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JP7139121B2 - Sustained-release sheet and manufacturing method thereof - Google Patents

Sustained-release sheet and manufacturing method thereof Download PDF

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JP7139121B2
JP7139121B2 JP2018013891A JP2018013891A JP7139121B2 JP 7139121 B2 JP7139121 B2 JP 7139121B2 JP 2018013891 A JP2018013891 A JP 2018013891A JP 2018013891 A JP2018013891 A JP 2018013891A JP 7139121 B2 JP7139121 B2 JP 7139121B2
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liquid component
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JP2019130729A (en
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佳孝 國定
祐一 貝原
規夫 舩越
直道 平松
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Hagiwara Industries Inc
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Description

本発明は、液状成分を除放する除放性シート及びその製造方法に関する。 TECHNICAL FIELD The present invention relates to a sustained-release sheet that slowly releases a liquid component and a method for producing the same.

従来より、殺虫剤・虫除け剤、殺菌剤、芳香剤といった機能性の液状成分が多く利用されている。これら液状成分は有効な成分が揮発・放出されることで目的とする効果を得るものである。液状成分を利用する方法としては、液体を塗り付けたり、スプレー状に噴霧する等の液状成分を直接塗布する方法があり、使用者が任意の箇所に液状成分を塗ることで、その効果を得ることができる。しかしながら、この方法では、液状成分が簡単に流れ落ちてしまうため、短期間しか効果が得られない。これら液状成分は、より長く効果を持たせることが求められる場合がある。 Conventionally, many functional liquid ingredients such as insecticides, insect repellents, fungicides, and fragrances have been used. These liquid components obtain the intended effects by volatilizing and releasing effective components. As a method of using a liquid component, there is a method of directly applying the liquid component, such as applying the liquid or spraying the liquid component. be able to. However, this method is only effective for a short period of time because the liquid component easily runs off. These liquid ingredients may be required to have a longer lasting effect.

液状成分による効果をより長く持たせようとしたとき、簡単な方法では、液状成分を不織布に含浸させて使用する方法もある。ゆっくりと徐々に放出させて、効果をより長く持たせる方法として、合成樹脂内部に液状成分を練り込む方法も提案されている。例えば、特許文献1に、多孔質シリカに液体香料を吸着させてこれを熱可塑性樹脂中に分散させる方法が記載されている。 When it is intended to prolong the effect of the liquid component, a simple method is to impregnate the nonwoven fabric with the liquid component. A method of kneading a liquid component into a synthetic resin has also been proposed as a method of slowly and gradually releasing the effect to prolong its effect. For example, Patent Literature 1 describes a method of adsorbing a liquid perfume to porous silica and dispersing it in a thermoplastic resin.

特開2003-094569号公報JP 2003-094569 A

不織布に液状成分を含浸させる方法では、多くの液状成分を担持させることは可能であるが、液状成分を放出する量が時間の経過と共に大幅に小さくなる上に、さほど長く効果が持続しない。また、不織布に含浸させる方法は、液状成分が不織布内に留まりにくく、不織布に接触したものに液状成分が移行することで、接触したものにシミをつくるなどの悪影響を及ぼすおそれもある。 In the method of impregnating a nonwoven fabric with a liquid component, it is possible to support a large amount of the liquid component, but the amount of the liquid component released decreases significantly with the passage of time, and the effect does not last for a long time. In addition, in the method of impregnating the nonwoven fabric, the liquid component is difficult to stay in the nonwoven fabric, and the liquid component moves to the nonwoven fabric, which may cause adverse effects such as staining on the contacting object.

合成樹脂内部に液状成分を練り込む方法では、押出機を通すために、かなりの高温下でも熱によって液状成分が変質しないことが求められる。仮に押出機を通ったとしても適切に分散し、押出し状態が安定しなければ適切な形状に成型されない。このため、利用できる範囲に大きな制約が生じてしまう。また、樹脂内に液状成分が練り込まれていることで一見長く効果が持続しそうであるが、思いのほか早期に液状成分が表面に染み出してしまい長期に効果が持続しない場合もある。 In the method of kneading the liquid component into the inside of the synthetic resin, it is required that the liquid component should not be degraded by heat even at a considerably high temperature because it is passed through an extruder. Even if it passes through an extruder, it cannot be formed into a proper shape unless it is properly dispersed and the extrusion state is stable. For this reason, a large limitation arises in the range in which it can be used. In addition, since the liquid component is kneaded into the resin, it seems that the effect will last for a long time, but the liquid component may seep out to the surface earlier than expected and the effect may not last for a long time.

本発明は、多孔質層によって液状成分が担持され、液状成分による効果が持続する徐放性シート、及びその製造方法を提供することを目的とする。 An object of the present invention is to provide a sustained-release sheet in which a liquid component is supported by a porous layer and the effect of the liquid component is maintained, and a method for producing the same.

本発明は、徐放性シート及びその製造方法による検討結果から得られた知見、すなわち低結晶性ポリオレフィン及び充填材を含む樹脂組成物からなる多孔質層を備えた延伸体における充填材周囲の空隙に液状成分を担持させることが、徐放性シートに好適である、との知見に基づいてなされたものである。すなわち、本発明は以下の通りである。 The present invention is based on findings obtained from the results of studies on a sustained-release sheet and its manufacturing method, that is, the voids around the filler in the stretched body provided with a porous layer made of a resin composition containing a low-crystalline polyolefin and a filler. This is based on the knowledge that it is suitable for a sustained-release sheet to carry a liquid component in the . That is, the present invention is as follows.

(1)低結晶性ポリオレフィン及び充填材を含む樹脂組成物からなる多孔質層を備えており、該多孔質層は、充填材の周囲に空隙を有する延伸体であり、前記空隙に室温25℃における蒸気圧が1×10-4~10Paの液状成分を担持した徐放性シート。
(2)延伸体に粘着層が積層された上記(1)に記載の徐放性シート。
(3)延伸体は、多孔質層に高結晶性樹脂からなる防護層が積層された状態の積層延伸体である上記(1)又は(2)に記載の徐放性シート。
(4)低結晶性ポリオレフィン及び充填材を含む樹脂組成物からなる第一樹脂層の未延伸体の少なくとも一部に液状成分を接触させながら延伸し、充填材の周囲に形成された空隙に液状成分が担持された多孔質層を形成する徐放性シートの製造方法。
(5)前記第一樹脂層と結晶性樹脂組成物からなる第二樹脂層とを共押出して得られた未延伸体を用いて前記延伸を行い、多孔質層に結晶性樹脂組成物からなる防護層を積層する上記(4)に記載の徐放性シートの製造方法。
(6)未延伸体は、円筒フィルム状である上記(4)又は上記(5)に記載の徐放性シートの製造方法。
(7)前記延伸により空隙に液状成分が担持された多孔質層を形成した後、さらに延伸及び/又は熱緩和処理を行う上記(4)から上記(6)のいずれかに記載の徐放性シートの製造方法。
(1) It has a porous layer made of a resin composition containing a low-crystalline polyolefin and a filler, the porous layer is an elongated body having voids around the filler, and the voids are filled with a room temperature of 25°C. A sustained-release sheet carrying a liquid component having a vapor pressure of 1×10 −4 to 10 4 Pa at .
(2) The sustained-release sheet according to (1) above, wherein an adhesive layer is laminated on the stretched body.
(3) The sustained-release sheet according to (1) or (2) above, wherein the stretched body is a laminated stretched body in which a protective layer made of a highly crystalline resin is laminated on a porous layer.
(4) The unstretched body of the first resin layer made of a resin composition containing a low-crystalline polyolefin and a filler is stretched while being brought into contact with at least a part of the liquid component, and the liquid is formed in the voids formed around the filler. A method for producing a sustained-release sheet that forms a porous layer in which components are supported.
(5) The unstretched body obtained by co-extrusion of the first resin layer and the second resin layer made of the crystalline resin composition is subjected to the stretching, and the porous layer is made of the crystalline resin composition. The method for producing a sustained-release sheet according to (4) above, wherein a protective layer is laminated.
(6) The method for producing a sustained-release sheet according to (4) or (5) above, wherein the unstretched body is in the form of a cylindrical film.
(7) The sustained-release property according to any one of (4) to (6) above, wherein after forming a porous layer in which a liquid component is supported in the voids by the stretching, the porous layer is further stretched and/or subjected to thermal relaxation treatment. Sheet manufacturing method.

本発明によれば、多孔質層によって液状成分が担持され、液状成分による効果が持続する徐放性シート、及びその製造方法を提供することができる。 According to the present invention, it is possible to provide a sustained-release sheet in which a liquid component is supported by a porous layer and the effect of the liquid component is maintained, and a method for producing the same.

延伸により多孔質層に液状成分が空隙に担持される様子を示す模式図。(a)未延伸状態、(b)液状成分に接触させながら延伸を行っている状態、(c)は延伸後の状態をそれぞれ示す。FIG. 4 is a schematic diagram showing how a liquid component is supported in voids of a porous layer by stretching. (a) the unstretched state, (b) the state in which the film is stretched while being brought into contact with the liquid component, and (c) the state after stretching. 各実施例及び比較例における揮発時間の評価結果を示すグラフ。The graph which shows the evaluation result of the volatilization time in each Example and a comparative example.

以下、本発明を実施するための好適な実施形態について説明する。 Preferred embodiments for carrying out the present invention are described below.

徐放性シートは、低結晶性ポリオレフィン及び充填材を含む樹脂組成物を第一樹脂層として、これを延伸した多孔質層を少なくとも有する。この低結晶性ポリオレフィンは、結晶性の低いポリオレフィンであって、低密度ポリエチレン、低立体規則性ポリプロピレン、エチレン-酢酸ビニル共重合体、エチレン-アクリル酸アルキル共重合体、エチレン-プロピレン共重合体等を単体又は複数種混合したものをいう。ポリオレフィンを用いる理由には、耐薬品性に優れ、液状成分と反応しにくいことが挙げられる。この観点では、低密度ポリエチレン、低立体規則性ポリプロピレン、エチレン-プロピレン共重合体を用いることが好ましい。延伸を伴うものであることから、線状低密度ポリエチレンを含んでいることがより好ましいといえる。 The sustained-release sheet has at least a porous layer formed by stretching a resin composition containing low-crystalline polyolefin and a filler as a first resin layer. This low-crystalline polyolefin is a polyolefin with low crystallinity, and includes low-density polyethylene, low-stereoregular polypropylene, ethylene-vinyl acetate copolymer, ethylene-alkyl acrylate copolymer, ethylene-propylene copolymer, and the like. It refers to a single substance or a mixture of multiple types. The reason for using polyolefin is that it has excellent chemical resistance and does not readily react with liquid components. From this point of view, it is preferable to use low density polyethylene, low stereoregularity polypropylene, and ethylene-propylene copolymer. Since it involves stretching, it is more preferable to contain linear low-density polyethylene.

結晶性の低いポリオレフィンを用いる理由は、その結晶性に応じて液状成分が放出される量が変化するためである。結晶性が低いほど樹脂を通じて液状成分が放出されやすくなり、結晶性が高くなりすぎると液状成分の放出はほとんどなくなる。つまりは、低結晶性ポリオレフィンと高結晶性ポリオレフィンを組み合わせることや、低結晶性ポリオレフィンとより非結晶に近いポリオレフィンを組み合わせることでも、液状成分の放出を調節することができる。低結晶性ポリオレフィンとして、低密度ポリエチレンを用いる場合、密度が低い方が結晶性が低い傾向にあり、その密度が0.895~0.925g/cmにあるものを含んでいることが好ましい。また、延伸を伴い、加工における液状成分の影響を考慮すると、低温で延伸加工できることが好ましく、低密度ポリエチレンの融点は80~135℃であることが好ましく、その軟化点は45~90℃であることが好ましい。なお、低結晶性ポリオレフィンと組み合わせる高結晶性ポリオレフィンは、代表的には、アイソタクチックポリプロピレン、高密度ポリエチレン等であり、低密度ポリエチレンと共に混ぜる上では、分散性を考慮して高密度ポリエチレンを使用することが好ましい。 The reason for using a polyolefin with low crystallinity is that the amount of released liquid component changes depending on the crystallinity. The lower the crystallinity, the easier it is for the liquid component to be released through the resin. If the crystallinity is too high, the liquid component is hardly released. In other words, it is possible to control the release of the liquid component by combining a low-crystalline polyolefin with a highly-crystalline polyolefin, or by combining a low-crystalline polyolefin with a more amorphous polyolefin. When low-density polyethylene is used as the low-crystalline polyolefin, the lower the density, the lower the crystallinity tends to be, and it is preferable to include one having a density of 0.895 to 0.925 g/cm 3 . In addition, when drawing is involved and the influence of liquid components in processing is considered, it is preferable that the drawing process can be performed at a low temperature, and the melting point of low-density polyethylene is preferably 80 to 135 ° C., and the softening point is 45 to 90 ° C. is preferred. In addition, high-crystalline polyolefin to be combined with low-crystalline polyolefin is typically isotactic polypropylene, high-density polyethylene, etc. When mixed with low-density polyethylene, high-density polyethylene is used in consideration of dispersibility. preferably.

充填材は、炭酸カルシウム、タルク、シリカ、マイカ、酸化亜鉛、硫酸バリウム、酸化チタン、アルミニウム等の主に無機フィラーをいうが、ポリスチレン、メタクリル樹脂、ポリエステル等、低結晶性ポリオレフィンと非相溶で常温で硬質な性状を示す有機物であってもよい。充填材は、延伸により無数の空隙を形成するためのものであり、この空隙内に液状成分を担持させることになる。そのため充填材は液状成分に侵されにくいものが好ましく、無機フィラーである方が比較的安定している。また、空隙が安定して分布していることが好ましく、粒径の整った無機フィラーを用いることでこれが実現しやすくなる。安価でこれら条件に合うものが入手しやすい観点で炭酸カルシウムを用いることが好ましい。この粒径は特に制限はないが、延伸によって形成される複数の空隙はつながった状態であること、すなわち連通孔であることが好ましい観点から、延伸後の多孔質層の厚みを考慮して選定することが好ましく、多孔質層の厚みの0.1~40%の間であることが好ましい。個々の粒径としては、1.0~15μmであれば均一に分散させやすいため好ましい。 Fillers mainly refer to inorganic fillers such as calcium carbonate, talc, silica, mica, zinc oxide, barium sulfate, titanium oxide, and aluminum, but are incompatible with low-crystalline polyolefins such as polystyrene, methacrylic resin, and polyester. It may be an organic material that exhibits a hard property at room temperature. The filler is for forming countless voids by stretching, and the liquid component is carried in the voids. Therefore, it is preferable that the filler is not easily affected by the liquid component, and the inorganic filler is relatively stable. Moreover, it is preferable that the voids are stably distributed, and this can be easily achieved by using an inorganic filler with a uniform particle size. It is preferable to use calcium carbonate from the viewpoint that it is inexpensive and can be easily obtained to meet these conditions. The particle size is not particularly limited, but it is preferable that the plurality of voids formed by stretching are connected, that is, it is preferable that the pores are continuous pores, so the particle size is selected in consideration of the thickness of the porous layer after stretching. preferably between 0.1 and 40% of the thickness of the porous layer. The individual particle size is preferably from 1.0 to 15 μm, because it facilitates uniform dispersion.

充填材は、第一樹脂層の質量の40質量%以上を占める程度に添加することが好ましい。より好適には第一樹脂層の重量の40~70質量%の範囲である。この範囲で充填材を添加することによって、延伸によって形成される複数の空隙がつながり、多孔質層の内部にまで液状成分を含ませることができ、液状成分を多量に担持させることができる。充填材が第一樹脂層の重量の40質量%以上を下回ると、空隙がまばらにしか発生しない状態になり、層の表面付近でしか液状成分が担持できなくなる可能性がある。また、充填材が第一樹脂層の重量の70%を上回る場合、樹脂の重量が30質量%を下回ることになるため、シートが脆く扱いにくくなる可能性がある。 The filler is preferably added to the extent that it occupies 40% by mass or more of the mass of the first resin layer. More preferably, it ranges from 40 to 70 mass % of the weight of the first resin layer. By adding the filler in this range, a plurality of voids formed by stretching are connected, and the liquid component can be included even inside the porous layer, and a large amount of the liquid component can be supported. If the filler content is less than 40% by mass or more of the weight of the first resin layer, voids will be sparsely generated, and there is a possibility that the liquid component can be carried only near the surface of the layer. Moreover, when the filler exceeds 70% of the weight of the first resin layer, the weight of the resin is less than 30% by mass, and the sheet may become brittle and difficult to handle.

第一樹脂層は公知の押出機を用いてフィルム状の未延伸体を形成することができる。このフィルム状の未延伸体は一般的なフィルムを作成する方法で成型してよい。フィルム状に成型後、延伸せずに冷却し、一旦、固化する。固化した後、液状成分と接触させ、これに曝しながら延伸を行う。延伸されて液状成分が空隙に担持される様子を模式図により図1に示す。この延伸は、ロール間の速度比により延伸する公知の延伸であってよい。延伸過程では、図1(b)に示したように、第一樹脂層の充填材周囲に空隙が形成されることになる。ここで形成された空隙は、真空状態で形成されることになり、液状成分に曝しながら延伸している場合、液状成分を吸い上げ、充填材周囲にこれが担持されることになる。充填材周囲に液状成分を担持させる上では、液状成分に曝した状態で延伸がなされていることが極めて重要であり、延伸を開始した段階で、液状成分に曝す前に一旦、空気に曝してしまうと充填材周囲には空気が入ってしまい液状成分を担持できる量は少なくなってしまう。未延伸体にムラなく、多くの液状成分に曝すことを考慮すれば、未延伸体全体を液状成分に浸すことが好ましい。 The first resin layer can form a film-like unstretched body using a known extruder. This film-like unstretched body may be molded by a general method for producing a film. After being molded into a film, it is cooled without being stretched and is once solidified. After solidification, it is drawn while being contacted with and exposed to liquid components. FIG. 1 is a schematic diagram showing how the liquid component is carried in the voids after being stretched. This drawing may be a known drawing that draws according to the speed ratio between rolls. In the stretching process, as shown in FIG. 1(b), voids are formed around the filler in the first resin layer. The voids formed here are formed in a vacuum state, and when the film is stretched while being exposed to the liquid component, the liquid component is sucked up and carried around the filler. In order to support the liquid component around the filler, it is extremely important that the filler is stretched while being exposed to the liquid component. If this is done, air will enter around the filler, and the amount of the liquid component that can be carried will decrease. Considering that the unstretched body is evenly exposed to many liquid components, it is preferable to immerse the entire unstretched body in the liquid component.

延伸して得られたシート状の延伸体の片面に、粘着剤層等を積層したり印刷することを考慮した場合、延伸体の表面に液状成分が残っているとこれらの接着が阻害される方向に働いてしまう。この対策として、片面のみに液状成分を曝すことが望まれる。然るに、徐放性シートの好適な製造方法として、低結晶性ポリオレフィン及び充填材を含む樹脂組成物からなる第一樹脂層を円筒フィルム状にして得られた未延伸体の一部を液状成分を接触させながら延伸することで充填材周囲に形成された空隙に液状成分が担持された多孔質層を形成して製造する方法が挙げられる。例えば、チューブラー方式で円筒フィルム状に未延伸体を形成し、径の両端を折り曲げ、フィルムが二重になる状態で延伸すれば、円筒内面には液状成分を接触させず、円筒外面に十分かつ確実に液状成分に曝すことができる。この方法で円筒フィルム状の未延伸体を得る場合、ブロー比を大きくしたいわゆるインフレーション状態で成形すると成形時に延伸が生じることになるため、ブロー比としては0.5~1.2倍の範囲に留めることが望ましい。 When considering laminating or printing a pressure-sensitive adhesive layer or the like on one side of a sheet-like stretched body obtained by stretching, if liquid components remain on the surface of the stretched body, adhesion of these will be hindered. work in the direction. As a countermeasure against this, it is desirable to expose the liquid component only on one side. However, as a suitable method for producing a sustained-release sheet, a first resin layer made of a resin composition containing a low-crystalline polyolefin and a filler is formed into a cylindrical film, and a portion of the unstretched body obtained by forming a cylindrical film is added with a liquid component. There is a method of forming a porous layer in which a liquid component is supported in voids formed around the filler by stretching while contacting the filler. For example, if an unstretched body is formed in the shape of a cylindrical film by a tubular method, both ends of the diameter are bent, and the film is stretched in a double-layered state, the liquid component does not come into contact with the inner surface of the cylinder, and the outer surface of the cylinder is sufficiently covered. And it can reliably expose to the liquid component. When obtaining a cylindrical film-like unstretched body by this method, stretching will occur during molding if it is molded in a so-called inflation state with a large blow ratio, so the blow ratio should be in the range of 0.5 to 1.2 times. It is desirable to keep

上記未延伸体を延伸して得られる延伸体からなる多孔質層の空孔率は20~60%の範囲にあることが好ましい。この範囲で形成されることによって、液状成分を担持できる量や、多孔質層の形状保持がバランスのとれた状態となる。多孔質層の厚みとしては50~2,000μmであることが好ましい。 The porosity of the porous layer made of the stretched body obtained by stretching the unstretched body is preferably in the range of 20 to 60%. By forming the porous layer within this range, the amount of the liquid component that can be supported and the shape retention of the porous layer are well balanced. The thickness of the porous layer is preferably 50 to 2,000 μm.

液状成分は、殺虫剤・虫除け剤、殺菌剤、芳香剤、防錆剤、アロマオイル等に例示される生物活性や物理的、化学的作用を奏する成分を放出するものである。室温25℃における蒸気圧が1×10-4~10Paの液状成分を徐放性シートに担持させる。この蒸気圧の範囲にあるものは、揮発性が高い部類の液状成分である。本発明ではこのような液状成分でも長期に渡って効果を持たせることができる。 The liquid component releases components exhibiting biological activities and physical and chemical actions, such as insecticides/insect repellents, bactericides, fragrances, rust inhibitors, and aroma oils. A liquid component having a vapor pressure of 1×10 −4 to 10 4 Pa at room temperature of 25° C. is supported on the sustained-release sheet. Those in this vapor pressure range are the highly volatile class of liquid components. In the present invention, even such a liquid component can be effective over a long period of time.

徐放性シートでは、延伸で形成される空隙が吸引する力をもって、空隙に液状成分が担持される。しかしながら、多孔質層と液状成分の間の界面張力が大きいと吸引する力に抗い空隙に液状成分が吸収されにくくなる。そのため、一般的にフィルムの延伸で水に曝した状態で延伸することも行われているが、上記の方法で水はほとんど担持しない。界面張力は、液状成分を希釈することで調節することができる。使用する成分の界面張力が大きい場合、例えば、流動パラフィン、イソプロピルアルコール、n-ヘプタン等の希釈溶剤を分散させて、希釈した液状成分とすることで、多孔質層の空隙に多くの液状成分を含ませることができる。希釈溶剤は、これを用いて液状成分濃度を調整することで、シートの変質も防止し得る。なお、このシートの変質は、第一樹脂層に高結晶性ポリオレフィンを配合しておくことでも抑えることができる。 In the sustained-release sheet, the voids formed by stretching hold the liquid component in the voids due to the suction force. However, if the interfacial tension between the porous layer and the liquid component is large, the liquid component is less likely to be absorbed into the voids against the suction force. Therefore, the film is generally stretched in a state of being exposed to water, but the film hardly carries water by the above method. Interfacial tension can be adjusted by diluting the liquid component. When the interfacial tension of the component to be used is large, for example, by dispersing a diluted solvent such as liquid paraffin, isopropyl alcohol, or n-heptane to obtain a diluted liquid component, a large amount of the liquid component can be absorbed into the voids of the porous layer. can be included. The diluting solvent can also prevent deterioration of the sheet by adjusting the concentration of the liquid component. This deterioration of the sheet can also be suppressed by adding highly crystalline polyolefin to the first resin layer.

液状成分が担持された多孔質層には、その空孔に対し、5~90%の範囲で液状成分が含有されることが好ましい。この含有率が小さい場合、液状成分があまり含まれていないことになる。この含有率は高い方がより好ましいといえるが、小さい含有率であっても構造上、多孔質層内に液状成分が長く留まり、長期に渡って効果を発揮する。含有率が大きくなりすぎると、多孔質層表面に液状成分が染み出してしまうおそれもある。そのため、液状成分の含有率は5~50%とすることがより好ましい。 The porous layer supporting the liquid component preferably contains the liquid component in a range of 5 to 90% with respect to the pores. When this content is small, it means that the liquid component is not contained so much. It can be said that a higher content is more preferable, but even if the content is small, the liquid component stays in the porous layer for a long time due to the structure, and the effect is exhibited over a long period of time. If the content is too high, the liquid component may seep out onto the surface of the porous layer. Therefore, it is more preferable to set the content of the liquid component to 5 to 50%.

液状成分が担持された多孔質層を単体で徐放性シートとしてもよいが、第一樹脂層及び/又はこれを延伸して得られる多孔質層に対し、その他の層を積層してもよい。 The porous layer supporting the liquid component may be used alone as a sustained-release sheet, but other layers may be laminated on the first resin layer and/or the porous layer obtained by stretching it. .

延伸により液状成分が空隙に吸引され、液状成分が担持された多孔質層はほとんどその表面に染み出しがない状態になる。液状成分が表面に染み出している状態では、液状成分が介在することで、積層が困難になるが、多孔質層内部で液状成分が十分に担持されていれば、上記の第一樹脂層及び/又はこれを延伸して得られる多孔質層に対し、その他の層を積層することも可能になる。例えば、粘着剤層を積層すれば、衣服、家具、建具、電化製品等、任意の箇所に貼り付けることが可能であり、防虫効果や芳香効果等を手軽に得られる徐放性シートになる。 The stretching causes the liquid component to be sucked into the voids, and the porous layer supporting the liquid component is brought to a state in which there is almost no exudation on the surface. In the state where the liquid component seeps out to the surface, the presence of the liquid component makes lamination difficult, but if the liquid component is sufficiently supported inside the porous layer, the first resin layer and the / Or, it becomes possible to laminate other layers on the porous layer obtained by stretching this. For example, if a pressure-sensitive adhesive layer is laminated, it can be attached to any place such as clothes, furniture, fittings, electric appliances, etc., and it becomes a sustained release sheet that can easily obtain insect repellent effect, fragrance effect, etc.

粘着剤層を積層し、手軽に貼り付けることが可能な徐放性シートとする観点では、簡単に剥がせることも求められる。剥がし易さを考慮した場合、当然強力な接着力を有する粘着剤は使用できず、アクリル系粘着剤に代表される粘着剤を使用することになる。このとき、液状成分が多孔質層表面に僅かに介在する状態であれば粘着剤層と多孔質層の接着力が落ちることになり、糊残りの原因となる。従って、多孔質層を形成する際、円筒フィルム状に未延伸体を形成した上で、液状成分に接触させて延伸する等、なるべく粘着剤層を積層する面には液状成分を存在させないことが望ましい。なお、円筒フィルム状に未延伸体を形成した上で、液状成分を接触させて延伸した場合は、液状成分を接触させた面同士を接触させて巻き取ることが可能であり、保管中に多少液状成分が染み出すことがあっても、液状成分に接触させていない面に染み出した液状成分が接触することを避けることができる。 From the viewpoint of forming a sustained-release sheet that can be easily attached by laminating pressure-sensitive adhesive layers, it is also required to be easily peelable. Considering ease of peeling, it is natural that a pressure-sensitive adhesive having a strong adhesive force cannot be used, and a pressure-sensitive adhesive represented by an acrylic pressure-sensitive adhesive is used. At this time, if the liquid component slightly intervenes on the surface of the porous layer, the adhesive force between the pressure-sensitive adhesive layer and the porous layer is reduced, which causes adhesive residue. Therefore, when forming the porous layer, it is preferable that the surface on which the pressure-sensitive adhesive layer is to be laminated is as free of the liquid component as possible, such as by forming an unstretched body in the shape of a cylindrical film and then stretching the film by bringing it into contact with the liquid component. desirable. In addition, when the unstretched body is formed in the shape of a cylindrical film and then stretched by contacting the liquid component, it is possible to wind up by bringing the surfaces that are in contact with the liquid component into contact with each other. Even if the liquid component oozes out, it is possible to prevent the oozed liquid component from coming into contact with the surface that is not in contact with the liquid component.

粘着剤層をより確実に積層する観点では、多孔質層の片面に結晶性樹脂からなる防護層を積層しておき、その防護層に粘着剤層を積層することが好ましい。また、結晶性樹脂で形成した防護層を備えていれば、粘着剤層を設けるか否かに係わらず、防護層側の液状成分の放出が抑えられることで、効果がより持続するし、放出する方向が限定されることで効果を高めることも期待できるし、防護層によって防護層に接触するものと液状成分が放出する成分とが反応し、この接触物が変質する可能性を低減させることができる。つまりは、液状成分が放出する成分と粘着剤が反応し、粘着剤が変質することで生じる糊残り等の可能性も低減させることもできる。 From the viewpoint of more reliably laminating the adhesive layer, it is preferable to laminate a protective layer made of a crystalline resin on one side of the porous layer, and laminate the adhesive layer on the protective layer. In addition, if a protective layer made of a crystalline resin is provided, regardless of whether or not an adhesive layer is provided, the release of the liquid component from the protective layer side is suppressed, and the effect is more sustained and the release It can be expected that the effect will be enhanced by limiting the direction in which the protective layer is applied, and the possibility that the liquid component will react with the substance that contacts the protective layer and the component released by the liquid component will reduce the possibility that this contact substance will change in quality. can be done. In other words, it is also possible to reduce the possibility of adhesive residue or the like caused by the component released by the liquid component reacting with the pressure-sensitive adhesive to cause the pressure-sensitive adhesive to change in quality.

高結晶性樹脂からなる防護層の積層は、強力な接着剤を使う等、任意の方法で積層できる。より確実な層間接着強力をもって積層する観点では、多孔質層となる第一樹脂層を成型する際に、共押出しにより、延伸後に防護層となる第二樹脂層を予め積層した状態で形成し、この未延伸体を、少なくとも第一樹脂層に液状成分を接触させながら延伸することで、充填材周囲に形成された空隙に液状成分が担持された多孔質層と防護層とを同時に形成することが好ましい。 The protective layer made of highly crystalline resin can be laminated by any method such as using a strong adhesive. From the viewpoint of laminating with more reliable interlayer adhesion strength, when molding the first resin layer that will become the porous layer, the second resin layer that will become the protective layer after stretching is formed in a laminated state in advance by co-extrusion, This unstretched body is stretched while bringing the liquid component into contact with at least the first resin layer, thereby simultaneously forming a porous layer in which the liquid component is carried in the voids formed around the filler and a protective layer. is preferred.

防護層になる樹脂組成物としては、高い結晶性を有する樹脂であれば特に制限されないが、特に第二樹脂層に使用する樹脂組成物としては、結晶性樹脂の内、延伸後に高い結晶性を示す樹脂であることが好ましく、高密度ポリエチレン、アイソタクチックポリプロピレン、ポリアミド6、ポリエチレンテレフタラート、ポリブチレンテレフタラート等が挙げられる。これらは液状成分の特性を考慮して選択がなされる。多孔質層との接着性のみを重視すれば、高密度ポリエチレン、アイソタクチックポリプロピレン等の高結晶性ポリオレフィンを用いることが好ましい。 The resin composition for the protective layer is not particularly limited as long as it is a resin having high crystallinity. Examples include high-density polyethylene, isotactic polypropylene, polyamide 6, polyethylene terephthalate, and polybutylene terephthalate. These are selected in consideration of the properties of the liquid component. If only the adhesiveness to the porous layer is important, it is preferable to use highly crystalline polyolefin such as high density polyethylene and isotactic polypropylene.

防護層と多孔質層の層比は特に制限されるものではないが、上記のように第一樹脂層と第二樹脂層を共押出して得られる未延伸体を延伸する場合、防護層と多孔質層の層比は95:5~50:50になることが好ましい。多孔質層を得るときの延伸は、比較的低温下で行うために、高温下での延伸が難しい事情がある。第二樹脂層の厚みが厚くなりすぎると、延伸の際の応力が大きく係り延伸が困難になる。そのため、延伸性の改善のために、第二樹脂層の結晶性樹脂に対し、柔軟な合成樹脂を配合してもよい。 The layer ratio of the protective layer and the porous layer is not particularly limited, but when stretching the unstretched body obtained by co-extrusion of the first resin layer and the second resin layer as described above, the protective layer and the porous layer It is preferable that the layer ratio of the organic layers is 95:5 to 50:50. Since the drawing for obtaining the porous layer is performed at a relatively low temperature, it is difficult to draw at a high temperature. If the thickness of the second resin layer is too thick, a large stress is applied during stretching, making stretching difficult. Therefore, in order to improve stretchability, a flexible synthetic resin may be blended with the crystalline resin of the second resin layer.

第一樹脂層と第二樹脂層を共押出して得られる未延伸体を延伸する場合や片面のみに液状成分を曝して延伸する場合、片面に集中して液状成分が担持される上に、低い温度下で延伸されることも重なって、その延伸体にはカールが生じやすい。このカールは、表裏で樹脂が異なることで、特に第一樹脂層と第二樹脂層を共押出して得られる未延伸体を延伸する場合に、より大きく反り返りやすい。そのため、液状成分を担持させる延伸を行った後、さらに第二の延伸及び/又は熱緩和処理を行うことが好ましい。これらの処理を行うことで、カールを矯正し、反り返りを大幅に抑制することができる。また、液状成分を担持させる延伸を第一の延伸とすれば、第二の延伸は、第一の延伸で吸い上げきれず多孔質層の表面に付着した液状成分を吸い込み直す効果を有する。熱緩和処理では、空隙を僅かに埋める効果と、低い温度下で伸ばされたことによる伸び戻りを防止する効果を有する。これらの処理によって、徐放性シートからの液状成分の染み出しをより確実に防止すると共に、より長期に渡って液状成分による効果を発揮し続けることになる。なお、この第二の延伸や熱緩和処理は、熱板や熱ロール等で加熱し、ロール間の速度比によって延伸や熱緩和処理をする方法でよい。このときの加熱条件としては、第一の延伸よりも高い温度下で行うことが好ましく、その温度差は20℃以内でよい。 When the unstretched body obtained by coextrusion of the first resin layer and the second resin layer is stretched, or when the liquid component is exposed only on one side and stretched, the liquid component is concentrated on one side, and the viscosity is low. In addition to being stretched at a temperature, the stretched body tends to curl. This curl tends to be larger and more likely to warp when the unstretched body obtained by coextrusion of the first resin layer and the second resin layer is stretched because the front and back are made of different resins. Therefore, it is preferable to perform the second stretching and/or thermal relaxation treatment after the stretching for supporting the liquid component. By performing these treatments, it is possible to straighten curls and greatly suppress warpage. In addition, if the first stretching is the stretching for supporting the liquid component, the second stretching has the effect of reabsorbing the liquid component adhering to the surface of the porous layer that cannot be completely sucked up by the first stretching. The thermal relaxation treatment has the effect of slightly filling the voids and the effect of preventing stretching back due to being stretched at a low temperature. These treatments more reliably prevent the liquid component from seeping out of the sustained-release sheet, and the effect of the liquid component continues to be exerted over a longer period of time. The second stretching or thermal relaxation treatment may be performed by heating with a hot plate, hot rolls, or the like, and stretching or thermal relaxation treatment depending on the speed ratio between the rolls. As for the heating conditions at this time, it is preferable to carry out at a temperature higher than that of the first stretching, and the temperature difference may be within 20°C.

上記の第二の延伸及び/又は熱緩和処理の記載は、第二の延伸と熱緩和処理のいずれかのみを行ってもよいことを意味するが、これらは双方共に行うことがより好ましく、第二の延伸を行った後に、熱緩和処理を行うことがさらに好ましい。第一の延伸と第二の延伸を行った後で放置すると伸ばされた樹脂が縮もうとする力が大きいため、この力により、空隙内に担持されていた液状成分が染み出してしまう可能性があるし、第一の延伸直後に熱緩和処理を行うと、強制的に縮めるために、空隙内に担持されていた液状成分が染み出すおそれがある。第二の延伸における延伸倍率は、1.01~1.5倍の範囲であることが好ましく、熱緩和処理では5~20%の範囲で縮めることが好ましい。 The above description of the second stretching and/or thermal relaxation treatment means that either the second stretching or the thermal relaxation treatment may be performed, but it is more preferable to perform both of them. It is more preferable to perform thermal relaxation treatment after performing the second stretching. If the stretched resin is left to stand after the first stretching and the second stretching, the stretched resin will have a large force to shrink. In addition, if the thermal relaxation treatment is performed immediately after the first stretching, the liquid component held in the voids may seep out due to the forcible shrinkage. The draw ratio in the second drawing is preferably in the range of 1.01 to 1.5 times, and the shrinkage in the thermal relaxation treatment is preferably in the range of 5 to 20%.

上記のようにして得られた徐放性シートによる液状成分の放出は、一定の放出量を保ちながら長期に渡って放出するものであり、粘着剤層を備える徐放性シートは、例えば、衣類、家具、電化製品、建具等、任意の様々な場所に貼り付けることができる。例えば、虫除け剤を液状成分として使用したものならば、衣類や窓まわりのサッシ等に貼り付けて手軽に虫除け効果を得られるし、芳香剤を液状成分として使用したものならば、衣類やリビング家具等に貼り付けて芳香スプレーの替わりとして使用することもできる。 The sustained-release sheet obtained as described above releases the liquid component over a long period of time while maintaining a constant release amount. , furniture, electrical appliances, fittings, etc. For example, if an insect repellent is used as a liquid component, it can be easily applied to clothing or sashes around windows to obtain an insect repellent effect, and if an air freshener is used as a liquid component, clothing and living room furniture can be easily obtained. It can also be used as an alternative to a fragrance spray by sticking it to something like this.

以下、実施例により本発明を更に具体的に説明するが、本発明は以下の実施例のみに限定されない。 EXAMPLES Hereinafter, the present invention will be described in more detail with reference to examples, but the present invention is not limited only to the following examples.

[実施例1]
線状低密度ポリエチレン(密度0.932g/cm、融点123℃、MFR3.0g/10min(190℃、2160g荷重))16質量%、低密度ポリエチレン(密度0.923g/cm、融点112℃、MFR1.5g/10min(190℃、2160g荷重))16質量%、超低密度ポリエチレン(密度0.900g/cm、融点115℃、MFR2.0g/10min(190℃、2160g荷重))8質量%及び、炭酸カルシウム(平均粒径5μm)60質量%を混合した混合物Aを、Tダイ方式で押出し、チルロールで冷却して、未延伸フィルム1を得た。
[Example 1]
Linear low-density polyethylene (density 0.932 g/cm 3 , melting point 123°C, MFR 3.0 g/10 min (190°C, 2160 g load)) 16% by mass, low-density polyethylene (density 0.923 g/cm 3 , melting point 112°C , MFR 1.5 g/10 min (190° C., 2160 g load)) 16% by mass, ultra-low density polyethylene (density 0.900 g/cm 3 , melting point 115° C., MFR 2.0 g/10 min (190° C., 2160 g load)) 8 mass % and 60% by mass of calcium carbonate (average particle size 5 μm) was extruded by a T-die method and cooled by a chill roll to obtain an unstretched film 1 .

未延伸フィルム1は、ニップロールを経由した後、延伸用の第一ロール、恒温液槽(液槽温度:60℃)、及び延伸用の第二ロールを記載した順に通過させ、中間延伸体1を得た。なお、このとき恒温液槽には、液状成分としてメトフルトリン(蒸気圧1.96×10-3Pa)を浸しており、第一ロールと第二ロールの速比(延伸倍率)は5倍であり、延伸は当該液状成分に曝された状態で行われるようにした。 After passing through nip rolls, the unstretched film 1 is passed through a first roll for stretching, a constant temperature liquid bath (liquid bath temperature: 60 ° C.), and a second roll for stretching in the order described, and an intermediate stretched body 1 is obtained. Obtained. At this time, metofruthrin (vapor pressure 1.96×10 −3 Pa) was immersed in the constant temperature liquid bath as a liquid component, and the speed ratio (stretch ratio) between the first roll and the second roll was 5 times. , the stretching was performed while being exposed to the liquid component.

中間延伸体1を得た後、連続して、中間延伸体1に対し、延伸用の複数の熱ロール群(温度:70℃)からなる第三ロール、及び熱緩和用の複数の熱ロール群(温度:70℃)からなる第四ロールを通し、巻き取った。第二ロールと第三ロールの最終ロール速比(延伸倍率)は1.3倍であった。第三ロールの最終ロールと第四ロールの最終ロール速比は0.9倍であり、10%緩和されていた。巻き取られたシート体1を実施例1とした。実施例1の厚みは180μmであった。 After obtaining the intermediate stretched body 1, the intermediate stretched body 1 is continuously subjected to a third roll consisting of a group of heat rolls for stretching (temperature: 70° C.) and a group of heat relaxation rolls. (temperature: 70°C) and wound up. The final roll speed ratio (stretch ratio) of the second roll and the third roll was 1.3 times. The final roll speed ratio of the third roll to the final roll speed of the fourth roll was 0.9 times, and was relaxed by 10%. The wound sheet 1 was taken as Example 1. The thickness of Example 1 was 180 μm.

[実施例2]
実施例1の混合物Aを、チューブラー方式で押出し、ブロー比0.8で、空冷方式により冷却して、筒状フィルムの未延伸フィルム2を得た。
[Example 2]
Mixture A of Example 1 was extruded by a tubular method and cooled by an air-cooling method at a blow ratio of 0.8 to obtain an unstretched film 2 in the form of a tubular film.

未延伸フィルム2は、ニップロールでこれを挟み、幅方向の両端を折り曲げて幅方向中間部分が2枚重ねになった面状とし、以降この状態で延伸等を行ったこと以外は、実施例1と同様にして、中間延伸体2及びシート体2を得た。巻き取られたシート体2は、幅方向の両端を長手方向に沿って切断して1枚のシート体2とし、これを実施例2とした。実施例2の厚みは180μmであった。 The unstretched film 2 was sandwiched between nip rolls, and both ends in the width direction were folded to form a planar shape in which two sheets were stacked in the middle portion in the width direction. An intermediate stretched body 2 and a sheet body 2 were obtained in the same manner as above. Both ends in the width direction of the wound sheet body 2 were cut along the longitudinal direction to form one sheet body 2, which was referred to as Example 2. The thickness of Example 2 was 180 μm.

[実施例3]
高密度ポリエチレン(密度0.956g/cm、融点135℃、MFR0.8g/10min(190℃、2160g荷重))70質量%、低密度ポリエチレン(密度0.926g/cm、融点124℃、MFR0.8g/10min(190℃、2160g荷重))30質量%を混合した混合物Bを、実施例1で用いた混合物Aと共にチューブラー方式で共押出しした。押出されたものをブロー比0.8で、空冷方式により冷却して、筒状フィルムの内側に混合物B、外側に混合物Aの層が配置された筒状フィルムの未延伸フィルム3を得た。以降は実施例2と同様にして、中間延伸体3、及びシート体3を得た。ここで得られた1枚のシート体3を実施例3とした。実施例3の厚みは200μm(内混合物Aの層の厚みは約20μm)であった。
[Example 3]
High density polyethylene (density 0.956 g/cm 3 , melting point 135° C., MFR 0.8 g/10 min (190° C., 2160 g load)) 70% by mass, low density polyethylene (density 0.926 g/cm 3 , melting point 124° C., MFR 0 .8 g/10 min (190° C., 2160 g load)) 30% by mass of mixture B was coextruded with mixture A used in Example 1 in a tubular system. The extruded material was cooled by an air cooling system at a blow ratio of 0.8 to obtain an unstretched tubular film 3 in which a layer of the mixture B was arranged on the inner side of the tubular film and a layer of the mixture A was arranged on the outer side of the tubular film. Thereafter, in the same manner as in Example 2, an intermediate stretched body 3 and a sheet body 3 were obtained. One sheet body 3 obtained here was taken as Example 3. The thickness of Example 3 was 200 μm (the thickness of the layer of mixture A was about 20 μm).

[比較例1]
エチレン酢酸ビニルコポリマー(酢酸ビニル含有量14%、融点89℃、MFR1.5g/10min)と実施例1の液状成分であるメトフルトリンを混合した混合物Bを、Tダイ方式で押出し、チルロールで冷却して、未延伸フィルム4を得た。エチレン酢酸ビニルコポリマーとメトフルトリンの混合比は、80:20で混合する予定であったが、製膜が安定せず、表面に激しくメトフルトリンが染み出すことから、製膜が安定するまでメトフルトリンの混合比を下げたため、正確な混合比は定かではない。
[Comparative Example 1]
Mixture B obtained by mixing ethylene-vinyl acetate copolymer (vinyl acetate content 14%, melting point 89°C, MFR 1.5 g/10 min) and the liquid component metofluthrin of Example 1 was extruded by a T-die method and cooled by a chill roll. , to obtain an unstretched film 4. Ethylene vinyl acetate copolymer and metofluthrin were planned to be mixed at a mixing ratio of 80:20, but the film formation was not stable, and metofluthrin exuded violently on the surface. , the exact mixing ratio is uncertain.

未延伸フィルム4は、ニップロールを経由した後、延伸用の第一ロール、熱板及び延伸用の第二ロールを通過させた。第一ロールと第二ロールの速比(延伸倍率)は5倍であった。ここで得られたシートをシート体4とし、これを比較例1とした。比較例1の厚みは180μmであった。 The unstretched film 4 was passed through nip rolls and then passed through a first roll for stretching, a hot plate and a second roll for stretching. The speed ratio (stretch ratio) between the first roll and the second roll was 5 times. The sheet thus obtained was referred to as sheet body 4, which was referred to as comparative example 1. The thickness of Comparative Example 1 was 180 μm.

[評価試験1:含有率]
実施例1~3、比較例1について、それぞれ5cm角に裁断した試験片を作製し、それぞれ、初期重量を測定した後、ヘキサンによる超音波洗浄を60℃で20分間行い、洗浄後の重量を測定した。初期重量と洗浄後重量の重量差を液状成分の含有量として求めた後、含有量を初期重量で除して百分率としたものを液状成分の含有率として求めた。
[Evaluation Test 1: Content]
For Examples 1 to 3 and Comparative Example 1, test pieces were cut into 5 cm squares, respectively, and their initial weights were measured, followed by ultrasonic cleaning with hexane at 60° C. for 20 minutes. It was measured. After obtaining the weight difference between the initial weight and the weight after washing as the content of the liquid component, the content was divided by the initial weight to obtain a percentage, which was obtained as the content of the liquid component.

実施例1、及び実施例2の含有率は、共に18.5%であり、実施例3の含有率は14.7%、比較例1の含有率は6.5%であった。 The contents of Examples 1 and 2 were both 18.5%, the contents of Example 3 were 14.7%, and the contents of Comparative Example 1 were 6.5%.

[評価試験2:残存率]
実施例1~3、比較例1について、それぞれ5cm角に裁断した試験片を作製し、それぞれ、熱風恒温室槽内(槽温40℃)で吊下げ、その重量変化を測定することにより、試験片に担持された液状成分の揮発量の変化を確認した。得られた結果をグラフ化し図2に示す。図2では、重量変化量を測定試験1の含有量で除して百分率としたものを残存率として縦軸に示し、横軸は経過時間(hr)を示す。
[Evaluation test 2: survival rate]
For Examples 1 to 3 and Comparative Example 1, a test piece cut into 5 cm squares was prepared, each was suspended in a hot air constant temperature chamber (chamber temperature 40 ° C.), and the weight change was measured. A change in the amount of volatilization of the liquid component carried on the piece was confirmed. The obtained results are graphed and shown in FIG. In FIG. 2, the weight change amount is divided by the content in Measurement Test 1 and expressed as a percentage, which is shown as a residual ratio on the vertical axis, and the elapsed time (hr) is shown on the horizontal axis.

実施例1~3は重量変化が一定量で続いていることから、いずれも液状成分が長期に渡って徐々に揮発している状態が継続しているといえ、中でも実施例3がより長く揮発状態が継続しているといえる。これに対し、比較例1は大幅な重量変化が起こり、残存率0%の状態にすぐに達していることから、樹脂内に液状成分を留まっている期間が短く、すぐに揮発してしまっているといえる。 In Examples 1 to 3, since the weight change continues at a constant amount, it can be said that the liquid component continues to volatilize gradually over a long period of time. Among them, Example 3 volatilizes longer. It can be said that the situation continues. On the other hand, in Comparative Example 1, a significant weight change occurred, and the residual rate quickly reached 0%. It can be said that there is

[評価試験3:粘着剤層の積層性]
実施例1~3、比較例1について、それぞれの片面(実施例2、3では液状成分に曝した面と反対側の面)にアクリル系粘着剤を塗布した。
[Evaluation Test 3: Lamination property of pressure-sensitive adhesive layer]
For Examples 1 to 3 and Comparative Example 1, an acrylic pressure-sensitive adhesive was applied to one side of each (in Examples 2 and 3, the side opposite to the side exposed to the liquid component).

実施例1~3では粘着剤層を形成することができたが、比較例1は液状成分の染み出しにより粘着剤が付着しにくい状態であった。粘着剤層が形成された実施例1~3について、硬質板に貼り付けて、剥離させることを繰り返したところ、実施例1では糊残りが見られることがあった。 In Examples 1 to 3, an adhesive layer could be formed, but in Comparative Example 1, the adhesive was difficult to adhere due to the oozing of the liquid component. Examples 1 to 3, in which the pressure-sensitive adhesive layer was formed, were repeatedly attached to a hard plate and then peeled off.

実施例1~3を作製する過程で生じる中間延伸体1~3について、それぞれ1枚状態にした上で、実施例1~3同様に粘着剤を塗布したところ、中間延伸体1は液状成分の染み出しがみられ、形成された粘着剤層にややムラが生じている状態であった。中間延伸体2も液状成分の染み出しが見られたが、液状成分に曝した面を中心に生じており、その反対面の染み出しはごく僅かであり、粘着剤層のムラはほとんどみられなかった。中間延伸体1、2に生じた染み出しは中間延伸体を作成した直後にはほとんどみられなかったが、粘着剤を塗布するまでの保管中に染み出しが生じていた。中間延伸体3では片面には染み出しが見られない状態であったが、カールが激しい状態であり、非常に使用しにくい状態であった。これに対して、実施例1、実施例2、及び実施例3に係るシート体では、カールもみられず、保管期間を経ても液状成分の明らかな染み出しはみられなかった。実施例1は粘着剤の糊残りがみられたことから粘着剤層とシート体の間に液状成分が僅かに介在している可能性はあるが、実施例2及び実施例3は液状成分がほとんど介在していない状態で粘着剤が塗布できているものと推察される。実施例1から実施例3のシート体は、長期に渡って液状成分の効果が得られるだけでなく、液状成分の染み出しが抑えられ、シート体に接触した物品に液状成分のシミができるなどの悪影響も少ない上に、カールがなく美感に優れており、また粘着剤層を形成したものも壁などの所望の物品に対して貼り付けやすいものであった。

Intermediate stretched bodies 1 to 3 produced in the process of producing Examples 1 to 3 were each made into a single sheet and coated with an adhesive in the same manner as in Examples 1 to 3. As a result, intermediate stretched body 1 was a liquid component. Bleeding was observed, and the formed pressure-sensitive adhesive layer was in a slightly uneven state. Exudation of the liquid component was also observed in the intermediate stretched body 2, but it occurred mainly on the surface exposed to the liquid component, and the opposite surface exuded very little, and almost no unevenness in the adhesive layer was observed. I didn't. Almost no exudation occurred in the stretched intermediate bodies 1 and 2 immediately after the intermediate stretched bodies were produced, but exudation occurred during storage until the adhesive was applied. The intermediate stretched body 3 was in a state where no exudation was observed on one side, but it was in a state of severe curling and was in a state of being very difficult to use. On the other hand, in the sheet bodies according to Examples 1, 2, and 3, curling was not observed, and no clear oozing of the liquid component was observed even after the storage period. In Example 1, the adhesive residue of the adhesive was observed, so there is a possibility that a small amount of liquid component was interposed between the adhesive layer and the sheet body, but in Examples 2 and 3, the liquid component was not It is presumed that the adhesive was applied in a state in which there was hardly any intervening material. The sheet bodies of Examples 1 to 3 not only provide the effect of the liquid component over a long period of time, but also suppresses the oozing of the liquid component, and causes stains of the liquid component on articles that come into contact with the sheet body. In addition, the adhesive layer formed on the adhesive layer can be easily attached to a desired article such as a wall.

Claims (4)

密度0.895~0.925g/cmの低密度ポリエチレン及び充填材を含む樹脂組成物からなる第一樹脂層の未延伸体の少なくとも一部に液状成分を接触させながら延伸し、
充填材の周囲に形成された空隙に液状成分が担持された多孔質層を形成した後、さらに延伸を行い、当該延伸後に熱緩和処理を行う徐放性シートの製造方法。
Stretching while bringing a liquid component into contact with at least part of the unstretched body of the first resin layer made of a resin composition containing low-density polyethylene having a density of 0.895 to 0.925 g/cm 3 and a filler,
A method for producing a sustained-release sheet comprising forming a porous layer in which a liquid component is supported in voids formed around a filler, stretching the porous layer, and subjecting the sheet to heat relaxation treatment after the stretching.
前記第一樹脂層と結晶性樹脂組成物からなる第二樹脂層とを共押出して得られた未延伸体を用いて前記延伸を行い、
多孔質層に結晶性樹脂組成物からなる防護層を積層する請求項1に記載の徐放性シートの製造方法。
The stretching is performed using an unstretched body obtained by co-extrusion of the first resin layer and the second resin layer made of a crystalline resin composition,
2. The method for producing a sustained-release sheet according to claim 1, wherein a protective layer made of a crystalline resin composition is laminated on the porous layer.
未延伸体は、円筒フィルム状である請求項1又は2に記載の徐放性シートの製造方法。 3. The method for producing a sustained-release sheet according to claim 1, wherein the unstretched body is in the form of a cylindrical film. 熱緩和処理後に粘着層を積層する工程を有する請求項1ないし3のいずれかに記載の徐放性シートの製造方法
4. The method for producing a sustained-release sheet according to any one of claims 1 to 3, comprising a step of laminating an adhesive layer after thermal relaxation treatment.
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JP2011005805A (en) 2009-06-29 2011-01-13 Polyplastics Co Method for manufacturing polyolefin based resin film

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