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JP5907323B1 - High strength hot dip galvanized steel sheet - Google Patents

High strength hot dip galvanized steel sheet Download PDF

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Publication number
JP5907323B1
JP5907323B1 JP2015559355A JP2015559355A JP5907323B1 JP 5907323 B1 JP5907323 B1 JP 5907323B1 JP 2015559355 A JP2015559355 A JP 2015559355A JP 2015559355 A JP2015559355 A JP 2015559355A JP 5907323 B1 JP5907323 B1 JP 5907323B1
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Japan
Prior art keywords
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steel sheet
dip galvanized
hot
plating
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Application number
JP2015559355A
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Japanese (ja)
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JPWO2016059741A1 (en
Inventor
善継 鈴木
善継 鈴木
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JFE Steel Corp
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JFE Steel Corp
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/01Layered products comprising a layer of metal all layers being exclusively metallic
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/04Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
    • C23C2/06Zinc or cadmium or alloys based thereon
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/01Layered products comprising a layer of metal all layers being exclusively metallic
    • B32B15/012Layered products comprising a layer of metal all layers being exclusively metallic one layer being formed of an iron alloy or steel, another layer being formed of aluminium or an aluminium alloy
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/01Layered products comprising a layer of metal all layers being exclusively metallic
    • B32B15/013Layered products comprising a layer of metal all layers being exclusively metallic one layer being formed of an iron alloy or steel, another layer being formed of a metal other than iron or aluminium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/04Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/04Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/043Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of metal
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/18Layered products comprising a layer of metal comprising iron or steel
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/02Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
    • C21D8/0221Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the working steps
    • C21D8/0226Hot rolling
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    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/02Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
    • C21D8/0221Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the working steps
    • C21D8/0236Cold rolling
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/02Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
    • C21D8/0247Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the heat treatment
    • C21D8/0263Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the heat treatment following hot rolling
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/02Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
    • C21D8/0278Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips involving a particular surface treatment
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    • C21METALLURGY OF IRON
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    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/46Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for sheet metals
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    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
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    • C22C38/001Ferrous alloys, e.g. steel alloys containing N
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    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/002Ferrous alloys, e.g. steel alloys containing In, Mg, or other elements not provided for in one single group C22C38/001 - C22C38/60
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    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
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    • C22C38/02Ferrous alloys, e.g. steel alloys containing silicon
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    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
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    • C22C38/04Ferrous alloys, e.g. steel alloys containing manganese
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    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/06Ferrous alloys, e.g. steel alloys containing aluminium
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    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/12Ferrous alloys, e.g. steel alloys containing tungsten, tantalum, molybdenum, vanadium, or niobium
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    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
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    • C23C2/26After-treatment
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    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
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    • C23C2/261After-treatment in a gas atmosphere, e.g. inert or reducing atmosphere
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    • C23C2/28Thermal after-treatment, e.g. treatment in oil bath
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    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
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    • C23C2/34Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the shape of the material to be treated
    • C23C2/36Elongated material
    • C23C2/40Plates; Strips
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    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
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    • C23C28/00Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
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    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
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    • C23C28/00Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • C23C28/02Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings only including layers of metallic material
    • C23C28/021Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings only including layers of metallic material including at least one metal alloy layer
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    • C23C28/00Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • C23C28/02Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings only including layers of metallic material
    • C23C28/023Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings only including layers of metallic material only coatings of metal elements only
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    • C23C28/00Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
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    • C23C28/023Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings only including layers of metallic material only coatings of metal elements only
    • C23C28/025Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings only including layers of metallic material only coatings of metal elements only with at least one zinc-based layer
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    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C30/00Coating with metallic material characterised only by the composition of the metallic material, i.e. not characterised by the coating process
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    • C21D2211/00Microstructure comprising significant phases
    • C21D2211/005Ferrite
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    • C21D2211/00Microstructure comprising significant phases
    • C21D2211/008Martensite
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    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
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    • C22C18/00Alloys based on zinc
    • C22C18/04Alloys based on zinc with aluminium as the next major constituent
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/12All metal or with adjacent metals
    • Y10T428/12493Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
    • Y10T428/12535Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.] with additional, spatially distinct nonmetal component
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Abstract

加工部のめっき品質およびめっき外観に優れた高強度溶融亜鉛めっき鋼板を提供する。特定の組成からなり、マルテンサイト面積率が7%以上25%未満、フェライト面積率が50%以上の組織を有し、地鉄表層部の内部酸化量が片面当たり0.05g/m2以下である冷延鋼板と、該冷延鋼板上に形成され、0.12g/m2以上0.22g/m2以下のAlを含み、かつ平均粒径1.0μm未満のFe2Al5を含む金属間化合物と、該金属間化合物上に形成され、0.3%≦Al%≦0.6%(Al%は、溶融亜鉛めっき層のAlの含有量(質量%)を示す。)を含有し、表面粗さRaが0.8μm以上1.6μm以下であり、光沢度(G値)が550以上750以下であり、亜鉛基底面配向率Zn(002)/(004)が60%以上90%以下である溶融亜鉛めっき層と、を有するようにする。Provided is a high-strength hot-dip galvanized steel sheet excellent in plating quality and plating appearance of a processed part. It has a specific composition, has a martensite area ratio of 7% or more and less than 25%, a ferrite area ratio of 50% or more, and the internal oxidation amount of the surface iron surface layer is 0.05 g / m 2 or less per side. A cold-rolled steel sheet, an intermetallic compound formed on the cold-rolled steel sheet, containing Al of 0.12 g / m 2 or more and 0.22 g / m 2 or less and containing Fe 2 Al 5 having an average particle size of less than 1.0 μm, and the metal Formed on the intermetallic compound, containing 0.3% ≦ Al% ≦ 0.6% (Al% indicates the Al content (mass%) of the hot-dip galvanized layer), and the surface roughness Ra is Hot dip galvanizing with a glossiness (G value) of 550 or more and 750 or less and a zinc base bottom surface orientation ratio Zn (002) / (004) of 60% or more and 90% or less. A layer.

Description

本発明は、自動車の内板に使用される高強度溶融亜鉛めっき鋼板に関するものである。   The present invention relates to a high-strength hot-dip galvanized steel sheet used for an inner plate of an automobile.

近年、自動車、家電、建材等の分野において素材鋼板に防錆性を付与した表面処理鋼板、中でも安価に製造でき、かつ防錆性に優れた溶融亜鉛めっき鋼板が使用されている。特に欧米の自動車メーカーは、めっき厚を簡単に増やせる溶融亜鉛めっき鋼板の適用により防錆性能を向上させることを考えており、経済成長著しい東アジア地区において大きな自動車用鋼板の需要が見込める状況である。   In recent years, in the fields of automobiles, home appliances, building materials, etc., surface-treated steel sheets imparted with rust resistance to raw steel sheets, especially hot-dip galvanized steel sheets that can be manufactured at low cost and are excellent in rust resistance have been used. In particular, European and American automakers are thinking of improving rust prevention performance by applying hot-dip galvanized steel sheets that can easily increase the plating thickness, and demand for large steel sheets for automobiles can be expected in the rapidly growing East Asian region. .

良好な加工性が厳しく求められる自動車用鋼板の場合、プレス加工後における耐衝撃密着性や加工後の塗装後耐食性といっためっき品質が良好でなければ耐久性が維持できない。従来、十分なめっき品質を有する溶融亜鉛めっき鋼板を提供することは出来なかった。   In the case of a steel sheet for automobiles in which good workability is strictly required, durability cannot be maintained unless plating quality such as impact resistance adhesion after press working and corrosion resistance after painting after work is good. Conventionally, it has not been possible to provide hot-dip galvanized steel sheets having sufficient plating quality.

また、特に強度部材として使用されるいわゆる高強度鋼板についても厳しい加工性と加工部の防錆性が要求されるため、加工部に優れためっき品質が求められる。   In particular, a so-called high-strength steel sheet used as a strength member is also required to have high workability and rust prevention of the processed part, and therefore, excellent plating quality is required for the processed part.

特許文献1ではめっき層中Al量、めっき層と鋼板の界面のAl量を規定するプレス加工時の摺動性に優れた溶融亜鉛めっき鋼板の製造方法が開示されている。しかしながら、特許文献1に記載の技術では、加工部の耐衝撃密着性や塗装後耐食性といっためっき品質およびめっき外観については、まだ十分には考慮されておらず、更なる改良が求められていた。   Patent Document 1 discloses a method for producing a hot-dip galvanized steel sheet that is excellent in slidability at the time of press work, which regulates the amount of Al in the plating layer and the amount of Al at the interface between the plating layer and the steel sheet. However, in the technique described in Patent Document 1, the plating quality and plating appearance such as the impact resistance adhesion and the corrosion resistance after coating have not yet been sufficiently considered, and further improvements have been demanded.

特開2004−315965号公報JP 2004-315965 A

本発明はかかる事情に鑑みてなされたものであって、加工部のめっき品質およびめっき外観に優れた高強度溶融亜鉛めっき鋼板を提供することを目的とする。   This invention is made | formed in view of this situation, Comprising: It aims at providing the high intensity | strength hot-dip galvanized steel plate excellent in the plating quality and plating external appearance of a process part.

本発明者らは、鋭意検討の結果、従来技術の様に単に溶融亜鉛めっき処理するのではなく、(1)FeAl金属間化合物をめっき層/鋼板界面に所定の性状で形成させ、(2)めっきの凝固組織を制御すると共に、(3)表面のテクスチャーを制御し、かつ(4)鋼板表層部における内部酸化の状態を制御することで、プレス加工された加工部のめっき品質およびめっき外観に優れた高強度溶融亜鉛めっき鋼板を提供できることを見出し、本発明の完成に至った。本発明は、以上の知見に基づきなされたものであり、その要旨は以下の通りである。
[1]質量%で、C:0.06%以上0.09%以下、Si:0.30%以下、Mn:1.7%以上2.3%以下、P:0.001%以上0.020%以下、S:0.010%以下、Mo:0.05%以上0.30%以下、N:0.005%以下、Al:0.01%以上0.10%以下を含有し、残部がFe及び不可避不純物の組成からなり、
マルテンサイト面積率が7%以上25%未満、フェライト面積率が50%以上の組織を有し、地鉄表層部の内部酸化量が片面当たり0.05g/m以下である冷延鋼板と、
該冷延鋼板上に形成された0.12g/m以上0.22g/m以下のAlを含み、かつ平均粒径1.0μm未満のFeAlを含む金属間化合物と、
該金属間化合物上に形成され、0.3%≦Al%≦0.6%(Al%は、溶融亜鉛めっき層のAlの含有量(質量%)を示す。)を含有し、表面粗さRaが0.8μm以上1.6μm以下であり、光沢度(G値)が550以上750以下であり、以下の式(1)で規定される亜鉛基底面配向率Zn(002)/(004)が60%以上90%以下である溶融亜鉛めっき層と、を有する高強度溶融亜鉛めっき鋼板。
As a result of intensive studies, the present inventors do not simply perform hot dip galvanizing treatment as in the prior art, but (1) form an FeAl intermetallic compound with a predetermined property at the plating layer / steel plate interface, (2) In addition to controlling the solidification structure of plating, (3) controlling the texture of the surface, and (4) controlling the state of internal oxidation in the surface layer of the steel sheet, thereby improving the plating quality and plating appearance of the pressed parts. The present inventors have found that an excellent high-strength hot-dip galvanized steel sheet can be provided, and have completed the present invention. The present invention has been made based on the above findings, and the gist thereof is as follows.
[1] By mass%, C: 0.06% or more and 0.09% or less, Si: 0.30% or less, Mn: 1.7% or more and 2.3% or less, P: 0.001% or more and 0.00. 020% or less, S: 0.010% or less, Mo: 0.05% or more and 0.30% or less, N: 0.005% or less, Al: 0.01% or more and 0.10% or less, the balance Consists of a composition of Fe and inevitable impurities,
A cold-rolled steel sheet having a structure in which the martensite area ratio is 7% or more and less than 25% and the ferrite area ratio is 50% or more, and the internal oxidation amount of the surface layer portion is 0.05 g / m 2 or less per side;
An intermetallic compound containing 0.12 g / m 2 or more and 0.22 g / m 2 or less of Al formed on the cold-rolled steel sheet and Fe 2 Al 5 having an average particle size of less than 1.0 μm;
Formed on the intermetallic compound and containing 0.3% ≦ Al% ≦ 0.6% (Al% indicates the Al content (mass%) of the hot-dip galvanized layer), and the surface roughness Ra is 0.8 μm or more and 1.6 μm or less, and the glossiness (G value) is 550 or more and 750 or less, and the zinc base bottom orientation ratio Zn (002) / (004) defined by the following formula (1) A hot-dip galvanized steel sheet having a hot dip galvanized layer having a thickness of 60% or more and 90% or less.

Figure 0005907323
Figure 0005907323

なお、本発明において、高強度溶融鋼板とは、引張強度(TS)が590〜690MPaの鋼板のことを指す。   In the present invention, the high strength molten steel sheet refers to a steel sheet having a tensile strength (TS) of 590 to 690 MPa.

本発明によれば、加工部のめっき品質およびめっき外観に優れた高強度溶融亜鉛めっき鋼板が提供される。   ADVANTAGE OF THE INVENTION According to this invention, the high intensity | strength hot-dip galvanized steel plate excellent in the plating quality and plating external appearance of a process part is provided.

本発明の高強度溶融亜鉛めっき鋼板は、特定の構成の冷延鋼板上に、特定の構成の溶融亜鉛めっき層を有する。また、この冷延鋼板と溶融亜鉛めっき層間には特定の構成の金属間化合物が形成される。これにより、本発明の高強度溶融亜鉛めっき鋼板は、加工部のめっき品質およびめっき外観に優れる。より具体的には、本発明の高強度溶融亜鉛めっき鋼板は、60°曲げ加工部の耐衝撃性試験時のめっき密着性と塗装後耐食性およびめっき外観に優れる。   The high-strength hot-dip galvanized steel sheet of the present invention has a hot-dip galvanized layer having a specific structure on a cold-rolled steel sheet having a specific structure. In addition, an intermetallic compound having a specific configuration is formed between the cold-rolled steel sheet and the hot-dip galvanized layer. Thereby, the high-strength hot-dip galvanized steel sheet of the present invention is excellent in the plating quality and plating appearance of the processed part. More specifically, the high-strength hot-dip galvanized steel sheet of the present invention is excellent in plating adhesion, post-coating corrosion resistance, and plating appearance during an impact resistance test of a 60 ° bent portion.

以下、本発明について具体的に説明する。   Hereinafter, the present invention will be specifically described.

<冷延鋼板>
本発明の高強度溶融亜鉛めっき鋼板を構成する冷延鋼板は、C:0.06%以上0.09%以下、Si:0.30%以下、Mn:1.7%以上2.3%以下、P:0.001%以上0.020%以下、S:0.010%以下、Mo:0.05%以上0.30%以下、N:0.005%以下、Al:0.01%以上0.10%以下を含有し、残部がFe及び不可避不純物の組成からなる。ここでは、まず、この冷延鋼板の成分限定理由について説明する。なお、本発明の鋼板中の各成分の「%」は、特に説明のない限り、「質量%」を示す。
<Cold rolled steel sheet>
The cold-rolled steel sheet constituting the high-strength hot-dip galvanized steel sheet of the present invention is C: 0.06% or more and 0.09% or less, Si: 0.30% or less, Mn: 1.7% or more and 2.3% or less. , P: 0.001% to 0.020%, S: 0.010% or less, Mo: 0.05% to 0.30%, N: 0.005% or less, Al: 0.01% or more It contains 0.10% or less, and the balance is composed of Fe and inevitable impurities. Here, first, the reasons for limiting the components of this cold-rolled steel sheet will be described. In addition, “%” of each component in the steel sheet of the present invention indicates “mass%” unless otherwise specified.

[C:0.06%以上0.09%以下]
Cは鋼の重要な基本成分の一つであり、とくに本発明では、(α(フェライト)+γ(オーステナイト))域に加熱したときのオーステナイト(γ)相の体積率、ひいては変態後のマルテンサイトの量に影響するために重要な元素である。そして、強度などの機械的特性は、このマルテンサイト分率とマルテンサイト相の硬度によって大きく左右される。C含有量が、0.06%未満ではマルテンサイト相が生成しにくく、一方、0.09%超ではスポット溶接性が劣化することから、C含有量は、0.06%以上0.09%以下とする。
[C: 0.06% to 0.09%]
C is one of the important basic components of steel. In the present invention, in particular, the volume fraction of the austenite (γ) phase when heated in the (α (ferrite) + γ (austenite)) region, and thus martensite after transformation. Is an important element to influence the amount of. Mechanical properties such as strength are greatly influenced by the martensite fraction and the hardness of the martensite phase. If the C content is less than 0.06%, the martensite phase is difficult to be generated. On the other hand, if it exceeds 0.09%, the spot weldability deteriorates, so the C content is 0.06% or more and 0.09%. The following.

[Si:0.30%以下]
Siはフェライト(α)相中の固溶C量を減少させることにより、伸びなどの加工性を向上させる元素であるが、0.30%超のSi量の含有はめっき品質を損ねるので、Si含有量は上限を0.30%とする。
[Si: 0.30% or less]
Si is an element that improves the workability such as elongation by reducing the amount of solid solution C in the ferrite (α) phase. However, if the Si content exceeds 0.30%, the plating quality is impaired. The upper limit of the content is 0.30%.

[Mn:1.7%以上2.3%以下]
Mnは、本発明においてはオーステナイト(γ)相に濃化し、マルテンサイト変態を促す効果があり、基本成分として重要な元素である。ただし、Mn含有量が1.7%未満ではその効果がなく、一方、2.3%を超えるとスポット溶接性およびめっき品質を著しく損なうので、Mn含有量は1.7%以上2.3%以下とする。
[Mn: 1.7% to 2.3%]
In the present invention, Mn is an important element as a basic component because it concentrates in the austenite (γ) phase and promotes martensitic transformation. However, if the Mn content is less than 1.7%, the effect is not obtained. On the other hand, if the Mn content exceeds 2.3%, spot weldability and plating quality are remarkably impaired. Therefore, the Mn content is 1.7% or more and 2.3%. The following.

[P:0.001%以上0.020%以下]
Pは、高強度化を安価に達成するうえで有効な元素であり、高強度化を実現するために、P含有量は、0.001%以上とする。一方、Pを0.020%超えて含有するとスポット溶接性を著しく損なうので、P含有量の上限を0.020%とする。
[P: 0.001% to 0.020%]
P is an element effective in achieving high strength at a low cost. In order to achieve high strength, the P content is set to 0.001% or more. On the other hand, if the P content exceeds 0.020%, the spot weldability is remarkably impaired, so the upper limit of the P content is 0.020%.

[S:0.010%以下]
Sは熱延時の熱間割れを引き起こすもとになるほか、スポット溶接部のナゲット内破断を誘発するので、極力低減することが望ましい。よって、本発明では、S含有量は0.010%以下に抑制する。
[S: 0.010% or less]
S not only causes hot cracking during hot rolling, but also induces breakage in the nugget of the spot weld, so it is desirable to reduce it as much as possible. Therefore, in the present invention, the S content is suppressed to 0.010% or less.

[Mo:0.05%以上0.30%以下]
Moはめっき品質を損なうことなく、フェライト+マルテンサイトの複合組織を得るのに重要な元素であり、少なくともMo含有量を0.05%とすることは必要である。しかし、0.30%を超えてMoを含有しても、さらなる効果が少なく、製造コストの上昇を招くので、Mo含有量は0.30%を上限とする。
[Mo: 0.05% or more and 0.30% or less]
Mo is an important element for obtaining a composite structure of ferrite and martensite without impairing the plating quality, and at least the Mo content needs to be 0.05%. However, even if the Mo content exceeds 0.30%, there are few further effects and the manufacturing cost is increased, so the Mo content is 0.30% as the upper limit.

[N:0.005%以下]
Nは時効劣化をもたらすほか、降伏点(降伏比)の上昇、降伏伸びの発生を招くことから、N含有量は0.005%以下に抑制する必要がある。
[N: 0.005% or less]
In addition to aging deterioration, N causes an increase in yield point (yield ratio) and yield elongation, so the N content needs to be suppressed to 0.005% or less.

[Al:0.01%以上0.10%以下]
Alは製鋼工程での脱酸剤として、また時効劣化を引き起こすNをAlNとして固定する有効な元素であり、その効果を十分に発揮するためにも、Al含有量は、0.01%以上とする。一方、0.10%を超えてAlを含有すると製造コストの上昇を招くので、Al含有量は0.10%以下に抑える必要がある。
[Al: 0.01% or more and 0.10% or less]
Al is an effective element that fixes N as AlN as a deoxidizer in the steelmaking process and causes aging deterioration, and in order to fully exhibit the effect, the Al content is 0.01% or more. To do. On the other hand, if the Al content exceeds 0.10%, the production cost increases, so the Al content must be suppressed to 0.10% or less.

本発明の鋼板は、残部は、Fe及び不可避不純物からなる。   The balance of the steel sheet of the present invention consists of Fe and inevitable impurities.

以上説明した本発明の高強度溶融亜鉛めっき鋼板を構成する冷延鋼板は、特定の組織及び物性を有し、以下でその詳細について説明する。   The cold-rolled steel sheet constituting the high-strength hot-dip galvanized steel sheet of the present invention described above has a specific structure and physical properties, and details thereof will be described below.

(マルテンサイトの面積率:7%以上25%未満)
本発明の高強度溶融亜鉛めっき鋼板を構成する冷延鋼板では、マルテンサイトの面積率が7%未満になると、降伏比YRが顕著に上昇する。一方、マルテンサイトの面積率が25%以上になると、局部延性が低下するために全伸びELが低下する。したがって、本発明の高強度溶融亜鉛めっき鋼板を構成する冷延鋼板では、マルテンサイトの面積率は、7%以上25%未満とする。このマルテンサイトの面積率は、好ましくは7%以上22%以下、より好ましくは7%以上20%以下である。マルテンサイトの面積率は、主に鋼中のC含有量を0.06%以上0.09%以下に制御することと共に、焼鈍の際の加熱温度(焼鈍温度であり、鋼板最高到達温度を意味する。)を730℃以上880℃以下に設定することで調整することができる。
(Martensite area ratio: 7% or more and less than 25%)
In the cold-rolled steel sheet constituting the high-strength hot-dip galvanized steel sheet of the present invention, when the martensite area ratio is less than 7%, the yield ratio YR increases remarkably. On the other hand, when the area ratio of martensite is 25% or more, the local ductility is lowered and the total elongation EL is lowered. Therefore, in the cold-rolled steel sheet constituting the high-strength hot-dip galvanized steel sheet of the present invention, the martensite area ratio is 7% or more and less than 25%. The area ratio of this martensite is preferably 7% or more and 22% or less, more preferably 7% or more and 20% or less. The area ratio of martensite mainly controls the C content in steel to 0.06% or more and 0.09% or less, and the heating temperature during annealing (the annealing temperature, which means the highest steel sheet temperature) Can be adjusted to 730 ° C. or higher and 880 ° C. or lower.

(フェライトの面積率:50%以上)
本発明の高強度溶融亜鉛めっき鋼板を構成する冷延鋼板では、フェライトの面積率が50%未満になると、全伸びELの低下が顕著になる。したがって、フェライトの面積率は、50%以上とする。このフェライトの面積率は、好ましくは60%以上である。フェライトの面積率は、主に鋼中のC含有量を0.06%以上0.09%以下に制御することで調整することができる。
(Area ratio of ferrite: 50% or more)
In the cold-rolled steel sheet constituting the high-strength hot-dip galvanized steel sheet of the present invention, when the area ratio of ferrite is less than 50%, the decrease in total elongation EL becomes significant. Therefore, the area ratio of ferrite is 50% or more. The area ratio of this ferrite is preferably 60% or more. The area ratio of ferrite can be adjusted mainly by controlling the C content in the steel to 0.06% or more and 0.09% or less.

ここで、フェライトの面積率は、観察面積内に占めるフェライト相の面積の割合であり、マルテンサイトの面積率は、観察面積内に占めるマルテンサイト相の面積の割合である。実際のフェライトの面積率およびマルテンサイトの面積率は、次のようにして算出することができる。すなわち、得られた鋼板の板厚方向断面を研磨した後、3%のナイタール(硝酸3%のアルコール液)で腐食する。そして、板厚方向の1/4位置付近をSEM(走査型電子顕微鏡)を用いて1500倍程度の倍率で観察し、得られた画像を一般的な画像解析ソフトを用いて解析し、各相の面積率を求めることができる。得られたグレースケールの画像において、フェライトは灰色(下地組織)であり、マルテンサイトは白色を呈する組織として判別できる。   Here, the area ratio of ferrite is the ratio of the area of the ferrite phase in the observation area, and the area ratio of martensite is the ratio of the area of the martensite phase in the observation area. The actual ferrite area ratio and martensite area ratio can be calculated as follows. That is, after the plate thickness direction cross section of the obtained steel plate is polished, it is corroded with 3% nital (alcohol solution containing 3% nitric acid). Then, the vicinity of the ¼ position in the plate thickness direction is observed at a magnification of about 1500 times using an SEM (scanning electron microscope), and the obtained image is analyzed using general image analysis software. The area ratio can be obtained. In the obtained gray scale image, ferrite is gray (underlying structure), and martensite can be identified as a white structure.

(冷延鋼板の表面における地鉄表層部の内部酸化量が片面当たり0.05g/m以下)
鋼板表層部(地鉄表層部)における内部酸化の状態を制御することで、高強度溶融亜鉛めっき鋼板における、プレス加工された加工部の耐衝撃性試験時のめっき密着性と塗装後耐食性を優れたものとすることができる。また、スポット溶接性も優れたものとすることができる。良好なめっき密着性の確保のためには、冷延鋼板の表面における地鉄表層部の内部酸化量が片面当たり0.05g/m以下であることが必要である。
(The amount of internal oxidation of the surface layer of the steel sheet on the surface of the cold-rolled steel sheet is 0.05 g / m 2 or less per side)
By controlling the state of internal oxidation in the steel sheet surface layer (base metal surface layer), it has excellent plating adhesion and post-coating corrosion resistance during the impact resistance test of the pressed processed parts in high-strength hot-dip galvanized steel sheets Can be. Moreover, the spot weldability can be excellent. In order to ensure good plating adhesion, it is necessary that the amount of internal oxidation of the surface iron surface layer portion on the surface of the cold-rolled steel sheet is 0.05 g / m 2 or less per side.

内部酸化は鋼板が含有するSi、Mn、Al、P等の易酸化性元素が熱延工程やCGL(連続溶融亜鉛めっきライン)での焼鈍工程等で酸化されることで起こる。冷延鋼板の表面における地鉄表層部の内部酸化量を片面当たり0.05g/m以下にするためには、熱延時の巻き取り温度を過剰に上げないことや、CGLでの焼鈍雰囲気中の露点を過剰に上げないことが必要である。露点の適正範囲としては、ロール表面が酸化してロールが劣化することを避けるため、0℃を超えないことが好ましい。また、巻き取り温度は、脱スケール性向上のため、700℃を超えないことが好ましい。Internal oxidation occurs when oxidizable elements such as Si, Mn, Al, and P contained in the steel sheet are oxidized in a hot rolling process, an annealing process in a CGL (continuous hot dip galvanizing line), or the like. In order to reduce the internal oxidation amount of the surface layer of the steel sheet on the surface of the cold-rolled steel sheet to 0.05 g / m 2 or less per side, the coiling temperature at the time of hot rolling should not be increased excessively or in the annealing atmosphere in CGL It is necessary not to raise the dew point excessively. As an appropriate range of dew point, it is preferable not to exceed 0 ° C. in order to avoid deterioration of the roll due to oxidation of the roll surface. Moreover, it is preferable that winding-up temperature does not exceed 700 degreeC for the descalability improvement.

なお、上記の冷延鋼板の表面における地鉄表層部とは、溶融亜鉛めっき層と接する表層部のことを指し、めっき層除去後のめっき層直下の鋼板表層部とも言える。また、この内部酸化量が規定される地鉄表層部とは、溶融亜鉛めっき層と鋼板の界面から鋼板の厚み方向に50μmまでの範囲を指す。   The surface iron surface layer portion on the surface of the cold-rolled steel sheet refers to a surface layer portion in contact with the hot dip galvanized layer, and can also be said to be a steel sheet surface layer portion immediately under the plated layer after the plating layer is removed. Further, the surface iron surface layer portion in which the internal oxidation amount is defined refers to a range from the interface between the hot dip galvanized layer and the steel plate to 50 μm in the thickness direction of the steel plate.

上記の内部酸化量が片面当たり0.05g/mを超えると、加工部における粒界が脆化し、加工後のめっき密着性が劣化し、さらに溶接性も劣化する。When the amount of internal oxidation exceeds 0.05 g / m 2 per side, grain boundaries in the processed part become brittle, plating adhesion after processing deteriorates, and weldability also deteriorates.

この内部酸化量は、めっき層除去後の地鉄鋼中酸素量を測定することで得られる。めっき層の除去方法は特に問わないが、酸、アルカリによる除去のいずれでも可能である。但し、インヒビター(地鉄溶解抑制剤)の併用などにより、地鉄を除去しないことと、除去後の表面が酸化しないように注意する。一例として、20質量%NaOH−10質量%トリエタノールアミン水溶液195cc+35質量%H水溶液7ccでめっき層を除去することが可能である。他にもインヒビターを含有する希HCl溶液でもめっき層を除去することが可能である。This amount of internal oxidation can be obtained by measuring the amount of oxygen in the steel after the plating layer is removed. The method for removing the plating layer is not particularly limited, but any removal by acid or alkali is possible. However, care should be taken not to remove the base iron and to oxidize the surface after the removal by using an inhibitor (base iron dissolution inhibitor) together. As an example, it is possible to remove the plating layer with a 20% by weight NaOH-10% by weight triethanolamine aqueous solution 195 cc + 35% by weight H 2 O 2 aqueous solution 7 cc. In addition, the plating layer can be removed with a dilute HCl solution containing an inhibitor.

鋼中酸化物量は、例えば「インパルス炉溶融−赤外線吸収法」で測定する。但し、めっき層直下の内部酸化量を見積もるには、母材自体が含有する酸素量を差し引く必要があるため、同様にめっき層を除去した試料の表裏の表層部を100μm以上機械研磨した試料についての鋼中酸素量を別途測定し、めっき層を除去したままの試料の酸素量から差し引くことで、表層部のみの酸化増量を算出し、単位面積あたりの量に換算して値を得る。   The amount of oxide in steel is measured by, for example, “impulse furnace melting-infrared absorption method”. However, in order to estimate the amount of internal oxidation immediately below the plating layer, it is necessary to subtract the amount of oxygen contained in the base material itself. Therefore, for a sample in which the front and back surface portions of the sample from which the plating layer has been removed are mechanically polished by 100 μm or more. By separately measuring the amount of oxygen in the steel and subtracting it from the amount of oxygen in the sample with the plating layer removed, the amount of increase in oxidation of only the surface layer portion is calculated, and converted into the amount per unit area to obtain a value.

<金属間化合物>
次に、前述した冷延鋼板上に形成される金属間化合物の構成について説明する。
<Intermetallic compound>
Next, the structure of the intermetallic compound formed on the cold-rolled steel sheet described above will be described.

[Al:0.12g/m以上0.22g/m以下]
本発明の高強度溶融亜鉛めっき鋼板は、めっき層と鋼板との界面に金属間化合物を含有することで、加工部の耐衝撃性試験時の密着性を向上させる。この金属間化合物は、0.12g/m以上0.22g/m以下のAlを有し、かつ平均粒径1.0μm未満のFeAlを含有する。これにより、本発明の高強度溶融亜鉛めっき鋼板では、FeAl金属間化合物をめっき層と鋼板の界面に微細かつ緻密な性状で形成させることができる。
[Al: 0.12 g / m 2 or more and 0.22 g / m 2 or less]
The high-strength hot-dip galvanized steel sheet of the present invention improves the adhesion at the impact resistance test of the processed part by containing an intermetallic compound at the interface between the plating layer and the steel sheet. This intermetallic compound contains 0.12 g / m 2 or more and 0.22 g / m 2 or less of Al, and contains Fe 2 Al 5 having an average particle size of less than 1.0 μm. Thereby, in the high-strength hot-dip galvanized steel sheet of the present invention, the FeAl intermetallic compound can be formed at the interface between the plating layer and the steel sheet with a fine and dense property.

ここで、Alが、金属間化合物中0.12g/m未満であるようにするためには、めっきの溶融亜鉛浴中のAl濃度を低くする必要があり、このAl濃度が低過ぎると、ドロスが析出して外観性が劣化する。一方、金属間化合物中、Alが0.22g/mを超えるようにするためには、めっきの溶融亜鉛浴中のAl濃度を高くする必要があり、このAl濃度が高過ぎると、めっき層表面にAlの酸化皮膜が多量に形成されてスポット溶接性が劣化する。Here, in order for Al to be less than 0.12 g / m 2 in the intermetallic compound, it is necessary to reduce the Al concentration in the hot dip zinc bath of plating, and when this Al concentration is too low, Dross deposits and the appearance deteriorates. On the other hand, in order to make Al more than 0.22 g / m 2 in the intermetallic compound, it is necessary to increase the Al concentration in the hot dip zinc bath of plating, and if this Al concentration is too high, the plating layer A large amount of an oxide film of Al is formed on the surface and spot weldability is deteriorated.

(FeAlの平均粒径1.0μm未満)
FeAlの平均粒径が1.0μm以上の場合は硬質のFeAl金属間化合物が過剰成長している結果であるため、本発明の高強度溶融亜鉛めっき鋼板の耐衝撃特性が劣化する。そのため、FeAlの平均粒径は1.0μm未満にする。
(Average particle size of Fe 2 Al 5 is less than 1.0 μm)
When the average particle diameter of Fe 2 Al 5 is 1.0 μm or more, it is a result of excessive growth of the hard FeAl intermetallic compound, so that the impact resistance characteristics of the high-strength hot-dip galvanized steel sheet of the present invention deteriorate. Therefore, the average particle diameter of Fe 2 Al 5 is set to less than 1.0 μm.

この金属間化合物の生成量は溶融亜鉛浴中のAlの活量に依存するため、主にはAl濃度を増加させることにより増加させることができる。但し、Alが多すぎると前述のように耐衝撃特性が劣化するため適正な量に制御することが必要である。   Since the amount of this intermetallic compound produced depends on the activity of Al in the molten zinc bath, it can be increased mainly by increasing the Al concentration. However, if there is too much Al, the impact resistance characteristics deteriorate as described above, so it is necessary to control to an appropriate amount.

このFeAlの平均粒径は、めっき浴中のAl濃度を制御することにより調整することができる。The average particle diameter of this Fe 2 Al 5 can be adjusted by controlling the Al concentration in the plating bath.

なお、上記の平均粒径は、特に限定されないが、走査型電子顕微鏡(SEM)を用い、所定の倍率に設定した測定方法により測定することができる。   In addition, although said average particle diameter is not specifically limited, It can measure with the measuring method set to the predetermined magnification using a scanning electron microscope (SEM).

<溶融亜鉛めっき層>
次に、冷延鋼板の表面に溶融亜鉛めっき処理を行うことによって形成され、前述した金属間化合物上に形成される溶融亜鉛めっき層の構成について説明する。
<Hot galvanized layer>
Next, the structure of the hot dip galvanized layer formed on the surface of the cold rolled steel sheet and formed on the intermetallic compound described above will be described.

[Znおよび0.3%≦Al%≦0.6%]
本発明の高強度溶融亜鉛めっき鋼板を構成する溶融亜鉛めっき層は、Znおよび0.3%≦Al%≦0.6%を含有する。ここで、Al%は、溶融亜鉛めっき層のAlの含有量(質量%)を示す。Alが0.3%未満であるようにするためには、めっきの溶融亜鉛浴中のAl濃度を低くする必要があり、このAl濃度が低過ぎると、Feの溶出があるため、ドロスが析出して外観性が劣化する。Alが0.6%超えであると、めっき層表面にAlの酸化皮膜が多量に形成されてスポット溶接性が劣化する。また、溶融亜鉛めっき層は、Pb、Sb、Mg、Ni、Mn、Si、Ti、Cr、Sr、Caを含有することもできる。
[Zn and 0.3% ≦ Al% ≦ 0.6%]
The hot-dip galvanized layer constituting the high-strength hot-dip galvanized steel sheet of the present invention contains Zn and 0.3% ≦ Al% ≦ 0.6%. Here, Al% indicates the Al content (mass%) of the hot-dip galvanized layer. In order to make Al less than 0.3%, it is necessary to lower the Al concentration in the hot dip zinc bath of plating. If this Al concentration is too low, Fe elution will occur and dross will precipitate. As a result, the appearance deteriorates. If the Al content exceeds 0.6%, a large amount of an oxide film of Al is formed on the surface of the plating layer, and the spot weldability deteriorates. The hot-dip galvanized layer can also contain Pb, Sb, Mg, Ni, Mn, Si, Ti, Cr, Sr, and Ca.

(溶融亜鉛めっき層表面の表面粗さRa:0.8μm以上1.6μm以下)
溶融亜鉛めっき層表面の表面粗さRaが0.8μm未満であると、プレス時に油が保持されずに加工時のプレス成形性が劣る。一方、Raが1.6μm超えであると、塗装後鮮映性や密着性が劣る。そのため、Raは、0.8μm以上1.6μm以下とする。
(Surface roughness Ra of hot dip galvanized layer surface: 0.8 μm or more and 1.6 μm or less)
When the surface roughness Ra of the hot dip galvanized layer surface is less than 0.8 μm, oil is not retained during pressing, and press formability during processing is poor. On the other hand, if Ra is more than 1.6 μm, post-paint clarity and adhesion are poor. Therefore, Ra is set to 0.8 μm or more and 1.6 μm or less.

Raの調整はスキンパス処理において、高粗度加工を施したダルロールを用いることで適正量を確保する。ダル調整方法では、ショットダル、EDT(Electron discharged texturing)、EBT(Electron beam texturing)、スクラッチダル加工ダルロールを用いる。なお、上記のRaは、特に限定されないが、JIS B0601(2001年)に基づいて粗度計により測定することができる。   In the adjustment of Ra, an appropriate amount is secured by using a dull roll subjected to high roughness processing in the skin pass process. In the dull adjustment method, a shot dull, EDT (Electron discharged texturing), EBT (Electron beam texturing), or a scratch dull processed dull roll is used. In addition, although said Ra is not specifically limited, Based on JISB0601 (2001), it can measure with a roughness meter.

(溶融亜鉛めっき層表面の光沢度(G値):550以上750以下)かつ(亜鉛基底面配向率:Zn(002)/(004)が60%以上90%以下)
本発明の高強度溶融亜鉛めっき鋼板では、めっきの凝固組織を制御するために、まず、光沢度(G値)を550以上750以下とし、以下の式(1)で規定される亜鉛基底面配向率Zn(002)/(004)を60%以上90%以下とする。亜鉛基底面配向率Zn(002)/(004)を60%以上90%以下とすることにより、hcp(hexagonal close−packed:六方最密充填構造)の亜鉛を凝固する際に基底面に配向し易くすることができる。
(Glossiness (G value) of hot dip galvanized layer surface: 550 or more and 750 or less) and (Zinc base bottom surface orientation ratio: Zn (002) / (004) is 60% or more and 90% or less)
In the high-strength hot-dip galvanized steel sheet of the present invention, in order to control the solidification structure of the plating, first, the glossiness (G value) is set to 550 or more and 750 or less, and the zinc base bottom orientation defined by the following formula (1) The rate Zn (002) / (004) is 60% or more and 90% or less. By setting the zinc base basal plane orientation ratio Zn (002) / (004) to 60% or more and 90% or less, the zinc of hcp (hexagonal close-packed structure) is solidified when solidified. Can be made easier.

Figure 0005907323
Figure 0005907323

上記のめっきの凝固組織については、主には浴中のAl濃度が所定の値になるとめっき相と鋼板界面にFe−Al金属間化合物が生成し、亜鉛の凝固組織が健全に発達する。そして、Al濃度が高過ぎると、凝固組織はデンドライド状に形成されるため、表面に凹凸が多くなり、光沢度(G値)が低下し、550未満となる。逆に、Al濃度が低いと界面のFe−Al金属間化合物の形成が抑制されると同時にFe−Zn合金層が発達する。これにより、Zn凝固核の基点を増やすため凝固組織が微細化し平滑化することで光沢度(G値)が必要以上に増加し、750を超える。光沢度(G値)が550未満である場合は過剰なAlを亜鉛浴中に添加することに相当し、スポット溶接性が劣化することとなる。また、光沢度(G値)が750を超えると、Alを亜鉛浴中に添加する量が少ない場合に相当し、Feが溶出してドロスによる表面欠陥を引き起こすこととなる。   Regarding the solidification structure of the plating, mainly, when the Al concentration in the bath reaches a predetermined value, an Fe-Al intermetallic compound is formed at the interface between the plating phase and the steel sheet, and the solidification structure of zinc is developed soundly. If the Al concentration is too high, the solidified structure is formed in a dendritic shape, so that the surface is uneven and the glossiness (G value) is reduced to less than 550. Conversely, when the Al concentration is low, the formation of the Fe—Al intermetallic compound at the interface is suppressed, and at the same time, the Fe—Zn alloy layer develops. Thereby, in order to increase the base point of the Zn solidification nucleus, the solidification structure is refined and smoothed, whereby the glossiness (G value) increases more than necessary and exceeds 750. When the glossiness (G value) is less than 550, it corresponds to adding excess Al to the zinc bath, and the spot weldability is deteriorated. Further, when the glossiness (G value) exceeds 750, it corresponds to a case where the amount of Al added to the zinc bath is small, and Fe is eluted to cause surface defects due to dross.

なお、上記の光沢度(G値)は、特に限定されないが、JIS Z 8741(1997年)に基づいて光沢度計により測定することができる。所望の表面性状は、スキンパス等でテクスチャーを制御することで確保することができる。   The glossiness (G value) is not particularly limited, but can be measured with a glossometer based on JIS Z 8741 (1997). The desired surface texture can be ensured by controlling the texture with a skin pass or the like.

また、亜鉛基底面配向率Zn(002)/(004)が60%未満であると、亜鉛結晶の配向が比較的ランダムの場合、めっき直後に亜鉛が凝固する際の結晶サイズが細かくなるため、平滑すぎてプレス時に鋼板に油が保持されずに成形性に劣る。亜鉛基底面配向率が90%超えだとZn結晶の基底面の配向が高すぎて結晶粒が成長しやすく、結果としてデンドライドアームが発達するため、塗装後鮮映性が劣るだけでなく耐食性も劣化する。なお、上記の亜鉛基底面配向率Zn(002)/(004)は、特に限定されないが、X線回折強度の測定により得ることができる。   In addition, when the zinc base bottom surface orientation ratio Zn (002) / (004) is less than 60%, since the crystal size when zinc solidifies immediately after plating becomes small when the orientation of the zinc crystal is relatively random, It is too smooth and oil is not retained on the steel sheet during pressing, resulting in poor formability. If the orientation ratio of the basal plane of the zinc base exceeds 90%, the orientation of the basal plane of the Zn crystal is too high and the crystal grains are likely to grow. As a result, the dendritic arm develops. Deteriorate. The zinc base bottom surface orientation ratio Zn (002) / (004) is not particularly limited, but can be obtained by measuring the X-ray diffraction intensity.

Znはhcp構造をとり通常は基底面に配向し易いが、式(1)で示されている亜鉛基底面配向率の測定により、どの程度結晶がランダムに配向したかが分かる。この凝固組織の配向程度によって光沢、結晶サイズ、表面での粗度が影響されるため、本亜鉛基底配向率を正確に制御することは高強度溶融亜鉛めっき鋼板の表面性状だけでなくプレス加工性を制御する際に極めて重要である。配向性は、前述のようにめっき相/鋼板界面のFe−Al合金層を適正量確保し、亜鉛凝固組織の析出核となるFe−Zn合金層の形成を抑制することで調整する。   Zn has an hcp structure and is usually easily oriented on the basal plane, but the measurement of the zinc basal plane orientation ratio represented by the formula (1) shows how much the crystals are randomly oriented. The gloss, crystal size, and surface roughness are affected by the degree of orientation of the solidified structure, so accurate control of the zinc base orientation ratio is not only the surface properties of high-strength hot-dip galvanized steel sheets, but also press workability. It is extremely important when controlling. As described above, the orientation is adjusted by securing an appropriate amount of the Fe—Al alloy layer at the plating phase / steel plate interface and suppressing the formation of the Fe—Zn alloy layer serving as a precipitation nucleus of the zinc solidified structure.

(引張強度(TS):590MPa以上690MPa以下)
本発明の高強度溶融亜鉛めっき鋼板では、引張強度(TS)は主に内板の強度を確保するため、590MPa以上690MPa以下とする。このような引張強度(TS)が590MPa以上690MPa以下の高強度溶融亜鉛めっき鋼板は、本発明での鋼板成分の材料について適正な焼鈍条件でCGL通板することで得ることが出来る。焼鈍温度としては、2相域での焼鈍が必要であるため、800〜850℃程度の温度とすることが好ましい。
(Tensile strength (TS): 590 MPa to 690 MPa)
In the high-strength hot-dip galvanized steel sheet of the present invention, the tensile strength (TS) is set to 590 MPa or more and 690 MPa or less in order to mainly secure the strength of the inner plate. Such a high-strength hot-dip galvanized steel sheet having a tensile strength (TS) of 590 MPa or more and 690 MPa or less can be obtained by passing the CGL under appropriate annealing conditions for the material of the steel sheet component in the present invention. The annealing temperature is preferably about 800 to 850 ° C. because annealing in a two-phase region is necessary.

[加工部の耐衝撃性試験時のめっき密着性(耐衝撃密着性)と塗装後耐食性]
自動車のサイドメンバーなどの加工部が自動車の衝突時の衝撃による加工を模擬するため、90°曲げした部分を対象とする。この部分をいわゆるデュポン試験器で耐衝撃性を調査し、テープ剥離して評価する。塗装後耐食性はこの曲げた部分について化成処理・電着塗装を実施し、クロスカットを施しSST試験で膨れ腐食幅で評価する。上述のように界面のFe−Al金属間化合物の量が必要以上に確保出来ていれば、良好なめっき密着性(耐衝撃密着性)を確保出来る。
[Plating adhesion (impact adhesion) and impact resistance after coating during impact resistance test of processed parts]
In order to simulate the processing by the impact at the time of the collision of the automobile by the machining part such as the side member of the automobile, a portion bent by 90 ° is targeted. This portion is examined for impact resistance with a so-called DuPont tester, and evaluated by peeling the tape. Corrosion resistance after coating is evaluated by the swollen corrosion width in the SST test after chemical conversion treatment and electrodeposition coating are performed on the bent portion, cross-cut. If the amount of the Fe—Al intermetallic compound at the interface can be ensured more than necessary as described above, good plating adhesion (impact adhesion) can be ensured.

<高強度溶融亜鉛めっき鋼板の製造方法>
続いて、高強度溶融亜鉛めっき鋼板の製造方法について説明する。例えば、以下の方法で高強度溶融亜鉛めっき鋼板を製造可能である。先ず、上記のような成分組成を有する鋼を連続鋳造によりスラブとし、該スラブを加熱し、スケール除去および粗圧延を施す。次いで、冷却した後、仕上げ圧延し、冷却し、巻取り、次いで、酸洗、冷間圧延を行う。次いで、連続式溶融亜鉛めっき設備において、鋼板の焼鈍および溶融亜鉛めっき処理を行う。
<Method for producing high-strength hot-dip galvanized steel sheet>
Then, the manufacturing method of a high intensity | strength hot-dip galvanized steel plate is demonstrated. For example, a high-strength hot-dip galvanized steel sheet can be produced by the following method. First, steel having the above component composition is made into a slab by continuous casting, the slab is heated, and scale removal and rough rolling are performed. Next, after cooling, finish rolling, cooling, winding, pickling, and cold rolling are performed. Next, the steel sheet is annealed and hot-dip galvanized in a continuous hot-dip galvanizing facility.

スラブを加熱する際の加熱時間、加熱温度、粗圧延の条件、冷却条件、仕上げ圧延の条件、巻取りの条件等は、技術常識に基づいて適宜設定可能である。ただし、本発明において地鉄表層部での内部酸化量を上記の範囲に調整するためには、仕上げ圧延(熱間圧延)の条件や巻取り温度を調整することが好ましい。   The heating time, heating temperature, rough rolling conditions, cooling conditions, finish rolling conditions, winding conditions and the like when heating the slab can be appropriately set based on common technical knowledge. However, in order to adjust the amount of internal oxidation at the surface layer portion in the present invention to the above range, it is preferable to adjust the conditions for finish rolling (hot rolling) and the coiling temperature.

また、鋼板の焼鈍の条件は、高強度溶融亜鉛めっき鋼板の降伏応力に影響を与える。本発明においては、引張強度を上記範囲に設定するために、焼鈍の際の加熱温度(焼鈍温度であり、鋼板最高到達温度を意味する)を730℃以上880℃以下に設定し、好ましくは800℃以上850℃以下に設定する。   In addition, the annealing conditions of the steel sheet affect the yield stress of the high-strength hot-dip galvanized steel sheet. In the present invention, in order to set the tensile strength within the above range, the heating temperature during annealing (the annealing temperature, which means the highest steel sheet temperature) is set to 730 ° C. or higher and 880 ° C. or lower, preferably 800 It sets to 850 degreeC or more.

また、焼鈍雰囲気の調整も適宜行えばよいが、本発明においては露点を0℃以下に調整することが好ましい。0℃超えにすると炉体表面が脆化しやすいという理由で好ましくない。   The annealing atmosphere may be adjusted as appropriate, but in the present invention, the dew point is preferably adjusted to 0 ° C. or lower. Exceeding 0 ° C. is not preferable because the surface of the furnace body tends to become brittle.

また、焼鈍雰囲気中の水素濃度は1vol%以上50vol%以下であることが好ましい。水素濃度が1vol%以上であれば鋼板表面を活性化するという理由で好ましく、水素濃度が50vol%超えであれば経済的に不利という理由で好ましくない。なお、水素以外はNを通常含有する。不可避的に含有される成分としてはCO、CO、O等が挙げられる。The hydrogen concentration in the annealing atmosphere is preferably 1 vol% or more and 50 vol% or less. If the hydrogen concentration is 1 vol% or more, it is preferable because the surface of the steel sheet is activated, and if the hydrogen concentration exceeds 50 vol%, it is not preferable because it is economically disadvantageous. Normally containing N 2 is other than hydrogen. Inevitable components include CO 2 , CO, O 2 and the like.

本発明においては、溶融亜鉛めっき層のAl含有量を制御し、鋼板と溶融亜鉛めっき層との間に金属間化合物を存在させるために、溶融亜鉛めっき処理の条件を調整する必要がある。また、溶融亜鉛めっき層の表面状態(表面粗さRa、光沢度(G値)、亜鉛基底面配向率)を所望の状態にするためにも、溶融亜鉛めっき処理の条件を調整する必要がある。以下、溶融亜鉛めっき処理の条件について説明する。   In the present invention, in order to control the Al content of the hot dip galvanized layer and allow an intermetallic compound to exist between the steel sheet and the hot dip galvanized layer, it is necessary to adjust the conditions of the hot dip galvanizing treatment. Moreover, in order to make the surface state (surface roughness Ra, glossiness (G value), zinc base bottom orientation ratio) of a hot dip galvanized layer into a desired state, it is necessary to adjust the conditions of the hot dip galvanizing treatment. . Hereinafter, conditions for the hot dip galvanizing process will be described.

焼鈍後の鋼板がめっき浴に浸入する際の鋼板の温度である浸入板温は、特に限定されないが、めっき浴の温度(浴温)−20℃以上浴温+20℃以下であることが好ましい。浸入板温が上記範囲にあれば、浴温の変化が小さく、所望の溶融亜鉛めっき処理を連続して行いやすい。溶融亜鉛めっき層中のAl含有量、金属間化合物中のAl含有量は、浴温を上げることで、低下する傾向にある。また、溶融亜鉛めっき層の表面の光沢度は浴温を上げると上昇する傾向にある。   The infiltration plate temperature, which is the temperature of the steel plate when the annealed steel plate enters the plating bath, is not particularly limited, but is preferably a plating bath temperature (bath temperature) of −20 ° C. or higher and a bath temperature of + 20 ° C. or lower. If the infiltration plate temperature is in the above range, the change in bath temperature is small, and it is easy to perform desired hot dip galvanization continuously. The Al content in the hot-dip galvanized layer and the Al content in the intermetallic compound tend to decrease by increasing the bath temperature. Moreover, the glossiness of the surface of the hot dip galvanized layer tends to increase as the bath temperature is increased.

焼鈍後の鋼板が浸入するめっき浴の組成はZn以外にAlを含むものであればよく、必要に応じて他の成分が含まれていてもよい。めっき浴中のAlの濃度は特に限定されないが、0.16質量%以上0.25質量%以下であることが好ましい。Alの濃度が上記範囲にあればFe−Al合金相が形成されてFe−Zn合金相が抑制されるために好ましい。光沢度はめっき浴中のAl濃度により調整可能である。めっき浴中のAl濃度が低くなると界面にFe−AlではなくFe−Zn結晶が僅かに形成され、それがZn凝固核発生サイトとなることで多数の亜鉛結晶が生成し、亜鉛結晶配向がランダム化することで配向率が低下する傾向にある。その結果、Al濃度が低いほど、デンドライド状のZn結晶成長が抑制されて、表面の凹凸が低減して平滑化するため、光沢度が上昇する。より好ましいAlの濃度は0.19質量%以上0.22質量%以下である。なお、Al濃度は、溶融亜鉛めっき層中のAl含有量、金属間化合物中のAl含有量にも影響を与えるため、これらの含有量も考慮してAl濃度を決定することが好ましい。   The composition of the plating bath into which the steel sheet after annealing penetrates may be any composition that contains Al in addition to Zn, and may contain other components as necessary. The concentration of Al in the plating bath is not particularly limited, but is preferably 0.16% by mass or more and 0.25% by mass or less. An Al concentration in the above range is preferable because an Fe—Al alloy phase is formed and the Fe—Zn alloy phase is suppressed. The glossiness can be adjusted by the Al concentration in the plating bath. When the Al concentration in the plating bath decreases, Fe-Zn crystals, not Fe-Al, are formed slightly at the interface, and these become Zn solidification nucleation sites, so that a large number of zinc crystals are generated, and the zinc crystal orientation is random. As a result, the orientation rate tends to decrease. As a result, as the Al concentration is lower, dendritic Zn crystal growth is suppressed, and surface unevenness is reduced and smoothed, so that the glossiness increases. A more preferable Al concentration is 0.19% by mass or more and 0.22% by mass or less. Since the Al concentration also affects the Al content in the hot-dip galvanized layer and the Al content in the intermetallic compound, it is preferable to determine the Al concentration in consideration of these contents.

また、めっき浴の温度(浴温)は特に限定されないが、430℃以上470℃以下が好ましい。浴温が430℃以上であれば亜鉛浴が凝固せずに安定的に溶解するという理由で好ましく、浴温が470℃以下であればFe溶出が少なくドロス欠陥が低減するという理由で好ましい。より好ましい浴温の範囲は450℃以上465℃以下である。   The temperature of the plating bath (bath temperature) is not particularly limited, but is preferably 430 ° C. or higher and 470 ° C. or lower. A bath temperature of 430 ° C. or higher is preferred for the reason that the zinc bath dissolves stably without solidification, and a bath temperature of 470 ° C. or lower is preferred for the reason that Fe elution is small and dross defects are reduced. A more preferable range of the bath temperature is 450 ° C. or higher and 465 ° C. or lower.

鋼板をめっき浴への浸漬させる際の浸漬時間は特に限定されないが、0.1秒以上5秒以下であることが好ましい。浸漬時間が上記範囲にあることで、鋼板の表面に所望の溶融亜鉛めっき層を形成しやすい。   Although the immersion time at the time of immersing a steel plate in a plating bath is not specifically limited, It is preferable that they are 0.1 second or more and 5 seconds or less. When the immersion time is in the above range, a desired hot dip galvanized layer is easily formed on the surface of the steel plate.

鋼板をめっき浴から引き上げた直後にガスジェットワイピング等でめっき付着量を調整する。本発明においてめっき付着量は特に限定されないが、20g/m以上120g/m以下の範囲であることが好ましい。20g/m未満では耐食性の確保が困難になる場合がある。一方、120g/mを超えると耐めっき剥離性が劣化する場合がある。Immediately after lifting the steel plate from the plating bath, the amount of plating adhesion is adjusted by gas jet wiping or the like. In the present invention, the plating adhesion amount is not particularly limited, but is preferably in the range of 20 g / m 2 or more and 120 g / m 2 or less. If it is less than 20 g / m 2 , it may be difficult to ensure corrosion resistance. On the other hand, if it exceeds 120 g / m 2 , the plating peel resistance may deteriorate.

上記のようにしてめっき付着量を調整後、調質圧延(SK処理)を行う。SK処理に用いるロールの種類は特に限定されず、Electro−Discharge Textureロール(EDTロール)、Electron Beam Textureロール(EBTロール)、ショットダルロール、トポクロムロール等を使用可能である。   After adjusting the plating adhesion amount as described above, temper rolling (SK treatment) is performed. The type of roll used for the SK treatment is not particularly limited, and an Electro-Discharge Texture roll (EDT roll), an Electron Beam Texture roll (EBT roll), a shotdal roll, a topochrome roll, and the like can be used.

SK処理の際の圧下率(SK圧下率(%))も特に限定されないが、0.7〜0.9%であることが好ましい。SK圧下率が上記範囲にあれば、表面粗さを上記好ましい範囲に調整しやすい。また、上記範囲外であると、潤滑油を保持するダル目がつかずにプレス加工性が低下する場合があり、また、降伏強度も低下する場合がある。   The rolling reduction rate during SK treatment (SK rolling reduction rate (%)) is not particularly limited, but is preferably 0.7 to 0.9%. If the SK rolling reduction is in the above range, the surface roughness can be easily adjusted to the above preferable range. Further, if it is outside the above range, the press workability may be deteriorated without a dull eye that holds the lubricating oil, and the yield strength may also be lowered.

鋼板をめっき浴から引き上げた後の冷却速度は、−5℃/秒以上−30℃/秒以下であることが好ましい。   The cooling rate after the steel sheet is pulled up from the plating bath is preferably −5 ° C./second or more and −30 ° C./second or less.

以上の通り、本発明の高強度溶融亜鉛めっき鋼板を説明したが、以下では本発明の高強度溶融亜鉛めっき鋼板の使用について説明する。   As described above, the high-strength hot-dip galvanized steel sheet of the present invention has been described. Hereinafter, the use of the high-strength hot-dip galvanized steel sheet of the present invention will be described.

本発明の高強度溶融亜鉛めっき鋼板は、プレス加工後の塗装後耐食性に優れるため、溶融亜鉛めっき層の表面に塗膜が形成される用途に使用されることが好ましい。また、本発明の高強度溶融亜鉛めっき鋼板は、厳しい加工性が要求される用途に適用してもめっき密着性に優れ、耐食性や機械特性も大幅に低下することは無い。厳しい加工性が要求され且つ塗膜が形成される用途としては、自動車の外板、内板等の自動車用鋼板が挙げられる。塗膜の形成方法は特に限定されないが、溶融亜鉛めっき層の表面に化成処理を施し、化成皮膜を形成した後、この化成皮膜上に塗膜を形成することが好ましい。   The high-strength hot-dip galvanized steel sheet of the present invention is preferably used for applications in which a coating film is formed on the surface of the hot-dip galvanized layer because it is excellent in post-coating corrosion resistance after press working. In addition, the high-strength hot-dip galvanized steel sheet of the present invention is excellent in plating adhesion even when applied to applications requiring strict workability, and does not significantly reduce corrosion resistance and mechanical properties. Examples of applications in which strict processability is required and a coating film is formed include automotive steel plates such as automobile outer plates and inner plates. Although the formation method of a coating film is not specifically limited, After performing a chemical conversion treatment to the surface of a hot-dip galvanized layer and forming a chemical conversion film, it is preferable to form a coating film on this chemical conversion film.

化成処理液としては、塗布型、反応型のいずれも使用可能である。また、化成処理液に含まれる成分も特に限定されず、クロメート処理液を使用してもよいし、クロムフリー化成処理液を使用してもよい。また、化成皮膜は単層であってもよいし、複層であってもよい。   Either a coating type or a reaction type can be used as the chemical conversion treatment liquid. Moreover, the component contained in a chemical conversion liquid is not specifically limited, either a chromate processing liquid may be used and a chromium free chemical conversion liquid may be used. Moreover, the chemical conversion film may be a single layer or a multilayer.

塗膜を形成するための塗装方法は特に限定しないが、塗装方法としては電着塗装、ロールコーター塗装、カーテンフロー塗装、スプレー塗装等が挙げられる。また、塗料を乾燥させるために、熱風乾燥、赤外線加熱、誘導加熱等の手段を用いることができる。   The coating method for forming the coating film is not particularly limited, and examples of the coating method include electrodeposition coating, roll coater coating, curtain flow coating, and spray coating. In order to dry the paint, means such as hot air drying, infrared heating, induction heating and the like can be used.

以下、本発明を、実施例に基づいて具体的に説明する。なお、本発明は以下の実施例に限定されない。   Hereinafter, the present invention will be specifically described based on examples. The present invention is not limited to the following examples.

表1に示すような鋼組成の、巻き取り温度650℃以下で巻き取って製造した熱延鋼板の黒皮スケールを酸洗で除去して、冷延圧下率50%で冷間圧延して板厚1.2mmまたは2.3mmの冷延素材を製造した。その後、表面を脱脂処理して表2に示す条件で、焼鈍、溶融亜鉛めっき処理を行った。ライン速度(LS)は60mpmまたは100mpmとした。浴温、浴中Al濃度は適宜変更した。めっき付着量を調整した後、調質圧延(SK処理)を行い、SK処理に用いるロールはEDT加工ロールを使用し適宜圧下率を変更した。付着量は片面当たり55g/mとした。結果を表2に示す。The steel sheet as shown in Table 1 was removed by pickling the hot-rolled steel sheet produced by winding at a coiling temperature of 650 ° C. or less, and cold rolled at a cold rolling reduction of 50%. A cold-rolled material having a thickness of 1.2 mm or 2.3 mm was produced. Thereafter, the surface was degreased and subjected to annealing and hot dip galvanizing treatment under the conditions shown in Table 2. The line speed (LS) was 60 mpm or 100 mpm. The bath temperature and the Al concentration in the bath were appropriately changed. After adjusting the plating adhesion amount, temper rolling (SK treatment) was performed, and the roll used for the SK treatment was changed appropriately by using an EDT processing roll. The amount of adhesion was 55 g / m 2 per side. The results are shown in Table 2.

Figure 0005907323
Figure 0005907323

得られた高強度溶融亜鉛めっき鋼板について、まず外観性(めっき外観)として、めっきムラなどの外観不良がない場合は良好(○)、ある場合には不良(×)と目視で判定した。   Regarding the obtained high-strength hot-dip galvanized steel sheet, first, as appearance (plating appearance), it was visually judged as good (◯) when there was no appearance defect such as uneven plating, and when it was present, it was judged as defective (×).

また、JIS Z 8741(1997年)に基づいて、光沢度計で60度鏡面光沢度(G値)を測定した。   Moreover, based on JISZ8741 (1997), 60 degree specular glossiness (G value) was measured with the glossiness meter.

X線回折装置でθ−2θスキャン方式を用い、X線で(002)面のZn結晶配向性及び(004)面のZn結晶配向性を測定し、溶融亜鉛めっき層表面の亜鉛基底面配向率Zn(002)/(004)を測定した。   Using the θ-2θ scan method with an X-ray diffractometer, the Zn crystal orientation on the (002) plane and the (004) plane on the (004) plane was measured with X-rays, and the zinc base bottom orientation ratio on the surface of the hot dip galvanized layer Zn (002) / (004) was measured.

JIS B0601(2001年)に基づいて、粗度計で溶融亜鉛めっき層表面の表面粗さRaを測定した。   Based on JIS B0601 (2001), the surface roughness Ra of the hot dip galvanized layer surface was measured with a roughness meter.

溶融亜鉛めっき層のAl含有量は、インヒビター入りの希塩酸で剥離し、ICP発光分析法で定量した。   The Al content of the hot dip galvanized layer was peeled off with dilute hydrochloric acid containing an inhibitor, and quantified by ICP emission spectrometry.

金属間化合物の組成として、FeAl富化層量(FeAl合金層の総質量)は発煙硝酸で亜鉛めっき層を剥離し、ICP発光分析法でFeAl富化層量をAlとして定量した。As the composition of the intermetallic compound, the FeAl-enriched layer amount (total mass of the Fe 2 Al 5 alloy layer) was determined by peeling the galvanized layer with fuming nitric acid and quantifying the FeAl-enriched layer amount as Al by ICP emission analysis.

金属間化合物を構成するFeAlの平均粒径は、走査型電子顕微鏡(SEM)を用い、5000倍で観察して測定した。The average particle diameter of Fe 2 Al 5 constituting the intermetallic compound was measured by observing it at a magnification of 5000 using a scanning electron microscope (SEM).

金属間化合物の組成は薄膜X線回折でFeAlであるかどうかについて判定した。Whether or not the composition of the intermetallic compound was Fe 2 Al 5 was determined by thin film X-ray diffraction.

内部酸化量はめっき層除去後の地鉄鋼中酸素量を測定することで得た。鋼中酸化物量は、「インパルス炉溶融−赤外線吸収法」で測定した。めっき層直下の内部酸化量を見積もるには、母材自体が含有する酸素量を差し引く必要があるため、同様にめっき層を除去した試料の表裏の表層部を100μm以上機械研磨した試料についての鋼中酸素量を別途測定し、めっき層を除去したままの試料の酸素量から差し引くことで、表層部のみの酸化増量を算出し、単位面積あたりの量に換算して内部酸化量の値を得た。   The amount of internal oxidation was obtained by measuring the amount of oxygen in the steel after removing the plating layer. The amount of oxide in steel was measured by “impulse furnace melting-infrared absorption method”. In order to estimate the amount of internal oxidation immediately below the plating layer, it is necessary to subtract the amount of oxygen contained in the base material itself. Therefore, the steel of the sample obtained by mechanically polishing the front and back surface portions of the sample from which the plating layer has been removed 100 μm or more. Separately measure the amount of oxygen in the medium, and subtract from the amount of oxygen in the sample with the plating layer removed to calculate the amount of increase in oxidation only on the surface layer, and convert it to the amount per unit area to obtain the value of internal oxidation It was.

マルテンサイト面積率及びフェライト面積率の測定としては、まず、得られた鋼板の板厚方向断面を研磨した後、3%のナイタール(硝酸3%のアルコール液)で腐食した。そして、板厚方向の1/4位置付近をSEM(走査型電子顕微鏡)を用いて1500倍程度の倍率で観察し、得られた画像を画像解析ソフトを用いて解析し、各相の面積率を求めた。得られたグレースケールの画像において、フェライトは灰色(下地組織)であり、マルテンサイトは白色を呈する組織として判別した。   For measurement of the martensite area ratio and ferrite area ratio, first, the cross section in the plate thickness direction of the obtained steel plate was polished, and then corroded with 3% nital (alcohol solution containing 3% nitric acid). Then, the vicinity of the ¼ position in the plate thickness direction is observed at a magnification of about 1500 times using an SEM (scanning electron microscope), and the obtained image is analyzed using image analysis software, and the area ratio of each phase. Asked. In the obtained gray scale image, ferrite was gray (underlying structure), and martensite was identified as a white structure.

加工部の耐衝撃密着性は、長さ80mm×幅30mmのサンプルを長さ方向40mmの位置で、曲げR=1.5mmで60°曲げした部分について、曲げ部の外側凸部の部分に1843gで撃芯径 5/8inchのポンチを高さ1mから落下させる耐衝撃性試験を実施し、ニチバンテープで剥離してめっき剥離をみた。剥離があるものを×、無いものを○とした。   The impact-resistant adhesion of the processed part is 1843 g on the outer convex part of the bent part of a part 80 mm long × 30 mm wide bent at 60 ° with a bending R = 1.5 mm at a position 40 mm in the longitudinal direction. The impact resistance test was performed by dropping a punch having a hitch diameter of 5/8 inch from a height of 1 m, and peeling with a Nichiban tape was observed. Those with peeling were marked with x, and those without peeling were marked with ◯.

○:密着良好
×:密着不良
○: Good adhesion ×: Poor adhesion

また同じ加工処理を施した部分を化成処理、電着塗装、中塗り、上塗りの総合塗装を実施し、塗装後耐食性を調査した。JIS Z 2371(2000年)に基づく塩水噴霧試験を10日間行い、曲げ加工部外側における顕著な膨れ有無を評価した。   In addition, chemical treatment, electrodeposition coating, intermediate coating, and top coating were comprehensively applied to the parts subjected to the same processing treatment, and the corrosion resistance after coating was investigated. A salt spray test based on JIS Z 2371 (2000) was conducted for 10 days to evaluate the presence or absence of significant swelling on the outside of the bent portion.

良好(○):膨れ無し
不良(×):膨れ有り
Good (○): No blistering failure (×): With blistering

試料から圧延方向に対して90°方向にJIS5号引張試験片を採取し、JIS Z 2241の規定に準拠してクロスヘッド速度10mm/min一定で引張試験を行い、引張強度(TS(MPa))を測定した。   A JIS No. 5 tensile test piece is taken from the sample in the direction of 90 ° with respect to the rolling direction, and subjected to a tensile test at a constant crosshead speed of 10 mm / min in accordance with the provisions of JIS Z 2241 to obtain a tensile strength (TS (MPa)). Was measured.

Figure 0005907323
Figure 0005907323

表2から明らかなように、本発明の高強度溶融亜鉛めっき鋼板はプレス加工したにもかかわらず特性が極めて良好でありめっき剥離が起こらず、耐衝撃密着性に優れていた。また、塗装後耐食性も良好であった。また、めっき外観も良好であった。
As is apparent from Table 2, the high-strength hot-dip galvanized steel sheet of the present invention had very good characteristics despite the press work, no plating peeling, and excellent impact resistance adhesion. Moreover, the corrosion resistance after coating was also good. The plating appearance was also good.

Claims (1)

質量%で、C:0.06%以上0.09%以下、Si:0.30%以下、Mn:1.7%以上2.3%以下、P:0.001%以上0.020%以下、S:0.010%以下、Mo:0.05%以上0.30%以下、N:0.005%以下、Al:0.01%以上0.10%以下を含有し、残部がFe及び不可避不純物の組成からなり、
マルテンサイト面積率が7%以上25%未満、フェライト面積率が50%以上の組織を有し、
地鉄表層部の内部酸化量が片面当たり0.05g/m以下である冷延鋼板と、
該冷延鋼板上に形成され、0.12g/m以上0.22g/m以下のAlを含み、かつ平均粒径1.0μm未満のFeAlを含む金属間化合物と、
該金属間化合物上に形成され、
0.3%≦Al%≦0.6%(Al%は、溶融亜鉛めっき層のAlの含有量(質量%)を示す。)を含有し、
表面粗さRaが0.8μm以上1.6μm以下であり、
光沢度(G値)が550以上750以下であり、
以下の式(1)で規定される亜鉛基底面配向率Zn(002)/(004)が60%以上90%以下である溶融亜鉛めっき層と、
を有する高強度溶融亜鉛めっき鋼板。
Figure 0005907323
By mass%, C: 0.06% to 0.09%, Si: 0.30% or less, Mn: 1.7% to 2.3%, P: 0.001% to 0.020% , S: 0.010% or less, Mo: 0.05% or more and 0.30% or less, N: 0.005% or less, Al: 0.01% or more and 0.10% or less, with the balance being Fe and Consisting of the composition of inevitable impurities,
It has a structure in which the martensite area ratio is 7% or more and less than 25%, and the ferrite area ratio is 50% or more.
A cold-rolled steel sheet in which the internal oxidation amount of the surface iron surface layer part is 0.05 g / m 2 or less per side;
An intermetallic compound formed on the cold-rolled steel sheet, containing 0.12 g / m 2 or more and 0.22 g / m 2 or less of Al and Fe 2 Al 5 having an average particle size of less than 1.0 μm;
Formed on the intermetallic compound;
0.3% ≦ Al% ≦ 0.6% (Al% indicates the Al content (mass%) of the hot-dip galvanized layer),
The surface roughness Ra is 0.8 μm or more and 1.6 μm or less,
Glossiness (G value) is 550 or more and 750 or less,
A hot-dip galvanized layer having a zinc base bottom surface orientation ratio Zn (002) / (004) defined by the following formula (1) of 60% or more and 90% or less;
High strength hot dip galvanized steel sheet.
Figure 0005907323
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