの比(μN/μO)が1.2~7.0である研磨面を有する研磨層を備える、
研磨パッド。
〔2〕
前記動摩擦係数μOが、0.1~0.4である、
〔1〕に記載の研磨パッド。
〔3〕
前記動摩擦係数μNが、0.5~0.7である、
〔1〕又は〔2〕に記載の研磨パッド。
〔4〕
〔1〕~〔3〕のいずれか一項に記載の研磨パッドを用いて、シリコン酸化膜とシリコン窒化膜を有する被研磨物を研磨する研磨工程と、該研磨中にトルク方式で終点検出を行う終点検出工程と、を有する、
研磨加工物の製造方法。
That is, the present invention is as follows.
[1]
a polishing layer having a polishing surface in which the ratio (μ N /μ O ) of the kinetic friction coefficient μ N against a silicon nitride film to the kinetic friction coefficient μ O against a silicon oxide film is 1.2 to 7.0;
Polishing pad.
[2]
The dynamic friction coefficient μ O is 0.1 to 0.4.
The polishing pad according to [1].
[3]
The dynamic friction coefficient μ N is 0.5 to 0.7.
The polishing pad according to [1] or [2].
[4]
A method for polishing a workpiece having a silicon oxide film and a silicon nitride film by using the polishing pad according to any one of [1] to [3], and an end point detection step of detecting an end point by a torque method during the polishing.
A method for manufacturing polished workpieces.
本発明によれば、選択比のスラリー依存性が低く、精度の高いトルク検出式終点検出に用いることが可能な研磨パッド、及びそれを用いた研磨加工物の製造方法を提供することができる。 The present invention provides a polishing pad that has a low slurry dependency in selectivity and can be used for highly accurate torque detection type end point detection, as well as a method for manufacturing a polished product using the same.
以下、本発明の実施の形態(以下、「本実施形態」という。)について詳細に説明するが、本発明はこれに限定されるものではなく、その要旨を逸脱しない範囲で様々な変形が可能である。 The following describes in detail an embodiment of the present invention (hereinafter referred to as the "present embodiment"); however, the present invention is not limited to this embodiment, and various modifications are possible without departing from the gist of the present invention.
〔研磨パッド〕
本実施形態の研磨パッドは、シリコン窒化膜に対する動摩擦係数μNとシリコン酸化膜に対する動摩擦係数μOとの比(μN/μO)が1.2~7.0である研磨面を有する研磨層を備える。
[Polishing pad]
The polishing pad of this embodiment comprises a polishing layer having a polishing surface in which the ratio (μ N /μ O ) of the kinetic friction coefficient μ N with respect to a silicon nitride film to the kinetic friction coefficient μ O with respect to a silicon oxide film is 1.2 to 7.0.
図1に示すように、本実施形態の研磨パッド10は、所定の比(μN/μO)を有する研磨面を有する研磨層11を備え、必要に応じて基材層12を備える。比(μN/μO)を調整することにより、トルク終点検出方式において、材料間の摩擦係数の違いより生じる回転軸のトルクの違いをより高精度に検出することが可能となり、結果として終点検出の精度がより向上する。以下、詳細な構成について、説明する。 As shown in Fig. 1, the polishing pad 10 of this embodiment includes a polishing layer 11 having a polishing surface with a predetermined ratio ( μN / μO), and optionally includes a base layer 12. By adjusting the ratio (μN/μO ) , it becomes possible to detect with higher accuracy the difference in torque of the rotating shaft caused by the difference in friction coefficient between materials in the torque end point detection method, and as a result, the accuracy of the end point detection is improved. The detailed configuration will be described below.
〔研磨層〕
研磨層11は、所定の比(μN/μO)を有する研磨面11aを備える。比(μN/μO)は、1.2~7.0であり、好ましくは1.3~5.0であり、より好ましくは1.5~3.0である。比(μN/μO)が上記範囲内であることにより、トルク方式の終点検出の精度がより向上する。
[Polishing layer]
The polishing layer 11 has a polishing surface 11a having a predetermined ratio (μ N /μ O ). The ratio (μ N /μ O ) is 1.2 to 7.0, preferably 1.3 to 5.0, and more preferably 1.5 to 3.0. By having the ratio (μ N /μ O ) within the above range, the accuracy of endpoint detection by the torque method is further improved.
また、動摩擦係数μOは、好ましくは0.1~0.4であり、より好ましくは0.15~0.35であり、さらに好ましくは0.2~0.3である。動摩擦係数μOが上記範囲内であることにより、トルク方式の終点検出の精度がより向上する傾向にある。動摩擦係数μOが0.1以上であることにより、シリコン酸化膜との抵抗が大きくなり、研磨パッドとシリコン酸化膜との相互作用が大きくなるため研磨レートがより向上する傾向にある。また、動摩擦係数μOが0.4以下であることにより、シリコン酸化膜とシリコン窒化膜との抵抗差が大きくなり、トルク方式の終点検出の精度がさらに向上する傾向にある。 The dynamic friction coefficient μ O is preferably 0.1 to 0.4, more preferably 0.15 to 0.35, and even more preferably 0.2 to 0.3. When the dynamic friction coefficient μ O is within the above range, the accuracy of the end point detection by the torque method tends to be further improved. When the dynamic friction coefficient μ O is 0.1 or more, the resistance with the silicon oxide film increases, and the interaction between the polishing pad and the silicon oxide film increases, so the polishing rate tends to be further improved. When the dynamic friction coefficient μ O is 0.4 or less, the resistance difference between the silicon oxide film and the silicon nitride film increases, and the accuracy of the end point detection by the torque method tends to be further improved.
さらに、動摩擦係数μNは、好ましくは0.3~0.9であり、より好ましくは0.4~0.8であり、さらに好ましくは0.5~0.7である。動摩擦係数μNが上記範囲内であることにより、トルク方式の終点検出の精度がより向上する傾向にある。特に、動摩擦係数μNが0.3以上であることにより、シリコン酸化膜とシリコン窒化膜との抵抗差が大きくなり、トルク方式の終点検出の精度がさらに向上する傾向にある。また、動摩擦係数μNが0.9以下であることにより、研磨中に研磨パッドとシリコン窒化膜との抵抗が小さくなり、いわゆるデチャックエラーの発生がより抑制される傾向にある。 Furthermore, the dynamic friction coefficient μ N is preferably 0.3 to 0.9, more preferably 0.4 to 0.8, and even more preferably 0.5 to 0.7. When the dynamic friction coefficient μ N is within the above range, the accuracy of the end point detection by the torque method tends to be further improved. In particular, when the dynamic friction coefficient μ N is 0.3 or more, the resistance difference between the silicon oxide film and the silicon nitride film becomes large, and the accuracy of the end point detection by the torque method tends to be further improved. Furthermore, when the dynamic friction coefficient μ N is 0.9 or less, the resistance between the polishing pad and the silicon nitride film during polishing becomes small, and the occurrence of so-called dechucking errors tends to be further suppressed.
動摩擦係数μO及びμNは、往復摺動摩擦試験機により測定することができる。また、動摩擦係数μO及びμNは、研磨層の組成によって調整することができる。例えば、動摩擦係数μO及びμNを調整する方法として、シリコン酸化膜又はシリコン窒化膜に対して相互作用する化合物を研磨層に加えることが考えられる。このような化合物としては、例えば、後述するカルボン酸基及び/又はスルホン酸基を有する水溶性有機化合物(以下、単に「水溶性有機化合物」ともいう。)が挙げられる。当該水溶性有機化合物は、酸化ケイ素膜などの酸化物膜や、窒化ケイ素膜などの窒化物膜に対する摩擦係数を調整するために用いられる。水溶性である有機化合物を用いることにより、スラリー存在下での有機化合物の摩擦調整機能が発揮され、トルク終点検出方式において、材料間の摩擦係数の違いより生じる回転軸のトルクの違いをより高精度に検出することが可能となる。 The dynamic friction coefficients μ O and μ N can be measured by a reciprocating sliding friction tester. The dynamic friction coefficients μ O and μ N can be adjusted by the composition of the polishing layer. For example, a method for adjusting the dynamic friction coefficients μ O and μ N can be considered to add a compound that interacts with a silicon oxide film or a silicon nitride film to the polishing layer. Examples of such compounds include water-soluble organic compounds having a carboxylic acid group and/or a sulfonic acid group (hereinafter, also simply referred to as "water-soluble organic compounds") described below. The water-soluble organic compounds are used to adjust the friction coefficient with respect to oxide films such as silicon oxide films and nitride films such as silicon nitride films. By using a water-soluble organic compound, the friction adjustment function of the organic compound in the presence of a slurry is exerted, and in the torque end point detection method, it becomes possible to detect the difference in torque of a rotating shaft caused by the difference in friction coefficient between materials with higher accuracy.
研磨層の構成は、比(μN/μO)が1.2~7.0であるものであれば特に制限されないが、例えば、樹脂の発泡成形体、樹脂の無発泡成形体、樹脂含侵基材などが挙げられる。なお、これら構成において、シリコン酸化膜又はシリコン窒化膜に対して相互作用する水溶性有機化合物は樹脂に混合して、あるいは、樹脂の一部または全部を構成するものとして用いることができる。 The composition of the polishing layer is not particularly limited as long as the ratio (μ N /μ O ) is 1.2 to 7.0, and examples thereof include foamed resin molded bodies, non-foamed resin molded bodies, resin-impregnated substrates, etc. In these compositions, a water-soluble organic compound that interacts with a silicon oxide film or a silicon nitride film can be mixed with the resin or used as a component of all or part of the resin.
ここで、樹脂の発泡成形体とは、繊維基材を有さず、所定の樹脂から構成される発泡体をいう。発泡形状は、特に制限されないが、例えば、球状気泡、略球状気泡、涙型気泡、あるいは、各気泡が部分的に連結した連続気泡などが挙げられる。 Here, a resin foamed molded body refers to a foamed body that does not have a fiber base material and is composed of a specific resin. There are no particular limitations on the foam shape, but examples include spherical bubbles, nearly spherical bubbles, teardrop-shaped bubbles, and open bubbles in which each bubble is partially connected.
また、樹脂の無発泡成形体とは、繊維基材を有さず、所定の樹脂から構成される無発泡体をいう。無発泡体とは、上記のような気泡を有しないものをいう。本実施形態においては、フィルムなどの基材の上に、硬化性組成物を付着させて硬化させたようなものも樹脂の無発泡成形体に含まれる。より具体的には、ラビアコーター法、小径グラビアコーター法、リバースロールコーター法、トランスファロールコーター法、キスコーター法、ダイコーター法、スクリーン印刷法、スプレー塗布法等により形成された樹脂硬化物も樹脂の無発泡成形体に含まれる。 In addition, the term "non-foamed resin molded body" refers to a non-foamed body that does not have a fiber substrate and is composed of a specific resin. The term "non-foamed body" refers to a body that does not have bubbles as described above. In this embodiment, the term "non-foamed resin molded body" also includes a body in which a curable composition is attached to a substrate such as a film and cured. More specifically, the term "non-foamed resin molded body" also includes a cured resin product formed by a labia coater method, small diameter gravure coater method, reverse roll coater method, transfer roll coater method, kiss coater method, die coater method, screen printing method, spray coating method, etc.
さらに、樹脂含侵基材とは、繊維基材に樹脂を含浸させて得られるものをいう。ここで、繊維基材としては、特に制限されないが、例えば、織布、不織布、編地などが挙げられる。 Furthermore, a resin-impregnated substrate is one obtained by impregnating a fiber substrate with a resin. Here, the fiber substrate is not particularly limited, but examples thereof include woven fabric, nonwoven fabric, knitted fabric, etc.
(水溶性有機化合物)
シリコン酸化膜又はシリコン窒化膜に対して相互作用する水溶性有機化合物としては、特に制限されないが、例えば、カルボン酸基及び/又はスルホン酸基を有する水溶性有機化合物が挙げられる。
(Water-soluble organic compound)
The water-soluble organic compound that interacts with the silicon oxide film or silicon nitride film is not particularly limited, but examples thereof include water-soluble organic compounds having a carboxylic acid group and/or a sulfonic acid group.
カルボン酸基を有する水溶性有機化合物としては、特に制限されないが、例えば、ポリ(メタ)アクリル酸、リンゴ酸、乳酸、酒石酸、グルコン酸、アジピン酸及びこれらの塩などが挙げられる。 Water-soluble organic compounds having a carboxylic acid group are not particularly limited, but examples include poly(meth)acrylic acid, malic acid, lactic acid, tartaric acid, gluconic acid, adipic acid, and salts thereof.
スルホン酸基を有する水溶性有機化合物としては、特に制限されないが、例えば、ナフタレンスルホン酸ホルマリン縮合物、ラウリルベンゼンスルホン酸及びこれらの塩などが挙げられる。 Water-soluble organic compounds having sulfonic acid groups are not particularly limited, but examples include naphthalenesulfonic acid-formaldehyde condensates, laurylbenzenesulfonic acid, and salts thereof.
このなかでも、ポリ(メタ)アクリル酸、ナフタレンスルホン酸ホルマリン縮合物およびこれらの塩がより好ましく、ポリアクリル酸アンモニウム、ナフタレンスルホン酸ホルマリン縮合物がさらに好ましい。このような水溶性有機化合物を用いることにより、トルク終点検出方式における検出精度がより向上する傾向にある。なお、水溶性有機化合物は、一種単独で用いても、二種以上を併用してもよい。 Among these, poly(meth)acrylic acid, naphthalenesulfonic acid-formaldehyde condensate, and salts thereof are more preferred, and ammonium polyacrylate and naphthalenesulfonic acid-formaldehyde condensate are even more preferred. By using such water-soluble organic compounds, the detection accuracy in the torque end point detection method tends to be further improved. The water-soluble organic compounds may be used alone or in combination of two or more kinds.
また、水溶性有機化合物の分子量は、好ましくは90~15000であり、より好ましくは500~10000であり、さらに好ましくは500~2000である。分子量が上記範囲内であることにより、トルク終点検出方式における検出精度がより向上する傾向にある。なお、上記水溶性有機化合物が重合体である場合には、「水溶性有機化合物の分子量」はその重合体の数平均分子量を意味するものとする。 The molecular weight of the water-soluble organic compound is preferably 90 to 15,000, more preferably 500 to 10,000, and even more preferably 500 to 2,000. Having a molecular weight within the above range tends to improve the detection accuracy in the torque end point detection method. In addition, when the water-soluble organic compound is a polymer, the "molecular weight of the water-soluble organic compound" refers to the number average molecular weight of the polymer.
水溶性有機化合物の含有量は、研磨層の総量に対して、好ましくは0.01~10重量%であり、より好ましくは0.05~5重量%であり、さらに好ましくは0.1~3重量%である。水溶性有機化合物の含有量が上記範囲内であることにより、トルク終点検出方式における終点検出精度がより向上する傾向にある。なお、「水溶性有機化合物の含有量」とは、水溶性有機化合物を複数用いる場合にはその総含有量を意味するものとする。 The content of the water-soluble organic compound is preferably 0.01 to 10% by weight, more preferably 0.05 to 5% by weight, and even more preferably 0.1 to 3% by weight, based on the total weight of the polishing layer. When the content of the water-soluble organic compound is within the above range, the accuracy of end point detection in the torque end point detection method tends to be improved. Note that the "content of the water-soluble organic compound" refers to the total content when multiple water-soluble organic compounds are used.
(樹脂)
研磨層を構成する上記樹脂としては、湿式凝固可能な樹脂、乾式凝固可能な樹脂、その他硬化性樹脂などが挙げられる。これら樹脂は、1種単独で用いても、2種以上を併用してもよい。
(resin)
The resin constituting the polishing layer may be a wet-solidifiable resin, a dry-solidifiable resin, or other curable resin, etc. These resins may be used alone or in combination of two or more kinds.
ここで、「湿式凝固」とは、樹脂を溶解させた樹脂溶液を繊維基材に含浸し、これを凝固液(樹脂に対して貧溶媒である水等。)の槽に浸漬することにより、含浸した樹脂溶液中の樹脂を凝固再生させる方法をいう。また、樹脂を溶解させた樹脂溶液をフィルムなどに塗布し、これを凝固液の槽に浸漬することにより、繊維基材を含まない樹脂の成形体を得てもよい。この湿式凝固では、樹脂溶液中の溶媒と凝固液とが置換されることにより樹脂溶液中の樹脂が凝集して凝固される。なお、樹脂が凝集凝固した部分以外の箇所には、気泡が形成される。形成される気泡の形状は、特に制限されないが、主に涙形状のものとなりやすい。 Here, "wet coagulation" refers to a method in which a fiber substrate is impregnated with a resin solution in which resin has been dissolved, and the fiber substrate is immersed in a bath of a coagulation liquid (such as water, which is a poor solvent for the resin), thereby coagulating and regenerating the resin in the impregnated resin solution. Alternatively, a resin solution in which resin has been dissolved may be applied to a film or the like, and the film may be immersed in a bath of the coagulation liquid to obtain a resin molded body that does not contain a fiber substrate. In this wet coagulation, the solvent in the resin solution is replaced with the coagulation liquid, causing the resin in the resin solution to coagulate and coagulate. Note that air bubbles are formed in areas other than where the resin has coagulated and coagulated. There are no particular restrictions on the shape of the air bubbles that are formed, but they tend to be teardrop-shaped.
また、「乾式凝固」とは、プレポリマーと硬化剤とを含む液を繊維基材に含侵し、プレポリマーと硬化剤を反応させて樹脂を形成させる方法をいう。また、プレポリマーと硬化剤とを含む液をフィルムなどに塗布し、プレポリマーと硬化剤を反応させて繊維基材を含まない樹脂の成形体を得てもよい。この湿式凝固では、プレポリマーと硬化剤との反応によって気体が発生する場合や発泡剤等を用いる場合には発泡体が得られ、それ以外の場合には、無発泡体が得られる。なお、発泡形状は特に制限されないが、主に球状や略球状のものとなりやすい。 "Dry coagulation" refers to a method in which a liquid containing a prepolymer and a hardener is impregnated into a fiber substrate, and the prepolymer and hardener are reacted to form a resin. Alternatively, a liquid containing a prepolymer and a hardener may be applied to a film or the like, and the prepolymer and hardener are reacted to obtain a molded resin body that does not contain a fiber substrate. In this wet coagulation, a foam is obtained when gas is generated by the reaction between the prepolymer and the hardener or when a foaming agent is used, and a non-foamed body is obtained in other cases. The shape of the foam is not particularly limited, but it tends to be spherical or approximately spherical.
以下、各樹脂の具体例について例示するが、本実施形態の研磨層を構成する樹脂は以下に限定されるものではない。 Specific examples of each resin are given below, but the resins that make up the polishing layer of this embodiment are not limited to the following.
湿式凝固可能な樹脂としては、特に制限されないが、例えば、ポリウレタン、ポリウレタンポリウレア等のポリウレタン系樹脂;ポリアクリレート、ポリアクリロニトリル等のアクリル系樹脂;ポリ塩化ビニル、ポリ酢酸ビニル、ポリフッ化ビニリデン等のビニル系樹脂;ポリサルホン、ポリエーテルサルホン等のポリサルホン系樹脂;アセチル化セルロース、ブチリル化セルロース等のアシル化セルロース系樹脂;ポリアミド系樹脂;及びポリスチレン系樹脂が挙げられる。 Resins that can be wet-solidified include, but are not limited to, polyurethane-based resins such as polyurethane and polyurethane polyurea; acrylic-based resins such as polyacrylate and polyacrylonitrile; vinyl-based resins such as polyvinyl chloride, polyvinyl acetate and polyvinylidene fluoride; polysulfone-based resins such as polysulfone and polyethersulfone; acylated cellulose-based resins such as acetylated cellulose and butyrylated cellulose; polyamide-based resins; and polystyrene-based resins.
このなかでも、ポリウレタン系樹脂を含むことが好ましい。ポリウレタン系樹脂としては、以下に限定されないが、例えば、ポリエステル系ポリウレタン樹脂、ポリエーテル系ポリウレタン樹脂、及びポリカーボネート系ポリウレタン樹脂が挙げられる。このような樹脂を用いることにより、研磨レートがより向上する傾向にある。 Among these, it is preferable to include a polyurethane-based resin. Examples of polyurethane-based resins include, but are not limited to, polyester-based polyurethane resins, polyether-based polyurethane resins, and polycarbonate-based polyurethane resins. By using such resins, the polishing rate tends to be further improved.
乾式凝固可能な樹脂を構成するプレポリマーとしては、特に限定されないが、例えば、ヘキサメチレンジイソシアネートとポリオキシテトラメチレングリコールとの付加物;2,4-トリレンジイソシアネートとプレンツカテコールとの付加物;トリレンジイソシアネートとヘキサントリオールとの付加物;トリレンジイソシアネートとトリメチロールプロパンとの付加物;キシリレンジイソシアネートとトリメチロールプロパンとの付加物;ヘキサメチレンジイソシアネートとトリメチロールプロパンとの付加物;及びイソシアヌル酸とヘキサメチレンジイソシアネートとの付加物が挙げられる。プレポリマーは1種単独で用いても、2種以上を併用してもよい。 Prepolymers constituting the dry-solidifiable resin are not particularly limited, but examples include an adduct of hexamethylene diisocyanate and polyoxytetramethylene glycol; an adduct of 2,4-tolylene diisocyanate and prenzcatechol; an adduct of tolylene diisocyanate and hexanetriol; an adduct of tolylene diisocyanate and trimethylolpropane; an adduct of xylylene diisocyanate and trimethylolpropane; an adduct of hexamethylene diisocyanate and trimethylolpropane; and an adduct of isocyanuric acid and hexamethylene diisocyanate. One type of prepolymer may be used alone, or two or more types may be used in combination.
乾式凝固可能な樹脂を構成する硬化剤としては、特に限定されないが、例えば、3,3'-ジクロロ-4,4'-ジアミノジフェニルメタン、4-メチル-2,6-ビス(メチルチオ)-1,3-ベンゼンジアミン、2-メチル-4,6-ビス(メチルチオ)-1,3-ベンゼンジアミン、2,2-ビス(3-アミノ-4-ヒドロキシフェニル)プロパン、2,2-ビス[3-(イソプロピルアミノ)-4-ヒドロキシフェニル]プロパン、2,2-ビス[3-(1-メチルプロピルアミノ)-4-ヒドロキシフェニル]プロパン、2,2-ビス[3-(1-メチルペンチルアミノ)-4-ヒドロキシフェニル]プロパン、2,2-ビス(3,5-ジアミノ-4-ヒドロキシフェニル)プロパン、2,6-ジアミノ-4-メチルフェノール、トリメチルエチレンビス-4-アミノベンゾネート、及びポリテトラメチレンオキサイド-ジ-p-アミノベンゾネート等のアミン化合物;エチレングリコール、プロピレングリコール、ジエチレングリコール、トリメチレングリコール、テトラエチレングリコール、トリエチレングリコール、ジプロピレングリコール、1,4-ブタンジオール、1,3-ブタンジオール、2,3-ブタンジオール、1,2-ブタンジオール、3-メチル-1,2-ブタンジオール、1,2-ペンタンジオール、1,4-ペンタンジオール、2,4-ペンタンジオール、2,3-ジメチルトリメチレングリコール、テトラメチレングリコール、3-メチル-4,3-ペンタンジオール、3-メチル-4,5-ペンタンジオール、2,2,4-トリメチル-1,3-ペンタンジオール、1,6-ヘキサンジオール、1,5-ヘキサンジオール、1,4-ヘキサンジオール、2,5-ヘキサンジオール、1,4-シクロヘキサンジメタノール、ネオペンチルグリコール、グリセリン、トリメチロールプロパン、トリメチロールエタン、及びトリメチロールメタン等の多価アルコール化合物が挙げられる。硬化剤は1種単独で用いても、2種以上を併用してもよい。 The curing agent constituting the dry-solidifying resin is not particularly limited, but examples thereof include amine compounds such as 3,3'-dichloro-4,4'-diaminodiphenylmethane, 4-methyl-2,6-bis(methylthio)-1,3-benzenediamine, 2-methyl-4,6-bis(methylthio)-1,3-benzenediamine, 2,2-bis(3-amino-4-hydroxyphenyl)propane, 2,2-bis[3-(isopropylamino)-4-hydroxyphenyl]propane, 2,2-bis[3-(1-methylpropylamino)-4-hydroxyphenyl]propane, 2,2-bis[3-(1-methylpentylamino)-4-hydroxyphenyl]propane, 2,2-bis(3,5-diamino-4-hydroxyphenyl)propane, 2,6-diamino-4-methylphenol, trimethylethylenebis-4-aminobenzoate, and polytetramethylene oxide-di-p-aminobenzoate; ethylene glycol, propylene ... Examples of polyhydric alcohol compounds include ethylene glycol, diethylene glycol, trimethylene glycol, tetraethylene glycol, triethylene glycol, dipropylene glycol, 1,4-butanediol, 1,3-butanediol, 2,3-butanediol, 1,2-butanediol, 3-methyl-1,2-butanediol, 1,2-pentanediol, 1,4-pentanediol, 2,4-pentanediol, 2,3-dimethyltrimethylene glycol, tetramethylene glycol, 3-methyl-4,3-pentanediol, 3-methyl-4,5-pentanediol, 2,2,4-trimethyl-1,3-pentanediol, 1,6-hexanediol, 1,5-hexanediol, 1,4-hexanediol, 2,5-hexanediol, 1,4-cyclohexanedimethanol, neopentyl glycol, glycerin, trimethylolpropane, trimethylolethane, and trimethylolmethane. The curing agent may be used alone or in combination with two or more types.
その他硬化性樹脂を構成する組成物としては、特に制限されないが、例えば、光重合開始剤及び重合性化合物を含む光硬化性組成物、熱重合開始剤及び重合性化合物を含む熱硬化性組成物、熱硬化性樹脂、UV硬化樹脂、2液混合型の硬化樹脂を含む硬化性組成物であってもよい。また、硬化性組成物は、必要に応じて、重合性官能基を2以上有する架橋剤を含んでもよい。 The composition constituting the other curable resin is not particularly limited, but may be, for example, a photocurable composition containing a photopolymerization initiator and a polymerizable compound, a thermosetting composition containing a thermal polymerization initiator and a polymerizable compound, a thermosetting resin, a UV-curable resin, or a two-liquid mixed curable resin. In addition, the curable composition may contain a crosslinking agent having two or more polymerizable functional groups, if necessary.
上記重合性化合物としては、特に限定されないが、例えば、(メタ)アクリレート、エポキシ(メタ)アクリレート、ウレタン(メタ)アクリレート、ポリエステル(メタ)アクリレートが挙げられる。 The above polymerizable compound is not particularly limited, but examples thereof include (meth)acrylate, epoxy (meth)acrylate, urethane (meth)acrylate, and polyester (meth)acrylate.
上記光重合開始剤としては、特に限定されないが、例えば、ベンゾフェノン系化合物、アセトフェノン系化合物、チオチサントン系化合物が挙げられる。また、熱重合開始剤としては、特に限定されないが、例えば、2,2'-アゾビスブチロニトリルのようなアゾ化合物、過酸化ベンゾイル(BPO)などの過酸化物が挙げられる。 The photopolymerization initiator is not particularly limited, but examples thereof include benzophenone-based compounds, acetophenone-based compounds, and thioxanthones. In addition, the thermal polymerization initiator is not particularly limited, but examples thereof include azo compounds such as 2,2'-azobisbutyronitrile, and peroxides such as benzoyl peroxide (BPO).
上記熱硬化性樹脂としては、特に限定されないが、例えば、フェノール樹脂、エポキシ樹脂、アクリル樹脂、ウレア樹脂、ホルムアルデヒド樹脂等が挙げられる。 The above-mentioned thermosetting resins are not particularly limited, but examples thereof include phenolic resins, epoxy resins, acrylic resins, urea resins, and formaldehyde resins.
上記UV硬化樹脂としては、特に限定されないが、例えば、数平均分子量1000~10000程度のプレポリマーが挙げられ、アクリル(メタクリル)系エステルやそのウレタン変性物、チオコール系化合物等が挙げられ、適宜用途に応じて反応性希釈剤や有機溶剤を用いることができる。 The above-mentioned UV-curable resin is not particularly limited, but examples thereof include prepolymers with a number average molecular weight of about 1,000 to 10,000, acrylic (methacrylic) esters and their urethane modifications, thiokol-based compounds, etc., and reactive diluents and organic solvents can be used as appropriate depending on the application.
また、2液混合型の硬化樹脂としては、特に限定されないが、例えば、異なる物性のプレポリマーを用いることができる。 The two-liquid mixed curable resin is not particularly limited, but for example, prepolymers with different physical properties can be used.
〔基材層〕
本実施形態の研磨パッドは、研磨層の研磨面とは反対側に基材層を有する。基材層を有することにより、被研磨物への追従性がより向上する他、被研磨物への研磨圧の均一性もより向上する傾向にある。
[Base layer]
The polishing pad of this embodiment has a base layer on the opposite side of the polishing surface of the polishing layer. By having the base layer, the conformability to the workpiece to be polished is improved, and the uniformity of the polishing pressure on the workpiece tends to be improved.
基材層としては、特に制限されないが、例えば、樹脂を含浸してなる含浸不織布や樹脂発泡体などが挙げられる。含浸不織布としてはポリオレフィン系、ポリアミド系、ポリエステル系等の不織布に、ポリウレタン、ポリウレタンポリウレア等のポリウレタン系、ポリアクリレート、ポリアクリロニトリル等のアクリル系、ポリ塩化ビニル、ポリ酢酸ビニル、ポリフッ化ビニリデン等のビニル系、ポリサルホン、ポリエーテルサルホン等のポリサルホン系、アセチル化セルロース、ブチリル化セルロース等のアシル化セルロース系、ポリアミド系及びポリスチレン系などの樹脂を含浸したものが挙げられる。樹脂発泡体としては、ポリオレフィン系発泡体、ポリウレタン系発泡体、ポリスチレン系発泡体、フェノール系発泡体、合成ゴム系発泡体、シリコーンゴム系発泡体などが挙げられる。 The substrate layer is not particularly limited, but examples thereof include impregnated nonwoven fabrics and resin foams impregnated with resin. Examples of impregnated nonwoven fabrics include polyolefin-based, polyamide-based, polyester-based, and other nonwoven fabrics impregnated with polyurethane-based materials such as polyurethane and polyurethane polyurea, acrylic-based materials such as polyacrylate and polyacrylonitrile, vinyl-based materials such as polyvinyl chloride, polyvinyl acetate, and polyvinylidene fluoride, polysulfone-based materials such as polysulfone and polyethersulfone, acylated cellulose-based materials such as acetylated cellulose and butyrylated cellulose, polyamide-based, and polystyrene-based resins. Examples of resin foams include polyolefin-based foams, polyurethane-based foams, polystyrene-based foams, phenol-based foams, synthetic rubber-based foams, and silicone rubber-based foams.
〔研磨パッドの製造方法〕
本実施形態の研磨パッドの製造方法は、研磨層と基材層とを貼り合わせる方法や、基材層上に研磨層を形成する方など、公知の方法が挙げられる。
[Method of manufacturing polishing pad]
The polishing pad of this embodiment can be manufactured by known methods such as a method of bonding a polishing layer and a base layer together, or a method of forming a polishing layer on a base layer.
研磨層を形成する方法としては、特に制限されないが、例えば、上記湿式凝固法、上記乾式凝固法、硬化性樹脂を硬化させる方法などが挙げられる。なお、本実施形態において研磨層にシリコン酸化膜又はシリコン窒化膜に対して相互作用する化合物を含ませる方法としては、硬化前の樹脂に当該化合物を混合し、その状態で硬化させる方法が挙げられる。 The method for forming the polishing layer is not particularly limited, but examples thereof include the above-mentioned wet solidification method, the above-mentioned dry solidification method, and a method for hardening a curable resin. In this embodiment, a method for making the polishing layer contain a compound that interacts with a silicon oxide film or a silicon nitride film includes a method in which the compound is mixed with a resin before hardening and hardened in that state.
基材層を形成する方法としては、特に制限されないが、例えば、上記各発泡体を公知の方法により形成する方法が挙げられる。 The method for forming the base layer is not particularly limited, but examples include methods for forming the above foams using known methods.
〔研磨加工物の製造方法〕
本実施形態の研磨加工物の製造方法は、上記研磨パッドを用いて、被研磨物を研磨し研磨加工物を得る研磨工程と、該研磨中にトルク方式で終点検出を行う終点検出工程と、を有する。
[Method for manufacturing polished product]
The method for producing a polished product of this embodiment includes a polishing step of polishing a workpiece using the above-mentioned polishing pad to obtain a polished product, and an end point detection step of detecting the end point during the polishing using a torque method.
〔研磨工程〕
研磨工程は、一次ラッピング研磨(粗ラッピング)であってもよく、二次ラッピング(仕上げラッピング)であってもよく、一次ポリッシング(粗ポリッシング)であってもよく、二次ポリッシング(仕上げポリッシング)であってもよく、これら研磨を兼ねるものであってもよい。なお、ここで、「ラッピング」とは粗砥粒を用いて比較的に高いレートで研磨することを言い、「ポリッシング」とは微細砥粒を用いて比較的に低いレートで表面品位を高くするために研磨することを言う。
[Polishing process]
The polishing process may be a primary lapping process (rough lapping), a secondary lapping process (finish lapping), a primary polishing process (rough polishing), a secondary polishing process (finish polishing), or a process that combines these processes. Note that, here, "lapping" refers to polishing at a relatively high rate using coarse abrasive grains, and "polishing" refers to polishing at a relatively low rate using fine abrasive grains to improve the surface quality.
このなかでも、本実施形態の研磨パッドは化学機械研磨に用いられることが好ましい。一方で、研削や切削等の機械加工工程において、被加工物の保持に用いることもできる。以下、化学機械研磨を例に本実施形態の研磨物の製造方法を説明するが、本実施形態の研磨物の製造方法は以下に限定されない。 Among these, the polishing pad of this embodiment is preferably used for chemical mechanical polishing. On the other hand, it can also be used to hold a workpiece in a machining process such as grinding or cutting. Below, the manufacturing method of the polishing product of this embodiment will be explained using chemical mechanical polishing as an example, but the manufacturing method of the polishing product of this embodiment is not limited to the following.
被研磨物としては、特に限定されないが、例えば、半導体デバイス、電子部品等の材料、特に、Si基板(シリコンウェハ)、SiC(炭化珪素)基板、GaAs(ガリウム砒素)基板、ガラス、ハードディスクやLCD(液晶ディスプレイ)用基板等の薄型基板(被研磨物)が挙げられる。 The object to be polished is not particularly limited, but examples include materials for semiconductor devices and electronic components, particularly thin substrates (objects to be polished) such as Si substrates (silicon wafers), SiC (silicon carbide) substrates, GaAs (gallium arsenide) substrates, glass, hard disks, and LCD (liquid crystal display) substrates.
研磨方法としては、従来公知の方法を用いることができ、特に限定されない。例えば、まず、研磨パッドと対向するように配置された保持定盤に保持させた被研磨物を研磨面側へ押し付けると共に、外部からスラリーを供給しながら、研磨パッド及び/又は保持定盤を回転させる。研磨パッドと保持定盤は、互いに異なる回転速度で同方向に回転しても、異方向に回転してもよい。また、被研磨物は、研磨加工中に、枠部の内側で移動(自転)しながら研磨加工されてもよい。 The polishing method may be a conventionally known method, and is not particularly limited. For example, first, the object to be polished held on a holding platen arranged opposite the polishing pad is pressed against the polishing surface, and the polishing pad and/or holding platen are rotated while supplying slurry from the outside. The polishing pad and holding platen may rotate in the same direction at different rotation speeds, or in different directions. In addition, the object to be polished may be polished while moving (rotating) inside the frame during the polishing process.
スラリーは、被研磨物や研磨条件等に応じて、水、過酸化水素に代表される酸化剤などの化学成分、添加剤、砥粒(研磨粒子;例えば、SiC、SiO2、Al2O3、CeO2)等を含んでいてもよい。 The slurry may contain water, chemical components such as an oxidizing agent represented by hydrogen peroxide, additives, abrasive grains (abrasive particles; e.g., SiC, SiO2 , Al2O3 , CeO2 ), etc. depending on the object to be polished and the polishing conditions.
〔終点検出工程〕
本実施形態の研磨加工物の製造方法は、上記研磨工程において、トルク方式で終点検出を行う終点検出工程を有する。トルク方式による終点検出方法としては、具体的には従来公知の方法を用いることができる。図2に、トルク方式の終点検出方法の模式図を示す。この模式図は、トップリング21で保持したウエハWをテーブル22上に貼られた研磨パッド10上にスラリー(不図示)を流しながら押し付けてウエハW表面の対象膜を削り平坦化する化学機械研磨プロセスを示す。研磨装置20は終点検出して精度良くプロセスを終了させるため、トルク検出方式の膜厚検出センサ23をトップリング22周辺に搭載している。ウェハWは、研磨対象膜W1と、研磨対象膜の下地に配されたストッパー膜W2と、を有する。
[End point detection process]
The method for manufacturing a polished workpiece according to the present embodiment includes an end point detection step in which the end point is detected by a torque method in the polishing step. As the end point detection method by the torque method, a conventionally known method can be specifically used. FIG. 2 shows a schematic diagram of the end point detection method by the torque method. This schematic diagram shows a chemical mechanical polishing process in which a target film on the surface of the wafer W is polished and flattened by pressing a wafer W held by a top ring 21 onto a polishing pad 10 attached on a table 22 while flowing a slurry (not shown). The polishing device 20 is equipped with a film thickness detection sensor 23 of a torque detection method around the top ring 22 in order to perform an end check and end the process with high accuracy. The wafer W has a polishing target film W1 and a stopper film W2 arranged on the underside of the polishing target film.
なお、研磨対象膜W1とストッパー膜W2としては、酸化ケイ素膜と窒化ケイ素膜が例示される。 Examples of the polishing target film W1 and the stopper film W2 include a silicon oxide film and a silicon nitride film.
トルク方式では、ウエハWと研磨パッド10の間の摩擦係数変化をトップリング21やテーブル22の回転軸トルクの変化として検出する。トルク変化の検出は、例えば、トップリング21やテーブル22の回転軸の駆動モータ電流を測定することにより行うことができる。より具体的には、図3に示すように、研磨を行い、研磨対象膜W1が除去されると(STEP1)、下層のストッパー膜W2が露出し、トルク変化が検出される(STEP2)。トルク方式では、このトルク変化を検出することで終点検出を行う。なお、トルク方式では、そのトルク変化がスラリーの選択に依存しやすいため、正確な終点検出を行う観点から、予めスラリーの選定をしておくことが好ましい。 In the torque method, the change in the friction coefficient between the wafer W and the polishing pad 10 is detected as a change in the torque of the rotation shaft of the top ring 21 or the table 22. The torque change can be detected, for example, by measuring the drive motor current of the rotation shaft of the top ring 21 or the table 22. More specifically, as shown in FIG. 3, when the film W1 to be polished is removed (STEP 1), the stopper film W2 underneath is exposed and the torque change is detected (STEP 2). In the torque method, the end point is detected by detecting this torque change. Note that in the torque method, the torque change is easily dependent on the selection of the slurry, so it is preferable to select the slurry in advance from the viewpoint of accurate end point detection.
以下、本発明を実施例及び比較例を用いてより具体的に説明する。本発明は、以下の実施例によって何ら限定されるものではない。 The present invention will be described in more detail below using examples and comparative examples. The present invention is not limited in any way by the following examples.
(実施例1)
2,4-トリレンジイソシアネートとポリオキシテトラメチレングリコールとの付加物を含むプレポリマーに、相互作用する化合物としてポリアクリル酸アンモニウム(数平均分子量1000)を樹脂の総量に対して0.5重量%となる様に添加したものに、硬化剤として3,3’-ジクロロ-4,4’-ジアミノジフェニルメタンを加え、硬化させ研磨層を形成した。また、基材層は、ポリエチレン繊維からなる不織布に、ポリウレタン樹脂溶液を含浸させた後に湿式凝固させ、乾燥させることで得た。研磨層に基材層をホットメルト型の接着層を有する両面テープにより接着させることで、実施例1の研磨パッドを得た。
Example 1
A prepolymer containing an adduct of 2,4-tolylene diisocyanate and polyoxytetramethylene glycol was added with ammonium polyacrylate (number average molecular weight 1000) as an interacting compound in an amount of 0.5% by weight relative to the total amount of resin, to which 3,3'-dichloro-4,4'-diaminodiphenylmethane was added as a curing agent, and the mixture was cured to form a polishing layer. The base layer was obtained by impregnating a nonwoven fabric made of polyethylene fibers with a polyurethane resin solution, followed by wet coagulation and drying. The base layer was attached to the polishing layer with a double-sided tape having a hot-melt adhesive layer, to obtain the polishing pad of Example 1.
(実施例2~6)
相互作用する化合物の種類及び添加量を表1に示す様に変化させたこと以外は、実施例1と同様の製造方法により、実施例2~6の研磨パッドを得た。
(Examples 2 to 6)
Polishing pads of Examples 2 to 6 were obtained by the same manufacturing method as in Example 1, except that the type and amount of the interacting compound were changed as shown in Table 1.
(比較例1)
相互作用する化合物であるポリアクリル酸アンモニウム(数平均分子量1000)を用いなかったこと以外は、実施例1と同様の製造方法により、比較例1の研磨パッドを得た。
(Comparative Example 1)
A polishing pad of Comparative Example 1 was obtained by the same manufacturing method as in Example 1, except that ammonium polyacrylate (number average molecular weight 1000), which is an interactive compound, was not used.
(比較例2)
従来公知の研磨パッドIC1000(ニッタ・ハース社製)を用いた。
(Comparative Example 2)
A conventional polishing pad IC1000 (manufactured by Nitta Haas Corporation) was used.
(動摩擦係数の測定)
実施例及び比較例の各研磨パッドを#160番手のダイヤモンド砥石をつけたドレッサーで30分間表面を荒らした。表面粗化後、20mm×10mmの短冊型にサンプルを切り出し、往復摺動摩擦試験機(HEIDON-14D)を用い、スライダをサンプル上に5gの一定荷重で押し付けた状態で往復運動させそのときの抵抗力を測定した。スライダは一辺が5mmのシリコン酸化物及びシリコン窒化物をそれぞれ用い、12mmの範囲を速度1mm/secで運動させた。測定は、各サンプル各荷重ごとに10回往復させて行い、10回目の荷重の平均を用いて動摩擦係数μO及びμN求めた。
(Measurement of dynamic friction coefficient)
The surface of each polishing pad of the examples and comparative examples was roughened for 30 minutes using a dresser equipped with a diamond grindstone of #160. After the surface roughening, a sample was cut into a rectangular shape of 20 mm x 10 mm, and a reciprocating sliding friction tester (HEIDON-14D) was used to measure the resistance force by reciprocating a slider pressed against the sample with a constant load of 5 g. The slider was made of silicon oxide and silicon nitride with a side length of 5 mm, and moved at a speed of 1 mm/sec in a range of 12 mm. The measurement was performed by reciprocating 10 times for each sample and each load, and the dynamic friction coefficients μ O and μ N were obtained using the average of the loads of the 10th time.
実施例1~6はいずれも、添加物であるポリアクリル酸アンモニウム又はナフタレンスルホン酸ホルマリン縮合物がシリコン窒化膜に特異的に吸着することにより、シリコン窒化膜の摩擦抵抗が上昇し、シリコン酸化膜に対するか擦抵抗が減少したため、シリコン酸化膜に対する動摩擦係数μOとシリコン窒化膜に対する動摩擦係数μNとの比μN/μOが1.2以上となり、精度良くトルク式終点検出を行うことができた。 In all of Examples 1 to 6, the additive ammonium polyacrylate or naphthalenesulfonic acid-formaldehyde condensate specifically adsorbed to the silicon nitride film, thereby increasing the frictional resistance of the silicon nitride film and decreasing the frictional resistance against the silicon oxide film. As a result, the ratio μ N /μ O of the kinetic friction coefficient μ O against the silicon oxide film to the kinetic friction coefficient μ N against the silicon nitride film was 1.2 or more, and the torque-type endpoint detection could be performed with high accuracy.
本発明の研磨パッドは、光学材料、半導体デバイス、ハードディスク用ガラス基板等の研磨に用いられ、特に半導体ウエハの上に酸化物層、金属層等が形成されたデバイスを研磨するのに好適に用いられるパッドとして、産業上の利用可能性を有する。 The polishing pad of the present invention is used for polishing optical materials, semiconductor devices, glass substrates for hard disks, etc., and has industrial applicability as a pad that is particularly suitable for polishing devices in which an oxide layer, metal layer, etc. is formed on a semiconductor wafer.
10:研磨パッド、11:研磨層、11a:研磨面、12:基材層、20:研磨装置、21:トップリング、22:テーブル、23:膜厚検出センサ、W:ウエハ、W1:研磨対象膜、W2:ストッパー膜 10: Polishing pad, 11: Polishing layer, 11a: Polishing surface, 12: Base layer, 20: Polishing device, 21: Top ring, 22: Table, 23: Film thickness detection sensor, W: Wafer, W1: Film to be polished, W2: Stopper film
Claims (4)
前記研磨層が、水溶性有機化合物を含む、
トルク式終点検出用の研磨パッド。 a polishing layer having a polishing surface in which the ratio (μ N /μ O ) of the kinetic friction coefficient μ N with respect to a silicon nitride film to the kinetic friction coefficient μ O with respect to a silicon oxide film is 1.2 to 7.0 ;
The polishing layer contains a water-soluble organic compound.
Abrasive pad for torque type endpoint detection.
請求項1に記載の研磨パッド。 The dynamic friction coefficient μ O is 0.1 to 0.4.
The polishing pad of claim 1.
請求項1又は2に記載の研磨パッド。 The dynamic friction coefficient μ N is 0.5 to 0.7.
The polishing pad according to claim 1 or 2.
研磨加工物の製造方法。 A method for polishing a workpiece having a silicon oxide film and a silicon nitride film by using the polishing pad according to any one of claims 1 to 3, comprising: a polishing step; and an end point detection step of detecting an end point by a torque method during the polishing.
A method for manufacturing polished workpieces.
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