JP5237562B2 - Lubricating oil composition for ceramic ball rolling bearing - Google Patents
Lubricating oil composition for ceramic ball rolling bearing Download PDFInfo
- Publication number
- JP5237562B2 JP5237562B2 JP2007012784A JP2007012784A JP5237562B2 JP 5237562 B2 JP5237562 B2 JP 5237562B2 JP 2007012784 A JP2007012784 A JP 2007012784A JP 2007012784 A JP2007012784 A JP 2007012784A JP 5237562 B2 JP5237562 B2 JP 5237562B2
- Authority
- JP
- Japan
- Prior art keywords
- lubricating oil
- oil composition
- acid
- rolling bearing
- ball rolling
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000010687 lubricating oil Substances 0.000 title claims description 55
- 239000000203 mixture Substances 0.000 title claims description 45
- 239000000919 ceramic Substances 0.000 title claims description 26
- 238000005096 rolling process Methods 0.000 title claims description 22
- -1 phosphate ester Chemical class 0.000 claims description 82
- 239000000654 additive Substances 0.000 claims description 51
- 239000002199 base oil Substances 0.000 claims description 49
- 230000000996 additive effect Effects 0.000 claims description 42
- 229910019142 PO4 Inorganic materials 0.000 claims description 37
- 239000010452 phosphate Substances 0.000 claims description 36
- 229910052698 phosphorus Inorganic materials 0.000 claims description 20
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims description 19
- 125000004432 carbon atom Chemical group C* 0.000 claims description 19
- 229910052750 molybdenum Inorganic materials 0.000 claims description 19
- 239000011733 molybdenum Substances 0.000 claims description 19
- 239000011574 phosphorus Substances 0.000 claims description 19
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims description 17
- 239000003921 oil Substances 0.000 claims description 17
- 229910052751 metal Inorganic materials 0.000 claims description 14
- 239000002184 metal Chemical class 0.000 claims description 14
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical group [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 13
- 239000002480 mineral oil Substances 0.000 claims description 12
- 150000003839 salts Chemical class 0.000 claims description 12
- 229910052725 zinc Inorganic materials 0.000 claims description 12
- 239000011701 zinc Substances 0.000 claims description 12
- FSYKKLYZXJSNPZ-UHFFFAOYSA-N sarcosine Chemical class C[NH2+]CC([O-])=O FSYKKLYZXJSNPZ-UHFFFAOYSA-N 0.000 claims description 11
- RYYWUUFWQRZTIU-UHFFFAOYSA-K thiophosphate Chemical compound [O-]P([O-])([O-])=S RYYWUUFWQRZTIU-UHFFFAOYSA-K 0.000 claims description 11
- 150000001412 amines Chemical class 0.000 claims description 10
- 150000001509 aspartic acid derivatives Chemical class 0.000 claims description 9
- 235000010446 mineral oil Nutrition 0.000 claims description 9
- 230000002378 acidificating effect Effects 0.000 claims description 8
- 150000001408 amides Chemical class 0.000 claims description 6
- 150000001733 carboxylic acid esters Chemical class 0.000 claims description 6
- 229920013639 polyalphaolefin Polymers 0.000 claims description 6
- IUVKMZGDUIUOCP-BTNSXGMBSA-N quinbolone Chemical group O([C@H]1CC[C@H]2[C@H]3[C@@H]([C@]4(C=CC(=O)C=C4CC3)C)CC[C@@]21C)C1=CCCC1 IUVKMZGDUIUOCP-BTNSXGMBSA-N 0.000 claims description 6
- 229920006395 saturated elastomer Polymers 0.000 claims description 5
- GNVMUORYQLCPJZ-UHFFFAOYSA-N carbamothioic s-acid Chemical compound NC(S)=O GNVMUORYQLCPJZ-UHFFFAOYSA-N 0.000 claims description 3
- 150000001735 carboxylic acids Chemical class 0.000 claims description 3
- 150000008301 phosphite esters Chemical class 0.000 claims description 2
- KXDHJXZQYSOELW-UHFFFAOYSA-N carbonic acid monoamide Natural products NC(O)=O KXDHJXZQYSOELW-UHFFFAOYSA-N 0.000 claims 1
- KHYKFSXXGRUKRE-UHFFFAOYSA-J molybdenum(4+) tetracarbamodithioate Chemical compound C(N)([S-])=S.[Mo+4].C(N)([S-])=S.C(N)([S-])=S.C(N)([S-])=S KHYKFSXXGRUKRE-UHFFFAOYSA-J 0.000 claims 1
- 150000002763 monocarboxylic acids Chemical class 0.000 claims 1
- 150000003151 propanoic acid esters Chemical class 0.000 claims 1
- 125000000446 sulfanediyl group Chemical group *S* 0.000 claims 1
- KJAMZCVTJDTESW-UHFFFAOYSA-N tiracizine Chemical class C1CC2=CC=CC=C2N(C(=O)CN(C)C)C2=CC(NC(=O)OCC)=CC=C21 KJAMZCVTJDTESW-UHFFFAOYSA-N 0.000 claims 1
- MBBWTVUFIXOUBE-UHFFFAOYSA-L zinc;dicarbamodithioate Chemical compound [Zn+2].NC([S-])=S.NC([S-])=S MBBWTVUFIXOUBE-UHFFFAOYSA-L 0.000 claims 1
- 239000002253 acid Substances 0.000 description 43
- 235000021317 phosphate Nutrition 0.000 description 35
- 238000012360 testing method Methods 0.000 description 34
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 32
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 26
- 229910052757 nitrogen Inorganic materials 0.000 description 20
- 229910052717 sulfur Inorganic materials 0.000 description 17
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 16
- 239000011593 sulfur Substances 0.000 description 16
- FBPFZTCFMRRESA-JGWLITMVSA-N D-glucitol Chemical compound OC[C@H](O)[C@@H](O)[C@H](O)[C@H](O)CO FBPFZTCFMRRESA-JGWLITMVSA-N 0.000 description 13
- 125000000217 alkyl group Chemical group 0.000 description 13
- 239000003963 antioxidant agent Substances 0.000 description 13
- FBPFZTCFMRRESA-FSIIMWSLSA-N D-Glucitol Natural products OC[C@H](O)[C@H](O)[C@@H](O)[C@H](O)CO FBPFZTCFMRRESA-FSIIMWSLSA-N 0.000 description 12
- 239000003795 chemical substances by application Substances 0.000 description 12
- 230000000052 comparative effect Effects 0.000 description 12
- 239000000600 sorbitol Substances 0.000 description 12
- 230000002265 prevention Effects 0.000 description 11
- IOJUPLGTWVMSFF-UHFFFAOYSA-N benzothiazole Chemical compound C1=CC=C2SC=NC2=C1 IOJUPLGTWVMSFF-UHFFFAOYSA-N 0.000 description 9
- 239000000126 substance Substances 0.000 description 9
- 239000007983 Tris buffer Substances 0.000 description 8
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 7
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 7
- 238000001816 cooling Methods 0.000 description 7
- 239000000314 lubricant Substances 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- XDOFQFKRPWOURC-UHFFFAOYSA-N 16-methylheptadecanoic acid Chemical compound CC(C)CCCCCCCCCCCCCCC(O)=O XDOFQFKRPWOURC-UHFFFAOYSA-N 0.000 description 6
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 6
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 6
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 6
- 239000010779 crude oil Substances 0.000 description 6
- 150000002148 esters Chemical class 0.000 description 6
- 230000003647 oxidation Effects 0.000 description 6
- 238000007254 oxidation reaction Methods 0.000 description 6
- OJMIONKXNSYLSR-UHFFFAOYSA-N phosphorous acid Chemical compound OP(O)O OJMIONKXNSYLSR-UHFFFAOYSA-N 0.000 description 6
- 229920000098 polyolefin Polymers 0.000 description 6
- 231100000241 scar Toxicity 0.000 description 6
- 108010077895 Sarcosine Proteins 0.000 description 5
- 230000003078 antioxidant effect Effects 0.000 description 5
- 150000001875 compounds Chemical class 0.000 description 5
- 229940043230 sarcosine Drugs 0.000 description 5
- PAYRUJLWNCNPSJ-UHFFFAOYSA-N Aniline Chemical compound NC1=CC=CC=C1 PAYRUJLWNCNPSJ-UHFFFAOYSA-N 0.000 description 4
- DIOYAVUHUXAUPX-KHPPLWFESA-N Oleoyl sarcosine Chemical compound CCCCCCCC\C=C/CCCCCCCC(=O)N(C)CC(O)=O DIOYAVUHUXAUPX-KHPPLWFESA-N 0.000 description 4
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 4
- 239000002518 antifoaming agent Substances 0.000 description 4
- 125000003118 aryl group Chemical group 0.000 description 4
- DKVNPHBNOWQYFE-UHFFFAOYSA-N carbamodithioic acid Chemical class NC(S)=S DKVNPHBNOWQYFE-UHFFFAOYSA-N 0.000 description 4
- 238000004821 distillation Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 125000004435 hydrogen atom Chemical class [H]* 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 238000005259 measurement Methods 0.000 description 4
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 4
- 150000003014 phosphoric acid esters Chemical class 0.000 description 4
- 239000002904 solvent Substances 0.000 description 4
- 150000005846 sugar alcohols Polymers 0.000 description 4
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 4
- HVLLSGMXQDNUAL-UHFFFAOYSA-N triphenyl phosphite Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)OC1=CC=CC=C1 HVLLSGMXQDNUAL-UHFFFAOYSA-N 0.000 description 4
- DKCPKDPYUFEZCP-UHFFFAOYSA-N 2,6-di-tert-butylphenol Chemical compound CC(C)(C)C1=CC=CC(C(C)(C)C)=C1O DKCPKDPYUFEZCP-UHFFFAOYSA-N 0.000 description 3
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 3
- 239000004952 Polyamide Substances 0.000 description 3
- XBDQKXXYIPTUBI-UHFFFAOYSA-M Propionate Chemical compound CCC([O-])=O XBDQKXXYIPTUBI-UHFFFAOYSA-M 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- 150000001336 alkenes Chemical class 0.000 description 3
- 125000003342 alkenyl group Chemical group 0.000 description 3
- 125000002877 alkyl aryl group Chemical group 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 150000002430 hydrocarbons Chemical group 0.000 description 3
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 3
- 125000002768 hydroxyalkyl group Chemical group 0.000 description 3
- 230000001050 lubricating effect Effects 0.000 description 3
- 238000005461 lubrication Methods 0.000 description 3
- 239000006078 metal deactivator Substances 0.000 description 3
- 125000002347 octyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 3
- 239000002530 phenolic antioxidant Substances 0.000 description 3
- AQSJGOWTSHOLKH-UHFFFAOYSA-N phosphite(3-) Chemical class [O-]P([O-])[O-] AQSJGOWTSHOLKH-UHFFFAOYSA-N 0.000 description 3
- 229920001281 polyalkylene Polymers 0.000 description 3
- 229920002647 polyamide Polymers 0.000 description 3
- 230000003449 preventive effect Effects 0.000 description 3
- 238000007670 refining Methods 0.000 description 3
- 239000010802 sludge Substances 0.000 description 3
- LENZDBCJOHFCAS-UHFFFAOYSA-N tris Chemical compound OCC(N)(CO)CO LENZDBCJOHFCAS-UHFFFAOYSA-N 0.000 description 3
- QHZLMUACJMDIAE-UHFFFAOYSA-N 1-monopalmitoylglycerol Chemical compound CCCCCCCCCCCCCCCC(=O)OCC(O)CO QHZLMUACJMDIAE-UHFFFAOYSA-N 0.000 description 2
- VBICKXHEKHSIBG-UHFFFAOYSA-N 1-monostearoylglycerol Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCC(O)CO VBICKXHEKHSIBG-UHFFFAOYSA-N 0.000 description 2
- RUFPHBVGCFYCNW-UHFFFAOYSA-N 1-naphthylamine Chemical compound C1=CC=C2C(N)=CC=CC2=C1 RUFPHBVGCFYCNW-UHFFFAOYSA-N 0.000 description 2
- WZUNUACWCJJERC-UHFFFAOYSA-N 2,2-bis(hydroxymethyl)butyl octadecanoate Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCC(CC)(CO)CO WZUNUACWCJJERC-UHFFFAOYSA-N 0.000 description 2
- ICKWICRCANNIBI-UHFFFAOYSA-N 2,4-di-tert-butylphenol Chemical compound CC(C)(C)C1=CC=C(O)C(C(C)(C)C)=C1 ICKWICRCANNIBI-UHFFFAOYSA-N 0.000 description 2
- JZODKRWQWUWGCD-UHFFFAOYSA-N 2,5-di-tert-butylbenzene-1,4-diol Chemical compound CC(C)(C)C1=CC(O)=C(C(C)(C)C)C=C1O JZODKRWQWUWGCD-UHFFFAOYSA-N 0.000 description 2
- VSAWBBYYMBQKIK-UHFFFAOYSA-N 4-[[3,5-bis[(3,5-ditert-butyl-4-hydroxyphenyl)methyl]-2,4,6-trimethylphenyl]methyl]-2,6-ditert-butylphenol Chemical compound CC1=C(CC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)C(C)=C(CC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)C(C)=C1CC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 VSAWBBYYMBQKIK-UHFFFAOYSA-N 0.000 description 2
- QRHDSDJIMDCCKE-UHFFFAOYSA-N 4-ethyl-2h-benzotriazole Chemical compound CCC1=CC=CC2=C1N=NN2 QRHDSDJIMDCCKE-UHFFFAOYSA-N 0.000 description 2
- IKHGUXGNUITLKF-UHFFFAOYSA-N Acetaldehyde Chemical compound CC=O IKHGUXGNUITLKF-UHFFFAOYSA-N 0.000 description 2
- FERIUCNNQQJTOY-UHFFFAOYSA-N Butyric acid Chemical compound CCCC(O)=O FERIUCNNQQJTOY-UHFFFAOYSA-N 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- ROSDSFDQCJNGOL-UHFFFAOYSA-N Dimethylamine Chemical compound CNC ROSDSFDQCJNGOL-UHFFFAOYSA-N 0.000 description 2
- QUSNBJAOOMFDIB-UHFFFAOYSA-N Ethylamine Chemical compound CCN QUSNBJAOOMFDIB-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
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- XQVWYOYUZDUNRW-UHFFFAOYSA-N N-Phenyl-1-naphthylamine Chemical compound C=1C=CC2=CC=CC=C2C=1NC1=CC=CC=C1 XQVWYOYUZDUNRW-UHFFFAOYSA-N 0.000 description 2
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- RYYWUUFWQRZTIU-UHFFFAOYSA-N Thiophosphoric acid Chemical class OP(O)(S)=O RYYWUUFWQRZTIU-UHFFFAOYSA-N 0.000 description 2
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 2
- CGRTZESQZZGAAU-UHFFFAOYSA-N [2-[3-[1-[3-(3-tert-butyl-4-hydroxy-5-methylphenyl)propanoyloxy]-2-methylpropan-2-yl]-2,4,8,10-tetraoxaspiro[5.5]undecan-9-yl]-2-methylpropyl] 3-(3-tert-butyl-4-hydroxy-5-methylphenyl)propanoate Chemical compound CC(C)(C)C1=C(O)C(C)=CC(CCC(=O)OCC(C)(C)C2OCC3(CO2)COC(OC3)C(C)(C)COC(=O)CCC=2C=C(C(O)=C(C)C=2)C(C)(C)C)=C1 CGRTZESQZZGAAU-UHFFFAOYSA-N 0.000 description 2
- XYRMLECORMNZEY-UHFFFAOYSA-B [Mo+4].[Mo+4].[Mo+4].[O-]P([O-])([S-])=S.[O-]P([O-])([S-])=S.[O-]P([O-])([S-])=S.[O-]P([O-])([S-])=S Chemical compound [Mo+4].[Mo+4].[Mo+4].[O-]P([O-])([S-])=S.[O-]P([O-])([S-])=S.[O-]P([O-])([S-])=S.[O-]P([O-])([S-])=S XYRMLECORMNZEY-UHFFFAOYSA-B 0.000 description 2
- QCJQWJKKTGJDCM-UHFFFAOYSA-N [P].[S] Chemical compound [P].[S] QCJQWJKKTGJDCM-UHFFFAOYSA-N 0.000 description 2
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- FQUNFJULCYSSOP-UHFFFAOYSA-N bisoctrizole Chemical compound N1=C2C=CC=CC2=NN1C1=CC(C(C)(C)CC(C)(C)C)=CC(CC=2C(=C(C=C(C=2)C(C)(C)CC(C)(C)C)N2N=C3C=CC=CC3=N2)O)=C1O FQUNFJULCYSSOP-UHFFFAOYSA-N 0.000 description 2
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 2
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- DMBHHRLKUKUOEG-UHFFFAOYSA-N diphenylamine Chemical class C=1C=CC=CC=1NC1=CC=CC=C1 DMBHHRLKUKUOEG-UHFFFAOYSA-N 0.000 description 2
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- MGJYZNJAQSLHOL-UHFFFAOYSA-M n,n-dioctylcarbamodithioate Chemical compound CCCCCCCCN(C([S-])=S)CCCCCCCC MGJYZNJAQSLHOL-UHFFFAOYSA-M 0.000 description 2
- 239000003345 natural gas Substances 0.000 description 2
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- 238000011282 treatment Methods 0.000 description 2
- PPEZWDDRWXDXOQ-UHFFFAOYSA-N tributoxy(sulfanylidene)-$l^{5}-phosphane Chemical compound CCCCOP(=S)(OCCCC)OCCCC PPEZWDDRWXDXOQ-UHFFFAOYSA-N 0.000 description 2
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- WMYJOZQKDZZHAC-UHFFFAOYSA-H trizinc;dioxido-sulfanylidene-sulfido-$l^{5}-phosphane Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]P([O-])([S-])=S.[O-]P([O-])([S-])=S WMYJOZQKDZZHAC-UHFFFAOYSA-H 0.000 description 2
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- WZZRCFLIGSUOOC-UHFFFAOYSA-N (2,2-dimethyl-3-octadecanoyloxypropyl) octadecanoate Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCC(C)(C)COC(=O)CCCCCCCCCCCCCCCCC WZZRCFLIGSUOOC-UHFFFAOYSA-N 0.000 description 1
- MHGPULNGDGRBLO-UHFFFAOYSA-N (2-benzylphenoxy)-dihydroxy-sulfanylidene-lambda5-phosphane Chemical compound OP(O)(=S)OC1=CC=CC=C1CC1=CC=CC=C1 MHGPULNGDGRBLO-UHFFFAOYSA-N 0.000 description 1
- OQQOAWVKVDAJOI-UHFFFAOYSA-N (2-dodecanoyloxy-3-hydroxypropyl) dodecanoate Chemical compound CCCCCCCCCCCC(=O)OCC(CO)OC(=O)CCCCCCCCCCC OQQOAWVKVDAJOI-UHFFFAOYSA-N 0.000 description 1
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- CQDMCVJMVGGZHQ-UHFFFAOYSA-N [2-(hydroxymethyl)-2-(octadecanoyloxymethyl)butyl] octadecanoate Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCC(CC)(CO)COC(=O)CCCCCCCCCCCCCCCCC CQDMCVJMVGGZHQ-UHFFFAOYSA-N 0.000 description 1
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- 230000007062 hydrolysis Effects 0.000 description 1
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- XTAZYLNFDRKIHJ-UHFFFAOYSA-N n,n-dioctyloctan-1-amine Chemical compound CCCCCCCCN(CCCCCCCC)CCCCCCCC XTAZYLNFDRKIHJ-UHFFFAOYSA-N 0.000 description 1
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- DJFDOVUUXQVYBY-UHFFFAOYSA-N octadecyl n,n-di(propan-2-yl)carbamodithioate Chemical compound CCCCCCCCCCCCCCCCCCSC(=S)N(C(C)C)C(C)C DJFDOVUUXQVYBY-UHFFFAOYSA-N 0.000 description 1
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- 239000010702 perfluoropolyether Substances 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- 229950000688 phenothiazine Drugs 0.000 description 1
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- 239000001294 propane Substances 0.000 description 1
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- APSBXTVYXVQYAB-UHFFFAOYSA-M sodium docusate Chemical group [Na+].CCCCC(CC)COC(=O)CC(S([O-])(=O)=O)C(=O)OCC(CC)CCCC APSBXTVYXVQYAB-UHFFFAOYSA-M 0.000 description 1
- 238000000638 solvent extraction Methods 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 125000004079 stearyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
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- LVEOKSIILWWVEO-UHFFFAOYSA-N tetradecyl 3-(3-oxo-3-tetradecoxypropyl)sulfanylpropanoate Chemical compound CCCCCCCCCCCCCCOC(=O)CCSCCC(=O)OCCCCCCCCCCCCCC LVEOKSIILWWVEO-UHFFFAOYSA-N 0.000 description 1
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- XTTGYFREQJCEML-UHFFFAOYSA-N tributyl phosphite Chemical compound CCCCOP(OCCCC)OCCCC XTTGYFREQJCEML-UHFFFAOYSA-N 0.000 description 1
- IMFACGCPASFAPR-UHFFFAOYSA-N tributylamine Chemical compound CCCCN(CCCC)CCCC IMFACGCPASFAPR-UHFFFAOYSA-N 0.000 description 1
- 125000002889 tridecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- IVIIAEVMQHEPAY-UHFFFAOYSA-N tridodecyl phosphite Chemical compound CCCCCCCCCCCCOP(OCCCCCCCCCCCC)OCCCCCCCCCCCC IVIIAEVMQHEPAY-UHFFFAOYSA-N 0.000 description 1
- PPBMHSGZZYZYBO-UHFFFAOYSA-N triheptyl phosphite Chemical compound CCCCCCCOP(OCCCCCCC)OCCCCCCC PPBMHSGZZYZYBO-UHFFFAOYSA-N 0.000 description 1
- XPTOIVGQCXCQRC-UHFFFAOYSA-N trihexoxy(sulfanylidene)-$l^{5}-phosphane Chemical compound CCCCCCOP(=S)(OCCCCCC)OCCCCCC XPTOIVGQCXCQRC-UHFFFAOYSA-N 0.000 description 1
- ZOPCDOGRWDSSDQ-UHFFFAOYSA-N trinonyl phosphate Chemical compound CCCCCCCCCOP(=O)(OCCCCCCCCC)OCCCCCCCCC ZOPCDOGRWDSSDQ-UHFFFAOYSA-N 0.000 description 1
- QUTZUATVZPXUJR-UHFFFAOYSA-N trinonyl phosphite Chemical compound CCCCCCCCCOP(OCCCCCCCCC)OCCCCCCCCC QUTZUATVZPXUJR-UHFFFAOYSA-N 0.000 description 1
- CNUJLMSKURPSHE-UHFFFAOYSA-N trioctadecyl phosphite Chemical compound CCCCCCCCCCCCCCCCCCOP(OCCCCCCCCCCCCCCCCCC)OCCCCCCCCCCCCCCCCCC CNUJLMSKURPSHE-UHFFFAOYSA-N 0.000 description 1
- QOQNJVLFFRMJTQ-UHFFFAOYSA-N trioctyl phosphite Chemical compound CCCCCCCCOP(OCCCCCCCC)OCCCCCCCC QOQNJVLFFRMJTQ-UHFFFAOYSA-N 0.000 description 1
- KRGWQWQLDWWLIB-UHFFFAOYSA-N tripentoxy(sulfanylidene)-$l^{5}-phosphane Chemical compound CCCCCOP(=S)(OCCCCC)OCCCCC KRGWQWQLDWWLIB-UHFFFAOYSA-N 0.000 description 1
- CVWUIWZKLYGDNJ-UHFFFAOYSA-N tripentyl phosphite Chemical compound CCCCCOP(OCCCCC)OCCCCC CVWUIWZKLYGDNJ-UHFFFAOYSA-N 0.000 description 1
- YFTHZRPMJXBUME-UHFFFAOYSA-N tripropylamine Chemical compound CCCN(CCC)CCC YFTHZRPMJXBUME-UHFFFAOYSA-N 0.000 description 1
- JZNDMMGBXUYFNQ-UHFFFAOYSA-N tris(dodecylsulfanyl)phosphane Chemical compound CCCCCCCCCCCCSP(SCCCCCCCCCCCC)SCCCCCCCCCCCC JZNDMMGBXUYFNQ-UHFFFAOYSA-N 0.000 description 1
- 238000005292 vacuum distillation Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000000811 xylitol Substances 0.000 description 1
- HEBKCHPVOIAQTA-SCDXWVJYSA-N xylitol Chemical compound OC[C@H](O)[C@@H](O)[C@H](O)CO HEBKCHPVOIAQTA-SCDXWVJYSA-N 0.000 description 1
- 229960002675 xylitol Drugs 0.000 description 1
- 235000010447 xylitol Nutrition 0.000 description 1
- ZNCAMSISVWKWHL-UHFFFAOYSA-L zinc;butoxy-butylsulfanyl-oxido-sulfanylidene-$l^{5}-phosphane Chemical compound [Zn+2].CCCCOP([O-])(=S)SCCCC.CCCCOP([O-])(=S)SCCCC ZNCAMSISVWKWHL-UHFFFAOYSA-L 0.000 description 1
- ZBDJNBFTEIUHPK-UHFFFAOYSA-L zinc;dihexoxy-sulfanylidene-sulfido-$l^{5}-phosphane Chemical compound [Zn+2].CCCCCCOP([S-])(=S)OCCCCCC.CCCCCCOP([S-])(=S)OCCCCCC ZBDJNBFTEIUHPK-UHFFFAOYSA-L 0.000 description 1
- AEXHGRVJDVETQU-UHFFFAOYSA-L zinc;nonylsulfanyl-dioxido-sulfanylidene-$l^{5}-phosphane Chemical compound [Zn+2].CCCCCCCCCSP([O-])([O-])=S AEXHGRVJDVETQU-UHFFFAOYSA-L 0.000 description 1
- GBEDXBRGRSPHRI-UHFFFAOYSA-L zinc;octoxy-octylsulfanyl-oxido-sulfanylidene-$l^{5}-phosphane Chemical compound [Zn+2].CCCCCCCCOP([O-])(=S)SCCCCCCCC.CCCCCCCCOP([O-])(=S)SCCCCCCCC GBEDXBRGRSPHRI-UHFFFAOYSA-L 0.000 description 1
- HHMFJIHYTYQNJP-UHFFFAOYSA-L zinc;oxido-pentoxy-pentylsulfanyl-sulfanylidene-$l^{5}-phosphane Chemical compound [Zn+2].CCCCCOP([O-])(=S)SCCCCC.CCCCCOP([O-])(=S)SCCCCC HHMFJIHYTYQNJP-UHFFFAOYSA-L 0.000 description 1
- LZVDFWITYZHIEU-UHFFFAOYSA-L zinc;oxido-propoxy-propylsulfanyl-sulfanylidene-$l^{5}-phosphane Chemical compound [Zn+2].CCCOP([O-])(=S)SCCC.CCCOP([O-])(=S)SCCC LZVDFWITYZHIEU-UHFFFAOYSA-L 0.000 description 1
- 239000004711 α-olefin Substances 0.000 description 1
Classifications
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M169/00—Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
- C10M169/04—Mixtures of base-materials and additives
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- C10M141/00—Lubricating compositions characterised by the additive being a mixture of two or more compounds covered by more than one of the main groups C10M125/00 - C10M139/00, each of these compounds being essential
- C10M141/08—Lubricating compositions characterised by the additive being a mixture of two or more compounds covered by more than one of the main groups C10M125/00 - C10M139/00, each of these compounds being essential at least one of them being an organic sulfur-, selenium- or tellurium-containing compound
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- C10M141/00—Lubricating compositions characterised by the additive being a mixture of two or more compounds covered by more than one of the main groups C10M125/00 - C10M139/00, each of these compounds being essential
- C10M141/10—Lubricating compositions characterised by the additive being a mixture of two or more compounds covered by more than one of the main groups C10M125/00 - C10M139/00, each of these compounds being essential at least one of them being an organic phosphorus-containing compound
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- C10M161/00—Lubricating compositions characterised by the additive being a mixture of a macromolecular compound and a non-macromolecular compound, each of these compounds being essential
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- C10M169/00—Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
- C10M169/04—Mixtures of base-materials and additives
- C10M169/041—Mixtures of base-materials and additives the additives being macromolecular compounds only
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- C10M2203/00—Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions
- C10M2203/10—Petroleum or coal fractions, e.g. tars, solvents, bitumen
- C10M2203/102—Aliphatic fractions
- C10M2203/1025—Aliphatic fractions used as base material
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- C10M2205/00—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
- C10M2205/02—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers
- C10M2205/0206—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers used as base material
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- C10M2205/00—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
- C10M2205/17—Fisher Tropsch reaction products
- C10M2205/173—Fisher Tropsch reaction products used as base material
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- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/02—Hydroxy compounds
- C10M2207/023—Hydroxy compounds having hydroxy groups bound to carbon atoms of six-membered aromatic rings
- C10M2207/026—Hydroxy compounds having hydroxy groups bound to carbon atoms of six-membered aromatic rings with tertiary alkyl groups
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- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/28—Esters
- C10M2207/34—Esters having a hydrocarbon substituent of thirty or more carbon atoms, e.g. substituted succinic acid derivatives
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- C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
- C10M2215/02—Amines, e.g. polyalkylene polyamines; Quaternary amines
- C10M2215/04—Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to acyclic or cycloaliphatic carbon atoms
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- C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
- C10M2215/02—Amines, e.g. polyalkylene polyamines; Quaternary amines
- C10M2215/06—Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to carbon atoms of six-membered aromatic rings
- C10M2215/064—Di- and triaryl amines
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- C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
- C10M2215/08—Amides
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- C10M2217/00—Organic macromolecular compounds containing nitrogen as ingredients in lubricant compositions
- C10M2217/04—Macromolecular compounds from nitrogen-containing monomers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2217/044—Polyamides
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- C10M2217/00—Organic macromolecular compounds containing nitrogen as ingredients in lubricant compositions
- C10M2217/04—Macromolecular compounds from nitrogen-containing monomers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2217/046—Polyamines, i.e. macromoleculars obtained by condensation of more than eleven amine monomers
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- C10M2219/00—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
- C10M2219/04—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions containing sulfur-to-oxygen bonds, i.e. sulfones, sulfoxides
- C10M2219/044—Sulfonic acids, Derivatives thereof, e.g. neutral salts
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- C10M2219/06—Thio-acids; Thiocyanates; Derivatives thereof
- C10M2219/062—Thio-acids; Thiocyanates; Derivatives thereof having carbon-to-sulfur double bonds
- C10M2219/066—Thiocarbamic type compounds
- C10M2219/068—Thiocarbamate metal salts
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- C10M2223/00—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
- C10M2223/02—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions having no phosphorus-to-carbon bonds
- C10M2223/04—Phosphate esters
- C10M2223/043—Ammonium or amine salts thereof
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- C10M2223/04—Phosphate esters
- C10M2223/045—Metal containing thio derivatives
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- C10M2223/00—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
- C10M2223/02—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions having no phosphorus-to-carbon bonds
- C10M2223/04—Phosphate esters
- C10M2223/047—Thioderivatives not containing metallic elements
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/06—Oiliness; Film-strength; Anti-wear; Resistance to extreme pressure
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/12—Inhibition of corrosion, e.g. anti-rust agents or anti-corrosives
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/02—Bearings
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Description
本発明は潤滑油組成物、特にセラミックス潤滑用の潤滑油組成物に関する。 The present invention relates to a lubricating oil composition, and more particularly to a lubricating oil composition for lubricating ceramics.
近年の日本の工作機械メーカーは需要家の要望に応えると共に差別化をはかるため、工作機械の高性能・高機能化を図ってきた。特に、マシニングセンタ(MC)においては、より高速で高精度な加工を可能にする工作機械の開発が進められている。1982年にはじめて10、000m−1の主軸が登場してから、毎年MCの高速化は進化しており、最近では30、000m−1を超える中大型のMCが実用化されている。このような高速化に貢献した技術としてはオイルエア潤滑、セラミックス球、低発熱ロバスト軸受などが挙げられる。 In recent years, Japanese machine tool manufacturers have been trying to improve the performance and functionality of machine tools in order to meet the demands of customers and to differentiate them. In particular, in the machining center (MC), development of a machine tool that enables high-speed and high-precision machining is in progress. Since the main axis of 10,000 m −1 appeared for the first time in 1982, the speeding up of MC has been evolving every year. Recently, medium and large size MC exceeding 30,000 m −1 have been put into practical use. Technologies that have contributed to such high speeds include oil-air lubrication, ceramic balls, and low heat generation robust bearings.
高速での切削加工ではころがり軸受への熱負荷が大幅に増加し、ころがり軸受のスコーリング、スカッフィング発生が問題になるため、これらの用途に使用されるオイルエア潤滑油には、低発熱性、耐摩耗性・極圧性が強く求められている。 High-speed cutting significantly increases the thermal load on the rolling bearing and causes scoring and scuffing of the rolling bearing, which causes problems with oil-air lubricants used in these applications. There is a strong demand for wear and extreme pressure.
こうしたことから、従来も、このような潤滑油としては、所定基油に酸化防止剤、防錆剤及びマイルドな耐摩耗剤を配合したものが知られているが、こうしたものでも、未だ充分な効果を得られないでいた。(特許文献1)
上記したように、従来の潤滑油は、セラミックス球転がり軸受を有する高速主軸潤滑に使用した場合、軸受の冷却性能及び耐摩耗性・極圧性が必ずしも十分とは言えなかった。すなわち、高い冷却性、高い極圧性、耐摩耗性、防錆性が要求される用途には、トリアルキルリン酸エステルなどのリン系極圧剤あるいはアルキル化チオフォスフェイトなどの硫黄−リン系極圧剤と、防錆剤としてCaスルフォネートやBaスルフォネート等を添加した潤滑油が広く使用されているが、防錆剤はその性質上、金属表面への吸着性が高いために各種極圧剤の潤滑性能の向上作用を阻害する可能性が大きく、防錆性と極圧性を両立させるのは非常に難しい。 As described above, when used in high-speed main shaft lubrication having a ceramic ball rolling bearing, the conventional lubricating oil cannot always be said to have sufficient cooling performance, wear resistance and extreme pressure. That is, for applications that require high cooling, high extreme pressure, wear resistance, and rust prevention, phosphorus-based extreme pressure agents such as trialkyl phosphates or sulfur-phosphorus-based electrodes such as alkylated thiophosphates. Lubricating oil to which Ca sulfonate, Ba sulfonate, etc. are added as a rust preventive agent is widely used. However, since the rust preventive agent has high adsorptivity to the metal surface, various extreme pressure agents are used. There is a high possibility of hindering the effect of improving the lubricating performance, and it is very difficult to achieve both rust prevention and extreme pressure properties.
特に、潤滑剤が高温で使用される用途においては、硫黄−リン系極圧剤はその添加量が微量であっても熱負荷が加わるとスラッジを多量に生成し、軸受の冷却性を低下させる傾向がある。そのため、硫黄系極圧剤を添加した潤滑油では、上述のセラミックス球転がり軸受を有する高速主軸軸受において十分な冷却性及び耐スラッジ性能を得ることが困難である。 In particular, in applications where the lubricant is used at high temperatures, the sulfur-phosphorus extreme pressure agent generates a large amount of sludge when a thermal load is applied even if the amount of addition is small, reducing the cooling performance of the bearing. Tend. Therefore, it is difficult for the lubricating oil to which the sulfur-based extreme pressure agent is added to obtain sufficient cooling performance and sludge resistance performance in the high-speed main shaft bearing having the ceramic ball rolling bearing described above.
一方、リン系極圧剤は硫黄系極圧剤に比べてスラッジを生成し難い傾向にあるが、リン系極圧剤を単独で使用した場合には、上記セラミックス球転がり軸受の高速主軸潤滑油に要求される高いレベルの冷却性、極圧性を得ることが困難である。 On the other hand, phosphorus-based extreme pressure agents tend to generate less sludge than sulfur-based extreme pressure agents. However, when a phosphorus-based extreme pressure agent is used alone, the high-speed main spindle lubricant for the ceramic ball rolling bearing is used. It is difficult to obtain a high level of cooling and extreme pressure required for the above.
本発明は、このような実情に鑑みてなされたものであり、高速且つ高荷重の過酷な環境下で運転されるセラミックス球転がり軸受を有する工作機械の高速主軸などに使用した場合であっても、十分な冷却性を示し、高い錆止め性、高水準の熱酸化安定性、並びに高い極圧性を有している優良な潤滑油組成物を提供しようとするものである。 The present invention has been made in view of such a situation, and even when used for a high-speed spindle of a machine tool having a ceramic ball rolling bearing that is operated in a high-speed and high-load severe environment. It is an object of the present invention to provide an excellent lubricating oil composition that exhibits sufficient cooling properties, has high rust prevention properties, a high level of thermal oxidation stability, and high extreme pressure properties.
本発明者らは、上記目的を達成すべく鋭意検討を重ねた結果、鉱油及び/または合成油から選ばれる少なくとも1種の基油に、アミンと炭素数12〜30の飽和モノカルボン酸とを反応させて得た酸アミド、ザルコシン酸、またはアスパラギン酸誘導体の群から選ばれる少なくとも1種の添加剤を含有させることによって、セラミックス潤滑用の潤滑油組成物にする。
更に、リン含有カルボン酸、リン含有カルボン酸エステル、酸性リン酸エステル、酸性リン酸エステルのアミン塩、亜リン酸エステル、ホスフォロチオネート、チオリン酸エステル、チオリン酸金属塩、チオカルバミン酸エステル、またはチオカルバミン酸の金属塩のうち、少なくとも1種を組み合わせて使用することにより、セラミックス/鉄鋼間の潤滑性に優れ、尚且つ優良な防錆性を有する潤滑油組成物を得ることができる。
また、芳香族アミン化合物、フェノール系化合物をさらに含有させることによって、十分に長い酸化寿命を有する潤滑油組成物とすることができる。
The present inventors have made intensive studies to achieve the above object, the at least one base oil selected from mineral oil and / or synthetic oil, an amine and a saturated monocarboxylic acid having a carbon number of 12 to 30 By containing at least one additive selected from the group of acid amide, sarcosine acid or aspartic acid derivative obtained by reaction, a lubricating oil composition for ceramic lubrication is obtained.
Further, phosphorus-containing carboxylic acid, phosphorus-containing carboxylic acid ester, acidic phosphoric acid ester, amine salt of acidic phosphoric acid ester, phosphorous acid ester, phosphorothionate, thiophosphoric acid ester, thiophosphoric acid metal salt, thiocarbamic acid ester, Alternatively, by using a combination of at least one of the metal salts of thiocarbamic acid, a lubricating oil composition having excellent lubricity between ceramics and steel and excellent rust prevention can be obtained.
Moreover, it can be set as the lubricating oil composition which has a sufficiently long oxidation lifetime by containing an aromatic amine compound and a phenol type compound further.
本発明の潤滑油組成物によれば、高温且つ高荷重の過酷な環境下で機械加工されるセラミックス球転がり軸受を有する工作機械の高速主軸などに、使用した場合であっても、優良な低摩擦特性及び冷却性(油温上昇の抑制性)を得ることができる。また、潤滑油として十分に長い酸化寿命を示し、高水準の耐摩耗性及び極圧性を保持したものとすることが可能となる。従って、本発明の潤滑油組成物は、工作機械のセラミックス球転がり軸受を有する高速主軸の発熱抑制、牽いては、工作機械の熱的変位安定化により高い加工精度を達成できる点で非常に有用である。 According to the lubricating oil composition of the present invention, even when used for a high-speed main shaft of a machine tool having a ceramic ball rolling bearing machined in a severe environment of high temperature and high load, excellent low Friction characteristics and cooling properties (suppressing oil temperature rise) can be obtained. In addition, it is possible to exhibit a sufficiently long oxidation life as a lubricating oil and to maintain a high level of wear resistance and extreme pressure. Therefore, the lubricating oil composition of the present invention is very useful in that it can achieve high machining accuracy by suppressing the heat generation of the high-speed main spindle having the ceramic ball rolling bearing of the machine tool, and by stabilizing the thermal displacement of the machine tool. It is.
以下、本発明の好適な実施形態について詳細に説明する。なお、以下の説明において、化合物又は官能基が直鎖状及び分岐状の構造の双方を取り得る場合、特に断らない限り当該化合物には直鎖状のものと分岐状のものとの双方が含まれる。 Hereinafter, preferred embodiments of the present invention will be described in detail. In the following description, when a compound or a functional group can take both a linear structure and a branched structure, the compound includes both a linear structure and a branched structure unless otherwise specified. It is.
本発明の潤滑油組成物は、鉱油、合成油から選ばれる少なくとも1種の基油を含有する。
鉱油としては、例えば、原油を常圧蒸留及び減圧蒸留して得られた潤滑油留分を、溶剤脱れき、溶剤抽出、水素化分解、溶剤脱ろう、接触脱ろう、水素化精製、硫酸洗浄、白土処理等の精製処理を適宜組み合わせて精製したパラフィン系などの油を挙げることができる。
The lubricating oil composition of the present invention contains at least one base oil selected from mineral oil and synthetic oil.
As mineral oil, for example, a lubricating oil fraction obtained by subjecting crude oil to atmospheric distillation and vacuum distillation is subjected to solvent removal, solvent extraction, hydrocracking, solvent dewaxing, catalytic dewaxing, hydrorefining, sulfuric acid washing And oils such as paraffinic oils purified by appropriately combining purification treatments such as clay treatment.
これら本潤滑油組成物の基油には、高度精製基油と呼ばれる鉱油、合成油を使用することができ、特に、API(American Petroleum Institute,米国石油協会)基油カテゴリーでグループ1、グループ2、グループ3、グループ4、グループ5などに属する基油を、単独または混合物として使用することができる。
ここで使用する基油は、全硫黄分が1質量%以下、好ましくは500質量ppm以下、より好ましくは300質量ppm以下、一層好ましくは50質量ppm以下がよい。また15℃における密度は0.8〜0.9g/cm3、好ましくは0.8〜0.865g/cm3、より好ましくは0.81〜0.84g/cm3がよい。芳香族分は3%未満、好ましくは2%未満、より好ましくは0.1%未満がよい。
As the base oil of these lubricating oil compositions, mineral oils and synthetic oils called highly refined base oils can be used. In particular, group 1 and group 2 in the API (American Petroleum Institute, American Petroleum Institute) base oil category. Base oils belonging to Group 3, Group 4, Group 5, etc. can be used alone or as a mixture.
The base oil used here has a total sulfur content of 1 mass% or less, preferably 500 mass ppm or less, more preferably 300 mass ppm or less, and even more preferably 50 mass ppm or less. The density at 15 ° C. is 0.8 to 0.9 g / cm 3 , preferably 0.8 to 0.865 g / cm 3 , more preferably 0.81 to 0.84 g / cm 3 . The aromatic content should be less than 3%, preferably less than 2%, more preferably less than 0.1%.
グループ1基油には、例えば、原油を減圧蒸留して得られた潤滑油留分に対して、溶剤脱ろうなどの精製手段を適宜組み合わせて適用することにより得られたパラフィン系鉱油、等が挙げられる。 Group 1 base oils include, for example, paraffinic mineral oil obtained by applying a suitable combination of refining means such as solvent dewaxing to a lubricating oil fraction obtained by distilling crude oil under reduced pressure. Can be mentioned.
グループ2基油には、例えば、原油を常圧蒸留して得られる潤滑油留分に対して、水素化分解、脱ろうなどの精製手段を適宜組合せて適用することにより得られたパラフィン系鉱油がある。ガルフ社法などの水素化精製法により精製されたグループ2基油は、全硫黄分が10質量ppm未満、芳香族分が5%以下であり、本発明に好適である。これらの基油の粘度は特に制限されないが、粘度指数は80〜120、好ましくは100〜120がよい。40℃における動粘度は、好ましくは2〜680mm2/s、より好ましくは8〜220mm2/sである。また全硫黄分は300質量ppm未満、好ましくは200質量ppm未満、更に好ましくは10質量ppm未満がよい。全窒素分も10質量ppm未満、好ましくは1質量ppm未満がよい。さらにアニリン点は80〜150℃、好ましくは100〜135℃のものを使用するのがよい。 For Group 2 base oils, for example, paraffinic mineral oil obtained by appropriately combining refining means such as hydrocracking and dewaxing for lubricating oil fractions obtained by atmospheric distillation of crude oil There is. Group 2 base oils refined by hydrorefining methods such as the Gulf Company method have a total sulfur content of less than 10 ppm by mass and an aromatic content of 5% or less, which is suitable for the present invention. The viscosity of these base oils is not particularly limited, but the viscosity index is 80 to 120, preferably 100 to 120. The kinematic viscosity at 40 ° C. is preferably 2 to 680 mm 2 / s, more preferably 8 to 220 mm 2 / s. The total sulfur content is less than 300 ppm by mass, preferably less than 200 ppm by mass, more preferably less than 10 ppm by mass. The total nitrogen content is also less than 10 ppm by mass, preferably less than 1 ppm by mass. Furthermore, the aniline point should be 80 to 150 ° C, preferably 100 to 135 ° C.
グループ3基油及びグループ2プラス基油には、例えば、原油を常圧蒸留して得られる潤滑油留分に対して高度水素化精製により製造されるパラフィン系鉱油や、脱ろうプロセスにて生成されるワックスをイソパラフィンに変換・脱ろうするISODEWAXプロセスにより精製された基油や、モービルWAX異性化プロセスにより精製された基油も好適である。これらの基油の粘度は特に制限されないが、粘度指数は95〜145、好ましくは100〜140がよい。40℃における動粘度は、好ましくは2〜680mm2/s、より好ましくは8〜220mm2/sである。また全硫黄分は、0〜100質量ppm、好ましくは10質量ppm未満がよい。全窒素分も10質量ppm未満、好ましくは1質量ppm未満がよい。さらにアニリン点は80〜150℃、好ましくは110〜135℃のものを使用するのがよい。 Group 3 base oils and Group 2 plus base oils are produced, for example, by paraffinic mineral oils produced by advanced hydrorefining of lubricating oil fractions obtained by atmospheric distillation of crude oil or by dewaxing processes. Also suitable are base oils refined by the ISODEWAX process for converting and dewaxing the wax to be converted to isoparaffin, and base oils refined by the mobile WAX isomerization process. The viscosity of these base oils is not particularly limited, but the viscosity index is 95 to 145, preferably 100 to 140. The kinematic viscosity at 40 ° C. is preferably 2 to 680 mm 2 / s, more preferably 8 to 220 mm 2 / s. The total sulfur content is 0 to 100 ppm by mass, preferably less than 10 ppm by mass. The total nitrogen content is also less than 10 ppm by mass, preferably less than 1 ppm by mass. Furthermore, it is good to use an aniline point of 80-150 degreeC, Preferably it is 110-135 degreeC.
天然ガスの液体燃料化技術のフィッシャートロプッシュ法により合成されたGTL(ガストゥリキッド)は、原油から精製された鉱油基油と比較して、全硫黄分や芳香族分が極めて低く、パラフィン構成比率が極めて高いため、酸化安定性に優れ、蒸発損失も非常に小さいため、本発明の基油として好適である。GTL基油の粘度性状は特に制限されないが、通例、粘度指数は130〜180、より好ましくは140〜175である。また40℃における動粘度は、2〜680mm2/s、より好ましくは5〜120mm2/sである。また通例全硫黄分は10質量ppm未満、全窒素分1質量ppm未満である。そのようなGTL基油商品の一例として、SHELL XHVI(登録商標)がある。 GTL (Gas Liquid) synthesized by the Fischer-Tropsch method, which is a natural gas liquid fuel technology, has a very low total sulfur content and aromatic content compared to mineral oil base oil refined from crude oil. Since the ratio is extremely high, the oxidation stability is excellent and the evaporation loss is very small. Therefore, it is suitable as the base oil of the present invention. The viscosity property of the GTL base oil is not particularly limited, but usually the viscosity index is 130 to 180, more preferably 140 to 175. Moreover, kinematic viscosity in 40 degreeC is 2-680 mm < 2 > / s, More preferably, it is 5-120 mm < 2 > / s. In general, the total sulfur content is less than 10 mass ppm and the total nitrogen content is less than 1 mass ppm. An example of such a GTL base oil product is SHELL XHVI®.
グループ4基油には 例えば、ポリオレフィン、及びグループ5基油には、例えば、アルキルベンゼン、アルキルナフタレン、エステル、ポリオキシアルキレングリコール、ポリフェニルエーテル、ジアルキルジフェニルエーテル、含フッ素化合物(パーフルオロポリエーテル、フッ素化ポリオレフィン等)、シリコーン油などの合成油が挙げられる。 Group 4 base oils include, for example, polyolefins, and group 5 base oils include, for example, alkylbenzene, alkylnaphthalene, ester, polyoxyalkylene glycol, polyphenyl ether, dialkyl diphenyl ether, fluorine-containing compounds (perfluoropolyether, fluorinated). Polyolefin) and synthetic oils such as silicone oil.
上記ポリオレフィンには、各種オレフィンの重合物又はこれらの水素化物が含まれる。オレフィンとしては任意のものが用いられるが、例えば、エチレン、プロピレン、ブテン、炭素数5以上のα−オレフィンなどが挙げられる。ポリオレフィンの製造にあたっては、上記オレフィンの1種を単独で用いてもよく、2種以上を組み合わせて用いてもよい。特にポリαオレフィン(PAO)と呼ばれているポリオレフィンが好適である。
これら合成基油の粘度は特に制限されないが、40℃における動粘度は、好ましくは2〜680mm2/s、より好ましくは8〜220mm2/sである。
The polyolefin includes polymers of various olefins or hydrides thereof. Any olefin may be used, and examples thereof include ethylene, propylene, butene, and α-olefins having 5 or more carbon atoms. In the production of polyolefin, one of the above olefins may be used alone, or two or more may be used in combination. Particularly preferred are polyolefins called polyalphaolefins (PAO).
The viscosity of these synthetic base oils is not particularly limited, but the kinematic viscosity at 40 ° C. is preferably 2 to 680 mm 2 / s, more preferably 8 to 220 mm 2 / s.
本発明の潤滑油組成物における上記基油の含有量は特に制限されないが、潤滑油組成物の全量基準で60質量%以上、好ましくは80質量%以上、より好ましくは90質量%以上、更に好ましくは95質量%以上である。 The content of the base oil in the lubricating oil composition of the present invention is not particularly limited, but is 60% by mass or more, preferably 80% by mass or more, more preferably 90% by mass or more, and still more preferably based on the total amount of the lubricating oil composition. Is 95% by mass or more.
上記基油には、酸アミド、ザルコシン酸、アスパラギン酸誘導体から選ばれる少なくとも1種の添加剤を含有させて潤滑油組成物にする。この添加剤は、主として防錆効果を有するものである。 The base oil contains at least one additive selected from acid amides, sarcosine acid, and aspartic acid derivatives to form a lubricating oil composition. This additive mainly has a rust prevention effect.
上記酸アミドは、炭素数12〜30の飽和モノカルボン酸とアミンを反応させた酸アミド化合物が好適で、例えば、ラウリン酸アミド、ミリスチン酸アミド、パルミチン酸アミド、ステアリン酸アミド、イソステアリン酸アミド等が挙げられる。また、ポリアルキルアミンと反応させて得たポリアルキレンポリアミド、例えばイソステアリン酸トリエチレンテトラミド、イソステアリン酸テトラエチレンペンタミド、イソステアリン酸ペンタエチレンヘキサミドなどのカルボン酸アミドも好適に用いることができる。 The acid amide is preferably an acid amide compound obtained by reacting a saturated monocarboxylic acid having 12 to 30 carbon atoms with an amine, such as lauric acid amide, myristic acid amide, palmitic acid amide, stearic acid amide, isostearic acid amide, etc. Is mentioned. In addition, polyalkylene polyamides obtained by reacting with polyalkylamines, for example, carboxylic acid amides such as isostearic acid triethylenetetramide, isostearic acid tetraethylenepentamide, and isostearic acid pentaethylenehexamide can also be suitably used.
上記ザルコシン酸は、下記の一般式1に示すグリシンの誘導体である。
上記ザルコシン酸としては、具体的には、例えば、下記の式2の(Z)−N−メチル−N−(1−オキソ−9−オクタデセニル)グリシンなどが、挙げられる。
上記したアスパラギン酸誘導体は、下記の一般式3に示すものである。
上記一般式3中、X1及びX2は各々水素又は炭素数3〜6の同一または異なったアルキル基、若しくはヒドロキシアルキル基であり、より好ましくはそれぞれが2−メチルプロピル基やターシャリーブチル基がよい。
X3は1〜30個の炭素原子からなるアルキル基、若しくはエーテル結合を有するアルキル基、若しくはヒドロキシアルキル基である。例えば、オクタデシル基、アルコキシプロピル基、ヒドロカーボンの炭素数が6〜18でありかつアルキル基が炭素数3〜6である3−ヒドロカーボンオキシアルキル基、更に好ましくは、シクロヘキシルオキシプロピル基、3−オクチルオキシプロピル基、3−イソオクチルオキシプロピル基、3−デシルオキシプロピル基、3−イソデシルオキシプロピル基、3−ドデシルオキシプロピル基、3−テトラデシルオキシシプロピル基、3−ヘキサデシルオキシシプロピル基がよい。
X4は1〜30個の炭素原子からなる飽和、若しくは不飽和カルボン酸基、若しくは1〜30個の炭素原子からなるアルキル基、若しくはアルケニル基、若しくはヒドロキシアルキル基である。例えばプロピオン酸基やプロピオニル酸基がよい。
In the general formula 3, X 1 and X 2 are each hydrogen, the same or different alkyl group having 3 to 6 carbon atoms, or a hydroxyalkyl group, more preferably a 2-methylpropyl group or a tertiary butyl group. Is good.
X 3 is an alkyl group consisting of 1 to 30 carbon atoms, an alkyl group having an ether bond, or a hydroxyalkyl group. For example, an octadecyl group, an alkoxypropyl group, a 3-hydrocarbonoxyalkyl group having 6 to 18 carbon atoms and an alkyl group having 3 to 6 carbon atoms, more preferably a cyclohexyloxypropyl group, 3- Octyloxypropyl group, 3-isooctyloxypropyl group, 3-decyloxypropyl group, 3-isodecyloxypropyl group, 3-dodecyloxypropyl group, 3-tetradecyloxycypropyl group, 3-hexadecyloxysilane A propyl group is preferred.
X 4 is a saturated or unsaturated carboxylic acid group consisting of 1 to 30 carbon atoms, an alkyl group consisting of 1 to 30 carbon atoms, an alkenyl group, or a hydroxyalkyl group. For example, a propionic acid group or a propionyl acid group is preferable.
上記アスパラギン酸誘導体は、JIS K2501で定める酸価が10〜200mgKOH/gのもの、より好ましくは50〜150mgKOH/gのものがよい。アスパラギン酸誘導体は、潤滑油組成物中に約0.01〜5質量%程度、好ましくは約0.05〜2質量%程度で用いられる。 The aspartic acid derivative has an acid value defined by JIS K2501 of 10 to 200 mgKOH / g, more preferably 50 to 150 mgKOH / g. The aspartic acid derivative is used in the lubricating oil composition at about 0.01 to 5% by mass, preferably about 0.05 to 2% by mass.
上記した酸アミド、ザルコシン酸、アスパラギン酸誘導体等の含有量は特に制限されないが、潤滑油組成物の全量基準で、0.01〜5質量%、好ましくは0.05〜4.5質量%、より好ましくは0.05〜4質量%、更に好ましくは0.05〜3.5質量%、一層好ましくは0.05〜3質量%である。これらの含有量が0.01質量%未満の場合には防錆性が不十分となるおそれがあり、一方、5質量%を超えると抗乳化性及び泡立ち性が低下するおそれがある。 The content of the acid amide, sarcosine acid, aspartic acid derivative and the like is not particularly limited, but is 0.01 to 5% by mass, preferably 0.05 to 4.5% by mass, based on the total amount of the lubricating oil composition. More preferably, it is 0.05-4 mass%, More preferably, it is 0.05-3.5 mass%, More preferably, it is 0.05-3 mass%. When these contents are less than 0.01% by mass, the rust prevention property may be insufficient. On the other hand, when the content exceeds 5% by mass, the demulsibility and foaming property may be deteriorated.
本発明の潤滑油組成物に対して、リン化合物を添加することができ、これによって更に耐摩耗性や極圧性を付与することができる。本発明に適したリン化合物としては、例えば、リン含有カルボン酸、リン含有カルボン酸エステル、酸性リン酸エステル、酸性リン酸エステルのアミン塩、亜リン酸エステル、ホスフォロチオネート、チオリン酸金属塩、チオカルバミン酸金属塩、チオカルバミン酸エステル、などが挙げられる。これらのリン化合物は、基油100質量%に対して、0.01〜2質量%の範囲で単独又は複数組み合わせて使用できる。 A phosphorus compound can be added to the lubricating oil composition of the present invention, thereby further imparting wear resistance and extreme pressure. Examples of the phosphorus compound suitable for the present invention include phosphorus-containing carboxylic acid, phosphorus-containing carboxylic acid ester, acidic phosphoric acid ester, amine salt of acidic phosphoric acid ester, phosphite ester, phosphorothionate, and metal thiophosphate. , Thiocarbamic acid metal salts, thiocarbamic acid esters, and the like. These phosphorus compounds can be used alone or in combination within a range of 0.01 to 2% by mass with respect to 100% by mass of the base oil.
リン含有カルボン酸、同エステル等のリン含有カルボン酸化合物としては、同一分子中にカルボキシル基とリン原子の双方を含んでいればよく、その構造は特に制限されない。しかし、極圧性及び熱・酸化安定性の点から、ホスホリル化カルボン酸、若しくは、ホスホリル化カルボン酸エステルが好ましい。 The phosphorus-containing carboxylic acid compound such as a phosphorus-containing carboxylic acid and the same ester may contain both a carboxyl group and a phosphorus atom in the same molecule, and the structure is not particularly limited. However, phosphorylated carboxylic acid or phosphorylated carboxylic acid ester is preferable from the viewpoint of extreme pressure and heat / oxidation stability.
ホスホリル化カルボン酸及びホスホリル化カルボン酸エステルとしては、例えば下記の式(4)で表される化合物が挙げられる。 Examples of the phosphorylated carboxylic acid and phosphorylated carboxylic acid ester include compounds represented by the following formula (4).
上記式(4)中の、R4及びR5における炭素数1〜30の炭化水素基としては、アルキル基、アルケニル基、アリール基、アルキルアリール基、アリールアルキル基等が挙げられる。 Examples of the hydrocarbon group having 1 to 30 carbon atoms in R4 and R5 in the above formula (4) include an alkyl group, an alkenyl group, an aryl group, an alkylaryl group, and an arylalkyl group.
上記ホスホリル化カルボン酸の中でも有用なβ−ジチオホスホリル化プロピオン酸は、下記の式(5)の構造を有するものである。 Among the phosphorylated carboxylic acids, useful β-dithiophosphorylated propionic acid has a structure of the following formula (5).
このβ−ジチオホスホリル化プロピオン酸としては、具体的に、3−(ジ−イソブトキシ−チオホスホリルスルファニル)−2−メチル−プロピオン酸などが挙げられる。 Specific examples of the β-dithiophosphorylated propionic acid include 3- (di-isobutoxy-thiophosphorylsulfanyl) -2-methyl-propionic acid.
本潤滑油組成物におけるリン含有カルボン酸化合物の含有量は、特に制限されるものではないが、潤滑油組成物の全量基準で、好ましくは0.001〜1質量%、より好ましくは0.002〜0.5質量%である。
リン含有カルボン酸化合物の含有量が前記下限値未満では十分な潤滑性が得られない傾向にある。一方、前記上限値を超えて加えても含有量に見合う潤滑性向上効果が得られない傾向にあり、更には熱・酸化安定性や加水分解安定性が低下するおそれがあるので好ましくない。
The content of the phosphorus-containing carboxylic acid compound in the present lubricating oil composition is not particularly limited, but is preferably 0.001 to 1% by mass, more preferably 0.002 based on the total amount of the lubricating oil composition. It is -0.5 mass%.
If the content of the phosphorus-containing carboxylic acid compound is less than the lower limit, sufficient lubricity tends to be not obtained. On the other hand, even if it exceeds the upper limit, there is a tendency that the lubricity improvement effect corresponding to the content does not tend to be obtained, and furthermore, there is a possibility that the heat / oxidation stability and the hydrolysis stability may be lowered.
なお、上記式(4)で表されるホスホリル化カルボン酸のうち、R7が水素原子である化合物の含有量については、好ましくは0.001〜0.1質量%、より好ましくは0.002〜0.08質量%、更に好ましくは0.003〜0.07質量%、一層好ましくは0.004〜0.06質量%、特に好ましくは0.005〜0.05質量%である。 In addition, about content of the compound whose R7 is a hydrogen atom among the phosphorylated carboxylic acid represented by the said Formula (4), Preferably it is 0.001-0.1 mass%, More preferably, it is 0.002-. It is 0.08 mass%, More preferably, it is 0.003-0.07 mass%, More preferably, it is 0.004-0.06 mass%, Most preferably, it is 0.005-0.05 mass%.
また、上記酸性リン酸エステルの具体例としては、モノブチルアシッドホスフェート、モノペンチルアシッドホスフェート、モノヘキシルアシッドホスフェート、モノヘプチルアシッドホスフェート、モノオクチルアシッドホスフェート、モノノニルアシッドホスフェート、モノデシルアシッドホスフェート、モノウンデシルアシッドホスフェート、モノドデシルアシッドホスフェート、モノトリデシルアシッドホスフェート、モノテトラデシルアシッドホスフェート、モノペンタデシルアシッドホスフェート、モノヘキサデシルアシッドホスフェート、モノヘプタデシルアシッドホスフェート、モノオクタデシルアシッドホスフェート、モノオレイルアシッドホスフェート、ジブチルアシッドホスフェート、ジペンチルアシッドホスフェート、ジヘキシルアシッドホスフェート、ジヘプチルアシッドホスフェート、ジオクチルアシッドホスフェート、ジノニルアシッドホスフェート、ジデシルアシッドホスフェート、ジウンデシルアシッドホスフェート、ジドデシルアシッドホスフェート、ジトリデシルアシッドホスフェート、ジテトラデシルアシッドホスフェート、ジペンタデシルアシッドホスフェート、ジヘキサデシルアシッドホスフェート、ジヘプタデシルアシッドホスフェート、ジオクタデシルアシッドホスフェート、及びジオレイルアシッドホスフェートなどが挙げられる。 Specific examples of the acidic phosphate ester include monobutyl acid phosphate, monopentyl acid phosphate, monohexyl acid phosphate, monoheptyl acid phosphate, monooctyl acid phosphate, monononyl acid phosphate, monodecyl acid phosphate, monounol. Decyl acid phosphate, monododecyl acid phosphate, monotridecyl acid phosphate, monotetradecyl acid phosphate, monopentadecyl acid phosphate, monohexadecyl acid phosphate, monoheptadecyl acid phosphate, monooctadecyl acid phosphate, monooleyl acid dibutyl phosphate Acid phosphate, dipentyl acid phosphate , Dihexyl acid phosphate, diheptyl acid phosphate, dioctyl acid phosphate, dinonyl acid phosphate, didecyl acid phosphate, diundecyl acid phosphate, didodecyl acid phosphate, ditridecyl acid phosphate phosphate, ditetradecyl acid phosphate decyl phosphate phosphate , Dihexadecyl acid phosphate, diheptadecyl acid phosphate, dioctadecyl acid phosphate, and dioleyl acid phosphate.
上記酸性リン酸エステルのアミン塩としては、前記酸性リン酸エステルのメチルアミン、エチルアミン、プロピルアミン、ブチルアミン、ペンチルアミン、ヘキシルアミン、ヘプチルアミン、オクチルアミン、ジメチルアミン、ジエチルアミン、ジプロピルアミン、ジブチルアミン、ジペンチルアミン、ジヘキシルアミン、ジヘプチルアミン、ジオクチルアミン、トリメチルアミン、トリエチルアミン、トリプロピルアミン、トリブチルアミン、トリペンチルアミン、トリヘキシルアミン、トリヘプチルアミン、及びトリオクチルアミンなどのアミンとの塩などが挙げられる。 Examples of the amine salt of the acidic phosphate ester include methylamine, ethylamine, propylamine, butylamine, pentylamine, hexylamine, heptylamine, octylamine, dimethylamine, diethylamine, dipropylamine, and dibutylamine. , Salts with amines such as dipentylamine, dihexylamine, diheptylamine, dioctylamine, trimethylamine, triethylamine, tripropylamine, tributylamine, tripentylamine, trihexylamine, triheptylamine, and trioctylamine It is done.
上記亜リン酸エステルとしては、ジブチルホスファイト、ジペンチルホスファイト、ジヘキシルホスファイト、ジヘプチルホスファイト、ジオクチルホスファイト、ジノニルホスファイト、ジデシルホスファイト、ジウンデシルホスファイト、ジドデシルホスファイト、ジオレイルホスファイト、ジフェニルホスファイト、ジクレジルホスファイト、トリブチルホスファイト、トリペンチルホスファイト、トリヘキシルホスファイト、トリヘプチルホスファイト、トリオクチルホスファイト、トリノニルホスファイト、トリデシルホスファイト、トリウンデシルホスファイト、トリドデシルホスファイト、トリオレイルホスファイト、トリフェニルホスファイト、及びトリクレジルホスファイトなどが挙げられる。 Examples of the phosphites include dibutyl phosphite, dipentyl phosphite, dihexyl phosphite, diheptyl phosphite, dioctyl phosphite, dinonyl phosphite, didecyl phosphite, diundecyl phosphite, didodecyl phosphite, geode Rail phosphite, diphenyl phosphite, dicresyl phosphite, tributyl phosphite, tripentyl phosphite, trihexyl phosphite, triheptyl phosphite, trioctyl phosphite, trinonyl phosphite, tridecyl phosphite, triundecyl Examples thereof include phosphite, tridodecyl phosphite, trioleyl phosphite, triphenyl phosphite, and tricresyl phosphite.
上記ホスフォロチオネートとしては、具体的には、トリブチルホスフォロチオネート、トリペンチルホスフォロチオネート、トリヘキシルホスフォロチオネート、トリヘプチルホスフォロチオネート、トリオクチルホスフォロチオネート、トリノニルホスフォロチオネート、トリデシルホスフォロチオネート、トリウンデシルホスフォロチオネート、トリドデシルホスフォロチオネート、トリトリデシルホスフォロチオネート、トリテトラデシルホスフォロチオネート、トリペンタデシルホスフォロチオネート、トリヘキサデシルホスフォロチオネート、トリヘプタデシルホスフォロチオネート、トリオクタデシルホスフォロチオネート、トリオレイルホスフォロチオネート、トリフェニルホスフォロチオネート、トリクレジルホスフォロチオネート、トリキシレニルホスフォロチオネート、クレジルジフェニルホスフォロチオネート、キシレニルジフェニルホスフォロチオネート、トリス(n−プロピルフェニル)ホスフォロチオネート、トリス(イソプロピルフェニル)ホスフォロチオネート、トリス(n−ブチルフェニル)ホスフォロチオネート、トリス(イソブチルフェニル)ホスフォロチオネート、トリス(s−ブチルフェニル)ホスフォロチオネート、トリス(t−ブチルフェニル)ホスフォロチオネート等が挙げられる。また、これらの混合物も使用できる。 Specific examples of the phosphorothionate include tributyl phosphorothioate, tripentyl phosphorothioate, trihexyl phosphorothionate, triheptyl phosphorothionate, trioctyl phosphorothionate, trinonyl phosphate. Phorothionate, tridecyl phosphorothionate, triundecyl phosphorothionate, tridodecyl phosphorothionate, tritridecyl phosphorothionate, tritetradecyl phosphorothionate, tripentadecyl phosphorothionate, tri Hexadecyl phosphorothioate, triheptadecyl phosphorothionate, trioctadecyl phosphorothionate, trioleyl phosphorothionate, triphenyl phosphorothionate, tricresyl phosphorothioate , Trixylenyl phosphorothionate, cresyl diphenyl phosphorothionate, xylenyl diphenyl phosphorothionate, tris (n-propylphenyl) phosphorothionate, tris (isopropylphenyl) phosphorothionate, tris (N-Butylphenyl) phosphorothionate, Tris (isobutylphenyl) phosphorothionate, Tris (s-butylphenyl) phosphorothionate, Tris (t-butylphenyl) phosphorothionate, and the like can be given. Mixtures of these can also be used.
上記したチオリン酸エステル酸誘導体としてはエステル及び金属塩などがあり、具体的には、チオリン酸エステルの化合物として、脂肪族チオリン酸エステル、例えばトリイソプロピルチオホスフェート、トリブチルチオホスフェート、エチルジブチルチオホスフェート、トリヘキシルチオホスフェート、トリ−2−エチルヘキシルチオホスフェート、トリラウリルチオホスフェート、トリステアリルチオホスフェート、トリオレイルチオホスフェート;および芳香族チオリン酸エステル、例えばベンジルフェニルチオホスフェート、アリルジフェニルチオホスフェート、トリフェニルチオホスフェート、トリクレジルチオホスフェート、エチルジフェニルチオホスフェート、クレジルジフェニルチオホスフェート、ジクレジルフェニルチオホスフェート、エチルフェニルジフェニルチオホスフェート、ジエチルフェニルフェニルチオホスフェート、プロピルフェニルジフェニルチオホスフェート、ジプロピルフェニルフェニルチオホスフェート、トリエチルフェニルチオホスフェート、トリプロピルフェニルチオホスフェート、ブチルフェニルジフェニルチオホスフェート、ジブチルフェニルフェニルチオホスフェート、トリブチルフェニルチオホスフェートを挙げることができる。 Examples of the above-mentioned thiophosphate ester derivatives include esters and metal salts. Specifically, as the thiophosphate ester compounds, aliphatic thiophosphate esters such as triisopropyl thiophosphate, tributyl thiophosphate, ethyl dibutyl thiophosphate, Trihexyl thiophosphate, tri-2-ethylhexyl thiophosphate, trilauryl thiophosphate, tristearyl thiophosphate, trioleyl thiophosphate; and aromatic thiophosphates such as benzylphenyl thiophosphate, allyl diphenyl thiophosphate, triphenyl thiophosphate , Tricresyl thiophosphate, ethyl diphenyl thiophosphate, cresyl diphenyl thiophosphate, dicresyl phenyl thio Sulfate, ethyl phenyl diphenyl thiophosphate, diethyl phenyl phenyl thiophosphate, propyl phenyl diphenyl thiophosphate, dipropyl phenyl phenyl thiophosphate, triethyl phenyl thiophosphate, tripropyl phenyl thiophosphate, butyl phenyl diphenyl thiophosphate, dibutyl phenyl phenyl thiophosphate, Mention may be made of tributylphenylthiophosphate.
チオリン酸金属塩としては、具体的にはジチオリン酸亜鉛、ジチオリン酸モリブデンなどがあり、ジチオリン酸亜鉛としては、一般に、ジアルキルジチオリン酸亜鉛、ジアリールジチオリン酸亜鉛、アリールアルキルジチオリン酸亜鉛等が挙げられる。例えば、ジアルキルジチオリン酸亜鉛のアルキル基は、炭素数3〜22の第1級又は第2級のアルキル基、炭素数3〜18のアルキル基で置換されたアルキルアリール基を有するジアルキルジチオリン酸亜鉛が使用される。
ジアルキルジチオリン酸亜鉛の具体例としては、ジプロピルジチオリン酸亜鉛、ジブチルジチオリン酸亜鉛、ジペンチルジチオリン酸亜鉛、ジヘキシルジチオリン酸亜鉛、ジイソペンチルジチオリン酸亜鉛、ジエチルヘキシルジチオリン酸亜鉛、ジオクチルジチオリン酸亜鉛、ジノニルジチオリン酸亜鉛、ジデシルジチオリン酸亜鉛、ジドデシルジチオリン酸亜鉛、ジプロピルフェニルジチオリン酸亜鉛、ジペンチルフェニルジチオリン酸亜鉛、ジプロピルメチルフェニルジチオリン酸亜鉛、ジノニルフェニルジチオリン酸亜鉛、ジドデシルフェニルジチオリン酸亜鉛、等が挙げられる。
Specific examples of the metal thiophosphate include zinc dithiophosphate and molybdenum dithiophosphate. Examples of the zinc dithiophosphate generally include zinc dialkyldithiophosphate, zinc diaryldithiophosphate, and zinc arylalkyldithiophosphate. For example, the zinc group of zinc dialkyldithiophosphate is a zinc dialkyldithiophosphate having an alkylaryl group substituted with a primary or secondary alkyl group having 3 to 22 carbon atoms or an alkyl group having 3 to 18 carbon atoms. used.
Specific examples of zinc dialkyldithiophosphate include zinc dipropyldithiophosphate, zinc dibutyldithiophosphate, zinc dipentyldithiophosphate, zinc dihexyldithiophosphate, zinc diisopentyldithiophosphate, zinc diethylhexyldithiophosphate, zinc dioctyldithiophosphate, Zinc nonyldithiophosphate, zinc didecyldithiophosphate, zinc didodecyldithiophosphate, zinc dipropylphenyldithiophosphate, zinc dipentylphenyldithiophosphate, zinc dipropylmethylphenyldithiophosphate, zinc dinonylphenyldithiophosphate, didodecylphenyldithiophosphate Zinc and the like.
上記したジチオリン酸モリブデンとしては、一般に、ジアルキルジチオリン酸モリブデン、ジアリールジチオリン酸モリブデン、アリールアルキルジチオリン酸モリブデン等が挙げられる。例えば、ジアルキルジチオリン酸モリブデンのアルキル基は、炭素数3〜22の第1級又は第2級のアルキル基、炭素数3〜18のアルキル基で置換されたアルキルアリール基を有するジアルキルジチオリン酸モリブデンが使用される。
ジアルキルジチオリン酸モリブデンの具体例としては、ジプロピルジチオリン酸モリブデン、ジブチルジチオリン酸モリブデン、ジペンチルジチオリン酸モリブデン、ジヘキシルジチオリン酸モリブデン、ジイソペンチルジチオリン酸モリブデン、ジエチルヘキシルジチオリン酸モリブデン、ジオクチルジチオリン酸モリブデン、ジノニルジチオリン酸モリブデン、ジデシルジチオリン酸モリブデン、ジドデシルジチオリン酸モリブデン、ジプロピルフェニルジチオリン酸モリブデン、ジペンチルフェニルジチオリン酸モリブデン、ジプロピルメチルフェニルジチオリン酸モリブデン、ジノニルフェニルジチオリン酸モリブデン、ジドデシルフェニルジチオリン酸モリブデン、等が挙げられる。
Examples of the molybdenum dithiophosphate generally include molybdenum dialkyldithiophosphate, molybdenum diaryldithiophosphate, molybdenum arylalkyldithiophosphate, and the like. For example, the alkyl group of molybdenum dialkyldithiophosphate is a molybdenum dialkyldithiophosphate having an alkylaryl group substituted with a primary or secondary alkyl group having 3 to 22 carbon atoms or an alkyl group having 3 to 18 carbon atoms. used.
Specific examples of molybdenum dialkyldithiophosphates include molybdenum dipropyldithiophosphate, molybdenum dibutyldithiophosphate, molybdenum dipentyldithiophosphate, molybdenum dihexyldithiophosphate, molybdenum diisopentyldithiophosphate, molybdenum diethylhexyldithiophosphate, molybdenum dioctyldithiophosphate, Nonyldithiophosphate molybdenum, didecyldithiophosphate molybdenum, molybdenum dododecyldithiophosphate, dipropylphenyldithiophosphate molybdenum, dipentylphenyldithiophosphate molybdenum, dipropylmethylphenyldithiophosphate molybdenum, dinonylphenyldithiophosphate molybdenum, didodecylphenyldithiophosphate And molybdenum.
上記したチオカルバミン酸誘導体としてはエステル及び金属塩などがあり、具体的にはジチオカルバミン酸エステル及びジチオカルバミン酸金属塩が挙げられる。
ジチオカルバミン酸エステルとして、具体的には、メチルジブチルジチオカルバメート、エチルジプロピルジチオカルバメート、デシルジブチルジチオカルバメート、ヘキシルジデシルジチオカルバメート、オクタデシルジイソプロピルジチオカルバメート、オクチルメチルプロピルジチオカルバメートおよびイソブチルプロピル−デシルジチオカルバメート等を挙げることができる。
Examples of the thiocarbamic acid derivative include esters and metal salts, and specific examples include dithiocarbamic acid esters and dithiocarbamic acid metal salts.
Specific examples of dithiocarbamate esters include methyldibutyldithiocarbamate, ethyldipropyldithiocarbamate, decyldibutyldithiocarbamate, hexyldidecyldithiocarbamate, octadecyldiisopropyldithiocarbamate, octylmethylpropyldithiocarbamate, and isobutylpropyl-decyldithiocarbamate. Can be mentioned.
上記ジチオカルバミン酸金属塩の中でも特に亜鉛、若しくはモリブデンのものが有用である。ジアルキルジチオカルバミン酸モリブデンの具体例としては、例えば、ジブチルジチオカルバミン酸硫化モリブデン、ジペンチルジチオカルバミン酸硫化モリブデン、ジヘキシルジチオカルバミン酸硫化モリブデン、ジヘプチルジチオカルバミン酸硫化モリブデン、ジオクチルジチオカルバミン酸硫化モリブデン、ジノニルジチオカルバミン酸硫化モリブデン、ジデシルジチオカルバミン酸硫化モリブデン、ジウンデシルジチオカルバミン酸硫化モリブデン、ジドデシルジチオカルバミン酸モリブデン、ジトリデシルジチオカルバミン酸モリブデン、ジブチルジチオカルバミン酸硫化オキシモリブデン、ジペンチルジチオカルバミン酸硫化オキシモリブデン、ジヘキシルジチオカルバミン酸硫化オキシモリブデン、ジヘプチルジチオカルバミン酸硫化オキシモリブデン、ジオクチルジチオカルバミン酸硫化オキシモリブデン、ジノニルジチオカルバミン酸硫化オキシモリブデン、ジデシルジチオカルバミン酸硫化オキシモリブデン、ジウンデシルジチオカルバミン酸硫化オキシモリブデン、ジドデシルジチオカルバミン酸硫化オキシモリブデン、及びジトリデシルジチオカルバミン酸硫化オキシモリブデン等を挙げることができる。 Among the above metal salts of dithiocarbamate, zinc or molybdenum is particularly useful. Specific examples of molybdenum dialkyldithiocarbamate include, for example, molybdenum dibutyldithiocarbamate, sulfurized dipentyldithiocarbamate, sulfurized dihexyldithiocarbamate, sulfurized diheptyldithiocarbamate, sulfide dioctyldithiocarbamate, sulfide dinonyldithiocarbamate, Molybdenum didecyldithiocarbamate sulfide, molybdenum dididecyldithiocarbamate sulfide, molybdenum didodecyldithiocarbamate, molybdenum ditridecyldithiocarbamate, oxymolybdenum dibutyldithiocarbamate, oxymolybdenum dipentyldithiocarbamate, oxymolybdenum dihexyldithiocarbamate, diheptyldithio Kalbami Oxymolybdenum oxysulfide, dioctyl dithiocarbamate oxymolybdenum sulfide, dinonyl dithiocarbamate oxymolybdenum sulfide, didecyldithiocarbamate oxysulfide oxymolybdenum, diundecyldithiocarbamate oxysulfide oxymolybdenum, didodecyldithiocarbamate oxymolybdenum sulfide, and ditridecyldithiocarbamate oxysulfide Examples thereof include oxymolybdenum.
上記した成分のほかに更に性能を向上させるため、必要に応じて種々の添加剤を適宜使用することができる。こうしたものとしては、酸化防止剤、金属不活性剤、極圧剤、油性向上剤、消泡剤、粘度指数向上剤、流動点降下剤、清浄分散剤、防錆剤、抗乳化剤等や、その他の公知の潤滑油添加剤を挙げることができる。 In addition to the above-described components, various additives can be appropriately used as necessary in order to further improve the performance. These include antioxidants, metal deactivators, extreme pressure agents, oiliness improvers, antifoaming agents, viscosity index improvers, pour point depressants, cleaning dispersants, rust inhibitors, demulsifiers, etc. And known lubricating oil additives.
本発明において使用する酸化防止剤としては、潤滑油に使用されるものが実用的には好ましく、アミン系酸化防止剤、フェノール系酸化防止剤、硫黄系酸化防止剤、リン系酸化防止剤を挙げることができる。これらの酸化防止剤は、基油100質量%に対して、0.01〜5質量%の範囲で単独又は複数組み合わせて使用できる。 As the antioxidant used in the present invention, those used for lubricating oils are practically preferable, and amine-based antioxidants, phenol-based antioxidants, sulfur-based antioxidants, and phosphorus-based antioxidants are exemplified. be able to. These antioxidants can be used singly or in combination within a range of 0.01 to 5% by mass with respect to 100% by mass of the base oil.
前記アミン系酸化防止剤としては、p,p’−ジオクチル−ジフェニルアミン(精工化学社製:ノンフレックスOD−3)、p,p’−ジ−α−メチルベンジル−ジフェニルアミン、N−p−ブチルフェニル−N−p’−オクチルフェニルアミンなどのジアルキル−ジフェニルアミン類、モノ−t−ブチルジフェニルアミン、モノオクチルジフェニルアミンなどのモノアルキルジフェニルアミン類、ジ(2,4−ジエチルフェニル)アミン、ジ(2−エチル−4−ノニルフェニル)アミンなどのビス(ジアルキルフェニル)アミン類、オクチルフェニル−1−ナフチルアミン、N−t−ドデシルフェニル−1−ナフチルアミンなどのアルキルフェニル−1−ナフチルアミン類、1−ナフチルアミン、フェニル−1−ナフチルアミン、フェニル−2−ナフチルアミン、N−ヘキシルフェニル−2−ナフチルアミン、N−オクチルフェニル−2−ナフチルアミンなどのアリール−ナフチルアミン類、N,N’−ジイソプロピル−p−フェニレンジアミン、N,N’−ジフェニル−p−フェニレンジアミンなどのフェニレンジアミン類、フェノチアジン(保土谷化学社製:Phenothiazine)、3,7−ジオクチルフェノチアジンなどのフェノチアジン類などが挙げられる。 Examples of the amine antioxidant include p, p′-dioctyl-diphenylamine (Seiko Chemical Co., Ltd .: Nonflex OD-3), p, p′-di-α-methylbenzyl-diphenylamine, and Np-butylphenyl. Dialkyl-diphenylamines such as -Np'-octylphenylamine, monoalkyldiphenylamines such as mono-t-butyldiphenylamine and monooctyldiphenylamine, di (2,4-diethylphenyl) amine, di (2-ethyl- Bis (dialkylphenyl) amines such as 4-nonylphenyl) amine, alkylphenyl-1-naphthylamines such as octylphenyl-1-naphthylamine, Nt-dodecylphenyl-1-naphthylamine, 1-naphthylamine, phenyl-1 -Naphthylamine, phenyl Aryl-naphthylamines such as 2-naphthylamine, N-hexylphenyl-2-naphthylamine, N-octylphenyl-2-naphthylamine, N, N′-diisopropyl-p-phenylenediamine, N, N′-diphenyl-p-phenylene Examples include phenylenediamines such as diamine, phenothiazines (manufactured by Hodogaya Chemical Co., Ltd .: Phenothiazine), and phenothiazines such as 3,7-dioctylphenothiazine.
硫黄系酸化防止剤としては、ジドデシルサルファイド、ジオクタデシルサルファイドなどのジアルキルサルファイド類、ジドデシルチオジプロピオネート、ジオクタデシルチオジプロピオネート、ジミリスチルチオジプロピオネート、ドデシルオクタデシルチオジプロピオネートなどのチオジプロピオン酸エステル類、2−メルカプトベンゾイミダゾールなどが挙げられる。 Examples of sulfur-based antioxidants include dialkyl sulfides such as didodecyl sulfide and dioctadecyl sulfide, didodecyl thiodipropionate, dioctadecyl thiodipropionate, dimyristyl thiodipropionate, and dodecyl octadecyl thiodipropionate. Examples include thiodipropionic acid esters and 2-mercaptobenzimidazole.
フェノール系酸化防止剤としては、2−t−ブチルフェノール、2−t−ブチル−4−メチルフェノール、2−t−ブチル−5−メチルフェノール、2,4−ジ−t−ブチルフェノール、2,4−ジメチル−6−t−ブチルフェノール、2−t−ブチル−4−メトキシフェノール、3−t−ブチル−4−メトキシフェノール、2,5−ジ−t−ブチルヒドロキノン(川口化学社製:アンテージDBH)、2,6−ジ−t−ブチルフェノール、2,6−ジ−t−ブチル−4−メチルフェノール、2,6−ジ−t−ブチル−4−エチルフェノールなどの2,6−ジ−t−ブチル−4−アルキルフェノール類、2,6−ジ−t−ブチル−4−メトキシフェノール、2,6−ジ−t−ブチル−4−エトキシフェノールなどの2,6−ジ−t−ブチル−4−アルコキシフェノール類がある。
また、3,5−ジ−t−ブチル−4−ヒドロキシベンジルメルカプト−オクチルアセテート、n−オクタデシル−3−(3,5−ジ−t−ブチル−4−ヒドロキシフェニル)プロピオネート(吉富製薬社製:ヨシノックスSS)、n−ドデシル−3−(3,5−ジ−t−ブチル−4−ヒドロキシフェニル)プロピオネート、2’−エチルヘキシル−3−(3,5−ジ−t−ブチル−4−ヒドロキシフェニル)プロピオネート、ベンゼンプロパン酸3,5−ビス(1,1−ジメチル−エチル)−4−ヒドロキシ−炭素数7〜炭素数9側鎖アルキルエステル(チバ・スペシャルティ・ケミカルズ社製:IrganoxL135)などのアルキル−3−(3,5−ジ−t−ブチル−4−ヒドロキシフェニル)プロピオネート類、2,6−ジ−t−ブチル−α−ジメチルアミノ−p−クレゾール、2,2’−メチレンビス(4−メチル−6−t−ブチルフェノール)(川口化学社製:アンテージW−400)、2,2’−メチレンビス(4−エチル−6−t−ブチルフェノール)(川口化学社製:アンテージW−500)などの2,2’−メチレンビス(4−アルキル−6−t−ブチルフェノール)類がある。
さらに、4,4’−ブチリデンビス(3−メチル−6−t−ブチルフェノール)(川口化学社製:アンテージW−300)、4,4’−メチレンビス(2,6−ジ−t−ブチルフェノール)(シェル・ジャパン社製:Ionox220AH)、4,4’−ビス(2,6−ジ−t−ブチルフェノール)、2,2−(ジ−p−ヒドロキシフェニル)プロパン(シェル・ジャパン社製:ビスフェノールA)、2,2−ビス(3,5−ジ−t−ブチル−4−ヒドロキシフェニル)プロパン、4,4’−シクロヘキシリデンビス(2,6−t−ブチルフェノール)、ヘキサメチレングリコールビス[3−(3,5−ジ−t−ブチル−4−ヒドロキシフェニル)プロピオネート](チバ・スペシャルティ・ケミカルズ社製:IrganoxL109)、トリエチレングリコールビス[3−(3−t−ブチル−4−ヒドロキシ−5−メチルフェニル)プロピオネート](吉富製薬社製:トミノックス917)、2,2’−チオ−[ジエチル−3−(3,5−ジ−t−ブチル−4−ヒドロキシフェニル)プロピオネート](チバ・スペシャルティ・ケミカルズ社製:IrganoxL115)、3,9−ビス{1,1−ジメチル−2−[3−(3−t−ブチル−4−ヒドロキシ−5−メチルフェニル)プロピオニルオキシ]エチル}2,4,8,10−テトラオキサスピロ[5,5]ウンデカン(住友化学:スミライザーGA80)、4,4’−チオビス(3−メチル−6−t−ブチルフェノール)(川口化学社製:アンテージRC)、2,2’−チオビス(4,6−ジ−t−ブチル−レゾルシン)などのビスフェノール類がある。
そして、テトラキス[メチレン−3−(3,5−ジ−t−ブチル−4−ヒドロキシフェニル)プロピオネート]メタン(チバ・スペシャルティ・ケミカルズ社製:IrganoxL101)、1,1,3−トリス(2−メチル−4−ヒドロキシ−5−t−ブチルフェニル)ブタン(吉富製薬社製:ヨシノックス930)、1,3,5−トリメチル−2,4,6−トリス(3,5−ジ−t−ブチル−4−ヒドロキシベンジル)ベンゼン(シェル・ジャパン社製:Ionox330)、ビス−[3,3’−ビス−(4’−ヒドロキシ−3’−t−ブチルフェニル)ブチリックアシッド]グリコールエステル、2−(3’,5’−ジ−t−ブチル−4−ヒドロキシフェニル)メチル−4−(2”,4”−ジ−t−ブチル−3”−ヒドロキシフェニル)メチル−6−t−ブチルフェノール、2,6−ビス(2’−ヒドロキシ−3’−t−ブチル−5’−メチル−ベンジル)−4−メチルフェノールなどのポリフェノール類、p−t−ブチルフェノールとホルムアルデヒドの縮合体、p−t−ブチルフェノールとアセトアルデヒドの縮合体などのフェノールアルデヒド縮合体などが挙げられる。
Examples of phenolic antioxidants include 2-t-butylphenol, 2-t-butyl-4-methylphenol, 2-t-butyl-5-methylphenol, 2,4-di-t-butylphenol, 2,4- Dimethyl-6-t-butylphenol, 2-t-butyl-4-methoxyphenol, 3-t-butyl-4-methoxyphenol, 2,5-di-t-butylhydroquinone (manufactured by Kawaguchi Chemical Co., Ltd .: Antage DBH), 2,6-di-t-butylphenol such as 2,6-di-t-butylphenol, 2,6-di-t-butyl-4-methylphenol, 2,6-di-t-butyl-4-ethylphenol 2,6-di-t-butyl- such as -4-alkylphenols, 2,6-di-t-butyl-4-methoxyphenol, 2,6-di-t-butyl-4-ethoxyphenol - there is a alkoxy phenols.
3,5-di-t-butyl-4-hydroxybenzyl mercapto-octyl acetate, n-octadecyl-3- (3,5-di-t-butyl-4-hydroxyphenyl) propionate (manufactured by Yoshitomi Pharmaceutical Co., Ltd.) Yoshinox SS), n-dodecyl-3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionate, 2'-ethylhexyl-3- (3,5-di-tert-butyl-4-hydroxyphenyl) ) Propionate, alkyl such as benzenepropanoic acid 3,5-bis (1,1-dimethyl-ethyl) -4-hydroxy-carbon number 7 to carbon number 9 side chain alkyl ester (Ciba Specialty Chemicals: Irganox L135) -3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionates, 2,6-di-tert-butyl Ru-α-dimethylamino-p-cresol, 2,2′-methylenebis (4-methyl-6-tert-butylphenol) (manufactured by Kawaguchi Chemical Co., Ltd .: Antage W-400), 2,2′-methylenebis (4-ethyl) There are 2,2′-methylenebis (4-alkyl-6-t-butylphenol) s such as (−6-t-butylphenol) (manufactured by Kawaguchi Chemical Co., Ltd .: Antage W-500).
Further, 4,4′-butylidenebis (3-methyl-6-tert-butylphenol) (manufactured by Kawaguchi Chemical Co., Ltd .: Antage W-300), 4,4′-methylenebis (2,6-di-tert-butylphenol) (shell) -Japan company make: Ionox220AH), 4,4'-bis (2,6-di-t-butylphenol), 2, 2- (di-p-hydroxyphenyl) propane (shell Japan company make: bisphenol A), 2,2-bis (3,5-di-t-butyl-4-hydroxyphenyl) propane, 4,4′-cyclohexylidenebis (2,6-t-butylphenol), hexamethylene glycol bis [3- ( 3,5-di-t-butyl-4-hydroxyphenyl) propionate] (manufactured by Ciba Specialty Chemicals: Irganox L109), triethyl Renglycol bis [3- (3-t-butyl-4-hydroxy-5-methylphenyl) propionate] (manufactured by Yoshitomi Pharmaceutical: Tominox 917), 2,2′-thio- [diethyl-3- (3 5-di-t-butyl-4-hydroxyphenyl) propionate] (manufactured by Ciba Specialty Chemicals: Irganox L115), 3,9-bis {1,1-dimethyl-2- [3- (3-t-butyl -4-hydroxy-5-methylphenyl) propionyloxy] ethyl} 2,4,8,10-tetraoxaspiro [5,5] undecane (Sumitomo Chemical: Sumilizer GA80), 4,4'-thiobis (3-methyl -6-t-butylphenol) (manufactured by Kawaguchi Chemical Co., Ltd .: Antage RC), bis such as 2,2′-thiobis (4,6-di-t-butyl-resorcin) There is a phenol compound.
Tetrakis [methylene-3- (3,5-di-t-butyl-4-hydroxyphenyl) propionate] methane (manufactured by Ciba Specialty Chemicals: Irganox L101), 1,1,3-tris (2-methyl) -4-hydroxy-5-t-butylphenyl) butane (Yoshitomi Pharmaceutical Co., Ltd .: Yoshinox 930), 1,3,5-trimethyl-2,4,6-tris (3,5-di-t-butyl-4 -Hydroxybenzyl) benzene (manufactured by Shell Japan: Ionox 330), bis- [3,3′-bis- (4′-hydroxy-3′-t-butylphenyl) butyric acid] glycol ester, 2- (3 ', 5'-di-tert-butyl-4-hydroxyphenyl) methyl-4- (2 ", 4" -di-tert-butyl-3 "-hydroxyphenyl) methyl Of polyphenols such as -6-tert-butylphenol, 2,6-bis (2'-hydroxy-3'-tert-butyl-5'-methyl-benzyl) -4-methylphenol, pt-butylphenol and formaldehyde Examples include condensates and phenol aldehyde condensates such as a condensate of pt-butylphenol and acetaldehyde.
リン系酸化防止剤として、トリフェニルフォスファイト、トリクレジルフォスファイトなどのトリアリールフォスファイト類、トリオクタデシルフォスファイト、トリデシルフォスファイトなどのトリアルキルフォスファイト類、トリドデシルトリチオフォスファイトなどが挙げられる。 Examples of phosphorus antioxidants include triaryl phosphites such as triphenyl phosphite and tricresyl phosphite, trialkyl phosphites such as trioctadecyl phosphite and tridecyl phosphite, and tridodecyl trithiophosphite. It is done.
本発明の組成物と併用できる金属不活性剤としては、ベンゾトリアゾール、4−メチル−ベンゾトリアゾール、4−エチル−ベンゾトリアゾールなどの4−アルキル−ベンゾトリアゾール類、5−メチル−ベンゾトリアゾール、5−エチル−ベンゾトリアゾールなどの5−アルキル−ベンゾトリアゾール、1−ジオクチルアミノメチル−2,3−ベンゾトリアゾールなどの1−アルキル−ベンゾトリアゾール類、1−ジオクチルアミノメチル−2,3−トルトリアゾールなどの1−アルキル−トルトリアゾール類等のベンゾトリアゾール誘導体、ベンゾイミダゾール、2−(オクチルジチオ)−ベンゾイミダゾール、2−(デシルジチオ)−ベンゾイミダゾール、2−(ドデシルジチオ)−ベンゾイミダゾールなどの2−(アルキルジチオ)−ベンゾイミダゾール類、2−(オクチルジチオ)−トルイミダゾール、2−(デシルジチオ)−トルイミダゾール、2−(ドデシルジチオ)−トルイミダゾールなどの2−(アルキルジチオ)−トルイミダゾール類等のベンゾイミダゾール誘導体がある。
また、インダゾール、4−アルキル−インダゾール、5−アルキル−インダゾールなどのトルインダゾール類等のインダゾール誘導体、ベンゾチアゾール、2−メルカプトベンゾチアゾール誘導体(千代田化学社製:チオライトB−3100)、2−(ヘキシルジチオ)ベンゾチアゾール、2−(オクチルジチオ)ベンゾチアゾールなどの2−(アルキルジチオ)ベンゾチアゾール類、2−(ヘキシルジチオ)トルチアゾール、2−(オクチルジチオ)トルチアゾールなどの2−(アルキルジチオ)トルチアゾール類、2−(N,N−ジエチルジチオカルバミル)ベンゾチアゾール、2−(N,N−ジブチルジチオカルバミル)−ベンゾチアゾール、2−(N,N−ジヘキシルジチオカルバミル)−ベンゾチアゾールなど2−(N,N−ジアルキルジチオカルバミル)ベンゾチアゾール類、2−(N,N−ジエチルジチオカルバミル)トルチアゾール、2−(N,N−ジブチルジチオカルバミル)トルチアゾール、2−(N,N−ジヘキシルジチオカルバミル)トルチアゾールなどの2−(N,N−ジアルキルジチオカルバミル)−トルゾチアゾール類等のベンゾチアゾール誘導体がある。
さらに、2−(オクチルジチオ)ベンゾオキサゾール、2−(デシルジチオ)ベンゾオキサゾール、2−(ドデシルジチオ)ベンゾオキサゾールなどの2−(アルキルジチオ)−ベンゾオキサゾール類、2−(オクチルジチオ)トルオキサゾール、2−(デシルジチオ)トルオキサゾール、2−(ドデシルジチオ)トルオキサゾールなどの2−(アルキルジチオ)トルオキサゾール類等のベンゾオキサゾール誘導体、2,5−ビス(ヘプチルジチオ)−1,3,4−チアジアゾール、2,5−ビス(ノニルジチオ)−1,3,4−チアジアゾール、2,5−ビス(ドデシルジチオ)−1,3,4−チアジアゾール、2,5−ビス(オクタデシルジチオ)−1,3,4−チアジアゾールなどの2,5−ビス(アルキルジチオ)−1,3,4−チアジアゾール類、2,5−ビス(N,N−ジエチルジチオカルバミル)−1,3,4−チアジアゾール、2,5−ビス(N,N−ジブチルジチオカルバミル)−1,3,4−チアジアゾール、2,5−ビス(N,N−ジオクチルジチオカルバミル)−1,3,4−チアジアゾールなどの2,5−ビス(N,N−ジアルキルジチオカルバミル)−1,3,4−チアジアゾール類、2−N,N−ジブチルジチオカルバミル−5−メルカプト−1,3,4−チアジアゾール、2−N,N−ジオクチルジチオカルバミル−5−メルカプト−1,3,4−チアジアゾールなどの2−N,N−ジアルキルジチオカルバミル−5−メルカプト−1,3,4−チアジアゾール類等のチアジアゾール誘導体、1−ジ−オクチルアミノメチル−2,4−トリアゾールなどの1−アルキル−2,4−トリアゾール類等のトリアゾール誘導体などが挙げられる。
これらの金属不活性剤は、基油100質量%に対して、0.01〜0.5質量%の範囲で単独又は複数組み合わせて使用できる。
Metal deactivators that can be used in conjunction with the compositions of the present invention include 4-alkyl-benzotriazoles such as benzotriazole, 4-methyl-benzotriazole, 4-ethyl-benzotriazole, 5-methyl-benzotriazole, 5- 5-alkyl-benzotriazoles such as ethyl-benzotriazole, 1-alkyl-benzotriazoles such as 1-dioctylaminomethyl-2,3-benzotriazole, 1 such as 1-dioctylaminomethyl-2,3-toltriazole -2- (alkyldithio) such as benzotriazole derivatives such as alkyl-tolutriazoles, benzimidazole, 2- (octyldithio) -benzimidazole, 2- (decyldithio) -benzimidazole, 2- (dodecyldithio) -benzimidazole ) Benzimidazole derivatives such as 2- (alkyldithio) -toluimidazoles such as benzimidazoles, 2- (octyldithio) -toluimidazole, 2- (decyldithio) -toluimidazole, 2- (dodecyldithio) -toluimidazole, etc. is there.
Indazole derivatives such as tolindazoles such as indazole, 4-alkyl-indazole, 5-alkyl-indazole, benzothiazole, 2-mercaptobenzothiazole derivative (manufactured by Chiyoda Chemical Co., Ltd .: Thiolite B-3100), 2- (hexyl) 2- (Alkyldithio) benzothiazoles such as dithio) benzothiazole, 2- (octyldithio) benzothiazole, 2- (alkyldithio) such as 2- (hexyldithio) tolthiazole, 2- (octyldithio) tolthiazole Tolthiazoles, 2- (N, N-diethyldithiocarbamyl) benzothiazole, 2- (N, N-dibutyldithiocarbamyl) -benzothiazole, 2- (N, N-dihexyldithiocarbamyl) -benzothiazole 2- (N, N-dia Kirdithiocarbamyl) benzothiazoles, 2- (N, N-diethyldithiocarbamyl) tolthiazole, 2- (N, N-dibutyldithiocarbamyl) tolthiazole, 2- (N, N-dihexyldithiocarbamyl) ) There are benzothiazole derivatives such as 2- (N, N-dialkyldithiocarbamyl) -torzothiazoles such as tolthiazole.
Furthermore, 2- (alkyldithio) -benzoxazoles such as 2- (octyldithio) benzoxazole, 2- (decyldithio) benzoxazole, 2- (dodecyldithio) benzoxazole, 2- (octyldithio) toluoxazole, 2 Benzoxazole derivatives such as 2- (alkyldithio) toluazoles such as-(decyldithio) toluxazole and 2- (dodecyldithio) toluxazole, 2,5-bis (heptyldithio) -1,3,4-thiadiazole, 2 , 5-bis (nonyldithio) -1,3,4-thiadiazole, 2,5-bis (dodecyldithio) -1,3,4-thiadiazole, 2,5-bis (octadecyldithio) -1,3,4 2,5-bis (alkyldithio) -1,3,4-thio such as thiadiazole Diazoles, 2,5-bis (N, N-diethyldithiocarbamyl) -1,3,4-thiadiazole, 2,5-bis (N, N-dibutyldithiocarbamyl) -1,3,4-thiadiazole 2,5-bis (N, N-dialkyldithiocarbamyl) -1,3,4-thiadiazoles such as 2,5-bis (N, N-dioctyldithiocarbamyl) -1,3,4-thiadiazole 2-N, N-dibutyldithiocarbamyl-5-mercapto-1,3,4-thiadiazole, 2-N, N-dioctyldithiocarbamyl-5-mercapto-1,3,4-thiadiazole Thiadiazole derivatives such as N, N-dialkyldithiocarbamyl-5-mercapto-1,3,4-thiadiazoles, 1-di-octylaminomethyl-2,4-triazol Like 1-alkyl-2,4-triazole derivative of triazoles such like.
These metal deactivators can be used singly or in combination within a range of 0.01 to 0.5% by mass with respect to 100% by mass of the base oil.
本発明の潤滑油組成物に対して、油性を向上させる目的で多価アルコールの脂肪酸エステルを配合することができる。例えば、グリセロール、ソルビトール、アルキレングリコール、ネオペンチルグリコール、トリメチロールプロパン、ペンタエリスリトール、キシリトール等の多価アルコールの炭素数1〜24の飽和または不飽和脂肪酸の部分または完全エステルを用いることができる。
例えば、グリセロールエステルとして、グリセロールモノラウリレート、グリセロールモノステアレート、グリセロールモノパルミテート、グリセロールモノオレート、グリセロールジラウリレート、グリセロールジステアレート、グリセロールジパルミテート、グリセロールジオレート等がある。
ソルビトールエステルとしては、ソルビトールモノラウリレート、ソルビトールモノパルミテート、ソルビトールモノステアレート、ソルビトールモノオレート、ソルビトールジラウリレート、ソルビトールジパルミテート、ソルビトールジステアレート、ソルビトールジオレート、ソルビトールトリステアレート、ソルビトールトリラウリレート、ソルビトールトリオレート、ソルビトールテトラオレート等が挙げられる。
アルキレングリコールエステルとしては、エチレングリコールモノラウリレート、エチレングリコールモノステアレート、エチレングリコールモノオレート、エチレングリコールジラウリレート、エチレングリコールジステアレート、エチレングリコールジオレート、プロピレングリコールモノラウリレート、プロピレングリコールモノステアレート、プロピレングリコールモノオレート、プロピレングリコールジラウリレート、プロピレングリコールジステアレート、プロピレングリコールジオレート等がある。
ネオペンチルグリコールエステルとしては、ネオペンチルグリコールモノラウリレート、ネオペンチルグリコールモノステアレート、ネオペンチルグリコールモノオレート、ネオペンチルグリコールジラウリレート、ネオペンチルグリコールジステアレート、ネオペンチルグリコールジオレート等が挙げられる。
トリメチロールプロパンエステルとしては、トリメチロールプロパンモノラウリレート、トリメチロールプロパンモノステアレート、トリメチロールプロパンモノオレート、トリメチロールプロパンジラウリレート、トリメチロールプロパンジステアレート、トリメチロールプロパンジオレート、ペンタエリスリトールモノラウリレート等がある。
ペンタエリスリトールエステルとしては、ペンタエリスリトールモノステアレート、ペンタエリスリトールモノオレート、ペンタエリスリトールジラウリレート、ペンタエリスリトールジステアレート、ペンタエリスリトールジオレート、ジペンタエリスリトールモノオレート等がある。
こうした多価アルコールの脂肪酸エステルとしては、好ましくは多価アルコールと不飽和脂肪酸との部分エステルを用いるとよい。
For the purpose of improving oiliness, a fatty acid ester of a polyhydric alcohol can be blended with the lubricating oil composition of the present invention. For example, a partial or complete ester of a saturated or unsaturated fatty acid having 1 to 24 carbon atoms of a polyhydric alcohol such as glycerol, sorbitol, alkylene glycol, neopentyl glycol, trimethylolpropane, pentaerythritol, and xylitol can be used.
Examples of glycerol esters include glycerol monolaurate, glycerol monostearate, glycerol monopalmitate, glycerol monooleate, glycerol dilaurate, glycerol distearate, glycerol dipalmitate, glycerol diolate, and the like.
The sorbitol esters include sorbitol monolaurate, sorbitol monopalmitate, sorbitol monostearate, sorbitol monooleate, sorbitol dilaurate, sorbitol dipalmitate, sorbitol distearate, sorbitol diolate, sorbitol tristearate, sorbitol tris Examples include laurylate, sorbitol trioleate, and sorbitol tetraoleate.
Examples of alkylene glycol esters include ethylene glycol monolaurate, ethylene glycol monostearate, ethylene glycol monooleate, ethylene glycol dilaurate, ethylene glycol distearate, ethylene glycol diolate, propylene glycol monolaurate, propylene glycol monostearate. Rate, propylene glycol monooleate, propylene glycol dilaurate, propylene glycol distearate, propylene glycol dioleate and the like.
Examples of neopentyl glycol esters include neopentyl glycol monolaurate, neopentyl glycol monostearate, neopentyl glycol monooleate, neopentyl glycol dilaurate, neopentyl glycol distearate, neopentyl glycol dioleate, and the like. .
Examples of trimethylolpropane esters include trimethylolpropane monolaurate, trimethylolpropane monostearate, trimethylolpropane monooleate, trimethylolpropane dilaurate, trimethylolpropane distearate, trimethylolpropanediolate, pentaerythritol monoester. There is laurate etc.
Examples of the pentaerythritol ester include pentaerythritol monostearate, pentaerythritol monooleate, pentaerythritol dilaurate, pentaerythritol distearate, pentaerythritol dioleate, dipentaerythritol monooleate, and the like.
As such a fatty acid ester of a polyhydric alcohol, a partial ester of a polyhydric alcohol and an unsaturated fatty acid is preferably used.
本発明の潤滑油組成物に対して、低温流動性や粘度特性を向上させるために、流動点降下剤や粘度指数向上剤を添加してもよい。
粘度指数向上剤としては、例えばポリメタクリレート類やエチレン−プロピレン共重合体、スチレン−ジエン共重合体、ポリイソブチレン、ポリスチレンなどのオレフィンポリマー類等の非分散型粘度指数向上剤や、これらに含窒素モノマーを共重合させた分散型粘度指数向上剤等が挙げられる。その添加量は、基油100質量%に対して、0.05〜20質量%の範囲で使用できる。
流動点降下剤としては、例えばポリメタクリレート系のポリマーが挙げられる。その添加量は、基油100質量%に対して、0.01〜5質量%の範囲で使用できる。
In order to improve low temperature fluidity and viscosity characteristics, a pour point depressant and a viscosity index improver may be added to the lubricating oil composition of the present invention.
Examples of the viscosity index improver include non-dispersed viscosity index improvers such as polymethacrylates, ethylene-propylene copolymers, styrene-diene copolymers, polyisobutylene, polystyrene and other olefin polymers, and nitrogen-containing compounds. Examples thereof include a dispersion type viscosity index improver obtained by copolymerizing monomers. The addition amount can be used in the range of 0.05 to 20% by mass with respect to 100% by mass of the base oil.
Examples of the pour point depressant include polymethacrylate polymers. The addition amount can be used in the range of 0.01 to 5% by mass with respect to 100% by mass of the base oil.
本発明の潤滑油組成物に対して、消泡性を付与するために、消泡剤を添加してもよい。本発明に適した消泡剤として、通常潤滑油添加剤として使用される公知のものが挙げられる。例えばジメチルポリシロキサン、ジエチルシリケート、フルオロシリコーン等のオルガノシリケート類、ポリアルキルアクリレート等の非シリコーン系消泡剤が挙げられる。その添加量は、基油100質量%に対して、0.0001〜0.1質量%の範囲で単独又は複数組み合わせて使用できる。 In order to impart antifoaming properties to the lubricating oil composition of the present invention, an antifoaming agent may be added. Antifoaming agents suitable for the present invention include known ones that are commonly used as lubricating oil additives. Examples thereof include organosilicates such as dimethylpolysiloxane, diethyl silicate and fluorosilicone, and non-silicone antifoaming agents such as polyalkyl acrylate. The addition amount can be used alone or in combination within a range of 0.0001 to 0.1% by mass with respect to 100% by mass of the base oil.
本発明に適した抗乳化剤として、通常潤滑油添加剤として使用される公知のものが挙げられる。その添加量は、基油100質量%に対して、0.0005〜0.5質量%の範囲で使用できる。 Demulsifiers suitable for the present invention include those commonly used as lubricating oil additives. The addition amount can be used in the range of 0.0005 to 0.5 mass% with respect to 100 mass% of the base oil.
以下、実施例及び比較例に基づいて本発明を更に具体的に説明するが、本発明は以下の実施例に何ら限定されるものではない。 EXAMPLES Hereinafter, although this invention is demonstrated more concretely based on an Example and a comparative example, this invention is not limited to a following example at all.
実施例1〜17及び比較例1〜4の調製に当り、以下の基油及び添加剤を用意した。
(1)基油A:合成基油・PAO(ポリαオレフィン)(特性:100℃における動粘度;6.36mm2/s、粘度指数;136、全硫黄分(硫黄元素換算値);5質量ppm未満)
(2)基油B:グループ1のパラフィン系鉱油;原油を減圧蒸留して得られた潤滑油留分に対して、溶剤脱ろうなどの精製手段を適宜組み合わせて適用することにより得られたパラフィン系鉱油であるHVI60(登録商標)とHVI160S(登録商標)を調合し粘度をISO VG#32に調整したもの(特性:100℃における動粘度;5.45mm2/s、粘度指数;104、全硫黄分(硫黄元素換算値);0.5質量%=5000質量ppm)
(3)基油C:天然ガスの液体燃料化技術のフィッシャートロプッシュ法により合成されたGTL(ガストゥリキッド)基油を調合し、粘度をISO VG#32に調整したもの(特性:100℃における動粘度;6.25mm2/s、粘度指数;145、全硫黄分(硫黄元素換算値);10質量ppm未満)
In the preparation of Examples 1 to 17 and Comparative Examples 1 to 4, the following base oils and additives were prepared.
(1) Base oil A: Synthetic base oil / PAO (poly α-olefin) (characteristic: kinematic viscosity at 100 ° C .; 6.36 mm 2 / s, viscosity index; 136, total sulfur content (sulfur element equivalent value); 5 mass (below ppm)
(2) Base oil B: Group 1 paraffinic mineral oil; paraffin obtained by applying a suitable combination of refining means such as solvent dewaxing to lubricating oil fractions obtained by distillation of crude oil under reduced pressure HVI60 (registered trademark) and HVI160S (registered trademark), which are base mineral oils, adjusted to ISO VG # 32 (characteristics: kinematic viscosity at 100 ° C .; 5.45 mm 2 / s, viscosity index: 104, all Sulfur content (sulfur element conversion value); 0.5 mass% = 5000 mass ppm)
(3) Base oil C: GTL (gas-tri-liquid) base oil synthesized by the Fischer-Tropsch method, which is a natural gas liquid fuel technology, and adjusted in viscosity to ISO VG # 32 (characteristic: 100 ° C. Kinematic viscosity; 6.25 mm 2 / s, viscosity index: 145, total sulfur content (sulfur element equivalent); less than 10 ppm by mass)
(4)添加剤A1:ポリアルキレンポリアミド(シェブロン社製:Oloa340D)
(5)添加剤A2:オレイルザルコシン酸(チバ・スペシャルティ・ケミカルズ社製:Sarkosyl O)
(6)添加剤A3:アスパラギン酸誘導体(キング社製:K−corr100)
(7)添加剤A4:合成系Caスルフォネート(インフィニアム社製:Infineum
9330)
(8)添加剤A5:アルケニルコハク酸エステル(ルブリゾール社製:Lubrizol
859)
上記添加剤A1〜A5は主として防錆剤として作用するものである。
(4) Additive A1: Polyalkylene polyamide (manufactured by Chevron: Oloa 340D)
(5) Additive A2: Oleyl sarcosine (Ciba Specialty Chemicals: Sarkosyl O)
(6) Additive A3: Aspartic acid derivative (King: K-corr100)
(7) Additive A4: Synthetic Ca sulfonate (manufactured by Infineum: Infineum)
9330)
(8) Additive A5: Alkenyl succinate (manufactured by Lubrizol: Lubrizol)
859)
The additives A1 to A5 mainly act as a rust preventive agent.
(9)添加剤B1:β−ジチオホスホリル化プロピオン酸(チバ・スペシャルティ・ケミカルズ社製:Irgalube353)
(10)添加剤B2:オクチルアシッドフォスフェート
(11)添加剤B3:ジアルキルジチオリン酸亜鉛(ZnDTP/ルブリゾール社製:Lubrizol1095)
(12)添加剤B4:ジアルキルジチオリン酸亜鉛(ZnDTP/ルブリゾール社製:Lubrizol1375)
(13)添加剤B5:ジアルキルジチオリン酸モリブデン(MoDTP/バンダービルト社製MolyvanL)
(14)添加剤B6:ジアルキルジチオカルバミン酸モリブデン(MoDTC/アデカ社製サクラルーブ165)
(15)添加剤B7:ジアルキルジチオカルバミン酸モリブデン(MoDTC/ケッチェンOX77M)
上記添加剤B1〜B7は主として摩擦調整剤として作用するものである。
(9) Additive B1: β-dithiophosphorylated propionic acid (manufactured by Ciba Specialty Chemicals: Irgalube 353)
(10) Additive B2: Octyl Acid Phosphate (11) Additive B3: Zinc Dialkyldithiophosphate (ZnDTP / Lubrisol: Lubrizol 1095)
(12) Additive B4: Zinc dialkyldithiophosphate (ZnDTP / Lubrisol: Lubrizol 1375)
(13) Additive B5: Molybdenum dialkyldithiophosphate (MoDTP / MolvanL manufactured by Vanderbilt)
(14) Additive B6: Molybdenum dialkyldithiocarbamate (MoDTC / Adeka Sakura Lube 165)
(15) Additive B7: Molybdenum dialkyldithiocarbamate (MoDTC / Ketjen OX77M)
The additives B1 to B7 mainly function as a friction modifier.
(16)添加剤C1:アルキル化ジフェニルアミン(チバ・スペシャルティ・ケミカルズ社製:IrganoxL57)
(17)添加剤C2:フェノール系酸化防止剤(チバ・スペシャルティ・ケミカルズ社製:IrganoxL135)
上記添加剤C1〜C2は主として酸化防止剤として作用するものである。
(16) Additive C1: Alkylated diphenylamine (Ciba Specialty Chemicals: Irganox L57)
(17) Additive C2: Phenolic antioxidant (Ciba Specialty Chemicals: Irganox L135)
The additives C1 and C2 mainly function as an antioxidant.
上記基油及び添加剤を用いて、表1〜表4に示す組成を有する実施例1〜17と、表5に示す比較例1〜4の潤滑油組成物を調製した。また、比較例5として市販工作機械用潤滑油を用意した。なお、表1〜5中の各組成成分の量は、質量%で表示した。 Lubricating oil compositions of Examples 1 to 17 having the compositions shown in Tables 1 to 4 and Comparative Examples 1 to 4 shown in Table 5 were prepared using the above base oils and additives. Further, as Comparative Example 5, a commercial machine tool lubricant was prepared. In addition, the quantity of each composition component in Tables 1-5 was displayed by the mass%.
(特性値の測定)
上記実施例1〜17、比較例1〜5の各潤滑油組成物について、その特性を知るために、40℃の動粘度(JIS K2283に基づく)、100℃の動粘度(JIS K2283に基づく)、粘度指数(JIS K2283に基づく)、及び酸価(JIS K2501に基づく)を測定した。
各測定結果を表1〜表5に記載した。
(Measurement of characteristic values)
In order to know the characteristics of the lubricating oil compositions of Examples 1 to 17 and Comparative Examples 1 to 5, the kinematic viscosity at 40 ° C. (based on JIS K2283) and the kinematic viscosity at 100 ° C. (based on JIS K2283) , Viscosity index (based on JIS K2283), and acid value (based on JIS K2501) were measured.
Each measurement result was described in Tables 1-5.
(試験)
実施例1〜17及び比較例1〜5の各潤滑油組成物を用いて、その性能を見るために以下の試験を行った。
(test)
Using the lubricating oil compositions of Examples 1 to 17 and Comparative Examples 1 to 5, the following tests were performed to see the performance.
(錆止め性試験)
JIS K2510に基づき、恒温槽内に設置した容器に、試料油300mlを採取し、毎分1000回転で攪拌する。60℃になったときに、鉄製の試験片を試料油中に挿入し、更に人工海水を30ml加え、60℃に保ったまま24時間攪拌を続け、その後試験片を取り出し、試験片のさびの発生状態を目視で評価した。
評価基準は下記によった。
錆なし;錆の発生が見られない(0%)
軽 微;1mm以下の点さびが6個以下
中 度;上記軽微を超え、表面積の5%未満
高 度;上記中度を超え、表面積の5%以上
(Rust prevention test)
Based on JIS K2510, 300 ml of sample oil is collected in a container installed in a thermostat and stirred at 1000 revolutions per minute. When the temperature reaches 60 ° C., an iron test piece is inserted into the sample oil, 30 ml of artificial seawater is further added, and stirring is continued for 24 hours while maintaining the temperature at 60 ° C., after which the test piece is taken out and the test piece is rusted. The state of occurrence was evaluated visually.
The evaluation criteria were as follows.
No rust; no rust generation (0%)
Minor: 6 or less point rusts of 1 mm or less Medium; Exceeding the above-mentioned minor, less than 5% of the surface area; Exceeding the above-mentioned moderate;
(セラミックス潤滑性試験)
ASTM D 4172で標準化された試験方法により、シェル4球摩耗試験を行い、各潤滑油組成物の潤滑性を評価した。従来のシェル4球摩耗試験は、試験条件が1200m-1ないし1800m-1と比較的低回転数(すべり速度)で行なわれているが、実際の使用条件を鑑み、より苛酷な下記の試験条件で実施し、測定した油温の上昇速度、最大トルク、摩擦係数及び固定球の摩耗痕径の値を潤滑性能評価の指標とした。
<試験条件>
試験球: 回転球をセラミックス(Si3N4)とし、固定球を軸受鋼(SUJ−2)とした。
荷重(P): 40.0kgf(=392N)
回転数: 6,000m−1
試験時間: 30分
温 度: 室温(試験開始時)
測 定: 試験開始から終了までの間、摩擦トルク(摩擦係数)及び試験油温、室温を自動計測し、油温上昇速度(℃/10s)、最大トルク(kgf・cm)、及び摩擦係数を下記の式によって求めた。また、試験終了後にSUJ−2球(固定球)の摩耗痕径を測定した。
摩擦係数=T/(0.4488×P)
〔T:摩擦トルク(kgf・cm)、P:荷重(kgf)〕
1kgf=9.80665Nであり、1kgf・cm=9.80665N・cmである。
(Ceramic lubricity test)
The shell 4 ball wear test was performed by the test method standardized by ASTM D 4172, and the lubricity of each lubricating oil composition was evaluated. Conventional shell 4-ball wear test, but the test conditions are performed in 1200 m -1 to a relatively low speed and 1800 m -1 (slip velocity), in view of the actual use conditions, more severe following test conditions The oil temperature rise rate, the maximum torque, the friction coefficient, and the wear scar diameter of the fixed ball were used as indices for evaluating the lubricating performance.
<Test conditions>
Test ball: The rotating ball was made of ceramics (Si 3 N 4 ), and the fixed ball was made of bearing steel (SUJ-2).
Load (P): 40.0 kgf (= 392N)
Rotational speed: 6,000m -1
Test time: 30 minutes Temperature: Room temperature (at start of test)
Measurement: From the start to the end of the test, the friction torque (coefficient of friction), test oil temperature, and room temperature are automatically measured, and the oil temperature rise rate (° C / 10 s), maximum torque (kgf · cm), and coefficient of friction are calculated. It calculated | required by the following formula. Moreover, the wear scar diameter of SUJ-2 ball | bowl (fixed sphere) was measured after completion | finish of a test.
Friction coefficient = T / (0.4488 × P)
[T: friction torque (kgf · cm), P: load (kgf)]
1 kgf = 9.80665 N, and 1 kgf · cm = 9.80665 N · cm.
<測定結果の評点>
(1)摩耗痕径について
◎: 0.7未満
○: 0.7以上1.0未満
×: 1.0以上
(2)油温上昇速度について
◎: 0.15未満
○: 0.15以上0.2未満
×: 0.2以上
(3)最大トルクについて
◎: 1.8未満
○: 1.8以上2.7未満
×: 2.7以上
(4)摩擦係数について
◎: 0.100未満
○: 0.100以上0.150未満
×: 0.150以上
<Score of measurement results>
(1) About wear scar diameter ◎: Less than 0.7 ○: 0.7 or more and less than 1.0 ×: 1.0 or more (2) About oil temperature rise rate ◎: Less than 0.15 ○: 0.15 or more and 0 Less than 2 ×: 0.2 or more (3) Maximum torque ◎: Less than 1.8 ○: 1.8 or more and less than 2.7 ×: 2.7 or more (4) Friction coefficient ◎: Less than 0.100 ○ : 0.100 or more and less than 0.150 ×: 0.150 or more
(試験結果)
各試験結果を表1〜表5に示す。
(Test results)
Each test result is shown in Tables 1-5.
(評価)
実施例1の基油A(PAO)に添加剤A1のポリアルキレンポリアミドを配合したものでは、錆の発生が見られず、シェル4球摩耗試験における結果も良好である。また、実施例1に添加剤C1、C2の酸化防止剤を加えた実施例2のものでは、摩耗痕径が小さくなっている。実施例2の添加剤A1に代えて、添加剤A2のオレイルザルコシン酸を使用した実施例3、添加剤A3のアスパラギン酸誘導体を使用した実施例4のものも、錆の発生が見られず、シェル4球摩耗試験における結果も良好である。
上記実施例2、3、4に示すものに、添加剤B1のβ−ジチオホスホリル化プロピオン酸を加えた実施例5、6、7のものでは、錆の発生が見られず、シェル4球摩耗試験における結果も良好であり、摩耗痕径が小さくなっている。
実施例8、9は、実施例5の基油Aを基油Bのグループ1のパラフィン系鉱油、基油CのGTL基油に変更したものであるが、実施例5とほぼ同様の良好な結果が得られている。
実施例10は、実施例5の添加剤B1に代えて添加剤B2のオクチルアシッドフォスフェートを使用したものであり、これも潤滑油組成物として使用することが可能である。
実施例11、12は、実施例10の添加剤A1の代わりに、添加剤A1+A2、添加剤A1+A3と、両者を併用したものであって、実施例10よりも更に良好な結果が得られている。
実施例13〜17は、実施例10の添加剤B2のオクチルアシッドフォスフェートに代えて、順次、添加剤B3のジアルキルジチオリン酸亜鉛、添加剤B4のジアルキルジチオリン酸亜鉛、添加剤B5のジアルキルジチオリン酸モリブデン、添加剤B6のジアルキルジチオカルバミン酸モリブデン、添加剤B7のジアルキルジチオカルバミン酸モリブデンを使用したものであり、これらのものも潤滑油組成物として好適に使用することが可能である。
上記実施例中、特にセラミックス球転がり軸受用の潤滑油組成物としても好適なものは、実施例5〜12に示すものである。
一方、比較例1の基油Aでは錆止め性試験において、高度の錆が発生しており、シェル4球摩耗試験においても油温上昇速度、最大トルク、摩擦係数が大きく、摩耗痕径も大きくて悪い結果が出ている。比較例2の基油Aに添加剤C1のアルキル化ジフェニルアミンと添加剤C2のフェノール系酸化防止剤を加えたものでは、シェル4球摩耗試験において良い結果が得られているが、錆止め性試験において高度の錆が発生している。比較例3の添加剤A4の合成系Caスルフォネートと、上記添加剤C1+C2を使用したものでは、錆止め性試験において錆は発生していないが、シェル4球摩耗試験における結果が悪い。また、このシェル4球摩耗試験は1800秒試験を行うべきところであるが、430秒にて発煙し、発火の恐れがあったので、試験を中止した。比較例4の添加剤A5のアルケニルコハク酸エステルと、上記添加剤C1+C2を使用したものでは、錆止め性試験において錆は発生していないが、シェル4球摩耗試験における結果が悪い。また、比較例5の市販の工作機械用潤滑油も、錆の発生は見られなかったが、シェル4球摩耗試験における結果が悪かった。
このように、比較例のものは、いずれもセラミックス球転がり軸受用潤滑油としての要求基準を満たしておらず、セラミックス球転がり軸受を使用する高速主軸用オイルエア潤滑油としての使用に適さないことが判った。
(Evaluation)
When the base oil A (PAO) of Example 1 is blended with the polyalkylene polyamide of the additive A1, no rust is observed, and the result in the shell four-ball wear test is also good. Moreover, in the thing of Example 2 which added the antioxidant of additive C1, C2 to Example 1, the wear scar diameter is small. In place of the additive A1 of Example 2, Example 3 using oleyl sarcosine acid of Additive A2 and Example 4 using an aspartic acid derivative of Additive A3 also showed no occurrence of rust. The results in the shell four-ball wear test are also good.
In Examples 5, 6, and 7 in which β-dithiophosphorylated propionic acid as additive B1 was added to those shown in Examples 2, 3, and 4 above, no rust was observed and shell 4 ball wear was observed. The result in the test is also good, and the wear scar diameter is small.
In Examples 8 and 9, the base oil A of Example 5 was changed to the base oil B group 1 paraffinic mineral oil and the base oil C GTL base oil. The result is obtained.
In Example 10, octyl acid phosphate of additive B2 was used instead of additive B1 of Example 5, and this can also be used as a lubricating oil composition.
In Examples 11 and 12, the additive A1 + A2 and the additive A1 + A3 were used in combination with the additive A1 instead of the additive A1 of Example 10, and a better result than that of Example 10 was obtained. .
In Examples 13 to 17, instead of the octyl acid phosphate of additive B2 of Example 10, zinc dialkyldithiophosphate of additive B3, zinc dialkyldithiophosphate of additive B4, and dialkyldithiophosphoric acid of additive B5 Molybdenum, molybdenum dialkyldithiocarbamate of additive B6, and molybdenum dialkyldithiocarbamate of additive B7 are used, and these can also be suitably used as a lubricating oil composition.
Among the above examples, those suitable as the lubricating oil composition for ceramic ball rolling bearings are those shown in Examples 5 to 12.
On the other hand, in the base oil A of Comparative Example 1, a high degree of rust was generated in the rust prevention test, and in the shell four-ball wear test, the oil temperature rising speed, the maximum torque, the friction coefficient were large, and the wear scar diameter was large. Bad results are coming out. In the case of adding the alkylated diphenylamine of the additive C1 and the phenolic antioxidant of the additive C2 to the base oil A of Comparative Example 2, good results were obtained in the shell 4-ball wear test, but in the rust prevention test High degree of rust has occurred. In the case of using the synthetic Ca sulfonate of additive A4 of Comparative Example 3 and the additive C1 + C2, rust is not generated in the rust prevention test, but the result in the shell 4-ball wear test is poor. Further, this shell four-ball wear test should be conducted for 1800 seconds, but smoke was emitted in 430 seconds and there was a risk of fire, so the test was stopped. In the case of using the alkenyl succinic acid ester of additive A5 of Comparative Example 4 and the additive C1 + C2, rust is not generated in the rust prevention test, but the result in the shell four-ball wear test is bad. Further, in the commercially available lubricating oil for machine tools of Comparative Example 5, the generation of rust was not observed, but the result in the shell 4-ball wear test was bad.
Thus, none of the comparative examples meet the requirements for ceramic ball rolling bearing lubricants, and may not be suitable for use as oil-air lubricants for high-speed spindles that use ceramic ball rolling bearings. understood.
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CNA2008800013288A CN101568627A (en) | 2007-01-23 | 2008-01-23 | Lubricating oil composition |
PCT/EP2008/050763 WO2008090179A1 (en) | 2007-01-23 | 2008-01-23 | Lubricating oil composition |
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EP2398875B1 (en) * | 2009-02-18 | 2017-08-09 | The Lubrizol Corporation | Composition containing ester compounds and a method of lubricating an internal combustion engine |
JP5436022B2 (en) | 2009-04-23 | 2014-03-05 | 昭和シェル石油株式会社 | Lubricant |
JP5455480B2 (en) * | 2009-07-15 | 2014-03-26 | 昭和シェル石油株式会社 | Lubricating oil composition |
JP2011140642A (en) * | 2009-12-10 | 2011-07-21 | Showa Shell Sekiyu Kk | Lubricating oil composition |
JP5654788B2 (en) * | 2010-07-02 | 2015-01-14 | 昭和シェル石油株式会社 | Calibration fluid composition |
EP2441818A1 (en) * | 2010-10-12 | 2012-04-18 | Shell Internationale Research Maatschappij B.V. | Lubricating composition |
JPWO2012157699A1 (en) * | 2011-05-18 | 2014-07-31 | 味の素株式会社 | Animal immunostimulant, feed containing the same and method for producing the same |
JP5883667B2 (en) * | 2012-01-31 | 2016-03-15 | 出光興産株式会社 | Shock absorber oil composition |
US9499761B2 (en) | 2012-12-21 | 2016-11-22 | Afton Chemical Corporation | Additive compositions with a friction modifier and a metal dialkyl dithio phosphate salt |
US9279094B2 (en) | 2012-12-21 | 2016-03-08 | Afton Chemical Corporation | Friction modifiers for use in lubricating oil compositions |
US9499763B2 (en) * | 2012-12-21 | 2016-11-22 | Afton Chemical Corporation | Additive compositions with plural friction modifiers |
US9499762B2 (en) | 2012-12-21 | 2016-11-22 | Afton Chemical Corporation | Additive compositions with a friction modifier and a detergent |
US9249371B2 (en) * | 2012-12-21 | 2016-02-02 | Afton Chemical Corporation | Additive compositions with a friction modifier and a dispersant |
CN105452427B (en) | 2013-08-16 | 2018-04-10 | 吉坤日矿日石能源株式会社 | Lubricant composition for internal combustion engine |
JP6712223B2 (en) | 2013-12-06 | 2020-06-17 | ビーエーエスエフ ソシエタス・ヨーロピアBasf Se | Composition and method of forming the same |
JP6434800B2 (en) * | 2014-12-17 | 2018-12-05 | シェルルブリカンツジャパン株式会社 | Alpha-olefin adsorption inhibiting lubricant composition, adsorption inhibiting method and adsorption inhibitor |
JP6510954B2 (en) * | 2015-10-22 | 2019-05-08 | Jxtgエネルギー株式会社 | Lubricating oil composition |
JP6666691B2 (en) * | 2015-11-04 | 2020-03-18 | シェルルブリカンツジャパン株式会社 | Lubricating oil composition |
JP6680612B2 (en) * | 2016-05-12 | 2020-04-15 | Jxtgエネルギー株式会社 | Lubricating oil composition suitable for accommodating two metal surfaces in relative motion |
SG11201901183RA (en) * | 2016-08-15 | 2019-03-28 | Evonik Oil Additives Gmbh | Functional polyalkyl (meth)acrylates with enhanced demulsibility performance |
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