JP5509547B2 - Industrial lubricating oil composition - Google Patents
Industrial lubricating oil composition Download PDFInfo
- Publication number
- JP5509547B2 JP5509547B2 JP2008167666A JP2008167666A JP5509547B2 JP 5509547 B2 JP5509547 B2 JP 5509547B2 JP 2008167666 A JP2008167666 A JP 2008167666A JP 2008167666 A JP2008167666 A JP 2008167666A JP 5509547 B2 JP5509547 B2 JP 5509547B2
- Authority
- JP
- Japan
- Prior art keywords
- dibasic acid
- weight
- parts
- residue obtained
- lubricating oil
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
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- 239000000203 mixture Substances 0.000 title claims description 48
- 239000010687 lubricating oil Substances 0.000 title claims description 37
- 239000002253 acid Substances 0.000 claims description 72
- 150000002148 esters Chemical class 0.000 claims description 49
- 239000002199 base oil Substances 0.000 claims description 33
- 239000003921 oil Substances 0.000 claims description 29
- 235000019198 oils Nutrition 0.000 claims description 29
- 229910052751 metal Inorganic materials 0.000 claims description 27
- 239000002184 metal Substances 0.000 claims description 27
- 125000004432 carbon atom Chemical group C* 0.000 claims description 26
- 229920006395 saturated elastomer Polymers 0.000 claims description 26
- 150000005690 diesters Chemical class 0.000 claims description 22
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims description 21
- 239000002480 mineral oil Substances 0.000 claims description 19
- 235000010446 mineral oil Nutrition 0.000 claims description 18
- 238000000034 method Methods 0.000 claims description 15
- ALSTYHKOOCGGFT-KTKRTIGZSA-N (9Z)-octadecen-1-ol Chemical compound CCCCCCCC\C=C/CCCCCCCCO ALSTYHKOOCGGFT-KTKRTIGZSA-N 0.000 claims description 14
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 14
- 229940055577 oleyl alcohol Drugs 0.000 claims description 14
- XMLQWXUVTXCDDL-UHFFFAOYSA-N oleyl alcohol Natural products CCCCCCC=CCCCCCCCCCCO XMLQWXUVTXCDDL-UHFFFAOYSA-N 0.000 claims description 14
- 239000003638 chemical reducing agent Substances 0.000 claims description 11
- 239000010775 animal oil Substances 0.000 claims description 9
- 235000015112 vegetable and seed oil Nutrition 0.000 claims description 9
- 239000008158 vegetable oil Substances 0.000 claims description 9
- 238000005555 metalworking Methods 0.000 claims description 5
- 125000001931 aliphatic group Chemical group 0.000 description 23
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 21
- -1 sodium alkoxide Chemical class 0.000 description 16
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 15
- 238000004519 manufacturing process Methods 0.000 description 14
- 239000003795 chemical substances by application Substances 0.000 description 12
- 238000005886 esterification reaction Methods 0.000 description 12
- 230000001050 lubricating effect Effects 0.000 description 10
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 9
- 229940077388 benzenesulfonate Drugs 0.000 description 9
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 6
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 6
- MWKFXSUHUHTGQN-UHFFFAOYSA-N decan-1-ol Chemical compound CCCCCCCCCCO MWKFXSUHUHTGQN-UHFFFAOYSA-N 0.000 description 6
- 125000000217 alkyl group Chemical group 0.000 description 5
- 229920001577 copolymer Polymers 0.000 description 5
- WNWHHMBRJJOGFJ-UHFFFAOYSA-N 16-methylheptadecan-1-ol Chemical compound CC(C)CCCCCCCCCCCCCCCO WNWHHMBRJJOGFJ-UHFFFAOYSA-N 0.000 description 4
- 235000005956 Cosmos caudatus Nutrition 0.000 description 4
- 239000000654 additive Substances 0.000 description 4
- 239000003963 antioxidant agent Substances 0.000 description 4
- 150000001875 compounds Chemical class 0.000 description 4
- 239000003599 detergent Substances 0.000 description 4
- 239000002270 dispersing agent Substances 0.000 description 4
- 229930195733 hydrocarbon Natural products 0.000 description 4
- 150000002430 hydrocarbons Chemical class 0.000 description 4
- 239000006078 metal deactivator Substances 0.000 description 4
- 238000002156 mixing Methods 0.000 description 4
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 description 4
- 229920001083 polybutene Polymers 0.000 description 4
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 4
- TYFQFVWCELRYAO-UHFFFAOYSA-N suberic acid Chemical compound OC(=O)CCCCCCC(O)=O TYFQFVWCELRYAO-UHFFFAOYSA-N 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- CAYHVMBQBLYQMT-UHFFFAOYSA-N 2-decyltetradecan-1-ol Chemical compound CCCCCCCCCCCCC(CO)CCCCCCCCCC CAYHVMBQBLYQMT-UHFFFAOYSA-N 0.000 description 3
- XULHFMYCBKQGEE-UHFFFAOYSA-N 2-hexyl-1-Decanol Chemical compound CCCCCCCCC(CO)CCCCCC XULHFMYCBKQGEE-UHFFFAOYSA-N 0.000 description 3
- LEACJMVNYZDSKR-UHFFFAOYSA-N 2-octyldodecan-1-ol Chemical compound CCCCCCCCCCC(CO)CCCCCCCC LEACJMVNYZDSKR-UHFFFAOYSA-N 0.000 description 3
- 239000004215 Carbon black (E152) Substances 0.000 description 3
- 239000001361 adipic acid Substances 0.000 description 3
- 235000011037 adipic acid Nutrition 0.000 description 3
- 150000001298 alcohols Chemical class 0.000 description 3
- 239000002518 antifoaming agent Substances 0.000 description 3
- 239000003054 catalyst Substances 0.000 description 3
- 235000014113 dietary fatty acids Nutrition 0.000 description 3
- 238000004821 distillation Methods 0.000 description 3
- LQZZUXJYWNFBMV-UHFFFAOYSA-N dodecan-1-ol Chemical compound CCCCCCCCCCCCO LQZZUXJYWNFBMV-UHFFFAOYSA-N 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000000194 fatty acid Substances 0.000 description 3
- 229930195729 fatty acid Natural products 0.000 description 3
- 239000003112 inhibitor Substances 0.000 description 3
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 3
- 230000007935 neutral effect Effects 0.000 description 3
- 239000003208 petroleum Substances 0.000 description 3
- 238000000746 purification Methods 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 3
- 150000003460 sulfonic acids Chemical class 0.000 description 3
- 239000001993 wax Substances 0.000 description 3
- AFFLGGQVNFXPEV-UHFFFAOYSA-N 1-decene Chemical compound CCCCCCCCC=C AFFLGGQVNFXPEV-UHFFFAOYSA-N 0.000 description 2
- CRSBERNSMYQZNG-UHFFFAOYSA-N 1-dodecene Chemical compound CCCCCCCCCCC=C CRSBERNSMYQZNG-UHFFFAOYSA-N 0.000 description 2
- GQEZCXVZFLOKMC-UHFFFAOYSA-N 1-hexadecene Chemical compound CCCCCCCCCCCCCCC=C GQEZCXVZFLOKMC-UHFFFAOYSA-N 0.000 description 2
- LIKMAJRDDDTEIG-UHFFFAOYSA-N 1-hexene Chemical compound CCCCC=C LIKMAJRDDDTEIG-UHFFFAOYSA-N 0.000 description 2
- KWKAKUADMBZCLK-UHFFFAOYSA-N 1-octene Chemical compound CCCCCCC=C KWKAKUADMBZCLK-UHFFFAOYSA-N 0.000 description 2
- HFDVRLIODXPAHB-UHFFFAOYSA-N 1-tetradecene Chemical compound CCCCCCCCCCCCC=C HFDVRLIODXPAHB-UHFFFAOYSA-N 0.000 description 2
- ULQISTXYYBZJSJ-UHFFFAOYSA-N 12-hydroxyoctadecanoic acid Chemical compound CCCCCCC(O)CCCCCCCCCCC(O)=O ULQISTXYYBZJSJ-UHFFFAOYSA-N 0.000 description 2
- QDCPNGVVOWVKJG-VAWYXSNFSA-N 2-[(e)-dodec-1-enyl]butanedioic acid Chemical compound CCCCCCCCCC\C=C\C(C(O)=O)CC(O)=O QDCPNGVVOWVKJG-VAWYXSNFSA-N 0.000 description 2
- YIWUKEYIRIRTPP-UHFFFAOYSA-N 2-ethylhexan-1-ol Chemical compound CCCCC(CC)CO YIWUKEYIRIRTPP-UHFFFAOYSA-N 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- JYFHYPJRHGVZDY-UHFFFAOYSA-N Dibutyl phosphate Chemical compound CCCCOP(O)(=O)OCCCC JYFHYPJRHGVZDY-UHFFFAOYSA-N 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerol Natural products OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 2
- VQTUBCCKSQIDNK-UHFFFAOYSA-N Isobutene Chemical group CC(C)=C VQTUBCCKSQIDNK-UHFFFAOYSA-N 0.000 description 2
- 239000002841 Lewis acid Substances 0.000 description 2
- CERQOIWHTDAKMF-UHFFFAOYSA-M Methacrylate Chemical compound CC(=C)C([O-])=O CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 description 2
- AFVFQIVMOAPDHO-UHFFFAOYSA-N Methanesulfonic acid Chemical compound CS(O)(=O)=O AFVFQIVMOAPDHO-UHFFFAOYSA-N 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 229910052783 alkali metal Inorganic materials 0.000 description 2
- 150000001340 alkali metals Chemical class 0.000 description 2
- 150000004996 alkyl benzenes Chemical class 0.000 description 2
- 239000012223 aqueous fraction Substances 0.000 description 2
- OGBUMNBNEWYMNJ-UHFFFAOYSA-N batilol Chemical compound CCCCCCCCCCCCCCCCCCOCC(O)CO OGBUMNBNEWYMNJ-UHFFFAOYSA-N 0.000 description 2
- WGQKYBSKWIADBV-UHFFFAOYSA-N benzylamine Chemical compound NCC1=CC=CC=C1 WGQKYBSKWIADBV-UHFFFAOYSA-N 0.000 description 2
- KBPLFHHGFOOTCA-UHFFFAOYSA-N caprylic alcohol Natural products CCCCCCCCO KBPLFHHGFOOTCA-UHFFFAOYSA-N 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 230000000994 depressogenic effect Effects 0.000 description 2
- GVPWHKZIJBODOX-UHFFFAOYSA-N dibenzyl disulfide Chemical compound C=1C=CC=CC=1CSSCC1=CC=CC=C1 GVPWHKZIJBODOX-UHFFFAOYSA-N 0.000 description 2
- 239000000539 dimer Substances 0.000 description 2
- 230000032050 esterification Effects 0.000 description 2
- 150000004665 fatty acids Chemical class 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- CJBFZKZYIPBBTO-UHFFFAOYSA-N isotetradecane Natural products CCCCCCCCCCCC(C)C CJBFZKZYIPBBTO-UHFFFAOYSA-N 0.000 description 2
- 150000007517 lewis acids Chemical class 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- TVMXDCGIABBOFY-UHFFFAOYSA-N n-Octanol Natural products CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 2
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 description 2
- 239000012188 paraffin wax Substances 0.000 description 2
- REIUXOLGHVXAEO-UHFFFAOYSA-N pentadecan-1-ol Chemical compound CCCCCCCCCCCCCCCO REIUXOLGHVXAEO-UHFFFAOYSA-N 0.000 description 2
- WLJVNTCWHIRURA-UHFFFAOYSA-N pimelic acid Chemical compound OC(=O)CCCCCC(O)=O WLJVNTCWHIRURA-UHFFFAOYSA-N 0.000 description 2
- 229920013639 polyalphaolefin Polymers 0.000 description 2
- 229920000570 polyether Polymers 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 150000003873 salicylate salts Chemical class 0.000 description 2
- 231100000241 scar Toxicity 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- KZNICNPSHKQLFF-UHFFFAOYSA-N succinimide Chemical compound O=C1CCC(=O)N1 KZNICNPSHKQLFF-UHFFFAOYSA-N 0.000 description 2
- 150000003871 sulfonates Chemical class 0.000 description 2
- 150000003608 titanium Chemical class 0.000 description 2
- JOXIMZWYDAKGHI-UHFFFAOYSA-N toluene-4-sulfonic acid Chemical compound CC1=CC=C(S(O)(=O)=O)C=C1 JOXIMZWYDAKGHI-UHFFFAOYSA-N 0.000 description 2
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 2
- STCOOQWBFONSKY-UHFFFAOYSA-N tributyl phosphate Chemical compound CCCCOP(=O)(OCCCC)OCCCC STCOOQWBFONSKY-UHFFFAOYSA-N 0.000 description 2
- KJIOQYGWTQBHNH-UHFFFAOYSA-N undecanol Chemical compound CCCCCCCCCCCO KJIOQYGWTQBHNH-UHFFFAOYSA-N 0.000 description 2
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 description 1
- QGLWBTPVKHMVHM-KTKRTIGZSA-N (z)-octadec-9-en-1-amine Chemical compound CCCCCCCC\C=C/CCCCCCCCN QGLWBTPVKHMVHM-KTKRTIGZSA-N 0.000 description 1
- ZORQXIQZAOLNGE-UHFFFAOYSA-N 1,1-difluorocyclohexane Chemical compound FC1(F)CCCCC1 ZORQXIQZAOLNGE-UHFFFAOYSA-N 0.000 description 1
- OOWQBDFWEXAXPB-IBGZPJMESA-N 1-O-hexadecyl-sn-glycerol Chemical compound CCCCCCCCCCCCCCCCOC[C@@H](O)CO OOWQBDFWEXAXPB-IBGZPJMESA-N 0.000 description 1
- XFRVVPUIAFSTFO-UHFFFAOYSA-N 1-Tridecanol Chemical compound CCCCCCCCCCCCCO XFRVVPUIAFSTFO-UHFFFAOYSA-N 0.000 description 1
- RTBFRGCFXZNCOE-UHFFFAOYSA-N 1-methylsulfonylpiperidin-4-one Chemical compound CS(=O)(=O)N1CCC(=O)CC1 RTBFRGCFXZNCOE-UHFFFAOYSA-N 0.000 description 1
- RUFPHBVGCFYCNW-UHFFFAOYSA-N 1-naphthylamine Chemical compound C1=CC=C2C(N)=CC=CC2=C1 RUFPHBVGCFYCNW-UHFFFAOYSA-N 0.000 description 1
- RZRNAYUHWVFMIP-KTKRTIGZSA-N 1-oleoylglycerol Chemical compound CCCCCCCC\C=C/CCCCCCCC(=O)OCC(O)CO RZRNAYUHWVFMIP-KTKRTIGZSA-N 0.000 description 1
- NQDZCRSUOVPTII-UHFFFAOYSA-N 10-methylundecan-1-ol Chemical compound CC(C)CCCCCCCCCO NQDZCRSUOVPTII-UHFFFAOYSA-N 0.000 description 1
- WJFKNYWRSNBZNX-UHFFFAOYSA-N 10H-phenothiazine Chemical compound C1=CC=C2NC3=CC=CC=C3SC2=C1 WJFKNYWRSNBZNX-UHFFFAOYSA-N 0.000 description 1
- XUJLWPFSUCHPQL-UHFFFAOYSA-N 11-methyldodecan-1-ol Chemical compound CC(C)CCCCCCCCCCO XUJLWPFSUCHPQL-UHFFFAOYSA-N 0.000 description 1
- 229940114072 12-hydroxystearic acid Drugs 0.000 description 1
- FDAZSZUYCOPJED-UHFFFAOYSA-N 13-methyltetradecan-1-ol Chemical compound CC(C)CCCCCCCCCCCCO FDAZSZUYCOPJED-UHFFFAOYSA-N 0.000 description 1
- CFSSWEQYBLCBLH-UHFFFAOYSA-N 14-methylpentadecan-1-ol Chemical compound CC(C)CCCCCCCCCCCCCO CFSSWEQYBLCBLH-UHFFFAOYSA-N 0.000 description 1
- SKDGWNHUETZZCS-UHFFFAOYSA-N 2,3-ditert-butylphenol Chemical compound CC(C)(C)C1=CC=CC(O)=C1C(C)(C)C SKDGWNHUETZZCS-UHFFFAOYSA-N 0.000 description 1
- JZODKRWQWUWGCD-UHFFFAOYSA-N 2,5-di-tert-butylbenzene-1,4-diol Chemical compound CC(C)(C)C1=CC(O)=C(C(C)(C)C)C=C1O JZODKRWQWUWGCD-UHFFFAOYSA-N 0.000 description 1
- HZAXFHJVJLSVMW-UHFFFAOYSA-N 2-Aminoethan-1-ol Chemical compound NCCO HZAXFHJVJLSVMW-UHFFFAOYSA-N 0.000 description 1
- FMFWSIARXFCACS-UHFFFAOYSA-N 2-[bis(2-ethylhexyl)amino]ethanol Chemical compound CCCCC(CC)CN(CCO)CC(CC)CCCC FMFWSIARXFCACS-UHFFFAOYSA-N 0.000 description 1
- BMGPYWJNOIMZNC-KHPPLWFESA-N 2-[methyl-[(z)-octadec-9-enyl]amino]acetic acid Chemical compound CCCCCCCC\C=C/CCCCCCCCN(C)CC(O)=O BMGPYWJNOIMZNC-KHPPLWFESA-N 0.000 description 1
- LIAWCKFOFPPVGF-UHFFFAOYSA-N 2-ethyladamantane Chemical compound C1C(C2)CC3CC1C(CC)C2C3 LIAWCKFOFPPVGF-UHFFFAOYSA-N 0.000 description 1
- IMOYOUMVYICGCA-UHFFFAOYSA-N 2-tert-butyl-4-hydroxyanisole Chemical compound COC1=CC=C(O)C=C1C(C)(C)C IMOYOUMVYICGCA-UHFFFAOYSA-N 0.000 description 1
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 description 1
- BODRLKRKPXBDBN-UHFFFAOYSA-N 3,5,5-Trimethyl-1-hexanol Chemical compound OCCC(C)CC(C)(C)C BODRLKRKPXBDBN-UHFFFAOYSA-N 0.000 description 1
- KAYAKFYASWYOEB-UHFFFAOYSA-N 3-octadec-1-enyloxolane-2,5-dione Chemical compound CCCCCCCCCCCCCCCCC=CC1CC(=O)OC1=O KAYAKFYASWYOEB-UHFFFAOYSA-N 0.000 description 1
- FCQAFXHLHBGGSK-UHFFFAOYSA-N 4-nonyl-n-(4-nonylphenyl)aniline Chemical compound C1=CC(CCCCCCCCC)=CC=C1NC1=CC=C(CCCCCCCCC)C=C1 FCQAFXHLHBGGSK-UHFFFAOYSA-N 0.000 description 1
- QDTDKYHPHANITQ-UHFFFAOYSA-N 7-methyloctan-1-ol Chemical compound CC(C)CCCCCCO QDTDKYHPHANITQ-UHFFFAOYSA-N 0.000 description 1
- PLLBRTOLHQQAQQ-UHFFFAOYSA-N 8-methylnonan-1-ol Chemical compound CC(C)CCCCCCCO PLLBRTOLHQQAQQ-UHFFFAOYSA-N 0.000 description 1
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 description 1
- JTKHUJNVHQWSAY-UHFFFAOYSA-N 9-methyldecan-1-ol Chemical compound CC(C)CCCCCCCCO JTKHUJNVHQWSAY-UHFFFAOYSA-N 0.000 description 1
- NLZUEZXRPGMBCV-UHFFFAOYSA-N Butylhydroxytoluene Chemical compound CC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 NLZUEZXRPGMBCV-UHFFFAOYSA-N 0.000 description 1
- 229920000089 Cyclic olefin copolymer Polymers 0.000 description 1
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 1
- BWGNESOTFCXPMA-UHFFFAOYSA-N Dihydrogen disulfide Chemical compound SS BWGNESOTFCXPMA-UHFFFAOYSA-N 0.000 description 1
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 1
- REYJJPSVUYRZGE-UHFFFAOYSA-N Octadecylamine Chemical compound CCCCCCCCCCCCCCCCCCN REYJJPSVUYRZGE-UHFFFAOYSA-N 0.000 description 1
- 239000005642 Oleic acid Substances 0.000 description 1
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 description 1
- QAPVYZRWKDXNDK-UHFFFAOYSA-N P,P-Dioctyldiphenylamine Chemical compound C1=CC(CCCCCCCC)=CC=C1NC1=CC=C(CCCCCCCC)C=C1 QAPVYZRWKDXNDK-UHFFFAOYSA-N 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- 235000019482 Palm oil Nutrition 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- ABLZXFCXXLZCGV-UHFFFAOYSA-N Phosphorous acid Chemical class OP(O)=O ABLZXFCXXLZCGV-UHFFFAOYSA-N 0.000 description 1
- 239000002202 Polyethylene glycol Substances 0.000 description 1
- 239000004721 Polyphenylene oxide Substances 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- 235000019484 Rapeseed oil Nutrition 0.000 description 1
- 235000021355 Stearic acid Nutrition 0.000 description 1
- 229920000147 Styrene maleic anhydride Polymers 0.000 description 1
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 1
- YSMRWXYRXBRSND-UHFFFAOYSA-N TOTP Chemical compound CC1=CC=CC=C1OP(=O)(OC=1C(=CC=CC=1)C)OC1=CC=CC=C1C YSMRWXYRXBRSND-UHFFFAOYSA-N 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical class [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- QQVGEJLUEOSDBB-KTKRTIGZSA-N [3-hydroxy-2,2-bis(hydroxymethyl)propyl] (z)-octadec-9-enoate Chemical compound CCCCCCCC\C=C/CCCCCCCC(=O)OCC(CO)(CO)CO QQVGEJLUEOSDBB-KTKRTIGZSA-N 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 239000003463 adsorbent Substances 0.000 description 1
- 150000001336 alkenes Chemical class 0.000 description 1
- 125000003342 alkenyl group Chemical group 0.000 description 1
- 150000004703 alkoxides Chemical class 0.000 description 1
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical class [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 description 1
- 150000001408 amides Chemical class 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 150000008064 anhydrides Chemical class 0.000 description 1
- LNTHITQWFMADLM-UHFFFAOYSA-N anhydrous gallic acid Natural products OC(=O)C1=CC(O)=C(O)C(O)=C1 LNTHITQWFMADLM-UHFFFAOYSA-N 0.000 description 1
- JFCQEDHGNNZCLN-UHFFFAOYSA-N anhydrous glutaric acid Natural products OC(=O)CCCC(O)=O JFCQEDHGNNZCLN-UHFFFAOYSA-N 0.000 description 1
- 239000013556 antirust agent Substances 0.000 description 1
- 150000007860 aryl ester derivatives Chemical class 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- IWWCATWBROCMCW-UHFFFAOYSA-N batyl alcohol Natural products CCCCCCCCCCCCCCCCCCOC(O)CO IWWCATWBROCMCW-UHFFFAOYSA-N 0.000 description 1
- 235000015278 beef Nutrition 0.000 description 1
- QRUDEWIWKLJBPS-UHFFFAOYSA-N benzotriazole Chemical compound C1=CC=C2N[N][N]C2=C1 QRUDEWIWKLJBPS-UHFFFAOYSA-N 0.000 description 1
- 239000012964 benzotriazole Substances 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
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- 238000004517 catalytic hydrocracking Methods 0.000 description 1
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- 150000003841 chloride salts Chemical class 0.000 description 1
- HNEGQIOMVPPMNR-IHWYPQMZSA-N citraconic acid Chemical compound OC(=O)C(/C)=C\C(O)=O HNEGQIOMVPPMNR-IHWYPQMZSA-N 0.000 description 1
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- 238000002425 crystallisation Methods 0.000 description 1
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- ILRSCQWREDREME-UHFFFAOYSA-N dodecanamide Chemical compound CCCCCCCCCCCC(N)=O ILRSCQWREDREME-UHFFFAOYSA-N 0.000 description 1
- 229940069096 dodecene Drugs 0.000 description 1
- 125000003438 dodecyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
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- 238000001914 filtration Methods 0.000 description 1
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- 239000012208 gear oil Substances 0.000 description 1
- 235000011187 glycerol Nutrition 0.000 description 1
- ZEMPKEQAKRGZGQ-XOQCFJPHSA-N glycerol triricinoleate Natural products CCCCCC[C@@H](O)CC=CCCCCCCCC(=O)OC[C@@H](COC(=O)CCCCCCCC=CC[C@@H](O)CCCCCC)OC(=O)CCCCCCCC=CC[C@H](O)CCCCCC ZEMPKEQAKRGZGQ-XOQCFJPHSA-N 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- BXWNKGSJHAJOGX-UHFFFAOYSA-N hexadecan-1-ol Chemical compound CCCCCCCCCCCCCCCCO BXWNKGSJHAJOGX-UHFFFAOYSA-N 0.000 description 1
- BHEPBYXIRTUNPN-UHFFFAOYSA-N hydridophosphorus(.) (triplet) Chemical class [PH] BHEPBYXIRTUNPN-UHFFFAOYSA-N 0.000 description 1
- 238000005984 hydrogenation reaction Methods 0.000 description 1
- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
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- 229940098779 methanesulfonic acid Drugs 0.000 description 1
- HNEGQIOMVPPMNR-UHFFFAOYSA-N methylfumaric acid Natural products OC(=O)C(C)=CC(O)=O HNEGQIOMVPPMNR-UHFFFAOYSA-N 0.000 description 1
- 150000002763 monocarboxylic acids Chemical class 0.000 description 1
- 239000010705 motor oil Substances 0.000 description 1
- 239000012299 nitrogen atmosphere Substances 0.000 description 1
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- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 1
- FATBGEAMYMYZAF-KTKRTIGZSA-N oleamide Chemical compound CCCCCCCC\C=C/CCCCCCCC(N)=O FATBGEAMYMYZAF-KTKRTIGZSA-N 0.000 description 1
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 1
- 125000001117 oleyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])/C([H])=C([H])\C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 235000005985 organic acids Nutrition 0.000 description 1
- 150000002902 organometallic compounds Chemical class 0.000 description 1
- 239000002540 palm oil Substances 0.000 description 1
- 229950000688 phenothiazine Drugs 0.000 description 1
- 235000021317 phosphate Nutrition 0.000 description 1
- 150000003014 phosphoric acid esters Chemical class 0.000 description 1
- 150000003017 phosphorus Chemical class 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 229920000233 poly(alkylene oxides) Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920013636 polyphenyl ether polymer Polymers 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- WBHHMMIMDMUBKC-XLNAKTSKSA-N ricinelaidic acid Chemical compound CCCCCC[C@@H](O)C\C=C\CCCCCCCC(O)=O WBHHMMIMDMUBKC-XLNAKTSKSA-N 0.000 description 1
- 229960003656 ricinoleic acid Drugs 0.000 description 1
- FEUQNCSVHBHROZ-UHFFFAOYSA-N ricinoleic acid Natural products CCCCCCC(O[Si](C)(C)C)CC=CCCCCCCCC(=O)OC FEUQNCSVHBHROZ-UHFFFAOYSA-N 0.000 description 1
- 239000010731 rolling oil Substances 0.000 description 1
- 229960001860 salicylate Drugs 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 238000000638 solvent extraction Methods 0.000 description 1
- 239000001593 sorbitan monooleate Substances 0.000 description 1
- 235000011069 sorbitan monooleate Nutrition 0.000 description 1
- 229940035049 sorbitan monooleate Drugs 0.000 description 1
- 239000008117 stearic acid Substances 0.000 description 1
- KDYFGRWQOYBRFD-UHFFFAOYSA-L succinate(2-) Chemical compound [O-]C(=O)CCC([O-])=O KDYFGRWQOYBRFD-UHFFFAOYSA-L 0.000 description 1
- 229960002317 succinimide Drugs 0.000 description 1
- 150000003464 sulfur compounds Chemical class 0.000 description 1
- 239000003760 tallow Substances 0.000 description 1
- HLZKNKRTKFSKGZ-UHFFFAOYSA-N tetradecan-1-ol Chemical compound CCCCCCCCCCCCCCO HLZKNKRTKFSKGZ-UHFFFAOYSA-N 0.000 description 1
- 125000000383 tetramethylene group Chemical group [H]C([H])([*:1])C([H])([H])C([H])([H])C([H])([H])[*:2] 0.000 description 1
- VLLMWSRANPNYQX-UHFFFAOYSA-N thiadiazole Chemical compound C1=CSN=N1.C1=CSN=N1 VLLMWSRANPNYQX-UHFFFAOYSA-N 0.000 description 1
- 238000011282 treatment Methods 0.000 description 1
- OXFUXNFMHFCELM-UHFFFAOYSA-N tripropan-2-yl phosphate Chemical compound CC(C)OP(=O)(OC(C)C)OC(C)C OXFUXNFMHFCELM-UHFFFAOYSA-N 0.000 description 1
- 239000010723 turbine oil Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 239000004711 α-olefin Substances 0.000 description 1
Landscapes
- Lubricants (AREA)
Description
本発明は、工業用潤滑油組成物に関し、より詳しくは摩耗低減性能に優れたエステル系金属摩耗低減剤及びこれを含有する工業用潤滑油組成物に関する。 The present invention relates to an industrial lubricating oil composition, and more particularly to an ester-based metal wear reducing agent excellent in wear reducing performance and an industrial lubricating oil composition containing the same.
近年、自動車、家電、電子情報機器、工業用機械等の様々な産業分野で使用されている装置や機械では、潤滑油の性能向上が強く求められている。即ち、高速化、高効率化及び装置の小型化に伴い、エンジン油、変速機油、金属加工油、油圧作動油、グリース等の使用条件は益々過酷になっており、従来の潤滑油に比べてより高い性能を有する潤滑油が必要とされている。
In recent years, there has been a strong demand for improvement in the performance of lubricating oil in devices and machines used in various industrial fields such as automobiles, home appliances, electronic information devices, and industrial machines. In other words, with the increase in speed, efficiency, and downsizing of equipment, the use conditions of engine oil, transmission oil, metalworking oil, hydraulic fluid, grease, etc. have become more severe, compared to conventional lubricating oil. There is a need for lubricating oils with higher performance.
従来、潤滑油としては安価で入手容易な鉱物油が主に使用されてきた。鉱物油は種々の化学構造を有する炭化水素油の混合物であり、主成分の炭化水素によりパラフィン系とナフテン系(シクロパラフィン系)に大別される(「トライボロジーハンドブック(養賢堂)」など)。パラフィン系鉱物油とナフテン系鉱物油は、粘度特性(例えば、粘度指数)、潤滑特性、低温流動性、更には精製度により耐熱性、添加剤との適合性にも違いがみられ、潤滑油の基材に使用する際には、各々の特性を生かした使い分けがなされている。 Conventionally, mineral oil that is inexpensive and easily available has been mainly used as the lubricating oil. Mineral oil is a mixture of hydrocarbon oils with various chemical structures, and is roughly divided into paraffinic and naphthenic (cycloparaffinic) based on the main hydrocarbon (such as "Tribology Handbook (Yokendo)") . Paraffinic mineral oil and naphthenic mineral oil differ in viscosity characteristics (for example, viscosity index), lubrication characteristics, low-temperature fluidity, heat resistance and compatibility with additives depending on the degree of purification. When using for the base material of each of these, the use which utilized each characteristic is made | formed properly.
しかしながら、高負荷条件での使用、メンテナンスフリーなど要求特性が厳しくなるに従い、鉱物油では要求性能を満足することが困難となり、添加剤として様々な化合物が用いられている。中でも、潤滑油として重要な性能である摩耗低減性能の向上を目的として様々な化合物が油性剤として用いられる事が多い。油性剤としては、有機酸、高級アルコール、エステル等が用いられている。 However, as required characteristics such as use under high load conditions and maintenance-free conditions become stricter, it becomes difficult for mineral oil to satisfy the required performance, and various compounds are used as additives. Among them, various compounds are often used as an oil-based agent for the purpose of improving wear reduction performance, which is an important performance as a lubricating oil. As the oily agent, organic acids, higher alcohols, esters and the like are used.
本発明は、基油に対する溶解性が高く、優れた摩耗低減性能を付与するエステル系金属摩耗低減剤及び該金属摩耗低減剤を含有する工業用潤滑油組成物を提供する事を目的とする。 An object of the present invention is to provide an ester-based metal wear reducing agent having high solubility in a base oil and imparting excellent wear reduction performance, and an industrial lubricating oil composition containing the metal wear reducing agent.
本発明者らは、上記課題を達成すべく二塩基酸ジエステル及び二塩基酸部分エステルの混合物による金属摩耗低減効果に関し鋭意検討の結果、下記の知見を得た。 The inventors of the present invention have obtained the following knowledge as a result of intensive studies on the metal wear reduction effect by the mixture of dibasic acid diester and dibasic acid partial ester in order to achieve the above-mentioned problems.
鉱油、動植物油及び合成油からなる群より選ばれる少なくとも一種の基油に対し、本願発明の特定の二塩基酸ジエステル及び二塩基酸部分エステルを含有する事により優れた摩耗低減効果を得る事が出来る。
本発明は、係る知見に基づいて完成されたものである
For at least one base oil selected from the group consisting of mineral oil, animal and vegetable oils and synthetic oils, it is possible to obtain an excellent wear reduction effect by containing the specific dibasic acid diester and dibasic acid partial ester of the present invention. I can do it.
The present invention has been completed based on such knowledge.
即ち、本願は以下の潤滑油発明を提供するものである。 That is, this application provides the following lubricating oil invention.
(項1)
鉱油、動植物油及び合成油からなる群より選ばれる少なくとも一種の基油100重量部に対し、一般式(1)
R1OOC−X−COOR1(1)
[式中2つのR1は同一又は相異なって、炭素数8〜24の直鎖状若しくは分岐鎖状の飽和又は不飽和の脂肪族一価アルコールから水酸基を除いて得られる残基を表す。Xは炭素数4〜10の飽和又は不飽和の二塩基酸からすべてのカルボキシル基を除いた残基を表す。]
で表される二塩基酸ジエステルを1〜30重量部及び
一般式(2)
R2OOC−Y−COOH(2)
[式中R2は、炭素数8〜24の直鎖状若しくは分岐鎖状の飽和又は不飽和の脂肪族一価アルコールから水酸基を除いて得られる残基を表す。Yは炭素数4〜10の飽和又は不飽和の二塩基酸からすべてのカルボキシル基を除いた残基を表す。]
で表される二塩基酸部分エステルを0.02〜5重量部含有してなることを特徴とする工業用潤滑油組成物。
(Claim 1)
General formula (1) with respect to 100 parts by weight of at least one base oil selected from the group consisting of mineral oil, animal and vegetable oils and synthetic oils
R 1 OOC-X-COOR 1 (1)
[In the formula, two R 1 s are the same or different and represent a residue obtained by removing a hydroxyl group from a linear or branched saturated or unsaturated aliphatic monohydric alcohol having 8 to 24 carbon atoms. X represents a residue obtained by removing all carboxyl groups from a saturated or unsaturated dibasic acid having 4 to 10 carbon atoms. ]
1 to 30 parts by weight of a dibasic acid diester represented by the formula (2)
R 2 OOC-Y-COOH ( 2)
[Wherein R 2 represents a residue obtained by removing a hydroxyl group from a linear or branched saturated or unsaturated aliphatic monohydric alcohol having 8 to 24 carbon atoms. Y represents a residue obtained by removing all carboxyl groups from a saturated or unsaturated dibasic acid having 4 to 10 carbon atoms. ]
An industrial lubricating oil composition comprising 0.02 to 5 parts by weight of a dibasic acid partial ester represented by the formula:
(項2)
工業用潤滑油組成物が、金属加工用潤滑油組成物又は機械潤滑油組成物である項1に記載の組成物。
(Section 2)
Item 2. The composition according to Item 1, wherein the industrial lubricating oil composition is a metalworking lubricating oil composition or a mechanical lubricating oil composition.
(項3)
項1に記載の工業用潤滑油組成物を使用する金属摩耗低減方法。
(Section 3)
Item 2. A method for reducing metal wear, which uses the industrial lubricating oil composition according to Item 1.
(項4)
一般式(1)
R1OOC−X−COOR1(1)
[式中2つのR1は同一又は相異なって、炭素数8〜24の直鎖状若しくは分岐鎖状の飽和又は不飽和の脂肪族一価アルコールから水酸基を除いて得られる残基を表す。Xは炭素数4〜10の飽和又は不飽和の二塩基酸からすべてのカルボキシル基を除いた残基を表す。]
で表される二塩基酸ジエステル及び
一般式(2)
R2OOC−Y−COOH(2)
[式中R2は、炭素数8〜24の直鎖状若しくは分岐鎖状の飽和又は不飽和の脂肪族一価アルコールから水酸基を除いて得られる残基を表す。Yは炭素数4〜10の飽和又は不飽和の二塩基酸からすべてのカルボキシル基を除いた残基を表す。]
で表される二塩基酸部分エステルを1:0.001〜1:0.5の割合で含有する金属摩耗低減剤。
(Section 4)
General formula (1)
R 1 OOC-X-COOR 1 (1)
[In the formula, two R 1 s are the same or different and represent a residue obtained by removing a hydroxyl group from a linear or branched saturated or unsaturated aliphatic monohydric alcohol having 8 to 24 carbon atoms. X represents a residue obtained by removing all carboxyl groups from a saturated or unsaturated dibasic acid having 4 to 10 carbon atoms. ]
Dibasic acid diester represented by the general formula (2)
R 2 OOC-Y-COOH ( 2)
[Wherein R 2 represents a residue obtained by removing a hydroxyl group from a linear or branched saturated or unsaturated aliphatic monohydric alcohol having 8 to 24 carbon atoms. Y represents a residue obtained by removing all carboxyl groups from a saturated or unsaturated dibasic acid having 4 to 10 carbon atoms. ]
The metal wear reducing agent which contains the dibasic acid partial ester represented by these in the ratio of 1: 0.001-1: 0.5.
(項5)
鉱油、動植物油及び合成油からなる群より選ばれる少なくとも一種の基油100重量部に対し、一般式(1)
R1OOC−X−COOR1(1)
[式中2つのR1は同一又は相異なって、炭素数8〜24の直鎖状若しくは分岐鎖状の飽和又は不飽和の脂肪族一価アルコールから水酸基を除いて得られる残基を表す。Xは炭素数4〜10の飽和又は不飽和の二塩基酸からすべてのカルボキシル基を除いた残基を表す。]
で表される二塩基酸ジエステルを1〜30重量部及び
一般式(2)
R2OOC−Y−COOH(2)
[式中R2は、炭素数8〜24の直鎖状若しくは分岐鎖状の飽和又は不飽和の脂肪族一価アルコールから水酸基を除いて得られる残基を表す。Yは炭素数4〜10の飽和又は不飽和の二塩基酸からすべてのカルボキシル基を除いた残基を表す。]
で表される二塩基酸部分エステルを0.02〜5重量部を含有させることを特徴とする基油の金属摩耗低減性能向上方法。
(Section 5)
General formula (1) with respect to 100 parts by weight of at least one base oil selected from the group consisting of mineral oil, animal and vegetable oils and synthetic oils
R 1 OOC-X-COOR 1 (1)
[In the formula, two R 1 s are the same or different and represent a residue obtained by removing a hydroxyl group from a linear or branched saturated or unsaturated aliphatic monohydric alcohol having 8 to 24 carbon atoms. X represents a residue obtained by removing all carboxyl groups from a saturated or unsaturated dibasic acid having 4 to 10 carbon atoms. ]
1 to 30 parts by weight of a dibasic acid diester represented by the formula (2)
R 2 OOC-Y-COOH ( 2)
[Wherein R 2 represents a residue obtained by removing a hydroxyl group from a linear or branched saturated or unsaturated aliphatic monohydric alcohol having 8 to 24 carbon atoms. Y represents a residue obtained by removing all carboxyl groups from a saturated or unsaturated dibasic acid having 4 to 10 carbon atoms. ]
A method for improving the metal wear reduction performance of a base oil, comprising 0.02 to 5 parts by weight of a dibasic acid partial ester represented by the formula:
本発明によれば、鉱油、動植物油及び合成油からなる群より選ばれる少なくとも一種の基油に対し、本願発明の特定の二塩基酸ジエステル及び二塩基酸部分エステルを含有する潤滑油組成物は金属摩耗低減性能に優れる。 According to the present invention, for at least one base oil selected from the group consisting of mineral oil, animal and vegetable oils and synthetic oils, a lubricating oil composition containing the specific dibasic acid diester and dibasic acid partial ester of the present invention is Excellent metal wear reduction performance.
[エステル系金属摩耗低減剤]
本発明に係る特定の二塩基酸ジエステル及び二塩基酸部分エステルの混合物を、基油に配合することで基油の金属摩耗低減性能を向上する。換言するならば本発明に係る特定の二塩基酸ジエステル及び二塩基酸部分エステルの混合物は金属摩耗低減剤としての機能を有する。
[Ester metal wear reducer]
The metal wear reduction performance of the base oil is improved by blending the mixture of the specific dibasic acid diester and the dibasic acid partial ester according to the present invention with the base oil. In other words, the mixture of the specific dibasic acid diester and the dibasic acid partial ester according to the present invention functions as a metal wear reducing agent.
エステル系金属摩耗低減剤における二塩基酸ジエステル及び二塩基酸部分エステルの配合割合は通常1:0.001〜1:0.5(重量比)である。 The blending ratio of the dibasic acid diester and the dibasic acid partial ester in the ester-based metal wear reducing agent is usually 1: 0.001 to 1: 0.5 (weight ratio).
上記、本発明の二塩基酸ジエステルは下記一般式(1)で表される。
R1OOC−X−COOR1(1)
The dibasic acid diester of the present invention is represented by the following general formula (1).
R 1 OOC-X-COOR 1 (1)
一般式(1)の式中Xは、炭素数4〜10の飽和又は不飽和の二塩基酸からすべてのカルボキシル基を除いた残基である。該二塩基酸としてはコハク酸、グルタル酸、アジピン酸、ピメリン酸、スベリン酸、フマル酸、マレイン酸、シトラコン酸、メサコン酸、スベリン酸、アゼライン酸、セバシン酸等が挙げられ、これらの中でもマレイン酸、アジピン酸、アゼライン酸、セバシン酸が好ましい。上記二塩基酸は1種又は2種以上を混合して用いてもよい。 In the general formula (1), X is a residue obtained by removing all carboxyl groups from a saturated or unsaturated dibasic acid having 4 to 10 carbon atoms. Examples of the dibasic acid include succinic acid, glutaric acid, adipic acid, pimelic acid, suberic acid, fumaric acid, maleic acid, citraconic acid, mesaconic acid, suberic acid, azelaic acid, sebacic acid, and the like. Acid, adipic acid, azelaic acid and sebacic acid are preferred. You may use the said dibasic acid 1 type or in mixture of 2 or more types.
一般式(1)の式中2つのR1は同一又は相異なって、炭素数8〜24の直鎖状若しくは分岐鎖状の飽和又は不飽和の脂肪族一価アルコールから水酸基を除いて得られる残基を表す。該飽和脂肪族一価アルコールとしてはn−オクタノール、n−デカノール、n−ウンデカノール、n−ドデカノール、n−トリデカノール、n−テトラデカノール、n−ペンタデカノール、n−ヘキサデカノール、n−オクタデカノール等が挙げられる。分岐鎖状の飽和脂肪族一価アルコールの具体例としては、2−エチルヘキサノール、イソノナノール、3,5,5−トリメチルヘキサノール、イソデカノール、イソウンデカノール、イソドデカノール、イソトリデカノール、イソテトラデカノール、イソペンタデカノール、イソヘキサデカノール、2−ヘキシルデカノール、イソオクタデカノール、2−オクチルドデカノール、2−デシルテトラデカノール等が挙げられる。直鎖状不飽和脂肪族一価アルコールの具体例としては、オレイルアルコールが挙げられる。 In the formula of the general formula (1), two R 1 s are the same or different and are obtained by removing a hydroxyl group from a linear or branched saturated or unsaturated aliphatic monohydric alcohol having 8 to 24 carbon atoms. Represents a residue. Examples of the saturated aliphatic monohydric alcohol include n-octanol, n-decanol, n-undecanol, n-dodecanol, n-tridecanol, n-tetradecanol, n-pentadecanol, n-hexadecanol, n-octa A decanol etc. are mentioned. Specific examples of the branched saturated aliphatic monohydric alcohol include 2-ethylhexanol, isononanol, 3,5,5-trimethylhexanol, isodecanol, isoundecanol, isododecanol, isotridecanol, isotetradecane. Examples include decanol, isopentadecanol, isohexadecanol, 2-hexyldecanol, isooctadecanol, 2-octyldodecanol, and 2-decyltetradecanol. Specific examples of the linear unsaturated aliphatic monohydric alcohol include oleyl alcohol.
脂肪族一価アルコールは、単独で又は2種以上を混合してエステル化反応に供することができる。上記、脂肪族一価アルコールの中で耐揮発性と低温流動性のバランスに優れる点で、2−ヘキシルデカノール、イソオクタデカノール、2−オクチルドデカノール、2−デシルテトラデカノール、オレイルアルコールが好ましい。更には、特に優れた潤滑性を示す点で、オレイルアルコールが好ましい。
The aliphatic monohydric alcohol can be used for the esterification reaction alone or in combination of two or more. Among the above aliphatic monohydric alcohols, 2-hexyldecanol, isooctadecanol, 2-octyldodecanol, 2-decyltetradecanol, and oleyl alcohol are preferred because of excellent balance between volatility and low temperature fluidity. . Furthermore, oleyl alcohol is preferred because it exhibits particularly excellent lubricity.
上記、本発明の二塩基酸部分エステルは下記一般式(2)で表される。
R2OOC−Y−COOH(2)
The dibasic acid partial ester of the present invention is represented by the following general formula (2).
R 2 OOC-Y-COOH ( 2)
一般式(2)の式中Yは、炭素数4〜10の飽和又は不飽和の二塩基酸からすべてのカルボキシル基を除いた残基である。該二塩基酸は、上記一般式(1)に係る二塩基酸の具体例と同様のものが例示される。 In the formula of the general formula (2), Y is a residue obtained by removing all carboxyl groups from a saturated or unsaturated dibasic acid having 4 to 10 carbon atoms. Examples of the dibasic acid are the same as the specific examples of the dibasic acid according to the general formula (1).
一般式(2)の式中R2は、炭素数8〜24の直鎖状若しくは分岐鎖状の飽和又は不飽和の脂肪族一価アルコールから水酸基を除いて得られる残基を表す。該脂肪族一価アルコールとしては、上記一般式(1)に係る脂肪族一価アルコールの具体例と同様のものが例示される。 In the formula of the general formula (2), R 2 represents a residue obtained by removing a hydroxyl group from a linear or branched saturated or unsaturated aliphatic monohydric alcohol having 8 to 24 carbon atoms. As this aliphatic monohydric alcohol, the thing similar to the specific example of the aliphatic monohydric alcohol which concerns on the said General formula (1) is illustrated.
上記一般式(1)のX及び一般式(2)のYは夫々同一又は異なっていてもよい。 X in the general formula (1) and Y in the general formula (2) may be the same or different.
上記一般式(1)の2つのR1及び一般式(2)のR2は夫々同一又は異なっていてもよい。 Two R 1 in the general formula (1) and R 2 in the general formula (2) may be the same or different.
[エステル系金属摩耗低減剤の製造方法]
本発明のエステル系金属摩耗低減剤の製造方法としては、本発明で規定する二塩基酸ジエステルと二塩基酸部分エステルの混合比で得られる限り特に限定はない。
製造方法の具体例としては、下記の方法が挙げられる。
(1)二塩基酸又はエステル形成誘導体と脂肪族一価アルコールとのエステル化反応により同時に二塩基酸ジエステルと二塩基酸部分エステルの混合物を得る方法。
(2)二塩基酸ジエステルと二塩基酸部分エステルを別々に製造し後の工程で混合を行い製造する方法。
[Production Method of Ester-Based Metal Abrasion Reducing Agent]
The method for producing the ester metal wear reducing agent of the present invention is not particularly limited as long as it is obtained by the mixing ratio of the dibasic acid diester and the dibasic acid partial ester defined in the present invention.
The following method is mentioned as a specific example of a manufacturing method.
(1) A method of simultaneously obtaining a mixture of a dibasic acid diester and a dibasic acid partial ester by an esterification reaction between a dibasic acid or an ester-forming derivative and an aliphatic monohydric alcohol.
(2) A method of producing a dibasic acid diester and a dibasic acid partial ester separately and mixing them in a later step.
本発明のエステル系潤滑油添加剤を直接二塩基酸ジエステルと二塩基酸部分エステルの混合物で得ようとした場合、上記二塩基酸と脂肪族一価アルコールのエステル化反応を行い、完全にエステル化反応を完了せず部分エステルを残す方法が簡便である。
尚、エステル化反応において、二塩基酸の代わりにエステル形成性誘導体を用いてもよい。エステル形成性誘導体としては、上記二塩基酸の、無水物、塩化物、炭素数1〜4の低級アルコールとのエステル又はアリールエステル等の活性エステルが例示される。
When the ester-based lubricating oil additive of the present invention is directly obtained as a mixture of a dibasic acid diester and a dibasic acid partial ester, the esterification reaction of the dibasic acid and the aliphatic monohydric alcohol is carried out, and the ester is completely esterified. A method of leaving the partial ester without completing the crystallization reaction is simple.
In the esterification reaction, an ester-forming derivative may be used in place of the dibasic acid. Examples of the ester-forming derivatives include active esters such as anhydrides, chlorides, esters of lower alcohols having 1 to 4 carbon atoms, and aryl esters of the above dibasic acids.
エステル化反応の方法としては、例えば二塩基酸1molに対して、上記脂肪族一価アルコール2.0molを一括して仕込み、生成してくる水を抜きながら、ジエステルと部分エステルが所定の比率になるまでエステル化反応を行う方法が例示される。
尚、脂肪族1価アルコールの仕込み量は、二塩基酸ジエステルと二塩基酸部分エステルの混合物が本発明の範囲で得られるのであれば仕込み量に特に限定はなく、1molから当量molである2mol、更には過剰量仕込む事が出来る。
As a method for the esterification reaction, for example, 2.0 mol of the above aliphatic monohydric alcohol is charged all at once with respect to 1 mol of the dibasic acid, and the diester and the partial ester are brought to a predetermined ratio while removing the generated water. The method of performing esterification reaction until it becomes is illustrated.
The amount of the aliphatic monohydric alcohol charged is not particularly limited as long as a mixture of the dibasic acid diester and the dibasic acid partial ester is obtained within the scope of the present invention. Furthermore, an excessive amount can be charged.
より詳細には、エステル化の反応温度としては、通常120〜250℃であって、130〜230℃が好ましい。また、反応時間としては、通常1〜10時間、好ましくは、2〜8時間が例示される。反応は無触媒でも、後述するエステル化触媒の存在下で行ってもよい。 More specifically, the esterification reaction temperature is usually 120 to 250 ° C, preferably 130 to 230 ° C. Moreover, as reaction time, it is 1 to 10 hours normally, Preferably, 2 to 8 hours are illustrated. The reaction may be performed without a catalyst or in the presence of an esterification catalyst described later.
エステル化触媒としては、ルイス酸類、アルカリ金属類、スルホン酸類等が例示され、具体的にルイス酸類としては、アルミニウム誘導体、錫誘導体、チタン誘導体が例示され、アルカリ金属類としては、ナトリウムアルコキシド、カリウムアルコキシド等が例示され、更にスルホン酸類としてはパラトルエンスルホン酸、メタンスルホン酸、硫酸等が例示される。なかでも、チタン誘導体、スルホン酸類が好ましい。その使用量は、例えば原料である酸成分及びアルコール成分の総重量に対して、0.05〜1.0重量%程度用いられる。 Examples of esterification catalysts include Lewis acids, alkali metals, sulfonic acids, and the like. Specific examples of Lewis acids include aluminum derivatives, tin derivatives, and titanium derivatives. Examples of alkali metals include sodium alkoxide and potassium. Examples include alkoxides, and examples of the sulfonic acids include p-toluenesulfonic acid, methanesulfonic acid, and sulfuric acid. Of these, titanium derivatives and sulfonic acids are preferable. The amount used is, for example, about 0.05 to 1.0% by weight with respect to the total weight of the acid component and alcohol component as raw materials.
エステル化反応には、必要に応じて、生成してくる水をベンゼン、トルエン、キシレン、シクロヘキサン等の水同伴剤を用いて系外に共沸留去させてもよい。 In the esterification reaction, the generated water may be distilled off azeotropically outside the system using a water entraining agent such as benzene, toluene, xylene, cyclohexane or the like, if necessary.
エステル化反応終了後、過剰の原料を減圧下または常圧下にて留去する。引き続き、慣用の精製方法、例えば、水洗、減圧蒸留、活性炭等の吸着剤精製を用いて、本エステルを精製することもできる。 After completion of the esterification reaction, excess raw material is distilled off under reduced pressure or normal pressure. Subsequently, the present ester can be purified using a conventional purification method, for example, washing with water, distillation under reduced pressure, purification of an adsorbent such as activated carbon.
[工業用潤滑油組成物]
本発明の工業用潤滑油組成物は、上述のエステル系金属摩耗低減剤と基油を含む潤滑油組成物である。
[Industrial lubricating oil composition]
The industrial lubricating oil composition of the present invention is a lubricating oil composition comprising the above-described ester-based metal wear reducing agent and a base oil.
本発明の工業用潤滑油組成物の各成分の含有量は、通常基油100重量部に対して、二塩基酸ジエステルを1〜30重量部好ましくは5〜30重量部、二塩基酸部分エステルを0.02〜5重量部好ましくは0.1〜5重量部含有するものである。 The content of each component of the industrial lubricating oil composition of the present invention is usually 1 to 30 parts by weight, preferably 5 to 30 parts by weight of a dibasic acid diester, and 100 parts by weight of a dibasic acid partial ester, based on 100 parts by weight of the base oil In an amount of 0.02 to 5 parts by weight, preferably 0.1 to 5 parts by weight.
[基油]
本発明の工業用潤滑油組成物に用いることができる基油は、鉱油、動植物油及び合成油からなる群より選ばれる少なくとも一種であって、これらの基油は、単独であるいは二種以上組み合わせて使用することができる。
上記鉱油としては、潤滑油の分野で一般的に基油として用いられる鉱油を使用できる。鉱油としては例えば、原油を常圧蒸留して得られる常圧残油を更に減圧蒸留して得られた潤滑油留分を、溶剤脱れき、溶剤抽出、水素化分解、溶剤脱ろう、水素化精製等の処理を1つ以上行って精製したもの、あるいは鉱油系ワックスやフィッシャートロプシュプロセス等により製造されるワックス(ガス トゥ リキッドワックス)を異性化することによって製造される基油等が例示される。本発明において用いられる鉱油としては、100℃における動粘度が1.5〜40mm2/sの範囲にあるものが好ましい。
動植物油としては、牛脂、豚脂、パーム油、ヤシ油、ナタネ油、ヒマシ油などが例示される。
合成油としては、ポリ−α−オレフィン、ポリブテン、アルキルベンゼン、アルキルナフタレンなどの合成炭化水素油及びフィッシャートロプッシュ法によって得られる合成炭化水素の異性化油のほか、ポリエーテルなどが挙げられる。
[Base oil]
The base oil that can be used in the industrial lubricating oil composition of the present invention is at least one selected from the group consisting of mineral oil, animal and vegetable oils, and synthetic oils, and these base oils may be used alone or in combination of two or more. Can be used.
As the mineral oil, a mineral oil generally used as a base oil in the field of lubricating oil can be used. As mineral oil, for example, a lubricating oil fraction obtained by further distilling atmospheric residue obtained by atmospheric distillation of crude oil is subjected to solvent removal, solvent extraction, hydrocracking, solvent dewaxing, hydrogenation. Examples include base oils manufactured by isomerizing waxes (gas-to-liquid waxes) that have been refined by performing one or more treatments such as refining, or mineral oil-based waxes or Fischer-Tropsch processes. . As the mineral oil used in the present invention, one having a kinematic viscosity at 100 ° C. in the range of 1.5 to 40 mm 2 / s is preferable.
Examples of animal and vegetable oils include beef tallow, lard, palm oil, coconut oil, rapeseed oil, castor oil, and the like.
Synthetic oils include synthetic hydrocarbon oils such as poly-α-olefin, polybutene, alkylbenzene, and alkylnaphthalene, and isomerized oils of synthetic hydrocarbons obtained by the Fischer-Tropsch method, as well as polyethers.
ポリ−α−オレフィンとしては、炭素数2〜16のα−オレフィン(例えばエチレン、プロピレン、1−ブテン、1−ヘキセン、1−オクテン、1−デセン、1−ドデセン、1−テトラデセン、1−ヘキサデセンなど)の重合体又は共重合体が例示され、特に100℃における動粘度が1.5〜40mm2/s、粘度指数が100以上の化合物が好ましく、100℃における動粘度が3〜30mm2/sで、粘度指数が120以上のものがより好ましい。 Examples of the poly-α-olefin include α-olefins having 2 to 16 carbon atoms (for example, ethylene, propylene, 1-butene, 1-hexene, 1-octene, 1-decene, 1-dodecene, 1-tetradecene, 1-hexadecene). Etc.), and a compound having a kinematic viscosity at 100 ° C. of 1.5 to 40 mm 2 / s and a viscosity index of 100 or more is preferable, and a kinematic viscosity at 100 ° C. of 3 to 30 mm 2 / It is more preferable that the viscosity index is 120 or more.
ポリブテンとしては、イソブチレンの重合物やイソブチレンとノルマルブチレンとの共重合物が例示され、一般に100℃の動粘度が2〜6000mm2/sの広範囲のものが好ましい。 Examples of polybutene include a polymer of isobutylene and a copolymer of isobutylene and normal butylene, and generally a wide range of kinematic viscosity at 100 ° C. of 2 to 6000 mm 2 / s is preferable.
アルキルベンゼンとしては、炭素数1〜40の直鎖又は分岐のアルキル基で置換された、分子量が200〜450であるモノアルキルベンゼン、ジアルキルベンゼン、トリアルキルベンゼン、テトラアルキルベンゼンなどが例示される。 Examples of the alkyl benzene include monoalkyl benzene, dialkyl benzene, trialkyl benzene, and tetraalkyl benzene having a molecular weight of 200 to 450, which are substituted with a linear or branched alkyl group having 1 to 40 carbon atoms.
アルキルナフタレンとしては、炭素数1〜30の直鎖又は分岐のアルキル基で置換されたモノアルキルナフタレン、ジアルキルナフタレンなどが例示される。 Examples of the alkylnaphthalene include monoalkylnaphthalene and dialkylnaphthalene substituted with a linear or branched alkyl group having 1 to 30 carbon atoms.
ポリエーテルとしては、ポリエチレングリコール、ポリプロピレングリコール、オキシエチレン−オキシプロピレン共重合体、ポリエステルエーテル、ポリフェニルエーテルなどが例示され、一般に100℃の動粘度が2〜4000mm2/sの広範囲のものが挙げられる。 Examples of the polyether include polyethylene glycol, polypropylene glycol, oxyethylene-oxypropylene copolymer, polyester ether, polyphenyl ether and the like, and generally include a wide range of those having a kinematic viscosity at 100 ° C. of 2 to 4000 mm 2 / s. .
上記基油の中でも入手の容易さと潤滑油としての機能等の観点から、基油として鉱油を使用することが好ましい。
Among the above base oils, it is preferable to use a mineral oil as the base oil from the viewpoint of easy availability and function as a lubricating oil.
本発明の潤滑油には、その性能を向上させるために、公知の酸化防止剤、金属清浄剤、無灰分散剤、油性剤、摩耗防止剤、極圧剤、金属不活性剤、防錆剤、粘度指数向上剤、流動点降下剤、消泡剤等の添加剤の1種又は2種以上を適宜配合することも可能である。これらの配合量は、所定の効果を奏する限り特に限定されるものではないが、その具体的な例を以下に示す。 In order to improve the performance of the lubricating oil of the present invention, known antioxidants, metal detergents, ashless dispersants, oiliness agents, antiwear agents, extreme pressure agents, metal deactivators, rust inhibitors, One or more additives such as a viscosity index improver, a pour point depressant, and an antifoaming agent can be appropriately blended. Although these compounding quantities are not specifically limited as long as there exists a predetermined effect, The specific example is shown below.
酸化防止剤としては、2,6−ジ−tert−ブチル−p−クレゾール、2−tert−ブチル−4−ヒドロキシアニソール、2,5−ジ−tert−ブチルハイドロキノン、4−ヒドロキシメチル−2,6−ジ−tert−ブチルフェノール、4,4’−メチレンビス−2,6−ジ−tert−ブチルフェノール、2,2’−メチレンビス−4−メチル−6−tert−ブチルフェノール等のフェノール系、N−フェニル−α−ナフチルアミン、p,p’−ジオクチルジフェニルアミン等のアミン系、p,p’−ジノニルジフェニルアミン、混合ジアルキルジフェニルアミン、フェノチアジン等の硫黄系化合物等が例示される。これらの酸化防止剤は、単独で又は組み合わせて用いることができる。これらの酸化防止剤は、使用する場合、通常、潤滑油基油100重量部に対して0.01〜5重量部、好ましくは0.05〜3重量部添加することが望ましい。 Antioxidants include 2,6-di-tert-butyl-p-cresol, 2-tert-butyl-4-hydroxyanisole, 2,5-di-tert-butylhydroquinone, 4-hydroxymethyl-2,6 -Phenols such as di-tert-butylphenol, 4,4'-methylenebis-2,6-di-tert-butylphenol, 2,2'-methylenebis-4-methyl-6-tert-butylphenol, N-phenyl-α Examples thereof include amine compounds such as naphthylamine and p, p′-dioctyldiphenylamine, and sulfur compounds such as p, p′-dinonyldiphenylamine, mixed dialkyldiphenylamine and phenothiazine. These antioxidants can be used alone or in combination. When used, these antioxidants are usually added in an amount of 0.01 to 5 parts by weight, preferably 0.05 to 3 parts by weight, based on 100 parts by weight of the lubricating base oil.
金属清浄剤としては、Ca−石油スルフォネート、過塩基性Ca−石油スルフォネート、Ca−アルキルベンゼンスルフォネート、過塩基性Ca−アルキルベンゼンスルフォネート、Ba−アルキルベンゼンスルフォネート、過塩基性Ba−アルキルベンゼンスルフォネート、Mg−アルキルベンゼンスルフォネート、過塩基性Mg−アルキルベンゼンスルフォネート、Na−アルキルベンゼンスルフォネート、過塩基性Na−アルキルベンゼンスルフォネート、Ca−アルキルナフタレンスルフォネート、過塩基性Ca−アルキルナフタレンスルフォネートなどの金属スルフォネート、Ca−フェネート、過塩基性Ca−フェネート、Ba−フェネート、過塩基性Ba−フェネートなどの金属フェネート、Ca−サリシレート、過塩基性Ca−サリシレートなどの金属サリシレート、Ca−フォスフォネート、過塩基性Ca−フォスフォネート、Ba−フォスフォネート、過塩基性Ba−フォスフォネートなどの金属フォスフォネート、過塩基性Ca−カルボキシレート等が例示される。これらの金属清浄剤は、単独で又は組み合わせて用いることができる。これらの金属清浄剤は、使用する場合、通常、潤滑油基油100重量部に対して1〜10重量部、好ましくは2〜7重量部添加することが望ましい。 Metal detergents include Ca-petroleum sulfonate, overbased Ca-petroleum sulfonate, Ca-alkyl benzene sulfonate, overbased Ca-alkyl benzene sulfonate, Ba-alkyl benzene sulfonate, over-based Ba-alkyl benzene sulfonate. Phonate, Mg-alkylbenzenesulfonate, overbased Mg-alkylbenzenesulfonate, Na-alkylbenzenesulfonate, overbased Na-alkylbenzenesulfonate, Ca-alkylnaphthalenesulfonate, overbased Ca- Metal sulfonates such as alkyl naphthalene sulfonates, Ca-phenates, overbased Ca-phenates, Ba-phenates, overbased Ba-phenates and other metal phenates, Ca-salicylate, overbased C Metal salicylates such as salicylates, Ca-phosphonates, overbased Ca-phosphonates, Ba-phosphonates, overbased Ba-phosphonates and other metal phosphonates, overbased Ca-carboxylates Etc. are exemplified. These metal detergents can be used alone or in combination. When these metal detergents are used, it is usually desirable to add 1 to 10 parts by weight, preferably 2 to 7 parts by weight, per 100 parts by weight of the lubricating base oil.
無灰分散剤としては、ポリアルケニルコハク酸イミド、ポリアルケニルコハク酸アミド、ポリアルケニルベンジルアミン、ポリアルケニルコハク酸エステル等が例示される。これらの無灰分散剤は、単独で又は組み合わせて用いることができる。これらの無灰分散剤は、使用する場合、通常、潤滑油基油100重量部に対して1〜10重量部、好ましくは2〜7重量部添加することが望ましい。 Examples of the ashless dispersant include polyalkenyl succinimide, polyalkenyl succinamide, polyalkenyl benzylamine, polyalkenyl succinate and the like. These ashless dispersants can be used alone or in combination. When used, these ashless dispersants are usually added in an amount of 1 to 10 parts by weight, preferably 2 to 7 parts by weight, based on 100 parts by weight of the lubricating base oil.
油性剤としては、ステアリン酸、オレイン酸などの脂肪族飽和及び不飽和モノカルボン酸、ダイマー酸、水添ダイマー酸などの重合脂肪酸、リシノレイン酸、12−ヒドロキシステアリン酸などのヒドロキシ脂肪酸、ラウリルアルコール、オレイルアルコールなどの脂肪族飽和及び不飽和モノアルコール、ステアリルアミン、オレイルアミンなどの脂肪族飽和及び不飽和モノアミン、ラウリン酸アミド、オレイン酸アミドなどの脂肪族飽和及び不飽和モノカルボン酸アミド、バチルアルコール、キミルアルコール、セラキルアルコールなどのグリセリンエーテル、ラウリルポリグリセリンエーテル、オレイルポリグリセリルエーテルなどのアルキル若しくはアルケニルポリグリセリルエーテル、ジ(2−エチルヘキシル)モノエタノールアミン、ジイソトリデシルモノエタノールアミンなどのアルキル若しくはアルケニルアミンのポリ(アルキレンオキサイド)付加物等が例示される。これらの油性剤は、単独で又は組み合わせて用いてもよい。これらの油性剤は、使用する場合、通常、潤滑油基油100重量部に対して、0.01〜5重量部、好ましくは0.1〜3重量部添加することが望ましい。 Examples of oily agents include aliphatic saturated and unsaturated monocarboxylic acids such as stearic acid and oleic acid, polymerized fatty acids such as dimer acid and hydrogenated dimer acid, hydroxy fatty acids such as ricinoleic acid and 12-hydroxystearic acid, lauryl alcohol, Aliphatic saturated and unsaturated monoalcohols such as oleyl alcohol, aliphatic saturated and unsaturated monoamines such as stearylamine and oleylamine, aliphatic saturated and unsaturated monocarboxylic amides such as lauric acid amide, oleic acid amide, batyl alcohol, Glycerol ethers such as chimyl alcohol and ceralkyl alcohol, alkyl or alkenyl polyglyceryl ethers such as lauryl polyglyceryl ether and oleyl polyglyceryl ether, di (2-ethylhexyl) monoethanolamine , Poly (alkylene oxide) alkyl or alkenyl amines such as diisotridecyl monoethanolamine adduct and the like. These oily agents may be used alone or in combination. When these oil-based agents are used, they are usually added in an amount of 0.01 to 5 parts by weight, preferably 0.1 to 3 parts by weight, based on 100 parts by weight of the lubricating base oil.
摩耗防止剤・極圧剤としては、トリクレジルホスフェート、クレジルジフェニルホスフェート、アルキルフェニルホスフェート類、トリブチルホスフェート、ジブチルホスフェート等のリン酸エステル類、トリブチルホスファイト、ジブチルホスファイト、トリイソプロピルホスファイト等の亜りん酸エステル類及びこれらのアミン塩等のリン系、硫化油脂、硫化オレイン酸などの硫化脂肪酸、ジベンジルジスルフィド、硫化オレフィン、ジアルキルジスルフィドなどの硫黄系、Zn−ジアルキルジチオフォスフェート、Zn−ジアルキルジチオフォスフェート、Mo−ジアルキルジチオフォスフェート、Mo−ジアルキルジチオカルバメートなどの有機金属系化合物等が例示される。これらの摩耗防止剤は、単独で又は組み合わせて用いることができる。これらの摩耗防止剤・極圧剤は、使用する場合、通常、潤滑油基油100重量部に対して0.01〜10重量部、好ましくは0.1〜5重量部添加することが望ましい。 Antiwear / extreme pressure agents include tricresyl phosphate, cresyl diphenyl phosphate, alkylphenyl phosphates, phosphate esters such as tributyl phosphate, dibutyl phosphate, tributyl phosphate, dibutyl phosphate, triisopropyl phosphate, etc. Phosphorous esters of these and phosphorus salts such as amine salts thereof, sulfurized fatty acids such as sulfurized fats and oils, sulfurized oleic acid, sulfurous systems such as dibenzyl disulfide, sulfurized olefin and dialkyl disulfide, Zn-dialkyldithiophosphate, Zn- Examples thereof include organometallic compounds such as dialkyldithiophosphate, Mo-dialkyldithiophosphate, and Mo-dialkyldithiocarbamate. These antiwear agents can be used alone or in combination. These antiwear / extreme pressure agents are usually added in an amount of 0.01 to 10 parts by weight, preferably 0.1 to 5 parts by weight, based on 100 parts by weight of the lubricating base oil.
金属不活性剤としては、ベンゾトリアゾール系、チアジアゾール系、没食子酸エステル系の化合物等が例示される。これらの金属不活性剤は、単独で又は組み合わせて用いることができる。これらの金属不活性剤は、使用する場合、通常、潤滑油基油100重量部に対して0.01〜0.4重量部、好ましくは0.01〜0.2重量部添加することが望ましい。 Examples of the metal deactivator include benzotriazole-based, thiadiazole-based, and gallic acid ester-based compounds. These metal deactivators can be used alone or in combination. When used, these metal deactivators are usually added in an amount of 0.01 to 0.4 parts by weight, preferably 0.01 to 0.2 parts by weight, based on 100 parts by weight of the lubricating base oil. .
防錆剤としては、ドデセニルコハク酸ハーフエステル、オクタデセニルコハク酸無水物、ドデセニルコハク酸アミドなどのアルキル又はアルケニルコハク酸誘導体、ソルビタンモノオレエート、グリセリンモノオレエート、ペンタエリスリトールモノオレエートなどの多価アルコール部分エステル、Ca−石油スルフォネート、Ca−アルキルベンゼンスルフォネート、Ba−アルキルベンゼンスルフォネート、Mg−アルキルベンゼンスルフォネート、Na−アルキルベンゼンスルフォネート、Zn−アルキルベンゼンスルフォネート、Ca−アルキルナフタレンスルフォネートなどの金属スルフォネート、ロジンアミン、N−オレイルザルコシンなどのアミン類、ジアルキルホスファイトアミン塩等が例示される。これらの防錆剤は、単独で又は組み合わせて用いることができる。これらの防錆剤は、使用する場合、通常、潤滑油基油100重量部に対して0.01〜5重量部、好ましくは0.05〜2重量部添加することが望ましい。 Antirust agents include alkyl or alkenyl succinic acid derivatives such as dodecenyl succinic acid half ester, octadecenyl succinic anhydride, dodecenyl succinic acid amide, sorbitan monooleate, glycerin monooleate, pentaerythritol monooleate Partial alcohol ester, Ca-petroleum sulfonate, Ca-alkyl benzene sulfonate, Ba-alkyl benzene sulfonate, Mg-alkyl benzene sulfonate, Na-alkyl benzene sulfonate, Zn-alkyl benzene sulfonate, Ca-alkyl naphthalene sulphate Examples thereof include metal sulfonates such as phonates, amines such as rosinamine and N-oleylsarcosine, dialkyl phosphiteamine salts, and the like. These rust inhibitors can be used alone or in combination. When used, these rust inhibitors are usually added in an amount of 0.01 to 5 parts by weight, preferably 0.05 to 2 parts by weight, based on 100 parts by weight of the lubricating base oil.
粘度指数向上剤としては、ポリアルキルメタクリレート、ポリアルキルスチレン、ポリブテン、エチレン−プロピレン共重合体、スチレン−ジエン共重合体、スチレン−無水マレイン酸エステル共重合体などのオレフィン共重合体が例示される。これらの粘度指数向上剤は、単独で又は組み合わせて用いることができる。これらの粘度指数向上剤は、使用する場合、通常、潤滑油基油100重量部に対して0.1〜15重量部、好ましくは0.5〜7重量部添加することが望ましい。 Examples of the viscosity index improver include olefin copolymers such as polyalkyl methacrylate, polyalkyl styrene, polybutene, ethylene-propylene copolymer, styrene-diene copolymer, and styrene-maleic anhydride ester copolymer. . These viscosity index improvers can be used alone or in combination. When used, these viscosity index improvers are usually added in an amount of 0.1 to 15 parts by weight, preferably 0.5 to 7 parts by weight, based on 100 parts by weight of the lubricating base oil.
流動点降下剤としては、塩素化パラフィンとアルキルナフタレンの縮合物、塩素化パラフィンとフェノールの縮合物、既述の粘度指数向上剤であるポリアルキルメタクリレート、ポリアルキルスチレン、ポリブテン等が例示される。これらの流動点降下剤は、単独で又は組み合わせて用いることができる。これらの流動点向上剤は、使用する場合、通常、潤滑油基油100重量部に対して0.01〜5重量部、好ましくは0.1〜3重量部添加することが望ましい。 Examples of the pour point depressant include a condensate of chlorinated paraffin and alkylnaphthalene, a condensate of chlorinated paraffin and phenol, polyalkyl methacrylate, polyalkylstyrene, polybutene and the like as the viscosity index improvers described above. These pour point depressants can be used alone or in combination. When using these pour point improvers, it is usually desirable to add 0.01 to 5 parts by weight, preferably 0.1 to 3 parts by weight, per 100 parts by weight of the lubricating base oil.
消泡剤としては、液状シリコーンが適しており、消泡剤を使用する場合、その添加量は、通常、潤滑油基油100重量部に対して0.0005〜0.01重量部である。 As the antifoaming agent, liquid silicone is suitable. When the antifoaming agent is used, the amount added is usually 0.0005 to 0.01 parts by weight with respect to 100 parts by weight of the lubricating base oil.
本発明の鉱油、動植物油及び合成油からなる群より選ばれる少なくとも一種の基油、特定の二塩基酸ジエステル及び二塩基酸部分エステルを含有する工業用潤滑油組成物は金属摩耗低減性能に優れることから、金属加工用潤滑油組成物又は機械潤滑油組成物として有用である。金属加工用潤滑油組成物の具体的な用途としては、切削加工油、圧延油、絞り・抽伸油、洗浄油、塑性加工油、打ち抜き油、熱処理油、熱媒体油などが挙げられ、機械潤滑油組成物の具体的な用途としては、タービン油、油圧作動油、軸受油、ギア油、圧縮機油、トラクション油などが挙げられる。
An industrial lubricating oil composition containing at least one base oil selected from the group consisting of mineral oils, animal and vegetable oils and synthetic oils of the present invention, a specific dibasic acid diester and a dibasic acid partial ester is excellent in metal wear reduction performance. Therefore, it is useful as a lubricating oil composition for metal working or a mechanical lubricating oil composition. Specific applications of lubricating oil compositions for metal working include cutting oils, rolling oils, drawing / drawing oils, cleaning oils, plastic working oils, stamping oils, heat treatment oils, heat medium oils, etc. Specific applications of the oil composition include turbine oil, hydraulic fluid, bearing oil, gear oil, compressor oil, traction oil, and the like.
以下に実施例を掲げて本発明を詳しく説明するが、本発明はこれら実施例に限定されるものではない。尚、本実施例及び比較例において、エステルの諸性状、潤滑油の物理特性、化学特性は以下の方法により測定した。 EXAMPLES The present invention will be described in detail below with reference to examples, but the present invention is not limited to these examples. In Examples and Comparative Examples, various properties of esters, physical properties and chemical properties of lubricating oil were measured by the following methods.
(a)全酸価
JIS K2501に準拠して測定した。
(A) Total acid value It measured based on JISK2501.
(b)潤滑性試験
JPI−5S−32−90に準拠して、高速四球型摩耗試験機(神鋼造機製)を用いて、回転数1200rpm、荷重20kg、時間60分の条件で試験し、摩耗痕径を測定した。形成された摩耗痕が小さいものほど潤滑性が良好と判断した。
尚、試験に用いた潤滑油の組成は以下の通りとした。
本エステル混合物又は部分エステル/コスモニュートラル100
=10/90(重量部)
コスモニュートラル100:コスモ石油ルブリカンツ製、40℃動粘度21.3mm2/s
(B) Lubricity test In accordance with JPI-5S-32-90, using a high-speed four-ball wear tester (manufactured by SHINKO MACHINERY), the test was performed under conditions of a rotation speed of 1200 rpm, a load of 20 kg, and a time of 60 minutes. The scar diameter was measured. It was judged that the smaller the wear scar formed, the better the lubricity.
The composition of the lubricating oil used in the test was as follows.
This ester mixture or partial ester / Cosmo neutral 100
= 10/90 (parts by weight)
Cosmo Neutral 100: Cosmo Oil Lubricants, 40 ° C kinematic viscosity 21.3 mm 2 / s
[製造例1]
撹拌機、温度計及び冷却管付き水分分留受器を備えた1リットルの四ツ口フラスコに、アジピン酸146g(1.0モル)(1.0モル)、オレイルアルコール(新日本理化製 「アンジェコール90」)564g(2.1モル)及びトルエンを仕込み、窒素雰囲気下、徐々に210℃まで昇温し、常圧から徐々に減圧度を高めながら12時間、留出してくる生成水を水分分留受器で除去しながらエステル化反応を行った。トルエン及び過剰のアルコールを蒸留にて除去、ろ過を行いエステル混合物600gを得た。
得られたエステル混合物(1)の全酸価は7.0mgKOH/gであった。
[Production Example 1]
In a 1 liter four-necked flask equipped with a stirrer, a thermometer and a water fraction receiver with a cooling tube, 146 g (1.0 mol) (1.0 mol) of adipic acid, oleyl alcohol (manufactured by Shin Nippon Rika) ANGEL COAL 90 ") 564g (2.1mol) and toluene are charged, and the temperature is gradually raised to 210 ° C under a nitrogen atmosphere. The esterification reaction was carried out while removing with a water fraction receiver. Toluene and excess alcohol were removed by distillation and filtration was performed to obtain 600 g of an ester mixture.
The total acid value of the obtained ester mixture (1) was 7.0 mgKOH / g.
[製造例2]
製造例1のオレイルアルコールに代えて、2−オクチルドデカノール(新日本理化製「エヌジェコール200A」636g(2.1モル)を用いた他は、製造例1と同様の方法により、エステル混合物680gを得た。
得られたエステル混合物(2)の全酸価は12.8mgKOH/gであった。
[Production Example 2]
Instead of the oleyl alcohol of Production Example 1, 2-octyldodecanol (Nippol Chemical's “NJECOAL 200A” 636 g (2.1 mol)) was used in the same manner as in Production Example 1, except that 680 g of the ester mixture was obtained. Obtained.
The total acid value of the obtained ester mixture (2) was 12.8 mgKOH / g.
[製造例3]
製造例1のオレイルアルコールに代えて、2−デシルテトラデカノール(新日本理化製「エヌジェコール240A」764g(2.1モル)を用いた他は、製造例1と同様の方法により、エステル混合物780gを得た。
得られたエステル混合物(3)の全酸価は6.5mgKOH/gであった。
[Production Example 3]
780 g of ester mixture was prepared in the same manner as in Production Example 1 except that 2-decyltetradecanol (“NJECOAL 240A” 764 g (2.1 mol) manufactured by Shin Nippon Chemical Co., Ltd.) was used instead of oleyl alcohol in Production Example 1. Got.
The total acid value of the obtained ester mixture (3) was 6.5 mgKOH / g.
[製造例4]
製造例1のオレイルアルコールに代えて、2−ヘキシルデカノール(新日本理化製「エヌジェコール160B」519g(2.1モル)を用いた他は、製造例1と同様の方法により、エステル混合物560gを得た。
得られたエステル混合物(4)の全酸価は7.0mgKOH/gであった。
[Production Example 4]
560 g of an ester mixture was obtained in the same manner as in Production Example 1, except that 519 g (2.1 mol) of 2-hexyldecanol (“NJECOLL 160B” manufactured by Shin Nippon Chemical Co., Ltd.) was used instead of the oleyl alcohol of Production Example 1. .
The total acid value of the obtained ester mixture (4) was 7.0 mgKOH / g.
実施例1〜4
製造例1〜4の方法で得られたエステル混合物(1)〜(4)と基油であるコスモニュートラル100を10/90(重量部)で混合し試料油とし、潤滑性試験に用いた。尚、エステル混合物のAV、分子量から求めた試料油中の、部分エステル/ジエステル/基油の重量組成比を表1に示す。
Examples 1-4
The ester mixtures (1) to (4) obtained by the methods of Production Examples 1 to 4 and the base oil Cosmo Neutral 100 were mixed at 10/90 (parts by weight) to obtain a sample oil, which was used for the lubricity test. The weight composition ratio of partial ester / diester / base oil in the sample oil determined from the AV and molecular weight of the ester mixture is shown in Table 1.
Claims (5)
R1OOC−X−COOR1 (1)
[式中2つのR1はオレイルアルコールから水酸基を除いて得られる残基を表す。Xは炭素数4〜10の飽和又は不飽和の二塩基酸からすべてのカルボキシル基を除いた残基を表す。]
で表される二塩基酸ジエステルを1〜30重量部及び
一般式(2)
R2OOC−Y−COOH (2)
[式中R2は、オレイルアルコールから水酸基を除いて得られる残基を表す。Yは炭素数4〜10の飽和又は不飽和の二塩基酸からすべてのカルボキシル基を除いた残基を表す。]
で表される二塩基酸部分エステルを0.02〜5重量部含有してなることを特徴とする工業用潤滑油組成物。 General formula (1) with respect to 100 parts by weight of at least one base oil selected from the group consisting of mineral oil, animal and vegetable oils and synthetic oils
R 1 OOC-X-COOR 1 (1)
[In the formula, two R 1 s represent residues obtained by removing a hydroxyl group from oleyl alcohol . X represents a residue obtained by removing all carboxyl groups from a saturated or unsaturated dibasic acid having 4 to 10 carbon atoms. ]
1 to 30 parts by weight of a dibasic acid diester represented by the formula (2)
R 2 OOC-Y-COOH ( 2)
[Wherein R 2 represents a residue obtained by removing a hydroxyl group from oleyl alcohol . Y represents a residue obtained by removing all carboxyl groups from a saturated or unsaturated dibasic acid having 4 to 10 carbon atoms. ]
An industrial lubricating oil composition comprising 0.02 to 5 parts by weight of a dibasic acid partial ester represented by the formula:
R1OOC−X−COOR1 (1)
[式中2つのR1はオレイルアルコールから水酸基を除いて得られる残基を表す。Xは炭素数4〜10の飽和又は不飽和の二塩基酸からすべてのカルボキシル基を除いた残基を表す。]
で表される二塩基酸ジエステル及び
一般式(2)
R2OOC−Y−COOH (2)
[式中R2は、オレイルアルコールから水酸基を除いて得られる残基を表す。Yは炭素数4〜10の飽和又は不飽和の二塩基酸からすべてのカルボキシル基を除いた残基を表す。]
で表される二塩基酸部分エステルを1:0.001〜1:0.5の割合で含有する金属摩耗低減剤。 General formula (1)
R 1 OOC-X-COOR 1 (1)
[In the formula, two R 1 s represent residues obtained by removing a hydroxyl group from oleyl alcohol . X represents a residue obtained by removing all carboxyl groups from a saturated or unsaturated dibasic acid having 4 to 10 carbon atoms. ]
Dibasic acid diester represented by the general formula (2)
R 2 OOC-Y-COOH ( 2)
[Wherein R 2 represents a residue obtained by removing a hydroxyl group from oleyl alcohol . Y represents a residue obtained by removing all carboxyl groups from a saturated or unsaturated dibasic acid having 4 to 10 carbon atoms. ]
The metal wear reducing agent which contains the dibasic acid partial ester represented by these in the ratio of 1: 0.001-1: 0.5.
R1OOC−X−COOR1 (1)
[式中2つのR1はオレイルアルコールから水酸基を除いて得られる残基を表す。Xは炭素数4〜10の飽和又は不飽和の二塩基酸からすべてのカルボキシル基を除いた残基を表す。]
で表される二塩基酸ジエステルを1〜30重量部及び
一般式(2)
R2OOC−Y−COOH (2)
[式中R2は、オレイルアルコールから水酸基を除いて得られる残基を表す。Yは炭素数4〜10の飽和又は不飽和の二塩基酸からすべてのカルボキシル基を除いた残基を表す。]
で表される二塩基酸部分エステルを0.02〜5重量部を含有させることを特徴とする基油の金属摩耗低減性能向上方法。 General formula (1) with respect to 100 parts by weight of at least one base oil selected from the group consisting of mineral oil, animal and vegetable oils and synthetic oils
R 1 OOC-X-COOR 1 (1)
[In the formula, two R 1 s represent residues obtained by removing a hydroxyl group from oleyl alcohol . X represents a residue obtained by removing all carboxyl groups from a saturated or unsaturated dibasic acid having 4 to 10 carbon atoms. ]
1 to 30 parts by weight of a dibasic acid diester represented by the formula (2)
R 2 OOC-Y-COOH ( 2)
[Wherein R 2 represents a residue obtained by removing a hydroxyl group from oleyl alcohol . Y represents a residue obtained by removing all carboxyl groups from a saturated or unsaturated dibasic acid having 4 to 10 carbon atoms. ]
A method for improving the metal wear reduction performance of a base oil, comprising 0.02 to 5 parts by weight of a dibasic acid partial ester represented by the formula:
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