JP6381738B1 - Paste-like metal particle composition, bonding method, and electronic device manufacturing method - Google Patents
Paste-like metal particle composition, bonding method, and electronic device manufacturing method Download PDFInfo
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- JP6381738B1 JP6381738B1 JP2017107959A JP2017107959A JP6381738B1 JP 6381738 B1 JP6381738 B1 JP 6381738B1 JP 2017107959 A JP2017107959 A JP 2017107959A JP 2017107959 A JP2017107959 A JP 2017107959A JP 6381738 B1 JP6381738 B1 JP 6381738B1
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- metal
- paste
- acid
- particles
- silver
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- 239000002923 metal particle Substances 0.000 title claims abstract description 172
- 239000000203 mixture Substances 0.000 title claims abstract description 126
- 238000000034 method Methods 0.000 title claims abstract description 67
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 27
- 239000002245 particle Substances 0.000 claims abstract description 216
- 229910052751 metal Inorganic materials 0.000 claims abstract description 141
- 239000002184 metal Substances 0.000 claims abstract description 141
- 235000014113 dietary fatty acids Nutrition 0.000 claims abstract description 94
- 229930195729 fatty acid Natural products 0.000 claims abstract description 94
- 239000000194 fatty acid Substances 0.000 claims abstract description 94
- 150000004665 fatty acids Chemical class 0.000 claims abstract description 89
- 150000001412 amines Chemical class 0.000 claims abstract description 53
- 239000002612 dispersion medium Substances 0.000 claims abstract description 52
- 239000002270 dispersing agent Substances 0.000 claims abstract description 30
- 239000004065 semiconductor Substances 0.000 claims abstract description 30
- 229920000642 polymer Polymers 0.000 claims abstract description 27
- 238000010438 heat treatment Methods 0.000 claims abstract description 26
- 238000005304 joining Methods 0.000 claims abstract description 25
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims description 148
- 229910052709 silver Inorganic materials 0.000 claims description 146
- 239000004332 silver Substances 0.000 claims description 146
- 239000007787 solid Substances 0.000 claims description 60
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 39
- 229910052802 copper Inorganic materials 0.000 claims description 39
- 239000010949 copper Substances 0.000 claims description 39
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 claims description 38
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 claims description 38
- 239000011248 coating agent Substances 0.000 claims description 33
- 239000000463 material Substances 0.000 claims description 31
- 239000010931 gold Substances 0.000 claims description 27
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 claims description 26
- 229910052737 gold Inorganic materials 0.000 claims description 26
- 125000004432 carbon atom Chemical group C* 0.000 claims description 20
- 239000007788 liquid Substances 0.000 claims description 19
- 229910052763 palladium Inorganic materials 0.000 claims description 19
- 229910052697 platinum Inorganic materials 0.000 claims description 19
- 229910045601 alloy Inorganic materials 0.000 claims description 18
- 239000000956 alloy Substances 0.000 claims description 18
- 239000000843 powder Substances 0.000 claims description 18
- 238000000576 coating method Methods 0.000 claims description 14
- 150000004671 saturated fatty acids Chemical class 0.000 claims description 13
- 229910001020 Au alloy Inorganic materials 0.000 claims description 6
- 239000003353 gold alloy Substances 0.000 claims description 2
- 230000001427 coherent effect Effects 0.000 claims 3
- 238000012360 testing method Methods 0.000 abstract description 45
- 239000000853 adhesive Substances 0.000 abstract description 42
- 230000001070 adhesive effect Effects 0.000 abstract description 42
- 238000005245 sintering Methods 0.000 abstract description 13
- 239000000758 substrate Substances 0.000 abstract description 9
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 67
- 235000021355 Stearic acid Nutrition 0.000 description 66
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 66
- 239000008117 stearic acid Substances 0.000 description 66
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 63
- SQGYOTSLMSWVJD-UHFFFAOYSA-N silver(1+) nitrate Chemical compound [Ag+].[O-]N(=O)=O SQGYOTSLMSWVJD-UHFFFAOYSA-N 0.000 description 54
- 239000002253 acid Substances 0.000 description 43
- 230000009467 reduction Effects 0.000 description 29
- 229910001961 silver nitrate Inorganic materials 0.000 description 27
- 125000000524 functional group Chemical group 0.000 description 24
- 238000002156 mixing Methods 0.000 description 17
- 230000002378 acidificating effect Effects 0.000 description 15
- 239000007789 gas Substances 0.000 description 15
- 238000003756 stirring Methods 0.000 description 15
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 14
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- 230000000052 comparative effect Effects 0.000 description 13
- OEIJHBUUFURJLI-UHFFFAOYSA-N octane-1,8-diol Chemical compound OCCCCCCCCO OEIJHBUUFURJLI-UHFFFAOYSA-N 0.000 description 13
- WWZKQHOCKIZLMA-UHFFFAOYSA-N octanoic acid Chemical compound CCCCCCCC(O)=O WWZKQHOCKIZLMA-UHFFFAOYSA-N 0.000 description 12
- 239000000126 substance Substances 0.000 description 12
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- 239000012298 atmosphere Substances 0.000 description 10
- GHVNFZFCNZKVNT-UHFFFAOYSA-N decanoic acid Chemical compound CCCCCCCCCC(O)=O GHVNFZFCNZKVNT-UHFFFAOYSA-N 0.000 description 8
- 230000000694 effects Effects 0.000 description 8
- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 description 8
- WQEPLUUGTLDZJY-UHFFFAOYSA-N n-Pentadecanoic acid Natural products CCCCCCCCCCCCCCC(O)=O WQEPLUUGTLDZJY-UHFFFAOYSA-N 0.000 description 7
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 6
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 6
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 6
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 description 6
- ZQPPMHVWECSIRJ-MDZDMXLPSA-N elaidic acid Chemical compound CCCCCCCC\C=C\CCCCCCCC(O)=O ZQPPMHVWECSIRJ-MDZDMXLPSA-N 0.000 description 6
- 239000002609 medium Substances 0.000 description 6
- 229960002446 octanoic acid Drugs 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 description 5
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 description 5
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 description 5
- 239000005642 Oleic acid Substances 0.000 description 5
- OBETXYAYXDNJHR-UHFFFAOYSA-N alpha-ethylcaproic acid Natural products CCCCC(CC)C(O)=O OBETXYAYXDNJHR-UHFFFAOYSA-N 0.000 description 5
- 239000007864 aqueous solution Substances 0.000 description 5
- 239000002585 base Substances 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 5
- POULHZVOKOAJMA-UHFFFAOYSA-N dodecanoic acid Chemical compound CCCCCCCCCCCC(O)=O POULHZVOKOAJMA-UHFFFAOYSA-N 0.000 description 5
- 238000005259 measurement Methods 0.000 description 5
- 150000002739 metals Chemical class 0.000 description 5
- 239000004570 mortar (masonry) Substances 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N nitrogen Substances N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 5
- 230000001590 oxidative effect Effects 0.000 description 5
- AOHJOMMDDJHIJH-UHFFFAOYSA-N propylenediamine Chemical compound CC(N)CN AOHJOMMDDJHIJH-UHFFFAOYSA-N 0.000 description 5
- 239000005632 Capric acid (CAS 334-48-5) Substances 0.000 description 4
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 4
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 4
- 229910021529 ammonia Inorganic materials 0.000 description 4
- 239000000919 ceramic Substances 0.000 description 4
- SWXVUIWOUIDPGS-UHFFFAOYSA-N diacetone alcohol Chemical compound CC(=O)CC(C)(C)O SWXVUIWOUIDPGS-UHFFFAOYSA-N 0.000 description 4
- 229910001873 dinitrogen Inorganic materials 0.000 description 4
- 238000009826 distribution Methods 0.000 description 4
- 239000011521 glass Substances 0.000 description 4
- KEMQGTRYUADPNZ-UHFFFAOYSA-N heptadecanoic acid Chemical compound CCCCCCCCCCCCCCCCC(O)=O KEMQGTRYUADPNZ-UHFFFAOYSA-N 0.000 description 4
- IPCSVZSSVZVIGE-UHFFFAOYSA-N hexadecanoic acid Chemical compound CCCCCCCCCCCCCCCC(O)=O IPCSVZSSVZVIGE-UHFFFAOYSA-N 0.000 description 4
- VKOBVWXKNCXXDE-UHFFFAOYSA-N icosanoic acid Chemical compound CCCCCCCCCCCCCCCCCCCC(O)=O VKOBVWXKNCXXDE-UHFFFAOYSA-N 0.000 description 4
- UTOPWMOLSKOLTQ-UHFFFAOYSA-N octacosanoic acid Chemical compound CCCCCCCCCCCCCCCCCCCCCCCCCCCC(O)=O UTOPWMOLSKOLTQ-UHFFFAOYSA-N 0.000 description 4
- 238000007639 printing Methods 0.000 description 4
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- TWJNQYPJQDRXPH-UHFFFAOYSA-N 2-cyanobenzohydrazide Chemical compound NNC(=O)C1=CC=CC=C1C#N TWJNQYPJQDRXPH-UHFFFAOYSA-N 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 3
- QEVGZEDELICMKH-UHFFFAOYSA-N Diglycolic acid Chemical compound OC(=O)COCC(O)=O QEVGZEDELICMKH-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- 108010010803 Gelatin Proteins 0.000 description 3
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 3
- 235000021360 Myristic acid Nutrition 0.000 description 3
- TUNFSRHWOTWDNC-UHFFFAOYSA-N Myristic acid Natural products CCCCCCCCCCCCCC(O)=O TUNFSRHWOTWDNC-UHFFFAOYSA-N 0.000 description 3
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 150000007933 aliphatic carboxylic acids Chemical class 0.000 description 3
- 125000003545 alkoxy group Chemical group 0.000 description 3
- 150000003973 alkyl amines Chemical class 0.000 description 3
- 125000000217 alkyl group Chemical group 0.000 description 3
- 125000003277 amino group Chemical group 0.000 description 3
- 239000007767 bonding agent Substances 0.000 description 3
- 239000003990 capacitor Substances 0.000 description 3
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 3
- 239000003638 chemical reducing agent Substances 0.000 description 3
- 239000011362 coarse particle Substances 0.000 description 3
- 238000001914 filtration Methods 0.000 description 3
- 239000008273 gelatin Substances 0.000 description 3
- 229920000159 gelatin Polymers 0.000 description 3
- 235000019322 gelatine Nutrition 0.000 description 3
- 235000011852 gelatine desserts Nutrition 0.000 description 3
- ZSIAUFGUXNUGDI-UHFFFAOYSA-N hexan-1-ol Chemical compound CCCCCCO ZSIAUFGUXNUGDI-UHFFFAOYSA-N 0.000 description 3
- 125000002467 phosphate group Chemical group [H]OP(=O)(O[H])O[*] 0.000 description 3
- BHZRJJOHZFYXTO-UHFFFAOYSA-L potassium sulfite Chemical compound [K+].[K+].[O-]S([O-])=O BHZRJJOHZFYXTO-UHFFFAOYSA-L 0.000 description 3
- 235000019252 potassium sulphite Nutrition 0.000 description 3
- 150000003839 salts Chemical class 0.000 description 3
- 238000007650 screen-printing Methods 0.000 description 3
- 238000002411 thermogravimetry Methods 0.000 description 3
- QXJSBBXBKPUZAA-CMDGGOBGSA-N (e)-octadec-10-enoic acid Chemical compound CCCCCCC\C=C\CCCCCCCCC(O)=O QXJSBBXBKPUZAA-CMDGGOBGSA-N 0.000 description 2
- BBMCTIGTTCKYKF-UHFFFAOYSA-N 1-heptanol Chemical compound CCCCCCCO BBMCTIGTTCKYKF-UHFFFAOYSA-N 0.000 description 2
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- Conductive Materials (AREA)
Abstract
【課題】金属製部材間で加熱するとサーマルサイクル試験後の接着強度が優れた焼結物となるペースト状金属粒子組成物、金属製部材同士を強固に接合する方法、半導体素子とリードフレームもしくは回路基板とが強固に接合している電子装置の製法を提供する。【解決手段】非粉末状の脂肪酸,高分子分散剤または有機アミンで表面被覆された平均粒径が0.01〜10μmである加熱焼結性の金属粒子と揮発性分散媒と粉末状の脂肪酸とからなり、100℃〜300℃で加熱すると該金属粒子同士が焼結するペースト状金属粒子組成物、金属製部材間で該ペースト状金属粒子組成物を加熱焼結することにより金属製部材同士を接合する方法、および、半導体素子とリードフレームもしくは回路基板間に該ペースト状金属粒子組成物を介在させ加熱焼結して半導体素子とリードフレームもしくは回路基板とを接合する、電子装置の製造方法。【選択図】図2Disclosed is a paste-like metal particle composition that becomes a sintered product having excellent adhesive strength after a thermal cycle test when heated between metal members, a method for firmly joining metal members, a semiconductor element, a lead frame, or a circuit Provided is a method for manufacturing an electronic device in which a substrate is firmly bonded. SOLUTION: Heat-sinterable metal particles having an average particle size of 0.01 to 10 μm, surface-coated with a non-powdered fatty acid, a polymer dispersant or an organic amine, a volatile dispersion medium, and a powdered fatty acid A paste-like metal particle composition in which the metal particles sinter when heated at 100 ° C. to 300 ° C., and metal members by heating and sintering the paste-like metal particle composition between metal members And a method of manufacturing an electronic device in which the paste-like metal particle composition is interposed between a semiconductor element and a lead frame or a circuit board, and the semiconductor element and the lead frame or the circuit board are bonded by heating and sintering. . [Selection] Figure 2
Description
本発明は、ペースト状金属粒子組成物、接合方法および電子装置の製造方法に関する。詳しくは、表面被覆剤により表面被覆された焼結性金属粒子と分散媒と25℃で粉末状の脂肪酸とからなるペースト状金属粒子組成物であり、加熱により該被覆剤、該分散媒および該脂肪酸が揮発もしくは分解により揮散し、該焼結性金属粒子が焼結して、空隙を有する固体状金属となるペースト状金属粒子組成物、および、該ペースト状金属粒子組成物を使用して金属製部材を接合する方法、および、該ペースト状金属粒子組成物により、半導体素子とリードフレームもしくは配線基板とを接合する、電子装置の製造方法に関する。 The present invention relates to a paste-like metal particle composition, a bonding method, and a method for manufacturing an electronic device. Specifically, it is a paste-like metal particle composition comprising sinterable metal particles surface-coated with a surface coating agent, a dispersion medium, and a fatty acid powdered at 25 ° C., and the coating agent, the dispersion medium and the Fatty acid is volatilized or decomposed, and the sinterable metal particles are sintered to form a solid metal having voids, and a metal using the paste-like metal particle composition The present invention relates to a method for joining manufactured members and a method for manufacturing an electronic device in which a semiconductor element and a lead frame or a wiring substrate are joined by the paste-like metal particle composition.
銀、銅、ニッケルなどの金属の微細な粒子を硬化性樹脂組成物中に分散させて調製された導電性ペーストや熱伝導性ペーストは、加熱により硬化して導電性被膜や熱伝導性被膜が形成されるので、プリント回路基板上の導電性回路の形成、抵抗器やコンデンサ等の各種電子部品及び各種表示素子の電極の形成、電磁波シールド用導電性被膜の形成、コンデンサ、抵抗、ダイオード、メモリ、演算素子(CPU)等のチップ部品の基板への接合や接着、太陽電池の電極、特にアモルファスシリコン半導体を用いた高温処理のできない太陽電池の電極の形成、積層セラミックコンデンサ、積層セラミックインダクタ、積層セラミックアクチュエータ等のチップ型セラミック電子部品の外部電極の形成等への適用が知られている(特許文献1:特開2003−55701)。 Conductive pastes and heat conductive pastes prepared by dispersing fine particles of metal such as silver, copper and nickel in a curable resin composition are cured by heating to form conductive films and heat conductive films. Since it is formed, the formation of conductive circuits on printed circuit boards, the formation of various electronic components such as resistors and capacitors and the electrodes of various display elements, the formation of conductive films for electromagnetic wave shielding, capacitors, resistors, diodes, and memories Bonding and adhesion of chip components such as arithmetic elements (CPU) to substrates, formation of solar cell electrodes, especially solar cell electrodes that cannot be processed at high temperature using amorphous silicon semiconductors, multilayer ceramic capacitors, multilayer ceramic inductors, multilayers Application to the formation of external electrodes of chip-type ceramic electronic components such as ceramic actuators is known (Patent Document 1: Japanese Patent Laid-Open No. 2004-260688). 003-55701).
しかし、導電性被膜や熱伝導性被膜は金属粒子と硬化した樹脂とからなり、硬化した樹脂は電気絶縁性であり熱伝導性が小さいので、導電性や熱伝導性の大きさに限界がある。
近年チップ部品の高性能化によりチップ部品からの発熱量が増え、電気伝導性はもとより、熱伝導性の向上が要求されるが、対応に限界がある。
However, the conductive film and the heat conductive film are composed of metal particles and a cured resin, and the cured resin is electrically insulating and has low thermal conductivity, so there is a limit to the size of the conductivity and thermal conductivity. .
In recent years, due to higher performance of chip parts, the amount of heat generated from the chip parts has increased, and improvement in thermal conductivity as well as electrical conductivity is required.
特許文献2(WO2007/034833)には、銀の表面の少なくとも一部が高級脂肪酸若しくはその誘導体により被覆されている銀粒子と揮発性分散媒とからなるペースト状銀粒子組成物を複数の金属製部材間に介在させ、100℃以上400℃以下での加熱により該揮発性分散媒が揮散し該銀粒子同士が焼結して複数の金属製部材同士を接合させることを特徴とする、接合方法が記載されており、複数の金属製部材が、金属系基板もしくは電気絶縁性基板上の電極と、電子部品もしくは電気部品の金属部分である接合方法が記載されている。
しかしながら、接合する金属製部材の材質によってはサーマルサイクル試験後の接着強さが不十分という問題がある。
In Patent Document 2 (WO2007 / 034833), a paste-like silver particle composition comprising a silver particle in which at least a part of the surface of silver is coated with a higher fatty acid or a derivative thereof and a volatile dispersion medium is made of a plurality of metals. A joining method characterized in that the volatile dispersion medium is volatilized by heating at a temperature of 100 ° C. or higher and 400 ° C. or lower, and the silver particles are sintered to join a plurality of metal members. And a joining method in which the plurality of metal members are electrodes on a metal-based substrate or an electrically insulating substrate and a metal portion of an electronic component or an electrical component.
However, depending on the material of the metal member to be joined, there is a problem that the adhesive strength after the thermal cycle test is insufficient.
特許文献3(特開2010−18832)には、(A)平均粒径が0.1μmより大きく50μm以下であり、表面を被覆している有機物量が5.0重量%以下である銅粒子と、(B)揮発性分散媒とからなるペースト状物であり、酸素ガスを含有する酸化性ガス雰囲気中にて70℃以上400℃以下で加熱することにより、該揮発性分散媒が揮散し銅粒子(A)同士が焼結して、焼結途上で接触していた金属製部材へ接着性を有することを特徴とする、金属製部材用接合剤;該ペースト状物を複数の金属製部材間に介在させ、酸素ガスを含有する酸化性ガス雰囲気中にて70℃以上400℃以下で加熱することにより、揮発性分散媒(B)を揮散させ銅粒子(A)同士を焼結して複数の金属製部材同士を接合させ、しかる後に、水素ガスを含有する還元性ガス雰囲気中にて70℃以上400℃以下で加熱することを特徴とする、金属製部材接合体の製造方法が開示されている。有機物として、高・中級脂肪酸;高・中脂肪酸金属塩、高・中脂肪酸エステル、高・中脂肪酸アミドのような高・中脂肪酸の誘導体;デシルアミン、ドデシルアミンのような高・中級アルキルアミンが例示されている。 Patent Document 3 (Japanese Patent Application Laid-Open No. 2010-18832) includes (A) copper particles having an average particle size of more than 0.1 μm and 50 μm or less, and the amount of organic substances covering the surface is 5.0% by weight or less. And (B) a paste-like material comprising a volatile dispersion medium, which is heated at 70 ° C. or more and 400 ° C. or less in an oxidizing gas atmosphere containing oxygen gas, whereby the volatile dispersion medium is volatilized and copper. A bonding agent for a metal member, characterized in that the particles (A) are sintered to each other and have adhesiveness to a metal member that has been in contact during the sintering; The volatile dispersion medium (B) is volatilized and the copper particles (A) are sintered together by heating between 70 ° C. and 400 ° C. in an oxidizing gas atmosphere containing oxygen gas. A reducing gas atmosphere containing hydrogen gas after joining a plurality of metal members. Characterized by heating at 70 ° C. or higher 400 ° C. or less at method of producing a metal member assembly is disclosed. Examples of organic substances include high and medium fatty acids; high and medium fatty acid metal salts, high and medium fatty acid esters, high and medium fatty acid derivatives such as high and medium fatty acid amides; and high and medium alkylamines such as decylamine and dodecylamine. Has been.
しかしながら、接合する金属製部材の材質によってはサーマルサイクル試験後の接着強さが不十分という問題がある。 However, depending on the material of the metal member to be joined, there is a problem that the adhesive strength after the thermal cycle test is insufficient.
本発明者らは、上記問題点のないペースト状金属粒子組成物を開発すべく鋭意研究した結果、表面被覆剤により表面被覆された焼結性金属粒子と揮発性分散媒と特定の脂肪酸粉末からなるペースト状金属粒子組成物は、接合する金属製部材間に介在させて加熱し該焼結性金属粒子を焼結すると、接着強さ、特にはサーマルサイクル試験後の接着強さが優れていることを見出して本発明に到達した。 As a result of earnest research to develop a paste-like metal particle composition free from the above-mentioned problems, the present inventors have determined from sinterable metal particles surface-coated with a surface coating agent, a volatile dispersion medium, and a specific fatty acid powder. When the paste-like metal particle composition is interposed between metal members to be joined and heated to sinter the sinterable metal particles, the adhesive strength, particularly the adhesive strength after the thermal cycle test, is excellent. As a result, the present invention has been reached.
本発明の目的は、接合する金属製部材間に介在させて加熱し該焼結性金属粒子を焼結すると、接着強さ、特にはサーマルサイクル試験後の接着強さが優れたペースト状金属粒子組成物を提供すること、金属製部材間で該ペースト状金属粒子組成物を加熱焼結することにより、接着強さ、特にはサーマルサイクル試験後の接着強さが優れた接合方法を提供すること、半導体素子とリードフレームもしくは回路基板とが強固に接合して信頼性の高い電子装置の製造方法を提供することにある。 An object of the present invention is to paste metal particles having excellent adhesion strength, particularly adhesion strength after a thermal cycle test, when the sintered metal particles are sintered by being interposed between metal members to be joined and heated. Providing a bonding method with excellent adhesion strength, particularly after thermal cycle testing, by providing the composition and heating and sintering the paste-like metal particle composition between metal members Another object of the present invention is to provide a highly reliable electronic device manufacturing method in which a semiconductor element and a lead frame or a circuit board are firmly bonded.
この目的は、
[1] (A)25℃で固形状、半固形状または液状の脂肪酸、高分子分散剤および有機アミンからなる群から選択される被覆剤で表面被覆された平均粒径が0.01〜10μmである焼結性金属粒子と、
(B)揮発性分散媒と、
(C)25℃で粉末状の脂肪酸とからなることを特徴とする、ペースト状金属粒子組成物。
[2] 25℃で粉末状の脂肪酸(C)が、目開きが150μmのふるいを通過した,炭素原子数が10〜22の飽和脂肪酸であり、該焼結性金属粒子(A)100質量部に対し、0.01〜5質量部である、[1]に記載のペースト状金属粒子組成物。
[3] 該焼結性金属粒子(A)の材質が、金、銀、銅、白金、パラジウム、またはそれらの合金である、[1]または[2]に記載のペースト状金属粒子組成物。
[4] 前記ペースト状金属粒子組成物の100℃以上300℃以下での加熱焼結物の体積抵抗率が1×10-5Ω・cm以下であり、かつ、熱伝導率が100W/m・K以上である、[1]、[2]または[3]に記載のペースト状金属粒子組成物。
This purpose is
[1] (A) The average particle size coated with a coating agent selected from the group consisting of solid, semi-solid or liquid fatty acids, polymer dispersants and organic amines at 25 ° C. is 0.01 to 10 μm. Sinterable metal particles which are
(B) a volatile dispersion medium;
(C) A paste-like metal particle composition comprising a fatty acid powdered at 25 ° C.
[2] Fatty acid (C) in powder form at 25 ° C. is a saturated fatty acid having 10 to 22 carbon atoms that has passed through a sieve having an opening of 150 μm, and 100 parts by mass of the sinterable metal particles (A) The paste-like metal particle composition according to [1], which is 0.01 to 5 parts by mass.
[3] The paste-like metal particle composition according to [1] or [2], wherein the material of the sinterable metal particles (A) is gold, silver, copper, platinum, palladium, or an alloy thereof.
[4] The volume resistivity of the heat-sintered material at 100 ° C. or higher and 300 ° C. or lower of the paste-like metal particle composition is 1 × 10 −5 Ω · cm or less and the thermal conductivity is 100 W / m · The paste-like metal particle composition according to [1], [2] or [3], which is K or more.
[5] (A)25℃で固形状、半固形状または液状の脂肪酸、高分子分散剤および有機アミンからなる群から選択される被覆剤で表面被覆された平均粒径が0.01〜10μmである焼結性金属粒子と、
(B)揮発性分散媒と、
(C)25℃で粉末状の脂肪酸とからなる、ペースト状金属粒子組成物を、
金属製部材(D1)と金属製部材(D2)の間に介在させて、100℃以上300℃以下で加熱することにより、該焼結性金属粒子(A)同士の焼結物により、金属製部材(D1)と金属製部材(D2)を接合することを特徴とする、接合方法。
[6] 25℃で粉末状の脂肪酸(C)が、目開きが150μmのふるいを通過した,炭素原子数が10〜22の飽和脂肪酸であり、該焼結性金属粒子(A)100質量部に対し、0.01〜5質量部である、[5]に記載の接合方法。
[7] 該焼結性金属粒子(A)の材質が、金、銀、銅、白金、パラジウム、またはそれらの合金である、[5]または[6]に記載の接合方法。
[8] 金属製部材(D1)の材質が、金、銀、銅、白金、パラジウムまたはそれらの合金であり、金属製部材(D2)の材質が、金または金の合金である、[5]、[6]または[7]に記載の接合方法。
[9] 金属製部材(D1)が、リードフレームまたは回路基板の金属部分であり、金属製部材(D2)が半導体素子の金属部分である、[5]から[8]のいずれかに記載の接合方法。
[10] 該焼結性金属粒子(A)同士の焼結物の体積抵抗率が1×10-5Ω・cm以下であり、かつ、熱伝導率が100W/m・K以上である、[5]から[9]のいずれかに記載の接合方法。
[5] (A) The average particle size of the surface coated with a coating agent selected from the group consisting of solid, semi-solid or liquid fatty acids, polymer dispersants and organic amines at 25 ° C. is 0.01 to 10 μm. Sinterable metal particles which are
(B) a volatile dispersion medium;
(C) A paste-like metal particle composition comprising a powdered fatty acid at 25 ° C.
By interposing between the metal member (D1) and the metal member (D2) and heating at 100 ° C. or more and 300 ° C. or less, the sintered product of the sinterable metal particles (A) is made of metal. The joining method characterized by joining a member (D1) and metal members (D2).
[6] Powdered fatty acid (C) at 25 ° C. is a saturated fatty acid having 10 to 22 carbon atoms that has passed through a sieve having an opening of 150 μm, and 100 parts by mass of the sinterable metal particles (A) The bonding method according to [5], which is 0.01 to 5 parts by mass.
[7] The joining method according to [5] or [6], wherein the material of the sinterable metal particles (A) is gold, silver, copper, platinum, palladium, or an alloy thereof.
[8] The material of the metal member (D1) is gold, silver, copper, platinum, palladium or an alloy thereof, and the material of the metal member (D2) is gold or an alloy of gold, [5] , [6] or [7].
[9] The metal member (D1) is a metal part of a lead frame or a circuit board, and the metal member (D2) is a metal part of a semiconductor element, according to any one of [5] to [8] Joining method.
[10] The volume resistivity of the sintered product between the sinterable metal particles (A) is 1 × 10 −5 Ω · cm or less, and the thermal conductivity is 100 W / m · K or more. 5. The joining method according to any one of [9].
[11] (A)25℃で非粉末状の脂肪酸、高分子分散剤および有機アミンからなる群から選択される被覆剤で表面被覆された平均粒径が0.01〜10μmである焼結性金属粒子と、
(B)揮発性分散媒と、
(C)25℃で粉末状の脂肪酸とからなる、ペースト状金属粒子組成物を、半導体素子の金属部分とリードフレームもしくは金属部分を有する回路基板間に介在させた後、100℃以上300℃以下で加熱することにより、該焼結性金属粒子(A)同士の焼結物として、半導体素子の金属部分とリードフレームもしくは回路基板の金属部分を接合することを特徴とする、電子装置の製造方法。
[12] 25℃で粉末状の脂肪酸(C)が、目開きが150μmのふるいを通過した,炭素数が10〜22の飽和脂肪酸であり、焼結性金属粒子(A)100質量部に対し、0.01〜5質量部である、[11]に記載の電子装置の製造方法。
[13] 該焼結性金属粒子(A)の材質が、金、銀、銅、白金、パラジウム、またはそれらの合金である、[11]または[12]に記載の電子装置の製造方法。
[14] リードフレームまたは回路基板の金属部分の材質が、金、銀、銅、白金、パラジウム、またはそれらの合金であり、半導体素子の金属部分の材質が、金または金の合金である、[11]、[12]または[13]に記載の電子装置の製造方法。
[15] 該焼結性金属粒子(A)同士の焼結物の体積抵抗率が1×10-5Ω・cm以下であり、かつ、熱伝導率が100W/m・K以上である、[11]から[14]のいずれかに記載の電子装置の製造方法。;により達成される。
[11] (A) Sinterability having an average particle size of 0.01 to 10 μm coated with a coating selected from the group consisting of non-powdered fatty acids, polymer dispersants and organic amines at 25 ° C. Metal particles,
(B) a volatile dispersion medium;
(C) A paste-like metal particle composition consisting of a fatty acid powdered at 25 ° C. is interposed between a metal part of a semiconductor element and a circuit board having a lead frame or metal part, and then 100 ° C. or more and 300 ° C. or less. A method of manufacturing an electronic device comprising: joining a metal part of a semiconductor element and a metal part of a lead frame or a circuit board as a sintered product of the sinterable metal particles (A) by heating at .
[12] Fatty acid (C) in powder form at 25 ° C. is a saturated fatty acid having 10 to 22 carbon atoms that has passed through a sieve having an opening of 150 μm, and is 100 parts by mass of sinterable metal particles (A). The manufacturing method of the electronic device as described in [11] which is 0.01-5 mass parts.
[13] The method for manufacturing an electronic device according to [11] or [12], wherein the material of the sinterable metal particles (A) is gold, silver, copper, platinum, palladium, or an alloy thereof.
[14] The material of the metal part of the lead frame or the circuit board is gold, silver, copper, platinum, palladium, or an alloy thereof, and the material of the metal part of the semiconductor element is gold or an alloy of gold, [11] A method for manufacturing an electronic device according to [12] or [13].
[15] The volume resistivity of the sintered product of the sinterable metal particles (A) is 1 × 10 −5 Ω · cm or less, and the thermal conductivity is 100 W / m · K or more. [11] The method for manufacturing an electronic device according to any one of [14]. Achieved by;
本発明の請求項1で規定するペースト状金属粒子組成物は、加熱により、揮発性分散媒および脂肪酸が揮発または分解によって揮散し、焼結性金属粒子(A)同士が焼結して、金属製部材への接着強さ、特にはサーマルサイクル試験後の接着強さが優れた固形状金属となる。
In the paste-like metal particle composition defined in
[11] (A)25℃で固形状、半固形状または液状の脂肪酸、高分子分散剤および有機アミンからなる群から選択される被覆剤で表面被覆された平均粒径が0.01〜10μmである焼結性金属粒子と、
(B)揮発性分散媒と、
(C)25℃で粉末状の脂肪酸とからなる、ペースト状金属粒子組成物を、半導体素子の金属部分とリードフレームもしくは金属部分を有する回路基板間に介在させた後、100℃以上300℃以下で加熱することにより、該焼結性金属粒子(A)同士の焼結物として、半導体素子の金属部分とリードフレームもしくは回路基板の金属部分を接合することを特徴とする、電子装置の製造方法。
[12] 25℃で粉末状の脂肪酸(C)が、目開きが150μmのふるいを通過した,炭素数が10〜22の飽和脂肪酸であり、焼結性金属粒子(A)100質量部に対し、0.01〜5質量部である、[11]に記載の電子装置の製造方法。
[13] 該焼結性金属粒子(A)の材質が、金、銀、銅、白金、パラジウム、またはそれらの合金である、[11]または[12]に記載の電子装置の製造方法。
[14] リードフレームまたは回路基板の金属部分の材質が、金、銀、銅、白金、パラジウム、またはそれらの合金であり、半導体素子の金属部分の材質が、金または金の合金である、[11]、[12]または[13]に記載の電子装置の製造方法。
[15] 該焼結性金属粒子(A)同士の焼結物の体積抵抗率が1×10-5Ω・cm以下であり、かつ、熱伝導率が100W/m・K以上である、[11]から[14]のいずれかに記載の電子装置の製造方法。;により達成される。
[11] (A) The average particle size coated with a coating agent selected from the group consisting of solid, semi-solid or liquid fatty acids, polymer dispersants and organic amines at 25 ° C. is 0.01 to 10 μm. Sinterable metal particles which are
(B) a volatile dispersion medium;
(C) A paste-like metal particle composition consisting of a fatty acid powdered at 25 ° C. is interposed between a metal part of a semiconductor element and a circuit board having a lead frame or metal part, and then 100 ° C. or more and 300 ° C. or less. A method of manufacturing an electronic device comprising: joining a metal part of a semiconductor element and a metal part of a lead frame or a circuit board as a sintered product of the sinterable metal particles (A) by heating at .
[12] Fatty acid (C) in powder form at 25 ° C. is a saturated fatty acid having 10 to 22 carbon atoms that has passed through a sieve having an opening of 150 μm, and is 100 parts by mass of sinterable metal particles (A). The manufacturing method of the electronic device as described in [11] which is 0.01-5 mass parts.
[13] The method for manufacturing an electronic device according to [11] or [12], wherein the material of the sinterable metal particles (A) is gold, silver, copper, platinum, palladium, or an alloy thereof.
[14] The material of the metal part of the lead frame or the circuit board is gold, silver, copper, platinum, palladium, or an alloy thereof, and the material of the metal part of the semiconductor element is gold or an alloy of gold, [11] A method for manufacturing an electronic device according to [12] or [13].
[15] The volume resistivity of the sintered product of the sinterable metal particles (A) is 1 × 10 −5 Ω · cm or less, and the thermal conductivity is 100 W / m · K or more. [11] The method for manufacturing an electronic device according to any one of [14]. Achieved by;
本発明の請求項11で規定する電子装置の製造方法によると、半導体素子とリードフレームもしくは回路基板が強固に接合し、サーマルサイクル試験後の接着強さが優れているので信頼性の高い電子装置を製造することができる。 According to the method for manufacturing an electronic device defined in claim 11 of the present invention, the semiconductor element and the lead frame or the circuit board are firmly bonded, and the adhesive strength after the thermal cycle test is excellent, so that the electronic device has high reliability. Can be manufactured.
本発明のペースト状金属粒子組成物は、(A)25℃で固形状、半固形状または液状の脂肪酸、高分子分散剤および有機アミンからなる群から選択される被覆剤で表面被覆された平均粒径が0.01〜10μmである焼結性金属粒子と、
(B)揮発性分散媒と、
(C)25℃で粉末状の脂肪酸とからなることを特徴とする。このペースト状金属粒子組成物は、100℃以上300℃以下で加熱すると、揮発性分散媒(B)および25℃で粉末状の脂肪酸(C)が揮発または分解によって揮散し、該焼結性金属粒子(A)同士の焼結物、すなわち、空隙を有する固形状金属となる。
The paste-like metal particle composition of the present invention is (A) an average surface-coated with a coating agent selected from the group consisting of solid, semi-solid or liquid fatty acids, polymer dispersants and organic amines at 25 ° C. Sinterable metal particles having a particle size of 0.01 to 10 μm;
(B) a volatile dispersion medium;
(C) It consists of a fatty acid powdered at 25 degreeC. When this paste-like metal particle composition is heated at 100 ° C. or more and 300 ° C. or less, the volatile dispersion medium (B) and the powdered fatty acid (C) are volatilized or volatilized at 25 ° C., and the sinterable metal A sintered product of the particles (A), that is, a solid metal having voids.
(a)25℃で固形状、半固形状または液状の脂肪酸、(b)酸性官能基および/または塩基性官能基を有する高分子分散剤、(c)有機アミンからなる群から選択される被覆剤で表面被覆された平均粒径が0.01〜10μmである焼結性金属粒子(A)は、加熱焼結性を有する金属粒子であれば限定されないが、加熱焼結性の点で好ましくは銀、金、銅、白金、パラジウム各粒子から選択され、より好ましくは銀粒子である。なお、これら金属の合金粒子、あるいは、これら金属により表面が被覆された他の金属粒子であっても良いし、該金属粒子は2種類以上を併用しても良い。 (A) fatty acid which is solid, semi-solid or liquid at 25 ° C., (b) a polymeric dispersant having an acidic functional group and / or a basic functional group, and (c) a coating selected from the group consisting of organic amines The sinterable metal particles (A) having an average particle size of 0.01 to 10 μm whose surface is coated with an agent are not limited as long as they are metal particles having heat sinterability, but are preferable in terms of heat sinterability. Is selected from silver, gold, copper, platinum and palladium particles, more preferably silver particles. These metal alloy particles or other metal particles whose surfaces are coated with these metals may be used, or two or more kinds of these metal particles may be used in combination.
前記焼結性金属粒子(A)は、好ましくは、金属塩(ただし、金属は、好ましくは銀、銅、金、白金およびパラジウムからなる群から選択される)の還元法により製造されたものである。例えば、銀粒子の場合、還元法では、通常、硝酸銀水溶液とアンモニア水とを混合して反応させ銀アンミン錯体水溶液を得て、これとヒドロキノンと無水亜硫酸カリウムもしくはアンモニウムとゼラチンの水溶液を接触反応させて銀粉を還元析出させ、濾過し、残渣を水で洗浄し、加熱下乾燥させて調製する方法が例示される。あるいは、硝酸銀水溶液とアンモニア水とを混合して反応させ銀アンミン錯体水溶液を得て、これと有機還元剤(ヒドロキノン、アスコルビン酸、グルコース等)、特にはヒドロキノンの水溶液を接触反応させて銀粉を還元析出させ、濾過し、洗浄し、乾燥させて調製する方法が例示される。 The sinterable metal particles (A) are preferably produced by a reduction method of a metal salt (wherein the metal is preferably selected from the group consisting of silver, copper, gold, platinum and palladium). is there. For example, in the case of silver particles, the reduction method usually involves mixing and reacting an aqueous silver nitrate solution and aqueous ammonia to obtain an aqueous silver ammine complex solution, which is then contacted with an aqueous solution of hydroquinone, anhydrous potassium sulfite or ammonium and gelatin. An example is a method in which silver powder is reduced and precipitated, filtered, the residue is washed with water, and dried by heating. Alternatively, silver nitrate aqueous solution and aqueous ammonia are mixed and reacted to obtain a silver ammine complex aqueous solution, which is contacted with an organic reducing agent (hydroquinone, ascorbic acid, glucose, etc.), particularly hydroquinone aqueous solution, to reduce silver powder. Examples are methods of precipitation, filtration, washing and drying.
濾過残渣はアンモニアとヒドロキノンと無水亜硫酸カリウムもしくはアンモニウムとゼラチンを含有しており、銀粒子表面にアンモニアとヒドロキノンと無水亜硫酸カリウムもしくはアンモニウムとゼラチンが付着しているため、通常、清浄な水で繰り返し洗浄して、平均粒径が好ましくは0.01〜10μmである焼結性金属粒子を得ることができる。あるいは、濾過残渣はアンモニアと有機還元剤、特にはヒドロキノンを含有しており、銀粒子表面にアンモニアと有機還元剤、特にはヒドロキノンが付着しているため、通常、清浄な水とメタノールで繰り返し洗浄して平均粒径が好ましくは0.01〜10μmである焼結性金属粒子を得ることができる。 The filtration residue contains ammonia, hydroquinone, anhydrous potassium sulfite or ammonium, and gelatin. Since ammonia, hydroquinone, anhydrous potassium sulfite, ammonium, and gelatin adhere to the silver particle surface, it is usually washed repeatedly with clean water. Thus, sinterable metal particles having an average particle diameter of preferably 0.01 to 10 μm can be obtained. Alternatively, the filtration residue contains ammonia and an organic reducing agent, particularly hydroquinone, and ammonia and an organic reducing agent, particularly hydroquinone, are attached to the surface of the silver particles, so it is usually repeatedly washed with clean water and methanol. Thus, sinterable metal particles having an average particle diameter of preferably 0.01 to 10 μm can be obtained.
該金属粒子の金属が、銅、金、白金およびパラジウムからなる群から選択される場合は、硝酸金属塩、硫酸金属塩等を使用して、同様の方法により焼結性金属粒子を製造することができる。 When the metal of the metal particles is selected from the group consisting of copper, gold, platinum and palladium, sinterable metal particles are produced by a similar method using a metal nitrate, a metal sulfate, etc. Can do.
このようにして製造された焼結性金属粒子(A)、特には、焼結性銀粒子は通常、球状または粒状である。
フレーク状の焼結性銀粒子(A)は、粉末状焼結性銀粒子をセラミック製のボールとともにボールミルのような回転式ドラム装置で銀粒子を物理的にたたくことにより容易に製造できる。この際、銀粒子の凝集を低減、防止するため微量の炭素数が10以上の高級脂肪酸、高級脂肪酸の金属塩、高級脂肪酸エステル等を添加しても良い。
The sinterable metal particles (A) thus produced, particularly the sinterable silver particles, are usually spherical or granular.
The flaky sinterable silver particles (A) can be easily produced by physically hitting the silver particles with a rotary drum device such as a ball mill together with the ceramic sinterable silver particles. At this time, in order to reduce or prevent the aggregation of silver particles, a trace amount of higher fatty acid having 10 or more carbon atoms, metal salt of higher fatty acid, higher fatty acid ester, etc. may be added.
前記焼結性金属粒子(A)の平均粒径は、レーザ回折散乱式粒度分布測定装置を用いて測定した粒度分布の体積基準の積算分率50%値、すなわち、メジアン径(D50値)である。
前記焼結性金属粒子(A)の平均粒径が10μmを越えると、焼結性金属粒子(A)同士の焼結性が低下する恐れがあるので10μm以下であり、5μm以下であることが好ましい。また、0.01μm未満の場合、表面活性が強すぎてペースト状金属粒子組成物の保存安定性が低下する恐れがあるため、0.01μm以上であり、0.1μm以上であることが好ましい。
The average particle size of the sinterable metal particles (A) is a volume-based integrated fraction 50% value of the particle size distribution measured using a laser diffraction / scattering particle size distribution measuring device, that is, the median diameter (D50 value). is there.
If the average particle diameter of the sinterable metal particles (A) exceeds 10 μm, the sinterability between the sinterable metal particles (A) may be reduced, so that the sinterable metal particles (A) are 10 μm or less and 5 μm or less. preferable. In addition, when it is less than 0.01 μm, the surface activity is too strong and the storage stability of the paste-like metal particle composition may be lowered, so that it is 0.01 μm or more, and preferably 0.1 μm or more.
本発明のペースト状金属粒子組成物中の焼結性金属粒子(A)の形状は限定されず、球状、粒状、フレーク(片)状・針状・角状・樹枝状・不規則形状・涙滴状・板状・極薄板状・六角板状・柱状・棒状・多孔状・繊維状・塊状・海綿状・けい角状・丸み状等が例示されるが、球状、粒状、涙滴状であることが好ましい。形状は、例えばJIS Z 2500に記載の分類を用いることができる。 The shape of the sinterable metal particles (A) in the paste-like metal particle composition of the present invention is not limited, and is spherical, granular, flakes (pieces), needles, squares, dendritics, irregular shapes, tears Examples include drops, plates, ultrathin plates, hexagonal plates, columns, rods, porous, fibers, lump, spongy, kernel, round, etc. Preferably there is. For example, the classification described in JIS Z 2500 can be used as the shape.
なお、これらの形状の焼結性金属粒子(A)は2種以上を併用しても良い。
併用例として、粒状の銀粒子と球状の銀粒子との併用(例えば、平均粒径の小さい粒状銀粒子と平均粒径の大きい球状銀粒子との併用、平均粒径の小さい球状銀粒子と平均粒径の大きい粒状銀粒子との併用)、平均粒径の小さい銀粒子と平均粒径の大きい銀粒子との併用(例えば、平均粒径の小さい球状銀粒子と平均粒径の大きい球状銀粒子との併用、平均粒径の小さい粒状銀粒子と平均粒径の大きい粒状銀粒子との併用)、球状または粒状の銅粒子と球状または粒状の銀粒子の併用が例示される。
配合比率は、限定されないが、金属製部材への接着強さ、特にはサーマルサイクル試験後の接着強さの点で、前記の前者と後者が、質量比で5:95〜90:10が好ましく、8:92〜70:30がより好ましい。
Two or more kinds of these sinterable metal particles (A) may be used in combination.
As a combination example, a combination of granular silver particles and spherical silver particles (for example, a combination of granular silver particles having a small average particle diameter and spherical silver particles having a large average particle diameter, a spherical silver particle having a small average particle diameter and an average Combined use of granular silver particles having a large particle size), combined use of silver particles having a small average particle size and silver particles having a large average particle size (for example, spherical silver particles having a small average particle size and spherical silver particles having a large average particle size) And a combination of a spherical silver particle having a small average particle diameter and a granular silver particle having a large average particle diameter), and a spherical or granular copper particle.
The blending ratio is not limited, but the former and the latter are preferably in the mass ratio of 5:95 to 90:10 in terms of the adhesion strength to the metal member, particularly the adhesion strength after the thermal cycle test. 8:92 to 70:30 is more preferable.
前記焼結性金属粒子(A)は、前記焼結性金属粒子(A)同士の凝集を防ぐために、表面の少なくとも一部、好ましくは全部が特定の有機物で被覆されている。そのような有機物として、(a)25℃で非粉末状の脂肪酸、(b)酸性官能基および/または塩基性官能基を有する高分子分散剤、(c)有機アミンが例示される。
25℃で非粉末状の脂肪酸(a)は、25℃で固形状、半固形状もしくは液状であるが、粉末状ではない。
In order to prevent aggregation of the sinterable metal particles (A), at least a part of the surface of the sinterable metal particles (A) is preferably coated with a specific organic substance. Examples of such organic substances include (a) a non-powdered fatty acid at 25 ° C., (b) a polymer dispersant having an acidic functional group and / or a basic functional group, and (c) an organic amine.
The non-powdered fatty acid (a) at 25 ° C. is solid, semi-solid or liquid at 25 ° C., but is not powdery.
25℃で固形状、半固形状または液状の脂肪酸(a)は、通常、前記焼結性金属粒子(A)の、例えば、還元法による製造工程の中において添加されるものであり、前記したように、前記焼結性金属粒子(A)は、例えば、清浄な水とメタノールで繰り返し洗浄されて完成するため、前記焼結性金属粒子(A)の表面に単に付着しただけの脂肪酸は除去されて残存せず、該表面に強固に付着もしくは該表面と会合したものだけが残存する。よって、本発明のペースト状金属粒子組成物を製造する際の混合においては、前記焼結性金属粒子(A)の表面から容易には離脱しないものであり、本発明のペースト状金属粒子組成物中に意図的に添加される、25℃で粉末状の脂肪酸(C)とは明確に異なる。 The solid, semi-solid or liquid fatty acid (a) at 25 ° C. is usually added during the production process of the sinterable metal particles (A), for example, by the reduction method. Thus, since the sinterable metal particles (A) are completed by repeatedly washing with clean water and methanol, for example, the fatty acid simply attached to the surface of the sinterable metal particles (A) is removed. However, only those that adhere firmly to the surface or associate with the surface remain. Therefore, in mixing in producing the paste-like metal particle composition of the present invention, the paste-like metal particle composition of the present invention is not easily detached from the surface of the sinterable metal particles (A). It is clearly different from the fatty acid (C) powdered at 25 ° C. intentionally added.
25℃で固形状、半固形状または液状の脂肪酸(a)として、炭素原子数が5以上であるペンタン酸(吉草酸)、ヘキサン酸(カプロン酸)、ヘプタン酸(エナント酸)、オクタン酸(カプリル酸)、ノナン酸(ペラルゴン酸)、デカン酸(カプリン酸)、ドデカン酸(ラウリン酸)、テトラデカン酸(ミリスチン酸)、ペンタデカン酸、ヘキサデカン酸(パルミチン酸)、ヘプタデカン酸(マルガリン酸)、オクタデカン酸(ステアリン酸)、12−ヒドロキシオクタデカン酸(12−ヒドロキシオレイン酸)、エイコサン酸(アラキン酸)、ドコサン酸(ベヘン酸)、テトラコサン酸(リグノセリン酸)、ヘキサコサン酸(セロチン酸)、オクタコサン酸(モンタン酸)等の1価の直鎖飽和脂肪酸;炭素原子数が14以上である2−ペンチルノナン酸、2−ヘキシルデカン酸、2−ヘプチルドデカン酸、イソオレイン酸等の1価の分枝飽和脂肪酸;パルミトレイン酸、オレイン酸、イソオレイン酸、エライジン酸、リノール酸、リノレン酸、リシノール酸、ガドレン酸、エルカ酸、セラコレイン酸等の1価の不飽和脂肪酸が例示される。 As fatty acid (a) solid, semi-solid or liquid at 25 ° C., pentanoic acid (valeric acid), hexanoic acid (caproic acid), heptanoic acid (enanthic acid), octanoic acid (having 5 or more carbon atoms) Caprylic acid), nonanoic acid (pelargonic acid), decanoic acid (capric acid), dodecanoic acid (lauric acid), tetradecanoic acid (myristic acid), pentadecanoic acid, hexadecanoic acid (palmitic acid), heptadecanoic acid (margaric acid), octadecane Acid (stearic acid), 12-hydroxyoctadecanoic acid (12-hydroxyoleic acid), eicosanoic acid (arachidic acid), docosanoic acid (behenic acid), tetracosanoic acid (lignoceric acid), hexacosanoic acid (serotic acid), octacosanoic acid ( Monovalent linear saturated fatty acids such as montanic acid; 2-pens having 14 or more carbon atoms Monovalent branched saturated fatty acids such as lunananoic acid, 2-hexyldecanoic acid, 2-heptyldodecanoic acid and isooleic acid; palmitoleic acid, oleic acid, isooleic acid, elaidic acid, linoleic acid, linolenic acid, ricinoleic acid, gadrenic acid, Examples thereof include monovalent unsaturated fatty acids such as erucic acid and cerakoleic acid.
なお、炭素原子数が2以上であるシュウ酸、マロン酸、コハク酸、マレイン酸、フマール酸、オキシジ酢酸(ジグリコール酸)、グルタル酸、アジピン酸、ピメリン酸、スペリン酸、アゼライン酸、セバシン酸等の多価の脂肪族カルボン酸、フタル酸、イソフタル酸、テレフタル酸等の多価の芳香族カルボン酸を25℃で非粉末状の脂肪酸(a)と併用しても良い。
多価の脂肪族カルボン酸や多価の芳香族カルボン酸の好ましい配合量は、25℃で非粉末状の脂肪酸(a)の10%質量以下である。
Oxalic acid, malonic acid, succinic acid, maleic acid, fumaric acid, oxydiacetic acid (diglycolic acid), glutaric acid, adipic acid, pimelic acid, speric acid, azelaic acid, sebacic acid having 2 or more carbon atoms Polyhydric aliphatic carboxylic acids such as phthalic acid, isophthalic acid and terephthalic acid may be used in combination with the non-powdered fatty acid (a) at 25 ° C.
A preferable blending amount of the polyvalent aliphatic carboxylic acid or the polyvalent aromatic carboxylic acid is 10% by mass or less of the non-powdered fatty acid (a) at 25 ° C.
なお、脂肪酸のアルカリ金属塩や、脂肪酸のエステルを25℃で非粉末状の脂肪酸(a)と併用しても良い。脂肪酸のアルカリ金属塩として、脂肪酸のナトリウム塩とカリウム塩とリチウム塩が例示される。脂肪酸のエステルとして、脂肪酸のアルキルエステル(例えば、メチルエステル、エチルエステル)、脂肪酸のフェニルエステルが例示される。これらアルキルエステルのアルキル基は炭素原子数1〜6が好ましい。
好ましい配合量は、25℃で非粉末状の脂肪酸(a)の10%質量以下である。
In addition, you may use together the alkali metal salt of fatty acid, and the ester of fatty acid with non-powdered fatty acid (a) at 25 degreeC. Examples of the alkali metal salt of fatty acid include sodium salt, potassium salt and lithium salt of fatty acid. Examples of fatty acid esters include fatty acid alkyl esters (for example, methyl esters and ethyl esters) and fatty acid phenyl esters. The alkyl group of these alkyl esters preferably has 1 to 6 carbon atoms.
A preferable blending amount is 10% by mass or less of the non-powdered fatty acid (a) at 25 ° C.
(b)酸性官能基および/または塩基性官能基を有する高分子分散剤は、重量平均分子量が通常1,000以上である。重量平均分子量(Mw)は、ゲルパーミエーションクロマトグラフィー(キャリア:テトラヒドロフラン)によって測定されるポリスチレン換算重量平均分子量である。 (B) The polymer dispersant having an acidic functional group and / or a basic functional group usually has a weight average molecular weight of 1,000 or more. The weight average molecular weight (Mw) is a polystyrene equivalent weight average molecular weight measured by gel permeation chromatography (carrier: tetrahydrofuran).
酸性官能基として、カルボキシル基、酸無水物基、スルホ基(スルホン酸基と称されることがある)、チオール基、リン酸基、酸性リン酸エステル基、ホスホン酸基が例示されるが、カルボキシル基、リン酸基または酸性リン酸エステル基であることが好ましい。酸性リン酸エステル基は、一部のリン結合水酸基がアルコキシ化されたものである。アルコキシ基としてメトキシ基、エトキシ基、プロポキシ基などの低級アルコキシ基が例示される。低級アルコキシ基の炭素原子数は好ましくは1〜8である。
また、塩基性官能基として、アミノ基、イミノ基(=NH)、アンモニウム塩基、塩基性窒素原子を有する複素環基が例示されるが、アミノ基、アンモニウム塩基(例えば、第3級アンモニウム塩基、第4級アンモニウム塩基)であることが好ましい。アミノ基は、第1級アミノ基(-NH2)、第2級アミノ基(-NHR)、第3級アミノ基(-NRR')のいずれでもよい。前記RとR'はアルキル基、フェニル基、アラルキル基などであり、炭素原子数は好ましくは1〜8である。
Examples of the acidic functional group include a carboxyl group, an acid anhydride group, a sulfo group (sometimes referred to as a sulfonic acid group), a thiol group, a phosphoric acid group, an acidic phosphoric acid ester group, and a phosphonic acid group. A carboxyl group, a phosphate group or an acidic phosphate group is preferred. The acidic phosphate group is one in which a part of the phosphorus-bonded hydroxyl group is alkoxylated. Examples of the alkoxy group include lower alkoxy groups such as a methoxy group, an ethoxy group, and a propoxy group. The number of carbon atoms of the lower alkoxy group is preferably 1-8.
Examples of the basic functional group include an amino group, an imino group (= NH), an ammonium base, and a heterocyclic group having a basic nitrogen atom, but an amino group, an ammonium base (for example, a tertiary ammonium base, A quaternary ammonium base). The amino group may be any of a primary amino group (—NH 2 ), a secondary amino group (—NHR), and a tertiary amino group (—NRR ′). R and R ′ are an alkyl group, a phenyl group, an aralkyl group and the like, and preferably have 1 to 8 carbon atoms.
酸性官能基および/または塩基性官能基を有する高分子分散剤の酸価は、5〜300mgKOH/gであることが好ましく、10〜200mgKOH/gであることがより好ましい。また、高分子分散剤のアミン価は、5〜300mgKOH/gであることが好ましく、10〜200mgKOH/gであることがより好ましい。
酸価とは、高分子分散剤固形分1gあたりの酸価を表し、JIS K 0070に準じ、電位差滴定法によって求めることができる。アミン価とは、高分子分散剤固形分1gあたりのアミン価を表し、0.1Nの塩酸水溶液を用い、電位差滴定法によって求めたのち、水酸化カリウムの当量に換算した値をいう。
The acid value of the polymer dispersant having an acidic functional group and / or a basic functional group is preferably 5 to 300 mgKOH / g, and more preferably 10 to 200 mgKOH / g. Further, the amine value of the polymer dispersant is preferably 5 to 300 mgKOH / g, more preferably 10 to 200 mgKOH / g.
The acid value represents the acid value per 1 g of the solid content of the polymer dispersant, and can be determined by potentiometric titration according to JIS K 0070. The amine value represents the amine value per gram of the polymer dispersant solid content, and is a value converted to an equivalent of potassium hydroxide after being obtained by potentiometric titration using a 0.1N hydrochloric acid aqueous solution.
市販の酸性官能基および/または塩基性官能基を有する高分子分散剤として、SOLSPERSE24000(酸価:24mgKOH/g、アミン価:47mgKOH/g),SOLSPERSE32000(酸価:15mgKOH/g、アミン価:180mgKOH/g)(Lubrizol,Ltd.製)(SOLSPERSEは、リューブリゾル リミテッドの登録商標である)等が例示される。 As a polymer dispersant having a commercially available acidic functional group and / or basic functional group, SOLSPERSE24000 (acid value: 24 mgKOH / g, amine value: 47 mgKOH / g), SOLSPERSE32000 (acid value: 15 mgKOH / g, amine value: 180 mgKOH) / G) (manufactured by Lubrizol, Ltd.) (SOLSPERSE is a registered trademark of Lyubrizol Limited).
また、DISPERBYK-106(酸価:132mgKOH/g、アミン価:74mgKOH/g)、DISPERBYK-130(酸価:2mgKOH/g、アミン価:190mgKOH/g)、DISPERBYK-140(酸価:73mgKOH/g、アミン価:76mgKOH/g)、DISPERBYK-142(酸価:46mgKOH/g、アミン価:43mgKOH/g)、DISPERBYK-145(酸価:76mgKOH/g、アミン価:71mgKOH/g)、DISPERBYK-180(酸価:94mgKOH/g、アミン価:94mgKOH/g)、DISPERBYK-187(酸価:35mgKOH/g、アミン価:35mgKOH/g)、DISPERBYK-191(酸価:30mgKOH/g、アミン価:20mgKOH/g)、DISPERBYK-2001(酸価:19mgKOH/g、アミン価:29mgKOH/g)、DISPERBYK-2010(酸価:20mgKOH/g、アミン価:20mgKOH/g)、DISPERBYK-2020(酸価:37mgKOH/g、アミン価:36mgKOH/g)、DISPERBYK-2020N(酸価:36mgKOH/g、アミン価:36mgKOH/g)、DISPERBYK-2025(酸価:38mgKOH/g、アミン価:37mgKOH/g)、DISPERBYK-102(酸価:101mgKOH/g)、DISPERBYK-174(酸価:22mgKOH/g)、DISPERBYK-2096(酸価:40mgKOH/g)、DISPERBYK-2150(アミン価:57mgKOH/g)、などのディスパービックシリーズ品[ビックケミー・ジャパン株式会社販売品](DISPERBYKは、ビイク―ヘミー ゲゼルシヤフト ミツト ベシュレンクテル ハフツングの登録商標である)等が例示される。 DISPERBYK-106 (acid value: 132 mgKOH / g, amine value: 74 mgKOH / g), DISPERBYK-130 (acid value: 2 mgKOH / g, amine value: 190 mgKOH / g), DISPERBYK-140 (acid value: 73 mgKOH / g) , Amine value: 76 mgKOH / g), DISPERBYK-142 (acid value: 46 mgKOH / g, amine value: 43 mgKOH / g), DISPERBYK-145 (acid value: 76 mgKOH / g, amine value: 71 mgKOH / g), DISPERBYK-180 (Acid value: 94 mgKOH / g, amine value: 94 mgKOH / g), DISPERBYK-187 (acid value: 35 mgKOH / g, amine value: 35 mgKOH / g), DISPERBYK-191 (acid value: 30 mgKOH / g, amine value: 20 mgKOH) / G), DISPERBYK-2001 (acid value: 19 mgKOH / g, amine value: 29 mgKOH / g), DISPERBYK-2010 (acid value: 20 mgKOH / g, a DISPERBYK-2020 (acid value: 37 mgKOH / g, amine value: 36 mgKOH / g), DISPERBYK-2020N (acid value: 36 mgKOH / g, amine value: 36 mgKOH / g), DISPERBYK-2025 ( Acid value: 38 mgKOH / g, amine value: 37 mgKOH / g), DISPERBYK-102 (acid value: 101 mgKOH / g), DISPERBYK-174 (acid value: 22 mgKOH / g), DISPERBYK-2096 (acid value: 40 mgKOH / g) , DISPERBYK-2150 (amine value: 57 mgKOH / g), etc. Disperbic series products [BIC Chemie Japan Co., Ltd. sales] (DISPERBYK is a registered trademark of Bik-Hemi Geselsyaft Mitto Beschlenktel Huffung) .
また、BYK-9076(酸価:38mgKOH/g、アミン価:44mgKOH/g)、BYK-9077(アミン価:48mgKOH/g)、ANTI-TERRA-U(酸価:24mgKOH/g、アミン価:19mgKOH/g)、ANTI-TERRA-U100(酸価:50mgKOH/g、アミン価:35mgKOH/g)、ANTI-TERRA-204(酸価:41mgKOH/g、アミン価:37mgKOH/g)、ANTI-TERRA-205(酸価:40mgKOH/g、アミン価:37mgKOH/g)、ANTI-TERRA-250(酸価:46mgKOH/g、アミン価:41mgKOH/g)などのビックシリーズ品、アンチテラシリーズ品[ビックケミー・ジャパン株式会社販売品](BYKおよびANTI-TERRAは、ビイク―ヘミー ゲゼルシヤフト ミツト ベシュレンクテル ハフツングの登録商標である)等が例示される。 Further, BYK-9076 (acid value: 38 mgKOH / g, amine value: 44 mgKOH / g), BYK-9077 (amine value: 48 mgKOH / g), ANTI-TERRA-U (acid value: 24 mgKOH / g, amine value: 19 mgKOH) / G), ANTI-TERRA-U100 (acid value: 50 mgKOH / g, amine value: 35 mgKOH / g), ANTI-TERRA-204 (acid value: 41 mgKOH / g, amine value: 37 mgKOH / g), ANTI-TERRA- Bic series products such as 205 (acid value: 40 mg KOH / g, amine value: 37 mg KOH / g), ANTI-TERRA-250 (acid value: 46 mg KOH / g, amine value: 41 mg KOH / g), anti-terra series products [Bic Chemie ・Products sold by Japan Co., Ltd.] (BYK and ANTI-TERRA are registered trademarks of Beik-Hemmy Geselsyaft Mits Beschlenktel Huffung).
また、ディスパロンDA−234(酸価:16mgKOH/g、アミン価:20mgKOH/g)、ディスパロンDA−325(酸価:14mgKOH/g、アミン価:20mgKOH/g)などのディスパロンシリーズ品[楠本化成株式会社製]ディスパロンは、楠本化成株式会社の登録商標である);アジスパーPB−821(酸価:17mgKOH/g、アミン価:10mgKOH/g)、アジスパーPB−822(酸価:14mgKOH/g、アミン価:17mgKOH/g)、アジスパーPB−881(酸価:17mgKOH/g、アミン価:17mgKOH/g)、アジスパーPN−411(酸価:6mgKOH/g、アジスパーPA−111(酸価:35mgKOH/g)、などのアジスパーシリーズ品[味の素ファインテクノ株式会社製]が例示される(アジスパーは、味の素株式会社の登録商標である)。 Disparon series products such as Dispalon DA-234 (acid value: 16 mg KOH / g, amine value: 20 mg KOH / g), Disparon DA-325 (acid value: 14 mg KOH / g, amine value: 20 mg KOH / g) [Enomoto Kasei Disparon is a registered trademark of Enomoto Kasei Co., Ltd.); Azisper PB-821 (acid value: 17 mg KOH / g, amine value: 10 mg KOH / g), Azisper PB-822 (acid value: 14 mg KOH / g, Amine value: 17 mg KOH / g), Azisper PB-881 (acid value: 17 mg KOH / g, amine value: 17 mg KOH / g), Azisper PN-411 (acid value: 6 mg KOH / g, Azisper PA-111 (acid value: 35 mg KOH / g) g) Ajisper series products such as [Ajinomoto Fine Techno [Ajispur is a registered trademark of Ajinomoto Co., Inc.].
(c)有機アミンは、1級、2級もしくは3級のアルキルアミン類、アルキルアミドアミン類、N-アルキルエタノールアミン類、N-アルキルモルホリン、その他の有機アミン化合物が例示される。 Examples of (c) organic amines include primary, secondary or tertiary alkylamines, alkylamidoamines, N-alkylethanolamines, N-alkylmorpholines, and other organic amine compounds.
1級、2級もしくは3級のアルキルアミン類として、ジプロピルアミン、ジブチルアミン、ヘキシルアミン、シクロヘキシルアミン、ヘプチルアミン、オクチルアミン、ノニルアミン、デシルアミン、ドデシルアミン等のアルキルモノアミン、エチレンジアミン、N,N−ジメチルエチレンジアミン、N,N´−ジメチルエチレンジアミン、N,N−ジエチルエチレンジアミン、N,N´−ジエチルエチレンジアミン、1,2−プロパンジアミン、1,3−プロパンジアミン、2,2−ジメチル−1,3−プロパンジアミン、N,N−ジメチル−1,3−ジアミノプロパン、N,N´−ジメチル−1,3−ジアミノプロパン、N,N−ジエチル−1,3−ジアミノプロパン、1,4−ジアミノブタン、1,5−ジアミノ−2−メチルペンタン、1,6−ジアミノヘキサン、N,N´−ジメチル−1,6−ジアミノヘキサン、1,7−ジアミノヘプタン、1,8−ジアミノオクタン等のアルキルジアミンが例示される。トリプロピルアミン、トリブチルアミン等のトリアルキルアミンが例示される。 Examples of primary, secondary or tertiary alkylamines include dipropylamine, dibutylamine, hexylamine, cyclohexylamine, heptylamine, octylamine, nonylamine, decylamine, dodecylamine and other alkyl monoamines, ethylenediamine, N, N- Dimethylethylenediamine, N, N′-dimethylethylenediamine, N, N-diethylethylenediamine, N, N′-diethylethylenediamine, 1,2-propanediamine, 1,3-propanediamine, 2,2-dimethyl-1,3- Propanediamine, N, N-dimethyl-1,3-diaminopropane, N, N′-dimethyl-1,3-diaminopropane, N, N-diethyl-1,3-diaminopropane, 1,4-diaminobutane, 1,5-diamino-2-methylpentane, , 6-diaminohexane, N, N'-dimethyl-1,6-diaminohexane, 1,7-diamino heptane, 1,8-alkyldiamine diamino octane, and the like. Examples include trialkylamines such as tripropylamine and tributylamine.
(a)25℃で固形状、半固形状または液状の脂肪酸、(b)酸性官能基および/または塩基性官能基を有する高分子分散剤、(c)有機アミン(含窒素有機化合物)からなる群から選択される被覆剤で表面被覆された平均粒径が0.01〜10μmである焼結性金属粒子(A)の焼結性は、同じ製造者、同じ製造方法、同じ製造条件であっても変化し得るものであるが、そのようなロット変動があっても、25℃で粉末状である脂肪酸(C)の添加によって安定した焼結性を得ることができる。 (A) a solid, semi-solid or liquid fatty acid at 25 ° C., (b) a polymer dispersant having an acidic functional group and / or a basic functional group, and (c) an organic amine (nitrogen-containing organic compound). The sinterability of the sinterable metal particles (A) having an average particle diameter of 0.01 to 10 μm and surface-coated with a coating agent selected from the group was the same manufacturer, the same production method, and the same production conditions. However, even if there is such lot fluctuation, stable sinterability can be obtained by adding the fatty acid (C) that is powdered at 25 ° C.
本発明のペースト状金属粒子組成物は、(a)25℃で固形状、半固形状または液状脂肪酸、(b)酸性官能基および/または塩基性官能基を有する高分子分散剤、(c)有機アミン(含窒素有機化合物からなる群から選択される被覆剤で表面被覆された平均粒径が0.01〜10μmである焼結性金属粒子(A)、揮発性分散媒(B)および25℃で粉末状である脂肪酸(C)からなる混合物であり、該焼結性金属粒子(A)および25℃で粉末状である脂肪酸(C)が揮発性分散媒(B)の作用によりペースト化している。ペースト化することによりニードルやノズルから容易に吐出でき、特にスクリーン印刷、メタルマスクによる印刷塗布に適する。印刷された後の該ペースト状金属粒子組成物の厚さは限定されないが、例えば2mm以下であり、好ましくは1mm以下であり、より好ましくは5〜500μmであり、特に好ましくは20〜200μmである。非揮発性分散媒ではなく、揮発性分散媒(B)を使用するのは、加熱により該焼結性金属粒子(A)が焼結する際に、分散媒が前もって揮散すると該焼結性金属粒子(A)が焼結しやすく、その結果、焼結物の電気伝導性、熱伝導性、接着性が向上するからである。
The paste-like metal particle composition of the present invention comprises (a) a solid, semi-solid or liquid fatty acid at 25 ° C., (b) a polymer dispersant having an acidic functional group and / or a basic functional group, (c) Organic amine (sinterable metal particles (A) having an average particle size of 0.01 to 10 μm and coated with a coating agent selected from the group consisting of nitrogen-containing organic compounds, volatile dispersion medium (B) and 25 It is a mixture comprising a fatty acid (C) that is powdered at 0 ° C., and the sinterable metal particles (A) and the fatty acid (C) that is powdered at 25 ° C. are made into a paste by the action of the volatile dispersion medium (B). By making it into a paste, it can be easily discharged from a needle or nozzle, and is particularly suitable for screen printing and printing application using a metal mask, although the thickness of the paste-like metal particle composition after printing is not limited, 2mm or more It is preferably 1 mm or less, more preferably 5 to 500 μm, and particularly preferably 20 to 200 μm.The volatile dispersion medium (B) is used instead of the non-volatile dispersion medium for heating. When the sinterable metal particles (A) are sintered by the above, if the dispersion medium is volatilized in advance, the sinterable metal particles (A) are easy to sinter. This is because conductivity and adhesiveness are improved.
そのような揮発性分散媒(B)は、該焼結性金属粒子(A)表面を変質させないものが好ましく、その粘度は限定されないが、0.1〜1000mP・sであることが好ましく、1〜500mP・sであることがより好ましい。粘度が0.1mP・s未満であると揮発性が極めて高くなり、ペースト状金属粒子組成物の調製が困難となり、(a)25℃で非粉末状の脂肪酸、(b)酸性官能基および/または塩基性官能基を有する高分子分散剤、(c)有機アミンからなる群から選択される被覆剤で表面被覆された平均粒径が0.01〜10μmである焼結性金属粒子(A)同士の焼結性が低下することがある。 Such a volatile dispersion medium (B) is preferably one that does not alter the surface of the sinterable metal particles (A), and its viscosity is not limited, but is preferably 0.1 to 1000 mP · s. More preferably, it is -500 mP * s. When the viscosity is less than 0.1 mP · s, the volatility becomes extremely high, making it difficult to prepare a paste-like metal particle composition, and (a) a non-powdered fatty acid at 25 ° C., (b) an acidic functional group and / or Or a polymer dispersant having a basic functional group, (c) a sinterable metal particle having a mean particle size of 0.01 to 10 μm and coated with a coating agent selected from the group consisting of organic amines (A) The sinterability between them may decrease.
揮発性分散媒(B)として、水;エチルアルコール、プロピルアルコール、ブチルアルコール、ペンチルアルコール、ヘキシルアルコール、ヘプチルアルコール、オクチルアルコール、ノニルアルコール、デシルアルコール、ベンジルアルコール、シクロヘキサノール、ターピネオール等の揮発性一価アルコール;エチレングリコール、プロピレングリコール、ヘキサンジオール、オクタンジオール等の揮発性多価アルコール;低級n−パラフィン、低級イソパラフィン等の揮発性脂肪族炭化水素;トルエン、キシレン等の揮発性芳香族炭化水素;アセトン、メチルエチルケトン、メチルイゾブチルケトン、シクロヘキサノン、ジアセトンアルコール(4−ヒドロキシ−4−メチル−2−ペンタノン)、2−オクタノン、イソホロン(3,5,5−トリメチル−2−シクロヘキセン−1−オン)、ジイブチルケトン(2,6−ジメチル−4−ヘプタノン)等の揮発性ケトン;酢酸エチル(エチルアセテート)、酢酸ブチルのような揮発性酢酸エステル;酪酸メチル、ヘキサン酸メチル、オクタン酸メチル、デカン酸メチルのような揮発性脂肪族カルボン酸エステル;テトラヒドロフラン、メチルセロソルブ、プロピレンブリコールモノメチルエーテル、メチルメトキシブタノール、ブチルカルビトール等の揮発性エーテル;揮発性シリコーンオイルおよび揮発性有機変成シリコーンオイルが例示され、更に、ポリブテン、ポリビニルアルコール、ポリエチレングリコール、シクロヘキサンジメタノール(シス、トランスの混合物)、ボルニルシクロヘキサノール、イソボルニルシクロヘキサノール、ボルニルフェノール、イソボルニルフェノールが例示される。揮発性分散媒(B)は2種類以上を併用しても良く、揮発性分散媒同士の相溶性は問わない。 As the volatile dispersion medium (B), water; water, ethyl alcohol, propyl alcohol, butyl alcohol, pentyl alcohol, hexyl alcohol, heptyl alcohol, octyl alcohol, nonyl alcohol, decyl alcohol, benzyl alcohol, cyclohexanol, terpineol, etc. Volatile polyhydric alcohols such as ethylene glycol, propylene glycol, hexanediol and octanediol; volatile aliphatic hydrocarbons such as lower n-paraffins and lower isoparaffins; volatile aromatic hydrocarbons such as toluene and xylene; Acetone, methyl ethyl ketone, methyl isobutyl ketone, cyclohexanone, diacetone alcohol (4-hydroxy-4-methyl-2-pentanone), 2-octanone, isophorone (3,5 Volatile ketones such as 5-trimethyl-2-cyclohexen-1-one) and dibutyl ketone (2,6-dimethyl-4-heptanone); volatile acetates such as ethyl acetate and butyl acetate; Volatile aliphatic carboxylic acid esters such as methyl butyrate, methyl hexanoate, methyl octoate, methyl decanoate; volatile ethers such as tetrahydrofuran, methyl cellosolve, propylene bricol monomethyl ether, methyl methoxybutanol, butyl carbitol; Volatile silicone oil and volatile organic modified silicone oil are exemplified, and polybutene, polyvinyl alcohol, polyethylene glycol, cyclohexanedimethanol (a mixture of cis and trans), bornylcyclohexanol, isobornyl Hexanol, bornyl phenol, isobornyl phenol is exemplified. Two or more kinds of volatile dispersion media (B) may be used in combination, and the compatibility of the volatile dispersion media is not limited.
本発明のペースト状金属粒子組成物が含む25℃で粉末状の脂肪酸(C)は、意図的に用いられる成分であり、前記焼結性金属粒子(A)にもともと含まれる表面被覆剤成分とは異なるものである。25℃で粉末状の脂肪酸(C)は、本発明のペースト状金属粒子組成物を加熱した際に、前記焼結性金属粒子(A)同士の焼結を妨げることがなく、しかも本発明のペースト状金属粒子組成物を金属製部材の接合に用いた場合、接合強度を向上する作用効果がある。特に、金属製部材の材質が金または金の合金を含む場合にその作用効果は顕著である。 Fatty acid (C) powdered at 25 ° C. contained in the paste-like metal particle composition of the present invention is a component that is intentionally used, and is a surface coating agent component originally contained in the sinterable metal particles (A). Are different. The powdered fatty acid (C) at 25 ° C. does not hinder the sintering of the sinterable metal particles (A) when the paste-like metal particle composition of the present invention is heated. When the paste-like metal particle composition is used for joining metal members, there is an effect of improving the joining strength. In particular, when the material of the metal member includes gold or a gold alloy, the effect is remarkable.
25℃で粉末状の脂肪酸(C)は、25℃未満でも粉末状であることは言うまでもない。25℃で粉末状の脂肪酸(C)は、ミキサー中で前記焼結性金属粒子(A)および前記揮発性分散媒(B)と混合中に摩擦熱で昇温するので、30℃でも粉末状であることが好ましい。 It goes without saying that the fatty acid (C) in powder form at 25 ° C. is in powder form even at less than 25 ° C. The powdered fatty acid (C) at 25 ° C. is heated by frictional heat during mixing with the sinterable metal particles (A) and the volatile dispersion medium (B) in a mixer. It is preferable that
25℃で粉末状の脂肪酸(C)は、好ましくは25℃で固体状である飽和脂肪酸であり、その分子式における炭素数が10〜22の飽和脂肪酸であることが好ましい。そのような脂肪酸(C)としては、カプリン酸、ラウリン酸、ミリスチン酸、ペンタデシル酸、パルミチン酸、マルガリン酸、ステアリン酸、ツベルクロステアリン酸、アラギジン酸、ベヘン酸が例示されるが、カプリン酸、ラウリン酸、ミリスチン酸、ペンタデシル酸、パルミチン酸、マルガリン酸、ステアリン酸であることがより好ましい。 The fatty acid (C) powdered at 25 ° C. is preferably a saturated fatty acid that is solid at 25 ° C., and is preferably a saturated fatty acid having 10 to 22 carbon atoms in the molecular formula. Examples of such fatty acid (C) include capric acid, lauric acid, myristic acid, pentadecylic acid, palmitic acid, margaric acid, stearic acid, tuberculostearic acid, aragdic acid, and behenic acid. More preferred are lauric acid, myristic acid, pentadecylic acid, palmitic acid, margaric acid and stearic acid.
25℃で粉末状の脂肪酸(C)は、本発明のペースト状金属粒子組成物中における分散性のため、目開きが150μmのふるいを通過した微細な粉末状であることが好ましい。25℃で粉末状の脂肪酸(C)が微細であると、本発明のペースト状金属粒子組成物を微細な吐出口であるニードルやノズルから容易に安定して吐出でき、また、スクリーン印刷、メタルマスクによる印刷塗布では、印刷された表面の平坦性が優れる。なお、目開きが150μmを通過しない粉末状の脂肪酸(C)であっても、本発明の目的に反しないかぎり使用しても良い。 The powdered fatty acid (C) at 25 ° C. is preferably in the form of a fine powder that has passed through a sieve having an opening of 150 μm because of dispersibility in the paste-like metal particle composition of the present invention. When the fatty acid (C) in powder form is fine at 25 ° C., the paste-like metal particle composition of the present invention can be easily and stably discharged from a needle or nozzle that is a fine discharge port, and screen printing, metal In the printing application with a mask, the flatness of the printed surface is excellent. In addition, even if it is a powdery fatty acid (C) whose mesh opening does not pass through 150 μm, it may be used as long as it is not contrary to the object of the present invention.
目開きが150μmのふるいは、市販されているものが使用できる。そのようなふるいとして、JIS Z 8801に規定のふるい、あるいは、ISOのR40/3シリーズに規定のふるい等が例示される。 As the sieve having an opening of 150 μm, a commercially available one can be used. Examples of such sieves include those specified in JIS Z 8801, or those specified in ISO R40 / 3 series.
25℃で粉末状の脂肪酸(C)の配合量は、前記焼結性金属粒子(A)100質量部に対し、0.01〜5質量部であることが好ましい。0.01質量部未満であると、25℃で粉末状の脂肪酸(C)の添加の効果が小さく、このため0.05質量部以上であることがより好ましく、特には0.1質量部を越える量であることが好ましい。一方、5質量部を越えると、前記焼結性金属粒子(A)の焼結性を阻害する恐れがあるため、3質量部以下であることが好ましく、2.2質量部以下であることがより好ましい。 It is preferable that the compounding quantity of a powdered fatty acid (C) at 25 degreeC is 0.01-5 mass parts with respect to 100 mass parts of said sinterable metal particles (A). When the amount is less than 0.01 parts by mass, the effect of adding the fatty acid powder (C) at 25 ° C. is small. For this reason, it is more preferably 0.05 parts by mass or more, particularly 0.1 parts by mass. It is preferable that the amount exceeds. On the other hand, if it exceeds 5 parts by mass, the sinterability of the sinterable metal particles (A) may be hindered, so that it is preferably 3 parts by mass or less, and preferably 2.2 parts by mass or less. More preferred.
本発明のペースト状金属粒子組成物中における、25℃で粉末状の脂肪酸(C)の状態は、ペースト状金属粒子組成物の温度、揮発性分散媒(B)への溶解性、脂肪酸(C)の融点によって変わるので限定されないが、25℃においては、25℃で粉末状の脂肪酸(C)の少なくとも一部は粉末状で存在していることが好ましい。この存在は目視や光学顕微鏡等によって容易に確認することができる。 The state of the powdered fatty acid (C) at 25 ° C. in the paste-like metal particle composition of the present invention is the temperature of the paste-like metal particle composition, the solubility in the volatile dispersion medium (B), the fatty acid (C However, at 25 ° C., it is preferable that at least a part of the powdered fatty acid (C) exists at 25 ° C. in the form of powder. This presence can be easily confirmed visually or with an optical microscope.
本発明のペースト状金属粒子組成物には、本発明の目的に反せず、効果を損なわない限り、25℃で固体状の揮発性分散媒、例えば、ピロガロール、p−メチルベンジルアルコール、o−メチルベンジルアルコール、シル−3,3,5−トリメチルシクロヘキサノール、1,4−シクロヘキサンジメタノール、1,4−シクロヘキサンジオール、ピナコールなどのアルコール類;ビフェニル、ナフタレン、デュレンなどの炭化水素類;ジベンゾイルメタン、カルコン、アセチルシクロヘキサンなどのケトン類を少量配合しても良い。 The paste-like metal particle composition of the present invention has a solid volatile dispersion medium such as pyrogallol, p-methylbenzyl alcohol, o-methyl at 25 ° C. as long as the effect of the present invention is not adversely affected and the effect is not impaired. Alcohols such as benzyl alcohol, sil-3,3,5-trimethylcyclohexanol, 1,4-cyclohexanedimethanol, 1,4-cyclohexanediol, pinacol; hydrocarbons such as biphenyl, naphthalene, durene; dibenzoylmethane A small amount of ketones such as chalcone and acetylcyclohexane may be blended.
なお、本発明のペースト状金属粒子組成物には、本発明の目的に反せず、効果を損なわない限り、前記焼結性金属粒子(A)、揮発性分散媒(B)および25℃で粉末状の脂肪酸(C)以外の、金属粒子または非金属系の粉体、金属酸化物、金属化合物、金属錯体、チクソ剤、安定剤、焼結促進剤等の添加物を少量添加しても良い。 In addition, the paste-like metal particle composition of the present invention is powdered at 25 ° C. unless the sinterable metal particles (A), the volatile dispersion medium (B), and the effect of the present invention are impaired. A small amount of additives such as metal particles or non-metallic powders, metal oxides, metal compounds, metal complexes, thixotropic agents, stabilizers, sintering accelerators, etc., other than the fatty acid (C) in the form of a powder .
本発明のペースト状金属粒子組成物は、前記焼結性金属粒子(A)、揮発性分散媒(B)および25℃で粉末状の脂肪酸(C)を混合して製造することができるが、ペースト状金属粒子組成物中における25℃で粉末状の脂肪酸(C)の分散性向上のため、前記焼結性金属粒子(A)と揮発性分散媒(B)を予め混合してペースト化した後に、25℃で粉末状の脂肪酸(C)を添加して混合することが好ましい。その際の混合温度は、前記焼結性金属粒子(A)同士の焼結が進行しないように、25℃で粉末状の脂肪酸(C)の融点以下であることが好ましく、30℃以下であることがより好ましい。 The paste-like metal particle composition of the present invention can be produced by mixing the sinterable metal particles (A), the volatile dispersion medium (B) and the powdered fatty acid (C) at 25 ° C. In order to improve the dispersibility of the powdered fatty acid (C) at 25 ° C. in the paste-like metal particle composition, the sinterable metal particles (A) and the volatile dispersion medium (B) were previously mixed to form a paste. Later, it is preferable to add and mix the powdered fatty acid (C) at 25 ° C. In this case, the mixing temperature is preferably not higher than the melting point of the powdered fatty acid (C) at 25 ° C. so that sintering between the sinterable metal particles (A) does not proceed, and is not higher than 30 ° C. It is more preferable.
本発明のペースト状金属粒子組成物は、後記する雰囲気下で100℃以上300℃以下、好ましくは150℃以上250℃以下で加熱すると、(a)25℃で非粉末状の脂肪酸、(b)酸性官能基および/または塩基性官能基を有する高分子分散剤、(c)有機アミンからなる群から選択される被覆剤で表面被覆された平均粒径が0.01〜10μmである焼結性金属粒子(A)の表面被覆剤、揮発性分散媒(B)および25℃で粉末状の脂肪酸(C)が揮発または分解により揮散して、焼結性金属粒子(A)同士が焼結して、空隙を有する固体状金属になる。 When the paste-like metal particle composition of the present invention is heated at 100 ° C. or higher and 300 ° C. or lower, preferably 150 ° C. or higher and 250 ° C. or lower in an atmosphere described later, (a) a non-powdered fatty acid at 25 ° C., (b) Polymer dispersing agent having acidic functional group and / or basic functional group, (c) Sinterability having an average particle size of 0.01 to 10 μm coated with a coating selected from the group consisting of organic amines The surface coating agent of the metal particles (A), the volatile dispersion medium (B) and the powdered fatty acid (C) are volatilized or volatilized at 25 ° C., and the sinterable metal particles (A) are sintered together. Thus, it becomes a solid metal having voids.
加熱時間は、表面被覆剤、揮発性分散媒(B)および25℃で粉末状の脂肪酸(C)が揮発または分解して、焼結性金属粒子(A)同士が焼結するのに充分な時間である。焼結性金属粒子(A)の種類や粒径、加熱温度、加熱時の雰囲気等によって焼結性金属粒子(A)同士が焼結するのに充分な時間は変動するので、規定しにくいが、例えば、5分ないし3時間である。もちろん、かかる時間に限定されるものではない。 The heating time is sufficient for the surface coating agent, the volatile dispersion medium (B), and the powdered fatty acid (C) to volatilize or decompose at 25 ° C., so that the sinterable metal particles (A) are sintered together. It's time. Although the time sufficient for sintering of the sinterable metal particles (A) varies depending on the type and particle size of the sinterable metal particles (A), the heating temperature, the atmosphere during heating, etc., it is difficult to specify. For example, 5 minutes to 3 hours. Of course, the time is not limited.
本発明のペースト状金属粒子組成物は、複数の金属製部材間の接合剤として使用することができる。該ペースト状金属粒子組成物を金属製部材(D1)に吐出、スクリーン印刷またはステンシル印刷等により塗布し、金属製部材(D2)を密接させた後、100℃以上300℃以下、好ましくは150℃以上250℃以下で加熱することにより、揮発性分散媒(B)および25℃で粉末状である脂肪酸(C)が揮発または分解して揮散し、焼結性金属粒子(A)同士の焼結物となり、金属製部材(D1)と金属製部材(D2)を強固に接合することができる。脂肪酸(a)、高分子分散剤(b)および有機アミン(c)からなる群から選択される被覆剤で表面被覆された平均粒径が0.01〜10μmである焼結性金属粒子(A)同士が焼結する際には、該焼結性金属粒子(A)の表面被覆剤も揮発または分解して揮散することが好ましい。 The paste-like metal particle composition of the present invention can be used as a bonding agent between a plurality of metal members. After the paste-like metal particle composition is applied to the metal member (D1) by spraying, screen printing or stencil printing, and the metal member (D2) is brought into close contact, it is 100 ° C. or higher and 300 ° C. or lower, preferably 150 ° C. By heating at 250 ° C. or lower, the volatile dispersion medium (B) and the fatty acid (C) in powder form at 25 ° C. are volatilized or decomposed and volatilized, and sintering between the sinterable metal particles (A) is performed. Thus, the metal member (D1) and the metal member (D2) can be firmly joined. Sinterable metal particles having an average particle diameter of 0.01 to 10 μm and coated with a coating agent selected from the group consisting of fatty acid (a), polymer dispersant (b) and organic amine (c) (A ), The surface coating agent of the sinterable metal particles (A) is preferably volatilized or decomposed to volatilize.
本発明のペースト状金属粒子組成物の、(a)25℃で非粉末状の脂肪酸、(b)酸性官能基および/または塩基性官能基を有する高分子分散剤、(c)有機アミン(含窒素有機化合物)からなる群から選択される被覆剤で表面被覆された平均粒径が0.01〜10μmである焼結性金属粒子(A)の表面被覆剤の量、揮発性分散媒(B)の量および25℃で粉末状の脂肪酸(C)の量は、熱重量分析(TGA)等により容易に測定することができる。TGA装置は多数市販されている。 In the paste-like metal particle composition of the present invention, (a) a non-powdered fatty acid at 25 ° C., (b) a polymer dispersant having an acidic functional group and / or a basic functional group, (c) an organic amine (including Amount of surface coating agent of sinterable metal particles (A) having an average particle size of 0.01 to 10 μm and coated with a coating material selected from the group consisting of nitrogen organic compounds), volatile dispersion medium (B ) And the amount of fatty acid (C) powdered at 25 ° C. can be easily measured by thermogravimetric analysis (TGA) or the like. Many TGA devices are commercially available.
金属製部材(D1)と金属製部材(D2)は、材質、形状、サイズ、表面処理等が同一であっても異なっていてもよく、そのような材質として、金、銀、銅、白金、パラジウム、またはそれらの合金が例示されるが、金、銀、またはそれらの合金であることが好ましい。金属製部材(D1)と金属製部材(D2)は、基材としての鉄、ニッケルなどのシートまたは板等の表面に、金、銀、銅、白金、パラジウム、またはそれらの合金がメッキ状に施されたものであっても良い。また、金属製部材(D1)と金属製部材(D2)の形状として、シート状、平板状、ブロック状、チップ状が例示される。 The metal member (D1) and the metal member (D2) may be the same or different in material, shape, size, surface treatment, etc., and such materials include gold, silver, copper, platinum, Palladium or an alloy thereof is exemplified, but gold, silver, or an alloy thereof is preferable. The metal member (D1) and the metal member (D2) are plated with gold, silver, copper, platinum, palladium, or an alloy thereof on the surface of a sheet or plate such as iron or nickel as a base material. It may be given. Examples of the shape of the metal member (D1) and the metal member (D2) include a sheet shape, a flat plate shape, a block shape, and a chip shape.
金属製部材(D1)がリードフレームまたは回路基板の金属部分であり、金属製部材(D2)が半導体素子の金属部分である場合には、このようにして接合した電子装置は、リードフレームもしくは回路基板の金属部分と半導体素子の金属部分間の接合層の熱伝導性、電気伝導性、接着強さ、特には、サーマルサイクル試験後の接着強さが優れるので、電子装置、特には半導体装置の特性の安定性が優れるという効果がある。 When the metal member (D1) is a metal part of a lead frame or a circuit board and the metal member (D2) is a metal part of a semiconductor element, the electronic device joined in this way is a lead frame or a circuit. Since the thermal conductivity, electrical conductivity, and adhesion strength of the bonding layer between the metal portion of the substrate and the metal portion of the semiconductor element are excellent, especially the adhesion strength after the thermal cycle test, the electronic device, particularly the semiconductor device There is an effect that the stability of characteristics is excellent.
本発明のペースト状金属粒子組成物を加熱する際の雰囲気は、大気または酸素を含む酸化性ガス、水素ガスを含む還元性ガスが例示されるが、大気または酸素を含む酸化性ガスが好ましい。酸化されやすい銅粒子や金属製部材(D1、D2)が銅を含む場合は、水素ガスを含む還元性ガスが好ましく、また、酸化性ガス中で銅粒子を焼結した後、還元性ガス中で還元しても良い。 Atmosphere in heating the paste-like metal particle composition of the present invention, the oxidizing gas containing air or oxygen, but reducing gas containing hydrogen gas is exemplified, preferably an oxidizing gas containing air or oxygen . If readily oxidizable copper particles or metal member (D1, D2) comprises copper, preferably a reducing gas containing hydrogen gas, also after the sintering of copper particles in an oxidizing gas, reducing gas You may reduce in.
(a)25℃で非粉末状の脂肪酸、(b)酸性官能基および/または塩基性官能基を有する高分子分散剤、(c)有機アミンからなる群から選択される被覆剤で表面被覆された平均粒径が0.01〜10μmである焼結性金属粒子(A)同士が焼結してできた焼結物、すなわち、空隙を有する固形状金属は、導電性および熱伝導性に優れている。具体的には、その体積抵抗率は1×10-5Ω・cm以下であることが好ましく、熱伝導性は100W/m・K以上であることが好ましい。 (A) non-powdered fatty acid at 25 ° C., (b) polymer dispersant having acidic functional group and / or basic functional group, (c) coated with a coating selected from the group consisting of organic amines Sintered metal particles (A) having an average particle diameter of 0.01 to 10 μm are sintered, that is, a solid metal having voids is excellent in conductivity and thermal conductivity. ing. Specifically, the volume resistivity is preferably 1 × 10 −5 Ω · cm or less, and the thermal conductivity is preferably 100 W / m · K or more.
このように本発明のペースト状金属粒子組成物は、その焼結物が優れた導電性と熱伝導性(放熱性)を有し、さらには焼結途上で接触していた金属部材への優れた接着性、特には、サーマルサイクル試験後の優れた接着強さを有するので、半導体素子の金属部分、チップ部品の金属部分、リードフレーム、回路基板上の電極等金属部分での接合剤、被覆剤として好適に用いることができる。そのため電子部品、電子装置、電気部品、電気装置等の製造に有用であり、コンデンサ、抵抗等のチップ部品と回路基板との接合;発光ダイオード、レーザーダイオード、メモリ、IGBT、CPU等の半導体素子の金属部分とリードフレームもしくは回路基板の金属部分との接合;高発熱のCPUチップと冷却板との接合に有用である。 As described above, the paste-like metal particle composition of the present invention has excellent conductivity and heat conductivity (heat dissipation) in the sintered product, and is excellent in the metal member that was in contact during sintering. It has excellent adhesion strength, especially after thermal cycle test, so it can be used for bonding and coating on metal parts of semiconductor elements, metal parts of chip parts, lead frames, electrodes on circuit boards, etc. It can be suitably used as an agent. Therefore, it is useful for manufacturing electronic components, electronic devices, electrical components, electrical devices, etc., and bonding of chip components such as capacitors and resistors to circuit boards; semiconductor devices such as light emitting diodes, laser diodes, memories, IGBTs, and CPUs It is useful for joining a metal part and a metal part of a lead frame or a circuit board; joining a high heat generating CPU chip and a cooling plate.
発光ダイオード素子はLEDチップとも称され、電子装置の一種である発光ダイオード装置は、LEDチップがリードフレームもしくは回路基板とボンディング(接合)されており、本発明のペースト状金属粒子組成物はボンディング材(接合剤)として使用できる。本発明のペースト状金属粒子組成物により接合する部分の発光ダイオード素子の金属部分、リードフレーム、回路基板の金属部分の材質は、耐光性、耐熱性等を有し接続信頼性が高い、金、銀、銅、パラジウム、白金、それら金属の合金であることが好ましく、または、それら金属またはそれら金属の合金によりメッキされていることが好ましい。発光ダイオード装置の形態は限定されず、砲弾型、フラット型、チップ型、アレイ等が例示される。 A light-emitting diode element is also referred to as an LED chip, and a light-emitting diode device, which is a kind of electronic device, has an LED chip bonded (bonded) to a lead frame or a circuit board, and the paste-like metal particle composition of the present invention is a bonding material. It can be used as (bonding agent). The material of the metal part of the light emitting diode element, the lead frame, and the metal part of the circuit board to be joined by the paste-like metal particle composition of the present invention has light resistance, heat resistance, etc., and has high connection reliability, gold, Silver, copper, palladium, platinum, and alloys of these metals are preferable, or plating with these metals or alloys of these metals is preferable. The form of the light emitting diode device is not limited, and examples thereof include a shell type, a flat type, a chip type, and an array.
発光ダイオード素子を構成する化合物半導体として、目的とする発光ピーク波長により変わるが、GaAlAs、GaInP、GaAsP、AlGaInP、GaP、InGaN、GaN、AlN等を使用することができる。なお、発光ダイオード素子が発する光の波長には通常ある程度の幅があり、発光ピーク波長はその内で最も大きい発光強度を示す波長である。発光ピーク波長は、分光光度計により発光スペクトルを測定して容易に知ることができる。また、各成分の比率を選択することにより、発光量や発光ピーク波長を変えることができる。 As a compound semiconductor constituting the light emitting diode element, GaAlAs, GaInP, GaAsP, AlGaInP, GaP, InGaN, GaN, AlN, or the like can be used, depending on the target emission peak wavelength. Note that the wavelength of light emitted from the light emitting diode element usually has a certain range, and the emission peak wavelength is a wavelength showing the highest emission intensity among them. The emission peak wavelength can be easily known by measuring the emission spectrum with a spectrophotometer. Moreover, the light emission amount and the light emission peak wavelength can be changed by selecting the ratio of each component.
発光ダイオード素子は発光に伴い多量の熱の発生があり、しかも有機物を分解する性質のある紫外線を発する場合があるので、熱や紫外線により劣化しやすいエポキシ樹脂等の有機物を含む接合剤の使用は好ましくなく、ペースト状金属粒子組成物の焼結物中に実質的に有機物を含まない本発明のペースト状金属粒子組成物を好適に用いることができる。 Light-emitting diode elements generate a large amount of heat with light emission, and may emit ultraviolet rays that have the property of decomposing organic substances, so the use of adhesives containing organic substances such as epoxy resins that are easily degraded by heat and ultraviolet rays It is not preferred, and the paste-like metal particle composition of the present invention which does not substantially contain an organic substance in the sintered product of the paste-like metal particle composition can be suitably used.
また、本発明のペースト状金属粒子組成物の焼結物は、好ましくは銀、金、銅、白金、パラジウム、またはそれらの合金であり、焼結時に接触していた金属製部材に優れた接着性を有し、しかも、極めて高い導電性および熱伝導性を有するため、高周波数で動作し発熱量の大きいCPUの他、数百ボルトから数千ボルトの高電圧で動作し発熱量が多く、動作温度も高温となる電力用半導体素子(パワー半導体素子)、例えば、MOSFET(電界効果トランジスタ)、IGBT(絶縁ゲートバイポーラトランジスタ)等のトランジスタ、LTT(光トリガサイリスタ)、GTO(ゲートターンオフサイリスタ)、トライアック等のサイリスタと、リードフレームまたは回路基板との接合に好適に用いることができる。
なお、上記パワー半導体素子は、通常、高温動作が可能な窒化アルミニウム、窒化ガリウム、窒化インジウム等の窒化物半導体素子が好適である。
Further, the sintered product of the paste-like metal particle composition of the present invention is preferably silver, gold, copper, platinum, palladium, or an alloy thereof, and has excellent adhesion to a metal member that was in contact during sintering. In addition to a CPU that operates at a high frequency and generates a large amount of heat, it operates at a high voltage of several hundred to several thousand volts and has a large amount of heat generated. Power semiconductor elements (power semiconductor elements) whose operating temperature also becomes high, for example, transistors such as MOSFET (field effect transistor), IGBT (insulated gate bipolar transistor), LTT (light trigger thyristor), GTO (gate turn-off thyristor), It can be suitably used for joining a thyristor such as a triac and a lead frame or a circuit board.
The power semiconductor element is generally preferably a nitride semiconductor element such as aluminum nitride, gallium nitride, or indium nitride that can operate at a high temperature.
本発明の実施例と比較例を掲げる。実施例と比較例中、部とあるのは質量部を意味し、平均粒径は、レーザ回折散乱式粒度分布測定装置を用いて測定した粒度分布の体積基準の積算分率50%値、すなわち、メジアン径(D50値)を意味する。実施例と比較例中での加熱は、強制循環式オーブン内での加熱であり、強制循環式オーブン内の雰囲気は、断りがない限りは大気である。
実施例と比較例中と参考例中の銀粒子と銅粒子は、銀粒子メーカー品、銅粒子メーカー品である。但し、実施例4、実施例5、比較例5および比較例6中の、平均粒径が1μmである粒状の銀粒子は、自社出願である特願2012−201391(特開2014−55332)の実施例に準じて自ら作製したものである。
実施例と比較例と参考例における調製作業等はいずれも大気中で室温(約25℃)下である。
前記焼結性金属粒子(A)の被覆剤量および表面における粉末状の被覆剤の有無、ペースト状金属粒子組成物の吐出性、加熱して生成した焼結物の体積抵抗率と熱伝導率、および、加熱して接合した接合体の接着強さおよび冷熱サイクル試験後の接着強さは以下の方法により測定した。測定は、断りがない限りは大気中で室温(約25℃)での測定である。
Examples and comparative examples of the present invention will be given. In Examples and Comparative Examples, “parts” means “parts by mass”, and the average particle size is a volume-based integrated fraction 50% value of particle size distribution measured using a laser diffraction scattering type particle size distribution measuring device, that is, Mean the median diameter (D50 value). The heating in Examples and Comparative Examples is heating in a forced circulation oven, and the atmosphere in the forced circulation oven is air unless otherwise noted.
Silver particles and copper particles in Examples, Comparative Examples, and Reference Examples are silver particle manufacturer products and copper particle manufacturer products. However, granular silver particles having an average particle diameter of 1 μm in Example 4, Example 5, Comparative Example 5 and Comparative Example 6 are those of Japanese Patent Application No. 2012-201391 (Japanese Patent Application Laid-Open No. 2014-55332), which is an in-house application. It was produced by itself according to the example.
The preparation operations and the like in the examples, comparative examples, and reference examples are all at room temperature (about 25 ° C.) in the atmosphere.
The amount of the coating material of the sinterable metal particles (A), the presence or absence of a powdery coating material on the surface, the dischargeability of the paste-like metal particle composition, the volume resistivity and the thermal conductivity of the sintered product produced by heating. And the adhesive strength of the joined body joined by heating and the adhesive strength after the thermal cycle test were measured by the following methods. The measurement is a measurement at room temperature (about 25 ° C.) in the atmosphere unless otherwise specified.
[25℃で非粉末状の脂肪酸、高分子分散剤および有機アミンからなる群から選択される被覆剤で表面被覆された平均粒径が0.01〜10μmである焼結性金属粒子(A)の被覆剤量]
示差熱熱重量同時測定装置(島津製作所株式会社製DTG−60AH型)を用い、該焼結性金属粒子(A)を昇温速度10℃/分にて室温(約25℃)から500℃まで昇温して、該焼結性金属粒子(A)の減量率を被覆剤量として算出した。該焼結性金属粒子が銅粒子の場合は、大気中の代わりに窒素ガス中にて昇温して測定した。
[Sinterable metal particles (A) having an average particle size of 0.01 to 10 μm and coated with a coating agent selected from the group consisting of non-powdered fatty acid, polymer dispersant and organic amine at 25 ° C. Coating amount]
Using a differential thermothermal gravimetric simultaneous measurement device (DTG-60AH type, manufactured by Shimadzu Corporation), the sinterable metal particles (A) were heated from room temperature (about 25 ° C.) to 500 ° C. at a temperature rising rate of 10 ° C./min The temperature was raised, and the weight loss rate of the sinterable metal particles (A) was calculated as the coating amount. When the sinterable metal particles were copper particles, the temperature was measured in nitrogen gas instead of in the atmosphere.
[25℃で非粉末状の脂肪酸、高分子分散剤および有機アミンからなる群から選択される被覆剤で表面被覆された平均粒径が0.01〜10μmである焼結性金属粒子(A)の表面における粉末状の被覆剤の有無]
該焼結性金属粒子の表面を、倍率10倍の光学顕微鏡により、粉末状の表面被覆剤の有無を観察した。
[Sinterable metal particles (A) having an average particle size of 0.01 to 10 μm and coated with a coating agent selected from the group consisting of non-powdered fatty acid, polymer dispersant and organic amine at 25 ° C. Presence or absence of powdery coating on the surface of
The surface of the sinterable metal particles was observed for the presence of a powdery surface coating agent with an optical microscope having a magnification of 10 times.
[ペースト状金属粒子組成物の吐出性]
5mlシリンジ(EFD,Inc.社製)にペースト状金属粒子組成物を3ml充填し、内径0.14mmであり長さが15mmの金属ニードル(武蔵エンジニアリング株式会社製)を取り付け、1秒間隔で圧力200kPaの加圧有りと加圧なしを繰り返して吐出し、全量吐出するまでに、該金属ニードル内で詰まりが発生するか否かを調べた。全量吐出しても詰まりが発生しなかった場合は、詰まりなしと判断した。全量吐出する前に詰まりが発生した場合は、詰まりありと判断した。
[Dischargeability of paste-like metal particle composition]
A 5 ml syringe (EFD, Inc.) is filled with 3 ml of a paste-like metal particle composition, and a metal needle (made by Musashi Engineering Co., Ltd.) having an inner diameter of 0.14 mm and a length of 15 mm is attached, and pressure is applied at intervals of 1 second. Whether or not clogging occurs in the metal needle until the entire amount was discharged was examined by repeatedly discharging with and without pressurization of 200 kPa. If clogging did not occur even after discharging the entire amount, it was judged that there was no clogging. When clogging occurred before the entire amount was discharged, it was judged that clogging occurred.
[加熱焼結物の体積抵抗率]
幅50mm×長さ50mm×厚さ2.0mmのガラス板上に、幅10mm×長さ10mmの開口部を有する2mm厚のメタルマスクを用いて、ペースト状金属粒子組成物を塗布し、200℃の強制循環式オーブン内で所定の時間加熱して板状の焼結物とした。焼結性金属粒子が銅粒子の場合は、更に、水素ガス10体積%と窒素ガス90体積%の混合ガスであるフォーミングガス中において、200℃で10分間加熱した。
ガラス板からはがした該板状の焼結物について、JIS K 7194に準じた方法により体積抵抗率(単位;Ω・cm)を測定した。
[Volume resistivity of heated sintered product]
A paste-like metal particle composition was applied onto a glass plate having a width of 50 mm, a length of 50 mm, and a thickness of 2.0 mm using a 2 mm thick metal mask having an opening having a width of 10 mm and a length of 10 mm. The plate-like sintered product was heated for a predetermined time in the forced circulation oven. When the sinterable metal particles were copper particles, they were further heated at 200 ° C. for 10 minutes in a forming gas that was a mixed gas of 10% by volume of hydrogen gas and 90% by volume of nitrogen gas.
The volume resistivity (unit: Ω · cm) of the plate-like sintered product peeled from the glass plate was measured by a method according to JIS K 7194.
[加熱焼結物の熱伝導率]
幅50mm×長さ50mm×厚さ2.0mmのガラス板上に、幅10mm×長さ10mmの開口部を有する2mm厚のメタルマスクを用いて、ペースト状金属粒子組成物を塗布し、200℃の強制循環式オーブン内で所定の時間加熱して板状の焼結物とした。焼結性金属粒子が銅粒子の場合は、更に、水素ガス10体積%と窒素ガス90体積%の混合ガスであるフォーミングガス中において、200℃で10分間加熱した。
ガラス板からはがした該板状の焼結物について、レーザーフラッシュ法により熱伝導率(単位;W/m・K)を測定した。
[Thermal conductivity of the sintered material]
A paste-like metal particle composition was applied onto a glass plate having a width of 50 mm, a length of 50 mm, and a thickness of 2.0 mm using a 2 mm thick metal mask having an opening having a width of 10 mm and a length of 10 mm. The plate-like sintered product was heated for a predetermined time in the forced circulation oven. When the sinterable metal particles were copper particles, they were further heated at 200 ° C. for 10 minutes in a forming gas that was a mixed gas of 10% by volume of hydrogen gas and 90% by volume of nitrogen gas.
The plate-shaped sintered product peeled from the glass plate was measured for thermal conductivity (unit: W / m · K) by a laser flash method.
[接合体の接着強さ]
幅25mm×長さ70mm×厚さ1.0mmの銀メッキ基板(銀純度99.99%)上に、10mmの間隔をおいて4つの幅2.5mm×長さ2.5mmの開口部を有する100μm厚のメタルマスクを用いて、ペースト状金属粒子組成物を塗布した。塗布したペースト状金属粒子組成物の上に、幅2.5mm×長さ2.5mm×厚さ1mmの金メッキしたシリコンチップ(金メッキチップ)をそれぞれ搭載した後、200℃の強制循環式オーブン内で1時間加熱して、該ペースト状金属粒子組成物中の焼結性金属粒子を焼結することにより、該銀メッキ基板と該金メッキチップを接合した。焼結性金属粒子が銅粒子の場合は、更に、水素ガス10体積%と窒素ガス90体積%の混合ガスであるフォーミングガス中において、200℃で10分間加熱した。
[Adhesive strength of joined body]
On a silver-plated substrate (silver purity 99.99%) having a width of 25 mm, a length of 70 mm, and a thickness of 1.0 mm, four openings with a width of 2.5 mm and a length of 2.5 mm are provided at intervals of 10 mm. The paste-like metal particle composition was applied using a 100 μm thick metal mask. A gold-plated silicon chip (gold-plated chip) having a width of 2.5 mm, a length of 2.5 mm, and a thickness of 1 mm is mounted on the applied paste-like metal particle composition, and then placed in a forced circulation oven at 200 ° C. The silver-plated substrate and the gold-plated chip were joined by heating for 1 hour to sinter the sinterable metal particles in the paste-like metal particle composition. When the sinterable metal particles were copper particles, they were further heated at 200 ° C. for 10 minutes in a forming gas that was a mixed gas of 10% by volume of hydrogen gas and 90% by volume of nitrogen gas.
かくして得られた接着強さ測定用試験体の幅2.5mm×長さ2.5mm×厚さ1mmの金メッキチップの側面を、接着強さ試験機により速度23mm/分で押圧し、接合部がせん断破壊したときの荷重をもって接着強さ(単位;MPa)とした。 The side of the gold-plated chip having a width of 2.5 mm, a length of 2.5 mm, and a thickness of 1 mm of the test specimen for measuring the adhesive strength thus obtained was pressed at a speed of 23 mm / min by an adhesive strength tester, The load at the time of shear fracture was used as the adhesive strength (unit: MPa).
[接合体の冷熱サイクル試験後の接着強さ]
[接合体の接着強さ]において示した方法と同様にして作製した接着強さ測定用試験体を、−40℃で30分間放置と+125℃で30分間放置を1サイクルとする冷熱サイクル試験を100サイクル行った後、[接合体の接着強さ]において示した方法と同様にして接着強さを測定した。
[Adhesive strength after thermal cycle test of joined body]
A test for adhesion strength measurement prepared in the same manner as described in [Joint strength of bonded body] is a thermal cycle test in which a cycle of standing at −40 ° C. for 30 minutes and standing at + 125 ° C. for 30 minutes is one cycle. After 100 cycles, the adhesive strength was measured in the same manner as described in [Adhesive strength of bonded body].
[参考例1]
25℃で固体状の炭素原子数が18の飽和脂肪酸であるステアリン酸(和光純薬工業株式会社製)を、乳鉢で砕いた後、目開きが150μmのJIS Z 8801規定の標準ふるいにより粗粒を取り除き、粉末状のステアリン酸とした。
[Reference Example 1]
After crushing stearic acid (made by Wako Pure Chemical Industries, Ltd.), which is a solid fatty acid having 18 carbon atoms at 25 ° C., in a mortar, it is coarsened by a standard sieve defined in JIS Z 8801 with an opening of 150 μm. Was removed to obtain powdered stearic acid.
[参考例2]
25℃で固体状の炭素原子数が10の飽和脂肪酸であるカプリン酸(和光純薬工業株式会社製)を、乳鉢で砕いた後、目開きが150μmのJIS Z 8801規定の標準ふるいにより粗粒を取り除き、粉末状のカプリン酸とした。
[Reference Example 2]
Capric acid (manufactured by Wako Pure Chemical Industries, Ltd.), a saturated fatty acid having 10 carbon atoms, which is solid at 25 ° C., is crushed in a mortar and then coarsely granulated with a standard sieve according to JIS Z 8801 having an opening of 150 μm. Was removed to obtain powdered capric acid.
[参考例3]
25℃で固体状の炭素原子数が14の飽和脂肪酸であるミリスチン酸(和光純薬工業株式会社製)を、乳鉢で砕いた後、目開きが150μmのJIS Z 8801規定の標準ふるいにより粗粒を取り除き、粉末状のミリスチン酸とした。
[Reference Example 3]
After pulverizing myristic acid (made by Wako Pure Chemical Industries, Ltd.), which is a solid fatty acid having 14 carbon atoms at 25 ° C., in a mortar, coarse particles are formed using a standard sieve according to JIS Z 8801 with an opening of 150 μm. Was removed to obtain powdered myristic acid.
[参考例4]
25℃で固体状のカルボキシル基を2個有するジグリコール酸(和光純薬工業株式会社製)を、乳鉢で砕いた後、目開きが150μmのJIS Z 8801規定の標準ふるいにより粗粒を取り除き、粉末状のジグリコール酸とした。
[Reference Example 4]
After crushing diglycolic acid having two solid carboxyl groups at 25 ° C. (manufactured by Wako Pure Chemical Industries, Ltd.) in a mortar, coarse particles are removed with a standard sieve of JIS Z 8801 having an opening of 150 μm, Powdered diglycolic acid was used.
[実施例1]
撹拌羽付きミキサーを使用して、焼結性銀粒子(A1)である、硝酸銀の還元法で製造され、平均粒径が1.0μmであり、表面が固形状のステアリン酸で被覆された(ステアリン酸量は0.5質量%である)粒状の銀粒子(表面に粉末状のステアリン酸を有しない)50部、焼結性銀粒子(A2)である、硝酸銀の還元法で製造された平均粒径が2.0μmであり、表面が固形状のステアリン酸で被覆された(ステアリン酸量は0.7質量%である)球状の銀粒子(表面に粉末状のステアリン酸を有しない)50部、および、揮発性分散媒(B)であるオクタンジオール(協和発酵ケミカル株式会社製)11部を室温(約25℃)で撹拌して混合した後、参考例1で作製した粉末状のステアリン酸(C)0.15部を添加し、室温(約25℃)で均一に混合してペースト状銀粒子組成物を調製した。
[Example 1]
Using a mixer with a stirring blade, it was produced by a reduction method of silver nitrate, which is sinterable silver particles (A1), and the average particle diameter was 1.0 μm, and the surface was coated with solid stearic acid ( The amount of stearic acid is 0.5% by mass) 50 parts of granular silver particles (no powdered stearic acid on the surface), sinterable silver particles (A2), produced by the silver nitrate reduction method Spherical silver particles having an average particle diameter of 2.0 μm and coated with solid stearic acid on the surface (the amount of stearic acid is 0.7% by mass) (having no powdery stearic acid on the surface) 50 parts and 11 parts of octanediol (manufactured by Kyowa Hakko Chemical Co., Ltd.), which is a volatile dispersion medium (B), are stirred and mixed at room temperature (about 25 ° C.). Stearic acid (C) 0.15 part is added, room temperature (about 25 ° C.) The paste Jogin particle composition was prepared by uniformly mixing.
次いで、ペースト状銀粒子組成物の吐出性、銀粒子の焼結物について体積抵抗率および熱伝導率を測定したところ、吐出性に優れ、体積抵抗率は低く、熱伝導率は高かった。また、この組成物による接合体の接着強さおよび冷熱サイクル試験後の接着強さを測定したところ、接着性は高く、冷熱サイクル試験後の接着性も高かった。
以上の結果を表1にまとめて示した。このペースト状銀粒子組成物は、焼結物の導電性および熱伝導性が高く、しかも、金属製部材(D1)と金属製部材(D2)を強固に接合できている。
Next, when the volume resistivity and thermal conductivity of the paste-like silver particle composition were measured, and the sintered silver particles were measured, the ejection properties were excellent, the volume resistivity was low, and the thermal conductivity was high. Moreover, when the adhesive strength of the joined body by this composition and the adhesive strength after the thermal cycle test were measured, the adhesiveness was high and the adhesiveness after the thermal cycle test was also high.
The above results are summarized in Table 1. This paste-like silver particle composition has high conductivity and thermal conductivity of the sintered product, and can firmly join the metal member (D1) and the metal member (D2).
[実施例2]
撹拌羽付きミキサーを使用して、焼結性銀粒子(A1)である、硝酸銀の還元法で製造され、平均粒径が0.08μmであり、表面がオクタン酸で被覆された(オクタン酸は25℃で液状であり、オクタン酸量は1.0質量%である)球状の銀粒子10部、焼結性銀粒子(A2)である、硝酸銀の還元法で製造された、平均粒径が2.0μmであり、表面が固形状のステアリン酸で被覆された(ステアリン量は0.7質量%である)球状の銀粒子(表面に粉末状のステアリン酸を有しない)90部、および、揮発性分散媒(B)であるオクタンジオール(協和発酵ケミカル株式会社製)13部を室温(約25℃)で撹拌して混合した後、参考例2で作製した粉末状のカプリン酸(C)2.0部を添加し、室温(約25℃)で均一に混合してペースト状銀粒子組成物を調製した。
[Example 2]
Using a mixer with a stirring blade, it was produced by the reduction method of silver nitrate, which is sinterable silver particles (A1), the average particle size was 0.08 μm, and the surface was coated with octanoic acid (octanoic acid is Liquid at 25 ° C., octanoic acid amount is 1.0% by mass) 10 parts of spherical silver particles, sinterable silver particles (A2), produced by the reduction method of silver nitrate, the average particle diameter is 90 parts of spherical silver particles (no powdery stearic acid on the surface) having a surface of 2.0 μm and having a surface coated with solid stearic acid (the amount of stearin is 0.7% by mass), and After 13 parts of octanediol (manufactured by Kyowa Hakko Chemical Co., Ltd.), which is a volatile dispersion medium (B), is stirred and mixed at room temperature (about 25 ° C.), the powdered capric acid (C) prepared in Reference Example 2 is used. Add 2.0 parts and mix evenly at room temperature (about 25 ° C). The door-shaped silver particles composition was prepared.
次いで、ペースト状銀粒子組成物の吐出性、銀粒子の焼結物について体積抵抗率および熱伝導率を測定したところ、吐出性に優れ、体積抵抗率は低く、熱伝導率は高かった。また、この組成物による接合体の接着強さおよび冷熱サイクル試験後の接着強さを測定したところ、接着性は高く、冷熱サイクル試験後の接着性も高かった。
以上の結果を表1にまとめて示した。このペースト状銀粒子組成物は、焼結物の導電性および熱伝導性が高く、しかも、金属製部材(D1)と金属製部材(D2)を強固に接合できている。
Next, when the volume resistivity and thermal conductivity of the paste-like silver particle composition were measured, and the sintered silver particles were measured, the ejection properties were excellent, the volume resistivity was low, and the thermal conductivity was high. Moreover, when the adhesive strength of the joined body by this composition and the adhesive strength after the thermal cycle test were measured, the adhesiveness was high and the adhesiveness after the thermal cycle test was also high.
The above results are summarized in Table 1. This paste-like silver particle composition has high conductivity and thermal conductivity of the sintered product, and can firmly join the metal member (D1) and the metal member (D2).
[実施例3]
撹拌羽付きミキサーを使用して、焼結性銅粒子(A1)である、硫酸銅の還元法で製造され、平均粒径が1.0μmであり、表面がオレイン酸で被覆された(オレイン酸は25℃で液状であり、オレイン酸量は0.9質量%である)球状の銅粒子20部、焼結性銀粒子(A2)である、硝酸銀の還元法で製造され、平均粒径が2.0μmであり、表面が固形状のステアリン酸で被覆された(ステアリン酸量は0.7質量%である)球状の銀粒子(表面に粉末状のステアリン酸を有しない)80部、および、揮発性分散媒(B)であるα−ターピネオール(和光純薬工業株式会社製)11部を撹拌して室温(約25℃)で混合した後、参考例1で作製した粉末状のステアリン酸(C)0.4部を添加し、室温(約25℃)で均一に混合してペースト状銀粒子・銅粒子組成物を調製した。
[Example 3]
Using a mixer with a stirring blade, it was produced by the reduction method of copper sulfate, which is sinterable copper particles (A1), the average particle diameter was 1.0 μm, and the surface was coated with oleic acid (oleic acid Is a liquid at 25 ° C., and the amount of oleic acid is 0.9% by mass.) 20 parts of spherical copper particles, sinterable silver particles (A2), produced by the reduction method of silver nitrate and having an average particle size of 80 parts of spherical silver particles (no stearic acid powder on the surface) having a surface of 2.0 μm and coated with solid stearic acid on the surface (the amount of stearic acid is 0.7% by mass), and After stirring 11 parts of α-terpineol (Wako Pure Chemical Industries, Ltd.), which is a volatile dispersion medium (B), and mixing at room temperature (about 25 ° C.), powdered stearic acid prepared in Reference Example 1 (C) Add 0.4 parts and mix uniformly at room temperature (about 25 ° C) Silver particles, copper particles composition was prepared.
次いで、ペースト状銀粒子・銅粒子組成物の吐出性、銀粒子・銅粒子の焼結物について体積抵抗率および熱伝導率を測定したところ、吐出性に優れ、体積抵抗率は低く、熱伝導率は高かった。また、この組成物による接合体の接着強さおよび冷熱サイクル試験後の接着強さを測定したところ、接着性は高く、冷熱サイクル試験後の接着性も高かった。
以上の結果を表1にまとめて示した。このペースト状銀粒子・銅粒子組成物は、焼結物の導電性および熱伝導性が高く、しかも、金属製部材(D1)と金属製部材(D2)を強固に接合できている。
Next, when the volume resistivity and thermal conductivity of the paste-like silver particle / copper particle composition were measured, and the volume resistivity and thermal conductivity of the sintered silver particles / copper particles were measured. The rate was high. Moreover, when the adhesive strength of the joined body by this composition and the adhesive strength after the thermal cycle test were measured, the adhesiveness was high and the adhesiveness after the thermal cycle test was also high.
The above results are summarized in Table 1. This paste-like silver particle / copper particle composition has high conductivity and thermal conductivity of the sintered product, and can firmly join the metal member (D1) and the metal member (D2).
[比較例1]
撹拌羽付きミキサーを使用して、焼結性銀粒子(A1)である、硝酸銀の還元法で製造され、平均粒径が1.0μmであり、表面が固形状のステアリン酸で被覆された(ステアリン酸量は0.5質量%である)粒状の銀粒子(表面に粉末状のステアリン酸を有しない)50部、焼結性銀粒子(A2)である、硝酸銀の還元法で製造され、平均粒径が2.0μmであり、表面が固形状のステアリン酸で被覆された(ステアリン酸量は0.7質量%である)球状の銀粒子(表面に粉末状のステアリン酸を有しない)50部、および、揮発性分散媒(B)であるオクタンジオール(協和発酵ケミカル株式会社製)11部を室温(約25℃)で均一に混合してペースト状銀粒子組成物を調製した。
[Comparative Example 1]
Using a mixer with a stirring blade, it was produced by a reduction method of silver nitrate, which is sinterable silver particles (A1), and the average particle diameter was 1.0 μm, and the surface was coated with solid stearic acid ( The amount of stearic acid is 0.5% by mass) 50 parts of granular silver particles (no powdered stearic acid on the surface), the sintered silver particles (A2) are produced by the silver nitrate reduction method, Spherical silver particles having an average particle diameter of 2.0 μm and coated with solid stearic acid on the surface (the amount of stearic acid is 0.7% by mass) (having no powdery stearic acid on the surface) A paste-like silver particle composition was prepared by uniformly mixing 50 parts and 11 parts of octanediol (manufactured by Kyowa Hakko Chemical Co., Ltd.), which is a volatile dispersion medium (B), at room temperature (about 25 ° C.).
次いで、ペースト状銀粒子組成物の吐出性、銀粒子の焼結物について体積抵抗率および熱伝導率を測定したところ、吐出性に優れ、体積抵抗率は低く、熱伝導率は高かった。しかし、この組成物による接合体の接着強さおよび冷熱サイクル試験後の接着強さを測定したところ、接着性は低く、冷熱サイクル試験後の接着性も低かった。
以上の結果を表3にまとめて示した。このペースト状銀粒子組成物は、焼結物の導電性および熱伝導性が高いものの、金属製部材(D1)と金属製部材(D2)を強固に接合することができない。
Next, when the volume resistivity and thermal conductivity of the paste-like silver particle composition were measured, and the sintered silver particles were measured, the ejection properties were excellent, the volume resistivity was low, and the thermal conductivity was high. However, when the adhesive strength of the joined body by this composition and the adhesive strength after the thermal cycle test were measured, the adhesiveness was low and the adhesiveness after the thermal cycle test was also low.
The above results are summarized in Table 3. Although this paste-like silver particle composition has high conductivity and thermal conductivity of the sintered product, the metal member (D1) and the metal member (D2) cannot be bonded firmly.
[比較例2]
撹拌羽付きミキサーを使用して、焼結性銀粒子(A1)である、硝酸銀の還元法で製造された、平均粒径が1.0μmであり、表面が固形状のステアリン酸で被覆された(ステアリン酸量は0.5質量%である)粒状の銀粒子(表面に粉末状のステアリン酸を有しない)50部、焼結性銀粒子(A2)である、硝酸銀の還元法で製造され、平均粒径が2.0μmであり、表面が固形状のステアリン酸で被覆された(ステアリン酸量は0.7質量%である)球状の銀粒子(表面に粉末状のステアリン酸を有しない)50部、および、揮発性分散媒(B)であるオクタンジオール(協和発酵ケミカル株式会社製)11部を室温(約25℃)で撹拌して混合した後、炭素原子数が18の25℃で液状の不飽和脂肪酸であるオレイン酸(C)0.2部を添加し、室温(約25℃)で均一に混合してペースト状銀粒子組成物を調製した。
[Comparative Example 2]
Using a mixer equipped with a stirring blade, the average particle size was 1.0 μm and the surface was coated with solid stearic acid, which was produced by a reduction method of silver nitrate, which is sinterable silver particles (A1). (The amount of stearic acid is 0.5% by mass) 50 parts of granular silver particles (no powdered stearic acid on the surface), sinterable silver particles (A2), manufactured by the silver nitrate reduction method Spherical silver particles having an average particle diameter of 2.0 μm and having a surface coated with solid stearic acid (the amount of stearic acid is 0.7% by mass) (having no powdered stearic acid on the surface) ) 50 parts and 11 parts of octanediol (manufactured by Kyowa Hakko Chemical Co., Ltd.) which is a volatile dispersion medium (B) are stirred and mixed at room temperature (about 25 ° C.), and then 25 ° C. having 18 carbon atoms. And 0.2 part of oleic acid (C) which is a liquid unsaturated fatty acid And, to prepare a paste Jogin particle composition by uniformly mixing at room temperature (about 25 ° C.).
次いで、ペースト状銀粒子組成物の吐出性、銀粒子の焼結物について体積抵抗率および熱伝導率を測定したところ、吐出性に優れ、体積抵抗率は低く、熱伝導率は高かった。しかし、この組成物による接合体の接着強さおよび冷熱サイクル試験後の接着強さを測定したところ、接着性は低く、冷熱サイクル試験後の接着性も低かった。
以上の結果を表3にまとめて示した。このペースト状銀粒子組成物は、焼結物の導電性および熱伝導性が高いものの、金属製部材(D1)と金属製部材(D2)を強固に接合することができない。
Next, when the volume resistivity and thermal conductivity of the paste-like silver particle composition were measured, and the sintered silver particles were measured, the ejection properties were excellent, the volume resistivity was low, and the thermal conductivity was high. However, when the adhesive strength of the joined body by this composition and the adhesive strength after the thermal cycle test were measured, the adhesiveness was low and the adhesiveness after the thermal cycle test was also low.
The above results are summarized in Table 3. Although this paste-like silver particle composition has high conductivity and thermal conductivity of the sintered product, the metal member (D1) and the metal member (D2) cannot be bonded firmly.
[比較例3]
撹拌羽付きミキサーを使用して、焼結性銀粒子(A1)である、硝酸銀の還元法で製造され、平均粒径が1.0μmであり、表面が固形状のステアリン酸で被覆された(ステアリン酸量は0.5質量%である)粒状の銀粒子(表面に粉末状のステアリン酸を有しない)50部、焼結性銀粒子(A2)である、硝酸銀の還元法で製造され、平均粒径が2.0μmであり、表面が固形状のステアリン酸で被覆された(ステアリン酸量は0.7質量%である)球状の銀粒子(表面に粉末状のステアリン酸を有しない)50部、および、揮発性分散媒(B)であるオクタンジオール(協和発酵ケミカル株式会社製)11部を室温(約25℃)で撹拌して混合した後、炭素原子数が8の25℃で液状の飽和脂肪酸であるオクタン酸0.2部を添加し、室温(約25℃)で均一に混合してペースト状銀粒子組成物を調製した。
[Comparative Example 3]
Using a mixer with a stirring blade, it was produced by a reduction method of silver nitrate, which is sinterable silver particles (A1), and the average particle diameter was 1.0 μm, and the surface was coated with solid stearic acid ( The amount of stearic acid is 0.5% by mass) 50 parts of granular silver particles (no powdered stearic acid on the surface), the sintered silver particles (A2) are produced by the silver nitrate reduction method, Spherical silver particles having an average particle diameter of 2.0 μm and coated with solid stearic acid on the surface (the amount of stearic acid is 0.7% by mass) (having no powdery stearic acid on the surface) 50 parts and 11 parts of octanediol (manufactured by Kyowa Hakko Chemical Co., Ltd.), which is a volatile dispersion medium (B), are stirred and mixed at room temperature (about 25 ° C.), and then at 25 ° C. having 8 carbon atoms. Add 0.2 part of octanoic acid, a liquid saturated fatty acid, and add room temperature ( It was prepared a paste Jogin particle composition were uniformly mixed at 25 ° C.).
次いで、ペースト状銀粒子組成物の吐出性、銀粒子の焼結物について体積抵抗率および熱伝導率を測定したところ、吐出性に優れ、体積抵抗率は低く、熱伝導率は高かった。しかし、この組成物による接合体の接着強さおよび冷熱サイクル試験後の接着強さを測定したところ、接着性は低く、冷熱サイクル試験後の接着性も低かった。
以上の結果を表3にまとめて示した。このペースト状銀粒子組成物は、焼結物の導電性および熱伝導性が高いものの、金属製部材(D1)と金属製部材(D2)を強固に接合することができない。
Next, when the volume resistivity and thermal conductivity of the paste-like silver particle composition were measured, and the sintered silver particles were measured, the ejection properties were excellent, the volume resistivity was low, and the thermal conductivity was high. However, when the adhesive strength of the joined body by this composition and the adhesive strength after the thermal cycle test were measured, the adhesiveness was low and the adhesiveness after the thermal cycle test was also low.
The above results are summarized in Table 3. Although this paste-like silver particle composition has high conductivity and thermal conductivity of the sintered product, the metal member (D1) and the metal member (D2) cannot be bonded firmly.
[比較例4]
撹拌羽付きミキサーを使用して、焼結性銀粒子(A1)である、硝酸銀の還元法で製造され、平均粒径が1.0μmであり、表面が固形状のステアリン酸で被覆された(ステアリン酸量は0.5質量%である)粒状の銀粒子(表面に粉末状のステアリン酸を有しない)50部、焼結性銀粒子(A2)である、硝酸銀の還元法で製造され、平均粒径が2.0μmであり、表面が固形状のステアリン酸で被覆された(ステアリン酸量は0.7質量%である)球状の銀粒子(表面に粉末状のステアリン酸を有しない)50部、および、揮発性分散媒(B)であるオクタンジオール(協和発酵ケミカル株式会社製)11部を室温(約25℃)で撹拌して混合した後、参考例4で作製した粉末状のジグリコール酸を0.5部添加し、室温(約25℃)で均一に混合してペースト状銀粒子組成物を調製した。
[Comparative Example 4]
Using a mixer with a stirring blade, it was produced by a reduction method of silver nitrate, which is sinterable silver particles (A1), and the average particle diameter was 1.0 μm, and the surface was coated with solid stearic acid ( The amount of stearic acid is 0.5% by mass) 50 parts of granular silver particles (no powdered stearic acid on the surface), the sintered silver particles (A2) are produced by the silver nitrate reduction method, Spherical silver particles having an average particle diameter of 2.0 μm and coated with solid stearic acid on the surface (the amount of stearic acid is 0.7% by mass) (having no powdery stearic acid on the surface) After 50 parts and 11 parts of octanediol (Kyowa Hakko Chemical Co., Ltd.), which is a volatile dispersion medium (B), were stirred and mixed at room temperature (about 25 ° C.), the powdery powder prepared in Reference Example 4 was used. Add 0.5 parts of diglycolic acid and uniformly at room temperature (about 25 ° C) Mixing the paste Jogin particle composition was prepared.
次いで、ペースト状銀粒子組成物の吐出性、銀粒子の焼結物について体積抵抗率および熱伝導率を測定したところ、吐出性に優れ、体積抵抗率は低く、熱伝導率は高かった。しかし、この組成物による接合体の接着強さおよび冷熱サイクル試験後の接着強さを測定したところ、接着性は低く、冷熱サイクル試験後の接着性も低かった。
以上の結果を表4にまとめて示した。このペースト状銀粒子組成物は、焼結物の導電性および熱伝導性が高いものの、金属製部材(D1)と金属製部材(D2)を強固に接合することができない。
Next, when the volume resistivity and thermal conductivity of the paste-like silver particle composition were measured, and the sintered silver particles were measured, the ejection properties were excellent, the volume resistivity was low, and the thermal conductivity was high. However, when the adhesive strength of the joined body by this composition and the adhesive strength after the thermal cycle test were measured, the adhesiveness was low and the adhesiveness after the thermal cycle test was also low.
The above results are summarized in Table 4. Although this paste-like silver particle composition has high conductivity and thermal conductivity of the sintered product, the metal member (D1) and the metal member (D2) cannot be bonded firmly.
[実施例4]
撹拌羽付きミキサーを使用して、焼結性銀粒子(A1)である、硝酸銀の還元法で製造され、平均粒径が1.0μmであり、表面が高分子分散剤であるビックケミー・ジャパン株式会社製のDISPERBYK-2020(酸価:37mgKOH/g、アミン価:36mgKOH/g)で被覆された(DISPERBYK-2020量は0.3量%である)粒状の銀粒子(表面に粉末状の高分子分散剤を有しない)50部、焼結性銀粒子(A2)である、硝酸銀の還元法で製造され、平均粒径が2.0μmであり、表面が固形状のステアリン酸で被覆された(ステアリン酸量は0.7質量%である)球状の銀粒子(表面に粉末状のステアリン酸を有しない)50部、および、揮発性分散媒(B)であるオクタンジオール(協和発酵ケミカル株式会社製)11部を室温(約25℃)で撹拌して混合した後、参考例1で作成した粉末状のステアリン酸(C)0.2部を添加し、室温(約25℃)で均一に混合してペースト状銀粒子組成物を調製した。
[Example 4]
By using a mixer equipped with a stirring blade, manufactured by the reduction method of silver nitrate, which is sinterable silver particles (A1), the average particle size is 1.0 μm, and the surface is Big Chemie Japan Co., Ltd., which is a polymer dispersant Granular silver particles coated with DISPERBYK-2020 (acid value: 37 mg KOH / g, amine value: 36 mg KOH / g) manufactured by the company (DISPERBYK-2020 amount is 0.3% by weight) 50 parts by weight (without molecular dispersant), sinterable silver particles (A2), manufactured by the silver nitrate reduction method, the average particle size is 2.0 μm, and the surface is coated with solid stearic acid 50 parts of spherical silver particles (the amount of stearic acid is 0.7% by mass) (no powdered stearic acid on the surface) and octanediol (Kyowa Hakko Chemical Co., Ltd.), which is a volatile dispersion medium (B) Stir 11 parts (made by company) at room temperature (about 25 ° C) After mixing, 0.2 parts of the powdery stearic acid (C) prepared in Reference Example 1 was added and uniformly mixed at room temperature (about 25 ° C.) to prepare a paste-like silver particle composition.
次いで、ペースト状銀粒子組成物の吐出性、銀粒子の焼結物について体積抵抗率および熱伝導率を測定したところ、吐出性に優れ、体積抵抗率は低く、熱伝導率は高かった。また、この組成物による接合体の接着強さおよび冷熱サイクル試験後の接着強さを測定したところ、接着性は高く、冷熱サイクル試験後の接着性も高かった。
以上の結果を表2にまとめて示した。このペースト状銀粒子組成物は、焼結物の導電性および熱伝導性が高く、しかも、金属製部材(D1)と金属製部材(D2)を強固に接合できている。
Next, when the volume resistivity and thermal conductivity of the paste-like silver particle composition were measured, and the sintered silver particles were measured, the ejection properties were excellent, the volume resistivity was low, and the thermal conductivity was high. Moreover, when the adhesive strength of the joined body by this composition and the adhesive strength after the thermal cycle test were measured, the adhesiveness was high and the adhesiveness after the thermal cycle test was also high.
The above results are summarized in Table 2. This paste-like silver particle composition has high conductivity and thermal conductivity of the sintered product, and can firmly join the metal member (D1) and the metal member (D2).
[実施例5]
撹拌羽付きミキサーを使用して、焼結性銀粒子(A1)である、硝酸銀の還元法で製造され、平均粒径が1.0μmであり、表面が含窒素有機化合物である1,2−プロパンジアミンで被覆された(1,2−プロパンジアミンは25℃で液状であり、1,2−プロパンジアミン量は0.3質量%である)粒状の銀粒子50部、焼結性銀粒子(A2)である硝酸銀の還元法で製造され、平均粒径が2.0μmであり、表面が固形状のステアリン酸で被覆された(ステアリン酸量は0.7質量%である)球状の銀粒子(表面に粉末状のステアリン酸を有しない)50部、および、揮発性分散媒(B)であるオクタンジオール(協和発酵ケミカル株式会社製)11部を室温(約25℃)で撹拌して混合した後、参考例1で作製した粉末状のステアリン酸(C)0.2部を添加し、室温(約25℃)で均一に混合してペースト状銀粒子組成物を調製した。
[Example 5]
1,2-Sintered silver particles (A1) using a mixer with stirring blades, manufactured by a reduction method of silver nitrate, having an average particle diameter of 1.0 μm and a surface being a nitrogen-containing organic compound 50 parts of granular silver particles coated with propanediamine (1,2-propanediamine is liquid at 25 ° C. and the amount of 1,2-propanediamine is 0.3% by mass), sinterable silver particles ( A2) spherical silver particles produced by the silver nitrate reduction method, having an average particle diameter of 2.0 μm and coated with solid stearic acid on the surface (the amount of stearic acid is 0.7% by mass) 50 parts (without powdery stearic acid on the surface) and 11 parts of octanediol (manufactured by Kyowa Hakko Chemical Co., Ltd.) which is a volatile dispersion medium (B) are stirred and mixed at room temperature (about 25 ° C.) After that, the powdered stearic acid prepared in Reference Example 1 C) was added 0.2 parts to prepare a paste Jogin particle composition by uniformly mixing at room temperature (about 25 ° C.).
次いで、ペースト状銀粒子組成物の吐出性、銀粒子の焼結物について体積抵抗率および熱伝導率を測定したところ、吐出性に優れ、体積抵抗率は低く、熱伝導率は高かった。また、この組成物による接合体の接着強さおよび冷熱サイクル試験後の接着強さを測定したところ、接着性は高く、冷熱サイクル試験後の接着性も高かった。
以上の結果を表2にまとめて示した。このペースト状銀粒子組成物は、焼結物の導電性および熱伝導性が高く、しかも、金属製部材(D1)と金属製部材(D2)を強固に接合できている。
Next, when the volume resistivity and thermal conductivity of the paste-like silver particle composition were measured, and the sintered silver particles were measured, the ejection properties were excellent, the volume resistivity was low, and the thermal conductivity was high. Moreover, when the adhesive strength of the joined body by this composition and the adhesive strength after the thermal cycle test were measured, the adhesiveness was high and the adhesiveness after the thermal cycle test was also high.
The above results are summarized in Table 2. This paste-like silver particle composition has high conductivity and thermal conductivity of the sintered product, and can firmly join the metal member (D1) and the metal member (D2).
[実施例6]
撹拌羽付きミキサーを使用して、焼結性銀粒子(A1)である、硝酸銀の還元法で製造され、平均粒径が1.0μmであり、表面が固形状のステアリン酸で被覆された(ステアリン酸量は0.5質量%である)粒状の銀粒子(表面に粉末状のステアリン酸を有しない)50部、焼結性銀粒子(A2)である、硝酸銀の還元法で製造され、平均粒径が2.0μmであり、表面が固形状のステアリン酸で被覆された(ステアリン酸量は0.7質量%である)球状の銀粒子(表面に粉末状のステアリン酸を有しない)50部、および、揮発性分散媒(B)であるオクタンジオール(協和発酵ケミカル株式会社製)11部を室温(約25℃)で撹拌して混合した後、参考例3で作製した粉末状のミリスチン酸(C)0.15部を添加し、室温(約25℃)で均一に混合してペースト状銀粒子組成物を調製した。
[Example 6]
Using a mixer with a stirring blade, it was produced by a reduction method of silver nitrate, which is sinterable silver particles (A1), and the average particle diameter was 1.0 μm, and the surface was coated with solid stearic acid ( The amount of stearic acid is 0.5% by mass) 50 parts of granular silver particles (no powdered stearic acid on the surface), the sintered silver particles (A2) are produced by the silver nitrate reduction method, Spherical silver particles having an average particle diameter of 2.0 μm and coated with solid stearic acid on the surface (the amount of stearic acid is 0.7% by mass) (having no powdery stearic acid on the surface) 50 parts and 11 parts of octanediol (produced by Kyowa Hakko Chemical Co., Ltd.), which is a volatile dispersion medium (B), were stirred and mixed at room temperature (about 25 ° C.), and then the powdery powder prepared in Reference Example 3 was used. Add 0.15 parts of myristic acid (C), room temperature (about 25 ° C) The paste Jogin particle composition was prepared by uniformly mixing.
次いで、ペースト状銀粒子組成物の吐出性、銀粒子の焼結物について体積抵抗率および熱伝導率を測定したところ、吐出性に優れ、体積抵抗率は低く、熱伝導率は高かった。また、この組成物による接合体の接着強さおよび冷熱サイクル試験後の接着強さを測定したところ、接着性は高く、冷熱サイクル試験後の接着性も高かった。
以上の結果を表2にまとめて示した。このペースト状銀粒子組成物は、焼結物の導電性および熱伝導性が高く、しかも、金属製部材(D1)と金属製部材(D2)を強固に接合できている。
Next, when the volume resistivity and thermal conductivity of the paste-like silver particle composition were measured, and the sintered silver particles were measured, the ejection properties were excellent, the volume resistivity was low, and the thermal conductivity was high. Moreover, when the adhesive strength of the joined body by this composition and the adhesive strength after the thermal cycle test were measured, the adhesiveness was high and the adhesiveness after the thermal cycle test was also high.
The above results are summarized in Table 2. This paste-like silver particle composition has high conductivity and thermal conductivity of the sintered product, and can firmly join the metal member (D1) and the metal member (D2).
[比較例5]
撹拌羽付きミキサーを使用して、焼結性銀粒子(A1)である、硝酸銀の還元法で製造され、平均粒径が1.0μmであり、表面が高分子分散剤であるビックケミー・ジャパン株式会社製のDISPERBYK-2020(酸価:37mgKOH/g、アミン価:36mgKOH/g)で被覆された(DISPERBYK-2020量は0.3量%である)粒状の銀粒子(表面に粉末状の高分子分散剤を有しない)50部、焼結性銀粒子(A2)である硝酸銀の還元法で製造され、平均粒径が2.0μmであり、表面が固形状のステアリン酸で被覆された(ステアリン酸量は0.7質量%である)球状の銀粒子(表面に粉末状のステアリン酸を有しない)50部、および、揮発性分散媒(B)であるオクタンジオール(協和発酵ケミカル株式会社製)11部を室温(約25℃)で均一に混合してペースト状銀粒子組成物を調製した。
[Comparative Example 5]
By using a mixer equipped with a stirring blade, manufactured by the reduction method of silver nitrate, which is sinterable silver particles (A1), the average particle size is 1.0 μm, and the surface is Big Chemie Japan Co., Ltd., which is a polymer dispersant Granular silver particles coated with DISPERBYK-2020 (acid value: 37 mg KOH / g, amine value: 36 mg KOH / g) manufactured by the company (DISPERBYK-2020 amount is 0.3% by weight) 50 parts without a molecular dispersant), manufactured by the reduction method of silver nitrate which is sinterable silver particles (A2), the average particle diameter is 2.0 μm, and the surface is coated with solid stearic acid ( 50 parts of spherical silver particles (which do not have powdery stearic acid on the surface) and octanediol (Kyowa Hakko Chemical Co., Ltd.) which is a volatile dispersion medium (B) 11 parts) uniformly mixed at room temperature (about 25 ° C) The pasty silver particle composition was prepared.
次いで、ペースト状銀粒子組成物の吐出性、銀粒子の焼結物について体積抵抗率および熱伝導率を測定したところ、吐出性に優れ、体積抵抗率は低く、熱伝導率は高かった。しかし、この組成物による接合体の接着強さおよび冷熱サイクル試験後の接着強さを測定したところ、接着性は低く、冷熱サイクル試験後の接着性も低かった。
以上の結果を表4にまとめて示した。このペースト状銀粒子組成物は、焼結物の導電性および熱伝導性が高いものの、金属製部材(D1)と金属製部材(D2)を強固に接合することができない。
Next, when the volume resistivity and thermal conductivity of the paste-like silver particle composition were measured, and the sintered silver particles were measured, the ejection properties were excellent, the volume resistivity was low, and the thermal conductivity was high. However, when the adhesive strength of the joined body by this composition and the adhesive strength after the thermal cycle test were measured, the adhesiveness was low and the adhesiveness after the thermal cycle test was also low.
The above results are summarized in Table 4. Although this paste-like silver particle composition has high conductivity and thermal conductivity of the sintered product, the metal member (D1) and the metal member (D2) cannot be bonded firmly.
[比較例6]
撹拌羽付きミキサーを使用して、焼結性銀粒子(A1)である、硝酸銀の還元法で製造され、平均粒径が1.0μmであり、表面が含窒素有機化合物である1,2−プロパンジアミンで被覆された(1,2−プロパンジアミンは25℃で液状であり、1,2−プロパンジアミン量は0.3質量%である)粒状の銀粒子50部、焼結性銀粒子(A2)である、硝酸銀の還元法で製造され、平均粒径が2.0μmであり、表面が固形状のステアリン酸で被覆された(ステアリン酸量は0.7質量%である)球状の銀粒子(表面に粉末状のステアリン酸を有しない)50部、および、揮発性分散媒(B)であるオクタンジオール(協和発酵ケミカル株式会社製)11部を室温(約25℃)で均一に混合してペースト状銀粒子組成物を調製した。
[Comparative Example 6]
1,2-Sintered silver particles (A1) using a mixer with stirring blades, manufactured by a reduction method of silver nitrate, having an average particle diameter of 1.0 μm and a surface being a nitrogen-containing organic compound 50 parts of granular silver particles coated with propanediamine (1,2-propanediamine is liquid at 25 ° C. and the amount of 1,2-propanediamine is 0.3% by mass), sinterable silver particles ( A2) spherical silver produced by the silver nitrate reduction method, having an average particle size of 2.0 μm and coated with solid stearic acid on the surface (the amount of stearic acid is 0.7% by mass) 50 parts of particles (no powdery stearic acid on the surface) and 11 parts of octanediol (Kyowa Hakko Chemical Co., Ltd.), a volatile dispersion medium (B), are uniformly mixed at room temperature (about 25 ° C) Thus, a paste-like silver particle composition was prepared.
次いで、ペースト状銀粒子組成物の吐出性、銀粒子の焼結物について体積抵抗率および熱伝導率を測定したところ、吐出性に優れ、体積抵抗率は低く、熱伝導率は高かった。しかし、この組成物による接合体の接着強さおよび冷熱サイクル試験後の接着強さを測定したところ、接着性は低く、冷熱サイクル試験後の接着性も低かった。
以上の結果を表4にまとめて示した。このペースト状銀粒子組成物は、焼結物の導電性および熱伝導性が高いものの、金属製部材(D1)と金属製部材(D2)を強固に接合することができない。
Next, when the volume resistivity and thermal conductivity of the paste-like silver particle composition were measured, and the sintered silver particles were measured, the ejection properties were excellent, the volume resistivity was low, and the thermal conductivity was high. However, when the adhesive strength of the joined body by this composition and the adhesive strength after the thermal cycle test were measured, the adhesiveness was low and the adhesiveness after the thermal cycle test was also low.
The above results are summarized in Table 4. Although this paste-like silver particle composition has high conductivity and thermal conductivity of the sintered product, the metal member (D1) and the metal member (D2) cannot be bonded firmly.
[参考例5]
撹拌羽付きミキサーを使用して、焼結性銀粒子(A1)である、硝酸銀の還元法で製造され、平均粒径が1.0μmであり、表面が固形状のステアリン酸で被覆された(ステアリン酸量は0.5質量%である)粒状の銀粒子(表面に粉末状のステアリン酸を有しない)50部、焼結性銀粒子(A2)である硝酸銀の還元法で製造され、平均粒径が2.0μmであり、表面が固形状のステアリン酸で被覆された(ステアリン酸量は0.7質量%である)球状の銀粒子(表面に粉末状のステアリン酸を有しない)50部、および、揮発性分散媒(B)であるオクタンジオール(協和発酵ケミカル株式会社製)11部を室温(約25℃)で撹拌して混合した後、乳鉢で砕いただけの、最大粒径が0.5mm以上の粗大粒子を多数含む粉末状のステアリン酸(C)を6部添加し、室温(約25℃)で均一に混合してペースト状銀粒子組成物を調製した。
[Reference Example 5]
Using a mixer with a stirring blade, it was produced by a reduction method of silver nitrate, which is sinterable silver particles (A1), and the average particle diameter was 1.0 μm, and the surface was coated with solid stearic acid ( The amount of stearic acid is 0.5% by mass) 50 parts of granular silver particles (having no powdered stearic acid on the surface), manufactured by the reduction method of silver nitrate which is sinterable silver particles (A2), average Spherical silver particles having a particle diameter of 2.0 μm and coated with solid stearic acid on the surface (the amount of stearic acid is 0.7% by mass) (having no powdery stearic acid on the surface) 50 And 11 parts of octanediol (produced by Kyowa Hakko Chemical Co., Ltd.), which is a volatile dispersion medium (B), are stirred and mixed at room temperature (about 25 ° C.), and then the maximum particle size can be crushed in a mortar. Powdered stearin containing many coarse particles of 0.5 mm or more (C) 6 parts was added to prepare a paste Jogin particle composition by uniformly mixing at room temperature (about 25 ° C.).
次いで、ペースト状銀粒子組成物の吐出性を測定したところ、吐出途上に詰まりが発生した。以上の結果を表5にまとめて示した。 Next, when the dischargeability of the paste-like silver particle composition was measured, clogging occurred during discharge. The above results are summarized in Table 5.
本発明のペースト状金属粒子組成物は、加熱すると揮発性分散媒(B)および25℃で粉末状の脂肪酸(C)が揮散し、前記焼結性金属粒子(A)同士が焼結して金属製部材(D1)と金属製部材(D2)を強固に接合し、サーマルサイクル試験後の接着強さが優れているので、複数の金属製部材間の接合に有用である。特には、半導体素子の金属部分とリードフレームもしくは回路基板の金属部分との接合に有用である。半導体素子とリードフレーム間の接合部分はサーマルサイクル試験後の接着強さが優れているので、信頼性が高い電子部品と電子装置の製作に有用である。 When the paste-like metal particle composition of the present invention is heated, the volatile dispersion medium (B) and the powdered fatty acid (C) are volatilized at 25 ° C., and the sinterable metal particles (A) are sintered together. Since the metal member (D1) and the metal member (D2) are firmly bonded and the adhesive strength after the thermal cycle test is excellent, it is useful for bonding between a plurality of metal members. In particular, it is useful for joining a metal part of a semiconductor element and a metal part of a lead frame or a circuit board. Since the bonding portion between the semiconductor element and the lead frame has excellent adhesion strength after the thermal cycle test, it is useful for manufacturing highly reliable electronic parts and electronic devices.
A 接着強さ測定用試験体
1 銀基板
2 ペースト状金属粒子組成物(加熱して焼結後は空隙を有する固体状金属)
3 Auメッキしたシリコンチップまたは銀チップ
A Test specimen for measuring
3 Au plated silicon chip or silver chip
Claims (15)
(B)揮発性分散媒と、
(C)25℃で粉末状の脂肪酸とからなることを特徴とする、ペースト状金属粒子組成物。 (A) A baked product having an average particle size of 0.01 to 10 [mu] m coated with a coating selected from the group consisting of solid, semi-solid or liquid fatty acids, polymer dispersants and organic amines at 25 [deg.] C Coherent metal particles,
(B) a volatile dispersion medium;
(C) A paste-like metal particle composition comprising a fatty acid powdered at 25 ° C.
(B)揮発性分散媒と、
(C)25℃で粉末状の脂肪酸とからなる、ペースト状金属粒子組成物を、
金属製部材(D1)と金属製部材(D2)の間に介在させて、100℃以上300℃以下で加熱することにより、該焼結性金属粒子(A)同士の焼結物により、金属製部材(D1)と金属製部材(D2)を接合することを特徴とする、接合方法。 (A) A baked product having an average particle size of 0.01 to 10 [mu] m coated with a coating selected from the group consisting of solid, semi-solid or liquid fatty acids, polymer dispersants and organic amines at 25 [deg.] C Coherent metal particles,
(B) a volatile dispersion medium;
(C) A paste-like metal particle composition comprising a powdered fatty acid at 25 ° C.
By interposing between the metal member (D1) and the metal member (D2) and heating at 100 ° C. or more and 300 ° C. or less, the sintered product of the sinterable metal particles (A) is made of metal. The joining method characterized by joining a member (D1) and metal members (D2).
(B)揮発性分散媒と、
(C)25℃で粉末状の脂肪酸とからなる、ペースト状金属粒子組成物を、半導体素子の金属部分とリードフレームもしくは金属部分を有する回路基板間に介在させた後、100℃以上300℃以下で加熱することにより、該焼結性金属粒子(A)同士の焼結物として、半導体素子の金属部分とリードフレームもしくは回路基板の金属部分を接合することを特徴とする、電子装置の製造方法。 (A) A baked product having an average particle size of 0.01 to 10 [mu] m coated with a coating selected from the group consisting of solid, semi-solid or liquid fatty acids, polymer dispersants and organic amines at 25 [deg.] C Coherent metal particles,
(B) a volatile dispersion medium;
(C) A paste-like metal particle composition consisting of a fatty acid powdered at 25 ° C. is interposed between a metal part of a semiconductor element and a circuit board having a lead frame or metal part, and then 100 ° C. or more and 300 ° C. or less. A method of manufacturing an electronic device comprising: joining a metal part of a semiconductor element and a metal part of a lead frame or a circuit board as a sintered product of the sinterable metal particles (A) by heating at .
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