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JP7080653B2 - How to make fried instant noodles for rehydration - Google Patents

How to make fried instant noodles for rehydration Download PDF

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JP7080653B2
JP7080653B2 JP2018015217A JP2018015217A JP7080653B2 JP 7080653 B2 JP7080653 B2 JP 7080653B2 JP 2018015217 A JP2018015217 A JP 2018015217A JP 2018015217 A JP2018015217 A JP 2018015217A JP 7080653 B2 JP7080653 B2 JP 7080653B2
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JP2018121629A (en
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健 長嶋
学 下條
正太郎 河原
良太 大原
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Toyo Suisan Kaisha Ltd
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Description

本発明は油揚げ即席麺の製造方法および油揚げ即席麺に関する。 The present invention relates to a method for producing fried instant noodles and fried instant noodles.

従来、油揚げ即席麺は、小麦粉などを含む主原料と、食塩などの副原料と、水とを混練して麺生地とし、これをロール圧延し、これを切り出して生麺線を得た後、蒸したり茹でたりしてα化し、さらに油揚げすることによって製造されている。 Conventionally, fried instant noodles are made by kneading a main ingredient including wheat flour, an auxiliary ingredient such as salt, and water into a noodle dough, rolling the noodles into a roll, and cutting the noodles to obtain raw noodle strings. It is manufactured by steaming or boiling, pregelatinizing it, and then frying it.

このようにして製造される油揚げ即席麺は、一般的に水分含有率が10質量%以下で長期保存が可能であり、熱湯を注ぐだけでまたは数分間煮込んで調理するだけで、喫食することができる簡便性の高い食品である。 The fried instant noodles produced in this way generally have a water content of 10% by mass or less and can be stored for a long period of time, and can be eaten simply by pouring boiling water or boiling for several minutes. It is a highly convenient food that can be made.

しかし、従来の油揚げ即席麺の製造方法では、生麺線をα化するために蒸したり茹でたりする熱エネルギーと、α化した麺を油で揚げる熱エネルギーが必要であるため、熱エネルギーのロスが大きいという問題があった。 However, the conventional method for producing instant noodles with fried noodles requires heat energy for steaming or boiling raw noodles to be gelatinized and heat energy for frying the gelatinized noodles with oil, resulting in loss of heat energy. There was a problem that it was big.

そこで、蒸機内にバッフル板を入れ、蒸気が効率良く麺にあたる様に工夫したり、フライヤーにジャケットを巻いて放熱を防いだり、油揚げの際油シャワーをかけて揚げ効率を上げるなどの熱エネルギーのロスを少なくするために色々な工夫がなされてきたが十分ではなく、更なる改良が望まれていた。 Therefore, put a baffle plate in the steamer to devise so that the steam hits the noodles efficiently, wrap a jacket around the fryer to prevent heat dissipation, and use an oil shower when frying to improve the frying efficiency. Various measures have been taken to reduce the loss, but it is not sufficient and further improvement has been desired.

なお、ワンタンの製造では、ワンタン生皮に乾燥した実を充填した後、油揚げ処理を施す方法が知られている(特許文献1)。この方法では、ワンタン生皮をα化する処理を行わないので、そのための熱エネルギーが不要になる。 In the production of wonton, a method is known in which a wonton rawhide is filled with dried fruits and then fried in oil (Patent Document 1). In this method, since the process of pregelatinizing the wonton rawhide is not performed, the heat energy for that purpose becomes unnecessary.

ただし、ワンタンの厚みは0.4~0.6mmと薄いのに対し、即席麺の生麺線は0.8~1.5mmの厚さを有するので、ワンタンの製造技術をそのまま油揚げ即席麺の製造技術に適用できるわけではない。 However, while the thickness of wonton is as thin as 0.4 to 0.6 mm, the raw noodle line of instant noodles has a thickness of 0.8 to 1.5 mm, so the manufacturing technology of wonton is used as it is for fried instant noodles. It is not applicable to manufacturing technology.

特公昭51-12705号公報Tokukousho 51-12705 Gazette

本発明の目的は、低エネルギーで油揚げ即席麺を製造することができ、省エネルギーを達成できるとともに、製造される油揚げ即席麺の食感を良好にできる方法を提供することである。 An object of the present invention is to provide a method capable of producing fried instant noodles with low energy, achieving energy saving, and improving the texture of the produced fried instant noodles.

本発明に係る油揚げ即席麺の製造方法は、小麦粉および澱粉、増粘多糖類を含む原料に水を加え、混練して麺生地を得て、生麺線を切り出す工程と、α化する工程を行うことなく前記生麺線を油で揚げる工程とを有する。 The method for producing fried instant noodles according to the present invention comprises a step of adding water to a raw material containing wheat flour, starch and thickening polysaccharide and kneading the noodles to obtain a noodle dough, and a step of cutting out raw noodle strings and a step of pregelatinizing the noodles. It has a step of frying the raw noodle string in oil without performing.

本発明の油揚げ即席麺の製造方法は、生麺線を蒸したり茹でたりしてα化する工程を含まないので、低エネルギーで油揚げ即席麺製品を製造することができ、省エネルギーを達成でき、製造のためのランニングコストを抑えることができ、設備投資コストも低く抑えられる。また、主原料として小麦粉に加えて澱粉、ならびに副原料として増粘多糖類を添加することによって、なめらかで弾力のある食感を有する油揚げ即席麺を提供できる。 Since the method for producing fried instant noodles of the present invention does not include a step of steaming or boiling raw noodle strings to gelatinize them, it is possible to produce fried instant noodle products with low energy, and energy saving can be achieved. The running cost can be suppressed and the capital investment cost can be kept low. Further, by adding starch as a main raw material and thickening polysaccharide as an auxiliary raw material, it is possible to provide fried instant noodles having a smooth and elastic texture.

図1は、実施例1の油揚げ即席麺表面を示す写真。FIG. 1 is a photograph showing the surface of fried instant noodles of Example 1. 図2は、比較例1の油揚げ即席麺表面を示す写真。FIG. 2 is a photograph showing the surface of fried instant noodles of Comparative Example 1. 図3は、実施例1の油揚げ即席麺表面の2値化処理後の画像データ。FIG. 3 shows image data of the surface of the fried instant noodles of Example 1 after binarization. 図4は、比較例1の油揚げ即席麺表面の2値化処理後の画像データ。FIG. 4 shows image data of the surface of the fried instant noodles of Comparative Example 1 after binarization.

以下、本発明の実施形態を説明する。
本発明に係る油揚げ即席麺の主原料は、小麦粉および澱粉を含む。小麦粉としては、たとえば、強力粉、準強力粉、薄力粉およびデュラムセモリナ粉が挙げられる。また、小麦粉の一部を米粉またはそば粉で代替してもよい。澱粉としては、たとえば、トウモロコシ粉、ならびにジャガイモ(馬鈴薯など)、サトウキビおよびタピオカなどの澱粉が挙げられる。また、これらの澱粉を公知の手法を用いて加工した加工澱粉を用いてもよい。
Hereinafter, embodiments of the present invention will be described.
The main raw materials of the fried instant noodles according to the present invention include wheat flour and starch. Examples of wheat flour include strong flour, semi-strong flour, soft flour and durum semolina flour. In addition, a part of wheat flour may be replaced with rice flour or buckwheat flour. Examples of starch include corn flour and starches such as potatoes (such as potatoes), sugar cane and tapioca. Further, modified starch obtained by processing these starches by a known method may be used.

主原料として澱粉を添加すると、油揚げ即席麺の湯戻りを早くでき、なめらかさや弾力に関する食感を改良できる。 By adding starch as the main ingredient, the fried instant noodles can be quickly rehydrated and the texture related to smoothness and elasticity can be improved.

本発明に係る油揚げ即席麺が、湯戻ししたときに良好な食感を示すためには、小麦粉の割合は主原料の70~90質量%、澱粉の割合は主原料の30~10質量%であることが好ましく、小麦粉の割合は主原料の70~80質量%、澱粉の割合は主原料の30~20質量%であることがより好ましい。澱粉の割合が主原料の20質量%未満、さらに10質量%未満であると、油揚げ即席麺の弾力が出にくく、良好な食感を期待できない。澱粉の割合が主原料の30質量%を超えると、製麺性が悪くなる。 In order for the fried instant noodles according to the present invention to show a good texture when reconstituted in hot water, the proportion of wheat flour is 70 to 90% by mass of the main raw material, and the proportion of starch is 30 to 10% by mass of the main raw material. The proportion of wheat flour is more preferably 70 to 80% by mass of the main raw material, and the proportion of starch is more preferably 30 to 20% by mass of the main raw material. If the proportion of starch is less than 20% by mass of the main raw material, and further less than 10% by mass, the elasticity of the fried instant noodles is difficult to obtain, and a good texture cannot be expected. If the proportion of starch exceeds 30% by mass of the main raw material, the noodle-making property deteriorates.

小麦粉の一部を米粉またはそば粉で代替する場合、米粉またはそば粉の割合は主原料の50~10質量%とすることが好ましい。言い換えれば、主原料として、小麦粉、米粉またはそば粉、および澱粉を用いる場合には、小麦粉の割合は主原料の30~70質量%、米粉またはそば粉の割合は主原料の50~10質量%、澱粉の割合は主原料の30~10質量%であることが好ましい。 When a part of wheat flour is replaced with rice flour or buckwheat flour, the ratio of rice flour or buckwheat flour is preferably 50 to 10% by mass of the main raw material. In other words, when wheat flour, rice flour or buckwheat flour, and starch are used as the main raw materials, the proportion of wheat flour is 30 to 70% by mass of the main raw material, and the proportion of rice flour or buckwheat flour is 50 to 10% by mass of the main raw material. The proportion of starch is preferably 30 to 10% by mass of the main raw material.

本発明に係る油揚げ即席麺の副原料としては、食塩、かん水、色素などの他に、増粘多糖類が用いられる。 As an auxiliary raw material for fried instant noodles according to the present invention, thickening polysaccharides are used in addition to salt, brine, pigments and the like.

増粘多糖類としては、たとえばペクチンおよび/またはアルギン酸類が挙げられる。ここで、本発明で用いるペクチンはその起源などは制限されない。例えば、リンゴ、レモンなどを起源とするものを用いることができる。また、本発明で用いるアルギン酸類とは、アルギン酸の他、アルギン酸ナトリウム、アルギン酸カリウム等のアルギン酸塩、アルギン酸プロピレングリコールエステル等のアルギン酸エステル、またはこれらの混合物をいう。なお、アルギン酸エステルはそのエステル化度などには制限されない。 Thickening polysaccharides include, for example, pectin and / or alginates. Here, the origin of the pectin used in the present invention is not limited. For example, those originating from apples, lemons and the like can be used. The alginic acids used in the present invention refer to alginate such as sodium alginate and potassium alginate, alginate esters such as propylene glycol alginate, or mixtures thereof, in addition to alginic acid. The alginic acid ester is not limited by the degree of esterification or the like.

ペクチンの割合は主原料100質量部に対して0.1~1.0質量部、アルギン酸類の割合は主原料100質量部に対して0.1~0.5質量部であることが好ましい。これらの副原料を水に溶解して主原料に投入し、これらを混練して麺生地を作製する。 The ratio of pectin is preferably 0.1 to 1.0 parts by mass with respect to 100 parts by mass of the main raw material, and the ratio of alginic acids is preferably 0.1 to 0.5 parts by mass with respect to 100 parts by mass of the main raw material. These auxiliary ingredients are dissolved in water and added to the main ingredient, and these are kneaded to prepare a noodle dough.

副原料として増粘多糖類、たとえばペクチンおよび/またはアルギン酸類を用いると、硬さや弾力に関する食感を改良できる。 When thickening polysaccharides such as pectin and / or alginic acids are used as auxiliary materials, the texture regarding hardness and elasticity can be improved.

本発明に係る油揚げ即席麺は、蒸し工程のない製造方法で製造するので、主に弾力に関する食感を改良することが難しいが、澱粉ならびに増粘多糖類を添加することによって、食感を補うことができる。 Since the fried instant noodles according to the present invention are manufactured by a manufacturing method without a steaming process, it is difficult to improve the texture mainly related to elasticity, but the texture is supplemented by adding starch and thickening polysaccharide. be able to.

得られた麺生地をロール圧延して0.8~1.5mmの所定の厚さとし、切刃で切り出して所定の幅の生麺線を得る。生麺線の幅は、1.2~3.0mmに設定される。得られた生麺線は、α化度が30以下である。生麺線を製品形態に応じて適宜カットする。麺生地または生麺線の全質量を基準とする水分含有率は40質量%以下、さらに36質量%以下、好ましくは30質量%以上であることが好ましい。 The obtained noodle dough is rolled to a predetermined thickness of 0.8 to 1.5 mm, and cut out with a cutting blade to obtain a raw noodle line having a predetermined width. The width of the raw noodle string is set to 1.2 to 3.0 mm. The obtained raw noodle string has a degree of pregelatinization of 30 or less. Cut the raw noodle strings as appropriate according to the product form. The water content based on the total mass of the noodle dough or raw noodle wire is preferably 40% by mass or less, more preferably 36% by mass or less, preferably 30% by mass or more.

本発明の方法は、生麺線を蒸したり茹でたりしてα化する工程を含まず、上記のようにα化度が30以下、水分含有率が40質量%以下である生麺線を油で揚げて油揚げ即席麺を製造する。 The method of the present invention does not include a step of steaming or boiling raw noodles to pregelatinize them, and oils raw noodles having a degree of pregelatinization of 30 or less and a water content of 40% by mass or less as described above. To produce instant noodles that are fried in oil.

生麺線のα化度が30を超えるには、蒸したり、茹でたりする工程が必要になる。
生麺線の水分含有率が40質量%を超えると、製麺性が悪くなる。
In order for the degree of pregelatinization of raw noodle strings to exceed 30, a step of steaming or boiling is required.
If the water content of the raw noodle string exceeds 40% by mass, the noodle-making property deteriorates.

油揚げ工程に用いる油は、植物性でも動物性でもよい。油の温度を110~150℃とし、油揚げ時間を1分10秒~2分30秒として油揚げすることが好ましい。また、油揚げの方法は均一な温度で揚げてもよく、温度勾配をつけたり、二度揚げする等いずれの方法でもよい。こうした油揚げ工程により、α化度が60以上75以下、水分含有率が10質量%以下、好ましくは2~7質量%の油揚げ即席麺を製造することができる。 The oil used in the frying step may be of vegetable or animal origin. It is preferable that the temperature of the oil is 110 to 150 ° C. and the frying time is 1 minute 10 seconds to 2 minutes 30 seconds. Further, the method of frying may be any method such as frying at a uniform temperature, creating a temperature gradient, or frying twice. By such a frying step, it is possible to produce frying instant noodles having a degree of pregelatinization of 60 or more and 75 or less and a water content of 10% by mass or less, preferably 2 to 7% by mass.

前述の方法で油揚げ麺のα化度が75を超えるためには、麺線の水分が蒸発しないように長時間の油揚げが必要で生産効率が極端に下がる。また長時間の油揚げには大量の油が必要となり、低エネルギー、低コストの生産目的に反する。
油揚げ即席麺の水分含有率が10質量%を超えると、長期保存の点で不利になる。
In order for the degree of pregelatinization of the fried noodles to exceed 75 by the above-mentioned method, it is necessary to fried the noodles for a long time so that the water content of the noodle strings does not evaporate, and the production efficiency is extremely lowered. In addition, a large amount of oil is required for long-time frying, which is contrary to the purpose of low energy and low cost production.
If the water content of the fried instant noodles exceeds 10% by mass, it is disadvantageous in terms of long-term storage.

上記のように、本発明の油揚げ即席麺の製造方法は、生麺線を蒸したり茹でたりしてα化する工程を含まないので、低エネルギーで油揚げ即席麺製品を製造することができ、省エネルギーを達成でき、製造のためのランニングコストを抑えることができ、設備投資コストも低く抑えられる。 As described above, the method for producing fried instant noodles of the present invention does not include a step of steaming or boiling raw noodle strings to pregelatinize the noodles, so that fried instant noodle products can be produced with low energy and energy saving. Can be achieved, running costs for manufacturing can be suppressed, and capital investment costs can be kept low.

なお、本発明において、麺のα化度は、たとえばグルコアミラーゼ法に従って測定することができる。 In the present invention, the degree of pregelatinization of noodles can be measured according to, for example, the glucoamylase method.

また、本発明において、麺の水分含有率は、常圧加熱乾燥法に従って測定することができる。 Further, in the present invention, the water content of noodles can be measured according to the normal pressure heating and drying method.

ここで、特公昭51-12705号公報に開示されているワンタンの製造方法では、小麦粉、副原料、水を混合してワンタン生皮を調製し、ワンタン生皮をα化することなしに、ワンタン生皮に乾燥した実を充填した後、105~120℃の低温油揚げおよび125~140℃の高温油揚げを行って即席実入りワンタンを製造している。 Here, in the method for producing wonton disclosed in Japanese Patent Publication No. 51-12705, wheat flour, auxiliary raw materials, and water are mixed to prepare wonton rawhide, and the wonton rawhide is made into wonton rawhide without pregelatinization. After filling the dried fruit, it is fried at a low temperature of 105 to 120 ° C. and fried at a high temperature of 125 to 140 ° C. to produce a wonton containing instant fruit.

ワンタン生皮は0.4~0.6mmと薄く、油揚げ時に水分が揮発しやすいため、105~120℃の低温油揚げでも揚げやすく、低温油揚げを行うことによって表面の火ぶくれを抑えている。 Wonton rawhide is as thin as 0.4 to 0.6 mm, and since water easily volatilizes during frying, it is easy to fry even at low temperature of 105 to 120 ° C, and the surface blistering is suppressed by deep frying.

しかし、上記のワンタンの製造方法を、0.8~1.5mmの厚さを有する即席麺の生麺線に適用して油揚げ即席麺を製造しようとしても、水分を十分に除くことができないので、適用することはできない。 However, even if the above method for producing wonton is applied to raw noodle strings of instant noodles having a thickness of 0.8 to 1.5 mm to produce fried instant noodles, water cannot be sufficiently removed. , Cannot be applied.

以下、実施例に基づいて本発明を更に説明する。
以下の実施例および比較例で製造した油揚げ即席麺について、湯戻しした後にその食感の官能試験を行った。官能試験では、専門パネラー10名が、各々の麺のなめらかさ、弾力性、硬さ、およびのびの遅さを10点法で評価した。また、総合評価は、なめらかさ、弾力、硬さのトータルバランスで麺の食感を評価しており、個々の評価項目とは独立した評価項目である。評点は次の通りである。10=非常によい、8=やや良い、6=良い、4=やや悪い、2=悪い。以下の各表においては、専門パネラー10名の評点の平均値を示す。
Hereinafter, the present invention will be further described based on examples.
The texture of the fried instant noodles produced in the following examples and comparative examples was subjected to a sensory test after being reconstituted in hot water. In the sensory test, 10 specialized panelists evaluated the smoothness, elasticity, hardness, and slowness of spreading of each noodle by a 10-point method. In addition, the comprehensive evaluation evaluates the texture of noodles based on the total balance of smoothness, elasticity, and hardness, and is an evaluation item independent of individual evaluation items. The scores are as follows. 10 = very good, 8 = somewhat good, 6 = good, 4 = slightly bad, 2 = bad. In each table below, the average score of 10 specialized panelists is shown.

以下の実施例および比較例において、麺のα化度はグルコアミラーゼ法に従って測定した。 In the following examples and comparative examples, the degree of pregelatinization of noodles was measured according to the glucoamylase method.

以下の実施例および比較例において、麺の水分含有率は、常圧加熱乾燥法により、105℃、2時間の乾燥条件で測定した。 In the following Examples and Comparative Examples, the water content of the noodles was measured by a normal pressure heating and drying method under a drying condition of 105 ° C. for 2 hours.

(実施例1)
小麦粉800gおよび澱粉200gからなる麺の主原料1kgをミキサーに投入し、水350ml(主原料100質量部に対して35質量部)に食塩14g、かんすい3.0g、アルギン酸プロピレングリコールエステル2.0gおよびクチナシ色素0.4gを加えて撹拌溶解して調製した副原料の水溶液を前記ミキサー内の主原料に加え、混練して麺生地を得た。得られた麺生地をロール圧延して0.9mmの厚さとし、20番角刃で切り出して幅1.5mmの生麺線を得た。この生麺線を、カップ麺製品の定量にカットして、フライリテーナーに型詰した。生麺線を型詰したフライリテーナーを、パーム油を溜めて120~150℃の範囲で温度勾配をつけたフライ槽に2分間浸漬して生麺線を油揚げし、実施例1の油揚げ即席麺を得た。
(Example 1)
1 kg of the main raw material of noodles consisting of 800 g of wheat flour and 200 g of starch is put into a mixer, and 14 g of salt, 3.0 g of tansui, 2.0 g of propylene glycol alginate and 2.0 g of propylene glycol alginate are added to 350 ml of water (35 parts by mass with respect to 100 parts by mass of the main raw material). An aqueous solution of an auxiliary raw material prepared by adding 0.4 g of propane dye and stirring and dissolving the mixture was added to the main raw material in the mixer and kneaded to obtain a noodle dough. The obtained noodle dough was rolled into a thickness of 0.9 mm and cut out with a No. 20 square blade to obtain a raw noodle wire having a width of 1.5 mm. This raw noodle string was cut into a fixed amount of cup noodle products and molded into a frying retainer. A frying retainer filled with raw noodles is immersed in a frying tank in which palm oil is stored and a temperature gradient is applied in the range of 120 to 150 ° C. for 2 minutes to fried the raw noodles. Got

この方法では、油揚げ前の生麺線はα化度が26、水分含有率が34質量%であり、油揚げ後の油揚げ即席麺はα化度が67、水分含有率が3.6質量%であった。 In this method, the raw noodles before fried tofu have a pregelatinization degree of 26 and a water content of 34% by mass, and the fried instant noodles after fried tofu have a pregelatinization degree of 67 and a water content of 3.6% by mass. there were.

(比較例1)
実施例1と同じ主原料、水および副原料を用い、実施例1と同様な方法により、麺生地を得た後、麺生地をロール圧延して0.9mmの厚さとし、20番角刃で切り出して幅1.5mmの生麺線を得た。得られた生麺線を、従来の方法に従って、100℃の蒸気で2分間蒸煮してα化し、調味液シャワーをかけた。その後、実施例1と同様な方法により、α化した麺線を油揚げし、比較例1の油揚げ即席麺を得た。
(Comparative Example 1)
Using the same main raw material, water and auxiliary raw materials as in Example 1, the noodle dough was obtained by the same method as in Example 1, and then the noodle dough was rolled to a thickness of 0.9 mm with a No. 20 square blade. It was cut out to obtain a raw noodle string having a width of 1.5 mm. The obtained raw noodle strings were steamed with steam at 100 ° C. for 2 minutes to be pregelatinized according to a conventional method, and showered with a seasoning liquid. Then, the pregelatinized noodle strings were fried by the same method as in Example 1 to obtain fried instant noodles of Comparative Example 1.

この方法では、油揚げ前のα化した麺線はα化度が64、水分含有率が49質量%であり、油揚げ後の油揚げ即席麺はα化度が85、水分含有率が3.4質量%であった。 In this method, the pre-fried noodles have a degree of pregelatinization of 64 and a water content of 49% by mass, and the fried instant noodles after fried have a degree of pregelatinization of 85 and a water content of 3.4% by mass. %Met.

得られた実施例1および比較例1の油揚げ即席麺をそれぞれ、スープとともにカップ容器に包装しカップ麺製品を得た。実施例1および比較例1のカップ麺製品を開封した後、カップに熱湯を注ぎ、3分間湯戻しした油揚げ即席麺の食感の官能試験を行った。その結果を表1に示す。 The obtained instant noodles of Example 1 and Comparative Example 1 were individually wrapped in a cup container together with the soup to obtain a cup noodle product. After opening the cup noodle products of Example 1 and Comparative Example 1, boiling water was poured into the cup, and a sensory test of the texture of the fried instant noodles rehydrated for 3 minutes was performed. The results are shown in Table 1.

Figure 0007080653000001
Figure 0007080653000001

表1のように、実施例1の生麺線を蒸煮せずに油揚げした油揚げ即席麺は、比較例1の生麺線を蒸煮した後に油揚げした油揚げ即席麺と同等以上の優れた食感を示した。 As shown in Table 1, the fried instant noodles fried without steaming the raw noodles of Example 1 have an excellent texture equal to or better than that of the fried instant noodles fried after steaming the raw noodles of Comparative Example 1. Indicated.

次に、実施例1の油揚げ即席麺および比較例1の油揚げ即席麺について、表面の凹凸を画像処理して、凸部の占める割合を数値化した。具体的な方法は以下のとおりである。 Next, the surface irregularities of the fried instant noodles of Example 1 and the fried instant noodles of Comparative Example 1 were image-processed, and the proportion of the convex portions was quantified. The specific method is as follows.

デジタルマイクロスコープ(キーエンス製、DIGITAL MICROSCOPE VHX-1000)を用いて、各油揚げ即席麺の表面を撮影し、100倍の拡大写真を取得して、JPEG形式の画像データとして保存した。図1に実施例1の油揚げ即席麺表面の写真を示す。図2に比較例1の油揚げ即席麺表面の写真を示す。 The surface of each fried instant noodle was photographed using a digital microscope (DIGITAL MICROSCOPE VHX-1000 manufactured by KEYENCE), and a 100-fold magnified photograph was obtained and saved as image data in JPEG format. FIG. 1 shows a photograph of the surface of fried instant noodles of Example 1. FIG. 2 shows a photograph of the surface of the fried instant noodles of Comparative Example 1.

得られた画像データを、Photoshop CS3(Adobe社)により、RGBカラーモードからグレースケールに変換し、次いで2値化処理を行った。これにより、凸部は白色、それ以外の部分を黒色で描画される。図3に実施例1の油揚げ即席麺表面の2値化処理後の画像データを示す。図4に比較例1の油揚げ即席麺表面の2値化処理後の画像データを示す。 The obtained image data was converted from an RGB color mode to a gray scale by Photoshop CS3 (Adobe), and then binarized. As a result, the convex portion is drawn in white, and the other portion is drawn in black. FIG. 3 shows the image data of the surface of the fried instant noodles of Example 1 after the binarization treatment. FIG. 4 shows the image data of the surface of the fried instant noodles of Comparative Example 1 after the binarization treatment.

図3および図4において、対象となる油揚げ即席麺表面の全面積をA、油揚げ即席麺表面のうち白く表示されたピクセルの面積の合計をAとし、下記の式に従って凸部率(%)を求めた。 In FIGS. 3 and 4, the total area of the surface of the target fried instant noodles is A a , and the total area of the pixels displayed in white on the surface of the fried instant noodles is A w , and the convex portion ratio (%) is according to the following formula. ) Was asked.

凸部率(%)=(A/A)×100
その結果、実施例1の凸部率は29.9%、比較例1の凸部率は51.6%であった。このように、実施例1の油揚げ即席麺は、比較例1の油揚げ即席麺に比べて、表面の凸部率の値が有意に小さく、滑らかな状態であることが確認できた。このことが、表1のように、実施例1の油揚げ即席麺が比較例1の油揚げ即席麺に比べてなめらかな食感を示したことに寄与したと考えられる。
Convex part ratio (%) = (A w / A a ) × 100
As a result, the convex portion ratio of Example 1 was 29.9%, and the convex portion ratio of Comparative Example 1 was 51.6%. As described above, it was confirmed that the fried instant noodles of Example 1 had a significantly smaller surface convexity ratio than the fried instant noodles of Comparative Example 1 and were in a smooth state. It is considered that this contributed to the fact that the fried instant noodles of Example 1 showed a smoother texture than the fried instant noodles of Comparative Example 1, as shown in Table 1.

(実施例2~4)
[実施例2]
小麦粉700gおよび澱粉300gからなる麺の主原料1kgをミキサーに投入し、水370ml(主原料100質量部に対して37質量部)に食塩10g、かんすい4.0g、ペクチン5.0g、アルギン酸2.0g、クチナシ色素0.5gを加えて撹拌溶解して調製した副原料の水溶液を前記ミキサー内の主原料に加え、混練して麺生地を得た。得られた麺生地をロール圧延して0.95mmの厚さとし、20番角刃で切り出して幅1.5mmの生麺線を得た。この生麺線を、カップ麺製品の定量にカットして、フライリテーナーに型詰した。生麺線を型詰したフライリテーナーを、パーム油を溜めて120~140℃の範囲で温度勾配をつけたフライ槽に2分間浸漬して生麺線を油揚げし、実施例2の油揚げ即席麺を得た。
(Examples 2 to 4)
[Example 2]
1 kg of the main ingredient of noodles consisting of 700 g of wheat flour and 300 g of starch was put into a mixer, and 10 g of salt, 4.0 g of kansui, 5.0 g of pectin and 2. An aqueous solution of an auxiliary raw material prepared by adding 0 g and 0.5 g of starchy pigment and stirring and dissolving was added to the main raw material in the mixer and kneaded to obtain a noodle dough. The obtained noodle dough was rolled into a thickness of 0.95 mm and cut out with a No. 20 square blade to obtain a raw noodle wire having a width of 1.5 mm. This raw noodle string was cut into a fixed amount of cup noodle products and molded into a frying retainer. A frying retainer filled with raw noodle strings is dipped in a frying tank in which palm oil is stored and a temperature gradient is provided in the range of 120 to 140 ° C. for 2 minutes to fried the raw noodle strings. Got

[実施例3~4]
用いた水の量をそれぞれ340mlまたは400ml(主原料100質量部に対して、それぞれ34質量部または40質量部)としたこと以外は、実施例2と同様な方法により、実施例3および実施例4の油揚げ即席麺を得た。
[Examples 3 to 4]
Examples 3 and Examples were carried out in the same manner as in Example 2 except that the amount of water used was 340 ml or 400 ml (34 parts by mass or 40 parts by mass, respectively with respect to 100 parts by mass of the main raw material). 4 fried instant noodles were obtained.

得られた実施例2~4の油揚げ即席麺をそれぞれ、スープとともにカップ容器に包装しカップ麺製品を得た。実施例2~4のカップ麺製品を開封した後、カップに熱湯を注ぎ、3分間湯戻しした油揚げ即席麺の食感の官能試験を行った。その結果を表2に示す。 The obtained instant noodles of Examples 2 to 4 were individually wrapped in a cup container together with the soup to obtain a cup noodle product. After opening the cup noodle products of Examples 2 to 4, boiling water was poured into the cup, and the texture of the fried instant noodles rehydrated for 3 minutes was subjected to a sensory test. The results are shown in Table 2.

Figure 0007080653000002
Figure 0007080653000002

実施例2~4の油揚げ即席麺は、加水量に依存せず、いずれも優れた食感を示した。なお、実施例3の油揚げ即席麺は、製麺性の点でややもろかった。また、実施例4の油揚げ即席麺は、油揚がりがやや悪い傾向がみられ、油揚げ時間を20秒長くする必要があった。 The fried instant noodles of Examples 2 to 4 did not depend on the amount of water added, and all showed an excellent texture. The fried instant noodles of Example 3 were slightly brittle in terms of noodle-making properties. In addition, the fried instant noodles of Example 4 tended to be slightly poorly fried, and it was necessary to lengthen the fried time by 20 seconds.

(実施例2および比較例2)
主原料に澱粉を添加せずに主原料を小麦粉1kgとし、副原料としてペクチンもアルギン酸類も用いなかった以外は、実施例2と同様な材料を用いて同様な方法により比較例2の油揚げ即席麺を作製した。
(Example 2 and Comparative Example 2)
Comparative Example 2 was instantly fried by the same method using the same material as in Example 2 except that the main raw material was 1 kg of wheat flour without adding starch to the main raw material and neither pectin nor alginic acid was used as an auxiliary raw material. I made noodles.

比較例2の油揚げ即席麺をそれぞれ、スープとともにカップ容器に包装しカップ麺製品を得た。比較例2のカップ麺製品を開封した後、カップに熱湯を注ぎ、3分間湯戻しした油揚げ即席麺の食感の官能試験を行った。その結果を、実施例2の結果とともに、表3に示す。 The fried instant noodles of Comparative Example 2 were individually wrapped in a cup container together with the soup to obtain a cup noodle product. After opening the cup noodle product of Comparative Example 2, boiling water was poured into the cup, and the texture of the fried instant noodles rehydrated for 3 minutes was subjected to a sensory test. The results are shown in Table 3 together with the results of Example 2.

Figure 0007080653000003
Figure 0007080653000003

主原料に澱粉を用いていない比較例2の油揚げ即席麺は、実施例2の油揚げ即席麺に比べて、特になめらかさおよび弾力の点で劣り、やわらかい食感を示した。 The fried instant noodles of Comparative Example 2 in which starch was not used as the main raw material were inferior to the fried instant noodles of Example 2 in particular in terms of smoothness and elasticity, and exhibited a soft texture.

(実施例2、5~7)
油揚げ条件をそれぞれ表4のように変更した以外は、実施例2と同様な材料を用いて同様な方法により実施例5~7の油揚げ即席麺を作製した。表4には、実施例2の油揚げ条件も示す。
(Examples 2, 5 to 7)
The fried instant noodles of Examples 5 to 7 were prepared by the same method using the same materials as in Example 2 except that the fried conditions were changed as shown in Table 4. Table 4 also shows the frying conditions of Example 2.

Figure 0007080653000004
Figure 0007080653000004

得られた実施例5~7の油揚げ即席麺をそれぞれ、スープとともにカップ容器に包装しカップ麺製品を得た。実施例5~7のカップ麺製品を開封した後、カップに熱湯を注ぎ、3分間湯戻しした油揚げ即席麺の食感の官能試験を行った。その結果を、実施例2の結果とともに、表5に示す。 The obtained instant noodles of Examples 5 to 7 were individually wrapped in a cup container together with the soup to obtain a cup noodle product. After opening the cup noodle products of Examples 5 to 7, boiling water was poured into the cup, and the texture of the fried instant noodles rehydrated for 3 minutes was subjected to a sensory test. The results are shown in Table 5 together with the results of Example 2.

Figure 0007080653000005
Figure 0007080653000005

実施例5~7の油揚げ即席麺はなめらかさ、弾力の点でやや劣り、のびが早い傾向であったが、いずれも概ね良好な食感を示した。 The fried instant noodles of Examples 5 to 7 were slightly inferior in smoothness and elasticity, and tended to spread quickly, but all showed a generally good texture.

(実施例8および比較例3)
[実施例8]
小麦粉800gおよび澱粉200gからなる麺の主原料1kgをミキサーに投入し、水360ml(主原料100質量部に対して36質量部)に食塩14g、かんすい3.0g、ペクチン2.0g、アルギン酸2.0gおよびクチナシ色素0.4gを加えて撹拌溶解して調製した副原料の水溶液を前記ミキサー内の主原料に加え、混練して麺生地を得た。得られた麺生地をロール圧延して1.2mmの厚さとし、20番丸刃で切り出して幅1.5mmの生麺線を得た。この生麺線を、袋麺製品の定量にカットして、フライリテーナーに型詰した。生麺線を型詰したフライリテーナーを、パーム油を溜めて120~150℃の範囲で温度勾配をつけたフライ槽に2分間浸漬して生麺線を油揚げし、実施例8の油揚げ即席麺を得た。
(Example 8 and Comparative Example 3)
[Example 8]
1 kg of the main ingredient of noodles consisting of 800 g of wheat flour and 200 g of starch was put into a mixer, and 14 g of salt, 3.0 g of kansui, 2.0 g of pectin and 2.0 g of alginic acid were added to 360 ml of water (36 parts by mass with respect to 100 parts by mass of the main ingredient). An aqueous solution of an auxiliary raw material prepared by adding 0 g and 0.4 g of a starch pigment and stirring and dissolving the mixture was added to the main raw material in the mixer and kneaded to obtain a noodle dough. The obtained noodle dough was rolled into a thickness of 1.2 mm and cut out with a No. 20 round blade to obtain a raw noodle wire having a width of 1.5 mm. This raw noodle wire was cut into a fixed amount of bag noodle products and molded into a frying retainer. A frying retainer filled with raw noodle strings is dipped in a frying tank in which palm oil is stored and a temperature gradient is applied in the range of 120 to 150 ° C. for 2 minutes to fried the raw noodle strings. Got

[比較例3]
実施例8と同じ主原料、水および副原料を用い、実施例8と同様な方法により、麺生地を得た後、麺生地をロール圧延して1.2mmの厚さとし、20番丸刃で切り出して幅1.5mmの生麺線を得た。得られた生麺線を、従来の方法に従って、100℃の蒸気で2分間蒸煮してα化した。その後、実施例8と同様な方法により、α化した麺線を油揚げし、比較例3の油揚げ即席麺を得た。
[Comparative Example 3]
Using the same main raw material, water and auxiliary raw materials as in Example 8, the noodle dough was obtained by the same method as in Example 8, and then the noodle dough was rolled to a thickness of 1.2 mm with a No. 20 round blade. It was cut out to obtain a raw noodle string having a width of 1.5 mm. The obtained raw noodle string was steamed with steam at 100 ° C. for 2 minutes according to a conventional method to be pregelatinized. Then, the pregelatinized noodle strings were fried by the same method as in Example 8 to obtain fried instant noodles of Comparative Example 3.

得られた実施例8および比較例3の油揚げ即席麺をそれぞれ、鍋で沸騰させた500mlのお湯に投入して3分間煮込んだ後、粉末スープを投入しよく混ぜてからどんぶりに移し、食感の官能試験を行った。その結果を表6に示す。 Put the obtained instant noodles of Example 8 and Comparative Example 3 in 500 ml of hot water boiled in a pan and simmer for 3 minutes, then add powdered soup, mix well, and transfer to a bowl. The sensory test was performed. The results are shown in Table 6.

Figure 0007080653000006
Figure 0007080653000006

表6のように、鍋で煮込むタイプの袋麺製品の場合、実施例8の生麺線を蒸煮せずに油揚げした油揚げ即席麺は、比較例3の生麺線を蒸煮した後に油揚げした油揚げ即席麺よりも優れた食感を示した。 As shown in Table 6, in the case of the bag noodle product of the type that is boiled in a pot, the fried instant noodles that are fried without steaming the raw noodles of Example 8 are the fried noodles that are fried after steaming the raw noodles of Comparative Example 3. It showed a better texture than instant noodles.

表7に、上記の実施例2~8および比較例2,3に関して、油揚げ前の生麺線(比較例3ではα化した麺線)のα化度および水分含有率、ならびに油揚げ後の油揚げ即席麺のα化度および水分含有率をまとめて示す。 Table 7 shows the degree of pregelatinization and water content of the raw noodle strings before frying (pregelatinized noodle strings in Comparative Example 3) and the frying after frying with respect to Examples 2 to 8 and Comparative Examples 2 and 3 above. The degree of pregelatinization and water content of instant noodles are shown together.

Figure 0007080653000007
Figure 0007080653000007

(実施例9および10)
油揚げ条件をそれぞれ表8のように変更した以外は、実施例1と同様な材料を用いて同様な方法により、実施例9および10の油揚げ麺を作製した。
(Examples 9 and 10)
The fried noodles of Examples 9 and 10 were prepared by the same method using the same materials as in Example 1 except that the fried noodles were changed as shown in Table 8.

得られた実施例9および10の油揚げ即席麺をそれぞれ、スープとともにカップ容器に包装しカップ麺製品を得た。実施例9および10のカップ麺製品を開封した後、カップに熱湯を注ぎ、3分間湯戻しした油揚げ即席麺の食感の官能試験を行った。その結果を、実施例1の結果とともに、表9に示す。 The obtained instant noodles of Examples 9 and 10 were individually wrapped in a cup container together with the soup to obtain a cup noodle product. After opening the cup noodle products of Examples 9 and 10, boiling water was poured into the cup, and the texture of the fried instant noodles rehydrated for 3 minutes was subjected to a sensory test. The results are shown in Table 9 together with the results of Example 1.

表10に、上記の実施例9および10に関して、油揚げ前の生麺線のα化度および水分含有率、ならびに油揚げ後の油揚げ即席麺のα化度および水分含有率をまとめて示す。 Table 10 summarizes the pregelatinization and water content of the raw noodles before frying and the pregelatinization and water content of the instant noodles after frying with respect to Examples 9 and 10.

Figure 0007080653000008
Figure 0007080653000008

Figure 0007080653000009
Figure 0007080653000009

Figure 0007080653000010
Figure 0007080653000010

実施例9および10の油揚げ即席麺は弾力、硬さの点でやや劣り、のびが早い傾向であったが、いずれも概ね良好な食感を示した。 The fried instant noodles of Examples 9 and 10 were slightly inferior in elasticity and hardness, and tended to spread quickly, but all showed generally good texture.

(実施例2、11~15)
[実施例2(再掲)]
小麦粉700gおよび澱粉300gからなる麺の主原料1kgをミキサーに投入し、水370ml(主原料100質量部に対して37質量部)に食塩10g、かんすい4.0g、ペクチン5.0g、アルギン酸2.0g、クチナシ色素0.5gを加えて撹拌溶解して調製した副原料の水溶液を前記ミキサー内の主原料に加え、混練して麺生地を得た。得られた麺生地をロール圧延して0.95mmの厚さとし、20番角刃で切り出して幅1.5mmの生麺線を得た。この生麺線を、カップ麺製品の定量にカットして、フライリテーナーに型詰した。生麺線を型詰したフライリテーナーを、パーム油を溜めて120~140℃の範囲で温度勾配をつけたフライ槽に2分間浸漬して生麺線を油揚げし、実施例2の油揚げ即席麺を得た。
(Examples 2, 11 to 15)
[Example 2 (repost)]
1 kg of the main ingredient of noodles consisting of 700 g of wheat flour and 300 g of starch was put into a mixer, and 10 g of salt, 4.0 g of kansui, 5.0 g of pectin and 2. An aqueous solution of an auxiliary raw material prepared by adding 0 g and 0.5 g of starchy pigment and stirring and dissolving was added to the main raw material in the mixer and kneaded to obtain a noodle dough. The obtained noodle dough was rolled into a thickness of 0.95 mm and cut out with a No. 20 square blade to obtain a raw noodle wire having a width of 1.5 mm. This raw noodle string was cut into a fixed amount of cup noodle products and molded into a frying retainer. A frying retainer filled with raw noodle strings is dipped in a frying tank in which palm oil is stored and a temperature gradient is provided in the range of 120 to 140 ° C. for 2 minutes to fried the raw noodle strings. Got

[実施例11~15]
実施例11~15では小麦粉の一部を米粉で代替した。主原料の配合および用いた水の量をそれぞれ表11のように変更した以外は、実施例2と同様な材料を用いて同様な方法により実施例11~15の油揚げ即席麺を作製した。表11には、実施例2の配合条件も示す。
[Examples 11 to 15]
In Examples 11 to 15, a part of the wheat flour was replaced with rice flour. The fried instant noodles of Examples 11 to 15 were prepared by the same method using the same materials as in Example 2 except that the composition of the main raw material and the amount of water used were changed as shown in Table 11. Table 11 also shows the compounding conditions of Example 2.

Figure 0007080653000011
Figure 0007080653000011

得られた実施例11~15の油揚げ即席麺をそれぞれ、スープとともにカップ容器に包装しカップ麺製品を得た。実施例11~15のカップ麺製品を開封した後、カップに熱湯を注ぎ、3分間湯戻しした油揚げ即席麺の官能試験を行った。その結果を、実施例2の評価結果とともに表12に示す。 The obtained instant noodles of Examples 11 to 15 were individually wrapped in a cup container together with the soup to obtain a cup noodle product. After opening the cup noodle products of Examples 11 to 15, boiling water was poured into the cup and the fried instant noodles were rehydrated for 3 minutes to perform a sensory test. The results are shown in Table 12 together with the evaluation results of Example 2.

Figure 0007080653000012
Figure 0007080653000012

実施例11~15の油揚げ即席麺は、米粉量が増えるにしたがって食感が硬くなる傾向であったが、いずれも概ね良好な食感を示した。実施例15では製麺性がかなり悪くなり、これ以上米粉を増やすことは難しいと判断した。 The fried instant noodles of Examples 11 to 15 tended to have a harder texture as the amount of rice flour increased, but all of them showed generally good texture. In Example 15, the noodle-making property was considerably deteriorated, and it was judged that it was difficult to increase the amount of rice flour any more.

表13に、上記の実施例11~15に関して、油揚げ前の生麺線のα化度および水分含有率、ならびに油揚げ後の油揚げ即席麺のα化度および水分含有率をまとめて示す。表13には、実施例2の測定結果も示す。 Table 13 summarizes the degree of pregelatinization and water content of the raw noodles before frying and the degree of pregelatinization and water content of the instant noodles after frying with respect to Examples 11 to 15. Table 13 also shows the measurement results of Example 2.

Figure 0007080653000013
Figure 0007080653000013

(実施例16~21)
[実施例16]
小麦粉800gおよび澱粉200gからなる麺の主原料1kgをミキサーに投入し、水350ml(主原料100質量部に対して35質量部)に食塩15g、かんすい4.0g、ペクチン5.0g、アルギン酸2.0g、クチナシ色素0.5gを加えて撹拌溶解して調整した副原料の水溶液を前記ミキサー内の主原料に加え、混練して麺生地を得た。得られた麺生地をロール圧延して0.90mmの厚さとし、20番角刃で切り出して幅1.5mmの生麺線を得た。この生麺線を、カップ麺製品の定量にカットして、フライリテーナーに型詰した。生麺線を型詰したフライリテーナーを、パーム油を溜めて120℃~140℃の範囲で温度勾配をつけたフライ槽に1分50秒間浸漬して生麺線を油揚げし、実施例16の油揚げ即席麺を得た。
(Examples 16 to 21)
[Example 16]
1 kg of the main ingredient of noodles consisting of 800 g of wheat flour and 200 g of starch is put into a mixer, and 15 g of salt, 4.0 g of kansui, 5.0 g of pectin and 2. An aqueous solution of an auxiliary raw material prepared by adding 0 g and 0.5 g of starchy pigment by stirring and dissolving was added to the main raw material in the mixer and kneaded to obtain a noodle dough. The obtained noodle dough was rolled into a thickness of 0.90 mm and cut out with a No. 20 square blade to obtain a raw noodle wire having a width of 1.5 mm. This raw noodle string was cut into a fixed amount of cup noodle products and molded into a frying retainer. A frying retainer filled with raw noodle strings was immersed in a frying tank in which palm oil was stored and had a temperature gradient in the range of 120 ° C. to 140 ° C. for 1 minute and 50 seconds to fry the raw noodle strings. I got fried instant noodles.

[実施例17~21]
主原料の配合および用いた水の量をそれぞれ表14のように変更した以外は、実施例16と同様な材料を用いて同様な方法により実施例17~21の油揚げ即席麺を作製した。表14には、実施例16の配合条件も示す。
[Examples 17 to 21]
The fried instant noodles of Examples 17 to 21 were prepared by the same method using the same materials as in Example 16 except that the composition of the main raw material and the amount of water used were changed as shown in Table 14. Table 14 also shows the compounding conditions of Example 16.

Figure 0007080653000014
Figure 0007080653000014

得られた実施例16~21の油揚げ即席麺をそれぞれ、スープとともにカップ容器に包装しカップ麺製品を得た。実施例16~21のカップ麺製品を開封した後、カップに熱湯を注ぎ、3分間湯戻しした油揚げ即席麺の官能試験を行った。その結果を表15に示す。 The obtained instant noodles of Examples 16 to 21 were individually wrapped in a cup container together with the soup to obtain a cup noodle product. After opening the cup noodle products of Examples 16 to 21, a sensory test was performed on the fried instant noodles in which boiling water was poured into the cup and the noodles were rehydrated for 3 minutes. The results are shown in Table 15.

Figure 0007080653000015
Figure 0007080653000015

実施例16~21の油揚げ即席麺は、米粉量が増えるに従い弾力が増す傾向であり、いずれも概ね良好な食感を示した。なお、実施例16の油揚げ即席麺は、やや戻りが悪く、弾力に劣る感じであった。実施例21の油揚げ即席麺は、製麺性の点でもろかった。 The fried instant noodles of Examples 16 to 21 tended to increase in elasticity as the amount of rice flour increased, and all showed a generally good texture. The fried instant noodles of Example 16 had a slightly poor return and felt inferior in elasticity. The fried instant noodles of Example 21 were brittle in terms of noodle-making properties.

表16に、実施例16~21に関して、油揚げ前の生麺線のα化度および水分含有率、ならびに油揚げ後の油揚げ即席麺のα化度および水分含有率をまとめて示す。 Table 16 summarizes the pregelatinization degree and water content of the raw noodles before fried tofu and the pregelatinization and water content of the fried instant noodles after fried tofu for Examples 16 to 21.

Figure 0007080653000016
Figure 0007080653000016

(実施例22)
小麦粉600g、澱粉100gおよびそば粉300gからなる麺の主原料1kgをミキサーに投入し、水340ml(主原料100質量部に対して34質量部)に食塩10g、リン酸塩8.0g、ペクチン5.0g、アルギン酸2.0gを加えて撹拌溶解して調整した副原料の水溶液を前記ミキサー内の主原料に加え、混練して麺生地を得た。得られた麺生地をロール圧延して0.95mmの厚さとし、20番角刃で切り出して幅1.5mmの生麺線を得た。この生麺線を、カップ麺製品の定量にカットして、フライリテーナーに型詰した。生麺線を型詰したフライリテーナーを、パーム油を溜めた140℃のフライ槽に1分10秒間浸漬して生麺線を油揚げし、実施例22の油揚げ即席麺を得た。
(Example 22)
1 kg of the main ingredient of noodles consisting of 600 g of wheat flour, 100 g of starch and 300 g of buckwheat flour was put into a mixer, and 10 g of salt, 8.0 g of phosphate and 5 pectin were added to 340 ml of water (34 parts by mass with respect to 100 parts by mass of the main ingredient). An aqueous solution of an auxiliary raw material prepared by adding 0.0 g and 2.0 g of alginic acid by stirring and dissolving was added to the main raw material in the mixer and kneaded to obtain a noodle dough. The obtained noodle dough was rolled into a thickness of 0.95 mm and cut out with a No. 20 square blade to obtain a raw noodle wire having a width of 1.5 mm. This raw noodle string was cut into a fixed amount of cup noodle products and molded into a frying retainer. The frying retainer in which the raw noodle wire was molded was immersed in a frying tank containing palm oil at 140 ° C. for 1 minute and 10 seconds to fried the raw noodle wire, and the fried instant noodles of Example 22 were obtained.

(比較例4)
実施例22と同じ主原料、水および副原料を用い、実施例22と同様な方法により、麺生地を得た後、麺生地をロール圧延して0.95mmの厚さとし、20番角刃で切り出して幅1.5mmの生麺線を得た。得られた生麺線を、従来の方法に従って、100℃の蒸気で2分間蒸煮してα化し、調味液シャワーをかけた。その後、実施例22と同様な方法により、α化した麺線を油揚げし、比較例4の油揚げ即席麺を得た。
(Comparative Example 4)
Using the same main raw material, water and auxiliary raw materials as in Example 22, the noodle dough was obtained by the same method as in Example 22, and then the noodle dough was rolled to a thickness of 0.95 mm with a No. 20 square blade. It was cut out to obtain a raw noodle string having a width of 1.5 mm. The obtained raw noodle strings were steamed with steam at 100 ° C. for 2 minutes to be pregelatinized according to a conventional method, and showered with a seasoning liquid. Then, the pregelatinized noodle strings were fried by the same method as in Example 22 to obtain fried instant noodles of Comparative Example 4.

得られた実施例22および比較例4の油揚げ即席麺をそれぞれ、スープとともにカップ容器に包装しカップ麺製品を得た。実施例22および比較例4のカップ麺製品を開封した後、カップに熱湯を注ぎ、3分間湯戻しした油揚げ即席麺の官能試験を行った。その結果を表17に示す。 The obtained instant noodles of Example 22 and Comparative Example 4 were individually wrapped in a cup container together with the soup to obtain a cup noodle product. After opening the cup noodle products of Example 22 and Comparative Example 4, the sensory test of the fried instant noodles in which boiling water was poured into the cup and the noodles were rehydrated for 3 minutes was performed. The results are shown in Table 17.

Figure 0007080653000017
Figure 0007080653000017

表17のように、実施例22の小麦粉の一部をそば粉で代替して作製した生麺線を蒸煮せずに油揚げした油揚げ即席麺は、比較例4の小麦粉の一部をそば粉で代替して作製した生麺線を蒸煮した後に油揚げした油揚げ即席麺と同等以上の優れた食感を示した。また、評価項目として示してはいないが、実施例22は、比較例4と対比して、そばの風味が優れていた。これは、比較例4では生麺線を蒸煮したのに対し、実施例22では生麺線を蒸煮しないため、そば粉の加熱の度合いが少ないことによると考えられる。 As shown in Table 17, in the fried instant noodles prepared by substituting a part of the wheat flour of Example 22 with buckwheat flour and fried without steaming, a part of the wheat flour of Comparative Example 4 was used with buckwheat flour. It showed an excellent texture equal to or better than that of fried instant noodles that were fried after steaming the raw noodles produced as a substitute. Further, although not shown as an evaluation item, Example 22 had an excellent buckwheat flavor as compared with Comparative Example 4. It is considered that this is because the degree of heating of the buckwheat flour is small because the raw noodle wire is not steamed in Example 22 while the raw noodle wire is steamed in Comparative Example 4.

(実施例23~24)
主原料の配合および用いた水の量をそれぞれ表18のように変更した以外は、実施例22と同様な材料を用いて同様な方法により実施例23~24の油揚げ即席麺を作製した。表18には、実施例22の配合条件も示す。
(Examples 23 to 24)
The fried instant noodles of Examples 23 to 24 were prepared by the same method using the same materials as in Example 22 except that the composition of the main raw material and the amount of water used were changed as shown in Table 18. Table 18 also shows the compounding conditions of Example 22.

Figure 0007080653000018
Figure 0007080653000018

得られた実施例23~24の油揚げ即席麺をそれぞれ、スープとともにカップ容器に包装しカップ麺製品を得た。実施例23~24のカップ麺製品を開封した後、カップに熱湯を注ぎ、3分間湯戻しした油揚げ即席麺の官能試験を行った。その結果を、実施例22の評価結果とともに表19に示す。 The obtained instant noodles of Examples 23 to 24 were individually wrapped in a cup container together with the soup to obtain a cup noodle product. After opening the cup noodle products of Examples 23 to 24, hot water was poured into the cup and the fried instant noodles were rehydrated for 3 minutes to perform a sensory test. The results are shown in Table 19 together with the evaluation results of Example 22.

Figure 0007080653000019
Figure 0007080653000019

実施例23~24の油揚げ即席麺は、実施例22の油揚げ即席麺と対比して、そば粉量が増えるに従い、なめらかさ、弾力が劣る傾向であったが、概ね良好な食感を示した。評価項目として示してはいないが、実施例23~24の油揚げ即席麺は、実施例22の油揚げ即席麺と対比して、そば粉量が増えるに従い、そばの風味が増す傾向が見られた。 The fried instant noodles of Examples 23 to 24 tended to be inferior in smoothness and elasticity as the amount of buckwheat flour increased, as compared with the fried instant noodles of Example 22, but generally showed a good texture. .. Although not shown as an evaluation item, the fried instant noodles of Examples 23 to 24 tended to increase the flavor of buckwheat as the amount of buckwheat flour increased, as compared with the fried instant noodles of Example 22.

表20に、実施例22~24および比較例4に関して、油揚げ前の生麺線(比較例4ではα化した麺線)のα化度および水分含有率、ならびに油揚げ後の油揚げ即席麺のα化度および水分含有率をまとめて示す。 In Table 20, with respect to Examples 22 to 24 and Comparative Example 4, the degree of pregelatinization and the water content of the raw noodle strings before fried tofu (the noodle strings pregelatinized in Comparative Example 4), and the α of the fried instant noodles after fried tofu. The degree of conversion and the water content are shown together.

Figure 0007080653000020
Figure 0007080653000020

以上説明した実施例の油揚げ即席麺は、生麺線を蒸したり茹でたりしてα化することなしに製造でき、熱湯を注ぐだけであるいは数分間煮込んで調理するだけで優れた食感を示す。 The fried instant noodles of the above-described embodiment can be produced without steaming or boiling raw noodle strings to pregelatinize them, and exhibit an excellent texture simply by pouring boiling water or boiling for several minutes. ..

このように、本発明では、油揚げ前に生麺線をα化する工程がないので、低エネルギーで油揚げ即席麺を製造することができ、省エネルギーを達成でき、製造のためのランニングコストを抑えることができ、設備投資コストも低く抑えられる。また、主原料として小麦粉に加えて澱粉、ならびに副原料として増粘多糖類を添加することによって、なめらかで弾力のある食感を有する油揚げ即席麺を提供できる。 As described above, in the present invention, since there is no step of pregelatinizing the raw noodles before frying, it is possible to produce instant noodles fried with low energy, energy saving can be achieved, and running cost for manufacturing can be suppressed. And the capital investment cost can be kept low. Further, by adding starch as a main raw material and thickening polysaccharide as an auxiliary raw material, it is possible to provide fried instant noodles having a smooth and elastic texture.

なお、本発明は、上記実施形態に限定されるものではなく、実施段階ではその要旨を逸脱しない範囲で種々に変形することが可能である。また、各実施形態は適宜組み合わせて実施してもよく、その場合組み合わせた効果が得られる。更に、上記実施形態には種々の発明が含まれており、開示される複数の構成要件から選択された組み合わせにより種々の発明が抽出され得る。例えば、実施形態に示される全構成要件からいくつかの構成要件が削除されても、課題が解決でき、効果が得られる場合には、この構成要件が削除された構成が発明として抽出され得る。
以下に、本願出願の当初の特許請求の範囲に記載された発明を付記する。
[1]
小麦粉および澱粉、ならびに増粘多糖類を含む原料に水を加え、混練して麺生地を得て、生麺線を切り出す工程と、
α化する工程を行うことなく前記生麺線を油で揚げる工程と
を有する、油揚げ即席麺の製造方法。
[2]
前記原料は、さらに、米粉またはそば粉を含む、付記[1]に記載の油揚げ即席麺の製造方法。
[3]
油で揚げる前の前記生麺線のα化度が30以下および水分含有率が40質量%以下であり、油で揚げた後の油揚げ即席麺のα化度が60以上75以下である、付記[1]または[2]に記載の油揚げ即席麺の製造方法。
[4]
前記増粘多糖類が、ペクチンおよび/またはアルギン酸類である、付記[1]~[3]のいずれかに記載の油揚げ即席麺の製造方法。
[5]
小麦粉および澱粉、ならびに増粘多糖類を含み、α化度が60以上75以下である、油揚げ即席麺。
[6]
さらに、米粉またはそば粉を含む、付記[5]に記載の油揚げ即席麺。
[7]
前記増粘多糖類が、ペクチンおよび/またはアルギン酸類である、付記[5]または[6]に記載の油揚げ即席麺。
The present invention is not limited to the above embodiment, and can be variously modified at the implementation stage without departing from the gist thereof. In addition, each embodiment may be carried out in combination as appropriate, in which case the combined effect can be obtained. Further, the above-described embodiment includes various inventions, and various inventions can be extracted by a combination selected from a plurality of disclosed constituent requirements. For example, even if some constituent elements are deleted from all the constituent elements shown in the embodiment, if the problem can be solved and the effect is obtained, the configuration in which the constituent elements are deleted can be extracted as an invention.
The inventions described in the original claims of the present application are described below.
[1]
The process of adding water to raw materials containing wheat flour, starch, and thickening polysaccharides and kneading them to obtain noodle dough, and cutting out raw noodle strings.
With the process of frying the raw noodles in oil without performing the process of pregelatinization
A method for producing fried instant noodles.
[2]
The method for producing fried instant noodles according to Appendix [1], wherein the raw material further contains rice flour or buckwheat flour.
[3]
The degree of pregelatinization of the raw noodles before frying is 30 or less and the water content is 40% by mass or less, and the degree of pregelatinization of deep-fried instant noodles after frying in oil is 60 or more and 75 or less. The method for producing fried instant noodles according to [1] or [2].
[4]
The method for producing fried instant noodles according to any one of the appendices [1] to [3], wherein the thickening polysaccharide is pectin and / or alginic acid.
[5]
Fried instant noodles containing wheat flour and starch, and thickening polysaccharides, and having a degree of pregelatinization of 60 or more and 75 or less.
[6]
Further, the fried instant noodles according to the appendix [5], which contains rice flour or buckwheat flour.
[7]
The fried instant noodles according to the appendix [5] or [6], wherein the thickening polysaccharide is pectin and / or alginic acid.

Claims (5)

小麦粉および澱粉(前記小麦粉に含有される澱粉を除く)、ならびに増粘多糖類を含む原料に水を加え、混練して麺生地を得て、生麺線を切り出す工程と、
α化する工程を行うことなく前記生麺線を油で揚げる工程と
を有する、湯戻し用油揚げ即席麺の製造方法。
The process of adding water to wheat flour and starch (excluding starch contained in the wheat flour) and raw materials containing thickening polysaccharides and kneading them to obtain noodle dough, and cutting out raw noodle strings.
A method for producing fried instant noodles for reconstitution with hot water , which comprises a step of frying the raw noodles in oil without performing a step of pregelatinization.
前記原料は、さらに、米粉またはそば粉を含む、請求項1に記載の湯戻し用油揚げ即席麺の製造方法。 The method for producing fried instant noodles for reconstitution according to claim 1, wherein the raw material further contains rice flour or buckwheat flour. 油で揚げる前の前記生麺線のα化度が30以下および水分含有率が40質量%以下であり、油で揚げた後の油揚げ即席麺のα化度が60以上75以下である、請求項1または2に記載の湯戻し用油揚げ即席麺の製造方法。 Claimed that the degree of pregelatinization of the raw noodles before frying is 30 or less and the water content is 40% by mass or less, and the degree of pregelatinization of deep-fried instant noodles after frying in oil is 60 or more and 75 or less. Item 2. The method for producing fried instant noodles for rehydration according to Item 1 or 2. 前記増粘多糖類が、ペクチンおよび/またはアルギン酸類である、請求項1~3のいずれか1項に記載の湯戻し用油揚げ即席麺の製造方法。 The method for producing fried instant noodles for reconstitution according to any one of claims 1 to 3, wherein the thickening polysaccharide is pectin and / or alginic acid. 前記原料に含まれる前記澱粉の割合が主原料に対して10質量%以上30質量%以下であり、且つ、前記増粘多糖類がペクチンおよび/またはアルギン酸類である請求項1~3のいずれか1項に記載の湯戻し用油揚げ即席麺の製造方法。ここで前記主原料は、前記小麦粉および前記澱粉からなるが、前記原料が米粉またはそば粉を含む場合には、前記米粉又は前記そば粉も前記主原料に含まれる。Any of claims 1 to 3, wherein the ratio of the starch contained in the raw material is 10% by mass or more and 30% by mass or less with respect to the main raw material, and the thickening polysaccharide is pectin and / or alginic acid. The method for producing instant noodles fried in hot water according to item 1. Here, the main raw material is composed of the wheat flour and the starch, but when the raw material contains rice flour or buckwheat flour, the rice flour or buckwheat flour is also included in the main raw material.
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JP2000333629A (en) 1999-05-25 2000-12-05 Nisshin Flour Milling Co Ltd Wheat flour composition for oil-fried instant noodles
JP2003189808A (en) 2001-10-19 2003-07-08 Nisshin Flour Milling Inc Method for producing fried noodle
JP2004147576A (en) 2002-10-31 2004-05-27 Taiyo Kagaku Co Ltd Noodle quality improving agent and method for producing noodle
JP2015192645A (en) 2014-03-28 2015-11-05 日清食品ホールディングス株式会社 Method for producing instant fried noodle, instant fried noodle, and frying and drying instrument

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