JP5787734B2 - Manufacturing method of arm - Google Patents

Description

  The present invention relates to a method for manufacturing an arm manufactured by press molding a metal plate.

  Conventionally, a bush part such as a rubber bush is welded at one end and a ball joint part is welded at the other end, such as a suspension arm of a car or a tie rod of a steering device, and the bush part and the ball joint part are connected at a predetermined distance. There is a cylindrical metal arm.

  In general, as a molded product obtained by forming a metal plate into a cylindrical shape, for example, one having a square cross section (for example, see Patent Document 1) and one having a circular cross section (for example, are known). (See Patent Document 2).

  However, when the cross section of the arm is rectangular, it is easy to obtain strength (load resistance) with respect to a load in a specific direction, but it is not easy to weld with a counterpart member such as a ball joint or a shaft support. That is, when the cross section is a quadrangle, it is not easy to set the operation of the torch part of the welding apparatus, and it is not easy to uniformly weld the side part and the corner part to the mating member. Further, when the arm has a circular cross section, welding with the mating member is relatively easy, but it is not easy to ensure strength (load resistance) against a load in a specific direction.

  In view of this, a configuration of an arm including a central portion having a quadrangular cross section and an end portion having a circular cross section welded to the mating member is conceivable. However, in the case of such a shape, it is inevitable that a change portion in which these shapes continuously change is generated between a central portion having a quadrangular cross section and an end portion having a circular cross section. And since the everything from the die shape to the press working method is different between the central part of the square cross section and the circular end part, it is necessary to make the molding conditions themselves different. Since the excess load at the time of molding is received from both parts, it is considered that the excess load that has lost the refuge causes troubles such as wrinkles and torsion in the changed portion.

Japanese Patent Laid-Open No. 11-77149 (page 3-4, FIG. 1) Japanese Patent Laying-Open No. 2003-191011 (page 3-4, FIG. 1)

  As described above, there is a demand for an arm that can be easily welded while ensuring strength with respect to a load in a specific direction and that does not easily cause problems during molding.

  The present invention has been made in view of such points, and provides a method of manufacturing an arm that can suppress defects during molding and can be easily welded to a welded part while ensuring strength against a load in a specific direction. For the purpose.

The method of manufacturing an arm according to claim 1 includes: a main body portion having a cross-sectional shape having at least one corner portion; a weld portion having a cross-sectional shape not having a corner portion and welded to a welded portion; and the main body portions. Is a method for manufacturing an arm by integrally forming a shaft-like arm integrally connecting a welded portion and a changing portion by press-molding a metal plate material, the arm base material having notches on both sides By punching the base material part from the plate material and press-molding the punched arm base part so that the notch part is opposed and both side parts other than the notch part are abutted, The main body portion and the welded portion are simultaneously formed so as to form a slit that crosses at least the changing portion in the axial direction except for the end face portion .

  A method for manufacturing an arm according to a second aspect is the method for manufacturing an arm according to the first aspect, wherein the main body is formed into a quadrangular cross section and the welded portion is formed into a circular cross section.

According to the method for manufacturing an arm according to claim 1, the arm base material part in which the plate material is punched so as to form the notch part on both side parts is opposed to the both side parts other than the notch part with the notch part facing each other. A press-molded body portion having a cross-sectional shape having at least one corner portion and a welded portion having a cross-sectional shape not having a corner portion, and at least the changing portion is pivoted except for the end surface portion on the welded portion side of the weld portion. by forming the shape simultaneously to form a slit transverse direction, is absorbed by the slit of the change portion of the extra load in the molding of the welding portion and the molding conditions are different body part, suppress defects during molding In addition, it is possible to easily weld the welded portion with a welded portion having a cross-sectional shape that does not have a corner portion, while ensuring strength against a load in a specific direction by the main body portion having a cross-sectional shape including at least one corner portion.

  According to the method for manufacturing an arm according to claim 2, in addition to the effect of the method for manufacturing an arm according to claim 1, by forming the main body portion into a quadrangular cross section, the strength against a specific direction load can be improved, By forming the welded portion into a circular cross section, it is possible to more easily weld the welded portion.

It is a side view which shows the connection apparatus provided with the arm manufactured by the manufacturing method of the arm of one embodiment of this invention. It is sectional drawing of the arm of a connection apparatus same as the above, (a) shows the II equivalent position of FIG. 1, (b) shows the II-II equivalent position of FIG. 1, (c) is III- of FIG. The position corresponding to III is shown. It is a top view which shows the board | plate material used for the manufacturing method of an arm same as the above. It is sectional drawing which shows the formation process of the main-body part by the manufacturing method of an arm same as the above in order of (a) thru | or (d). It is sectional drawing which shows the formation process of the welding part by the manufacturing method of an arm same as the above in order of (a) thru | or (d).

  The configuration of an embodiment of the present invention will be described below with reference to the drawings.

  1 and 2, reference numeral 11 denotes a connecting device. The connecting device 11 is a vehicle connecting device used as, for example, a suspension arm of a suspension device that elastically supports a wheel with respect to a vehicle body of an automobile.

  The connecting device 11 includes a long shaft-like arm 13 that extends linearly, and one shaft support portion 14 that is one connection portion as a welded portion that is integrally welded to one end side of the arm 13. And another shaft support portion 15 which is another connection portion as a welded portion integrally welded to the other end side of the arm 13.

  The arm 13 is, for example, a vehicle arm, and includes a long main body portion 21, a (one) welding portion 22 that is positioned on one end side of the arm 13 and is welded to one pivot support portion 14, and the arm 13. (Other) welded portion 23 is welded to the other shaft support portion 15 located on the other end side, and (one) change portion 24 is connected between one end side of the main body portion 21 and the welded portion 22. The other end of the main body 21 and the welded portion 23 are connected together (another) changing portion 25, and a linear slit 26 extends from the welded portion 22 to the welded portion 23. Is formed. The arm 13 is press-formed into a hollow cylinder by using an arm base portion 28 obtained by punching a predetermined shape from one long metal plate material 27 (FIG. 3).

  The main body 21 is formed in a quadrangular shape (square shape) having one side 31, 31 and the other side 32, 32 facing each other on the outer surface in a cross-sectional view (FIG. 2 (a)). . That is, the main body portion 21 includes a plurality of corner portions 33, 33, 33, 33 at locations where the end portions of one side portion 31, 31 and the other side portion 32, 32 are continuous with each other. Yes. Note that these corners 33 refer to locations where the surface direction is changed between one side 31 and the other side 32 adjacent to each other, and are not necessarily bent into a sharp shape. It may also include one that is bent (curved) in a curved shape. Further, the main body 21 is formed to be longer in the axial direction than the welded portions 22 and 23 and the changing portions 24 and 25. That is, the main body 21 is the longest part of the arm 13. Furthermore, a slit 26 is located on the other side 32 of the main body 21.

  In addition, the welded portions 22 and 23 are formed in a cross-sectional shape that does not have side portions and corner portions on the outer surface, and in the present embodiment, a circular cross-sectional shape (FIGS. 2B and 2C). In the present embodiment, the outer diameter dimensions of the cross sections of the welded portions 22 and 23 are larger than the distance between the side portions 31 and 31 of the main body portion 21 and the distance between the other side portions 32 and 32, for example. Is set. Further, on the opposite side of the welded portions 22 and 23 from the change portions 24 and 25, (not one and the other) non-slit portions 22a and 23a are not formed. These non-slit portions 22a and 23a are formed over (one and other) weld end surfaces 22b and 23b which are end surface portions welded to the shaft support portions 14 and 15 of the weld portions 22 and 23.

  The cross-sectional shape of the non-slit portions 22a and 23a, that is, the shape of the weld end faces 22b and 23b, can be a circular shape continuous over the entire circumference in order to obtain the weld bead length with the shaft support portions 14 and 15. desirable. Therefore, in these non-slit portions 22a and 23a, for example, so-called abutting molding in which the end surfaces 28a and 28a of the arm base portion 28 are abutted with each other is desirable. However, in practice, a so-called springback phenomenon occurs due to the reaction force against the molding load during the press molding of the arm base portion 28, so that a slight gap narrower than the slit 26 is formed between the end faces 28a, 28a. Unavoidable. Although this gap may be filled by welding, etc., it is extremely small, so it will hardly interfere with welding without filling, or it will release welding heat generated during welding, Secondary effects such as draining of liquid during surface treatment such as plating or venting can be expected.

  In addition, the change parts 24 and 25 have a quadrangular cross-section in which the end on the main body 21 side is continuous with the cross-sectional shape of the main body 21, and the end on the welded parts 22 and 23 side is a cross-section of the welds 22 and 23. It is gradually deformed from one end side to the other end side so as to have a circular cross section continuous with the shape. Therefore, in the present embodiment, these changing portions 24 and 25 are formed so that the outer shape gradually increases from the main body portion 21 side to the welding portions 22 and 23 side.

  The slit 26 is formed in a straight line so as to cross the entire body portion 21 and the change portions 24 and 25 in the axial direction, and both ends are non-slit portions at the ends of the weld portions 22 and 23. It extends to the vicinity of 22a and 23a.

  Further, the one shaft support portion 14 is a portion that is swingably connected to the vehicle body side, for example, and in the present embodiment, for example, one socket portion 36 that is one cylindrical housing portion, and this one A rubber bush (not shown) accommodated in the socket portion 36 is provided. The weld end surface 22b of the welded portion 22 is welded to the outer peripheral surface of the one socket portion.

  Further, the other shaft support portion 15 is a portion that is rotatably connected to the wheel side, for example, and in the present embodiment, for example, similarly to the one shaft support portion 14, the other housing portion is a cylindrical shape. And a rubber bush (not shown) accommodated in the other socket portion 41. The weld end surface 23b of the welded portion 23 is welded to the outer peripheral surface of the other socket portion 41. The other shaft support portion 15 may be a housing portion that rotatably holds the stud portion of the ball joint, for example.

  Next, a method for manufacturing the arm 13 according to the embodiment will be described.

  First, as shown in FIG. 3, a predetermined shape such as a notch 45, 45 corresponding to a location where the slit 26 (FIG. 1) is formed is punched out from a long metal plate 27 made of metal, A plurality of arm base portions 28 for forming 13 (FIG. 1) are formed in the longitudinal direction of the plate 27, which is the flow direction of the plate 27.

  Next, as shown in FIG. 4 and FIG. 5, the main body 21 and the welded portions 22 and 23 are simultaneously press-molded under different predetermined molding conditions with respect to the arm base portion 28 of the plate material 27, An arm 13 (FIG. 1) is formed. Note that forming the main body 21 and the welded portions 22 and 23 at the same time means that the number of press processes for the main body 21 and the welded portions 22 and 23 is set to be equal, and each press process for the main body 21 and the welding are performed. This means that the same molding machine (not shown) is used to process in parallel at the same time while matching the start and end timings of the pressing steps of the sections 22 and 23.

  The main body 21 is deformed into a rectangular tube shape so that the end surfaces 28a and 28a face each other with respect to the central portion in the longitudinal direction of the long flat arm base portion 28. For example, by using various molds in a molding machine (not shown), the arm base portion 28 is bent at right angles in the vicinity of the end faces 28a, 28a to form corner portions 33, 33, and between these corner portions 33, 33. The portions corresponding to the remaining corner portions 33, 33 are further formed into obtuse corners, and then the portions corresponding to the side portions 31, 31, 32, 32 are pressed from the outside to form obtuse corner portions 33, 33. Are formed into a quadrangular cross section with the end faces 28a, 28a (notches 45, 45) facing each other at positions spaced apart from each other (FIGS. 4A to 4D).

  Similarly, the welded portions 22 and 23 are deformed into a cylindrical shape so that the end surfaces 28a and 28a abut each other with respect to both end portions of the long flat plate arm base portion 28. For example, by using various molds in a molding machine (not shown), the arm base portion 28 is bent in the vicinity of the end faces 28a, 28a and further formed into a U-shaped cross section, and then sandwiched in a perfect circular cavity to form a non-slit portion End faces 28a and 28a are abutted at locations corresponding to 22a and 23a (FIG. 1), respectively, and formed into a circular cross section (FIGS. 5A to 5D).

  As a result, as shown in FIG. 1, change parts 24 and 25 are formed between both ends of the main body 21 and the welded parts 22 and 23, and the change parts 24 and 25 are axially moved from the main body 21. A straight slit 26 is formed by the notches 45 and 45 (FIG. 3) so as to extend in the vicinity of the non-slit portions 22 a and 23 a of the welded portions 22 and 23, and the molding conditions of the main body portion 21 and the welded portions 22 and 23 are The surplus load generated by the difference is absorbed by the slit 26 and is prevented from concentrating on the changing portions 24 and 25, and defects such as wrinkles do not occur in the changing portions 24 and 25. Further, since the main body portion 21 and the welded portions 22 and 23 are simultaneously formed, the changing portions 24 and 25 are not twisted.

  Thereafter, both ends of the formed arm 13 are separated from the plate material 27 (FIG. 3), and the welded end surfaces 22b and 23b of the welded portions 22 and 23 of the arm 13 are connected to the outer peripheral surfaces of the socket portions 36 and 41 of the shaft support portions 14 and 15. Are welded to complete the connecting device 11.

  As described above, according to the above-described embodiment, the body portion 21 having a square cross section having the corner portions 33, 33, 33, 33, and the weld portions 22, 23 having a circular cross section having no corner portion, By simultaneously press-molding so as to form a slit 26 that crosses the changing portions 24 and 25 in the axial direction, the surplus load at the time of forming the main body portion 21 and the welded portions 22 and 23 having different forming conditions is changed. , 25 can be absorbed by the slits 26, and can suppress defects during molding such as wrinkles and twists, and the cross-sectionally circular body having no corners while ensuring strength against a specific direction load by the main body part 21 having a square cross section. The arm 13 can be easily welded to the shaft support portions 14 and 15 by the weld portions 22 and 23.

  In addition, the strength against a specific direction load can be reliably improved by forming the main body portion 21 in a quadrangular cross section, and the shaft support portions 14 and 15 can be formed by forming the welded portions 22 and 23 in a circular cross section. These welds 22 and 23 can be welded more easily.

  In the above-described embodiment, if the slit 26 is formed so as to cross at least the changing portions 24 and 25 in the axial direction, the same operational effects as those of the above-described embodiment can be obtained. Therefore, for example, the slit 26 may be formed continuously up to the weld end faces 22b and 23b of the welded portions 22 and 23, or may be formed only in the changing portions 24 and 25. Therefore, in the above-described embodiment, the slit 26 is formed by the notches 45 and 45 formed in the end surfaces 28a and 28a of the arm base portion 28. For example, the slit 26 is formed by the weld end surfaces 22b of the weld portions 22 and 23. , 23b, it is not necessary to form the notch 45 in the end surfaces 28a, 28a of the arm base 28, and the slits are formed by forming the end surfaces 28a, 28a so as to face each other in a state of being separated from each other. 26 can be formed.

  Further, the connecting device 11 including the arm 13 can be used as a tie rod end of a steering device for connecting a steering gear box and a knuckle arm of an automobile, for example, by appropriately changing the configuration of the shaft support portions 14 and 15. is there.

  Furthermore, the cross-sectional shape of the main body 21 may be an arbitrary polygonal shape other than a quadrangular shape (square shape). That is, the cross-sectional shape of the main body 21 can be arbitrarily set as long as it has at least one corner.

  The cross-sectional shape of the welded portions 22 and 23 is preferably circular when the welding strength is obtained. However, depending on the shape of the welded portion, for example, the cross-sectional shape may be elliptical or partially circumferential. The shape may be a broken arc or the like.

  Further, the coupling device 11 is not limited to one in which both end portions are respectively pivotally supported with respect to the connected portion, and may be connected and fixed to the connected portion via a bolt or the like, for example.

  Furthermore, the connecting device 11 is configured to include the welded portions 22 and 23 on both end sides of the main body portion 21, but may be configured to include a welded portion only on one end side of the main body portion 21, for example.

13 arm
14 One shaft support as welded part
15 Other shaft support as welded part
21 Main unit
22, 23 welds
22b, 23b end face weld end face
24, 25 Change part
26 Slit
27 Board material
28 arm base
33 Corner
45 notch

Claims (2)

A cross-sectional main body having at least one corner, a weld having a cross-sectional shape not having a corner and welded to the welded portion, and a changing portion connecting the main body and the weld. An arm manufacturing method for manufacturing an integrally provided shaft-like arm by press molding a metal plate material,
Punching the arm base part with notches on both sides from the plate,
The punched arm base material portion is press-molded so that the notch portion is opposed and both side portions other than the notch portion are abutted, so that at least the end surface portion on the welded portion side of the weld portion is excluded. The method of manufacturing an arm, wherein the main body and the welded portion are simultaneously formed so as to form a slit that crosses the changing portion in the axial direction. The method of manufacturing an arm according to claim 1, wherein the main body portion is formed into a quadrangular cross section, and the weld portion is formed into a circular cross section.

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