JP5236405B2 - 透明電極膜の改質方法及び透明電極膜付基板の製造方法 - Google Patents
透明電極膜の改質方法及び透明電極膜付基板の製造方法 Download PDFInfo
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- 239000000758 substrate Substances 0.000 title claims description 110
- 238000000034 method Methods 0.000 title claims description 103
- 238000004519 manufacturing process Methods 0.000 title claims description 15
- 238000000137 annealing Methods 0.000 claims description 40
- 238000005229 chemical vapour deposition Methods 0.000 claims description 16
- 238000010438 heat treatment Methods 0.000 claims description 13
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims description 12
- 238000004544 sputter deposition Methods 0.000 claims description 11
- 238000007733 ion plating Methods 0.000 claims description 8
- 230000001678 irradiating effect Effects 0.000 claims description 8
- 238000001505 atmospheric-pressure chemical vapour deposition Methods 0.000 claims description 7
- 239000007772 electrode material Substances 0.000 claims description 7
- 238000010884 ion-beam technique Methods 0.000 claims description 7
- 238000001771 vacuum deposition Methods 0.000 claims description 7
- 238000006116 polymerization reaction Methods 0.000 claims description 6
- 238000007740 vapor deposition Methods 0.000 claims description 6
- 239000011787 zinc oxide Substances 0.000 claims description 6
- 238000002407 reforming Methods 0.000 claims description 5
- 229910052738 indium Inorganic materials 0.000 claims description 4
- APFVFJFRJDLVQX-UHFFFAOYSA-N indium atom Chemical compound [In] APFVFJFRJDLVQX-UHFFFAOYSA-N 0.000 claims description 4
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 3
- 238000004518 low pressure chemical vapour deposition Methods 0.000 claims description 2
- 238000012986 modification Methods 0.000 description 13
- 230000004048 modification Effects 0.000 description 13
- 229920005989 resin Polymers 0.000 description 11
- 239000011347 resin Substances 0.000 description 11
- 239000000463 material Substances 0.000 description 9
- 230000006866 deterioration Effects 0.000 description 7
- 239000011521 glass Substances 0.000 description 6
- 230000015556 catabolic process Effects 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 238000006731 degradation reaction Methods 0.000 description 4
- 230000003287 optical effect Effects 0.000 description 3
- 229920005992 thermoplastic resin Polymers 0.000 description 3
- 229920001187 thermosetting polymer Polymers 0.000 description 3
- 238000001947 vapour-phase growth Methods 0.000 description 3
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000000151 deposition Methods 0.000 description 2
- 230000008021 deposition Effects 0.000 description 2
- 238000000295 emission spectrum Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000000605 extraction Methods 0.000 description 2
- AMGQUBHHOARCQH-UHFFFAOYSA-N indium;oxotin Chemical compound [In].[Sn]=O AMGQUBHHOARCQH-UHFFFAOYSA-N 0.000 description 2
- 229910010272 inorganic material Inorganic materials 0.000 description 2
- 239000011147 inorganic material Substances 0.000 description 2
- 238000005240 physical vapour deposition Methods 0.000 description 2
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000010998 test method Methods 0.000 description 2
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 description 2
- 229910001887 tin oxide Inorganic materials 0.000 description 2
- 238000002834 transmittance Methods 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- PXGOKWXKJXAPGV-UHFFFAOYSA-N Fluorine Chemical compound FF PXGOKWXKJXAPGV-UHFFFAOYSA-N 0.000 description 1
- GYHNNYVSQQEPJS-UHFFFAOYSA-N Gallium Chemical compound [Ga] GYHNNYVSQQEPJS-UHFFFAOYSA-N 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- 229910006404 SnO 2 Inorganic materials 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052787 antimony Inorganic materials 0.000 description 1
- WATWJIUSRGPENY-UHFFFAOYSA-N antimony atom Chemical compound [Sb] WATWJIUSRGPENY-UHFFFAOYSA-N 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 238000001311 chemical methods and process Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000005401 electroluminescence Methods 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 229910052733 gallium Inorganic materials 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910003437 indium oxide Inorganic materials 0.000 description 1
- PJXISJQVUVHSOJ-UHFFFAOYSA-N indium(iii) oxide Chemical compound [O-2].[O-2].[O-2].[In+3].[In+3] PJXISJQVUVHSOJ-UHFFFAOYSA-N 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000011368 organic material Substances 0.000 description 1
- 239000005416 organic matter Substances 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 238000005268 plasma chemical vapour deposition Methods 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 229920003207 poly(ethylene-2,6-naphthalate) Polymers 0.000 description 1
- -1 polyethylene naphthalate Polymers 0.000 description 1
- 239000011112 polyethylene naphthalate Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000000197 pyrolysis Methods 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 238000003980 solgel method Methods 0.000 description 1
- 229910052724 xenon Inorganic materials 0.000 description 1
- FHNFHKCVQCLJFQ-UHFFFAOYSA-N xenon atom Chemical compound [Xe] FHNFHKCVQCLJFQ-UHFFFAOYSA-N 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10H—INORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
- H10H20/00—Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
- H10H20/80—Constructional details
- H10H20/83—Electrodes
- H10H20/832—Electrodes characterised by their material
- H10H20/833—Transparent materials
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/06—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
- C23C14/08—Oxides
- C23C14/086—Oxides of zinc, germanium, cadmium, indium, tin, thallium or bismuth
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/58—After-treatment
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/58—After-treatment
- C23C14/5806—Thermal treatment
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K2102/00—Constructional details relating to the organic devices covered by this subclass
- H10K2102/10—Transparent electrodes, e.g. using graphene
- H10K2102/101—Transparent electrodes, e.g. using graphene comprising transparent conductive oxides [TCO]
- H10K2102/103—Transparent electrodes, e.g. using graphene comprising transparent conductive oxides [TCO] comprising indium oxides, e.g. ITO
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K30/00—Organic devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation
- H10K30/80—Constructional details
- H10K30/81—Electrodes
- H10K30/82—Transparent electrodes, e.g. indium tin oxide [ITO] electrodes
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K50/00—Organic light-emitting devices
- H10K50/80—Constructional details
- H10K50/805—Electrodes
- H10K50/81—Anodes
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- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Manufacturing Of Electric Cables (AREA)
- Electroluminescent Light Sources (AREA)
- Physical Vapour Deposition (AREA)
Description
前記透明電極膜にフラッシュランプを用いて光パルス持続時間が0.1〜10msecのフラッシュ光を照射して前記透明電極膜を加熱することによりアニール処理を施す工程と、
を含むことを特徴とする方法である。
前記透明電極膜にフラッシュランプを用いて光パルス持続時間が0.1〜10msecのフラッシュ光を照射して前記透明電極膜を加熱することによりアニール処理を施す工程と、
を含むことを特徴とする方法である。
JIS K7194に記載の4深針法による抵抗率試験法に準拠して、表面抵抗測定器(三菱化学社製、製品名「Lresta GP MCP-T610」)を用いて、透明電極膜の表面抵抗率(単位:Ω/□)を測定した。
基板(材質:ガラス、厚み:0.7mm)をスパッタ装置内(FTSコーポレーション社製、製品名「FTS対向スパッタ装置」)に導入し、基板の表面上にスパッタ法により、以下に示す条件で透明電極膜(材質:ITO、厚み:150nm)を形成して、透明電極膜付基板を得た。得られた透明電極膜付基板における透明電極膜の表面抵抗率は51.7Ω/□であった。
成膜圧力:0.5Pa
Ar流量:40scc/m
酸素流量:0.5scc/m
投入電力:DC1kW
成膜レート:11nm/m
ターゲット:ITO(10質量%SnO2)。
透明電極膜付基板に、ヤマト化学社製のクリーンオーブンを用い、加熱温度230℃にて1時間の加熱炉によるアニール処理を施した以外は実施例1と同様にして、改質後の透明電極膜付基板を得た。改質後の透明電極膜付基板における透明電極膜の表面抵抗率は15.0Ω/□であり、アニール処理により透明電極膜の表面抵抗率を十分に低下させることができたが、アニール処理の処理時間は1時間という長時間であった。
透明電極膜付基板に、ヤマト化学社製のクリーンオーブンを用い、加熱温度230℃にて20分間の加熱炉によるアニール処理を施した以外は実施例1と同様にして、改質後の透明電極膜付基板を得た。改質後の透明電極膜付基板における透明電極膜の表面抵抗率は28.8Ω/□であり、アニール処理により透明電極膜の表面抵抗率を十分に低下させることができなかった。
基板(材質:ガラス、厚み:0.7mm)に代えて、樹脂からなる基板(材質:ポリエチレンナフタレート、厚み:125μm)を用いたこと以外は実施例1と同様にして、透明電極膜付基板、並びに改質後の透明電極膜付基板を得た。改質後の透明電極膜付基板における透明電極膜の表面抵抗率は18.4Ω/□であり、また、樹脂からなる基板に変形や変色はなかった。したがって、本発明の透明電極膜の改質方法によれば、短時間のアニール処理により、透明電極膜の表面抵抗率を十分に低下させることができることが確認された。また、本発明の透明電極膜の改質方法は、ガラスと比較して耐熱性が低い樹脂からなる基板を備える透明電極膜付基板においても採用できることが確認された。
透明電極膜付基板に、ヤマト化学社製のクリーンオーブンを用い、加熱温度230℃にて1時間の加熱炉によるアニール処理を施した以外は実施例2と同様にして、改質後の透明電極膜付基板を得た。改質後の透明電極膜付基板における透明電極膜の表面抵抗率は15.0Ω/□であり、アニール処理により透明電極膜の表面抵抗率を十分に低下させることができたが、改質後の透明電極膜付基板の外観を目視にて観察したところ、樹脂からなる基板に熱による変形及び変色が発生していることが確認された。
Claims (7)
- 基板と、該基板上に形成された透明電極膜とを備える透明電極膜付基板における透明電極膜の改質方法であって、前記透明電極膜にフラッシュランプを用いて光パルス持続時間が0.1〜10msecのフラッシュ光を照射して前記透明電極膜を加熱することによりアニール処理を施すことを特徴とする透明電極膜の改質方法。
- 前記アニール処理における光照射量が2〜50J/cm2であることを特徴とする請求項1に記載の透明電極膜の改質方法。
- 前記透明電極膜が、インジウム・スズ・オキサイド及び酸化亜鉛からなる群から選択される少なくとも一つの透明電極材料からなるものであることを特徴とする請求項1又は2に記載の透明電極膜の改質方法。
- 前記透明電極膜が、真空蒸着法、スパッタ法、イオンプレーティング法、イオンビーム法、常圧化学気相成長法、減圧化学気相成長法、プラズマ化学気相成長法、光化学気相成長法及びプラズマ重合法からなる群から選択される少なくとも一つの成膜法により前記基板上に形成されたものであることを特徴とする請求項1〜3のうちのいずれか一項に記載の透明電極膜の改質方法。
- 基板上に、真空蒸着法、スパッタ法、イオンプレーティング法、イオンビーム法、常圧化学気相成長法、減圧化学気相成長法、プラズマ化学気相成長法、光化学気相成長法及びプラズマ重合法からなる群から選択される少なくとも一つの成膜法により透明電極膜を形成する工程と、
前記透明電極膜にフラッシュランプを用いて光パルス持続時間が0.1〜10msecのフラッシュ光を照射して前記透明電極膜を加熱することによりアニール処理を施す工程と、
を含むことを特徴とする透明電極膜付基板の製造方法。 - 前記アニール処理における光照射量が2〜50J/cm2であることを特徴とする請求項5に記載の透明電極膜付基板の製造方法。
- 前記透明電極膜が、インジウム・スズ・オキサイド及び酸化亜鉛からなる群から選択される少なくとも一つの透明電極材料からなることを特徴とする請求項5又は6に記載の透明電極膜付基板の製造方法。
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JP2008234731A JP5236405B2 (ja) | 2008-09-12 | 2008-09-12 | 透明電極膜の改質方法及び透明電極膜付基板の製造方法 |
KR1020117005499A KR20110061564A (ko) | 2008-09-12 | 2009-09-11 | 투명 전극막의 개질 방법 |
CN2009801356326A CN102150221B (zh) | 2008-09-12 | 2009-09-11 | 透明电极膜的改性方法、带有其的基板及其制造方法 |
US13/063,483 US20110171365A1 (en) | 2008-09-12 | 2009-09-11 | Method for modifying a transparent electrode film |
PCT/JP2009/066324 WO2010030045A1 (ja) | 2008-09-12 | 2009-09-11 | 透明電極膜の改質方法 |
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US10000411B2 (en) | 2010-01-16 | 2018-06-19 | Cardinal Cg Company | Insulating glass unit transparent conductivity and low emissivity coating technology |
US9862640B2 (en) | 2010-01-16 | 2018-01-09 | Cardinal Cg Company | Tin oxide overcoat indium tin oxide coatings, coated glazings, and production methods |
US11155493B2 (en) | 2010-01-16 | 2021-10-26 | Cardinal Cg Company | Alloy oxide overcoat indium tin oxide coatings, coated glazings, and production methods |
US10060180B2 (en) | 2010-01-16 | 2018-08-28 | Cardinal Cg Company | Flash-treated indium tin oxide coatings, production methods, and insulating glass unit transparent conductive coating technology |
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JP6296701B2 (ja) * | 2012-10-15 | 2018-03-20 | 住友化学株式会社 | 電子デバイスの製造方法 |
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JP2000282225A (ja) * | 1999-04-01 | 2000-10-10 | Nippon Sheet Glass Co Ltd | 透明導電膜形成方法及び該方法より形成された透明導電膜 |
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KR20030095313A (ko) * | 2002-06-07 | 2003-12-18 | 후지 샤신 필름 가부시기가이샤 | 레이저 어닐링장치 및 레이저 박막형성장치 |
JP2006302679A (ja) * | 2005-04-21 | 2006-11-02 | Seiko Epson Corp | 導電膜の形成方法、及び電子機器の製造方法 |
JP2007172852A (ja) * | 2005-12-19 | 2007-07-05 | Toyo Ink Mfg Co Ltd | 光電変換用金属酸化物半導体電極の製造方法 |
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JP5644111B2 (ja) * | 2007-12-26 | 2014-12-24 | コニカミノルタ株式会社 | 金属酸化物半導体およびその製造方法、半導体素子、薄膜トランジスタ |
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