JP7351295B2 - Liquid crystal alignment agent, liquid crystal alignment film, and liquid crystal display element using the same - Google Patents
Liquid crystal alignment agent, liquid crystal alignment film, and liquid crystal display element using the same Download PDFInfo
- Publication number
- JP7351295B2 JP7351295B2 JP2020513258A JP2020513258A JP7351295B2 JP 7351295 B2 JP7351295 B2 JP 7351295B2 JP 2020513258 A JP2020513258 A JP 2020513258A JP 2020513258 A JP2020513258 A JP 2020513258A JP 7351295 B2 JP7351295 B2 JP 7351295B2
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- Japan
- Prior art keywords
- liquid crystal
- formula
- group
- crystal aligning
- aligning agent
- Prior art date
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- 239000004973 liquid crystal related substance Substances 0.000 title claims description 163
- 239000003795 chemical substances by application Substances 0.000 title claims description 52
- 229920000642 polymer Polymers 0.000 claims description 40
- 239000004642 Polyimide Substances 0.000 claims description 28
- 229920001721 polyimide Polymers 0.000 claims description 28
- 150000004985 diamines Chemical class 0.000 claims description 25
- 125000000962 organic group Chemical group 0.000 claims description 20
- 125000004435 hydrogen atom Chemical class [H]* 0.000 claims description 14
- 239000002243 precursor Substances 0.000 claims description 14
- 239000003960 organic solvent Substances 0.000 claims description 12
- 125000000217 alkyl group Chemical group 0.000 claims description 10
- 125000004432 carbon atom Chemical group C* 0.000 claims description 10
- 230000005684 electric field Effects 0.000 claims description 9
- 229910052739 hydrogen Inorganic materials 0.000 claims description 8
- 239000001257 hydrogen Substances 0.000 claims description 8
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 claims description 7
- 125000003277 amino group Chemical group 0.000 claims description 6
- SWXVUIWOUIDPGS-UHFFFAOYSA-N diacetone alcohol Chemical compound CC(=O)CC(C)(C)O SWXVUIWOUIDPGS-UHFFFAOYSA-N 0.000 claims description 6
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- RRQYJINTUHWNHW-UHFFFAOYSA-N 1-ethoxy-2-(2-ethoxyethoxy)ethane Chemical compound CCOCCOCCOCC RRQYJINTUHWNHW-UHFFFAOYSA-N 0.000 claims description 3
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- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 3
- 125000003342 alkenyl group Chemical group 0.000 claims description 2
- 125000003545 alkoxy group Chemical group 0.000 claims description 2
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- SBZXBUIDTXKZTM-UHFFFAOYSA-N diglyme Chemical compound COCCOCCOC SBZXBUIDTXKZTM-UHFFFAOYSA-N 0.000 description 1
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- 125000004185 ester group Chemical group 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- IJUHLFUALMUWOM-UHFFFAOYSA-N ethyl 3-methoxypropanoate Chemical compound CCOC(=O)CCOC IJUHLFUALMUWOM-UHFFFAOYSA-N 0.000 description 1
- CNEKKZXYBHKSDC-UHFFFAOYSA-N ethyl acetate;propane-1,2-diol Chemical compound CC(O)CO.CCOC(C)=O CNEKKZXYBHKSDC-UHFFFAOYSA-N 0.000 description 1
- 125000004494 ethyl ester group Chemical group 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
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- 229930195729 fatty acid Natural products 0.000 description 1
- 150000008282 halocarbons Chemical class 0.000 description 1
- RXTNIJMLAQNTEG-UHFFFAOYSA-N hexan-2-yl acetate Chemical compound CCCCC(C)OC(C)=O RXTNIJMLAQNTEG-UHFFFAOYSA-N 0.000 description 1
- FUZZWVXGSFPDMH-UHFFFAOYSA-N hexanoic acid Chemical compound CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 description 1
- INQOMBQAUSQDDS-UHFFFAOYSA-N iodomethane Chemical compound IC INQOMBQAUSQDDS-UHFFFAOYSA-N 0.000 description 1
- 229940035429 isobutyl alcohol Drugs 0.000 description 1
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- AUHZEENZYGFFBQ-UHFFFAOYSA-N mesitylene Substances CC1=CC(C)=CC(C)=C1 AUHZEENZYGFFBQ-UHFFFAOYSA-N 0.000 description 1
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- UKVIEHSSVKSQBA-UHFFFAOYSA-N methane;palladium Chemical compound C.[Pd] UKVIEHSSVKSQBA-UHFFFAOYSA-N 0.000 description 1
- BDJSOPWXYLFTNW-UHFFFAOYSA-N methyl 3-methoxypropanoate Chemical compound COCCC(=O)OC BDJSOPWXYLFTNW-UHFFFAOYSA-N 0.000 description 1
- 229940017219 methyl propionate Drugs 0.000 description 1
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- XTAZYLNFDRKIHJ-UHFFFAOYSA-N n,n-dioctyloctan-1-amine Chemical compound CCCCCCCCN(CCCCCCCC)CCCCCCCC XTAZYLNFDRKIHJ-UHFFFAOYSA-N 0.000 description 1
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
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- 125000000449 nitro group Chemical group [O-][N+](*)=O 0.000 description 1
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- 239000012044 organic layer Substances 0.000 description 1
- MUMZUERVLWJKNR-UHFFFAOYSA-N oxoplatinum Chemical compound [Pt]=O MUMZUERVLWJKNR-UHFFFAOYSA-N 0.000 description 1
- NXJCBFBQEVOTOW-UHFFFAOYSA-L palladium(2+);dihydroxide Chemical compound O[Pd]O NXJCBFBQEVOTOW-UHFFFAOYSA-L 0.000 description 1
- YJVFFLUZDVXJQI-UHFFFAOYSA-L palladium(ii) acetate Chemical compound [Pd+2].CC([O-])=O.CC([O-])=O YJVFFLUZDVXJQI-UHFFFAOYSA-L 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
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- 229910003446 platinum oxide Inorganic materials 0.000 description 1
- 239000003495 polar organic solvent Substances 0.000 description 1
- 230000010287 polarization Effects 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
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- 229920000193 polymethacrylate Polymers 0.000 description 1
- 229920006324 polyoxymethylene Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 229920000166 polytrimethylene carbonate Polymers 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 229910000160 potassium phosphate Inorganic materials 0.000 description 1
- 235000011009 potassium phosphates Nutrition 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- CEXXQKSPCPPORI-UHFFFAOYSA-N propan-2-yl 3-ethoxypropanoate Chemical compound CCOCCC(=O)OC(C)C CEXXQKSPCPPORI-UHFFFAOYSA-N 0.000 description 1
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- JCMFJIHDWDKYIL-UHFFFAOYSA-N propyl 3-methoxypropanoate Chemical compound CCCOC(=O)CCOC JCMFJIHDWDKYIL-UHFFFAOYSA-N 0.000 description 1
- RUOJZAUFBMNUDX-UHFFFAOYSA-N propylene carbonate Chemical compound CC1COC(=O)O1 RUOJZAUFBMNUDX-UHFFFAOYSA-N 0.000 description 1
- LLHKCFNBLRBOGN-UHFFFAOYSA-N propylene glycol methyl ether acetate Chemical compound COCC(C)OC(C)=O LLHKCFNBLRBOGN-UHFFFAOYSA-N 0.000 description 1
- 238000000425 proton nuclear magnetic resonance spectrum Methods 0.000 description 1
- 229940107700 pyruvic acid Drugs 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 229910052703 rhodium Inorganic materials 0.000 description 1
- 239000010948 rhodium Substances 0.000 description 1
- MHOVAHRLVXNVSD-UHFFFAOYSA-N rhodium atom Chemical compound [Rh] MHOVAHRLVXNVSD-UHFFFAOYSA-N 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 238000007650 screen-printing Methods 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 1
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 1
- 235000017557 sodium bicarbonate Nutrition 0.000 description 1
- HPALAKNZSZLMCH-UHFFFAOYSA-M sodium;chloride;hydrate Chemical class O.[Na+].[Cl-] HPALAKNZSZLMCH-UHFFFAOYSA-M 0.000 description 1
- 238000003980 solgel method Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000004528 spin coating Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- IMFACGCPASFAPR-UHFFFAOYSA-N tributylamine Chemical compound CCCCN(CCCC)CCCC IMFACGCPASFAPR-UHFFFAOYSA-N 0.000 description 1
- JXUKBNICSRJFAP-UHFFFAOYSA-N triethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CCO[Si](OCC)(OCC)CCCOCC1CO1 JXUKBNICSRJFAP-UHFFFAOYSA-N 0.000 description 1
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 1
- JLGLQAWTXXGVEM-UHFFFAOYSA-N triethylene glycol monomethyl ether Chemical compound COCCOCCOCCO JLGLQAWTXXGVEM-UHFFFAOYSA-N 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
Classifications
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1337—Surface-induced orientation of the liquid crystal molecules, e.g. by alignment layers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
Landscapes
- Physics & Mathematics (AREA)
- Chemical & Material Sciences (AREA)
- Nonlinear Science (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Spectroscopy & Molecular Physics (AREA)
- Mathematical Physics (AREA)
- Crystallography & Structural Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Liquid Crystal (AREA)
- Macromolecular Compounds Obtained By Forming Nitrogen-Containing Linkages In General (AREA)
Description
本発明は、新規な重合体を使用する液晶配向剤、液晶配向膜及びそれを用いた液晶表示素子に関する。 The present invention relates to a liquid crystal aligning agent, a liquid crystal aligning film, and a liquid crystal display element using the same, using a novel polymer.
液晶表示素子は、パソコン、携帯電話、スマートフォン、テレビ等の表示部として幅広く用いられている。液晶表示素子は、例えば、素子基板とカラーフィルタ基板との間に挟持された液晶層、液晶層に電界を印加する画素電極及び共通電極、液晶層の液晶分子の配向性を制御する配向膜、画素電極に供給される電気信号をスイッチングする薄膜トランジスタ(TFT)等を備えている。液晶分子の駆動方式としては、TN方式、VA方式等の縦電界方式や、IPS方式、FFS方式等の横電界方式が知られている。基板の片側のみに電極を形成させ、基板と平行方向に電界を印加する横電界方式では、従来の上下基板に形成された電極に電圧を印加して液晶を駆動させる縦電界方式と比べ、広い視野角特性を有し、また高品位な表示が可能な液晶表示素子として知られている。 Liquid crystal display elements are widely used as display units in personal computers, mobile phones, smartphones, televisions, and the like. A liquid crystal display element includes, for example, a liquid crystal layer sandwiched between an element substrate and a color filter substrate, a pixel electrode and a common electrode that apply an electric field to the liquid crystal layer, an alignment film that controls the orientation of liquid crystal molecules in the liquid crystal layer, It includes a thin film transistor (TFT) and the like for switching electrical signals supplied to the pixel electrodes. As methods for driving liquid crystal molecules, vertical electric field methods such as TN method and VA method, and transverse electric field methods such as IPS method and FFS method are known. The horizontal electric field method, in which an electrode is formed only on one side of the substrate and an electric field is applied in a direction parallel to the substrate, has a wider field area than the conventional vertical electric field method, in which voltage is applied to electrodes formed on the upper and lower substrates to drive the liquid crystal. It is known as a liquid crystal display element that has viewing angle characteristics and is capable of high-quality display.
横電界方式の液晶セルは視野角特性に優れているものの、基板内に形成される電極部分が少ないために、電圧保持率が低いと液晶に十分な電圧がかからず表示コントラストが低下する。また、液晶配向の安定性が小さいと、液晶を長時間駆動させた際に液晶が初期の状態に戻らなくなり、コントラスト低下や残像の原因となるため、液晶配向の安定性が重要である。更に、静電気が液晶セル内に蓄積されやすく、駆動によって生じる正負非対称電圧の印加によっても液晶セル内に電荷が蓄積され、これらの蓄積された電荷が液晶配向の乱れや残像として表示に影響を与え、液晶素子の表示品位を著しく低下させる。
近年、高コントラストの要求に伴うHDR(High Dynamic Range)の導入によって従来よりも高輝度のバックライトが適用されるようになってきた。Although transverse electric field type liquid crystal cells have excellent viewing angle characteristics, since there are few electrodes formed in the substrate, if the voltage holding rate is low, sufficient voltage will not be applied to the liquid crystal, resulting in a decrease in display contrast. Furthermore, if the stability of liquid crystal alignment is low, the liquid crystal will not return to its initial state when driven for a long time, causing a decrease in contrast and afterimages, so stability of liquid crystal alignment is important. Furthermore, static electricity tends to accumulate in the liquid crystal cell, and the application of positive and negative asymmetric voltages caused by driving also accumulates charges in the liquid crystal cell, and these accumulated charges affect the display as disturbances in liquid crystal alignment and afterimages. , which significantly deteriorates the display quality of the liquid crystal element.
In recent years, with the introduction of HDR (High Dynamic Range) to meet the demand for high contrast, backlights with higher brightness than before have been used.
特許文献1には特定の構造および化合物を含む液晶配向剤が開示されているがバックライトに対する耐性に関する記述はない。また、特許文献2、3には特定構造を含む液晶配向剤が開示されており、VHR(Voltage Holding Ratio)のバックライト耐性に関して記述があるが、蓄積電荷の言及はなく、従来の技術ではこれらの要求特性を十分に満足することは難しかった。 Although Patent Document 1 discloses a liquid crystal aligning agent containing a specific structure and compound, there is no description regarding resistance to backlight. In addition, Patent Documents 2 and 3 disclose liquid crystal aligning agents containing specific structures, and there are descriptions regarding backlight resistance of VHR (Voltage Holding Ratio), but there is no mention of accumulated charge, and conventional techniques It was difficult to fully satisfy the required characteristics.
本発明は、蓄積電荷の緩和が早く、バックライトが照射されても電荷の蓄積量が変化しにくい液晶配向膜を得ることができる液晶配向剤、液晶配向膜、及び液晶表示素子を提供することを課題とする。 The present invention provides a liquid crystal alignment agent, a liquid crystal alignment film, and a liquid crystal display element that can obtain a liquid crystal alignment film in which accumulated charges are quickly relaxed and the amount of accumulated charges does not easily change even when irradiated with a backlight. The task is to
本発明者らは、上記課題を解決するために鋭意検討を行った結果、液晶配向剤に含まれる重合体中に特定構造を導入することで種々の特性が同時に改善されることを見出し、本発明を完成した。
本発明は、かかる知見に基づくものであり、下記を要旨とするものである。
下記式(1)の構造を有するジアミンから得られる重合体と、有機溶媒とを含有することを特徴とする液晶配向剤。
The present invention is based on this knowledge and has the following gist.
A liquid crystal aligning agent characterized by containing a polymer obtained from a diamine having the structure of the following formula (1) and an organic solvent.
本発明によれば、蓄積電荷の緩和が早く、バックライトが照射されても電荷の蓄積量が変化しにくい液晶配向膜を得ることができる液晶配向剤、液晶配向膜、及び液晶表示素子が得られる。 According to the present invention, a liquid crystal aligning agent, a liquid crystal aligning film, and a liquid crystal display element are obtained, which can provide a liquid crystal aligning film in which accumulated charges are quickly relaxed and the amount of accumulated charges hardly changes even when irradiated with a backlight. It will be done.
<特定ジアミン>
本発明の液晶配向剤は、下記式(1)で表される構造を有するジアミン(以下、特定ジアミンともいう。)から得られる新規な重合体を含有する液晶配向剤である。
The liquid crystal aligning agent of the present invention is a liquid crystal aligning agent containing a novel polymer obtained from a diamine (hereinafter also referred to as specific diamine) having a structure represented by the following formula (1).
上記式(1)中、R1は上記で定義したとおりであるが、炭素数1~5を有するアルキルが好ましく、特にメチル基が好ましい。
式(1)におけるベンゼン環と窒素原子との結合は、立体障害の点から、式(1-1)のように結合していることが好ましい。
From the viewpoint of steric hindrance, the bond between the benzene ring and the nitrogen atom in formula (1) is preferably as shown in formula (1-1).
上記特定ジアミンは、例えば、下記式(1-2)で表すことができ、特に、下記式(1-3)で表されるジアミンが好ましく、更には、式(1-4)で表されるジアミンがより好ましい。
R1の定義は前記式(1)の場合と同じであり、Q1、Q2は、それぞれ独立して、単結合又は2価の有機基であり、すなわち、Q1とQ2とは互いに異なる構造であってもよい。また、式(1-4)における2つのQ2は互いに異なる構造であってもよい。更に、ベンゼン環の任意の水素原子は、上記式(1)の場合と同様に、一価の有機基で置換されていてもよい。The definition of R 1 is the same as in the case of formula (1) above, and Q 1 and Q 2 are each independently a single bond or a divalent organic group, that is, Q 1 and Q 2 are mutually exclusive. It may have a different structure. Furthermore, the two Q 2 in formula (1-4) may have different structures. Furthermore, any hydrogen atom of the benzene ring may be substituted with a monovalent organic group as in the case of formula (1) above.
上記特定ジアミンの好ましい例としては、下記式(2-1)、(2-2)、又は(2-3)で表わされるジアミンを挙げることができる。
上記式中、R1の定義は、上記式(1)と同じであり、R2は、単結合又は以下の式(3)で表される構造であり、nは1~3の整数を表す。ベンゼン環の任意の水素原子は一価の有機基で置換されていてもよい。
上記式中、R3は、単結合、-O-、-COO-、-OCO-、-(CH2)l-、-O(CH2)mO-、-CONR-、及び-NRCO-から選ばれる2価の有機基を表しkは1~5の整数を表す。なお、Rは水素又は一価の有機基を表し、l、mは1~5の整数を表す。かかる一価の有機基としては炭素数1~3のアルキル基が好ましい。*1は式(2-1)~式(2-3)中のベンゼン環と結合する部位を表し、*2は式(2-1)~式(2-3)中のアミノ基と結合する部位を表す。In the above formula, R 3 is a single bond, -O-, -COO-, -OCO-, -(CH 2 ) l -, -O(CH 2 ) m O-, -CONR-, and -NRCO- It represents a selected divalent organic group, and k represents an integer of 1 to 5. Note that R represents hydrogen or a monovalent organic group, and l and m represent integers of 1 to 5. Such a monovalent organic group is preferably an alkyl group having 1 to 3 carbon atoms. * 1 represents a site that binds to the benzene ring in formulas (2-1) to (2-3), and * 2 represents a site that binds to the amino group in formulas (2-1) to (2-3). Represents a part.
具体例としては以下が例示できるが、これらに限定されない。なかでも、蓄積電荷の緩和の点から、式(2-1-1)~式(2-1-6)、式(2-1-15)、式(2-1-16)が好ましく、溶解性との両立の観点から式(2-1-1)、式(2-1-2)、式(2-1-15)、式(2-1-16)が特に好ましい。 Specific examples include, but are not limited to, the following. Among these, formulas (2-1-1) to (2-1-6), formula (2-1-15), and formula (2-1-16) are preferable from the viewpoint of alleviation of accumulated charge; Formula (2-1-1), formula (2-1-2), formula (2-1-15), and formula (2-1-16) are particularly preferred from the viewpoint of compatibility with properties.
<特定ジアミンの合成方法>
以下に、特定ジアミンを得る方法について、下記式(2-1-1)のジアミンを例に説明する。
Below, a method for obtaining a specific diamine will be explained using a diamine of the following formula (2-1-1) as an example.
本発明の特定ジアミンを合成する方法は特に限定されないが、例えば、上記式(2-1-1)のジアミンの前駆体であるジニトロ化合物(2-1-N)を合成し、そのニトロ基を還元する方法が挙げられる。
上記還元反応に用いられる触媒は、市販品として入手できる活性炭担持金属が好ましく、例えば、パラジウム-活性炭、白金-活性炭、ロジウム-活性炭などが挙げられる。触媒は、水酸化パラジウム、酸化白金、ラネーニッケルなど、必ずしも活性炭担持型の金属触媒でなくてもよい。一般的に広く使用されているパラジウム-活性炭が、良好な結果が得られるので好ましい。 The catalyst used in the above reduction reaction is preferably a commercially available metal supported on activated carbon, such as palladium-activated carbon, platinum-activated carbon, rhodium-activated carbon, and the like. The catalyst does not necessarily have to be an activated carbon-supported metal catalyst, such as palladium hydroxide, platinum oxide, or Raney nickel. Palladium-activated carbon, which is commonly used, is preferred because it gives good results.
上記還元反応をより効果的に進行させるため、活性炭の共存下で反応を実施することもある。この時、使用する活性炭の量は特に限定されないが、ジニトロ化合物X1に対して1~30質量%の範囲が好ましく、10~20質量%がより好ましい。同様な理由により、加圧下で反応を実施する場合もある。この場合、ベンゼン核の還元を避けるため、20気圧までの加圧範囲が好ましく、より好ましくは10気圧までの範囲で反応を実施する。 In order to make the reduction reaction proceed more effectively, the reaction may be carried out in the presence of activated carbon. At this time, the amount of activated carbon used is not particularly limited, but is preferably in the range of 1 to 30% by mass, more preferably 10 to 20% by mass, based on the dinitro compound X1. For similar reasons, the reaction may also be carried out under pressure. In this case, in order to avoid reduction of benzene nuclei, the reaction is preferably carried out at a pressure of up to 20 atm, more preferably up to 10 atm.
溶媒は、各原料と反応しない溶媒であれば、制限なく使用することができる。例えば、非プロトン性極性有機溶媒(ジメチルホルムアミド(DMF)、ジメチルスルキシド(DMSO)、ジメチルアセテート(DMAc)、N-メチルピロリドン(NMP)など)、エーテル類(ジエチルエーテル(Et2O)、ジイソプロピル(i-Pr2O)、テトラブチルメチルエーテル(TBME)、シクロペンチルメチルエーテル(CPME)、テトラヒドロフラン(THF)、ジオキサンなど);脂肪族炭化水素類(ペンタン、へキサン、ヘプタン、石油エーテルなど);芳香族炭化水素類(ベンゼン、トルエン、キシレン、メシチレン、クロロベンゼン、ジクロロベンゼン、ニトロベンゼン、テトラリンなど);ハロゲン系炭化水素類(クロロホルム、ジクロロメタン、四塩化炭素、ジクロロエタンなど);低級脂肪酸エステル類(酢酸メチル、酢酸エチル、酢酸ブチル、プロピオン酸メチル等);ニトリル類(アセトニトリル、プロピオニトリル、ブチロニトリル等);などが使用できる。The solvent can be used without any restriction as long as it does not react with each raw material. For example, aprotic polar organic solvents (dimethylformamide (DMF), dimethyl sulfoxide (DMSO), dimethyl acetate (DMAc), N-methylpyrrolidone (NMP), etc.), ethers (diethyl ether ( Et2O ), diisopropyl (i-Pr 2 O), tetrabutyl methyl ether (TBME), cyclopentyl methyl ether (CPME), tetrahydrofuran (THF), dioxane, etc.); aliphatic hydrocarbons (pentane, hexane, heptane, petroleum ether, etc.); Aromatic hydrocarbons (benzene, toluene, xylene, mesitylene, chlorobenzene, dichlorobenzene, nitrobenzene, tetralin, etc.); Halogenated hydrocarbons (chloroform, dichloromethane, carbon tetrachloride, dichloroethane, etc.); Lower fatty acid esters (methyl acetate, etc.) , ethyl acetate, butyl acetate, methyl propionate, etc.); nitriles (acetonitrile, propionitrile, butyronitrile, etc.); and the like can be used.
これらの溶媒は、反応の起こり易さなどを考慮して適宜選択することができ、1種単独で又は2種以上混合して用いることができる。必要に応じて、適当な脱水剤や乾燥剤を用いて溶媒を乾燥し、非水溶媒として用いることもできる。
溶媒の使用量(反応濃度)は特に限定されないが、ジニトロ化合物に対し、通常、0.1~10質量倍であり、好ましくは0.5~30質量倍であり、さらに好ましくは1~10質量倍である。反応温度は特に限定されないが、通常、-100℃から使用する溶媒の沸点までの範囲であり、好ましくは、-50~150℃である。反応時間は、通常、0.05~350時間であり、好ましくは0.5~100時間である。These solvents can be appropriately selected in consideration of the ease with which the reaction occurs, and can be used alone or in a mixture of two or more. If necessary, the solvent can be dried using an appropriate dehydrating agent or drying agent and used as a non-aqueous solvent.
The amount of the solvent used (reaction concentration) is not particularly limited, but it is usually 0.1 to 10 times the amount by mass, preferably 0.5 to 30 times the amount by mass, and more preferably 1 to 10 times the amount by mass of the dinitro compound. It's double. The reaction temperature is not particularly limited, but is usually in the range from -100°C to the boiling point of the solvent used, preferably -50 to 150°C. The reaction time is usually 0.05 to 350 hours, preferably 0.5 to 100 hours.
ジニトロ化合物(2-1-N)は、例えば、4-ブロモニトロベンゼンと、対応するアミンとを用い、下記の反応式に従って、公知の反応で合成することができる。
<特定重合体>
本発明の液晶配向剤に含有される重合体は、上記特定ジアミンを用いて得られる重合体である。具体例としては、ポリアミック酸、ポリアミック酸エステル、ポリイミド、ポリウレア、ポリアミドなどが挙げられるが、液晶配向剤としての使用の観点から、下記式(4)で表される構造単位を有するポリイミド前駆体、及び/又はそのイミド化物であるポリイミドから選ばれる少なくとも1種の重合体(以下、特定重合体ともいう。)がより好ましい。
The polymer contained in the liquid crystal aligning agent of the present invention is a polymer obtained using the above-mentioned specific diamine. Specific examples include polyamic acid, polyamic acid ester, polyimide, polyurea, polyamide, etc., but from the viewpoint of use as a liquid crystal aligning agent, a polyimide precursor having a structural unit represented by the following formula (4), and/or at least one kind of polymer selected from polyimide which is an imidized product thereof (hereinafter also referred to as a specific polymer) is more preferable.
上記式中、X1はテトラカルボン酸誘導体に由来する4価の有機基であり、Y1は特定ジアミンに由来する2価の有機基である。R5は水素原子又は炭素数1~5のアルキル基である。R5は、加熱によるイミド化のしやすさの点から、水素原子、メチル基又はエチル基が好ましい。In the above formula, X 1 is a tetravalent organic group derived from a tetracarboxylic acid derivative, and Y 1 is a divalent organic group derived from a specific diamine. R 5 is a hydrogen atom or an alkyl group having 1 to 5 carbon atoms. From the viewpoint of ease of imidization by heating, R 5 is preferably a hydrogen atom, a methyl group, or an ethyl group.
上記X1は、重合体の溶媒への溶解性や液晶配向剤の塗布性、液晶配向膜とした場合における液晶の配向性、電圧保持率、蓄積電荷など、必要とされる特性の程度に応じて適宜選択され、同一重合体中に2種類以上あってもよい。
X1の具体例を示すならば、国際公開公報2015/119168の13頁~14頁に掲載される、式(X-1)~(X-46)の構造などが挙げられる。The above -mentioned They are selected as appropriate, and two or more types may be present in the same polymer.
Specific examples of X 1 include structures of formulas (X-1) to (X-46) published on pages 13 to 14 of International Publication No. 2015/119168.
以下に、好ましいX1である(A-1)~(A-21)を示すが、これらに限定されるものではない。
上記のうち、(A-1)、(A-2)は膜硬度の更なる向上という観点から特に好ましく、(A-4)は蓄積電荷の緩和速度の更なる向上という観点から特に好ましく、(A-15)~(A-17)などは、液晶配向性と蓄積電荷の緩和速度の更なる向上という観点から特に好ましい。 Among the above, (A-1) and (A-2) are particularly preferred from the viewpoint of further improving the film hardness, and (A-4) is particularly preferred from the viewpoint of further improving the relaxation rate of accumulated charges. A-15) to (A-17) are particularly preferred from the viewpoint of further improving the liquid crystal orientation and the relaxation rate of accumulated charges.
<その他の構造単位>
上記ポリイミド前駆体は、式(4)で表される構造単位に加え、下記式(5)で表される構造単位を有していても良い。
In addition to the structural unit represented by formula (4), the polyimide precursor may have a structural unit represented by formula (5) below.
X2は、前記式(4)におけるX1の定義と同じである。X2の具体例としては、好ましい例も含めて式(4)のX1で例示したのと同じものを挙げることができる。R6は、いずれも、前記式(4)におけるR5の定義と同じである。R7は水素原子又は炭素数1~4のアルキル基を表す。また、2つあるR7の少なくとも一方は水素原子であることが好ましい。X 2 is the same as the definition of X 1 in the above formula (4). Specific examples of X 2 include the same ones as exemplified for X 1 in formula (4), including preferred examples. Each of R 6 is the same as the definition of R 5 in the above formula (4). R 7 represents a hydrogen atom or an alkyl group having 1 to 4 carbon atoms. Moreover, it is preferable that at least one of the two R 7s is a hydrogen atom.
また、Y2は、式(1)で表される構造を主鎖方向に含まないジアミンに由来する二価の有機基であり、その構造は特に限定されない。Y2は重合体の溶媒への溶解性や液晶配向剤の塗布性、液晶配向膜とした場合における液晶の配向性、電圧保持率、蓄積電荷など、必要とされる特性の程度に応じて適宜選択され、同一重合体中に2種類以上が混在していてもよい。Further, Y 2 is a divalent organic group derived from a diamine that does not include the structure represented by formula (1) in the main chain direction, and its structure is not particularly limited. Y2 is determined as appropriate depending on the degree of required properties, such as the solubility of the polymer in a solvent, the applicability of the liquid crystal alignment agent, the alignment of the liquid crystal when used as a liquid crystal alignment film, the voltage holding rate, and the accumulated charge. selected, and two or more types may be mixed in the same polymer.
Y2の具体例を示すならば、国際公開公報2015/119168の4頁に掲載される式(2)の構造、及び、8頁~12頁に掲載される、式(Y-1)~(Y-97)、(Y-101)~(Y-118)の構造;国際公開公報2013/008906の6頁に掲載される、式(2)からアミノ基を2つ除いた二価の有機基;国際公開公報2015/122413の8頁に掲載される式(1)からアミノ基を2つ除いた二価の有機基;国際公開公報2015/060360の8頁に掲載される式(3)の構造;日本国公開特許公報2012-173514の8頁に記載される式(1)からアミノ基を2つ除いた二価の有機基;国際公開公報2010-050523の9頁に掲載される式(A)~(F)からアミノ基を2つ除いた二価の有機基、などが挙げられる。To give specific examples of Y 2 , the structure of formula (2) published on page 4 of International Publication No. 2015/119168, and the structure of formula (Y-1) ~ ( published on pages 8 to 12) Structures of Y-97), (Y-101) to (Y-118); divalent organic group obtained by removing two amino groups from formula (2), published on page 6 of International Publication No. 2013/008906 ; Divalent organic group obtained by removing two amino groups from formula (1) published on page 8 of International Publication Publication 2015/122413; Formula (3) published on page 8 of International Publication Publication 2015/060360 Structure: Divalent organic group obtained by removing two amino groups from the formula (1) described on page 8 of Japanese Patent Publication No. 2012-173514; Formula ( Examples include divalent organic groups obtained by removing two amino groups from A) to (F).
以下に、Y2の好ましい構造である、式(B-1)~式(B-20)を示すが、本発明はこれらに限定されるものではない。
上記の構造のうち、(B-28)、(B-29)は、膜硬度の更なる向上という観点から特に好ましく、(B-1)~(B-3)は、液晶配向性の更なる向上という観点から特に好ましく、(B-14)~(B-18)、(B-27)は、蓄積電荷の緩和速度の更なる向上という観点から特に好ましく、(B-26)は、電圧保持率の更なる向上という観点から好ましい。 Among the above structures, (B-28) and (B-29) are particularly preferable from the viewpoint of further improving the film hardness, and (B-1) to (B-3) are particularly preferable from the viewpoint of further improving the liquid crystal orientation. (B-14) to (B-18) and (B-27) are particularly preferable from the perspective of further improving the relaxation rate of accumulated charge, and (B-26) is particularly preferable from the perspective of further improving the relaxation rate of accumulated charges. This is preferable from the viewpoint of further improving the ratio.
上記ポリイミド前駆体が、式(4)で表される構造単位のほかに、式(5)で表される構造単位を含む場合、式(4)で表される構造単位は、式(4)と式(5)の合計に対して10モル%以上であることが好ましく、より好ましくは20モル%以上であり、特に好ましくは30モル%以上である。
本発明に用いるポリイミド前駆体の分子量は、重量平均分子量(Mw)で2,000~500,000が好ましく、より好ましくは5,000~300,000であり、さらに好ましくは、10,000~100,000である。When the polyimide precursor contains a structural unit represented by formula (5) in addition to the structural unit represented by formula (4), the structural unit represented by formula (4) is the structural unit represented by formula (4). It is preferably 10 mol % or more, more preferably 20 mol % or more, particularly preferably 30 mol % or more based on the total of formula (5).
The weight average molecular weight (Mw) of the polyimide precursor used in the present invention is preferably 2,000 to 500,000, more preferably 5,000 to 300,000, and even more preferably 10,000 to 100. ,000.
<ポリイミド>
特定重合体のうちのポリイミドは、式(4)、式(5)で表されるポリイミド前駆体を閉環させて得られる。この場合のイミド化率は必ずしも100%である必要はなく、用途や目的に応じて任意に調整できる。
ポリイミド前駆体をイミド化させる方法としては、既知の方法が使用できる。ポリイミド前駆体の溶液に、塩基性触媒を添加する化学的イミド化が簡便である。化学的イミド化は、比較的低温でイミド化反応が進行し、イミド化の課程で重合体の分子量低下が起こりにくいので好ましい。<Polyimide>
Polyimide among the specific polymers is obtained by ring-closing polyimide precursors represented by formulas (4) and (5). The imidization rate in this case does not necessarily have to be 100%, and can be arbitrarily adjusted depending on the use and purpose.
Known methods can be used to imidize the polyimide precursor. Chemical imidization, which involves adding a basic catalyst to a solution of a polyimide precursor, is simple. Chemical imidization is preferable because the imidization reaction proceeds at a relatively low temperature and the molecular weight of the polymer is less likely to decrease during the imidization process.
化学的イミド化は、ポリイミド前駆体を、有機溶媒中において、塩基性触媒の存在下で撹拌することにより行うことができる。有機溶媒としては、前述した重合反応時に用いる溶媒を使用することができる。塩基性触媒としては、ピリジン、トリエチルアミン、トリメチルアミン、トリブチルアミン、トリオクチルアミン等を挙げることができる。中でもトリエチルアミンは反応を進行させるのに充分な塩基性を持つので好ましい。
イミド化反応を行うときの温度は、-20~140℃、好ましくは0~100℃であり、好ましくは反応時間は1~100時間で行うことができる。塩基性触媒の量は、アミック酸エステル基の0.5~30モル倍、好ましくは2~20モル倍である。得られる重合体のイミド化率は、触媒量、温度、反応時間等を調節することで制御することができる。イミド化反応後の溶液には、添加した触媒等が残存しているので、以下に述べる手段により、得られたイミド化重合体を回収し、有機溶媒で再溶解して、本発明の液晶配向剤とすることが好ましい。Chemical imidization can be performed by stirring the polyimide precursor in an organic solvent in the presence of a basic catalyst. As the organic solvent, the solvent used in the polymerization reaction described above can be used. Examples of the basic catalyst include pyridine, triethylamine, trimethylamine, tributylamine, and trioctylamine. Among these, triethylamine is preferred because it has sufficient basicity to advance the reaction.
The temperature during the imidization reaction is -20 to 140°C, preferably 0 to 100°C, and the reaction time is preferably 1 to 100 hours. The amount of the basic catalyst is 0.5 to 30 times, preferably 2 to 20 times by mole, the amount of the amic acid ester group. The imidization rate of the obtained polymer can be controlled by adjusting the amount of catalyst, temperature, reaction time, etc. Since the added catalyst and the like remain in the solution after the imidization reaction, the obtained imidized polymer is recovered by the means described below and redissolved in an organic solvent to form the liquid crystal alignment of the present invention. It is preferable to use it as an agent.
ポリイミド前駆体のイミド化反応後の溶液には、添加した触媒等が残存しているので、以下に述べる手段により、得られたイミド化重合体を回収し、有機溶媒で再溶解して、本発明の液晶配向剤とすることが好ましい。
上記のようにして得られるポリイミドの溶液は、よく撹拌させながら貧溶媒に注入することで、重合体を析出させることができる。析出を数回行い、貧溶媒で洗浄後、常温あるいは加熱乾燥して、精製されたポリイミドの粉末を得ることができる。
貧溶媒としては、特に限定されないが、メタノール、アセトン、ヘキサン、ブチルセルソルブ、ヘプタン、メチルエチルケトン、メチルイソブチルケトン、エタノール、トルエン、ベンゼン等が挙げられる。Since the added catalyst, etc. remain in the solution after the imidization reaction of the polyimide precursor, the resulting imidized polymer is recovered by the method described below, redissolved in an organic solvent, and then processed into the present invention. It is preferable to use it as a liquid crystal aligning agent of the invention.
The polyimide solution obtained as described above can be poured into a poor solvent with thorough stirring to precipitate the polymer. A purified polyimide powder can be obtained by performing precipitation several times, washing with a poor solvent, and drying at room temperature or by heating.
Examples of the poor solvent include, but are not limited to, methanol, acetone, hexane, butyl cellosolve, heptane, methyl ethyl ketone, methyl isobutyl ketone, ethanol, toluene, benzene, and the like.
<液晶配向剤>
本発明の液晶配向剤は、特定重合体を含有するが、異なる構造の特定重合体を2種以上含有していてもよい。また、特定重合体に加えて、その他の重合体を含有していてもよい。その他の重合体の種類としては、ポリアミック酸、ポリイミド、ポリアミック酸エステル、ポリエステル、ポリアミド、ポリウレア、ポリオルガノシロキサン、セルロース誘導体、ポリアセタール、ポリスチレンまたはその誘導体、ポリ(スチレン-フェニルマレイミド)誘導体、ポリ(メタ)アクリレートなどを挙げることができる。また、上記式(5)で表されるポリイミド前駆体及び/又は該ポリイミド前駆体をイミド化したポリイミドから選ばれるポリイミドなどを含有していてもよい。<Liquid crystal alignment agent>
Although the liquid crystal aligning agent of the present invention contains a specific polymer, it may contain two or more types of specific polymers having different structures. Moreover, in addition to the specific polymer, other polymers may be contained. Other types of polymers include polyamic acids, polyimides, polyamic acid esters, polyesters, polyamides, polyureas, polyorganosiloxanes, cellulose derivatives, polyacetals, polystyrene or its derivatives, poly(styrene-phenylmaleimide) derivatives, poly(meth) ) acrylate, etc. Further, it may contain a polyimide selected from a polyimide precursor represented by the above formula (5) and/or a polyimide obtained by imidizing the polyimide precursor.
本発明の液晶配向剤がその他の重合体を含有する場合、全重合体成分に対する特定重合体の割合は5質量%以上が好ましく、より好ましくは5~95質量%が挙げられる。
液晶配向剤は、液晶配向膜を作製するために用いられるものであり、均一な薄膜を形成させるという観点から、一般的には塗布液の形態をとる。本発明の液晶配向剤においても前記した重合体成分と、この重合体成分を溶解させる有機溶媒とを含有する塗布液であることが好ましい。その際、液晶配向剤中の重合体の濃度は、形成させようとする塗膜の厚みの設定によって適宜変更することができる。均一で欠陥のない塗膜を形成させるという点からは、1質量%以上であることが好ましく、溶液の保存安定性の点からは、10質量%以下とすることが好ましい。特に好ましい重合体の濃度は、2~8質量%である。When the liquid crystal aligning agent of the present invention contains other polymers, the ratio of the specific polymer to the total polymer components is preferably 5% by mass or more, more preferably 5 to 95% by mass.
A liquid crystal aligning agent is used for producing a liquid crystal aligning film, and generally takes the form of a coating liquid from the viewpoint of forming a uniform thin film. Also in the liquid crystal aligning agent of the present invention, it is preferable that it is a coating liquid containing the above-described polymer component and an organic solvent that dissolves this polymer component. At that time, the concentration of the polymer in the liquid crystal aligning agent can be changed as appropriate depending on the thickness of the coating film to be formed. From the viewpoint of forming a uniform and defect-free coating film, the content is preferably 1% by mass or more, and from the viewpoint of storage stability of the solution, the content is preferably 10% by mass or less. Particularly preferred polymer concentrations are 2 to 8% by weight.
液晶配向剤に含有される有機溶媒は、重合体成分が均一に溶解するものであれば特に限定されない。その具体例を挙げるならば、N,N-ジメチルホルムアミド、N,N-ジメチルアセトアミド、N-メチル-2-ピロリドン、N-エチル-2-ピロリドン、ジメチルスルホキシド、γ-ブチロラクトン、1,3-ジメチル-イミダゾリジノン、メチルエチルケトン、シクロヘキサノン、シクロペンタノンなどを挙げることができる。なかでも、N-メチル-2-ピロリドン、N-エチル-2-ピロリドン、又はγ-ブチロラクトンを用いることが好ましい。 The organic solvent contained in the liquid crystal aligning agent is not particularly limited as long as the polymer component is uniformly dissolved therein. Specific examples include N,N-dimethylformamide, N,N-dimethylacetamide, N-methyl-2-pyrrolidone, N-ethyl-2-pyrrolidone, dimethylsulfoxide, γ-butyrolactone, 1,3-dimethyl -Imidazolidinone, methyl ethyl ketone, cyclohexanone, cyclopentanone, etc. may be mentioned. Among them, it is preferable to use N-methyl-2-pyrrolidone, N-ethyl-2-pyrrolidone, or γ-butyrolactone.
また、液晶配向剤に含有される有機溶媒は、上記のような溶媒に加えて液晶配向剤を塗布する際の塗布性や塗膜の表面平滑性を向上させる溶媒を併用した混合溶媒を使用することが一般的であり、本発明の液晶配向剤においてもこのような混合溶媒は好適に用いられる。併用する有機溶媒の具体例を下記に挙げるが、これらの例に限定されない。
例えば、エタノール、イソプロピルアルコール、1-ブタノール、2-ブタノール、イソブチルアルコール、tert-ブチルアルコール、1-ペンタノール、2-ペンタノール、3-ペンタノール、2-メチル-1-ブタノール、イソペンチルアルコール、tert-ペンチルアルコール、3-メチル-2-ブタノール、ネオペンチルアルコール、1-ヘキサノール、2-メチル-1-ペンタノール、2-メチル-2-ペンタノール、2-エチル-1-ブタノール、1-ヘプタノール、2-ヘプタノール、3-ヘプタノール、1-オクタノール、2-オクタノール、2-エチル-1-ヘキサノール、シクロヘキサノール、1-メチルシクロヘキサノール、2-メチルシクロヘキサノール、3-メチルシクロヘキサノール、1,2-エタンジオール、1,2-プロパンジオール、1,3-プロパンジオール、1,2-ブタンジオール、1,3-ブタンジオール、1,4-ブタンジオール、2,3-ブタンジオール、1,5-ペンタンジオール、2-メチル-2,4-ペンタンジオール、2-エチル-1,3-ヘキサンジオール、ジプロピルエーテル、ジブチルエーテル、ジヘキシルエーテル、ジオキサン、エチレングリコールジメチルエーテル、エチレングリコールジエチルエーテル、エチレングリコールジブチルエーテル、1,2-ブトキシエタン、ジエチレングリコールジメチルエーテル、ジエチレングリコールジエチルエーテル、4-ヒドロキシ-4-メチル-2-ペンタノン、ジエチレングリコールメチルエチルエーテル、ジエチレングリコールジブチルエーテル、2-ペンタノン、3-ペンタノン、2-ヘキサノン、2-ヘプタノン、4-ヘプタノン、3-エトキシブチルアセタート、1-メチルペンチルアセタート、2-エチルブチルアセタート、2-エチルヘキシルアセタート、エチレングリコールモノアセタート、エチレングリコールジアセタート、プロピレンカーボネート、エチレンカーボネート、2-(メトキシメトキシ)エタノール、エチレングリコールモノブチルエーテル、エチレングリコールモノイソアミルエーテル、エチレングリコールモノヘキシルエーテル、2-(ヘキシルオキシ)エタノール、フルフリルアルコール、ジエチレングリコール、プロピレングリコール、プロピレングリコールモノブチルエーテル、1-(ブトキシエトキシ)プロパノール、プロピレングリコールモノメチルエーテルアセタート、ジプロピレングリコール、ジプロピレングリコールモノメチルエーテル、ジプロピレングリコールモノエチルエーテル、ジプロピレングリコールジメチルエーテル、トリプロピレングリコールモノメチルエーテル、エチレングリコールモノメチルエーテルアセタート、エチレングリコールモノエチルエーテルアセタート、エチレングリコールモノブチルエーテルアセタート、エチレングリコールモノアセタート、エチレングリコールジアセタート、ジエチレングリコールモノエチルエーテルアセタート、ジエチレングリコールモノブチルエーテルアセタート、2-(2-エトキシエトキシ)エチルアセタート、ジエチレングリコールアセタート、トリエチレングリコール、トリエチレングリコールモノメチルエーテル、トリエチレングリコールモノエチルエーテル、乳酸メチル、乳酸エチル、酢酸メチル、酢酸エチル、酢酸n-ブチル、酢酸プロピレングリコールモノエチルエーテル、ピルビン酸メチル、ピルビン酸エチル、3-メトキシプロピオン酸メチル、3-エトキシプロピオン酸メチルエチル、3-メトキシプロピオン酸エチル、3-エトキシプロピオン酸、3-メトキシプロピオン酸、3-メトキシプロピオン酸プロピル、3-メトキシプロピオン酸ブチル、乳酸メチルエステル、乳酸エチルエステル、乳酸n-プロピルエステル、乳酸n-ブチルエステル、乳酸イソアミルエステル、下記式[D-1]~[D-3]で表される溶媒などを挙げることができる。In addition, the organic solvent contained in the liquid crystal aligning agent is a mixed solvent containing the above solvents and a solvent that improves the coating properties and surface smoothness of the coating film when applying the liquid crystal aligning agent. Generally, such a mixed solvent is suitably used in the liquid crystal aligning agent of the present invention. Specific examples of organic solvents used in combination are listed below, but the invention is not limited to these examples.
For example, ethanol, isopropyl alcohol, 1-butanol, 2-butanol, isobutyl alcohol, tert-butyl alcohol, 1-pentanol, 2-pentanol, 3-pentanol, 2-methyl-1-butanol, isopentyl alcohol, tert-pentyl alcohol, 3-methyl-2-butanol, neopentyl alcohol, 1-hexanol, 2-methyl-1-pentanol, 2-methyl-2-pentanol, 2-ethyl-1-butanol, 1-heptanol , 2-heptanol, 3-heptanol, 1-octanol, 2-octanol, 2-ethyl-1-hexanol, cyclohexanol, 1-methylcyclohexanol, 2-methylcyclohexanol, 3-methylcyclohexanol, 1,2- Ethanediol, 1,2-propanediol, 1,3-propanediol, 1,2-butanediol, 1,3-butanediol, 1,4-butanediol, 2,3-butanediol, 1,5-pentane Diol, 2-methyl-2,4-pentanediol, 2-ethyl-1,3-hexanediol, dipropyl ether, dibutyl ether, dihexyl ether, dioxane, ethylene glycol dimethyl ether, ethylene glycol diethyl ether, ethylene glycol dibutyl ether, 1,2-butoxyethane, diethylene glycol dimethyl ether, diethylene glycol diethyl ether, 4-hydroxy-4-methyl-2-pentanone, diethylene glycol methyl ethyl ether, diethylene glycol dibutyl ether, 2-pentanone, 3-pentanone, 2-hexanone, 2-heptanone , 4-heptanone, 3-ethoxybutyl acetate, 1-methylpentyl acetate, 2-ethylbutyl acetate, 2-ethylhexyl acetate, ethylene glycol monoacetate, ethylene glycol diacetate, propylene carbonate, ethylene carbonate, 2-(methoxymethoxy)ethanol, ethylene glycol monobutyl ether, ethylene glycol monoisoamyl ether, ethylene glycol monohexyl ether, 2-(hexyloxy)ethanol, furfuryl alcohol, diethylene glycol, propylene glycol, propylene glycol monobutyl ether, 1-( butoxyethoxy)propanol, propylene glycol monomethyl ether acetate, dipropylene glycol, dipropylene glycol monomethyl ether, dipropylene glycol monoethyl ether, dipropylene glycol dimethyl ether, tripropylene glycol monomethyl ether, ethylene glycol monomethyl ether acetate, ethylene glycol mono Ethyl ether acetate, ethylene glycol monobutyl ether acetate, ethylene glycol monoacetate, ethylene glycol diacetate, diethylene glycol monoethyl ether acetate, diethylene glycol monobutyl ether acetate, 2-(2-ethoxyethoxy)ethyl acetate, diethylene glycol Acetate, triethylene glycol, triethylene glycol monomethyl ether, triethylene glycol monoethyl ether, methyl lactate, ethyl lactate, methyl acetate, ethyl acetate, n-butyl acetate, propylene glycol monoethyl acetate, methyl pyruvate, pyruvic acid Ethyl, methyl 3-methoxypropionate, methylethyl 3-ethoxypropionate, ethyl 3-methoxypropionate, 3-ethoxypropionic acid, 3-methoxypropionic acid, propyl 3-methoxypropionate, butyl 3-methoxypropionate, Examples include methyl lactate, ethyl ester, n-propyl ester, n-butyl ester, isoamyl lactate, and solvents represented by the following formulas [D-1] to [D-3].
式[D-1]中、D1は炭素数1~3のアルキル基を示し、式[D-2]中、D2は炭素数1~3のアルキル基を示し、式[D-3]中、D3は炭素数1~4のアルキル基を示す。なかでも、1-ヘキサノール、シクロヘキサノール、1,2-エタンジオール、1,2-プロパンジオール、プロピレングリコールモノブチルエーテル、ジエチレングリコールジエチルエーテル、4-ヒドロキシ-4-メチル-2-ペンタノン、エチレングリコールモノブチルエーテル又はジプロピレングリコールジメチルエーテルが好ましい。このような溶媒の種類及び含有量は、液晶配向剤の塗布装置、塗布条件、塗布環境などに応じて適宜選択される。In formula [D-1], D 1 represents an alkyl group having 1 to 3 carbon atoms, in formula [D-2], D 2 represents an alkyl group having 1 to 3 carbon atoms, and in formula [D-3] Among them, D 3 represents an alkyl group having 1 to 4 carbon atoms. Among them, 1-hexanol, cyclohexanol, 1,2-ethanediol, 1,2-propanediol, propylene glycol monobutyl ether, diethylene glycol diethyl ether, 4-hydroxy-4-methyl-2-pentanone, ethylene glycol monobutyl ether or Dipropylene glycol dimethyl ether is preferred. The type and content of such a solvent are appropriately selected depending on the liquid crystal aligning agent coating device, coating conditions, coating environment, and the like.
本発明の液晶配向剤は、重合体成分及び有機溶媒以外の成分を追加的に含有しても良い。このような追加成分としては、液晶配向膜と基板との密着性や液晶配向膜とシール材との密着性を高めるための密着助剤、液晶配向膜の強度を高めるための架橋剤、液晶配向膜の誘電率や電気抵抗を調整するための誘電体や導電物質などが挙げられる。これら追加成分の具体例としては、液晶配向剤に関する公知の文献に種々開示されているとおりであるが、その一例を示すなら、国際公開公報2015/060357号の53頁[0105]~55頁[0116]に開示されている成分などが挙げられる。 The liquid crystal aligning agent of the present invention may additionally contain components other than the polymer component and the organic solvent. Such additional components include an adhesion aid to improve the adhesion between the liquid crystal alignment film and the substrate and the adhesion between the liquid crystal alignment film and the sealing material, a crosslinking agent to increase the strength of the liquid crystal alignment film, and a liquid crystal alignment agent. Examples include dielectric materials and conductive materials for adjusting the dielectric constant and electrical resistance of the film. Specific examples of these additional components are disclosed in various known documents regarding liquid crystal aligning agents, but one example is WO 2015/060357, pages 53 [0105] to 55 [ 0116] and the like.
<液晶配向膜>
本発明の液晶配向膜は、上記本発明の液晶配向剤から得られる。液晶配向剤から液晶配向膜を得る方法の一例を挙げるなら、塗布液形態の液晶配向剤を基板に塗布し、乾燥し、焼成して得られた膜に対してラビング処理法又は光配向処理法で配向処理を施す方法が挙げられる。
液晶配向剤を塗布する基板としては、透明性の高い基板であれば特に限定されず、ガラス基板、窒化珪素基板、アクリル基板やポリカーボネート基板などのプラスチック基板等を用いることもできる。その際、液晶を駆動させるためのITO電極などが形成された基板を用いると、プロセスの簡素化の点から好ましい。また、反射型の液晶表示素子では、片側の基板のみにならば、シリコンウエハーなどの不透明な物でも使用でき、この場合の電極にはアルミニウムなどの光を反射する材料も使用できる。<Liquid crystal alignment film>
The liquid crystal aligning film of the present invention is obtained from the liquid crystal aligning agent of the present invention. An example of a method for obtaining a liquid crystal alignment film from a liquid crystal alignment agent is to apply a liquid crystal alignment agent in the form of a coating liquid to a substrate, dry it, and bake it, then apply a rubbing treatment or photo alignment treatment to the resulting film. An example of this method is to perform an orientation treatment.
The substrate to which the liquid crystal alignment agent is applied is not particularly limited as long as it is a highly transparent substrate, and a glass substrate, a silicon nitride substrate, a plastic substrate such as an acrylic substrate or a polycarbonate substrate, etc. can also be used. In this case, it is preferable to use a substrate on which ITO electrodes and the like for driving the liquid crystal are formed, from the viewpoint of process simplification. Furthermore, in a reflective liquid crystal display element, an opaque material such as a silicon wafer can be used as long as only one substrate is used, and a material that reflects light such as aluminum can also be used for the electrodes in this case.
液晶配向剤の塗布方法は、特に限定されないが、工業的には、スクリーン印刷、オフセット印刷、フレキソ印刷、インクジェット法などが一般的である。その他の塗布方法としては、ディップ法、ロールコータ法、スリットコータ法、スピンナー法、スプレー法などがあり、目的に応じてこれらを用いてもよい。
液晶配向剤を基板上に塗布した後は、ホットプレート、熱循環型オーブン、IR(赤外線)型オーブンなどの加熱手段により、溶媒を蒸発させ、焼成する。液晶配向剤を塗布した後の乾燥、焼成工程は、任意の温度と時間を選択することができる。通常は、含有される溶媒を十分に除去するために、50~120℃で1~10分焼成し、その後、150~300℃で、5~120分焼成する条件が挙げられる。The method for applying the liquid crystal aligning agent is not particularly limited, but screen printing, offset printing, flexographic printing, inkjet methods, etc. are commonly used industrially. Other coating methods include a dip method, a roll coater method, a slit coater method, a spinner method, and a spray method, and these may be used depending on the purpose.
After applying the liquid crystal aligning agent onto the substrate, the solvent is evaporated and baked using a heating means such as a hot plate, a thermal circulation oven, or an IR (infrared) oven. Any temperature and time can be selected for the drying and baking steps after applying the liquid crystal aligning agent. Usually, in order to sufficiently remove the contained solvent, conditions include firing at 50 to 120°C for 1 to 10 minutes, and then firing at 150 to 300°C for 5 to 120 minutes.
焼成後の液晶配向膜の厚みは、特に限定されないが、薄すぎると液晶表示素子の信頼性が低下する場合があるので、5~300nmであることが好ましく、10~200nmがより好ましい。
本発明の液晶配向膜は、IPS方式やFFS方式などの横電界方式の液晶表示素子の液晶配向膜として好適であり、特に、FFS方式の液晶表示素子の液晶配向膜として有用である。The thickness of the liquid crystal alignment film after firing is not particularly limited, but if it is too thin, the reliability of the liquid crystal display element may decrease, so it is preferably 5 to 300 nm, more preferably 10 to 200 nm.
The liquid crystal alignment film of the present invention is suitable as a liquid crystal alignment film for a horizontal electric field type liquid crystal display element such as an IPS type or an FFS type, and is particularly useful as a liquid crystal alignment film for an FFS type liquid crystal display element.
<液晶表示素子>
本発明の液晶表示素子は、上記液晶配向剤から得られる液晶配向膜付きの基板を得た後、既知の方法で液晶セルを作製し、該液晶セルを使用して素子としたものである。
液晶セルの作製方法の一例として、パッシブマトリクス構造の液晶表示素子を例にとり説明する。なお、画像表示を構成する各画素部分にTFT(Thin Film Transistor)などのスイッチング素子が設けられたアクティブマトリクス構え造の液晶表示素子であってもよい。<Liquid crystal display element>
The liquid crystal display element of the present invention is obtained by obtaining a substrate with a liquid crystal alignment film obtained from the above-mentioned liquid crystal aligning agent, then producing a liquid crystal cell by a known method, and using the liquid crystal cell to form an element.
As an example of a method for manufacturing a liquid crystal cell, a liquid crystal display element having a passive matrix structure will be described as an example. Note that it may be an active matrix liquid crystal display element in which a switching element such as a TFT (Thin Film Transistor) is provided in each pixel portion constituting an image display.
具体的には、透明なガラス製の基板を準備し、一方の基板の上にコモン電極を、他方の基板の上にセグメント電極を設ける。これらの電極は、例えばITO電極とすることができ、所望の画像表示ができるようパターニングされている。次いで、各基板の上に、コモン電極とセグメント電極を被覆するようにして絶縁膜を設ける。絶縁膜は、例えば、ゾル-ゲル法によって形成されたSiO2-TiO2からなる膜とすることができる。次に、前記のような条件で、各基板の上に液晶配向膜を形成する。Specifically, transparent glass substrates are prepared, and a common electrode is provided on one substrate and a segment electrode is provided on the other substrate. These electrodes can be, for example, ITO electrodes, and are patterned to display a desired image. Next, an insulating film is provided on each substrate so as to cover the common electrode and the segment electrode. The insulating film can be, for example, a film made of SiO 2 --TiO 2 formed by a sol-gel method. Next, a liquid crystal alignment film is formed on each substrate under the conditions described above.
次いで、液晶配向膜を形成した2枚の基板のうちの一方の基板上の所定の場所に例えば紫外線硬化性のシール材を配置し、さらに液晶配向膜面上の所定の数カ所に液晶を配置した後、液晶配向膜が対向するように他方の基板を貼り合わせて圧着することにより液晶を液晶配向膜前面に押し広げた後、基板の全面に紫外線を照射してシール材を硬化することで液晶セルを得る。
または、基板の上に液晶配向膜を形成した後の工程として、一方の基板上の所定の場所にシール材を配置する際に、外部から液晶を充填可能な開口部を設けておき、液晶を配置しないで基板を貼り合わせた後、シール材に設けた開口部を通じて液晶セル内に液晶材料を注入し、次いで、この開口部を接着剤で封止して液晶セルを得る。液晶材料の注入には、真空注入法でもよいし、大気中で毛細管現象を利用した方法でもよい。Next, an ultraviolet curable sealing material, for example, was placed at a predetermined location on one of the two substrates on which the liquid crystal alignment film was formed, and liquid crystals were further placed at several predetermined locations on the surface of the liquid crystal alignment film. After that, the other substrate is attached and pressure-bonded so that the liquid crystal alignment films face each other, and the liquid crystal is spread out in front of the liquid crystal alignment film.The entire surface of the substrate is irradiated with ultraviolet rays to harden the sealing material. Get a cell.
Alternatively, as a step after forming a liquid crystal alignment film on the substrate, when placing a sealant at a predetermined location on one substrate, an opening that can be filled with liquid crystal from the outside is provided, and the liquid crystal is filled with the liquid crystal. After bonding the substrates together without arranging them, a liquid crystal material is injected into the liquid crystal cell through an opening provided in the sealing material, and then this opening is sealed with an adhesive to obtain a liquid crystal cell. The liquid crystal material may be injected by a vacuum injection method or by a method utilizing capillary action in the atmosphere.
上記のいずれの方法においても、液晶セル内に液晶材料が充填される空間を確保する為に、一方の基板上に柱状の突起を設けるか、一方の基板上にスペーサーを散布するか、シール材にスペーサーを混入するか、又はこれらを組み合わせるなどの手段を取ることが好ましい。
上記の液晶材料としては、ネマチック液晶、及びスメクチック液晶などを挙げることができ、その中でもネマチック液晶が好ましく、ポジ型液晶材料やネガ型液晶材料のいずれを用いてもよい。次に、偏光板の設置を行う。具体的には、2枚の基板の液晶層とは反対側の面に一対の偏光板を貼り付けることが好ましい。In any of the above methods, in order to secure the space in which the liquid crystal material is filled in the liquid crystal cell, columnar projections are provided on one substrate, spacers are sprinkled on one substrate, or sealing material is It is preferable to take measures such as mixing a spacer into the material or combining these methods.
Examples of the above-mentioned liquid crystal materials include nematic liquid crystals and smectic liquid crystals, among which nematic liquid crystals are preferred, and either positive-type liquid crystal materials or negative-type liquid crystal materials may be used. Next, a polarizing plate is installed. Specifically, it is preferable to attach a pair of polarizing plates to the surfaces of the two substrates opposite to the liquid crystal layer.
なお、本発明の液晶配向膜及び液晶表示素子は、本発明の液晶配向剤を用いている限り上記の記載に限定されるものでは無く、その他の公知の手法で作製されたものであっても良い。液晶配向剤から液晶表示素子を得るまでの工程は、例えば、日本特開2015-135393号公報)の17頁の段落0074~19頁の段落0081などに開示されている。 In addition, the liquid crystal alignment film and liquid crystal display element of the present invention are not limited to the above description as long as the liquid crystal aligning agent of the present invention is used, and even those produced by other known methods may be used. good. The process of obtaining a liquid crystal display element from a liquid crystal aligning agent is disclosed, for example, in paragraphs 0074 on page 17 to paragraph 0081 on page 19 of Japanese Patent Application Publication No. 2015-135393.
以下に、本発明について実施例等を挙げて具体的に説明するが、本発明は、これらの実施例に限定されるものではない。
なお、化合物、溶媒の略号は、以下のとおりである。
NMP:N-メチル-2-ピロリドン、 GBL:γ-ブチロラクトン、
BCS:ブチルセロソルブ、 DA-1~DA-9:下記構造式の化合物、
CA-1、CA-2:下記構造式の化合物、
AD-1:3-グリシドキシプロピルトリエトキシシラン
AD-2、AD-3:下記構造式の化合物The present invention will be specifically described below with reference to Examples, but the present invention is not limited to these Examples.
In addition, the abbreviations of compounds and solvents are as follows.
NMP: N-methyl-2-pyrrolidone, GBL: γ-butyrolactone,
BCS: butyl cellosolve, DA-1 to DA-9: compounds with the following structural formula,
CA-1, CA-2: Compounds with the following structural formula,
AD-1: 3-glycidoxypropyltriethoxysilane AD-2, AD-3: Compounds with the following structural formula
<粘度>
重合体溶液の粘度は、E型粘度計TVE-22H(東機産業社製)を用い、サンプル量1.1mL、コーンロータTE-1(1°34’、R24)で、温度25℃で測定した。<Viscosity>
The viscosity of the polymer solution was measured using an E-type viscometer TVE-22H (manufactured by Toki Sangyo Co., Ltd.) with a sample volume of 1.1 mL and a cone rotor TE-1 (1° 34', R24) at a temperature of 25°C. did.
<イミド化率の測定>
ポリイミドのイミド化率は次のようにして測定した。ポリイミド粉末30mgをNMR(核磁気共鳴)サンプル管(NMRサンプリングチューブスタンダード,φ5、草野科学社製)に入れ、重水素化ジメチルスルホキシド(DMSO-d6,0.05質量%TMS(テトラメチルシラン)混合品を0.53ml添加し、超音波をかけて完全に溶解させた。この溶液をNMR測定機(JNW-ECA500、日本電子データム社製)にて500MHzのプロトンNMRを測定した。イミド化率は、イミド化前後で変化しない構造に由来するプロトンを基準プロトンとして決め、このプロトンのピーク積算値と、9.5ppm~10.0ppm付近に現れるアミド酸のNH基に由来するプロトンピーク積算値とを用い以下の式によって求めた。
イミド化率(%)=(1-α・x/y)×100
上記式において、xはアミド酸のNH基由来のプロトンピーク積算値であり、yは基準プロトンのピーク積算値であり、αはポリアミド酸(イミド化率が0%)の場合におけるアミド酸のNH基プロトン1個に対する基準プロトンの個数割合である。<Measurement of imidization rate>
The imidization rate of polyimide was measured as follows. 30 mg of polyimide powder was placed in an NMR (nuclear magnetic resonance) sample tube (NMR sampling tube standard, φ5, manufactured by Kusano Scientific Co., Ltd.), and deuterated dimethyl sulfoxide (DMSO-d6, 0.05% by mass TMS (tetramethylsilane) was mixed with the tube. 0.53 ml of the product was added and completely dissolved by applying ultrasonic waves.Proton NMR of this solution was measured at 500 MHz using an NMR measuring machine (JNW-ECA500, manufactured by JEOL Datum Co., Ltd.).The imidization rate was , a proton derived from a structure that does not change before and after imidization is determined as a reference proton, and the peak integrated value of this proton and the proton peak integrated value derived from the NH group of amic acid appearing around 9.5 ppm to 10.0 ppm are calculated. It was calculated using the following formula.
Imidization rate (%) = (1-α・x/y)×100
In the above formula, x is the integrated value of the proton peak derived from the NH group of the amic acid, y is the integrated peak value of the standard proton, and α is the NH of the amic acid in the case of polyamic acid (imidization rate is 0%). It is the ratio of the number of reference protons to one base proton.
(合成例1)
化合物[1]の合成
テトラヒドロフラン(500g)及びジメチルホルムアミド(125g)中、DA-1(50.0g、234mmol)を仕込み、氷冷下で無水トリフルオロ酢酸(103g)を1時間かけて滴下した。滴下終了後、室温にて30分撹拌した。テトラヒドロフランの大半を減圧留去した後、酢酸エチル(300mL)を加え、飽和炭酸水素ナトリウム水溶液(250mL)で3回分液洗浄し、飽和食塩水(250mL)で洗浄後、硫酸ナトリウムで脱水し、濾液を濃縮することで化合物[1]を得た(収量:76.5g、収率:81%、青白色結晶)。
1H-NMR(400MHz, DMSO-d6, δppm):11.16(s, 2H), 7.57(d, 4H, J = 9.2 Hz), 7.04(d, 4H, J = 9.2 Hz), 3.26(s, 3H).Synthesis of Compound [1] DA-1 (50.0 g, 234 mmol) was placed in tetrahydrofuran (500 g) and dimethylformamide (125 g), and trifluoroacetic anhydride (103 g) was added dropwise over 1 hour under ice cooling. After the dropwise addition was completed, the mixture was stirred at room temperature for 30 minutes. After most of the tetrahydrofuran was distilled off under reduced pressure, ethyl acetate (300 mL) was added, washed three times with saturated aqueous sodium bicarbonate solution (250 mL), washed with saturated brine (250 mL), dehydrated with sodium sulfate, and the filtrate Compound [1] was obtained by concentrating (yield: 76.5 g, yield: 81%, blue-white crystals).
1H-NMR (400MHz, DMSO-d6, δppm): 11.16(s, 2H), 7.57(d, 4H, J = 9.2 Hz), 7.04(d, 4H, J = 9.2 Hz), 3.26(s, 3H) .
化合物[2]の合成
アセトニトリル(300g)中、化合物[1](76.5g、189mmol)、炭酸カリウム(78.4g)、及びヨウ化メチル(80.5g)を加え、室温で68時間撹拌した。結晶を濾過により濾別し、濾物を乾燥させることで、化合物[2]を得た(収量:83.3g、粗収率:102%、青白色結晶)。化合物[2]を粗体のまま次工程を実施した。
1H-NMR(400MHz, DMSO-d6, δppm):7.35(d, 4H, J = 8.8 Hz), 7.09(d, 4H, J = 8.8 Hz), 3.32(s, 3H), 3.27(s, 6H).Synthesis of Compound [2] Compound [1] (76.5 g, 189 mmol), potassium carbonate (78.4 g), and methyl iodide (80.5 g) were added to acetonitrile (300 g), and the mixture was stirred at room temperature for 68 hours. . The crystals were separated by filtration and the filtered material was dried to obtain Compound [2] (yield: 83.3 g, crude yield: 102%, pale white crystals). The next step was carried out using compound [2] as a crude product.
1H-NMR (400MHz, DMSO-d6, δppm): 7.35(d, 4H, J = 8.8 Hz), 7.09(d, 4H, J = 8.8 Hz), 3.32(s, 3H), 3.27(s, 6H) .
化合物[3]の合成
メタノール(416g)及び純水(208g)中、化合物[2](83.3g)、炭酸カリウム(52.2g)を加え、70℃で2時間撹拌した。メタノールを7割程減圧留去したのち、純水(300g)、及び酢酸エチル(400g)を加え、有機層を分液抽出した。純水(200g)で分液洗浄し、硫酸ナトリウムで脱水後、濾液を濃縮することで粗体を得た。粗体に対し、イソプロピルアルコール(168g)を加え、75℃で全溶解させた後、冷却し、濾過し、濾物を乾燥させることで、化合物[3]を得た(収量:27.0g、収率:59%(化合物[1]を基準として)、灰色結晶)。
1H-NMR(400MHz, DMSO-d6, δppm):6.69(d, 4H, J = 8.8 Hz), 6.45(d, 4H, J = 8.8 Hz), 5.22-5.19(m, 2H), 3.02(s, 3H), 2.62(d, 6H, J = 5.2Hz).Synthesis of Compound [3] Compound [2] (83.3 g) and potassium carbonate (52.2 g) were added to methanol (416 g) and pure water (208 g), and the mixture was stirred at 70° C. for 2 hours. After about 70% of methanol was distilled off under reduced pressure, pure water (300 g) and ethyl acetate (400 g) were added, and the organic layer was separated and extracted. The mixture was separated and washed with pure water (200 g), dehydrated with sodium sulfate, and the filtrate was concentrated to obtain a crude product. Isopropyl alcohol (168 g) was added to the crude product, and the mixture was completely dissolved at 75° C., then cooled, filtered, and the filtrate was dried to obtain compound [3] (yield: 27.0 g, Yield: 59% (based on compound [1], gray crystals).
1H-NMR (400MHz, DMSO-d6, δppm): 6.69(d, 4H, J = 8.8 Hz), 6.45(d, 4H, J = 8.8 Hz), 5.22-5.19(m, 2H), 3.02(s, 3H), 2.62(d, 6H, J = 5.2Hz).
化合物[4]の合成
NMP(350g)中、化合物[3](35.0g)、4-ブロモニトロベンゼン(61.5g)、リン酸カリウム(92.3g)、酢酸パラジウム(0.65g)、及びビス[2-(ジフェニルホスフィノ)フェニル]エーテル(1.56g)を加え、100℃で2時間撹拌した。反応液を冷却した後、純水(1400g)中に流し入れ、室温で撹拌後、濾過した。濾物を純水(175g)と酢酸エチル(350g)の混合溶媒でスラリー洗浄し、濾別した後、メタノール(350g)でスラリー洗浄し、濾過し、濾物を乾燥させることで粗体を得た。この粗体に対し、ジメチルホルムアミド(235g)を加え、100℃で撹拌した後、メタノール(336g)を加え、冷却、濾過、濾物を乾燥させた。再度ジメチルホルムアミド(230g)を加えて100℃で撹拌し、熱時濾過した濾液にメタノール(336g)を加え、冷却、濾過した。濾物をメタノール(200g)でスラリー洗浄し、乾燥させることで化合物[4]を得た(収量:56.7g、収率:81%、黄土色結晶)。
1H-NMR(400MHz, DMSO-d6, δppm):8.06(d, 4H, J = 9.6 Hz), 7.25(d, 4H, J = 8.8 Hz), 7.17(d, 4H, J = 8.8 Hz), 6.76(d, 4H, J = 9.6 Hz), 3.37(s, 6H), 3.34(s, 3H).Synthesis of compound [4] In NMP (350 g), compound [3] (35.0 g), 4-bromonitrobenzene (61.5 g), potassium phosphate (92.3 g), palladium acetate (0.65 g), and Bis[2-(diphenylphosphino)phenyl]ether (1.56 g) was added and stirred at 100°C for 2 hours. After the reaction solution was cooled, it was poured into pure water (1400 g), stirred at room temperature, and then filtered. The filtrate was washed as a slurry with a mixed solvent of pure water (175 g) and ethyl acetate (350 g), and then filtered, the slurry was washed with methanol (350 g), filtered, and the filtrate was dried to obtain a crude product. Ta. Dimethylformamide (235 g) was added to this crude product, and the mixture was stirred at 100° C., then methanol (336 g) was added, cooled, filtered, and the filtered product was dried. Dimethylformamide (230 g) was added again and the mixture was stirred at 100° C., and methanol (336 g) was added to the filtrate which was filtered while hot, followed by cooling and filtration. The filtrate was slurried washed with methanol (200 g) and dried to obtain compound [4] (yield: 56.7 g, yield: 81%, ocher crystals).
1H-NMR (400MHz, DMSO-d6, δppm): 8.06(d, 4H, J = 9.6 Hz), 7.25(d, 4H, J = 8.8 Hz), 7.17(d, 4H, J = 8.8 Hz), 6.76 (d, 4H, J = 9.6 Hz), 3.37(s, 6H), 3.34(s, 3H).
[DA-2]の合成
ジメチルホルムアミド(360g)中、化合物[4](36.0g、74.5mmol)と5%パラジウムカーボン(3.6g)を仕込み、オートクレーブ中、0.4MPa水素雰囲気下、40℃で12時間撹拌した。80℃で触媒を熱時濾過した後、減圧濃縮により内部総重量を189gとした。100℃で全溶解させた後、メタノール(220g)を加えて結晶を析出させ、室温条件下で撹拌後、ろ過、乾燥することで化合物[DA-2]を得た(収量:23.5g、収率:74%、薄茶色結晶)。
1H-NMR(400MHz, DMSO-d6, δppm):6.77(d, 4H, J = 8.8 Hz), 6.74(d, 4H, J = 9.2 Hz), 6.62(d, 4H, J = 9.2 Hz), 6.54(d, 4H, J = 8.8 Hz), 4.88(br, 4H), 3.08(s, 3H), 3.07(s, 6H).Synthesis of [DA-2] In dimethylformamide (360 g), compound [4] (36.0 g, 74.5 mmol) and 5% palladium carbon (3.6 g) were charged, and in an autoclave under a 0.4 MPa hydrogen atmosphere, The mixture was stirred at 40°C for 12 hours. After hot filtration of the catalyst at 80° C., the total internal weight was reduced to 189 g by vacuum concentration. After completely dissolving at 100°C, methanol (220g) was added to precipitate crystals, stirred at room temperature, filtered, and dried to obtain compound [DA-2] (yield: 23.5g, Yield: 74%, light brown crystals).
1H-NMR (400MHz, DMSO-d6, δppm): 6.77(d, 4H, J = 8.8 Hz), 6.74(d, 4H, J = 9.2 Hz), 6.62(d, 4H, J = 9.2 Hz), 6.54 (d, 4H, J = 8.8 Hz), 4.88(br, 4H), 3.08(s, 3H), 3.07(s, 6H).
(合成例2)
撹拌装置及び窒素導入管付きの50mLのナスフラスコに、DA-2を2.03g(4.8mmol)、DA-3を0.96g(4.8mmol)、及びDA-4を0.72g(2.4mmol)量り取り、NMPを35.0g加え、窒素を送りながら撹拌して溶解させた。このジアミン溶液を水冷下で撹拌しながら、CA-1を3.22g(10.9mmol)添加し、さらにNMPを15.0g加え、窒素雰囲気下70℃で11時間撹拌してポリマー溶液A-1(粘度:390mPa・s)を得た。(Synthesis example 2)
In a 50 mL eggplant flask equipped with a stirrer and a nitrogen inlet tube, add 2.03 g (4.8 mmol) of DA-2, 0.96 g (4.8 mmol) of DA-3, and 0.72 g (2 mmol) of DA-4. 0.4 mmol) was weighed out, 35.0 g of NMP was added, and the mixture was stirred and dissolved while supplying nitrogen. While stirring this diamine solution under water cooling, 3.22 g (10.9 mmol) of CA-1 was added, and further 15.0 g of NMP was added, and the mixture was stirred at 70°C for 11 hours under a nitrogen atmosphere to form a polymer solution A-1. (Viscosity: 390 mPa·s) was obtained.
(合成例3)
撹拌装置及び窒素導入管付きの50mLのナスフラスコに、DA-1を1.02g(4.8mmol)、DA-3を0.96g(4.8mmol)、及びDA-4を0.72g(2.4mmol)量り取り、NMPを30.5g加え、窒素を送りながら撹拌して溶解させた。このジアミン溶液を水冷下で撹拌しながら、CA-1を3.39g(11.5mmol)添加し、さらにNMPを13.1g加え、窒素雰囲気下70℃で5時間撹拌してポリマー溶液B-1(粘度:420mPa・s)を得た。(Synthesis example 3)
In a 50 mL eggplant flask equipped with a stirrer and a nitrogen inlet tube, add 1.02 g (4.8 mmol) of DA-1, 0.96 g (4.8 mmol) of DA-3, and 0.72 g (2 g of DA-4). .4 mmol) was weighed out, 30.5 g of NMP was added, and the mixture was stirred and dissolved while supplying nitrogen. While stirring this diamine solution under water cooling, 3.39 g (11.5 mmol) of CA-1 was added, and further 13.1 g of NMP was added, and the mixture was stirred at 70°C for 5 hours under a nitrogen atmosphere to form a polymer solution B-1. (Viscosity: 420 mPa·s) was obtained.
(合成例4)
撹拌装置及び窒素導入管付きの100mLのナスフラスコに、DA-3を1.67g(8.4mmol)、DA-4を1.25g(4.2mmol)、及びDA-5を3.54g(5.24mmol)量り取り、NMPを63.3g加え、窒素を送りながら撹拌して溶解させた。このジアミン溶液を水冷下で撹拌しながら、CA-1を5.98g(20.3mmol)添加し、さらにNMPを27.1g加え、窒素雰囲気下70℃で10時間撹拌してポリマー溶液B-2(粘度:500mPa・s)を得た。(Synthesis example 4)
In a 100 mL eggplant flask equipped with a stirrer and nitrogen inlet tube, add 1.67 g (8.4 mmol) of DA-3, 1.25 g (4.2 mmol) of DA-4, and 3.54 g (5.5 g) of DA-5. .24 mmol) was weighed out, 63.3 g of NMP was added, and the mixture was stirred and dissolved while supplying nitrogen. While stirring this diamine solution under water cooling, 5.98 g (20.3 mmol) of CA-1 was added, and further 27.1 g of NMP was added, and the mixture was stirred at 70°C for 10 hours under a nitrogen atmosphere to form a polymer solution B-2. (Viscosity: 500 mPa·s) was obtained.
(合成例5)
撹拌装置及び窒素導入管付きの3L四つ口フラスコに、DA-6を17.3g(159mmol)、DA-7を58.6g(240mmol)、DA-8を76.8g(240mmol)及びジアミンDA-9を54.6g(160mmol)量り取り、NMPを2458g加えて、窒素を送りながら撹拌し溶解させた。このジアミン溶液を撹拌しながら、CA-2を171g(764mmol)添加し、更に、固形分濃度が12質量%になるようにNMPを加え、40℃で20時間撹拌して、ポリアミック酸の溶液(粘度:426mPa・s)を得た。
このポリアミック酸溶液を2250g分取し、NMPを750g加えた後、無水酢酸を171g、及びピリジンを35.4g加え、55℃で3時間反応させた。この反応溶液をメタノール9620gに注ぎ、生成した沈殿物を濾別した。この沈殿物をメタノールで洗浄し、60℃で減圧乾燥しポリイミドの粉末を得た。このポリイミドのイミド化率は66%であった。得られたポリイミド粉末120gにNMPを440g、GBLを440g加えて70℃にて20hr攪拌して溶解させポリマー溶液C-1を得た。(Synthesis example 5)
In a 3L four-neck flask equipped with a stirrer and a nitrogen inlet tube, add 17.3 g (159 mmol) of DA-6, 58.6 g (240 mmol) of DA-7, 76.8 g (240 mmol) of DA-8, and diamine DA. 54.6 g (160 mmol) of -9 was weighed out, 2458 g of NMP was added thereto, and the mixture was stirred and dissolved while supplying nitrogen. While stirring this diamine solution, 171 g (764 mmol) of CA-2 was added, and further NMP was added so that the solid content concentration was 12% by mass, and the mixture was stirred at 40°C for 20 hours. Viscosity: 426 mPa·s) was obtained.
2250 g of this polyamic acid solution was collected, 750 g of NMP was added, 171 g of acetic anhydride and 35.4 g of pyridine were added, and the mixture was reacted at 55° C. for 3 hours. This reaction solution was poured into 9620 g of methanol, and the generated precipitate was filtered off. This precipitate was washed with methanol and dried under reduced pressure at 60°C to obtain a polyimide powder. The imidization rate of this polyimide was 66%. 440 g of NMP and 440 g of GBL were added to 120 g of the obtained polyimide powder and dissolved by stirring at 70° C. for 20 hours to obtain a polymer solution C-1.
(実施例1,2)及び(比較例1,2)
合成例2~5で得られたポリマー溶液を、下記の表1に示される、ポリマー1及びポリマー2の比率になるように混合して得られる溶液に対して、NMP、GBL、BCS、AD-1を1重量%含むGBL溶液、AD-2を10重量%含むNMP溶液、及びAD-3を、下記の表1に示す組成になるように、攪拌しながら加え、更に室温で2時間撹拌することにより実施例1、2及び比較例1、2の液晶配向剤を得た。(Examples 1 and 2) and (Comparative Examples 1 and 2)
NMP, GBL, BCS, AD- A GBL solution containing 1% by weight of 1, an NMP solution containing 10% by weight of AD-2, and AD-3 were added with stirring so that the composition was as shown in Table 1 below, and the mixture was further stirred at room temperature for 2 hours. By this, liquid crystal aligning agents of Examples 1 and 2 and Comparative Examples 1 and 2 were obtained.
上記で得られた液晶配向剤を用いて以下に示す手順でFFS駆動液晶セルを作製し、DC蓄積量のバックライトエージング耐性を評価した。
[FFS駆動液晶セルの構成]
フリンジフィールドスィッチング(Fringe Field Switching:FFS)モード用の液晶セルは、面形状の共通電極-絶縁層-櫛歯形状の画素電極からなるFOP(Finger on Plate)電極層が表面に形成されている第1のガラス基板と、表面に高さ4μmの柱状スペーサーを有し裏面に帯電防止の為のITO膜が形成されている第2のガラス基板とを、一組とした。上記の画素電極は、中央部分が内角160°で屈曲した幅3μmの電極要素が6μmの間隔を開けて平行になるように複数配列された櫛歯形状を有しており、1つの画素は、複数の電極要素の屈曲部を結ぶ線を境に第1領域と第2領域を有している。
なお、第1のガラス基板に形成する液晶配向膜は、画素屈曲部の内角を等分する方向と液晶の配向方向とが直交するように配向処理し、第2のガラス基板に形成する液晶配向膜は、液晶セルを作製した時に第1の基板上の液晶の配向方向と第2の基板上の液晶の配向方向とが一致するように配向処理する。Using the liquid crystal aligning agent obtained above, an FFS drive liquid crystal cell was produced according to the procedure shown below, and the backlight aging resistance of the DC accumulation amount was evaluated.
[Configuration of FFS drive liquid crystal cell]
A liquid crystal cell for fringe field switching (FFS) mode has a FOP (Finger on Plate) electrode layer formed on its surface, which consists of a planar common electrode, an insulating layer, and a comb-shaped pixel electrode. A pair of the glass substrate No. 1 and a second glass substrate having columnar spacers with a height of 4 μm on the front surface and an ITO film for preventing static electricity formed on the back surface were made into a set. The above pixel electrode has a comb-teeth shape in which a plurality of electrode elements each having a width of 3 μm and whose central portion is bent at an internal angle of 160° are arranged in parallel with an interval of 6 μm. It has a first region and a second region separated by a line connecting the bent portions of the plurality of electrode elements.
The liquid crystal alignment film formed on the first glass substrate is aligned so that the direction that equally divides the internal angle of the pixel bend and the alignment direction of the liquid crystal are perpendicular to each other, and the liquid crystal alignment film formed on the second glass substrate is The film is aligned so that the alignment direction of the liquid crystal on the first substrate matches the alignment direction of the liquid crystal on the second substrate when the liquid crystal cell is produced.
[液晶セルの作製]
上記一組のガラス基板それぞれの表面に、孔径1.0μmのフィルターで濾過した液晶配向剤をスピンコート塗布にて塗布し80℃のホットプレート上で2分間乾燥させた。その後、塗膜面に偏光板を介して消光比26:1の直線偏光した波長254nmの紫外線を所定量照射し、次いで230℃の熱風循環式オーブンで30分間焼成を行い、膜厚100nmの液晶配向膜付き基板を得た。
次に、上記一組の液晶配向膜付きガラス基板の一方にシール剤を印刷し、もう一方の基板を液晶配向膜面が向き合うように貼り合わせ、シール剤を硬化させて空セルを作製した。この空セルに減圧注入法によって、液晶MLC-3019(メルク社製)を注入し、注入口を封止して、FFS駆動液晶セルを得た。その後、得られた液晶セルを120℃で1時間加熱し、一晩放置してから残像特性の評価を実施した。
この液晶セルは液晶の配向に欠陥がなく、液晶配向状態は良好であった。[Preparation of liquid crystal cell]
A liquid crystal aligning agent filtered through a filter with a pore size of 1.0 μm was applied on the surface of each of the above pair of glass substrates by spin coating, and dried on a hot plate at 80° C. for 2 minutes. After that, the coated film surface was irradiated with a predetermined amount of linearly polarized ultraviolet light with a wavelength of 254 nm with an extinction ratio of 26:1 through a polarizing plate, and then baked in a hot air circulation oven at 230°C for 30 minutes to form a liquid crystal film with a thickness of 100 nm. A substrate with an alignment film was obtained.
Next, a sealant was printed on one of the above-mentioned pair of glass substrates with a liquid crystal alignment film, and the other substrate was bonded so that the liquid crystal alignment film surfaces faced each other, and the sealant was cured to prepare an empty cell. Liquid crystal MLC-3019 (manufactured by Merck & Co., Ltd.) was injected into this empty cell by a reduced pressure injection method, and the injection port was sealed to obtain an FFS-driven liquid crystal cell. Thereafter, the obtained liquid crystal cell was heated at 120° C. for 1 hour, left overnight, and then the afterimage characteristics were evaluated.
This liquid crystal cell had no defects in liquid crystal alignment, and the liquid crystal alignment state was good.
[DC蓄積量のバックライトエージング耐性]
上記液晶セルを偏光軸が直交するように配置された2枚の偏光板の間に設置し、画素電極と対向電極とを短絡して同電位にした状態で、2枚の偏光板の下からLEDバックライトを照射しておき、2枚の偏光板の上で測定するLEDバックライト透過光の輝度が最小となるように、液晶セルの角度を調節した。
次にこの液晶セルに周波数30Hzの交流電圧を印加しながらV-Tカーブ(電圧-透過率曲線)を測定し、相対透過率が23%または100%となる交流電圧を駆動電圧として算出した。液晶セルを60℃に昇温し、周波数1kHzで20mVの矩形波を30分間印加した。
その後相対透過率が100%となる交流駆動を30分間印加し、その間3分毎に最小オフセット電圧値を測定しながら、測定開始から30分後までの変化量を初期DC蓄積量として算出した。[Backlight aging resistance of DC storage amount]
The above liquid crystal cell is installed between two polarizing plates arranged so that the polarization axes are perpendicular to each other, and with the pixel electrode and the counter electrode short-circuited to have the same potential, the LED back is illuminated from below the two polarizing plates. The liquid crystal cell was irradiated with light, and the angle of the liquid crystal cell was adjusted so that the brightness of the transmitted light from the LED backlight measured on the two polarizing plates was minimized.
Next, a VT curve (voltage-transmittance curve) was measured while applying an AC voltage with a frequency of 30 Hz to this liquid crystal cell, and the AC voltage at which the relative transmittance was 23% or 100% was calculated as the driving voltage. The temperature of the liquid crystal cell was raised to 60° C., and a 20 mV square wave was applied at a frequency of 1 kHz for 30 minutes.
Thereafter, AC driving with a relative transmittance of 100% was applied for 30 minutes, and while measuring the minimum offset voltage value every 3 minutes during that time, the amount of change from the start of measurement until 30 minutes later was calculated as the initial DC accumulation amount.
さらに、LEDバックライトパネルの上に24時間放置し、上記と同じ要領で最小オフセット電圧値を測定しエージング後DC蓄積量とした。かかる蓄積量と初期のDC蓄積量の差分が小さい程バックライトエージング耐性が良好である。
上記実施例1、2及び比較例1、2の各液晶配向剤を使用する液晶表示素子について、上記の通り実施したDC蓄積量の評価結果を下記表2に示す。Furthermore, the sample was left on the LED backlight panel for 24 hours, and the minimum offset voltage value was measured in the same manner as above, which was defined as the DC accumulation amount after aging. The smaller the difference between this accumulated amount and the initial DC accumulated amount, the better the backlight aging resistance.
Table 2 below shows the evaluation results of the DC accumulation amount carried out as described above for the liquid crystal display elements using each of the liquid crystal alignment agents of Examples 1 and 2 and Comparative Examples 1 and 2.
本発明の実施例1、2の液晶配向剤を使用する液晶表示素子は、バックライト照射によるDC蓄積量の変化が小さくバックライトエージング耐性が良好であることが判る。 It can be seen that the liquid crystal display elements using the liquid crystal aligning agents of Examples 1 and 2 of the present invention have a small change in DC accumulation amount due to backlight irradiation and have good backlight aging resistance.
なお、2018年4月9日に出願された日本特許出願2018-074928号の明細書、特許請求の範囲、図面、及び要約書の全内容をここに引用し、本発明の明細書の開示として、取り入れるものである。 The entire contents of the specification, claims, drawings, and abstract of Japanese Patent Application No. 2018-074928 filed on April 9, 2018 are cited here as disclosure of the specification of the present invention. , is something to be taken in.
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