JP6525840B2 - Wafer processing method - Google Patents

Description

  The present invention relates to a method of processing a wafer such as a silicon wafer or a sapphire wafer.

  A wafer such as a silicon wafer or sapphire wafer on which a plurality of devices such as ICs, LSIs and LEDs are partitioned by dividing lines and formed on the surface is divided into individual device chips by a processing device, and the divided device chips are It is widely used in various electronic devices such as mobile phones and personal computers.

  A dicing method using a cutting device called a dicing saw is widely adopted for dividing the wafer. In the dicing method, a cutting blade with a thickness of about 30 μm is solidified by grinding abrasive particles such as diamond with metal or resin, and the wafer is cut by rotating it at a high speed of about 30,000 rpm to cut the wafer. Divide into device chips.

  On the other hand, in recent years, a method of dividing a wafer into individual device chips using a laser beam has been developed and put to practical use. First and second processing methods described below are known as methods for dividing a wafer into individual device chips using a laser beam.

  In the first processing method, the focusing point of a laser beam of a wavelength having transparency to the wafer is positioned inside the wafer corresponding to the planned dividing line, and the laser beam is irradiated along the planned dividing line. In this method, a modified layer is formed inside, and then an external force is applied to the wafer by a dividing device to divide the wafer into individual device chips using the modified layer as a dividing starting point (see, for example, Japanese Patent No. 3408805).

  In the second processing method, a laser beam of a wavelength (for example, 355 nm) having absorption to the wafer is irradiated to a region corresponding to the planned dividing line to form a processing groove by ablation processing, and then an external force is applied. This is a method of dividing a wafer into individual device chips with a processing groove as a dividing starting point (see, for example, JP-A-10-305420).

  The first processing method described above has merits such as minimization of cut lines and anhydrous processing as compared to dicing using a cutting blade that has generally been used without any generation of processing waste, and is actively used. There is.

  In addition, the dicing method using laser beam irradiation has an advantage that it can process a wafer having a discontinuous configuration in which a planned dividing line (street) is substituted for a projection wafer (for example, see JP-A-2010-123723). ). In processing a wafer in which the planned dividing line is discontinuous, processing is performed by turning on / off the output of the laser beam according to the setting of the planned dividing line.

Patent No. 3408805 JP 10-305420 A JP, 2010-123723, A

  However, there is the following problem in the vicinity of the intersection point where the planned dividing line extending in the second direction abuts on the dividing planned line continuously extending in the first direction as a T-junction.

  (1) The first divided line in which the first modified layer is previously formed inside the first divided line parallel to one side of the device forms a T-shaped intersection with the first divided line. (2) When the reformed layer is formed, a part of the laser beam for processing the second dividing scheduled line is irradiated to the already formed first modified layer as the focusing point of the laser beam approaches the intersection of the T-junction There is a problem that reflection or scattering of a laser beam occurs, light leaks to the device area, and the leak light damages the device and degrades the quality of the device.

  (2) On the contrary, before forming the modified layer in the first planned dividing line parallel to one side of the device, the wafer is arranged along the second planned dividing line which comes into contact with the first planned dividing line as a T-shaped path. If a reformed layer is first formed inside, a reformed layer that blocks the progress of a crack generated from the reformed layer formed in the vicinity of the intersection of the T-junction is not present at the intersection of the T-junction. There is a problem that the crack extends about 1 to 2 mm from the intersection of the T-shaped passage to reach the device and the quality of the device is degraded.

  The present invention has been made in view of these points, and it is an object of the present invention to laser-work a wafer on which at least one planned dividing line is discontinuously formed. It is suppressed that the laser beam is irradiated to the modified layer which has already been formed near the intersection point where the end portion becomes a T-shaped path to the other dividing planned line and the reflection or scattering of the laser beam in the modified layer It is an object of the present invention to provide a method of processing a wafer that can prevent and prevent damage to devices due to leakage light.

  According to the present invention, each of the plurality of first planned division lines formed in the first direction and the plurality of second planned division lines formed in the second direction intersecting the first direction A method of processing a wafer in which devices are formed in a region and a wafer on which at least the second planned dividing line among the first planned dividing line and the second planned dividing line is discontinuously divided into individual device chips A laser beam of a wavelength having transparency to the wafer is condensed from the back side of the wafer into the interior of the wafer and irradiated along the first planned dividing line to the inside of the wafer; After performing a first direction modified layer forming step of forming a plurality of first direction modified layers along a predetermined line, and performing the first direction modified layer forming step, along the second divided planned line , Versus wafer A laser beam of a wavelength having transparency is condensed and irradiated from the back side of the wafer into the interior of the wafer to form a plurality of second direction modified layers along the second planned dividing line inside the wafer. After performing the second direction modified layer forming step, the first direction modified layer forming step, and the second direction modified layer forming step, an external force is applied to the wafer to form the first direction modified layer and the first direction modified layer. And c) splitting the wafer along the first planned dividing line and the second planned dividing line with the second direction modified layer as the fracture start point, and dividing the wafer into individual device chips. In the first direction modified layer forming step along the first planned dividing line along which the line intersects with the first planned dividing line in a T-shaped manner, the center of the first planned dividing line is adjacent to the T-shaped course from the center To form the T-junction A laser beam is irradiated to the first planned division line at a position separated by a predetermined distance in the opposite direction from the device present on the extension of the fixed line to form a plurality of first direction modified layers of the plurality of layers. A method of processing a wafer is provided.

  According to the method of processing a wafer of the present invention, in the first direction modified layer forming step along the first planned dividing line where the second planned dividing line intersects with the first planned dividing line in a T-shaped way, A laser beam is irradiated to the first planned dividing line at a position separated by a predetermined distance in the opposite direction from a device present on the extension of the second planned dividing line adjacent to the T-shaped track from the center of the planned planned line Since the unidirectional reforming layer is formed, when forming the second direction modifying layer along the T-shaped path, the conical laser beam collides with the first direction modifying layer to scatter or reflect the laser beam. Even if the leaked light is generated, the problem of the leaked light attacking the device and damaging the device can be suppressed because the first planned dividing line is separated from the device by a certain distance. Therefore, an appropriate modified layer can be formed on the inside of the wafer along the planned dividing line without degrading the quality of the device.

FIG. 1 is a perspective view of a laser processing apparatus suitable for carrying out the wafer processing method of the present invention. It is a block diagram of a laser beam generation unit. FIG. 1 is a perspective view of a semiconductor wafer suitable for being processed by the wafer processing method of the present invention. It is a perspective view which shows a 1st direction modification layer formation step. It is a typical sectional view showing the 1st direction modification layer formation step. FIG. 6 (A) is a schematic plan view showing a first modified layer forming step for the first planned dividing line where the second planned dividing line intersects the first planned dividing line as a T-junction; FIG. 2.) is a schematic plan view showing a first modified layer forming step for a first planned dividing line at which the first planned dividing line and the second planned dividing line intersect with each other. It is a perspective view of a dividing device. It is sectional drawing which shows a division | segmentation step.

  Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. Referring to FIG. 1, a perspective view of a laser processing apparatus 2 suitable for carrying out the method of processing a wafer according to an embodiment of the present invention is shown. The laser processing apparatus 2 includes a pair of guide rails 6 which are mounted on a stationary base 4 and extend in the Y-axis direction.

  The Y-axis movement block 8 is moved by the Y-axis feed mechanism (Y-axis feed unit) 14 composed of the ball screw 10 and the pulse motor 12 in the indexing feed direction, that is, the Y-axis direction. A pair of guide rails 16 extending in the X-axis direction is fixed on the Y-axis moving block 8.

  The X-axis movement block 18 is guided by the guide rail 16 by the X-axis feed mechanism (X-axis feed unit) 28 composed of the ball screw 20 and the pulse motor 22 and moved in the processing feed direction, that is, the X axis direction. Ru.

  A chuck table 24 is mounted on the X-axis moving block 18 via a cylindrical support member 30. The chuck table 24 is provided with a plurality of (four in the present embodiment) clamps 26 for clamping an annular frame F shown in FIG. 4.

  A column 32 is erected behind the base 4. The casing 36 of the laser beam irradiation unit 34 is fixed to the column 32. The laser beam irradiation unit 34 includes a laser beam generation unit 35 housed in a casing 36 and a condenser (laser head) 38 attached to the tip of the casing 36. The condenser 38 is attached to the casing 36 so as to be finely movable in the vertical direction (Z-axis direction).

  As shown in FIG. 2, the laser beam generation unit 35 includes a laser oscillator 42 such as a YAG laser oscillator or a YVO4 laser oscillator that oscillates a pulse laser having a wavelength of 1342 nm, a repetition frequency setting unit 44, and a pulse width adjustment unit 46. And power adjusting means 48 for adjusting the power of the pulsed laser beam oscillated from the laser oscillator 42.

  At the tip of the casing 36 of the laser beam irradiation unit 34, an imaging unit 40 equipped with a microscope and a camera for imaging the wafer 11 held by the chuck table 24 is mounted. The condenser 38 and the imaging unit 40 are disposed in alignment in the X-axis direction.

  Referring to FIG. 3, there is shown a surface side perspective view of a semiconductor wafer (hereinafter sometimes simply referred to as a wafer) 11 suitable for being processed by the wafer processing method of the present invention. On the surface 11a of the wafer 11, a plurality of first planned dividing lines 13a formed continuously in the first direction and a plurality of first planned non-continuously formed in the direction orthogonal to the first dividing plan line 13a A two-divided line 13 b is formed, and a device 15 such as an LSI or the like is formed in a region divided by the first divided line 13 a and the second divided line 13 b.

  In carrying out the method of processing a wafer according to the embodiment of the present invention, the wafer 11 is in the form of a frame unit attached to a dicing tape T, which is an adhesive tape whose outer surface is attached to an annular frame F. In the form of this frame unit, the wafer 11 is placed on a chuck table 24 and suction-held through a dicing tape T, and the annular frame F is clamped and fixed by a clamp 26.

  Although not illustrated, in the wafer processing method of the present invention, first, the wafer 11 held by suction on the chuck table 24 is positioned directly below the imaging unit 40 of the laser processing apparatus 2 and the imaging unit 40 images the wafer 11 , Align the first planned division line 13a with the light collector 38 in the X-axis direction.

  Next, after rotating the chuck table 24 by 90 °, the same alignment is performed on the second dividing lines 13b extending in the direction orthogonal to the first dividing lines 13a, and the alignment data of the laser processing apparatus 2 is obtained. Store in the controller's RAM.

  At the time of alignment of the first planned dividing line 13a, for the first planned dividing line 13a where the second planned dividing line 13b intersects as a T-shaped track, a T-shaped path is formed from the center of the first planned dividing line 13a. The position of the planned dividing line moved by a predetermined distance in the opposite direction from the device formed adjacent to the position where the planned dividing line abuts is aligned to align the condenser 38 with the X1 direction, and the data of this alignment is It is stored in the RAM of the controller of the processing device 2.

  Since the imaging unit 40 of the laser processing apparatus 2 is usually equipped with an infrared camera, the first and second planned division lines 13a, 13b formed on the surface 11a by the infrared camera through the wafer 11 from the back surface 11b side of the wafer 11 13b can be detected.

  After the alignment is performed, a first direction modified layer forming step is performed to form a first direction modified layer 17 inside the wafer 11 along the first planned dividing line 13a. In this first direction modified layer forming step, as shown in FIGS. 4 and 5, the condensing point of the laser beam of a wavelength (for example, 1342 nm) having transparency to the wafer is The first division planned line 13a inside the wafer 11 is positioned inside and irradiated to the first dividing planned line 13a from the back surface 11b side of the wafer 11 and processing feed of the chuck table 24 in the direction of arrow X1 in FIG. Forming a first direction modified layer 17 along the

  Preferably, the light collector 38 is moved stepwise upward to form a plurality of first direction modified layers 17, for example, five first direction modified layers along the first planned dividing line 13a inside the wafer 11. The quality layer 17 is formed.

  The modified layer 17 is a region in which the density, refractive index, mechanical strength, and other physical properties are different from those in the surrounding area, and is formed as a molten resolidified layer. The processing conditions in this first direction modified layer forming step are set, for example, as follows.

Light source: LD pumped Q-switched Nd: YVO4 pulse laser Wavelength: 1342 nm
Repetition frequency: 50kHz
Average power: 0.5W
Focused spot diameter: φ 3 μm
Processing feed rate: 200 mm / s

  In the first direction modified layer forming step of the first division planned line 13a in which the first division planned line 13a intersects the second division planned line 13b, as shown in FIG. 6B, the first division planned line 13a The focusing point of the laser beam is positioned at the center to form the first direction modified layer 17.

  On the other hand, as shown in FIG. 6A, in the first direction modified layer forming step of the first planned dividing line 13a which the second planned dividing line 13b becomes a T-junction and strikes the first planned dividing line 13a, as shown in FIG. From the center of the first direction modifying layer 17 from the center of the first dividing line 13a to the opposite direction from the device 15a formed at a position where the second dividing line 13b is in a T-shaped abutment with the first dividing line 13a It is formed at a position separated by a predetermined distance.

  Therefore, compared with the case of FIG. 6B, the first direction modified layer 17 is formed at a position farther from the device 15a in the state of FIG. 6A. The formation of the first direction modified layer 17 in FIG. 6A is performed based on data stored in advance in the RAM of the controller at the time of indexing and feeding in the Y axis direction.

  After carrying out the first direction modified layer forming step, the wafer 11 is extended along the second planned dividing line 13b where the end in the extending direction (extension direction) collides with the first planned dividing line 13a as a T-shaped path. The laser beam having a wavelength (for example, 1342 nm) having transparency to the light is condensed and irradiated to the inside of the wafer 11, and the second direction modified layer 19 along the second dividing planned line 13b is The second direction modified layer forming step to be formed is performed.

  In this second direction modified layer forming step, after rotating the chuck table 24 by 90 °, a plurality of second direction modified layers 19 are formed inside the wafer 11 along the second dividing lines 13b.

  In the second direction modified layer forming step, the second direction modified layer is formed in the second divided line 13b intersecting with the first divided line 13a on which the first direction modified layer 17 is formed as a T-shaped passage. 19 includes a tee machining step to form 19.

  This T-shaped path machining step will be described with reference to FIG. 6 (A). In the T-junction processing step, the formation of the second direction modified layer 19 along the second planned dividing line 13b is stopped slightly before the first direction modified layer 17 along the first planned dividing line 13a. Control.

  Since the laser beam is condensed at a condensing point in a conical shape by the condenser 38 to form the second direction modified layer 19, the conical laser beam at the time of forming the second direction modified layer 19 has a first direction While the first direction modifying layer 17 is formed at a certain distance from the device 15a, most of the leaked light is generated because the first direction modifying layer 17 is formed at a certain distance from the device 15a. It scatters to the 1st division | segmentation planned line 13a, and a part is irradiated to the device 15a. Therefore, the problem that the leaked light attacks the device 15a and damages the device 15a can be suppressed.

  After performing the first direction modified layer forming step and the second direction modified layer forming step, an external force is applied to the wafer 11 to make the wafer the first direction modified layer 17 and the second direction modified layer 19 as the fracture origin. 11 is broken along the first planned dividing line 13a and the second planned dividing line 13b to carry out the dividing step of dividing into individual device chips.

  This division step is performed using, for example, a division device (expand device) 50 as shown in FIG. The dividing device 50 shown in FIG. 7 comprises a frame holding means 52 for holding the annular frame F, and a tape expanding means 54 for expanding the dicing tape T mounted on the annular frame F held by the frame holding means 52. There is.

  The frame holding means 52 comprises an annular frame holding member 56 and a plurality of clamps 58 as fixing means disposed on the outer periphery of the frame holding member 56. The upper surface of the frame holding member 56 forms a mounting surface 56a on which the annular frame F is mounted, and the annular frame F is mounted on the mounting surface 56a.

  The annular frame F mounted on the mounting surface 56 a is fixed to the frame holding means 52 by the clamp 58. The frame holding means 52 configured in this manner is vertically movably supported by the tape expanding means 54.

  The tape expansion means 54 comprises an expansion drum 60 disposed inside the annular frame holding member 56. The upper end of the expansion drum 60 is closed by a lid 62. The expansion drum 60 has an inner diameter smaller than the inner diameter of the annular frame F and larger than the outer diameter of the wafer 11 attached to the dicing tape T mounted on the annular frame F.

  The expansion drum 60 has a support flange 64 integrally formed at its lower end. The tape expanding means 54 further comprises driving means 66 for moving the annular frame holding member 56 in the vertical direction. The drive means 66 comprises a plurality of air cylinders 68 disposed on the support flange 64, and the piston rod 70 is connected to the lower surface of the frame holding member 56.

  The driving means 66 composed of a plurality of air cylinders 68 extends the annular frame holding member 56 at a reference position where the mounting surface 56a is substantially the same height as the surface of the lid 62 which is the upper end of the expansion drum 60 It moves in the vertical direction between the upper end of the drum 60 and the extended position which is lower by a predetermined amount.

  The dividing step of the wafer 11 performed using the dividing device 50 configured as described above will be described with reference to FIG. As shown in FIG. 8A, the annular frame F supporting the wafer 11 through the dicing tape T is placed on the mounting surface 56 a of the frame holding member 56 and fixed to the frame holding member 56 by the clamp 58. Do. At this time, the frame holding member 56 is positioned at a reference position at which the mounting surface 56 a is substantially at the same height as the upper end of the expansion drum 60.

  Next, the air cylinder 68 is driven to lower the frame holding member 56 to the expanded position shown in FIG. 8 (B). Thereby, in order to lower the annular frame F fixed on the mounting surface 56 a of the frame holding member 56, the dicing tape T mounted on the annular frame F abuts on the upper end edge of the expansion drum 60 and mainly the radius Expanded in the direction.

  As a result, a tensile force acts radially on the wafers 11 attached to the dicing tape T. As described above, when tensile force acts radially on the wafer 11, the first direction modified layer 17 formed along the first planned dividing line 13a and the second direction break formed along the second planned dividing line 13b. The quality layer 19 serves as the dividing start point, and the wafer 11 is broken along the first dividing planned line 13 a and the second dividing planned line 13 b and divided into individual device chips 21.

  In the embodiment described above, the semiconductor wafer 11 has been described as the wafer to be processed by the processing method of the present invention, but the wafer to be processed by the present invention is not limited to this. The processing method of the present invention can be similarly applied to other wafers such as device wafers.

11 semiconductor wafer 13a first division planned line 13b second division planned line 15 device 17 first direction modification layer 19 second direction modification layer 24 chuck table 34 laser beam irradiation unit 35 laser beam generation unit 38 condenser (laser (laser (laser) head)
40 Imaging unit 50 split device

Claims (1)

A device is formed in each area divided by a plurality of first planned division lines formed in a first direction and a plurality of second planned division lines formed in a second direction intersecting the first direction. A method of processing a wafer in which at least the second planned dividing line among the first planned dividing line and the second planned dividing line is discontinuously divided into individual device chips,
Along the first planned dividing line, a laser beam of a wavelength having transparency to the wafer is condensed and irradiated from the back side of the wafer to the inside of the wafer, and along the first planned dividing line inside the wafer. Forming a first direction modified layer forming a plurality of first direction modified layers;
After performing the first direction modified layer forming step, a laser beam of a wavelength having transparency to the wafer is condensed from the back side of the wafer to the inside of the wafer along the second planned dividing line and irradiated. A second direction modified layer forming step of forming a plurality of second direction modified layers along the second planned dividing line inside the wafer;
After the step of forming the first direction modified layer and the step of forming the second direction modified layer, an external force is applied to the wafer, and the first direction modified layer and the second direction modified layer are set as fracture starting points. Splitting the wafer along the first planned dividing line and the second planned dividing line and dividing it into individual device chips;
In the first direction modified layer forming step along the first planned dividing line along which the second planned dividing line intersects the first planned dividing line in a T-shaped manner, the step from the center of the first planned dividing line A laser beam is irradiated to the first planned dividing line at a position separated by a predetermined distance in the opposite direction from a device existing on the extension of the second planned dividing line forming the T-shaped path adjacent to the T-shaped path A method of processing a wafer, comprising forming a plurality of first direction modified layers.

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