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JP5449865B2 - Dust bag for vacuum cleaner - Google Patents

Dust bag for vacuum cleaner Download PDF

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JP5449865B2
JP5449865B2 JP2009131186A JP2009131186A JP5449865B2 JP 5449865 B2 JP5449865 B2 JP 5449865B2 JP 2009131186 A JP2009131186 A JP 2009131186A JP 2009131186 A JP2009131186 A JP 2009131186A JP 5449865 B2 JP5449865 B2 JP 5449865B2
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filter
dust
filter member
bag
filter medium
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JP2010273975A (en
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育弘 大津
清 江部
郁夫 大島
哲次 宮崎
智 梶原
鐘吉 金岡
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Toshiba Lifestyle Products and Services Corp
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Toshiba Home Appliances Corp
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Description

本発明は、掃除機本体に吸引された含塵空気をろ過して塵と空気とに分離し分離された塵を溜める電気掃除機用集塵袋に関する。   The present invention relates to a dust collection bag for an electric vacuum cleaner that collects dust separated from dust and air by filtering dust-containing air sucked into a cleaner body.

掃除機本体にセットされて、吸引送風機の起動に伴い膨張して内部に塵が収集される袋状体と、この袋状体の前壁に取付けられて掃除機本体へのセットに用いられるとともに塵吸入口が中央部に設けられた支持板とを備えた電気掃除機用集塵フィルタが、従来技術として知られている(例えば、特許文献1参照。)。   A bag-like body that is set in the vacuum cleaner body and expands when the suction blower is activated and dust is collected inside, and is attached to the front wall of the bag-like body and used for setting to the vacuum cleaner body 2. Description of the Related Art A dust collecting filter for a vacuum cleaner provided with a support plate provided with a dust suction port in the center is known as a conventional technique (for example, see Patent Document 1).

この集塵フィルタの袋状体は、通気性及び可撓性を有するろ材、つまり、紙等の保護シートとその内側に重なるように設けられた不織布シートとからなる単一のろ材を用いて作られている。すなわち、前記単一のろ材は、横長筒状でその長手方向両端を折り曲げて閉じるとともに、長手方向両側部にシングル又はダブルのガセット部(折込み部)を設けて形成されている。この袋状体は、横長筒状とするための貼合わせ部と、長手方向両端を閉じるための貼合わせ部を有していて、これら貼合わせ部での貼合わせは接着材を用いた接着により行われている。   The bag-like body of the dust collection filter is made using a filter medium having air permeability and flexibility, that is, a single filter medium comprising a protective sheet such as paper and a non-woven sheet provided so as to overlap the inside. It has been. That is, the single filter medium is formed in a horizontally long cylindrical shape by bending and closing both ends in the longitudinal direction and providing single or double gusset portions (folded portions) on both sides in the longitudinal direction. This bag-like body has a laminating portion for making a horizontally long cylindrical shape and a laminating portion for closing both ends in the longitudinal direction, and laminating at these laminating portions is performed by adhesion using an adhesive. Has been done.

特開平2−302236号公報(第3頁右上欄第13行〜同頁左下欄第20行、第4頁右上欄第3行〜第10行、図1−図3、図7、図10)JP-A-2-302236 (page 3, upper right column, line 13 to same page, lower left column, line 20; page 4, upper right column, lines 3 to 10; FIGS. 1-3, 7, and 10)

吸引送風機の起動に伴い膨張された袋状体の裏面部位は、支持板の裏側に対向するように位置されて、支持板の塵吸入口を通って袋状体に吸込まれた気流(含塵空気流)が最も強く作用する部位であるので、この裏面部位で良好なろ過ができるようにすることが好ましい。   The back surface portion of the bag-like body that has been inflated with the start of the suction blower is positioned so as to face the back side of the support plate, and the airflow (dust-containing matter) sucked into the bag-like body through the dust suction port of the support plate Since air flow) is the site where it acts most strongly, it is preferable to allow good filtration at this backside site.

そのために、特許文献1の集塵フィルタでは、塵を絡め取り易い不織布で袋状体の内面を形成して、袋状体の裏面部位での捕塵性を高めている。なお、これ以外に、裏面部位で良好なろ過ができるようにするために、袋状体を形成するろ材の使用枚数を増やして裏面部位を厚くすることで、裏面部位の捕塵性を高めることも考えられている。   Therefore, in the dust collection filter of patent document 1, the inner surface of a bag-shaped body is formed with the nonwoven fabric which is easy to take up dust, and the dust collection property in the back surface part of a bag-shaped body is improved. In addition to this, in order to be able to perform good filtration at the back surface part, increase the number of filter media used to form the bag-like body and increase the back part to increase the dust collecting property of the back surface part. Is also considered.

しかし、捕塵性を高めると、その工夫によって集塵袋の通気性が低下する。そのため、既述のように単一のろ材で袋状体が形成されていることにより袋状体の各部の通気性が同じである特許文献1の集塵フィルタの袋状体の通気性は、比較的よくない。   However, if dust collection is improved, the air permeability of the dust bag decreases due to the device. Therefore, the air permeability of the bag-like body of the dust collection filter of Patent Document 1 in which the air permeability of each part of the bag-like body is the same because the bag-like body is formed of a single filter medium as described above. Relatively bad.

したがって、特許文献1の集塵フィルタは、その裏面部位が塵の捕捉に伴い目詰まり状態になると、その後、比較的短期間で袋状体の裏面側部位以外も目詰まりし易く、それにより、長く使用するには好適ではない。更に、袋状体の長手方向及び長手方向の両端が夫々接着されている特許文献1の集塵フィルタでは、接着の信頼性を確保するために、接着材が塗布された面積が比較的大きく、かつ、これら3箇所の通気性がない接着部に応じて袋状体全体のろ過面積が減少されているので、より短期間に目詰まり状態となり易い。そして、袋状体全体が目詰まり状態になると、袋状体を通過する気流の量及び速度が低下する。これに伴い、袋状体を通過する気流により、袋状体内に溜められた塵を圧縮する性能も低下するので、より多くの塵を集塵するには好適ではない。   Therefore, when the dust collecting filter of Patent Document 1 is clogged with the trapping of dust, the dust collecting filter is likely to clog other than the back side portion of the bag-like body in a relatively short period of time. It is not suitable for long use. Furthermore, in the dust collection filter of Patent Document 1 in which both ends in the longitudinal direction and the longitudinal direction of the bag-like body are bonded, in order to ensure the reliability of bonding, the area where the adhesive is applied is relatively large, And since the filtration area of the whole bag-like body is reduced according to the adhesion part which does not have air permeability of these three places, it will be easily clogged in a shorter time. And when the whole bag-like body is clogged, the amount and speed of the airflow passing through the bag-like body are lowered. Along with this, the airflow passing through the bag-like body also reduces the performance of compressing the dust accumulated in the bag-like body, so it is not suitable for collecting more dust.

以上のように従来の集塵フィルタは、その袋状体の裏面部位での捕塵性を確保しつつ、早期の目詰まりを抑制して長く使用するとともに、ろ過により分離された塵をより多量に溜めるには適していない、という課題がある。   As described above, the conventional dust collecting filter can be used for a long time while preventing dust clogging at the back side of the bag-like body and suppressing early clogging, and a larger amount of dust separated by filtration. There is a problem that it is not suitable for accumulating.

前記の課題を解決するために、本発明の電気掃除機用集塵袋は、塵通孔を有した支持板と、この支持板の裏面に固定された第1のフィルタ部材及びこのフィルタ部材の周縁部に接着された第2のフィルタ部材を有してなる通気性のフィルタ袋体とを備え、このフィルタ袋体が膨らんだ状態で支持板の裏面に対向するように配置される裏面部位を有した第2のフィルタ部材の通気性より、第1のフィルタ部材の通気性を高くするとともに、第1のフィルタ部材が支持板より大形な四角形状であり、第2のフィルタ部材が、第1のフィルタ部材と略同じ大きさの四角形状をなした前記裏面部位、及びこの裏面部位に一体に連続しかつ前記裏面部位から夫々互いに近付くように折り込まれた少なくとも一対のガセット部を有し、第1のフィルタ部材の内面にガセット部を対向させて第1、第2のフィルタ部材の周縁部が接着されていることを特徴としている。本発明は、フィルタ袋体の厚み方向でのガセット部の折込み数を一としてシングルガセット型の集塵袋とすることもでき、同様に、ガセット部の折込み数を二又は三としてダブルガセット型又はトリプルガセット型の集塵袋とすることもできる。 In order to solve the above-mentioned problems, a dust bag for a vacuum cleaner according to the present invention includes a support plate having a dust passage hole, a first filter member fixed to the back surface of the support plate, and the filter member. A breathable filter bag body having a second filter member bonded to the peripheral edge, and a back surface portion disposed so as to face the back surface of the support plate in a state where the filter bag body is inflated. The air permeability of the first filter member is made higher than the air permeability of the second filter member , and the first filter member has a quadrangular shape larger than the support plate, and the second filter member is The back surface portion having a rectangular shape substantially the same size as one filter member, and at least a pair of gusset portions that are integrally continuous with the back surface portion and folded so as to approach each other from the back surface portion, First filter member The first to face the gusset portion to the inner surface of the peripheral portion of the second filter member is characterized by being bonded. The present invention can also be a single gusset type dust collecting bag with the number of gusset portions folded in the thickness direction of the filter bag body as one, and similarly, the double gusset type or It can also be a triple gusset type dust bag.

本発明で、第1、第2のフィルタ部材の周縁部は、接着材を用いて接着されていても、或いは溶着より接着されていてもよい。本発明で、第2のフィルタ部材の捕塵性は、第1のフィルタ部材の捕塵性と同等でも差し支えないが、より高いことが好ましい。   In the present invention, the peripheral portions of the first and second filter members may be bonded using an adhesive or may be bonded by welding. In the present invention, the dust collection property of the second filter member may be equal to the dust collection property of the first filter member, but is preferably higher.

本発明では、ろ過により分離された塵を溜めるフィルタ袋体が、支持板に固定された第1のフィルタ部材と、フィルタ袋体に吸込まれた気流(含塵空気流)が最も強く作用する裏面部位を有して第1のフィルタ部材の周縁部に接着された第2のフィルタ部材を備える。そのため、これらフィルタ部材をなすろ材の材質、層数、及び厚み等の選定により、フィルタ袋体の通気性を主として第1のフィルタ部材で担い、フィルタ袋体の捕塵性を主として第2のフィルタ部材で担った集塵袋を提供できる。   In the present invention, the filter bag body that collects the dust separated by filtration has the first filter member fixed to the support plate, and the back surface on which the airflow (dust-containing airflow) sucked into the filter bag body acts most strongly. A second filter member having a portion and bonded to the peripheral edge of the first filter member is provided. Therefore, by selecting the material, the number of layers, the thickness, and the like of the filter medium constituting these filter members, the air permeability of the filter bag body is mainly handled by the first filter member, and the dust trapping property of the filter bag body is mainly used by the second filter. The dust bag carried by the member can be provided.

この集塵袋によれば、第2のフィルタ部材の捕塵性(ろ過により塵を捕捉する性能)に起因して、フィルタ袋体全体の通気性が早期に低下されることを、第1のフィルタ部材の通気性により抑制できるとともに、第1のフィルタ部材での通気性が高められることに起因して、吸込み気流が強く作用する裏面部位を有した第2のフィルタ部材での捕塵性が低下されることがない。したがって、フィルタ袋体の裏面部位での捕塵性を確保しつつ、フィルタ袋体の早期の目詰まりを抑制して長く使用できるともに、ろ過により分離された塵を気流で圧縮する作用を継続させて、より多量の塵をフィルタ袋体内に溜めることができる。更に、この集塵袋によれば、フィルタ袋体が膨張するとともに、第1のフィルタ部材が斜め後方へ引っ張られるに伴って、接着部が潰されて接着部に大きな負荷が与えられることがないとともに、フィルタ袋体の裏面部位とガセット部とが連続する部位に強く作用する風圧で前記部位がほころんでしまう虞がない。 According to this dust collection bag, the first filter member has the first characteristic that the air permeability of the entire filter bag body is deteriorated due to the dust collection property of the second filter member (capability of capturing dust by filtration). While being able to be suppressed by the air permeability of the filter member, the dust trapping property of the second filter member having the back surface portion where the suction airflow acts strongly due to the increased air permeability of the first filter member. It will not be lowered. Therefore, while ensuring the dust trapping property at the back surface part of the filter bag body, it can be used for a long time by suppressing the early clogging of the filter bag body, and the action of compressing the dust separated by filtration with the airflow is continued. Thus, a larger amount of dust can be stored in the filter bag. Furthermore, according to this dust collection bag, the filter bag body expands and the first filter member is pulled obliquely rearward so that the bonded portion is not crushed and a large load is not applied to the bonded portion. At the same time, there is no risk that the part will fall apart due to the wind pressure that acts strongly on the part where the back surface part of the filter bag body and the gusset part are continuous.

本発明においては、前記両フィルタ部材が熱可塑性の化学繊維からなるろ材で作られているとともに、これらフィルタ部材の周縁部が溶着により接着されていることが好ましい。この好ましい形態で溶着とは、高温のシール型をフィルタ袋体の接着予定部に押し付けて、該接着予定部を融着させることを指しており、例えばエンボス加工を伴ってもよい。更に、この好ましい形態で、両フィルタ部材の周縁部とは、溶着により形成された接着部と同じであること、又は、溶着により形成された接着部及びこの接着部から外側に食み出した末端部分からなることを指しており、前者の周縁部である場合は、集塵袋の保管や取扱いに伴ってほつれる可能性がある末端部分がない点で好ましい。   In the present invention, it is preferable that both the filter members are made of a filter medium made of thermoplastic chemical fibers and the peripheral portions of these filter members are bonded together by welding. The term “welding” in this preferred form refers to pressing a high-temperature seal mold against a predetermined bonding portion of the filter bag body and fusing the predetermined bonding portion, and may be accompanied by embossing, for example. Further, in this preferred embodiment, the peripheral edge portions of both filter members are the same as the bonded portion formed by welding, or the bonded portion formed by welding and the end protruding outside from the bonded portion. In the case of the former peripheral portion, it is preferable that there is no end portion that may be frayed during storage and handling of the dust bag.

本発明においては、前記第1のフィルタ部材をなすろ材の層数が、前記第2のフィルタ部材をなすろ材の層数より少ないことが好ましい。この好ましい形態で、ろ材の層数とは少なくとも一層であることを指しており、層数が二層以上である場合、各層を担うろ材の同種のろ材でも異種のろ材であっても差し支えない。   In the present invention, it is preferable that the number of layers of the filter medium forming the first filter member is smaller than the number of layers of the filter medium forming the second filter member. In this preferred embodiment, the number of layers of the filter medium indicates that the number of layers is at least one, and when the number of layers is two or more, the same type of filter medium or different types of filter medium for each layer may be used.

本発明においては、前記第2のフィルタ部材がニ層以上のろ材で形成されているとともに、これらのろ材の内で前記フィルタ袋体の内部空間に臨んだろ材が、前記第1のフィルタ部材をなしたろ材の内で前記フィルタ袋体の内部空間に臨んだろ材とは異なる材質で形成されていて、このろ材の捕塵性が前記第1のフィルタ部材をなしたろ材の捕塵性より高いことが好ましい。   In the present invention, the second filter member is formed of two or more layers of filter medium, and the filter medium facing the internal space of the filter bag body among these filter mediums is the first filter member. The filter medium is formed of a different material from the filter medium facing the internal space of the filter bag body, and the dust trapping performance of the filter medium is higher than that of the filter medium forming the first filter member. It is preferable.

本発明においては、前記第2のフィルタ部材がニ層以上のろ材で形成されているとともに、これらのろ材の内で前記フィルタ袋体の内部空間に臨んだろ材が、これより外側のろ材より厚くかつ捕塵性が高いことが好ましい。この好ましい形態で、第2のフィルタ部材を担うニ層以上のろ材は、同種のろ材でも異種のろ材であっても差し支えないとともに、これらのろ材の肉厚は同じでも異なっていてもよい。   In the present invention, the second filter member is formed of two or more layers of filter media, and the filter media facing the internal space of the filter bag body among these filter media is thicker than the filter media on the outer side. And it is preferable that dust collection property is high. In this preferred form, the two or more layers of filter media that bear the second filter member may be the same type or different types of filter media, and the thickness of these filter media may be the same or different.

本発明においては、消臭材又は抗菌材の内の少なくとも一方が前記フィルタ袋体の少なくとも一部に含浸されていることが好ましい。この好ましい形態で、消臭材又は抗菌材の内の少なくとも一方とは、消臭材単独、抗菌材単独、或いはこれら消臭材と抗菌材の双方、若しくは消臭作用及び抗菌作用がある薬剤(消臭・抗菌剤)のいずれかを指している。更に、この好ましい形態で、フィルタ袋体の少なくとも一部とは、第1のフィルタ部材、又は第2のフィルタ部材、若しくは両フィルタ部材のいずれかを指しているとともに、該当するフィルタ部材がニ層以上である場合、その内の少なくとも一層に消臭材又は抗菌材の内の少なくとも一方を含浸させればよいが、フィルタ袋体内に溜められた塵に消臭作用又は抗菌作用をより有効に作用させる上では、消臭材又は抗菌材の内の少なくとも一方を、フィルタ袋体の内部空間に臨んだろ材に含浸させるとよい。又、含浸させる代わりに塗布してもよい。   In the present invention, it is preferable that at least one of the deodorizing material or the antibacterial material is impregnated in at least a part of the filter bag body. In this preferred form, at least one of the deodorant material or antibacterial material is a deodorant material alone, an antibacterial material alone, or both of these deodorant material and antibacterial material, or a drug having a deodorizing action and an antibacterial action ( Deodorant / antibacterial agent). Furthermore, in this preferred embodiment, at least a part of the filter bag body indicates either the first filter member, the second filter member, or both filter members, and the corresponding filter member is a double layer. In this case, it is sufficient to impregnate at least one of the deodorizing material or antibacterial material into at least one of them, but the deodorizing action or antibacterial action acts more effectively on the dust accumulated in the filter bag. In this case, at least one of the deodorant material or the antibacterial material is preferably impregnated into the filter material facing the internal space of the filter bag body. Moreover, you may apply | coat instead of impregnating.

本発明においては、消臭材又は抗菌材の内の少なくとも一方が前記第1のフィルタ部材に含浸又は塗布されていることが好ましい。この好ましい形態で、第1のフィルタ部材がニ層以上である場合、その内の少なくとも一層に消臭材又は抗菌材の内の少なくとも一方を含浸又は塗布させればよいが、フィルタ袋体内に溜められた塵に消臭性能又は抗菌性能をより有効に作用させる上では、消臭材又は抗菌材の内の少なくとも一方を、フィルタ袋体の内部空間に臨んだ第1のフィルタ部材のろ材に含浸又は塗布させるとよい。   In the present invention, it is preferable that at least one of the deodorizing material or the antibacterial material is impregnated or applied to the first filter member. In this preferred form, when the first filter member has two or more layers, at least one of the deodorizing material and the antibacterial material may be impregnated or applied to at least one of the first filter members. In order to make the deodorized performance or antibacterial performance act more effectively on the generated dust, at least one of the deodorized material or the antibacterial material is impregnated in the filter material of the first filter member facing the inner space of the filter bag body. Alternatively, it may be applied.

本発明の電気掃除機用集塵袋によれば、フィルタ袋体の裏面部位での捕塵性を確保しつつ、フィルタ袋体の早期の目詰まりを抑制して長く使用できるとともに、ろ過により分離された塵をより多量に溜めることができる、という効果がある。更に、フィルタ袋体が膨張するに伴って、第1、第2のフィルタ部材の接着部に大きな負荷が与えられることがないとともに、フィルタ袋体の裏面部位とガセット部とが連続する部位に作用する風圧でこの部位がほころんでしまう虞がない。 According to the dust bag for a vacuum cleaner of the present invention, the filter bag body can be used for a long time while preventing the filter bag body from being clogged, while ensuring dust collection at the back surface portion, and separated by filtration. There is an effect that a larger amount of collected dust can be collected. Further, as the filter bag body expands, a large load is not applied to the bonding portions of the first and second filter members, and the filter bag body acts on a portion where the back surface portion and the gusset portion are continuous. There is no risk that this part will fall apart due to the wind pressure.

本発明の一実施の形態に係る集塵袋を備えた電気掃除機を一部切欠いて示す略平面図である。It is an approximate top view showing a vacuum cleaner provided with a dust bag concerning one embodiment of the present invention partially cut away. 図1の電気掃除機を一部切欠いて示す略側面図である。FIG. 2 is a schematic side view showing the electric vacuum cleaner of FIG. (A)は本発明の一実施の形態に係る集塵袋の正面図である。(B)は同集塵袋の裏面図である。(A) is a front view of a dust bag according to an embodiment of the present invention. (B) is a back view of the dust bag. 本発明の一実施の形態に係る集塵袋の側面図である。It is a side view of the dust bag which concerns on one embodiment of this invention. 図3(B)中矢印F5−F5線に沿って示す集塵袋の断面図である。It is sectional drawing of the dust bag shown along the arrow F5-F5 line in FIG. 3 (B). 本発明の他の実施の形態に係る集塵袋を示す図5相当の断面図である。It is sectional drawing equivalent to FIG. 5 which shows the dust collection bag which concerns on other embodiment of this invention.

以下、本発明の一実施の形態について、図1〜図5を参照して詳細に説明する。   Hereinafter, an embodiment of the present invention will be described in detail with reference to FIGS.

図1及び図2中符号1は例えばキャニスタ型の電気掃除機を示している。この電気掃除機1が備える掃除機本体2は、その前部に取付けられたキャスター3、及び後部に取付けられた一対の車輪4により掃除対象の部屋の床面上に沿って移動可能である。   Reference numeral 1 in FIGS. 1 and 2 denotes a canister type vacuum cleaner, for example. The vacuum cleaner main body 2 provided in the electric vacuum cleaner 1 is movable along the floor surface of the room to be cleaned by a caster 3 attached to the front part and a pair of wheels 4 attached to the rear part.

掃除機本体2には後述する集塵袋の裏面部位を支持する袋支持部材を兼ねる仕切り5が設けられ、この仕切り5を境に掃除機本体2内は、仕切り5の後側(下流側)の電動送風機室2aと前側(上流側)の集塵室2bとに分けられている。集塵室2bは例えば掃除機本体2の前部上面に開放されている。   The vacuum cleaner body 2 is provided with a partition 5 that also serves as a bag support member that supports a rear surface portion of a dust collection bag, which will be described later. The interior of the vacuum cleaner body 2 with the partition 5 as a boundary is the rear side (downstream side) of the partition 5. The electric blower chamber 2a and the front (upstream) dust collection chamber 2b are divided. The dust collection chamber 2b is opened on the upper surface of the front part of the cleaner body 2, for example.

仕切り5は例えば合成樹脂で形成されている。従って、本実施形態では仕切り5の前面全体が集塵室2bに臨んでいる。この仕切り5の集塵室2bに臨んだ領域は通気性を有している。この通気性を得るために、仕切り5に複数の通気部例えば上下方向に延びる複数のスリット5aが形成されている。複数の通気部は円形又は長円形等の孔形状を有した小孔であってもよいとともに、これら小孔によって仕切り5の集塵室2bに臨んだ領域を格子状に構成することも可能である。なお、後述の裏面部位31aが仕切り5の前面(上流側面)に沿うように平らに変形しへばり付いてスリット5aが塞がれることを抑制するために、この前面にリブを複数設けるとよい。   The partition 5 is made of, for example, a synthetic resin. Therefore, in the present embodiment, the entire front surface of the partition 5 faces the dust collection chamber 2b. The area of the partition 5 facing the dust collection chamber 2b has air permeability. In order to obtain this air permeability, the partition 5 is formed with a plurality of ventilation portions, for example, a plurality of slits 5a extending in the vertical direction. The plurality of ventilation portions may be small holes having a hole shape such as a circular shape or an oval shape, and the region facing the dust collection chamber 2b of the partition 5 may be configured in a lattice shape by these small holes. is there. It should be noted that a plurality of ribs may be provided on the front surface in order to prevent the back surface portion 31a described later from being flatly deformed and stuck to the front surface (upstream side surface) of the partition 5 to block the slit 5a. .

掃除機本体2は後述の電動送風機8に吸い込まれる気流を基準として仕切り5の上流側に位置する吸込み口6を有しており、本実施形態では掃除機本体2の前端部に吸込み口6が設けられている。吸込み口6はこれと仕切り5との間の集塵室2bに連通している。掃除機本体2は集塵室2bに臨んだ吸込み口6の出口端に連続する袋支持壁2cを有している。   The vacuum cleaner body 2 has a suction port 6 located on the upstream side of the partition 5 with reference to an airflow sucked into an electric blower 8 described later. In this embodiment, the suction port 6 is located at the front end of the cleaner body 2. Is provided. The suction port 6 communicates with the dust collection chamber 2b between this and the partition 5. The vacuum cleaner body 2 has a bag support wall 2c continuous to the outlet end of the suction port 6 facing the dust collection chamber 2b.

袋支持壁2cは、例えば仕切り5と平行に設けられていて、集塵室2bの前端を仕切っている。この袋支持壁2cに支持溝2dが形成されている。支持溝2dは、掃除機本体2を前側から見て吸込み口6の左右両側に設けられて上端が開放された左右の縦溝部(図1参照)と、これら縦溝部の下端間を連続して吸込み口6の下側に設けられた下溝部(図2参照)とを有している。   The bag support wall 2c is provided, for example, in parallel with the partition 5, and partitions the front end of the dust collection chamber 2b. A support groove 2d is formed in the bag support wall 2c. The support groove 2d is provided between the left and right vertical groove portions (see FIG. 1), which are provided on the left and right sides of the suction port 6 when the cleaner body 2 is viewed from the front side, and the lower ends of these vertical groove portions are continuous. And a lower groove portion (see FIG. 2) provided on the lower side of the suction port 6.

集塵室2bにはその底壁から上向きに一体に突出された底リブ7が複数(図2に一つのみ図示する。)設けられている。これら底リブ7は、袋支持壁2cと仕切り5とにわたるように前後方向に延びており、相互間に風路を確保している。   The dust collection chamber 2b is provided with a plurality of bottom ribs 7 (only one is shown in FIG. 2) integrally projecting upward from the bottom wall. These bottom ribs 7 extend in the front-rear direction so as to extend over the bag support wall 2c and the partition 5, and ensure an air passage between them.

吸込み口6には図示しない吸込み風路体が接続される。吸込み風路体は、吸込み口6に一端部を挿入して接続される吸塵ホースと、このホースの他端部に接続された延長管と、この延長管の先端部に接続された吸込み口体を備えている。吸塵ホースの他端部には後述の電動送風機8に対する各種の指令を与えるための操作パネルを有した操作ハンドルが設けられている。したがって、電気掃除機1の運転時に駆動される電動送風機8の吸引力により、吸込み口体の下面に開口された吸込み開口から塵を伴って吸い込まれた空気(含塵空気)が、吸込み風路体内を通って吸込み口6に導入されて、集塵室2bに吸込まれる。   A suction air passage body (not shown) is connected to the suction port 6. The suction air passage body includes a dust suction hose connected by inserting one end portion into the suction port 6, an extension pipe connected to the other end portion of the hose, and a suction mouth body connected to the distal end portion of the extension pipe It has. The other end of the dust suction hose is provided with an operation handle having an operation panel for giving various commands to the electric blower 8 described later. Therefore, the air (dust-containing air) sucked in with dust from the suction opening opened on the lower surface of the suction port body by the suction force of the electric blower 8 driven during the operation of the vacuum cleaner 1 is the suction air path. It is introduced into the suction port 6 through the body and sucked into the dust collection chamber 2b.

電動送風機室2aには電動送風機8が収納されている。したがって、この電動送風機8と集塵室2bとの間に仕切り5が設けられている。電動送風機室2aには、電動送風機8に電源を供給するコードリール装置(図示しない)が収容されている。コードリール装置が有した電源プラグ9(図1参照)は掃除機本体2外に引き出されて図示しない商用交流電源に接続される。更に、電動送風機室2aにはインデユーサ10が設けられている。インデユーサ10は、仕切り5と電動送風機8とにわたって配置されていて、集塵室2bから仕切り5を通った空気を電動送風機8の吸気口(図示しない)に導く。なお、掃除機本体2の後端部には図示しない排気部が設けられていて、この排気部を電動送風機8から排出された空気が通って掃除機本体2外へ排気される。   An electric blower 8 is accommodated in the electric blower chamber 2a. Therefore, a partition 5 is provided between the electric blower 8 and the dust collection chamber 2b. A cord reel device (not shown) for supplying power to the electric blower 8 is accommodated in the electric blower chamber 2a. A power plug 9 (see FIG. 1) of the cord reel device is pulled out of the cleaner body 2 and connected to a commercial AC power source (not shown). Further, an indexer 10 is provided in the electric blower chamber 2a. The indexer 10 is arranged over the partition 5 and the electric blower 8 and guides the air that has passed through the partition 5 from the dust collecting chamber 2b to an intake port (not shown) of the electric blower 8. Note that an exhaust portion (not shown) is provided at the rear end portion of the cleaner body 2, and the air discharged from the electric blower 8 passes through the exhaust portion and is exhausted out of the cleaner body 2.

掃除機本体2はその前部に本体蓋11を有している。本体蓋11はその後端部が回動支点となるように掃除機本体2の上面部に取付けられていて、この本体蓋11を手動で回動させることにより集塵室2bの上面開口が開閉される。本体蓋11にはその内面から下向きに一体に突出された蓋リブ12が複数(図2に一つのみ図示する。)設けられている。これら蓋リブ12は、袋支持壁2cと仕切り5とにわたるように前後方向に延びており、相互間に風路を確保している。   The vacuum cleaner main body 2 has a main body lid 11 at the front part thereof. The main body lid 11 is attached to the upper surface portion of the cleaner body 2 so that the rear end portion thereof serves as a rotation fulcrum, and the upper surface opening of the dust collecting chamber 2b is opened and closed by manually rotating the main body lid 11. The The main body lid 11 is provided with a plurality of lid ribs 12 (only one is shown in FIG. 2) integrally projecting downward from the inner surface thereof. These lid ribs 12 extend in the front-rear direction so as to extend over the bag support wall 2c and the partition 5, and ensure an air passage between them.

集塵室2bに集塵袋21が収納されている。この集塵袋21は本体蓋11が開かれた状態で出し入れ可能である。図3〜図5を参照して集塵袋21について詳しく説明する。集塵袋21は、シール材22が固定された支持板23と、通気性を有したフィルタ袋体25とを備えている。   A dust collection bag 21 is stored in the dust collection chamber 2b. The dust bag 21 can be taken in and out with the main body lid 11 opened. The dust collection bag 21 will be described in detail with reference to FIGS. The dust bag 21 includes a support plate 23 to which a sealing material 22 is fixed, and a filter bag body 25 having air permeability.

支持板23は、ボール紙のような厚紙からなり、図3(A)に示すように略四角形状をなしていて、支持溝2dに対して上下方向に挿脱可能な大きさに形成されている。この支持板23の中央部に塵通孔24を有している。塵通孔24は例えば円形である。支持板23の裏面に接着材(図示しない)を用いてシール材22が接着止めされている。このシール材22は、柔軟でかつ弾性を有するゴムシート等の薄い膜からなり、中央部に通孔22aを有している。通孔22aの直径は塵通孔24より小さい。シール材22の通孔22a及びこの通孔22a周りの部位は塵通孔24内に対向している。   The support plate 23 is made of thick paper such as cardboard, has a substantially rectangular shape as shown in FIG. 3A, and is formed to have a size that can be inserted into and removed from the support groove 2d in the vertical direction. Yes. A dust passage hole 24 is provided at the center of the support plate 23. The dust passage hole 24 is circular, for example. The sealing material 22 is bonded to the back surface of the support plate 23 using an adhesive (not shown). The sealing material 22 is made of a thin film such as a flexible and elastic rubber sheet, and has a through hole 22a at the center. The diameter of the through hole 22 a is smaller than the dust through hole 24. The through hole 22 a of the sealing material 22 and the portion around the through hole 22 a are opposed to the inside of the dust through hole 24.

図5に示すようにフィルタ袋体25は、第1のフィルタ部材26と第2のフィルタ部材31とを備えている。   As shown in FIG. 5, the filter bag body 25 includes a first filter member 26 and a second filter member 31.

第1のフィルタ部材26は、集塵袋21が掃除機本体2内にセットされた状態で、フィルタ袋体25を通過して電動送風機8に吸込まれる気流を基準として、第2のフィルタ部材31よりも上流側、具体的には第2のフィルタ部材31の前側に主として配置される。この第1のフィルタ部材26は、通気性を有したろ材例えば不織布を二層に複合して形成されており、その通気性は第2のフィルタ部材31の通気性より高い。   The first filter member 26 is a second filter member based on the airflow that passes through the filter bag body 25 and is sucked into the electric blower 8 with the dust bag 21 set in the cleaner body 2. It is mainly disposed on the upstream side of 31, specifically, on the front side of the second filter member 31. The first filter member 26 is formed by combining two layers of a filter medium having air permeability such as a nonwoven fabric, and the air permeability is higher than that of the second filter member 31.

第1のフィルタ部材26の内層をなす内側ろ材27は、フィルタ袋体25の内部空間に臨んでいる。この内側ろ材27は、メルトブローン法により製造された熱可塑性の化学繊維製の不織布である。第1のフィルタ部材26の外層をなす外側ろ材28は、スパンボンド法により製造された熱可塑性の化学繊維製の不織布である。   The inner filter medium 27 that forms the inner layer of the first filter member 26 faces the internal space of the filter bag body 25. The inner filter medium 27 is a nonwoven fabric made of thermoplastic chemical fiber manufactured by a melt blown method. The outer filter medium 28 forming the outer layer of the first filter member 26 is a nonwoven fabric made of thermoplastic chemical fiber manufactured by a spunbond method.

即ち、内側ろ材27は、溶融した樹脂例えばポリプロピレンをノズルから高温で押し出し、糸状にする同時に延伸し、この糸からなる繊維をコンベアネットの上に降らせて繊維同士を絡ませた後、熱によるドットエンボス加工で圧着してシート化することで得た不織布である。外側ろ材28は、溶融した樹脂例えばポリプロピレンをノズルから高温で押し出した溶融ポリマーを、高温のエアーで吹き飛ばして繊維を細くすることで得た不織布である。   That is, the inner filter medium 27 is formed by extruding molten resin such as polypropylene at a high temperature from a nozzle and drawing it into a yarn at the same time. After the fibers made of the yarn are lowered onto the conveyor net to intertwine the fibers, the dots are embossed by heat. It is a nonwoven fabric obtained by press-bonding into a sheet by processing. The outer filter medium 28 is a non-woven fabric obtained by blowing a molten resin, such as polypropylene, at a high temperature from a nozzle at a high temperature and blowing it with high-temperature air to make the fibers thinner.

このスパンボンド法で製造された不織布の方が、メルトブローン法で製造された不織布よりも繊維径が細くなり易いので、塵の捕集性能(捕塵性)が高い。こうした外側ろ材28の製造においては、圧着によるシート化を伴うことなく、高温のエアーで吹き飛ばされた繊維を、既にシート状に製造された内側ろ材27に直接吹き付けて、この外側ろ材28と内側ろ材27とが複合化されている。これにより、内側ろ材27と外側ろ材28間の層間剥離をある程度可能としつつ、内外両ろ材27,28の繊維を潰すことなく、これらのろ材27,28を複合できるので、低圧損で高効率の第1のフィルタ部材26とすることができる。   Since the nonwoven fabric manufactured by the spunbond method is likely to have a smaller fiber diameter than the nonwoven fabric manufactured by the melt blown method, the dust collection performance (dust collection) is high. In the manufacture of the outer filter medium 28, the fibers blown off with high-temperature air are directly blown onto the inner filter medium 27 that has already been manufactured into a sheet shape without being formed into a sheet by pressure bonding. 27 is compounded. Thus, the filter media 27 and 28 can be combined without crushing the fibers of the inner and outer filter media 27 and 28 while enabling the delamination between the inner filter media 27 and the outer filter media 28 to some extent, so that high efficiency can be achieved with low pressure loss. The first filter member 26 can be used.

以上のようにニ層に複合された第1のフィルタ部材26の展開状態での形状は、支持板23より大形な四角形状、例えば図3(A)に示すような長方形状である。この第1のフィルタ部材26の中央部は支持板23の裏面に接着材を用いて固定されている。この場合、支持板23を周部は接着領域から外れている。   As described above, the shape of the first filter member 26 composited in two layers in a developed state is a rectangular shape larger than the support plate 23, for example, a rectangular shape as shown in FIG. The central portion of the first filter member 26 is fixed to the back surface of the support plate 23 using an adhesive. In this case, the periphery of the support plate 23 is out of the adhesion region.

第2のフィルタ部材31は、集塵袋21が掃除機本体2内にセットされた状態で、フィルタ袋体25を通過して電動送風機8に吸込まれる気流を基準として、第1のフィルタ部材26よりも下流側、具体的には第1のフィルタ部材26の後側に主として配置される。この第2のフィルタ部材31は、通気性を有した複数のろ材により、第1のフィルタ部材26より多層でかつ厚く形成されている。具体的には、例えば三層の不織布を用いて第2のフィルタ部材31が形成されている。この第2のフィルタ部材31の通気性は第1のフィルタ部材26の通気性より低い。   The second filter member 31 is a first filter member based on the airflow that passes through the filter bag body 25 and is sucked into the electric blower 8 with the dust bag 21 set in the cleaner body 2. It is mainly disposed downstream of the first filter member 26, specifically, on the rear side of the first filter member 26. The second filter member 31 is formed in a multilayer and thicker than the first filter member 26 by a plurality of air-permeable filter media. Specifically, the second filter member 31 is formed using, for example, a three-layer nonwoven fabric. The air permeability of the second filter member 31 is lower than the air permeability of the first filter member 26.

第2のフィルタ部材31の内層をなす内側ろ材32は、フィルタ袋体25の内部空間に臨んでいる。この内側ろ材32は、第1のフィルタ部材をなしたろ材27,28とは異なる材質、例えば熱可塑性の化学繊維具体的にはポリエステル製の不織布で形成されていて、ニードルパンチ加工が施されている。ニードルパンチ加工は、内側ろ材32をなすポリエステル製の不織布に数千本の細い針を刺す加工である。それによって、ポリエステル製の不織布の繊維がふわふわとなるように起毛されていて、後述する外側ろ材33及び中間ろ材34よりも厚く形成されている。ニードルパンチ加工が施されたろ材は、同加工が施されないろ材よりも通気性が低い。   The inner filter medium 32 that forms the inner layer of the second filter member 31 faces the internal space of the filter bag body 25. The inner filter medium 32 is formed of a material different from the filter mediums 27 and 28 forming the first filter member, for example, a thermoplastic chemical fiber, specifically a non-woven fabric made of polyester, and is subjected to needle punching. Yes. The needle punching process is a process in which several thousand fine needles are pierced into the polyester nonwoven fabric forming the inner filter medium 32. Thereby, the fibers of the polyester nonwoven fabric are raised so as to be fluffy, and are formed thicker than the outer filter medium 33 and the intermediate filter medium 34 described later. The filter medium that has been subjected to needle punching has lower air permeability than the filter medium that has not been subjected to the same processing.

第2のフィルタ部材31の外層をなす外側ろ材33は、スパンボンド法により製造された熱可塑性の化学繊維例えばポリプロピレン製の不織布である。第2のフィルタ部材31の中間層をなす中間ろ材34は、メルトブローン法により製造された熱可塑性の化学繊維例えばポリプロピレン製の不織布である。   The outer filter medium 33 forming the outer layer of the second filter member 31 is a thermoplastic chemical fiber manufactured by a spunbond method, for example, a nonwoven fabric made of polypropylene. The intermediate filter medium 34 constituting the intermediate layer of the second filter member 31 is a thermoplastic chemical fiber manufactured by a melt blown method, for example, a nonwoven fabric made of polypropylene.

内側ろ材32、中間ろ材34、及び外側ろ材32の通気性は、これらろ材の記載順に低くなっている。更に、既述のように内側ろ材32は、中間ろ材34及び外側ろ材32よりも肉厚であり、しかも、中間ろ材34及び外側ろ材32よりも捕塵性が高い。   The air permeability of the inner filter medium 32, the intermediate filter medium 34, and the outer filter medium 32 is low in the order of description of these filter media. Furthermore, as described above, the inner filter medium 32 is thicker than the intermediate filter medium 34 and the outer filter medium 32, and has a higher dust trapping property than the intermediate filter medium 34 and the outer filter medium 32.

図5に示すように第2のフィルタ部材31は、裏面部位31aと左右一対のガセット部31bを有している。したがって、本実施形態の集塵袋21はシングルガセット型である。図3(A)(B)の対比から明らかなように裏面部位31aは、第1のフィルタ部材26と略同じ大きさの四角形状をなしている。左右のガセット部31bは、裏面部位31aの両側縁から互いに近付くように折り込まれている。これらの折込み形状は図5に示すように断面略V形状である。   As shown in FIG. 5, the second filter member 31 has a back surface portion 31a and a pair of left and right gusset portions 31b. Therefore, the dust bag 21 of this embodiment is a single gusset type. As is clear from the comparison between FIGS. 3A and 3B, the back surface portion 31 a has a quadrangular shape that is substantially the same size as the first filter member 26. The left and right gusset portions 31b are folded so as to approach each other from both side edges of the back surface portion 31a. These folded shapes are substantially V-shaped in cross section as shown in FIG.

第1のフィルタ部材26と第2のフィルタ部材31とは、互いの内側ろ材27,32を重ね合わせて組み合わされ、それらの周縁部が接着されて、フィルタ袋体25を形成している。この場合の接着は、フィルタ袋体25が熱可塑性のろ材からなるので、前記周縁部を例えば高周波熱溶着により接着することでなされており、この溶接による接着跡からなる接着部を図1〜図5中符号35で示す。この接着部35の幅は数mmと狭い。これとともに接着部35はフィルタ袋体25の周縁部をなしている。これにより、フィルタ袋体25の周縁部に、集塵袋21の保管や取扱いに伴ってほつれる可能性がある末端部分、つまり、接着部35の外側に食み出すろ材の末端部分がない点で好ましい。   The first filter member 26 and the second filter member 31 are combined with each other by overlapping the inner filter media 27 and 32, and the peripheral portions thereof are bonded to form the filter bag body 25. In this case, since the filter bag body 25 is made of a thermoplastic filter medium, the adhesion is made by adhering the peripheral edge by, for example, high-frequency heat welding. Reference numeral 35 in FIG. The width of the bonding portion 35 is as narrow as several mm. Together with this, the bonding portion 35 forms the peripheral edge of the filter bag body 25. Accordingly, there is no end portion of the filter bag body 25 that may be frayed along with the storage and handling of the dust bag 21, that is, the end portion of the filter medium that protrudes outside the adhesive portion 35. Is preferable.

フィルタ袋体25をなす各ろ材27,28,32〜34の夫々には、図示しない消臭材又は抗菌材が含浸されている。この場合、第1のフィルタ部材26がニ層のろ材27,28からなるので、フィルタ袋体25内に溜められる塵に接する内側ろ材27に抗菌材を含浸させ、外側ろ材28に消臭材を含浸させることが好ましい。同様に、第2のフィルタ部材31が三層のろ材32〜34からなるので、その内側ろ材32に抗菌材を含浸させ、外側ろ材33及び中間ろ材34に消臭材を含浸させることが好ましい。   Each of the filter media 27, 28, and 32 to 34 forming the filter bag body 25 is impregnated with a deodorant material or an antibacterial material (not shown). In this case, since the first filter member 26 is composed of two layers of filter media 27 and 28, the inner filter media 27 contacting the dust accumulated in the filter bag body 25 is impregnated with the antibacterial material, and the outer filter media 28 is deodorized. It is preferable to impregnate. Similarly, since the second filter member 31 includes three layers of filter media 32 to 34, it is preferable to impregnate the inner filter media 32 with an antibacterial material and impregnate the outer filter media 33 and the intermediate filter media 34 with a deodorizing material.

なお、消臭材又は抗菌材は、第1のフィルタ部材26又は第2のフィルタ部材31のいずれか一方に含浸させることもできる。この場合、特に、消臭材は通気性が高い方の第1のフィルタ部材26の少なくとも一層のろ材に含浸させるとよい。それにより、集塵袋21内に溜められた塵に邪魔されることなく、集塵袋21から流出される空気に対する消臭作用を付与できる点で好ましい。   In addition, the deodorizing material or the antibacterial material can be impregnated in either the first filter member 26 or the second filter member 31. In this case, in particular, the deodorizing material is preferably impregnated into at least one filter medium of the first filter member 26 having higher air permeability. Thereby, it is preferable at the point which can give the deodorizing effect with respect to the air which flows out out of the dust collection bag 21, without being disturbed by the dust collected in the dust collection bag 21. FIG.

前記構成の集塵袋21が折り畳まれる前の状態は図3(A)(B)、図4に示されている。この状態においてフィルタ袋体25の支持板23から上下に食み出している部分は、図4中矢印に示すように折り畳んで支持板23の裏側に配置され、こうした折畳み状態で集塵袋21は掃除機本体2の集塵室2bにセットされる。この場合、支持板23を、袋支持壁2cの支持溝2dに上方から差し込んで支持することにより、集塵袋21がセットされる。このセット状態で支持板23の塵通孔24は図1及び図2に示すように掃除機本体2の吸込み口6に正対して配置される。   The state before the dust bag 21 of the said structure is folded is shown by FIG. 3 (A) (B) and FIG. In this state, the portion of the filter bag body 25 protruding up and down from the support plate 23 is folded as shown by the arrow in FIG. 4 and arranged on the back side of the support plate 23. In this folded state, the dust collection bag 21 is It is set in the dust collection chamber 2b of the cleaner body 2. In this case, the dust collection bag 21 is set by inserting the support plate 23 into the support groove 2d of the bag support wall 2c from above and supporting it. In this set state, the dust passage hole 24 of the support plate 23 is arranged to face the suction port 6 of the cleaner body 2 as shown in FIGS. 1 and 2.

本体蓋11で集塵室2bを密閉した後に、電動送風機8を駆動して電気掃除機1を使用状態にすると、集塵袋21のフィルタ袋体25は、直ちに、フィルタ袋体25をその内部から外部に通過する空気の流れによって膨張する。   After the dust collection chamber 2b is sealed with the main body lid 11, when the electric blower 8 is driven to put the vacuum cleaner 1 into use, the filter bag body 25 of the dust collection bag 21 immediately puts the filter bag body 25 therein. It expands due to the flow of air that passes from

この場合、電動送風機8の起動直後に、支持板23の塵通孔24の真後ろに対向するように位置されているフィルタ袋体25の裏面部位31aに、強い風圧が作用する。ところで、この裏面部位31aとその左右両側に一体に連続している側面部位とからなる第2のフィルタ部材31の通気性は、裏面部位31aより前側の第1のフィルタ部材26の通気性より低い。そのため、第2のフィルタ部材31を空気が流通するもその際に抵抗は比較的大きく、フィルタ袋体25を後方に向けて膨張させ易い。しかも、この際に、第2のフィルタ部材31がその左右両側に有したガセット部31bが開かれて、フィルタ袋体25の後方へ向けての膨張が許容される。したがって、フィルタ袋体25は、後方に向けて素早く、かつ、確実に膨張される。   In this case, immediately after the electric blower 8 is started, a strong wind pressure acts on the back surface portion 31 a of the filter bag body 25 positioned so as to face the back of the dust passage hole 24 of the support plate 23. By the way, the air permeability of the 2nd filter member 31 which consists of this back surface part 31a and the side part integrally continued on both right and left sides is lower than the air permeability of the 1st filter member 26 ahead of the back surface part 31a. . Therefore, although air flows through the second filter member 31, the resistance is relatively large at that time, and the filter bag body 25 can be easily expanded rearward. In addition, at this time, the gusset portions 31b that the second filter member 31 has on both the left and right sides thereof are opened, and the rearward expansion of the filter bag body 25 is allowed. Therefore, the filter bag body 25 is inflated quickly and reliably toward the rear.

こうしたフィルタ袋体25の膨張は、その裏面部位31aが仕切り5に当たって支持される一方で、フィルタ袋体25の下部が底リブ7に当たって支持されるとともに、フィルタ袋体25の上部が蓋リブ12に当たって支持されることにより、制限される。それにより、フィルタ袋体25が所定形状に膨張される。こうして集塵袋21が膨張された状態を図1及び図2に示すとともに、図4及び図5中二点鎖線で示す。   The expansion of the filter bag body 25 is supported by the back surface portion 31a hitting the partition 5 while the lower part of the filter bag body 25 is supported by the bottom rib 7 and the upper part of the filter bag body 25 hits the lid rib 12. Limited by being supported. Thereby, the filter bag body 25 is expanded into a predetermined shape. The state in which the dust bag 21 is inflated in this manner is shown in FIGS. 1 and 2, and is indicated by a two-dot chain line in FIGS. 4 and 5.

以上のようにフィルタ袋体25が膨張するに伴って、第1のフィルタ部材26の上部及び下部は図4中ニ点鎖線で示すように斜め後方へ引っ張られる。これに伴って、接着部35は、略半円弧状をなして曲げられるが、潰されることがないので、接着部35に大きな負荷が与えられることがない。これに対して、一対のガセット部31bが第1のフィルタ部材26に設けられている場合、図5中F部に接着部が形成されるが、このF部はフィルタ袋体25の既述の膨張に伴い座屈するようにグチャグチャに変形される。そのため、F部に設けられた接着部35に過大な負荷が与えられることは否めないとともに、前記F部は風圧が強く作用する部位でもある。したがって、F部に接着不良があると、そこからフィルタ袋体25がほころんでしまうが考えられる。しかし、こうしたは前記集塵袋21においては解消できる。 As described above, as the filter bag body 25 expands, the upper and lower portions of the first filter member 26 are pulled obliquely rearward as indicated by a two-dot chain line in FIG. Accordingly, the bonding portion 35 is bent in a substantially semicircular arc shape, but is not crushed, so that a large load is not applied to the bonding portion 35. On the other hand, when the pair of gusset portions 31b are provided in the first filter member 26, an adhesive portion is formed at the F portion in FIG. It is deformed so that it buckles with expansion. Therefore, it cannot be denied that an excessive load is applied to the bonding portion 35 provided in the F portion, and the F portion is also a portion where the wind pressure acts strongly. Therefore, if there is an adhesion failure in the F part, there is a possibility that the filter bag body 25 may fall from there. However, such a fear can be solved in the dust bag 21.

集塵袋21がセットされた状態で、電動送風機8の駆動に伴い空気とともに集塵袋21に吸込まれた塵は、フィルタ袋体25でろ過されて空気と分離されてフィルタ袋体25内に溜められる。これとともに、この塵から分離されてフィルタ袋体25を通過した空気は、フィルタ袋体25の周りを流動し支持板5のスリット5aを通って電動送風機8に吸込まれ、更に、電動送風機8外に流出した後に、掃除機本体2の排気部を通って外部に放出される。   In the state where the dust bag 21 is set, the dust sucked into the dust bag 21 together with the air as the electric blower 8 is driven is filtered by the filter bag body 25 and separated from the air. Accumulated. At the same time, the air separated from the dust and passing through the filter bag body 25 flows around the filter bag body 25, is sucked into the electric blower 8 through the slit 5 a of the support plate 5, and further outside the electric blower 8. Is discharged to the outside through the exhaust part of the cleaner body 2.

以上のような集塵袋21による塵の捕集において、第2のフィルタ部材31は、その厚み方向に三層のろ材32〜34で形成されていて、これら三層のろ材32〜34で塵をその大きさに適合したろ材でろ過できるので、単位面積あたりの通気性がよく、目詰まりし難い。なお、ここに通気性が良いとはいえ、その通気性は第1のフィルタ部材26の通気性より低いレベルである。更に、第2のフィルタ部材31の内側ろ材32は、ニードルパンチ加工を施されているので、比較的大きな塵を捕捉するのに適している。これに対して第2のフィルタ部材31の中間ろ材34及び外側ろ材33は、その通気性が内側ろ材32より低いので、内側ろ材32を通過した細かい塵を捕捉するのに適している。   In the dust collection by the dust bag 21 as described above, the second filter member 31 is formed of three layers of filter media 32 to 34 in the thickness direction, and dust is collected by these three layers of filter media 32 to 34. Can be filtered with a filter medium suitable for the size, it has good air permeability per unit area and is not easily clogged. Although the air permeability is good here, the air permeability is lower than the air permeability of the first filter member 26. Furthermore, since the inner filter medium 32 of the second filter member 31 is subjected to needle punching, it is suitable for capturing relatively large dust. On the other hand, since the air permeability of the intermediate filter medium 34 and the outer filter medium 33 of the second filter member 31 is lower than that of the inner filter medium 32, the second filter member 31 is suitable for capturing fine dust that has passed through the inner filter medium 32.

集塵袋21の使用期間が長くなるにしたがって、第2のフィルタ部材31の目詰まりが進行するので、それに伴い第2のフィルタ部材31を通過する風量が減る。そして、ある程度目詰まりが進行すると、フィルタ袋体25に吸込まれた気流が、主として裏面部位31aで前側に向けて反射されるようになる。   As the use period of the dust bag 21 becomes longer, the clogging of the second filter member 31 proceeds, and accordingly, the amount of air passing through the second filter member 31 decreases. When the clogging progresses to some extent, the airflow sucked into the filter bag body 25 is reflected mainly toward the front side by the back surface portion 31a.

しかし、集塵袋21は、裏面部位31aを有した第2のフィルタ部材31とは別にこれより前側に第1のフィルタ部材26を備えている。そのため、第2のフィルタ部材31の目詰まりが進行し、裏面部位31aで前側に向けて反射される気流が多くなった状態では、フィルタ袋体25内の空気は主として第1のフィルタ部材26を通過するようになる。この第1のフィルタ部材26の通気性は既述のように第2のフィルタ部材31の通気性よりも良いので、この第1のフィルタ部材26の目詰まりの進行は、第2のフィルタ部材31の目詰まりの進行よりも遅い。これにより、フィルタ袋体25全体が比較的早期に目詰まりすることが抑制されるので、集塵袋21を長く使用することができる。 However, the dust bag 21 includes the first filter member 26 on the front side of the second filter member 31 having the back surface portion 31a. Therefore, in the state where the clogging of the second filter member 31 has progressed and the airflow reflected toward the front side at the back surface portion 31a has increased, the air in the filter bag body 25 mainly passes through the first filter member 26. To pass. Since the air permeability of the first filter member 26 is better than the air permeability of the second filter member 31 as described above, the progress of clogging of the first filter member 26 is caused by the second filter member 31. Slower than the progress of clogging. Thereby, since the filter bag body 25 as a whole is prevented from being clogged relatively early, the dust collection bag 21 can be used for a long time.

更に、フィルタ袋体25は、その第1のフィルタ部材26と第2のフィルタ部材31の周縁部を、熱融着による接着、つまり、溶着することで形成されているので、接着材を用いて形成された接着部と比較して、接着部35に数mm程度の狭い幅しか要さないで、確実な接着ができる。そのため、フィルタ袋体25のろ過面積を多く確保できるに伴い、フィルタ袋体25の目詰まりの進行を遅くできる。この点でも、フィルタ袋体25が短期間に目詰まり状態になり難いので、集塵袋21を長く使用できる。   Furthermore, since the filter bag body 25 is formed by bonding the peripheral portions of the first filter member 26 and the second filter member 31 by heat fusion, that is, by welding, the adhesive is used. Compared with the formed bonded portion, the bonded portion 35 requires only a narrow width of about several mm, and can be securely bonded. Therefore, as the filtration area of the filter bag body 25 can be secured, the progress of clogging of the filter bag body 25 can be delayed. Also in this respect, the filter bag body 25 is unlikely to be clogged in a short time, and thus the dust bag 21 can be used for a long time.

加えて、第2のフィルタ部材31は第1のフィルタ部材26より厚いだけではなく、その内側ろ材32は他のろ材より厚くかつ略起毛状態を呈しているので、この内側ろ材32は既述のように粗い塵を捕捉するだけではなく、細かな塵も内側ろ材32の厚み内に捕捉できる。そのため、第2のフィルタ部材31の裏面部位31aに吹き当たった細塵が前側に反射されて第1のフィルタ部材26で捕捉される量が少なくなり、それに伴い、第1のフィルタ部材26の目詰まりの進行を遅らせることができるので、この点でも集塵袋21を長く使用できる。   In addition, the second filter member 31 is not only thicker than the first filter member 26, but the inner filter medium 32 is thicker than the other filter medium and is substantially raised, so that the inner filter medium 32 is formed as described above. In addition to capturing coarse dust, fine dust can also be captured within the thickness of the inner filter medium 32. Therefore, the amount of fine dust sprayed on the back surface portion 31a of the second filter member 31 is reflected to the front side and is captured by the first filter member 26, and accordingly, the eyes of the first filter member 26 are reduced. Since the progress of clogging can be delayed, the dust bag 21 can be used for a long time also in this respect.

しかも、以上のように第1のフィルタ部材26よりも通気性が低い第2のフィルタ部材31の目詰まりの進行に拘らず、フィルタ袋体25全体での通気性を、第1のフィルタ部材26により良好に維持できるに伴い、フィルタ袋体25を通過して電動送風機8に吸込まれる気流の量及び速度が大きく低下することを抑制できる。そのため、フィルタ袋体25内に集塵された塵を吸込み気流で圧縮する機能も長期間にわたり持続でき、それに伴って、より多くの塵をフィルタ袋体25内に溜めることができる。   In addition, as described above, the air permeability of the entire filter bag body 25 can be improved regardless of the progress of clogging of the second filter member 31, which has lower air permeability than the first filter member 26. Therefore, the amount and speed of the airflow that passes through the filter bag body 25 and is sucked into the electric blower 8 can be suppressed from being greatly reduced. Therefore, the function of compressing the dust collected in the filter bag body 25 by the suction airflow can be maintained for a long period of time, and accordingly, more dust can be stored in the filter bag body 25.

以上のように前記構成の集塵袋21によれば、そのフィルタ袋体25の裏面部位31aでの捕塵性を確保しつつ、フィルタ袋体25の早期の目詰まりを抑制して長く使用できるとともに、ろ過により分離された塵をより多量に溜めることができる。   As described above, according to the dust bag 21 having the above-described configuration, the filter bag body 25 can be used for a long time while preventing the filter bag body 25 from being clogged at an early stage while ensuring the dust collection property at the back surface portion 31a. At the same time, a larger amount of dust separated by filtration can be stored.

図6は本発明の他の実施形態を示している。この他の実施形態の集塵袋は以下説明する事項以外は、一実施形態で説明した集塵袋と同じであるので、一実施形態と同じ構成については一実施形態と同じ符号を付してその説明を省略する。   FIG. 6 shows another embodiment of the present invention. Since the dust collection bag of this other embodiment is the same as the dust collection bag described in the embodiment except for the matters described below, the same components as those in the embodiment are denoted by the same reference numerals as those in the embodiment. The description is omitted.

他の実施形態の集塵袋21の第1のフィルタ部材26は、一実施形態と同じくメルトブローン法で作られた内側ろ材27と、スパンボンド法で作られた外側ろ材28との複合品からなる。これに対して第2のフィルタ部材31は、ニードルパンチ加工を施されたポリエステル製の不織布で作られて他のろ材より厚くかつ略起毛状態を呈した内側ろ材32と、メルトブローン法で作られて内側ろ材32の外面に直接吹き付けられた外側ろ材33の二層構造である。外側ろ材33は、スパンボンド法で作られたろ材よりも通気性が低くかつ捕塵性が高い。そのため、第1のフィルタ部材26の通気性はこれよりも厚い第2のフィルタ部材31の通気性より高い。第2のフィルタ部材31をなすろ材32,33の内でフィルタ袋体25の内部空間に臨んだ内側ろ材32は、第1のフィルタ部材26をなしたろ材27,28とは異なる材質で形成されている。この内側ろ材32の捕塵性が第1のフィルタ部材26をなしたろ材27,28の捕塵性より高いので、この内側ろ材32を有した第2のフィルタ部材31の捕塵性は第1のフィルタ部材26の捕塵性より高い。   The first filter member 26 of the dust bag 21 of another embodiment is a composite product of an inner filter medium 27 made by a melt blown method and an outer filter medium 28 made by a spunbond method, as in the embodiment. . On the other hand, the second filter member 31 is made of a polyester non-woven fabric subjected to needle punching, is thicker than other filter media, and has an almost raised state, and is made by a melt blown method. This is a two-layer structure of the outer filter medium 33 sprayed directly on the outer surface of the inner filter medium 32. The outer filter medium 33 has lower air permeability and higher dust collection than a filter medium made by the spunbond method. Therefore, the air permeability of the first filter member 26 is higher than the air permeability of the second filter member 31 that is thicker than this. Among the filter media 32 and 33 forming the second filter member 31, the inner filter media 32 facing the inner space of the filter bag body 25 is formed of a material different from the filter media 27 and 28 forming the first filter member 26. ing. Since the dust collecting property of the inner filter medium 32 is higher than the dust collecting properties of the filter media 27 and 28 forming the first filter member 26, the dust collecting property of the second filter member 31 having the inner filter medium 32 is the first. This is higher than the dust collection property of the filter member 26.

以上説明した事項以外は、図示されない構成を含めて一実施形態と同じである。したがって、この他の実施の形態の集塵袋21によれば、一実施の形態で既に説明した理由によって、本発明の課題を解決して、フィルタ袋体25の裏面部位31aでの捕塵性を確保しつつ、フィルタ袋体25の早期の目詰まりを抑制して長く使用できるとともに、ろ過により分離された塵をより多量に溜めることができる。更に、図6に示した他の実施形態では、第2のフィルタ部材31も二層に組み合わされたろ材で作られているので、フィルタ袋体25をなすろ材の層数が減らすことができる。それに伴い、フィルタ袋体25を折り畳み易く、かつ、吸込み気流によるフィルタ袋体25の膨張を円滑かつ素早く行わせ易い点で好ましい。   Except for the matters described above, the configuration is the same as that of the embodiment including a configuration not shown. Therefore, according to the dust collection bag 21 of this other embodiment, for the reason already described in the embodiment, the problem of the present invention is solved and the dust collection property at the back surface portion 31a of the filter bag body 25 is achieved. In addition, the filter bag body 25 can be used for a long time while being blocked, and a larger amount of dust separated by filtration can be stored. Furthermore, in the other embodiment shown in FIG. 6, the second filter member 31 is also made of the filter medium combined in two layers, so that the number of layers of the filter medium constituting the filter bag body 25 can be reduced. Accordingly, it is preferable in that the filter bag body 25 can be easily folded and the filter bag body 25 can be smoothly and quickly expanded by the suction airflow.

21…集塵袋、23…支持板、24…塵通孔、25…フィルタ袋体、26…第1のフィルタ部材、27…第1のフィルタ部材の内側ろ材、28…第1のフィルタ部材の外側ろ材、31…第2のフィルタ部材、31a…第2のフィルタ部材の裏面部位、31b…ガセット部、32…第2のフィルタ部材の内側ろ材、33…第2のフィルタ部材の外側ろ材、34…第2のフィルタ部材の中間ろ材、35…接着部   DESCRIPTION OF SYMBOLS 21 ... Dust collection bag, 23 ... Support plate, 24 ... Dust passage hole, 25 ... Filter bag body, 26 ... First filter member, 27 ... Inside filter medium of the first filter member, 28 ... First filter member Outer filter medium, 31... Second filter member, 31 a... Back surface portion of second filter member, 31 b. Gusset part, 32. Inner filter medium of second filter member, 33. ... Intermediate filter medium of second filter member, 35 ... Adhesion part

Claims (7)

塵通孔を有した支持板の裏面に通気性のフィルタ袋体が固定された集塵袋において、前記フィルタ袋体が、前記支持板に固定された第1のフィルタ部材と、前記フィルタ袋体が膨らんだ状態で前記支持板の裏面に対向するように配置される裏面部位を有して前記第1のフィルタ部材の周縁部に接着され前記第1のフィルタ部材とともに前記フィルタ袋体をなす第2のフィルタ部材とを備え、前記第1のフィルタ部材が前記支持板より大形な四角形状であり、前記第2のフィルタ部材が、前記第1のフィルタ部材と略同じ大きさの四角形状をなした前記裏面部位、及びこの裏面部位に一体に連続しかつ前記裏面部位から夫々互いに近付くように折り込まれた少なくとも一対のガセット部を有し、前記第1のフィルタ部材の内面に前記ガセット部を対向させて前記第1、第2のフィルタ部材の周縁部が接着されているとともに、前記第1のフィルタ部材の通気性が前記第2のフィルタ部材の通気性より高いことを特徴とする電気掃除機用集塵袋。 In a dust collection bag in which a breathable filter bag body is fixed to the back surface of a support plate having a dust passage hole, the filter bag body includes a first filter member fixed to the support plate, and the filter bag body. The first filter member and the first filter member are bonded to the peripheral portion of the first filter member and have a back surface portion disposed so as to face the back surface of the support plate in a bulging state. 2 filter members, wherein the first filter member has a quadrangular shape larger than the support plate, and the second filter member has a quadrangular shape substantially the same size as the first filter member. The back surface portion formed, and at least a pair of gusset portions that are integrally continuous with the back surface portion and folded so as to approach each other from the back surface portion, and the gusset portion on the inner surface of the first filter member Said to face the first, together with the peripheral portion of the second filter member is bonded, an electric vacuum air permeability of the first filter member may be higher than the air permeability of the second filter member Dust bag for machine. 前記両フィルタ部材が熱可塑性の化学繊維からなるろ材で作られているとともに、これらフィルタ部材の周縁部が溶着により接着されていることを特徴とする請求項1の記載の電気掃除機用集塵袋。   2. The dust collector for a vacuum cleaner according to claim 1, wherein both the filter members are made of a filter medium made of a thermoplastic chemical fiber, and the peripheral portions of the filter members are bonded together by welding. bag. 前記第1のフィルタ部材をなすろ材の層数が、前記第2のフィルタ部材をなすろ材の層数より少ないことを特徴とする請求項1又は2に記載の電気掃除機用集塵袋。   The dust collecting bag for an electric vacuum cleaner according to claim 1 or 2, wherein the number of layers of the filter medium forming the first filter member is smaller than the number of layers of the filter medium forming the second filter member. 前記第2のフィルタ部材がニ層以上のろ材で形成されているとともに、これらのろ材の内で前記フィルタ袋体の内部空間に臨んだろ材が、前記第1のフィルタ部材をなしたろ材の内で前記フィルタ袋体の内部空間に臨んだろ材とは異なる材質で形成されていて、このろ材の捕塵性が前記第1のフィルタ部材をなしたろ材の捕塵性より高いことを特徴とする請求項3に記載の電気掃除機用集塵袋。   The second filter member is formed of two or more layers of filter medium, and the filter medium that faces the internal space of the filter bag body among these filter mediums is the inner part of the filter medium that forms the first filter member. The filter medium is formed of a material different from the filter medium facing the internal space of the filter bag body, and the filter medium has a higher dust collection performance than the filter medium forming the first filter member. The dust bag for an electric vacuum cleaner according to claim 3. 前記第2のフィルタ部材がニ層以上のろ材で形成されているとともに、これらのろ材の内で前記フィルタ袋体の内部空間に臨んだろ材が、これより外側のろ材より厚くかつ捕塵性が高いことを特徴とする請求項1から3の内のいずれか一項に記載の電気掃除機用集塵袋。   The second filter member is formed of two or more layers of filter medium, and the filter medium facing the inner space of the filter bag body among these filter mediums is thicker than the filter medium on the outer side and has a dust collection property. The dust bag for a vacuum cleaner according to any one of claims 1 to 3, wherein the dust bag is high. 消臭材又は抗菌材の内の少なくとも一方が前記フィルタ袋体の少なくとも一部に含浸又は塗布されていることを特徴とする請求項1から5の内のいずれか一項に記載の電気掃除機用集塵袋。 The vacuum cleaner according to any one of claims 1 to 5, wherein at least one of the deodorizing material or the antibacterial material is impregnated or applied to at least a part of the filter bag body. Dust bag for use. 消臭材又は抗菌材の内の少なくとも一方が前記第1のフィルタ部材に含浸又は塗布されていることを特徴とする請求項6に記載の電気掃除機用集塵袋。 The dust bag for an electric vacuum cleaner according to claim 6 , wherein at least one of a deodorizing material or an antibacterial material is impregnated or applied to the first filter member .
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KR101652040B1 (en) * 2015-02-27 2016-08-29 마미숙 Apparatus for supporting dust bag of dust collector

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JPS6276949U (en) * 1985-11-01 1987-05-16
JPS62106735A (en) * 1985-11-05 1987-05-18 松下電器産業株式会社 Dust collection bag of electric cleaner
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JP2857709B2 (en) * 1989-05-16 1999-02-17 株式会社日立製作所 Dust collection filter for vacuum cleaner
JPH0454932A (en) * 1990-06-26 1992-02-21 Asahi Chem Ind Co Ltd Pack for vacuum cleaner
JPH0458927A (en) * 1990-06-27 1992-02-25 Asahi Chem Ind Co Ltd Filter bag for electric cleaner
JPH0499555A (en) * 1990-08-17 1992-03-31 Tamura Sueko Dust collecting bag
JPH0588469U (en) * 1991-09-30 1993-12-03 信 河原 Dust collection bag for electric vacuum cleaner with deodorant function
JP3883767B2 (en) * 2000-01-28 2007-02-21 東芝テック株式会社 Dust collection filter and vacuum cleaner using the dust collection filter

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* Cited by examiner, † Cited by third party
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KR101652040B1 (en) * 2015-02-27 2016-08-29 마미숙 Apparatus for supporting dust bag of dust collector

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