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JP6817106B2 - Bottle type can - Google Patents

Bottle type can Download PDF

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Publication number
JP6817106B2
JP6817106B2 JP2017037304A JP2017037304A JP6817106B2 JP 6817106 B2 JP6817106 B2 JP 6817106B2 JP 2017037304 A JP2017037304 A JP 2017037304A JP 2017037304 A JP2017037304 A JP 2017037304A JP 6817106 B2 JP6817106 B2 JP 6817106B2
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Prior art keywords
bottle
shaped
outer diameter
shoulder
bead
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JP2018140827A (en
Inventor
千晴 鍋田
千晴 鍋田
貴行 孫工
貴行 孫工
榎木 泰史
泰史 榎木
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Daiwa Can Co Ltd
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Daiwa Can Co Ltd
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Priority to JP2017037304A priority Critical patent/JP6817106B2/en
Priority to PCT/JP2018/004811 priority patent/WO2018159278A1/en
Priority to CN201880006950.1A priority patent/CN110198894B/en
Publication of JP2018140827A publication Critical patent/JP2018140827A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D1/00Containers having bodies formed in one piece, e.g. by casting metallic material, by moulding plastics, by blowing vitreous material, by throwing ceramic material, by moulding pulped fibrous material, by deep-drawing operations performed on sheet material
    • B65D1/02Bottles or similar containers with necks or like restricted apertures, designed for pouring contents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D1/00Containers having bodies formed in one piece, e.g. by casting metallic material, by moulding plastics, by blowing vitreous material, by throwing ceramic material, by moulding pulped fibrous material, by deep-drawing operations performed on sheet material
    • B65D1/40Details of walls
    • B65D1/42Reinforcing or strengthening parts or members
    • B65D1/46Local reinforcements, e.g. adjacent closures

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  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Containers Having Bodies Formed In One Piece (AREA)

Description

本発明は、金属板を素材としてボトル型に成形された缶に関し、特に円筒状の口首部にキャップをネジ嵌合させることにより再封止の可能なボトル型缶に関するものである。 The present invention relates to a bottle-shaped can made of a metal plate as a material, and more particularly to a bottle-shaped can that can be resealed by screw-fitting a cap to a cylindrical nose.

従来、アルミニウム合金などの金属板に絞り・しごき加工を施して、底部の付いたカップ状もしくは円筒状の中間体を成形し、その中間体の開口端部を徐々に縮径加工して円筒状の口首部としたボトル型缶が知られている。その口首部の先端部を外側に巻いてカール部を形成するとともに、口首部にネジ成形などを施して雄ネジ部およびカブラ部が形成されている。この種のボトル型缶にキャップを取り付けて密閉する方法としてロールオンキャッピングが知られている。ロールオンキャッピングでは、前記カール部を閉じる天板部を有する円筒状のキャップ粗形材を口首部に被せ、そのキャップ粗形材を押圧パッドによってカール部に押し付けるとともにコーナ部をプレッシャーブロックで絞り込んでその内面のライナーをカール部に密着させる。その状態でキャップ粗形材の円筒部分(スカート部)をネジ成形用ロールにより口首部の雄ネジ部に沿って絞り込んで雌ネジ部を形成し、さらに円筒部分の下端部に設けられているピルファープルーフバンドを裾締め用ロールによってカブラ部の下側に巻き込ませている。 Conventionally, a metal plate such as an aluminum alloy is squeezed and ironed to form a cup-shaped or cylindrical intermediate body with a bottom, and the open end of the intermediate body is gradually reduced in diameter to form a cylindrical shape. A bottle-shaped can with the mouth of the aluminum is known. The tip of the mouth is wound outward to form a curl, and the mouth is threaded to form a male screw and a turnip. Roll-on capping is known as a method of attaching a cap to a bottle-shaped can of this type and sealing it. In roll-on capping, a cylindrical cap rough shape material having a top plate part that closes the curl part is put on the mouth part, the cap rough shape material is pressed against the curl part by a pressing pad, and the corner part is narrowed down by a pressure block. Adhere the inner liner to the curl part. In that state, the cylindrical part (skirt part) of the rough cap material is narrowed down along the male thread part of the mouth part with a screw forming roll to form a female thread part, and a pill provided at the lower end part of the cylindrical part. The fur proof band is wrapped around the underside of the skirt by a hem tightening roll.

このように、ボトル型缶の口首部には、キャッピングの際の軸線方向の押し下げ力(軸方向荷重もしくは打栓力)や各ロールによる横方向の力(横荷重)もしくは圧縮力、さらには各ロールが形成を行いつつ相対的に旋回することによる捩り荷重が複合して作用する。そのため、口首部の付け根部(肩部との境界部分)に大きい応力が作用し、この部分が変形しやすい。特に肩部がドーム状もしくは凸曲面状に湾曲もしくは膨らんでいる形状であれば、口首部が繋がっている肩部上部における接線(凸曲面の母線についての接線)の角度(当該接線の缶中心軸線に対する角度)が大きくなる。そのため上述した打栓力によって肩部上部に変形が生じ易く、あるいは口首部から肩部に到る部分が座屈し易くなる。このような変形(以下、単に座屈と記すことがある)は、打栓力だけでなく、口首部と肩部とを繋いでいる部分の変形が要因となって生じる場合がある。すなわち、ネジ成形用ロールや裾締め用ロールはキャップのスカート部および口首部の外周部の一部を半径方向での外側から中心部に向けて押圧する。そのため、これらの荷重は口首部を押しつぶす方向の荷重となり、その荷重に対して口首部の剛性が低い場合には、口首部が楕円形断面に変形する。このような変形が口首部から肩部上部に及ぶと、中心軸線を中心とした円周方向での曲率が小さくなった部分における打栓力に対する剛性が低くなり、その部分で座屈し易くなる。 In this way, the mouth of the bottle-shaped can has an axial pushing force (axial load or plugging force) during capping, a lateral force (lateral load) or compressive force due to each roll, and each. The torsional load due to the relative turning of the roll while forming it acts in combination. Therefore, a large stress acts on the base portion of the mouth portion (the boundary portion with the shoulder portion), and this portion is easily deformed. In particular, if the shoulder is curved or bulged in a dome shape or a convex curved surface, the angle of the tangent (tangent to the generatrix of the convex curved surface) at the upper part of the shoulder to which the mouth is connected (the can center axis of the tangent). Angle with respect to) becomes large. Therefore, the above-mentioned plugging force tends to cause deformation of the upper part of the shoulder portion, or the portion extending from the mouth portion to the shoulder portion tends to buckle. Such deformation (hereinafter, may be simply referred to as buckling) may be caused not only by the plugging force but also by the deformation of the portion connecting the mouth and shoulder. That is, the screw forming roll and the hem tightening roll press a part of the outer peripheral portion of the skirt portion and the mouth portion of the cap from the outside toward the center portion in the radial direction. Therefore, these loads are loads in the direction of crushing the mouth portion, and when the rigidity of the mouth portion is low with respect to the load, the mouth portion is deformed into an elliptical cross section. When such deformation extends from the mouth portion to the upper portion of the shoulder portion, the rigidity against the plugging force in the portion where the curvature in the circumferential direction around the central axis becomes small becomes low, and buckling easily occurs in that portion.

上述したような座屈に対する剛性を高くするには、口首部や肩部の壁厚を厚くすればよいが、低コスト化や軽量化の要請により、壁厚を厚くすることは困難であり、昨今では、むしろ剛性を損なうことなく壁厚を薄くすることが望まれているのが実情である。特にDI缶と同様の工程で製造されるボトル型缶では、底の付いた円筒状の中間体における開口端側を徐々に縮径加工して肩部や口首部を形成するので、肩部の壁厚が口首部より薄く、その剛性を確保することが難しい。 In order to increase the rigidity against buckling as described above, it is sufficient to increase the wall thickness of the mouth and shoulders, but it is difficult to increase the wall thickness due to the demand for cost reduction and weight reduction. Nowadays, it is actually desired to reduce the wall thickness without impairing the rigidity. In particular, in bottle-type cans manufactured in the same process as DI cans, the diameter of the opening end side of the cylindrical intermediate body with a bottom is gradually reduced to form the shoulder and mouth, so that the shoulder The wall thickness is thinner than the neck, and it is difficult to secure its rigidity.

そこで、例えば特許文献1に記載されたボトル型缶では、肩部の上部(口首部側の部分)に、缶の中心軸線を中心とした環状の凹部および凸部を形成することにより、肩部上部の剛性を向上させている。また、特許文献2には、スカート谷部の下側に繋がっている膨出部に口部の内側に突出したビード部を形成することにより横強度を向上させた構成が記載されている。なお、特許文献2には、そのビード部の下側に直線部を設けた例も示されている。しかしながら、特許文献2にはその直線部の具体的な形状や寸法、ならびに直線部を設けることによる作用・効果については何ら記載されていない。 Therefore, for example, in the bottle-shaped can described in Patent Document 1, the shoulder portion is formed by forming an annular concave portion and a convex portion centered on the central axis of the can in the upper portion (the portion on the mouth portion side) of the shoulder portion. The rigidity of the upper part is improved. Further, Patent Document 2 describes a configuration in which the lateral strength is improved by forming a bead portion protruding inward of the mouth portion in a bulging portion connected to the lower side of the skirt valley portion. In addition, Patent Document 2 also shows an example in which a straight portion is provided under the bead portion. However, Patent Document 2 does not describe the specific shape and dimensions of the straight portion, and the action / effect of providing the straight portion.

特許第3561796号公報Japanese Patent No. 3561796 特開2016−196332号公報Japanese Unexamined Patent Publication No. 2016-196332

特許文献1に記載された構成によれば、肩部上部の剛性を向上させることができる。しかしながら、ロールオンキャッピングではネジ成形用ロールや裾締め用ロールによって口首部が楕円形に変形させられ、これが座屈を惹起する要因になることがあるのに対して、特許文献1に記載された構成では、口首部のいわゆる楕円変形に対する剛性を向上させることは困難であり、結局、肩部上部の座屈強度を高めることができるとしても、未だ不十分であって改善の余地があった。また、特許文献1に記載されている構成は、肩部上部に環状の凸部および凹部を形成する構成であるから、需用者の目に入りやすい肩部上部の形状が、従来の滑らかな形状とは異なったものとならざるを得ず、ボトル型缶のデザインの変更を余儀なくされたり、あるいはデザインの自由度が制約されるなどの不都合がある。 According to the configuration described in Patent Document 1, the rigidity of the upper part of the shoulder portion can be improved. However, in roll-on capping, the neck portion is deformed into an elliptical shape by a screw forming roll or a hem tightening roll, which may cause buckling, whereas the configuration described in Patent Document 1 Then, it is difficult to improve the rigidity of the nose to the so-called elliptical deformation, and even if the buckling strength of the upper part of the shoulder can be increased, it is still insufficient and there is room for improvement. Further, since the configuration described in Patent Document 1 is a configuration in which an annular convex portion and a concave portion are formed on the upper portion of the shoulder portion, the shape of the upper portion of the shoulder portion that is easily visible to the consumer is smooth as before. It has to be different from the shape, and there are inconveniences such as being forced to change the design of the bottle-shaped can or limiting the degree of freedom in design.

他方、特許文献2の記載によれば、ロールによる横荷重に対する強度を向上させて局部変形を防止できる、とされている。しかしながら、ビード部は膨出部の一部を内側に帯状に窪ませた部分であり、その幅(口部の中心軸線方向の寸法)は膨出部の幅に比較して小さく、しかも高さも低いから、ロールによるいわゆる楕円変形に対する剛性が必ずしも十分に高くなく、横荷重に対する剛性が向上するとしても、座屈強度を向上させる点では未だ改善の余地がある。 On the other hand, according to the description of Patent Document 2, it is possible to improve the strength against a lateral load by the roll and prevent local deformation. However, the bead portion is a portion in which a part of the bulging portion is recessed inward in a band shape, and its width (dimension in the central axis direction of the mouth portion) is smaller than the width of the bulging portion and also has a height. Since it is low, the rigidity against so-called elliptical deformation due to the roll is not necessarily high enough, and even if the rigidity against a lateral load is improved, there is still room for improvement in terms of improving the buckling strength.

本発明は上記の技術的課題に着目してなされたものであり、座屈強度を向上させることができ、したがって薄肉化あるいは軽量化の可能なボトル型缶を提供することを目的とするものである。 The present invention has been made by paying attention to the above technical problems, and an object of the present invention is to provide a bottle-shaped can capable of improving buckling strength and therefore being able to be thinned or lightened. is there.

本発明は、上記の目的を達成するために、胴部と底部とが一体に形成されるとともに、前記胴部の上部に上側ほど外径が小さくなる肩部が連続して形成され、さらに前記肩部の上部に円筒状の口首部が連続して形成されており、前記口首部には、雄ネジ部と、前記雄ネジ部の下側に連続して形成された膨出部および前記膨出部より外径が小さい凹部からなるカブラ部とが形成されているボトル型缶において、前記カブラ部と前記肩部との間に、前記カブラ部側から順にS字ビード部と外径が一定のストレート部とが形成され、前記S字ビード部は、前記凹部に連続して形成されかつ前記凹部より外径が大きい凸ビード部と、前記凸ビード部の下側に連続して前記口首部の内側に窪むように形成されかつ断面形状が前記凸ビード部の断面形状と対称形状となる凹ビード部とを有し、前記ストレート部は、前記凹ビード部の下側に連続して前記凹ビード部と前記肩部との間に前記口首部の中心軸線方向での長さが1mm以上かつ7mm以下の長さで形成されていることを特徴とするボトル型缶である。 In the present invention, in order to achieve the above object, the body portion and the bottom portion are integrally formed, and a shoulder portion whose outer diameter becomes smaller toward the upper side is continuously formed on the upper portion of the body portion. A cylindrical nose is continuously formed on the upper part of the shoulder portion, and the nose portion has a male screw portion, a bulge portion continuously formed under the male screw portion, and the bulge. In a bottle-type can in which a cabra portion having a concave portion having an outer diameter smaller than that of the protruding portion is formed, the S-shaped bead portion and the outer diameter are constant between the cabra portion and the shoulder portion in order from the cabra portion side. The straight portion is formed, and the S-shaped bead portion is a convex bead portion that is continuously formed in the recess and has a larger outer diameter than the recess, and a neck portion that is continuously below the convex bead portion. The straight portion has a concave bead portion that is formed so as to be recessed inside and whose cross-sectional shape is symmetrical to the cross-sectional shape of the convex bead portion, and the straight portion is continuous with the lower side of the concave bead portion. It is a bottle-shaped can characterized in that the length of the mouth portion in the central axial direction is formed between the portion and the shoulder portion with a length of 1 mm or more and 7 mm or less.

本発明においては、前記ストレート部は、外径が26mm以上かつ40mm以下であり、厚さが0.28mm以上かつ0.34mm以下とすることができる。 In the present invention, the straight portion has an outer diameter of 26 mm or more and 40 mm or less, and a thickness of 0.28 mm or more and 0.34 mm or less.

また、本発明では、前記凸ビード部の外径は、前記ストレート部の外径以下でかつ前記カブラ部における前記凹部の外径より大きく、前記凹ビード部の外径は、前記カブラ部における前記凹部の外径以上でかつ前記凸ビード部の外径および前記ストレート部の外径より小さくてよい。 Further, in the present invention, the outer diameter of the convex bead portion is equal to or less than the outer diameter of the straight portion and larger than the outer diameter of the concave portion in the turnip portion, and the outer diameter of the concave bead portion is the outer diameter of the turnip portion. It may be equal to or larger than the outer diameter of the concave portion and smaller than the outer diameter of the convex bead portion and the outer diameter of the straight portion.

さらに、本発明では、前記凸ビード部の外径と前記凹ビード部の外径との差の半分である前記S字ビード部の高さは、0.7mm以上かつ1.5mm以下とすることができる。 Further, in the present invention, the height of the S-shaped bead portion, which is half the difference between the outer diameter of the convex bead portion and the outer diameter of the concave bead portion, is 0.7 mm or more and 1.5 mm or less. Can be done.

本発明では、前記肩部は、上側に盛り上がった凸曲面形状に形成してもよい。 In the present invention, the shoulder portion may be formed in a convex curved surface shape that rises upward.

本発明では、前記ストレート部と前記肩部とを繋いでいる境界部分は、断面形状が前記口首部もしくは前記肩部の内側に向けて窪んだ円弧状をなすように形成されていてよい。 In the present invention, the boundary portion connecting the straight portion and the shoulder portion may be formed so that the cross-sectional shape forms an arc shape recessed toward the inside of the mouth portion or the shoulder portion.

そして、本発明では、前記境界部分における前記円弧状の半径は、2mm以上かつ4mm以下であってよい。 In the present invention, the arc-shaped radius at the boundary portion may be 2 mm or more and 4 mm or less.

本発明に係るボトル型缶はカブラ部と肩部との間にS字ビード部を有しており、しかもそのS字ビード部は、断面形状が対称形状となっておりかつ互いに連続している凸ビード部と凹ビード部とによって形成されているので、キャッピングの際に横荷重を受けても楕円形状への変形が生じにくく、また凹ビード部を形成することにより、キャッピングの際の軸線方向荷重を斜め上向きに受ける部分が生じるので、キャッピングの際の軸線方向荷重に対する強度すなわち座屈強度を向上させることができる。また、S字ビード部と肩部との間に、1mmないし7mmの長さ(軸線方向での寸法)の円筒状のストレート部を有しているので、前記のS字ビード部もしくは凹ビード部を形成することによる歪みや応力が肩部の上部に影響することが回避もしくは抑制されて、座屈強度の低下を回避し、あるいは座屈強度を向上させることができる。このような形状もしくは構造によって座屈強度を向上させることができることにより、ボトル型缶の全体としての肉厚を薄くして低コスト化や軽量化を図ることができる。 The bottle-shaped can according to the present invention has an S-shaped bead portion between the cover portion and the shoulder portion, and the S-shaped bead portion has a symmetrical cross-sectional shape and is continuous with each other. Since it is formed by a convex bead portion and a concave bead portion, it is unlikely to be deformed into an elliptical shape even when a lateral load is applied during capping, and by forming the concave bead portion, the axial direction during capping Since a portion that receives the load diagonally upward is generated, the strength against the axial load at the time of capping, that is, the buckling strength can be improved. Further, since a cylindrical straight portion having a length of 1 mm to 7 mm (dimension in the axial direction) is provided between the S-shaped bead portion and the shoulder portion, the S-shaped bead portion or the concave bead portion described above is provided. It is possible to avoid or suppress the influence of strain and stress due to the formation of the shoulder portion on the upper part of the shoulder portion, to avoid a decrease in buckling strength, or to improve the buckling strength. Since the buckling strength can be improved by such a shape or structure, the wall thickness of the bottle-shaped can as a whole can be reduced to reduce the cost and weight.

絞り・しごき成形によりボトル型缶を製造する過程を説明するための模式図である。It is a schematic diagram for demonstrating the process of manufacturing a bottle-shaped can by squeezing and ironing. 本発明に係るボトル型缶の正面図である。It is a front view of the bottle type can which concerns on this invention. 口首部にロールオンキャッピングによってキャップを取り付けている状態を模式的に示す図である。It is a figure which shows typically the state which the cap is attached to the mouth part by roll-on capping. S字ビード部およびストレート部の一例を示す部分的な拡大断面図である。It is a partially enlarged sectional view which shows an example of an S-shaped bead part and a straight part. 図4の一部を更に拡大した断面図である。It is sectional drawing which further enlarged a part of FIG. 裾締め用ロールなどのロールによる横荷重が口首部に作用した場合の応力(反力)の生じ方を説明する図であり、(a)はS字ビード部を備えている例を示し、(b)はS字ビード部を備えていない例を示している。It is a figure explaining how the stress (reaction force) is generated when the lateral load by the roll such as a hem tightening roll acts on the mouth part, (a) shows the example which provided the S-shaped bead part, and (a) b) shows an example in which the S-shaped bead portion is not provided. 実施例として使用したボトル型缶を示し、(a)は正面図、(b)はカブラ部から肩部に到る部分の断面図である。A bottle-shaped can used as an example is shown, (a) is a front view, and (b) is a cross-sectional view of a portion extending from a turnip portion to a shoulder portion. 比較例1のボトル型缶を示し、(a)は正面図、(b)はカブラ部から肩部に到る部分の断面図である。A bottle-shaped can of Comparative Example 1 is shown, (a) is a front view, and (b) is a cross-sectional view of a portion extending from a turnip portion to a shoulder portion. 比較例2のボトル型缶を示し、(a)は正面図、(b)はカブラ部から肩部に到る部分の断面図である。A bottle-shaped can of Comparative Example 2 is shown, (a) is a front view, and (b) is a cross-sectional view of a portion extending from a turnip portion to a shoulder portion. 実施例および各比較例のボトル型缶についてのデータおよび座屈強度をまとめて示す図表である。It is a chart which shows the data and the buckling strength about the bottle type can of an Example and each comparative example together.

本発明に係るボトル型缶は、アルミニウム板や樹脂被覆アルミニウム板などの金属板を素材とした金属缶であって、絞り成形やしごき成形などの成形加工を経て底板と胴部とが一体となった中間体を形成し、その開口端側にネッキング加工およびねじ・カール加工を施して製造される。図1には、その製造過程を模式的に示してあり、素材である金属板1に絞り成形、再絞り成形、ならびに再々絞り成形を施して底部2と胴部3とが一体の円筒体4を形成し、さらにしごき成形を施して円筒体4の深さを深くする。その際に底部2にドーミング加工を施す。その円筒体4の開口端部側(上端部側)をトリミング加工によって切除する。ついで、塗装工程を経て中間体5とする。その中間体5の開口端側をネッキング加工によって徐々に縮径して口首部6を成形し、その口首部6にねじ・カール加工を施してボトル型缶7とする。 The bottle-shaped can according to the present invention is a metal can made of a metal plate such as an aluminum plate or a resin-coated aluminum plate, and the bottom plate and the body are integrated through molding processing such as drawing molding and ironing molding. An intermediate body is formed, and the opening end side thereof is subjected to necking processing and screw / curling processing. FIG. 1 schematically shows the manufacturing process. A cylindrical body 4 in which a bottom portion 2 and a body portion 3 are integrated by drawing, redrawing, and redrawing the metal plate 1 as a material. Is formed, and further ironing is performed to deepen the depth of the cylindrical body 4. At that time, the bottom 2 is subjected to a doming process. The opening end side (upper end side) of the cylindrical body 4 is cut off by trimming. Then, it is made into an intermediate 5 through a painting process. The opening end side of the intermediate body 5 is gradually reduced in diameter by necking to form a mouthpiece 6, and the mouthpiece 6 is screwed and curled to obtain a bottle-shaped can 7.

図2に示す本発明に係るボトル型缶7は一例として上述した工程を経て製造される。したがって、胴部3は絞り・しごき成形を受けているのに対して、口首部6や胴部3と口首部6との間の肩部8は、縮径されており、したがって胴部3に対して肩部8や口首部6の肉厚が相対的に厚くなっている。このボトル型缶7の一例は、胴部3の外径が53mm(呼称:202径)あるいは66mm(呼称:211径)で、口首部6の外径が28mm〜38mmのボトル型缶である。 The bottle-shaped can 7 according to the present invention shown in FIG. 2 is manufactured through the above-mentioned steps as an example. Therefore, while the body portion 3 is squeezed and ironed, the mouth portion 6 and the shoulder portion 8 between the body portion 3 and the mouth portion 6 are reduced in diameter, and therefore the body portion 3 has a reduced diameter. On the other hand, the wall thickness of the shoulder portion 8 and the mouth portion 6 is relatively thick. An example of the bottle-shaped can 7 is a bottle-shaped can in which the outer diameter of the body 3 is 53 mm (nominal: 202 diameter) or 66 mm (nominal: 211 diameter) and the outer diameter of the mouth portion 6 is 28 mm to 38 mm.

ボトル型缶7は口首部6にキャップ(図示せず)を取り付けることにより再封止(リシール)できるように構成されている。すなわち、口首部6の開口端には外側に巻いたカール部9が形成されており、そのカール部9の下側に雄ネジ部10が形成されている。その雄ネジ部10の下側には、カブラ部11が形成されている。カブラ部11は、キャップを構成しているスカート部(円筒状の部分)の下端部に設けられているピルファープルーフバンド(図示せず)を係合させ、キャップを外す際にそのピルファープルーフバンドをキャップから破断させて口首部6に残置させるための部分であり、雄ネジ部10におけるネジ山の外径程度の膨出部11aと、その下側に口首部6の全周に亘って形成された凹部11bとを備えている。なお、凹部11bは、キャップから分離されて口首部6に残置されたピルファープルーフバンドが緩く嵌合することによりキャップから離脱していることが需用者に判るようにし、また後述するように裾締めのためのツールが入り込めるようにするために設けられている。 The bottle-shaped can 7 is configured so that it can be resealed by attaching a cap (not shown) to the mouth portion 6. That is, a curl portion 9 wound outward is formed at the open end of the mouth portion 6, and a male screw portion 10 is formed below the curl portion 9. A turnip portion 11 is formed on the lower side of the male screw portion 10. The cabra portion 11 engages a pilfer proof band (not shown) provided at the lower end of the skirt portion (cylindrical portion) constituting the cap, and when the cap is removed, the pilfer proof is engaged. It is a part for breaking the band from the cap and leaving it on the mouth portion 6, and extends over the entire circumference of the mouth portion 6 below the bulging portion 11a having the outer diameter of the screw thread in the male screw portion 10. It is provided with a formed recess 11b. It should be noted that the recess 11b is separated from the cap and the pilfer proof band left in the mouth portion 6 is loosely fitted so that the consumer can know that the recess 11b is detached from the cap, and as will be described later. It is provided to allow tools for hem tightening to enter.

上記の凹部11bの下側に続けてS字ビード部12が形成されている。さらに、S字ビード部12と肩部8との間にストレート部13が形成されている。これらS字ビード部12およびストレート部13の詳細な構成については後述する。 An S-shaped bead portion 12 is formed following the lower side of the recess 11b. Further, a straight portion 13 is formed between the S-shaped bead portion 12 and the shoulder portion 8. The detailed configuration of the S-shaped bead portion 12 and the straight portion 13 will be described later.

図3は上述したボトル型缶7の口首部6にロールオンキャッピングによってキャップ14を取り付けている状態を模式的に示している。口首部6を上側にして正立させたボトル型缶7の口首部6にキャップ14を被せ、プレッシャーヘッド15によってキャップ14を押圧する。プレッシャーヘッド15には、中心部分の押圧パッドと外周側のプレッシャーブロックとが一体に形成されている。プレッシャーブロックによってキャップ14のコーナ部をカール部9に向けて押圧して変形させ、キャップ14の内面に設けられているライナー16をカール部9との間に挟み込むようにカール部9に密着させるとともに、押圧パッドがキャップ天面に接触することによってキャップ13をボトル型缶7の中心軸線方向に押圧し、打栓圧を与えている。 FIG. 3 schematically shows a state in which the cap 14 is attached to the mouth portion 6 of the bottle-shaped can 7 described above by roll-on capping. The cap 14 is put on the mouth portion 6 of the bottle-shaped can 7 which is upright with the mouth portion 6 facing upward, and the cap 14 is pressed by the pressure head 15. In the pressure head 15, a pressing pad at the center portion and a pressure block on the outer peripheral side are integrally formed. The corner portion of the cap 14 is pressed toward the curl portion 9 by the pressure block to be deformed, and the liner 16 provided on the inner surface of the cap 14 is brought into close contact with the curl portion 9 so as to be sandwiched between the curl portion 9 and the curl portion 9. When the pressing pad comes into contact with the top surface of the cap, the cap 13 is pressed in the direction of the central axis of the bottle-shaped can 7 to apply a plug pressure.

また、キャップ14のスカート部(円筒状の部分)をネジ成形用ロール17によってその外側から押圧し、その状態で口首部6とネジ成形用ロール17とを相対的に回転させることにより、スカート部を口首部6に形成されている雄ネジ部10に押し付けて、雄ネジ部10のネジ溝に沿って変形させることにより雌ネジ部を形成する。さらに、キャップ14におけるスカート部の下端部(すなわちピルファープルーフバンドに相当する部分)は、口首部6の外周側を相対的に旋回する裾締め用ロール18によって前述したカブラ部11に密着するように絞り、前述した膨出部11aの下側に係合させる。したがってロールオンキャッピングの際には、図3に太い矢印で示すように、中心軸線に沿う方向の荷重(打栓力)Aと、ボトル型缶7が相対的に回転することによる捩り力Bと、各ロール17,18による水平方向の横力Cとが複合して作用する。このような複合した荷重による座屈変形を防止もしくは抑制するために、口首部6には前述したS字ビード部12およびストレート部13が成形されている。 Further, the skirt portion (cylindrical portion) of the cap 14 is pressed from the outside by the screw forming roll 17, and in that state, the skirt portion 6 and the screw forming roll 17 are relatively rotated to form the skirt portion. Is pressed against the male screw portion 10 formed on the mouth portion 6 and deformed along the thread groove of the male screw portion 10 to form the female screw portion. Further, the lower end portion of the skirt portion (that is, the portion corresponding to the pilfer proof band) of the cap 14 is brought into close contact with the above-mentioned turnip portion 11 by the hem tightening roll 18 that relatively swivels on the outer peripheral side of the mouth portion 6. And engage with the underside of the bulge 11a described above. Therefore, during roll-on capping, as shown by the thick arrow in FIG. 3, the load (plugging force) A in the direction along the central axis and the twisting force B due to the relative rotation of the bottle-shaped can 7 are used. The lateral force C in the horizontal direction of each of the rolls 17 and 18 acts in combination. In order to prevent or suppress buckling deformation due to such a combined load, the above-mentioned S-shaped bead portion 12 and straight portion 13 are formed on the mouth portion 6.

図4および図5はS字ビード部12およびストレート部13の一例を示す部分的な拡大断面図であり、S字ビード部12はカブラ部11における凹部11bの下側に連続し、かつ口首部6の半径方向で外側に突出した凸ビード部12aと、その凸ビード部12aの下側に連続し、かつ口首部6の内側に窪んだ凹ビード部12bとによって形成されている。これらのビード部12a,12bは、口首部6の全周に亘って形成された環状凹溝に相当する形状の部分であり、凸ビード部12aはその断面形状が図5に拡大して示すように、所定の半径Ra(一例として、1mm〜2mm)の円弧状を成すように形成され、口首部6の外部から見てビードとなっている。また、凹ビード部12bは、その断面形状が図5に拡大して示すように、所定半径Raの円弧状を成すように形成され、口首部6の外部から見ると凹溝状をなし、口首部6の内部に向けてはビードとなっている。すなわち、凸ビード部12aは口首部6の外側から見て口首部6の内側に曲率中心が存在する断面円弧状の凸ビードとなっており、これに対して凹ビード部12bは口首部6の外側から見て口首部6の外側に曲率中心が存在する断面円弧状の凹溝となっている。これらの凸ビード部12aと凹ビード部12bとは、接線がほぼ45°〜30°(ボトル型缶7の中心軸線に対する角度)になる箇所で繋がっている。これは、キャッピング時に作用する上下方向の打栓力に対する強度を高くするためである。したがってこれらの部分の断面形状が「S」字形になっている。言い換えれば、凸ビード部12aと凹ビード部12bとの幅および深さが互いに等しく、それぞれの断面形状は互いに対称になっている。 4 and 5 are partially enlarged cross-sectional views showing an example of the S-shaped bead portion 12 and the straight portion 13, and the S-shaped bead portion 12 is continuous with the lower side of the recess 11b in the turnip portion 11 and is the mouth portion. It is formed by a convex bead portion 12a projecting outward in the radial direction of 6 and a concave bead portion 12b continuous below the convex bead portion 12a and recessed inside the mouth portion 6. These bead portions 12a and 12b are portions having a shape corresponding to an annular concave groove formed over the entire circumference of the mouth portion 6, and the convex bead portion 12a has a cross-sectional shape enlarged in FIG. In addition, it is formed so as to form an arc shape having a predetermined radius Ra (for example, 1 mm to 2 mm), and is a bead when viewed from the outside of the mouth portion 6. Further, the concave bead portion 12b is formed so as to form an arc shape having a predetermined radius Ra as its cross-sectional shape is enlarged and shown in FIG. 5, and has a concave groove shape when viewed from the outside of the mouth portion 6. There is a bead toward the inside of the neck 6. That is, the convex bead portion 12a is a convex bead having an arcuate cross section in which the center of curvature exists inside the mouth portion 6 when viewed from the outside of the mouth portion 6, whereas the concave bead portion 12b is the mouth portion 6. When viewed from the outside, it is a concave groove having an arcuate cross section with a center of curvature on the outside of the mouth portion 6. The convex bead portion 12a and the concave bead portion 12b are connected at a point where the tangent line is approximately 45 ° to 30 ° (angle with respect to the central axis of the bottle-shaped can 7). This is to increase the strength against the vertical plugging force acting during capping. Therefore, the cross-sectional shape of these portions is "S" shaped. In other words, the width and depth of the convex bead portion 12a and the concave bead portion 12b are equal to each other, and their cross-sectional shapes are symmetrical to each other.

さらに、S字ビード部12は、口首部6の直径方向で、前記凹部11bの外側でかつストレート部13の内側、すなわちこれら凹部11bとストレート部13との間に形成されている。図4および図5に示すように、凹部11bの外径(凹部11bの底の部分の外径)をD1、ストレート部13の外径をD4とすると、S字ビード部12の最大外径(凸ビード部12aの頂部の外径)D2は、ストレート部13の外径D4とほぼ等しく、S字ビード部12の最小外径(凹ビード部12bの底の部分の外径)D3は凹部11bの外径D1とほぼ等しくなっている。したがってS字ビード部12を設けるとしてもS字ビード部12がストレート部13やカブラ部11より外周側に突き出ることがないので、ボトル型缶7の取り扱いあるいはキャッピング作業などに支障が生じることを回避できる。そして、S字ビード部12の高さHは、凸ビード部12aの外径D2と凹ビード部12bの外径D3との差の半分であり、本発明では、その高さHは、0.7mm〜1.5mmとされている。なお、S字ビード部12から前記凹部11bに遷移する部分およびS字ビード部12からストレート部13に遷移する部分は、断面形状が円弧状となるように形成されて応力集中が生じないようになっている。また、ストレート部13と肩部8とを繋いでいる部分(境界部分)19は、曲率中心が口首部6の外側にある凹形状になっており、その断面の凹円弧の曲率半径は、2mm以上かつ4mm以下となっている。 Further, the S-shaped bead portion 12 is formed in the radial direction of the mouth portion 6 outside the recess 11b and inside the straight portion 13, that is, between the recess 11b and the straight portion 13. As shown in FIGS. 4 and 5, assuming that the outer diameter of the recess 11b (the outer diameter of the bottom portion of the recess 11b) is D1 and the outer diameter of the straight portion 13 is D4, the maximum outer diameter of the S-shaped bead portion 12 ( The outer diameter of the top of the convex bead portion 12a) D2 is substantially equal to the outer diameter D4 of the straight portion 13, and the minimum outer diameter of the S-shaped bead portion 12 (outer diameter of the bottom portion of the concave bead portion 12b) D3 is the concave portion 11b. It is almost equal to the outer diameter D1 of. Therefore, even if the S-shaped bead portion 12 is provided, the S-shaped bead portion 12 does not protrude to the outer peripheral side from the straight portion 13 and the turnip portion 11, so that the handling of the bottle-shaped can 7 or the capping work is avoided. it can. The height H of the S-shaped bead portion 12 is half the difference between the outer diameter D2 of the convex bead portion 12a and the outer diameter D3 of the concave bead portion 12b, and in the present invention, the height H is 0. It is said to be 7 mm to 1.5 mm. The portion transitioning from the S-shaped bead portion 12 to the recess 11b and the portion transitioning from the S-shaped bead portion 12 to the straight portion 13 are formed so that the cross-sectional shape is arcuate so that stress concentration does not occur. It has become. Further, the portion (boundary portion) 19 connecting the straight portion 13 and the shoulder portion 8 has a concave shape whose center of curvature is outside the mouth portion 6, and the radius of curvature of the concave arc in the cross section is 2 mm. It is more than 4 mm and less than 4 mm.

ストレート部13は、S字ビード部12を形成することあるいはS字ビード部12が楕円変形することに伴う変形や応力などの影響が肩部8に及ぶことを回避もしくは抑制するために形成された円筒状の部分である。したがってストレート部13の軸線方向での長さLが長ければ、S字ビード部12から肩部8に対する影響を回避できるが、ボトル型缶7の高さが、充填設備や搬送用カートンケースあるいは自動販売機でのガイドの寸法などによって制限されていることにより、ストレート部13を長くすると胴部3の長さが短くなって内容量が少なくなってしまい、また反対にストレート部13の長さLが短ければ、S字ビード部12から肩部8に対する影響を回避もしくは抑制できずに座屈強度の向上効果を得られなくなる。したがって本発明では、ストレート部13の長さLは1mm〜7mmとしてある。また、ストレート部13の外径は、前述したカブラ部11の外径(膨出部11aの外径)とほぼ等しくなっている。言い換えれば、肩部8の上部にストレート部13の外径となる円筒状の部分を口首部6として形成し、その円筒状の口首部6の根元の部分(肩部8側の部分)に1mm〜7mmのストレート部13を残してその上側の部分に上述したS字ビード部12やカブラ部11ならびに雄ネジ部10などが形成されている。そして、本発明ではストレート部13の肉厚(壁厚)tは0.28mm〜0.34mmとしてある。前述したようにストレート部13は肩部8を次第に縮径することにより形成されるから、その肉厚は肩部8(特に胴部3側の部分)の肉厚より厚くなる。言い換えれば、ストレート部13を上述した肉厚にすることにより、座屈強度の確保が可能になるとともに、肩部8や胴部3をこれより薄肉にして軽量化や低コスト化を図ることができる。 The straight portion 13 is formed to form the S-shaped bead portion 12 or to avoid or suppress the influence of deformation and stress associated with the elliptical deformation of the S-shaped bead portion 12 on the shoulder portion 8. It is a cylindrical part. Therefore, if the length L of the straight portion 13 in the axial direction is long, the influence of the S-shaped bead portion 12 on the shoulder portion 8 can be avoided, but the height of the bottle-shaped can 7 is the filling equipment, the carton case for transportation, or the automatic. Due to restrictions imposed by the dimensions of guides in vending machines, if the straight portion 13 is lengthened, the length of the body portion 3 becomes shorter and the internal capacity decreases, and conversely, the length L of the straight portion 13 If is short, the influence of the S-shaped bead portion 12 on the shoulder portion 8 cannot be avoided or suppressed, and the effect of improving the buckling strength cannot be obtained. Therefore, in the present invention, the length L of the straight portion 13 is set to 1 mm to 7 mm. Further, the outer diameter of the straight portion 13 is substantially equal to the outer diameter of the above-mentioned turnip portion 11 (outer diameter of the bulging portion 11a). In other words, a cylindrical portion having an outer diameter of the straight portion 13 is formed as the mouth portion 6 on the upper part of the shoulder portion 8, and 1 mm is formed at the base portion (the portion on the shoulder portion 8 side) of the cylindrical mouth portion 6. The above-mentioned S-shaped bead portion 12, the cabra portion 11, the male screw portion 10, and the like are formed on the upper portion of the straight portion 13 having a diameter of about 7 mm. In the present invention, the wall thickness (wall thickness) t of the straight portion 13 is 0.28 mm to 0.34 mm. As described above, since the straight portion 13 is formed by gradually reducing the diameter of the shoulder portion 8, the wall thickness thereof is thicker than the wall thickness of the shoulder portion 8 (particularly the portion on the body portion 3 side). In other words, by making the straight portion 13 thick as described above, it is possible to secure the buckling strength, and the shoulder portion 8 and the body portion 3 can be made thinner than this to reduce the weight and cost. it can.

本発明に係るボトル型缶7は、口首部6における肩部8側の部分に上記のS字ビード部12およびストレート部13を備えていることにより座屈強度が高くなっている。そのため、肩部8の座屈強度を向上させるべくテーパー状に形成する必要性が低いので、肩部8は図4に示すように断面形状が所定の半径Rの凸円弧状となるドーム形状に形成されている。すなわち、本発明においては、肩部8の形状の制約が少なく、形状の多様化が図られている。 The bottle-shaped can 7 according to the present invention has a high buckling strength because the S-shaped bead portion 12 and the straight portion 13 are provided on the shoulder portion 8 side portion of the mouth portion 6. Therefore, it is not necessary to form the shoulder portion 8 in a tapered shape in order to improve the buckling strength of the shoulder portion 8. Therefore, as shown in FIG. 4, the shoulder portion 8 has a dome shape having a convex arc shape having a predetermined radius R. It is formed. That is, in the present invention, there are few restrictions on the shape of the shoulder portion 8, and the shape is diversified.

本発明に係る上記のボトル型缶7では、S字ビード部12およびストレート部13を設けたことにより、ロールオンキャッピングの際の打栓力(軸線方向での押し下げ力)に対する座屈強度が従来になく向上しており、その作用は以下のように説明することができる。図6は、裾締め用ロール18などのロールによる横荷重Fが口首部6に作用した場合の応力(反力)Frの生じ方を説明する図であり、(a)はS字ビード部12を備えている例、(b)はS字ビード部12を備えていない例を示している。S字ビード部12を備えている場合には、凸ビード部12aの上側と下側とが斜め上向きの傾斜面および斜め下向きの傾斜面となるので、これらの傾斜面に沿った向きの反力Frが生じ、口首部6の半径方向への変形が生じ難くなる。すなわち、口首部6の楕円変形が生じ難い。また、各傾斜面では軸線方向(上下方向)の分力としての反力も生じさせることができ、打栓力に対する抵抗力が生じる。このように楕円変形による応力や歪みの発生が回避もしくは抑制されるので、打栓力が作用した場合の応力集中を緩和して座屈が生じ難くなる。また、S字ビード部12を形成することにより、その加工時の変形や残留応力などの影響がS字ビード部12の近傍に及ぶことがあるとしても、ストレート部13を設けていることによりそのような影響が肩部8の上部に及ぶことが回避もしくは抑制されている。そのため、肩部8の上部で局部的な応力集中が生じることがなく、この点においても座屈し難く、打栓力に対する座屈強度が向上している。 In the bottle-shaped can 7 according to the present invention, since the S-shaped bead portion 12 and the straight portion 13 are provided, the buckling strength against the plugging force (pushing force in the axial direction) at the time of roll-on capping has been conventionally increased. It has improved without any problems, and its action can be explained as follows. FIG. 6 is a diagram for explaining how stress (reaction force) Fr is generated when a lateral load F due to a roll such as a hem tightening roll 18 acts on the mouth portion 6, and FIG. 6A is a diagram for explaining how an S-shaped bead portion 12 is generated. (B) shows an example in which the S-shaped bead portion 12 is not provided. When the S-shaped bead portion 12 is provided, the upper side and the lower side of the convex bead portion 12a form an obliquely upward inclined surface and an obliquely downward inclined surface, and therefore, reaction forces in directions along these inclined surfaces. Fr is generated, and the mouth portion 6 is less likely to be deformed in the radial direction. That is, the elliptical deformation of the mouth portion 6 is unlikely to occur. In addition, a reaction force as a component force in the axial direction (vertical direction) can also be generated on each inclined surface, and a resistance force against a plugging force is generated. Since the generation of stress and strain due to elliptical deformation is avoided or suppressed in this way, the stress concentration when the plugging force acts is relaxed and buckling is less likely to occur. Further, even if the S-shaped bead portion 12 is formed and the influence of deformation and residual stress during processing may extend to the vicinity of the S-shaped bead portion 12, the straight portion 13 is provided. It is avoided or suppressed that such an influence extends to the upper part of the shoulder portion 8. Therefore, local stress concentration does not occur in the upper part of the shoulder portion 8, and buckling is difficult to occur in this respect as well, and the buckling strength against the plugging force is improved.

これに対して(b)に示すS字ビード部12を備えていない例では、肩部8側で生じる反力Frが口首部6の半径方向を向いた力となり、口首部6に対して単純な曲げ応力もしくは圧縮応力となる。そのため、口首部6の楕円変形が生じやすく、また軸線方向の打栓力に対する抗力が生じ難い。そのため、(a)を参照して説明したような座屈強度の向上作用が生じない。 On the other hand, in the example not provided with the S-shaped bead portion 12 shown in (b), the reaction force Fr generated on the shoulder portion 8 side becomes a force directed in the radial direction of the mouth portion 6, and is simple with respect to the mouth portion 6. Bending stress or compressive stress. Therefore, elliptical deformation of the mouth portion 6 is likely to occur, and drag force against a plugging force in the axial direction is unlikely to occur. Therefore, the effect of improving the buckling strength as described with reference to (a) does not occur.

つぎに、本発明の効果を確認するために行った実施例と比較例とを示す。 Next, Examples and Comparative Examples performed to confirm the effect of the present invention will be shown.

図7に実施例として使用したボトル型缶を示してある。(a)は正面図、(b)はカブラ部11から肩部8に到る部分の断面図である。このボトル型缶についてのデータは、以下のとおりである。素材であるアルミニウム板の厚さ(元板厚)は、0.35mm、胴部3の外径(缶外径)は66mm、高さ(製品ハイト)は131mm、肩部8の位置(底部からの高さ)は76mm、絞りしごき加工後(BM後)の厚壁(最も厚い部分)におけるメタル厚さは0.22mm、BM後の薄壁(最も薄い部分)におけるメタル厚さは0.145mm、製品後の口首部6の厚さ(壁厚)は0.32mm、カブラ部11の外径(膨出部11aの外径)D4は37.8mm、カブラ部11の凹部11bの外径D1は35.4mm、口首部6の長さは28mm、S字ビード部12を構成している各ビード部12a,12bの曲率半径Raは1.5mm、ストレート部13の長さは1.5mm、内容量は290ml。このボトル型缶について座屈強度の解析を行った。その解析は、ボトル型缶に打栓力と、ネジ成形や裾締めのためのロールによる横荷重(一例として118N程度)と、キャッピングに伴う捩り力とを作用させ、明らかな座屈が生じた際の打栓力を求めることにより行った。座屈強度は1624.2N(ニュートン)であった。 FIG. 7 shows a bottle-shaped can used as an example. (A) is a front view, and (b) is a cross-sectional view of a portion extending from the turnip portion 11 to the shoulder portion 8. The data for this bottle-shaped can is as follows. The thickness of the aluminum plate (original plate thickness), which is the material, is 0.35 mm, the outer diameter of the body 3 (outer diameter of the can) is 66 mm, the height (product height) is 131 mm, and the position of the shoulder 8 (from the bottom). The metal thickness on the thick wall (thickest part) after squeezing (after BM) is 0.22 mm, and the metal thickness on the thin wall (thinnest part) after BM is 0.145 mm. The thickness (wall thickness) of the mouth portion 6 after the product is 0.32 mm, the outer diameter of the cover portion 11 (outer diameter of the bulging portion 11a) D4 is 37.8 mm, and the outer diameter D1 of the recess 11b of the cover portion 11 35.4 mm, the length of the mouth portion 6 is 28 mm, the radius of curvature Ra of each bead portion 12a and 12b constituting the S-shaped bead portion 12 is 1.5 mm, and the length of the straight portion 13 is 1.5 mm. The content is 290 ml. The buckling strength of this bottle-shaped can was analyzed. In the analysis, a tapping force was applied to the bottle-shaped can, a lateral load (about 118 N as an example) by a roll for screw forming and hem tightening, and a twisting force due to capping, and a clear buckling occurred. This was done by finding the plugging force at the time. The buckling strength was 1624.2N (Newton).

比較例1Comparative Example 1

比較例1のボトル型缶の正面図を図8の(a)に示し、そのカブラ部11から肩部8に到る部分の断面図を図8の(b)に示してある。この比較例1のボトル型缶にはS字ビード部12を設けておらず、これに対してストレート部13が長くなっている。具体的には、カブラ部11と肩部8との間の部分がストレート部13であり、その長さは6mmである。比較例1のボトル型缶についての他のデータは、S字ビード部12がないことを除いて、上述した実施例でのデータと同様である。この比較例1のボトル型缶について座屈強度の解析を行ったところ、座屈強度は1535.9N(ニュートン)であった。 The front view of the bottle-shaped can of Comparative Example 1 is shown in FIG. 8 (a), and the cross-sectional view of the portion extending from the turnip portion 11 to the shoulder portion 8 is shown in FIG. 8 (b). The bottle-shaped can of Comparative Example 1 is not provided with the S-shaped bead portion 12, whereas the straight portion 13 is longer. Specifically, the portion between the turnip portion 11 and the shoulder portion 8 is the straight portion 13, and the length thereof is 6 mm. The other data for the bottle-shaped can of Comparative Example 1 are the same as the data in the above-described Example except that the S-shaped bead portion 12 is not provided. When the buckling strength of the bottle-shaped can of Comparative Example 1 was analyzed, the buckling strength was 1535.9N (Newton).

比較例2Comparative Example 2

比較例2のボトル型缶の正面図を図9の(a)に示し、そのカブラ部11から肩部8に到る部分の断面図を図9の(b)に示してある。この比較例2のボトル型缶にはS字ビード部12を設けてあるものの、ストレート部13を設けていない。具体的には、カブラ部11と肩部8との間の部分がS字ビード部12であり、その寸法および形状は上述した実施例のボトル型缶と同様である。比較例2のボトル型缶についての他のデータは、ストレート部13がないことを除いて、上述した実施例でのデータと同様である。この比較例2のボトル型缶について座屈強度の解析を行ったところ、座屈強度は1597.3N(ニュートン)であった。 The front view of the bottle-shaped can of Comparative Example 2 is shown in FIG. 9 (a), and the cross-sectional view of the portion extending from the turnip portion 11 to the shoulder portion 8 is shown in FIG. 9 (b). Although the bottle-shaped can of Comparative Example 2 is provided with the S-shaped bead portion 12, the straight portion 13 is not provided. Specifically, the portion between the turnip portion 11 and the shoulder portion 8 is the S-shaped bead portion 12, and the size and shape thereof are the same as those of the bottle-shaped can of the above-described embodiment. The other data for the bottle-shaped can of Comparative Example 2 are the same as the data in the above-described Example except that the straight portion 13 is not provided. When the buckling strength of the bottle-shaped can of Comparative Example 2 was analyzed, the buckling strength was 1597.3N (Newton).

上述した実施例および各比較例1,2の各ボトル型缶についてのデータおよび座屈強度を図10に図表としてまとめて示してある。ボトル型缶の座屈は、肩部の上部、より具体的には口首部に繋がっている部分に生じ、その要因はロールオンキャッピングの際の前述した複合した荷重による応力集中と考えられる。比較例1のボトル型缶のように、ストレート部13のみを形成した例では、S字ビード部12を備えた比較例2や実施例のボトル型缶に比較して座屈強度が低い。これは、横荷重によって口首部6に楕円変形が生じて肩部の上部に局部的に集中する応力が大きくなり、また横荷重による曲げ応力が肩部の上部に集中したことが要因と考えられる。 The data and buckling strength of each of the above-mentioned Examples and Comparative Examples 1 and 2 are shown in FIG. 10 as a chart. Buckling of the bottle-shaped can occurs in the upper part of the shoulder, more specifically, in the part connected to the mouth, and the cause is considered to be the stress concentration due to the above-mentioned combined load during roll-on capping. In the example in which only the straight portion 13 is formed like the bottle-shaped can of Comparative Example 1, the buckling strength is lower than that of the bottle-shaped cans of Comparative Example 2 and Examples having the S-shaped bead portion 12. It is considered that this is because the lateral load causes elliptical deformation of the mouth portion 6 and the stress locally concentrated on the upper part of the shoulder increases, and the bending stress due to the lateral load concentrates on the upper part of the shoulder. ..

また、比較例2のボトル型缶では、比較例1のボトル型缶よりも座屈強度が向上したが、実施例のボトル型缶ほどの座屈強度を得ることができなかった。比較例2では、S字ビード部12を設けてあるので、口首部6の楕円変形は抑制され、また横荷重による曲げ応力をS字ビード部12の部分でも分担することになり、その結果、肩部8の上部における局部的な応力の集中が緩和され、その結果、座屈強度が比較例1のボトル型缶よりも向上したものと考えられる。しかしながら、実施例のボトル型缶と比較すると、座屈強度が低く、ボトル型缶の薄肉化や軽量化のためには改善の余地がある。 Further, the bottle-type can of Comparative Example 2 had improved buckling strength as compared with the bottle-type can of Comparative Example 1, but could not obtain the buckling strength of the bottle-type can of Example. In Comparative Example 2, since the S-shaped bead portion 12 is provided, the elliptical deformation of the mouth portion 6 is suppressed, and the bending stress due to the lateral load is shared by the S-shaped bead portion 12, as a result. It is considered that the local stress concentration in the upper part of the shoulder portion 8 was relaxed, and as a result, the buckling strength was improved as compared with the bottle-shaped can of Comparative Example 1. However, the buckling strength is lower than that of the bottle-type can of the example, and there is room for improvement in order to reduce the wall thickness and weight of the bottle-type can.

実施例のボトル型缶では、座屈強度が比較例2以上に更に向上していた。肩部8の上側に繋がっている部分がストレート部13であるにも拘わらず、座屈強度が比較例1より向上しており、またS字ビード部12のみを設けた比較例2より座屈強度が向上していることから推察すると、S字ビード部12とストレート部13とが何らかの相乗的な作用を生じたものと考えられる。本発明者等の知見によれば、金属板に何らかの成形加工を行った場合、その加工箇所に隣接する部分に歪みや残留応力などの影響が出ることが通常であり、このことからすると、実施例のボトル型缶におけるストレート部13が、S字ビード部12を形成することによる肩部8に対する影響を遮断もしくは抑制しているものと考えられる。そのため、比較例2ではS字ビード部12が口首部6の楕円変形を抑制しているものの、S字ビード部12を成形加工した際の影響が肩部8の上部に及び、これが座屈強度を損なう要因になっているのに対して、本発明の実施例のボトル型缶では、そのような座屈強度を損なう影響をストレート部13によって遮断もしくは抑制でき、その結果、座屈強度を更に向上させることができたものと考えられる。したがって、本発明によれば、口首部6の形状もしくは構造によって座屈強度を向上できるので、ボトル型缶の薄肉化や軽量化を図ることができる。また、肩部にビードなどの新たな加工部分を設ける必要がないので、デザインの自由度が阻害もしくは制約されることを回避できる。 In the bottle-shaped can of the example, the buckling strength was further improved as compared with Comparative Example 2. Although the portion connected to the upper side of the shoulder portion 8 is the straight portion 13, the buckling strength is improved as compared with Comparative Example 1, and the buckling is improved as compared with Comparative Example 2 in which only the S-shaped bead portion 12 is provided. Inferring from the fact that the strength is improved, it is probable that the S-shaped bead portion 12 and the straight portion 13 have some synergistic action. According to the knowledge of the present inventors, when some kind of molding process is performed on a metal plate, it is usual that the portion adjacent to the processed portion is affected by strain, residual stress, etc. It is considered that the straight portion 13 in the bottle-shaped can of the example blocks or suppresses the influence on the shoulder portion 8 due to the formation of the S-shaped bead portion 12. Therefore, in Comparative Example 2, although the S-shaped bead portion 12 suppresses the elliptical deformation of the mouth portion 6, the influence of molding the S-shaped bead portion 12 extends to the upper part of the shoulder portion 8, which is the buckling strength. In the bottle-shaped can of the embodiment of the present invention, the effect of impairing the buckling strength can be blocked or suppressed by the straight portion 13, and as a result, the buckling strength is further increased. It is probable that it could be improved. Therefore, according to the present invention, the buckling strength can be improved by the shape or structure of the mouth portion 6, so that the thickness and weight of the bottle-shaped can can be reduced. Further, since it is not necessary to provide a new processed portion such as a bead on the shoulder portion, it is possible to avoid hindering or restricting the degree of freedom in design.

なお、本発明は上述した具体的な例に限定されないのであって、内容量は適宜に設定してよく、また肩部の傾斜角度、口首部の外径や長さなどは、本発明の範囲を逸脱しない範囲で必要に応じて適宜に設定してよい。 The present invention is not limited to the specific example described above, and the content may be appropriately set, and the inclination angle of the shoulder portion, the outer diameter and length of the mouth portion, and the like are within the scope of the present invention. It may be set as appropriate as necessary within a range that does not deviate from.

6…口首部、 7…ボトル型缶、 8…肩部、 10…雄ネジ部、 11…カブラ部、 11a…膨出部、 11b…凹部、 12…Sビード部、 12a…凸ビード部、 12b…凹ビード部、 13…ストレート部、 17…ネジ成形用ロール、 18…裾締め用ロール、 19…境界部分。 6 ... mouth, 7 ... bottle-shaped can, 8 ... shoulder, 10 ... male screw, 11 ... turnip, 11a ... bulge, 11b ... concave, 12 ... S bead, 12a ... convex bead, 12b ... concave bead part, 13 ... straight part, 17 ... screw forming roll, 18 ... hem tightening roll, 19 ... boundary part.

Claims (7)

胴部と底部とが一体に形成されるとともに、前記胴部の上部に上側ほど外径が小さくなる肩部が連続して形成され、さらに前記肩部の上部に円筒状の口首部が連続して形成されており、前記口首部には、雄ネジ部と、前記雄ネジ部の下側に連続して形成された膨出部および前記膨出部より外径が小さい凹部からなるカブラ部とが形成されているボトル型缶において、
前記カブラ部と前記肩部との間に、前記カブラ部側から順にS字ビード部と外径が一定のストレート部とが形成され、
前記S字ビード部は、前記凹部に連続して形成されかつ前記凹部より外径が大きい凸ビード部と、前記凸ビード部の下側に連続して前記口首部の内側に窪むように形成されかつ断面形状が前記凸ビード部の断面形状と対称形状となる凹ビード部とを有し、
前記ストレート部は、前記凹ビード部の下側に連続して前記凹ビード部と前記肩部との間に前記口首部の中心軸線方向での長さが1mm以上かつ7mm以下の長さで形成されている
ことを特徴とするボトル型缶。
The body and the bottom are integrally formed, and a shoulder portion whose outer diameter becomes smaller toward the upper side is continuously formed on the upper portion of the body portion, and a cylindrical nose portion is continuously formed on the upper portion of the shoulder portion. The mouth portion is formed of a male screw portion, a bulge portion continuously formed under the male screw portion, and a cover portion having a concave portion having an outer diameter smaller than that of the bulge portion. In the bottle-shaped can in which
An S-shaped bead portion and a straight portion having a constant outer diameter are formed in this order from the turnip portion side between the turnip portion and the shoulder portion.
The S-shaped bead portion is formed so as to be continuously formed in the recess and have a convex bead portion having an outer diameter larger than that of the recess and a convex bead portion that is continuously formed below the convex bead portion and is recessed inside the mouth portion. It has a concave bead portion whose cross-sectional shape is symmetrical with the cross-sectional shape of the convex bead portion.
The straight portion is formed continuously below the concave bead portion and between the concave bead portion and the shoulder portion so that the length of the mouth portion in the central axis direction is 1 mm or more and 7 mm or less. A bottle-shaped can that is characterized by being made.
請求項1に記載のボトル型缶において、
前記ストレート部は、外径が26mm以上かつ40mm以下であり、厚さが0.28mm以上かつ0.34mm以下であることを特徴とするボトル型缶。
In the bottle-type can according to claim 1,
The straight portion is a bottle-shaped can having an outer diameter of 26 mm or more and 40 mm or less and a thickness of 0.28 mm or more and 0.34 mm or less.
請求項1または2に記載のボトル型缶において、
前記凸ビード部の外径は、前記ストレート部の外径以下でかつ前記カブラ部における前記凹部の外径より大きく、
前記凹ビード部の外径は、前記カブラ部における前記凹部の外径以上でかつ前記凸ビード部の外径および前記ストレート部の外径より小さい
ことを特徴とするボトル型缶。
In the bottle-type can according to claim 1 or 2.
The outer diameter of the convex bead portion is equal to or less than the outer diameter of the straight portion and larger than the outer diameter of the concave portion in the turnip portion.
A bottle-shaped can characterized in that the outer diameter of the concave bead portion is equal to or larger than the outer diameter of the concave portion in the turnip portion and smaller than the outer diameter of the convex bead portion and the outer diameter of the straight portion.
請求項1から3のいずれか一項に記載のボトル型缶において、
前記凸ビード部の外径と前記凹ビード部の外径との差の半分である前記S字ビード部の高さは、0.7mm以上かつ1.5mm以下であることを特徴とするボトル型缶。
In the bottle-type can according to any one of claims 1 to 3,
A bottle type characterized in that the height of the S-shaped bead portion, which is half the difference between the outer diameter of the convex bead portion and the outer diameter of the concave bead portion, is 0.7 mm or more and 1.5 mm or less. can.
請求項1から4のいずれか一項に記載のボトル型缶において、
前記肩部は、上側に盛り上がった凸曲面形状に形成されていることを特徴とするボトル型缶。
In the bottle-type can according to any one of claims 1 to 4,
The shoulder portion is a bottle-shaped can characterized in that it is formed in a convex curved surface shape that rises upward.
請求項1から5のいずれか一項に記載のボトル型缶において、
前記ストレート部と前記肩部とを繋いでいる境界部分は、断面形状が前記口首部もしくは前記肩部の内側に向けて窪んだ円弧状をなすように形成されていることを特徴とするボトル型缶。
In the bottle-type can according to any one of claims 1 to 5,
The boundary portion connecting the straight portion and the shoulder portion is a bottle type characterized in that the cross-sectional shape is formed so as to form an arc shape recessed toward the inside of the mouth portion or the shoulder portion. can.
請求項6に記載のボトル型缶において、
前記境界部分における前記円弧状の半径は、2mm以上かつ4mm以下であることを特徴とするボトル型缶。
In the bottle-type can according to claim 6,
A bottle-shaped can having an arcuate radius of 2 mm or more and 4 mm or less at the boundary portion.
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