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JP5786302B2 - Sealed multi-row tapered roller bearings - Google Patents

Sealed multi-row tapered roller bearings Download PDF

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JP5786302B2
JP5786302B2 JP2010219250A JP2010219250A JP5786302B2 JP 5786302 B2 JP5786302 B2 JP 5786302B2 JP 2010219250 A JP2010219250 A JP 2010219250A JP 2010219250 A JP2010219250 A JP 2010219250A JP 5786302 B2 JP5786302 B2 JP 5786302B2
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inner ring
bearing
rolling roll
rolling
tapered roller
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JP2012072866A (en
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野村 剛
剛 野村
英信 馬上
英信 馬上
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Description

本発明は、例えば鉄鋼用圧延機に使用される、圧延ロール用軸受の様な多列円すいころ軸受の潤滑性向上構造に関するものである。   The present invention relates to a structure for improving lubricity of a multi-row tapered roller bearing such as a rolling roll bearing used in a steel rolling mill, for example.

従来より、鉄鋼用圧延機の圧延ロールの支持には、
図1に示す様な、軌道輪である内輪1、外輪2と、両軌道輪1、2の間で転動自在に複列配置される転動体3と、転動体3を等間隔に保持する保持器4からなる4列円すいころ軸受100が使用されている。
図2の様に4列円すいころ軸受100はチョック200と呼ばれるハウジングに入れられ、圧延ロール10の両端を支持し、ラジアル荷重とスラスト荷重を支えるようになっている。
板状、または線状の圧延材を圧延ロール10で圧延し、板材、線材を形成する過程で、圧延ロール10は前記圧延材との重荷重接触により磨耗し、型崩れを生じる。また、圧延ロール10の表面粗さも次第に劣化していく。
圧延ロール10の形状、表面粗さは圧延材の形状に直接影響を及ぼす。圧延を繰り返していくと、圧延ロール10の形状、表面粗さの劣化は進行し、板材、線材に求められる形状や寸法精度を保持出来なくなる。
Conventionally, to support a rolling roll of a steel rolling mill,
As shown in FIG. 1, the inner ring 1 and the outer ring 2 that are the race rings, the rolling elements 3 that are arranged in a double row so as to be able to roll between the race rings 1 and 2, and the rolling elements 3 are held at equal intervals. A four-row tapered roller bearing 100 comprising a cage 4 is used.
As shown in FIG. 2, the four-row tapered roller bearing 100 is placed in a housing called a chock 200, supports both ends of the rolling roll 10, and supports a radial load and a thrust load.
In the process of rolling a plate-like or wire-like rolled material with a rolling roll 10 to form a plate material and a wire rod, the rolling roll 10 is worn by heavy load contact with the rolled material, and loses its shape. Further, the surface roughness of the rolling roll 10 gradually deteriorates.
The shape and surface roughness of the rolling roll 10 directly affect the shape of the rolled material. When rolling is repeated, the shape and surface roughness of the rolling roll 10 deteriorate, and the shape and dimensional accuracy required for the plate and wire cannot be maintained.

圧延工程には熱間圧延と冷間圧延がある。熱間圧延においては圧延材の温度が1000度以上であるため、接する圧延ロール10の表面磨耗や劣化が著しい。
また、冷間圧延においては圧延速度が高速(1500m/min)であることと、圧延材が圧延中に加工硬化を生じ圧延抵抗が増大し、圧延を行うために、変形抵抗を上回る重荷重を負荷させる必要がある。その為、圧延材と圧延ロール10との間の油膜維持が困難となり、潤滑が乏しくなる。結果として圧延ロール10表面の磨耗や劣化が進行する。
The rolling process includes hot rolling and cold rolling. In the hot rolling, since the temperature of the rolled material is 1000 ° C. or more, the surface wear and deterioration of the rolling roll 10 in contact with the rolled material are remarkable.
In cold rolling, the rolling speed is high (1500 m / min), and the rolling material is hardened during rolling to increase the rolling resistance. Need to be loaded. Therefore, it becomes difficult to maintain an oil film between the rolling material and the rolling roll 10, and lubrication becomes poor. As a result, wear and deterioration of the surface of the rolling roll 10 progress.

その為、熱間圧延機では約3時間毎に、冷間圧延機では約8時間毎に圧延ロール10とチョック200及び軸受100を共に圧延機から取り出し、既に形状と表面粗さの修正が完了している圧延ロールを直ちに組込み、再び圧延が行われる。   For this reason, the rolling roll 10, the chock 200 and the bearing 100 are taken out from the rolling mill about every 3 hours in the hot rolling mill and about 8 hours in the cold rolling mill, and the correction of the shape and surface roughness has already been completed. The rolling roll is immediately assembled and rolling is performed again.

取り出された圧延ロール10は、チョック200と分離され、圧延ロール10は研磨機に設置されロール表面を研磨し、表面形状と表面粗さの修正が行われる。併せて、チョック200内部の軸受の点検が行われる。   The taken-out rolling roll 10 is separated from the chock 200, and the rolling roll 10 is installed in a polishing machine and the roll surface is polished to correct the surface shape and the surface roughness. In addition, the bearing inside the chock 200 is inspected.

上記のように熱間圧延、冷間圧延共に定期的に圧延ロール10表面の形状修正を行う必要があり、作業効率を上げるために、軸受内輪内径と圧延ロール10の軸とを緩みばめで嵌合させている。   As described above, it is necessary to periodically modify the shape of the surface of the rolling roll 10 for both hot rolling and cold rolling, and in order to increase work efficiency, the inner diameter of the bearing inner ring and the shaft of the rolling roll 10 are fitted with a loose fit. It is combined.

図2に示す開放型4列円すいころ軸受100は、ラジアル荷重とスラスト荷重を同時に受ける。スラスト荷重は圧延ロール肩部10aから開放型4列円すいころ軸受軸受100の内輪端面1aへと伝わっていく。軸受内輪内径と圧延ロール軸10とを緩みばめで嵌合させているため、軸受内輪内径と圧延ロール軸10との間ですべり(クリープ)を生じる。同時に、圧延ロール肩部10aと軸受内輪端面1aの間ですべりが生じる。軸受内輪内径と圧延ロール軸10との間でクリープが進行すると、軸受内輪内径と圧延ロール軸及び、軸受端面1aと圧延ロール肩部10aとの間で異常磨耗や発熱を生じる恐れがある。前記異常磨耗や発熱は、寸法異常やサーマルクラック等の軸受異常の原因となる。   The open type four-row tapered roller bearing 100 shown in FIG. 2 receives a radial load and a thrust load at the same time. The thrust load is transmitted from the rolling roll shoulder 10a to the inner ring end face 1a of the open type four-row tapered roller bearing 100. Since the inner diameter of the bearing inner ring and the rolling roll shaft 10 are fitted with a loose fit, slip (creep) occurs between the inner diameter of the bearing inner ring and the rolling roll shaft 10. At the same time, slip occurs between the rolling roll shoulder 10a and the bearing inner ring end face 1a. If creep progresses between the inner diameter of the bearing inner ring and the rolling roll shaft 10, there is a possibility that abnormal wear or heat generation may occur between the inner diameter of the bearing inner ring and the rolling roll shaft and between the bearing end surface 1 a and the rolling roll shoulder 10 a. The abnormal wear and heat generation cause bearing abnormality such as dimensional abnormality and thermal crack.

上記に対する先行技術として、軸受内部にオイルエアを供給し、内輪に形成した穴から内輪内径側にオイルエアを流すことで、軸受内輪と圧延ロールの嵌合部を潤滑して磨耗を防ぐものがある。従来の鉄鋼設備圧延機用軸受は図1に示すように、軸受密封シールの無い開放形仕様の軸受であるため、軸受内部の潤滑剤が図2のAの様に圧延ロール肩部10aと内輪端面1aに流れることで、圧延ロール肩部10aと内輪端面1aが潤滑され、すべりによる異常磨耗の発生が抑制されていた。   As a prior art with respect to the above, there is one in which oil air is supplied to the inside of the bearing and oil air is caused to flow from the hole formed in the inner ring to the inner ring inner diameter side, thereby lubricating the fitting portion between the bearing inner ring and the rolling roll to prevent wear. As shown in FIG. 1, a conventional bearing for a steel mill rolling machine is an open type bearing without a bearing sealing seal, so that the lubricant in the bearing is used as a rolling roll shoulder 10a and an inner ring as shown in FIG. By flowing to the end surface 1a, the rolling roll shoulder 10a and the inner ring end surface 1a were lubricated, and the occurrence of abnormal wear due to slipping was suppressed.

特開2001−90737号公報JP 2001-90737 A

しかし、上記先行技術文献の様に、近年潤滑剤消費量の削減や、軸受内部への異物(水、スケール等)の浸入防止、軸受からの潤滑剤漏れ防止の要求に対応するため、図3に示すような軸受両端面に密封シールを取り付けた密封形4列円すいころ軸受300が主流になりつつある。その為、圧延ロール肩部10aと軸受内輪端面1aとの間に潤滑剤が従来に較べ充分に行き渡らない恐れがある。
上記に対する対策として、圧延ロール10を軸受(チョック200を含む)に挿入する際に、軸受内輪端面1aにグリース等の潤滑剤を塗布することで、すべりによる軸受内輪端面1aの異常磨耗を防止していた。しかし、圧延条件のさらなる高速化、重荷重化や材質改良による、圧延ロール10の耐磨耗性向上に伴うロール交換や研磨作業の周期が延長したことにより、圧延ロール肩部10aと軸受内輪端面1a間の潤滑不足が生じる恐れが出てきており、圧延ロール肩部10aと軸受内輪端面1aとの間のすべりによる異常磨耗のさらなる対策を講じる必要が生じている。
そこで、本発明は、鉄鋼設備圧延機に使用される密閉形多列円すいころ軸受について、設備の改造を必要とせず、圧延ロール肩部10aと軸受内輪端面1aとの異常磨耗を防止することを課題としている。
However, as in the above prior art documents, in order to meet the demands for reducing lubricant consumption, preventing foreign matter (water, scale, etc.) from entering the bearing and preventing lubricant leakage from the bearing in recent years, FIG. A sealed four-row tapered roller bearing 300 having a hermetic seal attached to both end faces of the bearing is becoming mainstream. For this reason, the lubricant may not be sufficiently distributed between the rolling roll shoulder 10a and the bearing inner ring end face 1a as compared with the prior art.
As a countermeasure against the above, when the rolling roll 10 is inserted into the bearing (including the chock 200), a lubricant such as grease is applied to the bearing inner ring end face 1a to prevent abnormal wear of the bearing inner ring end face 1a due to slippage. It was. However, the rolling roll shoulder 10a and the end face of the bearing inner ring are extended due to the increase in the rolling conditions and the rolling operation accompanying the improvement in wear resistance of the rolling roll 10 by further increasing the rolling conditions, increasing the heavy load and improving the material. There is a risk of insufficient lubrication between la, and it is necessary to take further measures against abnormal wear due to slip between the rolling roll shoulder 10a and the bearing inner ring end face 1a.
Therefore, the present invention does not require modification of equipment for a sealed multi-row tapered roller bearing used in a steel equipment rolling mill, and prevents abnormal wear between the rolling roll shoulder 10a and the bearing inner ring end face 1a. It is an issue.

上記問題を解決するために、請求項1に記載の発明は、
複数の内輪と、複数の外輪と、
前記内輪と前記外輪との間に配置される複数のころと、
前記内輪と前記外輪の間に封入される潤滑剤と、
前記内輪及び前記外輪の両端部間に配置されて、芯金及びシール部材を有するシール装置と、
を備え、鉄鋼設備圧延機の圧延ロールに緩みばめされて使用される密封形多列円すいころ軸受であって、
前記内輪の、少なくとも前記圧延ロールの肩部に接する側の内輪端面に、該内輪端面の半径方向に形成され潤滑剤が充填される油溝をし、
かつ、前記内輪の内径面に、前記内輪と前記外輪との間の軸受内部空間に貫通せず、前記油溝の底面と接続する油溜まりをし、
前記油溝及び前記油溜まりは、前記内輪の周方向複数箇所に設けられ、
前記油溜まりは、前記油溝の底面から内輪軌道面に至るまでの距離より短い軸方向長さに形成されることを特徴とする密封形多列円すいころ軸受。
In order to solve the above problem, the invention described in claim 1
A plurality of inner rings, a plurality of outer rings,
A plurality of rollers disposed between the inner ring and the outer ring;
A lubricant encapsulated between the inner ring and the outer ring;
A sealing device disposed between both ends of the inner ring and the outer ring and having a cored bar and a sealing member;
A sealed multi-row tapered roller bearing used by being loosely fitted to a rolling roll of a steel mill,
Of the inner ring, possess the oil groove at least on the inner end surface of the side in contact with the shoulder of the rolling roll, the lubricant is formed in the radial direction of the inner race end surface is filled,
And the inner diameter surface of the inner ring, not through the bearing inner space between the inner ring and the outer ring, have a oil sump is connected with the bottom of the oil groove,
The oil groove and the oil reservoir are provided at a plurality of locations in the circumferential direction of the inner ring,
The sealed multi-row tapered roller bearing, wherein the oil reservoir is formed to have an axial length shorter than a distance from a bottom surface of the oil groove to an inner ring raceway surface.

本発明は以上のような構成を有しており、前記内輪の端面に形成した油溝と、前記内輪内径面に形成され、前記油溝に接続する油溜まりを設け、潤滑剤を充填することで、前記内輪の端面に潤滑剤をより多く保持することが出来、内輪端面と圧延ロール肩部とのすべりによる軸受内輪端面部の異常磨耗や損傷をより長い期間に渡って防止することができるという効果が有る。   The present invention has the above-described configuration, and is provided with an oil groove formed on an end surface of the inner ring and an oil reservoir formed on the inner ring inner diameter surface and connected to the oil groove, and filled with a lubricant. Thus, more lubricant can be retained on the end face of the inner ring, and abnormal wear and damage of the bearing inner ring end face due to slippage between the inner ring end face and the rolling roll shoulder can be prevented over a longer period of time. There is an effect.

開放形4列円すいころ軸受を示す図である。It is a figure which shows an open type 4 row tapered roller bearing. 開放形4列円すいころ軸受とチョックと圧延ロールとの関係及び軸受潤滑剤の流れを示すものである。The relationship between an open type 4 row tapered roller bearing, a chock, a rolling roll, and the flow of a bearing lubricant is shown. 密閉形4列円すいころ軸受を示すものである。A hermetically sealed four-row tapered roller bearing is shown. 本発明による油溜まりの第1の実施例拡大図(a)断面図(b)正面図(c)X矢視図を示すものである。FIG. 2 is an enlarged view of a first embodiment of an oil reservoir according to the present invention, (a) a sectional view (b), a front view (c), and an X arrow view. 本発明による油溜まりの第2の実施例拡大図(a)断面図(b)正面図(c)Y矢視図を示すものである。FIG. 3 is an enlarged view (a) a sectional view (b) a front view (c) a Y arrow view of a second embodiment of an oil reservoir according to the present invention.

第1の実施例を図4に示す。
軸受内輪端面1aの圧延ロール肩部10aと接する側に、少なくとも1箇所油溝41を形成し、かつ、油溝41が形成された前記内輪端面1aの内径面に、油溝41の底面と接続する油溜まり42を形成する。油溜まり42はエンドミルの回転軸を内輪1の軸と直交する向きとし、内輪端面1aから軸方向軸受中央側に切込み形成する。
A first embodiment is shown in FIG.
At least one oil groove 41 is formed on the bearing inner ring end face 1a on the side in contact with the rolling roll shoulder 10a, and the inner diameter end face of the inner ring end face 1a formed with the oil groove 41 is connected to the bottom face of the oil groove 41. An oil sump 42 is formed. The oil sump 42 is formed by cutting the end mill's rotation shaft in a direction perpendicular to the axis of the inner ring 1 and cutting from the inner ring end face 1a to the axial bearing center side.

圧延ロール10をチョック200を含む軸受に挿入する際に、軸受内輪端面部1aに潤滑剤を塗布すると共に、油溝41、油溜まり42へ潤滑剤の充填を行う。充填する潤滑剤は油溝41及び油溜まり42で保持し易いグリースの様な半固形又は半流動性のものが好ましい。軸受内輪端面1aと圧延ロール肩部10aとの間にすべりが発生しても、塗布した潤滑剤により磨耗を防止する。また、油溜まり42により、潤滑剤の保持量が増大するため、密閉形の軸受であっても潤滑状態を良好に保つことが可能である。   When the rolling roll 10 is inserted into the bearing including the chock 200, a lubricant is applied to the bearing inner ring end face 1a, and the oil groove 41 and the oil reservoir 42 are filled with the lubricant. The lubricant to be filled is preferably semi-solid or semi-fluid such as grease that is easily held by the oil groove 41 and the oil reservoir 42. Even if slip occurs between the bearing inner ring end face 1a and the rolling roll shoulder 10a, wear is prevented by the applied lubricant. Further, since the amount of lubricant retained is increased by the oil reservoir 42, it is possible to maintain a good lubrication state even with a sealed bearing.

なお、油溜まり42の軸方向寸法が大きい程、潤滑剤の保持量は多くなり、より長期間に渡って潤滑状態を保持することが可能であるが、内輪軌道面33よりも軸方向中央側まで油溜まり42を形成すると、ラジアル方向の転動体荷重に対する強度が落ちてしまう。そのため、油溜まり42の軸方向長さを、油溝41の底面から内輪軌道面33の最端面側までの距離よりも短くし、油溝41及び油溜まり42を複数箇所に形成することで潤滑剤の保持量を確保するのが好ましい。   Note that the larger the axial dimension of the oil sump 42 is, the larger the amount of lubricant is retained, and the lubrication state can be maintained for a longer period. If the oil sump 42 is formed as far as possible, the strength against the rolling element load in the radial direction will decrease. Therefore, lubrication is achieved by making the axial length of the oil reservoir 42 shorter than the distance from the bottom surface of the oil groove 41 to the endmost surface side of the inner ring raceway surface 33 and forming the oil groove 41 and the oil reservoir 42 at a plurality of locations. It is preferable to ensure the amount of the agent retained.

第2の実施例を図5に示す。油溜まり43は、エンドミルの回転軸を内輪1の軸と平行な向きとし、内輪内径面より半径方向外側に切込み形成する。その他は第1の実施例と同様である。
なお、油溜まり42、43と、油溝41の幅と一致させなくとも良い。また、油溜まり42、43の形状は実施例によって限定されるものではなく、適宜変更可能である。
A second embodiment is shown in FIG. The oil sump 43 is formed by cutting the end mill rotational axis parallel to the axis of the inner ring 1 and radially outward from the inner ring inner surface. Others are the same as the first embodiment.
The oil sump 42 and 43 and the width of the oil groove 41 need not be matched. Moreover, the shape of the oil sumps 42 and 43 is not limited by an Example, It can change suitably.

密封形多列円すいころ軸受として利用できる。   It can be used as a sealed multi-row tapered roller bearing.

1 内輪
1a 内輪端面
2 外輪
3 転動体
4 保持器
10 圧延ロール
10a 圧延ロール肩部
20 ハウジング
21 ハウジング蓋
22 ハウジング蓋
23 スラストカラー
24 割りリング
25 弾性体シール
31 シールホルダー
32 密封シール
33 内輪軌道面
41 油溝
42 油溜まり(実施例1)
43 油溜まり(実施例2)
100 開放形4列円すいころ軸受
200 チョック
300 密閉形4列円すいころ軸受
A 潤滑剤の流れ
DESCRIPTION OF SYMBOLS 1 Inner ring 1a Inner ring end surface 2 Outer ring 3 Rolling element 4 Cage 10 Rolling roll 10a Rolling roll shoulder 20 Housing 21 Housing lid 22 Housing lid 23 Thrust collar 24 Split ring 25 Elastic seal 31 Seal holder 32 Seal seal 33 Inner ring raceway surface 41 Oil groove 42 Oil reservoir (Example 1)
43 Oil reservoir (Example 2)
100 Open Type 4 Row Tapered Roller Bearing 200 Chock 300 Sealed 4 Row Tapered Roller Bearing A Flow of Lubricant

Claims (1)

複数の内輪と、複数の外輪と、
前記内輪と前記外輪との間に配置される複数のころと、
前記内輪と前記外輪の間に封入される潤滑剤と、
前記内輪及び前記外輪の両端部間に配置されて、芯金及びシール部材を有するシール装置と、
を備え、鉄鋼設備圧延機の圧延ロールに緩みばめされて使用される密封形多列円すいころ軸受であって、
前記内輪の、少なくとも前記圧延ロールの肩部に接する側の内輪端面に、該内輪端面の半径方向に形成され潤滑剤が充填される油溝をし、
かつ、前記内輪の内径面に、前記内輪と前記外輪との間の軸受内部空間に貫通せず、前記油溝の底面と接続する油溜まりをし、
前記油溝及び前記油溜まりは、前記内輪の周方向複数箇所に設けられ、
前記油溜まりは、前記油溝の底面から内輪軌道面に至るまでの距離より短い軸方向長さに形成されることを特徴とする密封形多列円すいころ軸受。
A plurality of inner rings, a plurality of outer rings,
A plurality of rollers disposed between the inner ring and the outer ring;
A lubricant encapsulated between the inner ring and the outer ring;
A sealing device disposed between both ends of the inner ring and the outer ring and having a cored bar and a sealing member;
A sealed multi-row tapered roller bearing used by being loosely fitted to a rolling roll of a steel mill,
Of the inner ring, possess the oil groove at least on the inner end surface of the side in contact with the shoulder of the rolling roll, the lubricant is formed in the radial direction of the inner race end surface is filled,
And the inner diameter surface of the inner ring, not through the bearing inner space between the inner ring and the outer ring, have a oil sump is connected with the bottom of the oil groove,
The oil groove and the oil reservoir are provided at a plurality of locations in the circumferential direction of the inner ring,
The sealed multi-row tapered roller bearing, wherein the oil reservoir is formed to have an axial length shorter than a distance from a bottom surface of the oil groove to an inner ring raceway surface.
JP2010219250A 2010-09-29 2010-09-29 Sealed multi-row tapered roller bearings Expired - Fee Related JP5786302B2 (en)

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Application Number Priority Date Filing Date Title
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Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5456046U (en) * 1977-08-27 1979-04-18
DE29704386U1 (en) * 1997-03-11 1997-04-24 Skf Gmbh, 97421 Schweinfurt Four-row tapered roller bearing, especially for work rolls on roll stands
JP2004011715A (en) * 2002-06-05 2004-01-15 Nsk Ltd Double row bearing for rolling stock axle
JP4248973B2 (en) * 2003-08-29 2009-04-02 Ntn株式会社 Rolling bearing
JP2008298119A (en) * 2007-05-29 2008-12-11 Ntn Corp Rolling bearing for roll neck

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