JP6790826B2 - Polymer compound, resin composition, film, solid-state image sensor, method for manufacturing polymer compound, method for manufacturing solid-state image sensor, and optical device - Google Patents
Polymer compound, resin composition, film, solid-state image sensor, method for manufacturing polymer compound, method for manufacturing solid-state image sensor, and optical device Download PDFInfo
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- JP6790826B2 JP6790826B2 JP2016560932A JP2016560932A JP6790826B2 JP 6790826 B2 JP6790826 B2 JP 6790826B2 JP 2016560932 A JP2016560932 A JP 2016560932A JP 2016560932 A JP2016560932 A JP 2016560932A JP 6790826 B2 JP6790826 B2 JP 6790826B2
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G61/00—Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B3/00—Simple or compound lenses
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/20—Filters
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L27/00—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
- H01L27/14—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Power Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Optics & Photonics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Organic Chemistry (AREA)
- Electromagnetism (AREA)
- Polymers & Plastics (AREA)
- Medicinal Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Solid State Image Pick-Up Elements (AREA)
- Manufacture Of Macromolecular Shaped Articles (AREA)
- Polyoxymethylene Polymers And Polymers With Carbon-To-Carbon Bonds (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Description
本発明は、高分子化合物、樹脂組成物、膜、固体撮像素子、高分子化合物の製造方法、固体撮像素子の製造方法、および光学デバイスに関する。 The present invention relates to a polymer compound, a resin composition, a film, a solid-state image sensor, a method for producing a polymer compound, a method for producing a solid-state image sensor, and an optical device.
近年、デジタルカメラやスマートフォン等の急速な発展に伴って、固体撮像素子の小型化、高画素化が要求されている。固体撮像素子の小型化は感度低下を招くため、受光部とカラーフィルターの間への内部レンズの配置、カラーフィルター上部へのマイクロレンズの配置、受光部とカラーフィルターの間への導波路の形成、カラーフィルター間でのホワイトピクセルの形成等により、光を効率的に集光し感度の低下を防いでいる。これらマイクロレンズ、導波路、ホワイトピクセルは一般的に高屈折率材料を使用することで、高感度化を達成できるため、高屈折率材料の開発研究が盛んに行われている。 In recent years, with the rapid development of digital cameras, smartphones, and the like, there is a demand for smaller size and higher pixel count of solid-state image sensors. Since the miniaturization of the solid-state image sensor causes a decrease in sensitivity, the internal lens is placed between the light receiving part and the color filter, the microlens is placed above the color filter, and the waveguide is formed between the light receiving part and the color filter. , By forming white pixels between color filters, etc., light is efficiently condensed and the decrease in sensitivity is prevented. Since these microlenses, waveguides, and white pixels can generally achieve high sensitivity by using high refractive index materials, development and research of high refractive index materials are being actively conducted.
マイクロレンズ、導波路、ホワイトピクセルの作製方法としては、塗布した樹脂をドライエッチングにより加工する方法が現在主流である。そのための材料として、酸化チタンや酸化ジルコニウムといった金属酸化物と、シロキサン樹脂やアクリル樹脂とを複合して得られる高屈折率材料が検討されている(例えば、特許文献1〜3参照)。 As a method for producing a microlens, a waveguide, and a white pixel, a method of processing the applied resin by dry etching is currently the mainstream. As a material for that purpose, a high refractive index material obtained by combining a metal oxide such as titanium oxide or zirconium oxide with a siloxane resin or an acrylic resin has been studied (see, for example, Patent Documents 1 to 3).
しかしながら、金属酸化物と樹脂との複合材料では、金属酸化物と樹脂との性質が大きく異なるため、両者のエッチングレート差が大きく、良好なラフネスを維持したまま加工することが困難であった。そこで本発明は、ドライエッチング後の表面のラフネスが良好であり、高屈折率、高透明な膜を与える高分子化合物、樹脂組成物及びそれを用いた固体撮像素子、高分子化合物の製造方法、固体撮像素子の製造方法、光学デバイスを提供することを目的とする。 However, in the composite material of the metal oxide and the resin, since the properties of the metal oxide and the resin are significantly different, the difference in etching rate between the two is large, and it is difficult to process the composite material while maintaining good roughness. Therefore, according to the present invention, a polymer compound which has good surface roughness after dry etching and gives a high refractive index and a highly transparent film, a resin composition and a solid-state image sensor using the same, and a method for producing a polymer compound. An object of the present invention is to provide a method for manufacturing a solid-state image sensor and an optical device.
すなわち本発明は、少なくとも(A)水酸基またはアルコキシ基を有する多環芳香族基を2つ以上有する化合物、および(B)一般式(1)の構造を2つ以上含有する複素環式芳香族化合物、を重縮合して得られる高分子化合物である。 That is, the present invention comprises (A) a compound having two or more polycyclic aromatic groups having a hydroxyl group or an alkoxy group, and (B) a heterocyclic aromatic compound containing two or more structures of the general formula (1). , Is a polymer compound obtained by polycondensing.
本発明によれば、ドライエッチング後の表面のラフネスが良好で、高屈折率、高透明な膜を形成可能な高分子材料を得ることができる。本発明の高分子材料を含む高透明な膜をマイクロレンズとして適用することで、小型かつ高精細な光学デバイスを製造することが可能である。 According to the present invention, it is possible to obtain a polymer material having good surface roughness after dry etching and capable of forming a film having a high refractive index and a high transparency. By applying a highly transparent film containing the polymer material of the present invention as a microlens, it is possible to manufacture a compact and high-definition optical device.
本発明の高分子化合物は、少なくとも(A)水酸基またはアルコキシ基を有する多環芳香族基を2つ以上有する化合物と(B)一般式(1)の構造を2つ以上含有する複素環式芳香族化合物を重縮合させてなる。 The polymer compound of the present invention is a heterocyclic aromatic compound containing at least (A) a compound having two or more polycyclic aromatic groups having a hydroxyl group or an alkoxy group and (B) two or more structures of the general formula (1). It is made by polycondensing group compounds.
<(A)水酸基またはアルコキシ基を有する多環芳香族基を2つ以上有する化合物>
本発明の高分子化合物を製造するための化合物の一つである(A)水酸基またはアルコキシ基を有する多環芳香族基を2つ以上有する化合物において、多環芳香族基とは、例えばナフチル基、フルオレン基、フェナントレン基、アントラセン基、ピレン基、アセナフテン基、アセナフチレン基、フルオランテン基、クリセン基などが挙げられる。高分子化合物の透明性の観点からナフチル基、フルオレン基が好ましく、高屈折率の観点からナフチル基が特に好ましい。上記ナフチル基を有する化合物としては、一般式(2)で表される化合物が挙げられる。<(A) Compound having two or more polycyclic aromatic groups having a hydroxyl group or an alkoxy group>
In the compound having two or more polycyclic aromatic groups having (A) a hydroxyl group or an alkoxy group, which is one of the compounds for producing the polymer compound of the present invention, the polycyclic aromatic group is, for example, a naphthylene group. , Fluorene group, phenanthrene group, anthracene group, pyrene group, acenaphthene group, acenaphthylene group, fluoranthene group, chrysene group and the like. A naphthyl group and a fluorene group are preferable from the viewpoint of transparency of the polymer compound, and a naphthyl group is particularly preferable from the viewpoint of high refractive index. Examples of the compound having a naphthyl group include a compound represented by the general formula (2).
一般式(2)で表される化合物において、Xの選択肢としての酸素原子、硫黄原子およびメチレン基の組み合わせは、例えば、−(CH2)j−、−O−(CH2)j−、−S−(CH2)j−、−(CH2)j−O−(CH2)l−、−(CH2)j−S−(CH2)l−で表される基等が挙げられる。ここで、jおよびlはそれぞれ1以上の整数であり、好ましくは1〜4の整数であり、より好ましくは1〜2の整数である。これらの中でも、Xは酸素原子、硫黄原子またはメチレン基であることが好ましい。In the compound represented by the general formula (2), the combination of the oxygen atom, the sulfur atom and the methylene group as X options is, for example, − (CH 2 ) j −, −O− (CH 2 ) j −, −. Examples thereof include groups represented by S- (CH 2 ) j -,-(CH 2 ) j- O- (CH 2 ) l -,-(CH 2 ) j -S- (CH 2 ) l- . Here, j and l are each an integer of 1 or more, preferably an integer of 1 to 4, and more preferably an integer of 1 to 2. Among these, X is preferably an oxygen atom, a sulfur atom or a methylene group.
一般式(2)で表される化合物としては、n1及びn2、k1及びk2が1であり、mが0、R2は水素原子または炭素数1または2の有機基で表される官能基、R3は水素原子または炭素数1または2の有機基で表される官能基である化合物が好ましい。As the compound represented by the general formula (2), n 1 and n 2 , k 1 and k 2 are 1, m is 0, and R 2 is represented by a hydrogen atom or an organic group having 1 or 2 carbon atoms. that functional group, R 3 is the compound is a functional group represented by hydrogen or C 1 or 2 organic groups preferably having a carbon.
また、(A)水酸基またはアルコキシ基を有する多環芳香族基を2つ以上有する化合物としては、k1及びk2が0である、下記一般式(5)で表される化合物が好ましい。
一般式(5)で表される化合物としてより好ましいものは、n1及びn2が1であり、mが0であるものである。特に好ましくは、1,1’−ビ(2−ヒドロキシ)ナフチル構造体である。本構造体を使用することで、膜の構成成分中の芳香族密度が向上し、より高い屈折率を持つ膜を形成することができる。More preferable compounds represented by the general formula (5) are those in which n 1 and n 2 are 1 and m is 0. Particularly preferred is a 1,1'-bi (2-hydroxy) naphthyl structure. By using this structure, the aromatic density in the constituents of the film is improved, and a film having a higher refractive index can be formed.
高分子化合物中の構成成分に対して、重合に用いられる(A)水酸基またはアルコキシ基を有する多環芳香族基を2つ以上有する化合物の仕込み比は、50質量%以上が好ましく、60質量%以上がより好ましい。(A)水酸基またはアルコキシ基を有する多環芳香族基を2つ以上有する化合物の仕込み比率が50質量%以上であると、膜の屈折率をより向上させることができるため好ましい。 The charging ratio of the compound having two or more polycyclic aromatic groups having a hydroxyl group or an alkoxy group (A) used for polymerization to the constituent components in the polymer compound is preferably 50% by mass or more, preferably 60% by mass. The above is more preferable. (A) It is preferable that the charging ratio of the compound having two or more polycyclic aromatic groups having a hydroxyl group or an alkoxy group is 50% by mass or more because the refractive index of the film can be further improved.
また、(A)水酸基またはアルコキシ基を有する多環芳香族基を2つ以上有する化合物の仕込み比率は、高分子化合物中の構成成分に対して、90質量%以下が好ましく、80質量%以下がより好ましい。90質量%以下であると、膜中の架橋密度を向上させることができ、膜の強度がより向上する。 Further, the charging ratio of the compound having two or more polycyclic aromatic groups having a hydroxyl group or an alkoxy group (A) is preferably 90% by mass or less, preferably 80% by mass or less, based on the constituent components in the polymer compound. More preferred. When it is 90% by mass or less, the crosslink density in the film can be improved, and the strength of the film is further improved.
(A)水酸基またはアルコキシ基を有する多環芳香族基を2つ以上有する化合物としては、以下の化合物が挙げられるが、これらに限定されない。 (A) Examples of the compound having two or more polycyclic aromatic groups having a hydroxyl group or an alkoxy group include, but are not limited to, the following compounds.
重合に用いられる(A)水酸基またはアルコキシ基を有する多環芳香族基を2つ以上有する化合物は単一種でも複数種でもよく、本明細書に示したものを単一または組み合わせて、(A)水酸基またはアルコキシ基を有する多環芳香族基を2つ以上有する化合物として用いることができる。中でも、(A)水酸基またはアルコキシ基を有する多環芳香族基を2つ以上有する化合物は、一般式(5)で表される化合物であって、mが0である構造体を少なくとも含有することが高屈折率化の観点から好ましい。膜の構成成分中に、芳香族成分の含有量が多いほど、屈折率は向上する。 The compound (A) used for polymerization and having two or more polycyclic aromatic groups having a hydroxyl group or an alkoxy group may be a single type or a plurality of types, and those shown in the present specification may be used alone or in combination to form (A). It can be used as a compound having two or more polycyclic aromatic groups having a hydroxyl group or an alkoxy group. Among them, (A) the compound having two or more polycyclic aromatic groups having a hydroxyl group or an alkoxy group is a compound represented by the general formula (5) and contains at least a structure in which m is 0. Is preferable from the viewpoint of increasing the refractive index. The higher the content of aromatic components in the constituents of the film, the higher the refractive index.
<(B)一般式(1)の構造を2つ以上含有する複素環式芳香族化合物>
本発明の高分子化合物を製造するための化合物の一つである(B)一般式(1)の構造を2つ以上含有する複素環式芳香族化合物において、R1としては、水素原子、メチル基、エチル基、プロピル基およびブチル基等が挙げられるが、(A)水酸基またはアルコキシ基を有する多環芳香族基を2つ以上有する化合物との反応性の観点から、反応性の高い水素原子、メチル基、エチル基が好ましく、反応性の制御の容易さの観点からメチル基、エチル基が特に好ましい。<(B) Heterocyclic aromatic compound containing two or more structures of the general formula (1)>
In the heterocyclic aromatic compound containing two or more of the structures of (B) general formula (1), which is one of the compounds for producing the polymer compound of the present invention, R 1 is a hydrogen atom or methyl. Examples thereof include a group, an ethyl group, a propyl group and a butyl group. (A) A highly reactive hydrogen atom from the viewpoint of reactivity with a compound having two or more polycyclic aromatic groups having a hydroxyl group or an alkoxy group. , Methyl group and ethyl group are preferable, and methyl group and ethyl group are particularly preferable from the viewpoint of easy control of reactivity.
一般式(1)の構造を2つ以上含有する複素環式芳香族化合物として、トリアジン基、ピロール基、フラン基、チオフェン基、ピリジン基、イミダゾール基、ピラゾール基、チアゾール基などが挙げられる。透明性の観点から、トリアジン基、ピロール基、フラン基が好ましく、汎用性の観点から一般式(3)で表されるトリアジン基を有する化合物であることがさらに好ましい。 Examples of the heterocyclic aromatic compound containing two or more structures of the general formula (1) include a triazine group, a pyrrole group, a furan group, a thiophene group, a pyridine group, an imidazole group, a pyrazole group and a thiazole group. From the viewpoint of transparency, a triazine group, a pyrrole group, and a furan group are preferable, and from the viewpoint of versatility, a compound having a triazine group represented by the general formula (3) is more preferable.
一般式(3)で表されるトリアジン基を有する化合物において、R4は炭素数1〜12の有機基であることが好ましく、高屈折率化の観点から、例えば、フェニル基、トリル基、スチリル基、ナフチル基などの芳香族基であることが好ましい。特に好ましくは、フェニル基、ナフチル基である。膜の構成成分中に芳香族基の割合が増えれば、その分屈折率も向上する。In the compounds having a triazine group represented by the general formula (3), it is preferred that R 4 is an organic group having 1 to 12 carbon atoms, from the viewpoint of high refractive index, for example, a phenyl group, a tolyl group, a styryl It is preferably an aromatic group such as a group or a naphthyl group. Particularly preferred are a phenyl group and a naphthyl group. As the proportion of aromatic groups in the constituents of the film increases, the refractive index also improves accordingly.
また、一般式(3)で表されるトリアジン基を有する化合物において、R4は一般式(4)で表される官能基であることも好ましい。一般式(4)で表される官能基中の窒素原子により、(A)水酸基またはアルコキシ基を有する多環芳香族基を2つ以上有する化合物と(B)一般式(1)の構造を2つ以上含有する複素環式芳香族化合物との重縮合反応点を増加させるため、架橋密度が向上し、膜の硬度が向上する。
なお、以下の説明では一般式(1)で表される官能基をメチロール系官能基と呼ぶことがある。Further, in the compound having a triazine group represented by the general formula (3), it is also preferable that R 4 is a functional group represented by the general formula (4). The structure of (A) a compound having two or more polycyclic aromatic groups having a hydroxyl group or an alkoxy group and (B) the structure of the general formula (1) are formed by the nitrogen atom in the functional group represented by the general formula (4). Since the polycondensation reaction point with the heterocyclic aromatic compound contained at least one is increased, the crosslink density is improved and the hardness of the film is improved.
In the following description, the functional group represented by the general formula (1) may be referred to as a methylol-based functional group.
(B)一般式(1)の構造を2つ以上含有する複素環式芳香族化合物としては、以下の化合物が挙げられるが、これらに限定されない。
重合に用いられる(B)一般式(1)の構造を2つ以上含有する複素環式芳香族化合物は単一種でも複数種でもよく、本明細書に示したものを単一または組み合わせて、(B)一般式(1)の構造を2つ以上含有する複素環式芳香族化合物として用いることができる。 The heterocyclic aromatic compound containing two or more of the structures of the general formula (1) used in the polymerization may be a single type or a plurality of types, and the ones shown in the present specification may be used alone or in combination (1). B) It can be used as a heterocyclic aromatic compound containing two or more structures of the general formula (1).
<(A)水酸基またはアルコキシ基を有する多環芳香族基を2つ以上有する化合物と(B)一般式(1)の構造を2つ以上含有する複素環式芳香族化合物を重縮合させてなる高分子化合物>
本発明の高分子化合物の代表的な製造方法については以下の方法が例示される。(A)水酸基またはアルコキシ基を有する多環芳香族基を2つ以上有する化合物および(B)一般式(1)の構造を2つ以上含有する複素環式芳香族化合物に、溶媒を加えて撹拌して溶解させる。その後、適当な触媒を加え、さらに20分〜3時間撹拌することで目的の高分子化合物が得られる。<(A) A compound having two or more polycyclic aromatic groups having a hydroxyl group or an alkoxy group and (B) a heterocyclic aromatic compound containing two or more structures of the general formula (1) are polycondensed. Polymer compounds>
The following methods are exemplified as typical methods for producing the polymer compound of the present invention. A solvent is added to (A) a compound having two or more polycyclic aromatic groups having a hydroxyl group or an alkoxy group, and (B) a heterocyclic aromatic compound containing two or more structures of the general formula (1), and the mixture is stirred. And dissolve. Then, an appropriate catalyst is added, and the mixture is further stirred for 20 minutes to 3 hours to obtain the desired polymer compound.
このとき、(A)水酸基またはアルコキシ基を有する多環芳香族基を2つ以上有する化合物と(B)一般式(1)の構造を2つ以上含有する複素環式芳香族化合物の重縮合は、以下のように進むと考えられる。(A)水酸基またはアルコキシ基を有する多環芳香族基を2つ以上有する化合物として1,1’−ビ−2−ナフトール、(B)一般式(1)の構造を2つ以上含有する複素環式芳香族化合物としてMW−100LM(三和ケミカル(株)製)を例に挙げて以下に説明する。 At this time, the polycondensation of (A) a compound having two or more polycyclic aromatic groups having a hydroxyl group or an alkoxy group and (B) a heterocyclic aromatic compound containing two or more structures of the general formula (1) is , It is considered that the process proceeds as follows. (A) 1,1'-bi-2-naphthol as a compound having two or more polycyclic aromatic groups having a hydroxyl group or an alkoxy group, and (B) a heterocycle containing two or more structures of the general formula (1). MW-100LM (manufactured by Sanwa Chemical Co., Ltd.) will be described below as an example of the formula aromatic compound.
(B)一般式(1)の構造を2つ以上含有する複素環式芳香族化合物中のメチロール系官能基が加水分解され、系中のプロトンと反応して脱水し、カルボカチオンが生成する。このカルボカチオンと(A)水酸基またはアルコキシ基を有する多環芳香族基を2つ以上有する化合物との反応により、(A)水酸基またはアルコキシ基を有する多環芳香族基を2つ以上有する化合物におけるヒドロキシ基の隣接部位と、一般式(1)で表される官能基における窒素原子との間にメチレン結合が生成する。この反応が順次起こることで重合が進行し、高分子化合物が得られる。 (B) The methylol-based functional group in the heterocyclic aromatic compound containing two or more of the structures of the general formula (1) is hydrolyzed and reacted with the protons in the system to dehydrate to generate a carbocation. By reacting this carbocation with a compound having two or more polycyclic aromatic groups having (A) a hydroxyl group or an alkoxy group, the compound having two or more polycyclic aromatic groups having (A) a hydroxyl group or an alkoxy group A methylene bond is formed between the site adjacent to the hydroxy group and the nitrogen atom in the functional group represented by the general formula (1). When this reaction occurs in sequence, the polymerization proceeds and a polymer compound is obtained.
1H、13Cおよび15N NMR分析、質量分析、ゲル・パーミエーション・クロマトグラフィー(GPC)測定等により、(A)水酸基またはアルコキシ基を有する多環芳香族基を2つ以上有する化合物および(B)一般式(1)の構造を2つ以上含有する複素環式芳香族化合物に由来する成分を含む高分子化合物の存在を推認することが可能である。 1 H, 13 C and 15 N NMR analysis, mass analysis, gel permeation chromatography (GPC) measurement, etc. (A) Compounds having two or more polycyclic aromatic groups having hydroxyl groups or alkoxy groups and ( B) It is possible to infer the existence of a polymer compound containing a component derived from a heterocyclic aromatic compound containing two or more structures of the general formula (1).
本発明の高分子化合物の重量平均分子量は、GPC測定によりポリスチレン換算値として得られる値である。高分子化合物の重量平均分子量は、下限としては10,000以上が好ましい。また上限としては100,000以下が好ましく、50,000以下がより好ましい。 The weight average molecular weight of the polymer compound of the present invention is a value obtained as a polystyrene-equivalent value by GPC measurement. The weight average molecular weight of the polymer compound is preferably 10,000 or more as the lower limit. The upper limit is preferably 100,000 or less, more preferably 50,000 or less.
<膜>
本発明の高分子化合物を用いた膜の形成方法について、例を挙げて説明する。本発明の高分子化合物を適当な溶媒に溶解し、マイクログラビアコーティング、スピンコーティング、ディップコーティング、カーテンフローコーティング、ロールコーティング、スプレーコーティング又はスリットコーティング等の公知の方法によって下地基板上に塗布しホットプレート又はオーブン等の加熱装置でプリベークし、膜を形成する。プリベークは、50〜150℃で30秒〜30分間行い、プリベーク後の膜厚は、0.1〜10μmとすることが好ましい。<Membrane>
A method for forming a film using the polymer compound of the present invention will be described with reference to an example. The polymer compound of the present invention is dissolved in an appropriate solvent and applied onto a base substrate by a known method such as microgravia coating, spin coating, dip coating, curtain flow coating, roll coating, spray coating or slit coating, and then applied to a hot plate. Alternatively, it is prebaked with a heating device such as an oven to form a film. The prebaking is preferably performed at 50 to 150 ° C. for 30 seconds to 30 minutes, and the film thickness after prebaking is preferably 0.1 to 10 μm.
溶媒としては高分子化合物や他の添加物を均一に溶解するため、アルコール性化合物、エステル系化合物、ケトン系化合物又はエーテル系化合物が好ましい。例えば、プロピレングリコールモノメチルエーテル、プロピレングリコールモノメチルエーテルアセテート、ダイアセトンアルコール、エチレングリコールモノノルマルブチルエーテル、酢酸2−エトキシエチル、1−メトキシプロピル−2−アセテート、3−メトキシ−3−メチルブタノール、3−メトキシ−3−メチルブタノールアセテート、3−メトキシブチルアセテート、1,3−ブチレングリコルジアセテート、エチレングリコールモノブチルエーテルアセテート、ジエチレングリコールモノブチルエーテルアセテート、乳酸メチル、乳酸エチル、乳酸ブチル、アセト酢酸エチル、シクロブタノン、シクロペンタノン、シクロヘキサノン、シクロヘプタノン又はγ−ブチロラクトンが挙げられる。 As the solvent, an alcohol compound, an ester compound, a ketone compound or an ether compound is preferable because the polymer compound and other additives are uniformly dissolved. For example, propylene glycol monomethyl ether, propylene glycol monomethyl ether acetate, diacetone alcohol, ethylene glycol mononormal butyl ether, 2-ethoxyethyl acetate, 1-methoxypropyl-2-acetate, 3-methoxy-3-methylbutanol, 3-methoxy. -3-Methylbutanol acetate, 3-Methoxybutyl acetate, 1,3-butylene glycol diacetate, ethylene glycol monobutyl ether acetate, diethylene glycol monobutyl ether acetate, methyl lactate, ethyl lactate, butyl lactate, ethyl acetoacetate, cyclobutanone, cyclopenta Non-, cyclohexanone, cycloheptanone or γ-butyrolactone can be mentioned.
プリベーク後、この膜をホットプレート又はオーブン等の加熱装置を用いて、120〜280℃で3分〜1時間程度熱硬化することにより、膜が得られる。 After prebaking, the film is obtained by thermosetting the film at 120 to 280 ° C. for about 3 minutes to 1 hour using a heating device such as a hot plate or an oven.
熱硬化により得られる膜の膜厚は特に制限はないが、用途に応じ0.1〜10μmの範囲で調製することが好ましい。 The film thickness obtained by thermosetting is not particularly limited, but it is preferably prepared in the range of 0.1 to 10 μm depending on the application.
上記した方法により得られた本発明に係る膜は、マイクロレンズ、導波路、ホワイトピクセル材料として好適な性能を付与する観点からは、633nmにおける屈折率が1.65〜1.85であることが好ましい。また、膜厚1.0μmとしたときの光の波長400nmにおける透過率が90%以上であることが好ましい。 The film according to the present invention obtained by the above method has a refractive index of 1.65 to 1.85 at 633 nm from the viewpoint of imparting suitable performance as a microlens, a waveguide, and a white pixel material. preferable. Further, it is preferable that the transmittance of light at a wavelength of 400 nm when the film thickness is 1.0 μm is 90% or more.
本発明に係る膜は、イメージセンサーなどの固体撮像素子として好適な性能を付与するため、可視光を十分に透過させる必要があり、その場合には光の波長400〜800nmの全領域での透過率が膜厚1μmあたり80%以上であることが好ましい。 The film according to the present invention needs to sufficiently transmit visible light in order to impart suitable performance as a solid-state image sensor such as an image sensor. In that case, the film transmits light in the entire region having a wavelength of 400 to 800 nm. The ratio is preferably 80% or more per 1 μm of the film thickness.
<膜に配合する他の成分>
膜を形成するための高分子化合物の溶液には、耐薬品性向上のため、熱架橋剤が含まれていても構わない。熱架橋剤は架橋反応温度が250℃よりも低いことが好ましい。250℃以下の低温で焼成した場合にも、十分な耐薬品性を有する膜を得ることができるからである。<Other ingredients to be added to the membrane>
The solution of the polymer compound for forming the film may contain a thermal cross-linking agent in order to improve chemical resistance. The heat cross-linking agent preferably has a cross-linking reaction temperature lower than 250 ° C. This is because a film having sufficient chemical resistance can be obtained even when fired at a low temperature of 250 ° C. or lower.
本発明で使用される熱架橋剤としては、−CH2OR7で表されるようなメチロール系官能基を有する化合物が好ましい。たとえば、メチロール系官能基を1つ有するものとしてML−26X、ML−24X、ML−236TMP、4−メチロール3M6C、ML−MC、ML−TBC(以上、商品名、本州化学工業(株)製)等、2つ有するものとしてDM−BI25X−F、46DMOC、46DMOIPP、46DMOEP(以上、商品名、旭有機材工業(株)製)、DML−MBPC、DML−MBOC、DML−OCHP、DML−PC、DML−PCHP、DML−PTBP、DML−34X、DML−EP、DML−POP、DML−OC、ジメチロール−Bis−C、ジメチロール−BisOC−P、DML−BisOC−Z、DML−BisOCHP−Z、DML−PFP、DML−PSBP、DML−MB25、DML−MTrisPC、DML−Bis25X−34XL、DML−Bis25X−PCHP(以上、商品名、本州化学工業(株)製)、ニカラックMX−290(商品名、(株)三和ケミカル製)、2,6−ジメトキシメチル−4−t−ブチルフェノール、2,6−ジメトキシメチル−p−クレゾール、2,6−ジアセトキシメチル−p−クレゾール等、3つ有するものとしてTriML−P、TriML−35XL、TriML−TrisCR−HAP(以上、商品名、本州化学工業(株)製)等、4つ有するものとしてTM−BIP−A(商品名、旭有機材工業(株)製)、TML−BP、TML−HQ、TML−pp−BPF、TML−BPA、TMOM−BP(以上、商品名、本州化学工業(株)製)、ニカラックMX−280、ニカラックMX−270(以上、商品名、(株)三和ケミカル製)等、6つ有するものとしてHML−TPPHBA、HML−TPHAP(以上、商品名、本州化学工業(株)製)が挙げられる。ここで、メチロール系官能基中のR7は、水素原子または炭素数1〜6の有機基であり、水素原子、メチル基、エチル基、プロピル基およびブチル基等が好ましく、メチル基、エチル基が特に好ましい。As the thermal cross-linking agent used in the present invention, a compound having a methylol-based functional group as represented by −CH 2 OR 7 is preferable. For example, ML-26X, ML-24X, ML-236TMP, 4-methylol 3M6C, ML-MC, ML-TBC (above, trade name, manufactured by Honshu Chemical Industry Co., Ltd.) as having one methylol-based functional group. DM-BI25X-F, 46DMOC, 46DMOIPP, 46DMOEP (trade name, manufactured by Asahi Organic Materials Industry Co., Ltd.), DML-MBPC, DML-MBOC, DML-OCHP, DML-PC, etc. DML-PCHP, DML-PTBP, DML-34X, DML-EP, DML-POP, DML-OC, Dimethylol-Bis-C, Dimethylol-BisOC-P, DML-BisOC-Z, DML-BisOCHP-Z, DML- PFP, DML-PSBP, DML-MB25, DML-MTrisPC, DML-Bis25X-34XL, DML-Bis25X-PCHP (trade name, manufactured by Honshu Kagaku Kogyo Co., Ltd.), Nicarac MX-290 (trade name, Co., Ltd.) ) Sanwa Chemical Co., Ltd.), 2,6-dimethoxymethyl-4-t-butylphenol, 2,6-dimethoxymethyl-p-cresol, 2,6-diacetoxymethyl-p-cresol, etc. -P, TriML-35XL, TriML-TrisCR-HAP (trade name, manufactured by Honshu Chemical Industry Co., Ltd.), etc. TM-BIP-A (trade name, manufactured by Asahi Organic Materials Industry Co., Ltd.) ), TML-BP, TML-HQ, TML-pp-BPF, TML-BPA, TMOM-BP (above, trade name, manufactured by Honshu Kagaku Kogyo Co., Ltd.), Nikalac MX-280, Nikalac MX-270 (above, HML-TPPHBA, HML-TPHAP (above, trade name, manufactured by Honshu Kagaku Kogyo Co., Ltd.) can be mentioned as having six such as trade name and Sanwa Chemical Co., Ltd. Here, R 7 in the methylol-based functional group is a hydrogen atom or an organic group having 1 to 6 carbon atoms, preferably a hydrogen atom, a methyl group, an ethyl group, a propyl group, a butyl group and the like, and a methyl group and an ethyl group. Is particularly preferable.
これらのうち、本発明の高分子化合物に用いる熱架橋剤としては、−CH2OR7で表されるメチロール系官能基を2〜4つ含有するものが好ましく、特に好ましくは、2つ有するものとして46DMOC、46DMOEP(以上、商品名、旭有機材工業(株)製)、DML−MBPC、DML−MBOC、DML−OCHP、DML−PC、DML−PCHP、DML−PTBP、DML−34X、DML−EP、DML−POP、ジメチロール−BisOC−P、DML−PFP、DML−PSBP、DML−MTrisPC(以上、商品名、本州化学工業(株)製)、ニカラックMX−290(商品名、(株)三和ケミカル製)、2,6−ジメトキシメチル−4−t−ブチルフェノール、2,6−ジメトキシメチル−p−クレゾール、2,6−ジアセトキシメチル−p−クレゾール等、3つ有するものとしてTriML−P、TriML−35XL(以上、商品名、本州化学工業(株)製)、4つ有するものとしてTM−BIP−A(商品名、旭有機材工業(株)製)、TML−pp−BPF、TML−BPA、TMOM−BP(以上、商品名、本州化学工業(株)製)、ニカラックMX−280、ニカラックMX−270(以上、商品名、(株)三和ケミカル製)がある。また、さらに好ましくは上記−CH2OR5で表される基を有する化合物であるDML−PC、DML−PTBP、ニカラックMX−270、ニカラックMX−280(以上、商品名、(株)三和ケミカル製)等が挙げられる。Of these, as the thermal cross-linking agent used in the polymer compound of the present invention, those containing 2 to 4 methylol-based functional groups represented by −CH 2 OR 7 are preferable, and those having two are particularly preferable. 46DMOC, 46DMOEP (trade name, manufactured by Asahi Organic Materials Industry Co., Ltd.), DML-MBPC, DML-MBOC, DML-OCHP, DML-PC, DML-PCHP, DML-PTBP, DML-34X, DML- EP, DML-POP, Dimethylol-BisOC-P, DML-PFP, DML-PSBP, DML-MTrisPC (trade name, manufactured by Honshu Chemical Industry Co., Ltd.), Nicarac MX-290 (trade name, San Co., Ltd.) (Made by Japanese Chemicals), 2,6-dimethoxymethyl-4-t-butylphenol, 2,6-dimethoxymethyl-p-cresol, 2,6-diacetoxymethyl-p-cresol, etc., TriML-P as having three , TriML-35XL (trade name, manufactured by Honshu Chemical Industry Co., Ltd.), TM-BIP-A (trade name, manufactured by Asahi Organic Materials Industry Co., Ltd.), TML-pp-BPF, TML as having four -BPA, TMOM-BP (trade name, manufactured by Honshu Chemical Industry Co., Ltd.), Nicarac MX-280, Nicarac MX-270 (above, trade name, manufactured by Sanwa Chemical Co., Ltd.). Further, more preferably, DML-PC, DML-PTBP, Nicarac MX-270, Nicarac MX-280 (above, trade name, Sanwa Chemical Co., Ltd.), which are compounds having a group represented by -CH 2 OR 5 , above. Made) and the like.
熱架橋剤は、未置換のものや多量化したものが混入すると、高分子化合物の架橋が十分に進まない場合がある。このため、本発明の熱架橋剤の純度は80%以上であることが好ましく、95%以上であるとより好ましい。純度が80%以上であれば、高分子化合物の架橋反応を十分に行い、吸水基である未反応基を少なくすることができるため、高分子化合物の吸水性を小さくすることができる。高純度の熱架橋剤を得るためには、再結晶、蒸留などを行い、目的物だけを集める方法があげられる。熱架橋剤の純度は液体クロマトグラフィー法により求めることができる。 If an unsubstituted or a large amount of the heat-crosslinking agent is mixed, the cross-linking of the polymer compound may not proceed sufficiently. Therefore, the purity of the thermal cross-linking agent of the present invention is preferably 80% or more, and more preferably 95% or more. When the purity is 80% or more, the cross-linking reaction of the polymer compound can be sufficiently carried out and the number of unreacted groups which are water-absorbing groups can be reduced, so that the water absorption of the polymer compound can be reduced. In order to obtain a high-purity thermal cross-linking agent, a method of collecting only the target product by recrystallization, distillation or the like can be mentioned. The purity of the thermal cross-linking agent can be determined by a liquid chromatography method.
膜を形成するための高分子化合物の溶液には、膜の架橋率を向上させるため、熱架橋剤に加え、熱酸発生剤が含まれていても構わない。熱酸発生剤は熱分解開始温度が220℃よりも低いことが好ましい。250℃以下、特に220℃以下の低温で焼成した場合にも、酸を容易に発生させるため、得られる膜の架橋率が向上し、化合物の昇華を抑制させることができるからである。 In order to improve the cross-linking rate of the film, the solution of the polymer compound for forming the film may contain a thermo-acid generator in addition to the heat-crosslinking agent. The thermal acid generator preferably has a thermal decomposition start temperature lower than 220 ° C. This is because the acid is easily generated even when the compound is fired at a low temperature of 250 ° C. or lower, particularly 220 ° C. or lower, so that the cross-linking rate of the obtained film is improved and the sublimation of the compound can be suppressed.
熱酸発生剤としては、例えば、4−ヒドロキシフェニルジメチルスルホニウムトリフルオロメタンスルホナート、4−メトキシカルボニルオキシフェニルジメチルスルホニウムトリフルオロメタンスルホナート、ベンジル−4−ヒドロキシフェニルメチルスルホニウムトリフルオロメタンスルホナート、2−メチルベンジル−4−ヒドロキシフェニルメチルスルホニウムトリフルオロメタンスルホナート、2−メチルベンジル−4−メトキシカルボニルオキシフェニルメチルスルホニウムトリフルオロメタンスルホナート又は2−メチルベンジル−4−アセトキシフェニルメチルスルホニウムトリフルオロメタンスルホナート(以上、三新化学工業(株)製)等が挙げられる。 Examples of the thermoacid generator include 4-hydroxyphenyldimethylsulfonium trifluoromethanesulfonate, 4-methoxycarbonyloxyphenyldimethylsulfonium trifluoromethanesulfonate, benzyl-4-hydroxyphenylmethylsulfonium trifluoromethanesulfonate, and 2-methylbenzyl. -4-Hydroxyphenylmethylsulfonium trifluoromethanesulfonate, 2-methylbenzyl-4-methoxycarbonyloxyphenylmethylsulfonium trifluoromethanesulfonate or 2-methylbenzyl-4-acetoxyphenylmethylsulfonium trifluoromethanesulfonate (above, Sanshin) (Made by Chemical Industry Co., Ltd.) and the like.
膜を形成するための高分子化合物の溶液には、界面活性剤が含まれていても構わない。界面活性剤としては、例えば、シリコーン系界面活性剤、オルガノポリシロキサン系等のケイ素系界面活性剤、フッ素系界面活性剤、ポリオキシエチレンラウリルエーテル、ポリオキシエチレンオレイルエーテル、ポリオキシエチレンオクチルフェニルエーテル、ポリオキシエチレンノニルフェニルエーテル、ポリエチレングリコールジラウリレートもしくはポリエチレングリコールジステアレート等のノニオン系界面活性剤ポリアルキレンオキシド系界面活性剤、ポリ(メタ)アクリレート系界面活性剤又はアクリル系若しくはメタクリル系の重合物からなる界面活性剤が挙げられる。市販品の界面活性剤としては、例えば、“メガファック”(登録商標)F142D、F172、F173、F183、F445、F470、F475若しくはF477(いずれも大日本インキ化学工業(株)製)又はNBX−15若しくはFTX−218(いずれも(株)ネオス製)等のフッ素系界面活性剤、BYK−352、BYK−333、BYK−301、BYK−331、BYK−345若しくはBYK−307(いずれもビックケミー・ジャパン(株)製)等のシリコーン系界面活性剤、ポリフロー50E、ポリフロー50EHF、ポリフロー54N、ポリフロー75、ポリフロー77、ポリフロー90、ポリフロー95、ポリフロー99C(いずれも共栄社化学製)等のアクリル系界面活性剤が挙げられる。 A surfactant may be contained in the solution of the polymer compound for forming the film. Examples of the surfactant include silicone-based surfactants, silicon-based surfactants such as organopolysiloxane, fluorine-based surfactants, polyoxyethylene lauryl ether, polyoxyethylene oleyl ether, and polyoxyethylene octylphenyl ether. , Polyoxyethylene nonylphenyl ether, polyethylene glycol dilaurylate or polyethylene glycol distearate, etc. Nonionic surfactants Polyalkylene oxide surfactants, poly (meth) acrylate surfactants or acrylic or methacrylic surfactants Examples include surfactants composed of polymers. Examples of commercially available surfactants include "Megafuck" (registered trademark) F142D, F172, F173, F183, F445, F470, F475 or F477 (all manufactured by Dainippon Ink and Chemicals Co., Ltd.) or NBX-. Fluorosurfactants such as 15 or FTX-218 (all manufactured by Neos Co., Ltd.), BYK-352, BYK-333, BYK-301, BYK-331, BYK-345 or BYK-307 (all by Big Chemie. Silicone surfactants such as Japan Co., Ltd., polyflow 50E, polyflow 50EHF, polyflow 54N, polyflow 75, polyflow 77, polyflow 90, polyflow 95, polyflow 99C (all manufactured by Kyoeisha Chemical Co., Ltd.) and other acrylic surfactants. Agents can be mentioned.
膜を形成するための高分子化合物の溶液には、必要に応じて、安定剤または消泡剤等の添加剤が含まれていても構わない。 The solution of the polymer compound for forming the film may contain an additive such as a stabilizer or an antifoaming agent, if necessary.
膜を形成するための高分子化合物の溶液において、高分子化合物およびその他の成分を含めた全固形分濃度は、塗布方法等に応じて適宜決定すればよいが、1〜50質量%であることが好ましい。 In the solution of the polymer compound for forming the film, the total solid content concentration including the polymer compound and other components may be appropriately determined according to the coating method and the like, but should be 1 to 50% by mass. Is preferable.
本発明の高分子化合物を有する膜は、ドライエッチングやアッシングなどのプロセスにおいて、エッチングレートが一定となり、それらのプロセス後に良好なラフネスを奏することができる。 The film having the polymer compound of the present invention has a constant etching rate in processes such as dry etching and ashing, and can exhibit good roughness after those processes.
以上のような特性を有する本発明の高分子化合物を有する膜は、デジタルカメラやスマートフォンのカメラ等の光学デバイスにおいて、固体撮像素子に好適に用いることができる。固体撮像素子においては、例えばマイクロレンズ、ホワイトピクセル、導波路等に用いることができる。特に、高い屈折率、透過率を活かし、固体撮像素子用マイクロレンズとして好適に用いることができる。 The film having the polymer compound of the present invention having the above characteristics can be suitably used for a solid-state image sensor in an optical device such as a digital camera or a camera of a smartphone. In a solid-state image sensor, it can be used, for example, in a microlens, a white pixel, a waveguide, or the like. In particular, it can be suitably used as a microlens for a solid-state image sensor by taking advantage of its high refractive index and transmittance.
<固体撮像素子>
(実施形態1)
本発明の高分子化合物を有する膜を適用できる固体撮像素子の第一の実施形態は、少なくとも、光電変換部と、前記光電変換部の受光面の上方に設けられたカラーフィルターと、上述の高分子化合物を含むマイクロレンズとを有するものである。この実施形態では、固体撮像素子が、必要に応じさらに前記光電変換部の受光面と前記カラーフィルターの間に設けられた導波路、および/または、前記カラーフィルターの上面を平坦化する平坦化層を有していても構わない。<Solid image sensor>
(Embodiment 1)
A first embodiment of a solid-state image sensor to which a film having a polymer compound of the present invention can be applied includes at least a photoelectric conversion unit, a color filter provided above a light receiving surface of the photoelectric conversion unit, and the above-mentioned high height. It has a microlens containing a molecular compound. In this embodiment, the solid-state image sensor further flattens the waveguide provided between the light receiving surface of the photoelectric conversion unit and the color filter, and / or the upper surface of the color filter, if necessary. It does not matter if it has.
本発明の高分子化合物を有する膜は、高屈折率、高透明性を有しているため、高分子化合物を含むマイクロレンズを備える本実施形態においては、集光効率を高め、撮像画像の感度を向上させることができる。 Since the film containing the polymer compound of the present invention has a high refractive index and high transparency, in the present embodiment including a microlens containing the polymer compound, the focusing efficiency is increased and the sensitivity of the captured image is increased. Can be improved.
本実施形態において、上述の高分子化合物は少なくともマイクロレンズに含まれていればよく、さらに必要に応じ設けられる導波路にも含まれていても構わない。また、カラーフィルターがホワイトピクセルを有しており、上述の高分子化合物がそのホワイトピクセルにも含まれていても構わない。
本実施形態の固体撮像素子を形成する工程は、前記マイクロレンズの形成工程として、上述の高分子化合物を含む膜を前記カラーフィルターまたは必要に応じ設けられる前記平坦化層の上に形成する工程と、前記膜を加熱する工程を含む。In the present embodiment, the above-mentioned polymer compound may be contained at least in the microlens, and may be further contained in the waveguide provided as needed. Further, the color filter may have white pixels, and the above-mentioned polymer compound may be contained in the white pixels.
The step of forming the solid-state image sensor of the present embodiment is a step of forming the film containing the above-mentioned polymer compound on the color filter or the flattening layer provided as needed, as a step of forming the microlens. , Including the step of heating the film.
(実施形態2)
本発明の高分子化合物を有する膜を適用できる固体撮像素子の第二の実施形態は、少なくとも、光電変換部と、前記光電変換部の受光面の上方に設けられ、上述の高分子化合物を含むホワイトピクセルを有するカラーフィルターと、マイクロレンズとを有するものである。この実施形態では、固体撮像素子が、必要に応じさらに前記光電変換部の受光面と前記カラーフィルターの間に設けられた導波路、および/または、前記カラーフィルターの上面を平坦化する平坦化層を有していても構わない。(Embodiment 2)
A second embodiment of a solid-state image sensor to which a film having a polymer compound of the present invention can be applied is provided at least above a photoelectric conversion unit and a light receiving surface of the photoelectric conversion unit, and includes the above-mentioned polymer compound. It has a color filter having white pixels and a microlens. In this embodiment, the solid-state image sensor further flattens the waveguide provided between the light receiving surface of the photoelectric conversion unit and the color filter, and / or the upper surface of the color filter, if necessary. It does not matter if it has.
本発明の高分子化合物を有する膜は、高屈折率、高透明性を有しているため、高分子化合物を含むホワイトピクセルを有するカラーフィルターを備える本実施形態においては、混色防止効果を高め、撮像画像の感度を向上させることができる。 Since the film containing the polymer compound of the present invention has a high refractive index and high transparency, in the present embodiment including a color filter having white pixels containing the polymer compound, the effect of preventing color mixing is enhanced. The sensitivity of the captured image can be improved.
本実施形態において、上述の高分子化合物は少なくともホワイトピクセルに含まれていればよく、さらにマイクロレンズや、必要に応じ設けられる導波路にも含まれていても構わない。 In the present embodiment, the above-mentioned polymer compound may be contained in at least white pixels, and may be further contained in a microlens or a waveguide provided as needed.
本実施形態の固体撮像素子を形成する工程は、前記ホワイトピクセルの形成工程として、上述の高分子化合物を含む膜を前記光電変換部または必要に応じ設けられる前記導波路の上にパターン形成する工程と、前記膜を加熱する工程を含む。 The step of forming the solid-state image sensor of the present embodiment is a step of forming a pattern of a film containing the above-mentioned polymer compound on the photoelectric conversion unit or, if necessary, the waveguide provided as the white pixel forming step. And the step of heating the film.
(実施形態3)
本発明の高分子化合物を有する膜を適用できる固体撮像素子の第三の実施形態は、少なくとも、光電変換部と、前記光電変換部の受光面の上方に設けられ、上述の高分子化合物を含む導波路と、カラーフィルターと、マイクロレンズとを有するものである。(Embodiment 3)
A third embodiment of a solid-state image sensor to which a film having a polymer compound of the present invention can be applied is provided at least above a photoelectric conversion unit and a light receiving surface of the photoelectric conversion unit, and includes the above-mentioned polymer compound. It has a waveguide, a color filter, and a microlens.
本発明の高分子化合物を有する膜は、高屈折率、高透明性を有しているため、本実施形態においては、集光効率を高め、撮像画像の感度を向上させることができる。
本実施形態において、上述の高分子化合物は少なくとも導波路に含まれていればよく、さらにマイクロレンズにも含まれていても構わない。また、カラーフィルターがホワイトピクセルを有しており、上述の高分子化合物がそのホワイトピクセルにも含まれていても構わない。Since the film containing the polymer compound of the present invention has a high refractive index and high transparency, in the present embodiment, it is possible to increase the light collection efficiency and the sensitivity of the captured image.
In the present embodiment, the above-mentioned polymer compound may be contained at least in the waveguide, and may be further contained in the microlens. Further, the color filter may have white pixels, and the above-mentioned polymer compound may be contained in the white pixels.
本実施形態の固体撮像素子を形成する工程は、前記導波路の形成工程として、上述の高分子化合物を含む膜を前記光電変換部の上に形成する工程と、前記膜を加熱する工程を含む。 The step of forming the solid-state image sensor of the present embodiment includes a step of forming a film containing the above-mentioned polymer compound on the photoelectric conversion unit and a step of heating the film as the step of forming the waveguide. ..
これらの実施形態に含まれる固体撮像素子について、さらに具体的に説明する。図1は本発明を適用できる固体撮像素子の一実施例を示す部分断面図である。半導体基板11に、電極12と光電変換部13とが設けられている。また光電変換部13の上には導波路14が設けられ、その上部にカラーフィルター16、平坦化層15が設けられている。なお、カラーフィルター16に関し、図1ではさらに白画素であるホワイトピクセル17を備えているが、少なくとも赤(R)、緑(G)および青(B)に対応する画素を備えていれば足りる。また、平坦化層15はなくてもよい。
The solid-state image sensor included in these embodiments will be described in more detail. FIG. 1 is a partial cross-sectional view showing an embodiment of a solid-state image sensor to which the present invention can be applied. The
これらが設けられている側が光電変換部13の受光面であり、その上方にマイクロレンズ18を有している。なお、光電変換部13とマイクロレンズ18との間の構成、光電変換部13と導波路14との間の構成もしくは光電変換部13とホワイトピクセル17との間の構成はこの形態には限定されない。
The side on which these are provided is the light receiving surface of the
図2は本発明を適用できる固体撮像素子の別の実施例を示す部分断面図である。半導体基板11に、電極12と光電変換部13とが設けられている。また光電変換部13の上部にカラーフィルター16やホワイトピクセル17と、平坦化層15が設けられている。これらが設けられている側が光電変換部13の受光面であり、その上方にマイクロレンズ18を有している。なお、光電変換部13とマイクロレンズ18との間の構成もしくは光電変換部13とホワイトピクセル17との間の構成はこの形態には限定されない。また、本実施例でもホワイトピクセル17および平坦化層15を設けるか否かは任意である。
FIG. 2 is a partial cross-sectional view showing another embodiment of a solid-state image sensor to which the present invention can be applied. The
<固体撮像素子の製造方法>
本発明の固体撮像素子の製造方法は、上述の高分子化合物を含む膜を所定の箇所に形成する工程と、その膜を加熱する工程とを含むものである。なお、本発明の固体撮像素子の製造方法は、上記工程の他に、半導体基板に電極を設ける工程や、カラーフィルターを設ける工程等を含むが、それらは公知の方法を用いることが可能である。<Manufacturing method of solid-state image sensor>
The method for manufacturing a solid-state image sensor of the present invention includes a step of forming a film containing the above-mentioned polymer compound at a predetermined position and a step of heating the film. The method for manufacturing the solid-state image sensor of the present invention includes, in addition to the above steps, a step of providing an electrode on a semiconductor substrate, a step of providing a color filter, and the like, and known methods can be used for these steps. ..
膜の形成は、上述の高分子化合物を含む溶液を塗布することで行える。塗布の方法は特に制限がなく、スピンコート法やスプレーコート法、スリットコート法、ディップコート法など公知の方法を挙げることができるが、スピンコート法が好ましい。 The film can be formed by applying a solution containing the above-mentioned polymer compound. The coating method is not particularly limited, and known methods such as a spin coating method, a spray coating method, a slit coating method, and a dip coating method can be mentioned, but the spin coating method is preferable.
塗布後に膜を加熱する工程では、ホットプレートやオーブンなど公知の加熱方法を用いる。この時80〜130℃で1段目のベークを、180〜300℃で2段目ベークをすることが好ましく、これによりクラックやボイドを抑制することが可能である。また、スピンコート中に膜中の溶媒をほぼ揮発させるようにすると、その後のベークで溶媒の突沸が起こらず、ハジキや白濁などを抑制できる。 In the step of heating the film after coating, a known heating method such as a hot plate or an oven is used. At this time, it is preferable to perform the first-stage baking at 80 to 130 ° C. and the second-stage baking at 180 to 300 ° C., whereby cracks and voids can be suppressed. Further, if the solvent in the film is substantially volatilized during spin coating, the solvent does not suddenly boil in the subsequent baking, and repellent and cloudiness can be suppressed.
ホワイトピクセルなどのようにパターン形成が必要である場合のパターン形成方法としては、例えば、膜の上層にKrFレジスト膜やi線レジスト膜よりなるマスク層を所定の形状に形成する。マスク層を所定の形状に形成する工程としては、 具体的には例えばマスク層を形成した後にフォトリソグラフィ工程などによりパターンニングし、次いで現像して所定の形状に加工する。こうして形成された膜構造に対してエッチング処理を施す。すなわち、マスク層と膜とを同時にエッチングすることにより、マスク層の形状を膜に転写する。後に、マスク層を除去することで、所定形状のパターンが形成される。 As a pattern forming method when pattern forming is required such as white pixels, for example, a mask layer made of a KrF resist film or an i-line resist film is formed in a predetermined shape on the upper layer of the film. As a step of forming the mask layer into a predetermined shape, specifically, for example, after forming the mask layer, patterning is performed by a photolithography step or the like, and then the mask layer is developed and processed into a predetermined shape. The film structure thus formed is subjected to an etching process. That is, the shape of the mask layer is transferred to the film by simultaneously etching the mask layer and the film. Later, by removing the mask layer, a pattern having a predetermined shape is formed.
以下に実施例および比較例を示し、本発明をさらに具体的に説明するが、本発明はこれらの範囲に限定されない。 Examples and comparative examples are shown below, and the present invention will be described in more detail, but the present invention is not limited to these ranges.
用いた溶媒の略記は以下のとおりである。
CP : シクロペンタノンPGMEA : プロピレングリコールモノメチルエーテルアセテート
NMP : N−メチルピロリドン
DAA : ジアセトンアルコール The abbreviations of the solvents used are as follows.
CP: Cyclopentanone PGMEA: Propylene glycol monomethyl ether acetate NMP: N-methylpyrrolidone DAA: Diacetone alcohol
一般式(1)の構造を2つ以上含有する化合物として用いた化合物は以下の通りである。MW−100LMおよびBX−4000が、本発明に使用する(B)一般式(1)の構造を2つ以上含有する複素環式芳香族化合物に該当する。
[分子量の測定]
ゲル・パーミエーション・クロマトグラフィー(GPC)システムWaters 2690(Waters社製)で、TSK−GEL α−4000、α−2500(東ソー社製)を用い、NMPを溶媒として40℃で測定し、ポリスチレン換算値として、重量平均分子量を求めた。[Measurement of molecular weight]
Gel permeation chromatography (GPC) system Waters 2690 (manufactured by Waters), TSK-GEL α-4000, α-2500 (manufactured by Tosoh), measured at 40 ° C using NMP as a solvent, converted to polystyrene. As a value, the weight average molecular weight was determined.
<合成例1> 高分子化合物(X1)の合成
26.01g(0.09mol)の1,1’−ビナフトール(東京化成製)と8.87g(0.02mol)のMW−100LM(三和ケミカル製)に15gのCP(和光純薬(株)製)を加え、オイルバス中40℃で1時間攪拌した。次に、リン酸(和光純薬(株)製)0.174gを加え、オイルバスの温度を160℃に設定し、30分攪拌後、オイルバスを180℃に設定し、30分攪拌した後に加熱を止めて反応を終了した。反応終了後、得られた生成物を氷冷して常温まで冷やし、高分子化合物(X1)を得た。得られた高分子化合物(X1)の重量平均分子量は46,000であった。<Synthesis Example 1> Synthesis of Polymer Compound (X1) 26.01 g (0.09 mol) of 1,1'-binaphthol (manufactured by Tokyo Kasei) and 8.87 g (0.02 mol) of MW-100LM (Sanwa Chemical) 15 g of CP (manufactured by Wako Pure Chemical Industries, Ltd.) was added thereto, and the mixture was stirred in an oil bath at 40 ° C. for 1 hour. Next, 0.174 g of phosphoric acid (manufactured by Wako Pure Chemical Industries, Ltd.) was added, the temperature of the oil bath was set to 160 ° C., and after stirring for 30 minutes, the oil bath was set to 180 ° C. and stirred for 30 minutes. The heating was stopped and the reaction was terminated. After completion of the reaction, the obtained product was ice-cooled and cooled to room temperature to obtain a polymer compound (X1). The weight average molecular weight of the obtained polymer compound (X1) was 46,000.
<合成例2> 高分子化合物(X2)の合成
20.89g(0.06mol)の1,1’−ビナフトール(東京化成製)と13.99g(0.03mol)のBX−4000(三和ケミカル(株)製)に15gのCP(和光純薬(株)製)を加え、オイルバス中40℃で1時間攪拌した。次に、リン酸(和光純薬(株)製)0.174gを加え、オイルバスの温度を160℃に設定し、30分攪拌後、オイルバスを180℃に設定し、30分攪拌した後に加熱を止めて反応を終了した。反応終了後、得られた生成物を氷冷して常温まで冷やし、高分子化合物(X2)を得た。得られた高分子化合物(X2)の重量平均分子量は20,000であった。<Synthesis Example 2> Synthesis of polymer compound (X2) 20.89 g (0.06 mol) of 1,1'-binaphthol (manufactured by Tokyo Kasei) and 13.99 g (0.03 mol) of BX-4000 (Sanwa Chemical) 15 g of CP (manufactured by Wako Pure Chemical Industries, Ltd.) was added to (manufactured by Wako Junyaku Co., Ltd.), and the mixture was stirred in an oil bath at 40 ° C. for 1 hour. Next, 0.174 g of phosphoric acid (manufactured by Wako Pure Chemical Industries, Ltd.) was added, the temperature of the oil bath was set to 160 ° C., and after stirring for 30 minutes, the oil bath was set to 180 ° C. and stirred for 30 minutes. The heating was stopped and the reaction was terminated. After completion of the reaction, the obtained product was ice-cooled and cooled to room temperature to obtain a polymer compound (X2). The weight average molecular weight of the obtained polymer compound (X2) was 20,000.
<合成例3> 高分子化合物(X3)の合成
20.68g(0.07mol)の1,1’−チオビス(2−ナフトール)(東京化成製)と6.34g(0.02mol)のMW−100LM(三和ケミカル(株)製)に15gのCP(和光純薬(株)製)を加え、オイルバス中40℃で1時間攪拌した。次に、リン酸(和光純薬(株)製)0.135gを加え、オイルバスの温度を160℃に設定し、30分攪拌後、オイルバスを180℃に設定し、30分攪拌した後に加熱を止めて反応を終了した。反応終了後、得られた生成物を氷冷して常温まで冷やし、高分子化合物(X3)を得た。得られた高分子化合物の重量平均分子量は45,000であった。<Synthesis Example 3> Synthesis of Polymer Compound (X3) 20.68 g (0.07 mol) of 1,1'-thiobis (2-naphthol) (manufactured by Tokyo Kasei) and 6.34 g (0.02 mol) of MW- 15 g of CP (manufactured by Wako Pure Chemical Industries, Ltd.) was added to 100 LM (manufactured by Sanwa Chemical Co., Ltd.), and the mixture was stirred in an oil bath at 40 ° C. for 1 hour. Next, 0.135 g of phosphoric acid (manufactured by Wako Pure Chemical Industries, Ltd.) was added, the temperature of the oil bath was set to 160 ° C., and after stirring for 30 minutes, the oil bath was set to 180 ° C. and stirred for 30 minutes. The heating was stopped and the reaction was terminated. After completion of the reaction, the obtained product was ice-cooled and cooled to room temperature to obtain a polymer compound (X3). The weight average molecular weight of the obtained polymer compound was 45,000.
<合成例4> 高分子化合物(X4)の合成
20.80g(0.08mol)の2−ナフトール(東京化成製)と14.08g(0.02mol)のMW−100LM(三和ケミカル製)に15gのCP(和光純薬(株)製)を加え、オイルバス中40℃で1時間攪拌した。次に、リン酸(和光純薬(株)製)0.174gを加え、オイルバスの温度を160℃に設定し、30分攪拌後、オイルバスを180℃に設定し、30分攪拌した後に加熱を止めて反応を終了した。反応終了後、得られた生成物を氷冷して常温まで冷やし、高分子化合物(X4)を得た。得られた高分子化合物の重量平均分子量は13,000であった。<Synthesis Example 4> Synthesis of Polymer Compound (X4) 20.80 g (0.08 mol) of 2-naphthol (manufactured by Tokyo Kasei) and 14.08 g (0.02 mol) of MW-100LM (manufactured by Sanwa Chemical Co., Ltd.) 15 g of CP (manufactured by Wako Pure Chemical Industries, Ltd.) was added, and the mixture was stirred in an oil bath at 40 ° C. for 1 hour. Next, 0.174 g of phosphoric acid (manufactured by Wako Pure Chemical Industries, Ltd.) was added, the temperature of the oil bath was set to 160 ° C., and after stirring for 30 minutes, the oil bath was set to 180 ° C. and stirred for 30 minutes. The heating was stopped and the reaction was terminated. After completion of the reaction, the obtained product was ice-cooled and cooled to room temperature to obtain a polymer compound (X4). The weight average molecular weight of the obtained polymer compound was 13,000.
<合成例5> 高分子化合物(X5)の合成
27.28g(0.10mol)の1,1’−ビナフトール(東京化成製)と14.08g(0.05mol)のMX−290(三和ケミカル(株)製)に15gのCP(和光純薬(株)製)を加え、オイルバス中40℃で1時間攪拌した。次に、リン酸(和光純薬(株)製)0.174gを加え、オイルバスの温度を160℃に設定し、30分攪拌後、オイルバスを180℃に設定し、30分攪拌した後に加熱を止めて反応を終了した。反応終了後、得られた生成物を氷冷して常温まで冷やし、高分子化合物(X5)を得た。得られた高分子化合物の重量平均分子量は12,000であった。<Synthesis Example 5> Synthesis of Polymer Compound (X5) 27.28 g (0.10 mol) of 1,1'-binaphthol (manufactured by Tokyo Kasei) and 14.08 g (0.05 mol) of MX-290 (Sanwa Chemical) 15 g of CP (manufactured by Wako Pure Chemical Industries, Ltd.) was added to (manufactured by Wako Pure Chemical Industries, Ltd.), and the mixture was stirred in an oil bath at 40 ° C. for 1 hour. Next, 0.174 g of phosphoric acid (manufactured by Wako Pure Chemical Industries, Ltd.) was added, the temperature of the oil bath was set to 160 ° C., and after stirring for 30 minutes, the oil bath was set to 180 ° C. and stirred for 30 minutes. The heating was stopped and the reaction was terminated. After completion of the reaction, the obtained product was ice-cooled and cooled to room temperature to obtain a polymer compound (X5). The weight average molecular weight of the obtained polymer compound was 12,000.
<合成例6> 高分子化合物(X6)の合成
26.50g(0.09mol)の1,1’−ビナフトール(東京化成製)と8.38g(0.05mol)の2,6−ビス(ヒドロキシメチル)パラクレゾール(和光純薬(株)製)に15gのCP(和光純薬(株)製)を加え、オイルバス中40℃で1時間攪拌した。次に、リン酸(和光純薬(株)製)0.174gを加え、オイルバスの温度を160℃に設定し、30分攪拌後、オイルバスを180℃に設定し、30分攪拌した後に加熱を止めて反応を終了した。反応終了後、得られた生成物を氷冷して常温まで冷やし、高分子化合物(X6)を得た。得られた高分子化合物の重量平均分子量は15,000であった。<Synthesis Example 6> Synthesis of Polymer Compound (X6) 26.50 g (0.09 mol) of 1,1'-binaphthol (manufactured by Tokyo Kasei) and 8.38 g (0.05 mol) of 2,6-bis (hydroxy) 15 g of CP (manufactured by Wako Junyaku Co., Ltd.) was added to methyl) paracresol (manufactured by Wako Junyaku Co., Ltd.), and the mixture was stirred in an oil bath at 40 ° C. for 1 hour. Next, 0.174 g of phosphoric acid (manufactured by Wako Pure Chemical Industries, Ltd.) was added, the temperature of the oil bath was set to 160 ° C., and after stirring for 30 minutes, the oil bath was set to 180 ° C. and stirred for 30 minutes. The heating was stopped and the reaction was terminated. After completion of the reaction, the obtained product was ice-cooled and cooled to room temperature to obtain a polymer compound (X6). The weight average molecular weight of the obtained polymer compound was 15,000.
<合成例7> 酸化チタン分散体の調製
21.51gのメチルトリメトキシシラン(KBM−13;信越化学(株)製)、73.07gのフェニルトリメトキシシラン(KBM−103;信越化学(株)製)、リン酸(和光純薬(株)製)0.473gおよび精製水(和光純薬(株)製)28.43gを仕込み、オイルバス中40℃で1時間撹拌した。次に、オイルバスの温度を70℃に設定し、253gの酸化チタンナノ粒子(“オプトレイク”TR−527;触媒化成株式会社製)と165gのPGMEAとの混合物を約30分間かけて滴下した。滴下終了から1時間後、オイルバスの温度を120℃に設定し、フラスコ内の温度が100℃に到達してから3時間撹拌した後に加熱を止めて反応を終了した。反応終了後、フラスコを氷冷して常温まで冷まし、陰および陽イオン交換樹脂をそれぞれ加えて10時間撹拌した。最後に、イオン交換樹脂をろ過して取り除き、酸化チタン分散体(Y1)を得た。<Synthesis Example 7> Preparation of Titanium Oxide Dispersion 21.51 g of methyltrimethoxysilane (KBM-13; manufactured by Shin-Etsu Chemical Co., Ltd.), 73.07 g of phenyltrimethoxysilane (KBM-103; Shin-Etsu Chemical Co., Ltd.) , 0.473 g of phosphoric acid (manufactured by Wako Pure Chemical Industries, Ltd.) and 28.43 g of purified water (manufactured by Wako Pure Chemical Industries, Ltd.) were charged and stirred at 40 ° C. for 1 hour in an oil bath. Next, the temperature of the oil bath was set to 70 ° C., and a mixture of 253 g of titanium oxide nanoparticles (“Optreak” TR-527; manufactured by Catalysis Chemical Co., Ltd.) and 165 g of PGMEA was added dropwise over about 30 minutes. One hour after the completion of the dropping, the temperature of the oil bath was set to 120 ° C., and after the temperature in the flask reached 100 ° C., the mixture was stirred for 3 hours, and then the heating was stopped to end the reaction. After completion of the reaction, the flask was ice-cooled to cool to room temperature, an anion exchange resin and a cation exchange resin were added, and the mixture was stirred for 10 hours. Finally, the ion exchange resin was filtered off to obtain a titanium oxide dispersion (Y1).
<合成例8> 高分子化合物(X7)の合成
20.68g(0.07mol)の2,2’−ジメトキシー1,1‘−ビナフチル(東京化成製)と6.34g(0.02mol)のMW−100LM(三和ケミカル(株)製)に15gのCP(和光純薬(株)製)を加え、オイルバス中40℃で1時間攪拌した。次に、リン酸(和光純薬(株)製)0.135gを加え、オイルバスの温度を160℃に設定し、30分攪拌後、オイルバスを180℃に設定し、30分攪拌した後に加熱を止めて反応を終了した。反応終了後、得られた生成物を氷冷して常温まで冷やし、高分子化合物(X7)を得た。得られた高分子化合物の重量平均分子量は25,000であった。<Synthesis Example 8> Synthesis of Polymer Compound (X7) 20.68 g (0.07 mol) of 2,2'-dimethoxy-1,1'-binaphthyl (manufactured by Tokyo Kasei) and 6.34 g (0.02 mol) of MW 15 g of CP (manufactured by Wako Pure Chemical Industries, Ltd.) was added to -100 LM (manufactured by Sanwa Chemical Co., Ltd.), and the mixture was stirred in an oil bath at 40 ° C. for 1 hour. Next, 0.135 g of phosphoric acid (manufactured by Wako Pure Chemical Industries, Ltd.) was added, the temperature of the oil bath was set to 160 ° C., and after stirring for 30 minutes, the oil bath was set to 180 ° C. and stirred for 30 minutes. The heating was stopped and the reaction was terminated. After completion of the reaction, the obtained product was ice-cooled and cooled to room temperature to obtain a polymer compound (X7). The weight average molecular weight of the obtained polymer compound was 25,000.
<実施例1>
1.999gの高分子化合物(X1)を、7.901gのCPで希釈し、0.100gの界面活性剤(ポリフロー77のCP1質量%溶液(濃度100ppmに相当))を加え、撹拌した。次に、0.45μmのフィルターでろ過を行い、高分子化合物の希釈液を得た。得られた高分子化合物について、下記方法で透過率、屈折率、収縮率およびドライエッチング性を評価した。得られた高分子化合物を含む組成物(1)の組成及び各評価の結果を表1に示す。なお、表1中の括弧内の値のうち単位を付していないものは質量部を示す。<Example 1>
1.999 g of the polymer compound (X1) was diluted with 7.901 g of CP, 0.100 g of a surfactant (Polyflow 77 CP1 mass% solution (corresponding to a concentration of 100 ppm)) was added, and the mixture was stirred. Next, filtration was performed with a 0.45 μm filter to obtain a diluted solution of the polymer compound. The obtained polymer compound was evaluated for transmittance, refractive index, shrinkage rate and dry etching property by the following methods. Table 1 shows the composition of the composition (1) containing the obtained polymer compound and the results of each evaluation. Of the values in parentheses in Table 1, those without a unit indicate the mass part.
[透過率の評価]
組成物を5cm角のテンパックスガラス基板(AGCテクノグラス(株)製)上に、スピンコーターを用いてスピンコートした後、ホットプレート(大日本スクリーン製造(株)製SCW−636)を用いて100℃で3分間プリベークし、膜厚1.0μmのプリベーク膜を作製した。得られたプリベーク膜について、ホットプレート(大日本スクリーン製造(株)製SCW−636)にて空気中220℃で5分間ベークして、膜厚0.7μmの膜を作製した。
得られた膜について、紫外−可視分光光度計(UV−260;島津製作所(株)製)を用いて、400〜800nmの透過率を測定し、この間の最も低い値を透過率とし、評価した。[Evaluation of transmittance]
The composition was spin-coated on a 5 cm square Tempax glass substrate (manufactured by AGC Technoglass Co., Ltd.) using a spin coater, and then using a hot plate (SCW-636 manufactured by Dainippon Screen Mfg. Co., Ltd.). Prebaking was performed at 100 ° C. for 3 minutes to prepare a prebaked film having a film thickness of 1.0 μm. The obtained pre-baked film was baked on a hot plate (SCW-636 manufactured by Dainippon Screen Mfg. Co., Ltd.) at 220 ° C. in the air for 5 minutes to prepare a film having a film thickness of 0.7 μm.
The obtained film was evaluated with a transmittance of 400 to 800 nm using an ultraviolet-visible spectrophotometer (UV-260; manufactured by Shimadzu Corporation), and the lowest value during this period was defined as the transmittance. ..
[屈折率の評価]
透過率の評価と同様の方法で、膜厚0.7μmの膜を作製した。得られた膜について、プリズムカプラーMODEL2010(Metricon(株)製)を用いて、22℃での633nm(He−Neレーザー使用)における屈折率を測定した。[Evaluation of refractive index]
A film having a film thickness of 0.7 μm was prepared in the same manner as in the evaluation of the transmittance. With respect to the obtained film, the refractive index at 633 nm (using a He-Ne laser) at 22 ° C. was measured using a prism coupler MODEL2010 (manufactured by Metrocon Co., Ltd.).
[収縮率の評価]
透過率の評価と同様の方法で、プリベーク膜を6インチシリコンウェハー上に作製し、ラムダエースSTM−602(商品名、大日本スクリーン製)を用いて、プリベーク膜の厚さを測定した。このプリベーク膜について、透過率の評価と同様の方法で膜を作製し、厚さを測定することで、下記式により収縮率を求めることができる。
収縮率(%)=100×(プリベーク膜厚−膜厚)/プリベーク膜厚[Evaluation of shrinkage rate]
A pre-baked film was prepared on a 6-inch silicon wafer in the same manner as in the evaluation of transmittance, and the thickness of the pre-baked film was measured using Lambda Ace STM-602 (trade name, manufactured by Dainippon Screen). With respect to this prebaked film, the shrinkage rate can be obtained by the following formula by producing a film by the same method as the evaluation of the transmittance and measuring the thickness.
Shrinkage rate (%) = 100 x (pre-bake film thickness-film thickness) / pre-bake film thickness
[ドライエッチング性の評価]
透過率の評価と同様の方法で、膜を6インチシリコンウェハー上に作製し、原子間力顕微鏡(AFM)により、表面のラフネスを測定した。この膜について、下記条件にてドライエッチング実験を行った。
エッチング条件
・RIE−10N(商品名、SAMCO製)
・ガス流量:Ar/O2=24/6sccm
・Bias:200W
・圧力:0.09torr
・エッチング時間:120sec
その後に再び原子間力顕微鏡(AFM)により表面のラフネスを再度測定し、以下の基準によってドライエッチング性を評価した。
良(○):ドライエッチング前後のラフネス変化が10nm未満
不良(×):ドライエッチング前後のラフネス変化が10nm以上。[Evaluation of dry etching properties]
A film was formed on a 6-inch silicon wafer in the same manner as the evaluation of transmittance, and the roughness of the surface was measured by an atomic force microscope (AFM). A dry etching experiment was performed on this film under the following conditions.
Etching conditions ・ RIE-10N (trade name, manufactured by SAMCO)
-Gas flow rate: Ar / O2 = 24/6 sccm
・ Bias: 200W
・ Pressure: 0.09 torr
・ Etching time: 120 sec
After that, the surface roughness was measured again with an atomic force microscope (AFM), and the dry etching property was evaluated according to the following criteria.
Good (○): Roughness change before and after dry etching is less than 10 nm Defective (×): Roughness change before and after dry etching is 10 nm or more.
<実施例2〜実施例3>
高分子化合物をX2もしくはX3に変えて、実施例1と同様の方法で、高分子化合物を含む組成物をそれぞれ得て、実施例1と同様の評価をした。得られた高分子化合物を含む組成物の組成および評価結果を表1に示す。<Examples 2 to 3>
The polymer compound was changed to X2 or X3, and compositions containing the polymer compound were obtained by the same method as in Example 1, and the same evaluation as in Example 1 was performed. Table 1 shows the composition and evaluation results of the composition containing the obtained polymer compound.
<実施例4〜5>
1.960gの高分子化合物(X1)及び0.039gの2−メチルベンジル−4−ヒドロキシフェニルメチルスルホニウムトリフルオロメタンスルホナートもしくは2−メチルベンジル−4−メトキシカルボニルオキシフェニルメチルスルホニウムトリフルオロメタンスルホナートを7.901gのCPで希釈し、0.100gの界面活性剤(ポリフロー77のCP1質量%溶液(濃度100ppmに相当))を加え、撹拌した。実施例1と同様の評価をした。得られた高分子化合物を含む組成物の組成および評価結果を表1に示す。<Examples 4 to 5>
1.960 g of high molecular compound (X1) and 0.039 g of 2-methylbenzyl-4-hydroxyphenylmethylsulfonium trifluoromethanesulfonate or 2-methylbenzyl-4-methoxycarbonyloxyphenylmethylsulfonium trifluoromethanesulfonate 7 It was diluted with 901 g of CP, 0.100 g of a surfactant (1% by mass solution of polyflow 77 in CP (corresponding to a concentration of 100 ppm)) was added, and the mixture was stirred. The same evaluation as in Example 1 was performed. Table 1 shows the composition and evaluation results of the composition containing the obtained polymer compound.
<実施例6〜7>
1.764gの高分子化合物(X1)と0.039gの2−メチルベンジル−4−ヒドロキシフェニルメチルスルホニウムトリフルオロメタンスルホナート及び0.196gのMW−100LMもしくはBX−4000を7.901gのCPで希釈し、0.100gの界面活性剤(ポリフロー77のCP1質量%溶液(濃度100ppmに相当))を加え、撹拌した。実施例1と同様の評価をした。得られた高分子化合物を含む組成物の組成および評価結果を表1に示す。<Examples 6 to 7>
1.764 g of polymeric compound (X1), 0.039 g of 2-methylbenzyl-4-hydroxyphenylmethylsulfonium trifluoromethanesulfonate and 0.196 g of MW-100LM or BX-4000 diluted with 7.901 g of CP Then, 0.100 g of a surfactant (CP1 mass% solution of Polyflow 77 (corresponding to a concentration of 100 ppm)) was added, and the mixture was stirred. The same evaluation as in Example 1 was performed. Table 1 shows the composition and evaluation results of the composition containing the obtained polymer compound.
<実施例8>
高分子化合物をX7に変えて、実施例1と同様の方法で、高分子化合物を含む組成物をそれぞれ得て、実施例1と同様の評価をした。得られた高分子化合物を含む組成物の組成および評価結果を表1に示す。<Example 8>
The polymer compound was changed to X7, and compositions containing the polymer compound were obtained in the same manner as in Example 1 and evaluated in the same manner as in Example 1. Table 1 shows the composition and evaluation results of the composition containing the obtained polymer compound.
<比較例1〜3>
高分子化合物をX4〜X6に変えて、実施例1と同様の方法で、高分子化合物を含む組成物をそれぞれ得て、実施例1と同様の評価をした。得られた高分子化合物を含む組成物の組成および評価結果を表2に示す。
表2の結果から明らかなように、比較例1の高分子化合物を含む組成物より得られる膜は、屈折率が不十分である点で、比較例2〜3では架橋率が不十分なため、昇華してしまい、いずれも満足する膜を形成することができなかった。<Comparative Examples 1 to 3>
The polymer compounds were changed to X4 to X6, and compositions containing the polymer compounds were obtained in the same manner as in Example 1 and evaluated in the same manner as in Example 1. Table 2 shows the composition and evaluation results of the composition containing the obtained polymer compound.
As is clear from the results in Table 2, the film obtained from the composition containing the polymer compound of Comparative Example 1 has an insufficient refractive index, and the cross-linking ratio is insufficient in Comparative Examples 2 and 3. , Sublimated, and none of them could form a satisfactory film.
<比較例4>
高分子化合物を酸化チタン分散体Y1に変えて、実施例1と同様の方法で、酸化チタン分散体を含む組成物を得て、実施例1と同様の評価をした。得られた組成物の組成および評価結果を表2に示す。
表2の結果から明らかなように、得られた膜のドライエッチング性は、金属酸化物と樹脂とのエッチングレート差起因によるラフネス不良となり、満足する膜を形成することができなかった。<Comparative example 4>
The polymer compound was changed to the titanium oxide dispersion Y1 to obtain a composition containing the titanium oxide dispersion by the same method as in Example 1, and the same evaluation as in Example 1 was performed. The composition of the obtained composition and the evaluation results are shown in Table 2.
As is clear from the results in Table 2, the dry etching properties of the obtained film were poor in roughness due to the difference in etching rate between the metal oxide and the resin, and a satisfactory film could not be formed.
11 半導体基板
12 電極
13 光電変換部
14 導波路
15 平坦化層
16 カラーフィルター
17 ホワイトピクセル
18 マイクロレンズ
Claims (14)
前記マイクロレンズの形成工程として、
請求項1または2に記載の高分子化合物を含む膜を前記カラーフィルターまたは必要に応じ設けられる前記平坦化層の上に形成する工程と、
前記膜を加熱する工程を含む、固体撮像素子の製造方法。 It has at least a photoelectric conversion unit, a color filter provided above the light receiving surface of the photoelectric conversion unit, and a microlens, and is further provided between the light receiving surface of the photoelectric conversion unit and the color filter, if necessary. A method for manufacturing a solid-state image sensor having a waveguide and / or a flattening layer that flattens the upper surface of the color filter.
As a step of forming the microlens,
A step of forming a film containing the polymer compound according to claim 1 or 2 on the color filter or the flattening layer provided as needed.
A method for manufacturing a solid-state image sensor, which comprises a step of heating the film.
前記ホワイトピクセルの形成工程として、
請求項1または2に記載の高分子化合物を含む膜を前記光電変換部または必要に応じ設けられる前記導波路の上にパターン形成する工程と、
前記膜を加熱する工程を含む、固体撮像素子の製造方法。 It has at least a photoelectric conversion unit, a color filter provided above the light receiving surface of the photoelectric conversion unit, and a microlens, and the color filter has white pixels, and if necessary, further of the photoelectric conversion unit. A method for manufacturing a solid-state image sensor having a waveguide provided between a light receiving surface and the color filter and / or a flattening layer for flattening the upper surface of the color filter.
As the process of forming the white pixel,
A step of forming a pattern of a film containing the polymer compound according to claim 1 or 2 on the photoelectric conversion unit or the waveguide provided as needed.
A method for manufacturing a solid-state image sensor, which comprises a step of heating the film.
前記導波路の形成工程として、
請求項1または2に記載の高分子化合物を含む膜を前記光電変換部の上に形成する工程と、
前記膜を加熱する工程を含む、固体撮像素子の製造方法。 A flattening unit having at least a photoelectric conversion unit, a waveguide provided above the light receiving surface of the photoelectric conversion unit, a color filter, and a microlens, and further flattening the upper surface of the color filter as needed. A method for manufacturing a solid-state image sensor having a layer.
As a step of forming the waveguide,
A step of forming a film containing the polymer compound according to claim 1 or 2 on the photoelectric conversion unit, and
A method for manufacturing a solid-state image sensor, which comprises a step of heating the film.
An optical device including the solid-state image sensor according to any one of claims 6 to 9 .
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