JP5785624B2 - Adhesive composition for optical member, adhesive sheet using the same, optical member with adhesive layer, and flat panel display - Google Patents
Adhesive composition for optical member, adhesive sheet using the same, optical member with adhesive layer, and flat panel display Download PDFInfo
- Publication number
- JP5785624B2 JP5785624B2 JP2013551623A JP2013551623A JP5785624B2 JP 5785624 B2 JP5785624 B2 JP 5785624B2 JP 2013551623 A JP2013551623 A JP 2013551623A JP 2013551623 A JP2013551623 A JP 2013551623A JP 5785624 B2 JP5785624 B2 JP 5785624B2
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- Prior art keywords
- meth
- acrylate
- pressure
- sensitive adhesive
- group
- Prior art date
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- 230000003287 optical effect Effects 0.000 title claims description 91
- 239000000203 mixture Substances 0.000 title claims description 71
- 239000000853 adhesive Substances 0.000 title claims description 39
- 230000001070 adhesive effect Effects 0.000 title claims description 39
- 239000012790 adhesive layer Substances 0.000 title claims description 24
- 239000004820 Pressure-sensitive adhesive Substances 0.000 claims description 109
- 239000000178 monomer Substances 0.000 claims description 74
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims description 62
- 229920006243 acrylic copolymer Polymers 0.000 claims description 57
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 claims description 56
- -1 isooctyl Chemical group 0.000 claims description 54
- 239000010410 layer Substances 0.000 claims description 54
- 238000012360 testing method Methods 0.000 claims description 42
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 31
- 239000011521 glass Substances 0.000 claims description 31
- 125000000524 functional group Chemical group 0.000 claims description 26
- 238000011156 evaluation Methods 0.000 claims description 23
- 239000003431 cross linking reagent Substances 0.000 claims description 22
- 238000005259 measurement Methods 0.000 claims description 22
- 238000007334 copolymerization reaction Methods 0.000 claims description 20
- 125000003118 aryl group Chemical group 0.000 claims description 19
- 239000000758 substrate Substances 0.000 claims description 17
- 229920001519 homopolymer Polymers 0.000 claims description 14
- 239000002216 antistatic agent Substances 0.000 claims description 12
- 230000009477 glass transition Effects 0.000 claims description 12
- 239000006087 Silane Coupling Agent Substances 0.000 claims description 10
- 229920006267 polyester film Polymers 0.000 claims description 10
- 239000012298 atmosphere Substances 0.000 claims description 9
- 125000004432 carbon atom Chemical group C* 0.000 claims description 9
- 238000012545 processing Methods 0.000 claims description 9
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 claims description 8
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 7
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 claims description 7
- ZVYGIPWYVVJFRW-UHFFFAOYSA-N 3-methylbutyl prop-2-enoate Chemical compound CC(C)CCOC(=O)C=C ZVYGIPWYVVJFRW-UHFFFAOYSA-N 0.000 claims description 6
- 229920002284 Cellulose triacetate Polymers 0.000 claims description 6
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims description 6
- 239000004372 Polyvinyl alcohol Substances 0.000 claims description 6
- NNLVGZFZQQXQNW-ADJNRHBOSA-N [(2r,3r,4s,5r,6s)-4,5-diacetyloxy-3-[(2s,3r,4s,5r,6r)-3,4,5-triacetyloxy-6-(acetyloxymethyl)oxan-2-yl]oxy-6-[(2r,3r,4s,5r,6s)-4,5,6-triacetyloxy-2-(acetyloxymethyl)oxan-3-yl]oxyoxan-2-yl]methyl acetate Chemical compound O([C@@H]1O[C@@H]([C@H]([C@H](OC(C)=O)[C@H]1OC(C)=O)O[C@H]1[C@@H]([C@@H](OC(C)=O)[C@H](OC(C)=O)[C@@H](COC(C)=O)O1)OC(C)=O)COC(=O)C)[C@@H]1[C@@H](COC(C)=O)O[C@@H](OC(C)=O)[C@H](OC(C)=O)[C@H]1OC(C)=O NNLVGZFZQQXQNW-ADJNRHBOSA-N 0.000 claims description 6
- 239000001257 hydrogen Substances 0.000 claims description 6
- 229910052739 hydrogen Inorganic materials 0.000 claims description 6
- 229920002451 polyvinyl alcohol Polymers 0.000 claims description 6
- 125000003277 amino group Chemical group 0.000 claims description 5
- 239000003795 chemical substances by application Substances 0.000 claims description 5
- 229920001577 copolymer Polymers 0.000 claims description 5
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 5
- DTGKSKDOIYIVQL-WEDXCCLWSA-N (+)-borneol Chemical group C1C[C@@]2(C)[C@@H](O)C[C@@H]1C2(C)C DTGKSKDOIYIVQL-WEDXCCLWSA-N 0.000 claims description 4
- GOXQRTZXKQZDDN-UHFFFAOYSA-N 2-Ethylhexyl acrylate Chemical compound CCCCC(CC)COC(=O)C=C GOXQRTZXKQZDDN-UHFFFAOYSA-N 0.000 claims description 4
- RUMACXVDVNRZJZ-UHFFFAOYSA-N 2-methylpropyl 2-methylprop-2-enoate Chemical compound CC(C)COC(=O)C(C)=C RUMACXVDVNRZJZ-UHFFFAOYSA-N 0.000 claims description 4
- 239000003513 alkali Substances 0.000 claims description 4
- 125000003368 amide group Chemical group 0.000 claims description 4
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 claims description 4
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims description 4
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 claims description 4
- 125000003700 epoxy group Chemical group 0.000 claims description 4
- HFCUBKYHMMPGBY-UHFFFAOYSA-N 2-methoxyethyl prop-2-enoate Chemical compound COCCOC(=O)C=C HFCUBKYHMMPGBY-UHFFFAOYSA-N 0.000 claims description 3
- CUXGDKOCSSIRKK-UHFFFAOYSA-N 7-methyloctyl prop-2-enoate Chemical compound CC(C)CCCCCCOC(=O)C=C CUXGDKOCSSIRKK-UHFFFAOYSA-N 0.000 claims description 3
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 3
- 125000000217 alkyl group Chemical group 0.000 claims description 3
- 125000003710 aryl alkyl group Chemical group 0.000 claims description 3
- GMSCBRSQMRDRCD-UHFFFAOYSA-N dodecyl 2-methylprop-2-enoate Chemical compound CCCCCCCCCCCCOC(=O)C(C)=C GMSCBRSQMRDRCD-UHFFFAOYSA-N 0.000 claims description 3
- SCFQUKBBGYTJNC-UHFFFAOYSA-N heptyl prop-2-enoate Chemical compound CCCCCCCOC(=O)C=C SCFQUKBBGYTJNC-UHFFFAOYSA-N 0.000 claims description 3
- LNMQRPPRQDGUDR-UHFFFAOYSA-N hexyl prop-2-enoate Chemical compound CCCCCCOC(=O)C=C LNMQRPPRQDGUDR-UHFFFAOYSA-N 0.000 claims description 3
- 150000002431 hydrogen Chemical class 0.000 claims description 3
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 claims description 3
- MDYPDLBFDATSCF-UHFFFAOYSA-N nonyl prop-2-enoate Chemical compound CCCCCCCCCOC(=O)C=C MDYPDLBFDATSCF-UHFFFAOYSA-N 0.000 claims description 3
- ANISOHQJBAQUQP-UHFFFAOYSA-N octyl prop-2-enoate Chemical compound CCCCCCCCOC(=O)C=C ANISOHQJBAQUQP-UHFFFAOYSA-N 0.000 claims description 3
- ULDDEWDFUNBUCM-UHFFFAOYSA-N pentyl prop-2-enoate Chemical compound CCCCCOC(=O)C=C ULDDEWDFUNBUCM-UHFFFAOYSA-N 0.000 claims description 3
- 150000001252 acrylic acid derivatives Chemical class 0.000 claims description 2
- 239000010408 film Substances 0.000 description 22
- 238000000034 method Methods 0.000 description 19
- 239000004973 liquid crystal related substance Substances 0.000 description 16
- 238000004132 cross linking Methods 0.000 description 13
- 239000000243 solution Substances 0.000 description 13
- 238000004519 manufacturing process Methods 0.000 description 10
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 9
- 238000006243 chemical reaction Methods 0.000 description 9
- 238000005187 foaming Methods 0.000 description 9
- 239000002904 solvent Substances 0.000 description 9
- 239000011248 coating agent Substances 0.000 description 8
- 238000000576 coating method Methods 0.000 description 8
- 150000008040 ionic compounds Chemical class 0.000 description 7
- 230000002265 prevention Effects 0.000 description 7
- 230000008859 change Effects 0.000 description 6
- 238000001035 drying Methods 0.000 description 6
- 239000012948 isocyanate Substances 0.000 description 6
- 229920000642 polymer Polymers 0.000 description 6
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 5
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 5
- 150000001768 cations Chemical group 0.000 description 5
- 239000000470 constituent Substances 0.000 description 5
- 239000006260 foam Substances 0.000 description 5
- 238000010528 free radical solution polymerization reaction Methods 0.000 description 5
- 229910052757 nitrogen Inorganic materials 0.000 description 5
- 239000004094 surface-active agent Substances 0.000 description 5
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 4
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 4
- 239000002585 base Substances 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 230000007547 defect Effects 0.000 description 4
- 150000002513 isocyanates Chemical class 0.000 description 4
- 229920005862 polyol Polymers 0.000 description 4
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- 125000000954 2-hydroxyethyl group Chemical group [H]C([*])([H])C([H])([H])O[H] 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 3
- 239000004593 Epoxy Substances 0.000 description 3
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 3
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 3
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 150000001450 anions Chemical group 0.000 description 3
- 239000007810 chemical reaction solvent Substances 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 238000007607 die coating method Methods 0.000 description 3
- 235000014113 dietary fatty acids Nutrition 0.000 description 3
- 229930195729 fatty acid Natural products 0.000 description 3
- 239000000194 fatty acid Substances 0.000 description 3
- 150000003949 imides Chemical class 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 3
- 229920001223 polyethylene glycol Polymers 0.000 description 3
- 239000003505 polymerization initiator Substances 0.000 description 3
- 238000006116 polymerization reaction Methods 0.000 description 3
- 150000003077 polyols Chemical class 0.000 description 3
- 150000003377 silicon compounds Chemical class 0.000 description 3
- 238000010345 tape casting Methods 0.000 description 3
- BPSIOYPQMFLKFR-UHFFFAOYSA-N trimethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CO[Si](OC)(OC)CCCOCC1CO1 BPSIOYPQMFLKFR-UHFFFAOYSA-N 0.000 description 3
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 2
- 125000000022 2-aminoethyl group Chemical group [H]C([*])([H])C([H])([H])N([H])[H] 0.000 description 2
- SXIFAEWFOJETOA-UHFFFAOYSA-N 4-hydroxy-butyl Chemical group [CH2]CCCO SXIFAEWFOJETOA-UHFFFAOYSA-N 0.000 description 2
- OSCFFOTZWZZXPR-UHFFFAOYSA-N 4-methyl-1-octylpyridin-1-ium Chemical compound CCCCCCCC[N+]1=CC=C(C)C=C1 OSCFFOTZWZZXPR-UHFFFAOYSA-N 0.000 description 2
- IKHGUXGNUITLKF-UHFFFAOYSA-N Acetaldehyde Chemical compound CC=O IKHGUXGNUITLKF-UHFFFAOYSA-N 0.000 description 2
- SOGAXMICEFXMKE-UHFFFAOYSA-N Butylmethacrylate Chemical compound CCCCOC(=O)C(C)=C SOGAXMICEFXMKE-UHFFFAOYSA-N 0.000 description 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- LCGLNKUTAGEVQW-UHFFFAOYSA-N Dimethyl ether Chemical compound COC LCGLNKUTAGEVQW-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 2
- 239000004721 Polyphenylene oxide Substances 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 2
- YRKCREAYFQTBPV-UHFFFAOYSA-N acetylacetone Chemical compound CC(=O)CC(C)=O YRKCREAYFQTBPV-UHFFFAOYSA-N 0.000 description 2
- 150000003973 alkyl amines Chemical class 0.000 description 2
- 150000001767 cationic compounds Chemical class 0.000 description 2
- 239000013522 chelant Substances 0.000 description 2
- 238000013329 compounding Methods 0.000 description 2
- 229920001940 conductive polymer Polymers 0.000 description 2
- 238000005336 cracking Methods 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- BXHHZLMBMOBPEH-UHFFFAOYSA-N diethyl-(2-methoxyethyl)-methylazanium Chemical compound CC[N+](C)(CC)CCOC BXHHZLMBMOBPEH-UHFFFAOYSA-N 0.000 description 2
- 239000003995 emulsifying agent Substances 0.000 description 2
- 235000011187 glycerol Nutrition 0.000 description 2
- 229910001411 inorganic cation Inorganic materials 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- KTQDYGVEEFGIIL-UHFFFAOYSA-N n-fluorosulfonylsulfamoyl fluoride Chemical compound FS(=O)(=O)NS(F)(=O)=O KTQDYGVEEFGIIL-UHFFFAOYSA-N 0.000 description 2
- 239000012299 nitrogen atmosphere Substances 0.000 description 2
- 239000012788 optical film Substances 0.000 description 2
- 150000002892 organic cations Chemical class 0.000 description 2
- 239000003960 organic solvent Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920000570 polyether Polymers 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- OBTWBSRJZRCYQV-UHFFFAOYSA-N sulfuryl difluoride Chemical group FS(F)(=O)=O OBTWBSRJZRCYQV-UHFFFAOYSA-N 0.000 description 2
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- PSGCQDPCAWOCSH-UHFFFAOYSA-N (4,7,7-trimethyl-3-bicyclo[2.2.1]heptanyl) prop-2-enoate Chemical compound C1CC2(C)C(OC(=O)C=C)CC1C2(C)C PSGCQDPCAWOCSH-UHFFFAOYSA-N 0.000 description 1
- ZXMGHDIOOHOAAE-UHFFFAOYSA-N 1,1,1-trifluoro-n-(trifluoromethylsulfonyl)methanesulfonamide Chemical compound FC(F)(F)S(=O)(=O)NS(=O)(=O)C(F)(F)F ZXMGHDIOOHOAAE-UHFFFAOYSA-N 0.000 description 1
- FKTHNVSLHLHISI-UHFFFAOYSA-N 1,2-bis(isocyanatomethyl)benzene Chemical compound O=C=NCC1=CC=CC=C1CN=C=O FKTHNVSLHLHISI-UHFFFAOYSA-N 0.000 description 1
- OUPZKGBUJRBPGC-UHFFFAOYSA-N 1,3,5-tris(oxiran-2-ylmethyl)-1,3,5-triazinane-2,4,6-trione Chemical compound O=C1N(CC2OC2)C(=O)N(CC2OC2)C(=O)N1CC1CO1 OUPZKGBUJRBPGC-UHFFFAOYSA-N 0.000 description 1
- OVBFMUAFNIIQAL-UHFFFAOYSA-N 1,4-diisocyanatobutane Chemical compound O=C=NCCCCN=C=O OVBFMUAFNIIQAL-UHFFFAOYSA-N 0.000 description 1
- HASUCEDGKYJBDC-UHFFFAOYSA-N 1-[3-[[bis(oxiran-2-ylmethyl)amino]methyl]cyclohexyl]-n,n-bis(oxiran-2-ylmethyl)methanamine Chemical compound C1OC1CN(CC1CC(CN(CC2OC2)CC2OC2)CCC1)CC1CO1 HASUCEDGKYJBDC-UHFFFAOYSA-N 0.000 description 1
- DKJBREHOVWISMR-UHFFFAOYSA-N 1-chloro-2,3-diisocyanatobenzene Chemical compound ClC1=CC=CC(N=C=O)=C1N=C=O DKJBREHOVWISMR-UHFFFAOYSA-N 0.000 description 1
- XDEQOBPALZZTCA-UHFFFAOYSA-N 1-octylpyridin-1-ium Chemical compound CCCCCCCC[N+]1=CC=CC=C1 XDEQOBPALZZTCA-UHFFFAOYSA-N 0.000 description 1
- KAESVJOAVNADME-UHFFFAOYSA-N 1H-pyrrole Natural products C=1C=CNC=1 KAESVJOAVNADME-UHFFFAOYSA-N 0.000 description 1
- IVIDDMGBRCPGLJ-UHFFFAOYSA-N 2,3-bis(oxiran-2-ylmethoxy)propan-1-ol Chemical compound C1OC1COC(CO)COCC1CO1 IVIDDMGBRCPGLJ-UHFFFAOYSA-N 0.000 description 1
- FTALTLPZDVFJSS-UHFFFAOYSA-N 2-(2-ethoxyethoxy)ethyl prop-2-enoate Chemical compound CCOCCOCCOC(=O)C=C FTALTLPZDVFJSS-UHFFFAOYSA-N 0.000 description 1
- HLIQLHSBZXDKLV-UHFFFAOYSA-N 2-(2-hydroxyethoxy)-1-phenoxyethanol Chemical compound OCCOCC(O)OC1=CC=CC=C1 HLIQLHSBZXDKLV-UHFFFAOYSA-N 0.000 description 1
- CUGZWHZWSVUSBE-UHFFFAOYSA-N 2-(oxiran-2-ylmethoxy)ethanol Chemical compound OCCOCC1CO1 CUGZWHZWSVUSBE-UHFFFAOYSA-N 0.000 description 1
- PFHOSZAOXCYAGJ-UHFFFAOYSA-N 2-[(2-cyano-4-methoxy-4-methylpentan-2-yl)diazenyl]-4-methoxy-2,4-dimethylpentanenitrile Chemical compound COC(C)(C)CC(C)(C#N)N=NC(C)(C#N)CC(C)(C)OC PFHOSZAOXCYAGJ-UHFFFAOYSA-N 0.000 description 1
- SYEWHONLFGZGLK-UHFFFAOYSA-N 2-[1,3-bis(oxiran-2-ylmethoxy)propan-2-yloxymethyl]oxirane Chemical compound C1OC1COCC(OCC1OC1)COCC1CO1 SYEWHONLFGZGLK-UHFFFAOYSA-N 0.000 description 1
- AOBIOSPNXBMOAT-UHFFFAOYSA-N 2-[2-(oxiran-2-ylmethoxy)ethoxymethyl]oxirane Chemical compound C1OC1COCCOCC1CO1 AOBIOSPNXBMOAT-UHFFFAOYSA-N 0.000 description 1
- OBETXYAYXDNJHR-UHFFFAOYSA-M 2-ethylhexanoate Chemical compound CCCCC(CC)C([O-])=O OBETXYAYXDNJHR-UHFFFAOYSA-M 0.000 description 1
- WDQMWEYDKDCEHT-UHFFFAOYSA-N 2-ethylhexyl 2-methylprop-2-enoate Chemical compound CCCCC(CC)COC(=O)C(C)=C WDQMWEYDKDCEHT-UHFFFAOYSA-N 0.000 description 1
- OMIGHNLMNHATMP-UHFFFAOYSA-N 2-hydroxyethyl prop-2-enoate Chemical compound OCCOC(=O)C=C OMIGHNLMNHATMP-UHFFFAOYSA-N 0.000 description 1
- OVEUFHOBGCSKSH-UHFFFAOYSA-N 2-methyl-n,n-bis(oxiran-2-ylmethyl)aniline Chemical compound CC1=CC=CC=C1N(CC1OC1)CC1OC1 OVEUFHOBGCSKSH-UHFFFAOYSA-N 0.000 description 1
- RPBWMJBZQXCSFW-UHFFFAOYSA-N 2-methylpropanoyl 2-methylpropaneperoxoate Chemical compound CC(C)C(=O)OOC(=O)C(C)C RPBWMJBZQXCSFW-UHFFFAOYSA-N 0.000 description 1
- CFVWNXQPGQOHRJ-UHFFFAOYSA-N 2-methylpropyl prop-2-enoate Chemical compound CC(C)COC(=O)C=C CFVWNXQPGQOHRJ-UHFFFAOYSA-N 0.000 description 1
- DYBIGIADVHIODH-UHFFFAOYSA-N 2-nonylphenol;oxirane Chemical compound C1CO1.CCCCCCCCCC1=CC=CC=C1O DYBIGIADVHIODH-UHFFFAOYSA-N 0.000 description 1
- RZVINYQDSSQUKO-UHFFFAOYSA-N 2-phenoxyethyl prop-2-enoate Chemical compound C=CC(=O)OCCOC1=CC=CC=C1 RZVINYQDSSQUKO-UHFFFAOYSA-N 0.000 description 1
- ZAWQXWZJKKICSZ-UHFFFAOYSA-N 3,3-dimethyl-2-methylidenebutanamide Chemical compound CC(C)(C)C(=C)C(N)=O ZAWQXWZJKKICSZ-UHFFFAOYSA-N 0.000 description 1
- HTUUWXZWNIEGLB-UHFFFAOYSA-N 3-acetyl-1,3-di(propan-2-yloxy)pentane-2,4-dione Chemical compound CC(C)OCC(=O)C(C(C)=O)(C(C)=O)OC(C)C HTUUWXZWNIEGLB-UHFFFAOYSA-N 0.000 description 1
- OXYZDRAJMHGSMW-UHFFFAOYSA-N 3-chloropropyl(trimethoxy)silane Chemical compound CO[Si](OC)(OC)CCCCl OXYZDRAJMHGSMW-UHFFFAOYSA-N 0.000 description 1
- AVFZRVATGMEQNJ-UHFFFAOYSA-N 3-methyl-1-octylpyridin-1-ium Chemical compound CCCCCCCC[N+]1=CC=CC(C)=C1 AVFZRVATGMEQNJ-UHFFFAOYSA-N 0.000 description 1
- SJECZPVISLOESU-UHFFFAOYSA-N 3-trimethoxysilylpropan-1-amine Chemical compound CO[Si](OC)(OC)CCCN SJECZPVISLOESU-UHFFFAOYSA-N 0.000 description 1
- XDLMVUHYZWKMMD-UHFFFAOYSA-N 3-trimethoxysilylpropyl 2-methylprop-2-enoate Chemical compound CO[Si](OC)(OC)CCCOC(=O)C(C)=C XDLMVUHYZWKMMD-UHFFFAOYSA-N 0.000 description 1
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 1
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- 229910001413 alkali metal ion Inorganic materials 0.000 description 1
- 229910001420 alkaline earth metal ion Inorganic materials 0.000 description 1
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- BWJUFXUULUEGMA-UHFFFAOYSA-N propan-2-yl propan-2-yloxycarbonyloxy carbonate Chemical compound CC(C)OC(=O)OOC(=O)OC(C)C BWJUFXUULUEGMA-UHFFFAOYSA-N 0.000 description 1
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- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 1
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- DQZNLOXENNXVAD-UHFFFAOYSA-N trimethoxy-[2-(7-oxabicyclo[4.1.0]heptan-4-yl)ethyl]silane Chemical compound C1C(CC[Si](OC)(OC)OC)CCC2OC21 DQZNLOXENNXVAD-UHFFFAOYSA-N 0.000 description 1
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J133/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
- C09J133/04—Homopolymers or copolymers of esters
- C09J133/06—Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/06—Non-macromolecular additives organic
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/30—Adhesives in the form of films or foils characterised by the adhesive composition
- C09J7/38—Pressure-sensitive adhesives [PSA]
- C09J7/381—Pressure-sensitive adhesives [PSA] based on macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
- C09J7/385—Acrylic polymers
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2203/00—Applications of adhesives in processes or use of adhesives in the form of films or foils
- C09J2203/318—Applications of adhesives in processes or use of adhesives in the form of films or foils for the production of liquid crystal displays
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2301/00—Additional features of adhesives in the form of films or foils
- C09J2301/30—Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier
- C09J2301/312—Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier parameters being the characterizing feature
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Description
本発明は、寸法安定性および湿熱耐久性に優れ、高温高湿環境下での光漏れや剥がれを有効に防ぐことのできる光学部材用粘着剤組成物並びにそれを使用した粘着シート、粘着剤層付き光学部材及びフラットパネルディスプレイに関する。 The present invention provides an adhesive composition for optical members which is excellent in dimensional stability and wet heat durability and can effectively prevent light leakage and peeling in a high temperature and high humidity environment, and an adhesive sheet and an adhesive layer using the same. The present invention relates to an attached optical member and a flat panel display.
フラットパネルディスプレイ(FPD)分野向けの粘着剤について、ディスプレイの大型化やLED方式普及に伴い、高画質・高耐久性等の高品質への要求がますます高まっている。 With respect to adhesives for the flat panel display (FPD) field, the demand for high quality such as high image quality and high durability has been increasing with the increase in the size of displays and the spread of LED systems.
例えばFPDに分類される液晶ディスプレイ(LCD)は液晶パネル、バックライト及び周辺回路から形成されている。この液晶パネルは典型的には、偏光板、透明電極を有するガラス基板、カラーフィルタ等の各層から構成され、前記ガラス基板が液晶を挟持した構成を取っている。 For example, a liquid crystal display (LCD) classified as an FPD is formed of a liquid crystal panel, a backlight, and peripheral circuits. This liquid crystal panel is typically composed of layers such as a polarizing plate, a glass substrate having a transparent electrode, and a color filter, and the glass substrate sandwiches the liquid crystal.
前記偏光板は、異種材料の多層構造で構成されており、各材料はそれぞれ異なる物理・化学的特性を有しているために、特に高温・高湿環境下では、収縮や膨潤による各層の寸法変化の度合いが異なり、またその異なる程度も大きい。このため、偏光板は全体として寸法安定性に乏しい。 The polarizing plate has a multi-layer structure of different materials, and each material has different physical and chemical characteristics. Therefore, particularly in a high temperature and high humidity environment, the dimensions of each layer due to shrinkage and swelling. The degree of change is different, and the degree of difference is large. For this reason, the polarizing plate as a whole has poor dimensional stability.
そしてこの寸法変化により、偏光板全体としての、光漏れや耐久性に代表される諸性能に様々な影響が生じる。また、偏光板等の光学フィルム同士の接着やガラス基板と偏光板との接着に使用される粘着剤種によっても、前記光漏れや耐久性に影響が生じることが知られている。 This dimensional change causes various influences on various performances represented by light leakage and durability as the entire polarizing plate. It is also known that the light leakage and durability are affected by the type of pressure-sensitive adhesive used for bonding between optical films such as polarizing plates and bonding between a glass substrate and a polarizing plate.
現状では、偏光板種−粘着剤種の組み合わせにより、前記の光漏れや耐久性等の様々な要求性能に対応しているが、その要求性能は前述の通り、大画面化、LED方式普及に伴い、高画質化、高耐久性といったようにさらなる高度化が求められている。 At present, the combination of polarizing plate type and pressure sensitive adhesive type supports various performance requirements such as light leakage and durability. Along with this, there is a demand for further sophistication such as higher image quality and higher durability.
ここで、前記粘着剤種については、偏光板の寸法変化によって生じる光漏れ、高温高湿環境下での剥がれを解決するため、粘着剤を構成するポリマーのハード特性や光学特性等の種々の特性に着目し、良好な光漏れ防止性能発現と高耐久性確保等を実現するための検討がなされている。 Here, for the pressure-sensitive adhesive type, various properties such as hard characteristics and optical characteristics of the polymer constituting the pressure-sensitive adhesive are used to solve light leakage caused by dimensional change of the polarizing plate and peeling in a high-temperature and high-humidity environment. In order to realize good light leakage prevention performance and ensure high durability, etc. are being studied.
例えば、ハード特性に着目した粘着剤は、湿熱環境下においても変形しにくく発泡等も起こしにくいので、偏光板収縮時の耐応力性及び耐久性に優れ、比較的良好な光漏れ防止特性や耐久性が得られやすかった。しかし、FPDが大型化すると、以前のサイズでは問題とならなかったような光漏れやわずかな発泡等も大きく目立つようになるため、問題となる。そのためこのような要求特性の高度化に対しては、従来の粘着剤では十分に対応できていない。 For example, pressure sensitive adhesives that focus on hard properties are not easily deformed even in a humid heat environment and are less likely to cause foaming. Therefore, they have excellent stress resistance and durability when contracting a polarizing plate, and relatively good light leakage prevention properties and durability. It was easy to get sex. However, when the FPD is increased in size, light leakage and slight foaming, which were not a problem in the previous size, become more noticeable, which is a problem. For this reason, conventional pressure-sensitive adhesives cannot sufficiently cope with the sophistication of required characteristics.
そのような粘着剤として例えば、特許文献1は、特定の(メタ)アクリル酸エステル(A−1)、芳香環を有する不飽和単量体(A−2)および極性官能基を有する不飽和単量体(A−3)を共重合してなる(メタ)アクリル系共重合体(A)と、イオン性化合物(B)と、架橋剤(C)とを含有する粘着剤組成物を開示している。 As such an adhesive, for example, Patent Document 1 discloses a specific (meth) acrylic acid ester (A-1), an unsaturated monomer having an aromatic ring (A-2), and an unsaturated monomer having a polar functional group. Disclosed is a pressure-sensitive adhesive composition containing a (meth) acrylic copolymer (A) obtained by copolymerizing a monomer (A-3), an ionic compound (B), and a crosslinking agent (C). ing.
当該組成物は例えば偏光板の接着に使用され、前記(A−1)の例としてはアクリル酸n−ブチルが挙げられ、前記(A−2)の例としては2−フェノキシエチル(メタ)アクリレートが挙げられ、前記(A−3)の例としてはアクリル酸や(メタ)アクリル酸2−ヒドロキシエチルが挙げられる。 The composition is used, for example, for adhesion of a polarizing plate. Examples of (A-1) include n-butyl acrylate. Examples of (A-2) include 2-phenoxyethyl (meth) acrylate. Examples of the (A-3) include acrylic acid and 2-hydroxyethyl (meth) acrylate.
また、特許文献2は、ホモポリマーのTgが−30℃未満の(メタ)アクリル酸エステルモノマー(a1)、ホモポリマーのTgが−30℃以上のビニル基を有する化合物(a2)、及び特定の官能基含有モノマー(a3)からなる(メタ)アクリル系共重合体(A)と、架橋構造を形成可能な多官能性化合物(B)とを含む粘着剤からなる粘着層を有する偏光板を開示している。Patent Document 2 discloses a (meth) acrylic acid ester monomer (a 1 ) having a homopolymer Tg of less than −30 ° C., a compound (a 2 ) having a vinyl group having a homopolymer Tg of −30 ° C. or more, and Polarized light having an adhesive layer comprising an adhesive containing a (meth) acrylic copolymer (A) comprising a specific functional group-containing monomer (a 3 ) and a polyfunctional compound (B) capable of forming a crosslinked structure A board is disclosed.
前記(a1)の例としてはn−ブチルアクリレートが挙げられ、前記(a2)の例としてはt−ブチルアクリレートが挙げられ、前記(a3)の例としては(メタ)アクリル酸や2−ヒドロキシエチル(メタ)アクリレートが挙げられる。Examples of (a 1 ) include n-butyl acrylate, examples of (a 2 ) include t-butyl acrylate, and examples of (a 3 ) include (meth) acrylic acid and 2 -Hydroxyethyl (meth) acrylate is mentioned.
しかしながら、これらの文献に開示された粘着剤では、前述の通り、現在要求されている高度な特性に対応することはできない。 However, as described above, the pressure-sensitive adhesives disclosed in these documents cannot cope with the advanced characteristics currently required.
そこで本発明は、寸法安定性に優れ、湿熱環境下においても優れた光漏れ防止性能や耐久性を発揮する光学部材用粘着剤組成物を提供することを目的とする。 Then, an object of this invention is to provide the adhesive composition for optical members which is excellent in dimensional stability, and exhibits the outstanding light leakage prevention performance and durability also in a wet heat environment.
本発明者らは、粘着剤のハード特性及び光学補償機能と架橋系に着目した粘着剤組成物の検討を行ったところ、ポリマーに柔軟性を付与するモノマー及びポリマーの固さの調節に有用なモノマーを特定の割合で使用してポリマーのハード特性を適切な領域に設定し、さらに光学補償機能を付与することのできるモノマー及びポリマーに架橋性を付与するモノマーを特定の割合で使用して得られた(メタ)アクリル系コポリマーを、適度な架橋度設定で架橋することにより、寸法安定性および湿熱耐久性に優れ、高温高湿環境下での光漏れや剥がれを有効に防ぐことのできる光学部材用粘着剤組成物を提供することができることを見出した。 The inventors of the present invention have studied the pressure-sensitive adhesive composition focusing on the hard characteristics and the optical compensation function and the crosslinking system of the pressure-sensitive adhesive, and found useful for adjusting the monomer and the polymer hardness that impart flexibility to the polymer. Monomers are used in a specific ratio to set the hard characteristics of the polymer in an appropriate region, and monomers that can provide an optical compensation function and monomers that give the polymer crosslinkability are used in a specific ratio. Optically capable of effectively preventing light leakage and peeling in high temperature and high humidity environments by cross-linking the obtained (meth) acrylic copolymer with an appropriate degree of cross-linking to ensure excellent dimensional stability and wet heat durability. It discovered that the adhesive composition for members could be provided.
すなわち本発明は、(A):下記(a−1)〜(a−4)を下記の割合で共重合して得られる(メタ)アクリル系コポリマーと;
(a−1)ホモポリマーのガラス転移温度が−40℃以下で、芳香環を有さない(メタ)アクリル酸エステル40〜94.9重量%
(a−2)ホモポリマーのガラス転移温度が0℃以上で、芳香環を有さない(メタ)アクリル酸エステル0.1〜50重量%
(a−3)芳香環を有する(メタ)アクリル酸エステル0.1〜25重量%
(a−4)2種類以上の極性官能基を有する(メタ)アクリル系モノマー及び/又は2種以上の異なる、1種類の極性官能基を有する(メタ)アクリル系モノマー0.1〜6重量%
(ただし、(a−2)及び(a−3)の合計は5〜59.9重量%であり、
前記極性官能基はカルボキシル基、ヒドロキシル基、アミノ基、アミド基およびエポキシ基から選ばれ、
(a−1)〜(a−4)の合計は100重量%である)
(B):前記(メタ)アクリル系コポリマー(A)100重量部に対して0.01〜3重量部の架橋剤とを含むことを特徴とする光学部材用粘着剤組成物である。That is, the present invention includes (A): a (meth) acrylic copolymer obtained by copolymerizing the following (a-1) to (a-4) at the following ratio:
(A-1) The glass transition temperature of the homopolymer is −40 ° C. or less and (meth) acrylic acid ester having no aromatic ring is 40 to 94.9% by weight.
(A-2) The glass transition temperature of the homopolymer is 0 ° C. or higher and the (meth) acrylic acid ester having no aromatic ring is 0.1 to 50% by weight.
(A-3) 0.1 to 25% by weight of (meth) acrylic acid ester having an aromatic ring
(A-4) (Meth) acrylic monomer having two or more types of polar functional groups and / or (meth) acrylic monomer having one or more different types of polar functional groups of 0.1 to 6% by weight
(However, the sum of (a-2) and (a-3) is 5 to 59.9% by weight,
The polar functional group is selected from a carboxyl group, a hydroxyl group, an amino group, an amide group and an epoxy group,
(The sum of (a-1) to (a-4) is 100% by weight)
(B): A pressure-sensitive adhesive composition for an optical member comprising 0.01 to 3 parts by weight of a crosslinking agent with respect to 100 parts by weight of the (meth) acrylic copolymer (A).
前記(メタ)アクリル酸エステル(a−2)の共重合割合は、10〜40重量%であることが好ましい。 The copolymerization ratio of the (meth) acrylic acid ester (a-2) is preferably 10 to 40% by weight.
前記(メタ)アクリル酸エステル(a−2)は、メチル(メタ)アクリレート、i−ブチルメタクリレート、t−ブチル(メタ)アクリレート、シクロヘキシル(メタ)アクリレート及びイソボルニル(メタ)アクリレートからなる群より選ばれる少なくとも1種であることが好ましい。 The (meth) acrylic acid ester (a-2) is selected from the group consisting of methyl (meth) acrylate, i-butyl methacrylate, t-butyl (meth) acrylate, cyclohexyl (meth) acrylate and isobornyl (meth) acrylate. It is preferable that there is at least one.
前記(メタ)アクリル酸エステル(a−2)は、t−ブチル(メタ)アクリレートであることが好ましい。 The (meth) acrylic acid ester (a-2) is preferably t-butyl (meth) acrylate.
前記(メタ)アクリル酸エステル(a−1)の共重合割合は、50〜90重量%であることが好ましい。 The copolymerization ratio of the (meth) acrylic acid ester (a-1) is preferably 50 to 90% by weight.
前記(メタ)アクリル酸エステル(a−1)は、n−ブチルアクリレート、n−ペンチルアクリレート、イソペンチルアクリレート、へキシルアクリレート、ヘプチルアクリレート、イソアミルアクリレート、2−エチルヘキシルアクリレート、n−オクチルアクリレート、イソオクチルアクリレート、n−ノニルアクリレート、イソノニルアクリレート、n−デシル(メタ)アクリレート、イソデシル(メタ)アクリレート、n−ドデシルメタクリレート、n−トリデシル(メタ)アクリレート、メトキシエチルアクリレート、メトキシポリエチレングリコールアクリレート及びエトキシエトキシエチルアクリレートからなる群より選ばれる少なくとも1種であることが好ましい。 The (meth) acrylic acid ester (a-1) is n-butyl acrylate, n-pentyl acrylate, isopentyl acrylate, hexyl acrylate, heptyl acrylate, isoamyl acrylate, 2-ethylhexyl acrylate, n-octyl acrylate, isooctyl. Acrylate, n-nonyl acrylate, isononyl acrylate, n-decyl (meth) acrylate, isodecyl (meth) acrylate, n-dodecyl methacrylate, n-tridecyl (meth) acrylate, methoxyethyl acrylate, methoxypolyethylene glycol acrylate and ethoxyethoxyethyl It is preferably at least one selected from the group consisting of acrylates.
前記(メタ)アクリル酸エステル(a−3)は、ベンジル(メタ)アクリレート、下記一般式(1)で表されるフェノキシエチル(メタ)アクリル酸エステルおよびその誘導体からなる群より選ばれる少なくとも1種であることが好ましい。 The (meth) acrylic acid ester (a-3) is at least one selected from the group consisting of benzyl (meth) acrylate, phenoxyethyl (meth) acrylic acid ester represented by the following general formula (1), and derivatives thereof. It is preferable that
式(1)において、R0は水素又はメチル基であり、R1は(CH2CH2O)nで表される基であり(nは1〜20の整数である)、mは1〜5の整数であり、R2は水素、炭素数1〜9のアルキル基、炭素数6〜10のアリール基又は炭素数7〜11のアラルキル基であり、mが2以上の場合、複数存在するR2は同一でも異なっていてもよい。In Formula (1), R 0 is hydrogen or a methyl group, R 1 is a group represented by (CH 2 CH 2 O) n (n is an integer of 1 to 20), and m is 1 to R 2 is hydrogen, an alkyl group having 1 to 9 carbon atoms, an aryl group having 6 to 10 carbon atoms or an aralkyl group having 7 to 11 carbon atoms, and when m is 2 or more, a plurality of R 2 are present. R 2 may be the same or different.
前記(メタ)アクリル系モノマー(a−4)の共重合割合は、1〜6重量%であることが好ましい。 The copolymerization ratio of the (meth) acrylic monomer (a-4) is preferably 1 to 6% by weight.
前記光学部材用粘着剤組成物について以下の微少クリープ試験を行った場合において、60℃測定値/23℃測定値の比の値が1.05〜2.00であることが好ましい。 When the following minute creep test is performed on the pressure-sensitive adhesive composition for optical members, the ratio of the measured value at 60 ° C./measured value at 23 ° C. is preferably 1.05 to 2.00.
(微少クリープ試験)
前記光学部材用粘着剤組成物を剥離処理されたポリエステルフィルム上に塗布・乾燥させて、膜厚25μmの粘着剤層を有する粘着シートを作製する;
該粘着シートをTAC(トリアセチルセルロース)−PVA(ポリビニルアルコール)−TAC構成の偏光板と、前記粘着剤層が前記偏光板と接するように貼り合わせて評価用粘着加工偏光板を作製する;
該評価用粘着加工偏光板を幅10mm×長さ100mmにカットし、前記剥離処理されたポリエステルフィルムを剥がしてアルカリ処理ガラス上に、前記粘着剤層が前記ガラスに接するように、かつ10mm×10mmの貼り合わせ面積になるように貼り合わせて評価用粘着加工偏光板試験片とする;
該評価用粘着加工偏光板試験片についてオートクレーブ処理(50℃、5atm)を行い、23℃/50%RH雰囲気下で24時間静置する;
次に前記試験片を、微少クリープ測定機のチャンバーBOX内に固定用チャック部分の長さ15mmにてセットする;
前記チャンバーBOX内を測定温度まで加熱して、測定温度にて40分間静置後に、引張荷重800g、引張時間1000秒にて、前記試験片における前記評価用粘着加工偏光板を、該偏光板と前記ガラスとの接着面に平行にかつ前記偏光板の長さ方向に引っ張る;
前記試験片における前記ガラスと偏光板との貼り合わせ部分のズレの距離(mm)を測定する。(Small creep test)
The pressure-sensitive adhesive composition for optical members is applied and dried on a release-treated polyester film to produce a pressure-sensitive adhesive sheet having a pressure-sensitive adhesive layer with a thickness of 25 μm;
The pressure-sensitive adhesive sheet is bonded to a polarizing plate having a TAC (triacetyl cellulose) -PVA (polyvinyl alcohol) -TAC configuration and the pressure-sensitive adhesive layer is in contact with the polarizing plate to produce a pressure-sensitive adhesive processed polarizing plate for evaluation;
The pressure-sensitive adhesive processing polarizing plate for evaluation is cut into a width of 10 mm × a length of 100 mm, the peel-treated polyester film is peeled off, and the pressure-sensitive adhesive layer is in contact with the glass on the alkali-treated glass and 10 mm × 10 mm. Are bonded so as to have a bonding area of 2 to obtain an adhesive-coated polarizing plate test piece for evaluation;
The test piece for the pressure-sensitive adhesive processed polarizing plate for evaluation is subjected to autoclave treatment (50 ° C., 5 atm) and left to stand in a 23 ° C./50% RH atmosphere for 24 hours;
Next, the test piece is set in the chamber BOX of the micro creep measuring machine with the length of the fixing chuck portion being 15 mm;
The inside of the chamber BOX is heated to the measurement temperature, and after standing at the measurement temperature for 40 minutes, the evaluation-treated pressure-sensitive adhesive polarizing plate in the test piece is separated from the polarizing plate at a tensile load of 800 g and a tensile time of 1000 seconds. Pulling in parallel to the adhesive surface with the glass and in the length direction of the polarizing plate;
The distance (mm) of the deviation of the bonded portion between the glass and the polarizing plate in the test piece is measured.
本発明の光学部材用粘着剤組成物は、さらにシランカップリング剤を、前記(メタ)アクリル系コポリマー(A)100重量部に対して0.01〜0.5重量部含むことが好ましい。 It is preferable that the pressure-sensitive adhesive composition for an optical member of the present invention further contains 0.01 to 0.5 parts by weight of a silane coupling agent with respect to 100 parts by weight of the (meth) acrylic copolymer (A).
また前記組成物は、さらに帯電防止剤を、前記(メタ)アクリル系コポリマー(A)100重量部に対して0.01〜3重量部含むことが好ましい。 Moreover, it is preferable that the said composition contains 0.01-3 weight part of antistatic agents with respect to 100 weight part of said (meth) acrylic-type copolymers (A) further.
本発明の光学部材用粘着剤組成物を粘着剤層の成分として使用して、基材フィルム上に粘着剤層が形成されてなる粘着シートを得ることができる。 By using the pressure-sensitive adhesive composition for optical members of the present invention as a component of a pressure-sensitive adhesive layer, a pressure-sensitive adhesive sheet in which a pressure-sensitive adhesive layer is formed on a substrate film can be obtained.
また、光学部材の少なくとも片面に粘着剤層が形成された粘着剤層付き光学部材であって、前記粘着剤層が本発明の光学部材用粘着剤組成物を含むことを特徴とする粘着剤層付き光学部材も、本発明の範囲に含まれる。 An optical member with an adhesive layer in which an adhesive layer is formed on at least one surface of the optical member, wherein the adhesive layer contains the adhesive composition for optical members of the present invention. The attached optical member is also included in the scope of the present invention.
本発明のフラットパネルディスプレイは、前記粘着剤層付き光学部材を有することを特徴としている。 The flat panel display of this invention has the said optical member with an adhesive layer, It is characterized by the above-mentioned.
本発明によれば、寸法安定性および湿熱耐久性に優れ、高温高湿環境下での光漏れや剥がれを有効に防ぐことのできる光学部材用粘着剤組成物、並びに当該組成物を使用した粘着シート、粘着剤層付き光学部材及びFPDが提供される。 ADVANTAGE OF THE INVENTION According to this invention, it is excellent in dimensional stability and wet heat durability, and can effectively prevent light leakage and peeling in a high temperature and high humidity environment, and an adhesive using the composition. A sheet, an optical member with an adhesive layer, and an FPD are provided.
以下、本発明の光学部材用粘着剤組成物(以下、単に「本発明の組成物」ともいう)並びにそれを使用した粘着シート、粘着剤層付き光学部材及びフラットパネルディスプレイについて、順に詳細に説明する。なお、本明細書において、(メタ)アクリルとはメタクリルまたはアクリルを意味し、(メタ)アクリレートとはメタクリレートまたはアクリレートを意味する。 Hereinafter, the pressure-sensitive adhesive composition for optical members of the present invention (hereinafter also simply referred to as “the composition of the present invention”), the pressure-sensitive adhesive sheet using the same, the optical member with a pressure-sensitive adhesive layer, and a flat panel display will be described in detail in order. To do. In the present specification, (meth) acryl means methacryl or acryl, and (meth) acrylate means methacrylate or acrylate.
[光学部材用粘着剤組成物]
〔(A)(メタ)アクリル系コポリマー〕
本発明の組成物の構成成分である(メタ)アクリル系コポリマー(A)は、前述の通り特定のモノマー成分(a−1)〜(a−4)を特定の割合で共重合して得られる。以下、これら各モノマーについて説明する。[Adhesive composition for optical members]
[(A) (Meth) acrylic copolymer]
The (meth) acrylic copolymer (A), which is a constituent component of the composition of the present invention, is obtained by copolymerizing specific monomer components (a-1) to (a-4) at a specific ratio as described above. . Hereinafter, each of these monomers will be described.
<(a−1)ホモポリマーのガラス転移温度が−40℃以下で、芳香環を有さない(メタ)アクリル酸エステル>
本発明に使用される(メタ)アクリル酸エステル(a−1)については、そのホモポリマーのガラス転移温度(以下、Tgと略すこともある)が−40℃以下である。<(A-1) (Meth) acrylic acid ester having a glass transition temperature of −40 ° C. or less and having no aromatic ring>
About the (meth) acrylic acid ester (a-1) used for this invention, the glass transition temperature (henceforth Tg) of the homopolymer is -40 degrees C or less.
本明細書において前記Tgは、特に断らない限り、Tgを測定する試験片(ホモポリマー)をN2雰囲気下、−60℃から180℃の範囲にて、10℃/分の割合で昇温させ、DSC(リガク社製 示差走査熱量計DSC8230)にて熱量測定することで求められる。また測定は、JISK7121(プラスチックの転移温度測定方法)に準拠して行う。In the present specification, unless otherwise specified, Tg is used to raise the temperature of a test piece (homopolymer) for measuring Tg at a rate of 10 ° C./min in a range of −60 ° C. to 180 ° C. in an N 2 atmosphere. , DSC (differential scanning calorimeter DSC8230 manufactured by Rigaku Corporation) is used for calorimetric measurement. The measurement is performed in accordance with JIS K7121 (plastic transition temperature measurement method).
ハード特性を高めるだけであると、本発明の光学部材用粘着剤組成物を架橋させて得られる架橋体にタック感の不足などの不具合が起きることがあるので、ホモポリマーのTgが−40℃以下の(メタ)アクリル酸エステル(a−1)を使用することで、(メタ)アクリル系コポリマー(A)に適度な柔軟性を付与してバランスを取っている。 If only the hard properties are improved, the crosslinked product obtained by crosslinking the pressure-sensitive adhesive composition for optical members of the present invention may have problems such as insufficient tackiness, so the Tg of the homopolymer is -40 ° C. By using the following (meth) acrylic acid ester (a-1), the (meth) acrylic copolymer (A) is imparted with appropriate flexibility and balanced.
また、前記(メタ)アクリル酸エステル(a−1)は、芳香環を有していない。芳香環が存在すると、(メタ)アクリル系コポリマー(A)に柔軟性を付与できなくなることがあり、また後述する(メタ)アクリル酸エステル(a−3)による光学補償機能の調節とのバランスに不具合を生じることがある。 Moreover, the said (meth) acrylic acid ester (a-1) does not have an aromatic ring. If an aromatic ring is present, flexibility may not be imparted to the (meth) acrylic copolymer (A), and in balance with adjustment of the optical compensation function by the (meth) acrylic acid ester (a-3) described later. May cause problems.
本明細書において前記芳香環とは、π電子を持つ原子が環状に並んだ構造であって、ヒュッケル則を満たし、前記π電子が非局在化し、前記環が平面構造をとっているものを指す。 In the present specification, the aromatic ring is a structure in which atoms having π electrons are arranged in a ring, satisfies the Hückel rule, the π electrons are delocalized, and the ring has a planar structure. Point to.
このような(メタ)アクリル酸エステル(a−1)としては、n−ブチルアクリレート、n−ペンチルアクリレート、イソペンチルアクリレート、へキシルアクリレート、ヘプチルアクリレート、イソアミルアクリレート、2−エチルヘキシルアクリレート、n−オクチルアクリレート、イソオクチルアクリレート、n−ノニルアクリレート、イソノニルアクリレート、n−デシル(メタ)アクリレート、イソデシル(メタ)アクリレート、n−ドデシルメタクリレート、n−トリデシル(メタ)アクリレート、メトキシエチルアクリレート、メトキシポリエチレングリコールアクリレート及びエトキシエトキシエチルアクリレートなどが挙げられる。 As such (meth) acrylic acid ester (a-1), n-butyl acrylate, n-pentyl acrylate, isopentyl acrylate, hexyl acrylate, heptyl acrylate, isoamyl acrylate, 2-ethylhexyl acrylate, n-octyl acrylate , Isooctyl acrylate, n-nonyl acrylate, isononyl acrylate, n-decyl (meth) acrylate, isodecyl (meth) acrylate, n-dodecyl methacrylate, n-tridecyl (meth) acrylate, methoxyethyl acrylate, methoxypolyethylene glycol acrylate and And ethoxyethoxyethyl acrylate.
これらの中でも、ハード特性と柔軟性のバランスを取って優れた耐応力性を達成する観点からは、n−ブチルアクリレート及び2−エチルヘキシルアクリレートが好ましい。 Among these, n-butyl acrylate and 2-ethylhexyl acrylate are preferable from the viewpoint of achieving excellent stress resistance by balancing hard characteristics and flexibility.
以上説明した(メタ)アクリル酸エステル(a−1)は、1種単独でまたは2種以上を組み合わせて使用することができる。 The (meth) acrylic acid ester (a-1) described above can be used alone or in combination of two or more.
<(a−2)ホモポリマーのガラス転移温度が0℃以上で、芳香環を有さない(メタ)アクリル酸エステル>
本発明に使用される(メタ)アクリル酸エステル(a−2)については、そのホモポリマーのTgが0℃以上である。このようにホモポリマーのTgが高い(メタ)アクリル酸エステル(a−2)は、(メタ)アクリル系コポリマー(A)に優れたハード特性を付与し、本発明の光学部材用粘着剤組成物の高い寸法安定性に寄与する。<(A-2) (Meth) acrylic acid ester having a glass transition temperature of 0 ° C. or higher and no aromatic ring>
About (meth) acrylic acid ester (a-2) used for this invention, Tg of the homopolymer is 0 degreeC or more. Thus, (meth) acrylic acid ester (a-2) having a high Tg of homopolymer imparts excellent hard properties to (meth) acrylic copolymer (A), and the pressure-sensitive adhesive composition for optical members of the present invention. Contributes to high dimensional stability.
また(メタ)アクリル酸エステル(a−2)は芳香環を有していない。芳香環が存在すると、後述する(メタ)アクリル酸エステル(a−3)による光学補償機能の調節とのバランスに不具合を生じることがある。 Moreover, (meth) acrylic acid ester (a-2) does not have an aromatic ring. If an aromatic ring is present, there may be a problem in balance with the adjustment of the optical compensation function by the (meth) acrylic acid ester (a-3) described later.
このような(メタ)アクリル酸エステル(a−2)としては、メチル(メタ)アクリレート、プロピルメタクリレート、n−ブチルメタクリレート、i−ブチルメタクリレート、t−ブチル(メタ)アクリレート、シクロヘキシル(メタ)アクリレート、イソボルニル(メタ)アクリレート及びステアリル(メタ)アクリレートなどが挙げられる。 As such (meth) acrylic acid ester (a-2), methyl (meth) acrylate, propyl methacrylate, n-butyl methacrylate, i-butyl methacrylate, t-butyl (meth) acrylate, cyclohexyl (meth) acrylate, Examples include isobornyl (meth) acrylate and stearyl (meth) acrylate.
これらの中でも、優れたハード特性を達成する観点からは、メチル(メタ)アクリレート、i−ブチルメタクリレート、t−ブチル(メタ)アクリレート、シクロヘキシル(メタ)アクリレート及びイソボルニル(メタ)アクリレートが好ましく、t−ブチル(メタ)アクリレートが特に好ましい。 Among these, from the viewpoint of achieving excellent hard properties, methyl (meth) acrylate, i-butyl methacrylate, t-butyl (meth) acrylate, cyclohexyl (meth) acrylate and isobornyl (meth) acrylate are preferable, and t- Butyl (meth) acrylate is particularly preferred.
以上説明した(メタ)アクリル酸エステル(a−2)は、1種単独でまたは2種以上を組み合わせて使用することができる。 (Meth) acrylic acid ester (a-2) demonstrated above can be used individually by 1 type or in combination of 2 or more types.
<(a−3)芳香環を有する(メタ)アクリル酸エステル>
(メタ)アクリル酸エステル(a−3)は、芳香環を有しており、これに由来する構造単位を(メタ)アクリル系コポリマー(A)中に含ませることによって、前記コポリマー(A)の光学補償機能を適切に制御することができる。これにより、本発明の光学部材用粘着剤組成物を使用して光学部材を接着し、湿熱環境下においてわずかに光漏れが生じたとしても、この光漏れは前記光学補償機能によって抑制される。<(A-3) (Meth) acrylic acid ester having aromatic ring>
The (meth) acrylic acid ester (a-3) has an aromatic ring, and by including a structural unit derived therefrom in the (meth) acrylic copolymer (A), the copolymer (A) The optical compensation function can be appropriately controlled. Thereby, even if an optical member is adhere | attached using the adhesive composition for optical members of this invention, and light leakage arises in a humid heat environment, this light leakage is suppressed by the said optical compensation function.
このような(メタ)アクリル酸エステル(a−3)としては、ベンジル(メタ)アクリレート、下記一般式(1)で表されるフェノキシエチル(メタ)アクリル酸エステルおよびその誘導体が挙げられる。 Examples of such (meth) acrylic acid ester (a-3) include benzyl (meth) acrylate, phenoxyethyl (meth) acrylic acid ester represented by the following general formula (1), and derivatives thereof.
式(1)において、R0は水素又はメチル基であり、R1は(CH2CH2O)nで表される基であり(nは1〜20の整数である)、mは1〜5の整数であり、R2は水素、炭素数1〜9のアルキル基、炭素数6〜10のアリール基又は炭素数7〜11のアラルキル基であり、mが2以上の場合、複数存在するR2は同一でも異なっていてもよい。In Formula (1), R 0 is hydrogen or a methyl group, R 1 is a group represented by (CH 2 CH 2 O) n (n is an integer of 1 to 20), and m is 1 to R 2 is hydrogen, an alkyl group having 1 to 9 carbon atoms, an aryl group having 6 to 10 carbon atoms or an aralkyl group having 7 to 11 carbon atoms, and when m is 2 or more, a plurality of R 2 are present. R 2 may be the same or different.
一般式(1)で示されるフェノキシエチル(メタ)アクリル酸エステルおよびその誘導体の具体的な例としては、フェノキシエチル(メタ)アクリレート、フェノキシジエチレングリコール(メタ)アクリレート、フェノキシ(ポリ)エチレングリコール(メタ)アクリレート、ノニルフェノールエチレンオキサイド付加物(メタ)アクリレート、エトキシ化o-フェニルフェノール(メタ)アクリレート等が挙げられる。 Specific examples of the phenoxyethyl (meth) acrylate represented by the general formula (1) and derivatives thereof include phenoxyethyl (meth) acrylate, phenoxydiethylene glycol (meth) acrylate, and phenoxy (poly) ethylene glycol (meth). Examples include acrylate, nonylphenol ethylene oxide adduct (meth) acrylate, ethoxylated o-phenylphenol (meth) acrylate, and the like.
これらの中でも、優れた光学補償機能を達成する観点からは、ベンジル(メタ)アクリレート及びフェノキシエチル(メタ)アクリレートが好ましい。 Among these, benzyl (meth) acrylate and phenoxyethyl (meth) acrylate are preferable from the viewpoint of achieving an excellent optical compensation function.
以上説明した(メタ)アクリル酸エステル(a−3)は、1種単独でまたは2種以上を組み合わせて使用することができる。 The (meth) acrylic acid ester (a-3) described above can be used alone or in combination of two or more.
<(a−4)2種類以上の極性官能基を有する(メタ)アクリル系モノマー及び/又は2種以上の異なる、1種類の極性官能基を有する(メタ)アクリル系モノマー>
本発明に使用される(メタ)アクリル系モノマー(a−4)は極性官能基を有しており、これと後述する架橋剤(B)との間で架橋反応がおこり、本発明の光学部材用粘着剤組成物について優れた粘着特性が達成される。前記極性官能基は、カルボキシル基、ヒドロキシル基、アミノ基、アミド基及びエポキシ基である。これらの中でも、湿熱環境における良好な耐久性の点から、ヒドロキシル基が好ましい。<(A-4) (Meth) acrylic monomer having two or more types of polar functional groups and / or (meth) acrylic monomer having one or more different types of polar functional groups>
The (meth) acrylic monomer (a-4) used in the present invention has a polar functional group, and a crosslinking reaction occurs between this and the crosslinking agent (B) described later, and the optical member of the present invention. Excellent adhesive properties are achieved for the pressure-sensitive adhesive composition. The polar functional group is a carboxyl group, a hydroxyl group, an amino group, an amide group, and an epoxy group. Among these, a hydroxyl group is preferable from the viewpoint of good durability in a moist heat environment.
また、(メタ)アクリル系モノマー(a−4)は極性官能基を2種以上有しており、このように異なる複数の種類の極性官能基が存在することによって、(メタ)アクリル系コポリマー(A)間の架橋が適切に進行し、良好な架橋度が達成されると考えられる。 Further, the (meth) acrylic monomer (a-4) has two or more types of polar functional groups, and the presence of a plurality of different types of polar functional groups makes it possible to use the (meth) acrylic copolymer ( It is considered that the crosslinking between A) proceeds appropriately and a good degree of crosslinking is achieved.
前記の「極性官能基を2種以上有し」とは、複数の分子からなる(メタ)アクリル系モノマー(a−4)全体を見たときに、極性官能基が2種以上存在するという意味である。 The above-mentioned “having two or more types of polar functional groups” means that two or more types of polar functional groups are present when the whole (meth) acrylic monomer (a-4) composed of a plurality of molecules is viewed. It is.
そのため、(メタ)アクリル系モノマー(a−4)は1種類のモノマーであって、当該モノマー1分子中に極性官能基が2種類以上存在してもよいし、(メタ)アクリル系モノマー(a−4)は2種以上の異なるモノマーから構成されており、そのモノマーのそれぞれが1種類の極性官能基を有していてもよい。なお後者には、構造の異なる2種以上のモノマーがあるが、それらが有する極性官能基は同じである、という場合は含まれないものとする。 Therefore, the (meth) acrylic monomer (a-4) is one type of monomer, and two or more types of polar functional groups may be present in one molecule of the monomer, or the (meth) acrylic monomer (a -4) is composed of two or more different monomers, and each of the monomers may have one type of polar functional group. The latter includes two or more types of monomers having different structures, but the case where the polar functional groups they have is the same is not included.
(メタ)アクリル系コポリマー(A)においては、モノマー(a−4)として、モノマー1分子中に極性官能基が2種類以上存在するモノマーだけが使用されてもよく、そのようなモノマーは使用せず、1種類の極性官能基を有するモノマーが2種以上使用されてもよいし、これらの両者が使用されてもよい。 In the (meth) acrylic copolymer (A), as the monomer (a-4), only a monomer having two or more types of polar functional groups in one monomer molecule may be used. First, two or more monomers having one type of polar functional group may be used, or both of them may be used.
また、本明細書においては、(メタ)アクリル酸エステル(a−1)〜(a−3)のいずれかに該当し、かつ(メタ)アクリル系モノマー(a−4)に該当するものは、(メタ)アクリル系モノマー(a−4)とみなす。 Moreover, in this specification, what corresponds to any of (meth) acrylic acid ester (a-1)-(a-3), and corresponds to a (meth) acrylic-type monomer (a-4), It is regarded as a (meth) acrylic monomer (a-4).
以上説明した2種類以上の極性官能基を有する(メタ)アクリル系モノマーとしては、ヒドロキシエチルアクリルアミド及びt−ブチルアクリルアミドスルホン酸等が挙げられる。 Examples of the (meth) acrylic monomer having two or more types of polar functional groups described above include hydroxyethyl acrylamide and t-butyl acrylamide sulfonic acid.
また、以上説明した1種類の極性官能基を有する(メタ)アクリル系モノマーとしては、以下のようなモノマーが挙げられる。 Moreover, the following monomers are mentioned as a (meth) acrylic-type monomer which has one type of polar functional group demonstrated above.
(i)カルボキシル基を有する(メタ)アクリル系モノマー:(メタ)アクリル酸、β−カルボキシルエチル(メタ)アクリレート (I) (meth) acrylic monomer having a carboxyl group: (meth) acrylic acid, β-carboxylethyl (meth) acrylate
(ii)ヒドロキシル基を有する(メタ)アクリル系モノマー:2−ヒドロキシエチル(メタ)アクリレート、2−ヒドロキシプロピル(メタ)アクリレート、4−ヒドロキシブチル(メタ)アクリレート、グリセリンモノ(メタ)アクリレート、(ポリ)エチレングリコールモノ(メタ)アクリレート、(ポリ)プロピレングリコールモノ(メタ)アクリレート) (Ii) (meth) acrylic monomer having a hydroxyl group: 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 4-hydroxybutyl (meth) acrylate, glycerin mono (meth) acrylate, (poly ) Ethylene glycol mono (meth) acrylate, (poly) propylene glycol mono (meth) acrylate)
(iii)アミノ基を有する(メタ)アクリル系モノマー:アミノエチル(メタ)アクリレート、N,N−ジメチルアミノエチル(メタ)アクリレート、t−ブチルアミノエチル(メタ)アクリレート (Iii) (meth) acrylic monomer having amino group: aminoethyl (meth) acrylate, N, N-dimethylaminoethyl (meth) acrylate, t-butylaminoethyl (meth) acrylate
(iv)アミド基を有する(メタ)アクリル系モノマー:(メタ)アクリルアミド、N,N−ジメチル(メタ)アクリルアミド、N−ブチル(メタ)アクリルアミド、N−メチロール(メタ)アクリルアミド、N−メチロールプロパン(メタ)アクリルアミド (Iv) (Meth) acrylic monomer having an amide group: (meth) acrylamide, N, N-dimethyl (meth) acrylamide, N-butyl (meth) acrylamide, N-methylol (meth) acrylamide, N-methylolpropane ( (Meth) acrylamide
(v)エポキシ基を有する(メタ)アクリル系モノマー:グリシジル(メタ)アクリレート、4−ヒドロキシブチル(メタ)アクリレートグリシジルエーテル。 (V) (Meth) acrylic monomer having an epoxy group: glycidyl (meth) acrylate, 4-hydroxybutyl (meth) acrylate glycidyl ether.
<その他のモノマー>
本発明においては、本発明の効果を損なわない範囲で、種々の特性の調整のために、上記モノマー成分(a−1)〜(a−4)以外のその他のモノマーに由来する構造単位を、(メタ)アクリル系コポリマー(A)に含ませることができる。<Other monomers>
In the present invention, structural units derived from other monomers other than the above monomer components (a-1) to (a-4) are used for adjusting various properties within a range that does not impair the effects of the present invention. It can be included in the (meth) acrylic copolymer (A).
そのようなその他のモノマーの例としては、スチレン、α−メチルスチレン、酢酸ビニル、プロピオン酸ビニル、エチルアクリレート、イソブチルアクリレート、2−エチルヘキシルメタクリレート、ラウリルアクリレート等が挙げられる。 Examples of such other monomers include styrene, α-methylstyrene, vinyl acetate, vinyl propionate, ethyl acrylate, isobutyl acrylate, 2-ethylhexyl methacrylate, lauryl acrylate, and the like.
<(メタ)アクリル系コポリマー(A)の製造方法>
(各モノマーの共重合割合)
本発明の光学部材用粘着剤組成物の構成成分である(メタ)アクリル系コポリマー(A)は、以上説明した各モノマー成分(a−1)〜(a−4)、及び必要に応じてその他のモノマーを、以下で説明する特定の割合で共重合することによって得られる。<Method for producing (meth) acrylic copolymer (A)>
(Copolymerization ratio of each monomer)
The (meth) acrylic copolymer (A), which is a constituent component of the pressure-sensitive adhesive composition for optical members of the present invention, includes the monomer components (a-1) to (a-4) described above, and others as necessary. Is obtained by copolymerization at a specific ratio described below.
上記(メタ)アクリル酸エステル(a−1)の(メタ)アクリル系コポリマー(A)における共重合割合は、ハード特性と柔軟性のバランスの観点から40〜94.9重量%であり、好ましくは50〜90重量%である。 The copolymerization ratio of the (meth) acrylic acid ester (a-1) in the (meth) acrylic copolymer (A) is 40 to 94.9% by weight from the viewpoint of a balance between hard properties and flexibility, preferably 50 to 90% by weight.
上記(メタ)アクリル酸エステル(a−2)の(メタ)アクリル系コポリマー(A)における共重合割合は、ハード特性の観点から0.1〜50重量%であり、好ましくは10〜40重量%であり、さらに好ましくは10〜25重量%である。 The copolymerization ratio of the (meth) acrylic acid ester (a-2) in the (meth) acrylic copolymer (A) is 0.1 to 50% by weight, preferably 10 to 40% by weight from the viewpoint of hard properties. More preferably, it is 10 to 25% by weight.
上記(メタ)アクリル酸エステル(a−3)の(メタ)アクリル系コポリマー(A)における共重合割合は、光学補償機能の観点から0.1〜25重量%であり、好ましくは5〜20重量%である。 The copolymerization ratio in the (meth) acrylic copolymer (A) of the (meth) acrylic acid ester (a-3) is 0.1 to 25% by weight, preferably 5 to 20% from the viewpoint of the optical compensation function. %.
上記(メタ)アクリル系モノマー(a−4)の(メタ)アクリル系コポリマー(A)における共重合割合は、適切な架橋度の観点から0.1〜6重量%であり、好ましくは1〜6重量%である。 The copolymerization ratio of the (meth) acrylic monomer (a-4) in the (meth) acrylic copolymer (A) is 0.1 to 6% by weight, preferably 1 to 6% from the viewpoint of an appropriate degree of crosslinking. % By weight.
なお、各モノマー成分(a−1)〜(a−4)の共重合割合の合計は、100重量%である。 In addition, the sum total of the copolymerization ratio of each monomer component (a-1)-(a-4) is 100 weight%.
また、ハード特性と光学補償機能を同時に適切な領域に設定して光漏れを有効に防止するために、(メタ)アクリル酸エステル(a−2)及び(a−3)の共重合割合の合計は、5〜59.9重量%であり、好ましくは10〜50重量%である。 In addition, in order to effectively prevent light leakage by simultaneously setting the hard characteristics and the optical compensation function in an appropriate region, the total of the copolymerization ratio of (meth) acrylic acid esters (a-2) and (a-3) Is 5 to 59.9% by weight, preferably 10 to 50% by weight.
さらに、前記その他のモノマーの共重合割合は、モノマー(a−1)〜(a−4)の合計100重量部に対して通常0〜5重量部である。 Furthermore, the copolymerization ratio of the other monomers is usually 0 to 5 parts by weight with respect to a total of 100 parts by weight of the monomers (a-1) to (a-4).
((メタ)アクリル系コポリマー(A)の製造方法)
(メタ)アクリル系コポリマー(A)は、各モノマー成分(a−1)〜(a−4)、及び必要に応じてその他のモノマーを、溶液重合法、塊状重合法、乳化重合法、懸濁重合法等の従来公知の重合法により重合させることで製造することができる。これらの方法の中でも、ポリマーの分子量の調整が容易であり、反応系への不純物の混入が少ないため、溶液重合法を採用することが好ましい。(Method for producing (meth) acrylic copolymer (A))
In the (meth) acrylic copolymer (A), each of the monomer components (a-1) to (a-4), and other monomers as necessary, solution polymerization method, bulk polymerization method, emulsion polymerization method, suspension It can manufacture by superposing | polymerizing by conventionally well-known polymerization methods, such as a polymerization method. Among these methods, it is preferable to employ a solution polymerization method because the molecular weight of the polymer can be easily adjusted and impurities are hardly mixed into the reaction system.
溶液重合法においては、有機溶媒を反応溶媒として、この反応溶媒中に上記(メタ)アクリル系コポリマー(A)を形成する各モノマー成分を溶解もしくは分散させて、攪拌下に重合開始剤を添加することで、共重合反応を実施する。 In the solution polymerization method, an organic solvent is used as a reaction solvent, each monomer component forming the (meth) acrylic copolymer (A) is dissolved or dispersed in the reaction solvent, and a polymerization initiator is added with stirring. Thus, the copolymerization reaction is performed.
前記有機溶媒としては、たとえば酢酸エチルなどのエステル系溶媒;メチルエチルケトン、ホルムアルデヒド及びアセトアルデヒドなどのケトン系溶媒;ジメチルエーテルなどのエーテル系溶媒;トルエン及びキシレンなどの芳香族系溶媒;シクロヘキサンなどの脂環族系溶媒;並びにヘキサン及びオクタンなどの脂肪族系溶媒が挙げられる。
これらの溶媒は1種単独で用いても、2種以上の混合溶媒としてもよい。Examples of the organic solvent include ester solvents such as ethyl acetate; ketone solvents such as methyl ethyl ketone, formaldehyde and acetaldehyde; ether solvents such as dimethyl ether; aromatic solvents such as toluene and xylene; alicyclic systems such as cyclohexane Solvents; and aliphatic solvents such as hexane and octane.
These solvents may be used alone or as a mixed solvent of two or more.
また、前記重合開始剤としては、2,2’−アゾビスイソブチロニトリル(AIBN)、2,2’−アゾビス(4−メトキシ−2,4−ジメチルバレロニトリル)、2,2’−アゾビス−2,4−ジメチルバレロニトリル、1,1’−アゾビスシクロヘキサン−1−カルボニトリルなどのアゾ化合物;イソブチリルパーオキサイド、α,α’−ビス(ネオデカノイルパーオキシ)ジイソプロピルベンゼン、クミルパーオキシネオデカノエート、ジ−n−プロピルパーオキシジカーボネート、ジイソプロピルパーオキシジカーボネート、ジ−sec−ブチルパーオキシジカーボネート、1,1,3,3,−テトラメチルブチルパーオキシネオデカノエート、ビス(4−ブチルシクロヘキシル)パーオキシジカーボネート、ベンゾイルパーオキサイド、ジ−tert−ブチルパーオキサイド、ラウロイルパーオキサイド及びtert−ブチル-オキシ-2-エチルヘキサノエートなどを挙げることができる。これらは単独であるいは組み合わせて使用することができる。 Examples of the polymerization initiator include 2,2′-azobisisobutyronitrile (AIBN), 2,2′-azobis (4-methoxy-2,4-dimethylvaleronitrile), 2,2′-azobis. Azo compounds such as -2,4-dimethylvaleronitrile and 1,1'-azobiscyclohexane-1-carbonitrile; isobutyryl peroxide, α, α'-bis (neodecanoylperoxy) diisopropylbenzene, cumylper Oxyneodecanoate, di-n-propylperoxydicarbonate, diisopropylperoxydicarbonate, di-sec-butylperoxydicarbonate, 1,1,3,3-tetramethylbutylperoxyneodecanoate Bis (4-butylcyclohexyl) peroxydicarbonate, benzoyl peroxide, di-t rt- butyl peroxide, lauroyl peroxide and tert- butyl - such as 2-ethyl hexanoate and the like. These can be used alone or in combination.
溶液重合法において、これら反応溶媒及び重合開始剤を用いた共重合反応の反応温度は、通常は50〜90℃、好ましくは60〜85℃の範囲内にあり、反応時間は、通常は1〜10時間、好ましくは2〜8時間であり、反応圧力は通常常圧〜0.5MPaである。 In the solution polymerization method, the reaction temperature of the copolymerization reaction using these reaction solvent and polymerization initiator is usually in the range of 50 to 90 ° C, preferably 60 to 85 ° C, and the reaction time is usually 1 to 1. It is 10 hours, preferably 2 to 8 hours, and the reaction pressure is usually normal pressure to 0.5 MPa.
<(A)(メタ)アクリル系コポリマー>
(メタ)アクリル系コポリマー(A)は、後述する架橋剤(B)を使用して架橋させることによって、ハード特性及び光学補償機能に優れた架橋体を形成するので、本発明の光学部材用粘着剤組成物を使用すると、優れた寸法安定性、光漏れ防止性能及び湿熱環境下における耐久性を達成することができる。<(A) (Meth) acrylic copolymer>
Since the (meth) acrylic copolymer (A) is crosslinked using a crosslinking agent (B) described later, a crosslinked product excellent in hard characteristics and optical compensation function is formed. Therefore, the pressure-sensitive adhesive for optical members of the present invention When the agent composition is used, it is possible to achieve excellent dimensional stability, light leakage prevention performance, and durability under a wet heat environment.
前記(メタ)アクリル系コポリマー(A)のGPCにより測定した重量平均分子量Mwは、通常50万〜200万であり、好ましくは80万〜180万であり、当該コポリマー(A)は優れた粘着力を有している。 The weight average molecular weight Mw measured by GPC of the (meth) acrylic copolymer (A) is usually 500,000 to 2,000,000, preferably 800,000 to 1,800,000, and the copolymer (A) has excellent adhesive strength. have.
また、(メタ)アクリル系コポリマー(A)は、ガラス転移温度が0℃以下であることが好ましく、−10℃以下であることがより好ましく、−15〜−60℃であることが特に好ましい。ガラス転移温度が0℃よりも高いと、得られる粘着剤の被着体への密着性や粘着剤層の可撓性が低下し、被着体からのハガレや浮きが生じる場合がある。なお、(メタ)アクリル系コポリマー(A)のガラス転移温度は、下記のFOXの式によって算出される値である。 The (meth) acrylic copolymer (A) preferably has a glass transition temperature of 0 ° C. or lower, more preferably −10 ° C. or lower, and particularly preferably −15 to −60 ° C. When the glass transition temperature is higher than 0 ° C., the adhesion of the resulting pressure-sensitive adhesive to the adherend and the flexibility of the pressure-sensitive adhesive layer may decrease, and peeling or floating may occur from the adherend. The glass transition temperature of the (meth) acrylic copolymer (A) is a value calculated by the following FOX equation.
(FOXの式)
1/Tg=Wa/Tga+Wb/Tgb+・・・
Tg:(メタ)アクリル系コポリマー(A)のガラス転移温度
Tga,Tgb,・・:単量体a,単量体b,・・・のそれぞれのホモポリマーのガラス転移温度
Wa,Wb,・・・・:単量体a,単量体b,・・・のそれぞれに由来する構造単位の(メタ)アクリル系コポリマー(A)における重量分率
*(メタ)アクリル系モノマー(a−1)〜(a−4)及びその他のモノマーは、単量体a,単量体b,・・・に任意に割り当てることができる。(Form of FOX)
1 / Tg = Wa / Tga + Wb / Tgb + ...
Tg: Glass transition temperature of (meth) acrylic copolymer (A) Tga, Tgb,...: Glass transition temperatures of homopolymers of monomer a, monomer b,... Wa, Wb,. ..: Weight fraction of (meth) acrylic copolymer (A) of structural units derived from each of monomer a, monomer b,... * (Meth) acrylic monomer (a-1) to (A-4) and other monomers can be arbitrarily assigned to monomer a, monomer b,.
前記(メタ)アクリル系コポリマー(A)は、上記各モノマー成分のランダム共重合体であっても、ブロック共重合体であってもよい。 The (meth) acrylic copolymer (A) may be a random copolymer of the above monomer components or a block copolymer.
また本発明において(メタ)アクリル系コポリマー(A)は、1種単独でも2種以上を組み合わせて用いてもよい。 In the present invention, the (meth) acrylic copolymer (A) may be used alone or in combination of two or more.
〔(B)架橋剤〕
本発明の光学部材用粘着剤組成物は、以上説明した(メタ)アクリル系コポリマー(A)とともに、架橋剤(B)を含んでいる。[(B) Crosslinking agent]
The pressure-sensitive adhesive composition for an optical member of the present invention contains a crosslinking agent (B) together with the (meth) acrylic copolymer (A) described above.
架橋剤(B)は、(メタ)アクリル系コポリマー(A)と架橋反応を起こすことができるものであれば特に限定されないが、その例としてイソシアネート系架橋剤、金属キレート系架橋剤及びエポキシ系架橋剤を挙げることができる。 The crosslinking agent (B) is not particularly limited as long as it can cause a crosslinking reaction with the (meth) acrylic copolymer (A). Examples thereof include an isocyanate crosslinking agent, a metal chelate crosslinking agent, and an epoxy crosslinking. An agent can be mentioned.
前記イソシアネート系架橋剤の具体例としては、トリレンジイソシアネート、クロルフェニレンジイソシアネート、ヘキサメチレンジイソシアネート、テトラメチレンジイソシアネート、イソホロンジイソシアネート、キシリレンジイソシアネート、ジフェニルメタンジイソシアネート、水添されたジフェニルメタンジイソシアネートなどのイソシアネートモノマー;これらイソシアネートモノマーをトリメチロールプロパンなどに付加したイソシアネート化合物;イソシアヌレート化合物;ビュレット型化合物;さらには公知のポリエーテルポリオールやポリエステルポリオール、アクリルポリオール、ポリブタジエンポリオール、ポリイソプレンポリオールなどと付加反応させたウレタンプレポリマー型のイソシアネートを挙げることができる。 Specific examples of the isocyanate-based crosslinking agent include isocyanate monomers such as tolylene diisocyanate, chlorophenylene diisocyanate, hexamethylene diisocyanate, tetramethylene diisocyanate, isophorone diisocyanate, xylylene diisocyanate, diphenylmethane diisocyanate, hydrogenated diphenylmethane diisocyanate; Isocyanurate compound; isocyanurate compound; burette type compound; and urethane prepolymer type that is addition-reacted with known polyether polyol, polyester polyol, acrylic polyol, polybutadiene polyol, polyisoprene polyol, etc. To mention the isocyanate Kill.
前記金属キレート系架橋剤としては、アルミニウム、鉄、銅、亜鉛、スズ、チタン、ニッケル、アンチモン、マグネシウム、バナジウム、クロム又はジルコニウム等の多価金属に、イソプロピルアルコール、アセチルアセトン又はアセト酢酸エチル等が配位した化合物等が挙げられる。 As the metal chelate-based crosslinking agent, isopropyl alcohol, acetylacetone, ethyl acetoacetate or the like is arranged on a polyvalent metal such as aluminum, iron, copper, zinc, tin, titanium, nickel, antimony, magnesium, vanadium, chromium or zirconium. And the like.
その具体例としては、アルミニウムイソプロピレート,ジイソプロポキシビスアセチルアセトンチタネート及びアルミニウムトリエチルアセトアセテートが挙げられる。 Specific examples thereof include aluminum isopropylate, diisopropoxybisacetylacetone titanate and aluminum triethylacetoacetate.
前記エポキシ系架橋剤の具体例としては、エチレングリコールグリシジルエーテル、ポリエチレングリコールジグリシジルエーテル、グリセリンジグリシジルエーテル、グリセリントリグリシジルエーテル、1,3−ビス(N,N−ジグリシジルアミノメチル)シクロヘキサン、N,N,N’,N’−テトラグリジル−m−キシリレンジアミン、N,N,N’,N’−テトラグリジルアミノフェニルメタン、トリグリシジルイソシアヌレート、m−N,N−ジグリシジルアミノフェニルグリシジルエーテル、N,N−ジグリシジルトルイジン及びN,N−ジグリシジルアニリンを挙げることができる。 Specific examples of the epoxy crosslinking agent include ethylene glycol glycidyl ether, polyethylene glycol diglycidyl ether, glycerin diglycidyl ether, glycerin triglycidyl ether, 1,3-bis (N, N-diglycidylaminomethyl) cyclohexane, N , N, N ′, N′-tetraglycidyl-m-xylylenediamine, N, N, N ′, N′-tetraglycidylaminophenylmethane, triglycidyl isocyanurate, m-N, N-diglycidylaminophenylglycidyl Mention may be made of ether, N, N-diglycidyltoluidine and N, N-diglycidylaniline.
以上説明した架橋剤(B)は、1種単独でも2種以上を組み合わせて用いてもよい。
このような架橋剤(B)は本発明の光学部材用粘着剤組成物において、(メタ)アクリル系コポリマー(A)100重量部に対して0.01〜3重量部含まれている。The crosslinking agent (B) described above may be used alone or in combination of two or more.
Such a crosslinking agent (B) is contained in 0.01 to 3 parts by weight with respect to 100 parts by weight of the (meth) acrylic copolymer (A) in the pressure-sensitive adhesive composition for optical members of the present invention.
このように一定量の架橋剤(B)を含有させることで、適切な架橋度を達成し、優れた粘着性、寸法安定性、湿熱環境下における光漏れ防止性能及び耐久性を実現することができる。このような観点からは、前記架橋剤(B)の含有量は、好ましくは(メタ)アクリル系コポリマー(A)100重量部に対して0.03〜2.5重量部である。 By including a certain amount of the cross-linking agent (B) in this way, it is possible to achieve an appropriate degree of cross-linking, and to achieve excellent tackiness, dimensional stability, light leakage prevention performance and durability in a humid heat environment. it can. From such a viewpoint, the content of the crosslinking agent (B) is preferably 0.03 to 2.5 parts by weight with respect to 100 parts by weight of the (meth) acrylic copolymer (A).
〔その他の成分〕
本発明の光学部材用粘着剤組成物には、必要に応じてシランカップリング剤、帯電防止剤、酸化防止剤、紫外線吸収剤、着色剤、顔料、染料、粘着付与樹脂、表面潤滑剤、レベリング剤、軟化剤、老化防止剤、光安定剤、光開始剤、重合禁止剤、充填剤、有機粒子、無機粒子又は可塑剤などのその他の成分を含有させてもよい。さらに本発明の組成物は、(メタ)アクリル系コポリマー(A)の製造に使用した溶媒その他の溶媒を含有してもよい。以下においては、前記シランカップリング剤及び帯電防止剤について説明する。[Other ingredients]
In the pressure-sensitive adhesive composition for an optical member of the present invention, a silane coupling agent, an antistatic agent, an antioxidant, an ultraviolet absorber, a colorant, a pigment, a dye, a tackifying resin, a surface lubricant, and a leveling as necessary. Other components such as an agent, a softening agent, an anti-aging agent, a light stabilizer, a photoinitiator, a polymerization inhibitor, a filler, organic particles, inorganic particles, or a plasticizer may be contained. Furthermore, the composition of the present invention may contain the solvent or other solvent used in the production of the (meth) acrylic copolymer (A). Below, the said silane coupling agent and antistatic agent are demonstrated.
<シランカップリング剤>
前記シランカップリング剤としては、ビニルトリメトキシシラン,ビニルトリエトキシシラン及びメタクリロキシプロピルトリメトキシシラン等の重合性不飽和基含有ケイ素化合物;3−グリシドキシプロピルトリメトキシシラン,3−グリシドキシプロピルメチルジメトキシシラン及び2−(3,4−エポキシシクロヘキシル)エチルトリメトキシシラン等のエポキシ構造を有するケイ素化合物;3−アミノプロピルトリメトキシシラン,N−(2−アミノエチル)3−アミノプロピルトリメトキシシラン及びN−(2−アミノエチル)−3−アミノプロピルメチルジメトキシシラン等のアミノ基含有ケイ素化合物;並びに3−クロロプロピルトリメトキシシラン;オリゴマー型シランカップリング剤等が挙げられる。<Silane coupling agent>
Examples of the silane coupling agent include polymerizable unsaturated group-containing silicon compounds such as vinyltrimethoxysilane, vinyltriethoxysilane, and methacryloxypropyltrimethoxysilane; 3-glycidoxypropyltrimethoxysilane, 3-glycidoxy Silicon compounds having an epoxy structure such as propylmethyldimethoxysilane and 2- (3,4-epoxycyclohexyl) ethyltrimethoxysilane; 3-aminopropyltrimethoxysilane, N- (2-aminoethyl) 3-aminopropyltrimethoxy Examples thereof include amino group-containing silicon compounds such as silane and N- (2-aminoethyl) -3-aminopropylmethyldimethoxysilane; and 3-chloropropyltrimethoxysilane; an oligomer type silane coupling agent.
これらのうち、(メタ)アクリル系コポリマー(A)中に含まれる官能基と反応する官能基を有しているシランカップリング剤を使用すると、湿熱環境下でハガレを生じさせにくいという点で好ましい。 Among these, the use of a silane coupling agent having a functional group that reacts with a functional group contained in the (meth) acrylic copolymer (A) is preferable in that it is difficult to cause peeling in a humid heat environment. .
本発明の光学部材用粘着剤組成物におけるシランカップリング剤の配合量は、(メタ)アクリル系コポリマー(A)100重量部に対して、通常0.01〜0.5重量部であり、好ましくは0.05〜0.3重量部である。 The compounding amount of the silane coupling agent in the pressure-sensitive adhesive composition for optical members of the present invention is usually 0.01 to 0.5 parts by weight, preferably 100 parts by weight of (meth) acrylic copolymer (A). Is 0.05 to 0.3 parts by weight.
<帯電防止剤>
帯電防止剤は、本発明の光学部材用粘着剤組成物の表面抵抗値を低下させるために使用する。本発明では公知の帯電防止剤を用いることができ、この帯電防止剤は、(i)界面活性剤、(ii)イオン性化合物及び(iii)導電性ポリマーに大別できる。<Antistatic agent>
An antistatic agent is used in order to reduce the surface resistance value of the adhesive composition for optical members of this invention. In the present invention, known antistatic agents can be used, and the antistatic agents can be roughly classified into (i) surfactants, (ii) ionic compounds, and (iii) conductive polymers.
(i)前記界面活性剤としては、以下のようなものを用いることができる。4級アンモニウム塩類、アミド4級アンモニウム塩類、ピリジウム塩類、第1級〜第3級アミノ基等のカチオン性基を有するカチオン性界面活性剤;
スルホン酸塩基、硫酸エステル塩基、リン酸エステル塩基等のアニオン性基を有するアニオン性界面活性剤;
アルキルベタイン類、アルキルイミダゾリニウムベタイン類、アルキルアミンオキサイド類、アミノ酸硫酸エステル類等の両性界面活性剤、
グリセリン脂肪酸エステル類、ソルビタン脂肪酸エステル類、ポリオキシエチレンアルキルアミン類、ポリオキシエチレンアルキルアミン脂肪酸エステル類、N−ヒドロキシエチル−N−2−ヒドロキシアルキルアミン類、アルキルジエタノールアミド類等の非イオン性界面活性剤。(I) As the surfactant, the following can be used. Quaternary ammonium salts, amide quaternary ammonium salts, pyridium salts, cationic surfactants having a cationic group such as primary to tertiary amino groups;
An anionic surfactant having an anionic group such as sulfonate group, sulfate ester base, phosphate ester base;
Amphoteric surfactants such as alkylbetaines, alkylimidazolinium betaines, alkylamine oxides, amino acid sulfates,
Nonionic interfaces such as glycerin fatty acid esters, sorbitan fatty acid esters, polyoxyethylene alkylamines, polyoxyethylene alkylamine fatty acid esters, N-hydroxyethyl-N-2-hydroxyalkylamines, alkyldiethanolamides Activator.
また、界面活性剤として重合性基を有する反応型乳化剤も挙げられ、上記の界面活性剤または反応性乳化剤を含むモノマー成分を高分子量化したポリマー系界面活性剤を用いることもできる。 Moreover, the reactive type emulsifier which has a polymeric group is also mentioned as surfactant, The polymeric surfactant which made high molecular weight the monomer component containing said surfactant or reactive emulsifier can also be used.
(ii)前記イオン性化合物は、カチオン部とアニオン部とから構成され、室温下(23℃50%RH)では固体状でも液体状のいずれであってもよい。 (Ii) The ionic compound is composed of a cation part and an anion part, and may be solid or liquid at room temperature (23 ° C. 50% RH).
前記カチオン部は無機系カチオンもしくは有機系カチオンのいずれか一方であっても双方であってもよい。 The cation moiety may be either an inorganic cation or an organic cation, or both.
前記無機系カチオンとしては、アルカリ金属イオン及びアルカリ土類金属イオンが好ましく、帯電防止性が優れたLi+、Na+及びK+がより好ましい。As the inorganic cation, alkali metal ions and alkaline earth metal ions are preferable, and Li + , Na + and K + having excellent antistatic properties are more preferable.
前記有機系カチオンとしては、ピリジニウムカチオン、ピペリジニウムカチオン、ピロリジニウム系カチオン、ピロリンカチオン、ピロールカチオン、イミダゾリウムカチオン、テトラヒドロピリミジニウムカチオン、ジヒドロピリミジニウムカチオン、ピラゾリウムカチオン、ピラゾリニウムカチオン、テトラアルキルアンモニウムカチオン、トリアルキルスルホニウムカチオン、テトラアルキルホスホニウムカチオンおよびこれらの誘導体などが挙げられる。 Examples of the organic cation include pyridinium cation, piperidinium cation, pyrrolidinium cation, pyrroline cation, pyrrole cation, imidazolium cation, tetrahydropyrimidinium cation, dihydropyrimidinium cation, pyrazolium cation, and pyrazolinium cation. , Tetraalkylammonium cation, trialkylsulfonium cation, tetraalkylphosphonium cation and derivatives thereof.
一方、イオン性化合物を構成するアニオン部としては、前記カチオンとイオン結合してイオン性化合物を形成し得るものであれば特に制限されない。具体的には、F-、Cl-、Br-、I-、AlCl4 -、Al2Cl7 -、BF4 -、PF6 -、SCN-、ClO4 -、NO3 -、CH3COO-、CF3COO-、CH3SO3 -、CF3SO3 -、(CF3SO2)2N-、(F2SO2)2N-、(CF3SO2)3C-、AsF6 -、SbF6 -、NbF6 -、TaF6 -、F(HF)n -、(CN)2N-、C4F9SO3 -、(C2F5SO2)2N-、C3F7COO-及び(CF3SO2)(CF3CO)N-などが挙げられる。これらの中では、フッ素原子を含むアニオンは、低融点のイオン性化合物を与えるので好ましく、(F2SO2)2N-および(CF3SO2)2N-がとりわけ好ましい。On the other hand, the anion portion constituting the ionic compound is not particularly limited as long as it can form an ionic compound by ionic bonding with the cation. Specifically, F − , Cl − , Br − , I − , AlCl 4 − , Al 2 Cl 7 − , BF 4 − , PF 6 − , SCN − , ClO 4 − , NO 3 − , CH 3 COO − , CF 3 COO − , CH 3 SO 3 − , CF 3 SO 3 − , (CF 3 SO 2 ) 2 N − , (F 2 SO 2 ) 2 N − , (CF 3 SO 2 ) 3 C − , AsF 6 − , SbF 6 − , NbF 6 − , TaF 6 − , F (HF) n − , (CN) 2 N − , C 4 F 9 SO 3 − , (C 2 F 5 SO 2 ) 2 N − , C 3 F 7 COO -, and (CF 3 SO 2) (CF 3 CO) N - , and the like. Among these, an anion containing a fluorine atom is preferable because it gives an ionic compound having a low melting point, and (F 2 SO 2 ) 2 N − and (CF 3 SO 2 ) 2 N − are particularly preferable.
本発明において帯電防止剤として用いるイオン性化合物としては、リチウムビス(トリフルオロメタンスルホニル)イミド、リチウムビス(ジフルオロスルホニル)イミド、リチウムトリス(トリフルオロメタンスルホニル)メタン、カリウムビス(トリフルオロメタンスルホニル)イミド、カリウムビス(ジフルオロスルホニル)イミド、1−エチルピリジニウム ヘキサフルオロホスフェート、1−ブチルピリジニウム ヘキサフルオロホスフェート、1−ヘキシル−4−メチルピリジニウム ヘキサフルオロホスフェート、1−オクチル−4−メチルピリジニウムヘキサフルオロホスフェート、1−オクチル−4−メチルピリジニウム ビス(フルオロスルホニル)イミド、(N,N−ジエチル−N−メチル−N−(2−メトキシエチル)アンモニウム テトラフルオロボレート、N,N−ジエチル−N−メチル−N−(2−メトキシエチル)アンモニウム ビス(トリフルオロメタンスルホニル)イミド、1−オクチルピリジニウム フルオロスホニウムイミド、1−オクチル3−メチルピリジニウム及びトリフルオロスルホニウムイミドなどが好ましい。 Examples of ionic compounds used as an antistatic agent in the present invention include lithium bis (trifluoromethanesulfonyl) imide, lithium bis (difluorosulfonyl) imide, lithium tris (trifluoromethanesulfonyl) methane, potassium bis (trifluoromethanesulfonyl) imide, potassium Bis (difluorosulfonyl) imide, 1-ethylpyridinium hexafluorophosphate, 1-butylpyridinium hexafluorophosphate, 1-hexyl-4-methylpyridinium hexafluorophosphate, 1-octyl-4-methylpyridinium hexafluorophosphate, 1-octyl -4-methylpyridinium bis (fluorosulfonyl) imide, (N, N-diethyl-N-methyl-N- (2-methoxyethyl) ammonium teto Fluoroborate, N, N-diethyl-N-methyl-N- (2-methoxyethyl) ammonium bis (trifluoromethanesulfonyl) imide, 1-octylpyridinium fluorosphoniumimide, 1-octyl3-methylpyridinium and trifluorosulfonium An imide or the like is preferable.
(iii)上記導電性ポリマーとしては、ポリチオフェン、ポリアニリン、ポリピロールおよびこれらの誘導体などが挙げられる。 (Iii) Examples of the conductive polymer include polythiophene, polyaniline, polypyrrole, and derivatives thereof.
本発明の光学部材用粘着剤組成物における帯電防止剤の配合量は、(メタ)アクリル系コポリマー(A)100重量部に対して、通常0.01〜3重量部、好ましくは0.05〜2.5重量部である。 The compounding amount of the antistatic agent in the pressure-sensitive adhesive composition for optical members of the present invention is usually 0.01 to 3 parts by weight, preferably 0.05 to 100 parts by weight with respect to 100 parts by weight of the (meth) acrylic copolymer (A). 2.5 parts by weight.
〔光学部材用粘着剤組成物〕
本発明の光学部材用粘着剤組成物は、以上説明した(メタ)アクリル系コポリマー(A)及び架橋剤(B)を必須成分とし、任意に上記その他の成分等を含んでもよい。[Adhesive composition for optical members]
The pressure-sensitive adhesive composition for optical members of the present invention contains the (meth) acrylic copolymer (A) and the crosslinking agent (B) described above as essential components, and may optionally contain the above-mentioned other components.
そして前記(メタ)アクリル系コポリマー(A)においては、(メタ)アクリル酸エステル(a−2)及び(a−3)が特定の割合で共重合されていることにより、優れたハード特性及び光学補償機能が両立し、かつ(メタ)アクリル酸エステル(a−1)も共重合されているので、単純にハード特性を強化するだけでなく、(メタ)アクリル系コポリマー(A)に適度な柔軟性を導入することによって優れた寸法安定性が達成されている。 And in the said (meth) acrylic-type copolymer (A), since the (meth) acrylic acid ester (a-2) and (a-3) are copolymerized in a specific ratio, the outstanding hard characteristic and optical Since the compensation function is compatible and (meth) acrylic acid ester (a-1) is also copolymerized, not only the hard properties are simply strengthened, but also the (meth) acrylic copolymer (A) has a suitable flexibility. Excellent dimensional stability has been achieved by introducing the properties.
さらに(メタ)アクリル系コポリマー(A)においては、(メタ)アクリル系モノマー(a−4)も共重合されており、これと一定量配合された架橋剤(B)とが架橋反応を起こすことで、適度な架橋が起こり、優れた粘着性、湿熱環境下における優れた寸法安定性や耐久性が実現される。 Further, in the (meth) acrylic copolymer (A), the (meth) acrylic monomer (a-4) is also copolymerized, and this and a certain amount of the crosslinking agent (B) cause a crosslinking reaction. Thus, moderate crosslinking occurs, and excellent adhesiveness and excellent dimensional stability and durability in a moist heat environment are realized.
本発明の組成物は湿熱環境下における寸法安定性や耐久性に優れているので、湿熱環境におかれても変形が非常に少なく、また発泡等の製品価値を落とす現象も非常に起こりにくい。 Since the composition of the present invention is excellent in dimensional stability and durability in a wet heat environment, the deformation is very small even in a wet heat environment, and a phenomenon of reducing the product value such as foaming is very unlikely to occur.
例えば、本発明の組成物を使用して以下に説明する条件で微少クリープ試験を行った場合において、60℃で実施した測定値と23℃で実施した測定値との比(60℃測定値/23℃測定値)の値が通常1.05〜2.00であり、好ましくは1.05〜1.95である。 For example, when a minute creep test is performed using the composition of the present invention under the conditions described below, the ratio between the measured value performed at 60 ° C. and the measured value performed at 23 ° C. (measured value at 60 ° C. / 23 ° C. measured value) is usually 1.05 to 2.00, preferably 1.05 to 1.95.
・微少クリープ試験
本発明の光学部材用粘着剤組成物を剥離処理されたポリエステルフィルム上に塗布・乾燥させて、膜厚25μmの粘着剤層を有する粘着シートを作製する。-Micro creep test The pressure-sensitive adhesive composition for optical members of the present invention is applied to a release-treated polyester film and dried to produce a pressure-sensitive adhesive sheet having a pressure-sensitive adhesive layer with a thickness of 25 μm.
この粘着シートをTAC(トリアセチルセルロース)−PVA(ポリビニルアルコール)−TACの層構成の偏光板(プレーン偏光板)と、前記粘着剤層が前記偏光板と接するように貼り合わせて評価用粘着加工偏光板を作製する。 This pressure-sensitive adhesive sheet is bonded to a polarizing plate (plain polarizing plate) having a layer structure of TAC (triacetyl cellulose) -PVA (polyvinyl alcohol) -TAC so that the pressure-sensitive adhesive layer is in contact with the polarizing plate. A polarizing plate is produced.
作製した評価用粘着加工偏光板を幅10mm×長さ100mmにカットし、前記剥離処理されたポリエステルフィルムを剥がし、アルカリ処理ガラス上に粘着剤層が前記ガラスに接するように、かつ10mm×10mmの貼り合わせ面積になるように貼り合わせる。 The prepared pressure-sensitive adhesive processed polarizing plate was cut into a width of 10 mm and a length of 100 mm, the peeled polyester film was peeled off, and the pressure-sensitive adhesive layer was in contact with the glass on the alkali-treated glass and 10 mm × 10 mm. Laminate to make the bonding area.
この後に、前記ガラスと貼り合わせた評価用粘着加工偏光板についてオートクレーブ処理(50℃、5atm)を行い、23℃/50%RH雰囲気下で24時間静置し、これを微少クリープ試験用試料とする。 Thereafter, the pressure-sensitive adhesive processing polarizing plate bonded to the glass was subjected to autoclave treatment (50 ° C., 5 atm), and allowed to stand for 24 hours in a 23 ° C./50% RH atmosphere. To do.
微少クリープ測定機のチャンバーBOX内の固定用チャック部分の長さ15mmにて前記試験用試料のセットを行い、チャンバーBOX内を測定温度(23℃又は60℃)まで加熱する。測定温度にて40分間静置後に、引張荷重800g、引張時間1000秒にて、前記試験用試料における評価用粘着加工偏光板を、該偏光板と前記ガラスとの接着面に平行にかつ前記偏光板の長さ方向に引っ張る。 The test sample is set with a length of 15 mm of the fixing chuck portion in the chamber BOX of the micro creep measuring machine, and the inside of the chamber BOX is heated to the measurement temperature (23 ° C. or 60 ° C.). After standing for 40 minutes at the measurement temperature, the pressure-sensitive adhesive processing polarizing plate for evaluation in the test sample was parallel to the adhesive surface between the polarizing plate and the glass at a tensile load of 800 g and a tensile time of 1000 seconds. Pull in the length direction of the board.
引っ張りを行った後にガラスと偏光板との貼り合わせ部分のズレの距離(mm)を測定して、微少クリープ試験結果(測定値)とする。 After pulling, the distance (mm) of the gap between the bonded portions of the glass and the polarizing plate is measured to obtain a minute creep test result (measured value).
微少クリープ試験における23℃測定値は、通常0.05〜1.00mmであり、好ましくは0.08〜0.50mmであり、更に好ましくは0.10〜0.30mmであり、
微少クリープ試験における60℃測定値は、好ましくは0.15〜1.00mmであり、更に好ましくは0.15〜0.50mmである。The measured value at 23 ° C. in the micro creep test is usually 0.05 to 1.00 mm, preferably 0.08 to 0.50 mm, more preferably 0.10 to 0.30 mm.
The measured value at 60 ° C. in the minute creep test is preferably 0.15 to 1.00 mm, and more preferably 0.15 to 0.50 mm.
すなわち、本発明の組成物は湿熱環境下においても変形をおこしにくく寸法安定性に優れ、また温度の変化によっては変形の程度があまり変化しない。 That is, the composition of the present invention hardly deforms even in a humid heat environment and has excellent dimensional stability, and the degree of deformation does not change much depending on the temperature change.
これら微少クリープ試験における測定値は、主に本発明の組成物のハード特性により規定され、この特性の調整を行うことで、測定値も変化する。一般的には、ハード特性を高める、すなわち(メタ)アクリル系コポリマー(A)中の(メタ)アクリル酸エステル(a−2)の共重合割合を高くしたり、極性官能基を有する(メタ)アクリル系モノマー(a−4)の共重合割合を高くしたり、架橋剤(B)の使用量を大きくすると、前記測定値が小さくなる傾向にある。また、(メタ)アクリル系コポリマー(A)中の(メタ)アクリル酸エステル(a−2)の共重合割合を低くしたり、極性官能基を有する(メタ)アクリル系モノマー(a−4)の共重合割合を低くしたり、架橋剤(B)の使用量を小さくすると、前記測定値が大きくなる傾向にある The measured values in these micro creep tests are mainly defined by the hard characteristics of the composition of the present invention, and the measured values change by adjusting these characteristics. In general, the hard characteristics are improved, that is, the copolymerization ratio of (meth) acrylic acid ester (a-2) in (meth) acrylic copolymer (A) is increased, or (meth) having a polar functional group When the copolymerization ratio of the acrylic monomer (a-4) is increased or the amount of the crosslinking agent (B) is increased, the measured value tends to decrease. Moreover, the copolymerization ratio of the (meth) acrylic acid ester (a-2) in the (meth) acrylic copolymer (A) is lowered, or the (meth) acrylic monomer (a-4) having a polar functional group is used. When the copolymerization ratio is decreased or the amount of the crosslinking agent (B) is decreased, the measured value tends to increase.
このように湿熱環境における変形が非常に少ないので、本発明の組成物は、それが貼り合わせられる光学部材が湿熱環境下で収縮・浮き・歪み等の変形を呈する際に耐応力性を発現し、そのような変形を良好に防止することができる。 As described above, since the deformation in the wet heat environment is very small, the composition of the present invention exhibits stress resistance when the optical member to which it is bonded exhibits deformation such as shrinkage, floating, and strain in the wet heat environment. Such deformation can be prevented satisfactorily.
その結果、前記変形により引き起こされる光漏れも良好に防止される。そして光漏れの防止が完全でなかったとしても、上記(メタ)アクリル系コポリマー(A)に由来する光学補償機能により、わずかな光漏れも抑制される。 As a result, light leakage caused by the deformation can be prevented well. Even if light leakage is not completely prevented, slight light leakage is suppressed by the optical compensation function derived from the (meth) acrylic copolymer (A).
[粘着シート]
本発明の光学部材用粘着剤組成物を粘着剤として使用する場合、基材フィルム上に粘着剤層を形成して粘着シートとすると、取り扱いが簡便で便利である。[Adhesive sheet]
When the pressure-sensitive adhesive composition for optical members of the present invention is used as a pressure-sensitive adhesive, it is convenient and convenient to form a pressure-sensitive adhesive layer on a substrate film to form a pressure-sensitive adhesive sheet.
前記基材フィルムは、前記粘着シートをフラットパネルディスプレイの製造工程において使用する場合等の取扱い性を考慮すると、剥離フィルムであることが好ましく、その材質としては、例えばポリエステル、ポリオレフィン、ポリエーテルが挙げられる。 The base film is preferably a release film in consideration of handleability when the pressure-sensitive adhesive sheet is used in the production process of a flat panel display, and examples of the material include polyester, polyolefin, and polyether. It is done.
本発明の粘着シートは、例えば基材フィルム上に本発明の光学部材用粘着剤組成物を含む塗工液を塗布・乾燥して塗工液に含まれる溶媒などを気化させ、所望の厚みの粘着剤層を形成することによって作製することができる。前記粘着剤層の厚さは特に限定されないが、5〜100μmの範囲が好ましく、10〜50μmの範囲がより好ましい。この粘着剤層の厚さが5μm未満であると所定の性能(湿熱耐久性など)を発揮できない場合があり、100μmを超えると粘着シートを断裁する際に粘着剤のはみ出しが生じやすくなり加工適性が低下する場合がある。 The pressure-sensitive adhesive sheet of the present invention has a desired thickness, for example, by applying and drying a coating liquid containing the pressure-sensitive adhesive composition for optical members of the present invention on a substrate film to evaporate the solvent contained in the coating liquid. It can be produced by forming an adhesive layer. Although the thickness of the said adhesive layer is not specifically limited, The range of 5-100 micrometers is preferable and the range of 10-50 micrometers is more preferable. If the thickness of this pressure-sensitive adhesive layer is less than 5 μm, it may not be possible to exhibit the prescribed performance (wet heat durability, etc.). If it exceeds 100 μm, the adhesive sheet tends to protrude when the pressure-sensitive adhesive sheet is cut. May decrease.
また、本発明の粘着シートにおいては、前記粘着剤層の前記基材フィルム面と接していない面を剥離フィルムで被覆し、使用時に前記剥離フィルムを剥がしてもよい。 Moreover, in the adhesive sheet of this invention, the surface which is not in contact with the said base film surface of the said adhesive layer may be coat | covered with a peeling film, and the said peeling film may be peeled off at the time of use.
[粘着剤層付き光学部材]
本発明の光学部材用粘着剤組成物を含有する粘着剤層を光学部材の少なくとも片面に形成することにより、前述のように湿熱環境下においても優れた光漏れ防止性能及び耐久性が達成された粘着剤層付き光学部材が得られる。[Optical member with adhesive layer]
By forming the pressure-sensitive adhesive layer containing the pressure-sensitive adhesive composition for optical members of the present invention on at least one surface of the optical member, excellent light leakage prevention performance and durability were achieved even in a humid heat environment as described above. An optical member with an adhesive layer is obtained.
本発明における光学部材としては、特に限定されることなく、フラットパネルディスプレイに好適に用いられる光学フィルム、例えば、偏光板、位相差板、楕円偏光板、光学補償フィルム、輝度向上フィルム、赤外線/電磁波カットフィルム、前面用反射防止フィルム、表面保護フィルムさらにはこれらが積層されているもの等が挙げられる。 The optical member in the present invention is not particularly limited, and is an optical film suitably used for a flat panel display, for example, a polarizing plate, a retardation plate, an elliptical polarizing plate, an optical compensation film, a brightness enhancement film, an infrared / electromagnetic wave. Examples thereof include a cut film, an antireflection film for the front surface, a surface protective film, and those in which these are laminated.
そしてこれらの中でも特に偏光板は、湿熱環境下における構成層の変形の程度が異なるために、光学的な歪みや物理的な歪みが生じることで複屈折が発生する。この複屈折が光漏れ発生の原因となり大きな問題となる。本発明の組成物は、ハード特性にて偏光板の変形を抑制し、光学的な歪みの発生つまりは光漏れの抑制が可能であり、ハガレ抑制などの耐久性にも優れる。また、僅かな光学的な歪みが生じても光学補償機能により光漏れを抑制出来るという点から、偏光板とガラス基板との貼り合わせ用途に好適である。 Among these, the polarizing plate, in particular, has different degrees of deformation of the constituent layers in a wet and heat environment, and thus birefringence occurs due to optical distortion and physical distortion. This birefringence causes light leakage and becomes a serious problem. The composition of the present invention suppresses deformation of the polarizing plate with hard characteristics, can suppress optical distortion, that is, light leakage, and is excellent in durability such as peeling prevention. Moreover, even if slight optical distortion occurs, the optical compensation function can suppress light leakage, so that it is suitable for a bonding application of a polarizing plate and a glass substrate.
また本発明の組成物は、ハード特性により偏光板の変形を抑制出来る点から、比較的サイズが大きいTV用途の液晶パネルへの適用が可能である。特にVAモード用液晶パネルに使用される偏光板とガラス基板の貼り合わせ用途に好適である。 In addition, the composition of the present invention can be applied to a liquid crystal panel for TV use having a relatively large size because the deformation of the polarizing plate can be suppressed by hard characteristics. In particular, it is suitable for use in bonding a polarizing plate and a glass substrate used in a VA mode liquid crystal panel.
<粘着剤層付き光学部材の作製方法>
粘着剤層付き光学部材は、たとえば、以下の(1)〜(3)の方法により作製される。<Method for producing optical member with adhesive layer>
The optical member with the pressure-sensitive adhesive layer is produced, for example, by the following methods (1) to (3).
(1)本発明の光学部材用粘着剤組成物を含む塗工液を公知の方法(ダイコート法、ナイフコート法など)で剥離フィルムの剥離層に塗布し、熱乾燥により塗工液に含まれる溶媒などを気化させ、所望の厚さを有する粘着剤層を形成し、光学部材と貼り合わせる。 (1) A coating solution containing the pressure-sensitive adhesive composition for an optical member of the present invention is applied to a release layer of a release film by a known method (die coating method, knife coating method, etc.), and contained in the coating solution by heat drying. A solvent or the like is vaporized to form a pressure-sensitive adhesive layer having a desired thickness, and is bonded to the optical member.
(2)本発明の光学部材用粘着剤組成物を含む塗工液を公知の方法(ダイコート法、ナイフコート法など)で光学部材に塗布し、熱乾燥により塗工液に含まれる溶媒などを気化させ、所望の厚さを有する粘着剤層を形成し、剥離フィルムの剥離層と貼り合わせる。 (2) A coating solution containing the pressure-sensitive adhesive composition for an optical member of the present invention is applied to the optical member by a known method (die coating method, knife coating method, etc.), and a solvent contained in the coating solution is dried by heat drying. Vaporization is performed to form a pressure-sensitive adhesive layer having a desired thickness, which is then bonded to the release layer of the release film.
(3)本発明の光学部材用粘着剤組成物を含む塗工液を公知の方法(ダイコート法、ナイフコート法など)で第1の剥離フィルムの剥離層に塗布し、熱乾燥により塗工液に含まれる溶媒などを気化させ、所望の厚さを有する粘着剤層を形成し、第2の剥離フィルムの剥離層(通常、第1の剥離フィルムより剥離力が低い)と貼り合わせて、ノンキャリア粘着フィルムを作製する。その後、第2の剥離フィルムを剥がして光学部材と貼り合わせる。 (3) A coating solution containing the pressure-sensitive adhesive composition for optical members of the present invention is applied to the release layer of the first release film by a known method (die coating method, knife coating method, etc.), and the coating solution is dried by heat drying. The adhesive contained in the film is vaporized to form a pressure-sensitive adhesive layer having a desired thickness, and bonded to the release layer of the second release film (usually having a lower release force than the first release film). A carrier adhesive film is prepared. Thereafter, the second release film is peeled off and bonded to the optical member.
本発明の光学部材用粘着剤組成物は、上記粘着剤層の形成後、室温下(23℃50%RH)では3〜7日、加熱促進条件下(40℃、90%RH)では、2〜5日程度で架橋がなされ、後述するフラットパネルディスプレイの構成層に貼付することができる。 The pressure-sensitive adhesive composition for an optical member of the present invention is 3 to 7 days at room temperature (23 ° C., 50% RH) after formation of the pressure-sensitive adhesive layer, and 2 under heat-promoting conditions (40 ° C., 90% RH). It is crosslinked in about 5 days, and can be applied to the constituent layer of a flat panel display described later.
また、得られる粘着剤層付き光学部材における粘着剤層の厚さは、特に限定されないが、5〜100μmの範囲が好ましく、10〜50μmの範囲がより好ましい。この粘着剤層の厚さが5μm未満であると所定の性能(湿熱耐久性など)を発揮できない場合があり、100μmを超えると粘着剤層付き光学部材を断裁する際に粘着剤のはみ出しが生じやすくなり加工適性が低下する場合がある。 Moreover, the thickness of the adhesive layer in the optical member with an adhesive layer obtained is not specifically limited, However, The range of 5-100 micrometers is preferable and the range of 10-50 micrometers is more preferable. If the thickness of the pressure-sensitive adhesive layer is less than 5 μm, the prescribed performance (wet heat durability, etc.) may not be exhibited. If the thickness exceeds 100 μm, the adhesive sticks out when the optical member with the pressure-sensitive adhesive layer is cut. It becomes easy and processing suitability may fall.
さらに、FPDの製造において本発明の組成物を使用した場合、FPDの構成層として当該組成物からなる粘着剤層が形成されている。粘着剤層には光学補償機能を有する(メタ)アクリル系コポリマー(A)の架橋体が含まれており、前記粘着剤層の光弾性係数は好ましくは−320〜0(×10−12m2/N)である。光弾性係数の測定方法については、[実施例]の項において説明する。Furthermore, when the composition of this invention is used in manufacture of FPD, the adhesive layer which consists of the said composition is formed as a structural layer of FPD. The pressure-sensitive adhesive layer contains a crosslinked (meth) acrylic copolymer (A) having an optical compensation function, and the photoelastic coefficient of the pressure-sensitive adhesive layer is preferably −320 to 0 (× 10 −12 m 2). / N). The method for measuring the photoelastic coefficient will be described in the [Example] section.
[フラットパネルディスプレイ]
本発明の粘着剤層付き光学部材を少なくとも1枚用いてフラットパネルディスプレイを製造することが可能であり、そのようにして製造されたFPDもまた、本発明の範囲に含まれる。[Flat panel display]
A flat panel display can be manufactured using at least one optical member with an adhesive layer of the present invention, and an FPD manufactured in this manner is also included in the scope of the present invention.
FPDとしては、液晶ディスプレイ(LCD)、プラズマディスプレイ(PDP)及び電界放出型ディスプレイ(FED)等が挙げられる。 Examples of the FPD include a liquid crystal display (LCD), a plasma display (PDP), a field emission display (FED), and the like.
LCDは一般的に、液晶層が透明電極を有するガラス基板によって挟まれ、そのガラス基板と液晶層との間に配向膜やカラーフィルタが設けられ、さらにガラス基板の液晶層に近い面とは反対の面上に偏光板が設けられた積層体構造を有する構成となっている。 In LCDs, the liquid crystal layer is generally sandwiched between glass substrates having transparent electrodes, an alignment film or a color filter is provided between the glass substrate and the liquid crystal layer, and the surface opposite to the surface of the glass substrate close to the liquid crystal layer. It has the structure which has the laminated body structure in which the polarizing plate was provided on the surface.
PDPは一般的に、対向するガラス基板の間に蛍光体層が存在し、前記ガラス基板の前記蛍光体層に近い面上に種々の誘電体層や電極、その他の機能層が設けられた積層体構造を有する構成となっている。 In general, a PDP is a laminate in which a phosphor layer exists between opposing glass substrates, and various dielectric layers, electrodes, and other functional layers are provided on the surface of the glass substrate close to the phosphor layer. It has a configuration having a body structure.
FEDは一般的に、ガラス基板、当該基板上に形成されたアノード電極(陽極)、当該電極上に形成された蛍光体層、真空のスペース、及び、該スペースを挟んで蛍光体層に対向する、カソード電極(陰極)が設けられたガラス基板の積層体構造を有する構成となっている。 The FED generally has a glass substrate, an anode electrode (anode) formed on the substrate, a phosphor layer formed on the electrode, a vacuum space, and a phosphor layer across the space. The glass substrate has a laminated structure in which a cathode electrode (cathode) is provided.
本発明の粘着剤層付き光学部材は、これらのFPDの構成層の一部を構成する。また、本発明の粘着シートを使用して、FPDの構成層の少なくとも一部を順次積層していくことも可能である。 The optical member with an adhesive layer of the present invention constitutes a part of the constituent layers of these FPDs. Moreover, it is also possible to laminate | stack at least one part of the structure layer of FPD sequentially using the adhesive sheet of this invention.
以下、実施例により本発明を詳細に説明する。
<実施例1〜13、参考例1及び2並びに比較例1〜8に使用したアクリル系コポリマーの製造例>
撹拌機、還流冷却器、温度計及び窒素導入管を備えた反応装置に、下記表1〜3に示すアクリル酸エステル(a−1)〜(a−3)およびアクリル系モノマー(a−4)を、表1〜3に示された配合比率(重量部)に従って仕込み、次に酢酸エチルをモノマー濃度が50wt%になる配合量にて仕込んだ。
Hereinafter, the present invention will be described in detail by way of examples.
<Examples for producing acrylic copolymers used in Examples 1 to 13 , Reference Examples 1 and 2 and Comparative Examples 1 to 8>
In a reactor equipped with a stirrer, a reflux condenser, a thermometer, and a nitrogen introduction tube, acrylic esters (a-1) to (a-3) and acrylic monomers (a-4) shown in the following Tables 1 to 3 Were charged in accordance with the blending ratio (parts by weight) shown in Tables 1 to 3, and then ethyl acetate was charged in a blending amount so that the monomer concentration was 50 wt%.
次いで、アクリル酸エステル(a−1)〜(a−3)およびアクリル系モノマー(a−4)の合計100重量部に対して2,2’−アゾビスイソブチロニトリル0.1重量部を加え、反応装置内の空気を窒素ガスで置換しながら攪拌を行い60℃に昇温した後、圧力1atmで4時間反応させた。反応終了後、得られたアクリル系コポリマーを酢酸エチルで希釈し、アクリル系コポリマー溶液を得た。 Next, 0.1 part by weight of 2,2′-azobisisobutyronitrile is added to 100 parts by weight of the total of acrylic acid esters (a-1) to (a-3) and acrylic monomer (a-4). In addition, stirring was performed while replacing the air in the reaction apparatus with nitrogen gas, the temperature was raised to 60 ° C., and the reaction was performed at a pressure of 1 atm for 4 hours. After completion of the reaction, the obtained acrylic copolymer was diluted with ethyl acetate to obtain an acrylic copolymer solution.
<評価用粘着加工偏光板の作製>
製造例により得られたアクリル系コポリマー溶液を用いて、下記表1〜3の配合にて各成分を添加して粘着剤組成物の溶液を得た。この粘着剤組成物の溶液を剥離処理したポリエステルフィルムの表面に塗布して乾燥させることにより、厚さ25μmの粘着剤層を有する粘着シートを得た。この粘着シートをTAC−PVA−TACの層構成の偏光フィルムの片面に貼り付けた後に23℃/50%RH暗所の条件で7日間熟成させて、評価用粘着加工偏光板を得た。<Preparation of evaluation polarizing plate for evaluation>
Using the acrylic copolymer solution obtained by the production example, each component was added according to the formulations shown in Tables 1 to 3 to obtain a solution of the pressure-sensitive adhesive composition. The pressure-sensitive adhesive composition solution was applied to the surface of the peeled polyester film and dried to obtain a pressure-sensitive adhesive sheet having a pressure-sensitive adhesive layer having a thickness of 25 μm. This pressure-sensitive adhesive sheet was affixed to one side of a polarizing film having a layer structure of TAC-PVA-TAC and then aged for 7 days under the condition of 23 ° C./50% RH in the dark to obtain a pressure-sensitive adhesive processed polarizing plate for evaluation.
各評価用粘着加工偏光板について下記表1〜3に示す微少クリープ、光漏れ、浮き・発泡、キレツ、剥がれについて評価を行った。 The evaluation processed adhesive polarizing plates were evaluated for microcreep, light leakage, floating / foaming, cracking, and peeling as shown in Tables 1 to 3 below.
*表1〜3における略号等の内容は以下の通りである。
BA:n−ブチルアクリレート
t−BA:ターシャリーブチルアクリレート
POA:フェノキシエチルアクリレート
HEA:2−ヒドロキシエチルアクリレート
MA:メチルアクリレート
CHA:シクロヘキシルアクリレート
IBOA:イソボルニルアクリレート
AA:アクリル酸
TD:XDI系イソシアネート化合物(TD−75:綜研化学社製)
L:TDIアダクトタイプイソシアネート化合物(コロネートL:日本ポリウレタン社製)
KBM−403:3−グリシドキプロピルトリメトキシシラン(信越化学工業社製)
帯電防止剤:1−オクチル−4−メチルピリジニウム・ビス(フルオロスルホニル)イミド* Contents of abbreviations and the like in Tables 1 to 3 are as follows.
BA: n-butyl acrylate t-BA: tertiary butyl acrylate POA: phenoxyethyl acrylate HEA: 2-hydroxyethyl acrylate MA: methyl acrylate CHA: cyclohexyl acrylate IBOA: isobornyl acrylate AA: acrylic acid TD: XDI isocyanate compound (TD-75: manufactured by Soken Chemical Co., Ltd.)
L: TDI adduct type isocyanate compound (Coronate L: manufactured by Nippon Polyurethane Co., Ltd.)
KBM-403: 3-glycidoxypropyltrimethoxysilane (manufactured by Shin-Etsu Chemical Co., Ltd.)
Antistatic agent: 1-octyl-4-methylpyridinium bis (fluorosulfonyl) imide
[Tg測定]
表1〜3に示された各種アクリルモノマー(a−1)〜(a−3)のホモポリマーのTgの測定を、以下の通り行った。[Tg measurement]
Measurement of Tg of homopolymers of various acrylic monomers (a-1) to (a-3) shown in Tables 1 to 3 was performed as follows.
溶液重合にて、下記表4に示す各種ホモポリマーを準備し、試験片とした。
試験片をN2雰囲気下、−60℃から180℃の範囲にて、10℃/分の割合で昇温させ、DSC(リガク社製 示差走査熱量計 DSC8230)にて、JISK7121(プラスチックの転移温度測定方法)に準拠して熱量測定した。Various homopolymers shown in Table 4 below were prepared by solution polymerization and used as test pieces.
The test piece was heated at a rate of 10 ° C./min in the range of −60 ° C. to 180 ° C. in an N 2 atmosphere, and JISK7121 (plastic transition temperature of the differential scanning calorimeter DSC8230 manufactured by Rigaku Corporation) was used. The calorific value was measured according to the measurement method.
[Mw、PDI測定]
実施例、参考例および比較例で調製したアクリル系コポリマーについて、重量平均分子量(Mw)、数平均分子量(Mn)を下記GPC測定条件に従って測定し、多分散性指数(PDI=Mw/Mn)を求めた。
[Mw, PDI measurement]
For the acrylic copolymers prepared in Examples , Reference Examples and Comparative Examples, the weight average molecular weight (Mw) and the number average molecular weight (Mn) were measured according to the following GPC measurement conditions, and the polydispersity index (PDI = Mw / Mn) was determined. Asked.
<GPC測定条件>
測定装置:HLC−8120GPC(東ソー社製)
GPCカラム構成:以下の5連カラム(すべて東ソー社製)
(1)TSK−GEL HXL−H (ガードカラム)
(2)TSK−GEL G7000HXL
(3)TSK−GEL GMHXL
(4)TSK−GEL GMHXL
(5)TSK−GEL G2500HXL
サンプル濃度:1.0mg/cm3となるように、テトラヒドロフランで希釈
移動相溶媒:テトラヒドロフラン
流量: 1ml/min
カラム温度:40℃<GPC measurement conditions>
Measuring device: HLC-8120GPC (manufactured by Tosoh Corporation)
GPC column configuration: The following five columns (all manufactured by Tosoh Corporation)
(1) TSK-GEL HXL-H (guard column)
(2) TSK-GEL G7000HXL
(3) TSK-GEL GMHXL
(4) TSK-GEL GMHXL
(5) TSK-GEL G2500HXL
Diluted with tetrahydrofuran so that the sample concentration is 1.0 mg / cm 3 Mobile phase solvent: Tetrahydrofuran Flow rate: 1 ml / min
Column temperature: 40 ° C
[各評価方法]
表1〜3に示された各種評価は、以下に示す方法によって行った。[Evaluation methods]
Various evaluations shown in Tables 1 to 3 were performed by the following methods.
<微少クリープ>
幅10mm×長さ100mmにカットし、剥離処理されたポリエステルフィルムを剥がした評価用粘着加工偏光板をアルカリ処理ガラス上に、粘着剤層が前記ガラスに接するように、かつ10mm×10mmの貼り合わせ面積になるように貼り合わせ、オートクレーブ処理(50℃、5atm)を行った後に23℃/50%RH雰囲気下で24時間静置した。これを微少クリープ試験用試料とした。微少クリープ測定機(英弘精機(株)社製 機種名:TA.TX.PLUS)のチャンバーBOX内の固定用チャック部分の長さ15mmにて試験用試料のセットを行った。<Small creep>
Adhesion processing polarizing plate for evaluation, which was cut into a width of 10 mm and a length of 100 mm, and the peeled polyester film was peeled off, was bonded to an alkali-treated glass so that the adhesive layer was in contact with the glass and 10 mm × 10 mm. After bonding to an area and autoclaving (50 ° C., 5 atm), the mixture was allowed to stand in a 23 ° C./50% RH atmosphere for 24 hours. This was used as a sample for a minute creep test. A test sample was set with a length of 15 mm of the fixing chuck portion in the chamber BOX of a micro creep measuring machine (model name: TA.TX.PLUS manufactured by Eiko Seiki Co., Ltd.).
チャンバーBOX内を測定温度まで加熱し、測定温度にて40分間静置した後に、引張荷重800g、引張時間1000秒にて、試験用試料における評価用粘着加工偏光板を、該偏光板と前記ガラスとの接着面に平行にかつ前記偏光板の長さ方向に引っ張った。引っ張った後の前記ガラスと偏光板との貼り合わせ部分のズレの距離(mm)を確認(測定)して微少クリープ試験結果とした。 After heating the inside of the chamber BOX to the measurement temperature and allowing it to stand at the measurement temperature for 40 minutes, the pressure-sensitive adhesive processing polarizing plate for evaluation in the test sample is applied to the polarizing plate and the glass at a tensile load of 800 g and a tensile time of 1000 seconds. And pulled in the length direction of the polarizing plate in parallel with the adhesive surface. The distance (mm) of the misalignment between the glass and the polarizing plate after being pulled was confirmed (measured) to obtain a minute creep test result.
<光漏れ>
19インチサイズのVA型液晶パネル(I・O DATA社製、型式:LCD−A191EWから取り外したもの)に、剥離処理されたポリエステルフィルムを剥がした評価用粘着加工偏光板を、粘着剤層が前記液晶パネルに接するように、かつ前記評価用粘着加工偏光板と前記液晶パネルとがクロスニコルになるように貼り合わせて、80℃雰囲気下240時間放置した後、23℃/50%RH雰囲気下で2時間放置した。<Light leakage>
A pressure-sensitive adhesive processing polarizing plate for evaluation, in which a peeled polyester film was peeled off on a 19-inch VA type liquid crystal panel (made by I / O DATA, model: LCD-A191EW), The adhesive-coated polarizing plate for evaluation and the liquid crystal panel were bonded so as to be in contact with the liquid crystal panel and crossed Nicol, and allowed to stand in an 80 ° C. atmosphere for 240 hours, and then in a 23 ° C./50% RH atmosphere. Left for 2 hours.
その後、前記偏光板を貼り合わせたVA型液晶パネルを暗室でパソコンに接続し全画面黒表示にした。この全画面黒表示のディスプレイモニタについて、各コーナー付近の直径1cmの領域における輝度(La,Lb,Lc,Ld)およびモニタ中央部分の直径1cmの領域における輝度(Lcenter)を輝度計(ハイランド社製 RISA−COLOR/CD8)を用いて測定し、下記式により光漏れ性(ΔL)を求めた。ΔLが小さいほど(バックライトからの)光漏れが少ないことを意味し、通常2.0未満であれば液晶表示用パネルとしての使用が可能である。 Thereafter, the VA liquid crystal panel on which the polarizing plate was bonded was connected to a personal computer in a dark room to display a full screen black. For this display monitor displaying black on the full screen, the luminance (La, Lb, Lc, Ld) in the 1 cm diameter region near each corner and the luminance (Lcenter) in the 1 cm diameter region in the center of the monitor are measured with a luminance meter (Highland Corporation). Measurement was performed using RISA-COLOR / CD8), and light leakage (ΔL) was determined by the following formula. Smaller ΔL means less light leakage (from the backlight), and if it is less than 2.0, it can be used as a liquid crystal display panel.
ΔL=(La+Lb+Lc+Ld)/4−Lcenter ΔL = (La + Lb + Lc + Ld) / 4−Lcenter
光漏れサイズは、上記全画面黒表示の状態で、目視にて光漏れの発生している部分を確認し、図1のように光漏れ発生部分の角からの距離dを測定した。距離30mm以下であれば、液晶表示用パネルとしての使用が可能である。 With respect to the light leakage size, a portion where light leakage occurred was visually confirmed in the above-described black display on the entire screen, and the distance d from the corner of the light leakage occurrence portion was measured as shown in FIG. If the distance is 30 mm or less, it can be used as a liquid crystal display panel.
なお、比較例1及び3〜6については、80℃雰囲気下240時間放置後にディスプレイモニタを確認したところ、発泡、剥がれ等の粘着剤層由来の外観不良が発生しており、光漏れ試験の測定が不可能であった。 As for Comparative Examples 1 and 3 to 6, when the display monitor was confirmed after being left for 240 hours in an atmosphere at 80 ° C., appearance defects derived from the pressure-sensitive adhesive layer such as foaming and peeling occurred, and the light leakage test was measured. Was impossible.
<湿熱耐久性>
剥離処理されたポリエステルフィルムを剥がした評価用粘着加工偏光板を15インチサイズ(233mm×309mm)に裁断し、厚さ0.5mmの無アルカリガラス板の片面に、粘着剤層が前記ガラス板に接するようにして、ラミネータロールを用いて貼り付けた。貼付後、オートクレーブ(栗原製作所製)にて0.5MPa、50℃、20分の条件で加圧処理して試験用プレートを得た。<Damp heat durability>
The evaluation-adhesive polarizing plate from which the peeled polyester film was peeled off was cut into a 15-inch size (233 mm × 309 mm), and a pressure-sensitive adhesive layer was applied to the glass plate on one surface of a 0.5 mm-thick alkali-free glass plate. It stuck using the laminator roll so that it might contact | connect. After pasting, a test plate was obtained by pressurizing in an autoclave (manufactured by Kurihara Seisakusho) under conditions of 0.5 MPa, 50 ° C., and 20 minutes.
こうして得られた試験用プレートを60℃/90%RHの条件下に500時間放置した。試験終了後、試験用プレートを試験環境より取り出し、23℃/50%RH雰囲気下で2時間静置した後、粘着剤層における発泡、剥がれ、キレツを目視にて観察して下記評価基準にて評価した。 The test plate thus obtained was left under conditions of 60 ° C./90% RH for 500 hours. After completion of the test, the test plate is taken out from the test environment and allowed to stand in an atmosphere of 23 ° C./50% RH for 2 hours. Then, the adhesive layer is visually observed for foaming, peeling, and cracking according to the following evaluation criteria. evaluated.
発泡−サイズ)
○:発泡が全く見られない
△:発泡の直径が1mm以下
×:発泡の直径が1mmより大きいFoam-size)
○: No foaming is observed Δ: Foam diameter is 1 mm or less ×: Foam diameter is greater than 1 mm
発泡−発生量)
○:発泡が全く見られない
△:発泡の個数が10コ以下
×:発泡の個数が10コより多いFoaming amount generated)
○: No foaming is observed Δ: Number of foams is 10 or less ×: Number of foams is more than 10
キレツ・剥がれ−サイズ)
○:浮き・剥がれが全く見られない
△:浮き・剥がれの面積が試験用プレートにおける貼り合わせ部分全体(100%)に対して5%未満
×:浮き・剥がれの面積が試験用プレートにおける貼り合わせ部分全体(100%)に対して5%以上(Kiretsu, peeling-size)
○: No floating / peeling is observed Δ: Lifting / peeling area is less than 5% with respect to the entire bonded portion (100%) in the test plate x: Lamination / peeling area is bonded on the test plate 5% or more for the entire part (100%)
キレツ・剥がれ−位置)
○:欠点(浮き、剥がれ)が全くない
△:端部から0.5mm未満の位置のみに欠点がある
×:端部から0.5mm以上の位置に欠点がある。(Kiretsu, peeling-position)
○: There is no defect (floating or peeling). Δ: There is a defect only at a position less than 0.5 mm from the end. ×: There is a defect at a position of 0.5 mm or more from the end.
なお、キレツ・剥がれ−位置の評価における「端部」とは、キレツ・剥がれの生じた位置から、試験用プレートの各辺に垂線を下ろしたときの、最も短い垂線と試験用プレートの辺との交点を指す。 The “edge” in the evaluation of the sharpness / peeling position means the shortest vertical line and the side of the test plate when the vertical line is dropped on each side of the test plate from the position where the sharpness / peeling occurred. The point of intersection.
また、比較例5及び6については、60℃/90%RHの条件下に500時間放置後に試験用プレートを確認したところ、粘着剤層由来の浮き・発泡が多数発生したため、キレツ・剥がれの評価が不可能であった。 In Comparative Examples 5 and 6, when the test plate was checked after being left for 500 hours under the conditions of 60 ° C./90% RH, many floats and foams derived from the pressure-sensitive adhesive layer were generated. Was impossible.
<光弾性係数測定>
以下の通り、15mm×50mm×1mm厚の粘着剤試験片を用意して測定用試料とした。<Photoelastic coefficient measurement>
As shown below, a 15 mm × 50 mm × 1 mm thick adhesive test piece was prepared and used as a measurement sample.
製造例で得られたアクリル系コポリマー溶液に架橋剤、シランカップリング剤及び帯電防止剤を表1〜3に示された割合で添加して粘着剤組成物溶液とした。この粘着剤組成物溶液を乾燥後の厚さが1mmとなるように、剥離処理されたPETフイルム上に塗工・乾燥した。乾燥後に15mm×50mmにカットして粘着剤試験片12を得て、これを測定用試料とした。 A crosslinking agent, a silane coupling agent, and an antistatic agent were added to the acrylic copolymer solution obtained in the production example in the proportions shown in Tables 1 to 3 to obtain an adhesive composition solution. This pressure-sensitive adhesive composition solution was coated and dried on a PET film that had been subjected to a release treatment so that the thickness after drying was 1 mm. After drying, it was cut into 15 mm × 50 mm to obtain an adhesive test piece 12, which was used as a measurement sample.
測定用試料を測定用装置(日本分光株式会社製 分光エリプソメーター M−220)にセットして、23℃雰囲気下で測定を行った。 The measurement sample was set in a measurement apparatus (Spectroscopic Ellipsometer M-220 manufactured by JASCO Corporation), and measurement was performed in an atmosphere at 23 ° C.
図2において、X方向へ試料の引張を行った際に発生する応力を0 〜 0.15Nの範囲で制御して、応力毎の波長−透過光の位相差の関係(*1)を測定した。(*1)から、波長600nmにおける透過光の位相差について、位相差−応力の関係でプロットを行い、その傾きを求めた。更に、傾き=(−1)×光弾性係数(10−12m2/N)の関係から光弾性係数を求めた。In FIG. 2, the stress generated when the sample is pulled in the X direction is controlled in the range of 0 to 0.15 N, and the relationship between wavelength and transmitted light phase difference (* 1) for each stress was measured. . From (* 1), the phase difference of transmitted light at a wavelength of 600 nm was plotted with the relationship of phase difference-stress, and the inclination was obtained. Furthermore, the photoelastic coefficient was calculated | required from the relationship of inclination = (-1) x photoelastic coefficient (10 < -12 > m < 2 > / N).
12 接着剤試験片
14 Sample固定用治具
16 光源
18 スリット
20 検光子12 Adhesive test piece 14 Sample fixing jig 16 Light source 18 Slit 20 Analyzer
Claims (12)
(a−1)ホモポリマーのガラス転移温度が−40℃以下で、芳香環を有さない(メタ)アクリル酸エステル40〜77.1重量%
(a−2)ホモポリマーのガラス転移温度が0℃以上で、芳香環を有さない(メタ)アクリル酸エステル10〜40重量%
(a−3)芳香環を有する(メタ)アクリル酸エステル0.1〜25重量%
(a−4)2種類以上の極性官能基を有する(メタ)アクリル系モノマー及び/又は2種以上の異なる、1種類の極性官能基を有する(メタ)アクリル系モノマー0.1〜6重量%
(ただし、(a−2)及び(a−3)の合計は5〜59.9重量%であり、
前記極性官能基はカルボキシル基、ヒドロキシル基、アミノ基、アミド基およびエポキシ基から選ばれ、
(a−1)〜(a−4)の合計は100重量%である)
(B):前記(メタ)アクリル系コポリマー(A)100重量部に対して0.01〜3重量部の架橋剤と
を含むことを特徴とする光学部材用粘着剤組成物。 (A): a (meth) acrylic copolymer obtained by copolymerizing the following (a-1) to (a-4) at the following ratio:
(A-1) The glass transition temperature of the homopolymer is −40 ° C. or less and (meth) acrylic acid ester having no aromatic ring is 40 to 77.1 % by weight.
(A-2) The glass transition temperature of the homopolymer is 0 ° C. or higher, and (meth) acrylic acid ester having no aromatic ring is 10 to 40 % by weight.
(A-3) 0.1 to 25% by weight of (meth) acrylic acid ester having an aromatic ring
(A-4) (Meth) acrylic monomer having two or more types of polar functional groups and / or (meth) acrylic monomer having one or more different types of polar functional groups of 0.1 to 6% by weight
(However, the sum of (a-2) and (a-3) is 5 to 59.9% by weight,
The polar functional group is selected from a carboxyl group, a hydroxyl group, an amino group, an amide group and an epoxy group,
(The sum of (a-1) to (a-4) is 100% by weight)
(B): A pressure-sensitive adhesive composition for an optical member comprising 0.01 to 3 parts by weight of a crosslinking agent with respect to 100 parts by weight of the (meth) acrylic copolymer (A).
(式(1)において、R0は水素又はメチル基であり、R1は(CH2CH2O)nで表される基であり(nは1〜20の整数である)、mは1〜5の整数であり、R2は水素、炭素数1〜9のアルキル基、炭素数6〜10のアリール基又は炭素数7〜11のアラルキル基であり、mが2以上の場合、複数存在するR2は同一でも異なっていてもよい。)。 The (meth) acrylic acid ester (a-3) is at least one selected from the group consisting of benzyl (meth) acrylate, phenoxyethyl (meth) acrylic acid ester represented by the following general formula (1), and derivatives thereof. The pressure-sensitive adhesive composition for optical members according to any one of claims 1 to 4 , wherein:
(In Formula (1), R 0 is hydrogen or a methyl group, R 1 is a group represented by (CH 2 CH 2 O) n (n is an integer of 1 to 20), and m is 1. Is an integer of -5, R 2 is hydrogen, an alkyl group having 1 to 9 carbon atoms, an aryl group having 6 to 10 carbon atoms, or an aralkyl group having 7 to 11 carbon atoms, and when m is 2 or more, a plurality of R 2 are present. R 2 may be the same or different.)
前記光学部材用粘着剤組成物を剥離処理されたポリエステルフィルム上に塗布・乾燥させて、膜厚25μmの粘着剤層を有する粘着シートを作製し;
該粘着シートをTAC(トリアセチルセルロース)−PVA(ポリビニルアルコール)−TAC構成の偏光板と、前記粘着剤層が前記偏光板と接するように貼り合わせて評価用粘着加工偏光板を作製し;
該評価用粘着加工偏光板を幅10mm×長さ100mmにカットし、前記剥離処理されたポリエステルフィルムを剥がしてアルカリ処理ガラス上に、前記粘着剤層が前記ガラスに接するように、かつ10mm×10mmの貼り合わせ面積になるように貼り合わせて評価用粘着加工偏光板試験片とし;
該評価用粘着加工偏光板試験片についてオートクレーブ処理(50℃、5atm)を行い、23℃/50%RH雰囲気下で24時間静置し;
次に前記試験片を、微少クリープ測定機のチャンバーBOX内に固定用チャック部分の長さ15mmにてセットし;
前記チャンバーBOX内を測定温度まで加熱して、測定温度にて40分間静置後に、引張荷重800g、引張時間1000秒にて、前記試験片における前記評価用粘着加工偏光板を、該偏光板と前記ガラスとの接着面に平行にかつ前記偏光板の長さ方向に引っ張り;
前記試験片における前記ガラスと偏光板との貼り合わせ部分のズレの距離(mm)を測定する。 The ratio of 60 ° C. measured value / 23 ° C. measured value is 1.05 to 2.00 when the following minute creep test is performed on the pressure-sensitive adhesive composition for optical members. The adhesive composition for optical members according to any one of 1 to 6 :
The pressure-sensitive adhesive composition for optical members is applied and dried on a release-treated polyester film to produce a pressure-sensitive adhesive sheet having a pressure-sensitive adhesive layer with a thickness of 25 μm;
The pressure-sensitive adhesive sheet is bonded to a polarizing plate having a TAC (triacetyl cellulose) -PVA (polyvinyl alcohol) -TAC configuration and the pressure-sensitive adhesive layer is in contact with the polarizing plate to produce a pressure-sensitive adhesive processed polarizing plate for evaluation;
The pressure-sensitive adhesive processing polarizing plate for evaluation is cut into a width of 10 mm × a length of 100 mm, the peel-treated polyester film is peeled off, and the pressure-sensitive adhesive layer is in contact with the glass on the alkali-treated glass and 10 mm × 10 mm. Adhesive processing polarizing plate test piece for evaluation by bonding so that the bonding area becomes
The pressure-sensitive adhesive-processed polarizing plate test piece for evaluation was autoclaved (50 ° C., 5 atm) and allowed to stand in a 23 ° C./50% RH atmosphere for 24 hours;
Next, the test piece is set in the chamber BOX of the micro creep measuring machine with the length of the fixing chuck portion being 15 mm;
The inside of the chamber BOX is heated to the measurement temperature, and after standing at the measurement temperature for 40 minutes, the evaluation-treated pressure-sensitive adhesive polarizing plate in the test piece is separated from the polarizing plate at a tensile load of 800 g and a tensile time of 1000 seconds. Pulling in parallel to the adhesive surface with the glass and in the length direction of the polarizing plate;
The distance (mm) of the deviation of the bonded portion between the glass and the polarizing plate in the test piece is measured.
A flat panel display comprising the optical member with an adhesive layer according to claim 11 .
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