JP5092907B2 - Active energy ray curable resin composition, active energy ray curable hard coating agent, cured film using these, and article having cured film - Google Patents
Active energy ray curable resin composition, active energy ray curable hard coating agent, cured film using these, and article having cured film Download PDFInfo
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- JP5092907B2 JP5092907B2 JP2008143660A JP2008143660A JP5092907B2 JP 5092907 B2 JP5092907 B2 JP 5092907B2 JP 2008143660 A JP2008143660 A JP 2008143660A JP 2008143660 A JP2008143660 A JP 2008143660A JP 5092907 B2 JP5092907 B2 JP 5092907B2
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- active energy
- energy ray
- resin composition
- curable resin
- cured film
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- 239000011342 resin composition Substances 0.000 title claims description 40
- 239000011248 coating agent Substances 0.000 title claims description 18
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- 238000006116 polymerization reaction Methods 0.000 claims description 19
- 239000007795 chemical reaction product Substances 0.000 claims description 18
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 14
- 238000000576 coating method Methods 0.000 claims description 14
- 239000008119 colloidal silica Substances 0.000 claims description 14
- 229910052751 metal Inorganic materials 0.000 claims description 13
- 239000002184 metal Substances 0.000 claims description 13
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- NBIIXXVUZAFLBC-UHFFFAOYSA-N phosphoric acid Substances OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims description 11
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 claims description 11
- 229910000147 aluminium phosphate Inorganic materials 0.000 claims description 8
- 125000003700 epoxy group Chemical group 0.000 claims description 7
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims description 5
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- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 4
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- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- NTIZESTWPVYFNL-UHFFFAOYSA-N Methyl isobutyl ketone Chemical compound CC(C)CC(C)=O NTIZESTWPVYFNL-UHFFFAOYSA-N 0.000 description 3
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
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- 229910052782 aluminium Inorganic materials 0.000 description 3
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- WVSFUMAHZBOQGJ-UHFFFAOYSA-N phosphono 2-methylprop-2-eneperoxoate Chemical compound CC(=C)C(=O)OOP(O)(O)=O WVSFUMAHZBOQGJ-UHFFFAOYSA-N 0.000 description 3
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- YXIWHUQXZSMYRE-UHFFFAOYSA-N 1,3-benzothiazole-2-thiol Chemical compound C1=CC=C2SC(S)=NC2=C1 YXIWHUQXZSMYRE-UHFFFAOYSA-N 0.000 description 2
- 239000012956 1-hydroxycyclohexylphenyl-ketone Substances 0.000 description 2
- FDSUVTROAWLVJA-UHFFFAOYSA-N 2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol;prop-2-enoic acid Chemical compound OC(=O)C=C.OC(=O)C=C.OC(=O)C=C.OC(=O)C=C.OC(=O)C=C.OCC(CO)(CO)COCC(CO)(CO)CO FDSUVTROAWLVJA-UHFFFAOYSA-N 0.000 description 2
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- 229910002012 Aerosil® Inorganic materials 0.000 description 2
- 229920000298 Cellophane Polymers 0.000 description 2
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 2
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 2
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 2
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- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 238000007259 addition reaction Methods 0.000 description 2
- MQDJYUACMFCOFT-UHFFFAOYSA-N bis[2-(1-hydroxycyclohexyl)phenyl]methanone Chemical compound C=1C=CC=C(C(=O)C=2C(=CC=CC=2)C2(O)CCCCC2)C=1C1(O)CCCCC1 MQDJYUACMFCOFT-UHFFFAOYSA-N 0.000 description 2
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- 235000019441 ethanol Nutrition 0.000 description 2
- SUPCQIBBMFXVTL-UHFFFAOYSA-N ethyl 2-methylprop-2-enoate Chemical compound CCOC(=O)C(C)=C SUPCQIBBMFXVTL-UHFFFAOYSA-N 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 description 2
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- GETQZCLCWQTVFV-UHFFFAOYSA-N trimethylamine Chemical compound CN(C)C GETQZCLCWQTVFV-UHFFFAOYSA-N 0.000 description 2
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- WXPWZZHELZEVPO-UHFFFAOYSA-N (4-methylphenyl)-phenylmethanone Chemical compound C1=CC(C)=CC=C1C(=O)C1=CC=CC=C1 WXPWZZHELZEVPO-UHFFFAOYSA-N 0.000 description 1
- MYWOJODOMFBVCB-UHFFFAOYSA-N 1,2,6-trimethylphenanthrene Chemical compound CC1=CC=C2C3=CC(C)=CC=C3C=CC2=C1C MYWOJODOMFBVCB-UHFFFAOYSA-N 0.000 description 1
- LGJCFVYMIJLQJO-UHFFFAOYSA-N 1-dodecylperoxydodecane Chemical compound CCCCCCCCCCCCOOCCCCCCCCCCCC LGJCFVYMIJLQJO-UHFFFAOYSA-N 0.000 description 1
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- KWVGIHKZDCUPEU-UHFFFAOYSA-N 2,2-dimethoxy-2-phenylacetophenone Chemical compound C=1C=CC=CC=1C(OC)(OC)C(=O)C1=CC=CC=C1 KWVGIHKZDCUPEU-UHFFFAOYSA-N 0.000 description 1
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Landscapes
- Epoxy Resins (AREA)
- Paints Or Removers (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
- Macromonomer-Based Addition Polymer (AREA)
Description
本発明は、紫外線、電子線などの活性エネルギー線により硬化する活性エネルギー線硬化性樹脂組成物、当該活性エネルギー線硬化性樹脂組成物を含有するハードコート剤、当該ハードコート剤を硬化させて得られる硬化被膜および硬化被膜を有する物品に関する。 The present invention is obtained by curing an active energy ray-curable resin composition that is cured by active energy rays such as ultraviolet rays and electron beams, a hard coat agent containing the active energy ray-curable resin composition, and curing the hard coat agent. The present invention relates to a cured coating and an article having a cured coating.
活性エネルギー線硬化型樹脂組成物は、各種物品の表面に塗工し、紫外線等の活性エネルギー線の照射により容易に硬化し、高硬度で耐擦傷性、透明性などに優れた硬化被膜(ハードコート被膜)を形成させることができることから、プラスチック材料等の表面を保護するハードコート剤等として広く用いられている。 The active energy ray-curable resin composition is applied to the surface of various articles, is easily cured by irradiation with active energy rays such as ultraviolet rays, and is a hardened film having high hardness and excellent scratch resistance and transparency. It is widely used as a hard coat agent for protecting the surface of a plastic material or the like.
近年、各種電気製品、化粧品の容器および自動車内外装部品などに見られるように、プラスチック表面に金属の真空蒸着処理やメッキ処理等を施しメタリックな色調や光沢としたり、プラスチックと金属材料とを組み合わせるなどして表面に装飾性や意匠性が付与された物品に対してもハードコート処理が行われるようになっている。しかし、従来の活性エネルギー線硬化性樹脂組成物を用いた場合、金属面に対する密着性が不足し、これらを保護するのに適したハードコート性(高硬度性、耐擦傷性、耐摩耗性など)を有する硬化被膜を形成させることが困難である。 In recent years, as seen in various electrical products, cosmetic containers and automotive interior / exterior parts, the metal surface is subjected to vacuum deposition or plating to give it a metallic color or luster, or a combination of plastic and metal materials. For example, a hard coat treatment is performed on an article having a decorative or design property on its surface. However, when a conventional active energy ray-curable resin composition is used, adhesion to a metal surface is insufficient, and hard coat properties suitable for protecting these (high hardness, scratch resistance, abrasion resistance, etc.) ) Is difficult to form.
そこで、金属面等との密着性を向上させることを目的として、例えば、モノマー成分として分子内に2個以上の(メタ)アクリロイル基を有する化合物(A)とシリカ(B)を含有する活性エネルギー線硬化型樹脂組成物に、更にリン酸基含有エチレン性不飽和化合物(C)を含有させる技術(特許文献1)などが提案されているが、さらなる密着性の向上が求められている。 Therefore, for the purpose of improving the adhesion to a metal surface or the like, for example, an active energy containing a compound (A) having two or more (meth) acryloyl groups in the molecule as a monomer component and silica (B) The technique (patent document 1) etc. which further contain a phosphoric acid group containing ethylenically unsaturated compound (C) in the linear curable resin composition is proposed, but the improvement of the further adhesiveness is calculated | required.
本発明は、幅広い材質、特に、金属メッキ面、金属蒸着面などの金属面に高い密着性を有する硬化被膜(ハードコート被膜)を形成することができる活性エネルギー線硬化性樹脂組成物(ハードコート剤)を提供することを目的とする。 The present invention relates to an active energy ray-curable resin composition (hard coat) capable of forming a cured film (hard coat film) having high adhesion on a wide range of materials, particularly metal surfaces such as metal plating surfaces and metal vapor deposition surfaces. The purpose is to provide an agent.
本発明者は、前記課題を解決すべく鋭意検討したところ、特定の反応生成物(A)、コロイダルシリカ(B)、特定のリン酸化合物(C)および多官能(メタ)アクリル化合物(D)を必須成分とし、さらに、その使用比率と樹脂組成物全体の(メタ)(メタ)アクリル当量(「(メタ)アクリル」とは、「アクリル」または「メタクリル」を意味する。以下、同じ。)を特定の範囲内に調整して得られた活性エネルギー線硬化型樹脂組成物を用いることより、前記課題を解決できることを見出し、本発明を完成させた。 As a result of intensive studies to solve the above problems, the present inventor has identified a specific reaction product (A), colloidal silica (B), a specific phosphoric acid compound (C), and a polyfunctional (meth) acrylic compound (D). And (meth) (meth) acrylic equivalent of the entire resin composition (“(meth) acrylic” means “acrylic” or “methacrylic”, the same shall apply hereinafter). The inventors have found that the above-mentioned problems can be solved by using an active energy ray-curable resin composition obtained by adjusting the amount in a specific range, and have completed the present invention.
すなわち、本発明は、分子中にエポキシ基を有するビニル化合物(a1)を含有する重合成分を重合して得られた重合体にカルボキシル基含有(メタ)アクリル化合物(a2)を付加反応させてなる反応生成物(A)、コロイダルシリカ(B)、分子中に1または2個のビニル基を含有するリン酸化合物(C)、および多官能(メタ)アクリル化合物(D)を含有する活性エネルギー線硬化型樹脂組成物であって、コロイダルシリカ(B)に対する反応生成物(A)の使用割合((A)/(B))が重量比で0.25〜1.75、当該樹脂組成物全体の(メタ)アクリル当量が320〜550であることを特徴とする活性エネルギー線硬化型樹脂組成物;コロイダルシリカ(B)に対する反応生成物(A)の使用割合((A)/(B))が重量比で0.30〜1.00である請求項1記載の活性エネルギー線硬化型樹脂組成物;コロイダルシリカ(B)の平均一次粒子径が6〜100nmである前記活性エネルギー線硬化型樹脂組成物;さらに、光重合開始剤(E)を含有する前記活性エネルギー線硬化型樹脂組成物;前記活性エネルギー線硬化型樹脂組成物を含有するハードコート剤;前記ハードコート剤を硬化してなる硬化被膜。;前記硬化被膜を表面に有する物品およびその表面が金属面である物品、に関する。 That is, in the present invention, a carboxyl group-containing (meth) acrylic compound (a2) is added to a polymer obtained by polymerizing a polymerization component containing a vinyl compound (a1) having an epoxy group in the molecule. Active energy ray containing reaction product (A), colloidal silica (B), phosphoric acid compound (C) containing 1 or 2 vinyl groups in the molecule, and polyfunctional (meth) acrylic compound (D) It is a curable resin composition, and the use ratio ((A) / (B)) of the reaction product (A) to the colloidal silica (B) is 0.25 to 1.75 by weight ratio, the resin composition as a whole The active energy ray-curable resin composition having a (meth) acrylic equivalent of 320 to 550; the use ratio of the reaction product (A) to the colloidal silica (B) ((A) / (B)) Is heavy The active energy ray-curable resin composition according to claim 1, which has a ratio of 0.30 to 1.00; The active energy ray-curable resin composition having an average primary particle diameter of colloidal silica (B) of 6 to 100 nm. Further comprising the active energy ray-curable resin composition containing a photopolymerization initiator (E); a hard coat agent containing the active energy ray-curable resin composition; a cured film obtained by curing the hard coat agent; . An article having the cured coating on its surface and an article whose surface is a metal surface.
本発明の活性エネルギー線硬化性樹脂組成物を用いたハードコート剤は、各種プラスチックフィルムや成形体、ガラスなどの各種物品の表面との密着性に優れ、かつ高硬度で耐擦傷性や耐摩耗性などのハードコート性に優れた硬化被膜(ハードコート被膜)を形成することができる。特に、金属面に対して幅広く優れた接着性を有することから、例えば、アルミ、鉄、銅等の金属材料や銀、クロムなどによるメッキ処理面、金属蒸着面等の金属面を有する物品を保護するためのハードコート剤として有用である。 The hard coating agent using the active energy ray-curable resin composition of the present invention has excellent adhesion to the surface of various articles such as various plastic films, molded articles and glass, and has high hardness and scratch resistance and abrasion resistance. It is possible to form a cured film (hard coat film) excellent in hard coat properties such as properties. In particular, because it has a wide range of excellent adhesion to metal surfaces, it protects articles with metal surfaces such as metal materials such as aluminum, iron and copper, plating surfaces with silver and chromium, and metal deposition surfaces. It is useful as a hard coat agent.
本発明の活性エネルギー線硬化型樹脂組成物は、分子中にエポキシ基を有するビニル化合物(a1)を含有する重合成分を重合して得られた重合体にカルボキシル基含有(メタ)アクリル化合物(a2)を付加反応させてなる反応生成物(A)、コロイダルシリカ(B)、分子中に1または2個のビニル基を含有するリン酸化合物(C)、および多官能(メタ)アクリル化合物(D)を含有する活性エネルギー線硬化型樹脂組成物であって、コロイダルシリカ(B)に対する反応生成物(A)の使用割合((A)/(B))が重量比で0.25〜1.75、(メタ)アクリル当量が320〜550であることを特徴とする。 The active energy ray-curable resin composition of the present invention comprises a carboxyl group-containing (meth) acrylic compound (a2) in a polymer obtained by polymerizing a polymerization component containing a vinyl compound (a1) having an epoxy group in the molecule. ) Reaction product (A), colloidal silica (B), phosphoric acid compound (C) containing 1 or 2 vinyl groups in the molecule, and polyfunctional (meth) acrylic compound (D ) -Containing active energy ray-curable resin composition, wherein the use ratio ((A) / (B)) of the reaction product (A) to the colloidal silica (B) is 0.25 to 1. 75, (meth) acryl equivalent is 320-550, It is characterized by the above-mentioned.
反応生成物(A)
本発明の活性エネルギー線硬化型樹脂組成物に用いられる反応生成物(A)(以下、(A)成分という)は、分子中にエポキシ基を有するビニル化合物(a1)を含有する重合成分を重合して得られた重合体にカルボキシル基含有(メタ)アクリル化合物(a2)を付加反応させてなるものである。(a1)成分としては、ラジカル重合性ビニル単量体であってエポキシ基およびビニル基をそれぞれ1つ有するものであれば特に限定されず、公知のものを用いることができる。具体的には、グリシジル(メタ)アクリレート、4−ヒドロキシブチル(メタ)アクリレートグリシジルエーテル、などが挙げられる。これらは1種を単独で用いてもよく、2種以上を混合して用いてもよい。これらのうち、得られる硬化膜のハードコート性の点から、グリシジル(メタ)アクリレートが好ましい。
Reaction product (A)
The reaction product (A) used in the active energy ray-curable resin composition of the present invention (hereinafter referred to as “component (A)”) is a polymerization component containing a vinyl compound (a1) having an epoxy group in the molecule. The resulting polymer is subjected to an addition reaction with a carboxyl group-containing (meth) acrylic compound (a2). The component (a1) is not particularly limited as long as it is a radically polymerizable vinyl monomer and has one epoxy group and one vinyl group, and a known one can be used. Specific examples include glycidyl (meth) acrylate and 4-hydroxybutyl (meth) acrylate glycidyl ether. These may be used alone or in combination of two or more. Among these, glycidyl (meth) acrylate is preferable from the viewpoint of hard coat properties of the obtained cured film.
さらに、重合体の重合成分としては、(a1)成分以外の成分(以下、その他の重合成分という。)を使用することができる。その他の重合成分としては、(a1)成分と共重合できるものであって、かつ分子中にエポキシ基と反応性がある官能基を有さないものであれば、特に限定されず公知のものを用いることができる。その他の重合成分としては、例えば、メタクリル酸メチル、メタクリル酸エチルなどの鎖状アルキル基を有する(メタ)アクリル酸エステル類、(メタ)アクリル酸イソボルニルなどの脂環式(メタ)アクリル酸エステル類、アクリロイルモルフォリンなどの窒素含有アクリル酸エステル類を含む(メタ)アクリル酸エステル類、スチレン、α−メチルスチレン、ビニルトルエン等の芳香族系ビニル化合物などが挙げられる。これらのなかでは、メタクリル酸メチル、メタクリル酸エチルが、得られる硬化被膜の耐水性や耐熱性を向上させる点において好ましい。 Furthermore, as the polymerization component of the polymer, components other than the component (a1) (hereinafter referred to as other polymerization components) can be used. Other polymerization components are not particularly limited as long as they can be copolymerized with the component (a1) and do not have a functional group reactive with an epoxy group in the molecule. Can be used. Examples of other polymerization components include (meth) acrylic acid esters having a chain alkyl group such as methyl methacrylate and ethyl methacrylate, and alicyclic (meth) acrylic acid esters such as isobornyl (meth) acrylate. And (meth) acrylic acid esters including nitrogen-containing acrylic acid esters such as acryloylmorpholine, and aromatic vinyl compounds such as styrene, α-methylstyrene and vinyltoluene. Among these, methyl methacrylate and ethyl methacrylate are preferable in terms of improving the water resistance and heat resistance of the resulting cured film.
(a1)成分とその他の重合成分の使用割合は、特に限定されないが、(a1)成分とその他の重合成分とを重量比で10/0〜2/8程度とすることが、得られる硬化被膜の耐摩耗性と耐熱性のバランスが取れるため好ましく、10/0〜5/5とすることが特に好ましい。 The use ratio of the component (a1) and the other polymerization component is not particularly limited, but the cured film obtained by adjusting the component (a1) and the other polymerization component to about 10/0 to 2/8 by weight ratio. It is preferable that the wear resistance and heat resistance are balanced, and it is particularly preferable to set the ratio to 10/0 to 5/5.
重合体の製造方法(重合方法)としては、例えば、公知のラジカル重合法を採用すればよく、例えば、(a1)成分およびその他の重合成分をラジカル重合開始剤の存在下、加熱することにより製造することができる。ラジカル重合開始剤としては、特に限定されず、公知のものを使用することができる。具体的には、例えば、過酸化水素、過硫酸アンモニウム、過硫酸カリウム等の無機過酸化物、ベンゾイルパーオキサイド、ジクミルパーオキサイド、ラウリルパーオキサイド等の有機過酸化物、2,2’−アゾビスイソブチロニトリル、ジメチル−2,2’−アゾビスイソブチレート等のアゾ系化合物等が挙げられる。これらは1種を単独で用いてもよく、2種以上を混合して用いてもよい。なお、ラジカル重合開始剤の使用量は、全重合成分((a1)成分とその他の重合成分の合計)100重量部に対し、0.01〜8重量部程度とすることが好ましい。なお、必要に応じ、連鎖移動剤などを用いてもよい。連鎖移動剤としては、例えば、ラウリルメルカプタン、ドデシルメルカプタン、2−メルカプトベンゾチアゾール、ブロムトリクロルメタン等が挙げられる。これらは1種を単独で用いてもよく、2種以上を混合して用いてもよい。連鎖移動剤の使用量は、使用する全重合成分100重量部に対し、0.01〜5重量部程度とすることが好ましい。 As a method for producing a polymer (polymerization method), for example, a known radical polymerization method may be employed. For example, it is produced by heating the component (a1) and other polymerization components in the presence of a radical polymerization initiator. can do. It does not specifically limit as a radical polymerization initiator, A well-known thing can be used. Specifically, for example, inorganic peroxides such as hydrogen peroxide, ammonium persulfate and potassium persulfate, organic peroxides such as benzoyl peroxide, dicumyl peroxide and lauryl peroxide, 2,2′-azobis And azo compounds such as isobutyronitrile and dimethyl-2,2′-azobisisobutyrate. These may be used alone or in combination of two or more. In addition, it is preferable that the usage-amount of a radical polymerization initiator shall be about 0.01-8 weight part with respect to 100 weight part of all the polymerization components ((a1) component and other polymerization components total). In addition, you may use a chain transfer agent etc. as needed. Examples of the chain transfer agent include lauryl mercaptan, dodecyl mercaptan, 2-mercaptobenzothiazole, bromotrichloromethane, and the like. These may be used alone or in combination of two or more. The amount of the chain transfer agent used is preferably about 0.01 to 5 parts by weight with respect to 100 parts by weight of all the polymerization components used.
このようにして得られた重合体は、重量平均分子量(ゲルパーメーションクロマトグラフィーによるポリスチレン換算値)6,000〜40,000程度、エポキシ当量は固形分換算で142〜710g/eq程度とすることが好ましい。なお、本発明においてエポキシ当量とは、JIS−K−7236にて定義される値である。 The polymer thus obtained has a weight average molecular weight (polystyrene conversion value by gel permeation chromatography) of about 6,000 to 40,000, and an epoxy equivalent of about 142 to 710 g / eq in terms of solid content. Is preferred. In the present invention, the epoxy equivalent is a value defined in JIS-K-7236.
重合体に付加反応させる(a2)成分としては、分子中に少なくとも1個のカルボキシル基を有する(メタ)アクリル化合物であれば特に限定されず公知のものを用いることができる。例えば、(メタ)アクリル酸、クロトン酸、などが挙げられる。これらのなかでは、樹脂組成物の光硬化性が良好である点からアクリル酸を用いることが好ましい。(a2)成分の使用量は、特に限定されないが、活性エネルギー線照射後の残存を防止し、また、得られる硬化被膜の耐擦傷性、耐摩耗性などのハードコート性確保や樹脂の保存安定性の観点から(A)成分中のエポキシ基と等モル程度とすることが好ましい。 The component (a2) to be subjected to addition reaction with the polymer is not particularly limited as long as it is a (meth) acrylic compound having at least one carboxyl group in the molecule, and known compounds can be used. For example, (meth) acrylic acid, crotonic acid, etc. are mentioned. Among these, it is preferable to use acrylic acid from the viewpoint that the photocurability of the resin composition is good. The amount of the component (a2) used is not particularly limited, but it prevents the remaining after irradiation with active energy rays, ensures hard coat properties such as scratch resistance and abrasion resistance of the resulting cured coating, and preserves the resin. From the viewpoint of property, it is preferable that the amount is approximately equimolar with the epoxy group in the component (A).
前記重合体と(a2)成分の反応は、エポキシ開環反応であり、公知の反応条件を採用することができる。例えば、必要に応じて触媒の存在下、加熱することにより得られる。触媒としては、例えば、トリフェニルホスフィン、トリシクロヘキシルホスフィン等のホスフィン類;テトラメチルアンモニウムクロライド、トリメチルベンジルアンモニウムクロライド、テトラメチルアンモニウムブロマイド等の4級アンモニウム塩、トリメチルアミン、トリエチルアミン、ベンジルメチルアミン、トリブチルアミン等のアミン類;2−メチルイメダゾール等のイミダゾール類;ジブチル錫ラウレート等のラウリン酸エステル類などが挙げられる。触媒の使用量は、特に限定されないが、重合体と(a2)成分の合計重量100重量部に対して、通常、0.01〜5重量部程度とすることが好ましい。なお、必要に応じ、有機溶媒や重合禁止剤を用いてもよい。有機溶媒としては、重合体および(a2)成分と反応しないものであれば、特に限定されず公知のものを用いることができる。具体的には、例えば、エチルアルコール、プロパノール等のアルコール類;アセトン、メチルエチルケトン等の低級ケトン類;トルエン、ベンゼン等の芳香族炭化水素類;酢酸ブチル、酢酸エチル、クロロホルム、ジメチルホルムアミド等が挙げられる、これらは1種を単独で用いてもよく、2種以上を混合して用いてもよい。重合禁止剤としては、メトキノン、ハイドロキノン、トリメチルハイドロキノン、N−ニトロソフェニルヒドロキシルアミン等が挙げられる。なお、重合禁止剤の使用量は特に限定されないが、得られるコーティング剤の重合性が悪化する場合があるため、重合体と(a2)成分の合計重量100重量部に対して、通常、1重量部程度以下とすることが好ましい。また、重合を防止するために、反応系中に空気を吹き込む等してもよい。 The reaction between the polymer and the component (a2) is an epoxy ring-opening reaction, and known reaction conditions can be employed. For example, it can be obtained by heating in the presence of a catalyst as required. Examples of the catalyst include phosphines such as triphenylphosphine and tricyclohexylphosphine; quaternary ammonium salts such as tetramethylammonium chloride, trimethylbenzylammonium chloride and tetramethylammonium bromide, trimethylamine, triethylamine, benzylmethylamine, tributylamine and the like. Amines; imidazoles such as 2-methylimedazole; and lauric acid esters such as dibutyltin laurate. Although the usage-amount of a catalyst is not specifically limited, Usually, it is preferable to set it as about 0.01-5 weight part with respect to 100 weight part of total weights of a polymer and (a2) component. In addition, you may use an organic solvent and a polymerization inhibitor as needed. As an organic solvent, if it does not react with a polymer and (a2) component, it will not specifically limit and a well-known thing can be used. Specific examples include alcohols such as ethyl alcohol and propanol; lower ketones such as acetone and methyl ethyl ketone; aromatic hydrocarbons such as toluene and benzene; butyl acetate, ethyl acetate, chloroform, dimethylformamide and the like. These may be used individually by 1 type, and may mix and use 2 or more types. Examples of the polymerization inhibitor include methoquinone, hydroquinone, trimethylhydroquinone, N-nitrosophenylhydroxylamine and the like. The amount of the polymerization inhibitor used is not particularly limited, but the polymerizability of the resulting coating agent may be deteriorated. Therefore, it is usually 1 weight with respect to 100 weight parts of the total weight of the polymer and the component (a2). It is preferable to set it to about part or less. In order to prevent polymerization, air may be blown into the reaction system.
このようにして得られた反応性生物(A)は、重量平均分子量(ゲルパーメーションクロマトグラフィーによるポリスチレン換算値)を9,000〜60,000程度、(メタ)アクリル当量を214〜782g/eq程度、酸価を5mgKOH/g程度以下とすることが、得られる硬化被膜の耐擦傷性、耐摩耗性などのハードコート特性、密着性、樹脂の保存安定性の点から好ましい。 The reactive organism (A) thus obtained has a weight average molecular weight (polystyrene conversion value by gel permeation chromatography) of about 9,000-60,000 and a (meth) acryl equivalent of 214-782 g / eq. The acid value is preferably about 5 mgKOH / g or less from the viewpoint of hard coat properties such as scratch resistance and abrasion resistance of the resulting cured film, adhesion, and storage stability of the resin.
(コロイダルシリカ(B))
本発明に用いられるコロイダルシリカ(B)(以下、(B)成分という)としては、特に限定されず有機溶剤等を分散媒とした市販品を使用することができる。(B)成分の平均一次粒子径は、6〜100nm程度であることが好ましく、20〜80nmであることがより好ましい。平均一次粒子径が6nmを下回る場合、表面硬度が不足し耐擦傷性が低下する傾向があり、100nmを超えると貯蔵安定性が不十分となり、密着性および透明性も悪くなる傾向がある。なお、平均一次粒子径は、動的光散乱法により決定された値である。なお、(B)成分の具体例としては、例えば、スノーテックス(日産化学工業(株)製)、クォートロン(扶桑化学工業(株)製)、アエロジル(日本アエロジル(株)製)、シルデックス(旭硝子(株)製)、およびシリシア470(富士シリシア化学(株)製)などを挙げることができる。また、製造の簡便化のため、あらかじめ有機溶媒に分散されたオルガノシリカゾルを用いることが好ましく、例えばIPA−ST、IPA−ST−MS、IPA−ST−L、IPA−ST−ZL(以上は、それぞれ日産化学工業(株)製 イソプロパノール分散体)、MA−ST−M(日産化学工業(株)製 メタノール分散体)、クォートロンPL−2−IPA(扶桑化学工業(株)製 イソプロパノール分散体)などが挙げられる。
(Colloidal silica (B))
As colloidal silica (B) (henceforth (B) component) used for this invention, it does not specifically limit and the commercial item which used the organic solvent etc. as the dispersion medium can be used. The average primary particle size of the component (B) is preferably about 6 to 100 nm, and more preferably 20 to 80 nm. When the average primary particle diameter is less than 6 nm, the surface hardness tends to be insufficient and the scratch resistance tends to be lowered, and when it exceeds 100 nm, the storage stability tends to be insufficient, and the adhesion and transparency tend to be deteriorated. The average primary particle diameter is a value determined by a dynamic light scattering method. Specific examples of the component (B) include, for example, Snowtex (manufactured by Nissan Chemical Industries, Ltd.), Quartron (manufactured by Fuso Chemical Industries, Ltd.), Aerosil (manufactured by Nippon Aerosil Co., Ltd.), Sildex ( Asahi Glass Co., Ltd.), and Silysia 470 (Fuji Silysia Chemical Co., Ltd.). In order to simplify production, it is preferable to use an organosilica sol dispersed in an organic solvent in advance, for example, IPA-ST, IPA-ST-MS, IPA-ST-L, IPA-ST-ZL (above, Isopropanol dispersion manufactured by Nissan Chemical Industries, Ltd.), MA-ST-M (methanol dispersion manufactured by Nissan Chemical Industries, Ltd.), Quattron PL-2-IPA (isopropanol dispersion manufactured by Fuso Chemical Industries, Ltd.), etc. Is mentioned.
(A)成分と(B)成分の使用割合は、(B)成分に対する(A)成分の割合((A)/(B))として、重量比で0.25〜1.75の範囲となるように調整することが必要である。使用割合((A)/(B))が0.25を下回ると得られる硬化被膜の密着性が不十分となり、1.75を超えるとハードコート性が低下する。同様の観点から、前記使用割合は0.30〜1.00であることがより好ましく、さらに好ましくは0.35〜0.85である。なお、(A)成分と(B)成分の使用割合((B)/(A))における(B)成分の使用量は、固形分量を意味する。 The use ratio of the component (A) and the component (B) is in the range of 0.25 to 1.75 by weight as the ratio of the component (A) to the component (B) ((A) / (B)). It is necessary to adjust so that. When the use ratio ((A) / (B)) is less than 0.25, the adhesion of the cured film obtained is insufficient, and when it exceeds 1.75, the hard coat property is lowered. From the same viewpoint, the use ratio is more preferably 0.30 to 1.00, still more preferably 0.35 to 0.85. In addition, the usage-amount of (B) component in the usage-amount ((B) / (A)) of (A) component and (B) component means the amount of solid content.
(分子中に1個または2個のビニル基を含有するリン酸化合物(C))
本発明に用いられる分子中に1個または2個のビニル基を含有するリン酸化合物(C)(以下、(C)成分という)としては、分子中に1個または2個のビニル基を有するリン酸化合物であれば特に限定せずに使用することができる。例えば、2−メタクリロイロキシエチルアシッドホスフェート(商品名
ライトエステルP−1M、ライトエステルP−2M 共栄社化学(株)製)、燐酸含有エポキシメタクリレート(商品名
ニューフロンティアS−23A 第一工業製薬(株)製)などのリン酸(メタ)アクリレート類、ビニルホスホン酸(商品名VPA−90,VPA−100 BASF社製)などのリン酸ビニル化合物が挙げられる。
また、(C)成分の使用量としては、特に限定されないが、通常、樹脂組成物の構成成分全量((A)〜(D)成分の合計量)に対して、0.01〜5重量%程度が好ましく、より好ましくは0.1〜3重量%である。
(Phosphate compound containing one or two vinyl groups in the molecule (C))
The phosphoric acid compound (C) (hereinafter referred to as component (C)) containing one or two vinyl groups in the molecule used in the present invention has one or two vinyl groups in the molecule. Any phosphoric acid compound can be used without particular limitation. For example, 2-methacryloyloxyethyl acid phosphate (trade name Light Ester P-1M, Light Ester P-2M manufactured by Kyoeisha Chemical Co., Ltd.), phosphoric acid-containing epoxy methacrylate (trade name New Frontier S-23A Daiichi Kogyo Seiyaku Co., Ltd. And phosphoric acid (meth) acrylates such as vinyl phosphonic acid (trade names VPA-90, VPA-100 manufactured by BASF) and the like.
The amount of component (C) used is not particularly limited, but is usually 0.01 to 5% by weight relative to the total amount of components of the resin composition (total amount of components (A) to (D)). The degree is preferred, more preferably 0.1 to 3% by weight.
(多官能(メタ)アクリル化合物(D))
本発明に用いられる多官能(メタ)アクリル化合物(D)(以下(D)成分という)としては、1分子中に2個以上の(メタ)アクリロイル基を有する化合物であって、(C)成分以外のものであれば特に限定せずに使用することができる。具体的には、例えば、ジペンタエリスリトールヘキサアクリレート、ジペンタエリスリトールペンタアクリレート、ペンタエリスリトールテトラアクリレート、ペンタエリスリトールトリアクリレート、トリメチロールプロパントリアクリレート、ジトリメチロールプロパンテトラアクリレート等、ジペンタエリスリトールペンタアクリレート、ペンタエリスリトールトリアクリレート等の水酸基を有する多官能(メタ)アクリレートオリゴマーと1分子中に2個以上のイソシアネート基を有する化合物とを反応させることにより得られる多官能ウレタン(メタ)アクリレート等も挙げられる。これら多官能(メタ)アクリレートは、1種または2種以上を混合して使用できる。これらの中では、得られる硬化被膜の硬度、耐擦傷性の観点から、3官能以上の(メタ)アクリロイル基を有する化合物が好ましい。(D)成分の使用量としては、特に限定されないが、通常、樹脂組成物の構成成分全量((A)〜(D)成分の合計量)に対して、20〜40重量%程度が好ましく、より好ましくは25〜35重量%である。
(Polyfunctional (meth) acrylic compound (D))
The polyfunctional (meth) acrylic compound (D) (hereinafter referred to as “component (D)”) used in the present invention is a compound having two or more (meth) acryloyl groups in one molecule, and the component (C) Anything other than those can be used without particular limitation. Specifically, for example, dipentaerythritol hexaacrylate, dipentaerythritol pentaacrylate, pentaerythritol tetraacrylate, pentaerythritol triacrylate, trimethylolpropane triacrylate, ditrimethylolpropane tetraacrylate, etc., dipentaerythritol pentaacrylate, pentaerythritol Also included are polyfunctional urethane (meth) acrylates obtained by reacting a polyfunctional (meth) acrylate oligomer having a hydroxyl group such as triacrylate with a compound having two or more isocyanate groups in one molecule. These polyfunctional (meth) acrylates can be used alone or in combination of two or more. In these, the compound which has a (meth) acryloyl group more than trifunctional from the viewpoint of the hardness of the cured film obtained, and abrasion resistance is preferable. Although it does not specifically limit as the usage-amount of (D) component, Usually, about 20 to 40 weight% is preferable with respect to the structural-component total amount ((A)-(D) component total amount) of a resin composition, More preferably, it is 25 to 35% by weight.
こうして得られた活性エネルギー線硬化性樹脂組成物の(メタ)アクリル当量は、320〜550の範囲に調整されていることが必要である。(メタ)アクリル当量が320を下回ると金属などに対する密着性の高い硬化被膜が得られず、(メタ)アクリル当量が550を超えると耐擦傷性、耐摩耗性および鉛筆高度などが低下しハードコート性の高い硬化被膜を得ることができない。
なお、本発明において(メタ)アクリル当量とは、(メタ)アクリロイル基1モル当たりの重さであり、組成物においては、(メタ)アクリロイル基濃度(mol/g)の逆数で表される値である。
The (meth) acryl equivalent of the active energy ray-curable resin composition thus obtained needs to be adjusted in the range of 320 to 550. When the (meth) acrylic equivalent is less than 320, a cured film having high adhesion to a metal or the like cannot be obtained, and when the (meth) acrylic equivalent exceeds 550, the scratch resistance, wear resistance, pencil height, etc. are reduced and hard coat is applied. A highly cured film cannot be obtained.
In the present invention, the (meth) acryl equivalent is the weight per mole of (meth) acryloyl group, and in the composition, a value represented by the reciprocal of the (meth) acryloyl group concentration (mol / g). It is.
本発明の活性エネルギー線硬化性樹脂組成物は、(A)〜(D)成分を含有するものであるが、さらに光増感剤、酸化防止剤、光安定剤、レベリング剤、顔料等の各種公知の添加剤および光重合開始剤(E)などを含有させてもよい。 The active energy ray-curable resin composition of the present invention contains the components (A) to (D), and further includes various photosensitizers, antioxidants, light stabilizers, leveling agents, pigments and the like. You may contain a well-known additive, a photoinitiator (E), etc.
(光重合開始剤(E))
光重合開始剤(E)(以下、(E)成分という)としては、特に限定されず公知のものを用いることができる。具体的には、例えば、1−ヒドロキシ−シクロヘキシル−フェニルケトン、2,2−ジメトキシ−1,2−ジフェニルエタン−1−オン、1−シクロヘキシルフェニルケトン、2−ヒドロキシ−2−メチル−1−フェニル−プロパン−1−オン、1−[4−(2−ヒドロキシエトキシ)−フェニル]−2−ヒドロキシ−2−メチル−1−プロパン−1−オン、2−メチル−1−[4−(メチルチオ)フェニル]−2−モルフォリノプロパン−1−オン、2−ベンジル−2−ジメチルアミノ−1−(4−モルフォリノフェニル)−ブタノン−1、ビス(2,4,6−トリメチルベンゾイル)−フェニルフォスフィンオキサイド、2,4,6−トリメチルベンゾイル−ジフェニル−フォスフィンオキサイド、4−メチルベンゾフェノン等が挙げられる。これらは1種を単独で用いてもよく、2種以上を混合して用いてもよい。なお、(E)成分は、紫外線硬化を行なう場合に使用するが、電子線硬化をする場合には、必ずしも必要ではない。(E)成分を使用する場合の使用量は特に限定されないが、通常、(A)〜(D)成分の合計量100重量部に対し、1〜10重量部程度とすることが好ましい。
(Photopolymerization initiator (E))
As a photoinitiator (E) (henceforth (E) component), it does not specifically limit but a well-known thing can be used. Specifically, for example, 1-hydroxy-cyclohexyl-phenyl ketone, 2,2-dimethoxy-1,2-diphenylethane-1-one, 1-cyclohexyl phenyl ketone, 2-hydroxy-2-methyl-1-phenyl -Propan-1-one, 1- [4- (2-hydroxyethoxy) -phenyl] -2-hydroxy-2-methyl-1-propan-1-one, 2-methyl-1- [4- (methylthio) Phenyl] -2-morpholinopropan-1-one, 2-benzyl-2-dimethylamino-1- (4-morpholinophenyl) -butanone-1, bis (2,4,6-trimethylbenzoyl) -phenylphos Examples include fin oxide, 2,4,6-trimethylbenzoyl-diphenyl-phosphine oxide, 4-methylbenzophenone, etc. . These may be used alone or in combination of two or more. In addition, although (E) component is used when performing ultraviolet curing, it is not necessarily required when performing electron beam curing. Although the usage-amount in the case of using (E) component is not specifically limited, Usually, it is preferable to set it as about 1-10 weight part with respect to 100 weight part of total amounts of (A)-(D) component.
本発明の活性エネルギー線硬化性樹脂組成物は、ハードコート剤として好適であり、各種物品(各種目的・用途に応じてフィルム状やシート状各種形状の成形体などに加工された物品)の表面に塗工され、紫外線や電子線等の活性エネルギー線を照射して反応硬化させることで、硬化被膜を形成させることができる。得られる硬化被膜は高硬度で耐擦傷性、耐摩耗性および透明性などハードコート性や、物品表面との接着性に優れるものである。 The active energy ray-curable resin composition of the present invention is suitable as a hard coat agent, and is the surface of various articles (articles processed into various shapes such as films and sheets according to various purposes and applications). A cured coating can be formed by applying an active energy ray such as an ultraviolet ray or an electron beam to cause reaction curing. The resulting cured film has high hardness and excellent hard coat properties such as scratch resistance, abrasion resistance and transparency, and adhesion to the article surface.
本発明の硬化被膜は、前記活性エネルギー線硬化性樹脂組成物を含有するハードコート剤を、各種物品表面上に、乾燥後の重量が0.1〜30g/m2程度、好ましくは1〜20g/m2になるように塗工し、乾燥した後に、活性エネルギー線を照射することにより得られる。 The cured coating of the present invention has a hard coating agent containing the active energy ray-curable resin composition on the surface of various articles, and the weight after drying is about 0.1 to 30 g / m 2 , preferably 1 to 20 g. It is obtained by irradiating with active energy rays after coating to / m 2 and drying.
本発明のハードコート剤が適用可能な物品表面の材質としては、特に制限はなく、例えば、プラスチック(ポリカーボネート、ポリメチルメタクリレート、ポリスチレン、ポリエステル、ポリオレフィン、エポキシ樹脂、メラミン樹脂、トリアセチルセルロース樹脂、ABS樹脂、AS樹脂、ノルボルネン系樹脂等)や、ガラス、紙(アート紙、キャストコート紙、フォーム用紙、PPC用紙、上質コート紙、クラフト紙、ポリエチレンラミネート紙、グラシン紙等)などが挙げられるほか、アルミ、鉄、銅等の金属材料や銀、クロムなどによるメッキ処理面、金属蒸着面等の金属面に対しても使用することができる。 The material of the article surface to which the hard coat agent of the present invention can be applied is not particularly limited. For example, plastic (polycarbonate, polymethyl methacrylate, polystyrene, polyester, polyolefin, epoxy resin, melamine resin, triacetyl cellulose resin, ABS, etc. Resin, AS resin, norbornene resin, etc.), glass, paper (art paper, cast coated paper, foam paper, PPC paper, high quality coated paper, kraft paper, polyethylene laminated paper, glassine paper, etc.) It can also be used for metal surfaces such as metal materials such as aluminum, iron and copper, plating surfaces such as silver and chromium, and metal deposition surfaces.
塗工方法としては、例えばバーコーター塗工、ワイヤーバー塗工、メイヤーバー塗工、エアナイフ塗工、グラビア塗工、リバースグラビア塗工、オフセット印刷、フレキソ印刷、スクリーン印刷法等が挙げられる。 Examples of the coating method include bar coater coating, wire bar coating, Mayer bar coating, air knife coating, gravure coating, reverse gravure coating, offset printing, flexographic printing, and screen printing.
硬化に用いられる活性エネルギー線としては、例えば紫外線や電子線が挙げられる。紫外線の光源としては、キセノンランプ、高圧水銀灯、メタルハライドランプを有する紫外線照射装置を使用できる。なお、光量や光源配置、搬送速度などは必要に応じて調整でき、例えば高圧水銀灯を使用する場合には、通常80〜160W/cm程度の光量を有するランプ1灯に対して搬送速度5〜50m/分程度で硬化させるのが好ましい。一方、電子線の場合には、通常10〜300kV程度の加速電圧を有する電子線加速装置にて、搬送速度5〜50m/分程度で硬化させるのが好ましい。 Examples of active energy rays used for curing include ultraviolet rays and electron beams. As an ultraviolet light source, an ultraviolet irradiation device having a xenon lamp, a high-pressure mercury lamp, or a metal halide lamp can be used. The light amount, light source arrangement, transport speed, etc. can be adjusted as necessary. For example, when a high-pressure mercury lamp is used, the transport speed is 5 to 50 m for one lamp having a light amount of about 80 to 160 W / cm. It is preferable to cure at about / min. On the other hand, in the case of an electron beam, it is preferable to cure at an conveyance speed of about 5 to 50 m / min with an electron beam accelerator having an acceleration voltage of about 10 to 300 kV.
以下、合成例、実施例および比較例をあげて本発明を具体的に説明するが、本発明はかかる実施例のみに限定されるものではない。なお、各例中、部及び%は重量基準である。
なお、本実施例において、重量平均分子量は、ゲルパーメーションクロマトグラフィー(東ソー(株)製、商品名「HLC−8220」、カラム:東ソー(株)製、商品名「TSKgel superHZ2000」、「TSKgel superHZM−M」により測定した値を示す。
EXAMPLES Hereinafter, although a synthesis example, an Example, and a comparative example are given and this invention is demonstrated concretely, this invention is not limited only to this Example. In each example, parts and% are based on weight.
In this example, the weight average molecular weight is determined by gel permeation chromatography (trade name “HLC-8220” manufactured by Tosoh Corporation, column: manufactured by Tosoh Corporation, trade names “TSKgel superHZ2000”, “TSKgel superHZM”. -M "indicates the value measured.
合成例1(反応生成物(A1)の合成)
攪拌装置、冷却管、滴下ロート及び窒素導入管を備えた反応容器に、グリシジルメタクリレート(以下、GMAという)250部、2,2−アゾビスイソブチロニトリル(以下、AIBNという)7.5部、ラウリルメルカプタン1.3部および酢酸ブチル1000部を仕込んだ後、窒素気流下に約1時間かけて系内温度が約90℃になるまで昇温し、1時間保温した。次いで、あらかじめGMA750部、ラウリルメルカプタン3.7部及びAIBN22.5部からなる混合液を仕込んだ滴下ロートより、窒素気流下に混合液を約2時間要して系内に滴下し、3時間同温度に保温後、AIBN10部を仕込み、1時間保温した。その後、120℃に昇温し、2時間保温した。その後、反応系を60℃まで冷却した後、窒素導入管を空気導入管につけ替え、アクリル酸507部、メトキノン2.3部及びトリフェニルフォスフィン6.0部を仕込み混合した後、空気バブリング下にて、110℃まで昇温した。次いで、同温度にて8時間保温後、メトキノン1.6部を仕込み、冷却して、不揮発分が50%となるように酢酸エチルを加え、反応生成物(A1)を得た。得られた反応生成物(A1)の重量平均分子量(ポリスチレン換算)は35,000、エポキシ当量142、(メタ)アクリル当量214であった。
Synthesis Example 1 (Synthesis of reaction product (A1))
In a reaction vessel equipped with a stirrer, a cooling tube, a dropping funnel and a nitrogen introducing tube, 250 parts of glycidyl methacrylate (hereinafter referred to as GMA) and 7.5 parts of 2,2-azobisisobutyronitrile (hereinafter referred to as AIBN) After charging 1.3 parts of lauryl mercaptan and 1000 parts of butyl acetate, the system was heated to a temperature of about 90 ° C. over about 1 hour under a nitrogen stream, and kept for 1 hour. Next, from a dropping funnel previously charged with a mixed solution consisting of 750 parts of GMA, 3.7 parts of lauryl mercaptan and 22.5 parts of AIBN, the mixed liquid was dropped into the system under a nitrogen stream for about 2 hours, and the same for 3 hours. After keeping the temperature, 10 parts of AIBN were charged and kept for 1 hour. Then, it heated up at 120 degreeC and heat-retained for 2 hours. Then, after cooling the reaction system to 60 ° C., the nitrogen inlet tube was replaced with an air inlet tube, 507 parts of acrylic acid, 2.3 parts of methoquinone and 6.0 parts of triphenylphosphine were charged and mixed, and then under air bubbling The temperature was raised to 110 ° C. Subsequently, after heat-retaining at the same temperature for 8 hours, 1.6 parts of methoquinone was added, it cooled, and ethyl acetate was added so that a non volatile matter might be 50%, and the reaction product (A1) was obtained. The reaction product (A1) obtained had a weight average molecular weight (polystyrene equivalent) of 35,000, an epoxy equivalent of 142, and a (meth) acrylic equivalent of 214.
合成例2(反応生成物(A2)の合成)
合成例1と同様の反応容器に、GMA125部、メチルメタクリレート125部(以下、MMAという)、AIBN7.5部、ラウリルメルカプタン1.3部およびメチルイソブチルケトン1000部(以下、MIBKという)を仕込んだ後、窒素気流下に約1時間かけて系内温度が約120℃になるまで昇温し、1時間保温した。次いで、あらかじめGMA375部、MMA375部、ラウリルメルカプタン3.7部及びAIBN22.5部からなる混合液を仕込んだ滴下ロートより、窒素気流下に混合液を約2時間要して系内に滴下し、3時間同温度に保温後、AIBN10部を仕込み、1時間保温した。その後、120℃に昇温し、2時間保温した。その後、反応系を60℃まで冷却した後、窒素導入管を空気導入管につけ替え、アクリル酸(以下、AAという)254部、メトキノン2.3部及びトリフェニルフォスフィン6.0部を仕込み混合した後、空気バブリング下にて、110℃まで昇温した。次いで、同温度にて8時間保温後、メトキノン1.6部を仕込み、冷却して、不揮発分が50%となるようにMIBKを加え、反応生成物(A2)を得た。得られた反応生成物(A2)の重量平均分子量(ポリスチレン換算)は24,000、エポキシ当量284、(メタ)アクリル当量355であった。
Synthesis Example 2 (Synthesis of reaction product (A2))
In the same reaction vessel as in Synthesis Example 1, 125 parts of GMA, 125 parts of methyl methacrylate (hereinafter referred to as MMA), 7.5 parts of AIBN, 1.3 parts of lauryl mercaptan and 1000 parts of methyl isobutyl ketone (hereinafter referred to as MIBK) were charged. Thereafter, the system was heated to a temperature of about 120 ° C. over about 1 hour under a nitrogen stream, and kept warm for 1 hour. Next, from a dropping funnel previously charged with a mixed liquid consisting of 375 parts of GMA, 375 parts of MMA, 3.7 parts of lauryl mercaptan and 22.5 parts of AIBN, the mixed liquid was dropped into the system in about 2 hours under a nitrogen stream, After keeping the same temperature for 3 hours, 10 parts of AIBN was charged and kept warm for 1 hour. Then, it heated up at 120 degreeC and heat-retained for 2 hours. Then, after cooling the reaction system to 60 ° C., the nitrogen introduction tube was replaced with an air introduction tube, and 254 parts of acrylic acid (hereinafter referred to as AA), 2.3 parts of methoquinone and 6.0 parts of triphenylphosphine were charged and mixed. Then, the temperature was raised to 110 ° C. under air bubbling. Next, after keeping at the same temperature for 8 hours, 1.6 parts of methoquinone was added and cooled, and MIBK was added so that the non-volatile content was 50% to obtain a reaction product (A2). The obtained reaction product (A2) had a weight average molecular weight (polystyrene equivalent) of 24,000, an epoxy equivalent of 284, and a (meth) acrylic equivalent of 355.
合成例3(多官能(メタ)アクリル化合物(D)の合成)
攪拌装置、滴下ロートを備えた反応容器に、イソホロンジイソシアネート189部、ペンタエリスリトールトリアクリレート812部、オクチル酸スズ0.6部、メトキノン1部を仕込んだ後、系内温度が80℃になるまで昇温し、3時間保温した。赤外分光法(IR)でイソシアネートピークが消失した時点で反応を終了し、ウレタンアクリレート(D1)を得た。
Synthesis Example 3 (Synthesis of polyfunctional (meth) acrylic compound (D))
A reaction vessel equipped with a stirrer and a dropping funnel was charged with 189 parts of isophorone diisocyanate, 812 parts of pentaerythritol triacrylate, 0.6 part of tin octylate, and 1 part of methoquinone, and then the temperature of the system was increased to 80 ° C. Warm and incubate for 3 hours. The reaction was terminated when the isocyanate peak disappeared by infrared spectroscopy (IR) to obtain urethane acrylate (D1).
実施例1 (活性エネルギー線硬化性樹脂組成物の調製)
(A)成分として合成例1で得た反応生成物(A1)を33部、(B)成分としてイソプロパノール分散コロイダルシリカ(SiO2 不揮発分30% 商品名IPA−ST 日産化学工業(株)製)を100部(固形分換算)、(C)成分として、2−メタクリロキシエチルアシッドホスフェート(商品名 ライトエステルP−2M、共栄社化学(株)製)1部、(D)成分としてペンタエリスリトールトリアクリレート33部、(E)成分としてとして1−ヒドロキシ−シクロヘキシル−フェニルケトン(商品名 イルガキュアー184、チバ・ジャパン(株)製)5部を配合し、不揮発分が30%となるようにプロピレングリコールモノメチルエーテル(以下、PMという)で希釈し、(メタ)アクリル当量380g/eqの活性エネルギー線硬化性樹脂組成物を調製した。
Example 1 (Preparation of active energy ray-curable resin composition)
33 parts of the reaction product (A1) obtained in Synthesis Example 1 as the component (A) and isopropanol-dispersed colloidal silica (SiO2 non-volatile content 30%, trade name IPA-ST manufactured by Nissan Chemical Industries, Ltd.) as the component (B) 100 parts (in terms of solid content), as component (C) 2-methacryloxyethyl acid phosphate (trade name: Light Ester P-2M, manufactured by Kyoeisha Chemical Co., Ltd.), 1 part, as component (D) pentaerythritol triacrylate 33 5 parts of 1-hydroxy-cyclohexyl-phenyl ketone (trade name Irgacure 184, manufactured by Ciba Japan Co., Ltd.) as component (E), and propylene glycol monomethyl ether so that the non-volatile content is 30% Diluted with (hereinafter referred to as PM) and (meth) acrylic equivalent of 380 g / eq active energy The curable resin composition was prepared.
(活性エネルギー線硬化性樹脂組成物の調製)
実施例2〜7および比較例1〜10
実施例1における各成分の種類と使用量を表1または表2記載のとおりに変更したこと以外は実施例1と同様にして活性エネルギー線硬化性樹脂組成物を調製した。
なお、得られた活性エネルギー線硬化性樹脂組成物の(メタ)アクリル当量は、樹脂組成物の全固形分重量に対し、使用した各成分中に存在するアクリル酸のモル数で除することによって求めた。
(Preparation of active energy ray-curable resin composition)
Examples 2-7 and Comparative Examples 1-10
An active energy ray-curable resin composition was prepared in the same manner as in Example 1 except that the type and amount of each component in Example 1 were changed as shown in Table 1 or Table 2.
In addition, the (meth) acryl equivalent of the obtained active energy ray-curable resin composition is divided by the number of moles of acrylic acid present in each component used with respect to the total solid weight of the resin composition. Asked.
(硬化被膜の作製)
厚さ2mmのアルミ板上に、各実施例・比較例で得られた活性エネルギー線硬化性樹脂組成物をバーコーター#16を用いて塗布し、80℃で1分乾燥させた。次いで、得られた塗工フィルムを大気中で、高圧水銀灯(紫外線照射量400mJ/cm2)の下を通過させて(搬送速度10m/分)、塗工面を硬化させることにより、硬化被膜を作製した。得られた硬化被膜について、以下の方法で評価を行った。なお、比較例8は、被膜にクラックが発生したため、評価を行わなかった。
(Production of cured film)
The active energy ray-curable resin composition obtained in each of the examples and comparative examples was applied onto a 2 mm thick aluminum plate using a bar coater # 16 and dried at 80 ° C. for 1 minute. Next, the obtained coating film is passed under a high-pressure mercury lamp (UV irradiation amount: 400 mJ / cm 2 ) in the atmosphere (conveying speed: 10 m / min) to cure the coated surface, thereby producing a cured film. did. The obtained cured film was evaluated by the following method. Note that Comparative Example 8 was not evaluated because cracks occurred in the coating.
(1)硬度
硬化被膜をJIS K 5600に従い荷重500gの鉛筆引っかき試験によって評価した。JIS K 5600に準拠して鉛筆硬度を測定した。
(1) The hardness cured film was evaluated by a pencil scratch test with a load of 500 g according to JIS K 5600. The pencil hardness was measured according to JIS K 5600.
(2)耐擦傷性
硬化被膜を、底部に10mm×10mmの範囲でスチールウールを貼り付けた300gのおもりで30回擦り、外観を観察し、以下の基準で評価した。
○:変化無し。
△:細かいキズ有り。
×:大きなキズ有り。
(2) The scratch-resistant cured film was rubbed 30 times with a 300 g weight having steel wool adhered to the bottom in the range of 10 mm × 10 mm, the appearance was observed, and the following criteria were evaluated.
○: No change.
Δ: There are fine scratches.
×: There is a large scratch.
(3)密着性
JIS K
5600に記載された方法で碁盤目セロハンテープ剥離試験を行った。結果は、全100マスの碁盤目セロハンテープ(分母)に対して剥離しなかった数(分子)で評価した。さらに、銀メッキ処理した金属板に硬化被膜を形成させ、同様に密着性を評価した。
(3) Adhesion JIS K
A cross cellophane tape peeling test was conducted by the method described in 5600. The result was evaluated by the number (numerator) that was not peeled off from the 100-cell grid cellophane tape (denominator). Further, a cured film was formed on the silver-plated metal plate, and the adhesion was similarly evaluated.
各表中の記載は以下のとおりである。
リン酸メタクリレート(ビニル基数2):ライトエステルP−2M 共栄社化学株式会社
リン酸メタクリレート(ビニル基数1):ライトエステルP−1M 共栄社化学株式会社
リン酸メタクリレート(ビニル基数3):ビスコート3PA 大阪有機化学工業株式会社
PET3A:ペンタエリスリトールトリアクリレート
The description in each table is as follows.
Phosphoric acid methacrylate (vinyl group number 2): Light ester P-2M Kyoeisha Chemical Co., Ltd. Phosphoric acid methacrylate (vinyl group number 1): Light ester P-1M Kyoeisha Chemical Co., Ltd. Phosphoric acid methacrylate (vinyl group number 3): Biscoat 3PA Osaka Organic Chemical Industrial Co., Ltd. PET3A: Pentaerythritol triacrylate
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JP2008031471A (en) * | 2006-07-04 | 2008-02-14 | Arakawa Chem Ind Co Ltd | Active energy ray-curable resin composition, active energy ray-curable coating agent composition, cured coated film, and coated film |
JP2008069303A (en) * | 2006-09-15 | 2008-03-27 | Arakawa Chem Ind Co Ltd | Curl inhibitor, active energy ray-curable resin composition and film substrate |
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