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JP5444114B2 - Pipe fitting - Google Patents

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Publication number
JP5444114B2
JP5444114B2 JP2010111372A JP2010111372A JP5444114B2 JP 5444114 B2 JP5444114 B2 JP 5444114B2 JP 2010111372 A JP2010111372 A JP 2010111372A JP 2010111372 A JP2010111372 A JP 2010111372A JP 5444114 B2 JP5444114 B2 JP 5444114B2
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joint
pipe
gate valve
existing pipe
existing
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JP2011237020A (en
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卓也 進藤
真治 米田
裕久 谷室
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Osaka Gas Co Ltd
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Osaka Gas Co Ltd
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Description

本発明は、既設管に対してその径方向から挟み込む一対の第1継手と第2継手を設け、既設管に対する左右両横側部で、既設管を挟み込んだ第1継手と第2継手を互いに近接させる挟持ボルト装置の装着部を、前記第1継手と前記第2継手に設け、既設管に穿孔した作業口に連通する開口部を前記第1継手に設け、前記開口部の周りにフランジ部を設け、開閉シャッター付きの仕切り弁の連通口部をシールリングを介して前記フランジ部に圧接可能に構成し、前記連通口部を前記フランジ部に押圧するための押圧ボルトの挿通部を前記仕切り弁に設けると共に、前記押圧ボルトの連結部を前記挟持ボルト装置に設けてある管継手に関する。   The present invention provides a pair of first joint and second joint sandwiched from the radial direction with respect to the existing pipe, and the first joint and the second joint sandwiching the existing pipe are connected to each other on both the left and right sides of the existing pipe. A mounting portion of the clamping bolt device to be brought close is provided in the first joint and the second joint, an opening communicating with the work port drilled in the existing pipe is provided in the first joint, and a flange portion is provided around the opening. And a communicating port portion of a partition valve with an open / close shutter is configured to be press-contactable to the flange portion via a seal ring, and a insertion portion of a pressing bolt for pressing the communicating port portion against the flange portion is formed in the partition. The present invention relates to a pipe joint in which a connecting portion of the pressing bolt is provided in the clamping bolt device while being provided in the valve.

一般的に、既設ガス管などの既設管を、活管状態で穿孔して、その穿孔した作業口にバイパス管を連通接続して補修対象管部を補修したりするのに、特許文献1に示す管継手と同様な前記管継手を既設管に取り付け、その管継手に取り付ける前記仕切り弁を介して例えば穿孔装置や、管内補修器のガイド管を取り付けるようにすることが行われている。
そこで、前記管継手に対して前記仕切り弁を前記押圧ボルトによって固定する際に、前記フランジ部にシールリングを介して前記仕切り弁の前記連通口部を圧接するのであるが、従来の管継手では、前記第1継手の開口部の周りに設けるフランジ部を、図7、図8に示すように、略均等な幅で形成してあるだけであった。
In general, Patent Document 1 discloses that an existing pipe such as an existing gas pipe is drilled in an active pipe state, and a bypass pipe is connected to the drilled working port to repair a pipe to be repaired. A pipe joint similar to the pipe joint shown is attached to an existing pipe, and for example, a drilling device or a guide pipe of an in-pipe repair device is attached through the gate valve attached to the pipe joint.
Therefore, when the gate valve is fixed to the pipe joint by the pressing bolt, the communication port part of the gate valve is pressed against the flange part via a seal ring. As shown in FIGS. 7 and 8, the flange provided around the opening of the first joint is merely formed with a substantially uniform width.

特許第2609149号公報Japanese Patent No. 2609149

上述した従来の管継手に仕切り弁10を取り付けるのに、前記挿通部14に前記押圧ボルト13を挿通させて前記仕切り弁10を管継手に押付け操作すると、前記押圧ボルト13が前記第1継手3と第2継手4における挟持ボルト装置5の連結部に取り付けるようになっているために、前記フランジ部8よりも大きく既設管1の左右両横側部に張り出した前記仕切り弁10における前記挿通部近傍を、前記押圧ボルト13が押付けるために、前記フランジ部8と前記連通口部11との間の漏出を防止すべく、前記押圧ボルト13を強く締めすぎると、前記仕切り弁10に大きな歪が生じて、仕切り弁10に設けた開閉シャッター9の開閉操作が困難になり、仕切り弁10を軽量化のために、アルミニウム素材などで製作する場合には、特にこの問題が大きくなった。   In order to attach the gate valve 10 to the above-described conventional pipe joint, when the pressing bolt 13 is inserted into the insertion portion 14 and the partition valve 10 is pressed against the pipe joint, the pressing bolt 13 is moved to the first joint 3. And the insertion portion of the gate valve 10 that is larger than the flange portion 8 and protrudes to the left and right side portions of the existing pipe 1 because the second joint 4 is attached to the connecting portion of the clamping bolt device 5. If the pressure bolt 13 is tightened too much in order to prevent leakage between the flange portion 8 and the communication port portion 11 because the pressure bolt 13 presses the vicinity thereof, the gate valve 10 is greatly strained. This makes it difficult to open and close the open / close shutter 9 provided on the gate valve 10, and this is especially true when the gate valve 10 is made of an aluminum material to reduce the weight. Problem has become greater.

従って、本発明の目的は、上記問題点を解消し、管継手と仕切り弁とのシール性を高く維持しながら、仕切り弁による仕切り操作が良好にできるようにするところにある。   Accordingly, an object of the present invention is to eliminate the above-mentioned problems and to allow a partition operation by the partition valve to be performed satisfactorily while maintaining a high sealing performance between the pipe joint and the partition valve.

本発明の第1の特徴構成は、既設管に対してその径方向から挟み込む一対の第1継手と第2継手を設け、既設管に対する左右両横側部で、既設管を挟み込んだ第1継手と第2継手を互いに近接させる挟持ボルト装置の装着部を、前記第1継手と前記第2継手に設け、既設管に穿孔した作業口に連通する開口部を前記第1継手に設け、前記開口部の周りにフランジ部を設け、開閉シャッター付きの仕切り弁の連通口部をシールリングを介して前記フランジ部に圧接可能に構成し、前記連通口部を前記フランジ部に押圧するための押圧ボルトの挿通部を前記仕切り弁に設けると共に、前記押圧ボルトの連結部を前記挟持ボルト装置に設けてある管継手であって、前記仕切り弁における前記押圧ボルトの挿通部近傍を受止めて支持する仕切り弁受け台座部を、前記フランジ部から前記装着部側に一連に延設してあるところにある。   A first characteristic configuration of the present invention is a first joint in which a pair of first joints and second joints sandwiched from the radial direction with respect to an existing pipe are provided, and the existing pipes are sandwiched between right and left side portions of the existing pipe. A mounting portion of the clamping bolt device that brings the first joint and the second joint close to each other is provided in the first joint and the second joint, and an opening that communicates with a work port drilled in an existing pipe is provided in the first joint, A pressure bolt for providing a flange portion around the portion, and configured so that the communication port portion of the gate valve with the opening / closing shutter can be pressed against the flange portion via a seal ring, and presses the communication port portion against the flange portion A pipe joint in which the connecting part of the pressing bolt is provided in the clamping bolt device, and receives and supports the vicinity of the inserting part of the pressing bolt in the partition valve. Valve seat A seat, from the flange portion where you have extended the series to the mounting portion.

本発明の第1の特徴構成によれば、前記挿通部に前記押圧ボルトを挿通させて前記仕切り弁を管継手に押付け操作すると、前記フランジ部よりも大きく既設管の左右両横側部に張り出した前記仕切り弁における前記挿通部近傍は、図8の仮想線で示すように、前記フランジ部8から図中のLで示す寸法分が前記装着部側に一連に延設した仕切り弁受け台座部に受止められて支持され、前記仕切り弁の歪が防止される。
従って、管継手のフランジ部と仕切り弁の連通部との間からの流体の漏出を防止しながら仕切り弁の仕切り操作を良好に維持できる。
According to the first characteristic configuration of the present invention, when the pressing bolt is inserted into the insertion portion and the gate valve is pressed against the pipe joint, the flange protrudes to the left and right side portions of the existing pipe larger than the flange portion. In addition, as shown by the phantom line in FIG. 8, the vicinity of the insertion portion in the gate valve is a gate valve seat base portion in which the dimension indicated by L in the drawing extends from the flange portion 8 to the mounting portion side in series. To prevent the gate valve from being distorted.
Therefore, the partitioning operation of the gate valve can be favorably maintained while preventing leakage of fluid from between the flange portion of the pipe joint and the communication portion of the gate valve.

本発明の第2の特徴構成は、前記仕切り弁受け台座部を既設管の軸心方向に沿った形状に形成してあるところにある。   According to a second characteristic configuration of the present invention, the gate valve seat base is formed in a shape along the axial direction of the existing pipe.

本発明の第2の特徴構成によれば、本発明の第1の特徴構成による上述の作用効果を叶えることができるのに加えて、前記仕切り弁受け台座部を既設管の軸心方向に沿った形状にすることにより、仕切り弁を受止め支持する面積が増え、前記仕切り弁をより安定して受止めてその変形を防止できる。   According to the second characteristic configuration of the present invention, in addition to being able to achieve the above-described operational effects according to the first characteristic configuration of the present invention, the partition valve receiving pedestal is disposed along the axial direction of the existing pipe. By adopting the shape, the area for receiving and supporting the gate valve increases, and the gate valve can be received more stably and its deformation can be prevented.

本発明の第3の特徴構成は、前記仕切り弁受け台座部を既設管側でバックアップするリブを前記第1継手に一体に設けてあるところにある。   The third characteristic configuration of the present invention resides in that a rib for backing up the gate valve seat on the existing pipe side is provided integrally with the first joint.

本発明の第3の特徴構成によれば、第1継手に一体に設けたリブにより、仕切り弁受け台座部の補強ができ、仕切り弁に対する支持機能が向上する。   According to the third characteristic configuration of the present invention, the partition valve receiving pedestal portion can be reinforced by the rib provided integrally with the first joint, and the support function for the partition valve is improved.

管継手と仕切り弁の組付け前の分解斜視図である。It is a disassembled perspective view before the assembly | attachment of a pipe joint and a gate valve. 管継手に仕切り弁を取り付けた状態の斜視図である。It is a perspective view of the state where the gate valve was attached to the pipe joint. 管継手に仕切り弁を取り付けた状態の縦断側面図である。It is a vertical side view of the state which attached the gate valve to the pipe joint. 管継手に仕切り弁を取り付けた状態の縦断正面図である。It is a vertical front view of the state which attached the gate valve to the pipe joint. 仕切り弁を介して穿孔装置を取り付けた状態の一部縦断正面図である。It is a partial longitudinal cross-sectional front view of the state which attached the perforation apparatus through the gate valve. 仕切り弁を介して取付け装置を取り付けた状態の一部縦断正面図である。It is a partial longitudinal cross-sectional front view of the state which attached the attachment apparatus through the gate valve. 従来例の管継手の分解斜視図である。It is a disassembled perspective view of the pipe joint of a prior art example. 従来例の管継手を既設管に組付けた状態を示す縦断側面図である。It is a vertical side view which shows the state which assembled | attached the pipe joint of the prior art example to the existing pipe.

以下に本発明の実施の形態を図面に基づいて説明する。
図1〜図4に示すように、既設ガス管などの既設管1を、活管状態で穿孔して、その穿孔した作業口2にバイパス管を連通接続して補修対象管部を補修したりするために、既設管1に対して取り付ける管継手として、その径方向から挟み込む一対の鉄材等の金属製の第1継手3と第2継手4を夫々既設管1の表面に沿う鞍状の形状に設け、既設管1に対する左右両横側部(既設管の軸方向に直交する方向の両側部)で、既設管1を挟み込んだ第1継手3と第2継手4を互いに近接させる挟持ボルト装置5の装着部6を、第1継手3と第2継手4に設け、既設管1に穿孔した作業口2に連通する長円形の開口部7を第1継手3に設け、開口部7の周りに均等な幅のフランジ部8を設け、開閉シャッター9付きの仕切り弁10の連通口部11をゴム製のシールリング12を介してフランジ部8に圧接可能に構成し、連通口部11をフランジ部8に押圧するための押圧ボルト13の挿通部14を仕切り弁10に設けると共に、押圧ボルト13の連結部15を挟持ボルト装置5に設けてある。
前記挟持ボルト装置5は、一対のボルト27とナット28とから成り、複数のナット28の内の一部に連結部15を形成してある。
尚、仕切り弁10は、軽量化のために、アルミニウムを主材とするものである。図中16は、シャッターを摺動させて開閉操作する開閉操作ハンドルであり、図中17は、仕切り弁10の持ち運び時の取っ手部である。
図中18は、第1継手3を既設管1の表面に気密状態で密接するためのゴムシールリングである。
Embodiments of the present invention will be described below with reference to the drawings.
As shown in FIGS. 1 to 4, an existing pipe 1 such as an existing gas pipe is drilled in a live pipe state, and a bypass pipe is connected to the drilled working port 2 to repair a repair target pipe section. Therefore, as a pipe joint to be attached to the existing pipe 1, a pair of metal first joints 3 and second joints 4 sandwiched from the radial direction and a second joint 4 along the surface of the existing pipe 1, respectively. A clamping bolt device that is provided on the right and left sides of the existing pipe 1 (both sides in a direction orthogonal to the axial direction of the existing pipe) and that causes the first joint 3 and the second joint 4 sandwiching the existing pipe 1 to be close to each other 5 is provided in the first joint 3 and the second joint 4, and an oval opening 7 communicating with the working port 2 drilled in the existing pipe 1 is provided in the first joint 3. Is provided with a flange portion 8 having a uniform width, and the communication port portion 11 of the gate valve 10 with the opening / closing shutter 9 is The flange portion 8 is configured to be press-contactable via a seal ring 12 made of metal, and an insertion portion 14 for a pressing bolt 13 for pressing the communication port portion 11 against the flange portion 8 is provided in the gate valve 10. The connecting portion 15 is provided in the clamping bolt device 5.
The clamping bolt device 5 includes a pair of bolts 27 and nuts 28, and a connecting portion 15 is formed in a part of the plurality of nuts 28.
The gate valve 10 is mainly made of aluminum for weight reduction. In the figure, 16 is an opening / closing operation handle that slides the shutter to open / close, and 17 in the figure is a handle portion when the gate valve 10 is carried.
In the figure, 18 is a rubber seal ring for bringing the first joint 3 into intimate contact with the surface of the existing pipe 1.

そして、前記管継手には、作業口2を既設管1に形成するための穿孔装置19(図5)や、管内補修具の挿入用ガイド管20の取付け装置21(図6)を、仕切り弁10を介して着脱自在に取り付けられるように構成してある。
図中22は、管補修作業などの一連の作業を終えた時に、開口部7を閉塞するために仕切り弁10を取り外した後に、フランジ部8に取り付ける蓋部材(図外)の取り付け用のボルト穴で、仕切り弁10を取り付ける際には使用しないものである。
The pipe joint includes a punching device 19 (FIG. 5) for forming the working port 2 in the existing pipe 1, and an attachment device 21 (FIG. 6) for inserting the guide pipe 20 for inserting the repair tool in the pipe. 10 to be detachably attached.
In the figure, reference numeral 22 denotes a bolt for attaching a lid member (not shown) attached to the flange portion 8 after removing the gate valve 10 to close the opening 7 when a series of operations such as pipe repair work is completed. The holes are not used when the gate valve 10 is attached.

前記管継手に仕切り弁10を取り付けるのに、両者間のシール性を高く維持しながら、仕切り弁10における押圧ボルト13の挿通部14近傍を受止め支持して、仕切り弁10の歪変形を防止する仕切り弁受け台座部23を、既設管1の径方向における仕切り弁10の最大幅の約70%をカバーするようにフランジ部8から装着部6側に、且つ、既設管1の軸心方向に沿わせて一連に、図8のLで示す寸法分延設してある。
また、仕切り弁受け台座部23の下側には、第1継手3の装着部6近くから上方に連設するリブ24を、一体に形成して押圧ボルト13による締付けの伴う押圧力を受止めできるように補強してある。
When the gate valve 10 is attached to the pipe joint, the vicinity of the insertion portion 14 of the pressing bolt 13 in the gate valve 10 is received and supported while maintaining a high sealing performance between the two, thereby preventing distortion deformation of the gate valve 10. The partition valve receiving pedestal portion 23 that covers the flange portion 8 to the mounting portion 6 side so as to cover about 70% of the maximum width of the partition valve 10 in the radial direction of the existing pipe 1 and the axial direction of the existing pipe 1 Are extended by the dimension indicated by L in FIG.
In addition, a rib 24 that is continuously provided upward from near the mounting portion 6 of the first joint 3 is integrally formed on the lower side of the partition valve receiving pedestal portion 23 so as to receive the pressing force accompanying tightening by the pressing bolt 13. Reinforced so that it can.

図5に、前記管継手及び仕切り弁10を取り付けた後、既設管1に作業口2を形成するために、穿孔装置19を取り付けた状態を示す。
仕切り弁10に取り付けた穿孔装置19には、ホールソー25を上下昇降操作自在で、しかも、既設管1の軸心方向に設定量往復移動操作自在に取り付けてあり、穿孔する孔を3箇所形成して作業口2が長孔になるように構成してある。
FIG. 5 shows a state in which the perforation device 19 is attached to form the work port 2 in the existing pipe 1 after the pipe joint and the gate valve 10 are attached.
The punching device 19 attached to the gate valve 10 has a hole saw 25 that can be moved up and down freely, and can be reciprocated by a set amount in the axial direction of the existing pipe 1 to form three holes for drilling. The working port 2 is configured to be a long hole.

前記穿孔装置19により既設管1に作業口2を形成した後は、図6に、管内補修具を既設管1に挿入するために、挿入用ガイド管20の取付け装置21を仕切り弁10に取付けた状態を示してある。
前記挿入用ガイド管20は、既設管1に対して出退自在に取付け装置21に取り付けてある。
図中の26は、作業口2に対するのぞき窓である。
After the working port 2 is formed in the existing pipe 1 by the punching device 19, an attachment device 21 for the insertion guide pipe 20 is attached to the gate valve 10 in order to insert the in-pipe repair tool into the existing pipe 1. The state is shown.
The insertion guide tube 20 is attached to an attachment device 21 so as to be retractable with respect to the existing tube 1.
In the figure, reference numeral 26 denotes an observation window for the work port 2.

〔別実施形態〕
以下に他の実施の形態を説明する。
[Another embodiment]
Other embodiments will be described below.

〈1〉 前記仕切り弁受け台座部23の形状は、図1の形状に限らず押圧ボルト13の挿通部14近傍を受止める形状であれば、いかなる形状であっても良い。
〈2〉 前記作業口2及びその作業口2に対応した開口部7の形状は、長円形以外に、真円形であってもよい。
<1> The shape of the partition valve receiving pedestal 23 is not limited to the shape shown in FIG. 1, and may be any shape as long as it receives the vicinity of the insertion portion 14 of the pressing bolt 13.
<2> The shape of the working port 2 and the opening 7 corresponding to the working port 2 may be a perfect circle other than an oval shape.

尚、上述のように、図面との対照を便利にするために符号を記したが、該記入により本発明は添付図面の構成に限定されるものではない。また、本発明の要旨を逸脱しない範囲において、種々なる態様で実施し得ることは勿論である。   In addition, as mentioned above, although the code | symbol was written in order to make contrast with drawing convenient, this invention is not limited to the structure of an accompanying drawing by this entry. In addition, it goes without saying that the present invention can be carried out in various modes without departing from the gist of the present invention.

1 既設管
2 作業口
3 第1継手
4 第2継手
5 挟持ボルト装置
6 装着部
7 開口部
8 フランジ部
9 開閉シャッター
10 仕切り弁
11 連通口部
12 シールリング
13 押圧ボルト
14 挿通部
15 連結部
23 仕切り弁受け台座部
24 リブ
DESCRIPTION OF SYMBOLS 1 Existing pipe 2 Work port 3 1st joint 4 2nd joint 5 Clamping bolt apparatus 6 Mounting part 7 Opening part 8 Flange part 9 Opening / closing shutter 10 Partition valve 11 Communication port part 12 Seal ring 13 Pressing bolt 14 Insertion part 15 Connection part 23 Divider valve pedestal 24 rib

Claims (3)

既設管に対してその径方向から挟み込む一対の第1継手と第2継手を設け、
既設管に対する左右両横側部で、既設管を挟み込んだ第1継手と第2継手を互いに近接させる挟持ボルト装置の装着部を、前記第1継手と前記第2継手に設け、
既設管に穿孔した作業口に連通する開口部を前記第1継手に設け、
前記開口部の周りにフランジ部を設け、
開閉シャッター付きの仕切り弁の連通口部をシールリングを介して前記フランジ部に圧接可能に構成し、
前記連通口部を前記フランジ部に押圧するための押圧ボルトの挿通部を前記仕切り弁に設けると共に、前記押圧ボルトの連結部を前記挟持ボルト装置に設けてある管継手であって、
前記仕切り弁における前記押圧ボルトの挿通部近傍を受止めて支持する仕切り弁受け台座部を、前記フランジ部から前記装着部側に一連に延設してある管継手。
Provide a pair of first joint and second joint sandwiched from the radial direction to the existing pipe,
The first joint and the second joint are provided with a clamping bolt device mounting portion for bringing the first joint and the second joint sandwiching the existing pipe close to each other on both the left and right side portions with respect to the existing pipe,
The first joint is provided with an opening communicating with a work port drilled in an existing pipe,
A flange is provided around the opening,
The communication port portion of the gate valve with an open / close shutter is configured to be press-contactable to the flange portion via a seal ring,
A pipe joint in which a pressing bolt insertion portion for pressing the communication port portion against the flange portion is provided in the gate valve, and a connecting portion of the pressing bolt is provided in the clamping bolt device,
A pipe joint in which a partition valve receiving pedestal portion that receives and supports the vicinity of the insertion portion of the pressing bolt in the gate valve extends in series from the flange portion to the mounting portion side.
前記仕切り弁受け台座部を既設管の軸心方向に沿った形状に形成してある請求項1に記載の管継手。   The pipe joint according to claim 1, wherein the partition valve seat base is formed in a shape along the axial direction of the existing pipe. 前記仕切り弁受け台座部を既設管側でバックアップするリブを前記第1継手に一体に設けてある請求項1または2に記載の管継手。   The pipe joint according to claim 1 or 2, wherein a rib for backing up the gate valve seat on the existing pipe side is provided integrally with the first joint.
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US1805710A (en) * 1929-06-17 1931-05-19 Mueller Co Packing for pipe cutters and valve inserting machines
JPS58106289A (en) * 1981-12-21 1983-06-24 東京瓦斯株式会社 Non-injection mounting method for gas feed pipe
JPS6179092A (en) * 1984-09-20 1986-04-22 株式会社 小島製作所 T pipe joint for drain riser
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JPH0575591U (en) * 1992-03-17 1993-10-15 大阪瓦斯株式会社 Working device insertion / recovery device
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JP4313621B2 (en) * 1998-07-16 2009-08-12 株式会社水研 Piping structure, existing pipe cutting method, continuous flow valve insertion method, gate valve body and continuous flow insertion valve device
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