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JP5281803B2 - Stator for motor - Google Patents

Stator for motor Download PDF

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Publication number
JP5281803B2
JP5281803B2 JP2008029187A JP2008029187A JP5281803B2 JP 5281803 B2 JP5281803 B2 JP 5281803B2 JP 2008029187 A JP2008029187 A JP 2008029187A JP 2008029187 A JP2008029187 A JP 2008029187A JP 5281803 B2 JP5281803 B2 JP 5281803B2
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Japan
Prior art keywords
pair
yoke
portions
fitted
bobbin
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JP2008029187A
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Japanese (ja)
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JP2008228560A (en
Inventor
利仁 宮下
洋 日置
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Sanyo Denki Co Ltd
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Sanyo Denki Co Ltd
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Priority to JP2008029187A priority Critical patent/JP5281803B2/en
Application filed by Sanyo Denki Co Ltd filed Critical Sanyo Denki Co Ltd
Priority to DE602008005656T priority patent/DE602008005656D1/en
Priority to US12/029,628 priority patent/US7569965B2/en
Priority to AT08250509T priority patent/ATE503295T1/en
Priority to EP08250509A priority patent/EP1959542B1/en
Priority to CN2008100090939A priority patent/CN101247054B/en
Priority to KR1020080013042A priority patent/KR101436452B1/en
Publication of JP2008228560A publication Critical patent/JP2008228560A/en
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Publication of JP5281803B2 publication Critical patent/JP5281803B2/en
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/12Stationary parts of the magnetic circuit
    • H02K1/18Means for mounting or fastening magnetic stationary parts on to, or to, the stator structures
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/12Stationary parts of the magnetic circuit
    • H02K1/14Stator cores with salient poles
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K3/00Details of windings
    • H02K3/46Fastening of windings on the stator or rotor structure
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K3/00Details of windings
    • H02K3/46Fastening of windings on the stator or rotor structure
    • H02K3/52Fastening salient pole windings or connections thereto
    • H02K3/521Fastening salient pole windings or connections thereto applicable to stators only

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Iron Core Of Rotating Electric Machines (AREA)
  • Insulation, Fastening Of Motor, Generator Windings (AREA)
  • Reciprocating, Oscillating Or Vibrating Motors (AREA)

Abstract

A stator for a motor is provided to prevent a bobbin from being damaged or deformed when winding a conductor. A stator for a motor includes an exciter winding part, a post, a bobbin(23), and a winding conductor. The exciter winding part is made of an electrically conductive material. The bobbin is installed at the post. The conductor is wound around the bobbin. The bobbin includes a cylindrical part(23a), a first flange part(23b), and a second flange part(23c). The cylindrical part is installed at the post. The first flange part is installed at one end of the cylindrical part to contact a yoke. The second flange part is installed at the other end of the cylindrical part to contact a magnetic surface forming part.

Description

本発明は、モータ用ステータに関するものである。   The present invention relates to a stator for a motor.

特許第3811179号公報(特許文献1)には、環状のヨーク及び環状のヨークの内側に嵌合された磁極構成体を有するステータコアと、複数の励磁巻線部とを備えたモータ用ステータが示されている。磁極構成体は、ヨークに連結されて励磁巻線部が装着される複数の極柱と、内周側に磁極面を有する複数の磁極面形成部と、隣接する2つの磁極面形成部をそれぞれ連結する複数の連結部とを有している。ヨークの内周部には、磁極構成体に向かって開口して、複数の極柱の一端がそれぞれ嵌合される複数の嵌合用凹部が形成されている。ヨークの内周部には、複数の嵌合用凹部の周方向両側に嵌合用凹部の内面と連続する一対の平面部がそれぞれ形成されている。励磁巻線部は、絶縁材料によって形成され極柱に嵌合されるボビンと、ボビンに巻回された巻線導体とから構成されている。このボビンは、極柱に嵌合されて巻線導体が巻回される筒状部と、筒状部の一方の端部に設けられてヨークの一対の平面部と接触する一対の平坦部分を有する第1の鍔部と、筒状部の他方の端部に設けられて磁極面形成部と接触する第2の鍔部とを一体に備えている。
特許第3811179号公報
Japanese Patent No. 3811179 (Patent Document 1) shows a stator for a motor including an annular yoke, a stator core having a magnetic pole structure fitted inside the annular yoke, and a plurality of exciting winding portions. Has been. The magnetic pole structure includes a plurality of pole columns connected to a yoke and mounted with an excitation winding portion, a plurality of magnetic pole surface forming portions having a magnetic pole surface on the inner peripheral side, and two adjacent magnetic pole surface forming portions. And a plurality of connecting portions to be connected. A plurality of recesses for fitting are formed in the inner peripheral portion of the yoke so as to open toward the magnetic pole component and to which one ends of the plurality of pole columns are respectively fitted. A pair of flat portions that are continuous with the inner surfaces of the fitting recesses are formed on both sides of the plurality of fitting recesses in the circumferential direction on the inner peripheral portion of the yoke. The exciting winding part is composed of a bobbin formed of an insulating material and fitted to the pole column, and a winding conductor wound around the bobbin. The bobbin includes a cylindrical portion that is fitted to the pole and wound with the winding conductor, and a pair of flat portions that are provided at one end of the cylindrical portion and contact the pair of flat portions of the yoke. The first flange portion and the second flange portion provided at the other end portion of the cylindrical portion and in contact with the magnetic pole surface forming portion are integrally provided.
Japanese Patent No. 3811179

この種のステータコアでは、ボビンの筒状部に巻回される巻線導体のスペースを大きくする(スロット内の空間を巻線導体で占める割合すなわち占積率を大きくする)ため、ボビンの鍔部の厚みを薄くすることが求められている。しかしながら、ボビンの鍔部の厚みを薄くすると、巻線導体の巻回時の応力により、ボビンが変形したり、破損するおそれがある。その結果、ボビンの電気的絶縁効果が低下したり、巻線導体が巻回されたボビンを極柱に嵌合できなくなる等の問題が生じる。そのため、従来のボビンの構造では、ボビンの鍔部の厚みを薄くするには限界があった。   In this type of stator core, the space of the winding conductor wound around the cylindrical portion of the bobbin is increased (the proportion of the space in the slot occupied by the winding conductor, that is, the space factor is increased). It is required to reduce the thickness of the film. However, if the thickness of the flange portion of the bobbin is reduced, the bobbin may be deformed or damaged due to stress during winding of the winding conductor. As a result, there arise problems that the electrical insulation effect of the bobbin is lowered, and that the bobbin around which the winding conductor is wound cannot be fitted to the pole column. Therefore, the conventional bobbin structure has a limit in reducing the thickness of the bobbin collar.

本発明の目的は、巻線導体の占積率を大きく維持できて、しかも巻線導体の巻回時のボビンの変形や破損を防ぐことができるモータ用ステータを提供することにある。   An object of the present invention is to provide a motor stator that can maintain a large space factor of a winding conductor and that can prevent deformation and breakage of a bobbin when the winding conductor is wound.

本発明の他の目的は、磁極構成体をヨークに嵌合する際にボビンが嵌合の障害になるのを防ぐことができるモータ用ステータを提供することにある。   Another object of the present invention is to provide a motor stator capable of preventing a bobbin from becoming an obstacle to fitting when a magnetic pole structure is fitted to a yoke.

本願発明が改良の対象とするモータ用ステータは、環状のヨーク及びこの環状のヨークの内側に嵌合された磁極構成体を有するステータコアと、磁極構成体に設けられた複数の励磁巻線部とを備えている。磁極構成体は、環状のヨークの内側にヨークの周方向に間隔をあけて配置され、それぞれヨークに連結された一端と該一端よりも径方向内側に位置する他端とを有して励磁巻線部が装着される複数の極柱と、他端にそれぞれ設けられて内周側に磁極面を有する複数の磁極面形成部と、隣接する2つの磁極面形成部をそれぞれ連結する複数の連結部とを有している。ヨーク及び磁極構成体は、それぞれ複数枚の磁性鋼板が積層されて構成されている。ヨークの内周部には、複数枚の磁性鋼板の積層方向の両方向に向かって開口し且つ磁極構成体に向かって開口して、複数の極柱の一端がそれぞれ嵌合される複数の嵌合用凹部が形成されている。ヨークの内周部には、複数の嵌合用凹部の周方向両側に嵌合用凹部の内面と連続する一対の平面部がそれぞれ形成されている。励磁巻線部は、絶縁材料によって形成され極柱に嵌合されるボビンと、ボビンに巻回された巻線導体とから構成されている。ボビンは、極柱に嵌合されて巻線導体が巻回される筒状部と、筒状部の一方の端部に設けられてヨークの一対の平面部と接触する一対の平坦部分を有する第1の鍔部と、筒状部の他方の端部に設けられて磁極面形成部と接触する第2の鍔部とを一体に備えている。本発明では、第1の鍔部は一対の平坦部分のそれぞれの一端を連結する第1の連結部分と一対の平坦部分のそれぞれの他端を連結する第2の連結部分とを備えている。そして、第1の連結部分には、磁極構成体の複数の極柱の一端が複数の嵌合用凹部に嵌合される際に、嵌合用凹部内を通過して嵌合用凹部の外側に出る突出部が一体に設けられている。突出部は、嵌合用凹部の積層方向の一方の方向に開口する開口部から突出する。   A motor stator to be improved by the present invention includes a stator core having an annular yoke and a magnetic pole structure fitted inside the annular yoke, and a plurality of excitation winding portions provided on the magnetic pole structure. It has. The magnetic pole structure is disposed inside the annular yoke at intervals in the circumferential direction of the yoke, and has one end connected to the yoke and the other end positioned radially inward of the one end. A plurality of pole columns on which the wire portions are mounted, a plurality of magnetic pole surface forming portions each provided at the other end and having a magnetic pole surface on the inner peripheral side, and a plurality of couplings respectively connecting two adjacent magnetic pole surface forming portions Part. The yoke and the magnetic pole component are each formed by laminating a plurality of magnetic steel plates. A plurality of fittings that are open in both directions in the stacking direction of a plurality of magnetic steel sheets and open toward the magnetic pole component on the inner peripheral portion of the yoke, and are respectively fitted with one end of the plurality of pole columns A recess is formed. A pair of flat portions that are continuous with the inner surfaces of the fitting recesses are formed on both sides of the plurality of fitting recesses in the circumferential direction on the inner peripheral portion of the yoke. The exciting winding part is composed of a bobbin formed of an insulating material and fitted to the pole column, and a winding conductor wound around the bobbin. The bobbin has a cylindrical portion that is fitted to the pole column and on which the winding conductor is wound, and a pair of flat portions that are provided at one end of the cylindrical portion and come into contact with the pair of flat portions of the yoke. A first collar and a second collar provided at the other end of the cylindrical portion and in contact with the magnetic pole surface forming portion are integrally provided. In the present invention, the first flange portion includes a first connection portion that connects one end of each of the pair of flat portions and a second connection portion that connects each other end of the pair of flat portions. The first connecting portion has a protrusion that passes through the fitting recess and protrudes outside the fitting recess when one end of the pole poles of the magnetic pole component is fitted into the fitting recess. The part is provided integrally. The protrusion protrudes from an opening that opens in one direction of the stacking direction of the fitting recess.

本発明のように、第1の連結部分に突出部を一体に設けると、突出部により第1の鍔部の第1の連結部分の厚みが増すことにより、第1の鍔部の機械的強度を高めることができる。そのため、巻線導体の占積率を大きく維持した状態で、巻線導体の巻回時のボビンの変形や破損を防ぐことができる。   According to the present invention, when the protruding portion is provided integrally with the first connecting portion, the thickness of the first connecting portion of the first flange portion is increased by the protruding portion, so that the mechanical strength of the first flange portion is increased. Can be increased. Therefore, deformation and breakage of the bobbin when winding the winding conductor can be prevented while maintaining a large space factor of the winding conductor.

第1の鍔部に設ける突出部を磁性鋼板と平行で且つ積層方向と直交する直交方向に切断したときの断面形状は、嵌合用凹部を直交方向に切断したときの断面形状と相似形とするのが好ましい。このようにすれば、突出部による第1の連結部分の厚みをできるだけ増やすことができる。   The cross-sectional shape when the protrusion provided on the first flange is cut in the orthogonal direction parallel to the magnetic steel plate and orthogonal to the stacking direction is similar to the cross-sectional shape when the fitting recess is cut in the orthogonal direction. Is preferred. If it does in this way, the thickness of the 1st connection part by a protrusion part can be increased as much as possible.

突出部の断面形状が、極柱の一端が嵌合用凹部に嵌合される際に、嵌合用凹部の内面と突出部の外面とが接触するように相似形を有していれば、突出部による第1の連結部分の厚みを最大限まで増やすことができる。   If the cross-sectional shape of the projecting portion has a similar shape so that the inner surface of the fitting recess and the outer surface of the projecting portion come into contact when one end of the pole column is fitted into the fitting recess, the projecting portion The thickness of the first connecting portion can be increased to the maximum.

第1の鍔部の第2の連結部分には、極柱の一端が嵌合用凹部内に完全に嵌合されたときに、ヨークと当接するストッパ部が一体に形成されるのが好ましい。このようにすれば、磁極構成体の複数の極柱の一端が複数の嵌合用凹部に嵌合されると、ストッパ部がヨークに当接する。これにより、ストッパ部のヨークに対する位置を確認することにより、磁極構成体の位置決めの確認を簡単に行える。また、ストッパ部は、第2の連結部分の厚みを増すことになり、第2の連結部分の機械的強度を高めることができる。   It is preferable that the second connecting portion of the first flange portion is integrally formed with a stopper portion that comes into contact with the yoke when one end of the pole column is completely fitted in the fitting recess. In this way, when one end of the plurality of pole columns of the magnetic pole constituting body is fitted into the plurality of fitting recesses, the stopper portion comes into contact with the yoke. Thereby, the position of the magnetic pole component can be easily confirmed by confirming the position of the stopper portion with respect to the yoke. Moreover, a stopper part will increase the thickness of a 2nd connection part, and can raise the mechanical strength of a 2nd connection part.

またボビンの一対の平坦部分には、極柱が嵌合される貫通孔に沿ってそれぞれ一対のリブを一体に形成してもよい。この場合には、嵌合用凹部の内面を一対の平面部とそれぞれ連続する一対の傾斜平面部によって構成する。そして一対の傾斜平面部と嵌合用凹部に嵌合された極柱の一端との間に、ボビンの一対のリブがそれぞれ嵌合される一対の空間を形成するように、一対の傾斜平面部の寸法を定める。このようにすれば、一対のリブにより、ボビンの一対の平坦部分の厚みを部分的に増すことにより、第1の鍔部の機械的強度をさらに高めることができる。   Further, a pair of ribs may be integrally formed on the pair of flat portions of the bobbin along the through holes into which the pole columns are fitted. In this case, the inner surface of the recess for fitting is constituted by a pair of inclined plane portions that are respectively continuous with the pair of plane portions. And between the pair of inclined plane portions and the one end of the pole column fitted in the fitting recess, a pair of spaces in which the pair of ribs of the bobbin are respectively fitted is formed. Define the dimensions. If it does in this way, the mechanical strength of a 1st collar part can further be raised by partially increasing the thickness of a pair of flat part of a bobbin with a pair of rib.

また第1の連結部分の先端領域の形状を、先端から一対の平坦部分に近付くに従って一対の平坦部分が並ぶ幅方向の寸法が徐々に大きくなる形状にするのが好ましい。このような形状にすると、磁極構成体をヨークに嵌合する際に、ボビンの第1の連結部分の先端領域の両側の角部がヨークと当たって、嵌合の障害になるのを防ぐことができる。具体的には、第1の連結部分の先端領域の幅方向の両角部にテーパ面(傾斜面)をそれぞれ形成してもよい。この場合、2つのテーパ面の間の寸法は、一対の平坦部分に近付くに従って大きくなるように形成する。また両角部に丸みを付ける(両角部を凸状に湾曲させる)ようにしてもよい。   In addition, it is preferable that the shape of the tip region of the first connecting portion is a shape in which the dimension in the width direction in which the pair of flat portions are arranged gradually increases as the pair approaches the pair of flat portions. With such a shape, when the magnetic pole component is fitted to the yoke, the corners on both sides of the tip region of the first connecting portion of the bobbin are prevented from colliding with the yoke, thereby preventing the fitting from being obstructed. Can do. Specifically, taper surfaces (inclined surfaces) may be formed at both corners in the width direction of the tip region of the first connecting portion. In this case, the dimension between the two tapered surfaces is formed so as to increase as it approaches the pair of flat portions. Further, both corners may be rounded (both corners are curved in a convex shape).

本発明によれば、ボビンの鍔部の第1の連結部分に突出部を一体に設けたので、突出部により第1の連結部分の厚みを増やすことができ、第1の鍔部の機械的強度を高めることができる。そのため、巻線導体の占積率を大きく維持した状態で、巻線導体の巻回時のボビンの変形や破損を防ぐことができる。   According to the present invention, since the protruding portion is provided integrally with the first connecting portion of the bobbin collar, the thickness of the first connecting portion can be increased by the protruding portion, and the first hook mechanical Strength can be increased. Therefore, deformation and breakage of the bobbin when winding the winding conductor can be prevented while maintaining a large space factor of the winding conductor.

以下、図面を参照して本発明の実施の形態を詳細に説明する。図1は、本発明の第1の実施の形態のモータ用ステータの正面図である。本図に示すように、本例のモータ用ステータ1は、ステータコア3と6個の励磁巻線部5とを有している。ステータコア3は、図2に示すように、環状のヨーク7と、環状のヨーク7の内側に配置された磁極構成体9とから構成されている。なお、図2では、参考のため、励磁巻線部5を1つだけ設けた状態で描いている。ヨーク7は、複数枚のヨーク用磁性鋼板11が積層されて構成されている。ヨーク7の外周部の複数枚のヨーク用磁性鋼板11の積層方向と直交する方向に切断した形状は、円形を有している。また、ヨーク7の内周部の切断形状は、正六角形の形状と該正六角形の形状の各辺のほぼ中央にそれぞれ形成された6個の嵌合用凹部7aとが組み合わされた形状を有している。各嵌合用凹部7aは、複数枚の磁性鋼板の積層方向の両方向に向かって開口し且つ磁極構成体9に向かって(ヨーク7の径方向の内側に向かって)開口するように、ヨーク7の内周部に形成されている。また、ヨーク7の内周部には、6個の嵌合用凹部7aの周方向両側に嵌合用凹部7aの内面と連続する一対の平面部7bがそれぞれ形成されている。この一対の平面部7bは周方向に延びる辺の長さ寸法が等しく且つ同じ仮想平面内に位置している。また、嵌合用凹部7aの内面は、一対の平面部7bとそれぞれ連続する一対の傾斜平面部7cによって構成されている。   Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. FIG. 1 is a front view of a motor stator according to a first embodiment of the present invention. As shown in the figure, the motor stator 1 of this example includes a stator core 3 and six exciting winding portions 5. As shown in FIG. 2, the stator core 3 includes an annular yoke 7 and a magnetic pole structure 9 disposed inside the annular yoke 7. In FIG. 2, for reference, only one excitation winding portion 5 is provided. The yoke 7 is configured by laminating a plurality of yoke magnetic steel plates 11. The shape of the outer periphery of the yoke 7 cut in a direction orthogonal to the stacking direction of the plurality of yoke magnetic steel plates 11 has a circular shape. Further, the cut shape of the inner peripheral portion of the yoke 7 is a combination of a regular hexagonal shape and six fitting recesses 7a formed at substantially the center of each side of the regular hexagonal shape. ing. Each fitting recess 7a opens in both directions in the stacking direction of the plurality of magnetic steel plates and opens toward the magnetic pole component 9 (inward in the radial direction of the yoke 7). It is formed on the inner periphery. In addition, a pair of flat portions 7b that are continuous with the inner surface of the fitting recess 7a are formed on the inner peripheral portion of the yoke 7 on both sides in the circumferential direction of the six fitting recesses 7a. The pair of plane portions 7b have the same length in the circumferential direction and are located in the same virtual plane. Further, the inner surface of the fitting recess 7a is constituted by a pair of inclined flat portions 7c that are respectively continuous with the pair of flat portions 7b.

磁極構成体9は、6個の極柱13と、極柱13の端部に設けられた磁極面形成部15と、隣接する2つの磁極面形成部15をそれぞれ連結する6個の連結部17とを有している。極柱13は、ヨーク7の内側に周方向に間隔をあけて配置され、ヨーク7に連結された一端と該一端よりも径方向内側に位置する他端とを有している。本例では、極柱13の一端は、三角形形状の凸部13aにより構成されている。このため、凸部13aは、ヨーク7の周方向に延びる一対の傾斜面13bを有することになる。そして、一対の傾斜面13bとヨーク7の一対の傾斜平面部7cとがそれぞれ当接するように、凸部13aがヨーク7の嵌合用凹部7aに嵌合されて、極柱13はヨーク7に連結されている。本例では、傾斜面13bのヨーク7の周方向の長さ寸法は、傾斜平面部7cの周方向の長さ寸法より短くなっている。そのため、一対の傾斜平面部7cの一部が極柱13側に露出し、一対の傾斜平面部7cの一部と極柱13との間には横断面が三角形の積層方向に延びる溝状の一対の空間19が形成されることになる。磁極面形成部15は、極柱13の他端に設けられて内周側にロータと対向する磁極面15aを有している。なお、磁極面15aに囲まれた領域には、図示しないロータが配置される。   The magnetic pole structure 9 includes six pole columns 13, a magnetic pole surface forming portion 15 provided at the end of the pole column 13, and six connecting portions 17 that respectively connect two adjacent magnetic pole surface forming portions 15. And have. The pole column 13 is disposed on the inner side of the yoke 7 with a gap in the circumferential direction, and has one end connected to the yoke 7 and the other end positioned radially inward of the one end. In this example, one end of the pole column 13 is constituted by a triangular convex portion 13a. For this reason, the convex portion 13 a has a pair of inclined surfaces 13 b extending in the circumferential direction of the yoke 7. The convex portion 13a is fitted into the fitting concave portion 7a of the yoke 7 so that the pair of inclined surfaces 13b and the pair of inclined flat surface portions 7c of the yoke 7 are in contact with each other, and the pole column 13 is connected to the yoke 7. Has been. In this example, the length dimension of the inclined surface 13b in the circumferential direction of the yoke 7 is shorter than the length dimension of the inclined plane portion 7c in the circumferential direction. Therefore, a part of the pair of inclined plane parts 7c is exposed to the pole column 13 side, and a groove-like cross section extends in the stacking direction of the triangle between a part of the pair of inclined plane parts 7c and the pole column 13. A pair of spaces 19 are formed. The magnetic pole surface forming portion 15 has a magnetic pole surface 15a provided at the other end of the pole column 13 and facing the rotor on the inner peripheral side. Note that a rotor (not shown) is disposed in a region surrounded by the magnetic pole surface 15a.

磁極構成体9は、ヨーク7と同様に、複数の磁極用磁性鋼板21が積層されて構成されている。ヨーク7を構成する1枚のヨーク用磁性鋼板11と磁極構成体9を構成する1枚の磁極用磁性鋼板21とは、図3に示すように1枚の鋼板材料Mをプレスにより打ち抜き加工することにより形成されている。ヨーク用磁性鋼板11は、内側にヨーク7の平面部7bを構成する平面部構成部11aと、ヨーク7の傾斜平面部7cを構成するヨーク7の傾斜平面形成部11bとを有している。   As with the yoke 7, the magnetic pole structure 9 is configured by laminating a plurality of magnetic steel plates 21 for magnetic poles. As shown in FIG. 3, one yoke magnetic steel plate 11 constituting the yoke 7 and one magnetic pole magnetic steel plate 21 constituting the magnetic pole component 9 are punched by pressing one steel plate material M as shown in FIG. It is formed by. The magnetic steel plate 11 for a yoke has a flat portion constituting portion 11 a constituting the flat portion 7 b of the yoke 7 and an inclined flat surface forming portion 11 b of the yoke 7 constituting the inclined flat portion 7 c of the yoke 7.

磁極用磁性鋼板21は、極柱13を構成する極柱構成部21aと、磁極面形成部15を構成する磁極面構成部21bと、連結部17を構成する連結構成部21cとを有している。極柱構成部21aは、傾斜面13bを構成する傾斜面構成部21dを有している。そして、ヨーク用磁性鋼板11の隣接する2つの平面部構成部11aの一部と磁極用磁性鋼板21の隣接する2つの傾斜面構成部21dとがプレスにより切断されることになる。後の工程で、傾斜面構成部21dと傾斜平面形成部11bとが当接するように、極柱13とヨーク7とが連結されるので、連結される態様に応じて、隣接する2つの傾斜面構成部21dの間の角度θ1及び隣接する2つの傾斜平面形成部11bの間の角度θ2を適宜に設定することができる。例えば、角度θ1と角度θ2とをほぼ同じにするか、角度θ1を角度θ2より僅かに大きくすれば、極柱13とヨーク7とをきつく嵌合することができる。   The magnetic steel plate for magnetic pole 21 has a pole column constituting portion 21 a constituting the pole column 13, a magnetic pole face constituting portion 21 b constituting the magnetic pole face forming portion 15, and a connecting constituting portion 21 c constituting the connecting portion 17. Yes. The pole column constituting portion 21a has an inclined surface constituting portion 21d constituting the inclined surface 13b. Then, a part of the two adjacent flat surface portion constituting portions 11a of the yoke magnetic steel plate 11 and the two adjacent inclined surface constituting portions 21d of the magnetic pole magnetic steel plate 21 are cut by the press. In the subsequent step, the pole column 13 and the yoke 7 are connected so that the inclined surface forming part 21d and the inclined plane forming part 11b come into contact with each other. The angle θ1 between the constituent portions 21d and the angle θ2 between the two adjacent inclined plane forming portions 11b can be appropriately set. For example, if the angle θ1 and the angle θ2 are substantially the same, or the angle θ1 is slightly larger than the angle θ2, the pole column 13 and the yoke 7 can be tightly fitted.

図2及び図4に示すように、励磁巻線部5は、電気絶縁材料によって形成され極柱13に嵌合されるボビン23と、このボビン23に巻回された巻線導体25とから構成されている。ボビン23は、図5に示すように、極柱13に嵌合される筒状部23aと、筒状部23aの一方の端部に設けられてヨーク7と接触する第1の鍔部23bと、筒状部23aの他方の端部に設けられて磁極面形成部15と接触する第2の鍔部23cとを一体に備えている。第1の鍔部23b及び第2の鍔部23cの互いに対向する内面は、それぞれ平行に延びている。そして、巻線導体25は筒状部23aに整列巻きされている。   As shown in FIGS. 2 and 4, the excitation winding portion 5 is composed of a bobbin 23 formed of an electrically insulating material and fitted to the pole 13, and a winding conductor 25 wound around the bobbin 23. Has been. As shown in FIG. 5, the bobbin 23 includes a cylindrical portion 23 a that is fitted to the pole column 13, and a first flange portion 23 b that is provided at one end of the cylindrical portion 23 a and contacts the yoke 7. And a second flange 23c that is provided at the other end of the cylindrical portion 23a and contacts the magnetic pole surface forming portion 15. The mutually opposing inner surfaces of the first flange portion 23b and the second flange portion 23c extend in parallel. The winding conductor 25 is aligned and wound around the cylindrical portion 23a.

第1の鍔部23bは、ヨーク7の一対の平面部7bと接触する一対の平坦部分23dと、一対の平坦部分23dのそれぞれの一端を連結する第1の連結部分23eと一対の平坦部分23dのそれぞれの他端を連結する第2の連結部分23fとを備えている。第2の連結部分23fには、極柱13の一端(凸部13a)が嵌合用凹部7a内に完全に嵌合されたときに、ヨーク7と当接するストッパ部23gが一体に形成されている。ストッパ部23gは、第2の連結部分23fの上全体に一体に成形されている。したがってストッパ部23gの存在により、第2の連結部分23fの厚みはほぼ一様に厚くなって、機械的強度が高くなっている。この例では、ストッパ部23gの両端部(ヨークの周方向に沿って並ぶ両端部)23mの外表面には、アールが付いている(すなわち外表面は湾曲している)。   The first flange 23b includes a pair of flat portions 23d that contact the pair of flat portions 7b of the yoke 7, a first connection portion 23e that connects one end of each of the pair of flat portions 23d, and a pair of flat portions 23d. And a second connecting portion 23f for connecting the other end of each. The second connecting portion 23f is integrally formed with a stopper portion 23g that comes into contact with the yoke 7 when one end (the convex portion 13a) of the pole column 13 is completely fitted into the fitting concave portion 7a. . The stopper portion 23g is integrally formed on the entire second connection portion 23f. Therefore, due to the presence of the stopper portion 23g, the thickness of the second connecting portion 23f is increased substantially uniformly, and the mechanical strength is increased. In this example, the outer surfaces of both end portions (both end portions aligned along the circumferential direction of the yoke) 23m of the stopper portion 23g are rounded (that is, the outer surface is curved).

また第1の連結部分23eには、ヨーク7側に突出する突出部23hが一体に設けられている。この突出部23hは、磁性鋼板21と平行で且つ積層方向と直交する直交方向に切断したときの断面形状が、嵌合用凹部7aを前述の直交方向に切断したときの断面形状と相似形になる三角形状を有している。このため、突出部23hは、2つの傾斜面23pからなる外面を有することになる。突出部23hの断面形状寸法は、嵌合用凹部7aの断面形状と実質的に同一か僅かに小さい寸法形状を有している。これにより、突出部23hは、磁極構成体9の6個の極柱13の一端が6個の嵌合用凹部7aにそれぞれ嵌合される際に、嵌合用凹部7a内を通過して嵌合用凹部7aの積層方向の一方の方向に開口する開口部の外側に出ることになる。その結果、2つの傾斜面23pからなる外面も嵌合用凹部7aの外部に露出する。本例では、突出部23hの断面形状は、極柱13の一端が嵌合用凹部7aに嵌合される際に、嵌合用凹部7aの内面と突出部23hの外面(一対の傾斜面23p)とが接触する形状を有している。前述したように、一対の傾斜平面部7cの一部と極柱13との間には、積層方向に延びる一対の溝状の空間19が形成されているので、突出部23hの底部(第1の連結部分23eと一体になる部分)のヨーク7の周方向の長さL1は、一対の平坦部分23dの間の長さL2より長くなる。   The first connecting portion 23e is integrally provided with a protruding portion 23h that protrudes toward the yoke 7 side. The protrusion 23h has a cross-sectional shape when cut in an orthogonal direction parallel to the magnetic steel plate 21 and orthogonal to the stacking direction, and is similar to the cross-sectional shape when the fitting recess 7a is cut in the orthogonal direction. It has a triangular shape. For this reason, the protrusion 23h has an outer surface formed of two inclined surfaces 23p. The cross-sectional shape dimension of the projecting portion 23h is substantially the same as or slightly smaller than the cross-sectional shape of the fitting recess 7a. Thereby, the protrusion 23h passes through the fitting recess 7a when one end of each of the six pole columns 13 of the magnetic pole structure 9 is fitted into the six fitting recesses 7a. It will come out of the opening part opened to one direction of the lamination direction of 7a. As a result, the outer surface formed of the two inclined surfaces 23p is also exposed to the outside of the fitting recess 7a. In this example, the cross-sectional shape of the protrusion 23h is such that when one end of the pole column 13 is fitted into the fitting recess 7a, the inner surface of the fitting recess 7a and the outer surface (a pair of inclined surfaces 23p) of the protrusion 23h. Has a shape to contact. As described above, since a pair of groove-like spaces 19 extending in the stacking direction is formed between a part of the pair of inclined flat surface portions 7c and the pole column 13, the bottom portion (the first portion of the projecting portion 23h) The circumferential length L1 of the yoke 7) is longer than the length L2 between the pair of flat portions 23d.

また、本例のステータコア3では、図2に示すように、極柱13の一端の角部の頂点とステータコア3の中心点Cとの距離をRとし、極柱13の一端と他端との間を延びる方向と直交する方向の幅寸法をTとし、極柱13の三角形形状の凸部13aの底辺と中心点Cとの距離をxとし、ヨーク7の内周部の正六角形の一辺と直交し中心点Cを通過する仮想線の一辺と直交する点と中心点との間の距離をHとした場合、NとTとRとは、T≦2R(1−cos(π/N))/tan(π/N)の関係を有している。また、HとxとRとは、H<x<Rの関係を有している。なお、ここでNは、励磁巻線部の数である(本例では6)。   Further, in the stator core 3 of this example, as shown in FIG. 2, the distance between the apex of the corner of one end of the pole column 13 and the center point C of the stator core 3 is R, and the distance between one end and the other end of the pole column 13 is The width dimension in the direction orthogonal to the extending direction is T, the distance between the base of the triangular convex portion 13a of the pole 13 and the center point C is x, and one side of the regular hexagon on the inner periphery of the yoke 7 is When the distance between a point perpendicular to one side of the imaginary line passing through the center point C and the center point is H, N, T, and R are T ≦ 2R (1-cos (π / N) ) / Tan (π / N). H, x, and R have a relationship of H <x <R. Here, N is the number of exciting winding portions (6 in this example).

本例では、次のように、ステータ1を組み立てた。まず、ボビン23に巻線導体25を巻回して励磁巻線部5を作った。次に、図6に示すように、励磁巻線部5を磁極構成体9の極柱13に嵌合した。これにより、ボビン23の第2の鍔部23cは、磁極構成体9の磁極面形成部15と接触する。次に、図7(A)及び(B)に示すように、励磁巻線部5を装着した極柱13の凸部13aをヨーク7の嵌合用凹部7aに嵌合して、励磁巻線部5を設けた磁極構成体9をヨーク7に取り付けた。組立の際に、突出部23hは、その一対の傾斜面23pを嵌合用凹部7aの内面と接触させながら嵌合用凹部7a内を通過して嵌合用凹部7aの外側に出る。この際に突出部23hの両側に位置する第1の連結部分23eの一対の部分23i(一対の平坦部分23dと連続する平坦部分)は、ヨーク7の内周面に形成された一対の平面部7bと接触しながらヨーク7の内部を通過して、ヨークの外側に突出する。この状態では、ボビン23の一対の平坦部分23dの大部分は、ヨーク7の内周面の一部を構成する一対の平面部7bと接触する。また、ストッパ部23gの極柱13側の端面23nが、ヨーク7の一方の側面に当接する。これにより、磁極構成体9のヨーク7に対する位置決めを確実に行うことができる。   In this example, the stator 1 was assembled as follows. First, the winding conductor 25 was wound around the bobbin 23 to make the exciting winding part 5. Next, as shown in FIG. 6, the excitation winding portion 5 was fitted to the pole column 13 of the magnetic pole structure 9. As a result, the second flange portion 23 c of the bobbin 23 comes into contact with the magnetic pole surface forming portion 15 of the magnetic pole structure 9. Next, as shown in FIGS. 7A and 7B, the convex portion 13a of the pole column 13 to which the exciting winding portion 5 is attached is fitted into the fitting concave portion 7a of the yoke 7, thereby exciting the winding portion. 5 is attached to the yoke 7. When assembling, the projecting portion 23h passes through the fitting recess 7a while the pair of inclined surfaces 23p are in contact with the inner surface of the fitting recess 7a, and comes out of the fitting recess 7a. At this time, the pair of portions 23 i (the flat portions continuing to the pair of flat portions 23 d) of the first connecting portion 23 e located on both sides of the protruding portion 23 h are a pair of flat portions formed on the inner peripheral surface of the yoke 7. It passes through the inside of the yoke 7 in contact with 7b and protrudes outside the yoke. In this state, most of the pair of flat portions 23 d of the bobbin 23 is in contact with the pair of flat surface portions 7 b constituting a part of the inner peripheral surface of the yoke 7. Further, the end surface 23 n of the stopper portion 23 g on the pole column 13 side is in contact with one side surface of the yoke 7. Thereby, positioning with respect to the yoke 7 of the magnetic pole structure 9 can be performed reliably.

本例のモータ用ステータによれば、ボビン23の第1の連結部分23eに突出部23hを一体に設けるので、突出部23hにより第1の鍔部23bの第1の連結部分23eの厚みが増すことにより、第1の鍔部23bの機械的強度を高めることができる。そのため、巻線導体25の占積率を大きく維持した状態で、巻線導体25の巻回時のボビンの変形や破損を防ぐことができる。   According to the motor stator of this example, since the protrusion 23h is integrally provided on the first connection portion 23e of the bobbin 23, the thickness of the first connection portion 23e of the first flange 23b is increased by the protrusion 23h. Thereby, the mechanical strength of the first flange 23b can be increased. Therefore, it is possible to prevent deformation and breakage of the bobbin when the winding conductor 25 is wound while maintaining a large space factor of the winding conductor 25.

図8は、本発明の他の実施の形態のモータ用ステータに用いるボビン123の斜視図である。本例のボビン123は、一対の平坦部分123dにそれぞれ一対のリブ123jを有しており、それ以外は、図5に示すボビン23と同じ構造を有している。そのため、図5に示すボビン23と同じ部材には、図5に付した符号の数に100を加えた数を符号として付して説明を省略する。この例では、一対のリブ123jは、直角三角形の横断面形状を有しており、磁極構成体9の6個の極柱13の一端が6個の嵌合用凹部7aにそれぞれ嵌合される際に、一対の傾斜平面部7cの一部と極柱13との間に形成される溝状の一対の空間19(図2参照)に嵌合される。   FIG. 8 is a perspective view of a bobbin 123 used in a motor stator according to another embodiment of the present invention. The bobbin 123 of this example has a pair of ribs 123j on a pair of flat portions 123d, respectively, and has the same structure as the bobbin 23 shown in FIG. For this reason, the same members as those of the bobbin 23 shown in FIG. 5 are given the same reference numerals as those shown in FIG. In this example, the pair of ribs 123j has a right-angled triangular cross-sectional shape, and one end of each of the six pole columns 13 of the magnetic pole structure 9 is fitted into each of the six fitting recesses 7a. Are fitted into a pair of groove-like spaces 19 (see FIG. 2) formed between a part of the pair of inclined flat portions 7c and the pole column 13.

図9は、本発明の更に他の実施の形態のモータ用ステータに用いるボビン223の突出部223hの斜視図である。図5に示すボビン23と同じ部材には、図5に付した符号の数に200を加えた数を符号として付して説明を省略する。突出部223hの断面形状は、嵌合用凹部7aを前述の直交方向に切断したときの断面形状と相似形になる三角形状を有している。しかしながら、本例の突出部223hの底部(第1の連結部分23eと一体になる部分)のヨーク7の周方向の長さL3は、一対の平坦部分23dの間の長さL4と等しくなっている。このため、本例の突出部223hは、図5に示す突出部23hより小さい断面積を有している。   FIG. 9 is a perspective view of the protrusion 223h of the bobbin 223 used in the motor stator according to still another embodiment of the present invention. The same members as those of the bobbin 23 shown in FIG. 5 are denoted by the numbers obtained by adding 200 to the numbers of the numbers given in FIG. The cross-sectional shape of the protrusion 223h has a triangular shape that is similar to the cross-sectional shape when the fitting recess 7a is cut in the orthogonal direction. However, the circumferential length L3 of the yoke 7 at the bottom of the protrusion 223h of this example (the portion integrated with the first connecting portion 23e) is equal to the length L4 between the pair of flat portions 23d. Yes. For this reason, the protrusion part 223h of this example has a cross-sectional area smaller than the protrusion part 23h shown in FIG.

図10は、本発明の更に別の実施の形態のモータ用ステータに用いるボビン323の突出部323hの斜視図である。図5に示すボビン23と同じ部材には、図5に付した符号の数に300を加えた数を符号として付して説明を省略する。この突出部323hは、直方体形状を有している。したがって突出部323hの断面形状は、嵌合用凹部7aを前述の直交方向に切断したときの断面形状より小さい断面積を有する矩形状を有している。   FIG. 10 is a perspective view of the protruding portion 323h of the bobbin 323 used in the motor stator according to still another embodiment of the present invention. The same members as those of the bobbin 23 illustrated in FIG. 5 are denoted by the numbers obtained by adding 300 to the numbers of the numbers denoted in FIG. The protrusion 323h has a rectangular parallelepiped shape. Therefore, the cross-sectional shape of the protruding portion 323h has a rectangular shape having a smaller cross-sectional area than the cross-sectional shape when the fitting recess 7a is cut in the aforementioned orthogonal direction.

図11は、本発明の更に別の実施の形態のモータ用ステータに用いる励磁巻線部405の斜視図である。図5に示すボビン23と同じ部材には、図5に付した符号の数に400を加えた数を符号として付して説明を省略する。この励磁巻線部405のボビン423には、第1の連結部分423eの先端領域の幅方向(一対の平坦部分423dが並ぶ方向)の両角部(一対の部分423iの角部)に、テーパ面423jがそれぞれ形成されている。そして、2つのテーパ面423jの間の寸法は、一対の平坦部分423dに近付くに従って大きくなるように形成されている。その結果、第1の連結部分423eの突出部423h及び一対の部分423iを含む先端領域の形状は、先端から一対の平坦部分423dに近付くに従って一対の平坦部分423dが並ぶ幅方向の寸法が徐々に大きくなる形状になっている。このような形状にすると、磁極構成体をヨークに嵌合する際に、ボビン423の第1の連結部分423eの先端領域の両側の角部がヨークと当たって、嵌合の障害になるのを防ぐことができる。またこの例では2つのテーパ面423jは直線的に傾斜する面であるが、一対の部分423iの角部に丸みを付ける(両角部を凸状に湾曲させる)ようにしてもよい。   FIG. 11 is a perspective view of an excitation winding portion 405 used in a motor stator according to still another embodiment of the present invention. The same members as those of the bobbin 23 shown in FIG. 5 are denoted by the numbers obtained by adding 400 to the numbers of the numbers given in FIG. The bobbin 423 of the excitation winding portion 405 has tapered surfaces at both corners (corner portions of the pair of portions 423i) in the width direction (the direction in which the pair of flat portions 423d are arranged) of the first connection portion 423e. 423j is formed. The dimension between the two tapered surfaces 423j is formed so as to increase as it approaches the pair of flat portions 423d. As a result, the shape of the tip region including the protruding portion 423h and the pair of portions 423i of the first connecting portion 423e gradually increases in the widthwise dimension in which the pair of flat portions 423d are aligned as the pair approaches the pair of flat portions 423d from the tip. It has a larger shape. With such a shape, when the magnetic pole component is fitted to the yoke, the corners on both sides of the distal end region of the first connecting portion 423e of the bobbin 423 come into contact with the yoke, resulting in a hindrance to the fitting. Can be prevented. In this example, the two tapered surfaces 423j are linearly inclined surfaces, but the corners of the pair of portions 423i may be rounded (both corners are curved in a convex shape).

本発明の第1の実施の形態のモータ用ステータの正面図である。It is a front view of the stator for motors of the 1st Embodiment of this invention. 図1に示すステータに用いるステータコアの正面図である。It is a front view of the stator core used for the stator shown in FIG. 図1に示すステータに用いるヨーク用磁性鋼板と磁極用磁性鋼板を鋼板材料から打ち抜き加工する態様を説明するための図である。It is a figure for demonstrating the aspect which stamps from the steel plate material the magnetic steel plate for yokes and the magnetic steel plate for magnetic poles used for the stator shown in FIG. 図1に示すステータに用いる励磁巻線部の斜視図である。It is a perspective view of the exciting winding part used for the stator shown in FIG. 図1に示すステータに用いるボビンの斜視図である。It is a perspective view of the bobbin used for the stator shown in FIG. 図1に示すステータを組み立てる態様を説明するための図である。It is a figure for demonstrating the aspect which assembles the stator shown in FIG. (A)及び(B)は、図1に示すステータを組み立てる態様を説明するための図である。(A) And (B) is a figure for demonstrating the aspect which assembles the stator shown in FIG. 本発明の他の実施の形態のモータ用ステータに用いるボビンの斜視図である。It is a perspective view of the bobbin used for the stator for motors of other embodiments of the present invention. 本発明の更に他の実施の形態のモータ用ステータに用いるボビンの突出部の斜視図である。It is a perspective view of the protrusion part of the bobbin used for the stator for motors of further another embodiment of this invention. 本発明の更に別の実施の形態のモータ用ステータに用いるボビンの突出部の斜視図である。It is a perspective view of the protrusion part of the bobbin used for the stator for motors of further another embodiment of this invention. 本発明の更に別の実施の形態のモータ用ステータに用いる励磁巻線部の斜視図である。It is a perspective view of the excitation winding part used for the stator for motors of another embodiment of the present invention.

符号の説明Explanation of symbols

1 モータ用ステータ
3 ステータコア
5 励磁巻線部
7 ヨーク
9 磁極構成体
7a 嵌合用凹部
7b 一対の平面部
7c 一対の傾斜平面部
13 極柱
15 磁極面形成部
17 連結部
19 一対の空間
23 ボビン
23a 筒状部
23b 第1の鍔部
23c 第2の鍔部
23d 平坦部分
23e 第1の連結部分
23f 第2の連結部分
23g ストッパ部
23h 突出部
25 巻線導体
DESCRIPTION OF SYMBOLS 1 Motor stator 3 Stator core 5 Excitation winding part 7 Yoke 9 Magnetic pole structure 7a Fitting recessed part 7b A pair of plane part 7c A pair of inclined plane part 13 A pole pillar 15 A magnetic pole surface formation part 17 A connection part 19 A pair of space 23 Bobbin 23a Cylindrical part 23b 1st collar part 23c 2nd collar part 23d Flat part 23e 1st connection part 23f 2nd connection part 23g Stopper part 23h Protrusion part 25 Winding conductor

Claims (5)

環状のヨーク及び前記環状のヨークの内側に嵌合された磁極構成体を有するステータコアと、
前記磁極構成体に設けられた複数の励磁巻線部とを備え、
前記磁極構成体は、前記環状のヨークの内側に前記ヨークの周方向に間隔をあけて配置され、それぞれ前記ヨークに連結された一端と該一端よりも径方向内側に位置する他端とを有して前記励磁巻線部が装着される複数の極柱と、前記他端にそれぞれ設けられて内周側に磁極面を有する複数の磁極面形成部と、隣接する2つの前記磁極面形成部をそれぞれ連結する複数の連結部とを有し、
前記ヨーク及び前記磁極構成体は、それぞれ複数枚の磁性鋼板が積層されて構成され、
前記ヨークの内周部に、前記複数枚の磁性鋼板の積層方向の両方向に向かって開口し且つ前記磁極構成体に向かって開口して、前記複数の極柱の前記一端がそれぞれ嵌合される複数の嵌合用凹部が形成され、
前記ヨークの内周部には、前記複数の嵌合用凹部の前記周方向両側に前記嵌合用凹部の内面と連続する一対の平面部がそれぞれ形成され、
前記励磁巻線部は、絶縁材料によって形成され前記極柱に嵌合されるボビンと、前記ボビンに巻回された巻線導体とから構成され、
前記ボビンは、前記極柱に嵌合されて前記巻線導体が巻回される筒状部と、前記筒状部の一方の端部に設けられて前記ヨークの前記一対の平面部と接触する一対の平坦部分を有する第1の鍔部と、前記筒状部の他方の端部に設けられて前記磁極面形成部と接触する第2の鍔部とを一体に備えているモータ用ステータであって、
前記第1の鍔部は前記一対の平坦部分のそれぞれの一端を連結する第1の連結部分と前記一対の平坦部分のそれぞれの他端を連結する第2の連結部分とを備えており、前記第1の連結部分には、前記磁極構成体の前記複数の極柱の前記一端が前記複数の嵌合用凹部に嵌合される際に、前記嵌合用凹部内を通過して前記嵌合用凹部の外側に出る突出部が一体に設けられており、
前記突出部を前記磁性鋼板と平行で且つ前記積層方向と直交する直交方向に切断したときの断面形状は、前記嵌合用凹部を前記直交方向に切断したときの断面形状と相似形であり、
前記突出部の前記断面形状は、前記極柱の前記一端が前記嵌合用凹部に嵌合される際に、前記嵌合用凹部の内面と前記突出部の外面とが接触する形状を有していることを特徴とするモータ用ステータ。
A stator core having an annular yoke and a magnetic pole structure fitted inside the annular yoke;
A plurality of exciting winding portions provided in the magnetic pole structure,
The magnetic pole structure is disposed on the inner side of the annular yoke at intervals in the circumferential direction of the yoke, and has one end connected to the yoke and the other end positioned radially inward of the one end. A plurality of pole columns to which the exciting winding portion is mounted, a plurality of magnetic pole surface forming portions each provided at the other end and having a magnetic pole surface on the inner peripheral side, and two adjacent magnetic pole surface forming portions A plurality of connecting portions that respectively connect the
The yoke and the magnetic pole component are each configured by laminating a plurality of magnetic steel plates,
The one end of each of the plurality of pole columns is fitted to the inner peripheral portion of the yoke so as to open toward both directions in the stacking direction of the plurality of magnetic steel plates and toward the magnetic pole component. A plurality of recesses for fitting are formed,
A pair of plane portions that are continuous with the inner surfaces of the fitting recesses are formed on both sides in the circumferential direction of the plurality of fitting recesses, respectively, on the inner peripheral portion of the yoke,
The exciting winding part is composed of a bobbin formed of an insulating material and fitted to the pole column, and a winding conductor wound around the bobbin,
The bobbin is fitted to the pole column and is wound around the winding conductor, and is provided at one end of the cylindrical portion and contacts the pair of flat portions of the yoke. A motor stator integrally including a first flange portion having a pair of flat portions and a second flange portion provided at the other end portion of the cylindrical portion and in contact with the magnetic pole surface forming portion. There,
The first flange includes a first connecting portion that connects one end of each of the pair of flat portions and a second connecting portion that connects each other end of the pair of flat portions, The first connecting portion includes a fitting recess that passes through the fitting recess when the one ends of the pole poles of the magnetic pole structure are fitted into the fitting recesses. Protruding part that goes out is provided integrally,
The cross-sectional shape when the protruding portion is cut in the orthogonal direction parallel to the magnetic steel plate and orthogonal to the stacking direction is similar to the cross-sectional shape when the fitting recess is cut in the orthogonal direction,
The cross-sectional shape of the protrusion has a shape in which the inner surface of the fitting recess and the outer surface of the protrusion contact when the one end of the pole column is fitted into the fitting recess. A stator for a motor.
前記第1の鍔部の前記第2の連結部分には、前記極柱の前記一端が前記嵌合用凹部内に完全に嵌合されたときに、前記ヨークと当接するストッパ部が一体に形成されている請求項に記載のモータ用ステータ。 The second connecting portion of the first flange portion is integrally formed with a stopper portion that comes into contact with the yoke when the one end of the pole pole is completely fitted into the fitting recess. The stator for a motor according to claim 1 . 前記ボビンの前記一対の平坦部分には、前記極柱が嵌合される貫通孔に沿ってそれぞれ延びる一対のリブが一体に形成されており、
前記嵌合用凹部の前記内面は、前記一対の平面部とそれぞれ連続する一対の傾斜平面部によって構成されており、
前記一対の傾斜平面部と前記嵌合用凹部に嵌合された前記極柱の前記一端との間に、前記ボビンの前記一対のリブがそれぞれ嵌合される一対の空間が形成されるように、前記一対の傾斜平面部の寸法が定められている請求項1または2に記載のモータ用ステータ。
The pair of flat portions of the bobbin are integrally formed with a pair of ribs extending along a through hole into which the pole column is fitted,
The inner surface of the recess for fitting is constituted by a pair of inclined plane portions that are respectively continuous with the pair of plane portions,
A pair of spaces into which the pair of ribs of the bobbin are respectively fitted are formed between the pair of inclined flat portions and the one end of the pole column fitted into the fitting recess. the pair of inclined plane portions motor stator according to claim 1 or 2 dimensions is defined for.
前記第1の連結部分の先端領域は、先端から前記一対の平坦部分に近付くに従って前記一対の平坦部分が並ぶ幅方向の寸法が徐々に大きくなる形状を有している請求項1,2またはに記載のモータ用ステータ。 The distal end section of the first connecting portion of claim 1, 2 or 3 wherein the pair of width direction dimension flat portions are arranged has a gradually larger shape as they approach to the pair of flat portions from the tip The stator for motors described in 1. 前記第1の連結部分の前記先端領域の前記幅方向の両角部にはテーパ面がそれぞれ形成されており、2つの前記テーパ面の間の寸法は、前記一対の平坦部分に近付くに従って大きくなるように形成されている請求項に記載のモータ用ステータ。 Tapered surfaces are respectively formed at both corners in the width direction of the tip region of the first connecting portion, and the dimension between the two tapered surfaces increases as the pair of flat portions approaches. The stator for motors according to claim 4 formed in the above.
JP2008029187A 2007-02-13 2008-02-08 Stator for motor Active JP5281803B2 (en)

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AT08250509T ATE503295T1 (en) 2007-02-13 2008-02-12 STAND FOR AN ENGINE
EP08250509A EP1959542B1 (en) 2007-02-13 2008-02-12 Stator for motor
DE602008005656T DE602008005656D1 (en) 2007-02-13 2008-02-12 Stand for a motor
CN2008100090939A CN101247054B (en) 2007-02-13 2008-02-13 Stator for motor
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