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JP6979305B2 - Lubricant for extraction of non-ferrous metals - Google Patents

Lubricant for extraction of non-ferrous metals Download PDF

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JP6979305B2
JP6979305B2 JP2017163869A JP2017163869A JP6979305B2 JP 6979305 B2 JP6979305 B2 JP 6979305B2 JP 2017163869 A JP2017163869 A JP 2017163869A JP 2017163869 A JP2017163869 A JP 2017163869A JP 6979305 B2 JP6979305 B2 JP 6979305B2
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lubricant
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olefin polymer
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俊輔 泉
智 中野
圭司 伊澤
貢司 細田
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Yushiro Chemical Industry Co Ltd
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Description

本発明は,アルミニウムや銅に代表される非鉄金属,又はこれらを他の材料に被覆した線,棒又は鋼管の引抜き加工用の潤滑剤に関する。 The present invention relates to non-ferrous metals typified by aluminum and copper, or lubricants for drawing wires, rods or steel pipes coated with other materials.

従来,アルミニウム又は銅などの非鉄金属や,例えば,アルミニウム鋼管のようにこれらの非鉄金属を他の材料に被覆した線材,棒材又は管材の引抜き加工では,被加工材とダイスとが直接接触して焼き付くのを防止し,滑り易くして安定した加工状態を維持するために潤滑剤が使用される。 Conventionally, in the drawing process of non-ferrous metals such as aluminum or copper, or wires, bars or pipes in which these non-ferrous metals are coated with other materials such as aluminum steel pipes, the work material and the die come into direct contact with each other. Lubricants are used to prevent seizure, make it slippery and maintain a stable working condition.

引抜き加工用の潤滑剤には,鉱油,又はポリブテン等の高粘度の合成炭化水素油を基油とし,これに各種の添加剤として,脂肪酸,脂肪酸エステル若しくはアルコール等の油性剤や,リン,硫黄,又は塩素系の極圧剤を一種又は二種以上混合して配合したものがある。引抜き加工での潤滑性を向上させるために,油性剤を増量させたり,鉱油の粘度を高めるなど,導入油量を調整することで対処している。 The lubricant for drawing is based on mineral oil or high-viscosity synthetic hydrocarbon oil such as polybutene, and as various additives, oil-based agents such as fatty acids, fatty acid esters or alcohols, phosphorus and sulfur. , Or a mixture of one or more chlorine-based extreme pressure agents. In order to improve the lubricity in the drawing process, the amount of oil introduced is adjusted by increasing the amount of oil-based agent and increasing the viscosity of mineral oil.

しかしながら,近年の引抜き加工の高速化に伴い,これまでの技術では,引抜き加工時に油膜切れによる焼付きが発生することがあり,引抜き加工の妨げになっていた。このような場合,潤滑剤をより高粘度化することにより摩擦面に対して導入油量を増加させ油膜切れによる焼付き防止を図るのが一般的である。 However, with the recent increase in the speed of drawing, seizure may occur due to the oil film running out during drawing, which has been an obstacle to drawing. In such a case, it is common to increase the amount of oil introduced to the friction surface by increasing the viscosity of the lubricant to prevent seizure due to oil film breakage.

潤滑性に優れる引抜き加工用潤滑剤として,特許文献1には,40℃の粘度が600〜45000cStのポリブテンやポリイソブチレン等の潤滑ベース油に,油脂又は脂肪族ジカルボン酸を2〜25重量%添加し,さらに必要に応じて,高級脂肪酸,高級アルコール等の油性向上剤を配合した引抜き加工用潤滑油が開示されている。前記引抜き加工用潤滑油は,温度に対する粘度変化が小さく,化学的にも安定でかつ線材表面に対しても付着性に優れることから,摩擦面に良好な潤滑被膜(油膜)を形成する。 As a lubricant for drawing with excellent lubricity, Patent Document 1 states that 2 to 25% by weight of fat or aliphatic dicarboxylic acid is added to a lubricating base oil such as polybutene or polyisobutylene having a viscosity of 600 to 45,000 cSt at 40 ° C. Further, if necessary, a lubricating oil for drawing processing containing an oiliness improving agent such as a higher fatty acid or a higher alcohol is disclosed. The drawing lubricating oil has a small change in viscosity with respect to temperature, is chemically stable, and has excellent adhesion to the wire surface, so that a good lubricating film (oil film) is formed on the friction surface.

特許文献2には,アルミニウムろう付け用フラックス入りワイヤーの伸線加工潤滑剤として,添加剤としてアルコールを1〜20重量%含有し,残部に基油として,動粘度3000cSt(40℃)以上のポリイソブチレン,及び動粘度20cSt(40℃)以下のポリイソブチレンを含有し,全体の動粘度が400〜1000cSt(40℃)である伸線加工潤滑油が開示され,該伸線加工潤滑油が伸線加工時の潤滑性が良く,焼付きが発生しにくく,伸線加工後の焼鈍を行う場合に残炭が少ないこと等が開示されている。 Patent Document 2 contains 1 to 20% by weight of alcohol as an additive as a wire drawing lubricant for a flux-containing wire for aluminum brazing, and a poly with a kinematic viscosity of 3000 cSt (40 ° C.) or more as a base oil in the balance. Disclosed is a wire drawing lubricating oil containing isobutylene and polyisobutylene having a kinematic viscosity of 20 cSt (40 ° C.) or less and having an overall kinematic viscosity of 400 to 1000 cSt (40 ° C.). It is disclosed that the lubricity at the time of processing is good, seizure is less likely to occur, and there is little residual coal when performing annealing after wire drawing.

特許第2551459号公報Japanese Patent No. 2551459 特開2008−1825号公報Japanese Unexamined Patent Publication No. 2008-1825

引抜き加工用潤滑剤の性能を高める手法としては,高粘度化が一般的である。高速で引抜き加工を行うと,ダイスやプラグなどの工具温度が上昇し潤滑剤の粘度が低下する。そして,導入油膜の破断(油膜切れ)により,工具と被加工材料とが金属接触し,凝着および焼付きが起こる。このため,引抜き加工の高速化には限界があり,上記した従来技術における潤滑油は,その性能に未だ改善の余地がある。また,高粘度のものについては,加工機周辺や床等への付着や,線,棒,管,特に管内の残油及び残渣生成したときの洗浄除去の困難さや高粘度で流動性がないための取り扱いの困難さといった作業性に問題がある。 Higher viscosity is a common method for improving the performance of drawing lubricants. When drawing at high speed, the temperature of tools such as dies and plugs rises and the viscosity of the lubricant decreases. Then, due to the breakage of the introduced oil film (cutting of the oil film), the tool and the material to be processed come into metal contact with each other, causing adhesion and seizure. Therefore, there is a limit to the speeding up of the drawing process, and there is still room for improvement in the performance of the lubricating oil in the above-mentioned conventional technique. In addition, high-viscosity products are difficult to clean and remove when they adhere to the periphery of the processing machine or on the floor, and when residual oil and residues in wires, rods, and pipes, especially pipes, are generated, and because of the high viscosity and lack of fluidity. There is a problem with workability such as difficulty in handling.

本発明は,高粘度化といった手法によらず,潤滑性に優れ,作業性の改善を図った引抜き加工用潤滑剤組成物を提供することを目的とする。 An object of the present invention is to provide a lubricant composition for drawing processing, which has excellent lubricity and improved workability, regardless of a method such as increasing the viscosity.

本発明は,上記した従来技術における課題を解決するものであり,以下の事項からなる。
本発明の非鉄金属の引抜用潤滑剤は,基油及び分岐オレフィンポリマーを含有する非鉄金属の引抜用潤滑剤であって,該分岐オレフィンポリマーが,ポリイソブチレン,ポリイソプレン,エチレン−プロピレン共重合体,及びスチレン−ブタジエン共重合体からなる群より選ばれる少なくとも一種であり,室温下,該引抜用潤滑剤を満たした液槽中に円柱棒(φ4.0mm)を浸漬させ,速度0.5m/minで該円柱棒を液面から鉛直方向に引き上げるときに形成される液注の破断地点における,該液柱の伸び量が4〜40cmであり,該引抜用潤滑剤の40℃における動粘度が500〜5000mm2/sであり,前記基油,油性剤,及び分岐オレフィンポリマーの合計中,前記分岐オレフィンポリマーの含有量が0.0001重量%〜20重量%であり,かつ,前記分岐オレフィンポリマーの平均分子量が10万〜300万であることを特徴とする。
The present invention solves the above-mentioned problems in the prior art, and includes the following items.
The non-ferrous metal extraction lubricant of the present invention is a non-iron metal extraction lubricant containing a base oil and a branched olefin polymer, and the branched olefin polymer is a polyisobutylene, polyisoprene, or ethylene-propylene copolymer. , and styrene - is at least one selected from the group consisting of butadiene copolymers, under Atsushi Muro, is immersed cylindrical bar (4.0 mm) in the cited抜用lubricant liquid bath filled, velocity 0.5m The elongation amount of the liquid column at the break point of the liquid injection formed when the columnar rod is pulled up vertically from the liquid surface at / min is 4 to 40 cm, and the kinematic viscosity of the drawing lubricant at 40 ° C. The content of the branched olefin polymer is 0.0001% by weight to 20% by weight in the total of the base oil, the oiliness agent, and the branched olefin polymer, and the branched olefin is 500 to 5000 mm 2 / s. The polymer is characterized by having an average molecular weight of 100,000 to 3 million.

さらに,エステル,アルコール及びカルボン酸からなる群より選ばれる少なくとも一種の油性剤を含有することが好ましい。
前記分岐オレフィンポリマーはポリイソブチレンであることが好ましい。
Further, it preferably contains at least one oily agent selected from the group consisting of esters, alcohols and carboxylic acids.
The branched olefin polymer is preferably polyisobutylene.

本発明の引抜き用潤滑剤は,特定の分岐オレフィンポリマーを含有させることにより,比較的低粘度でも糸引き性に優れる。つまり,本発明の引抜用潤滑剤では,糸引き性及び粘度のバランスが最適化されている。
本発明は,低粘度でありながら潤滑性に優れた引抜き用潤滑剤を見出したものであり,引抜き用潤滑剤は,高速で引抜き加工を行っても,油膜切れを発生することなく,効率良く安定的に引抜き加工ができるという効果を発揮する。
By containing a specific branched olefin polymer, the drawing lubricant of the present invention has excellent stringability even at a relatively low viscosity. That is, in the drawing lubricant of the present invention, the balance between stringability and viscosity is optimized.
The present invention has found a drawing lubricant having a low viscosity and excellent lubricity, and the drawing lubricant efficiently does not cause oil film breakage even when the drawing process is performed at high speed. It has the effect of being able to perform stable drawing.

図1は試験機模式図である。FIG. 1 is a schematic diagram of a testing machine. 図2は引抜き用線材を超硬ダイスの中を通して引き抜き,細く加工する様子を示す図である。FIG. 2 is a diagram showing a state in which a drawing wire is pulled out through a carbide die and finely processed.

以下,本発明について詳細に説明する。
本発明の非鉄金属の引抜用潤滑剤(以下単に「引抜用潤滑剤」ともいう。)は,基油及び分岐オレフィンポリマーを含有し,該分岐オレフィンポリマーが,ポリイソブチレン,ポリイソプレン,エチレン−プロピレン共重合体,及びスチレン−ブタジエン共重合体からなる群より選ばれる少なくとも一種であり,かつ,平均分子量が1万〜500万であり,室温下,該引抜用潤滑剤を満たした液槽中に円柱棒(φ4.0mm)を浸漬させ,速度0.5m/minで該円柱棒を液面から鉛直方向に引き上げるときに形成される液注の破断地点における,該液柱の伸び量が4〜40cmであり,該引抜用潤滑剤の40℃における動粘度が500〜5000mm2/sであることを特徴とする。
Hereinafter, the present invention will be described in detail.
The non-ferrous metal drawing lubricant of the present invention (hereinafter, also simply referred to as “drawing lubricant”) contains a base oil and a branched olefin polymer, and the branched olefin polymer is polyisobutylene, polyisoprene, or ethylene-propylene. It is at least one selected from the group consisting of copolymers and styrene-butadiene copolymers, has an average molecular weight of 10,000 to 5 million, and is placed in a liquid tank filled with the drawing lubricant at room temperature. The amount of elongation of the liquid column at the break point of the liquid injection formed when the columnar rod (φ4.0 mm) is immersed and the columnar rod is pulled up vertically from the liquid surface at a speed of 0.5 m / min is 4 to 4. It is 40 cm, and the kinematic viscosity of the drawing lubricant at 40 ° C. is 500 to 5000 mm 2 / s.

以下,上記引抜用潤滑剤の各要件について詳細に説明する。
上記引抜用潤滑剤には,基油として,鉱油,非水素添加及び水素添加(水添)のポリブテン,並びにイソパラフィン(水添ポリイソブテン)からなる群より選ばれる少なくとも一種が含まれる。すなわち,上記引抜用潤滑剤には,潤滑剤に通常用いられる任意の基油を添加することができる。
上記基油は,一種単独で用いてもよいし,二種以上を混合して用いてもよい。
Hereinafter, each requirement of the above-mentioned drawing lubricant will be described in detail.
The extraction lubricant includes at least one selected from the group consisting of mineral oil, non-hydrogenated and hydrogenated (hydrogenated) polybutene, and isoparaffin (hydrogenated polyisobutene) as the base oil. That is, any base oil usually used for the lubricant can be added to the extraction lubricant.
The above base oil may be used alone or in combination of two or more.

上記引抜用潤滑剤における上記基油の含有量は,基油と分岐オレフィンポリマーとの合計中,通常10〜90重量%,好ましくは40〜80重量%である。上記基油の含有量を上記範囲内で適宜変更することにより,引抜用潤滑剤の粘度を容易に調整することができる。 The content of the base oil in the drawing lubricant is usually 10 to 90% by weight, preferably 40 to 80% by weight, based on the total of the base oil and the branched olefin polymer. By appropriately changing the content of the base oil within the above range, the viscosity of the drawing lubricant can be easily adjusted.

上記引抜用潤滑剤には,分岐オレフィンポリマーとして,ポリイソブチレン,ポリイソプレン,エチレン−プロピレン共重合体,及びスチレン−ブタジエン共重合体からなる群より選ばれる少なくとも一種であり,かつ,平均分子量が1万〜500万であるポリマーが含まれる。
上記したポリイソブチレン,ポリイソプレン,エチレン−プロピレン共重合体,及びスチレン−ブタジエン共重合体は,水素添加又は水素非添加のいずれであってもよい。
これらの分岐オレフィンポリマーは,その平均分子量が10万〜300万であることが好ましく,50万〜200万であることがより好ましい。なお,平均分子量は,通常,ゲルパーミエーションクロマトグラフィー(GPC)により測定される数平均分子量(Mn)を指す。分岐オレフィンポリマーの平均分子量を1万〜500万の範囲内で適宜変更することにより,引抜用潤滑剤の粘度及び糸引き性のバランスを調整することができる。分岐オレフィンポリマーの平均分子量が500万を超えると,糸引き性は高いものの,液流動性が低下するために,潤滑性向上の妨げとなることがある。
The extraction lubricant is at least one selected from the group consisting of polyisobutylene, polyisoprene, ethylene-propylene copolymer, and styrene-butadiene copolymer as a branched olefin polymer, and has an average molecular weight of 1. Includes polymers that are between 10,000 and 5 million.
The above-mentioned polyisobutylene, polyisoprene, ethylene-propylene copolymer, and styrene-butadiene copolymer may be hydrogenated or non-hydrogenated.
The average molecular weight of these branched olefin polymers is preferably 100,000 to 3,000,000, more preferably 500,000 to 2,000,000. The average molecular weight usually refers to a number average molecular weight (Mn) measured by gel permeation chromatography (GPC). By appropriately changing the average molecular weight of the branched olefin polymer within the range of 10,000 to 5 million, the balance between the viscosity and the stringability of the drawing lubricant can be adjusted. When the average molecular weight of the branched olefin polymer exceeds 5 million, the stringability is high, but the liquid fluidity is lowered, which may hinder the improvement of lubricity.

上記引抜用潤滑剤における分岐オレフィンポリマーの含有量は,基油,分岐オレフィンポリマー,及び後述する油性剤の合計中,0.0001重量%(1ppm)〜50重量%,好ましくは0.0001重量%(1ppm)〜20重量%である。上記分岐オレフィンポリマーの含有量が0.0001重量%(1ppm)未満であると,引抜用潤滑剤が充分な糸引き性を発揮できないことがある。一方,50重量%超であると,糸引き性が著しく高くなり,液流動性が低下し,潤滑性向上の妨げとなることがある。 The content of the branched olefin polymer in the above-mentioned drawing lubricant is 0.0001% by weight (1 ppm) to 50% by weight, preferably 0.0001% by weight, based on the total of the base oil, the branched olefin polymer, and the oil-based agent described later. (1 ppm) to 20% by weight. If the content of the branched olefin polymer is less than 0.0001% by weight (1 ppm), the drawing lubricant may not exhibit sufficient stringability. On the other hand, if it exceeds 50% by weight, the stringiness is remarkably increased, the liquid fluidity is lowered, and the improvement of lubricity may be hindered.

上記引抜用潤滑剤には,基油及び分岐オレフィンポリマーに加えて,さらに,エステル,カルボン酸及びアルコールからなる群より選ばれる少なくとも一種の油性剤を含有させることができる。
分子の一端に金属と強く結合する極性基を持ち,かつ,長い炭素鎖を持つ極性化合物は,物理吸着や化学吸着により,金属表面に吸着膜を形成する。油性剤は,引抜用引抜き材料やダイス等の金属表面に吸着膜を形成し,比較的低温低荷重の場合に摩耗低減効果を発揮する添加剤である。
In addition to the base oil and the branched olefin polymer, the extraction lubricant may further contain at least one oily agent selected from the group consisting of esters, carboxylic acids and alcohols.
A polar compound having a polar group strongly bonded to a metal at one end of the molecule and having a long carbon chain forms an adsorption film on the metal surface by physical adsorption or chemisorption. An oil-based agent is an additive that forms an adsorption film on the surface of a metal such as a drawing material for drawing or a die, and exhibits a wear reducing effect at a relatively low temperature and a low load.

ここで,上記油性剤として添加するエステルとしては,一般式 R1C(=O)OR2(R1は炭素数8〜20のアルキル基;R2は炭素数1〜24のアルキル基)で表される脂肪酸エステルが好ましい。上記エステルの具体例としては,カプリル酸メチル,カプリル酸エチル,カプリル酸プロピル,カプリル酸ブチル,ペラルゴン酸メチル,ペラルゴン酸エチル,ペラルゴン酸プロピル,ペラルゴン酸ブチル,カプリン酸メチル,カプリン酸エチル,カプリン酸プロピル,カプリン酸ブチル,ラウリン酸メチル,ラウリン酸エチル,ラウリン酸プロピル,ラウリン酸ブチル,ミリスチン酸メチル,ミリスチン酸エチル,ミリスチン酸プロピル,ミリスチン酸ブチル,パルミチン酸メチル,パルミチン酸エチル,パルミチン酸プロピル,パルミチン酸ブチル,ステアリン酸メチル,ステアリン酸エチル,ステアリン酸プロピル,ステアリン酸ブチル,オレイン酸メチル,オレイン酸エチル,オレイン酸プロピル,及びオレイン酸ブチル等がある。なお,上記エステルの中でも,モノエステルに限らず,ジエステル,トリエステル,テトラエステル,ヒンダートエステル構造も含む。すなわち,上記脂肪酸と多価アルコールとのエステル化物等も挙げられる。多価アルコールとしては,エチレングリコール,グリセリン,ソルビトール,ネオペンチルグリコール,トリメチロールプロパン,ペンタエリスリトール等が挙げられる。また,特にグリセリンと脂肪酸のエステルである油脂についても菜種油のような天然油脂や合成品も含む。 Here, the ester to be added as the oily agent is of the general formula R 1 C (= O) OR 2 (R 1 is an alkyl group having 8 to 20 carbon atoms; R 2 is an alkyl group having 1 to 24 carbon atoms). The fatty acid ester represented is preferred. Specific examples of the above esters include methyl caprylate, ethyl caprylate, propyl caprylate, butyl caprylate, methyl pelargonate, ethyl pelargonate, propyl pelargonate, butyl pelargonate, methyl caprice, ethyl caprice, and capric acid. Propyl, butyl caprate, methyl laurate, ethyl laurate, propyl laurate, butyl laurate, methyl myristate, ethyl myristate, propyl myristate, butyl myristate, methyl palmitate, ethyl palmitate, propyl palmitate, There are butyl palmitate, methyl stearate, ethyl stearate, propyl stearate, butyl stearate, methyl oleate, ethyl oleate, propyl oleate, butyl oleate and the like. The above esters are not limited to monoesters, but also include diesters, triesters, tetraesters, and hindered ester structures. That is, an esterified product of the above fatty acid and a polyhydric alcohol can also be mentioned. Examples of the polyhydric alcohol include ethylene glycol, glycerin, sorbitol, neopentyl glycol, trimethylolpropane, pentaerythritol and the like. It also includes natural fats and oils such as rapeseed oil and synthetic products, especially for fats and oils that are esters of glycerin and fatty acids.

上記カルボン酸の具体例としては,カプリン酸,ウンデカン酸,ラウリン酸,トリデカン酸,デミスリチン酸,ペンタデカン酸,パルチミン酸,マルガリン酸,ステアリン酸,及びベヘン酸等の直鎖飽和脂肪酸や,パルミトレイン酸,オレイン酸,リノール酸,リノレン酸,及びリシノール酸等の不飽和脂肪酸がある。これらのうち,潤滑性,作業性,長期安定性及びコストの面を考慮すると,ラウリン酸,ミリスチン酸,パルミチン酸,及びオレイン酸等が好ましい。 Specific examples of the above carboxylic acids include linear saturated fatty acids such as capric acid, undecanoic acid, lauric acid, tridecanoic acid, demistric acid, pentadecanoic acid, partiminic acid, margaric acid, stearic acid, and behenic acid, and palmitoleic acid. There are unsaturated fatty acids such as oleic acid, linoleic acid, linolenic acid, and ricinolic acid. Of these, lauric acid, myristic acid, palmitic acid, oleic acid and the like are preferable in consideration of lubricity, workability, long-term stability and cost.

上記アルコールの具体例としては,一般式 R3OH(ただし,R3は炭素数4〜24のアルキル基)で表される高級アルコールが好ましい。R3の炭素数は12〜18がより好ましい。 As a specific example of the above alcohol, a higher alcohol represented by the general formula R 3 OH (where R 3 is an alkyl group having 4 to 24 carbon atoms) is preferable. The carbon number of R 3 is more preferably 12 to 18.

また,上記引抜用潤滑剤における油性剤の含有量は,基油,分岐オレフィンポリマー及び油性剤の合計中,通常0.1〜60重量%,好ましくは1〜40重量%である。 The content of the oil-based agent in the drawing lubricant is usually 0.1 to 60% by weight, preferably 1 to 40% by weight, based on the total of the base oil, the branched olefin polymer and the oil-based agent.

その他,上記引抜用潤滑剤には,本発明の効果を損なわない範囲内で,炭酸カルシウム等の無機物や,PTFE(ポリテトラフルオロエチレン)等の耐熱樹脂といった添加剤を含有してもよい。これらの添加剤の含有量は,基油,分岐オレフィンポリマー及び油性剤の合計中,通常0.1〜60重量%,好ましくは1〜40重量%である。 In addition, the extraction lubricant may contain an inorganic substance such as calcium carbonate or an additive such as a heat-resistant resin such as PTFE (polytetrafluoroethylene) as long as the effect of the present invention is not impaired. The content of these additives is usually 0.1 to 60% by weight, preferably 1 to 40% by weight, based on the total of the base oil, the branched olefin polymer and the oily agent.

上記のとおり,潤滑剤を高粘度化することで,潤滑性は向上する。しかしながら,高粘度化による弊害,具体的には,潤滑剤が加工機周辺や床に付着すると,洗浄・除去が困難である他,流動性が乏しいため取り扱いが困難となるといった作業上の問題が生じる。本発明では,上記引抜用潤滑剤中に,屈曲した構造を有する高分子量の分岐オレフィンポリマーを添加することで,該分岐ポリブチレンがレオペクシー性により,せん断応力の高い過大な摩擦状態にあっても高い粘性を保持するため,油膜破断が発生し難くなり,焼付きの防止が可能となる。つまり,本発明の引抜用潤滑剤は,特定の分岐オレフィンポリマーを含有することで,高粘度化しなくても,高い糸引き性を有することができ,引抜き加工に必要な潤滑性を発揮することができる。なお,糸引き性とは,粘度の高い液体の中に棒を入れて手早く引き上げた時に液体が糸を引く性質をいう。 As described above, the lubricity is improved by increasing the viscosity of the lubricant. However, there are work problems such as the harmful effects of high viscosity, specifically, if the lubricant adheres to the periphery of the processing machine or the floor, it is difficult to clean and remove it, and it is difficult to handle it due to its poor fluidity. Occurs. In the present invention, by adding a high molecular weight branched olefin polymer having a bent structure to the above-mentioned drawing lubricant, the branched polybutylene is high even in an excessive friction state with high shear stress due to leopexiness. Since the viscosity is maintained, the oil film is less likely to break and seizure can be prevented. That is, by containing a specific branched olefin polymer, the drawing lubricant of the present invention can have high stringiness without increasing the viscosity, and exhibits the lubricity required for drawing. Can be done. The stringiness is the property that the liquid pulls the thread when the rod is put in a highly viscous liquid and pulled up quickly.

ここで,上記引抜用潤滑剤の潤滑性は,図1に示すように,滑り距離試験により評価する。すなわち,引抜用潤滑剤1をアルミニウム試験板2上に少量滴下し,鋼球5を一定荷重Wで押し付け,該引抜用潤滑剤1を一定の滑り速度で滑らせて,鋼球5に働く摩擦力Pをストレインゲージにより検出し,μ=P/Wの式により摩擦係数μを算出する。油膜切れが起きると,この摩擦係数が急上昇することから,本発明では,摩擦係数が急上昇した時点までの滑り距離を潤滑性としている。 Here, the lubricity of the extraction lubricant is evaluated by a slip distance test as shown in FIG. That is, a small amount of the drawing lubricant 1 is dropped on the aluminum test plate 2, the steel ball 5 is pressed with a constant load W, the drawing lubricant 1 is slid at a constant sliding speed, and the friction acting on the steel ball 5 is applied. The force P is detected by the strain gauge, and the friction coefficient μ is calculated by the formula μ = P / W. When the oil film runs out, this friction coefficient rises sharply. Therefore, in the present invention, the sliding distance up to the time when the friction coefficient rises sharply is defined as lubricity.

糸引き性の指標として,室温下,引抜用潤滑剤を満たした液槽中に円柱棒(φ4.0mm)を浸漬させ,速度0.5m/minで該円柱棒を液面から鉛直方向に引き上げるときに形成される液注の破断地点における,該液柱の伸び量が4〜40cmである。
この液柱の伸び量が4cm未満であると,上記引抜用潤滑剤の粘性が低いために,引抜き材料に充分に付着させることが難しい場合がある。一方,前記液柱の伸び量が40cmを超えると,過度に粘性が高く,従来技術における問題が解消されるとは言い難い。前記液柱の伸び量は4〜40cmが好ましく,4〜20cmがより好ましい。
As an index of stringability, a columnar rod (φ4.0 mm) is immersed in a liquid tank filled with a drawing lubricant at room temperature, and the columnar rod is pulled up vertically from the liquid surface at a speed of 0.5 m / min. The amount of elongation of the liquid column at the break point of the liquid injection that is sometimes formed is 4 to 40 cm.
If the elongation amount of the liquid column is less than 4 cm, it may be difficult to sufficiently adhere to the drawing material because the viscosity of the drawing lubricant is low. On the other hand, when the elongation amount of the liquid column exceeds 40 cm, the viscosity is excessively high, and it cannot be said that the problem in the prior art is solved. The amount of elongation of the liquid column is preferably 4 to 40 cm, more preferably 4 to 20 cm.

加えて,上記引抜用潤滑剤の40℃における動粘度は500〜5000mm2/sである。動粘度が500mm2/s以上であると,上記引抜用潤滑剤中に分岐オレフィンポリマーを添加することによる糸引き性の発現を確認することができる。ただし,5000mm2/sを超えると,洗浄除去の困難さや取扱いが困難といった作業性の問題が従来技術と変わらなくなる。 In addition, the kinematic viscosity of the drawing lubricant at 40 ° C. is 500 to 5000 mm 2 / s. When the kinematic viscosity is 500 mm 2 / s or more, it can be confirmed that the stringiness is exhibited by adding the branched olefin polymer to the above-mentioned drawing lubricant. However, if it exceeds 5000 mm 2 / s, workability problems such as difficulty in cleaning and removal and difficulty in handling are the same as in the conventional technology.

本発明の引抜用潤滑剤は,基油,分岐オレフィンポリマー及び油性剤を,通常の方法で攪拌・混合して調製することができる。 The drawing lubricant of the present invention can be prepared by stirring and mixing a base oil, a branched olefin polymer and an oil-based agent by a usual method.

本発明の引抜用潤滑剤は,特に,アルミニウムや銅に代表される非鉄金属,またはこれらを金属に被覆した線,棒又は鋼管の引抜き加工に好適に用いられる。なお,本発明の引抜用潤滑剤が,その他の用途,例えば,プレス加工,しぼり加工,しごき加工,曲げ加工,転造加工,冷間鍛造加工などの潤滑剤としても広く使用可能であることはいうまでもない。 The drawing lubricant of the present invention is particularly preferably used for drawing out non-ferrous metals such as aluminum and copper, or wires, rods or steel pipes coated with these metals. It should be noted that the drawing lubricant of the present invention can be widely used as a lubricant for other uses such as pressing, squeezing, ironing, bending, rolling, and cold forging. Needless to say.

以下,本発明を実施例及び比較例に基づき,さらに具体的に説明するが,本発明はこれらの実施例等により制限されるものではない。
〔実施例1〕
[1]引抜用潤滑剤の調製
基油としてポリブテン(動粘度:2100mm2/s)80.85重量%と,油性剤として,オレイン酸6.9重量%及び菜種油12重量%と,分岐オレフィンポリマーとしてポリイソブチレン(平均分子量160万)0.15重量%と,非鉄防食剤としてベンゾトリアゾール0.1重量%とを混合して,試料を調製した。
なお,実施例及び比較例において,基油,油性剤,分岐オレフィンポリマー,及び非鉄防食剤の合計を100重量%とする。
Hereinafter, the present invention will be described in more detail based on Examples and Comparative Examples, but the present invention is not limited to these Examples and the like.
[Example 1]
[1] Preparation of lubricant for extraction Polybutene (kinematic viscosity: 2100 mm 2 / s) 80.85% by weight as a base oil, 6.9% by weight of oleic acid and 12% by weight of rapeseed oil as an oily agent, and a branched olefin polymer. A sample was prepared by mixing 0.15% by weight of polyisobutylene (average molecular weight 1.6 million) and 0.1% by weight of benzotriazole as a non-iron anticorrosive agent.
In Examples and Comparative Examples, the total of the base oil, the oil-based agent, the branched olefin polymer, and the non-ferrous anticorrosive agent is 100% by weight.

[2]引抜用潤滑剤の評価
(1)糸引き性
25℃下,得られた試料を10mL入れた50mLビーカーに,直径φ4.0mmの円柱棒を浸漬させ,0.5m/minの速度で円柱棒を液面から垂直方向に引き上げ,形成された液柱の破断地点における液柱の伸び量(cm)を測定した。
結果を表3に示す。
[2] Evaluation of drawing lubricant (1) Stringability At 25 ° C, a cylindrical rod with a diameter of φ4.0 mm is immersed in a 50 mL beaker containing 10 mL of the obtained sample at a speed of 0.5 m / min. The columnar rod was pulled up vertically from the liquid surface, and the amount of elongation (cm) of the liquid column at the break point of the formed liquid column was measured.
The results are shown in Table 3.

(2)潤滑性(滑り距離)
表1に示す滑り距離試験により,試料の潤滑性を評価した。
図1に示すように,アルミニウム試験板上に試料を0.5mL滴下し,鋼球を一定荷重(負荷荷重W)で押し付け,試料を一定の滑り速度で滑らせた。鋼球に働く摩擦力Pをストレインゲージにより検出し,μ=P/Wの式により摩擦係数μを算出した。
油膜切れが起きることで摩擦係数の上昇が認められることから,摩擦係数が急上昇した距離を滑り距離(mm)として測定した。
結果を表3に示す。
(2) Lubricity (sliding distance)
The lubricity of the sample was evaluated by the slip distance test shown in Table 1.
As shown in FIG. 1, 0.5 mL of the sample was dropped on the aluminum test plate, the steel ball was pressed with a constant load (load load W), and the sample was slid at a constant sliding speed. The frictional force P acting on the steel ball was detected by a strain gauge, and the friction coefficient μ was calculated by the formula μ = P / W.
Since an increase in the friction coefficient was observed due to the oil film running out, the distance at which the friction coefficient suddenly increased was measured as the slip distance (mm).
The results are shown in Table 3.

Figure 0006979305
Figure 0006979305

(3)引抜力及び表面性状(焼付き)
表2に示す線材の引抜き試験により,引抜力及び表面性状(焼付き)を評価した。
アルミニウム線材を試料に浸漬した後,超硬ダイスの中を速度0.5 m/minで引抜き,引抜き力(kg)をロードセルで検知した荷重の最大値で評価した。
得られた材料について焼付きの発生を目視で観察した。焼付きが発生した場合を「有」,焼付きが発生せず,線材表面が良好であった場合を「無」とした。
その結果,引抜き力においては,実施例では119〜146kg,比較例では121〜155kgであり,実施例の優位性は認められなかった。しかしながら,引抜き加工後の材料表面において,実施例は焼きつきが認められないのに対して,比較例には焼きつきが認められた。
結果を表3に示す。
(3) Pulling force and surface texture (seizure)
The pulling force and surface texture (seizure) were evaluated by the pulling test of the wire shown in Table 2.
After immersing the aluminum wire in the sample, the carbide die was pulled out at a speed of 0.5 m / min, and the pulling force (kg) was evaluated by the maximum value of the load detected by the load cell.
The occurrence of seizure was visually observed for the obtained material. The case where seizure occurred was "Yes", and the case where seizure did not occur and the surface of the wire was good was "None".
As a result, the pulling force was 119 to 146 kg in the example and 121 to 155 kg in the comparative example, and the superiority of the example was not recognized. However, on the surface of the material after the drawing process, seizure was not observed in the examples, whereas seizure was observed in the comparative examples.
The results are shown in Table 3.

Figure 0006979305
Figure 0006979305

(4)作業性
試料を線材に塗布する際の取り扱い易さについて,500mLビーカーに試料を200mL加え,攪拌時に試料が流動性を示す場合を「良」とし,流動性を示さない,あるいは固化傾向にある場合を「悪」とした。
結果を表3に示す。
(4) Workability Regarding the ease of handling when applying the sample to the wire, 200 mL of the sample is added to a 500 mL beaker, and the case where the sample shows fluidity during stirring is regarded as “good”, and it does not show fluidity or tends to solidify. The case in is "evil".
The results are shown in Table 3.

〔実施例2〕
基油としてポリブテン(動粘度:9000mm2/s)80.9重量%と,油性剤として,オレイン酸18.9重量%と,分岐オレフィンポリマーとしてポリイソブチレン(平均分子量160万)0.1重量%と,非鉄防食剤としてベンゾトリアゾール0.1重量%とを混合して,試料を調製した。
得られた試料を実施例1と同様の方法で評価した。
結果を表3に示す。
[Example 2]
Polybutene (kinematic viscosity: 9000 mm 2 / s) 80.9% by weight as a base oil, 18.9% by weight of oleic acid as an oily agent, and polyisobutylene (average molecular weight 1.6 million) 0.1% by weight as a branched olefin polymer. And 0.1% by weight of benzotriazole as a non-iron anticorrosive agent were mixed to prepare a sample.
The obtained sample was evaluated by the same method as in Example 1.
The results are shown in Table 3.

〔実施例3〕
基油として,ポリブテン(動粘度:24000mm2/s)50.93重量%及びポリブテン(動粘度:9000mm2/s)30重量%と,油性剤として,オレイン酸18.9重量%と,分岐オレフィンポリマーとしてポリイソブチレン(平均分子量160万)0.07重量%と,非鉄防食剤としてベンゾトリアゾール0.1重量%とを混合して,試料を調製した。
得られた試料を実施例1と同様の方法で評価した。
結果を表3に示す。
[Example 3]
As a base oil, polybutene (kinematic viscosity: 24000mm 2 /s)50.93 wt% and polybutene (kinematic viscosity: 9000mm 2 / s) and 30 wt%, as an oily agent, and 18.9 wt% of oleic acid, branched olefins A sample was prepared by mixing 0.07% by weight of polyisobutylene (average molecular weight 1.6 million) as a polymer and 0.1% by weight of benzotriazole as a non-iron anticorrosion agent.
The obtained sample was evaluated by the same method as in Example 1.
The results are shown in Table 3.

〔実施例4〕
基油としてポリブテン(動粘度:24000mm2/s)80.95重量%と,油性剤として,オレイン酸6.9重量%及び菜種油12重量%と,分岐オレフィンポリマーとしてポリイソブチレン(平均分子量160万)0.05重量%と,非鉄防食剤としてベンゾトリアゾール0.1重量%とを混合して,試料を調製した。
得られた試料を実施例1と同様の方法で評価した。
結果を表3に示す。
[Example 4]
Polybutene (kinematic viscosity: 24000 mm 2 / s) 80.95% by weight as a base oil, 6.9% by weight of oleic acid and 12% by weight of rapeseed oil as an oily agent, and polyisobutylene as a branched olefin polymer (average molecular weight 1.6 million). A sample was prepared by mixing 0.05% by weight and 0.1% by weight of benzotriazole as a non-iron anticorrosive agent.
The obtained sample was evaluated by the same method as in Example 1.
The results are shown in Table 3.

〔実施例5〕
基油として,ポリブテン(動粘度:24000mm2/s)60.98重量%及びポリブテン(動粘度:170000mm2/s)20重量%と,油性剤として,オレイン酸18.9重量%と,分岐オレフィンポリマーとしてポリイソブチレン(平均分子量300万)0.02重量%と,非鉄防食剤としてベンゾトリアゾール0.1重量%とを混合して,試料を調製した。
得られた試料を実施例1と同様の方法で評価した。
結果を表3に示す。
[Example 5]
As a base oil, polybutene (kinematic viscosity: 24000mm 2 /s)60.98 wt% and polybutene (kinematic viscosity: 170000mm 2 / s) and 20 wt%, as an oily agent, and 18.9 wt% of oleic acid, branched olefins A sample was prepared by mixing 0.02% by weight of polyisobutylene (average molecular weight 3 million) as a polymer and 0.1% by weight of benzotriazole as a non-iron anticorrosion agent.
The obtained sample was evaluated by the same method as in Example 1.
The results are shown in Table 3.

〔実施例6〕
基油として,ポリブテン(動粘度:24000mm2/s)60.9999重量%及びポリブテン(動粘度:170000mm2/s)20重量%と,油性剤として,オレイン酸18.9重量%と,分岐オレフィンポリマーとしてポリイソブチレン(平均分子量300万)0.0001重量%と,非鉄防食剤としてベンゾトリアゾール0.1重量%とを混合して,試料を調製した。
得られた試料を実施例1と同様の方法で評価した。
結果を表3に示す。
[Example 6]
As a base oil, polybutene (kinematic viscosity: 24000mm 2 /s)60.9999 wt% and polybutene (kinematic viscosity: 170000mm 2 / s) and 20 wt%, as an oily agent, and 18.9 wt% of oleic acid, branched olefins A sample was prepared by mixing 0.0001% by weight of polyisobutylene (average molecular weight 3 million) as a polymer and 0.1% by weight of benzotriazole as a non-iron anticorrosion agent.
The obtained sample was evaluated by the same method as in Example 1.
The results are shown in Table 3.

〔実施例7〕
基油として,鉱油(動粘度:480mm2/s)77重量%と,分岐オレフィンポリマーとしてポリイソブチレン(平均分子量6万)23重量%とを混合して,試料を調製した。
実施例1と同様にして,得られた試料を評価した。
結果を表3に示す。
[Example 7]
A sample was prepared by mixing 77% by weight of mineral oil (kinematic viscosity: 480 mm 2 / s) as a base oil and 23% by weight of polyisobutylene (average molecular weight 60,000) as a branched olefin polymer.
The obtained sample was evaluated in the same manner as in Example 1.
The results are shown in Table 3.

〔実施例8〕
基油として,ポリブテン(動粘度:24000mm2/s)80.97重量%と,油性剤として,オレイン酸6.9重量%及び菜種油12重量%と,分岐オレフィンポリマーとしてポリイソプレン(平均分子量50万)0.03重量%と,非鉄防食剤としてベンゾトリアゾール0.1重量%とを混合して,試料を調製した。得られた試料を実施例1と同様の方法で評価した。
結果を表3に示す。
[Example 8]
Polybutene (kinematic viscosity: 24000 mm 2 / s) 80.97% by weight as base oil, 6.9% by weight oleic acid and 12% by weight rapeseed oil as oiliness agents, and polyisoprene (average molecular weight 500,000) as branched olefin polymer. ) 0.03% by weight and 0.1% by weight of benzotriazole as a non-iron anticorrosion agent were mixed to prepare a sample. The obtained sample was evaluated by the same method as in Example 1.
The results are shown in Table 3.

〔実施例9〕
基油としてポリブテン(動粘度:24000mm2/s)80.93重量%と,油性剤として,オレイン酸6.9重量%及びC14−15分岐・直鎖アルコール混合物12重量%と,分岐オレフィンポリマーとしてポリイソブチレン(平均分子量160万)0.07重量%と,非鉄防食剤としてベンゾトリアゾール0.1重量%とを混合して,試料を調製した。
得られた試料を実施例1と同様の方法で評価した。
結果を表3に示す。
[Example 9]
Polybutene (kinematic viscosity: 24000 mm 2 / s) 80.93% by weight as a base oil, 6.9% by weight of oleic acid and 12% by weight of a C14-15 branched / linear alcohol mixture as an oily agent, and as a branched olefin polymer. A sample was prepared by mixing 0.07% by weight of polyisobutylene (average molecular weight 1.6 million) and 0.1% by weight of benzotriazole as a non-iron anticorrosive agent.
The obtained sample was evaluated by the same method as in Example 1.
The results are shown in Table 3.

Figure 0006979305
Figure 0006979305

〔比較例1〕
実施例4において,分岐オレフィンポリマーを使用しなかったこと以外は,実施例4と同様にして,試料を調製した。
得られた試料を実施例1と同様の方法で評価した。結果を表4に示す。
比較例1の試料は糸引き性が劣っていた。また,滑り距離も短く,焼付きの発生がみられた。
[Comparative Example 1]
Samples were prepared in the same manner as in Example 4, except that the branched olefin polymer was not used in Example 4.
The obtained sample was evaluated by the same method as in Example 1. The results are shown in Table 4.
The sample of Comparative Example 1 was inferior in stringiness. In addition, the slip distance was short, and seizure occurred.

〔比較例2〕
実施例1において,分岐オレフィンポリマーを使用しなかったこと以外は,実施例1と同様にして,試料を調製した。
得られた試料を実施例1と同様の方法で評価した。結果を表4に示す。
比較例2の試料は糸引き性に劣っていた。また,滑り距離も短く,焼付きの発生がみられた。
[Comparative Example 2]
Samples were prepared in the same manner as in Example 1 except that the branched olefin polymer was not used.
The obtained sample was evaluated by the same method as in Example 1. The results are shown in Table 4.
The sample of Comparative Example 2 was inferior in stringability. In addition, the slip distance was short, and seizure occurred.

〔比較例3〕
基油としてポリブテン(動粘度:9000mm2/s)75重量%と,油性剤としてダイマー酸25重量%とを混合して,試料を調製した。なお,この試料は,特許文献1の引抜き加工用潤滑油の一形態に該当する。
得られた試料を実施例1と同様の方法で評価した。結果を表4に示す。
比較例3の試料は糸引き性に劣っていた。また,滑り距離も短く,焼付きの発生がみられた。
[Comparative Example 3]
A sample was prepared by mixing 75% by weight of polybutene (kinematic viscosity: 9000 mm 2 / s) as a base oil and 25% by weight of dimer acid as an oily agent. In addition, this sample corresponds to one form of the lubricating oil for drawing processing of Patent Document 1.
The obtained sample was evaluated by the same method as in Example 1. The results are shown in Table 4.
The sample of Comparative Example 3 was inferior in stringability. In addition, the slip distance was short, and seizure occurred.

〔比較例4〕
基油として,鉱油(動粘度480mm2/s)9重量%及びポリブテン(動粘度:24000mm2/s)70重量%と,油性剤として,オレイン酸10重量%及びステアリン酸ブチルエステル10重量%と,潤滑添加剤として,カルナバ蝋1重量%とを混合して,試料を調製した。なお,この試料は,特許第4783026号公報のアルミニウム管抽伸潤滑油の一形態に該当する。
得られた試料を実施例1と同様の方法で評価した。結果を表4に示す。
比較例4の試料は糸引き性に劣っていた。また,滑り距離も短く,焼付きの発生がみられた。
[Comparative Example 4]
Mineral oil (kinematic viscosity 480 mm 2 / s) 9% by weight and polybutene (kinematic viscosity: 24000 mm 2 / s) 70% by weight as base oil, and oleic acid 10% by weight and stearic acid butyl ester 10% by weight as oily agents. , As a lubricating additive, 1% by weight of carnauba wax was mixed to prepare a sample. In addition, this sample corresponds to one form of the aluminum tube drawing lubricating oil of Japanese Patent No. 4783026.
The obtained sample was evaluated by the same method as in Example 1. The results are shown in Table 4.
The sample of Comparative Example 4 was inferior in stringability. In addition, the slip distance was short, and seizure occurred.

〔比較例5〕
基油として,ポリブテン(動粘度:2100mm2/s)63重量%と,油性剤として,C14〜C15の分岐アルコール混合物25重量%と,分岐オレフィンポリマーとしてポリイソブチレン(平均分子量6万)12重量%とを混合して,試料を調製した。なお,この試料は,特許第4970777号公報の鋼管加工用潤滑油に近い形態である。
得られた試料を実施例1と同様の方法で評価した。結果を表4に示す。
比較例5の試料は糸引き性に劣っていた。また,滑り距離も短く,焼付きの発生がみられた。
[Comparative Example 5]
63% by weight of polybutene (kinematic viscosity: 2100 mm 2 / s) as the base oil, 25% by weight of the branched alcohol mixture of C14 to C15 as the oiliness agent, and 12% by weight of polyisobutylene (average molecular weight 60,000) as the branched olefin polymer. And were mixed to prepare a sample. This sample has a form similar to that of the lubricating oil for steel pipe processing of Japanese Patent No. 4970777.
The obtained sample was evaluated by the same method as in Example 1. The results are shown in Table 4.
The sample of Comparative Example 5 was inferior in stringability. In addition, the slip distance was short, and seizure occurred.

〔比較例6〕
基油成分として,ジエチレングリコールジエチルエーテル19重量%及びポリブテン(動粘度:9000mm2/s)80重量%と,油性剤として,カプリル酸1重量%とを混合して,試料を調製した。なお,この試料は,特開平11−209781号公報の抽伸加工用潤滑油に近い形態である。
得られた試料を実施例1と同様の方法で評価した。結果を表4に示す。
比較例6の試料は糸引き性に劣っていた。また,滑り距離も短く,焼付きの発生がみられた。
[Comparative Example 6]
A sample was prepared by mixing 19% by weight of diethylene glycol diethyl ether and 80% by weight of polybutene (kinematic viscosity: 9000 mm 2 / s) as a base oil component and 1% by weight of caprylic acid as an oily agent. This sample has a form similar to that of the lubricating oil for drawing in Japanese Patent Application Laid-Open No. 11-209781.
The obtained sample was evaluated by the same method as in Example 1. The results are shown in Table 4.
The sample of Comparative Example 6 was inferior in stringability. In addition, the slip distance was short, and seizure occurred.

〔比較例7〕
潤滑添加剤である,2−エチルヘキシルジチオリン酸亜鉛70重量%と脂肪酸の亜鉛塩30重量%とを混合して,試料を調製した。なお,この試料は,特許第4560174号公報の塑性加工用潤滑油組成物の一形態に該当する。
得られた試料を実施例1と同様の方法で評価した。結果を表4に示す。
比較例7の試料は糸引き性に劣っていた。また,滑り距離も短く,焼付きの発生がみられた。
[Comparative Example 7]
A sample was prepared by mixing 70% by weight of zinc 2-ethylhexyldithiophosphate, which is a lubricating additive, with 30% by weight of a zinc salt of fatty acid. In addition, this sample corresponds to one form of the lubricating oil composition for plastic working of Japanese Patent No. 4560174.
The obtained sample was evaluated by the same method as in Example 1. The results are shown in Table 4.
The sample of Comparative Example 7 was inferior in stringability. In addition, the slip distance was short, and seizure occurred.

〔比較例8〕
比較例4において,基油として,ポリブテン(動粘度:24000mm2/s)の代わりに,ポリブテン(動粘度:170000mm2/s)を使用したこと以外は,比較例4と同様にして,試料を調製した。
得られた試料を実施例1と同様の方法で評価した。結果を表4に示す。
比較例4と比べて比較例8では,高い動粘度を有するポリブテンを使用したため,得られた試料も高い動粘度を有するが,糸引き性に差がなかった。この結果から,単に潤滑剤の動粘度を上げるだけでは,糸引き性が得られないことがわかる。
[Comparative Example 8]
In Comparative Example 4, as a base oil, polybutene: Instead of (kinematic viscosity 24000mm 2 / s), polybutene (kinematic viscosity: 170000mm 2 / s) except for using, in the same manner as in Comparative Example 4, the sample Prepared.
The obtained sample was evaluated by the same method as in Example 1. The results are shown in Table 4.
In Comparative Example 8 as compared with Comparative Example 4, since polybutene having a high kinematic viscosity was used, the obtained sample also had a high kinematic viscosity, but there was no difference in stringiness. From this result, it can be seen that stringiness cannot be obtained by simply increasing the kinematic viscosity of the lubricant.

〔比較例9〕
実施例5において,分岐オレフィンポリマーであるポリイソブチレン(平均分子量300万)の量を0.02重量%から0.03重量%に変更したこと以外は,実施例5と同様にして,試料を調製した。
得られた試料を実施例1と同様の方法で評価した。結果を表4に示す。
実施例5に比べて,分岐オレフィンポリマーの含有量が多い比較例9では,滑り距離も充分に長く,焼付きもみられなかったが,糸引き性が45cmとなった。しかし,試料がゼリー状に固化する傾向があり,液流動性低下が認められた。なお,液流動性が低下すると,引抜用潤滑剤の洗浄性が困難となり,作業性が低下する。
[Comparative Example 9]
Samples were prepared in the same manner as in Example 5 except that the amount of polyisobutylene (average molecular weight 3 million), which is a branched olefin polymer, was changed from 0.02% by weight to 0.03% by weight in Example 5. did.
The obtained sample was evaluated by the same method as in Example 1. The results are shown in Table 4.
In Comparative Example 9 in which the content of the branched olefin polymer was higher than that in Example 5, the slip distance was sufficiently long and no seizure was observed, but the stringiness was 45 cm. However, the sample tended to solidify into a jelly, and a decrease in liquid fluidity was observed. If the liquid fluidity decreases, it becomes difficult to clean the drawing lubricant and the workability decreases.

Figure 0006979305
Figure 0006979305

表3及び4に記載の材料について以下に示す。
鉱油;鉱物油(動粘度480mm2/s)
ポリブテンA;ポリブテン(動粘度24,000mm2/s)
ポリブテンB;ポリブテン(動粘度9,000mm2/s)
ポリブテンC;ポリブテン(動粘度2,100mm2/s)
ポリブテンD;ポリブテン(動粘度170,000mm2/s)
油性剤A;オレイン酸
油性剤B;菜種油
油性剤C;C14−15分岐・直鎖アルコール 混合物
非鉄防食剤;ベンゾトリアゾール
分岐オレフィンポリマーA:ポリイソブチレン(平均分子量160万)
分岐オレフィンポリマーB;ポリイソブチレン(平均分子量6万)
分岐オレフィンポリマーC;ポリイソブチレン(平均分子量300万)
分岐オレフィンポリマーD;ポリイソプレン(平均分子量50万)
溶剤A;ジエチレングリコールジエチルエーテル
油性剤D;ダイマー酸
油性剤E;ステアリン酸ブチルエステル
油性剤F;C14−15分岐アルコール混合物
油性剤G;カプリル酸
潤滑添加剤A;カルナバ蝋
潤滑添加剤B;2−エチルヘキシルジチオリン酸亜鉛
潤滑添加剤C;脂肪酸の亜鉛塩
The materials listed in Tables 3 and 4 are shown below.
Mineral oil; mineral oil (kinematic viscosity 480 mm 2 / s)
Polybutene A; Polybutene (kinematic viscosity 24,000 mm 2 / s)
Polybutene B; Polybutene (kinematic viscosity 9,000 mm 2 / s)
Polybutene C; Polybutene (kinematic viscosity 2,100 mm 2 / s)
Polybutene D; Polybutene (kinematic viscosity 170,000 mm 2 / s)
Oil-based agent A; Oleic acid oil-based agent B; Canola oil-based agent C; C14-15 branched linear alcohol mixture
Non-ferrous corrosion inhibitor; Benzotriazole branched olefin polymer A: Polyisobutylene (average molecular weight 1.6 million)
Branched olefin polymer B; polyisobutylene (average molecular weight 60,000)
Branched olefin polymer C; polyisobutylene (average molecular weight 3 million)
Branched olefin polymer D; polyisoprene (average molecular weight 500,000)
Solvent A; Diethylene glycol diethyl ether oily agent D; Dimer acid oily agent E; Stearic acid butyl ester oily agent F; C14-15 branched alcohol mixture oily agent G; Capric acid lubricating additive A; Carnauba wax lubricating additive B; 2- Zinc Ethylhexyl Dithiophosphate Lubricating Additive C; Zinc Salt of Fatty Acid

1 引抜用潤滑剤
2 アルミニウム試験板
3 支持台
4 円柱棒
5 鋼球
6 超硬ダイス
7 非鉄金属細線
W 荷重
1 Lubricant for drawing 2 Aluminum test plate 3 Support base 4 Cylindrical rod 5 Steel ball 6 Carbide die 7 Non-ferrous metal thin wire W Load

Claims (3)

基油及び分岐オレフィンポリマーを含有する非鉄金属の引抜用潤滑剤であって,
該分岐オレフィンポリマーが,ポリイソブチレン,ポリイソプレン,エチレン−プロピレン共重合体,及びスチレン−ブタジエン共重合体からなる群より選ばれる少なくとも一種であり,
室温下,該引抜用潤滑剤を満たした液槽中に円柱棒(φ4.0mm)を浸漬させ,速度0.5m/minで該円柱棒を液面から鉛直方向に引き上げるときに形成される液注の破断地点における,該液柱の伸び量が4〜40cmであり,
該引抜用潤滑剤の40℃における動粘度が500〜5000mm2/sであり,
前記基油,油性剤,及び分岐オレフィンポリマーの合計中,
前記分岐オレフィンポリマーの含有量が0.0001重量%〜20重量%であり,かつ,前記分岐オレフィンポリマーの平均分子量が10万〜300万であることを特徴とする,非鉄金属の引抜用潤滑剤。
A lubricant for extracting non-ferrous metals containing a base oil and a branched olefin polymer.
The branched olefin polymer is polyisobutylene, polyisoprene, ethylene - propylene copolymer, and styrene - Ri least one Der selected from the group consisting of butadiene copolymers,
A liquid formed when a cylindrical rod (φ4.0 mm) is immersed in a liquid tank filled with the drawing lubricant at room temperature and the cylindrical rod is pulled up vertically from the liquid surface at a speed of 0.5 m / min. Note: The amount of elongation of the liquid column at the break point is 4 to 40 cm.
The kinematic viscosity of the drawing lubricant at 40 ° C. is 500 to 5000 mm 2 / s.
In the total of the base oil, oiliness agent, and branched olefin polymer,
A lubricant for drawing out non-ferrous metals, wherein the content of the branched olefin polymer is 0.0001% by weight to 20% by weight, and the average molecular weight of the branched olefin polymer is 100,000 to 3,000,000. ..
さらに,エステル,アルコール及びカルボン酸からなる群より選ばれる少なくとも一種の油性剤を含有する,請求項1に記載の非鉄金属の引抜用潤滑剤。 The lubricant for extracting nonferrous metals according to claim 1, further comprising at least one oily agent selected from the group consisting of esters, alcohols and carboxylic acids. 前記分岐オレフィンポリマーがポリイソブチレンである,請求項1又は2に記載の非鉄金属の引抜用潤滑剤。 The lubricant for drawing out a non-ferrous metal according to claim 1 or 2, wherein the branched olefin polymer is polyisobutylene.
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