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JP5111136B2 - Image forming apparatus - Google Patents

Image forming apparatus Download PDF

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JP5111136B2
JP5111136B2 JP2008024140A JP2008024140A JP5111136B2 JP 5111136 B2 JP5111136 B2 JP 5111136B2 JP 2008024140 A JP2008024140 A JP 2008024140A JP 2008024140 A JP2008024140 A JP 2008024140A JP 5111136 B2 JP5111136 B2 JP 5111136B2
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transfer
gap forming
image
forming member
gap
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JP2009186589A (en
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崇 橋本
哲夫 渡辺
俊幸 安藤
隆 程島
誠治 星野
英剛 野口
達彦 及川
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Ricoh Co Ltd
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Ricoh Co Ltd
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Description

本発明は、単葉のシート状の記録媒体へ記録する電子写真方式、静電記録方式、イオノグラフィー方式、磁気記録方式等の画像形成方式を採用した複写機、プリンタ、ファクシミリ等の画像形成装置に関し、より詳しくは、像担持体や中間転写体の速度変動を抑制するようにした画像形成装置に関する。   The present invention relates to an image forming apparatus such as a copying machine, a printer, and a facsimile machine that employs an image forming method such as an electrophotographic method, an electrostatic recording method, an ionography method, and a magnetic recording method for recording on a single-sheet recording medium. More specifically, the present invention relates to an image forming apparatus that suppresses speed fluctuations of an image carrier and an intermediate transfer member.

従来、この種の画像形成装置としては、像担持体上に画像が形成されないときに、像担持体を回転駆動する駆動手段からの駆動力により、像担持体と圧力ロールの少なくとも一方を移動させて圧接部の離間を行い、像担持体と圧力ロールの圧接部間に記録媒体が進入するタイミングと同期させて、像担持体と圧力ロールとを圧接させる付勢手段の付勢力を利用して圧接部の離間を解除するようにしたものが知られている(例えば、特許文献1参照。)。   Conventionally, in this type of image forming apparatus, when an image is not formed on the image carrier, at least one of the image carrier and the pressure roll is moved by a driving force from a driving unit that rotationally drives the image carrier. Using the urging force of the urging means that presses the image carrier and the pressure roll in synchronization with the timing at which the recording medium enters between the pressure contact portions of the image carrier and the pressure roll. A device that releases the separation of the press contact portion is known (for example, see Patent Document 1).

また、記録媒体の厚さに応じた押し下げ量で転写部材を押し下げて、像担持体と転写部材間に間隙を持たせることによって、像担持体と転写部材との圧接部に記録媒体が突入するときに発生する像担持体の速度変動を抑制するようにしたものが知られている(例えば、特許文献2参照。)。   In addition, the recording member enters the pressure contact portion between the image carrier and the transfer member by pushing down the transfer member with a push-down amount corresponding to the thickness of the recording medium to provide a gap between the image carrier and the transfer member. An image carrier that suppresses the speed fluctuation of the image carrier that is sometimes generated is known (for example, see Patent Document 2).

また、像担持体あるいは転写部材に凹溝部を設け、記録媒体の厚さよりも間隔が狭い間隙を像担持体と転写部材との圧接部に形成し、像担持体と転写部材との圧接部への記録媒体の突入時に発生する像担持体の速度変動を抑制するようにしたものが知られている(例えば、特許文献3参照。)。
特開平6−274051号公報 特開平4−242276号公報 実公昭56−47639号公報
In addition, a concave groove is provided in the image carrier or transfer member, and a gap narrower than the thickness of the recording medium is formed in the pressure contact portion between the image carrier and the transfer member. There is known one that suppresses the speed fluctuation of the image carrier that occurs when the recording medium enters (see, for example, Patent Document 3).
JP-A-6-274051 JP-A-4-242276 Japanese Utility Model Publication No. 56-47639

しかしながら、特許文献1に記載のものは、記録媒体が突入するまで圧接部を離間させているので、記録媒体の突入時における像担持体の回転負荷が抑制されることは期待できるが、圧接部の離間を解除する際に、像担持体、記録媒体、転写ローラ間が付勢手段の付勢力によって衝突してしまい、像担持体に回転負荷が生じ、画像劣化の原因となるという問題があった。   However, since the pressure contact portion is separated until the recording medium enters in the one described in Patent Document 1, it can be expected that the rotational load on the image carrier when the recording medium enters is suppressed. When releasing the separation, the image carrier, the recording medium, and the transfer roller collide with each other due to the urging force of the urging means, causing a rotational load on the image carrier and causing image deterioration. It was.

また、特許文献2に記載のものは、記録媒体の厚さに応じた押し下げ量で転写部材を押し下げて、像担持体と転写部材間に間隙を持たせることによって、記録媒体の突入時の速度変動の低減効果を記録媒体の厚さによらず得られると考えられるが、記録媒体の厚さを検知する装置を備えたり、記録媒体の厚さに応じて調整量を決定し駆動しなければならず、装置としては高コストで煩雑なものになるという問題があった。   Further, the one disclosed in Japanese Patent Application Laid-Open No. H10-228707 depresses the transfer member by a depressing amount corresponding to the thickness of the recording medium so that a gap is provided between the image carrier and the transfer member, so that the speed when the recording medium enters is increased. Although it is considered that the effect of reducing fluctuations can be obtained regardless of the thickness of the recording medium, a device for detecting the thickness of the recording medium must be provided, or the adjustment amount must be determined and driven according to the thickness of the recording medium. In other words, there is a problem that the apparatus is expensive and complicated.

また、特許文献3に記載のものは、凹状の溝部を用いて間隙を形成しており、記録媒体の突入時における像担持体の回転負荷が抑制されることは期待できるが、凹状の溝部を設けた部分のみ像担持体または転写部材が接する状態になるため、接触部分に局所的な応力集中が発生し、長期間使用の際には転写部材に塑性変形が発生する恐れがあるという問題があった。   In addition, the one described in Patent Document 3 forms a gap using a concave groove, and it can be expected that the rotational load of the image carrier when the recording medium enters is suppressed. Since the image carrier or the transfer member is in contact with only the provided portion, there is a problem that local stress concentration occurs at the contact portion, and the transfer member may be plastically deformed during long-term use. there were.

また、一般に、電子写真方式を採用した従来の画像形成装置であって、記録紙を挟んだ状態で転写ローラを像担持体に押圧して転写を行う転写方式を採用したものは、転写ローラと像担持体との圧接部に記録紙の先端が突入する際に像担持体の搬送速度が一時的に遅くなる現象が生じ、特に記録紙が厚いものであるほどその現象は顕著になるという問題がある。特に、近年は、装置の小型化の要請から、レジストローラから転写ローラと像担持体との圧接部までの距離が短くなっているため、像担持体の速度変動は従来以上に問題となっている。   In general, a conventional image forming apparatus adopting an electrophotographic method, which employs a transfer method in which a transfer roller is pressed against an image carrier with a recording sheet sandwiched between them, is a transfer roller. When the leading edge of the recording paper enters the pressure contact portion with the image carrier, a phenomenon that the conveying speed of the image carrier temporarily decreases occurs, and the phenomenon becomes more remarkable as the recording paper is thicker. There is. In particular, in recent years, the distance from the registration roller to the pressure contact portion between the transfer roller and the image carrier has become shorter due to a request for downsizing of the apparatus, and thus the speed fluctuation of the image carrier has become more problematic than before. Yes.

像担持体の搬送速度が一時的に遅くなるこの現象により、転写プロセスだけでなく、感光体上で行われるクリーニング、露光、現像のプロセスの線速までもが変動し、主走査方向の筋や、副走査方向の帯状濃淡ムラ、画像ずれ等のバンディングと呼ばれる画像不良が生じるという問題がある。   Due to this phenomenon in which the conveyance speed of the image carrier temporarily decreases, not only the transfer process, but also the linear speed of the cleaning, exposure, and development processes performed on the photosensitive member fluctuate. There is a problem in that image defects called banding such as band-like shading unevenness in the sub-scanning direction and image displacement occur.

本発明は、上述のような従来の問題を解決するためになされたもので、像担持体に生じる回転負荷を低減して良好な画像形成を行うことができる画像形成装置を提供することを目的とする。   SUMMARY An advantage of some aspects of the invention is that it provides an image forming apparatus capable of reducing the rotational load generated on an image carrier and performing good image formation. And

本発明に係る画像形成装置は、画像を担持して回転する像担持体と、前記像担持体が担持する画像を記録媒体に転写する転写部材と、前記像担持体と前記転写部材とを近接および離間させる近接離間手段と、前記像担持体と前記転写部材の両端部から前記像担持体と前記転写部材との間に間隙形成部材を挿脱する間隙形成部材駆動手段と、前記像担持体と前記転写部材との間に記録媒体を搬送する記録媒体搬送手段と、間隙形成部材駆動手段により前記像担持体と前記転写部材の両端部の間に間隙形成部材を挿入させるとともに、前記近接離隔手段により前記像担持体と前記転写部材とを近接させて間隙形成部材を挟み込んでから、前記記録媒体搬送手段により前記像担持体と前記転写部材との間に記録媒体を搬送させる制御手段とを備えたことを特徴とする An image forming apparatus according to the present invention includes an image carrier that rotates while carrying an image, a transfer member that transfers an image carried by the image carrier to a recording medium, and the image carrier and the transfer member that are close to each other. And a proximity separating means for separating, a gap forming member driving means for inserting / removing a gap forming member between the image carrier and the transfer member from both ends of the image carrier and the transfer member, and the image carrier A recording medium conveying means for conveying a recording medium between the image forming member and the transfer member, and a gap forming member driving means for inserting a gap forming member between the image carrier and both ends of the transfer member, and A control means for conveying the recording medium between the image carrier and the transfer member by the recording medium conveying means after the image carrier and the transfer member are brought close to each other by the means Prepared And wherein the door

この構成により、間隙形成部材を転写部材と像担持体に両端で挟持させることによって、転写部材と像担持体の距離を所定の距離離した状態で保持できるため、記録媒体が転写部材と像担持体の間に突入する前後における転写部材と像担持体の距離の差を少なくすることができ、記録媒体が転写部材と像担持体の間に突入するときに発生する像担持体速度変動を抑制できる。したがって、像担持体に生じる回転負荷を低減して良好な画像形成を行うことができる。また、転写部材が像担持体に対して離間している状態で間隙形成部材を挿入することにより、転写部材と像担持体とが圧接している状態で間隙形成部材を挿入する場合よりも、間隙形成部材の挿入時に像担持体に回転負荷が発生する恐れを減少することができる。また、間隙形成部材駆動手段により間隙形成部材が像担持体と転写部材の両端部の間に挿脱されるようになっているので、間隙形成部材が像担持体と転写部材の両端部の間に常に挿入される場合よりも、間隙形成部材、像担持体および転写部材の磨耗や塑性変形を防止することができ、間隙形成部材駆動手段を制御することにより、必要に応じて間隙形成部材を転写部材と像担持体の離間時に挿入するようにすることができる。   With this configuration, the gap forming member is sandwiched between the transfer member and the image carrier at both ends, so that the distance between the transfer member and the image carrier can be maintained at a predetermined distance. The difference between the distance between the transfer member and the image carrier before and after entering the body can be reduced, and the fluctuation of the image carrier speed that occurs when the recording medium enters between the transfer member and the image carrier is suppressed. it can. Therefore, it is possible to reduce the rotational load generated on the image carrier and perform good image formation. Also, by inserting the gap forming member in a state where the transfer member is separated from the image carrier, the gap forming member is inserted in a state where the transfer member and the image carrier are in pressure contact with each other. It is possible to reduce the possibility that a rotational load is generated on the image carrier when the gap forming member is inserted. Further, since the gap forming member is inserted and removed between the both ends of the image carrier and the transfer member by the gap forming member driving means, the gap forming member is interposed between the both ends of the image carrier and the transfer member. It is possible to prevent wear and plastic deformation of the gap forming member, the image carrier and the transfer member as compared with the case where the gap forming member is always inserted, and by controlling the gap forming member driving means, the gap forming member can be It can be inserted when the transfer member is separated from the image carrier.

また、本発明に係る画像形成装置は、前記間隙形成部材駆動手段により前記像担持体と前記転写部材の両端部から前記像担持体と前記転写部材との間に間隙形成部材を挿入させるか否かを選択する選択手段を備えたことを特徴とする。 In the image forming apparatus according to the present invention, the gap forming member driving unit may insert a gap forming member between the image carrier and the transfer member from both ends of the image carrier and the transfer member. It is characterized by comprising selection means for selecting the above.

この構成により、使用する記録媒体の厚さに応じて像担持体と転写部材の両端部の間に間隙形成部材を挿入させるか否かを利用者が選択することができるので、記録媒体が厚紙であるときのみ間隙形成部材を挿入させ、記録媒体が普通紙等の薄いものであるときに転写部間隙形成部材を挿入してしまうことにより像担持体と転写部材の間に十分な圧力が生じず転写性が悪化することを防止することができる。   With this configuration, the user can select whether or not to insert a gap forming member between both ends of the image carrier and the transfer member according to the thickness of the recording medium to be used. When the gap forming member is inserted only when the recording medium is a thin sheet of plain paper or the like, sufficient pressure is generated between the image carrier and the transfer member by inserting the transfer portion gap forming member. Therefore, it is possible to prevent the transferability from deteriorating.

また、本発明に係る画像形成装置は、前記間隙形成部材が、予め設定された厚さを有する円形のシート状部材からなり、前記像担持体と前記転写部材との間に挟み込まれているときに、前記像担持体と前記転写部材の両端部より外側の位置を回転中心として、前記像担持体または前記転写部材の少なくとも一方に接触して従動回転することを特徴とする。 In the image forming apparatus according to the present invention, the gap forming member is formed of a circular sheet-like member having a preset thickness and is sandwiched between the image carrier and the transfer member. Further, the image bearing member and the transfer member are driven to rotate while being in contact with at least one of the image bearing member or the transfer member with a position outside the both end portions of the image bearing member and the transfer member as a rotation center.

この構成により、転写部材と像担持体とが近接している間、間隙形成部材が像担持体と転写部材の両端の間に挟み込まれた状態を維持することができ、像担持体と転写部材との間に間隙形成部材の厚さに相当する間隙を安定して形成することができる。   With this configuration, it is possible to maintain the state in which the gap forming member is sandwiched between both ends of the image carrier and the transfer member while the transfer member and the image carrier are close to each other. A gap corresponding to the thickness of the gap forming member can be formed stably.

また、本発明に係る画像形成装置は、前記間隙形成部材の回転平面が、前記近接離隔手段により近接させられた前記像担持体と前記転写部材との接触面と略同一面上に位置することを特徴とする。   In the image forming apparatus according to the present invention, the rotation plane of the gap forming member is positioned substantially on the same plane as the contact surface between the image carrier and the transfer member brought close to each other by the proximity / separation unit. It is characterized by.

この構成により、間隙形成部材の回転平面が像担持体と転写部材との接触面と略同一面上となることにより、像担持体と転写部材とが近接したときに、間隙形成部材の片方の面にのみ像担持体または転写部材が接触することがなく、像担持体と転写部材との間の間隙が間隙形成部材の厚さよりも大きくなってしまうことを防止できるので、像担持体と転写部材との間に間隙形成部材の厚さに相当する間隙を安定して形成することができる。また、間隙形成部材の片方の面にのみ像担持体または転写部材が接触して、間隙形成部材が屈曲したり塑性変形してしまうことを防止することができる。   With this configuration, the rotation plane of the gap forming member is substantially flush with the contact surface between the image carrier and the transfer member, so that when the image carrier and the transfer member are close to each other, Since the image carrier or the transfer member is not in contact with only the surface, the gap between the image carrier and the transfer member can be prevented from becoming larger than the thickness of the gap forming member. A gap corresponding to the thickness of the gap forming member can be stably formed between the member and the member. Further, it can be prevented that the image carrier or the transfer member is in contact with only one surface of the gap forming member and the gap forming member is bent or plastically deformed.

また、本発明に係る画像形成装置は、前記間隙形成部材駆動手段により前記像担持体と前記転写部材の両端部から前記像担持体と前記転写部材との間に挿入される部分の間隙形成部材の厚さを変更することにより、前記像担持体と前記転写部材の間に形成される間隙の量を制御する間隙形成量制御手段と、前記間隙形成量制御手段により制御される間隙の量を選択する間隙形成量選択手段とを備えたことを特徴とする。 The image forming apparatus according to the present invention includes a gap forming member at a portion inserted between the image carrier and the transfer member from both ends of the image carrier and the transfer member by the gap forming member driving unit. By changing the thickness, the gap formation amount control means for controlling the amount of the gap formed between the image carrier and the transfer member, and the gap amount controlled by the gap formation amount control means And a gap forming amount selecting means for selecting.

この構成により、像担持体と転写部材の両端部の間に挿入される部分の間隙形成部材の厚さを変更することにより、像担持体と転写部材の間に形成される間隙の量を、記録媒体の厚さに応じて選択および制御することができるので、記録媒体への転写性が悪化することなく、記録媒体が転写部材と像担持体の間に突入するときの像担持体の速度変動を抑制することができる。   With this configuration, the amount of the gap formed between the image carrier and the transfer member can be reduced by changing the thickness of the gap forming member at the portion inserted between the both ends of the image carrier and the transfer member. Since it can be selected and controlled according to the thickness of the recording medium, the speed of the image carrier when the recording medium enters between the transfer member and the image carrier without deteriorating the transferability to the recording medium. Variations can be suppressed.

また、本発明に係る画像形成装置は、前記間隙形成部材が、前記間隙形成部材の挿入方向に対して厚さ分布を有し、前記間隙形成量制御手段は、間隙形成部材駆動手段により前記像担持体と前記転写部材の両端部から前記像担持体と前記転写部材との間に挿入される間隙形成部材の挿入量を変更することにより、前記像担持体と前記転写部材の間に形成される間隙の量を制御することを特徴とする。 Further, in the image forming apparatus according to the present invention, the gap forming member has a thickness distribution with respect to the insertion direction of the gap forming member, and the gap forming amount control means is operated by the gap forming member driving means. It is formed between the image carrier and the transfer member by changing the insertion amount of a gap forming member inserted between the image carrier and the transfer member from both ends of the carrier and the transfer member. The amount of the gap is controlled.

この構成により、間隙形成部材を付け替えたりすることなく、転写部材と像担持体の間に異なる大きさの間隙を形成することができるので、簡便で低コストな構成で、記録媒体への転写性が悪化することなく、記録媒体が転写部材と像担持体の間に突入するときの像担持体の速度変動を抑制することができる。   With this configuration, gaps of different sizes can be formed between the transfer member and the image carrier without changing the gap forming member, so that transfer to a recording medium can be performed with a simple and low-cost configuration. Without deteriorating, it is possible to suppress the speed fluctuation of the image carrier when the recording medium enters between the transfer member and the image carrier.

また、本発明に係る画像形成装置は、間隙形成部材駆動手段が、1つの駆動源により駆動されて前記像担持体と前記転写部材の両端部から前記像担持体と前記転写部材との間に間隙形成部材を挿入することを特徴とする。 In the image forming apparatus according to the present invention, the gap forming member driving unit is driven by a single driving source so that the gap between the image carrier and the transfer member is between both ends of the image carrier and the transfer member. A gap forming member is inserted.

この構成により、1つの駆動源により像担持体と転写部材の両端部の間に間隙形成部材を挿入して、像担持体と転写部材との間の間隙を複数設定することができるので、簡便な構成とすることができ、低コスト化を実現することができる。   With this configuration, a single driving source can insert a gap forming member between both ends of the image carrier and the transfer member to set a plurality of gaps between the image carrier and the transfer member. The cost can be reduced.

本発明によれば、像担持体に生じる回転負荷を低減して良好な画像形成を行うことができる画像形成装置を提供することができる。   According to the present invention, it is possible to provide an image forming apparatus capable of reducing the rotational load generated on the image carrier and performing good image formation.

以下、本発明の実施の形態について、図面を参照して説明する。   Embodiments of the present invention will be described below with reference to the drawings.

(第1の実施の形態)
図1は、本発明の第1の実施の形態に係る画像形成装置の概略構成図である。
(First embodiment)
FIG. 1 is a schematic configuration diagram of an image forming apparatus according to a first embodiment of the present invention.

まず、構成について説明する。   First, the configuration will be described.

図1に示すように、画像形成装置50は、プリンタ部100、給紙部200、スキャナ部300および原稿自動搬送部400を備えている。   As shown in FIG. 1, the image forming apparatus 50 includes a printer unit 100, a paper feed unit 200, a scanner unit 300, and an automatic document feeder 400.

プリンタ部100は、中間転写部101および露光装置、画像形成部、定着ユニット、トナー供給装置等を備え、記録媒体である用紙8(図2参照)に画像形成を行うものである。給紙部200は、複数の給紙カセット、用紙搬送路等を備え、用紙8の貯留および搬送をするものである。スキャナ部300は、コンタクトガラス301を備え、コンタクトガラス301上に載置された原稿の画像情報を読み取るものである。また、原稿自動搬送部400は、原稿トレー401を備え、原稿トレー401に載置された原稿をコンタクトガラス301上に搬送するものである。すなわち、画像形成装置50は、本発明に係る画像形成装置を、カラーレーザ複写機に適用した例を示している。   The printer unit 100 includes an intermediate transfer unit 101, an exposure device, an image forming unit, a fixing unit, a toner supply device, and the like, and forms an image on a sheet 8 (see FIG. 2) that is a recording medium. The paper feed unit 200 includes a plurality of paper feed cassettes, a paper transport path, and the like, and stores and transports the paper 8. The scanner unit 300 includes a contact glass 301 and reads image information of a document placed on the contact glass 301. The automatic document feeder 400 includes a document tray 401 and conveys a document placed on the document tray 401 onto the contact glass 301. That is, the image forming apparatus 50 shows an example in which the image forming apparatus according to the present invention is applied to a color laser copying machine.

図2は、本発明の第1の実施の形態に係る画像形成装置の中間転写部の断面図である。   FIG. 2 is a cross-sectional view of the intermediate transfer portion of the image forming apparatus according to the first embodiment of the present invention.

図2に示すように、中間転写部101は、像担持体としての中間転写ベルト2、駆動ローラ3、従動ローラ4、テンションローラ5、対向ローラ6、転写ローラ7を備えている。像担持体である中間転写ベルト2は、駆動ローラ3、従動ローラ4、テンションローラ5および対向ローラ6によって張架されて、駆動ローラ3によって図の時計回りに駆動されるようになっている。中間転写ベルト2は、シアン、マゼンタ、イエロー、ブラックの各色にそれぞれ対応する4つの感光体ドラム1から一次転写されたトナー像を担持し、このトナー像を対向ローラ6および対向ローラ6に圧接するように設けられた転写ローラ7まで移動するようになっている。   As shown in FIG. 2, the intermediate transfer unit 101 includes an intermediate transfer belt 2 as an image carrier, a driving roller 3, a driven roller 4, a tension roller 5, a counter roller 6, and a transfer roller 7. The intermediate transfer belt 2 as an image carrier is stretched by a driving roller 3, a driven roller 4, a tension roller 5, and a counter roller 6, and is driven by the driving roller 3 in the clockwise direction in the figure. The intermediate transfer belt 2 carries toner images primarily transferred from the four photosensitive drums 1 corresponding to cyan, magenta, yellow, and black colors, and presses the toner images against the opposing roller 6 and the opposing roller 6. It moves to the transfer roller 7 provided in this way.

転写ローラ7の転写ローラ軸10は、転写ローラ支持フレーム111により軸支されている。転写ローラ支持フレーム111は、圧縮バネ9により対向ローラ6に向って付勢されている。転写ローラ支持フレーム111の一端部は、支持フレーム回動支点112で支持されており、転写ローラ支持フレーム111の他端部の上面は、押下げカム113と接している。   The transfer roller shaft 10 of the transfer roller 7 is supported by a transfer roller support frame 111. The transfer roller support frame 111 is urged toward the opposing roller 6 by the compression spring 9. One end of the transfer roller support frame 111 is supported by a support frame rotation fulcrum 112, and the upper surface of the other end of the transfer roller support frame 111 is in contact with the pressing cam 113.

押下げカム113は、その回転角度に応じて、転写ローラ支持フレーム111を圧縮バネ9の付勢力に逆らって下方に押下げるようになっている。   The push-down cam 113 pushes the transfer roller support frame 111 downward against the urging force of the compression spring 9 according to the rotation angle.

転写ローラ支持フレーム111は、押下げカム113の回転により支持フレーム回動支点112を中心として上下に揺動するようになっている。このため、転写ローラ支持フレーム111が押下げカム113により下方に移動させられたときは転写ローラ7も下方に移動し、転写ローラ7と対向ローラ6とが離間する。また、圧縮バネ9により転写ローラ支持フレーム111が上方に移動させられたときは転写ローラ7も上方に移動して対向ローラ6に近接し、対向ローラ6の下部で中間転写ベルト2に接触して回転するようになっている。   The transfer roller support frame 111 swings up and down around the support frame rotation fulcrum 112 as the push cam 113 rotates. Therefore, when the transfer roller support frame 111 is moved downward by the pressing cam 113, the transfer roller 7 is also moved downward, and the transfer roller 7 and the opposing roller 6 are separated from each other. When the transfer roller support frame 111 is moved upward by the compression spring 9, the transfer roller 7 is also moved upward to come close to the opposing roller 6 and contact the intermediate transfer belt 2 below the opposing roller 6. It is designed to rotate.

本実施の形態では、ユーザーにより印刷ジョブが投入されてプロセスコントロールを行っている間は、転写ローラ支持フレーム111が下方に移動して転写ローラ7と対向ローラ6とが離間することにより、転写ローラ7と中間転写ベルト2とが離間し、中間転写ベルト2上の残トナーやプロセスコントロールによるトナーパターンが転写ローラ7に付着しないようになっている。   In the present embodiment, while a print job is input by the user and process control is performed, the transfer roller support frame 111 moves downward and the transfer roller 7 and the opposing roller 6 are separated from each other, thereby transferring the transfer roller. 7 and the intermediate transfer belt 2 are separated from each other, so that residual toner on the intermediate transfer belt 2 and a toner pattern by process control do not adhere to the transfer roller 7.

また、対向ローラ6および転写ローラ7は、中間転写ベルト2が担持するトナー像を用紙8に二次転写するようになっている。対向ローラ6と転写ローラ7の右側、すなわち用紙8の搬送方向上流側には、対向ローラ6と転写ローラ7とが中間転写ベルト2に圧接する圧接部に用紙8を搬送するレジストローラ26およびレジスト加圧ローラ27が設けられている。レジストローラ26は図示しないモータにより駆動され、レジスト加圧ローラ27はレジストローラ26と接触して従動する。   Further, the opposing roller 6 and the transfer roller 7 are configured to secondarily transfer the toner image carried by the intermediate transfer belt 2 onto the paper 8. On the right side of the opposing roller 6 and the transfer roller 7, that is, on the upstream side in the conveyance direction of the paper 8, a registration roller 26 that conveys the paper 8 to a pressure contact portion where the opposing roller 6 and the transfer roller 7 are in pressure contact with the intermediate transfer belt 2. A pressure roller 27 is provided. The registration roller 26 is driven by a motor (not shown), and the registration pressure roller 27 is driven in contact with the registration roller 26.

また、レジストローラ26およびレジスト加圧ローラ27の用紙搬送方向下流側の経路には、転写部102への用紙8の先端の突入を検知するとともに転写部102から用紙8の後端が抜けたことを検知する転写部用紙通過検知センサ19が設けられている。   Further, the entry of the leading edge of the sheet 8 into the transfer unit 102 is detected in the path downstream of the registration roller 26 and the registration pressure roller 27 in the sheet conveyance direction, and the trailing end of the sheet 8 is removed from the transfer unit 102. A transfer section paper passage detection sensor 19 for detecting the above is provided.

転写動作時には、給紙部200から供給された用紙8は、レジストローラ26およびレジスト加圧ローラ27の設置箇所で一旦待機し、中間転写ベルト2にトナー像が転写されると、レジストローラ26およびレジスト加圧ローラ27により、中間転写ベルト2上のトナー像の先端と同期をとって対向ローラ6と転写ローラ7が中間転写ベルト2に圧接する圧接部に搬送される。圧接部において中間転写ベルト2と転写ローラ7に挟まれた用紙8には、圧縮バネ9による加圧力と図示しない転写バイアスによって、中間転写ベルト2で担持されているトナー像が転写される。このように、画像形成装置50は、一次転写によりトナー像が転写された中間転写ベルト2をレジストローラ26により挟持して搬送し、このトナー像を転写ローラ7により用紙8に二次転写する中間転写方式を採用するものである。なお、対向ローラ6と転写ローラ7は転写部102を構成するとともに、レジストローラ26、レジスト加圧ローラ27はレジスト部103を構成している。像担持体は、中間転写ベルト2に限定されるものではなく、感光体ドラム1であってもよい。すなわち、図2は、中間転写ベルト2と転写ローラ7とが接触して用紙8に二次転写を行う中間転写タイプの構成を示すものであるが、感光体ドラム1と転写ローラ7とが接触して用紙8に直接転写を行う直接転写タイプの構成であっても、本発明を適用することができる。   During the transfer operation, the paper 8 supplied from the paper supply unit 200 stands by at the installation position of the registration roller 26 and the registration pressure roller 27, and when the toner image is transferred to the intermediate transfer belt 2, the registration roller 26 and By the registration pressure roller 27, the opposing roller 6 and the transfer roller 7 are conveyed to a pressure contact portion in pressure contact with the intermediate transfer belt 2 in synchronization with the leading edge of the toner image on the intermediate transfer belt 2. The toner image carried on the intermediate transfer belt 2 is transferred to the paper 8 sandwiched between the intermediate transfer belt 2 and the transfer roller 7 at the press contact portion by the pressure applied by the compression spring 9 and a transfer bias (not shown). As described above, the image forming apparatus 50 conveys the intermediate transfer belt 2 onto which the toner image has been transferred by the primary transfer while being sandwiched by the registration rollers 26, and the toner image is secondarily transferred onto the paper 8 by the transfer roller 7. A transfer method is adopted. The counter roller 6 and the transfer roller 7 constitute a transfer unit 102, and the registration roller 26 and the registration pressure roller 27 constitute a registration unit 103. The image carrier is not limited to the intermediate transfer belt 2 but may be the photosensitive drum 1. That is, FIG. 2 shows an intermediate transfer type configuration in which the intermediate transfer belt 2 and the transfer roller 7 are in contact with each other to perform secondary transfer on the paper 8, but the photosensitive drum 1 and the transfer roller 7 are in contact with each other. Thus, the present invention can be applied even to a direct transfer type configuration in which direct transfer is performed on the paper 8.

図3(a)、図3(b)は、本発明の第1の実施の形態に係る画像形成装置の待機時における転写部の上面図および断面図である。また、図4(a)、図4(b)は、本発明の第1の実施の形態に係る画像形成装置の転写部間隙形成部材挿入時における転写部の上面図および断面図である。また、図5(a)、図5(b)は、本発明の第1の実施の形態に係る画像形成装置の転写ローラ圧接時における転写部の上面図および断面図である。なお、図3〜図5では、中間転写ベルト2の図示を省略している。   FIG. 3A and FIG. 3B are a top view and a cross-sectional view of the transfer unit during standby of the image forming apparatus according to the first embodiment of the present invention. 4A and 4B are a top view and a cross-sectional view of the transfer unit when the transfer unit gap forming member is inserted in the image forming apparatus according to the first embodiment of the present invention. FIGS. 5A and 5B are a top view and a cross-sectional view of the transfer portion when the image forming apparatus according to the first embodiment of the present invention is pressed against the transfer roller. 3 to 5, the illustration of the intermediate transfer belt 2 is omitted.

図3〜図5に示すように、転写部102は、対向ローラ6と転写ローラ7とが中間転写ベルト2に圧接する転写圧接部18において中間転写ベルト2と転写ローラ7との間に間隙を形成する転写部間隙形成部材114と、この転写部間隙形成部材114を支持する転写部間隙形成部材支持部材115と、転写部間隙形成部材114が転写圧接部18の内外に移動するよう転写部間隙形成部材114を移動させるソレノイド116とを備えている。ソレノイド116は、フレーム109に固定されており、ソレノイド116のプランジャ116aは、転写部間隙形成部材支持部材115に固定されている。転写部間隙形成部材支持部材115は、引張りバネ117によって転写圧接部18から離隔する方向に付勢されている。   As shown in FIGS. 3 to 5, the transfer unit 102 has a gap between the intermediate transfer belt 2 and the transfer roller 7 at the transfer pressure contact portion 18 where the opposing roller 6 and the transfer roller 7 are pressed against the intermediate transfer belt 2. The transfer section gap forming member 114 to be formed, the transfer section gap forming member support member 115 that supports the transfer section gap forming member 114, and the transfer section gap forming member 114 so that the transfer section gap forming member 114 moves in and out of the transfer pressure contact portion 18. And a solenoid 116 for moving the forming member 114. The solenoid 116 is fixed to the frame 109, and the plunger 116 a of the solenoid 116 is fixed to the transfer part gap forming member support member 115. The transfer part gap forming member support member 115 is urged in a direction away from the transfer pressure contact part 18 by a tension spring 117.

ソレノイド116は、引張りバネ117の付勢力に逆らって、転写部間隙形成部材114を転写圧接部18の側に移動させることにより、転写部間隙形成部材114を転写圧接部18内に挿入するようになっている。   The solenoid 116 moves the transfer portion gap forming member 114 toward the transfer pressure contact portion 18 against the urging force of the tension spring 117 so that the transfer portion gap forming member 114 is inserted into the transfer pressure contact portion 18. It has become.

転写部間隙形成部材114は、円形のシート状の部材からなり、図4(a)、図5(a)に示すように、中間転写ベルト2と転写ローラ7との間に挟み込まれているときに、中間転写ベルト2と転写ローラ7の両端部の間より外側の位置を回転中心として、中間転写ベルト2または転写ローラ7の少なくとも一方に接触して従動回転するようになっている。転写部間隙形成部材114の回転平面は、図4(b)、図5(b)に示すように、モータ126、押下げカム113により近接させられた中間転写ベルト2と転写ローラ7との接触面と略同一面上に位置するようになっている。   The transfer part gap forming member 114 is formed of a circular sheet-like member, and is sandwiched between the intermediate transfer belt 2 and the transfer roller 7 as shown in FIGS. 4 (a) and 5 (a). In addition, the rotation is driven by contacting at least one of the intermediate transfer belt 2 or the transfer roller 7 with the position outside the interval between both ends of the intermediate transfer belt 2 and the transfer roller 7 as a rotation center. As shown in FIGS. 4B and 5B, the rotation plane of the transfer portion gap forming member 114 is in contact with the transfer roller 7 and the intermediate transfer belt 2 brought close to each other by the motor 126 and the push-down cam 113. It is located on substantially the same plane as the plane.

転写部間隙形成部材114は、後述する厚紙モードが想定する厚紙の用紙8の厚さよりも薄い厚さに予め設定されている。このため、転写部間隙形成部材114により中間転写ベルト2と転写ローラ7の間に十分な圧力が生じず転写性が悪化することが防止されるようになっている。なお、図3〜図5は、対向ローラ6と転写ローラ7の一端側を示しているが、対向ローラ6と転写ローラ7の他端側も上記と同様に構成されている。   The transfer part gap forming member 114 is set in advance to a thickness smaller than the thickness of the thick paper 8 assumed in a thick paper mode to be described later. For this reason, the transfer portion gap forming member 114 prevents a sufficient pressure from being generated between the intermediate transfer belt 2 and the transfer roller 7, thereby preventing the transferability from deteriorating. 3 to 5 show one end sides of the opposing roller 6 and the transfer roller 7, the other end sides of the opposing roller 6 and the transfer roller 7 are also configured in the same manner as described above.

転写部間隙形成部材114は、中間転写ベルト2と転写ローラ7に挟まれたときに双方のローラに密着するための十分な柔軟性が要求されるとともに、中間転写ベルト2と転写ローラ7に挟まれていない待機状態においては復元力によりある程度の平面性を保っていなければならない。そのため、転写部間隙形成部材114には、可撓性の材料を用いている。可撓性の材料としては、例えば、ポリエチレンテレフタレート(PET)、ポリカーボネート(PC)、ポリアミド(ナイロン)、ポリイミド(PI)等の高分子材料が好適であり、特にポリイミド(PI)は機械的特性に優れており好ましい。また、可撓性の材料として金属材料からなる材料を用いる場合は、金属薄板として市場に供給されているリン青銅条、ベリリウム銅条等が好適であるが、ステンレス鋼条は機械的特性に優れるためより好適である。ステンレス鋼条としてはSUS304−CSPが最も優れている。また、ステンレス鋼条としては析出硬化系のSUS631−CSPがあるが、繰り返し疲労を考慮すれば、オーステナイト系のSUS631−CSPを用いることが好ましい。また、転写部間隙形成部材12は、所望の肉厚に加工し易い電鋳法によりニッケル箔で製作することもできる。   The transfer portion gap forming member 114 is required to have sufficient flexibility to be in close contact with both rollers when sandwiched between the intermediate transfer belt 2 and the transfer roller 7 and is sandwiched between the intermediate transfer belt 2 and the transfer roller 7. In the standby state where it is not, a certain degree of flatness must be maintained by the restoring force. Therefore, a flexible material is used for the transfer portion gap forming member 114. As the flexible material, for example, polymer materials such as polyethylene terephthalate (PET), polycarbonate (PC), polyamide (nylon), and polyimide (PI) are suitable. In particular, polyimide (PI) has mechanical properties. It is excellent and preferable. In addition, when a material made of a metal material is used as a flexible material, phosphor bronze strips, beryllium copper strips, etc. that are supplied to the market as metal thin plates are suitable, but stainless steel strips have excellent mechanical properties. Therefore, it is more preferable. SUS304-CSP is the most excellent stainless steel strip. Further, as the stainless steel strip, there is precipitation hardening SUS631-CSP, but it is preferable to use austenitic SUS631-CSP in consideration of repeated fatigue. Moreover, the transfer part gap forming member 12 can also be made of nickel foil by an electroforming method that can be easily processed into a desired thickness.

図6は、本発明の第1の実施の形態に係る画像形成装置の制御部を示すブロック図である。   FIG. 6 is a block diagram showing a control unit of the image forming apparatus according to the first embodiment of the present invention.

図6に示すように、制御部104は、転写部用紙通過検知センサ19からの検知信号が入力されるマイクロプロセッサ21と、ソレノイド116を駆動するソレノイド駆動回路22と、押下げカム113を回転するモータ126を駆動するモータ駆動回路125とを備えている。マイクロプロセッサ21は、転写部用紙通過検知センサ19からの検知信号を含む種々の信号に基づいて、ソレノイド駆動回路22およびモータ駆動回路125を制御するようになっている。また、制御部104は、図示しない操作部等からユーザーにより選択および入力された動作モード(厚紙モードであるか否か等)を受け付けてこの動作モードを記憶する他、画像形成装置50の種々の動作を制御するようになっている。   As shown in FIG. 6, the control unit 104 rotates the microprocessor 21 to which the detection signal from the transfer unit paper passage detection sensor 19 is input, the solenoid drive circuit 22 that drives the solenoid 116, and the push cam 113. And a motor drive circuit 125 that drives the motor 126. The microprocessor 21 controls the solenoid drive circuit 22 and the motor drive circuit 125 based on various signals including detection signals from the transfer section paper passage detection sensor 19. Further, the control unit 104 receives an operation mode (whether it is a cardboard mode, etc.) selected and input by a user from an operation unit (not shown) and stores the operation mode, and various types of image forming apparatus 50. It is designed to control the operation.

次に、このように構成された画像形成装置50の動作を説明する。   Next, the operation of the image forming apparatus 50 configured as described above will be described.

図7は、本発明の第1の実施の形態に係る画像形成装置の制御部の動作を説明するフロー図である。また、図8〜図12は、本発明の第1の実施の形態に係る画像形成装置の転写部の動作を時系列で示す断面図である。   FIG. 7 is a flowchart for explaining the operation of the control unit of the image forming apparatus according to the first embodiment of the present invention. 8 to 12 are sectional views showing the operation of the transfer unit of the image forming apparatus according to the first embodiment of the present invention in time series.

図7に示すように、制御部104は、プリントの待機時において、ユーザーの指示により設定されたモードが厚紙モードであるか否かを判別して(ステップS1)、厚紙モードである場合はプリント要求があるか否かを判別する(ステップS2)。   As shown in FIG. 7, the control unit 104 determines whether or not the mode set by the user's instruction is the thick paper mode when waiting for printing (step S1). It is determined whether or not there is a request (step S2).

ステップS1の判別を行っている待機時においては、図8に示すように、押下げカム113の働きにより、転写ローラ7が対向ローラ6から離間した状態となっている。また、転写部間隙形成部材114が転写ローラ7と対向ローラ6とのニップ部から外に出た状態となっている。   At the time of standby in which the determination in step S1 is performed, the transfer roller 7 is separated from the opposing roller 6 by the action of the push-down cam 113 as shown in FIG. Further, the transfer portion gap forming member 114 is in a state of protruding from the nip portion between the transfer roller 7 and the opposing roller 6.

ステップS2においてプリント要求があると判別された場合、制御部104は、プロセスコントロール等を開始し(ステップS3)、用紙8の印刷が開始されたか否かを判別する(ステップS4)。ステップS4の判別は、感光体ドラム1における電子写真プロセスの開始、転写部用紙通過検知センサ19による用紙8の先端の検知等に基づいて行われる。   If it is determined in step S2 that there is a print request, the control unit 104 starts process control or the like (step S3), and determines whether printing of the paper 8 is started (step S4). The determination in step S4 is performed based on the start of the electrophotographic process on the photosensitive drum 1, the detection of the leading edge of the paper 8 by the transfer portion paper passage detection sensor 19, and the like.

ステップS4において用紙8の印刷が開始されたと判別された場合、制御部104は、ソレノイド116をオンにして、図9に示すように、転写部間隙形成部材114を転写ローラ7と対向ローラ6のニップ部に挿入する(ステップS5)。   If it is determined in step S4 that printing of the paper 8 has started, the control unit 104 turns on the solenoid 116 to move the transfer unit gap forming member 114 between the transfer roller 7 and the opposing roller 6 as shown in FIG. Insert into the nip (step S5).

次いで、制御部104は、押下げカム113を回転させて、圧縮バネ9により転写ローラ7を対向ローラ6に対して付勢させる(ステップS6)。このとき、図10に示すように、転写ローラ7と対向ローラ6とは双方の両端部において転写部間隙形成部材114を挟み込んだ状態となり、転写ローラ7と対向ローラ6との間には、転写部間隙形成部材114の厚さに相当する間隙が形成された状態となる。なお、転写ローラ7および対向ローラ6の弾性により、転写ローラ7と対向ローラ6との軸線方向中央部の間隙の大きさは、転写部間隙形成部材114の厚さよりも小さな値となる。   Next, the control unit 104 rotates the push cam 113 to urge the transfer roller 7 against the opposing roller 6 by the compression spring 9 (step S6). At this time, as shown in FIG. 10, the transfer roller 7 and the counter roller 6 are in a state in which the transfer portion gap forming member 114 is sandwiched between both ends, and the transfer roller 7 and the counter roller 6 are not transferred. A gap corresponding to the thickness of the gap forming member 114 is formed. Note that due to the elasticity of the transfer roller 7 and the counter roller 6, the size of the gap in the center in the axial direction between the transfer roller 7 and the counter roller 6 is smaller than the thickness of the transfer unit gap forming member 114.

また、転写ローラ7と対向ローラ6の間に用紙8が挟み込まれると、図11に示すように、転写ローラ7と対向ローラ6との間には、用紙8の厚さに相当する間隙が形成された状態となる。   Further, when the paper 8 is sandwiched between the transfer roller 7 and the counter roller 6, a gap corresponding to the thickness of the paper 8 is formed between the transfer roller 7 and the counter roller 6, as shown in FIG. It will be in the state.

次いで、制御部104は、最終用紙の転写が終了したか否かを判別し(ステップS7)、最終用紙の転写が終了したと判別した場合に、押下げカム113を回転させて、図12に示すように、転写ローラ7を対向ローラ6から離間させる(ステップS8)。   Next, the control unit 104 determines whether or not the transfer of the final sheet has been completed (step S7). If it is determined that the transfer of the final sheet has been completed, the control unit 104 rotates the push cam 113 to return to FIG. As shown, the transfer roller 7 is separated from the opposing roller 6 (step S8).

次いで、制御部104は、ソレノイド116をオフにして転写部間隙形成部材114を転写ローラ7と対向ローラ6のニップ部から外に移動する(ステップS9)。ステップS9が終了すると、転写部102は再び待機状態となる。   Next, the control unit 104 turns off the solenoid 116 and moves the transfer unit gap forming member 114 out of the nip portion between the transfer roller 7 and the opposing roller 6 (step S9). When step S9 ends, the transfer unit 102 enters a standby state again.

なお、厚紙より薄い通常の厚さの用紙8を対象としたモードが設定されているとき、すなわち、ステップS1において厚紙モードであると判別されなかった場合、ステップS5、ステップS9以外の処理が実行され、転写部間隙形成部材114は転写部102の圧接部に挿入されないようになっている。   When the mode for the normal thickness paper 8 thinner than the thick paper is set, that is, when it is not determined in step S1 that the paper is in the thick paper mode, processes other than steps S5 and S9 are executed. Thus, the transfer portion gap forming member 114 is not inserted into the pressure contact portion of the transfer portion 102.

以上のように、本実施の形態に係る画像形成装置は、画像を担持して回転する中間転写ベルト2と、中間転写ベルト2が担持する画像を用紙8に転写する転写ローラ7と、中間転写ベルト2と転写ローラ7とを近接および離間させるモータ126、押下げカム113と、中間転写ベルト2と転写ローラ7の両端部の間に転写部間隙形成部材114を挿脱するソレノイド116と、中間転写ベルト2と転写ローラ7との間に用紙8を搬送するレジストローラ26、レジスト加圧ローラ27と、ソレノイド116により中間転写ベルト2と転写ローラ7の両端部の間に転写部間隙形成部材114を挿入させるとともに、モータ126、押下げカム113により中間転写ベルト2と転写ローラ7とを近接させて転写部間隙形成部材114を挟み込んでから、レジストローラ26、レジスト加圧ローラ27により中間転写ベルト2と転写ローラ7との間に用紙8を搬送させる制御部104とを備えたので、転写部間隙形成部材114を転写ローラ7と中間転写ベルト2の両端で挟持させることによって、転写ローラ7と中間転写ベルト2の距離を所定の距離離した状態で保持できるため、用紙8が転写ローラ7と中間転写ベルト2の間に突入する前後における転写ローラ7と中間転写ベルト2の距離の差を少なくすることができ、用紙8が転写ローラ7と中間転写ベルト2の間に突入するときに発生する中間転写ベルト2の速度変動を抑制できる。したがって、中間転写ベルト2に生じる回転負荷を低減して良好な画像形成を行うことができる。また、転写ローラ7が中間転写ベルト2に対して離間している状態で転写部間隙形成部材114を挿入することにより、転写ローラ7と中間転写ベルト2とが圧接している状態で転写部間隙形成部材114を挿入する場合よりも、転写部間隙形成部材114の挿入時に中間転写ベルト2に回転負荷が発生する恐れを減少することができる。また、ソレノイド116により転写部間隙形成部材114が中間転写ベルト2と転写ローラ7の両端部の間に挿脱されるようになっているので、転写部間隙形成部材114が中間転写ベルト2と転写ローラ7の両端部の間に常に挿入される場合よりも、転写部間隙形成部材114、中間転写ベルト2および転写ローラ7の磨耗や塑性変形を防止することができ、ソレノイド116を制御することにより、必要に応じて転写部間隙形成部材114を転写ローラ7と中間転写ベルト2の離間時に挿入するようにすることができる。   As described above, the image forming apparatus according to the present embodiment includes the intermediate transfer belt 2 that rotates while supporting an image, the transfer roller 7 that transfers the image carried by the intermediate transfer belt 2 to the paper 8, and the intermediate transfer. A motor 126 that moves the belt 2 and the transfer roller 7 close to and away from each other, a push cam 113, a solenoid 116 that inserts and removes the transfer portion gap forming member 114 between both ends of the intermediate transfer belt 2 and the transfer roller 7, A transfer roller gap forming member 114 is provided between both ends of the intermediate transfer belt 2 and the transfer roller 7 by a registration roller 26 that conveys the paper 8 between the transfer belt 2 and the transfer roller 7, a resist pressure roller 27, and a solenoid 116. And the intermediate transfer belt 2 and the transfer roller 7 are brought close to each other by the motor 126 and the push-down cam 113 and the transfer portion gap forming member 114 is sandwiched between them. And a control unit 104 that conveys the paper 8 between the intermediate transfer belt 2 and the transfer roller 7 by the registration roller 26 and the registration pressure roller 27, so that the transfer unit gap forming member 114 and the transfer roller 7 are intermediate. By holding the transfer belt 2 at both ends, the distance between the transfer roller 7 and the intermediate transfer belt 2 can be held at a predetermined distance. Therefore, before and after the sheet 8 enters between the transfer roller 7 and the intermediate transfer belt 2. The difference in the distance between the transfer roller 7 and the intermediate transfer belt 2 can be reduced, and the speed fluctuation of the intermediate transfer belt 2 that occurs when the paper 8 enters between the transfer roller 7 and the intermediate transfer belt 2 can be suppressed. . Therefore, it is possible to reduce the rotational load generated on the intermediate transfer belt 2 and perform good image formation. Further, the transfer portion gap forming member 114 is inserted in a state where the transfer roller 7 is separated from the intermediate transfer belt 2, so that the transfer portion gap is kept in contact with the transfer roller 7 and the intermediate transfer belt 2. Compared with the case where the forming member 114 is inserted, it is possible to reduce the possibility that a rotational load is generated on the intermediate transfer belt 2 when the transfer portion gap forming member 114 is inserted. Further, since the transfer portion gap forming member 114 is inserted and removed between the intermediate transfer belt 2 and both ends of the transfer roller 7 by the solenoid 116, the transfer portion gap forming member 114 is transferred to the intermediate transfer belt 2 and the transfer roller 7. It is possible to prevent wear and plastic deformation of the transfer portion gap forming member 114, the intermediate transfer belt 2 and the transfer roller 7 as compared with the case where the roller 7 is always inserted between both ends, and by controlling the solenoid 116. If necessary, the transfer portion gap forming member 114 can be inserted when the transfer roller 7 and the intermediate transfer belt 2 are separated from each other.

また、本実施の形態に係る画像形成装置は、ソレノイド116により中間転写ベルト2と転写ローラ7の両端部の間に転写部間隙形成部材114を挿入させるか否かを選択する制御部104を備えたので、使用する用紙8の厚さに応じて中間転写ベルト2と転写ローラ7の両端部の間に転写部間隙形成部材114を挿入させるか否かを利用者が選択することができるので、用紙8が厚紙であるときのみ転写部間隙形成部材114を挿入させ、用紙8が普通紙等の薄いものであるときに転写部間隙形成部材114を挿入してしまうことにより中間転写ベルト2と転写ローラ7の間に十分な圧力が生じず転写性が悪化することを防止することができる。   Further, the image forming apparatus according to the present embodiment includes a control unit 104 that selects whether or not the transfer unit gap forming member 114 is inserted between both ends of the intermediate transfer belt 2 and the transfer roller 7 by the solenoid 116. Therefore, the user can select whether or not to insert the transfer portion gap forming member 114 between the both ends of the intermediate transfer belt 2 and the transfer roller 7 according to the thickness of the paper 8 to be used. The transfer portion gap forming member 114 is inserted only when the paper 8 is a thick paper, and the transfer portion gap forming member 114 is inserted when the paper 8 is a thin paper such as plain paper. It can be prevented that sufficient pressure is not generated between the rollers 7 and transferability is deteriorated.

また、本実施の形態に係る画像形成装置は、転写部間隙形成部材114が、予め設定された厚さを有する円形のシート状部材からなり、中間転写ベルト2と転写ローラ7との間に挟み込まれているときに、中間転写ベルト2と転写ローラ7の両端部の間より外側の位置を回転中心として、中間転写ベルト2または転写ローラ7の少なくとも一方に接触して従動回転するので、転写ローラ7と中間転写ベルト2とが近接している間、転写部間隙形成部材114が中間転写ベルト2と転写ローラ7の両端の間に挟み込まれた状態を維持することができ、中間転写ベルト2と転写ローラ7との間に転写部間隙形成部材114の厚さに相当する間隙を安定して形成することができる。   In the image forming apparatus according to the present embodiment, the transfer portion gap forming member 114 is formed of a circular sheet-like member having a preset thickness, and is sandwiched between the intermediate transfer belt 2 and the transfer roller 7. The roller is driven and rotated in contact with at least one of the intermediate transfer belt 2 or the transfer roller 7 with the position outside the end portion between the intermediate transfer belt 2 and the transfer roller 7 as a rotation center. 7 and the intermediate transfer belt 2 are close to each other, the state in which the transfer portion gap forming member 114 is sandwiched between both ends of the intermediate transfer belt 2 and the transfer roller 7 can be maintained. A gap corresponding to the thickness of the transfer portion gap forming member 114 can be stably formed between the transfer roller 7 and the transfer roller 7.

また、本実施の形態に係る画像形成装置は、転写部間隙形成部材114の回転平面が、モータ126、押下げカム113により近接させられた中間転写ベルト2と転写ローラ7との接触面と略同一面上に位置するので、転写部間隙形成部材114の回転平面が中間転写ベルト2と転写ローラ7との接触面と略同一面上となることにより、中間転写ベルト2と転写ローラ7とが近接したときに、転写部間隙形成部材114の片方の面にのみ中間転写ベルト2または転写ローラ7が接触することがなく、中間転写ベルト2と転写ローラ7との間の間隙が転写部間隙形成部材114の厚さよりも大きくなってしまうことを防止できるので、中間転写ベルト2と転写ローラ7との間に転写部間隙形成部材114の厚さに相当する間隙を安定して形成することができる。また、転写部間隙形成部材114の片方の面にのみ中間転写ベルト2または転写ローラ7が接触して、転写部間隙形成部材114が屈曲したり塑性変形してしまうことを防止することができる。   Further, in the image forming apparatus according to the present embodiment, the rotation plane of the transfer portion gap forming member 114 is substantially the same as the contact surface between the intermediate transfer belt 2 and the transfer roller 7 that are brought close to each other by the motor 126 and the push-down cam 113. Since the rotation plane of the transfer portion gap forming member 114 is substantially on the same plane as the contact surface between the intermediate transfer belt 2 and the transfer roller 7, the intermediate transfer belt 2 and the transfer roller 7 are located on the same plane. When close to each other, the intermediate transfer belt 2 or the transfer roller 7 does not come into contact with only one surface of the transfer portion gap forming member 114, and the gap between the intermediate transfer belt 2 and the transfer roller 7 forms the transfer portion gap. Since the thickness of the member 114 can be prevented from becoming larger, a gap corresponding to the thickness of the transfer portion gap forming member 114 is stably formed between the intermediate transfer belt 2 and the transfer roller 7. It is possible. Further, it is possible to prevent the intermediate transfer belt 2 or the transfer roller 7 from contacting only one surface of the transfer portion gap forming member 114 and bending or plastically deforming the transfer portion gap forming member 114.

(第2の実施の形態)
図13(a)、図13(b)は、本発明の第2の実施の形態に係る画像形成装置の待機時における転写部の上面図および断面図である。また、図14(a)、図14(b)は、本発明の第2の実施の形態に係る画像形成装置の中厚紙に対応する転写部間隙形成部材挿入時における転写部の上面図および断面図である。また、図15(a)、図15(b)は、本発明の第2の実施の形態に係る画像形成装置の最厚紙に対応する転写部間隙形成部材挿入時における転写部の上面図および断面図である。なお、前述の実施の形態と同様の構成には同一の符号を付して説明を省略する。
(Second Embodiment)
FIG. 13A and FIG. 13B are a top view and a cross-sectional view of the transfer unit when the image forming apparatus according to the second embodiment of the present invention is on standby. FIGS. 14A and 14B are a top view and a cross-sectional view of the transfer unit when the transfer unit gap forming member corresponding to the medium thickness paper of the image forming apparatus according to the second embodiment of the present invention is inserted. FIG. FIGS. 15A and 15B are a top view and a cross-sectional view of the transfer unit when the transfer unit gap forming member corresponding to the thickest paper of the image forming apparatus according to the second embodiment of the present invention is inserted. FIG. In addition, the same code | symbol is attached | subjected to the structure similar to the above-mentioned embodiment, and description is abbreviate | omitted.

図13〜図15に示すように、第1の実施の形態の転写部102に代わって、転写部142を備えている。転写部142は、対向ローラ6と転写ローラ7とが中間転写ベルト2に圧接する転写圧接部18において中間転写ベルト2と転写ローラ7との間に間隙を形成する円形シート状の転写部間隙形成部材114a、114bと、この転写部間隙形成部材114a、114bを支持する転写部間隙形成部材支持部材115と、転写部間隙形成部材114a、114bが転写圧接部18の内外に移動するよう転写部間隙形成部材114a、114bを移動させる間隙形成部材駆動カム119とを備えている。間隙形成部材駆動カム119は、間隙形成部材駆動モータ120の出力軸に設けられており、間隙形成部材駆動モータ120は、フレーム109に固定されている。間隙形成部材駆動カム119は、その回転角度に応じて転写部間隙形成部材支持部材115を転写圧接部18の側に移動するようになっている。また、転写部間隙形成部材支持部材115は、引張りバネ117によって転写圧接部18から離隔する方向に付勢されている。   As shown in FIGS. 13 to 15, a transfer unit 142 is provided in place of the transfer unit 102 of the first embodiment. The transfer unit 142 is a circular sheet-shaped transfer unit gap forming unit that forms a gap between the intermediate transfer belt 2 and the transfer roller 7 at the transfer pressure contact unit 18 where the opposing roller 6 and the transfer roller 7 are pressed against the intermediate transfer belt 2. Members 114a and 114b, transfer portion gap forming member support member 115 for supporting the transfer portion gap forming members 114a and 114b, and transfer portion gaps so that the transfer portion gap forming members 114a and 114b move in and out of the transfer pressure contact portion 18. And a gap forming member drive cam 119 for moving the forming members 114a and 114b. The gap forming member drive cam 119 is provided on the output shaft of the gap forming member drive motor 120, and the gap forming member drive motor 120 is fixed to the frame 109. The gap forming member driving cam 119 moves the transfer part gap forming member support member 115 toward the transfer pressure contact part 18 according to the rotation angle. Further, the transfer portion gap forming member support member 115 is urged in a direction away from the transfer pressure contact portion 18 by a tension spring 117.

すなわち、間隙形成部材駆動カム119は、その回転角度に応じて転写部間隙形成部材支持部材115を引張りバネ117の付勢力に逆らって転写圧接部18の側に移動させることにより、図14に示すように転写部間隙形成部材114aのみを転写圧接部18内に挿入する(中厚紙モード時の動作)か、または、図15に示すように転写部間隙形成部材114aと転写部間隙形成部材114bの両方を転写圧接部18内に挿入する(最厚紙モード時の動作)ようになっている。   That is, the gap forming member driving cam 119 moves the transfer part gap forming member support member 115 toward the transfer pressure contact part 18 against the urging force of the tension spring 117 according to the rotation angle thereof, as shown in FIG. As shown in FIG. 15, only the transfer part gap forming member 114a is inserted into the transfer pressure contact part 18 (operation in the medium-thick paper mode), or the transfer part gap forming member 114b and the transfer part gap forming member 114b are Both are inserted into the transfer pressure contact portion 18 (operation in the thickest paper mode).

具体的には、転写部間隙形成部材114aのみを転写圧接部18内に挿入する場合と、転写部間隙形成部材114aと転写部間隙形成部材114bの両方を転写圧接部18内に挿入する場合のそれぞれにおいて、転写部間隙形成部材支持部材115の移動量(挿入方向変位)と間隙形成部材駆動カム119の回転角度を対応付けるテーブルを後述する制御部105に記憶させておき、ユーザーが設定したジョブが中厚紙モードであるか最厚紙モードであるかに応じて間隙形成部材駆動モータ120による間隙形成部材駆動カム119の回転角度を制御するようになっている。   Specifically, when only the transfer part gap forming member 114a is inserted into the transfer pressure contact part 18, and when both the transfer part gap forming member 114a and the transfer part gap forming member 114b are inserted into the transfer pressure contact part 18. In each case, a table that associates the movement amount (displacement in the insertion direction) of the transfer portion gap forming member support member 115 and the rotation angle of the gap forming member drive cam 119 is stored in the control unit 105 described later, and a job set by the user is stored. The rotation angle of the gap forming member drive cam 119 by the gap forming member drive motor 120 is controlled depending on whether the medium thick paper mode or the thickest paper mode is selected.

転写部間隙形成部材114aは、220μmの厚さに設定されており、転写部間隙形成部材114bは、180μmの厚さに設定されている。転写部間隙形成部材114aと転写部間隙形成部材114bは重ね合わされている。また、転写部間隙形成部材114aの外径は、転写部間隙形成部材114bの外径よりも大きくなっており、転写部間隙形成部材114aの外周部が転写部間隙形成部材114bの外周部よりも転写圧接部18に近くなっている。このため、転写部間隙形成部材114a、114bを1つの部材として見たときに、転写部間隙形成部材114a、114bは、転写部間隙形成部材114a、114bの挿入方向に対して厚さ分布を有している。   The transfer portion gap forming member 114a is set to a thickness of 220 μm, and the transfer portion gap forming member 114b is set to a thickness of 180 μm. The transfer part gap forming member 114a and the transfer part gap forming member 114b are overlapped. Further, the outer diameter of the transfer portion gap forming member 114a is larger than the outer diameter of the transfer portion gap forming member 114b, and the outer peripheral portion of the transfer portion gap forming member 114a is larger than the outer peripheral portion of the transfer portion gap forming member 114b. It is close to the transfer pressure contact portion 18. Therefore, when the transfer part gap forming members 114a and 114b are viewed as one member, the transfer part gap forming members 114a and 114b have a thickness distribution with respect to the insertion direction of the transfer part gap forming members 114a and 114b. is doing.

なお、転写部間隙形成部材114a、114bの材料、材質は、第1の実施の形態と同様である。   The materials and materials of the transfer part gap forming members 114a and 114b are the same as those in the first embodiment.

なお、中厚紙モードおよび最厚紙モードとは、第1の実施の形態で説明した厚紙モードを細分類したモードである。中厚紙モードは、220kg紙(256g/m)以上の紙重量の用紙8に対応するモードであり、最厚紙モードは、309kg紙(359g/m
)以上の紙重量の用紙8に対応するモードである。本実施の形態では、中厚紙モード時には、図14に示すように、転写部間隙形成部材114aのみを転写圧接部18内に挿入することで、中間転写ベルト2と転写ローラ7が近接したときの間隙が転写部間隙形成部材114aの厚さである約220μmに保持されるようになっている。また、最厚紙モード時には、図15に示すように、転写部間隙形成部材114aと転写部間隙形成部材114bの両方を転写圧接部18内に挿入することで、中間転写ベルト2と転写ローラ7が近接したときの間隙が転写部間隙形成部材114aの厚さと転写部間隙形成部材114bの厚さの和である約400μm(220μm+180μm)に保持されるようになっている。中厚紙モードにおける転写部間隙形成部材114aの厚さである220μmは、中厚紙モードが想定する中厚紙の用紙8の厚さよりも薄いものとなっている。最厚紙モードにおける転写部間隙形成部材114a、114bの厚さの和である400μmは、最厚紙モードが想定する最厚紙の用紙8の厚さよりも薄いものとなっている。このため、転写部間隙形成部材114a、114bにより中間転写ベルト2と転写ローラ7の間に十分な圧力が生じず転写性が悪化することが防止されるようになっている。
The medium thick paper mode and the thickest paper mode are modes in which the thick paper mode described in the first embodiment is subdivided. Medium thick paper mode is a mode corresponding to 220kg paper (256g / m 2) or more paper weight of the sheet 8, the uppermost thick paper mode is 309Kg paper (359 g / m 2
This mode corresponds to the paper 8 having the above paper weight. In the present embodiment, in the middle-thick paper mode, as shown in FIG. 14, only the transfer portion gap forming member 114a is inserted into the transfer pressure contact portion 18 so that the intermediate transfer belt 2 and the transfer roller 7 are close to each other. The gap is held at about 220 μm, which is the thickness of the transfer part gap forming member 114a. In the thickest paper mode, as shown in FIG. 15, the intermediate transfer belt 2 and the transfer roller 7 are moved by inserting both the transfer portion gap forming member 114 a and the transfer portion gap forming member 114 b into the transfer pressure contact portion 18. The gap when approaching is maintained at about 400 μm (220 μm + 180 μm), which is the sum of the thickness of the transfer portion gap forming member 114a and the thickness of the transfer portion gap forming member 114b. The thickness of the transfer portion gap forming member 114a in the medium thick paper mode is 220 μm, which is smaller than the thickness of the medium thick paper 8 assumed in the medium thick paper mode. 400 μm, which is the sum of the thicknesses of the transfer portion gap forming members 114a and 114b in the thickest paper mode, is thinner than the thickness of the thickest paper 8 assumed in the thickest paper mode. For this reason, the transfer portion gap forming members 114a and 114b prevent a sufficient pressure from being generated between the intermediate transfer belt 2 and the transfer roller 7, thereby preventing the transferability from deteriorating.

図16は、本発明の第2の実施の形態に係る画像形成装置の転写部を制御する制御部のブロック図である。   FIG. 16 is a block diagram of a control unit that controls the transfer unit of the image forming apparatus according to the second embodiment of the present invention.

図16に示すように、制御部105は、転写部用紙通過検知センサ19からの検知信号が入力されるマイクロプロセッサ21と、間隙形成部材駆動モータ120を駆動する間隙形成部材駆動モータ駆動回路127と、押下げカム113を回転するモータ126を駆動するモータ駆動回路125とを備えている。マイクロプロセッサ21は、転写部用紙通過検知センサ19からの検知信号を含む種々の信号に基づいて、間隙形成部材駆動モータ駆動回路127およびモータ駆動回路125を制御するようになっている。また、制御部105は、図示しない操作部等からユーザーにより選択および入力された動作モード(中厚紙モードまたは最厚紙モードであるか否か等)を受け付けてこの動作モードを記憶する他、画像形成装置50の種々の動作を制御するようになっている。   As shown in FIG. 16, the control unit 105 includes a microprocessor 21 to which a detection signal from the transfer unit paper passage detection sensor 19 is input, a gap formation member drive motor drive circuit 127 that drives the gap formation member drive motor 120, and And a motor drive circuit 125 that drives a motor 126 that rotates the push cam 113. The microprocessor 21 controls the gap forming member drive motor drive circuit 127 and the motor drive circuit 125 based on various signals including detection signals from the transfer section paper passage detection sensor 19. Further, the control unit 105 receives an operation mode (whether it is the middle-thick paper mode or the thickest-paper mode, etc.) selected and input by the user from an operation unit (not shown) or the like and stores this operation mode. Various operations of the device 50 are controlled.

次に、このように構成された画像形成装置50の動作を説明する。   Next, the operation of the image forming apparatus 50 configured as described above will be described.

図17〜図19は、本発明の第2の実施の形態に係る画像形成装置の制御部の動作を説明するフロー図である。   17 to 19 are flowcharts for explaining the operation of the control unit of the image forming apparatus according to the second embodiment of the present invention.

図17に示すように、制御部105は、プリントの待機時において、ユーザーの指示により設定されたモードが厚紙モードであるか否かを判別して(ステップS11)、厚紙モードである場合はプリント要求があるか否かを判別する(ステップS12)。   As shown in FIG. 17, the control unit 105 determines whether or not the mode set by the user's instruction is the thick paper mode when waiting for printing (step S11). It is determined whether or not there is a request (step S12).

ステップS11の判別を行っている待機時においては、図13(a)、図13(b)に示すように、押下げカム113の働きにより、転写ローラ7が対向ローラ6から離間した状態となっている。また、転写部間隙形成部材114a、114bが転写ローラ7と対向ローラ6とのニップ部から外に出た状態となっている。   At the time of standby during the determination in step S11, as shown in FIGS. 13A and 13B, the transfer roller 7 is separated from the facing roller 6 by the action of the push-down cam 113. ing. In addition, the transfer portion gap forming members 114 a and 114 b are in a state of protruding from the nip portion between the transfer roller 7 and the opposing roller 6.

ステップS12においてプリント要求があると判別された場合、制御部105は、プロセスコントロール等を開始し(ステップS13)、ユーザーの指示により設定された厚紙モードが最厚紙モードであるか否かを判別して(ステップS14)、最厚紙モードであると判別されなかった場合は、図18に示す中厚紙モードの処理を実行し、最厚紙モードであると判別された場合は、図19に示す最厚紙モードの処理を実行する。   If it is determined in step S12 that there is a print request, the control unit 105 starts process control or the like (step S13), and determines whether the thick paper mode set by the user instruction is the thickest paper mode. (Step S14), if it is not determined that the paper is in the thickest paper mode, the middle thick paper mode process shown in FIG. 18 is executed. If it is determined that the paper is in the thickest paper mode, the thickest paper shown in FIG. Perform mode processing.

図18に示すように、中厚紙モードにおいては、制御部105は、用紙8の印刷が開始されたか否かを判別する(ステップS21)。ステップS21の判別は、感光体ドラム1における電子写真プロセスの開始、転写部用紙通過検知センサ19による用紙8の先端の検知等に基づいて行われる。   As shown in FIG. 18, in the medium-thick paper mode, the control unit 105 determines whether printing of the paper 8 has been started (step S21). The determination in step S21 is performed based on the start of the electrophotographic process on the photosensitive drum 1, the detection of the leading edge of the paper 8 by the transfer portion paper passage detection sensor 19, and the like.

ステップS21において用紙8の印刷が開始されたと判別された場合、制御部105は、間隙形成部材駆動モータ120の回転により間隙形成部材駆動カム119を駆動し、図14に示すように、転写部間隙形成部材114aのみを転写ローラ7と対向ローラ6のニップ部に挿入させる(ステップS22)。   If it is determined in step S21 that printing of the sheet 8 has started, the control unit 105 drives the gap forming member drive cam 119 by the rotation of the gap forming member drive motor 120, and as shown in FIG. Only the forming member 114a is inserted into the nip portion between the transfer roller 7 and the opposing roller 6 (step S22).

次いで、制御部105は、押下げカム113を回転させて、圧縮バネ9により転写ローラ7を対向ローラ6に対して付勢させる(ステップS23)。このとき、転写ローラ7と対向ローラ6とは双方の両端部において転写部間隙形成部材114aを挟み込んだ状態となり、転写ローラ7と対向ローラ6との間には、転写部間隙形成部材114aの厚さに相当する間隙が形成された状態となる。なお、転写ローラ7および対向ローラ6の弾性により、転写ローラ7と対向ローラ6との軸線方向中央部の間隙の大きさは、転写部間隙形成部材114aの厚さよりも小さな値となる。   Next, the control unit 105 rotates the push cam 113 to urge the transfer roller 7 against the opposing roller 6 by the compression spring 9 (step S23). At this time, the transfer roller 7 and the counter roller 6 are in a state where the transfer portion gap forming member 114a is sandwiched between both ends, and the thickness of the transfer portion gap forming member 114a is between the transfer roller 7 and the counter roller 6. A gap corresponding to this is formed. Note that due to the elasticity of the transfer roller 7 and the opposing roller 6, the size of the gap in the center in the axial direction between the transfer roller 7 and the opposing roller 6 becomes a value smaller than the thickness of the transfer portion gap forming member 114a.

また、転写ローラ7と対向ローラ6の間に用紙8が挟み込まれると、転写ローラ7と対向ローラ6との間には、用紙8の厚さに相当する間隙が形成された状態となる。   When the paper 8 is sandwiched between the transfer roller 7 and the opposing roller 6, a gap corresponding to the thickness of the paper 8 is formed between the transfer roller 7 and the opposing roller 6.

次いで、制御部105は、最終用紙の転写が終了したか否かを判別し(ステップS24)、最終用紙の転写が終了したと判別した場合に、押下げカム113を回転させて、転写ローラ7を対向ローラ6から離間させる(ステップS25)。   Next, the control unit 105 determines whether or not the transfer of the final sheet has been completed (step S24). If it is determined that the transfer of the final sheet has been completed, the control unit 105 rotates the pressing cam 113 to transfer the transfer roller 7. Is separated from the facing roller 6 (step S25).

次いで、制御部105は、間隙形成部材駆動モータ120の回転により間隙形成部材駆動カム119を駆動し、転写部間隙形成部材114aを転写ローラ7と対向ローラ6のニップ部から外に移動する(ステップS26)。ステップS26が終了すると、転写部142は再び待機状態となる。   Next, the control unit 105 drives the gap forming member driving cam 119 by the rotation of the gap forming member driving motor 120, and moves the transfer unit gap forming member 114a from the nip portion between the transfer roller 7 and the opposing roller 6 (step). S26). When step S26 is completed, the transfer unit 142 enters a standby state again.

一方、図19に示すように、最厚紙モードにおいては、制御部105は、用紙8の印刷が開始されたか否かを判別する(ステップS31)。ステップS31の判別は、感光体ドラム1における電子写真プロセスの開始、転写部用紙通過検知センサ19による用紙8の先端の検知等に基づいて行われる。   On the other hand, as shown in FIG. 19, in the thickest paper mode, the control unit 105 determines whether printing of the paper 8 has been started (step S31). The determination in step S31 is performed based on the start of the electrophotographic process on the photosensitive drum 1, the detection of the leading edge of the paper 8 by the transfer unit paper passage detection sensor 19, and the like.

ステップS31において用紙8の印刷が開始されたと判別された場合、制御部105は、間隙形成部材駆動モータ120の回転により間隙形成部材駆動カム119を駆動し、図15に示すように、転写部間隙形成部材114a、114bの両方を転写ローラ7と対向ローラ6のニップ部に挿入させる(ステップS32)。   When it is determined in step S31 that printing of the paper 8 has started, the control unit 105 drives the gap forming member drive cam 119 by the rotation of the gap forming member drive motor 120, and as shown in FIG. Both the forming members 114a and 114b are inserted into the nip portion between the transfer roller 7 and the counter roller 6 (step S32).

次いで、制御部105は、押下げカム113を回転させて、圧縮バネ9により転写ローラ7を対向ローラ6に対して付勢させる(ステップS33)。このとき、転写ローラ7と対向ローラ6とは双方の両端部において転写部間隙形成部材114aを挟み込んだ状態となり、転写ローラ7と対向ローラ6との間には、転写部間隙形成部材114a、114bの合計の厚さに相当する間隙が形成された状態となる。なお、転写ローラ7および対向ローラ6の弾性により、転写ローラ7と対向ローラ6との軸線方向中央部の間隙の大きさは、転写部間隙形成部材114a、114bの合計の厚さよりも小さな値となる。   Next, the control unit 105 rotates the push cam 113 to urge the transfer roller 7 against the opposing roller 6 by the compression spring 9 (step S33). At this time, the transfer roller 7 and the counter roller 6 are in a state where the transfer portion gap forming member 114a is sandwiched between both ends, and the transfer portion gap forming members 114a and 114b are interposed between the transfer roller 7 and the counter roller 6. A gap corresponding to the total thickness is formed. Note that due to the elasticity of the transfer roller 7 and the counter roller 6, the size of the gap between the transfer roller 7 and the counter roller 6 in the center in the axial direction is smaller than the total thickness of the transfer unit gap forming members 114a and 114b. Become.

また、転写ローラ7と対向ローラ6の間に用紙8が挟み込まれると、転写ローラ7と対向ローラ6との間には、用紙8の厚さに相当する間隙が形成された状態となる。   When the paper 8 is sandwiched between the transfer roller 7 and the opposing roller 6, a gap corresponding to the thickness of the paper 8 is formed between the transfer roller 7 and the opposing roller 6.

次いで、制御部105は、最終用紙の転写が終了したか否かを判別し(ステップS34)、最終用紙の転写が終了したと判別した場合に、押下げカム113を回転させて、転写ローラ7を対向ローラ6から離間させる(ステップS35)。   Next, the control unit 105 determines whether or not the transfer of the final sheet has been completed (step S34). If it is determined that the transfer of the final sheet has been completed, the control unit 105 rotates the pressing cam 113 to transfer the transfer roller 7. Is separated from the facing roller 6 (step S35).

次いで、制御部105は、間隙形成部材駆動モータ120の回転により間隙形成部材駆動カム119を駆動し、転写部間隙形成部材114a、114bを転写ローラ7と対向ローラ6のニップ部から外に移動する(ステップS36)。ステップS36が終了すると、転写部142は再び待機状態となる。   Next, the control unit 105 drives the gap forming member driving cam 119 by the rotation of the gap forming member driving motor 120, and moves the transfer unit gap forming members 114 a and 114 b from the nip portion between the transfer roller 7 and the opposing roller 6. (Step S36). When step S36 is completed, the transfer unit 142 enters a standby state again.

以上のように、本実施の形態に係る画像形成装置は、間隙形成部材駆動モータ120、間隙形成部材駆動カム119により中間転写ベルト2と転写ローラ7の両端部の間に挿入される部分の転写部間隙形成部材114a、114bの厚さを変更することにより、中間転写ベルト2と転写ローラ7の間に形成される間隙の量の選択および制御を行う制御部105とを備えたので、中間転写ベルト2と転写ローラ7の両端部の間に挿入される部分の転写部間隙形成部材114a、114bの厚さを変更することにより、中間転写ベルト2と転写ローラ7の間に形成される間隙の量を、用紙8の厚さに応じて選択および制御することができるので、用紙8への転写性が悪化することなく、用紙8が転写ローラ7と中間転写ベルト2の間に突入するときの中間転写ベルト2の速度変動を抑制することができる。   As described above, the image forming apparatus according to the present embodiment transfers a portion inserted between the both ends of the intermediate transfer belt 2 and the transfer roller 7 by the gap forming member driving motor 120 and the gap forming member driving cam 119. Since the control section 105 is provided for selecting and controlling the amount of the gap formed between the intermediate transfer belt 2 and the transfer roller 7 by changing the thickness of the section gap forming members 114a and 114b. The gap formed between the intermediate transfer belt 2 and the transfer roller 7 can be changed by changing the thickness of the transfer portion gap forming members 114 a and 114 b at the portions inserted between the belt 2 and both ends of the transfer roller 7. Since the amount can be selected and controlled in accordance with the thickness of the paper 8, when the paper 8 enters between the transfer roller 7 and the intermediate transfer belt 2 without deteriorating transferability to the paper 8. It is possible to suppress the velocity fluctuation of the intermediate transfer belt 2.

また、本実施の形態に係る画像形成装置は、転写部間隙形成部材114a、114bが、転写部間隙形成部材114a、114bの挿入方向に対して厚さ分布を有し、制御部105は、間隙形成部材駆動モータ120、間隙形成部材駆動カム119により中間転写ベルト2と転写ローラ7の両端部の間に挿入される転写部間隙形成部材114a、114bの挿入量を変更することにより、中間転写ベルト2と転写ローラ7の間に形成される間隙の量を制御するので、転写部間隙形成部材114a、114bを付け替えたりすることなく、転写ローラ7と中間転写ベルト2の間に異なる大きさの間隙を形成することができるので、簡便で低コストな構成で、用紙8への転写性が悪化することなく、用紙8が転写ローラ7と中間転写ベルト2の間に突入するときの中間転写ベルト2の速度変動を抑制することができる。   In the image forming apparatus according to the present embodiment, the transfer part gap forming members 114a and 114b have a thickness distribution with respect to the insertion direction of the transfer part gap forming members 114a and 114b. By changing the insertion amount of the transfer portion gap forming members 114a and 114b inserted between the intermediate transfer belt 2 and both ends of the transfer roller 7 by the forming member drive motor 120 and the gap forming member drive cam 119, the intermediate transfer belt is changed. 2 and the transfer roller 7, the amount of the gap between the transfer roller 7 and the intermediate transfer belt 2 can be changed without changing the transfer portion gap forming members 114a and 114b. Therefore, the sheet 8 can be placed between the transfer roller 7 and the intermediate transfer belt 2 without deterioration in transferability to the sheet 8 with a simple and low-cost configuration. It is possible to suppress the speed fluctuation of the intermediate transfer belt 2 at the time of rush.

(第3の実施の形態)
図20(a)は、本発明の第3の実施の形態に係る画像形成装置の転写部の上面図である。また、図20(b)は、本発明の第3の実施の形態に係る画像形成装置の転写部の断面図である。なお、前述の実施の形態と同様の構成には同一の符号を付して説明を省略する。本実施の形態は、第2の実施の形態において、転写部の両端の2つの間隙形成部材の駆動を1つの駆動源により行うことができるようにしたものである。
(Third embodiment)
FIG. 20A is a top view of the transfer unit of the image forming apparatus according to the third embodiment of the present invention. FIG. 20B is a cross-sectional view of the transfer portion of the image forming apparatus according to the third embodiment of the present invention. In addition, the same code | symbol is attached | subjected to the structure similar to the above-mentioned embodiment, and description is abbreviate | omitted. In the second embodiment, the two gap forming members at both ends of the transfer portion can be driven by one driving source in the second embodiment.

図20(a)、図20(b)に示すように、転写部152は、転写部間隙形成部材114a、114bを支持する転写部間隙形成部材支持部材115と、転写部間隙形成部材支持部材115を支持するラック122と、2つのラック122に歯合するとともに間隙形成部材駆動モータ120により駆動されるピニオンギヤ121とを備えている。2つのラック122は、ピニオンギヤ121を互いに挟むように配置されている。   As shown in FIGS. 20A and 20B, the transfer unit 152 includes a transfer unit gap forming member support member 115 that supports the transfer unit gap forming members 114a and 114b, and a transfer unit gap forming member support member 115. And a pinion gear 121 that meshes with the two racks 122 and is driven by the gap forming member drive motor 120. The two racks 122 are arranged so as to sandwich the pinion gear 121 therebetween.

このため、間隙形成部材駆動モータ120がピニオンギヤ121を回転させると、2つのラック122が互いに反対の方向に移動するので、ラック122の移動に応じて転写部間隙形成部材支持部材115が、転写部間隙形成部材114a、114bを転写ローラ7と対向ローラ6のニップ部に挿入したり、転写部間隙形成部材114a、114bを転写ローラ7と対向ローラ6のニップ部の外に出したりすることができるようになっている。転写ローラ7と対向ローラ6のニップ部への転写部間隙形成部材114a、114bの挿入または非挿入の選択は、ピニオンギヤ121を駆動する間隙形成部材駆動モータ120の回転角度を制御することにより行われるようになっている。   For this reason, when the gap forming member driving motor 120 rotates the pinion gear 121, the two racks 122 move in directions opposite to each other, so that the transfer unit gap forming member support member 115 is moved in accordance with the movement of the rack 122. The gap forming members 114 a and 114 b can be inserted into the nip portion between the transfer roller 7 and the opposing roller 6, and the transfer portion gap forming members 114 a and 114 b can be brought out of the nip portion between the transfer roller 7 and the opposing roller 6. It is like that. Selection of insertion or non-insertion of the transfer portion gap forming members 114a and 114b into the nip portion between the transfer roller 7 and the opposing roller 6 is performed by controlling the rotation angle of the gap forming member drive motor 120 that drives the pinion gear 121. It is like that.

以上のように、本実施の形態に係る画像形成装置は、1つの間隙形成部材駆動モータ120を駆動源として中間転写ベルト2と転写ローラ7の両端部の間に転写部間隙形成部材114a、114bを挿入するので、1つの間隙形成部材駆動モータ120により中間転写ベルト2と転写ローラ7の両端部の間に転写部間隙形成部材114a、114bを挿入して、中間転写ベルト2と転写ローラ7との間の間隙を複数設定することができるので、簡便な構成とすることができ、低コスト化を実現することができる。   As described above, the image forming apparatus according to the present embodiment uses the single gap forming member driving motor 120 as a drive source, and the transfer portion gap forming members 114 a and 114 b between the both ends of the intermediate transfer belt 2 and the transfer roller 7. Is inserted between the both ends of the intermediate transfer belt 2 and the transfer roller 7 by one gap forming member driving motor 120, and the intermediate transfer belt 2, the transfer roller 7 and the transfer roller 7 are inserted. Since a plurality of gaps can be set, a simple configuration can be achieved and cost reduction can be realized.

以上のように、本発明に係る画像形成装置は、像担持体に生じる回転負荷を低減して良好な画像形成を行うことができるという効果を有し、単葉のシート状の記録媒体へ記録する電子写真方式、静電記録方式、イオノグラフィー方式、磁気記録方式等の画像形成方式を採用した複写機、プリンタ、ファクシミリ等の画像形成装置として有用である。   As described above, the image forming apparatus according to the present invention has the effect of reducing the rotational load generated on the image carrier and performing good image formation, and performs recording on a single-sheet recording medium. It is useful as an image forming apparatus such as a copying machine, a printer, or a facsimile machine that employs an image forming system such as an electrophotographic system, an electrostatic recording system, an ionography system, or a magnetic recording system.

本発明の第1の実施の形態に係る画像形成装置の概略構成図である。1 is a schematic configuration diagram of an image forming apparatus according to a first embodiment of the present invention. 本発明の第1の実施の形態に係る画像形成装置の中間転写部の断面図である。2 is a cross-sectional view of an intermediate transfer unit of the image forming apparatus according to the first exemplary embodiment of the present invention. FIG. (a)は、本発明の第1の実施の形態に係る画像形成装置の待機時における転写部の圧接部の上面図である。(b)は、本発明の第1の実施の形態に係る画像形成装置の待機時における転写部の断面図である。FIG. 3A is a top view of a pressure contact portion of a transfer portion when the image forming apparatus according to the first embodiment of the present invention is on standby. FIG. 3B is a cross-sectional view of the transfer unit during standby of the image forming apparatus according to the first exemplary embodiment of the present invention. (a)は、本発明の第1の実施の形態に係る画像形成装置の転写部間隙形成部材挿入時における転写部の上面図である。(b)は、本発明の第1の実施の形態に係る画像形成装置の転写部間隙形成部材挿入時における転写部の断面図である。FIG. 6A is a top view of the transfer unit when the transfer unit gap forming member is inserted in the image forming apparatus according to the first exemplary embodiment of the present invention. FIG. 6B is a cross-sectional view of the transfer unit when the transfer unit gap forming member is inserted in the image forming apparatus according to the first exemplary embodiment of the present invention. (a)は、本発明の第1の実施の形態に係る画像形成装置の転写ローラ圧接時における転写部の上面図である。(b)は、本発明の第1の実施の形態に係る画像形成装置の転写ローラ圧接時における転写部の断面図である。FIG. 3A is a top view of a transfer unit when the image forming apparatus according to the first embodiment of the present invention is pressed against a transfer roller. FIG. 4B is a cross-sectional view of the transfer portion when the image forming apparatus according to the first embodiment of the present invention is in contact with the transfer roller. 本発明の第1の実施の形態に係る画像形成装置の制御部を示すブロック図である。2 is a block diagram illustrating a control unit of the image forming apparatus according to the first exemplary embodiment of the present invention. FIG. 本発明の第1の実施の形態に係る画像形成装置の制御部の動作を説明するフロー図である。FIG. 5 is a flowchart illustrating an operation of a control unit of the image forming apparatus according to the first embodiment of the present invention. 本発明の第1の実施の形態に係る画像形成装置の転写部の動作を時系列で示す側面図である。FIG. 4 is a side view showing the operation of the transfer unit of the image forming apparatus according to the first embodiment of the present invention in time series. 本発明の第1の実施の形態に係る画像形成装置の転写部の動作を時系列で示す断面図である。FIG. 4 is a cross-sectional view showing the operation of the transfer unit of the image forming apparatus according to the first embodiment of the present invention in time series. 本発明の第1の実施の形態に係る画像形成装置の転写部の動作を時系列で示す断面図である。FIG. 4 is a cross-sectional view showing the operation of the transfer unit of the image forming apparatus according to the first embodiment of the present invention in time series. 本発明の第1の実施の形態に係る画像形成装置の転写部の動作を時系列で示す断面図である。FIG. 4 is a cross-sectional view showing the operation of the transfer unit of the image forming apparatus according to the first embodiment of the present invention in time series. 本発明の第1の実施の形態に係る画像形成装置の転写部の動作を時系列で示す断面図である。FIG. 4 is a cross-sectional view showing the operation of the transfer unit of the image forming apparatus according to the first embodiment of the present invention in time series. (a)は、本発明の第2の実施の形態に係る画像形成装置の待機時における転写部の上面図である。(b)は、本発明の第2の実施の形態に係る画像形成装置の待機時における転写部の断面図である。FIG. 6A is a top view of a transfer unit during standby of an image forming apparatus according to a second embodiment of the present invention. FIG. 6B is a cross-sectional view of the transfer unit when the image forming apparatus according to the second embodiment of the present invention is on standby. (a)は、本発明の第2の実施の形態に係る画像形成装置の中厚紙に対応する転写部間隙形成部材挿入時における転写部の上面図である。(b)は、本発明の第2の実施の形態に係る画像形成装置の中厚紙に対応する転写部間隙形成部材挿入時における転写部の断面図である。(A) is a top view of the transfer unit when the transfer unit gap forming member corresponding to the medium-thick paper of the image forming apparatus according to the second embodiment of the present invention is inserted. FIG. 6B is a cross-sectional view of the transfer unit when the transfer unit gap forming member corresponding to the medium-thick paper of the image forming apparatus according to the second embodiment of the present invention is inserted. (a)は、本発明の第2の実施の形態に係る画像形成装置の最厚紙に対応する転写部間隙形成部材挿入時における転写部の上面図である。(b)は、本発明の第2の実施の形態に係る画像形成装置の最厚紙に対応する転写部間隙形成部材挿入時における転写部の断面図である。(A) is a top view of the transfer unit when the transfer unit gap forming member corresponding to the thickest paper of the image forming apparatus according to the second embodiment of the present invention is inserted. FIG. 6B is a cross-sectional view of the transfer unit when the transfer unit gap forming member corresponding to the thickest paper of the image forming apparatus according to the second embodiment of the present invention is inserted. 本発明の第2の実施の形態に係る画像形成装置の制御部を示すブロック図である。6 is a block diagram illustrating a control unit of an image forming apparatus according to a second embodiment of the present invention. FIG. 本発明の第2の実施の形態に係る画像形成装置の制御部の動作を説明するフロー図である。FIG. 10 is a flowchart illustrating an operation of a control unit of an image forming apparatus according to a second embodiment of the present invention. 本発明の第2の実施の形態に係る画像形成装置の制御部の動作を説明するフロー図である。FIG. 10 is a flowchart illustrating an operation of a control unit of an image forming apparatus according to a second embodiment of the present invention. 本発明の第2の実施の形態に係る画像形成装置の制御部の動作を説明するフロー図である。FIG. 10 is a flowchart illustrating an operation of a control unit of an image forming apparatus according to a second embodiment of the present invention. (a)は、本発明の第3の実施の形態に係る画像形成装置の転写部の上面図である。(b)は、本発明の第3の実施の形態に係る画像形成装置の転写部の断面図である。FIG. 6A is a top view of a transfer unit of an image forming apparatus according to a third embodiment of the present invention. FIG. 6B is a cross-sectional view of a transfer portion of an image forming apparatus according to a third embodiment of the present invention.

符号の説明Explanation of symbols

2 中間転写ベルト(像担持体)
6 対向ローラ
7 転写ローラ(転写部材)
8 用紙(記録媒体)
18 転写圧接部
26 レジストローラ(記録媒体搬送手段)
27 レジスト加圧ローラ(記録媒体搬送手段)
50 画像形成装置
101 中間転写部
102、142、152 転写部
104、105 制御部(制御手段、選択手段、間隙形成量制御手段、間隙形成量選択手段)
113 押下げカム(近接離間手段)
114、114a、114b 転写部間隙形成部材
116 ソレノイド(間隙形成部材駆動手段)
119 間隙形成部材駆動カム(間隙形成部材駆動手段)
120 間隙形成部材駆動モータ(間隙形成部材駆動手段、駆動源)
126 モータ(近接離間手段)
2 Intermediate transfer belt (image carrier)
6 Opposing roller 7 Transfer roller (transfer member)
8 paper (recording medium)
18 Transfer pressure contact portion 26 Registration roller (recording medium conveying means)
27 Registration Pressure Roller (Recording Medium Transport Unit)
50 Image forming apparatus 101 Intermediate transfer unit 102, 142, 152 Transfer unit 104, 105 Control unit (control unit, selection unit, gap formation amount control unit, gap formation amount selection unit)
113 Push-down cam (proximity separation means)
114, 114a, 114b Transfer part gap forming member 116 Solenoid (gap forming member driving means)
119 Gap forming member driving cam (gap forming member driving means)
120 Gap forming member driving motor (gap forming member driving means, driving source)
126 Motor (Proximity separation means)

Claims (7)

画像を担持して回転する像担持体と、
前記像担持体が担持する画像を記録媒体に転写する転写部材と、
前記像担持体と前記転写部材とを近接および離間させる近接離間手段と、
前記像担持体と前記転写部材の両端部から前記像担持体と前記転写部材との間に間隙形成部材を挿脱する間隙形成部材駆動手段と、
前記像担持体と前記転写部材との間に記録媒体を搬送する記録媒体搬送手段と、
前記間隙形成部材駆動手段により前記像担持体と前記転写部材の両端部の間に前記間隙形成部材を挿入させるとともに、前記近接離隔手段により前記像担持体と前記転写部材とを近接させて前記間隙形成部材を挟み込んでから、前記記録媒体搬送手段により前記像担持体と前記転写部材との間に前記記録媒体を搬送させる制御手段とを備えたことを特徴とする画像形成装置。
An image carrier that carries an image and rotates;
A transfer member for transferring an image carried by the image carrier to a recording medium;
Proximity separation means for causing the image carrier and the transfer member to approach and separate from each other;
A gap forming member driving means for inserting and removing a gap forming member between the image carrier and the transfer member from both ends of the image carrier and the transfer member ;
Recording medium conveying means for conveying a recording medium between the image carrier and the transfer member;
Together to insert the said gap forming member between the two ends of the transfer member and the image bearing member by the gap forming member driving means, wherein in close proximity with said transfer member and said image bearing member by said proximity separating means gaps An image forming apparatus comprising: a control unit configured to convey the recording medium between the image carrier and the transfer member by the recording medium conveying unit after the forming member is sandwiched.
前記間隙形成部材駆動手段により前記像担持体と前記転写部材の両端部から前記像担持体と前記転写部材との間に前記間隙形成部材を挿入させるか否かを選択する選択手段を備えたことを特徴とする請求項1に記載の画像形成装置。 Selection means for selecting whether or not the gap forming member is inserted between the image carrier and the transfer member from both ends of the image carrier and the transfer member by the gap forming member driving means. The image forming apparatus according to claim 1. 前記間隙形成部材が、予め設定された厚さを有する円形のシート状部材からなり、前記像担持体と前記転写部材との間に挟み込まれているときに、前記像担持体と前記転写部材の両端部より外側の位置を回転中心として、前記像担持体または前記転写部材の少なくとも一方に接触して従動回転することを特徴とする請求項1または請求項2に記載の画像形成装置。 The gap forming member is a circular sheet-like member having a preset thickness, and when the gap forming member is sandwiched between the image carrier and the transfer member, the image carrier and the transfer member 3. The image forming apparatus according to claim 1, wherein the image forming apparatus is driven to rotate in contact with at least one of the image carrier and the transfer member with a position outside the both end portions as a rotation center. 前記間隙形成部材の回転平面が、前記近接離隔手段により近接させられた前記像担持体と前記転写部材との接触面と同一面上に位置することを特徴とする請求項1乃至請求項3の何れかに記載の画像形成装置。   4. The rotation plane of the gap forming member is located on the same plane as the contact surface between the image carrier and the transfer member brought close to each other by the approaching / separating means. The image forming apparatus according to any one of the above. 前記間隙形成部材駆動手段により前記像担持体と前記転写部材の両端部から前記像担持体と前記転写部材との間に挿入される部分の前記間隙形成部材の厚さを変更することにより、前記像担持体と前記転写部材の間に形成される間隙の量を制御する間隙形成量制御手段と、
前記間隙形成量制御手段により制御される間隙の量を選択する間隙形成量選択手段とを備えたことを特徴とする請求項1乃至請求項4の何れかに記載の画像形成装置。
By changing the thickness of the gap forming member portion inserted between the transfer member and the image bearing member from both ends of the transfer member and the image bearing member by the gap forming member drive means, the A gap formation amount control means for controlling an amount of a gap formed between the image carrier and the transfer member;
The image forming apparatus according to claim 1, further comprising a gap formation amount selection unit that selects a gap amount controlled by the gap formation amount control unit.
前記間隙形成部材が、前記間隙形成部材の挿入方向に対して厚さ分布を有し、
前記間隙形成量制御手段は、前記間隙形成部材駆動手段により前記像担持体と前記転写部材の両端部から前記像担持体と前記転写部材との間に挿入される前記間隙形成部材の挿入量を変更することにより、前記像担持体と前記転写部材の間に形成される間隙の量を制御することを特徴とする請求項5に記載の画像形成装置。
The gap forming member has a thickness distribution with respect to the insertion direction of the gap forming member;
Said gap forming amount control means, the amount of insertion of said gap forming member which is inserted between the transfer member and the image bearing member from both ends of the transfer member and the image bearing member by the gap forming member driving means The image forming apparatus according to claim 5, wherein the amount of a gap formed between the image carrier and the transfer member is controlled by changing.
前記間隙形成部材駆動手段が、1つの駆動源により駆動されて前記像担持体と前記転写部材の両端部から前記像担持体と前記転写部材との間に前記間隙形成部材を挿入することを特徴とする請求項6に記載の画像形成装置。 The gap forming member driving means is driven by one drive source to insert the gap forming member between the image carrier and the transfer member from both ends of the image carrier and the transfer member. The image forming apparatus according to claim 6.
JP2008024140A 2008-02-04 2008-02-04 Image forming apparatus Expired - Fee Related JP5111136B2 (en)

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