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JP5818526B2 - Steel pipe pile coupling cap and steel pipe pile construction method - Google Patents

Steel pipe pile coupling cap and steel pipe pile construction method Download PDF

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JP5818526B2
JP5818526B2 JP2011135051A JP2011135051A JP5818526B2 JP 5818526 B2 JP5818526 B2 JP 5818526B2 JP 2011135051 A JP2011135051 A JP 2011135051A JP 2011135051 A JP2011135051 A JP 2011135051A JP 5818526 B2 JP5818526 B2 JP 5818526B2
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steel pipe
pipe pile
protrusion
drive device
engaging
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JP2013002162A (en
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磯貝 隆明
隆明 磯貝
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Nippon Sharyo Ltd
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Description

本発明は、鋼管杭連結用キャップ及び鋼管杭の施工方法に関し、詳しくは、杭打機のリーダに沿って昇降可能に設けられた回転駆動装置と鋼管杭とを連結するための鋼管杭連結用キャップ及び該鋼管杭連結用キャップを使用した鋼管杭の施工方法に関する。   TECHNICAL FIELD The present invention relates to a steel pipe pile connection cap and a steel pipe pile construction method, and more specifically, to a steel pipe pile connection for connecting a rotary drive device and a steel pipe pile that can be moved up and down along a leader of a pile driver. The present invention relates to a steel pipe pile construction method using the cap and the steel pipe pile coupling cap.

リーダの下端の位置が高く設定されている地盤改良仕様の杭打機を使用して鋼管杭を圧入すると、回転駆動装置をリーダの下端まで下降させても地面からの鋼管杭の突出高さが高くなるため、先に圧入した鋼管杭の上端に次の鋼管杭の下端を連結できなくなることがある。このため、杭打機のフロントブラケットに対するリーダの取付高さを変更可能に形成し、鋼管杭を圧入して地中に埋設する作業を行うときにはリーダを低い位置に、セメントミルクを注入して地盤改良を行うときにはリーダを高い位置にそれぞれ付け替え、1台の杭打機で鋼管埋設と地盤改良とを行えるようにした杭打機が提案されている(例えば、特許文献1参照。)。また、地盤の状態に応じて鋼管杭の回転速度及びトルクを変更するため、回転駆動装置と鋼管杭との間に変速装置を設けることもある(例えば、特許文献2参照。)。なお、鋼管杭を回転駆動装置の出力軸に連結する際には、出力軸と鋼管杭との間に連結用のキャップを介在させることが広く行われている(例えば、特許文献3参照。)。   If a steel pile pile is press-fitted using a pile improvement machine with a ground improvement specification where the lower end of the leader is set high, the protruding height of the steel pipe pile from the ground will remain even if the rotary drive is lowered to the lower end of the leader. Since it becomes high, it may become impossible to connect the lower end of the following steel pipe pile to the upper end of the steel pipe pile previously press-fitted. For this reason, the installation height of the leader relative to the front bracket of the pile driver is formed so that it can be changed, and when the steel pipe pile is press-fitted and buried in the ground, cement milk is injected into the ground at a low position. There has been proposed a pile driving machine in which the leader is changed to a high position for improvement, and a steel pile burying and ground improvement can be performed with one pile driving machine (for example, see Patent Document 1). Moreover, in order to change the rotational speed and torque of a steel pipe pile according to the state of the ground, a transmission may be provided between the rotation drive device and the steel pipe pile (for example, refer to Patent Document 2). In addition, when connecting a steel pipe pile to the output shaft of a rotary drive device, it is widely performed to interpose a connecting cap between the output shaft and the steel pipe pile (for example, refer to Patent Document 3). .

特開2006−132118号公報JP 2006-132118 A 特許第4624285号公報Japanese Patent No. 4624285 特開平11−256577号公報JP-A-11-256577

しかし、上述の特許文献1のように、リーダの取付高さを変更する際には、リーダを吊り上げて保持するためのクレーンが必要であり、高さ変更に要する作業量が多いという問題がある。また、特許文献2のように、変速装置を使用すると、鋼管杭の長さを変速装置の寸法分だけ短くしなければならず、一般的な定尺長さの鋼管杭を使用できないことがある。この場合、リーダを通常より長くすることによってリーダの取付高さを変更することなく、また、変速装置を使用しても、定尺長さの鋼管杭を使用可能とすることは可能であるが、杭打機の安定度や全装備重量などの制約があることから、単にリーダを長くすればよいというものではなく、地盤改良と鋼管埋設とを兼用する一部の杭打機のみの特殊なものとなり、コストアップの要因となったり、製作納期が長くなったりするなどの問題がある。   However, like the above-mentioned patent document 1, when changing the attachment height of the leader, a crane for lifting and holding the leader is necessary, and there is a problem that a large amount of work is required for the height change. . Moreover, like patent document 2, when a transmission is used, the length of a steel pipe pile must be shortened by the dimension of a transmission, and the steel pipe pile of a general fixed length may not be used. . In this case, it is possible to use a steel pipe pile with a fixed length without changing the attachment height of the leader by making the leader longer than usual, and also using a transmission. However, because there are constraints such as the stability of the pile driver and the total weight of the equipment, it is not necessary to simply lengthen the leader, but only for some pile drivers that combine ground improvement and steel pipe embedding. There are problems such as increased costs and increased production delivery time.

そこで本発明は、地盤改良仕様の杭打機で鋼管杭を埋設したり、変速装置を使用して鋼管杭を埋設したりする際に一般的な定尺長さの鋼管杭を使用することを可能とする鋼管杭連結用キャップ及びこの鋼管杭連結用キャップを用いた鋼管杭の施工方法を提供することを目的としている。   Therefore, the present invention uses a steel pipe pile having a general length when embedding a steel pipe pile with a pile driving machine with a ground improvement specification or using a transmission to embed a steel pipe pile. It aims at providing the construction method of the steel pipe pile using the cap for steel pipe pile connection made possible, and this steel pipe pile connection cap.

上記目的を達成するため、本発明の鋼管杭連結用キャップは、杭打機のリーダに沿って昇降可能に設けた回転駆動装置と鋼管杭とを連結するための鋼管杭連結用キャップであって、該鋼管杭連結用キャップは、前記鋼管杭を下方から軸線方向に挿入可能な内径を有する鋼管杭挿入筒と、該鋼管杭挿入筒の上端に設けられた回転駆動装置連結部と、前記鋼管杭挿入筒の内周面に設けられて前記鋼管杭の上部外周に突設した係合突起が鋼管杭挿入筒の軸線方向に通過可能な突起挿通溝と、該突起挿通溝の軸線方向上部及び軸線方向下部に該突起挿通溝の周方向に隣接して設けられて前記係合突起がそれぞれ係合可能な上部係合部及び下部係合部とを備えていることを特徴としている。さらに、本発明の鋼管杭連結用キャップは、前記回転駆動装置連結部を、変速装置を介して前記回転駆動装置に連結することもできる。   In order to achieve the above object, a steel pipe pile connection cap according to the present invention is a steel pipe pile connection cap for connecting a rotary drive device and a steel pipe pile that can be moved up and down along a leader of a pile driving machine. The steel pipe pile coupling cap includes a steel pipe pile insertion cylinder having an inner diameter capable of inserting the steel pipe pile in the axial direction from below, a rotation drive device coupling portion provided at an upper end of the steel pipe pile insertion cylinder, and the steel pipe. A protrusion insertion groove provided on the inner peripheral surface of the pile insertion cylinder and protruding from the upper outer periphery of the steel pipe pile; the protrusion insertion groove through which the engagement protrusion can pass in the axial direction of the steel pipe pile insertion cylinder; An upper engaging portion and a lower engaging portion, which are provided adjacent to each other in the circumferential direction of the protrusion insertion groove and are engageable with the engaging protrusion, are provided at the lower portion in the axial direction. Furthermore, the steel pipe pile connection cap of this invention can also connect the said rotational drive apparatus connection part to the said rotational drive apparatus via a transmission.

た、前記鋼管杭連結用キャップを使用して、複数の鋼管杭を連結して地中に埋設する鋼管杭の本発明の第1の施工方法は、前記鋼管杭連結用キャップの下方から鋼管杭挿入筒の内部に挿入した第1の鋼管杭の上部外周に突設した係合突起を上部係合部に係合させた状態で、回転駆動装置を下降させて第1の鋼管杭を地中に圧入した後、鋼管杭連結用キャップを軸線を中心にして回動させることにより第1の鋼管杭の係合突起と上部係合部との係合を解除するとともに第1の鋼管杭の係合突起を突起挿通溝内に位置させた状態で回転駆動装置を上昇させ、第1の鋼管杭の係合突起の位置が前記下部係合部に係合可能な位置になったときに、鋼管杭連結用キャップを軸線を中心にして回動させることにより第1の鋼管杭の係合突起と下部係合部とを係合させて、回転駆動装置で第1の鋼管杭を回転させながら回転駆動装置を下降させて第1の鋼管杭を更に地中に圧入した後、鋼管杭連結用キャップを軸線を中心にして回動させることにより第1の鋼管杭の係合突起と下部係合部との係合を解除するとともに第1の鋼管杭の係合突起を前記突起挿通溝内に位置させた状態で、第1の鋼管杭を圧入状態に保ったまま回転駆動装置を上昇させた状態で、鋼管杭連結用キャップの下方から第2の鋼管杭の上部外周に突設した係合突起を突起挿通溝内に挿入しながら第2の鋼管杭の上部を鋼管杭挿入筒の内部に挿入し、係合突起の位置が前記上部係合部に係合可能な位置になったときに、鋼管杭連結用キャップと第2の鋼管杭とを相対的に軸線を中心にして回動させることにより係合突起と上部係合部とを係合させ、該第2の鋼管杭と第1の鋼管杭とを連結した後、回転駆動装置で第2の鋼管杭を回転させながら回転駆動装置を下降させて第1の鋼管杭に連結した第2の鋼管杭を地中に圧入し、次いで、鋼管杭連結用キャップを軸線を中心にして回動させることにより係合突起と上部係合部との係合を解除するとともに係合突起を突起挿通溝内に位置させた状態で回転駆動装置を上昇させ、係合突起の位置が前記下部係合部に係合可能な位置になったときに、鋼管杭連結用キャップを軸線を中心にして回動させることにより係合突起と下部係合部とを係合させた後、回転駆動装置で第2の鋼管杭を回転させながら回転駆動装置を下降させて第2の鋼管杭を第1の鋼管杭に連結した状態で地中に圧入することを特徴とし、第2の鋼管杭の施工法は、前記鋼管杭連結用キャップの下方から鋼管杭挿入筒の内部に挿入した第1の鋼管杭の上部外周に突設した係合突起を下部係合部に係合させた状態で、回転駆動装置を下降させて第1の鋼管杭を地中に圧入した後、鋼管杭連結用キャップを軸線を中心にして回動させることにより第1の鋼管杭の係合突起と下部係合部との係合を解除するとともに第1の鋼管杭の係合突起を突起挿通溝内に位置させた状態で、第1の鋼管杭を圧入状態に保ったまま回転駆動装置を上昇させた、鋼管杭連結用キャップの下方から第2の鋼管杭の上部外周に突設した係合突起を突起挿通溝内に挿入しながら第2の鋼管杭の上部を鋼管杭挿入筒の内部に挿入し、係合突起の位置が前記上部係合部に係合可能な位置になったときに、鋼管杭連結用キャップと第2の鋼管杭とを相対的に軸線を中心にして回動させることにより係合突起と上部係合部とを係合させ、第2の鋼管杭と第1の鋼管杭とを連結した後、回転駆動装置で第2の鋼管杭を回転させながら回転駆動装置を下降させて第1の鋼管杭に連結した第2の鋼管杭を地中に圧入し、次いで、鋼管杭連結用キャップを軸線を中心にして回動させることにより係合突起と上部係合部との係合を解除するとともに係合突起を突起挿通溝内に位置させた状態で回転駆動装置を上昇させ、係合突起の位置が前記下部係合部に係合可能な位置になったときに、鋼管杭連結用キャップを軸線を中心にして回動させることにより係合突起と下部係合部とを係合させた後、回転駆動装置で第2の鋼管杭を回転させながら回転駆動装置を下降させて第2の鋼管杭を第1の鋼管杭に連結した状態で地中に圧入することを特徴としている。 Also, by using the pre-Symbol steel pipe connection cap, the first construction method of the present invention of the steel pipe pile that buried in the ground by connecting a plurality of steel pipe pile, the lower side of the steel pipe pile coupling cap With the engaging protrusion protruding from the upper outer periphery of the first steel pipe pile inserted inside the steel pipe pile insertion cylinder engaged with the upper engaging portion, the rotary drive device is lowered to remove the first steel pipe pile. After press-fitting into the ground, the first steel pipe pile is released while releasing the engagement between the engaging protrusion of the first steel pipe pile and the upper engaging portion by rotating the steel pipe pile coupling cap about the axis. When the rotary drive device is raised with the engagement protrusions of the first steel pipe piles positioned in the protrusion insertion grooves, the position of the engagement protrusions of the first steel pipe pile becomes a position engageable with the lower engagement portion. By rotating the steel pipe pile coupling cap around the axis, the first steel pipe pile engaging protrusion and the lower engaging portion The rotary drive device is lowered while the first steel pipe pile is rotated by the rotary drive device, and the first steel pipe pile is further press-fitted into the ground, and then the steel pipe pile connection cap is centered on the axis. In a state where the engagement protrusion of the first steel pipe pile and the lower engagement portion are released by rotating and the engagement protrusion of the first steel pipe pile is positioned in the protrusion insertion groove, With the rotary drive device raised while keeping the first steel pipe pile in the press-fitted state, the engaging protrusions projecting from the lower part of the steel pipe pile coupling cap to the upper outer periphery of the second steel pipe pile are inside the protrusion insertion groove. When the upper part of the second steel pipe pile is inserted into the inside of the steel pipe pile insertion cylinder while being inserted into the steel pipe pile, when the position of the engaging projection is at a position engageable with the upper engaging part, the steel pipe pile coupling cap And the second steel pipe pile relative to each other by rotating relative to the axis line After engaging the joint and connecting the second steel pipe pile and the first steel pipe pile, the rotary drive device is lowered while rotating the second steel pipe pile with the rotary drive device, and the first steel pipe is lowered. The second steel pipe pile connected to the pile is press-fitted into the ground, and then the engagement between the engaging protrusion and the upper engaging portion is released by rotating the steel pipe pile connecting cap around the axis. With the engagement protrusion positioned in the protrusion insertion groove, the rotary drive device is lifted, and when the position of the engagement protrusion reaches the position where the lower engagement portion can be engaged, the steel pipe pile coupling cap is After engaging the engaging protrusion and the lower engaging portion by rotating about the axis, the second drive pipe is lowered by rotating the second steel pipe pile while rotating the second steel pipe pile. The pile is press-fitted into the ground while being connected to the first steel pipe pile. Construction method, the engaging projection in a state of being engaged in the lower engagement portion which projects from below the front Symbol steel pipe pile coupling cap on the top outer periphery of the first steel pipe pile inserted into the interior of the steel pipe pile insertion tube, After the rotary drive device is lowered and the first steel pipe pile is press-fitted into the ground, the steel pipe pile coupling cap is rotated about the axis to turn the engagement protrusion and the lower engagement portion of the first steel pipe pile. after the engagement projection of the first steel pipe as well as releasing the engagement in a state of being positioned in the projection insertion groove increases the rotational drive device while maintaining the first steel pipe pile fitting state of the, Insert the upper part of the second steel pipe pile into the inside of the steel pipe pile insertion tube while inserting the engaging protrusion protruding from the lower part of the cap for connecting the steel pipe pile into the protrusion insertion groove from below the second steel pipe pile, When the position of the engaging protrusion reaches the position where it can engage with the upper engaging portion, the steel pipe pile coupling cap and the second The steel pipe pile is relatively rotated about the axis to engage the engaging protrusion and the upper engaging portion, and the second steel pipe pile and the first steel pipe pile are connected and then rotated. While rotating the second steel pipe pile with the drive device, the rotary drive device is lowered and the second steel pipe pile connected to the first steel pipe pile is press-fitted into the ground, and then the steel pipe pile connection cap is centered on the axis. And the engagement protrusion is disengaged from the upper engagement portion and the rotation drive device is lifted with the engagement protrusion positioned in the protrusion insertion groove. When the engaging position is engaged with the lower engaging portion, the engaging projection and the lower engaging portion are engaged with each other by rotating the steel pipe pile coupling cap around the axis, and then rotated. While rotating the second steel pipe pile with the drive device, the rotary drive device is lowered and the second steel pipe pile is moved to the second position. It is characterized in that pressed into the ground in a state linked to the steel pipe pile.

さらに、本発明の鋼管杭の施工方法は、前記第1の鋼管杭と前記第2の鋼管杭とを連結した状態で地中に圧入した後、前記第2の鋼管杭を第1の鋼管杭に連結して圧入する操作と同じ操作を繰り返して第3番目以降の鋼管杭を先に連結状態で埋設した鋼管杭に連結して地中に圧入することにより、複数本の鋼管杭を地中に埋設することを特徴としている。   Furthermore, the construction method of the steel pipe pile of the present invention is the method in which the first steel pipe pile is press-fitted into the ground in a state where the first steel pipe pile and the second steel pipe pile are connected, and then the second steel pipe pile is connected to the first steel pipe pile. By repeating the same operation as connecting and press-fitting to the steel pipe, the third and subsequent steel pipe piles are connected to the steel pipe pile that was previously buried in the connected state and press-fitted into the ground. It is characterized by being embedded in

本発明によれば、回転駆動装置の出力軸と鋼管杭とを連結するための鋼管杭連結用キャップに上部係合部及び下部係合部を設けているので、上下の各係合部に所定の順序で鋼管杭の係合突起を係合させた状態で鋼管杭の圧入を行うことにより、地盤改良仕様の杭打機で鋼管杭を埋設する場合でも、回転駆動装置と鋼管杭との間に変速装置を介在させた場合でも、圧入後の鋼管杭の突出高さを低くすることができるので、リーダの取付高さを変更したり、通常より長い特殊なリーダを使用したりすることなく、一般的な定尺長さの鋼管杭を複数本連結して埋設することが可能となる。特に、本発明の鋼管杭連結用キャップは、上部に設けた回転駆動装置連結部を直接あるいは変速装置を介して回転駆動装置に連結するだけでよいため、作業量をほとんど増加させることなく、鋼管杭の圧入、埋設を効率よく行うことができる。   According to the present invention, the upper engagement portion and the lower engagement portion are provided in the steel pipe pile connection cap for connecting the output shaft of the rotary drive device and the steel pipe pile, so that the upper and lower engagement portions are predetermined. Even when embedding a steel pipe pile with a ground improvement specification pile driver, the steel pipe pile is press-fitted with the engaging projections of the steel pipe pile engaged in this order. Even if a transmission is interposed, the protruding height of the steel pipe pile after press-fitting can be reduced, so there is no need to change the installation height of the leader or use a special leader longer than usual. It becomes possible to connect and embed a plurality of steel pipe piles having a general length. In particular, the steel pipe pile coupling cap according to the present invention only needs to connect the rotary drive device connecting portion provided on the upper part to the rotary drive device directly or via a transmission, so that the amount of work is hardly increased. Pile can be press-fitted and buried efficiently.

したがって、地盤改良仕様の杭打機の回転駆動装置に本発明の鋼管杭連結用キャップを連結するだけで鋼管杭を埋設することができるので、地盤改良仕様の杭打機を鋼管杭埋設仕様に変更する必要がなく、鋼管杭連結用キャップを用意しておくだけで地盤改良作業と鋼管杭埋設作業とに対応することができ、杭打機の使用効率の向上が図れる。   Therefore, since the steel pipe pile can be embedded simply by connecting the steel pipe pile coupling cap of the present invention to the rotary drive device of the ground improvement specification pile driving machine, the ground improvement specification pile driving machine can be replaced with the steel pipe pile installation specification. It is not necessary to change, and it is possible to cope with the ground improvement work and the steel pipe pile burying work only by preparing the steel pipe pile connection cap, and the use efficiency of the pile driving machine can be improved.

本発明の鋼管杭連結用キャップを使用して地盤改良仕様の杭打機で鋼管杭の埋設作業を行う状態を示す杭打機の側面図である。It is a side view of the pile driving machine which shows the state which embeds a steel pipe pile with the pile driving machine of a ground improvement specification using the steel pipe pile connection cap of this invention. 鋼管杭連結用キャップの一形態例を示す一部断面正面図である。It is a partial cross section front view which shows one example of a steel pipe pile connection cap. 図2のIII-III断面図である。FIG. 3 is a sectional view taken along line III-III in FIG. 2. 地盤改良仕様の杭打機で地盤改良作業を行う状態を示す杭打機の側面図である。It is a side view of a pile driver which shows the state which performs ground improvement work with a pile driver of a ground improvement specification. 本発明の鋼管杭連結用キャップを使用した本発明方法により鋼管杭を埋設する手順の一例を示す説明図である。It is explanatory drawing which shows an example of the procedure which embeds a steel pipe pile by this invention method using the cap for steel pipe pile connection of this invention. 変速装置を使用して鋼管杭の埋設作業を行う状態を示す杭打機の要部側面図である。It is a principal part side view of the pile driver which shows the state which embeds a steel pipe pile using a transmission.

まず、図1乃至図4において、本形態例に示す杭打機11は、図4に示すように、主として地盤改良を行う仕様で製作されたものであって、下部走行体12の上部に旋回可能に設けられた上部旋回体13と、該上部旋回体13の前部にフロントブラケットを介して起伏可能に設けられたリーダ14と、該リーダ14を後方から支持するバックステー15と、前記リーダ14に昇降可能に設けられた回転駆動装置16と、該回転駆動装置16をリーダ14に沿って昇降させるチェーン&スプロケット駆動式の昇降装置17と、該駆動装置17の前面に設けられた振れ止め部材18とを備えている。リーダ14は、長手方向に沿って一対のガイドレール19を備えており、このガイドレール19にガイドギブ16aを介して前記回転駆動装置16が昇降可能に取り付けられている。   First, in FIG. 1 to FIG. 4, the pile driving machine 11 shown in the present embodiment is manufactured mainly with specifications for ground improvement as shown in FIG. 4, and is turned to the upper part of the lower traveling body 12. An upper swing body 13 provided so as to be able to be supported, a leader 14 provided on the front portion of the upper swing body 13 via a front bracket so as to be able to rise and fall, a back stay 15 for supporting the leader 14 from the rear, and the reader 14, a rotary drive device 16 provided so as to be movable up and down, a chain and sprocket drive type lift device 17 that raises and lowers the rotary drive device 16 along the reader 14, and a steady rest provided on the front surface of the drive device 17. And a member 18. The reader 14 includes a pair of guide rails 19 along the longitudinal direction, and the rotary drive device 16 is attached to the guide rails 19 via a guide gib 16a so as to be movable up and down.

回転駆動装置16は、前記ガイドギブ16aを有する取付部16bと、上部に油圧モータ16cを配置し、内部に減速機構を収容した本体部16dとを備えており、本体部16dの下方には、油圧モータ16cにより回転駆動される出力軸16eが突設され、該出力軸16eの下部には、連結用アタッチメント20が装着されている。   The rotation drive device 16 includes a mounting portion 16b having the guide give 16a, a main body portion 16d in which a hydraulic motor 16c is disposed at an upper portion thereof, and a speed reduction mechanism is accommodated therein. An output shaft 16e that is rotationally driven by the motor 16c is provided in a projecting manner, and a connection attachment 20 is attached to the lower portion of the output shaft 16e.

前記連結用アタッチメント20は、下方が開口した断面六角形状の連結用凹部(図示せず)を有する連結筒20aと、該連結筒20aの上端部に設けられたフランジ部20bとを備えており、該フランジ部20bが前記出力軸16eの下部フランジに複数のボルトにて着脱可能に連結されている。この連結用アタッチメント20に鋼管杭連結用キャップ21を介して鋼管杭22を連結することによって鋼管杭埋設作業を行う状態となり(図1参照)、ロッド連結部材23を介して掘削ヘッド24a及び撹拌翼24bを備えた中空ロッド24を連結するとともに、回転駆動装置16の上部にスイベルジョイント25を介してグラウトホース(図示せず)を接続することによって地盤改良作業を行う状態となる。   The connection attachment 20 includes a connection tube 20a having a connection recess (not shown) having a hexagonal cross section that is open at the bottom, and a flange portion 20b provided at the upper end of the connection tube 20a. The flange portion 20b is detachably connected to the lower flange of the output shaft 16e with a plurality of bolts. A steel pipe pile 22 is connected to the connection attachment 20 via a steel pipe pile connection cap 21 (see FIG. 1), and the excavation head 24a and the stirring blade are connected via a rod connection member 23. By connecting the hollow rod 24 provided with 24b and connecting a grout hose (not shown) via the swivel joint 25 to the upper part of the rotation drive device 16, the ground improvement work is performed.

図2及び図3に示すように、鋼管杭連結用キャップ21は、前記鋼管杭22を下方から軸線方向に挿入可能な内径を有する鋼管杭挿入筒21aと、該鋼管杭挿入筒21aの上端に溶接により固設され、上方に突出して連結用アタッチメント20の連結用凹部内に挿入される六角柱状の回転駆動装置連結部21bと、鋼管杭挿入筒21aの内周面対向位置にそれぞれ設けられて前記鋼管杭22の上部外周の対向位置にそれぞれ突設した一対の係合突起22aが鋼管杭挿入筒21aの軸線方向に通過可能な突起挿通溝21cと、該突起挿通溝21cの軸線方向上部及び軸線方向下部に、該突起挿通溝21cの周方向に隣接して設けられて前記係合突起22aがそれぞれ係合可能な上部係合部21d及び下部係合部21eとを備えている。上部係合部21d及び下部係合部21eは、鋼管杭挿入筒21aの周壁を内外に貫通した状態で形成されており、鋼管杭挿入筒21aの下端部内周面には、下方に向けて拡開した円錐形のガイド面21fが設けられている。   As shown in FIGS. 2 and 3, the steel pipe pile coupling cap 21 has a steel pipe pile insertion cylinder 21a having an inner diameter capable of inserting the steel pipe pile 22 in the axial direction from below, and an upper end of the steel pipe pile insertion cylinder 21a. A hexagonal columnar rotary drive device connecting portion 21b that is fixed by welding, protrudes upward and is inserted into the connecting recess 20 of the connecting attachment 20, and an inner peripheral surface facing position of the steel pipe pile insertion tube 21a. A pair of engaging projections 22a projecting from opposite positions on the outer periphery of the upper portion of the steel pipe pile 22 can pass in the axial direction of the steel pipe pile insertion cylinder 21a, an upper portion in the axial direction of the projection insertion groove 21c, and An upper engaging portion 21d and a lower engaging portion 21e, which are provided adjacent to each other in the circumferential direction of the protrusion insertion groove 21c and to which the engaging protrusion 22a can engage, are provided at the lower portion in the axial direction. 21 d of upper engaging parts and the lower engaging part 21e are formed in the state which penetrated the surrounding wall of the steel pipe pile insertion cylinder 21a inside and outside, and it expands toward the lower end part internal peripheral surface of the steel pipe pile insertion cylinder 21a toward the downward direction. An open conical guide surface 21f is provided.

一方、ロッド連結部材23は、筒体23aの下部が中空ロッド24の上端に固着され、筒体23aの上部に、前記回転駆動装置連結部21bと同じ外形の中空の連結部(図示せず)を有するもので、この連結部を前記連結用アタッチメント20の連結用凹部内に挿入することにより、中空ロッド24が回転駆動装置16の出力軸16eに対して同一軸線上に装着された状態となる。   On the other hand, the rod connecting member 23 has a lower portion of the cylindrical body 23a fixed to the upper end of the hollow rod 24, and a hollow connecting portion (not shown) having the same outer shape as the rotary drive device connecting portion 21b on the upper portion of the cylindrical body 23a. The hollow rod 24 is mounted on the same axis with respect to the output shaft 16e of the rotary drive device 16 by inserting the connecting portion into the connecting concave portion of the connecting attachment 20. .

また、前記振れ止め部材18は、駆動装置17の前面に設けられたブラケットに左右一対のアームを開閉可能に設けたものであって、両アームを閉じて先端係合部にピン18aを挿入することにより、鋼管杭22や中空ロッド24を回転可能かつ軸線方向に移動可能に保持した状態となる。   Further, the steady member 18 is provided with a pair of left and right arms that can be opened and closed on a bracket provided on the front surface of the driving device 17, and closes both arms and inserts a pin 18a into the tip engaging portion. Thus, the steel pipe pile 22 and the hollow rod 24 are held so as to be rotatable and movable in the axial direction.

地盤改良仕様での前記リーダ14は、前記回転駆動装置16をリーダ14に対する上昇限まで上昇させ、中空ロッド24の下端に設けた掘削ヘッド24aを地面から浮かせた状態で、掘削ヘッド24aの上方に位置する撹拌翼24bが、振れ止め部材18及び昇降装置17を含めたリーダ14に干渉しないように、鋼管杭埋設仕様の杭打機におけるリーダ(図6参照)より高い位置に配置されている。   The leader 14 in the ground improvement specification raises the rotary drive device 16 to the ascent limit with respect to the leader 14, and the excavation head 24a provided at the lower end of the hollow rod 24 is lifted from the ground, above the excavation head 24a. The agitating blade 24b located is arranged at a position higher than the leader (see FIG. 6) in the pile driver with the steel pipe pile embedding specification so as not to interfere with the leader 14 including the steadying member 18 and the lifting device 17.

地盤改良仕様の杭打機11を使用して地盤改良を行う際には、図4に示すように、回転駆動装置16の出力軸16eに取り付けた連結用アタッチメント20に、中空ロッド24の上端に取り付けたロッド連結部材23を連結し、中空ロッド24を振れ止め部材18で保持するとともに、回転駆動装置16の上部にスイベルジョイント25を介してグラウトホースを接続した状態とする。この状態で、回転駆動装置16により中空ロッド24を回転させながら、昇降装置17により回転駆動装置16をリーダ14に沿って下降させ、スイベルジョイント25から中空ロッド24内に供給されて中空ロッド24の先端から流出するセメントミルクと掘削ヘッド24aで掘削した土砂とを撹拌翼24bで撹拌することにより、所定の地盤改良作業が行われる。   When the ground improvement is performed using the pile improvement machine 11 of the ground improvement specification, as shown in FIG. 4, the connection attachment 20 attached to the output shaft 16 e of the rotation drive device 16 is attached to the upper end of the hollow rod 24. The attached rod connecting member 23 is connected, the hollow rod 24 is held by the steady member 18, and a grout hose is connected to the upper part of the rotation driving device 16 via a swivel joint 25. In this state, while rotating the hollow rod 24 by the rotation drive device 16, the rotation drive device 16 is lowered along the reader 14 by the elevating device 17 and supplied from the swivel joint 25 into the hollow rod 24 to A predetermined ground improvement operation is performed by stirring the cement milk flowing out from the tip and the earth and sand excavated by the excavation head 24a with the agitating blade 24b.

一方、地盤改良仕様の杭打機11を使用して鋼管杭22の埋設作業を行う際には、連結用アタッチメント20からロッド連結部材23を抜き取って中空ロッド24を取り外し、連結用アタッチメント20に鋼管杭連結用キャップ21を連結する。このとき、ロッド連結部材23の連結部の外面形状と鋼管杭連結用キャップ21の回転駆動装置連結部21bの外面形状とを同じ形状に形成しておくことにより、連結用アタッチメント20を交換することなく、ロッド連結部材23と鋼管杭連結用キャップ21との交換を、回転駆動装置16をリーダ14の下端に下降させた状態で容易に行うことができる。また、スイベルジョイント25は、回転駆動装置16から取り外してもよい。さらに、鋼管杭22には、上部外周面に前記係合突起22aをあらかじめ溶着したものを使用する。   On the other hand, when performing the embedding work of the steel pipe pile 22 using the pile improvement machine 11 of the ground improvement specification, the rod connecting member 23 is extracted from the connecting attachment 20 to remove the hollow rod 24, and the steel pipe is connected to the connecting attachment 20. The pile connection cap 21 is connected. At this time, the attachment 20 for connection is replaced | exchanged by forming in the same shape the outer surface shape of the connection part of the rod connection member 23, and the outer surface shape of the rotational drive apparatus connection part 21b of the cap 21 for steel pipe pile connection. In addition, the rod connecting member 23 and the steel pipe pile connecting cap 21 can be easily exchanged in a state where the rotary drive device 16 is lowered to the lower end of the reader 14. Further, the swivel joint 25 may be detached from the rotation drive device 16. Further, as the steel pipe pile 22, a steel pipe pile having the engagement protrusion 22a welded in advance to the upper outer peripheral surface is used.

まず、図1に示すように、昇降装置17によって前記回転駆動装置16を前記リーダ14の上端に上昇させた状態で、前記鋼管杭連結用キャップ21の下方から第1の鋼管杭22の上部外周に突設した前記係合突起22aを突起挿通溝21c内に挿入しながら第1の鋼管杭22の上部を鋼管杭挿入筒21aの内部に挿入する。第1の鋼管杭22を上昇させて係合突起22aが上部係合部21dに係合可能な位置になったときに、回転駆動装置16によって鋼管杭連結用キャップ21を僅かに正方向に回動させて係合突起22aを上部係合部21dに移動させ、係合突起22aと上部係合部21dとを係合状態とする。これにより、回転駆動装置16の出力軸16e、連結用アタッチメント20、鋼管杭連結用キャップ21及び鋼管杭22が回転軸線を一致させて連結された状態となる。   First, as shown in FIG. 1, the upper outer periphery of the first steel pipe pile 22 from below the steel pipe pile coupling cap 21 with the rotary drive device 16 raised to the upper end of the leader 14 by the lifting device 17. The upper portion of the first steel pipe pile 22 is inserted into the steel pipe pile insertion cylinder 21a while inserting the engaging protrusion 22a projecting into the protrusion insertion groove 21c. When the first steel pipe pile 22 is raised and the engagement protrusion 22a is in a position where it can engage with the upper engagement portion 21d, the rotary drive device 16 rotates the steel pipe pile connection cap 21 slightly in the forward direction. The engaging protrusion 22a is moved to the upper engaging portion 21d to move the engaging protrusion 22a and the upper engaging portion 21d into an engaged state. Thereby, the output shaft 16e of the rotation drive device 16, the attachment 20 for connection, the steel pipe pile connection cap 21 and the steel pipe pile 22 are connected with their rotation axes aligned.

係合突起22aと上部係合部21dとを係合させる際、上部係合部21dが鋼管杭挿入筒21aの周壁を内外に貫通してるので、係合突起22aの上昇位置や上部係合部21dとの係合状態を、鋼管杭連結用キャップ21の外部から目視で確認することができる。また、鋼管杭22を回動させることができれば、鋼管杭連結用キャップ21を回動させずに鋼管杭22を回動させて係合突起22aと上部係合部21dとを係合させるようにしてもよい。   When engaging the engaging protrusion 22a and the upper engaging portion 21d, the upper engaging portion 21d penetrates the peripheral wall of the steel pipe pile insertion cylinder 21a inward and outward, so that the raised position of the engaging protrusion 22a and the upper engaging portion The engagement state with 21d can be visually confirmed from the outside of the steel pipe pile coupling cap 21. Further, if the steel pipe pile 22 can be rotated, the steel pipe pile 22 is rotated without rotating the steel pipe pile coupling cap 21, and the engagement protrusion 22a and the upper engagement portion 21d are engaged. May be.

係合突起22aと上部係合部21dとの係合によって第1の鋼管杭22の上部を鋼管杭連結用キャップ21で保持するとともに、振れ止め部材18のアームを閉じてピン18aでアームを固定し、第1の鋼管杭22の下部を振れ止め部材18で保持した状態で、回転駆動装置16により第1の鋼管杭22を正方向に回転させながら、昇降装置17により回転駆動装置16をリーダ14に沿って下降させると、上部係合部21dの回転方向後方側の側面が係合突起22aの側面を回転方向に押動し、上部係合部21dの上面が係合突起22aの上面を下方に押動することにより、第1の鋼管杭22を回転させながら地中に圧入していく。振れ止め部材18は、下降してくる鋼管杭連結用キャップ21が当たる前にピン18aを抜いてアームを全開状態とする。   The upper portion of the first steel pipe pile 22 is held by the steel pipe pile coupling cap 21 by the engagement between the engagement protrusion 22a and the upper engagement portion 21d, and the arm of the steadying member 18 is closed and the arm is fixed by the pin 18a. In the state where the lower part of the first steel pipe pile 22 is held by the steady member 18, the rotary drive device 16 is driven by the lifting device 17 while the first steel pipe pile 22 is rotated in the forward direction by the rotary drive device 16. 14, the side surface on the rear side in the rotation direction of the upper engagement portion 21 d pushes the side surface of the engagement protrusion 22 a in the rotation direction, and the upper surface of the upper engagement portion 21 d moves over the upper surface of the engagement protrusion 22 a. By pushing downward, the first steel pipe pile 22 is pressed into the ground while rotating. The steadying member 18 pulls out the pin 18a before the steel pipe pile coupling cap 21 that descends hits to fully open the arm.

図5(a)に示すように、回転駆動装置16がリーダ14の最下端(下降限)まで下降したときに回転駆動装置16及び昇降装置17を一旦停止させ、続いて回転駆動装置16を僅かに逆方向に回転させて係合突起22aと上部係合部21dとの係合を解除して係合突起22aを突起挿通溝21c内に位置させる。次に、第1の鋼管杭22を地中に圧入した状態に保ったまま昇降装置17により回転駆動装置16をリーダ14に沿って僅かに上昇させ、係合突起22aと下部係合部21eとが係合可能な位置まで鋼管杭連結用キャップ21を上昇させた後、回転駆動装置16によって鋼管杭連結用キャップ21を僅かに正方向に回動させて係合突起22aを下部係合部21eに係合させる。   As shown in FIG. 5A, when the rotary drive device 16 is lowered to the lowest end (downward limit) of the reader 14, the rotary drive device 16 and the lifting device 17 are temporarily stopped, and then the rotary drive device 16 is slightly changed. , The engagement protrusion 22a is disengaged from the upper engagement portion 21d, and the engagement protrusion 22a is positioned in the protrusion insertion groove 21c. Next, the rotary drive device 16 is slightly raised along the reader 14 by the lifting device 17 while keeping the first steel pipe pile 22 press-fitted into the ground, and the engagement protrusion 22a, the lower engagement portion 21e, After the steel pipe pile connection cap 21 is raised to a position where the steel pipe pile connection cap 21 can be engaged, the steel pipe pile connection cap 21 is slightly rotated in the forward direction by the rotation drive device 16 so that the engagement protrusion 22a is moved to the lower engagement portion 21e. Engage with.

図5(b)に示すように、係合突起22aと下部係合部21eとを係合させた状態で、再び回転駆動装置16により第1の鋼管杭22を正方向に回転させながら、昇降装置17により回転駆動装置16をリーダ14の下端まで下降させ、第1の鋼管杭22を更に地中に圧入していく。これにより、図5(c)に示すように、第1の鋼管杭22は、上部係合部21dと下部係合部21eとの距離に応じた寸法だけ地中に圧入された状態となり、地面からの鋼管杭22の突出高さを、図5(a)に示す状態における突出高さより低くすることができる。   As shown in FIG. 5 (b), with the engagement protrusion 22a and the lower engagement portion 21e engaged, the rotary drive device 16 again rotates the first steel pipe pile 22 in the forward direction while moving up and down. The rotary drive device 16 is lowered to the lower end of the reader 14 by the device 17, and the first steel pipe pile 22 is further press-fitted into the ground. Thereby, as shown in FIG.5 (c), the 1st steel pipe pile 22 will be in the state press-fitted in the ground only by the dimension according to the distance of the upper engaging part 21d and the lower engaging part 21e, The protruding height of the steel pipe pile 22 can be made lower than the protruding height in the state shown in FIG.

第1の鋼管杭22を所定の位置まで圧入した後、回転駆動装置16を僅かに逆方向に回転させて係合突起22aと下部係合部21eとの係合を解除して係合突起22aを突起挿通溝21c内に位置させ、第1の鋼管杭22を地中に圧入した状態に保ったまま昇降装置17により回転駆動装置16をリーダ14の上端まで上昇させる。   After press-fitting the first steel pipe pile 22 to a predetermined position, the rotation drive device 16 is slightly rotated in the reverse direction to release the engagement between the engagement protrusion 22a and the lower engagement portion 21e, and the engagement protrusion 22a. Is positioned in the protrusion insertion groove 21c, and the rotary drive device 16 is raised to the upper end of the reader 14 by the elevating device 17 while keeping the first steel pipe pile 22 pressed into the ground.

そして、図5(d)に示すように、鋼管杭連結用キャップ21の下方から第2の鋼管杭22Nの係合突起22aを突起挿通溝21c内に挿入しながら第2の鋼管杭22Nの上部を鋼管杭挿入筒21aの内部に挿入し、係合突起22aが上部係合部21dに係合可能な位置になったときに回転駆動装置16で鋼管杭連結用キャップ21を僅かに正方向に回動させ、係合突起22aを上部係合部21dに係合させる。次に、回転駆動装置16を僅かに下降させて第1の鋼管杭22の上端22bと第2の鋼管杭22Nの下端22cとを溶接するなどして連結した後、回転駆動装置16により第1の鋼管杭22と第2の鋼管杭22Nとを連結した状態の鋼管杭を正方向に回転させながら、昇降装置17により回転駆動装置16をリーダ14の最下端まで下降させる。   And as shown in FIG.5 (d), while inserting the engagement protrusion 22a of the 2nd steel pipe pile 22N in the protrusion penetration groove | channel 21c from the downward direction of the cap 21 for steel pipe pile connection, it is the upper part of 2nd steel pipe pile 22N. Is inserted into the steel pipe pile insertion cylinder 21a, and when the engaging protrusion 22a is in a position where it can engage with the upper engaging portion 21d, the rotary drive device 16 slightly moves the steel pipe pile coupling cap 21 in the forward direction. By rotating, the engaging protrusion 22a is engaged with the upper engaging portion 21d. Next, the rotary drive device 16 is slightly lowered to connect the upper end 22b of the first steel pipe pile 22 and the lower end 22c of the second steel pipe pile 22N by welding or the like. The rotary drive device 16 is lowered to the lowest end of the reader 14 by the lifting device 17 while rotating the steel pipe pile in a state where the steel pipe pile 22 and the second steel pipe pile 22N are connected in the forward direction.

これにより、第2の鋼管杭22Nは、図5(a)に示した第1の鋼管杭22と同じ状態になるので、前記同様に、係合突起22aの係合を上部係合部21dから下部係合部21eに変更して地中に更に圧入する操作を繰り返すことにより、第2の鋼管杭22Nの上部が地面から所定量突出した状態になる。したがって、図5(a)〜図5(d)に示す操作を3番目以降の鋼管杭について繰り返すことにより、複数本の鋼管杭を先に圧入した鋼管杭に連結した状態で地中のあらかじめ設定された深さまで圧入して埋設することができる。   Thereby, since the 2nd steel pipe pile 22N will be in the same state as the 1st steel pipe pile 22 shown to Fig.5 (a), engagement of the engagement protrusion 22a is carried out from the upper engaging part 21d similarly to the above. By repeating the operation of changing to the lower engaging portion 21e and further press-fitting into the ground, the upper portion of the second steel pipe pile 22N protrudes from the ground by a predetermined amount. Therefore, by repeating the operations shown in FIGS. 5 (a) to 5 (d) for the third and subsequent steel pipe piles, a plurality of steel pipe piles are set in advance in a state where they are connected to the steel pipe piles that have been press-fitted first. It is possible to embed it by press-fitting to the specified depth.

このように、地盤改良仕様の杭打機11における回転駆動装置16の出力軸16eに連結されている連結用アタッチメント20に、地盤改良を行う中空ロッド24に代えて鋼管杭連結用キャップ21を連結することにより、一般的な定尺長さの鋼管杭22を使用した鋼管杭埋設施工に対応することができる。   Thus, the steel pipe pile connection cap 21 is connected to the connection attachment 20 connected to the output shaft 16e of the rotary drive device 16 in the pile driving machine 11 of the ground improvement specification instead of the hollow rod 24 for improving the ground. By doing, it can respond to the steel pipe pile embedding construction using the steel pipe pile 22 of a general fixed length.

図6は、鋼管埋設仕様の杭打機で回転駆動装置16と鋼管杭22との間に変速装置26を介在させ、地盤の状態に応じて鋼管杭22の回転速度を変更して鋼管杭22を圧入する作業手順の一部を示している。なお、図1乃至図5に示した前記形態例の杭打機と同様の構成要素を示すものには、同一の符号をそれぞれ付して、その詳細な説明は省略する。   FIG. 6 is a steel pipe laying specification pile driving machine in which a speed change device 26 is interposed between the rotary drive device 16 and the steel pipe pile 22, and the rotational speed of the steel pipe pile 22 is changed according to the state of the ground. A part of the work procedure for press-fitting is shown. In addition, the same code | symbol is attached | subjected to what shows the component similar to the pile driver of the said example shown in FIG. 1 thru | or FIG. 5, and the detailed description is abbreviate | omitted.

回転駆動装置16の下方に配置される変速装置26は、後部側にガイドレール19を保持する一対のガイドギブ26aを備えており、取り付け状態で変速機本体26bの上方に位置する連結部26cに回転駆動装置16の出力軸16eが、取り付け状態で変速機本体26bの下方に位置する連結部26dに鋼管杭連結用キャップ21の回転駆動装置連結部21bが、それぞれ挿入されて連結される。これにより、鋼管杭連結用キャップ21が変速装置26を介して回転駆動装置16に連結した状態となり、昇降装置17によって回転駆動装置16と一体にリーダ14を昇降する。なお、変速装置26に対する回転駆動装置16及び鋼管杭連結用キャップ21の連結は、必要に応じて適宜な連結用アタッチメントを介して行うことができる。また、鋼管埋設仕様の杭打機では、中空ロッド24の掘削ヘッド24aや撹拌翼24bを避ける必要がないことから、駆動装置17の下部に振れ止め部材18を設け、回転駆動装置16を低い位置まで下降できるように形成している。   The transmission 26 disposed below the rotary drive device 16 includes a pair of guide gibs 26a that hold the guide rails 19 on the rear side, and rotates to a connecting portion 26c positioned above the transmission main body 26b in the attached state. The rotation drive device connecting portion 21b of the steel pipe pile connecting cap 21 is inserted and connected to the connecting portion 26d positioned below the transmission main body 26b with the output shaft 16e of the driving device 16 attached. As a result, the steel pipe pile coupling cap 21 is coupled to the rotary drive device 16 via the transmission 26, and the leader 14 is lifted and lowered integrally with the rotary drive device 16 by the lifting device 17. The rotation drive device 16 and the steel pipe pile connection cap 21 can be connected to the transmission 26 via an appropriate connection attachment as necessary. Moreover, in the pile driving machine of steel pipe embedding specification, since it is not necessary to avoid the excavation head 24a and the stirring blade 24b of the hollow rod 24, the steadying member 18 is provided in the lower part of the drive device 17, and the rotary drive device 16 is placed in a low position. It is formed so that it can be lowered.

このように変速装置26を使用した鋼管埋設仕様の杭打機においても、前述の地盤改良仕様の杭打機11で鋼管杭連結用キャップ21を使用したときの作業手順と同様の作業手順を繰り返すことにより、複数の鋼管杭22を連結して地中に埋設することができる。   Thus, also in the pile driving machine of the steel pipe embedding specification using the transmission 26, the work procedure similar to the work procedure when the steel pipe pile connection cap 21 is used in the above-described pile improvement machine 11 of the ground improvement specification is repeated. Thus, a plurality of steel pipe piles 22 can be connected and buried in the ground.

すなわち、前記図1から図5(a)を経て図5(c)に至る手順と同様の手順を行い、図6(a)に示すように、鋼管杭22の上部外周に突設した係合突起22aと鋼管杭連結用キャップ21の下部係合部21eとを係合させた状態で第1の鋼管杭22を地中に圧入する。これにより、変速装置26の下方に連結した鋼管杭連結用キャップ21の下部で第1の鋼管杭22を圧入することになるので、鋼管杭連結用キャップ21を用いずに変速装置26に鋼管杭22を連結して鋼管杭22を圧入したときの第1の鋼管杭22の突出高さより低くすることができる。   That is, the same procedure as the procedure from FIG. 1 to FIG. 5A to FIG. 5C is performed, and as shown in FIG. The first steel pipe pile 22 is press-fitted into the ground in a state where the protrusion 22a and the lower engaging portion 21e of the steel pipe pile coupling cap 21 are engaged. Thereby, since the 1st steel pipe pile 22 is press-fit in the lower part of the steel pipe pile connection cap 21 connected to the downward direction of the transmission 26, a steel pipe pile is not attached to the transmission 26 without using the steel pipe pile connection cap 21. It can be made lower than the protrusion height of the 1st steel pipe pile 22 when 22 is connected and the steel pipe pile 22 is press-fit.

次いで、係合突起22aと下部係合部21eとの係合を解除して回転駆動装置16をリーダ14の上端まで上昇させ、前記図5(d)と同様に、第2の鋼管杭22Nの係合突起22aを鋼管杭連結用キャップ21の上部係合部21dに係合させる。このとき、第1の鋼管杭22の突出高さが低くなっているので、図6(b)に示すように、第1の鋼管杭22の上端22bと第2の鋼管杭22Nの下端22cとが干渉することはなく、第1の鋼管杭22と第2の鋼管杭22Nとを上方に離れた位置にすることができる。以下、前記同様の手順を繰り返すことにより、3番目以降の鋼管杭を先に圧入した鋼管杭に連結して地中に圧入することができる。   Next, the engagement between the engagement protrusion 22a and the lower engagement portion 21e is released to raise the rotary drive device 16 to the upper end of the reader 14, and the second steel pipe pile 22N of the second steel pipe pile 22N is raised as in FIG. The engaging protrusion 22 a is engaged with the upper engaging portion 21 d of the steel pipe pile coupling cap 21. At this time, since the protruding height of the first steel pipe pile 22 is low, as shown in FIG. 6B, the upper end 22b of the first steel pipe pile 22 and the lower end 22c of the second steel pipe pile 22N Does not interfere with each other, and the first steel pipe pile 22 and the second steel pipe pile 22N can be positioned apart upward. Hereinafter, by repeating the same procedure as described above, the third and subsequent steel pipe piles can be connected to the steel pipe pile that has been previously press-fitted and press-fitted into the ground.

したがって、地盤改良仕様の杭打機11を使用した場合も、鋼管埋設仕様の杭打機に変速装置26を使用した場合も、鋼管杭連結用キャップ21に設けた上部係合部21d及び下部係合部21eを順番に利用して鋼管杭22を圧入することにより、鋼管杭連結用キャップ21を使用しないときに比べて鋼管杭22を深く圧入することができ、圧入後の鋼管杭の上部突出高さを低くできるので、一般的な定尺長さの鋼管杭を使用することが可能となる。   Therefore, both when the ground improvement specification pile driver 11 is used and when the transmission 26 is used in a steel pipe embedding specification pile driver, the upper engagement portion 21d and the lower engagement portion provided in the steel pipe pile connection cap 21 are used. By press-fitting the steel pipe pile 22 using the joint portion 21e in order, the steel pipe pile 22 can be deeply pressed compared to when the steel pipe pile coupling cap 21 is not used, and the upper protrusion of the steel pipe pile after press-fitting Since the height can be lowered, it is possible to use a steel pipe pile having a general length.

なお、本発明は、上述の各形態例に限るものではなく、回転駆動装置の昇降は任意の駆動手段を採用することができ、鋼管杭同士の連結は、溶接や螺合などで行うことができる。また、ベースマシンの構成も任意である。   In addition, this invention is not restricted to each above-mentioned form example, The raising / lowering of a rotational drive apparatus can employ | adopt arbitrary drive means, and the connection between steel pipe piles can be performed by welding, screwing, etc. it can. The configuration of the base machine is also arbitrary.

11…杭打機、12…下部走行体、13…上部旋回体、14…リーダ、15…バックステー、16…回転駆動装置、16a…ガイドギブ、16b…取付部、16c…油圧モータ、16d…本体部、16e…出力軸、17…昇降装置、18…振れ止め部材、18a…ピン、19…ガイドレール、20…連結用アタッチメント、20a…連結筒、20b…フランジ部、21…鋼管杭連結用キャップ、21a…鋼管杭挿入筒、21b…回転駆動装置連結部、21c…突起挿通溝、21d…上部係合部、21e…下部係合部、21f…ガイド面、22…鋼管杭、22a…係合突起、23…ロッド連結部材、24…中空ロッド、24a…掘削ヘッド、24b…撹拌翼、25…スイベルジョイント、26…変速装置、26a…ガイドギブ、26b…変速機、26c,26d…連結部   DESCRIPTION OF SYMBOLS 11 ... Pile driver, 12 ... Lower traveling body, 13 ... Upper turning body, 14 ... Leader, 15 ... Back stay, 16 ... Rotation drive device, 16a ... Guide give, 16b ... Mounting part, 16c ... Hydraulic motor, 16d ... Main body Part, 16e ... output shaft, 17 ... lifting device, 18 ... steadying member, 18a ... pin, 19 ... guide rail, 20 ... attachment for connection, 20a ... connection cylinder, 20b ... flange part, 21 ... cap for steel pipe pile connection , 21a ... Steel pipe pile insertion cylinder, 21b ... Rotation drive coupling part, 21c ... Projection insertion groove, 21d ... Upper engagement part, 21e ... Lower engagement part, 21f ... Guide surface, 22 ... Steel pipe pile, 22a ... Engagement Projection, 23 ... Rod connecting member, 24 ... Hollow rod, 24a ... Excavation head, 24b ... Stirring blade, 25 ... Swivel joint, 26 ... Transmission, 26a ... Guide-gib, 26b ... Transmission 26c, 26d ... connecting part

Claims (5)

杭打機のリーダに沿って昇降可能に設けた回転駆動装置と鋼管杭とを連結するための鋼管杭連結用キャップであって、該鋼管杭連結用キャップは、前記鋼管杭を下方から軸線方向に挿入可能な内径を有する鋼管杭挿入筒と、該鋼管杭挿入筒の上端に設けられた回転駆動装置連結部と、前記鋼管杭挿入筒の内周面に設けられて前記鋼管杭の上部外周に突設した係合突起が鋼管杭挿入筒の軸線方向に通過可能な突起挿通溝と、該突起挿通溝の軸線方向上部及び軸線方向下部に該突起挿通溝の周方向に隣接して設けられて前記係合突起がそれぞれ係合可能な上部係合部及び下部係合部とを備えていることを特徴とする鋼管杭連結用キャップ。 A steel pipe pile coupling cap for connecting a steel pipe pile to a rotary drive device provided so as to be movable up and down along a leader of the pile driving machine, the steel pipe pile coupling cap extending from the lower side in the axial direction. A steel pipe pile insertion cylinder having an inner diameter that can be inserted into the steel pipe pile, a rotation drive device connecting portion provided at an upper end of the steel pipe pile insertion cylinder, and an upper outer periphery of the steel pipe pile provided on an inner peripheral surface of the steel pipe pile insertion cylinder The projecting engagement protrusions are provided in the axial direction of the steel pipe pile insertion cylinder, and are provided adjacent to the circumferential direction of the projection insertion groove on the upper and lower axial directions of the projection insertion groove. A steel pipe pile coupling cap comprising an upper engaging portion and a lower engaging portion that are engageable with each other. 前記回転駆動装置連結部は、変速装置を介して前記回転駆動装置に連結されることを特徴とする請求項1記載の鋼管杭連結用キャップ。 The steel pipe pile coupling cap according to claim 1, wherein the rotational driving device coupling portion is coupled to the rotational driving device via a transmission. 請求項1又は2記載の鋼管杭連結用キャップを使用し、複数の鋼管杭を連結して地中に埋設する鋼管杭の施工方法であって、前記鋼管杭連結用キャップの下方から鋼管杭挿入筒の内部に挿入した第1の鋼管杭の上部外周に突設した係合突起を上部係合部に係合させた状態で、回転駆動装置を下降させて第1の鋼管杭を地中に圧入した後、鋼管杭連結用キャップを軸線を中心にして回動させることにより第1の鋼管杭の係合突起と上部係合部との係合を解除するとともに第1の鋼管杭の係合突起を突起挿通溝内に位置させた状態で回転駆動装置を上昇させ、第1の鋼管杭の係合突起の位置が前記下部係合部に係合可能な位置になったときに、鋼管杭連結用キャップを軸線を中心にして回動させることにより第1の鋼管杭の係合突起と下部係合部とを係合させて、回転駆動装置で第1の鋼管杭を回転させながら回転駆動装置を下降させて第1の鋼管杭を更に地中に圧入した後、鋼管杭連結用キャップを軸線を中心にして回動させることにより第1の鋼管杭の係合突起と下部係合部との係合を解除するとともに第1の鋼管杭の係合突起を前記突起挿通溝内に位置させた状態で、第1の鋼管杭を圧入状態に保ったまま回転駆動装置を上昇させた状態で、鋼管杭連結用キャップの下方から第2の鋼管杭の上部外周に突設した係合突起を突起挿通溝内に挿入しながら第2の鋼管杭の上部を鋼管杭挿入筒の内部に挿入し、係合突起の位置が前記上部係合部に係合可能な位置になったときに、鋼管杭連結用キャップと第2の鋼管杭とを相対的に軸線を中心にして回動させることにより係合突起と上部係合部とを係合させ、該第2の鋼管杭と第1の鋼管杭とを連結した後、回転駆動装置で第2の鋼管杭を回転させながら回転駆動装置を下降させて第1の鋼管杭に連結した第2の鋼管杭を地中に圧入し、次いで、鋼管杭連結用キャップを軸線を中心にして回動させることにより係合突起と上部係合部との係合を解除するとともに係合突起を突起挿通溝内に位置させた状態で回転駆動装置を上昇させ、係合突起の位置が前記下部係合部に係合可能な位置になったときに、鋼管杭連結用キャップを軸線を中心にして回動させることにより係合突起と下部係合部とを係合させた後、回転駆動装置で第2の鋼管杭を回転させながら回転駆動装置を下降させて第2の鋼管杭を第1の鋼管杭に連結した状態で地中に圧入することを特徴とする鋼管杭の施工方法。 It is a construction method of the steel pipe pile which uses the steel pipe pile connection cap of Claim 1 or 2 and connects several steel pipe piles and embeds it in the ground, Comprising: Steel pipe pile insertion from the downward direction of the said steel pipe pile connection cap In a state where the engaging protrusions projecting from the upper outer periphery of the first steel pipe pile inserted into the inside of the cylinder are engaged with the upper engaging portion, the rotary drive device is lowered to bring the first steel pipe pile into the ground. After the press-fitting, the steel pipe pile coupling cap is rotated around the axis to release the engagement between the engagement protrusion of the first steel pipe pile and the upper engagement portion and the engagement of the first steel pipe pile. When the protrusion is positioned in the protrusion insertion groove, the rotary drive device is raised, and when the position of the engaging protrusion of the first steel pipe pile becomes a position that can be engaged with the lower engaging portion, the steel pipe pile By engaging the coupling cap around the axis, the engagement projection and the lower engagement portion of the first steel pipe pile The are engaged, after the press-fitting the first pipe pile lowers the rotary drive while rotating the first steel pipe piles further into the ground with the rotary drive device, the steel pipe pile coupling cap around the axis In a state where the engagement protrusion of the first steel pipe pile and the lower engagement portion are released by rotating and the engagement protrusion of the first steel pipe pile is positioned in the protrusion insertion groove, With the rotary drive device raised while keeping the first steel pipe pile in the press-fitted state, the engaging protrusions projecting from the lower part of the steel pipe pile coupling cap to the upper outer periphery of the second steel pipe pile are inside the protrusion insertion groove. When the upper part of the second steel pipe pile is inserted into the inside of the steel pipe pile insertion cylinder while being inserted into the steel pipe pile, when the position of the engaging projection is at a position engageable with the upper engaging part, the steel pipe pile coupling cap And the second steel pipe pile relative to each other by rotating relative to the axis line After engaging the joint and connecting the second steel pipe pile and the first steel pipe pile, the rotary drive device is lowered while rotating the second steel pipe pile with the rotary drive device, and the first steel pipe is lowered. The second steel pipe pile connected to the pile is press-fitted into the ground, and then the engagement between the engaging protrusion and the upper engaging portion is released by rotating the steel pipe pile connecting cap around the axis. With the engagement protrusion positioned in the protrusion insertion groove, the rotary drive device is lifted, and when the position of the engagement protrusion reaches the position where the lower engagement portion can be engaged, the steel pipe pile coupling cap is After engaging the engaging protrusion and the lower engaging portion by rotating about the axis, the second drive pipe is lowered by rotating the second steel pipe pile while rotating the second steel pipe pile. A method for constructing a steel pipe pile, wherein the pile is press-fitted into the ground while being connected to the first steel pipe pile. . 請求項1又は2記載の鋼管杭連結用キャップを使用し、複数の鋼管杭を連結して地中に埋設する鋼管杭の施工方法であって、前記鋼管杭連結用キャップの下方から鋼管杭挿入筒の内部に挿入した第1の鋼管杭の上部外周に突設した係合突起を下部係合部に係合させた状態で、回転駆動装置を下降させて第1の鋼管杭を地中に圧入した後、鋼管杭連結用キャップを軸線を中心にして回動させることにより第1の鋼管杭の係合突起と下部係合部との係合を解除するとともに第1の鋼管杭の係合突起を前記突起挿通溝内に位置させた状態で、第1の鋼管杭を圧入状態に保ったまま回転駆動装置を上昇させた後、鋼管杭連結用キャップの下方から第2の鋼管杭の上部外周に突設した係合突起を突起挿通溝内に挿入しながら第2の鋼管杭の上部を鋼管杭挿入筒の内部に挿入し、係合突起の位置が前記上部係合部に係合可能な位置になったときに、鋼管杭連結用キャップと第2の鋼管杭とを相対的に軸線を中心にして回動させることにより係合突起と上部係合部とを係合させ、第2の鋼管杭と第1の鋼管杭とを連結した後、回転駆動装置で第2の鋼管杭を回転させながら回転駆動装置を下降させて第1の鋼管杭に連結した第2の鋼管杭を地中に圧入し、次いで、鋼管杭連結用キャップを軸線を中心にして回動させることにより係合突起と上部係合部との係合を解除するとともに係合突起を突起挿通溝内に位置させた状態で回転駆動装置を上昇させ、係合突起の位置が前記下部係合部に係合可能な位置になったときに、鋼管杭連結用キャップを軸線を中心にして回動させることにより係合突起と下部係合部とを係合させた後、回転駆動装置で第2の鋼管杭を回転させながら回転駆動装置を下降させて第2の鋼管杭を第1の鋼管杭に連結した状態で地中に圧入することを特徴とする鋼管杭の施工方法。 It is a construction method of the steel pipe pile which uses the steel pipe pile connection cap of Claim 1 or 2 and connects several steel pipe piles and embeds it in the ground, Comprising: Steel pipe pile insertion from the downward direction of the said steel pipe pile connection cap In a state where the engaging protrusions protruding from the upper outer periphery of the first steel pipe pile inserted into the cylinder are engaged with the lower engaging portion, the rotary drive device is lowered to bring the first steel pipe pile into the ground. After press-fitting, by rotating the steel pipe pile coupling cap around the axis, the engagement between the first steel pipe pile and the lower engagement portion is released and the first steel pipe pile is engaged. After raising the rotary drive device while keeping the first steel pipe pile in a press-fitted state with the protrusion positioned in the protrusion insertion groove, the upper part of the second steel pipe pile from below the steel pipe pile coupling cap The upper part of the 2nd steel pipe pile is inserted into the protrusion insertion groove while the engaging protrusion protruding from the outer periphery is inserted into the steel pipe pile. The steel pipe pile coupling cap and the second steel pipe pile are relatively centered about the axis when the inner pipe is inserted and the position of the engaging projection is such that the upper engaging portion can engage with the upper engaging portion. The engaging protrusion and the upper engaging portion are engaged with each other by rotating and the second steel pipe pile and the first steel pipe pile are connected, and then the second steel pipe pile is rotated by the rotation drive device. While the rotary drive device is lowered, the second steel pipe pile connected to the first steel pipe pile is press-fitted into the ground, and then the steel pipe pile connecting cap is rotated about the axis to engage with the engaging protrusion. The position where the engagement protrusion is engageable with the lower engagement portion by releasing the engagement with the upper engagement portion and raising the rotation driving device with the engagement protrusion positioned in the protrusion insertion groove. When the steel pipe pile connection cap is turned around the axis, After engaging the engaging portion, the rotary drive device is lowered while rotating the second steel pipe pile with the rotary drive device, and the second steel pipe pile is connected to the first steel pipe pile in the ground. A steel pipe pile construction method characterized by press-fitting . 前記第1の鋼管杭と前記第2の鋼管杭とを連結した状態で地中に圧入した後、前記第2の鋼管杭を第1の鋼管杭に連結して圧入する操作と同じ操作を繰り返して第3番目以降の鋼管杭を先に連結状態で埋設した鋼管杭に連結して地中に圧入して複数本の鋼管杭を地中に埋設することを特徴とする請求項3又は4記載の鋼管杭の施工方法 After press-fitting into the ground with the first steel pipe pile and the second steel pipe pile connected, the same operation as the operation of connecting and press-fitting the second steel pipe pile to the first steel pipe pile is repeated. The third and subsequent steel pipe piles are connected to a steel pipe pile embedded in a connected state first, and are press-fitted into the ground to embed a plurality of steel pipe piles in the ground. Of steel pipe piles .
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