JP5006714B2 - Brushed electric motor - Google Patents

Description

  The present invention relates to an electric motor with a brush configured to supply current to an amateur coil via a brush and a commutator.

  2. Description of the Related Art Conventionally, as a drive source for a power window device, a sunroof device or the like provided in a vehicle, an electric motor with a speed reducer having a motor body and a speed reducer as a unit has been used, and the motor body has a brush and a commutator. In many cases, an electric motor with a brush that supplies current to an amateur coil is used.

  The electric motor with a brush includes a motor case (yoke) having a pair of magnets fixed on an inner peripheral surface, and an amateur having an armature shaft is rotatably accommodated in the motor case. The amateur is provided with a plurality of amateur coils, and a commutator (commutator) is fixed to the amateur shaft to supply current to these amateur coils, and a pair of brushes are attached to the brush holder attached to the motor case. Is retained. Each brush is in sliding contact with the outer circumference of the commutator, and when each brush is connected to the power source, current is supplied to each armature coil via the brush and the commutator at a predetermined timing, so that the amateur rotates. Yes.

  Such an electric motor is provided with a power feeding connector portion for connecting each brush to a power source. By connecting this connector portion to an external connector on the power source side, current is supplied to the brush. It has become.

For example, in Patent Document 1, a connector part for power feeding is formed integrally with a resin brush holder, the brush holder is sandwiched between an opening end of a motor case and a gear case of a reduction gear, and the connector part is fixed to a motor. An electric motor is described that protrudes from between the case and the gear case to the outside of the motor case.
JP 2001-346355 A

  In order to make an electric motor such as a power window motor compatible with a plurality of vehicle types, it is necessary to prepare a motor with a plurality of specifications with different connector specifications depending on the shape of the external connector provided on the vehicle body side and the insertion direction. .

  However, in the electric motor shown in Patent Document 1, since the connector portion is formed integrally with the brush holder from a resin material, a plurality of types of brushes having different connector portion specifications corresponding to the specifications of the external connector It is necessary to prepare a holder. Also known is a technique in which a rotation detection device (sensor substrate) for detecting the rotation of the armature shaft is mounted on the brush holder. In this case as well, the rotation detection device is adapted to the specifications of the connector part. It is necessary to prepare a plurality of types of brush holders equipped with. Therefore, a plurality of dies corresponding to each brush holder must be prepared, and the cost of the brushed electric motor increases.

  Further, in order to integrally form the connector part and the brush holder, a large number of slide molds are required in addition to the upper and lower molds, and the shape of the mold for resin molding the brush holder is complicated, and the mold The mold itself becomes larger and the cost of the mold increases.

  An object of the present invention is to reduce the cost of an electric motor with a brush by increasing the versatility of the brush holder against the specification difference of the connector portion.

The brushed electric motor of the present invention is a brushed electric motor comprising a commutator and a plurality of brushes slidably contacting the commutator, and is formed in a bottomed cylindrical shape having one end opened, and a field portion is provided on the inner surface. Motor case, a brush holder that is mounted inside the motor case and holds the plurality of brushes, an armature shaft that is rotatably supported by the motor case and to which the commutator is fixed, and an axis of the armature shaft A plate-like base portion formed integrally with an end portion of the brush holder in a direction, a through-hole provided in the base portion and having the armature shaft inserted therein, and connected to the commutator , respectively, A plurality of armature coils rotating with the shaft and attached to the opening end of the motor case, the opening of the motor case is closed. And the end case for the clamping of the annular sandwiched fixed flange portion provided on the open end of the motor case and the end case, are arranged to overlap in the axial direction with respect to the brush holder, and, A connector unit in which a main body portion provided inside the clamping portion in the radial direction of the armature shaft and a power supply connector portion disposed outside the motor case are integrally provided; and the power supply and external connection terminals provided in the connector portion, provided in the main body portion of the connector unit, and the connector-side connection terminals electrically connected to the front Kigai part connecting terminals, provided in the brush holder, said connector unit when the main body portion is arranged to overlap in the axial direction against the brush holder, said connector-side the even inside the pinching part in the radial direction of the armature shaft And a brush-side connection terminals electrically connected to the connection terminal, while the power supply to the brush by electrically connection is made between the connector-side connection terminal and the brush-side connection terminals, the connector A rotation detection device that detects rotation of the armature shaft is mounted on one side surface of the main body of the unit, and a connector for detection device that is electrically connected to the rotation detection device is further connected to the connector portion for power supply Is provided .

  In the electric motor with a brush according to the present invention, the rotation detection device is disposed on a surface side opposite to the brush holder in the axial direction across the main body, and the connector-side connection terminal constitutes the external connection terminal. Provided at the other end of the lead member for projecting and projecting in the axial direction from the main body of the connector unit toward the brush holder, and the other end of the lead member for detecting device constituting the connecting terminal for detecting device is connected to the connector unit. The main body part projects in the axial direction toward the opposite side in the axial direction from the brush holder and is connected to the rotation detecting device.

  An electric motor with a brush according to the present invention is configured such that an axial end portion of the brush holder is brought into contact with a step portion provided on an inner surface of the motor case to be positioned inside the motor case, and the brush holder is connected to the connector unit. It is sandwiched between the motor case.

  The electric motor with a brush according to the present invention is characterized in that a side surface of the brush holder is press-fitted into an inner surface of the motor case and positioned inside the motor case.

  In the brushed electric motor according to the present invention, the end case is a gear case that houses a speed reduction mechanism including a worm shaft provided with a worm and a worm wheel that meshes with the worm, and the worm shaft has the gear case attached to the motor case. When attached, it is connected to the amateur shaft.

  According to the present invention, since the connector unit having the power feeding connector portion is formed separately from the brush holder, the specification of the brush holder remains unchanged with respect to the specification difference of the external connector. It is possible to respond by changing only the specifications. Thereby, the versatility of a brush holder is improved and the cost of this brushed electric motor can be reduced. In addition, by arranging the connector unit body portion so as to overlap the brush holder in the axial direction, the brush side connection terminal provided in the brush holder and the connector side connection terminal provided in the connector unit are electrically connected to each brush. Since the connector unit and the brush holder are separated, the electric motor is simply connected to the power supply terminals for supplying power to the brush. Thus, the number of places for electrical connection is minimized, and the reliability of electrical connection can be improved.

  Further, according to the present invention, since the rotation detecting device for detecting the rotation of the armature shaft is mounted on the connector unit side, the brush unit and the connector unit may be configured separately. The electrical connection structure provided in the unit and the connector unit can be used only for power supply to each brush by the brush side connection terminal and the connector side connection terminal. Therefore, it is not necessary to separately provide a connection structure for supplying power to the rotation detecting device between the brush unit and the connector unit, the cost of the brushed electric motor can be reduced, and the electric power supply between the brush power supply terminals can be reduced. Thus, the electric motor can be configured with only a simple connection, and the number of places where the electrical connection is made is minimized, so that the reliability of the electrical connection can be improved.

  Furthermore, according to the present invention, since the rotation detection device is arranged on the surface side opposite to the brush holder in the axial direction across the main body, the rotation detection device is connected to each brush with the brush holder and the connector unit. Can be isolated from the main body. Thereby, it is possible to prevent the brush wear powder generated from the sliding contact portion between the brush and the commutator from adhering to the rotation detection device, and to improve the reliability of rotation detection by the rotation detection device.

  Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.

  FIG. 1 is a cross-sectional view of a power window motor according to an embodiment of the present invention. A power window motor 11 as an electric motor with a brush is used as a drive source of a power window device provided in a vehicle (not shown). It is mounted inside the door of the vehicle body and drives the window glass to open and close via a regulator.

  The power window motor 11 includes a motor body 12 and a frame unit 13, and is an electric motor with a speed reducer in which these are assembled as one unit.

  FIG. 2 is a perspective view showing details of the motor main body shown in FIG. 1, and the stator 14 of the motor main body 12 includes a motor yoke 15 as a motor case. The motor yoke 15 is a bottomed cylindrical shape in which a steel plate, which is a conductor, is drawn by a press device or the like, so that the cross section is substantially oval and one end in the axial direction is open and the other end is closed by a bottom wall portion 15a. The opening end is provided with a flange portion 15b protruding in the radial direction. The oval motor yoke 15 is composed of a circular arc surface 15e and a flat surface 15f. On the inner surface of the circular arc surface 15e, as shown in FIG. 1, a pair of magnets 16 as field portions face each other with the same pole. The different poles that are fixed and located on the back surface of each magnet 16 reach the flat face 15f using the arc surface 15e and the flat face 15f of the motor yoke 15 as magnetic paths. A magnetic field is formed in the motor yoke 15 by the motor yoke 15 and these magnets 16. The flange portion 15b has three screw holes 15d.

  In the case shown in the drawing, a container-shaped motor yoke 15 formed by drawing a steel plate is used as the motor case. However, the present invention is not limited to this, and for example, a yoke body formed in a cylindrical shape by a steel plate. One end of the container may be closed with a lid member formed of resin or the like to form a container and used as a motor case.

  An armature 17 (armature) is accommodated in the motor yoke 15, and this armature 17 includes an armature shaft 18. The armature shaft 18 has a bearing support portion 15c of the bottom wall portion 15a of the motor yoke 15 at one end thereof. A radial direction is pivotally supported by a bearing 21 provided in the bearing, and a thrust direction is pivotally supported by a steel plate 21a disposed on the inner surface side of the bearing support portion 15c, a steel ball 21b disposed between the armature shaft 18 and the steel plate 21a. As a result, the armature shaft 18 is rotatably supported by the motor yoke 15.

  An amateur core 19 is fixed to the amateur shaft 18 so as to be positioned inside the magnetic field generated by the magnet 16. The amateur core 19 is formed in a columnar shape by laminating plate-shaped steel materials as conductors in the axial direction, and a plurality of slots 19a opened on the outer periphery thereof are provided side by side in the circumferential direction. A plurality of armature coils 22 are mounted on each slot 19a by overlapping winding, and these armature coils 22 rotate together with the armature core 19, that is, the armature shaft 18.

  A commutator (commutator) 23 is fixed to the amateur shaft 18 adjacent to the amateur core 19 in the axial direction. The commutator 23 includes a plurality of segment pieces (commutator pieces) 23a arranged in the circumferential direction, and the coil ends of the corresponding amateur coils 22 are electrically connected to the segment pieces 23a.

  A brush unit 24 is mounted inside the motor yoke 15 in order to supply a drive current to each armature coil 22 via the commutator 23.

  FIG. 3 is a perspective view showing details of the brush unit shown in FIG. 1, and FIG. 4 is a cross-sectional view showing a structure for positioning the brush holder inside the motor yoke.

  As shown in FIG. 3, the brush unit 24 includes a resin brush holder 25 and a pair of brushes 26 held by the brush holder 25.

The brush holder 25 is formed by injection molding of a resin material. As shown in FIG. 3, the brush holder 25 has an annular ring portion 25a formed in a substantially oval outer shape matching the inner shape of the opening of the motor yoke 15. And a plate-like base portion 25b formed integrally with the end portion of the ring portion 25a in the axial direction of the armature shaft 18 . The brush holder 25 is mounted inside the motor yoke 15 by being inserted into the motor yoke 15 from the ring portion 25a side so that the base portion 25b faces outward.

  A plurality of ribs 27 extending in the axial direction (a direction parallel to the armature shaft 18) and projecting at a predetermined height are provided on the outer periphery of the ring portion 25a, as shown in FIG. The holder 25 is attached to the motor yoke 15 so that these ribs 27 are in sliding contact with the arcuate surface 15e of the motor yoke 15 and the inner surface of the flat surface 15f. At this time, each rib 27 is slightly elastically deformed radially inward by contacting the inner surface of the motor yoke 15. As a result, the brush holder 25 is attached to the inner surface of the motor yoke 15 by light press fitting, and the brush holder 25 is prevented from being carelessly detached from the motor yoke 15. Further, as shown in FIG. 4, a stepped portion 28 is provided on the inner surface of the arc surface 15e of the motor yoke 15 with a contact surface 28a that is positioned at a predetermined depth from the opening end and perpendicular to the axial direction by drawing. In the brush holder 25, the end portion in the axial direction of the ring portion 25a contacts the stepped portion 28, that is, the contact surface 28a, so that the base portion 25b is substantially flush with the flange portion 15b at the opening end of the motor yoke 15. Thus, the motor yoke 15 is positioned in the axial direction.

  In the case shown in the figure, the brush holder 25 is abutted against the abutting surface 28a of the stepped portion 28 provided on the motor yoke 15, and is positioned inside the motor yoke 15. For example, by increasing the protruding amount of each rib 27 radially outward, the brush holder 25 is fitted into the motor yoke 15 by press fitting, and the brush holder 25 is moved into the motor yoke 15 by the press fitting. You may make it position.

  As shown in FIGS. 2 and 3, a through hole 31 is provided in the center of the base portion 25 b, and a bearing (metal bearing) 32 is attached to the through hole 31, and the other end side of the armature shaft 18. Is supported rotatably by the bearing 32. As described above, when the brush holder 25 is mounted on the motor yoke 15, one end of the armature shaft 18 is rotatably supported by the bottom wall portion 15 a of the motor yoke 15 and the other end side is freely rotatable by the brush holder 25. It has come to be supported. As a result, even if the frame unit 13 described later is not attached to the motor main body 12, the armature 17 can rotate inside the motor yoke 15, and the motor main body 12 is operated by supplying power to the pair of brushes 26. Can be made.

  As shown in FIG. 3, the pair of brushes 26 are arranged so as to be shifted from each other by 90 degrees in the rotation direction of the armature shaft 18, and are respectively held by the brush holder 25 in the ring portion 25a. When the brush holder 25 is attached to the motor yoke 15, as shown in FIG. 1, the commutator 23 is disposed inside the ring portion 25a of the brush holder 25, and the pair of brushes 26 are respectively connected to the commutator 23 (segment piece 23a). ) Is in sliding contact with the outer peripheral surface. Each brush 26 is movable forward and backward in a direction approaching and separating from the commutator 23, and is urged by a spring 33 attached to the ring portion 25 a and elastically slidably contacts the outer peripheral surface of the commutator 23. It is like that.

  FIG. 5 is a perspective view showing details of the frame unit 13 shown in FIG. 1, and FIG. 6 is a perspective view showing details of the connector unit 42 shown in FIG.

  As shown in FIG. 5, the frame unit 13 includes a speed reducer 41 and a connector unit 42. When the connector unit 42 is attached to the speed reducer 41, the frame unit 13 is configured as the frame unit 13.

  The reduction gear 41 has a gear case 43 as an end case. The gear case 43 is formed into a predetermined shape by injection molding of a resin material, and a guide portion 43a and a guide portion 43b that serve as guides when the connector unit 42 is mounted are provided on the surface that closes the opening of the motor yoke 15. It has been. The gear case 43 is provided with three screw holes 43c opposite to the three screw holes 15d of the motor yoke 15. Reference numeral 43d denotes a nut hole for inserting a nut member (not shown) into the hole deep position of each screw hole 43c. Then, a fastening member (bolt or the like) 44 is inserted from each screw hole 15 d provided in the opening end of the motor yoke 15, that is, the flange portion 15 b, and a nut (not shown) in the nut hole 43 d is inserted through each screw hole 43 c of the gear case 43. And the opening of the motor yoke 15 is closed.

  As shown in FIG. 1, a reduction mechanism 45 is accommodated inside the gear case 43. The speed reduction mechanism 45 is a so-called worm gear mechanism, and includes a worm shaft 46 and a worm wheel 47.

  Both ends of the worm shaft 46 are axially supported by bearings 48 and 49 and are rotatably accommodated in the gear case 43, and a worm 46a is integrally formed on the outer periphery thereof. Further, a recess is formed in the end surface of the worm shaft 46 on the bearing 49 side, and a steel ball 49a is provided therein, and the thrust direction is axially supported by a thrust plate 49b disposed on the gear case 43 side. In order to connect the worm shaft 46 to the armature shaft 18, a connecting hole 46 b is provided at one end of the worm shaft 46 located on the opening side of the gear case 43, and a connecting projection 18 a is provided at the tip of the armature shaft 18. Yes. When the gear case 43 containing the speed reduction mechanism 45, that is, the frame unit 13 is attached to the motor yoke 15 of the motor body 12, the connecting projection 18 a provided at the tip of the armature shaft 18 is inserted into the connecting hole 46 b of the worm shaft 46. Thus, the worm shaft 46 is connected to the amateur shaft 18.

  The worm wheel 47 is fixed to the shaft center of the output shaft 51 and is rotatably accommodated in the gear case 43. The outer peripheral portion of the worm wheel 47 is engaged with the worm 46a. Thus, when the armature shaft 18 rotates, the rotation is decelerated to a predetermined rotational speed by the worm shaft 46, that is, the worm 46 a and the worm wheel 47, and is output from the output shaft 51.

  Although not shown in detail, the tip portion of the output shaft 51 protrudes from the gear case 43, and the tip portion that protrudes from the gear case 43 of the output shaft 51 is provided with a pinion (not shown). It is connected.

  On the other hand, the connector unit 42 is made of resin formed by injection molding of a resin material, and as shown in FIG. 6, a sandwiching portion 52 and a power feeding connector portion 53 are integrally provided. Yes.

The clamping part 52 is formed in an annular shape having a substantially oval shape that matches the outer shape of the base part 25 b of the brush holder 25, and the clamping part 52 is located on the inner side of the clamping part 52 in the radial direction of the armature shaft 18. A flat plate portion 54 as a main body portion is provided integrally with 52. The flat plate portion 54 is formed in a flat plate shape perpendicular to the axial direction of the armature shaft 18, and a pair of skirt portions 55 and 56 projecting in the axial direction toward the gear case 43 side are formed on the surface facing the gear case 43 side. The connector unit 42 is mounted on the gear case 43 by being provided integrally, and the sandwiching portion 52 is guided by the guide portion 43 a and the skirt portions 55 and 56 are inserted into the opening of the gear case 43. It has become.

  A plurality of ribs 57 extending in the axial direction and projecting radially outward at a predetermined height are provided on the outer peripheries of the skirt portions 55 and 56, and the ribs 57 of the skirt portions 55 and 56 are connected to the gear case 43. It is inserted into the gear case 43 so as to be in contact with the inner surface and slightly elastically deform in the radial direction. As a result, the connector unit 42 is attached to the gear case 43 by light press-fitting and is not inadvertently detached from the gear case 43.

  A through hole 58 is provided in the axial center of the flat plate portion 54, and when the frame unit 13 is assembled to the motor body 12, the armature shaft 18 passes through the through hole 58 and is connected to the worm shaft 46.

  As shown in FIG. 6, a sensor board 61 as a rotation detection device for detecting the rotation of the armature shaft 18 is mounted on the flat plate portion 54 of the connector unit 42. The sensor substrate 61 is supported by an inner part of one skirt portion 55 of the flat plate portion 54, is opposite to the brush holder 25 with respect to the flat plate portion 54 and is parallel to the flat plate portion 54 (the axis of the amateur shaft 18). Perpendicular to the direction).

  A pair of hall sensors 62 are mounted on the sensor substrate 61 as rotation sensors. As shown in FIG. 1, these hall sensors 62 are arranged so as to face the ring magnet 63 fixed to the amateur shaft 18 in the axial direction. Has been. The ring magnet 63 has a plurality of magnetic poles arranged at equal intervals in the circumferential direction, and when the armature shaft 18 rotates, a pulse signal having a cycle inversely proportional to the rotation speed of the armature shaft 18 is output from each Hall sensor 62. In addition, the Hall sensors 62 are arranged so that their phases are shifted by 90 degrees from each other in the rotation direction, so that the generation order of the pulse signals output from the Hall sensors 62 is reversed according to the rotation direction of the amateur shaft 18. It is supposed to be.

  In the present embodiment, the sensor substrate 61 is arranged parallel to the flat plate portion 54 (perpendicular to the axial direction of the armature shaft 18). However, the present invention is not limited to this, as shown in FIG. The sensor substrate 61 may be arranged perpendicular to the flat plate portion 54 (parallel to the axial direction of the armature shaft 18). In this case, each Hall sensor 62 provided on the sensor substrate 61 may be opposed to the outer peripheral surface of the ring magnet 63.

  As shown in FIG. 1, when the frame unit 13 is attached to the motor body 12, the sandwiching portion 52 and the flat plate portion 54 are disposed so as to overlap the base portion 25 b of the brush holder 25 in the axial direction. The clamping portion 52 is supported by the stepped portion 28 of the motor yoke 15 via the brush holder 25, whereby the brush holder 25 is sandwiched between the flat plate portion 54 of the frame unit 13 and the stepped portion 28 of the motor yoke 15. Fixed.

  Here, as shown in FIG. 2, the base portion 25b of the brush holder 25 is provided with three engagement holes 64 that open toward the gear case 43. As shown in FIG. The portion 54 is integrally provided with three engaging protrusions 65 protruding toward the motor body 12 side. Then, the engaging protrusions 65 provided on the connector unit 42 are engaged with the corresponding engaging holes 64 provided on the brush holder 25, whereby the sandwiching portion 52 is positioned with respect to the brush holder 25. .

  As shown in FIG. 6, an annular seal member 66 is attached to the holding portion 52 so as to cover it. The material of the seal member 66 is, for example, an elastomer material such as synthetic rubber, and is formed integrally with the sandwiching portion 52 by two-color molding. As shown in FIG. 1, when the frame unit 13 is assembled to the motor main body 12, the seal member 66 is provided between the flange portion 15 b of the motor yoke 15, the gear case 43, the clamping portion 53, and the gear case 43. It is inserted between the holding part 53. That is, the sandwiching portion 52 is also sandwiched and fixed (fixed by being sandwiched) between the flange portion 15 b of the motor yoke 15 and the gear case 43 via the seal member 66. As a result, the sealing member 66 is in contact with the flange portion 15 b of the motor yoke 15 and the opening end of the gear case 43 even when the connector unit 42 is fixed by sandwiching the clamping portion 52 between the motor yoke 15 and the gear case 43. Thus, it is possible to prevent foreign matter such as rainwater and dust from entering the sandwiched portion.

  In the illustrated case, the seal member 66 is formed integrally with the sandwiching portion 52 by two-color molding. However, the present invention is not limited to this, and the seal member 66 formed separately from the sandwiching portion 52 is provided. You may make it attach to the clamping part 52 so that it may be located between the flange part 15b and the clamping part 53 of the motor yoke 15, and between the gear case 43 and the clamping part 53. FIG.

  As shown in FIGS. 1 and 6, the connector portion 53 is formed in a box shape having a rectangular cross section with one end opened, and is sandwiched by a connecting portion 67 protruding from between the motor yoke 15 and the gear case 43. 52 and a single unit. Further, the connector portion 53 is disposed outside the gear case 43 and the motor yoke 15 so as to be adjacent to the gear case 43, and is connected to an external connector (not shown) provided on the vehicle side. When the connector unit 42 is attached to the gear case 43, the connecting portion 67 is guided by the guide portion 43b and positioned at a predetermined position.

  FIG. 8 is a perspective view showing a power supply lead member and a sensor lead member provided in the connector unit, and FIG. 9 is a cross-sectional view showing details of a connection portion between the brush side connection terminal and the connector side connection terminal.

  As shown in FIG. 8, in the connector unit 42, a pair of power supply lead members 68 and four sensor lead members 69 as detection device lead members are embedded by insert molding.

  The power supply lead member 68 is formed by bending a conductive plate material such as a copper plate, and one end of each of the power supply lead members 68 is juxtaposed in parallel with the armature shaft 18 inside the connector portion 53 to project a pair of external connection terminals. The power connection terminal 71 is configured. When an external connector is connected to the connector portion 53, each power connection terminal 71 is connected to the control device via the external connector. In addition, the power supply lead member 68 is led from the connector portion 53 to the flat plate portion 54 via the connecting portion 67, and the other end protrudes from the flat plate portion 54 as shown in FIG. A connection terminal 72 is configured. These connector-side connection terminals 72 protrude from the flat plate portion 54 in the direction parallel to the axial direction on the side where the motor yoke 15 is attached, that is, the axial direction of the armature shaft 18, and are arranged side by side.

  In the illustrated case, the connector side connection terminal 72 is formed by the power supply lead member 68 together with the power supply connection terminal 71 and is electrically connected to the power supply connection terminal 71. The connector side connection terminal 72 and the power supply connection terminal 71 may be formed separately, and these may be further electrically connected by a lead member formed separately.

  On the other hand, as shown in FIG. 2, the brush holder 25 is provided with a pair of brush side connection terminals 73 facing the connector side connection terminals 72 of the connector unit 42. These brush side connection terminals 73 are formed by bending a conductive plate material such as a copper plate, and each has a connection hole 73a having a rectangular cross section. These connection holes 73a are formed in a size corresponding to the connector-side connection terminals 72, and each brush-side connection terminal 73 is formed on the brush holder 25 so that these connection holes 73a open toward the gear case 43. It is fixed side by side on the base portion 25b. Further, as shown in FIG. 3, the brush-side connection terminal 73 is provided with a plate-like connection portion 73b, and these connection portions 73b are electrically connected to the corresponding brushes 26 through lead plates 74 and 75, respectively. It is connected to the.

  A circuit breaker 76 is connected between one lead plate 74 and the brush 26 in order to protect the armature coil 22 from overcurrent.

When the frame unit 13 is attached to the motor body 12 and the flat plate portion 54 of the connector unit 42 is disposed so as to overlap the brush holder 25 in the axial direction, as shown in FIG. Ru is inserted into the connection hole 73a of the connection terminal 73. Thus, the connector side connection terminal 72 is electrically connected to the brush side connection terminal 73 on the inner side of the clamping portion 52 in the radial direction of the armature shaft 18 . As a result, the drive current supplied from the control device via the external connector is supplied to each brush 26 via the power supply lead member 68, that is, the power source connection terminal 71, the connector side connection terminal 72 and the brush side connection terminal 73 of the connector portion 53. Can be supplied to. In this way, the electrical connection between the brush side connection terminal 73 and the connector side connection terminal 72 is for feeding power to each brush 26.

  FIG. 10 is an explanatory view of the arrangement of the sensor board and each lead member in the connector unit 42 as viewed from the side.

  As shown in FIGS. 8 and 10, the sensor lead member 69 is formed by bending a conductive plate material such as a copper plate, and two of them are used for supplying power to the sensor substrate 61, and others. The two are for detecting signal output of each Hall sensor 62. As shown in FIG. 8, one end of each sensor lead member 69 protrudes in parallel with the armature shaft 18 inside the connector portion 53, and each of the four sensor connections as a detection device connection terminal. A terminal 77 is configured. When an external connector is connected to the connector portion 53, each sensor connection terminal 77 is connected to the control device via the external connector.

  The sensor lead member 69 is led from the connector portion 53 to the flat plate portion 54 via the connecting portion 67, and the other end is connected to the connector side from the flat plate portion 54 as shown in FIGS. Projecting toward the opposite side of the terminal 72, that is, the opposite side of the brush holder 25, constitutes a substrate side connection terminal 78. These board-side connection terminals 78 protrude from the flat plate portion 54 in the axial direction, that is, in the direction parallel to the axial direction of the armature shaft 18, and are arranged side by side. Each board-side connection terminal 78 is electrically connected to the sensor board 61, thereby supplying electric power to the sensor board 61 via an external connector, and detecting signals of the respective hall sensors 62 to the control device. It can be output. When the detection signal of the hall sensor 62 is input from the sensor substrate 61, the control device recognizes the rotation speed and rotation direction of the armature shaft 18 from the input pulse signal, and based on these rotation speed and rotation direction, The operation of the motor body 12 is controlled.

  In the illustrated case, the board-side connection terminal 78 is formed by the sensor lead member 69 together with the sensor connection terminal 77 and is electrically connected to the sensor connection terminal 77, but this is not limitative. Instead, the sensor connection terminal 77 and the board-side connection terminal 78 may be formed separately, and these may be further electrically connected by a lead member formed separately.

  FIG. 11 is a diagram for explaining a method of manufacturing two types of power window motors 11 having different connector specifications.

  In the power window motor 11, a connector unit 42 having a power feeding connector portion 53 is formed separately from the brush holder 25, and the connector unit 42 is sandwiched and fixed between the speed reducer 41 and the motor body 12. Thus, it is possible to easily cope with the difference in specifications of the external connector by changing only the specifications of the connector unit 42 while keeping the specifications of the brush holder 25 as they are.

  For example, as shown in FIG. 11, when manufacturing the power window motor 11 having two specifications in which the insertion direction of the connector portion 53 is different, the speed reducer 41 and the motor body 12, that is, the brush holder 25 have the same specifications. By using two types of connector units 42 with different specifications of the connector portion 53, the power window motor 11 having two specifications can be easily manufactured.

  As described above, in the power window motor 11, the connector unit 42 including the power feeding connector portion 53 is formed separately from the brush holder 25. Therefore, the specifications of the connector portion 53 can be matched to the external connector. When manufacturing a plurality of different types of power window motors 11, the brush holder 25 having a common specification can be used. Therefore, the versatility of the brush holder 25 with respect to the difference in specifications of the external connector can be enhanced, and the cost of the power window motor 11 can be reduced.

  Further, in the power window motor 11, as shown in FIG. 9, the flat plate portion 54 of the connector unit 42 is disposed so as to overlap the base portion 25 b of the brush holder 25 in the axial direction, thereby providing a brush side provided in the brush holder 25. Since the connection terminal 73 and the connector side connection terminal 72 provided in the connector unit 42 are electrically connected so that each brush 26 is connected to the power supply connection terminal 71 provided in the connector portion 53. Even if the brush holder 25 is configured separately, each brush 26 and the power supply connection terminal 71 can be electrically connected with a simple configuration.

  Furthermore, in this power window motor 11, as shown in FIG. 6, since the sensor board 61 is mounted on the connector unit 42 side, the electric power when the brush unit 24 and the connector unit 42 are combined is shown. The connection structure may be provided only for power supply to each brush 26 by the brush side connection terminal 73 and the connector side connection terminal 72. Therefore, it is not necessary to separately provide a connection structure for supplying power to the sensor substrate 61, and the electrical connection structure between the brush unit 24 and the connector unit 42 is simplified, and the cost of the power window motor 11 is reduced. be able to.

  Further, in the power window motor 11, the sensor substrate 61 is arranged on the side opposite to the brush holder 25 with respect to the flat plate portion 54 of the connector unit 42. 25, the base portion 25b and the flat plate portion 54 of the connector unit 42 are separated from each other. Thereby, the brush wear powder generated from the sliding contact portion between each brush 26 and the commutator 23 is prevented from adhering to the sensor substrate 61 and the hall sensor 62, and the rotation detection of the armature shaft 18 by the sensor substrate 61 is reliable. Can be increased.

  Further, in this power window motor 11, since the sensor board 61 is mounted on the connector unit 42 side, when the board side connection terminal 78 is electrically connected to the sensor board 61 by soldering, flux or solder is used. Can be prevented from adhering to the brush 26.

  Next, another embodiment of the present invention will be described in detail with reference to the drawings. In addition, about the part which has the function similar to embodiment mentioned above, the same code | symbol is attached | subjected and the detailed description is abbreviate | omitted. FIG. 12 is a perspective view of a brush unit according to another embodiment viewed from the back side.

  In the brush unit 80 according to another embodiment, a pair of brushes 26 are arranged opposite to each other on the base portion 25b of the brush holder 25 constituting the brush unit 80 as compared with the above-described embodiments, that is, the armature shafts are mutually attached. 18 (see FIG. 1) is different in that it is arranged to be shifted by 180 degrees along the rotation direction.

  Each brush 26 is provided on both arc sides (upper and lower sides in the drawing) having a relatively large space in the substantially oval base portion 25b, and accordingly, in the vicinity of each brush 26 in the base portion 25b. Are provided with springs 33 for urging each brush 26 toward the commutator 23 (see FIG. 1). Further, the connection portion 73b of the brush side connection terminal 73 that is electrically connected to each brush 26 is electrically connected via the lead plates 74 and 75, the choke coil 81, the capacitor 82, the circuit breaker 76, and the like. Yes. Further, each lead plate 74, 75 is inserted into each insert portion 83 integrally provided in the base portion 25b so as to face the center of the through hole 31 formed in the axis of the base portion 25b by insert molding or the like. Has been. Each electrical connection portion is connected by spot welding or the like.

  As described above, in this embodiment, each connection portion 73b is provided at a position farther from each connection portion 73b according to the above-described embodiment. Therefore, although not shown in detail, a pair of connector-side connection terminals 72 (see FIG. 5) that are insert-molded in the connector unit 42 are provided so as to correspond to the intervals between the connection portions 73b. The choke coil 81 and the capacitor 82 serve to absorb electrical noise radiated to the outside through the brushes 26.

  Also in the power window motor 11 having the brush unit 80 configured as described above, the same operational effects as those of the above-described embodiment can be obtained. In addition, according to other embodiments, the brushes 26 are provided to be opposed to and separated from each other, so that the lead plates 74 and 75 and the connection portions 73b that are electrically connected to the brushes 26 are also provided. The electronic components can be arranged separately from each other in the brush holder 25, and therefore, these electronic components can be easily assembled to the brush holder 25.

  It goes without saying that the present invention is not limited to the above-described embodiment, and various modifications can be made without departing from the scope of the invention. For example, in the above-described embodiment, the present invention is applied to the power window motor 11 in which the frame unit 13 is attached to the motor main body 12. However, the present invention is not limited to this, and for example, an electric motor without the speed reducer 41. The present invention may be applied. In this case, an end case is fixed to the open end of the motor yoke 15 instead of the gear case 43.

  In the above embodiment, the present invention is applied to the power window motor 11 used as the drive source of the power window device. However, the present invention is not limited to this. For example, the drive source of the wiper device provided on the vehicle body, the slide You may make it apply this invention to the electric motor used for other uses, such as the drive source of the automatic opening / closing apparatus for vehicles which drives automatically opening / closing bodies, such as a door, a back door, and a sunroof.

  Further, in the above-described embodiment, the worm shaft 46 constituting the speed reduction mechanism 45 is formed separately from the armature shaft 18, but the present invention is not limited to this, and the armature shaft 18 extends to the inside of the gear case 43. The worm 46a may be integrally formed on the outer circumference of the armature shaft 18 so as to have a length that reaches the length.

  Furthermore, in the above-described embodiment, the brush side connection terminal 73 is formed in a concave shape, and the connector side connection terminal 72 is formed in a convex shape. The connector side connection terminal 72 may be formed in a concave shape.

  Further, in the above embodiment, the axial end of the ring portion 25a of the brush holder 25 is brought into contact with the contact surface 28a of the step portion 28 provided on the inner surface of the motor yoke 15, so that the interior of the motor yoke 15 is reached. When the clamping part 52 of the connector unit 42 is clamped between the motor yoke 15 and the gear case 43, the brush holder 25 is also clamped and fixed between the stepped part 28 of the motor yoke 15 and the clamping part. However, the present invention is not limited to this, and a small protrusion that can be deformed to a position facing the stepped portion 28 on the axial end face of the ring portion 25a, or a position facing a connector unit 42 described later on the base portion 25b. The projection of the ring portion 25a abuts on the step portion 28 when lightly press-fitted into the motor yoke 15 in the axial direction. By deforming these small protrusions by fixing of the click 15 and the gear case 43 may be held between the brush holder 25 between the step portion 28 and the connector unit 42 of the motor yoke 15.

  Further, in the embodiment, the brush holder 25 holds the pair of brushes 26, the connector unit 42 is provided with the pair of connector side connection terminals 72, and the brush holder 25 faces the pair of connector side connection terminals 72. However, the present invention is not limited to this, and the brush unit 24 includes a common brush, a low-speed operation brush, and a high-speed operation, such as a wiper motor used as a drive source of the wiper device. Three brushes 26 for driving brushes may be provided. In this case, the brush holder 25 is provided with three brushes 26, the connector unit 42 is provided with three connector-side connection terminals 72, and the brush holder 25 has three brush-side connections facing the three connector-side connection terminals 72. The terminal 73 can also be provided.

  Further, in the above-described embodiment, the sensor substrate 61 including the Hall sensor 62 is used as the rotation detection device. However, the sensor substrate 61 including the MR (magnetoresistive element) sensor is not limited thereto. Other detection devices may be used as long as the rotation of the armature shaft 18 can be detected.

It is a cross-sectional view of the power window motor which is one embodiment of the present invention. It is a perspective view which shows the detail of the motor main body shown in FIG. It is a perspective view which shows the detail of the brush unit shown in FIG. It is sectional drawing which shows the positioning structure to the inside of the motor yoke of a brush holder. It is a perspective view which shows the detail of the frame unit shown in FIG. FIG. 6 is a perspective view showing details of the connector unit shown in FIG. 5. It is a perspective view which shows the modification of the mounting structure of a sensor board | substrate. It is a perspective view which shows the lead member for electric power feeding provided in a connector unit, and the lead member for sensors. It is sectional drawing which shows the detail of the connection part of a brush side connection terminal and a connector side connection terminal. It is explanatory drawing which looked at the arrangement | positioning of the sensor board | substrate and each lead member in a connector unit from the side surface. It is a figure explaining the manufacturing method of two types of power window motors from which the specification of a connector part differs. It is the perspective view which looked at the brush unit which concerns on other embodiment from the back side.

Explanation of symbols

11 Power window motor (electric motor with brush)
12 Motor body 13 Frame unit 14 Stator 15 Motor yoke (motor case)
15a Bottom wall portion 15b Flange portion 15c Bearing support portion 15d Screw hole 15e Arc surface 15f Flat surface 16 Magnet (field portion)
17 amateur 18 amateur shaft 18a connecting convex part 19 amateur core 19a slot 21 bearing 21a steel plate 21b steel ball 22 amateur coil 23 commutator 23a segment piece 24 brush unit 25 brush holder 25a ring part 25b base part 26 brush 27 rib 28 step part 28a Contact surface 31 Through hole 32 Bearing 33 Spring 41 Reduction gear 42 Connector unit 43 Gear case (end case)
43a guide part 43b guide part 43c screw hole 43d nut hole 44 fastening member 45 speed reduction mechanism 46 worm shaft 46a worm 46b connecting hole 47 worm wheel 48, 49 bearing 49a steel ball 49b thrust plate 51 output shaft 52 clamping part 53 connector part 54 flat plate 55, 56 Skirt 57 Rib 58 Through-hole 61 Sensor substrate (Rotation detector)
62 Hall sensor 63 Ring magnet 64 Engagement hole 65 Engagement protrusion 66 Seal member 67 Connecting portion 68 Lead member for power supply 69 Sensor lead member (detection device lead member)
71 Power connection terminal (external connection terminal)
72 connector side connection terminal 73 brush side connection terminal 73a connection hole 73b connection portion 74, 75 lead plate 76 circuit breaker 77 sensor connection terminal (detection device connection terminal)
78 Board side connection terminal 80 Brush unit 81 Choke coil 82 Capacitor 83 Insert part

Claims (5)

An electric motor with a brush provided with a commutator and a plurality of brushes in sliding contact with the commutator,
A motor case which is formed in a bottomed cylindrical shape with one end opened and a field portion is provided on the inner surface;
A brush holder mounted inside the motor case and holding the plurality of brushes;
An armature shaft rotatably supported by the motor case and to which the commutator is fixed;
A plate-like base portion formed integrally with the end of the brush holder in the axial direction of the armature shaft;
A through hole provided in the base portion and into which the armature shaft is inserted;
A plurality of armature coils each connected to the commutator and rotating with the armature shaft;
An end case attached to the opening end of the motor case and closing the opening of the motor case;
A flange portion provided at an opening end of the motor case and an annular clamping portion that is clamped and fixed between the end case, a diameter of the armature shaft that is disposed so as to overlap with the brush holder in the axial direction. A connector unit integrally provided with a main body provided in the direction from the clamping part and a power feeding connector part disposed outside the motor case;
An external connection terminal provided in the connector portion for power supply;
Provided in the body portion of the connector unit, and the connector-side connection terminals electrically connected to the front Kigai part connecting terminals,
Wherein provided on the brush holder, wherein when the main body portion of the connector unit are arranged to overlap in the axial direction against the brush holder, said connector-side connection inside than the holding portions in the radial direction of the armature shaft A brush side connection terminal electrically connected to the terminal,
While the brush side connection terminal and the connector side connection terminal are electrically connected, power is supplied to the brush ,
A rotation detection device that detects rotation of the armature shaft is mounted on one side of the main body portion of the connector unit, and the power supply connector portion is further connected to the rotation detection device. An electric motor with a brush, wherein a connection terminal is provided . 2. The electric motor with brush according to claim 1, wherein the rotation detection device is disposed on a surface side opposite to the brush holder in an axial direction across the main body portion, and the connector side connection terminal constitutes the external connection terminal. The other end of the lead member for detection device that is provided at the other end of the power supply lead member and protrudes in the axial direction from the main body of the connector unit toward the brush holder, and that constitutes the detection device connection terminal is the connector An electric motor with a brush that protrudes in an axial direction from the main body of the unit toward the opposite side of the brush holder in the axial direction and is connected to the rotation detection device . 3. The electric motor with brush according to claim 1 , wherein an axial end portion of the brush holder is brought into contact with a step portion provided on an inner surface of the motor case to be positioned inside the motor case, and the brush holder is the electric motor with brushes according to clamping Soo characterized Rukoto between the connector unit and the motor case. The electric motor with brush according to claim 1 or 2 , wherein a side surface of the brush holder is press-fitted into an inner surface of the motor case and positioned inside the motor case . In any one Kouki mounting of the electric motor with brush according to claim 1, wherein the end case is a gear case that accommodates a deceleration mechanism consisting of a worm wheel meshing with said worm shaft having a worm worm, the the worm shaft is an electric motor with brush according to claim Rukoto connected to the armature shaft when the gear case is attached to the motor case.

Images