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JP7390335B2 - Foldable food forming equipment - Google Patents

Foldable food forming equipment Download PDF

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JP7390335B2
JP7390335B2 JP2021096935A JP2021096935A JP7390335B2 JP 7390335 B2 JP7390335 B2 JP 7390335B2 JP 2021096935 A JP2021096935 A JP 2021096935A JP 2021096935 A JP2021096935 A JP 2021096935A JP 7390335 B2 JP7390335 B2 JP 7390335B2
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skin material
outer skin
pair
molding device
pressing member
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JP2021194008A (en
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泰範 近藤
友邦 阿久津
文明 小林
和良 小野口
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Rheon Automatic Machinery Co Ltd
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Description

本発明は、食品生地である偏平状の外皮材を折り畳んで、外皮材に載置された内材を包み込む折り畳み食品を成形する装置に関する。 The present invention relates to an apparatus for folding a flat outer skin material, which is food dough, to form a folded food product that encloses an inner material placed on the outer skin material.

従来より、柏餅やクリームパンのような菓子パンなどの折り畳み食品を成形する装置は種々提案されてきた。特許文献1に開示された成形装置は、各々反対方向に同調回動される軸にそれぞれ回転体と、各々の回転体に平行な複数の案内板と、回転体に対して揺動可能な複数の包合板を備えている。この成形装置では、回転体を同調回転させ一対の包合板を案内板に沿って下方に移動することにより餡等の内材を配置した外皮材を折り畳み、包合板で外皮材の周縁部を挟み押圧することで柏餅を成形する。 Conventionally, various apparatuses for forming foldable foods such as kashiwa mochi and sweet breads such as cream bread have been proposed. The molding apparatus disclosed in Patent Document 1 includes rotating bodies on shafts that rotate in synchronization in opposite directions, a plurality of guide plates parallel to each of the rotating bodies, and a plurality of guide plates that are swingable with respect to the rotating bodies. It is equipped with a casing plywood. This forming device folds the outer skin material with an inner material such as bean paste placed on it by rotating the rotating bodies in synchrony and moving a pair of wrapping plates downward along the guide plate, and then pinching the periphery of the outer skin material between the wrapping plates. Kashiwamochi is formed by pressing.

特許文献2に開示された成形装置は、搬送装置に所定間隔で設けた一対の板材からなる折り畳み装置と、生地の中心を検出する検出装置と、成形された柏餅を搬出するコンベアを備えている。この成形装置は、検出装置にて検出した生地の中心を折り畳み装置上の中心に合わせて載置し、折り畳み装置にて折り畳み成形することで柏餅を成形する。 The forming device disclosed in Patent Document 2 includes a folding device consisting of a pair of plate materials provided at a predetermined interval on a conveying device, a detection device for detecting the center of the dough, and a conveyor for carrying out the formed Kashiwamochi. . This forming device forms kashiwamochi by aligning the center of the dough detected by the detection device with the center on the folding device, and folding and forming the dough by the folding device.

特許文献3に開示された成形装置は、開口部を有するとともにシート状の外皮材が載置される受け部材と、外皮材の開口部に配置された部分を開口部から下方に移動させることで外皮材を二つ折りに形成する外皮材形成手段と、受け部材の下方に配置されるとともに二つ折りされた外皮材の縁部を両側から直進して押圧する一対の封着部材を備える封着手段と、受け部材の上方に配置されるとともに二つ折りされた外皮材の受け部材上に載置された縁部を開口部に向かって押動して外皮材の上端縁部を両側から直進して押圧する一対の封止部材を備える封止手段とを備えている。外皮材形成手段は、二つ折りされた外皮材に内材を供給するに押込み手段を備える。さらに、押込み手段に押込み部材を備え、この押し込み部材の両側面にL形の押込みバーが配設される。押込み部材が下降することで押込み部材が外皮材の中央部を下方に押込むとともに押込みバーが外皮材の縁部を押込むことで外皮材を二つ折りに形成する。 The molding device disclosed in Patent Document 3 includes a receiving member having an opening and on which a sheet-like outer skin material is placed, and a portion of the outer skin material disposed in the opening that is moved downward from the opening. A sealing means comprising: a skin material forming means for folding the skin material into two; and a pair of sealing members disposed below the receiving member and pressing the edges of the skin material folded in two from both sides. Then, the upper edge of the outer skin material is moved straight from both sides by pushing the edge of the outer skin material placed above the receiving member and folded in half and placed on the receiving member toward the opening. and a sealing means including a pair of sealing members to be pressed. The outer skin material forming means includes a pushing means for supplying the inner material to the folded outer skin material. Further, the pushing means includes a pushing member, and L-shaped pushing bars are disposed on both sides of the pushing member. As the pushing member descends, the pushing member pushes the center part of the outer skin material downward, and the pushing bar pushes the edge of the outer skin material, thereby forming the outer skin material into two folds.

特許文献4に開示された成形装置は、外皮材が載置され一対の包合板からなり中央に開口を有する包合ユニットを備え、一対の包合板を開閉する駆動装置と接近離反させる駆動装置を備える。包合ユニットを閉動作することで、外皮材に配置された内材を包むように外皮材の周縁部を二つ折りして重ね合わせて封着する。その後、一対の包合板を相対的に離反して包被食品を包合ユニットから離型し、支持装置上に移載する。 The molding device disclosed in Patent Document 4 includes a wrapping unit on which a skin material is placed and is made up of a pair of wrapping plates and has an opening in the center, and includes a driving device for opening and closing the pair of wrapping plates and a driving device for approaching and separating the pair of wrapping plates. Be prepared. By closing the packaging unit, the peripheral edge of the outer skin material is folded in half so as to wrap the inner material placed on the outer skin material, overlapped, and sealed. Thereafter, the pair of wrapping plates are separated from each other to release the wrapped food from the wrapping unit, and the packaged food is transferred onto a support device.

特公昭60-13655号公報Special Publication No. 60-13655 特公昭60-12011号公報Special Publication No. 60-12011 特開2004-329177号公報Japanese Patent Application Publication No. 2004-329177 特開2018-027077号公報Japanese Patent Application Publication No. 2018-027077

特許文献1及び2に開示された成形装置は、一対の包合板(板材)を折り畳むことで一対の包合板(板材)上に載置された外皮材(生地)を折り畳み成形する装置であるが、生地片が包合板に対し所要の位置からずれて載置された場合、生地片を所要の折り畳み位置で折り曲げることが出来ないという問題がある。また、所定の形状の柏餅を成形することが可能であるが、任意に形状を変更することが出来ないという問題がある。 The forming apparatus disclosed in Patent Documents 1 and 2 is an apparatus that folds and forms the outer skin material (dough) placed on the pair of enveloping plywood plates (plate materials) by folding the pair of enveloping plywood plates (plate materials). However, if the fabric piece is placed on the wrapping plate at a position shifted from the desired position, there is a problem in that the fabric piece cannot be folded at the desired folding position. Furthermore, although it is possible to mold kashiwamochi into a predetermined shape, there is a problem in that the shape cannot be changed arbitrarily.

特許文献3に開示された成形装置は、一対の封止部材が受け部材上に載置された外皮材の位置を調整することが記載されているが、封止部材が外皮材の縁部を両側から押動する構成であるため外皮材が屈曲するなど変形し位置調整が確実に行うことが出来ず、封着部が揃わずに折り畳み食品の外観を損ねるという問題がある。
また、外皮材に内材を供給する押込み部材に押込みバーを備えているため、二つ折りされた外皮材の縁部の下降位置に対し内材の配置位置を調節することが出来ないという問題がある。例えば、受け部材に対し押込み部材(押込みバー)を深く押込む場合には、外皮材の封着部分が広く(長く)なり、食品の下方に内材が片寄るという問題が生じる。反対に、押込み部材を浅く押込む場合には、外皮材の封着部分が狭く(短く)なり、クリームパンなどの略半円状の外観が形成出来ないという問題が生じる。つまり、内材の周りに形成される外皮材の封着部分の範囲(長さ)を調節することが出来ないのである。
The molding device disclosed in Patent Document 3 describes that a pair of sealing members adjust the position of the outer skin material placed on the receiving member, but the sealing members do not touch the edge of the outer skin material. Since the folded food product is pushed from both sides, the outer skin material may be bent or otherwise deformed, making it impossible to reliably adjust the position, and the sealing portions may not be aligned, resulting in a problem in which the appearance of the folded food product is spoiled.
In addition, since the pushing member that supplies the inner material to the outer skin material is equipped with a push bar, there is a problem that the placement position of the inner material cannot be adjusted with respect to the lowered position of the edge of the outer skin material that is folded in half. be. For example, when pushing the pushing member (pushing bar) deeply into the receiving member, the sealed portion of the outer skin material becomes wider (longer), causing the problem that the inner material is biased toward the bottom of the food. On the other hand, when the pushing member is pushed in shallowly, the sealed portion of the outer skin material becomes narrower (shorter), resulting in a problem that a substantially semicircular appearance such as a cream bun cannot be formed. In other words, it is not possible to adjust the range (length) of the sealed portion of the outer skin material formed around the inner material.

特許文献4に開示された従来の成形装置は、包合ユニットの載置面上に移載される外皮材の位置ずれを補正する装置がないため、折り畳み食品の封着部が揃わないという問題がある。また、押さえ部材の押圧面に突条部を備え、包合ユニットに外皮材を載置後、押さえ部材にて外皮材の周縁両端部を包合ユニットに押さえ、外皮材の周縁両端部に折り目となる溝部を形成する。しかし、押さえ部材に突条部を一体に形成しているため、所定の形状の菓子パンを成形することが可能であるが、任意に形状を変更することが出来ないという問題がある。 The conventional forming apparatus disclosed in Patent Document 4 does not have a device to correct the positional deviation of the outer skin material transferred onto the placement surface of the packaging unit, so there is a problem that the sealed parts of the folded food are not aligned. There is. In addition, a protrusion is provided on the pressing surface of the pressing member, and after placing the outer covering material on the wrapping unit, the pressing member presses both ends of the outer covering material against the wrapping unit, and creases are formed at both ends of the outer covering material. A groove is formed. However, since the protrusion is integrally formed on the pressing member, it is possible to form a sweet bread in a predetermined shape, but there is a problem in that the shape cannot be changed arbitrarily.

本発明は、上記課題を解決するものであり、包合ユニットに対し外皮材を所要の折り曲げ位置に位置合わせすることができる折り畳み食品の成形装置を提供することを目的とする。また、内材の周りに形成される外皮材の封着部の範囲(長さ)を調節することができ、外観の異なる様々な折り畳み食品を成形することができる折り畳み食品の成形装置を提供することを目的とする。 The present invention has been made to solve the above-mentioned problems, and it is an object of the present invention to provide a folded food product forming apparatus that can align an outer skin material to a required folding position with respect to a wrapping unit. Furthermore, the present invention provides a folded food forming device that can adjust the range (length) of the sealed part of the outer skin material formed around the inner material, and is capable of forming various folded foods with different appearances. The purpose is to

本発明は、偏平状の外皮材を折り畳んで内材を包み込む折り畳み食品の成形装置であって、前記外皮材が載置され且つ一対の包合板からなり中央に開口を有し、前記外皮材に配置される内材を包むように前記外皮材の周縁部を折り畳んで重ね合わせて封着する包合ユニットと、前記包合ユニットに対し昇降自在に備えられ、前記外皮材の周縁部を前記包合ユニットに押さえる押さえ部材と、前記開口の上方に位置する前記外皮材の一部を前記開口から下方に延ばし前記外皮材を椀状に形成する椀状形成装置と、前記包合ユニットの上方に配置され、前記包合ユニットに対し昇降自在に備えられ、外皮材を前記包合ユニットに対し所要の位置に位置合わせする位置合わせ装置と、前記位置合わせ装置と前記押さえ部材の昇降動作を別個に駆動制御する制御装置を備えることを特徴とする。 The present invention is a folded food forming apparatus that folds a flat outer skin material and wraps an inner material, the outer skin material being placed thereon, comprising a pair of wrapping plates having an opening in the center, and the outer skin material having an opening in the center. a wrapping unit that folds and overlaps the peripheral edge of the outer skin material so as to wrap the inner material to be placed, and seals the outer skin material by overlapping the same; a holding member that presses the unit; a bowl-shaped forming device that extends a portion of the outer skin material located above the opening downward from the opening and forms the outer skin material into a bowl shape; and a bowl-shaped forming device that is arranged above the packaging unit. a positioning device that is movable up and down with respect to the packaging unit and that aligns the outer cover material to a required position with respect to the packaging unit; and a positioning device that separately drives the vertical movement of the positioning device and the holding member. It is characterized by comprising a control device for controlling.

例えば、前記位置合わせ装置は、一対の位置合わせ部材を互いに接近離反可能に備えることを特徴とする。 For example, the alignment device is characterized in that it includes a pair of alignment members that can approach and separate from each other.

例えば、前記一対の位置合わせ部材は、対向する内側面が凹形状に形成されることを特徴とする。 For example, the pair of alignment members are characterized in that opposing inner surfaces are formed in a concave shape.

例えば、前記一対の包合板を開閉動作させる開閉駆動機構と、前記一対の包合板を接近離反させる往復動機構を備えることを特徴とする。 For example, it is characterized by comprising an opening/closing drive mechanism that opens and closes the pair of wrapping plates, and a reciprocating mechanism that moves the pair of wrapping plates toward and away from each other.

例えば、前記一対の包合板は、前記外皮材を載置する載置面を備え、前記載置面は前記開口を形成する凹部に連続する傾斜面を備えることを特徴とする。 For example, the pair of packaging plates is characterized in that it includes a placement surface on which the outer covering material is placed, and that the placement surface includes an inclined surface that is continuous with the recess that forms the opening.

例えば、前記一対の包合板は、前記載置面の両端側に面状の端部を備え、前記端部に連続する仕切りを備え、前記開口の幅方向の両側に対向する一対の仕切りを備えることを特徴とする。 For example, the pair of packaging plates include planar end portions on both ends of the placement surface, continuous partitions at the end portions, and a pair of opposing partitions on both sides of the opening in the width direction. It is characterized by

例えば、前記一対の包合板は、前記載置面の両端側に面状の端部を備え、対向する前記端部の少なくとも一方に、小突条及び/又は凹状のディンプルが形成されることを特徴とする。 For example, the pair of packaging plates may include planar end portions on both ends of the placement surface, and a small protrusion and/or a concave dimple may be formed on at least one of the opposing end portions. Features.

例えば、前記外皮材の両端の周縁部を前記一対の包合板の間で下方に押し延ばす延長装置を備えることを特徴とする。 For example, the present invention is characterized in that it includes an extension device that extends the peripheral edge portions at both ends of the outer skin material downward between the pair of wrapping plates.

例えば、前記延長装置は、一対の延長部材を備え、前記延長部材が下降停止する位置は、前記包合板に対し調節可能であることを特徴とする。 For example, the extension device includes a pair of extension members, and a position at which the extension members descend and stop can be adjusted with respect to the wrapping plate.

例えば、前記延長部材は、前記位置合わせ部材の間で昇降可能に備えることを特徴とする。 For example, the extension member may be movable up and down between the alignment members.

例えば、前記成形装置は前記外皮材を成型する外皮材成型装置を備え、前記外皮材成型装置は、前記外皮材を搬送する搬送コンベアと、前記搬送コンベア上で前記外皮材の周囲を囲む側面押圧部材と、前記側面押圧部材の内側で前記外皮材を上方から押圧する上面押圧部材を備え、前記上面押圧部材の底面に中心を通り全幅に渡り溝を形成することを特徴とする。 For example, the molding device includes a skin material molding device that molds the skin material, and the skin material molding device includes a conveyor that conveys the skin material, and a side press that surrounds the skin material on the conveyor. and an upper surface pressing member that presses the skin material from above inside the side surface pressing member, and a groove is formed in the bottom surface of the upper surface pressing member over the entire width passing through the center.

本発明によれば、包合ユニットに対し外皮材を所要の折り曲げ位置に位置合わせすることができ、所要の形状の折り畳み食品を成形することができる。また、内材の周りに形成される外皮材の封着部の範囲(長さ)を調節することができ、外観の異なる様々な折り畳み食品を成形することができる。 According to the present invention, it is possible to align the outer skin material to a required folding position with respect to the wrapping unit, and it is possible to form a folded food product in a desired shape. Furthermore, the range (length) of the sealed portion of the outer skin material formed around the inner material can be adjusted, and various folded foods with different appearances can be formed.

本発明の第1の実施形態に係る折り畳み食品の成形装置を概略的に示す正面図である。1 is a front view schematically showing a folded food product forming apparatus according to a first embodiment of the present invention. 本発明の第1の実施形態に係る折り畳み食品の成形装置を概略的に示す平面図である。1 is a plan view schematically showing a folded food product forming apparatus according to a first embodiment of the present invention. 本発明の第1の実施形態に係る折り畳み食品の成形装置に備えた折り畳み成形装置の要部を概略的に示す斜視図である。1 is a perspective view schematically showing a main part of a folding forming apparatus included in a folding food forming apparatus according to a first embodiment of the present invention; FIG. 本発明の第1の実施形態に係る折り畳み食品の成形装置に備えた折り畳み成形装置の一対の包合板を概略的に示す図である。図(a)は平面図であり、図(b)は断面による正面図である。1 is a diagram schematically showing a pair of packaging plates of a folding forming device provided in a folding food forming device according to a first embodiment of the present invention; FIG. Figure (a) is a plan view, and figure (b) is a cross-sectional front view. 本発明の第1の実施形態に係る折り畳み食品の成形装置に備えた折り畳み成形装置による成形工程を概略的に示す正面図である。図(a)は断面図、図(b)は正面図、図(c)は駆動機構の概略図である。FIG. 2 is a front view schematically showing a forming process by a folding forming device provided in the folding food forming device according to the first embodiment of the present invention. Figure (a) is a sectional view, figure (b) is a front view, and figure (c) is a schematic diagram of the drive mechanism. 本発明の第1の実施形態に係る折り畳み食品の成形装置に備えた折り畳み成形装置による成形工程を概略的に示す正面図である。図(a)は断面図、図(b)は正面図である。FIG. 2 is a front view schematically showing a forming process by a folding forming device provided in the folding food forming device according to the first embodiment of the present invention. Figure (a) is a sectional view, and figure (b) is a front view. 本発明の第1の実施形態に係る折り畳み食品の成形装置に備えた折り畳み成形装置による成形工程を概略的に示す正面図である。図(a)は断面図、図(b)は正面図である。FIG. 2 is a front view schematically showing a forming process by a folding forming device provided in the folding food forming device according to the first embodiment of the present invention. Figure (a) is a sectional view, and figure (b) is a front view. 本発明の第1の実施形態に係る折り畳み食品の成形装置に備えた折り畳み成形装置による成形工程を概略的に示す正面図である。図(a)は断面図、図(b)は正面図である。FIG. 2 is a front view schematically showing a forming process by a folding forming device provided in the folding food forming device according to the first embodiment of the present invention. Figure (a) is a sectional view, and figure (b) is a front view. 本発明の第1の実施形態に係る折り畳み食品の成形装置に備えた折り畳み成形装置による成形工程を概略的に示す正面図である。図(a)は断面図、図(b)は正面図である。FIG. 2 is a front view schematically showing a forming process by a folding forming device provided in the folding food forming device according to the first embodiment of the present invention. Figure (a) is a sectional view, and figure (b) is a front view. 本発明の第1の実施形態に係る折り畳み食品の成形装置に備えた折り畳み成形装置による成形工程を概略的に示す正面図である。図(a)は断面図、図(b)は正面図である。FIG. 2 is a front view schematically showing a forming process by a folding forming device provided in the folding food forming device according to the first embodiment of the present invention. Figure (a) is a sectional view, and figure (b) is a front view. 本発明の第1の実施形態に係る折り畳み食品の成形装置に備えた折り畳み成形装置による成形工程を概略的に示す説明図である。図(a)は正面視における断面図、図(b)は正面図、図(c)は側面視における断面図である。FIG. 2 is an explanatory diagram schematically showing a forming process by a folding forming device provided in a folding food forming device according to a first embodiment of the present invention. Figure (a) is a cross-sectional view when viewed from the front, Figure (b) is a front view, and Figure (c) is a cross-sectional view when viewed from the side. 本発明の第1の実施形態に係る折り畳み食品の成形装置に備えた折り畳み成形装置による成形工程を概略的に示す正面図である。図(a)は断面図、図(b)は正面図である。FIG. 2 is a front view schematically showing a forming process by a folding forming device provided in the folding food forming device according to the first embodiment of the present invention. Figure (a) is a sectional view, and figure (b) is a front view. 本発明の第1の実施形態に係る折り畳み食品の成形装置に備えた折り畳み成形装置による成形工程を概略的に示す正面図である。図(a)は断面図、図(b)は正面図である。FIG. 2 is a front view schematically showing a forming process by a folding forming device provided in the folding food forming device according to the first embodiment of the present invention. Figure (a) is a sectional view, and figure (b) is a front view. 本発明の第1の実施形態に係る折り畳み食品の成形装置に備えた折り畳み成形装置による成形工程を概略的に示す正面図である。図(a)は断面図、図(b)は正面図、図(c)は駆動機構の概略図である。FIG. 2 is a front view schematically showing a forming process by a folding forming device provided in the folding food forming device according to the first embodiment of the present invention. Figure (a) is a sectional view, figure (b) is a front view, and figure (c) is a schematic diagram of the drive mechanism. 本発明の第1の実施形態に係る折り畳み食品の成形装置に備えた折り畳み成形装置による成形工程を概略的に示す正面図である。図(a)は断面図、図(b)は正面図、図(c)は駆動機構の概略図である。FIG. 2 is a front view schematically showing a forming process by a folding forming device provided in the folding food forming device according to the first embodiment of the present invention. Figure (a) is a sectional view, figure (b) is a front view, and figure (c) is a schematic diagram of the drive mechanism. 本発明の第1の実施形態に係る折り畳み食品の成形装置に備えた折り畳み成形装置による成形工程を概略的に示す正面図である。図(a)は断面図、図(b)は正面図、図(c)は駆動機構の概略図である。FIG. 2 is a front view schematically showing a forming process by a folding forming device provided in the folding food forming device according to the first embodiment of the present invention. Figure (a) is a sectional view, figure (b) is a front view, and figure (c) is a schematic diagram of the drive mechanism. 本発明の実施形態に係る折り畳み食品の成形装置にて成形される折り畳み食品を概略的に示す斜視図である。1 is a perspective view schematically showing a folded food product formed by a folded food product forming apparatus according to an embodiment of the present invention. 本発明の実施形態に係る折り畳み食品の成形装置にて成形される折り畳み食品を概略的に示す斜視図である。1 is a perspective view schematically showing a folded food product formed by a folded food product forming apparatus according to an embodiment of the present invention. 本発明の実施形態に係る折り畳み食品の成形装置にて成形される折り畳み食品を概略的に示す斜視図である。1 is a perspective view schematically showing a folded food product formed by a folded food product forming apparatus according to an embodiment of the present invention. 本発明の第1の実施形態に係る折り畳み食品の成形装置に備えた押さえ部材、位置合わせ部材、及び延長部材の概略正面図である。FIG. 2 is a schematic front view of a pressing member, a positioning member, and an extension member included in the folded food forming apparatus according to the first embodiment of the present invention.

本発明の第1の実施形態に係る折り畳み食品の成形装置1について図1乃至図4を参照して説明する。成形装置1は、丸め成形され調整された生地玉DDから延展された偏平状の外皮材Dを折り畳んで内材Fを包み込んだ折り畳み食品Pを成形する装置であり、例えば、外皮材Dを菓子パン生地、内材Fをクリーム、折り畳み食品Pをクリームパンとして説明する。成形装置1は、上流側より延展装置2、整列装置3、外皮材成型装置4、内材供給装置5、折り畳み成形装置7及び各装置の動作を制御する制御装置21を備えている。説明するにあたり、成形装置1の搬送方向(図1における左方向)をX方向、X方向に直交する方向をY方向あるいは幅方向と称する(図2参照)。 A folded food product forming apparatus 1 according to a first embodiment of the present invention will be described with reference to FIGS. 1 to 4. The forming device 1 is a device that folds a flat outer skin material D stretched from a rounded and adjusted dough ball DD to form a folded food product P that encloses an inner material F. For example, the outer skin material D is formed into a sweet bread. The dough and inner material F are cream, and the folded food P is cream bread. The molding device 1 includes, from the upstream side, a spreading device 2, an aligning device 3, a skin material molding device 4, an inner material supply device 5, a folding device 7, and a control device 21 that controls the operation of each device. In the description, the transport direction of the molding device 1 (the left direction in FIG. 1) will be referred to as the X direction, and the direction orthogonal to the X direction will be referred to as the Y direction or the width direction (see FIG. 2).

延展装置2は、調整された生地玉DDを偏平状の外皮材Dに延展する対向ローラ2Aを備える。整列装置3は、偏平化された外皮材Dの幅Wを計測し、幅方向の中心位置を、後続する外皮材成型装置4の成型位置、及び内材供給装置5の吐出部5Bに位置合わせする搬送装置を備える。 The spreading device 2 includes opposing rollers 2A that spread the adjusted dough balls DD onto the flat outer covering material D. The alignment device 3 measures the width W of the flattened outer skin material D, and aligns the center position in the width direction with the molding position of the subsequent outer skin material molding device 4 and the discharge part 5B of the inner material supply device 5. It is equipped with a conveyance device.

外皮材成型装置4は、偏平状の外皮材Dを所定形状に成型する装置であり、搬送コンベア4A、押圧装置4Bを備える。押圧装置4Bは、搬送コンベア4Aの上方に昇降可能に備えられ、上面押圧部材4Cと、互いに接近離反する一対の側面押圧部材4Dを備える。上面押圧部材4Cの底面には、中心を通り全幅に渡り台形状の横溝4CSが幅方向(Y方向)に沿って形成される。また、側面押圧部材4Dは、互いに接近した際に内側が円形になるよう半円弧状の内側面4DSが形成される。搬送コンベア4Aに載置する外皮材Dは、側方から側面押圧部材4Dで押圧された後、上方から上面押圧部材4Cで押圧される。外皮材Dは、幅方向に沿った直線状の隆起部DSをその上面に備え、平面視において円形に成型される。隆起部DSの両側の端部分は、外皮材Dの周縁部DAと重複する。 The skin material molding device 4 is a device that molds the flat skin material D into a predetermined shape, and includes a conveyor 4A and a pressing device 4B. The pressing device 4B is provided above the conveyor 4A so as to be movable up and down, and includes a top pressing member 4C and a pair of side pressing members 4D that move toward and away from each other. A trapezoidal lateral groove 4CS is formed along the width direction (Y direction) on the bottom surface of the upper surface pressing member 4C, passing through the center and spanning the entire width. Moreover, the side surface pressing members 4D have semicircular arc-shaped inner surfaces 4DS so that the inner sides become circular when they approach each other. The outer covering material D placed on the conveyor 4A is pressed from the side by the side pressing member 4D, and then pressed from above by the top pressing member 4C. The outer skin material D has a linear protuberance DS along the width direction on its upper surface, and is formed into a circular shape in a plan view. End portions on both sides of the raised portion DS overlap with the peripheral edge portion DA of the outer skin material D.

上面押圧部材4Cは、底面の形成される横溝4CSを台形柱に限らず、その他の形状の柱状に形成することや、側面視において上方に突出した弧状に形成することも可能である。また、一対の側面押圧部材4Dは、内側面4DSを円形に限らず、楕円形や多角形状等に形成することも可能である。折り畳み食品Pの形状などに対応して外皮材Dの形状を適宜設定することができる。また、側面押圧部材は、3つ以上の複数から構成されてもよく、あるいは、上面押圧部材4Cの外形に沿った孔を備えた一体ものであっても良い。 In the upper surface pressing member 4C, the horizontal groove 4CS in which the bottom surface is formed is not limited to a trapezoidal column, but can also be formed in a columnar shape of other shapes, or in an arc shape protruding upward in a side view. Further, the inner side surface 4DS of the pair of side surface pressing members 4D is not limited to a circular shape, but can also be formed into an elliptical shape, a polygonal shape, or the like. The shape of the outer skin material D can be appropriately set depending on the shape of the folded food product P and the like. Further, the side pressing member may be composed of three or more members, or may be an integral member having a hole along the outer shape of the upper pressing member 4C.

内材供給装置5は、搬送コンベア5A、内材Fを偏平状の外皮材Dの上面に供給する吐出部5B、吐出部5Bに内材Fを送給する送給装置5Cを備えている。搬送コンベア5Aは、吐出部5Bの上流側に外皮材Dの搬送を感知する、例えば、光電式のセンサ5Dなどの計測装置を備えている。制御装置21は、搬送コンベア5Aの搬送速度とセンサ5Dからの感知信号に基づき外皮材Dの移動位置、および外皮材DのX方向に沿った長さLを計測する。制御装置21は、その位置情報と長さ情報に基づきノズル5Eと外皮材Dの位置合わせを行い、外皮材Dの中心に所要量の内材Fを吐出するよう内材供給装置5を制御する。 The inner material supply device 5 includes a conveyor 5A, a discharge section 5B that supplies the inner material F onto the upper surface of the flat outer skin material D, and a feeding device 5C that feeds the inner material F to the discharge section 5B. The conveyor 5A is equipped with a measuring device, such as a photoelectric sensor 5D, for sensing the conveyance of the outer covering material D on the upstream side of the discharge section 5B. The control device 21 measures the moving position of the outer skin material D and the length L of the outer skin material D along the X direction based on the transport speed of the transport conveyor 5A and the sensing signal from the sensor 5D. The control device 21 aligns the nozzle 5E and the outer skin material D based on the position information and length information, and controls the inner material supply device 5 to discharge the required amount of the inner material F to the center of the outer skin material D. .

折り畳み成形装置7は、基台7Aに供給コンベア11、包合装置13、押さえ装置15、位置合わせ装置16、延長装置18、支持装置17、及び搬出コンベア19を備えている。供給コンベア11は、内材Fが載置された外皮材Dを搬送し、包合装置13に供給するための搬送装置であり、例えば、ベルトコンベアである。供給コンベア11の先端部11Aは、X方向に沿って進出位置と待機位置との間で往復動可能に備えられている。供給コンベア11の先端側の側方には、外皮材Dの搬送を感知する計測装置としての光電式のセンサ11Bが基台7Aに取り付けられている。 The folding and forming device 7 includes a supply conveyor 11, a wrapping device 13, a holding device 15, a positioning device 16, an extension device 18, a support device 17, and a carry-out conveyor 19 on a base 7A. The supply conveyor 11 is a conveyance device for conveying the outer skin material D on which the inner material F is placed and supplies it to the wrapping device 13, and is, for example, a belt conveyor. The distal end portion 11A of the supply conveyor 11 is provided so as to be able to reciprocate along the X direction between an advanced position and a standby position. A photoelectric sensor 11B serving as a measuring device for sensing the conveyance of the outer covering material D is attached to the base 7A on the side of the leading end of the supply conveyor 11.

制御装置21は、供給コンベア11の搬送速度とセンサ11Bからの感知信号に基づき外皮材Dの移動位置と、外皮材DのX方向に沿った長さLを計測する。また、制御装置21は、その位置情報と長さ情報に基づき、外皮材Dの中心が後述する包合ユニット23の中心23AOと一致して移載されるよう外皮材Dの移載位置を決定し、供給コンベア11に指令して供給コンベア11の搬送と先端部11Aの往復動を制御する。 The control device 21 measures the moving position of the outer skin material D and the length L of the outer skin material D along the X direction based on the conveyance speed of the supply conveyor 11 and the sensing signal from the sensor 11B. Furthermore, the control device 21 determines the transfer position of the outer covering material D based on the position information and length information so that the center of the outer covering material D is aligned with the center 23AO of the packaging unit 23, which will be described later. Then, it instructs the supply conveyor 11 to control the conveyance of the supply conveyor 11 and the reciprocating movement of the tip portion 11A.

包合装置13は、ベースハウジング13A、2組の包合ユニット23、駆動機構25を備えている。各包合ユニット23は、後述する椀状成形装置で椀状成形された外皮材Dを二つに折り畳んで内材Fを包み込む装置である。各包合ユニット23は同一の構成であり、X方向下流側に包合ユニット23W、X方向上流側に包合ユニット23Zが配置される。また、各包合ユニット23は、下流側の包合板24Wと、上流側の包合板24Zを一対として構成される。一対の包合板24W、24Zは、ベースハウジング13Aに取り付けられ、互いに揺動可能かつ接近離反可能に備えられる。 The packaging device 13 includes a base housing 13A, two packaging units 23, and a drive mechanism 25. Each wrapping unit 23 is a device that folds in half an outer skin material D formed into a bowl shape using a bowl-shaped molding device to be described later, and wraps the inner material F therein. Each of the wrapping units 23 has the same configuration, with the wrapping unit 23W disposed on the downstream side in the X direction and the wrapping unit 23Z on the upstream side in the X direction. Further, each wrapping unit 23 is configured as a pair of a downstream wrapping plate 24W and an upstream wrapping plate 24Z. The pair of enveloping plates 24W and 24Z are attached to the base housing 13A, and are provided so as to be able to swing toward and away from each other.

一対の包合板24(24W、24Z)は、包合ユニット23が開状態(図3、図4参照)であるとき、それらの上面に外皮材Dを載置する載置面24C(24CW、24CZ)を備える。載置面24C(24CW、24CZ)は、平面の載置外周面24D(24DW、24DZ)、傾斜面24F(24FW、24FZ)、及び上方に突出する曲面24G(24GW、24GZ)で構成される。また、包合板24は、包合ユニット23が開状態であるとき、水平方向に対向する側面中央に凹部24E(24EW、24EZ)を備える。対向する凹部24Eは、1対の包合板24からなる包合ユニット23の中央に開口23Aを形成する。 The pair of packaging plates 24 (24W, 24Z) have a mounting surface 24C (24CW, 24CZ) on which the outer skin material D is placed on the upper surface of the packaging unit 23 when the packaging unit 23 is in the open state (see FIGS. 3 and 4). ). The mounting surface 24C (24CW, 24CZ) is composed of a flat mounting outer peripheral surface 24D (24DW, 24DZ), an inclined surface 24F (24FW, 24FZ), and an upwardly protruding curved surface 24G (24GW, 24GZ). Furthermore, the packaging board 24 includes a recess 24E (24EW, 24EZ) at the center of horizontally opposing sides when the packaging unit 23 is in the open state. The opposing recesses 24E form an opening 23A at the center of the packaging unit 23 made up of a pair of packaging plates 24.

傾斜面24Fは、平面の載置外周面24Dから下方の凹部24Eにかけて逆錘状に形成される。曲面24Gは、傾斜面24Fの幅方向(Y方向)の両側(図4(a)の上下)で、載置外周面24Dの内側に形成される。包合板24は、凹部24Eの幅方向の両側で、曲面24Gの下方に連続する端部24B(24BW、24BZ)を備える。対向する端部24Bは、開口23Aの両側に間隙23Bを形成する。 The inclined surface 24F is formed in an inverted pyramid shape from the flat outer peripheral surface 24D to the lower concave portion 24E. The curved surface 24G is formed on both sides of the inclined surface 24F in the width direction (Y direction) (upper and lower sides in FIG. 4A) and inside the mounting outer peripheral surface 24D. The encasing plate 24 includes end portions 24B (24BW, 24BZ) that continue below the curved surface 24G on both sides of the recess 24E in the width direction. The opposing ends 24B form a gap 23B on both sides of the opening 23A.

各端部24Bの面上には、上下方向に所定の間隔を置いて、幅方向に延在する帯状の小突条24H(24HW、24HZ)が2つずつ形成される。下流側の包合板24Wの小突条24HWと、対向する上流側の包合板24Zの小突条24HZとは、上下方向に交互に配設される。下流側の包合板24Wには、手前側(図4(a)の下側)の端部24BWに連続する仕切り24JWが備えられる。仕切り24JWは、載置外周面24Dから対向する包合板24Zに向かって延伸し、曲面24GWや端部24BWより内側に突出する。上流側の包合板24Zには、仕切り24JWと同様に、奥側(図4(a)の上側)の端部24BZに連続する仕切り24JZが備えられる。 On the surface of each end portion 24B, two strip-shaped small protrusions 24H (24HW, 24HZ) extending in the width direction are formed at predetermined intervals in the vertical direction. The small protrusions 24HW of the downstream wrapping plate 24W and the small protrusions 24HZ of the opposing upstream wrapping plate 24Z are arranged alternately in the vertical direction. The downstream wrapping plate 24W is provided with a partition 24JW that is continuous with the end 24BW on the near side (lower side in FIG. 4(a)). The partition 24JW extends from the mounting outer circumferential surface 24D toward the opposing packaging plate 24Z, and protrudes inward from the curved surface 24GW and the end portion 24BW. Similar to the partition 24JW, the upstream packaging board 24Z is provided with a partition 24JZ that is continuous to the end 24BZ on the back side (upper side in FIG. 4(a)).

各包合板24(24W、24Z)は、幅方向の両方の側面24Aに支軸25A(25AW、25AZ)を備えている。各支軸25A(25AW、25AZ)は、各軸受25B(25BW、25BZ)に回動自在に軸支されている。また、後述するように、軸受25BはX方向に往復動自在に備えられている。 Each packaging board 24 (24W, 24Z) is provided with support shafts 25A (25AW, 25AZ) on both sides 24A in the width direction. Each support shaft 25A (25AW, 25AZ) is rotatably supported by each bearing 25B (25BW, 25BZ). Further, as will be described later, the bearing 25B is provided so as to be able to reciprocate in the X direction.

駆動機構25は、スライド機構26(26A、26B)、リンク機構27(27A、27B)及びクラッチ機構28(28A、28B)をそれぞれ2組備え、それらが平面視において点対称となるように配設されている。スライド機構26、リンク機構27及びクラッチ機構28は連結されており、一対の包合板24(24W、24Z)を揺動させ包合ユニット23を開閉動作させる開閉駆動機構と一対の包合板24(24W、24Z)を接近離反させる往復動機構を構成する。 The drive mechanism 25 includes two sets each of slide mechanisms 26 (26A, 26B), link mechanisms 27 (27A, 27B), and clutch mechanisms 28 (28A, 28B), which are arranged so as to be point symmetrical in plan view. has been done. The slide mechanism 26, the link mechanism 27, and the clutch mechanism 28 are connected to each other. , 24Z) to approach and leave.

図3のY方向手前側に示す一方のスライド機構26Aは、揺動アーム26C、シャフト26D、ブロック26E、駆動シャフト26Gを備えている。駆動シャフト26Gは、基台7Aのベース部7Bから立設された一方の駆動軸7Cに着脱可能に連結されている。揺動アーム26Cは、駆動シャフト26Gに連結され、水平に揺動自在に備えられている。シャフト26Dは、ベースハウジング13A上面でX方向に摺動自在に支持され、揺動アーム26Cに連結され、往復動する。ブロック26Eは、シャフト26Dに一体的に固定され、シャフト26Dの取付け面と反対の側面に垂直方向に溝26Fが刻設されている。
他方のスライド機構26Bは、スライド機構26Aと同様に構成され、他方の駆動軸7Cに連結されている。
One slide mechanism 26A shown on the front side in the Y direction in FIG. 3 includes a swing arm 26C, a shaft 26D, a block 26E, and a drive shaft 26G. The drive shaft 26G is detachably connected to one drive shaft 7C that stands up from the base portion 7B of the base 7A. The swing arm 26C is connected to the drive shaft 26G and is provided to be able to swing horizontally. The shaft 26D is supported slidably in the X direction on the upper surface of the base housing 13A, is connected to the swing arm 26C, and reciprocates. The block 26E is integrally fixed to the shaft 26D, and a groove 26F is vertically carved on the side surface of the shaft 26D opposite to the mounting surface.
The other slide mechanism 26B is configured similarly to the slide mechanism 26A, and is connected to the other drive shaft 7C.

図3のY方向手前側に示す一方のリンク機構27Aは、アーム27C、シャフト27D、2つのアーム27E、リンクプレート27F、カムフォロア27Gを備えている。アーム27Cは、クラッチ機構28Aに回動可能に軸支されているシャフト27Dの軸端部に一体的に取り付けられ、一端側にカムフォロア27Gを備えている。カムフォロア27Gは、ブロック26Eの溝26Fに滑動自在に挿嵌されている。アーム27Cの他端側には、リンクプレート27Fの一端が連結されている。リンクプレート27Fの他端及び中間位置のそれぞれには、各包合板24Wの支軸25AWに取り付けられたアーム27Eが連結されている。 One link mechanism 27A shown on the front side in the Y direction in FIG. 3 includes an arm 27C, a shaft 27D, two arms 27E, a link plate 27F, and a cam follower 27G. The arm 27C is integrally attached to the shaft end of a shaft 27D that is rotatably supported by the clutch mechanism 28A, and has a cam follower 27G on one end. The cam follower 27G is slidably fitted into the groove 26F of the block 26E. One end of a link plate 27F is connected to the other end of the arm 27C. An arm 27E attached to a support shaft 25AW of each wrapping plate 24W is connected to the other end and the intermediate position of the link plate 27F.

リンク機構27Bのシャフト27Jにおいて、手前側に示す一方の軸端部にアーム27Kの基端部が一体的に取り付けられている。そして、アーム27Kの他端側には、リンクプレート27Lの一端が連結されている。リンクプレート27Lの他端及び中間位置のそれぞれには、各包合板24Zの支軸25AZに取り付けられたアーム27Mが連結されている。奥側のリンク機構27A及びリンク機構27Bは、それぞれ手前側のリンク機構27B及びリンク機構27Aと点対称に構成され、包合板24W及び包合板24Zに連結されている。 In the shaft 27J of the link mechanism 27B, the base end of the arm 27K is integrally attached to one shaft end shown on the front side. One end of a link plate 27L is connected to the other end of the arm 27K. An arm 27M attached to a support shaft 25AZ of each packaging plate 24Z is connected to the other end and the intermediate position of the link plate 27L. The back side link mechanism 27A and the link mechanism 27B are configured point-symmetrically with the front side link mechanism 27B and the link mechanism 27A, respectively, and are connected to the wrapping plate 24W and the wrapping plate 24Z.

クラッチ機構28A及び28Bは、それぞれ、リンク機構27Aのシャフト27D及びリンク機構27Bのシャフト27Jを支持する。クラッチ機構28A及び28Bは、それぞれ、シャフト27D及び27Jを固定し回動を停止する状態と、シャフト27D及び27Jを解放し回動を可能な状態に切り替える機構である。クラッチ機構28は、例えばアクチュエータのごとき駆動手段によって作動する係合部材を備えるが、公知の技術であるので詳細についての説明は省略する。 Clutch mechanisms 28A and 28B support shaft 27D of link mechanism 27A and shaft 27J of link mechanism 27B, respectively. The clutch mechanisms 28A and 28B are mechanisms that respectively switch between a state in which the shafts 27D and 27J are fixed and rotation is stopped, and a state in which the shafts 27D and 27J are released and rotation is possible. The clutch mechanism 28 includes an engaging member operated by a drive means such as an actuator, but since this is a known technique, detailed explanation will be omitted.

また、クラッチ機構28Aは、ジョイント28Cによって軸受25BWと連結されており、包合板24WとともにX方向に往復動可能に備えられている。他方のクラッチ機構28Bは、クラッチ機構28Aと同様の構成であって、ジョイント28Dによって軸受25BZと連結されており、包合板24ZとともにX方向に往復動可能に備えられている。したがって、スライド機構26が往復動する際に、シャフト27D、27Jがクラッチ機構28に固定されリンク機構27が揺動できない状態では、クラッチ機構28の移動に伴って一対の包合板24(24W、24Z)が接近離反するように水平方向に往復動する。また、シャフト27D、27Jがクラッチ機構28に固定されずリンク機構27が揺動可能な状態では、リンク機構27の往復動に伴って一対の包合板24(24W、24Z)が揺動し、包合ユニット23が開閉する。 Further, the clutch mechanism 28A is connected to the bearing 25BW by a joint 28C, and is provided so as to be able to reciprocate in the X direction together with the wrapping plate 24W. The other clutch mechanism 28B has the same configuration as the clutch mechanism 28A, is connected to the bearing 25BZ by a joint 28D, and is provided so as to be able to reciprocate in the X direction together with the wrapping plate 24Z. Therefore, when the slide mechanism 26 reciprocates, in a state where the shafts 27D and 27J are fixed to the clutch mechanism 28 and the link mechanism 27 cannot swing, the pair of covering plates 24 (24W, 24Z) move as the clutch mechanism 28 moves. ) reciprocate in the horizontal direction as they approach and move away from each other. In addition, when the shafts 27D and 27J are not fixed to the clutch mechanism 28 and the link mechanism 27 is swingable, the pair of wrapping plates 24 (24W, 24Z) swing as the link mechanism 27 reciprocates. The coupling unit 23 opens and closes.

押さえ装置15は、外皮材の周縁部DAを包合ユニット23に押さえるものである。押さえ装置15は、包合装置13の上方に配置される。押さえ装置15は、昇降フレーム15Aと、各包合ユニット23に対応する押さえ部材15Bを備えている。押さえ部材15Bは、昇降フレーム15Aの水平板部に着脱自在に取り付けられる。押さえ部材15Bは、下方向に開口15Gを有するカップ形状であり、押さえ部材15Bの下面には押圧面15Cと突条部15Dが形成される。押圧面15Cは、包合ユニット23が開状態であるとき水平な各包合板24の載置外周面24Dに平行となるよう形成される。また、突条部15Dは、押圧面15Cから下方に突出し、幅方向(Y方向)に沿った両端の2ヶ所に形成される。平面視において、突条部15Dは、一対の包合板24の間隙23Bに対応する位置に配置される。 The pressing device 15 presses the peripheral edge DA of the outer skin material against the packaging unit 23. The pressing device 15 is arranged above the wrapping device 13. The holding device 15 includes an elevating frame 15A and a holding member 15B corresponding to each packaging unit 23. The holding member 15B is detachably attached to the horizontal plate portion of the elevating frame 15A. The holding member 15B has a cup shape with an opening 15G in the downward direction, and a pressing surface 15C and a protrusion 15D are formed on the lower surface of the holding member 15B. The pressing surface 15C is formed to be parallel to the mounting outer peripheral surface 24D of each horizontal packaging plate 24 when the packaging unit 23 is in the open state. Further, the protruding portions 15D protrude downward from the pressing surface 15C and are formed at two locations on both ends along the width direction (Y direction). In a plan view, the protruding portion 15D is arranged at a position corresponding to the gap 23B between the pair of wrapping plates 24.

昇降フレーム15Aと押さえ部材15Bは、一体的に包合ユニット23に対して昇降自在に備えられる。押さえ部材15Bの下降停止位置は、外皮材Dの厚みや硬さなどに応じて制御装置21によって適宜調節可能に制御される。押さえ部材15Bの内部空間15Eには、管継手15Fを介してコンプレッサ30から圧縮空気A2が送り出される。この場合、押さえ装置15が圧縮空気A2にて外皮材Dを椀状に形成する椀状形成装置となる。 The elevating frame 15A and the pressing member 15B are integrally provided so as to be movable up and down with respect to the wrapping unit 23. The lowering stop position of the pressing member 15B is appropriately controlled by the control device 21 according to the thickness, hardness, etc. of the outer covering material D. Compressed air A2 is sent from the compressor 30 to the internal space 15E of the holding member 15B via the pipe joint 15F. In this case, the pressing device 15 becomes a bowl-shaped forming device that forms the outer skin material D into a bowl shape using compressed air A2.

位置合わせ装置16は、包合ユニット23に対し外皮材Dを所要の位置に位置合わせするとともに、外皮材Dの外形を成型するものである。位置合わせ装置16は、包合装置13の上方に配置され、包合ユニット23に対し昇降自在に備える。位置合わせ装置16は、一対の位置合わせ部材16A、位置合わせ部材16Aを昇降するアクチュエータ16B、一対の位置合わせ部材16Aを接近離反するアクチュエータ16C、及びアクチュエータ16Cと各位置合わせ部材16Aを連結するブラケット16Dを備える。一対の位置合わせ部材16Aは、押さえ装置15の押さえ部材15Bの外方に、搬送方向に並設され、対向する内側面16ASが凹形状に形成される。本実施形態では、対向する内側面16ASは半円形状に形成され、一対の位置合わせ部材16Aが接近したときに円形状となるように構成される。対向する内側面16ASは、押さえ部材15Bの外周と同じ半径、又は少し大きい半径の半円形状を形成する。一対の位置合わせ部材16Aの内側面16ASは同形状である。
ここでは、位置合わせ部材16Aは一対であると説明したが、これに限られるものではなく、3つ以上の複数から構成されてもよい。また、内側面16ASの形状は半円形状として説明したが、これに限られるものではなく、位置合わせ部材16Aが接近したときに、多角形や楕円形を形成するように、直線や弧で形成される形状とすることも可能である。
The positioning device 16 aligns the outer skin material D to a required position with respect to the packaging unit 23, and also shapes the outer shape of the outer skin material D. The positioning device 16 is arranged above the packaging device 13 and is movable up and down with respect to the packaging unit 23. The positioning device 16 includes a pair of positioning members 16A, an actuator 16B that raises and lowers the positioning members 16A, an actuator 16C that approaches and separates the pair of positioning members 16A, and a bracket 16D that connects the actuator 16C and each positioning member 16A. Equipped with The pair of positioning members 16A are arranged in parallel in the conveying direction outside the pressing member 15B of the pressing device 15, and opposing inner surfaces 16AS are formed in a concave shape. In this embodiment, the opposing inner surfaces 16AS are formed in a semicircular shape, and are configured to become circular when the pair of alignment members 16A approach each other. The opposing inner surfaces 16AS form a semicircular shape with the same radius or a slightly larger radius than the outer circumference of the pressing member 15B. The inner surfaces 16AS of the pair of alignment members 16A have the same shape.
Although it has been described here that there is a pair of alignment members 16A, the number is not limited to this, and the alignment members 16A may be composed of three or more. In addition, although the shape of the inner surface 16AS has been described as a semicircular shape, it is not limited to this, but may be formed in a straight line or an arc so as to form a polygon or an ellipse when the alignment member 16A approaches. It is also possible to have a shape that is

昇降用のアクチュエータ16Bは、押さえ装置15の昇降フレーム15Aの立板部に取り付けられ、下方を向いたスライドロッドの先端に接近離反用アクチュエータ16Cを取り付ける。さらに、接近離反用のアクチュエータ16Cは、デュアル型シリンダを備え、搬送方向Xに進退する両スライドロッドの先端にブラケット16Dを介して位置合わせ部材16Aを取り付ける。一対の位置合わせ部材16Aは、昇降フレーム15Aに対し昇降し、かつ、互いに接近離反する。 The lifting actuator 16B is attached to the upright plate portion of the lifting frame 15A of the holding device 15, and the approach/separation actuator 16C is attached to the tip of the slide rod facing downward. Further, the approach/separation actuator 16C includes a dual cylinder, and a positioning member 16A is attached to the tips of both slide rods that advance and retreat in the transport direction X via a bracket 16D. The pair of positioning members 16A move up and down with respect to the elevating frame 15A, and move toward and away from each other.

制御装置21は、位置合わせ装置16と押さえ装置15の押さえ部材15Bの昇降動作を別個に駆動制御する。
位置合わせ装置16が包合ユニット23の上方に配置され、包合ユニット23の載置面24C上に載置された外皮材Dの位置合わせ及び外形の成型をすることで、折り畳み食品Pの周縁部DAの重なりが均一になり、折り畳み食品Pの外観を損ねることなく折り畳み成形が可能になる。
The control device 21 drives and controls the raising and lowering operations of the positioning device 16 and the pressing member 15B of the pressing device 15 separately.
The positioning device 16 is disposed above the packaging unit 23, and aligns the outer skin material D placed on the placement surface 24C of the packaging unit 23 and shapes the outer shape, thereby adjusting the periphery of the folded food product P. The overlap of the portions DA becomes uniform, and the folded food product P can be folded without spoiling its appearance.

延長装置18は、押さえ部材15Bで包合ユニット23に押さえられた外皮材Dの周縁部DAの両側の周縁端部DB(ここでは、隆起部DSの両側の端部でもある)を一対の包合板24の間隙23Bから下方に押し延ばすものである。延長装置18は、昇降フレーム15Aの正面側に取り付けられている。延長装置18は、幅方向に一対の延長部材18A、延長部材18Aを昇降するアクチュエータ18B、及び延長部材18Aとアクチュエータ18Bを連結するフレーム機構18Cを備える。 The extension device 18 wraps the peripheral edges DB on both sides of the peripheral edge DA of the skin material D pressed by the wrapping unit 23 with the pressing member 15B (here, also the ends on both sides of the raised portion DS). It is pushed downward from the gap 23B of the plywood 24. The extension device 18 is attached to the front side of the elevating frame 15A. The extension device 18 includes a pair of extension members 18A in the width direction, an actuator 18B that raises and lowers the extension members 18A, and a frame mechanism 18C that connects the extension members 18A and the actuator 18B.

板状の延長部材18Aは、押さえ部材15Bの両側で、位置合わせ部材16Aの間に配置され、押え部材15Bの外周に上下方向に設けられた縦溝15Sに案内されて昇降する。延長部材18Aの下端は、内側(押さえ部材15B側)にR面取りされ、それに連続して外側に向かって幅方向に水平に延在する(図11参照)。
延長部材18Aの下側部18Dは、包合板24Wの仕切り24JWと包合板24Zの仕切り24JZの間に挿入できるように、これらの仕切りの間隔より幅が狭く形成されている。さらに、下側部18Dは、先端に向かって厚さが薄くなる様に傾斜面18Eが形成されている(図11及び図20参照)。これにより、後述する延長工程の後に、外皮材Dが下側部18Dに粘着することなく延長部材18Aを上昇することができる。しかし、外皮材Dの性状によっては、延長部材18Aの厚さは一定であってもよい。
アクチュエータ18Bは、例えば、流体圧シリンダであり、スライドロッドのストロークを任意に設定変更できる。フレーム機構18Cは、アクチュエータ18Bのスライドロッドの上端と延長部材18Aの上端を連結する。
The plate-shaped extension member 18A is arranged between the positioning members 16A on both sides of the presser member 15B, and moves up and down guided by a vertical groove 15S provided in the vertical direction on the outer periphery of the presser member 15B. The lower end of the extension member 18A is rounded on the inside (on the side of the holding member 15B), and extends horizontally in the width direction continuously toward the outside (see FIG. 11).
The lower part 18D of the extension member 18A is formed to have a width narrower than the interval between these partitions so that it can be inserted between the partition 24JW of the enveloping plywood 24W and the partition 24JZ of the enveloping plywood 24Z. Further, the lower portion 18D is formed with an inclined surface 18E so that the thickness becomes thinner toward the tip (see FIGS. 11 and 20). Thereby, the extension member 18A can be raised without the outer skin material D sticking to the lower part 18D after the extension step described later. However, depending on the properties of the outer skin material D, the thickness of the extension member 18A may be constant.
The actuator 18B is, for example, a fluid pressure cylinder, and can change the stroke of the slide rod as desired. The frame mechanism 18C connects the upper end of the slide rod of the actuator 18B and the upper end of the extension member 18A.

延長部材18Aは、昇降フレーム15Aの昇降により押さえ部材15Bと昇降するとともに、アクチュエータ18Bの作動により押さえ部材15Bに対し昇降する。押さえ部材15Bに対する延長部材18Aの上昇停止位置は、調節可能であるが、ここでは、延長部材18Aの下端が押さえ部材15Bの突条部15Dの下端と一致する位置に設定する。下降した押さえ部材15Bに対する延長部材18Aの下降停止位置は、調節可能であるが、ここでは、開状態の包合板24の間隙23Bに侵入し、延長部材18Aの下端が包合板24の端部24Bに突設された最下方の小突条24Hと一致する位置に設定する。 The extension member 18A moves up and down relative to the holding member 15B as the elevating frame 15A moves up and down, and also moves up and down with respect to the holding member 15B through the operation of the actuator 18B. The lifting stop position of the extension member 18A relative to the holding member 15B is adjustable, but here it is set to a position where the lower end of the extending member 18A matches the lower end of the protruding strip 15D of the holding member 15B. The lowering stop position of the extension member 18A relative to the lowered pressing member 15B can be adjusted, but here, the lower end of the extension member 18A enters the gap 23B of the wrapping plate 24 in the open state, and the lower end of the extension member 18A reaches the end 24B of the wrapping plate 24. It is set at a position that coincides with the lowermost small protrusion 24H that protrudes from.

支持装置17は、包合装置13の下方に配置され、外皮材Dを支持し、さらには、折り畳み食品Pを後述する搬出コンベア19へ搬送する装置である。支持装置17は、各包合ユニット23に対応する2つのベルトコンベア17Aとベルトコンベア17A間に搬送コンベア17Bを備える。ベルトコンベア17Aの昇降位置や昇降速度、また、ベルトコンベア17Aと搬送コンベア17Bの駆動タイミングや駆動速度は制御装置21にて調節可能に制御されている。搬出コンベア19は、支持装置17の下流側に連設されたベルトコンベアであり、折り畳み食品Pを支持装置17から受け取り、さらに、下流側へ搬出する装置である。搬出コンベア19の上方にローラなどの当接部材(図省略)を設けた場合には、折り畳み食品Pは横倒した状態で搬送される(図2参照)。 The support device 17 is disposed below the packaging device 13, supports the outer skin material D, and further conveys the folded food product P to a carry-out conveyor 19, which will be described later. The support device 17 includes two belt conveyors 17A corresponding to each packaging unit 23 and a conveyor 17B between the belt conveyors 17A. The vertical position and vertical speed of the belt conveyor 17A, as well as the driving timing and driving speed of the belt conveyor 17A and the transport conveyor 17B are adjustable and controlled by a control device 21. The carry-out conveyor 19 is a belt conveyor connected to the downstream side of the support device 17, and is a device that receives the folded food product P from the support device 17 and further carries it out to the downstream side. When a contact member (not shown) such as a roller is provided above the carry-out conveyor 19, the folded food P is conveyed in a horizontally laid state (see FIG. 2).

次に、図1乃至図16を参照し、本発明の第1の実施形態に係る成形装置1による折り畳み食品Pの成形工程について説明する。上述のとおり、調整された生地玉DDから圧延された偏平状の外皮材Dは、外皮材成型装置4により、その上面に幅方向に沿った直線状の隆起部DSを有し、円形に成型される。外皮材Dは、内材供給装置5のノズル5Eの下方で一時的に搬送が停止され、内材供給装置5から外皮材Dの中心に所要量の内材Fが吐出される(内材載置工程)。内材Fが載置された外皮材Dは、搬送コンベア5Aから折り畳み成形装置7の供給コンベア11に搬送される(図1、図2参照)。 Next, with reference to FIGS. 1 to 16, a process of forming the folded food product P using the forming apparatus 1 according to the first embodiment of the present invention will be described. As described above, the flat skin material D rolled from the adjusted dough ball DD is molded into a circular shape by the skin material forming device 4, having a linear protuberance DS along the width direction on its upper surface. be done. The conveyance of the outer skin material D is temporarily stopped below the nozzle 5E of the inner material supply device 5, and the required amount of inner material F is discharged from the inner material supply device 5 to the center of the outer skin material D. installation process). The outer skin material D on which the inner material F is placed is transported from the transport conveyor 5A to the supply conveyor 11 of the folding and forming device 7 (see FIGS. 1 and 2).

包合装置13の包合ユニット23は、一対の包合板24(24W、24Z)を開き、互いに離反した状態で待機している。また、昇降フレーム15Aは、位置合わせ部材16A、押さえ部材15B及び延長部材18Aとともに上昇位置で停止している。位置合わせ部材16Aは、昇降用アクチュエータ16Bが往動し、押さえ部材15Bに対し下降位置にいる。また、接近離反用アクチュエータ16Cが往動し、一対の位置合わせ部材16Aは、離反している。延長部材18Aは、昇降用アクチュエータ18Bが往動し、押さえ部材15Bに対し上昇位置にいる。この状態を初期状態と称する(図3乃至図5参照)。 The wrapping unit 23 of the wrapping device 13 is waiting with the pair of wrapping plates 24 (24W, 24Z) opened and separated from each other. Further, the elevating frame 15A is stopped at the raised position together with the positioning member 16A, the pressing member 15B, and the extension member 18A. The positioning member 16A is in a lowered position relative to the pressing member 15B as the lifting actuator 16B moves forward. Further, the approach/separation actuator 16C moves forward, and the pair of positioning members 16A are separated. The elevating actuator 18B moves forward and the extension member 18A is at a raised position relative to the pressing member 15B. This state is called the initial state (see FIGS. 3 to 5).

供給コンベア11の先端部11Aは、往復動する範囲においてX方向の上流側へ縮んだ待機位置にある。センサ11Bが搬送される外皮材Dを感知すると、先端部11AはX方向に沿って下流側に移動する。先端部11Aは、包合ユニット23の上方を覆うように伸びた進出位置にて移動を停止する。そして、平面視において外皮材Dの中心LDが包合ユニット23Wの開口23Aの中心23AOと一致する位置にて、供給コンベヤ11は外皮材Dの搬送を停止する(図5参照)。詳細には、先端部11A上には、X方向に沿って2つの外皮材Dが離れて載置される。 The distal end portion 11A of the supply conveyor 11 is at a standby position where it is shrunk toward the upstream side in the X direction within the range of reciprocating movement. When the sensor 11B senses the outer skin material D being conveyed, the tip portion 11A moves downstream along the X direction. The distal end portion 11A stops moving at the advanced position where it extends so as to cover the upper part of the packaging unit 23. Then, the supply conveyor 11 stops conveying the outer covering material D at a position where the center LD of the outer covering material D coincides with the center 23AO of the opening 23A of the packaging unit 23W in plan view (see FIG. 5). Specifically, two outer covering materials D are placed on the tip portion 11A apart from each other along the X direction.

次いで、先端部11Aは一気に後退し、先端部11A上に載置されていた下流側の外皮材Dは下流側の包合ユニット23Wの一対の包合板24の載置面24C上に移載される。続いて、上流側の外皮材Dの中心LDが、上流側の包合ユニット23Zの開口23Aの中心23AOと一致する位置にて、供給コンベヤ11は外皮材Dの搬送を停止する。次いで、先端部11Aは一気に後退し、先端部11A上に載置されていた上流側の外皮材Dは、上流側の包合ユニット23Zの一対の包合板24の載置面24C上に移載される。このとき、外皮材Dは内材Fの重量及び落下の影響で、対向する傾斜面24F内に入り込み、窪んだ状態になる。また、幅方向の両側の曲面24G及び間隙23B上に位置する外皮材Dの周縁端部DB(ここでは、隆起部DSの両側の端部分を含む)は、間隙23Bに少し入り込み窪んだ状態になる(載置工程、図6参照)。 Next, the tip 11A retreats at once, and the downstream outer skin material D placed on the tip 11A is transferred onto the placement surface 24C of the pair of packaging plates 24 of the downstream packaging unit 23W. Ru. Subsequently, the supply conveyor 11 stops conveying the outer covering material D at a position where the center LD of the upstream outer covering material D coincides with the center 23AO of the opening 23A of the upstream packaging unit 23Z. Next, the tip 11A retreats all at once, and the upstream skin material D placed on the tip 11A is transferred onto the placement surface 24C of the pair of packaging plates 24 of the upstream packaging unit 23Z. be done. At this time, the outer skin material D enters into the opposing inclined surface 24F due to the weight and fall of the inner material F, and becomes depressed. Further, the peripheral edge portions DB of the skin material D located on the curved surfaces 24G on both sides in the width direction and the gap 23B (here, including the edge portions on both sides of the raised portion DS) slightly enter the gap 23B and become depressed. (Placement process, see Figure 6).

先端部11Aが上流端の待機位置まで後退すると、昇降フレーム15Aの下降により位置合わせ部材16A、押さえ部材15B及び延長部材18Aが包合ユニット23に向かって下降する。互いに離反した一対の位置合わせ部材16Aは、包合板24の載置外周面24Dまで下降し、外皮材DのX方向上流側と下流側に配置される(図7参照)。 When the distal end portion 11A retreats to the standby position at the upstream end, the positioning member 16A, the pressing member 15B, and the extension member 18A descend toward the packaging unit 23 due to the lowering of the elevating frame 15A. A pair of positioning members 16A separated from each other descend to the mounting outer circumferential surface 24D of the packaging plate 24, and are arranged on the upstream and downstream sides of the outer covering material D in the X direction (see FIG. 7).

アクチュエータ16Cが復動し、一対の位置合わせ部材16Aが互いに接近し、外皮材Dの周囲を囲み、内側面16ASが外皮材Dの外周を中心に向かって押圧し、外皮材Dの外形を位置合わせ部材16Aの内側面16ASに沿うように成型する。また、外皮材Dの中心LDを包合ユニット23の開口23Aの中心23AOに位置合わせする。このとき、位置合わせ部材16Aは、外皮材Dを少し傾斜面24Fに押込む(位置合わせ工程、図8参照)。 The actuator 16C moves back, the pair of positioning members 16A approach each other, surround the outer skin D, and the inner surface 16AS presses the outer periphery of the outer skin D toward the center to position the outer shape of the outer skin D. It is molded along the inner surface 16AS of the mating member 16A. Further, the center LD of the outer skin material D is aligned with the center 23AO of the opening 23A of the packaging unit 23. At this time, the alignment member 16A slightly pushes the outer skin material D onto the inclined surface 24F (alignment step, see FIG. 8).

さらに、昇降フレーム15Aの下降により押さえ部材15B及び延長部材18Aが下降する。このとき、昇降用のアクチュエータ16Cが復動することにより、位置合わせ部材16Aは、包合板24の載置外周面24D上で留まり、押さえ部材15Bは、位置合わせ部材16Aや包合ユニット23に対し下降する。押さえ部材15Bは内材Fと接することなく下降し、押さえ部材15Bの下面の半円状の押圧面15Cは、外皮材Dの周縁部DAを包合板24の載置外周面24Dに押さえる。 Further, as the elevating frame 15A descends, the pressing member 15B and the extension member 18A descend. At this time, as the lifting actuator 16C moves back, the positioning member 16A remains on the mounting outer circumferential surface 24D of the wrapping plate 24, and the pressing member 15B moves against the positioning member 16A and the wrapping unit 23. descend. The pressing member 15B descends without contacting the inner material F, and the semicircular pressing surface 15C on the lower surface of the pressing member 15B presses the peripheral edge DA of the outer skin material D against the placement outer peripheral surface 24D of the packaging plate 24.

また、押さえ部材15Bの各突条部15Dが、周縁部DAの一部である周縁端部DBを離反状態の一対の包合板24(24W、24Z)の各曲面24Gに押さえる。周縁端部DBの中央は、突状部15Dによって間隙23Bに押し込まれる。周縁端部DBは、突条部15D及び曲面24Gの形状に沿うように二つ折りされる。外皮材Dの周縁部DAの外形は、位置合わせ部材16Aの内側面16ASに沿って円形に成型される(押さえ工程、図9参照)。 Further, each protruding portion 15D of the pressing member 15B presses the peripheral end portion DB, which is a part of the peripheral portion DA, against each curved surface 24G of the pair of envelope plates 24 (24W, 24Z) in a separated state. The center of the peripheral edge portion DB is pushed into the gap 23B by the protruding portion 15D. The peripheral edge portion DB is folded in two along the shapes of the protruding portion 15D and the curved surface 24G. The outer shape of the peripheral edge DA of the outer skin material D is formed into a circular shape along the inner surface 16AS of the alignment member 16A (see pressing step, FIG. 9).

押さえ部材15Bの内部空間15Eにコンプレッサ30から圧縮空気A2が所要時間Tだけ送給され、内部空間15Eの空気圧を高めるよう作用する。外皮材Dの中央部分は、内材Fを介し圧縮空気A2の空気圧により傾斜面24Fに沿って下方に膨張し(窪み)、ついには包合ユニット23の開口23Aを通過し下方まで膨張し椀状に形成され、椀状の外皮材Dの中に内材Fが配置される。 Compressed air A2 is supplied from the compressor 30 to the internal space 15E of the holding member 15B for the required time T, and acts to increase the air pressure in the internal space 15E. The central portion of the outer skin material D expands (indents) downward along the slope 24F due to the air pressure of the compressed air A2 through the inner material F, and finally passes through the opening 23A of the packaging unit 23 and expands downward, forming a bowl. The inner material F is arranged inside the bowl-shaped outer skin material D.

ベルトコンベア17Aは、包合装置13の下方にて、包合板24から所要の間隔で待機している。ベルトコンベア17Aの上面が下方に膨張する外皮材Dの底部を支持することにより、外皮材Dが必要以上に変形することを防止して、外皮材Dの形状を安定させるとともに、外皮材Dの周縁部DAに対する内材Fの頭部FTの位置を決定する(椀状形成工程、内材配置工程、支持工程、図10参照)。 The belt conveyor 17A is on standby below the packaging device 13 at a required interval from the packaging board 24. The upper surface of the belt conveyor 17A supports the bottom of the outer skin material D that expands downward, thereby preventing the outer skin material D from being deformed more than necessary, stabilizing the shape of the outer skin material D, and improving the shape of the outer skin material D. The position of the head FT of the inner material F with respect to the peripheral portion DA is determined (bowl-shaped forming step, inner material arrangement step, support step, see FIG. 10).

外皮材Dに形成された隆起部DSの生地は、押さえ工程、椀状形成工程、支持工程を経過することで、薄く延ばされる。しかし、外皮材Dに予め生地厚の厚い部分を備えることにより、成形された折り畳み製品Pの底部の生地厚が過度に薄くなることを防止することができる。 The fabric of the raised portion DS formed on the outer skin material D is stretched thinly through a pressing process, a bowl-shaped forming process, and a supporting process. However, by providing the outer covering material D in advance with a thick portion of the fabric, it is possible to prevent the fabric thickness at the bottom of the formed folded product P from becoming excessively thin.

昇降用アクチュエータ18Bが復動し、一対の延長部材18Aは、押さえ部材15Bの縦溝15Sに案内され、一対の包合板24の間を設定位置(ここでは、包合板24Zの下側の小突条24HZ)まで下降し、外皮材Dの周縁端部DBを下方に押し延ばす。外皮材Dの周縁端部DBが二つ折りされた返し部は、内材Fの頭部FTに対し下がる。延長部材18Aの下端の内側にR面取りなど水平でない傾斜部を備えることにより、外皮材Dが外側(ここでは、幅方向)に押し出されることを抑制する。また、周縁端部DBは、幅方向の側部を一対の仕切り24J(24JW、24JZ)で覆われているので幅方向に延伸することが防止され、折り畳み食品Pの外観を整えることができる(延長工程、図11参照)。 The lifting actuator 18B moves back, and the pair of extension members 18A are guided by the vertical grooves 15S of the holding member 15B and move between the pair of wrapping plates 24 to the set position (here, a small protrusion on the lower side of the wrapping plate 24Z). 24HZ), and pushes the peripheral end DB of the outer skin material D downward. The turned portion where the peripheral edge portion DB of the outer skin material D is folded in half is lowered relative to the head portion FT of the inner material F. By providing a non-horizontal inclined portion such as an R chamfer on the inside of the lower end of the extension member 18A, it is possible to suppress the outer skin material D from being pushed out to the outside (here, in the width direction). In addition, since the peripheral edge portion DB is covered with a pair of partitions 24J (24JW, 24JZ) on the sides in the width direction, it is prevented from stretching in the width direction, and the appearance of the folded food P can be adjusted ( extension process, see Figure 11).

アクチュエータ16Cが往動し、一対の位置合わせ部材16Aは互いに離反し、押さえ部材15Bや外皮材Dと離れる(図12参照)。昇降用アクチュエータ18Bが往動し、一対の延長部材18Aが上昇して押さえ部材15Bに対する上昇停止位置に戻る。延長部材18Aが上昇する際、包合板24の小突条24Hが間隙23B内で延ばされた外皮材D(ここでは、周縁端部DB)と係合し、外皮材Dが上方に縮小することを防止する(図13参照)。また、上述したように、延長部材18Aの下側部18Dは、先端に向かって厚さが薄くなる様に傾斜面18Eが形成されているので、延長部材18Aの上昇時に、外皮材Dが延長部材18Aに粘着し、返し部が上方に引き上げられ縮小することを抑制する(図20参照)。 The actuator 16C moves forward, and the pair of positioning members 16A separates from each other and from the pressing member 15B and the outer covering material D (see FIG. 12). The lifting actuator 18B moves forward, and the pair of extension members 18A rises and returns to the lifting stop position relative to the pressing member 15B. When the extension member 18A rises, the small protrusions 24H of the enveloping plate 24 engage with the skin material D (here, the peripheral end DB) extended within the gap 23B, and the skin material D contracts upward. (See Figure 13). Further, as described above, since the lower part 18D of the extension member 18A is formed with the inclined surface 18E so that the thickness becomes thinner toward the tip, the outer skin material D is extended when the extension member 18A is raised. It adheres to the member 18A and prevents the return portion from being pulled upward and contracted (see FIG. 20).

昇降フレーム15Aは、位置合わせ部材16A、押さえ部材15B及び延長部材18Aとともに上昇し、各部材は初期位置に復帰する。駆動シャフト26Gが平面視において反時計方向に揺動(往動)するとともに、スライド機構26が往動を開始する。このとき、クラッチ機構28A、28Bは、それぞれシャフト27D、27Jを固定し、互いに接近する。離反していた一対の包合板24(24W、24Z)が接近動作し、各包合板24の間に形成される間隙23Bは狭くなる。間隙23Bに位置する周縁端部DBは各包合板24の端部24Bの間で挟圧され、偏平化する。外皮材Dが重なり合う周縁端部DBは確実に封着され、折り畳み食品Pにおける端封着部DRとなる。また、端封着部DRの上端には新たな溝部DZが形成される(挟圧工程、図14参照)。 The elevating frame 15A rises together with the positioning member 16A, the pressing member 15B, and the extension member 18A, and each member returns to its initial position. The drive shaft 26G swings (forward movement) counterclockwise in plan view, and the slide mechanism 26 starts moving forward. At this time, the clutch mechanisms 28A and 28B fix the shafts 27D and 27J, respectively, and approach each other. The pair of envelope ply plates 24 (24W, 24Z) that had been separated move toward each other, and the gap 23B formed between each envelope ply plate 24 narrows. The peripheral end portion DB located in the gap 23B is compressed between the end portions 24B of each wrapping plate 24 and flattened. The peripheral edge portion DB where the skin material D overlaps is reliably sealed and becomes the end sealing portion DR of the folded food product P. Furthermore, a new groove DZ is formed at the upper end of the end sealing portion DR (squeezing step, see FIG. 14).

挟圧工程完了後、クラッチ機構28A、28Bは、それぞれシャフト27D、27Jを解放し、リンク機構27が揺動(往動)を開始する。各包合板24W、24Zが閉じるように揺動し、外皮材Dの周縁部DA(下流側の周縁部DAWと上流側の周縁部DAZ、図14参照)は折り畳まれ重なり合い、対向する載置面24Cの間(間隙23C)で封着され、折り畳み食品Pが成形される。折り畳み食品Pは、外皮材Dから内材Fの漏出がなく、周縁部DAが重なり合う弧状の封着部DFは確実に封着される(封着工程、図15参照)。 After the pinching process is completed, the clutch mechanisms 28A and 28B release the shafts 27D and 27J, respectively, and the link mechanism 27 starts swinging (forward movement). Each packaging plate 24W, 24Z swings to close, and the peripheral edge DA of the outer skin material D (downstream peripheral edge DAW and upstream peripheral edge DAZ, see FIG. 14) are folded and overlapped, and the facing mounting surfaces 24C (gap 23C), and the folded food product P is formed. In the folded food product P, there is no leakage of the inner material F from the outer skin material D, and the arc-shaped sealing portion DF where the peripheral portions DA overlap is reliably sealed (see sealing step, FIG. 15).

封着工程完了後、駆動シャフト26Gが時計方向に揺動(復動)するとともに、スライド機構26が復動を開始する。このとき、クラッチ機構28A、28Bは、それぞれシャフト27D、27Jを固定し、互いに離反する。折り畳み食品Pは、包合板24Wと24Zの離反により包合ユニット23から離型される(離型工程、図16参照)。折り畳み食品Pは、ベルトコンベア17Aとともに下降し、下降端位置で搬出コンベア19に移乗し、さらに、二次成形装置や熱処理装置などに搬出される(搬出工程)。 After the sealing process is completed, the drive shaft 26G swings clockwise (backward movement) and the slide mechanism 26 starts to move back. At this time, the clutch mechanisms 28A and 28B fix the shafts 27D and 27J, respectively, and separate from each other. The folded food product P is released from the packaging unit 23 by separating the packaging plates 24W and 24Z (release process, see FIG. 16). The folded food product P descends together with the belt conveyor 17A, is transferred to the carry-out conveyor 19 at the lower end position, and is further carried out to a secondary forming device, a heat treatment device, etc. (carry-out step).

その後、クラッチ機構28A、28Bは、それぞれシャフト27D、27Jを解放し回動自在な状態に切り替え、リンク機構27A、27Bは逆方向に揺動(復動)し、一対の包合板24W、24Zは開方向に揺動し、2つの包合ユニット23W、23Zは開状態(初期状態)に復帰する(図5参照)。 Thereafter, the clutch mechanisms 28A and 28B release the shafts 27D and 27J, respectively, and switch to a freely rotatable state, the link mechanisms 27A and 27B swing in the opposite direction (backward movement), and the pair of wrapping plates 24W and 24Z Swinging in the opening direction, the two packaging units 23W and 23Z return to the open state (initial state) (see FIG. 5).

上記説明では、隆起部DSを有する外皮材Dから折り畳み食品Pを成形した。隆起部DSは、外皮材Dの中央部を膨張させる椀状成形工程や外皮材Dの周縁端部DBを押し延ばす延長工程においてその厚さが薄くなる。しかし、隆起部DSが外皮材Dの他の部分より予め厚く形成されていることで、焼成や蒸成などされた最終製品において、製品の底部が過度に薄くなることが防止され、内材Fの漏出や製品の食感が低下するなどの問題を解決することができる。 In the above description, the folded food product P was formed from the skin material D having the raised portion DS. The thickness of the raised portion DS becomes thinner in a bowl-shaped forming step in which the central portion of the outer skin material D is expanded and in an extension step in which the peripheral edge portion DB of the outer skin material D is stretched. However, by forming the raised portion DS thicker than other parts of the outer skin material D in advance, in the final product after firing or evaporation, the bottom part of the product is prevented from becoming excessively thin, and the inner material F This can solve problems such as leakage and poor texture of the product.

上記の第1の実施形態では、押さえ装置15とともに、位置合わせ装置16と延長装置18を用いて折り畳み食品Pを成形するよう説明した。ここでは、位置合わせ装置16及び/又は延長装置18の効果について、折り畳み食品Pの形状から説明する。 In the first embodiment described above, the folded food product P is formed using the positioning device 16 and the extension device 18 together with the pressing device 15. Here, the effects of the positioning device 16 and/or the extension device 18 will be explained starting from the shape of the folded food product P.

図17は、横倒させた折り畳み食品Pを示す斜視図である。(a)図は、位置合わせ装置16及び延長装置18を用いず、押さえ装置15のみを用いて成形した折り畳み食品Pである。(b)図は、位置合わせ装置16を用いず、押さえ装置15及び延長装置18を用いて成形した折り畳み食品Pである。図18は、横倒させた折り畳み食品Pを示す斜視図である。(a)図は、延長装置18を用いず、位置合わせ装置16及び押さえ装置15を用いて成形した折り畳み食品Pである。(b)図は、押さえ装置15、位置合わせ装置16及び延長装置18を用いて成形した折り畳み食品Pである。 FIG. 17 is a perspective view showing the folded food P laid down on its side. The figure (a) shows a folded food product P formed using only the pressing device 15 without using the alignment device 16 and the extension device 18. The figure (b) shows a folded food product P formed using the pressing device 15 and the extension device 18 without using the positioning device 16. FIG. 18 is a perspective view showing the folded food P laid down on its side. The figure (a) shows a folded food product P formed using the positioning device 16 and the pressing device 15 without using the extension device 18. The figure (b) shows a folded food product P formed using a pressing device 15, a positioning device 16, and an extension device 18.

図17と図18を対比すると、位置合わせ装置16の使用の有無による成形の効果が理解できる。位置合わせ装置16を用いない場合は、包合ユニット23に供給される外皮材Dは、外皮材成型装置4により成型された外形に起因する。したがって、重なり合う周縁部DAの幅が比較的に広く封着される。また、位置合わせ装置16を用いない場合には、包合ユニット23に対し位置ずれするときがある。折り畳まれる周縁部DAの重なりが均一にならず一方が他方に対し不規則なずれを生じ、折り畳み食品P、さらには、最終製品の品質を低下させるという問題が生じる。したがって、位置合わせ装置を用いることにより、上記問題を解決することができ、折り畳み食品Pを安定して成形することができる。 By comparing FIG. 17 and FIG. 18, it is possible to understand the effect of molding depending on whether or not the positioning device 16 is used. When the alignment device 16 is not used, the outer skin material D supplied to the packaging unit 23 has an outer shape formed by the outer skin material molding device 4. Therefore, the width of the overlapping peripheral edge portion DA is relatively wide and sealed. Furthermore, if the positioning device 16 is not used, the position may shift with respect to the wrapping unit 23. The overlap of the folded peripheral edges DA is not uniform, and one side is irregularly shifted from the other, resulting in a problem that the quality of the folded food product P and furthermore the final product is degraded. Therefore, by using the alignment device, the above problem can be solved and the folded food product P can be stably formed.

次に、図17と図18において、(a)図と(b)図を対比すると、延長装置18の使用の有無による成形の効果が理解できる。(a)図で示す折り畳み食品Pは、椀状成形工程(図11参照)の後、延長工程(図13参照)を経ることなく、挟圧工程(図14)へと成形されていく。それに対し、(b)図は、延長工程で、外皮材Dの周縁端部DBが二つ折りされた返し部が外皮材Dの内部に配置された内材Fの頭部FTに対し押し下げられる。(a)図に対し(b)図に示す折り畳み食品Pの端封着部DRの位置は、折り畳み食品Pの底面(図17、図18における右斜め奥側の面)側に押し延ばされている。また、上記説明のように、延長工程における延長部材18Aの下降停止位置は調節可能であり、内材Fの周りに形成される外皮材Dの封着部DFの範囲(長さ)を調節することができる。したがって、外観の異なる様々な折り畳み食品Pを成形することができる。 Next, in FIGS. 17 and 18, by comparing FIGS. 17A and 18B, it is possible to understand the effect of molding depending on whether or not the extension device 18 is used. The folded food product P shown in the figure (a) is formed into a pressing process (FIG. 14) after the bowl-shaped forming process (see FIG. 11) without passing through the extension process (see FIG. 13). On the other hand, in the drawing (b), in the extension process, the turned portion in which the peripheral edge portion DB of the outer skin material D is folded in half is pushed down against the head FT of the inner material F arranged inside the outer skin material D. The position of the end sealing part DR of the folded food P shown in FIG. ing. Further, as described above, the lowering stop position of the extension member 18A in the extension process is adjustable, and the range (length) of the sealing part DF of the outer skin material D formed around the inner material F is adjusted. be able to. Therefore, various folded foods P having different appearances can be formed.

図19は、折り畳み食品Pを示す斜視図である。例えば、外皮材Dをパン生地、内材Fをカレーフィリングとするカレーパンである。成形装置1で成形された折り畳み食品Pを横倒すことなく、封着部DFを上面として天板などに載置したものである。内材Fの周りの外皮材Dの封着部DFの範囲(長さ)を比較的に長く成形することにより、図19で示すような楕円球型に成形し易くできる。 FIG. 19 is a perspective view showing the folded food product P. For example, it is a curry bread in which the outer material D is the dough and the inner material F is the curry filling. The folded food product P formed by the forming device 1 is placed on a top plate or the like with the sealed portion DF facing upward without being turned sideways. By molding the range (length) of the sealing part DF of the outer skin material D around the inner material F to be relatively long, it is possible to easily mold it into an oval spherical shape as shown in FIG.

本発明の実施の形態に係る折り畳み食品Pの成形装置1の説明は概ね上記のとおりであるが、これに限らず特許請求の範囲において種々の変更が可能である。上記説明では、包合板24W、24Zにそれぞれ仕切り24JW、24JZを備えるよう説明したが、一方の包合板24の幅方向の両方の端部24Bに連続する仕切りを備え、一対の仕切りの間に他方の包合板24の両側の端部24Bを入り込ませるよう包合ユニット23を構成してもよい。一対の仕切りの間で、かつ対向する端部24Bの間に延長部材18Aを昇降させることで、外皮材Dが幅方向に延伸することが防止され、所定の幅の折り畳み食品Pを成形することができる。 Although the description of the folded food product P forming apparatus 1 according to the embodiment of the present invention is generally as described above, it is not limited thereto, and various changes can be made within the scope of the claims. In the above description, it has been explained that the packaging boards 24W and 24Z are provided with the partitions 24JW and 24JZ, respectively, but one of the packaging boards 24 is provided with continuous partitions at both ends 24B in the width direction, and the other part is provided between the pair of partitions. The wrapping unit 23 may be configured so that the ends 24B on both sides of the wrapping plate 24 can be inserted therein. By raising and lowering the extension member 18A between the pair of partitions and between the opposing ends 24B, the outer skin material D is prevented from stretching in the width direction, and the folded food product P of a predetermined width can be formed. Can be done.

また、外皮材Dを円形に成型するよう説明したが、外皮材成型装置4や位置合わせ装置16の形状を変更することにより多角形状や楕円形状などに成型することも可能である。また、包合ユニット23に対する位置合わせ装置16の配置を変更することにより、開口23Aに対する外皮材Dの載置位置を所要の位置にずらすことも可能であり、折り畳まれた外皮材Dの周縁部DAの重なりを多少ずらした折り畳み食品Pを成形するように、周縁部DAの重なりを調整することも可能である。
また、一対の位置合わせ部材16Aを、内側面16ASの形状が異なる位置合わせ部材16Aの組合せとすることも可能であり、折り畳まれた外皮材Dの周縁部DAの重なりをずらした折り畳み食品Pを成形することも可能である。
Furthermore, although the description has been made so that the outer skin material D is molded into a circular shape, it is also possible to mold it into a polygonal shape, an elliptical shape, etc. by changing the shapes of the outer skin material molding device 4 and the positioning device 16. Furthermore, by changing the arrangement of the positioning device 16 with respect to the wrapping unit 23, it is possible to shift the placement position of the outer skin material D relative to the opening 23A to a desired position, and the peripheral edge of the folded outer skin material D can be shifted to a desired position. It is also possible to adjust the overlap of the peripheral edge portions DA so as to form a folded food product P in which the overlap of the DA is slightly shifted.
Furthermore, the pair of positioning members 16A can be a combination of positioning members 16A whose inner surfaces 16AS have different shapes, and the folded food product P in which the overlap of the peripheral edge DA of the folded outer skin material D is shifted can be formed. It is also possible to mold it.

上記説明では、椀状成形装置として、押さえ部材15Bの内部空間15Eの空気圧を高める空気圧上昇装置を構成するよう説明した。しかしながら、例えば、特許文献4の図11乃至図13に示すような内材Fの吐出圧で外皮材Dを椀状成形するように外皮材Dに内材Fを供給するノズルと、ノズルに内材Fを供給する送給装置とを備えた内材供給装置であってもよい。また、例えば、特許文献4の図14乃至図17に示すような押さえ部材の内側に昇降可能に配置され外皮材Dを包合ユニットの開口から下方に押し延ばして外皮材Dを椀状に形成する押込み部材と、押込み部材から内材Fを供給して外皮材Dに内材Fを配置するよう押込み部材に内材Fを供給する送給装置とを備えた押込み装置であってもよい。いずれの装置であっても外皮材Dに内材Fを配置することができる。 In the above description, the bowl-shaped forming device is configured as an air pressure raising device that increases the air pressure in the internal space 15E of the pressing member 15B. However, for example, as shown in FIGS. 11 to 13 of Patent Document 4, there is a nozzle that supplies the inner material F to the outer skin material D so as to form the outer skin material D into a bowl shape with the discharge pressure of the inner material F, The inner material supplying device may include a feeding device that supplies the material F. Further, for example, the outer skin material D is formed into a bowl shape by being arranged movably inside a pressing member as shown in FIGS. 14 to 17 of Patent Document 4 and pushing the outer skin material D downward from the opening of the wrapping unit. The pushing device may include a pushing member that supplies the inner material F from the pushing member and a feeding device that supplies the inner material F to the pushing member so as to arrange the inner material F on the outer skin material D. In either device, the inner material F can be placed on the outer skin material D.

また、包合板24の端部24Bに小突条24Hを備えるよう説明したが、例えば、端部24Bの面上に球面状の小さな窪みなど凹状のディンプルを備えてもよく、対向する端部24Bの間を押し延ばされる外皮材D(上記説明では、周縁端部DB)と係合することにより、外皮材Dが上方へ縮むことを防止することができる。また、小突条24H及び/又はディンプルは、対向する端部24Bの少なくとも一方に形成されれば良い。 Moreover, although it has been described that the end portion 24B of the envelope plate 24 is provided with the small protrusion 24H, for example, a concave dimple such as a small spherical depression may be provided on the surface of the end portion 24B. By engaging with the outer skin material D (peripheral edge portion DB in the above description) that is stretched between the outer skin members D, the outer skin material D can be prevented from shrinking upward. Furthermore, the small protrusions 24H and/or dimples may be formed on at least one of the opposing ends 24B.

1 (折り畳み食品の)成形装置
2 延展装置
3 整列装置
4 外皮材成型装置
5 内材供給装置
7 折り畳み成形装置
13 包合装置
15 押さえ装置
15A 昇降フレーム
15B 押さえ部材
15C 押圧面
15D 突状部
15E 内部空間
15S 縦溝
16 位置合わせ装置
16A 位置合わせ部材
17 支持装置
18 延長装置
18A 延長部材
18R R面取り
21 制御装置
23、23W、23Z 包合ユニット
23A 開口
23B 間隙
23C 間隙
24、24W、24Z 包合板
24C 載置面
24E 凹部
24F 傾斜面
24H 小突条
25 駆動機構
26 スライド機構
27 リンク機構
28 クラッチ機構
D 外皮材
DD 生地玉
DA 周縁部
DB 周縁端部
DF 封着部
DS 隆起部
DR 端封着部
DZ 溝部
F 内材
P 折り畳み食品
R 搬送方向
L (外皮材DのX方向に沿った)長さ
LD (外皮材の長さLの)中心
X 搬送方向
Y X方向に直交する方向、幅方向
1 Forming device (for folded foods) 2 Stretching device 3 Aligning device 4 Outer skin material forming device 5 Inner material supply device 7 Folding device 13 Wrapping device 15 Holding device 15A Lifting frame 15B Holding member 15C Pressing surface 15D Projecting portion 15E Inside Space 15S Vertical groove 16 Alignment device 16A Alignment member 17 Support device 18 Extension device 18A Extension member 18R R chamfer 21 Control device 23, 23W, 23Z Wrapping unit 23A Opening 23B Gap 23C Gap 24, 24W, 24Z Wrapping plate 24C Mounting Placement surface 24E Recessed portion 24F Inclined surface 24H Small protrusion 25 Drive mechanism 26 Slide mechanism 27 Link mechanism 28 Clutch mechanism D Outer covering material DD Dough ball DA Peripheral portion DB Peripheral edge portion DF Seal portion DS Raised portion DR End seal portion DZ Groove portion F Inner material P Folded food R Conveying direction L Length LD (along the X direction of the outer skin material D) Center X (of the length L of the outer skin material) Conveying direction Y Direction perpendicular to the X direction, width direction

Claims (11)

偏平状の外皮材を折り畳んで内材を包み込む折り畳み食品の成形装置であって、
前記外皮材が載置され且つ一対の包合板からなり中央に開口を有し、前記外皮材に配置される内材を包むように前記外皮材の周縁部を折り畳んで重ね合わせて封着する包合ユニットと、
前記包合ユニットに対し昇降自在に備えられ、前記外皮材の周縁部を前記包合ユニットに押さえる押さえ部材と、
前記開口の上方に位置する前記外皮材の一部を前記開口から下方に延ばし前記外皮材を椀状に形成する椀状形成装置と、
前記包合ユニットの上方に配置され、前記包合ユニットに対し昇降自在に備えられ、外皮材を前記包合ユニットに対し所要の位置に位置合わせする位置合わせ装置と、
前記位置合わせ装置と前記押さえ部材の昇降動作を別個に駆動制御する制御装置を備え、
前記一対の包合板は、前記外皮材を載置する載置面を備え、
さらに、前記載置面の両端側に面状の端部を備え、対向する前記端部の少なくとも一方に、小突条及び/又は凹状のディンプルが形成されることを特徴とする成形装置。
A folding food forming device that folds a flat outer skin material and wraps the inner material,
A package on which the outer skin material is placed, which is made up of a pair of packaging plates having an opening in the center, and in which the peripheral edge of the outer skin material is folded so as to wrap the inner material placed on the outer skin material, overlapped, and sealed. unit and
a pressing member that is movable up and down relative to the packaging unit and presses a peripheral edge of the outer skin material against the packaging unit;
a bowl-shaped forming device that extends a part of the outer skin material located above the opening downward from the opening and forms the outer skin material into a bowl shape;
a positioning device that is disposed above the packaging unit, is movable up and down with respect to the packaging unit, and aligns the outer skin material to a required position with respect to the packaging unit;
comprising a control device that separately drives and controls the raising and lowering operations of the positioning device and the pressing member,
The pair of packaging plates include a placement surface on which the outer skin material is placed,
Furthermore, the molding device is characterized in that the placing surface has planar end portions on both end sides, and small protrusions and/or concave dimples are formed on at least one of the opposing end portions.
請求項1に記載の成形装置であって、
前記位置合わせ装置は、一対の位置合わせ部材を互いに接近離反可能に備えることを特徴とする成形装置。
The molding device according to claim 1,
A molding device characterized in that the positioning device includes a pair of positioning members that are movable toward and away from each other.
請求項2に記載の成形装置であって、
前記一対の位置合わせ部材は、対向する内側面が凹形状に形成されることを特徴とする成形装置。
The molding device according to claim 2,
The molding device is characterized in that the pair of alignment members have opposing inner surfaces formed in a concave shape.
請求項1に記載の成形装置であって、
前記載置面は前記開口を形成する凹部に連続する傾斜面を備えることを特徴とする成形装置。
The molding device according to claim 1,
A molding device characterized in that the placement surface includes an inclined surface that is continuous with the recess that forms the opening.
偏平状の外皮材を折り畳んで内材を包み込む折り畳み食品の成形装置であって、
前記外皮材が載置され且つ一対の包合板からなり中央に開口を有し、前記外皮材に配置される内材を包むように前記外皮材の周縁部を折り畳んで重ね合わせて封着する包合ユニットと、
前記包合ユニットに対し昇降自在に備えられ、前記外皮材の周縁部を前記包合ユニットに押さえる押さえ部材と、
前記開口の上方に位置する前記外皮材の一部を前記開口から下方に延ばし前記外皮材を椀状に形成する椀状形成装置と、
前記外皮材の両端の周縁部を前記一対の包合板の間で下方に押し延ばす延長装置を備え、
前記延長装置は、一対の延長部材を備え、前記延長部材が下降停止する位置は、前記包合板に対し調節可能であることを特徴とする成形装置。
A folding food forming device that folds a flat outer skin material and wraps the inner material,
A package on which the outer skin material is placed, which is made up of a pair of packaging plates having an opening in the center, and in which the peripheral edge of the outer skin material is folded so as to wrap the inner material placed on the outer skin material, overlapped, and sealed. unit and
a pressing member that is movable up and down relative to the packaging unit and presses a peripheral edge of the outer skin material against the packaging unit;
a bowl-shaped forming device that extends a part of the outer skin material located above the opening downward from the opening and forms the outer skin material into a bowl shape;
comprising an extension device that extends the peripheral edge portions of both ends of the outer skin material downward between the pair of wrapping plates;
The molding device is characterized in that the extension device includes a pair of extension members, and a position at which the extension members lower and stop can be adjusted with respect to the enveloping plate.
請求項1または5に記載の成形装置であって、
前記一対の包合板を開閉動作させる開閉駆動機構と、前記一対の包合板を接近離反させる往復動機構を備えることを特徴とする成形装置。
The molding device according to claim 1 or 5,
A molding device comprising: an opening/closing drive mechanism that opens and closes the pair of enveloping plates; and a reciprocating mechanism that moves the pair of enveloping plates toward and away from each other.
請求項5に記載の成形装置であって、
前記一対の包合板は、前記外皮材を載置する載置面を備え、前記載置面は前記開口を形成する凹部に連続する傾斜面を備えることを特徴とする成形装置。
The molding device according to claim 5,
The molding device is characterized in that the pair of packaging plates includes a mounting surface on which the outer skin material is placed, and the mounting surface includes an inclined surface that is continuous with the recess that forms the opening.
請求項1または7に記載の成形装置であって、
前記一対の包合板は、前記載置面の両端側に面状の端部を備え、前記端部に連続する仕切りを備え、前記開口の幅方向の両側に対向する一対の仕切りを備えることを特徴とする成形装置。
The molding device according to claim 1 or 7,
The pair of packaging plates may include planar end portions on both ends of the placement surface, continuous partitions on the end portions, and a pair of opposing partitions on both sides of the opening in the width direction. Characteristic molding equipment.
請求項5に記載の成形装置であって、
前記包合ユニットの上方に配置され、前記包合ユニットに対し昇降自在に備えられ、前記外皮材を前記包合ユニットに対し所要の位置に位置合わせする位置合わせ装置を備え、
前記位置合わせ装置は、一対の位置合わせ部材を互いに接近離反可能に備え、
前記延長部材は、前記一対の位置合わせ部材の間で昇降可能に備えることを特徴とする成形装置。
The molding device according to claim 5,
a positioning device disposed above the wrapping unit, movable up and down with respect to the wrapping unit, and positioning the outer skin material at a required position with respect to the wrapping unit;
The alignment device includes a pair of alignment members that can approach and separate from each other,
The molding device is characterized in that the extension member is movable up and down between the pair of positioning members.
偏平状の外皮材を折り畳んで内材を包み込む折り畳み食品の成形装置であって、
前記外皮材が載置され且つ一対の包合板からなり中央に開口を有し、前記外皮材に配置される内材を包むように前記外皮材の周縁部を折り畳んで重ね合わせて封着する包合ユニットと、
前記包合ユニットに対し昇降自在に備えられ、前記外皮材の周縁部を前記包合ユニットに押さえる押さえ部材と、
前記開口の上方に位置する前記外皮材の一部を前記開口から下方に延ばし前記外皮材を椀状に形成する椀状形成装置と、
前記包合ユニットの上方に配置され、前記包合ユニットに対し昇降自在に備えられ、外皮材を前記包合ユニットに対し所要の位置に位置合わせする位置合わせ装置と、
前記位置合わせ装置と前記押さえ部材の昇降動作を別個に駆動制御する制御装置を備え、
前記成形装置は前記外皮材を成型する外皮材成型装置を備え、
前記外皮材成型装置は、前記外皮材を搬送する搬送コンベアと、前記搬送コンベア上で前記外皮材の周囲を囲む側面押圧部材と、前記側面押圧部材の内側で前記外皮材を上方から押圧する上面押圧部材を備え、前記上面押圧部材の底面に中心を通り全幅に渡り溝を形成することを特徴とする。
A folding food forming device that folds a flat outer skin material and wraps the inner material,
A package on which the outer skin material is placed, which is made up of a pair of packaging plates having an opening in the center, and in which the peripheral edge of the outer skin material is folded so as to wrap the inner material placed on the outer skin material, overlapped, and sealed. unit and
a pressing member that is movable up and down relative to the packaging unit and presses a peripheral edge of the outer skin material against the packaging unit;
a bowl-shaped forming device that extends a part of the outer skin material located above the opening downward from the opening and forms the outer skin material into a bowl shape;
a positioning device that is disposed above the packaging unit, is movable up and down with respect to the packaging unit, and aligns the outer skin material to a required position with respect to the packaging unit;
comprising a control device that separately drives and controls the raising and lowering operations of the positioning device and the pressing member,
The molding device includes a skin material molding device that molds the skin material,
The skin material forming device includes a conveyor that conveys the skin material, a side pressing member that surrounds the skin material on the conveyor, and an upper surface that presses the skin material from above inside the side pressing member. It is characterized in that it includes a pressing member, and a groove is formed on the bottom surface of the upper pressing member over the entire width passing through the center.
請求項5に記載の成形装置であって、
前記成形装置は前記外皮材を成型する外皮材成型装置を備え、
前記外皮材成型装置は、前記外皮材を搬送する搬送コンベアと、前記搬送コンベア上で前記外皮材の周囲を囲む側面押圧部材と、前記側面押圧部材の内側で前記外皮材を上方から押圧する上面押圧部材を備え、前記上面押圧部材の底面に中心を通り全幅に渡り溝を形成することを特徴とする。
The molding device according to claim 5,
The molding device includes a skin material molding device that molds the skin material,
The skin material forming device includes a conveyor that conveys the skin material, a side pressing member that surrounds the skin material on the conveyor, and an upper surface that presses the skin material from above inside the side pressing member. It is characterized in that it includes a pressing member, and a groove is formed on the bottom surface of the upper pressing member over the entire width passing through the center.
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